BN 590295-106 Part 1 Chromium 6 Free Coatings

BR_ENTWICKLUNGSKUERZEL_KUNDE Entwicklungskürzel Kunde ?????
TECHDOK_ABTEILUNG Abteilung Zentrale Qualität

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brose
TECHDOK_AUSGABEDATUM Ausgabedatum 19.12.2007
TECHDOK_AUTOR Autor KWICZMA Technik für Automobile
Norm I Standard
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Chromium-VI-free coatings - Technical Specifications 590295-106 Part 1
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Content Formatgröße DIN A4
TECHDOK_HERAUSGEBER_FIRMA Herausgeber Firma Brose

1 Introduction...•...•.........•..................................................................•......•......•.................4
TECHDOK_KLASSE Klasse Oberflächenrichtlinie
2 Technical Requirements .........................................•..........................•........•.•...•..•............4
3 TECHDOK_MEDIUM Medium Elektronisch
Banned coatings 5
4 TECHDOK_NUMMER Nummer
Coatings for metal materials free from chromiumBN
VI590295-106 PART 1 9
4.1 Electroplated coatings 10
TECHDOK_PRODUKTBEREICH Produktbereich Allgemein
4.2 Zinc flakes (Znfl) 51
4.3 TECHDOK_SPRACHE
Phosphate eoatings Sprache Englisch 55
4.4 Hot-dip galvanizing 57
4.5 TECHDOK_UNTERKLASSE Unterklasse
Powder and eleetrophoretie dip eoatings Beschichtung 73
4.6 TECHDOK_WEITERGABE_EXTERN
Zine diffusion eoatings on ferrous produets (plating; meehanieal zine)
Weitergabe Extern Individuell
75
4.7 Slide eoatings on iron and steel 78
4.8 Approved eoating systems and post-treatments 80
4.8.1 Approved post-treatments 80
4.8.2 Approved zine flake systems 84
4.8.3 Approved CrVI-free ehemical passivations for steel strip and sheet.. 88
4.8.4 Approved slide eoating systems 90
5 Surfaee specification 91
5.1 List of requirements for surlaee speeifieation 91
5.2 Surfaee data in drawings 94
5.2.1 Indieation 01 CrVI-Iree part on drawing 95
6 Information on Favorites ..............................•...•.....•...........•...........................................96
Erstellt I Created Geprüft I Checked Ersatz für I Replacement for

Name Martin Kwicza[a Name Dr. Peter Weidinger BN 590295-105 Tl
Unterschrift I Signature Unterschrift I Signature Ausgabedatum I Date of issue
j/'
ilA..JH/l'i,C',/
1 ,;/ ';:
2007-12-19
Weitergabe Extern I Transfer external Individual Originalsprache I Original language I DE

Transfer BROFIS I Transfer BROFIS Supplier/Service provider/Licensee/Joint venture
Index: 111 Author: Thomas Jörg Function: ZfS/EN Page: 1/ Date saved: 17. Jan. 08
Filed at: G:IGKIZISIISI07,ZIS,EN,SNINOR,...e Normen Frei9abelBN 590295-106 Tl 1590295-1 06,en_Tl.doc
Weitergabe sowie Vervielfältigung dieser vertraulichen Unterlage(n), Verwertung und The copying, use, diStribution or disclosure of the confidential and proprietary
Mitteilung ihres Inhaltes ist nicht ohne unsere vorherige schriftliche Genehmigung information contained in this document(s) is strictly prohibited without prior wrjtten
gestattet, Zuwiderhandlungen verpflichten zu Schadensersatz_ Alle Rechte für den Fall consent. Any breach shall subject the infringing party to remedies. The owner reserves
der Patenterteilung oder Gebrauchsmuster-Eintragung vorbehalten. all fights in the event of the grant of a patent Of the registration of a utility model or
design,
confidential
Norm / Standard
Cited standards and other documents
Number Title
2000/53/EC End-of-life vehicle directive with Annex II, and End-of-Life Vehicle Act and
Regulation
BN 562161 Electro-dip painting
BN 562926 Galvanization
BN 569142 Strip and sheet metal materials for product design
BN 587000 Powder coating on metal surfaces
BN 568558 Thick film phosphatizing
BN 590378 Delivery conditions for parts surface-treated at Brose
BN 588619 Environmental protection in product development and production
BN 590408 Information on avoiding hydrogen-induced brittle fractures
Further information in BIN/ functions / environmental protection / end-of-life
vehicles / chromium VI
DIN EN 10143 Continuously hot-dip metal coated steel sheet and strip
DIN EN 12476 Phosphate conversion coatings of metals - method of specifying requirements
DIN EN 10270 Steel wire for mechanical springs
DIN EN 13811 Sherardizing - Zinc diffusion coatings on ferrous products
DIN EN ISO 4042 Fasteners - Electroplated coatings
DIN EN 1403 Electrodeposited coatings – Method of specifying general requirements
DIN EN 12329 Corrosion protection of metals and alloys - Electrodeposited coatings of zinc
with supplementary treatment on iron and steel
DIN EN ISO 9227 Corrosion tests in artificial atmospheres - salt spray mist tests
DIN 50961 Zinc coatings on iron or steel
DIN 50962 Chromated coatings of zinc alloys on iron and steel
DIN 50969 Resistance of high-strength steel building elements to hydrogen-induced
brittle fracture
DIN EN ISO 10683 Non-electrolytically applied zinc flake coatings
DIN EN ISO 14713 Zinc and aluminum coatings
DIN EN ISO 12683 Mechanically deposited coatings of zinc – Specification and test methods
TRGS 905 Technical Regulations for Hazardous Materials; catalogue of carcinogenic,
mutagenic and reproduction-toxic substances
DFG List K3 List of forbidden substances/ MAK – BAT – values; list of Deutsche
Index: 111 Author: Thomas Jörg Function: ZIS/EN Page: 2/ Date saved: 17. Jan. 08
Filed at: G:\GK\ZIS\IS\07_ZIS_EN_SN\NOR_...e Normen Freigabe\BN 590295-106 T1\590295-106_en_T1.doc
Weitergabe sowie Vervielfältigung dieser vertraulichen Unterlage(n), Verwertung und The copying, use, distribution or disclosure of the confidential and proprietary
Mitteilung ihres Inhaltes ist nicht ohne unsere vorherige schriftliche Genehmigung information contained in this document(s) is strictly prohibited without prior written
gestattet. Zuwiderhandlungen verpflichten zu Schadensersatz. Alle Rechte für den Fall consent. Any breach shall subject the infringing party to remedies. The owner reserves
der Patenterteilung oder Gebrauchsmuster-Eintragung vorbehalten. all rights in the event of the grant of a patent or the registration of a utility model or
design.
confidential
Norm / Standard
Forschungsgemeinschaft
GS 90010 BMW/ surface protection for metallic materials
VW 13750 Surface protection for metal parts
AA U1_020_GR_51_01 Type-testing of production material
AIAG CQI-11 Special Process: Plating System Assessment
AIAG CQI-12 Special Process: Coating System Assessment
Scope
Brose worldwide - All business divisions
Material class
-
design.
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Norm / Standard
1 Introduction
In accordance with the EU End-of-Life Vehicle Directive with the latest valid Annex II, hexavalent
chromium (Cr VI) may not be used in automobile components from 2007 onwards. However,
almost all the customers of Brose have already entirely forbidden the use of CrVI in new projects.
CrVI is only one of a number of substances which have been banned; for Brose these prohibitions
are summarized in BN 588619.
This standard lists a large number of coatings free from CrVI. The use of old parts containing CrVI
in new Brose assemblies is expressly forbidden.
2 Technical Requirements
The automotive manufacturers' requirements to implement, examine and also evaluate coating
processes according to specific guidelines originate from different documents. Since an increasing
number of OEM's is demanding that the AIAG Standards "CQI-11 Plating Processes: Plating
System Assessment (PSA)" and "CQI-12 Coating Processes: Coating System Assessment (CSA)"
be used as the basis for evaluation, the above standards are used as the basis for this Brose
standard.
In the customer requirements from Ford, GM and DC, the AIAG Standards (CQI-11 PSA
document und CQI-12 CSA document) have already been applied and will be implemented on 7
January 2008.
All of the evaluation details for corresponding audits can be found in the documents. In the
following the most important content of these documents is briefly summarized to provide a
general overview.
The documents (CQI-11 PSA and CQI-12 CSA) stipulate guidelines for the assessment of
processes, and hence are similar to a process audit and are subdivided into four sections:
- Responsibilities for management and quality planning

- Responsibilities for transport and storage (logistics)
- Technical equipment
- Job Audit
The evaluation should be performed annually, generally as a self-evaluation (1st party). Brose
reserves the right to perform its own audits of the applicable suppliers (2nd party). Other 2nd
party audits can be acknowledged after examination by Brose.
The processes to be evaluated are listed in the current PSA document (CQI-11) or CSA
document (CQI-12) under the appropriate section 1.2 "Application" and can be enquired in the
appropriate table (corresponding to the process).
design.
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Norm / Standard
3 Banned coatings
The coatings containing CrVI which are relevant for Brose are listed in table 1 below.
Table 1:
Corrosion Coating type / color Associated Examples of Remarks

standards / coating symbols on
thickness required drawings
NSS DIN EN Yellow chromating A3L(3)(5) A3L For changeover see
ISO 9227 on zinc (A3L,A3C,A3G)(3)(5) BN 590295-2:
in accordance with Summary of
≥ 240 h (color: yellow) DIN EN ISO 4042 experience /
Prohibited
without Fe (d(1) 8-12µm) changeover
corrosion procedure
(red rust) Fe/Zn 8 C(4) Fe/Zn 8 C
in accordance with
DIN 50961
DIN EN 1403
(d(1 8-12µm)
(20, 21, 22, 23)(6)
NSS DIN EN Black chromating on A3S(3)(5) A3S For changeover see

ISO 9227 zinc (A3S,A3R,A3T)(3)(5) BN 590295-2:
Prohibited
≥ 72 h (color: black) DIN EN ISO 4042 experience /
without Fe (d(1 8-12µm) changeover
corrosion procedure
(red rust) Fe/Zn 8 F(4) Fe/Zn 8 F
(Fe/Zn 8 S) in (Fe/Zn 8 S)
accordance with
DIN 50961
DIN EN 1403
(d(1) 8-20µm)
(30, 31, 32) (6)
design.
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Norm / Standard

NSS DIN EN Olive chromating on A3M(3)(5) A3M For changeover see
ISO 9227 zinc (A3M,A3H,A3D)(3)(5) BN 590295-2:
≥ 120 h (color: olive green) DIN EN ISO 4042 experience /
corrosion procedure
(red rust) Fe/Zn 8 D(4) Fe/Zn 8 D
in accordance with
DIN 50961
DIN EN 1403
(d(1) 8-20µm)
(36, 37) (6)

NSS DIN EN Yellow chromating P3L(3)(5) P3L For changeover see
ISO 9227 on zinc - nickel (P3L,P3C, P3G) (3)(5) BN 590295-2:
≥ 240 h (color: yellow) DIN EN ISO4042 experience /
Prohibited
corrosion procedure
(red rust) Fe/ZnNi 8 C(4) Fe/ZnNi 8 C
in accordance with
DIN 50961
DIN EN 1403
(d(1) 8-20µm)
(28, 29, 30)(6)

NSS DIN EN Dacromet 320 Dacromet 320 Dacromet 320 For changeover see
ISO 9227 in accordance with BN 590295-2:
≥ 240 h (color: silver) DIN EN ISO 14713 Summary of
without Fe experience /
corrosion (d(1) 8-12µm) changeover
(red rust) procedure
(88 a) (6)
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Norm / Standard

NSS DIN EN Dacromet 500 Dacromet 500 in Dacromet 500 For changeover see
ISO 9227 (color: silver) accordance with BN 590295-2:
≥ 240 h DIN EN ISO 14713 Summary of
without Fe experience /
corrosion (d(1) 8-12µm) changeover
(88 a) (6)
≥ 240 h Black chromating on R3L(3)(5) R3L For changeover see

without Fe zinc-iron (R3L,R3C, R3G) (3)(5) BN 590295-2:
corrosion in accordance with Summary of
(red rust) (color: black) DIN EN ISO4042 experience /
Prohibited
(d(1) 8-12µm) changeover
procedure
Fe/ZnFe 8 C(4) Fe/ZnFe 8 C
in accordance with
DIN 50961
DIN EN 1403
(d(1) 8-20µm)
(34, 35)(6)
(6)
≥ 240 h Yellow chromating (46) (46) For changeover see
without Fe on mechanical zinc BN 590295-2:
corrosion Zn12M (Fe)+C Summary of
(red rust) in accordance with experience /
DIN EN ISO 12683 changeover
procedure
(6)
≥ 240 h Black chromating on (47) (47) For changeover see
without Fe mechanical zinc BN 590295-2:
corrosion Zn12M (Fe) + F Summary of
(red rust) DIN EN ISO 12683 experience /
changeover
procedure
design.
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Norm / Standard

NSS DIN EN Paint (anodic R.69757 LA SW (2) For changeover see
ISO 9227 electrophoretic dip) (multi-oil base) in accordance with BN 590295-2:
≥ 96 h Du Pont BN 562161 Summary of
without Fe (color: black) (d(1) 20 - 35µm) experience /
corrosion changeover
(1) d = coating thickness

(2) this symbol applies to anodic and cathodic electrophoretic dip coatings (cathodic electrophoretic dip coatings are free from CrVI)
(3) applies for fasteners
(4) applies for all galvanized parts
(5) Degree of gloss according to EN ISO 4042 (for example, for blue passivation there are 3 possibilities: B, F or K)
(6) Old coating code for closure parts
Table 2 gives details of a powder coating material which does not contain CrVI but is banned from use in
the EU because the hardener used contains TGIC.
Table 2:
Prohibited
Coating Designation Relevant provisions Remarks
Polyester powder PP 76 – 9408 03 TRGS 905 Banned in EU states
coating TGIC hardener DFG List K3 (still in use in
(triglycydil isocyanate, BN 588619 (isocyanate) Mexico)
carcinogenic)
design.
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Norm / Standard
4 Coatings for metal materials free from chromium VI
In the automobile industry, a number of organizations (including a VDA working group and the
“Schraubenverband”) are involved in the search for suitable coating systems. The results obtained
by these bodies are included in the lists below. An initial estimate of the costs of CrVI-free
coatings can be found in the Status Report of the German Fasteners Association, see p.23 Table
6. BBC (Functions/ Environmental protection/ Topics/ Environmentally acceptable product design/
Directive on end-of-life vehicles/ Chromium VI/ DSV status report on Cr-VI, Status Report May
2003.pdf)
Coatings have been divided into corrosion classes (e.g. 96h without Fe corrosion) to allow
distinctions to be made without going into detail. The times given must be taken as guideline
values and are not accurate to the exact hour. If yellow-chromated parts are to be replaced,
coatings from table 3.1 with > 240h without Fe corrosion may be used in general for window
regulators and door systems. .Coating systems that have been tested once and for which initial
samples have been submitted or approved for series deliveries are to be retained. Where changes
are required, new samples of the coating system are required.
Part 2 of this Brose Standard governs the changeover procedure and contains figures gained from
experience and comparisons with current customer standards.
design.
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Norm / Standard
4.1 Electroplated coatings
The approved post-treatments are listed under item 4.8.1 in table 10.
Example of designation: A3K+T2+GZ (CrVI-free)
Î A = galvanized; 3 = film thickness 8-12 µm; K = transparent passivation (gloss)
+T2+GZ = + seal with anti-friction additive (there are many kinds of seals)
Table 3:
No Corrosion Coating type / color Associated Examples of Remarks

. standards / preferred
coating thickness drawing
required entries
1. NSS Black passivation on A3(1)SP(12) A3SP The CrVI-free black
DIN EN ISO 9227 galvanic zinc(15) (CrVI-free) (Cr-VI-free) passivation (SP)
≥ 72 h in accordance with currently available is
not abrasion-resistant.
without Fe (color: black) DIN EN ISO 4042
A transparent seal
corrosion DIN EN 1403
(T2) is therefore
(red rust) (dG(9) 8-12µm) necessary.
Fe/Zn 8 SP(12) Fe/Zn 8 SP Important:

≥ 6h without in accordance with (Cr-VI-free) Not to be used for
Zn corrosion DIN 50961 high-strength metric
(white rust) DIN EN 1403 screws or nuts
for drum parts (d(8) 8-20µm)(16) (≥ 1000 N/mm²) or
BN 590408 and
BN 569581 must be
≥ 16h without
observed
Zn corrosion (indicate on drawing)
(white rust) as per VW 13750
for rack parts Requires zinc flake
coating.
Not in accordance
with BMW standard
GS90010.
( ) See page 50 for explanations.
design.
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Norm / Standard

required entries
2. NSS Blue passivation on A3B(1)(14), A3F(1)(14), A3K (Cr-VI- Important:
DIN EN ISO 9227 zinc(15) A3K(1)(14) in free) Not to be used for
≥ 96 h accordance with high-strength metric
screws or nuts
without Fe (color: iridescent DIN EN ISO 4042
(≥ 1000 N/mm²) or
corrosion blue) (d(8) 8-12µm)
BN 590408 and
(red rust) Fe/Zn 8 B BN 569581 must be
(2)
Fe/Zn 8 A or observed
Fe/Zn 8 B Fe/Zn 8 A (indicate on drawing)
≥ 8h without in accordance with (Cr-VI-free) as per VW 13750
Zn corrosion DIN 50961 Requires zinc flake
(white rust) DIN EN 1403 coating.
for drum parts (d(8) 8-20µm)(16) Not in accordance
with BMW standard
GS90010.
≥ 16h without
Zn corrosion
(white rust)
for rack parts
3. NSS Transparent A3A(1)(14), A3A (Cr-VI- Important:

DIN EN ISO 9227 passivation on A3E(1)(14), A3J(1)(14) free) Not to be used for
≥ 96 h galvanic zinc(15) in accordance with high-strength metric
without Fe DIN EN ISO 4042 screws or nuts
corrosion (color: iridescent (d(8) 8-12µm) (≥ 1000 N/mm²);
(red rust) blue) or
Fe/Zn 8 A (2) Fe/Zn 8 A BN 590408 and
Fe/Zn 8 B (Cr-VI-free) BN 569581 must be
≥ 8h without in accordance with observed.
Zn corrosion DIN 50961 (indicate on
(white rust) DIN EN 1403 drawing)
for drum parts (d(8) 8-20µm)(16
as per VW 13750
≥ 16h without Requires zinc flake
Zn corrosion coating.
(white rust) Not in accordance
for rack parts with BMW standard
GS90010.
design.
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Norm / Standard

required entries
4. NSS Blue passivation on A5B(1)(14), A5F(1)(14), A5K (Cr-VI- Important:
DIN EN ISO 9227 zinc(15) A5K (1)(14) in free) Not to be used for
≥ 144 h accordance with high-strength metric
without Fe (color: iridescent DIN EN ISO4042 screws or nuts
corrosion blue) (d(8) 15-20µm) (≥ 1000 N/mm²);
(red rust) Fe/Zn 15 A or
(2)
Fe/Zn 15 A (Cr-VI-free) BN 590408 and
≥ 8h without in accordance with BN 569581 must be
Zn corrosion DIN 50961 observed.
(white rust) DIN EN 1403 (indicate on
for drum parts (d(8) 15-20µm)(16) drawing)
in accordance with
≥ 16h without VW 13750 - zinc
Zn corrosion flake coating
(white rust) required.
for rack parts In accordance with
BMW standard
GS90010; ZNT.
( ) For explanations see page 50
design.
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Norm / Standard

required entries
5. NSS Transparent R3J(1) (14) R3J (Cr-VI- Seals:
DIN EN ISO 9227 passivation on (R3A,R3E,R3J)(1)(14 free) Seals are normally
≥ 144 h galvanic zinc/iron (15) ) transparent (T2) but
may also be dyed
without Fe (color: light gray) in accordance with
(T3).
corrosion DIN EN ISO 4042
T1/2/3/4: For
(red rust) DIN EN 1403 selection see Section
(dG(9) 8-12µm) 4.8;
≥ 8h without Important:
Zn corrosion Fe/ZnFe (0.5) 8 // Fe/ZnFe (0.5) Not to be used for
(white rust) A(2) 8 // A high-strength metric
for drum parts in accordance with (Cr-VI-free) screws or nuts
DIN 50962 (≥ 1000 N/mm²) or
BN 590408 and
≥ 16h without DIN EN 1403
BN 569581 must be
Zn corrosion (dG(9) 8-20µm)
observed.
(white rust) Fe/ZnFe (indicate on drawing)
for rack parts Fe/ZnFe 10 A(2)) (0.5)10//A In accordance with
in accordance with (CrVI-free) VW 13750
DIN 50962 Requires zinc flake
DIN EN 1403 coating.
(dG(9) 10-20µm) (16) Not in accordance
with BMW standard
GS90010.
(108) (7)
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
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Norm / Standard

required entries
6. NSS Black passivation on R3SP(12) (1) R3SP The CrVI-free black
DIN EN ISO 9227 galvanic zinc/iron(15) in accordance with (Cr-VI-free) passivation (SP)
(color: black) DIN EN ISO 4042 currently available is
≥ 144 h DIN EN 1403
A transparent seal
without Fe (dG(9) 8-12µm)
(T2) is therefore
corrosion necessary
(red rust)
Fe/ZnFe (0.5) 8 // Fe/ZnFe (0.5) Important:
≥ 8h without SP(12) (2) 8 // SP Not to be used for
Zn corrosion in accordance with (Cr-VI-free) high-strength metric
(white rust) DIN 50962 screws or nuts
for drum parts DIN EN 1403 (≥ 1000 N/mm²) or
BN 590408 and
(dG(9) 8-20µm)
BN 569581 must be
≥ 16h without Fe/ZnFe(0.5)
observed.
Zn corrosion Fe/ZnFe(0.5) 10// 10// SP (indicate on drawing)
(white rust) SP(12)) (Cr-VI-free) as per VW 13750
for rack parts in accordance with Requires zinc flake
DIN 50962 coating.
DIN EN 1403 In accordance with
(dG(9) 10-20µm) (16) BMW standard
GS90010; ZNFE SW.
design.
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Norm / Standard

required entries
7. NSS Transparent or blue A3K (1) (13) (14) A3K+T2 Seals:
DIN EN ISO 9227 passivation on +T2(5) (Cr-VI-free) Seals are normally
galvanic zinc(15) + (A3A, A3E, A3J(1)) transparent (T2) but
≥ 240 h seal (A3B, A3F, A3K may also be dyed
(1)
without Fe ) (T3).
corrosion (color: silver) in accordance with
(red rust) DIN EN ISO 4042 Important:
DIN EN 1403 Not to be used for
≥ 96h without (dG(9) 8-12µm) high-strength metric
Zn corrosion screws or nuts
(white rust) Fe/Zn 8 A (2)+T2(5) Fe/Zn 8 (≥ 1000 N/mm²);
for rack parts in accordance with A+T2 or
DIN 50961 (Cr-VI-free) BN 590408 and
≥ 72h without DIN EN 1403 BN 569581 must be
Zn corrosion (dG(9) 8-20µm)(16) observed.
(white rust) (indicate on
for drum parts drawing)
Fe/Zn 12A(2)+T2(5) Fe/Zn 12 in accordance with
in accordance with A+T2 VW 13750 - zinc
DIN 50961 (Cr-VI-free) flake coating
DIN EN 1403 required.
(dG(9) 8-20µm)(16) In accordance with
BMW standard
GS90010; ZN SI.
Requirement list in
accordance with
Section 4.1 must be
completed.
T1/2/3/4: For
selection see
Section 4.8
design.
confidential
Norm / Standard

required entries
8. NSS Transparent or blue A3K (1) (14)+ T2(4) A3K+T2+GZ Seals:
DIN EN ISO 9227 passivation on +GZ(19) (Cr-VI-free) Seals are normally
galvanic zinc(15) + (A3A, A3E, A3J(1)) transparent (T2) but
≥ 240 h seal with antifriction (A3B, A3F, A3K may also be dyed
(1)
without Fe additive ) (T3).
corrosion in accordance with T1/2/3/4: For
(red rust) (color: silver, bluish) DIN EN ISO 4042 selection see
DIN EN 1403 Section 4.8; in the
≥ 96h without (dG(9) 8-12µm) case of antifriction
Zn corrosion additives it is
(white rust) Fe/Zn 8 A (2)+T2(4) Fe/Zn 8 necessary to enter
for rack parts +GZ (19) A+T2 + GZ the name in the
in accordance with (Cr-VI-free) drawing box
≥ 72h without DIN 50961
Zn corrosion DIN EN 1403 Important:
(white rust) (dG(9) 8-20µm)(16) Not to be used for
for drum parts high-strength metric
(7)
(106) screws or nuts
(≥ 1000 N/mm²);
or
BN 590408 and
BN 569581 must be
observed.
(indicate on
drawing)
In accordance with
VW 13750
Requires zinc flake
coating.
In accordance with
BMW standard
GS90010; ZN SI.
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
9. NSS Black passivation on A3(1)SP(12) +T2(5) A3SP+T2 The CrVI-free black
DIN EN ISO 9227 zinc(15) + seal (CrVI-free) (Cr-VI-free) passivation (SP)
≥ 240 h in accordance with currently available is
without Fe (color: black) DIN EN ISO 4042
A transparent seal
(T2) is therefore
(red rust) (dG(9) 8-12µm) necessary
T1/2/3/4: For
≥ 96h without Fe/Zn 8SP(12) Fe/Zn 8 SP + selection see
Zn corrosion +T2(5) T2 Section 4.8; in the
(white rust) in accordance with (Cr-VI-free) case of antifriction
for rack parts DIN 50961 additives it is
DIN EN 1403 necessary to enter
≥ 72h without (d(8) 8-20µm)(16) the name in the
Zn corrosion drawing box
(white rust)
for drum parts Important:
Not to be used for
high-strength metric
screws or nuts
(≥ 1000 N/mm²) or
BN 590408 and
BN 569581 must be
observed.
(indicate on drawing)
In accordance with
VW 13750
Requires zinc flake
coating.
In accordance with
BMW standard
GS90010; ZN SW.
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
10. NSS Black passivation on A3(1)SP(12) +T2(4) A3SP+T2+ The CrVI-free black
DIN EN ISO 9227 galvanic zinc(15) + + GZ(19) GZ passivation (SP)
seal with antifriction (CrVI-free) (Cr-VI-free) currently available is
≥ 240 h additive in accordance with
A transparent seal
without Fe DIN EN ISO 4042
(T2) is therefore
corrosion (color: black) DIN EN 1403 necessary
(red rust) (dG(9) 8-12µm)
T1/2/3/4: For
≥ 96h without Fe/Zn 8SP(12) Fe/Zn 8 SP + selection see Section
Zn corrosion +T2(4) + GZ(19) T2+GZ 4.8; in the case of
(white rust) (Cr-VI-free) (Cr-VI-free) antifriction additives it
for rack parts in accordance with is necessary to enter
DIN 50961 the name in the
drawing box
Zn corrosion (d(8) 8-20µm)(16)
Important:
(white rust) Not to be used for
for drum parts high-strength metric
screws or nuts
(≥ 1000 N/mm²) or
BN 590408 and
BN 569581 must be
observed.
In accordance with
VW 13750
Requires zinc flake
coating.
In accordance with
BMW standard
GS90010; ZN SW.
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
11. NSS Transparent or blue A3K (1) (14)+ T4(18) A3K+T4 T1/2/3/4: For
DIN EN ISO 9227 passivation on (A3A, A3E, A3J(1)) (Cr-VI-free) selection see
galvanic zinc(15) + (A3B, A3F, A3K Section 4.8; in the
(1)
≥ 240 h lubricant ) case of antifriction
without Fe in accordance with additives it is
corrosion (color: silver, bluish) DIN EN ISO 4042 necessary to enter
(red rust) DIN EN 1403 the name in the
(dG(9) 8-12µm) drawing box
≥ 96h without
Zn corrosion Fe/Zn 8 A Fe/Zn 8 Important:
(2)
(white rust) +T4(18) in A+T4 Not to be used for
for rack parts accordance with (Cr-VI-free) high-strength metric
DIN 50961 screws or nuts
≥ 72h without DIN EN 1403 (≥ 1000 N/mm²);
Zn corrosion (dG(9) 8-20µm)(16) or
(white rust) BN 590408 and
for drum parts BN 569581 must be
observed.
(indicate on
drawing)
In accordance with
VW 13750
Requires zinc flake
coating.
Not in accordance
with BMW standard
GS90010.
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
12. NSS Thick passivation A3(1) DP(3) in A3 DP Important:
DIN EN ISO 9227 layer on galvanic accordance with Not to be used for
≥ 240 h zinc BN 562926 high-strength metric
screws or nuts
without Fe (color: silver, (d(8) 8-12µm)
(≥ 1000 N/mm²) or
corrosion iridescent Fe/Zn 8 DP
BN 590408 and
(red rust) Fe/Zn 8(2) DP(3) BN 569581 must be
in accordance with observed.
≥ 96h without BN 562926 (indicate on drawing)
Zn corrosion (d(8) 8-20µm) Fe/Zn 15 DP In accordance with
(white rust) VW 13750
for rack parts Fe/Zn 15(2) DP(3) Requires zinc flake
in accordance with coating.
In accordance with
≥ 72h without BN 562926
BMW standard
Zn corrosion (d(8) 15-20µm) (16)
GS90010; in
(white rust) consultation with ZNT
(7)
for drum parts (100)
13. NSS Thick passivation R3(1) DP(3) in R3 DP Important:

DIN EN ISO 9227 layer on galvanic accordance with Not to be used for
≥ 240 h zinc/iron BN 562926 high-strength metric
without Fe (color: gray) (d(8) 8-12µm) screws or nuts
corrosion Fe/ZnFe(0.5) (≥ 1000 N/mm²);
(red rust) Fe/ ZnFe (0.5) 8(2) 8//DP or
// DP(3) in BN 590408 and
≥ 96h without accordance with BN 569581 must be
Zn corrosion DIN 50962 observed.
(white rust) DIN EN 1403 (indicate on
for rack parts (dG(9) 8-20µm) drawing)
Fe/ZnFe(0.5) In accordance with
≥ 72h without Fe/ ZnFe (0.5) 10(2) 10// DP VW 13750
Zn corrosion // DP(3) Requires zinc flake
(white rust) in accordance with coating.
for drum parts DIN 50962 Not in accordance
DIN EN 1403 with BMW standard
(dG(9) 10-20µm) (16) GS90010.
design.
confidential
Norm / Standard

required entries
14. NSS Nano- A3(1) NP(17) A3 NP Important:
DIN EN ISO 9227 passivation on in accordance with Not to be used for
≥ 240 h galvanic zinc BN 562926 high-strength metric
without Fe (dG(9) 8-12µm) screws or nuts
corrosion (color: silver; Fe/Zn 8 NP (≥ 1000 N/mm²);
(red rust) iridescent blue) Fe/Zn 8(2) NP(17) or
in accordance with BN 590408 and
≥ 96h without BN 562926 BN 569581 must be
Zn corrosion (dG(9) 8-20µm) (16) observed.
(white rust) Fe/Zn 15 NP (indicate on
for rack parts Fe/Zn 15(2) NP(17) in drawing)
accordance with In accordance with
≥ 72h without BN 562926 VW 13750
Zn corrosion (dG(9) 15-20µm) (16 requires zinc flake
(white rust) coating.
for drum Not in accordance
with BMW standard
GS90010
Requirement list in
accordance with
Section 4.1 must be
completed.
Not suitable for
interference fits
KTL coating not
possible (no
wetting)
design.
confidential
Norm / Standard

required entries
15. NSS Black-pigmented R3(1)ph(10)+T1(11) R3 ph +T1 The post-treatment
DIN EN ISO 9227 post-treatment on black black must normally be
galvanic zinc/iron in accordance with (Cr-VI-free) applied twice.
As the film thickness
≥ 240 h with phosphate DIN EN ISO 4042
is increased,
without Fe priming DIN EN 1403
compliance with
corrosion for drum parts(15) DIN EN 12476 specified dimensions
(red rust) (dG(9) approx. can no longer be
(color: black) 20µm)(16) ensured in the case of
dimensions <M6 with
≥ 72h without internal threads.
Zn corrosion Compliance with dG(9)
(white rust) of approx. 12µm
cannot be ensured.
for drum parts
Important:
Not to be used for
screws or nuts
(≥ 1000 N/mm²) or
BN 590408 and
BN 569581 must be
observed.
In accordance with
VW 13750
Requires zinc flake
coating.
In accordance with
BMW standard
GS90010;ZNFE SW
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
16. NSS transparent P3J(1)(14) P3J (CrVI- Important:
DIN EN ISO 9227 passivation (P3A,P3E,P3J)(1)(14) free) Not to be used for
≥ 240 h on galvanic in accordance with high-strength metric
screws or nuts (≥
without Fe zinc/nickel (15) DIN EN ISO 4042
1000 N/mm²);
observe BN 590408
(red rust) (color: silver matt) (d(8) 8-12µm) and BN 569581
≥ 96h without Fe/ ZnNi (12) 8 Fe/ZnNi (12) In accordance with
Zn corrosion A(2) 8A VW 13750
(white rust) in accordance with (Cr-VI-free) Requires zinc flake
for rack parts DIN 50962 coating. Not in
≥ 72h without (d(8) 8-20µm) (16) accordance with BMW
standard GS90010
Zn corrosion
(white rust)
for drum parts
17. NSS Black passivation P3SP(1)(12) P3SP The CrVI-free black
DIN EN ISO 9227 on galvanic in accordance with ( CrVI-free) passivation (SP)
≥ 240 h zinc/nickel(15) DIN EN ISO 4042 currently available is
without Fe DIN EN 1403
A transparent seal
corrosion (color: black) (d(8) 8-12µm)
(T2) is therefore
(red rust) necessary
Fe/ ZnNi (12) 8// Fe/ ZnNi (12)
≥ 96h without SP(12) (2) 8// SP Important:
Zn corrosion in accordance with (CrVI-free) Not to be used for
(white rust) DIN 50962 high-strength metric
for rack parts (d(8) 8-20µm) (16) screws or nuts (≥
≥ 72h without 1000 N/mm²);
observe BN 590408
Zn corrosion
and BN 569581
(white rust)
for drum parts In accordance with
VW 13750
Requires zinc flake
coating. Not in
accordance with BMW
standard GS90010
design.
confidential
Norm / Standard

required entries
18. NSS Thick passivation A3(1) DP(3)+T2(5) A3 DP+T2 T1/2/3/4: For
DIN EN ISO 9227 layer on galvanic in accordance with (Cr-VI-free) selection see Section
zinc + seal BN 562926 4.8;
Seals:
≥ 480 h (dG(9) 8-12µm)
Seals are normally
without Fe (color: silver; transparent (T2) but
corrosion iridescent blue) Fe/Zn 8(2) DP(3) Fe/Zn 8 may also be dyed
(red rust) +T2(5) DP+T2 (T3).
in accordance with (Cr-VI-free) Important:
≥ 240h without BN 562926 Not to be used for
Zn corrosion (dG(9) 8-20µm) (16) high-strength metric
(white rust) screws or nuts
for rack parts Fe/Zn 15(2) DP(3) (≥ 1000 N/mm²) or
BN 590408 and
+T2(5) Fe/Zn 15
BN 569581 must be
≥ 120h without in accordance with DP+T2 observed.
Zn corrosion BN 562926 (Cr-VI-free) (indicate on drawing)
(white rust) (dG(9) 15-20µm) (16) In accordance with
for drum parts VW 13750
(101) (7) requires zinc flake
coating.
In accordance with
BMW standard
GS90010; ZNT
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
19. NSS Thick passivation A3(1) DP(3)+T2(4) A3 DP+T2+ T1/2/3/4: For
DIN EN ISO 9227 layer on galvanic +GZ(19) GZ (CrVI-free) selection see Section
zinc + seal with (CrVI-free) 4.8;
Seals:
≥ 480 h antifriction additive in accordance with
Seals are normally
without Fe BN 562926
transparent (T2) but
corrosion (color: silver; (dG(9) 8-12µm) Fe/Zn 8 may also be dyed
(red rust) iridescent blue) DP+T2+GZ (T3).
Fe/Zn 8(2) DP(3) (CrVI-free) Important:
≥ 240h without +T2(4) + GZ(19) Not to be used for
Zn corrosion in accordance with high-strength metric
(white rust) BN 562926 screws or nuts
for rack parts (dG(9) 8-20µm) (16) (≥ 1000 N/mm²) or
BN 590408 and
Fe/Zn 15
BN 569581 must be
≥ 120h without DP+T2+GZ
observed.
Zn corrosion Fe/Zn 15(2) DP(3) (Cr-VI-free) (indicate on drawing)
(white rust) +T2(4) +GZ(19) In accordance with
for drum parts in accordance with VW 13750
BN 562926 requires zinc flake
(dG(9) 15-20µm) (16) coating.
In accordance with
(101) (7) BMW standard
GS90010; ZNT
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
20. NSS Nano- P3(1) NP(17) P3 NP Important:
DIN EN ISO 9227 Passivation on in accordance with (Cr-VI-free) Not to be used for
galvanic zinc/nickel BN 562926 high-strength metric
≥ 480 h (color: gray) (dG(9) 8-12µm) screws or nuts
without Fe (≥ 1000 N/mm²);
corrosion Fe/ZnNi (12) 8(2) Fe/ZnNi (12) or
(red rust) NP(17) 8 NP BN 590408 and
in accordance with (Cr-VI-free) BN 569581 must be
≥ 240h without BN 562926 observed.
Zn corrosion (dG(9) 8-20µm) (16) (indicate on
(white rust) drawing)
for rack parts Fe/ZnNi (12) 15(2) In accordance with
NP(17) in Fe/ZnNi(12) VW 13750
≥ 120h without accordance with 15 NP requires zinc flake
Zn corrosion BN 562926 (Cr-VI-free) coating.
(white rust) (dG(9) 15-20µm) (16 Not in accordance
for drum parts with BMW standard
GS90010
Requirement list in
accordance with
Section 4.1 must be
completed.
Not suitable for
interference fits
KTL coating not
possible (no
wetting)
design.
confidential
Norm / Standard

required entries
21. NSS Nano- R3(1) NP(17) R3 NP Important:
DIN EN ISO 9227 Passivation on (Cr-VI-free) (Cr-VI-free) Not to be used for
galvanic zinc/iron in accordance with high-strength metric
≥ 480 h BN 562926 screws or nuts
without Fe (color: gray) (dG(9) 8-12µm) (≥ 1000 N/mm²);
corrosion Fe/ZnFe (0.5) or
(2)
(red rust) Fe/ZnFe (0.5) 8 8 NP BN 590408 and
NP(17) (Cr-VI-free) (Cr-VI-free) BN 569581 must be
≥ 240h without in accordance with observed.
Zn corrosion BN 562926 (indicate on
(white rust) (dG(9) 8-20µm) (16) drawing)
for rack parts In accordance with
Fe/ZnFe (0.5) 15(2) Fe/ZnFe (0.5) VW 13750
≥ 120h without NP(17) (Cr-VI-free) in 15 NP requires zinc flake
Zn corrosion accordance with (Cr-VI-free) coating.
(white rust) BN 562926 Not in accordance
for drum parts (dG(9) 15-20µm) (16 with BMW standard
GS90010
Requirement list in
accordance with
Section 4.1 must be
completed.
Not suitable for
interference fits
KTL coating not
possible (no
wetting)
design.
confidential
Norm / Standard

required entries
22. NSS Thick passivation R3(1) DP(3) +T2(5) in R3 DP+T2 T1/2/3/4: For
DIN EN ISO 9227 layer on galvanic accordance with selection see
zinc/iron + seal BN 562926 Section 4.8;
≥ 480 h (dG(9) 8-12µm) Seals:
without Fe (color: gray) Fe/ZnFe (0.5) Seals are normally
corrosion Fe/ZnFe (0.5) 8(2) 8// DP+T2 transparent (T2) but
(red rust) // DP(3) +T2(5) in may also be dyed
accordance with (T3).
≥ 240h without DIN 50962 Important:
Zn corrosion DIN EN 1403 Not to be used for
(white rust) (dG(9) 8-20µm) (16) Fe/ZnFe (0.5) high-strength metric
for rack parts 10// DP+T2 screws or nuts
Fe/ZnFe (0.5) 10(2) (≥ 1000 N/mm²);
≥ 120h without // DP(3) +T2(5) in or
Zn corrosion accordance with BN 590408 and
(white rust) DIN BN 569581 must be
for drum parts 50962 observed.
DIN EN 1403 (indicate on
(dG(9) 15-20µm) (16) drawing)
(7)
(101) in accordance with
VW 13750 - zinc
flake coating
required.
In accordance with
BMW standard
GS90010; ZNFE SI
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
23. NSS Thick passivation R3(1) DP(3) +T2(4) R3 DP+T2+ T1/2/3/4: For
DIN EN ISO 9227 layer on galvanic + GZ(19) GZ (Cr-VI- selection see
zinc/iron + seal (CrVI-free) in free) Section 4.8;
≥ 480 h with antifriction accordance with Seals:
without Fe additive BN 562926 Seals are normally
corrosion (dG(9) 8-12µm) Fe/ZnFe (0.5) transparent (T2) but
(red rust) (color: gray) 8// may also be dyed
Fe/ZnFe (0.5) 8(2) DP+T2+GZ (T3).
≥ 240h without // DP(3) +T2(4) (Cr-VI-free) Important:
Zn corrosion +GZ(19) Not to be used for
(white rust) (CrVI-free) high-strength metric
for rack parts in accordance with screws or nuts
DIN 50962 Fe/ZnFe (0.5) (≥ 1000 N/mm²);
≥ 120h without DIN EN 1403 10// or
Zn corrosion (dG(9) 8-20µm) (16) DP+T2+GZ BN 590408 and
(white rust) (Cr-VI-free) BN 569581 must be
for drum parts Fe/ZnFe (0.5) 10(2) observed.
// DP(3) +T2(4) (indicate on
+GZ(19) drawing)
(CrVI-free)
in accordance with in accordance with
DIN VW 13750 - zinc
50962 flake coating
(dG(9) 15-20µm) (16) In accordance with
BMW standard
(7)
(101) GS90010; ZNFE SI
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
24. NSS Black-pigmented Fe/ZnFe8(2) Fe/ZnFe8+ph T1/2/3/4: For
DIN EN ISO 9227 post-treatment on +ph(10) +T2(11) +T2 selection see Section
galvanic zinc/iron(15) in accordance with black 4.8;
The post-treatment
≥ 480 h with phosphate DIN 50962 (Cr-VI-free)
must normally be
without Fe priming for rack DIN EN 1403
applied twice;
corrosion parts (dG(9) approx. As the film thickness
(red rust) 20µm) (16) in increased,
(color: black) Fe/ZnFe10+ compliance with
≥ 240h without ph+ specified dimensions
Zn corrosion Fe/ZnFe 10(2) T2 black can no longer be
(white rust) +ph(10)+T2(11) (Cr-VI-free) ensured
for rack parts in accordance with (for drum parts,
corrosion protection is
DIN 50962
significantly lower –
DIN EN 1403
see corrosion
(dG(9) approx. protection category ≥
20µm) (16) 240 h without Fe
corrosion)
Important:
Not to be used for
screws or nuts
(≥ 1000 N/mm²) or
BN 590408 and
BN 569581 must be
observed.
in accordance with
VW 13750 requires
zinc flake coating.
In accordance with
BMW standard
GS90010; ZNFE SW
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
25. NSS R3(1)SP(12) + T2(5) R3SP + T2 T1/2/3/4: For
Black passivation on selection see Section
DIN EN ISO 9227 (Cr-VI-free) ( CrVI-free)
galvanic zinc/iron(15) 4.8;
in accordance with
+ seal
≥ 480 h DIN EN ISO 4042
The CrVI-free black
without Fe (color: black DIN EN 1403
passivation (SP)
corrosion (dG(9) 8-12µm) currently available is
(red rust) not abrasion-resistant.
A transparent seal
≥ 240h without Fe/ZnFe (0.5) 8(2) Fe/ZnFe (0.5) (T2) is therefore
Zn corrosion // SP(12) + T2(5) 8 // SP+T2 necessary
(white rust) (Cr-VI-free) (Cr-VI-free)
for rack parts in accordance with Important:
Not to be used for
DIN 50962
screws or nuts
Zn corrosion (dG(9) 8-20µm) (16) (≥ 1000 N/mm²) or
(white rust) Fe/ZnFe (0.5) BN 590408 and
for drum parts Fe/ZnFe (0.5)10 (2)// 10 // SP + BN 569581 must be
SP(12)+T2(5) T2 observed.
(Cr-VI-free) (Cr-VI-free) (indicate on drawing)
in accordance with
DIN 50962 In accordance with
DIN EN 1403 VW 13750
Requires zinc flake
(dG(9) 10-20µm) (16)
coating.
In accordance with
GS90010; ZNFE SW
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
26. NSS R3(1)SP(12) + T2(4) R3SP + T1/2/3/4: For
Black passivation on selection see Section
DIN EN ISO 9227 +GZ(19) T2+GZ
galvanic zinc(15) + 4.8;
(CrVI-free) ( CrVI-free)
seal + antifriction
≥ 480 h in accordance with
additive The CrVI-free black
without Fe DIN EN ISO 4042
passivation (SP)
corrosion DIN EN 1403 currently available is
(color: black)
(red rust) (dG(9) 8-12µm) not abrasion-resistant.
A transparent seal
≥ 240h without (T2) is therefore
Zn corrosion Fe/ZnFe (0.5) 8 (2)// Fe/ZnFe (0.5) necessary
(white rust) SP(12) + T2(4) 8 // SP+T2
for rack parts +GZ(19) (Cr-VI- +GZ (Cr-VI- Important:
free) Not to be used for
free)
≥ 120h without in accordance with
screws or nuts
Zn corrosion DIN 50962 (≥ 1000 N/mm²) or
(white rust) DIN EN 1403 BN 590408 and
for drum parts (dG(9) 8-20µm) (16) BN 569581 must be
Fe/ZnFe (0.5) observed.
10 // SP + (indicate on drawing)
Fe/ZnFe (0.5)10 (2)// T2 +GZ
SP(12)+T2(4) (Cr-VI-free) In accordance with
+GZ(19) (Cr-VI- VW 13750
Requires zinc flake
free)
coating.
in accordance with In accordance with
DIN 50962 BMW standard
DIN EN 1403 GS90010; ZNFE SW
(dG(9) 10-20µm) (16)
(108) (7) Requirement list in

accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
27. NSS Transparent R3J(1) (14)+T2(5) R3J+T2 Seals:
DIN EN ISO 9227 passivation on (R3A,R3E,R3J)(1;14) (Cr-VI-free) Seals are normally
galvanic zinc/iron(15) (Cr-VI-free) transparent (T2) but
≥ 480 h +seal in accordance with may also be dyed
without Fe DIN EN ISO 4042 (T3).
corrosion (color: light gray) DIN EN 1403 T1/2/3/4: For
(red rust) (dG(9) 8-12µm) selection see
Section 4.8;
≥ 240h without Fe/ZnFe (0.5) 8 // Fe/ZnFe (0.5) Important:
Zn corrosion A(2) +T2(5) 8 // A + T2 Not to be used for
(white rust) (Cr-VI-free) (Cr-VI-free) high-strength metric
for rack parts in accordance with screws or nuts
DIN 50962 (≥ 1000 N/mm²);
≥ 120h without DIN EN 1403 or
Zn corrosion (dG(9) 8-20µm) (16) BN 590408 and
(white rust) Fe/ZnFe (0.5) BN 569581 must be
for drum parts Fe/ZnFe (0.5) 10 // 10 // A + T2 observed.
A(2)+T2(5) (Cr-VI-free) (indicate on
(Cr-VI-free) drawing)
in accordance with in accordance with
DIN 50962 VW 13750 - zinc
DIN EN 1403 flake coating
(dG(9) 10-20µm) (16) required.
In accordance with
GS90010; ZNFE SI
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
28. NSS Transparent R3J(1) (14)+T2(4) R3J+T2+GZ Seals:
DIN EN ISO 9227 passivation on +GZ(19) (Cr-VI- (Cr-VI-free) Seals are normally
galvanic zinc/iron(15) free) transparent (T2) but
≥ 480 h +seal + antifriction (R3A,R3E,R3J)(1)(14 may also be dyed
without Fe additive in accordance with (T3).
corrosion DIN EN ISO 4042 T1/2/3/4: For
(red rust) (color: light gray) DIN EN 1403 selection see
(dG(9) 8-12µm) Section 4.8;
≥ 240h without Fe/ZnFe (0.5) Important:
Zn corrosion Fe/ZnFe (0.5) 8 // 8 // A + T2 Not to be used for
(white rust) A(2)/T2(4) +GZ(19) +GZ high-strength metric
for rack parts (Cr-VI-free) (Cr-VI-free) screws or nuts
in accordance with (≥ 1000 N/mm²);
≥ 120h without DIN 50962 or
Zn corrosion DIN EN 1403 BN 590408 and
(white rust) (dG(9) 8-20µm) (16) Fe/ZnFe (0.5) BN 569581 must be
for drum parts 10//A+T2+ observed.
Fe/ZnFe (0.5) 10 // GZ (CrVI-free) (indicate on
A(2)+T2(4) + GZ(19) drawing)
(Cr-VI-free) in accordance with
in accordance with VW 13750 - zinc
DIN 50962 flake coating
(dG(9) 10-20µm) (16) In accordance with
BMW standard
(108) (7) GS90010; ZNFE SI
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
29. NSS Thick film P3DP(1) (3) P3DP Seals:
DIN EN ISO 9227 passivation on (Cr-VI-free) (Cr-VI-free) Seals are normally
galvanic zinc/nickel (R3A,R3E,R3J)(1)(14 transparent (T2) but
≥ 480 h in accordance with may also be dyed
without Fe (color: light gray) DIN EN ISO 4042 (T3).
corrosion DIN EN 1403 T1/2/3/4: For
(red rust) (dG(9) 8-12µm) selection see
Section 4.8;
≥ 240h without Fe/ZnNi (12) 8 // Fe/ZnNi (12) 8 Important:
Zn corrosion DP(2) (3) (Cr-VI-free) // A DP Not to be used for
(white rust) in accordance with (Cr-VI-free) high-strength metric
for rack parts DIN 50962 screws or nuts
DIN EN 1403 (≥ 1000 N/mm²);
≥ 120h without (dG(9) 8-20µm) (16) or
Zn corrosion Fe/ZnNi (12) BN 590408 and
(white rust) Fe/ZnNi (12) 10//(2) 10// DP BN 569581 must be
for drum parts DP(3) (CrVI-free) observed.
(Cr-VI-free) (indicate on
in accordance with drawing)
DIN 50962 in accordance with
DIN EN 1403 VW 13750 - zinc
(dG(9) 10-20µm) (16) flake coating
required.
(108) (7) Not in accordance
with BMW standard
GS90010.
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
30. NSS Transparent P3J(1)(14) +T2(4) P3J+T2+GZ T1/2/3/4: For
DIN EN ISO 9227 passivation +GZ(19) (Cr-VI-free) selection see Section
on galvanic (P3A,P3E,P3J) 4.8;
in the case of anti-
≥720 h zinc/nickel(15) + seal (1)(14)
friction paints, it is
without Fe + antifriction in accordance with
recommended to
corrosion additive (GZ) DIN EN ISO 4042 include the name in
(red rust) DIN EN 1403 the drawing.
(color: light gray) (dG(9) 8-12µm) Seals:
≥360 h without Seals are normally
Zn corrosion Fe/ ZnNi (12) 8// Fe/ZnNi (12) transparent (T2) but
(white rust) A(2)+T2(4) + GZ (19) 8// A+T2 + may also be dyed
for rack parts in accordance with GZ (T3).
DIN 50962 (Cr-VI-free)
Important:
≥240 h without DIN EN 1403
Not to be used for
Zn corrosion (dG(9 8-20µm) (16) high-strength metric
(white rust) screws or nuts
for drum parts (102) (7) (≥ 1000 N/mm²) or
BN 590408 and
BN 569581 must be
observed.
in accordance with
VW 13750 requires
zinc flake coating.
In accordance with
BMW standard
GS90010; ZNNIV SI.
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
31. NSS Transparent P3J(1)(14) +T2(5) P3J+T2 Seals:
DIN EN ISO 9227 passivation (P3A,P3E,P3J) (Cr-VI-free) Seals are normally
(1)(14)
on galvanic transparent (T2) but
≥720 h zinc/nickel(15) + in accordance with may also be dyed
without Fe seal DIN EN ISO 4042 (T3).
(red rust) (color: light gray) (dG(9) 8-12µm) Important:
Not to be used for
≥360 h without Fe/ ZnNi (12) 8// Fe/ZnNi (12) high-strength metric
Zn corrosion A(2) +T2(5) 8// A+T2 (Cr- screws or nuts
(white rust) in accordance with VI-free) (≥ 1000 N/mm²);
for rack parts DIN 50962 or
DIN EN 1403 BN 590408 and
≥240 h without (dG(9 8-20µm) (16) BN 569581 must be
Zn corrosion observed.
(white rust) (102) (7) (indicate on
In accordance with
VW 13750
requires zinc flake
coating.
In accordance with
BMW standard
GS90010; ZNNIV SI
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
32. NSS Thick passivation P3DP(1)(3) +T2(5) in P3DP +T2 Seals:
DIN EN ISO 9227 layer accordance with (Cr-VI-free) Seals are normally
on galvanic DIN EN ISO 4042 transparent (T2) but
≥720 h zinc/nickel + DIN EN 1403 may also be dyed
without Fe seal (dG(9) 8-12µm) (T3).
corrosion
(red rust) (color: silver) Fe/ ZnNi (12) 8// Fe/ ZnNi (12) Important:
DP(3) +T2(5) 8// DP+T2 Not to be used for
≥360 h without in accordance with ( CrVI-free) high-strength metric
Zn corrosion DIN 50962 screws or nuts
(white rust) DIN EN 1403 (≥ 1000 N/mm²);
for rack parts (dG(9 8-20µm) (16) or
BN 590408 and
≥240 h without BN 569581 must be
Zn corrosion observed.
(white rust) (indicate on
In accordance with
VW 13750
requires zinc flake
coating.
In accordance with
BMW standard
GS90010; ZNNIV SI
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
33. NSS Thick passivation P3DP(1)(3) +T2(4) P3DP Seals:
DIN EN ISO 9227 layer +GZ (19) +T2+GZ Seals are normally
on galvanic ( CrVI-free) (Cr-VI-free) transparent (T2) but
≥720 h zinc/nickel + in accordance with may also be dyed
without Fe seal with antifriction DIN EN ISO 4042 (T3).
corrosion additive DIN EN 1403
(red rust) (dG(9) 8-12µm) Important:
(color: silver) Not to be used for
≥360 h without Fe/ ZnNi (12) 8//(2) Fe/ ZnNi (12) high-strength metric
Zn corrosion DP(3) +T2(4) 8//DP+T2+ screws or nuts
(white rust) +GZ(19) GZ (Cr-VI- (≥ 1000 N/mm²);
for rack parts (Cr-VI-free) free) or
in accordance with BN 590408 and
≥240 h without DIN 50962 BN 569581 must be
Zn corrosion DIN EN 1403 observed.
(white rust) (dG(9 8-20µm) (16) (indicate on
In accordance with
VW 13750
requires zinc flake
coating.
In accordance with
BMW standard
GS90010; ZNNIV SI
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
34. NSS Transparent P3J(1)(14) +T2(5) /T3 P3J+T2/T3 T1/2/3/4: For
DIN EN ISO 9227 passivation black black selection see
on galvanic (P3A,P3E,P3J) (Cr-VI-free) Section 4.8; Seals:
(1)(14)
≥720 h zinc/nickel + black- Seals are normally
without Fe pigmented seal(15) in accordance with transparent (T2) but
corrosion DIN EN ISO 4042 may also be dyed
(red rust) (color: black) DIN EN 1403 (T3).
(dG(9) : 8-12µm)
≥360 h without Important:
Zn corrosion Fe/ ZnNi (12) 8 Fe/ZnNi (12) Not to be used for
(white rust) A(2) +T2 (5) /T3 8 A+T2/T3 high-strength metric
for rack parts black black screws or nuts
in accordance with (Cr-VI-free) (≥ 1000 N/mm²);
≥ 240 h without DIN 50962 or
Zn corrosion DIN EN 1403 BN 590408 and
(white rust) (dG(9) 8-20µm) (16) BN 569581 must be
for drum parts observed.
(indicate on
drawing)
in accordance with
VW 13750 requires
zinc flake coating.
Not in accordance
with BMW standard
GS90010.
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
35. NSS Black passivation on P3(1) SP(12)+ T2(5) P3 SP+T2 T1/2/3/4: For
DIN EN ISO 9227 galvanic zinc/nickel (Cr-VI-free) (Cr-VI-free) selection see
+ seal(15) in accordance with Section 4.8;
≥720 h DIN EN ISO 4042
without Fe (color: black) DIN EN 1403 The CrVI-free black
corrosion (dG(9) 8-12µm) passivation (SP)
(red rust) currently available is
Fe/ZnNi (12) 8(2) Fe/ZnNi (12) not abrasion-
≥360 h without SP(12)+ T2(5) 8 SP+T2 resistant.
Zn corrosion (Cr-VI-free) (Cr-VI-free) A transparent seal
(white rust) in accordance with (T2) is therefore
for rack parts DIN 50962 necessary
DIN EN 1403
≥240 h without (dG(9) 8-20µm) (16) Important:
Zn corrosion Not to be used for
(white rust) high-strength metric
for drum parts (103) (7) screws or nuts
(≥ 1000 N/mm²);
or
BN 590408 and
BN 569581 must be
observed.
(indicate on
drawing)
In accordance with
VW 13750
requires zinc flake
coating.
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
36. NSS Black passivation on P3(1) SP(12)+ T2(4) P3 SP+T2+ T1/2/3/4: For
DIN EN ISO 9227 galvanic zinc/nickel +GZ(19) (CrVI-free) GZ (CrVI-free) selection see
+ seal(15) with in accordance with Section 4.8;
≥720 h antifriction additive DIN EN ISO 4042
without Fe DIN EN 1403 The CrVI-free black
corrosion (color: black) (dG(9) 8-12µm) passivation (SP)
(red rust) currently available is
Fe/ZnNi (12) 8(2) Fe/ZnNi (12) not abrasion-
≥360 h without SP(12)+ T2(4) 8 SP+T2+ resistant.
Zn corrosion +GZ(19) GZ (CrVI-free) A transparent seal
(white rust) (Cr-VI-free) (T2) is therefore
for rack parts in accordance with necessary
DIN 50962
≥240 h without DIN EN 1403 Important:
Zn corrosion (dG(9) 8-20µm) (16) Not to be used for
(white rust) high-strength metric
for drum parts screws or nuts
(103) (7) (≥ 1000 N/mm²);
or
BN 590408 and
BN 569581 must be
observed.
(indicate on
drawing)
In accordance with
VW 13750
requires zinc flake
coating.
Requirement list in
accordance with
Section 4.1 must be
completed.
design.
confidential
Norm / Standard

required entries
37. NSS Nanopassivation on A3(1) NP(17)+ T2(5) A3 NP+T2 Important:
DIN EN ISO 9227 galvanic zinc (Cr-VI-free) (Cr-VI-free) Not to be used for
+ seal in accordance with high-strength metric
≥720 h DIN EN ISO 4042 screws or nuts
without Fe (color: silver) DIN EN 1403 (≥ 1000 N/mm²);
corrosion (dG(9) 8-12µm) or
(red rust) BN 590408 and
Fe/Zn 8(2) NP(17)+ Fe/Zn 8 NP+ BN 569581 must be
≥360 h without T2(5) (Cr-VI-free) T2 (CrVI-free) observed.
Zn corrosion in accordance with (indicate on
(white rust) DIN 50962 drawing)
for rack parts DIN EN 1403 In accordance with
(dG(9) 8-20µm) (16) VW 13750
≥240 h without requires zinc flake
GS90010
Requirement list in
accordance with
Section 4.1 must be
completed.
Not suitable for
interference fits
KTL coating not
possible (no
wetting)T1/2/3/4:
For selection see
Section 4.8;
design.
confidential
Norm / Standard

required entries
38. NSS Nanopassivation on R3(1) NP(17)+ T2(5) R3 NP+T2 Important:
DIN EN ISO 9227 galvanic zinc/iron (Cr-VI-free) (Cr-VI-free) Not to be used for
+ seal in accordance with high-strength metric
Fe/ZnFe (0.5) 8(2)// Fe/ZnFe (0.5) BN 569581 must be
≥360 h without NP(17)+ T2(5) 8 //NP+T2 observed.
Zn corrosion (Cr-VI-free) (Cr-VI-free) (indicate on
(white rust) in accordance with drawing)
for rack parts DIN 50962 In accordance with
DIN EN 1403 VW 13750
≥240 h without (dG(9) 8-20µm) (16) requires zinc flake
GS90010
Requirement list in
accordance with
Section 4.1 must be
completed.
Not suitable for
interference fits
KTL coating not
possible (no
wetting)T1/2/3/4:
For selection see
Section 4.8;
design.
confidential
Norm / Standard

required entries
39. NSS Nanopassivation on P3(1) NP(17)+ T2(5) P3 NP+T2 Important:
DIN EN ISO 9227 galvanic zinc/nickel (Cr-VI-free) (Cr-VI-free) Not to be used for
+ seal(15) in accordance with high-strength metric
Fe/ZnNi (12) 8(2)// Fe/ZnNi (12) BN 569581 must be
≥360 h without NP(17)+ T2(5) 8 //NP+T2 observed.
Zn corrosion (Cr-VI-free) (CrVI-free) (indicate on
(white rust) in accordance with drawing)
for rack parts DIN 50962 In accordance with
DIN EN 1403 VW 13750
≥240 h without (dG(9) 8-20µm) (16 requires zinc flake
GS90010
Requirement list in
accordance with
Section 4.1 must be
completed.
Not suitable for
interference fits
KTL coating not
possible (no
wetting)T1/2/3/4:
For selection see
Section 4.8;
design.
confidential
Norm / Standard

required entries
40. NSS Nanopassivation on A3(1) NP(17)+ T2(5) A3 NP+T2+ Important:
DIN EN ISO 9227 galvanic zinc +GZ(19) GZ (CrVI-free) Not to be used for
+ seal(15) with (Cr-VI-free) high-strength metric
≥720 h antifriction additive in accordance with screws or nuts
without Fe DIN EN ISO 4042 (≥ 1000 N/mm²);
corrosion (color: silver) DIN EN 1403 or
(red rust) (dG(9) 8-12µm) BN 590408 and
BN 569581 must be
≥360 h without Fe/Zn 8(2) NP(17)+ Fe/Zn 8 NP+ observed.
Zn corrosion T2(5) +GZ(19) T2 +GZ (indicate on
(white rust) (Cr-VI-free) (Cr-VI-free) drawing)
for rack parts in accordance with In accordance with
DIN 50962 VW 13750
≥240 h without DIN EN 1403 requires zinc flake
Zn corrosion (dG(9) 8-20µm) (16) coating.
GS90010
Requirement list in
accordance with
Section 4.1 must be
completed.
Not suitable for
interference fits
KTL coating not
possible (no
wetting)T1/2/3/4:
For selection see
Section 4.8;
design.
confidential
Norm / Standard

required entries
41. NSS Nanopassivation on R3(1) NP(17)+ T2(4) R3 NP+T2+ Important:
DIN EN ISO 9227 galvanic zinc/iron + GZ(19) GZ (CrVI-free) Not to be used for
+ seal(15) (Cr-VI-free) high-strength metric
≥720 h with antifriction in accordance with screws or nuts
without Fe additive DIN EN ISO 4042 (≥ 1000 N/mm²);
corrosion DIN EN 1403 or
(red rust) (color: silver) (dG(9) 8-12µm) BN 590408 and
Fe/ZnFe (0.5) BN 569581 must be
≥360 h without Fe/ZnFe (0.5) 8(2)// 8 //NP+T2+ observed.
Zn corrosion NP(17)+ T2(4) GZ (CrVI-free) (indicate on
(white rust) +GZ(19) drawing)
for rack parts (Cr-VI-free) In accordance with
in accordance with VW 13750
≥240 h without DIN 50962 requires zinc flake
Zn corrosion DIN EN 1403 coating.
(white rust) (dG(9) 8-20µm) (16) Not in accordance
GS90010
Requirement list in
accordance with
Section 4.1 must be
completed.
Not suitable for
interference fits
KTL coating not
possible (no
wetting)T1/2/3/4:
For selection see
Section 4.8;
( ) For explanations see page 50
design.
confidential
Norm / Standard

required entries
42. NSS Nanopassivation on P3(1) NP(17)+ T2(4) P3 NP+T2 Important:
DIN EN ISO 9227 galvanic zinc/nickel + GZ(19) +GZ Not to be used for
+ seal(15) (Cr-VI-free) (Cr-VI-free) high-strength metric
≥720 h with antifriction in accordance with screws or nuts
without Fe additive DIN EN ISO 4042 (≥ 1000 N/mm²);
corrosion DIN EN 1403 or
(red rust) (color: silver) (dG(9) 8-12µm) BN 590408 and
BN 569581 must be
≥360 h without Fe/ZnNi (12) 8(2)// Fe/ZnNi (12) observed.
Zn corrosion NP(17)+ T2(4) 8 //NP+T2 (indicate on
(white rust) +GZ(19) +GZ drawing)
for rack parts (Cr-VI-free) (Cr-VI-free) In accordance with
in accordance with VW 13750
≥240 h without DIN 50962 requires zinc flake
Zn corrosion DIN EN 1403 coating.
(white rust) (dG(9) 8-20µm) (16 Not in accordance
GS90010
Requirement list in
accordance with
Section 4.1 must be
completed.
Not suitable for
interference fits
KTL coating not
possible (no
wetting)T1/2/3/4:
For selection see
Section 4.8;
design.
confidential
Norm / Standard

required entries
43. NSS Black-pigmented P3(1)ph(10)+ P3 ph+T1/T3 T1/2/3/4: For
DIN EN ISO 9227 post-treatment on T1(11) / T3 black black selection see
galvanic (CrVI-free) (Cr-VI-free) Section 4.8;
≥720 h zinc/iron with in accordance with Important:
without Fe phosphate DIN EN ISO 4042 Not to be used for
corrosion priming(15) DIN EN 1403 high-strength metric
(red rust) DIN EN 12476 screws or nuts
(dG(9) 8-12µm) Fe/ZnNi (12) (≥ 1000 N/mm²);
≥360 h without (color: black) 8 ph+T1/T3 or
Zn corrosion Fe/ZnNi (12) black BN 590408 and
(white rust) 8(2)+ph(10) +T1(11) (Cr-VI-free) BN 569581 must be
for rack parts /T3 black observed.
(Cr-VI-free) (indicate on
≥240 h without in accordance with drawing)
Zn corrosion DIN 50926 in accordance with
(white rust) DIN EN 1403 VW 13750 - zinc
for drum parts (dG(9) 8-20µm) (16) flake coating
Fe/ZnNi required.
Fe/ZnNi (12) 10(2) (12)10 ph Requirement list in
+ ph(10)+T1(11)/ +T1/T3 accordance with
T3 black black Section 4.1 must be
(Cr-VI-free) (Cr-VI-free) completed.
in accordance with
DIN 50926
DIN EN 1403
(dG(9) 10-20µm) (16)
(104) (7)
design.
confidential
Norm / Standard
Explanations on Table 3:
(1)applies to connecting elements

(2)applies to all galvanized components except connecting elements
(3)DP stands for thick film passivation
(4)seal with antifriction additive; see Section 4.8.1 table 10
(5)seal, see Section 4.8.1 table 10
(6) BN 562926 Galvanizing
(7) old coating code for closure parts
(8) d= film thickness; indication of an approximate range for coating thicknesses.
(9) dG = total film thickness; indication of an approximate range for coating
thickness.
(10) Phosphate priming (necessary so that the post-treatment adheres to the base)
(11) Post-treatment of paint
(12) SP= black passivated / chromium-6-free
(13) A3K is used under the passivation layer if a matt finish is to be
produced after sealing
(14) degree of gloss according to EN ISO 4042 (for example, for blue passivation there are 3 possibilities:
B, F or K)
(15) Blue passivation and black-pigmented passivation are not necessarily CrVI-free; this is a
special problem outside Europe./ It is therefore necessary to state "CrVI-free"
(16) Upper limit for Brose is 20 µm Brose; otherwise there are problems with welding and dimensions.
(17) Nano-passivation (thick film passivation with nanoparticles).
(18) Lubricant
(19) GZ stands for antifriction additive
design.
confidential
Norm / Standard
4.2 Zinc flakes (Znfl)
For most systems phosphate priming (znph) is applied to the base element before the actual
coating with the base coat and/or top coat.
The released systems are listed in Section 4.8.2, table 11.
Designation example: Znfl – BC +TC +GZ - 10 – si – 480
Î Zinc- Flake – Basecoat + Topcoat with antifriction additive (Gz) – minimum coating thickness
10 µm – color silver –
480 h without Fe corrosion
Table 4:
No Corrosion Coating Associated Examples of Remarks

. standards / coating drawing entries
thickness required
44. NSS Organic topcoat Znfl(1) -TC(2) 3(8) sw(4) Znfl–TC- 3- sw- Suitable for screws
DIN EN ISO 9227 (contains PTFE) - 48 according to 48 >1000 N/mm²
BN 590295 Suitable only for
screws with thread
≥ 48 h Color: Black (d(8) approx. 3µm)
≥ M4 (accumulation
without Fe
of coating material)
corrosion
(red rust)
45. NSS Organic topcoat Znfl(1)- TC(2) 3(8)- si(4) Znfl-TC- 3- si- Suitable for screws
DIN EN ISO 9227 (contains PTFE) - 48 according to 48 >1000 N/mm²
≥ 48 h BN 590295 Suitable only for
screws with thread
without Fe Color: silver (d(8) approx. 3µm)
corrosion
(red rust)
46. NSS Zink flake Znfl(1)- BC(3) -8(8) -si(4) Znfl-BC-8-si- Suitable for screws
DIN EN ISO 9227 basecoat - 240 according to 240 >1000 N/mm²
BN 590295 Suitable only for
screws with thread
≥240 h Color: silver (d(8) approx. 8µm)
without Fe
corrosion
(red rust)
design.
confidential
Norm / Standard

thickness required
47. NSS Zinc flake Znfl(1) – BC(3) +TC(2) Znfl – BC+TC - Suitable for screws
DIN EN ISO 9227 basecoat + - 10(8) -si(4) - 480 10 – si- 480 >1000 N/mm²
organic topcoat in accordance with Suitable only for
screws with thread
≥480 h (contains PTFE) BN 590295
without Fe (d(8) approx. 10µm)
corrosion Color: silver
(red rust)
48. NSS Zinc flake Znfl(1) – BC(3) +TC(2) Znfl – BC+TC - Suitable for screws
DIN EN ISO 9227 basecoat + - 10(8) -sw(4) -480 10 – sw- 480 >1000 N/mm²
screws with thread
≥480 h (contains PTFE) BN 590295
without Fe (d(8) approx. 10µm)
corrosion Color: Black
(red rust)
49. NSS Zinc flake Znfl(1) – BC(3) +TC(2) Znfl – BC +TC Suitable for screws
DIN EN ISO 9227 basecoat + +GZ(5) - 10(8) -si(4) - +GZ -10 –si- >1000 N/mm²
organic topcoat 480 480 Suitable only for
screws with thread
≥480 h + antifriction in accordance with
without Fe additive BN 590295
corrosion (contains PTFE) (d(8) approx. 10µm)
(red rust)
Color: silver
50. NSS Zinc flake Znfl(1) – BC(3) +TC(2) Znfl – BC +TC Suitable for screws
DIN EN ISO 9227 basecoat + +GZ(5) - 10(8) -sw(4) +GZ -10 –sw- >1000 N/mm²
organic topcoat - 480 according to 480 Suitable only for
screws with thread
≥480 h + antifriction BN 590295
without Fe additive (d(8) approx. 10µm)
corrosion (contains PTFE)
(red rust)
Color: Black

51. NSS Zinc flake Znfl(1) – BC(3) +V(6 )- Znfl– BC+V - Suitable for screws
DIN EN ISO 9227 basecoat + 12(8) -si(4) - 720 12 - si - 720 >1000 N/mm²
Suitable only for
design.
confidential
Norm / Standard

thickness required
anorganic seal in accordance with screws with thread
≥720 h BN 590295 ≥ M6 (accumulation
without Fe Color: silver (d(8) approx. 12µm) of coating material)
corrosion
(red rust)
52. NSS Zinc flake Znfl(1) – BC(3) +V(6 ) Znfl– BC+V Suitable for screws
DIN EN ISO 9227 basecoat + +GZ(5) - 12(8) -si(4) +GZ - 12 - si - >1000 N/mm²
anorganic seal - 720 according to 720 Suitable only for
screws with thread
≥720 h with antifriction BN 590295
without Fe additive (d(8) approx. 12µm)
corrosion
(red rust) Color: silver
53. NSS Zinc flake Znfl(1) – BC(3) +TC(2) Znfl– BC +TC - Suitable for screws
DIN EN ISO 9227 basecoat + - 12(8) -si(4) - 720 12 – si - 720 >1000 N/mm²
screws with thread
≥720 h BN 590295
without Fe Color: silver (d(8) approx. 12µm)
corrosion
(red rust)
54. NSS Zinc flake Znfl(1) – BC(3) +TC(2) Znfl– BC+TC+ Suitable for screws
DIN EN ISO 9227 basecoat + +GZ - 12(8) -si(4) - GZ -12–si-720 >1000 N/mm²
organic topcoat 720 in accordance Suitable only for
screws with thread
≥720 h with antifriction with
corrosion (d(8) approx. 12µm)
(red rust) Color: silver

55. NSS Zinc flake Znfl(1) – BC(3) +TC(2) Znfl– BC +TC - Suitable for screws
DIN EN ISO 9227 basecoat + - 12(8) -sw(4)-720 12 – sw - 720 >1000 N/mm²
screws with thread
≥720 h BN 590295
without Fe Color: Black (d(8) approx. 12µm)
corrosion
(red rust)
design.
confidential
Norm / Standard

thickness required
56. NSS Zinc flake Znfl(1) – BC(3) +TC(2) Znfl– BC+TC+ Suitable for screws
DIN EN ISO 9227 basecoat + +GZ(5) - 12(8) -sw(4) GZ -12–sw- >1000 N/mm²
organic topcoat - 720 720 Suitable only for
screws with thread
≥720 h with antifriction in accordance with
corrosion (contains PTFE) (d(8) approx. 12µm)
(red rust) Color: Black
Explanations for Table 4:
(1) Znfl =Zinc-Flake; for released systems see Section 4.8.2

Table 11
(2) TC = topcoat; seal
(3) BC = basecoat
(4) color; si for silver ; sw für black
(5) GZ = antifriction additive
(6) V = anorganic seal for zinc flake basecoat
(8) d = approximate film thickness in µm
(9) dG = total film thickness
design.
confidential
Norm / Standard
4.3 Phosphate coatings
Table 5:
Corrosion Coating Associated Examples of Remarks
No
standards / coating drawing entries
.
thickness required
57. Without corrosion Phosphate priming Zn/ ph Znph Phosphate
protection on Zn or Fe base Fe/ ph Feph priming required
for certain post-
treatments,
corrosion
depending on
paint system –
see
BN 568558
58. NSS Thick film Fe/Znph/10 T4.3(1) Fe/Znph/10 T4.3 Important:
DIN EN ISO 9227 phosphating with in accordance with Suitable for
zinc phosphate + BN 568558 high-strength
≥6h dry lubricant screws (≥
without Fe 1000 N/mm²).
corrosion in accordance
(red rust) with VW
13750 -
drum parts requires zinc
flake coating.
59. NSS Thick film Fe/Mnph/10 T4.3(1) Fe/Mnph/10 T4.3 Important:

DIN EN ISO 9227 phosphating with in accordance with Suitable for
manganese BN 568558 high-strength
≥6h phosphate + dry screws (≥
without Fe lubricant 1000 N/mm²).
corrosion in accordance
(red rust) with VW
13750 -
drum parts requires zinc
flake coating.
design.
confidential
Norm / Standard
Corrosion Coating Associated Examples of Remarks

No
.
thickness required
60. NSS Thick film Fe/Znph/r/10 T4.1(2) Fe/Znph/r/10 T4.1 Important:
DIN EN ISO 9227 phosphating with in accordance with Suitable for high-
zinc phosphate+ BN 568558 strength screws
(≥ 1000 N/mm²).
≥ 24 h lubrication
in accordance
without Fe
with VW 13750 -
corrosion requires zinc
(red rust) flake coating.
Pickling not
drum parts permitted
61. NSS Thick film Fe/Mnph/r/10T4.1(2) Fe/Mnph/r/10 4.1 Important:

DIN EN ISO 9227 phosphating with in accordance with Suitable for high-
manganese BN 568558 strength screws
(≥ 1000 N/mm²).
≥ 24 h phosphate +
in accordance
without Fe lubrication
with VW 13750 -
corrosion requires zinc
(red rust) flake coating.
Pickling not
drum parts permitted
62. NSS Thick film Fe/Znph/r/25 T4.1(2) Fe/Znph/r/25 T4.1 in accordance

DIN EN ISO 9227 phosphating with in accordance with with VW
zinc phosphate+ BN 568558 13750 -
≥ 48 h lubrication requires zinc
without Fe flake coating.
corrosion
(red rust)
drum parts
Comment to Table 5:
(1): Torquen Tension Fluids or other lubricants

(2): Oils, water-miscible coolants
design.
confidential
Norm / Standard
4.4 Hot-dip galvanizing
Chemically passivated steel strips of various kinds are needed and are being ordered. Steel
suppliers are changing over to CrVI-free chemical passivation in their plants. The statutory deadline must
be met. Table 12 in Section 4.8.3 shows the CrVI-free chemical passivations that have been released by
Brose for steel strip.
Table 6:
No. Corrosion Coating Associated Examples of Remarks

standards / drawing entries
coating thickness
required
Possible zinc coating variants (Z)
Designation example: DX53D+Z275-MA-C; DX53D= steel strip; +Z275= zinc coating; -M = Small
spangle; A = normal surface; -C = chemically passivated
63. NSS DIN EN Hot-dip galvanized +Z 100(1) M(2) +Z100 MA - C For details on zinc
ISO 9227 finish on A(3) - C(5) (11) (Cr-VI-free) coating groups see
strip and sheet metal in accordance BN 569142.
≥96h materials with
without Fe (zinc-based) BN 569142
corrosion (d(9) 5 - 12µm)
(red rust) (color: silver-gray)
≥ 6h without
Zn corrosion
(white rust)
64. NSS DIN EN Hot-dip galvanized +Z 140(1) M(2) +Z 140 MA- C For details on zinc
corrosion (d(9) 7 – 15 µm)
≥8h
Zn corrosion
(white rust)
See page 72 for explanations.
design.
confidential
Norm / Standard

coating thickness
required
≥12h
Zn corrosion
(white rust)
ISO 9227 finish on A(3) - C(5) (11) in (Cr-VI-free) coating groups see
strip and sheet metal accordance with BN 569142.
≥240h materials BN 569142
without Fe (zinc-based) (d(9) 15 – 27 µm)
corrosion
≥24h
Zn corrosion
(white rust)
67. NSS DIN EN Hot-dip galvanized +Z 100 (1) M(2) +Z100 MA - O For details on zinc
ISO 9227 finish on A(3) - O(6) in (Cr-VI-free) coating groups see
without Fe (zinc-based) (d(9) 5 - 12µm)
corrosion
≥ 6h without
Zn corrosion
(white rust)
design.
confidential
Norm / Standard

coating thickness
required
68. NSS DIN EN Hot-dip galvanized +Z 140(1) M(2) +Z140 MA - O For details on zinc
ISO 9227 finish on A(3) - O(6) in (Cr-VI-free) coating groups see
corrosion
≥8h
Zn corrosion
(white rust)
ISO 9227 finish on A(3) - O(6) (Cr-VI-free) coating groups see
≥12h
Zn corrosion
(white rust)
ISO 9227 finish on A(3) - O(6) (Cr-VI-free) coating groups see
≥24h
Zn corrosion
(white rust)
design.
confidential
Norm / Standard

coating thickness
required
71. NSS DIN EN Hot-dip galvanized +Z 100(1) M(2) +Z100 MA - For details on zinc
ISO 9227 finish on A(3) - CO(7) (11) CO coating groups see
strip and sheet metal in accordance (Cr-VI-free) BN 569142.
≥ 6h without
Zn corrosion
(white rust)
≥8h
Zn corrosion
(white rust)
≥12h
Zn corrosion
(white rust)
design.
confidential
Norm / Standard

coating thickness
required
≥24h
Zn corrosion
(white rust)
75. NSS DIN EN Hot-dip galvanized +Z 100(1) M(2) +Z100 MB - C For details on zinc
ISO 9227 finish on B(4) - C(5) (11) (Cr-VI-free) coating groups see
≥ 6h without
Zn corrosion
(white rust)
76. NSS DIN EN Hot-dip galvanized +Z 140(1) M21) +Z140 MB - C For details on zinc
≥96h materials with BN 569142
corrosion
≥8h
Zn corrosion
(white rust)
design.
confidential
Norm / Standard

coating thickness
required
≥12h
Zn corrosion
(white rust)
≥24h
Zn corrosion
(white rust)
79. NSS DIN EN Hot-dip galvanized +Z 100(1) M(2) +Z100 MB - O For details on zinc
ISO 9227 finish on B(4) - O(6) (Cr-VI-free) coating groups see
≥ 6h without
Zn corrosion
(white rust)
design.
confidential
Norm / Standard

coating thickness
required
corrosion
≥8h
Zn corrosion
(white rust)
≥12h
Zn corrosion
(white rust)
NSS DIN EN Hot-dip galvanized +Z 275 (1) M(2) +Z275 MB - O For details on zinc
82. ISO 9227 finish on B(4) - O(6) (Cr-VI-free) coating groups see
≥24h
Zn corrosion
(white rust)
design.
confidential
Norm / Standard

coating thickness
required
83. NSS DIN EN Hot-dip galvanized +Z 100(1) M(2) +Z100 MB - For details on zinc
ISO 9227 finish on B(4) - CO(7) (11) CO coating groups see
≥ 6h without
Zn corrosion
(white rust)
corrosion
≥8h
Zn corrosion
(white rust)
≥12h
Zn corrosion
(white rust)
design.
confidential
Norm / Standard

coating thickness
required
≥24h
Zn corrosion
(white rust)
Possible variants of zinc-aluminum coatings (ZA)

Example of designation: DX53D+ZA255-A-C; DX53D= designation steel strip; +ZA255= zinc aluminium
alloy and coating layer; -A= normal surface; -C= chemically passivated
87. NSS DIN EN Hot-dip galvanizing of +ZA 130(1) - +ZA130 – A - ZA also known as
ISO 9227 steel strip and sheet A(3) - C(5) (11) C Galfan (registered
≥144h (zinc/aluminum basis) in accordance (Cr-VI-free) trademark)
without Fe with BN 569142
corrosion (color: silver-gray) (d(9) 7 – 15 µm) For details on zinc
(red rust) coating groups see
BN 569142.
≥ 24h without
Zn corrosion
(white rust)
≥240h (zinc/aluminum basis) in accordance (Cr-VI-free) trademark)
without Fe with BN 569142
corrosion (color: silver-gray) (d(9) 10 – 20 µm) For details on zinc
(red rust) coating groups see
BN 569142.
≥48h without
Zn corrosion
(white rust)
design.
confidential
Norm / Standard

coating thickness
required
(zinc/aluminum basis) in accordance (Cr-VI-free) trademark)
≥360h with BN 569142
without Fe (color: silver-gray) (d(9) 15 – 27 µm) For details on zinc
corrosion coating groups see
(red rust) BN 569142.
≥48h without
Zn corrosion
(white rust)
ISO 9227 steel strip and sheet A(3) - O(6) O Galfan (registered
≥144h with BN 569142
≥ 24h without
Zn corrosion
(white rust)
91. NSS DIN EN Hot-dip galvanizing of +ZA 185(1) - +ZA185 – A – ZA also known as
≥240h with BN 569142
≥48h without
Zn corrosion
(white rust)
design.
confidential
Norm / Standard

coating thickness
required
≥360h with BN 569142
≥48h without
Zn corrosion
(white rust)
93. NSS DIN EN Hot-dip galvanizing of +ZA 130(1) - +ZA130- A - ZA also known as
ISO 9227 steel strip and sheet A(3) - CO(7) (11) CO Galfan (registered
≥144h with BN 569142
≥ 24h without
Zn corrosion
(white rust)
94. NSS DIN EN Hot-dip galvanizing of +ZA 185(1) - +ZA185- A - ZA also known as
≥240h with BN 569142
≥48h without
Zn corrosion
(white rust)
design.
confidential
Norm / Standard

coating thickness
required
95. NSS DIN EN Hot-dip galvanizing of +ZA 255(1) - +ZA255– A- ZA also known as
≥360h with BN 569142
≥48h without
Zn corrosion
(white rust)
96. NSS DIN EN Hot-dip galvanizing of +ZA 130(1) - B(4) +ZA130- B - C ZA also known as
ISO 9227 steel strip and sheet - C(5) (11) (Cr-VI-free) Galfan (registered
(zinc/aluminum basis) in accordance trademark)
≥144h with BN 569142
≥ 24h without
Zn corrosion
(white rust)
97. NSS DIN EN Hot-dip galvanizing of +ZA 185(1) - B(4) +ZA185- B - C ZA also known as
≥240h with BN 569142
≥48h without
Zn corrosion
(white rust)
design.
confidential
Norm / Standard

coating thickness
required
98. NSS DIN EN Hot-dip galvanizing of +ZA 255(1) - B(4) +ZA255– B-C ZA also known as
≥360h with BN 569142
≥48h without
Zn corrosion
(white rust)
99. NSS DIN EN Hot-dip galvanizing of +ZA 130(1) - B(4) +ZA130- B - O ZA also known as
ISO 9227 steel strip and sheet - O(6) (Cr-VI-free) Galfan (registered
≥144h with BN 569142
≥ 24h without
Zn corrosion
(white rust)
100. NSS DIN EN Hot-dip galvanizing of +ZA 185(1) - B(4) +ZA185- B - O ZA also known as
ISO 9227 steel strip and sheet - O(6) (Cr-VI-free) Galfan (registered
≥240h with BN 569142
≥48h without
Zn corrosion
(white rust)
design.
confidential
Norm / Standard

coating thickness
required
101. NSS DIN EN Hot-dip galvanizing of +ZA 255(1) - B(4) +ZA255– B-O ZA also known as
ISO 9227 steel strip and sheet – O(6) (Cr-VI-free) Galfan (registered
≥360h with BN 569142
≥48h without
Zn corrosion
(white rust)
102. NSS DIN EN Hot-dip galvanizing of +ZA 130(1) - B(4) +ZA130- B - ZA also known as
ISO 9227 steel strip and sheet - CO(7) (11) CO Galfan (registered
≥144h with BN 569142
≥ 24h without
Zn corrosion
(white rust)
103. NSS DIN EN Hot-dip galvanizing of +ZA 185(1) - B(4) +ZA185- B - ZA also known as
ISO 9227 steel strip and sheet - CO(7) (11) CO Galfan (registered
≥240h with BN 569142
≥48h without
Zn corrosion
(white rust)
design.
confidential
Norm / Standard

coating thickness
required
104. NSS DIN EN Hot-dip galvanizing of +ZA 255(1) - B(4) +ZA255– B- ZA also known as
ISO 9227 steel strip and sheet – CO(7) (11) CO Galfan (registered
≥360h with BN 569142
≥48h without
Zn corrosion
(white rust)
Possible variants of zinc coatings for steel rods (spring material) (Z)
105. NSS DIN EN Hot-dip galvanizing of Z Z Film thickness

ISO 9227 steel bars and rods in accordance (Cr-VI-free) required depends
(springs) with on diameter of rod
≥144 h (zinc-based) DIN EN 10270
without Fe
corrosion (color: silver-gray)
(red rust)
≥16h without
Zn corrosion
(white rust)
106. NSS DIN EN Hot-dip galvanizing of Z + C(12) (11) Z+C Film thickness
ISO 9227 steel bars and rods in accordance (Cr-VI-free) required depends
≥240 h (zinc) DIN EN 10270 used;
without Fe + chemical passivation C= chemically
corrosion (color: silver-gray) passivated (CrVI-
(red rust) free) (10)
≥48h without
Zn corrosion
(white rust)
For explanations see page 72
design.
confidential
Norm / Standard

coating thickness
required
Possible variants of zinc-aluminum coatings for steel rods (spring material)
107. NSS DIN EN Hot-dip galvanizing of Zn95Al5 Zn95Al5 Film thickness

ISO 9227 steel rods/bars in accordance (Cr-VI-free) required depends
≥240 h (zinc-aluminum based) DIN EN 10270
without Fe Zn95Al5 also
corrosion (color: silver-gray) known as Bezinal
(red rust) (registered
trademark)
≥ 24h without
Zn corrosion
(white rust)
108. NSS DIN EN Hot-dip galvanizing of Zn95Al5 + Zn 95 Al 5 + C Film thickness

ISO 9227 steel rods/bars C(12) (11) (Cr-VI-free) required depends
(springs) in accordance on diameter of rod
≥240 h (zinc/aluminum) with Zn95Al5 also
without Fe + chemical passivation DIN EN 10270 known as Bezinal
corrosion (registered
(red rust) (color: silver-gray) trademark)
≥48h without
Zn corrosion
(white rust)
(1) Z or ZA = zinc coating group (coating thickness)

(2) M = small spangle
(3) A = normal surface
(4) B = improved surface
(5) C = chemically passivated
(6) O = oiled
(7) CO = chemically passivated and oiled (e.g. prelubed)
(9) d= film thickness in µm
(11) for approved CrVI-free passivations see table 12, section 4.8.3.
(12) C is not normal practice for spring steel as the coating is required for drawing; there is no reference for passivation in DIN
EN 10270.
design.
confidential
Norm / Standard
4.5 Powder and electrophoretic dip coatings
Table 7:

standards / drawing
coating thickness entries
required
109. NSS DIN EN LA SW (*)
Cathodic electrophoretic LA SW (ETL) (*) Review of
ISO 9227 in accordance with
dip coating in accordance visible surfaces;
≥96 h BN 562161 (KTL)
with BN associated
without Fe (dG(9) 15-30µm)
(KTL) 562161 standards must
corrosion
be examined.
R.39079.8 (epoxy
(red rust)
resin)
110. NSS DIN EN Cathodic electrophoretic LA SW (*) Coating with For seat rails
ISO 9227 dip coating (KTL) + fine in accordance with Group 1 in
≥144 h powder BN 562161 (KTL) accordance (*) Review of
without Fe + with visible surfaces;
(PA 11 SD 10)
corrosion Rilsan PA11 SD10
BN 587000 Associated
(red rust) in accordance with
standards must
BN 587000
be examined.
(dG(9) 50-150µm)
(d(8)=40– 120µm)
(Rilsan ES noir
625 MAC)
111. NSS DIN EN Epoxy polyester powder PE 55-9403 06 Coating with Window
ISO 9227 in accordance with Group 2 in Regulators
Epoxy polyester powder
≥240 h BN 587000 accordance
on surfaces such as hot- Associated
without Fe with
dip galvanized material standards must
corrosion (dG(9) 50-150µm)
BN 587000 be examined.
(red rust) (d(8)=40– 120µm)
112. NSS DIN EN Epoxy polyester powder PP 76-9408 03 in Coating with Window
ISO 9227 on surfaces such as hot- accordance with Group 2 in Regulators
≥240 h dip galvanized material BN 587000 accordance for production
without Fe with outside Europe
Epoxy polyester powder
corrosion (dG(9) 50-150µm)
on surfaces such as hot- BN 587000
(red rust) (d(8)=40– 120µm)
dip galvanized material Associated
standards must
Important:
be examined.
TGIC hardener see
design.
confidential
Norm / Standard

standards / drawing
coating thickness entries
required
item 2 in table 2

113. NSS DIN EN PU 53-9414 00 Coating with project-related
Project-specific powder
ISO 9227 (dG(9) 50-150µm) Group 3 in
coating Associated
≥240 h (d(8)≥60≤120µm) accordance
standards must
with
be examined.
without Fe
BN 587000
corrosion
(red rust)
114. NSS DIN EN Vedoc DQ 90-84- Coating with project-related
Project-specific powder
ISO 9227 9906-X Group 3 in
coating Associated
≥240 h (dG(9) 50-150µm) accordance
standards must
without Fe (d(8)≥60≤120µm) with
be examined.
corrosion
BN 587000
(red rust)

(*) Review of visible surfaces
(8) = paint coating thickness in µm
design.
confidential
Norm / Standard
4.6 Zinc diffusion coatings on ferrous products (plating; mechanical zinc)

Table:8

thickness required
115. NSS DIN EN Mechanical zinc Zn12M (Fe) Zn12M (Fe) Allowed for
ISO 9227 (color: iridescent DIN EN ISO 12683 (Cr-VI-free) high-strength
≥ 96 h blue) parts
without Fe dG(9) approx. 12µm
corrosion
(red rust) (110) (7)
≥ 8h without
Zn corrosion
(white rust)
116. NSS DIN EN Black passivation Zn12M (Fe) + SP(1) Zn12M(Fe)+SP Allowed for
ISO 9227 on mechanical zinc DIN EN ISO 12683 (Cr-VI-free) high-strength
≥144 h parts
without Fe (color: black) dG(9) approx. 12µm
corrosion The CrVI-free
(red rust) black
passivation (SP)
≥72h without currently
Zn corrosion available is not
(white rust) abrasion-
resistant.
A transparent
seal (T2) is
therefore
necessary
117. NSS DIN EN Transparent Zn12M (Fe) + A(2) Zn12M (Fe)+A Allowed for
ISO 9227 passivation on DIN EN ISO 12683 (Cr-VI-free) high-strength
≥144 h mechanical zinc parts
corrosion (color: iridescent
(red rust) blue) (110) (7)
≥72h without
Zn corrosion
(white rust)
design.
confidential
Norm / Standard

thickness required
118. NSS DIN EN Transparent Zn12M(Fe)+A(2)+ Zn12M(Fe)+A Allowed for
ISO 9227 passivation on T2(3) +T2 high-strength
≥240 h mechanical zinc DIN EN ISO 12683 (Cr-VI-free) parts
without Fe with additional
corrosion post-treatment dG(9) approx. 12µm
(red rust)
(color: iridescent (110) (7)
≥96h without blue)
Zn corrosion (white
rust)
119. NSS DIN EN Thick passivation Zn12M(Fe)+DP(4) Zn12M(Fe)+DP Allowed for

ISO 9227 layer on DIN EN ISO 12683 (Cr-VI-free) high-strength
≥240 h mechanical zinc parts
corrosion (color: iridescent
(red rust) blue) (110) (7)
≥96h without
Zn corrosion (white
rust)
120. NSS DIN EN Black passivation Zn12M(Fe)+SP(1) Zn12M(Fe)+SP Allowed for
ISO 9227 on mechanical zinc T2(3) +T2 high-strength
≥240 h with additional DIN EN ISO 12683 (Cr-VI-free) parts
without Fe post-treatment
corrosion dG(9) approx. 12µm
(red rust) (color: black)
(110) (7)
≥96h without
Zn corrosion (white
rust)
Explanations for Table 8:

(1) SP: Black passivation, CrVI-free; BN 562926
(2) A: Transparent passivation, CrVI-free; BN 562926
(3) T2: See Table 10; approved seals.
(4) DP: Thick passivation layer, CrVI-free; BN 562926
design.
confidential
Norm / Standard

(8) d= film thickness in µm
design.
confidential
Norm / Standard
4.7 Slide coatings on iron and steel

Designation example: Fe/ SC – 10 – sw – 240 (CrVI-free); Fe/ SC = slide coating on iron and
steel; -10 = minimum coating thickness in µm; -sw = black; -240 = minimum protection against
Fe corrosion in hours.
Table: 9

coating
thickness
required
121. NSS DIN EN Slide spray coating Fe/ SSC(1)- 20(3) Fe/SSC- 20 – gr – Allowed for high-
ISO 9227 on steel parts – gr(4) – 240(5) 240 (Cr-VI-free) strength parts
≥240 h (dG(8) 20-40µm)
without Fe Epoxy resin base Reduction in
corrosion (contains PTFE) friction
(red rust) (113) (7) / coefficient
(color: gray) (114) (7)
122. NSS DIN EN Slide coating on steel Fe/ SC(2) – Fe/ SC – 10 – sw Allowed for high-
ISO 9227 parts 10(3) – sw(4) - – 240 (Cr-VI-frei) strength parts
≥240 h 240(5)
without Fe (Zinc phosphate Reduction in
corrosion coating+MoS2 non- (dG(8) 10-30µm) friction
(red rust) stick paint; contains coefficient
PTFE)
(Color: black matt)

123. NSS DIN EN Slide coating on steel Fe/ SC(2) – Fe/ SC – 10 – gr – Allowed for high-
ISO 9227 parts 10(3) – gr(4) – 240 (CrVI-free) strength parts
≥240 h 240(5)
without Fe (Zinc phosphate Reduction in
corrosion coating+MoS2 non- (dG(8) 10-30µm) friction
(red rust) stick paint; contains coefficient
PTFE)
(Color: black matt)

(1) SSC = Slide Spray Coating

(2) SC = Slide Coating
(3) 20 = minimum coating thickness in µm
(4) gr = gray; sw = black
(5) 240 = minimum corrosion protection in h
design.
confidential
Norm / Standard

design.
confidential
Norm / Standard
4.8 Approved coating systems and post-treatments
The diagram below shows the basic categories of post-treatment processes. The main
applications of these processes are shown on the bottom layer of the diagram.
Nachbehandlung
Lack Versiegelung
(z.B. T1) (z.B. T2/T3/T4/T5/T6)
anorganisch/
wachsartig organisch silikatisch
(z.B.T5/T6) (z.B.T2)
(z.B.T2)
Schutz gegen
Schutz gegen atmosphärische Korrosion
Reibwert Reibwert
atmosphärische Korrosion
4.8.1 Approved post-treatments
All post-treatments used must comply with BN 588619. New post-treatments must undergo a
type-testing procedure at Brose. Coating systems tried out, type-tested and released for series
delivery must be retained. If any changes become necessary, the coating system must be
subjected to further type-testing.
design.
confidential
Norm / Standard
Table 10:
Symbol Type of treatment Symbol Approved post-treatment Remarks

according according to
to DIN EN BN 590295
12476
T1.1 PE55 BASF
Powder paints (BN 587000)
T1.2 Aqua EC 3000 Du Pont

ETL paints (BN 562161)
Application of Tuflok thread locking

T1.3
paints, varnishes, Locking
T1 powder coatings Precote 85-8 microencapsulation Precote
compounds
or similar coating
substances
Klübertop TM 06 – 111 Klüber
T1.4 OKS 589/1 OKS

Slide coatings
Molykote D708 Dow Corning
Molykote 3400 A lead-free
SurTec 555 Surtec

T2.1
organic
Slotofin 10/ 11 Schlötter
sealants
Sealer 300W Kunz
Use of anorganic Slotofin 20 Schlötter

T2 or organic sealing
compounds Surtec 556 Surtec
T2.2
anorganische Deltacoll 80 colorless Doerken GmbH
sealants Deltacoll 80 black
Delta Protekt VH 361GZ
Rogard Supreme Seal 500 Atotech
JS 500 Macdermid
design.
confidential
Norm / Standard

to DIN EN BN 590295
12476
Sealer 300WL Kunz
Enseal C 22 Enthone
Finigard 105 drum parts Coventya

Finigard 111 drum parts
Finigard 460 rack parts
Use of anorganic T2.3
or organic sealing anorganic/ Surfaseal WL 40 Kiesow
T2
compounds organic
sealants Surtec 556 GL Surtec
Hessotop Si 300 G Hesse

Hessotop Si 300 GM
Corrosil Plus 501 (BG) Atotech

Corrosil Plus 501
Corrosil Plus 600 black
e.g. black / red / green Application for

T3 Dyeing T3
Yellow coloring is undesirable black / red / lilac
Anticorit OHK Fuchs

Anticorit 15 N
Anticorit DFW A III A
T4.1
Oils, water-
Garderol CP 8112 Chemetall
miscible
coolants
T4 Greases, oils or Dechemol E 14 Zwez
other lubricants Dechemol E 5333
T4.2 No case where application has

Greases been approved.
design.
confidential
Norm / Standard

to DIN EN BN 590295
12476
T4.3 Gleitmo 605 Fuchs
Torque n
Greases, oils or Tension Fluids
T4
other lubricants or other Macuguard Mac Dermid
lubricants
T5.1 Paraffin wax
T5 Waxes
T5.2. Polyethylene wax Clariant-DickPeters
Permanol P12 F
Soaps T6 No case where application has To date, soaps not

been approved. desired in
T6 manufacturing
process
design.
confidential
Norm / Standard
4.8.2 Approved zinc flake systems
Table11:
Symbol as per Type of coating Released products / Manufacturer

BN 590295 systems
Znfl-TC-3-sw-48 (zinc flake coating) Delta-Seal black Doerken MKS
organic topcoat, at least 3µm Systems
coating thickness, black, at least
48h without Fe corrosion
Znfl-TC-3-si-48 (zinc flake coating) Delta-Seal silver Doerken MKS

organic topcoat, at least 3µ Systems
coating thickness, silver, at least
48h without Fe corrosion.
Geomet 321 silver Dacral S.A.
Geomet D silver Dacral S.A.
Geomet 500 Dacral S.A.
Delta Tone 9000 silver Doerken MKS

Systems
Delta Protekt Doerken MKS

(zinc flake coating) KL 100 Systems
anorganic basecoat, at least 8 µm silver
Znfl-BC-8-si-240
coating thickness, silver, at least
240 h without Fe corrosion. Magni 565 B46 Magni Group
silver
Magni 565 B06J Magni Group

silver
Zintek 200 Kunz GmbH

silver
Zintek 200/ 30 Kunz GmbH

silver
design.
confidential
Norm / Standard

BN 590295 systems
KL 100 + Systems
Delta Seal
black
(zinc flake coating)
anorganic basecoat + organic
topcoat;
Znfl – BC+TC - Delta Tone 9000 Doerken MKS
at least 10µm coating thickness;
10 –sw -480 + Delta Seal black Systems
black; at least 480h without
Fe corr.
Microcor 600 black Eibach-
Oberflächentechnik
(EOT)
(Doerken MKS
Systems)

KL 100+ Systems
Delta Seal
silver
Delta Tone 9000 + Doerken MKS
Delta Seal silver Systems

PLUS L silver
Coefficient of friction µ:
topcoat;
Znfl – BC+TC - 0.08-0.14
10 –si - 480
silver
at least 480h without Fe
PLUS M silver
corrosion
0.12-0.18

PLUS XL silver
0.06-0.09
Microcor 600 silver Eibach-

Oberflächentechnik
design.
confidential
Norm / Standard

BN 590295 systems
(EOT)

KL 100 + Systems
Delta Seal GZ black
Zinc flake basecoat + organic Delta Tone 9000+ Doerken MKS
Znfl –
topcoat with antifriction additive; Delta Seal GZ black Systems
BC+TC+GZ -10
–sw - 480
black; at least 480h without Microcor 600 black GZ Eibach-
Fe corr. Oberflächentechnik
(EOT)
(Doerken MKS
Systems)

KL 100 + Systems
Delta Seal GZ
(zinc flake coating) silver
anorganic basecoat + organic Delta Tone 9000+ Doerken MKS
Znfl –
topcoat with antifriction additive; Delta Seal GZ Systems
BC+TC +GZ-10
at least 10µm coating thickness; silver
– si - 480
silver; Microcor 600 silver GZ Eibach-
at least 480h without Fe Oberflächentechnik
corrosion (EOT)
(Doerken MKS
Systems)
Znfl– BC+V - (zinc flake coating) Delta Protect Doerken MKS

12 - si - 720 anorganic basecoat + anorganic KL 100+ Delta Protect Systems
seal; VH 300
at least 12µm coating thickness; (without antifriction
silver additive)
corrosion
design.
confidential
Norm / Standard

BN 590295 systems
Znfl– BC+V (zinc flake coating) Delta Protect Doerken MKS
+GZ - 12 - si - anorganic basecoat + anorganic KL 100 + Systems
720 seal + antifriction additive; Delta Protect
at least 12µm coating thickness; VH 301
silver; (with antifriction additive)
corrosion
Magni Group
Magni 565 Magni Group
B46 + B18 N silver
0.15-0.21

B46 + B18 T silver
0.19-0.25
B46 + P35 silver,
Znfl – BC+TC - topcoat;
coefficient of friction µ:
12 – si - 720 at least 12µm coating thickness;
approx. 10
silver; at least 720h without Fe
corrosion
B46 + B28 E silver
approx. 10

KL 100 + Systems
Delta Seal
silver
Delta Tone 9000+ Doerken MKS
Delta Seal Systems
silver
(zinc flake coating) Delta Protekt Doerken MKS

Znfl – BC+TC - anorganic basecoat + organic KL 100 + Systems
12 – sw - 720 topcoat; Delta Seal
at least 12µm coating thickness; black
design.
confidential
Norm / Standard

BN 590295 systems
black Delta Tone 9000+ Doerken MKS
at least 720h without Fe Delta Seal Systems
corrosion Black
Znfl – BC+TC (zinc flake coating) Delta Protekt Doerken MKS

+ GZ - 12 – sw Zinc flake basecoat + organic KL 100 + Systems
- 720 topcoat with antifriction additive; Delta Seal GZ
at least 12µm coating thickness; black
black Delta Tone 9000+ Doerken MKS
at least 720h without Fe Delta Seal GZ Systems
corrosion Black
KL 100 + Systems
Delta Seal GZ
silver
Delta Tone 9000+ Doerken MKS
Delta Seal GZ Systems
silver
Zinc flake basecoat + organic
Znfl – BC+TC topcoat with antifriction additive;
+ GZ - 12 – si - at least 12µm coating thickness;
B46 + B18 silver
720 silver
0.12-0.18
corrosion
B46 + B18 E silver
0.06-0.12
4.8.3 Approved CrVI-free chemical passivations for steel strip and sheet
Table 12:
Symbol as per Type of coating Released products/ Manufacturer

BN 590295 systems
CrVI-free chemical Gardo TP 10606 Arcelor
-C passivation on hot-dip (e passivation)
galvanized steel strip and
sheet Gardo TP 10606 Thyssen
design.
confidential
Norm / Standard
Flyform Voest Alpine
design.
confidential
Norm / Standard
4.8.4 Approved slide coating systems
Table 13:
Symbol as per Type of coating Released products/ Manufacturer

BN 590295 systems
Fe/ SSC- 20 – gr – Gliss-Coat-200W AHC
Slide spray coating on
240
steel; 20 – 40 µm;
(Cr-VI-free) Gliss-Coat-200W-60 P AHC
(epoxy resin base)
Slide coating on steel parts Antifricor 589/ 1 -2 TE-Strake

(zinc phosphate coating + Antifricor D708-2 TE-Strake
Fe/ SC – 10 – sw –
MoS2 – antifriction paint;
240 (CrVI-free)
contains PTFE) Antifricor D708-3 TE-Strake
Color: Black
Antfricor 3400A-2 lead-free TE-Strake

Slide coating on steel parts
(zinc phosphate coating +
Antifricor TM06-2 TE-Strake
Fe/ SC – 10 – gr – MoS2 – antifriction paint;
240 (CrVI-free) contains PTFE)
Color: gray Antifricor HCP D 6500 plus TE-Strake
design.
confidential
Norm / Standard
5 Surface specification
For release applications or initial sample inspections suppliers must submit the form “List of
requirements for surface specification” with all relevant data. Central Purchasing or the purchaser
on the relevant customer team shall be responsible for coordination.
In the case of new orders, the Materials Laboratory and Component Development shall also be
involved (agreement of precise ordering data, parallel corrosion tests required, etc.).
In addition, the results of component tests shall also be reported to the Materials Laboratory and
Component Development to allow precise completion of the data required.
5.1 List of requirements for surface specification
(to be completed by supplier)

Word form: File -> New from Template -> Quality -> "surfacespecification.Ink"
This list of requirements must always be submitted unless the laboratory has issued an
exemption.
When it has been filled out by the supplier, this list must immediately be made available to the
Materials Laboratory.
design.
confidential
Norm / Standard
design.
confidential
Norm / Standard
design.
confidential
Norm / Standard
5.2 Surface data in drawings
As a deliberate policy, only general statements concerning the surface data required in drawings
have been given in this Standard. If for function-related reasons only one product can be used for
some applications, this should be clearly stated on the drawing (e.g. Antifricor TM06-2/ Code
105). However, for many applications standardized coating information is adequate so the
designations listed in this standard are to be used. In the drawing, under the heading “Korrosion/
corrosion prevention”, the space “Bezeichnung/ designation BN 590295-XXX” must be
completed. If the information related to standards is insufficient, the other spaces must be
completed as well.
Surface data
design.
confidential
Norm / Standard
5.2.1 Indication of CrVI-free part on drawing
Examples of symbol on drawing.

blue passivation on zinc, 8 to 12 µm film thickness including seal,
color of seal transparent
Fe/Zn 8 B + T2 *
Additional indication for sealing in accordance with DIN EN 1403 Appendix C:

T2 = organic or anorganic sealant
Transparent or blue passivation on zinc + seal + antifriction additive; 8 to 20 µm film thickness

including seal + antifriction additive
A3K + T1 * + GZ (However, the sealing compounds often contain the anti-friction

additives
Fe/Zn 8 A + T1 * + GZ)
* T1 / T2 = approved post-treatment in accordance with Section 4.8.1
design.
confidential
Norm / Standard
6 Information on Favorites
Brose uses preferred coatings for the individual divisions. Further information can be found in Part
2 of BN 590295.
Favorite / Preferred
Business area coating/
Example of drawing entry Comment
Number
1 A3SP (Cr-VI-free)
A3K (Cr-VI-free)
2
Precise
R3J (Cr-VI-free) information on
5
the respective
44 Znfl-TC-3-sw-48 coating can be
Seat adjuster
found under the
number of the
45 Znfl-TC-3-si-48
corresponding
Fe/Znph/r/10 T4.1 table
60
Fe/Mnph/r/10 T4.1
61
2 A3K (Cr-VI-free)
Precise
4 A5K (Cr-VI-free)
information on
7 A3K+T2 (CrVI-free) the respective
Window
coating can be
Regulators/ Door 12 A3 DP (CrVI-free) found under the
modules
18 A3 DP+T2 (CrVI-free) number of the
corresponding
31 P3J+T2 (CrVI-free) table
46 Znfl-BC-8-si-240
Fe/Zn 8 DP (CrVI-free)
12 Precise
information on
Fe/ZnFe (0.5) 8 // SP+T2
the respective
25 (Cr-VI-free)
coating can be
Closure systems
found under the
Znfl-BC+TC+GZ-12-si-
54 number of the
720
corresponding
Znfl-BC+TC+GZ-12-sw-
56 table
720
design.
confidential
brllse
Technik für AutomobHe
Norm / Standard
Index Vorgang I Änderung Datum I Date Erstellt / Prepared Prüfung Normung

Modification Name Check Standardis.
100 Release 11.04.03 Möhring

101 Standard completely revised. 08.01.04 Möhring
102 Standard completely revised. 13.10.04 Möhring
103 Standard eompletely revised / new sealing 10.02.06 Möhring
eompounds added; new eoating variants added
104 Standard eompletely revises; added to Table 3: 10.10.06 Möhring
P3DP; R3NP; P3NP; R3J + T2 + GZ;
A3SP + T2 + GZ; R3SP + T2 + GZ; P3SP + T2 + GZ;
A3DP + T2 + GZ; R3DP + T2 + GZ;
P3DP+T2+GZ; A3NP+T2; R3NP+T2;
P3NP+T2;A3NP+T2+GZ;R3NP+T2+GZ;
P3NP+T2+GZ; P3SP >480h changed to
>240h
Table 4 (zine Ilakes) eompletely revised
Tables 11, 12 and 13 new
Table 6 eompletely revised
Table 9 eompletely revised
Table 10 revised
105 Tab.10: Molykote 3400 A lead-Iree added 13.02.07 Möhring
Tab.10: Delta Protekt VH 361 GZ added
Tab.13: Antifrieor 3400 A lead-Iree added
Tab.13: Antilrieor HCP 06500 plus added
106 Section 2: Teehnieal requirements speeilieally of
the automobile manufaeturers
19.12.07 Kwiezala Jörg
~
C=:.
AIAG-Standards COI-11 Plating; COI-12 Coatin9
! (
Index: 111 Author: Themas Jörg Function: ZIS/EN Page: 97/ Date saved: 17. Jan. 08
Filed at: G:IGKIZISIISI07_ZIS_EN_SNINOR_".e Normen FreigabeIBN 590295-106 Tl 1590295-1 06_en_T1.doc
Weitergabe sowie Vervielfaltigung dieser vertraulichen Unterlage(n), Verwertung und The copying, use, distribution or disclosure of the eonlidential and proprietary
Mitteilung ihres Inhaltes ist nicht ohne unsere vorherige schriftliche Genehmigung information contained in this doeument(s] is strietly prohibited withollt prior writlen
gestattet. Zuwiderhandlungen verpflichten zu Schadensersatz. Alle Rechte iür den Fall eonsent. Any brcaeh shall subject the infringing party 10 remedies. The Qwner reserves
der Patenterteilung oder Gebrauchsmuster-Eintragung vorbehalten. all rights in the even( 01 the grant of a patent or the registration of a utility model or
design.

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BR_ENTWICKLUNGSKUERZEL_KUNDE Entwicklungskürzel Kunde ?????

TECHDOK_ABTEILUNG Abteilung Zentrale Qualität

TECHDOK_AUTOR Autor KWICZMA Technik für Automobile

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Cited standards and other documents

- Responsibilities for management and quality planning

Corrosion Coating type / color Associated Examples of Remarks

(20, 21, 22, 23)(6)

NSS DIN EN Black chromating on A3S(3)(5) A3S For changeover see

(30, 31, 32) (6)

Corrosion Coating type / color Associated Examples of Remarks

(36, 37) (6)

(28, 29, 30)(6)

Corrosion Coating type / color Associated Examples of Remarks

≥ 240 h Black chromating on R3L(3)(5) R3L For changeover see

Corrosion Coating type / color Associated Examples of Remarks

(1) d = coating thickness

4 Coatings for metal materials free from chromium VI

4.1 Electroplated coatings

No Corrosion Coating type / color Associated Examples of Remarks

Fe/Zn 8 SP(12) Fe/Zn 8 SP Important:

( ) See page 50 for explanations.

No Corrosion Coating type / color Associated Examples of Remarks

3. NSS Transparent A3A(1)(14), A3A (Cr-VI- Important:

( ) See page 50 for explanations.

No Corrosion Coating type / color Associated Examples of Remarks

( ) For explanations see page 50

No Corrosion Coating type / color Associated Examples of Remarks

( ) See page 50 for explanations.

No Corrosion Coating type / color Associated Examples of Remarks

( ) See page 50 for explanations.

No Corrosion Coating type / color Associated Examples of Remarks

( ) See page 50 for explanations.

No Corrosion Coating type / color Associated Examples of Remarks

( ) See page 50 for explanations.

No Corrosion Coating type / color Associated Examples of Remarks

( ) See page 50 for explanations.

No Corrosion Coating type / color Associated Examples of Remarks

( ) See page 50 for explanations.

No Corrosion Coating type / color Associated Examples of Remarks

( ) See page 50 for explanations.

No Corrosion Coating type / color Associated Examples of Remarks

13. NSS Thick passivation R3(1) DP(3) in R3 DP Important:

( ) See page 50 for explanations.

No Corrosion Coating type / color Associated Examples of Remarks

( ) See page 50 for explanations.

No Corrosion Coating type / color Associated Examples of Remarks

( ) See page 50 for explanations.

No Corrosion Coating type / color Associated Examples of Remarks

No Corrosion Coating type / color Associated Examples of Remarks

( ) See page 50 for explanations.

No Corrosion Coating type / color Associated Examples of Remarks

( ) See page 50 for explanations.

No Corrosion Coating type / color Associated Examples of Remarks

( ) See page 50 for explanations.

No Corrosion Coating type / color Associated Examples of Remarks

( ) See page 50 for explanations.

No Corrosion Coating type / color Associated Examples of Remarks

No Corrosion Coating type / color Associated Examples of Remarks

No Corrosion Coating type / color Associated Examples of Remarks

No Corrosion Coating type / color Associated Examples of Remarks