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Technical Manual UAY - F - 2014

Air Cooled Single Screw Chiller/


Heat Pump
Models: UAA050.1-380.2F
UAY050.1-380.2F
Cooling Capacity: 161kW-1370kW
Heating Capacity: 179kw-1439kw
Refrigerant: R22/R407C
Literature No.: ED-UAY(F)-1401A
Supersedes: ED-UAY(F)-1301A
Part No.: M08039110001

Contents
1. Features............................................................................................................................ 2
2. Nomenclature................................................................................................................... 6
3. Specifications................................................................................................................... 7
4. Accessories.................................................................................................................... 23
5. Dimensions..................................................................................................................... 24
6. Capacity Tables.............................................................................................................. 28
7. Pressure Drop Through Evaporator............................................................................. 36
8. Operation Limits............................................................................................................. 37
9. Sound Level.................................................................................................................... 39
10. Electric Characteristics............................................................................................... 41
11. Foundation.................................................................................................................... 42
12. Location of Water Circulating Pump.......................................................................... 48
13. Lifting............................................................................................................................. 49
14. Installation.................................................................................................................... 51
15. Safty Devices Setting................................................................................................... 56
16. Trouble and Action....................................................................................................... 59
17. Guide Specifications.................................................................................................... 60

Note: Installation and maintenance are to be performed only by qualified personnel who are familiar with local codes
and regulations, and experienced with this type of equipment.

Caution: Sharp edges and coil surfaces are a potential injury hazard. Avoid contact with them.

Warning: Moving machinery and electrical power hazard. May cause severe personal injury or death. Disconnect and
lock off power before servicing equipment.
Air Cooled Single Screw Chiller

1. Features
1.1 Features
1.1 Features
The air cooled chiller is a central air conditioning unit, using air as cooling heat source and water as
cooling supply medium, which can meet the air conditioning requirement of buildings around the year.
The unit can be mounted outside, therefore, no need for equipment room, cooling tower and related water
piping system. The entire chiller is complete with simple structure and easy application. Our chiller can be
applied in different application, such as department stores, hospitals, restaurants, factories, office building
and so on.

High resistance The cabinet is coated to provide a high resistance. The unit can be applied under different environment
against corrosion conditions. The rejected heat from exchanger doesn’t bring any pollution and meets the ecology
requirement.

Low noise and low As the compact structure, the unit basement bears the loads of compressor, condenser, evaporator, oil
vibration separator and the weight of all related refrigerant piping. As our standard features, units are equipped
with spring absorber. No vibration is expected from our unique type of F4 single screw compressor.
The condenser fan is compete with high efficiency propeller fan, direct drive with low noise.
The compressor sound insulation enclosure is provided as standard to decrease the compressor’s
operation noise effectively.

Stepless DAIKIN’s unique newest single screw compressor brings high EER. Multiple circuits design, each unit is
modulation high configured with one or two compressors and each compressor is configured with an independent
efficiency and refrigerant system, which can meet the load requirements. The cooling capacity can be steles ranging
saving energy from 12.5% to 100% by micro-processor control.

Easy to install and Once power supplies, water piping and water pump provided, no further equipment are needed.
simple to maintain The chiller is fully equipped with the necessary electrical components.
Our controller monitor the unit operation permanently. In case abnormity happens, the system can
perform audio-video alarm and display the fault’s cause to ease the maintenance.

Exact control and With most advanced electric expansion valve, the unit can control the refrigerant flow as various
reliable operation conditions.
Chilled water leaving temperature is controlled to ±0.2ć. In addition, various sensors can transmit the
signals and data to the controller, so the unit components are timely checked in order to keep reliable
unit operation. Multiple protections ensure the safety operation of the unit.
Three-level password protection prevents non-professional personnel from errors and ensures a safety
operation.
The compressor start one by one, so the electric current is low to reduce the impact to electric network.

2
Air Cooled Single Screw Chiller

1.2 Intelligent Network Controller


1.2 Intelligent Network Controller
The controller integrates the experience and technology, applying DAIKIN air cooled heat pump since
last 30 years. It is equipped with forecast logical programming software to perform the best combination
of compressor and fan at higher EER. The controller can check the parameters and settings and then
act accordingly to improve the energy efficiency and maximum reliability.

Main functions Multi protection,ensure unit high efficient and stable running.
Unit cooling load auto adjusted based on evaporator outlet water temperature.
Outlet water temperature controlled by PID, precision ±0.2°C.
Compressor On/Off controlled according to average wear.
Both Chinese and English are available.
Unit operation status/temperature/pressure data etc dispaly.
Fault alarm and fault history display.
Three-level password protection.
Auto re-start after power failure (option).
Timing switch on/off function (option).
Building management system control (option), Modbus, LonWorks, BACnet are available.

Main components 1. Main controller MicroTechĊ


(Inner controller) Control type: PLC programming
Software class: Class A
Effective memory: Flash is 2+2MB, and static is 512KB
Working condition: Temperature is between -25°C to 70°C, and relative humidity is≤ 90%
2. PGD (Display)
Language: Chinese or English
Interface display: Large LCD, 4-line English or 2-line Chinese
Working condition: Temperature is between -20°C to 60°C, and relative humidity is ≤ 92%
3. IO Expansion board
No programming, Set the special address is available.
4. EVD200
No programming, Set the special address is available.

Building Modbus/LonWorks/BACnet protocol interfaces are available to meet centralized and building auto control.
Management
system control
(optional)

3
Air Cooled Single Screw Chiller

1.3
1.3 Single
Single Screw
Screw Compressor
Compressor
With leading technology, DAIKIN’s semi-hermetic single screw compressor has such features as high-
efficiency, saving energy, stability, quietness, few operation components and long durability.

Few operation The single screw compressor is equipped with only five moving components: a screw, two gate rotors and
components two loading slide valve. The screw rotor outside is special treated, and the gate rotor is equipped with
eleven-tooth high strength compound material.

Liquid durability With an equalizing compression, the single screw reduces the bearing load extending the bearing life
and high reliability span. The gate rotor, which is made of high flexibility synthetic material, can keep exact and minimum
clearance to ensure no friction can happen, which can improve unit’s efficiency.
The oil ejection and liquid ejection design to the compressor avoid the overheat gas decrease to a
minimum, eliminating to decompose the oil and refrigerant, keeping the good properties of the oil and
refrigerant.

Easy to maintain The gate rotor is accessible through a removing cover plate, making an easy maintenance.

Bearing durability The bearing durability of the single screw compressor is up to 5 times or more, compared to twin-screw
compressor.

Low noise and low The single screw compressor performs a complete balance load in operation, so its vibration is near to
vibration zero and its noise level reaches the minimum of the industry standard.
It does not contact metal to metal in compression, which eliminates high frequency noise.
Special design discharge chamber eliminates discharge noise.

Rate rotor and The single screw compressor, with excellent unique design and special gate-rotor material, and no need for
rotors metal hermetic requirement between the gate-rotor and rotors, reaches “zero-interval”. The liquid
refrigerant brings more effects as hermetic, lubricant and cooling material when the compressor rotors
operate. What’s more, its interval of the teeth is very little and the resistance is very low, which can improve
the unit’s efficiency.

High-efficiency oil The system is equipped with a high efficiency oil separator up to 99.7% efficiency. This improved the
separator reliability and one more improvement to compression operation.

Axial force balance With opposing and equal suction pressure at both ends of the single screw compressor chambers, there’s
no high thrust load as in the twin-screw design compressor.

Radial force Gate rotor on both sides of the screw chamber compressing simultaneously completely balanced radial
balance loading on the rotating screw, thus eliminates bearing wear. This is a sharp contrast with twin-screw
designs whose bearing size is limited, due to higher loads, screw friction and unbalance load

4
Features EDM51-701
Air Cooled Single Screw Chiller

Compression Suction
principles Gas flows through the suction port into open ends of available grooves. As the screw rotates, gate-rotor
teeth enter the seal grooves in sequence, refrigerant gas in chambers defined by three sides of the
grooves, the compressor casing and the gate-rotor tooth surface.

Compression
Volume in each tooth chamber decreases as the screw rotates. Gas is continuously compressed until the
groove leading edge passes the discharge port.

Discharge
Release of gas into the discharge chamber ends the compression cycle. Gas continues to be discharged
until the gate-rotor reduces groove volume to zero. With two gate-rotors equalized on opposite sides of the
screw, this process occurs twice with each screw revolution, doubling the compressor capacity of the unit.

Axial force balance Radial force balance Twin-screw is with unbalance loading
With opposing and equal suction Gate rotors on both sides of the screw member Without balance compression, the twin-
pressure at both ends of the screw compressing simultaneously completely screw increases axial loads and radial
member, the huge thrust loads of balanced radial loading on the rotating screw, loads, and it increases abrasion, which
twinscrew compressor design are nearly eliminates bearing wear. This is a sharp affects the bearing life.
eliminated. contrast with twin-screw designs whose bearing
size is limited and higher loads directly impact
bearing life.

Axial force balance Radial force balance

Balanced stress with the single screw Unbalanced stress with the dual screws

5
4 UWA60AYM~520AYM / UWAP60BYM~480BYM
Air Cooled Single Screw Chiller

2. Nomenclature
2.1 Nomenclature (R22, R407C)
UAA  235.  2  F  ST  4 - F  DA E 

Export

Product Specifications

Power Supply

Refrigerant Type:
  2---R22
  4---R407C

Unit Type:
ST: standard
LN: low noise

Compressor Series

Compressor Qty.

Cooling Capacity: 235 USRT

DAIKIN Single Screw Chiller

6
Air Cooled Single Screw Chiller

3. Specifications
3.1 UAY/UAA 050.1 FST ~ UAY/UAA 380.2 FST [R22 ]
UAY/UAA 50.1 60.1 70.1 80.1 100.1
kW 170 205 240 280 360
USRT 48 58 68 80 102
∗1 Normal Cooling Capacity
kcal/h 146,200 176,300 206,400 240,800 309,600
Btu/h 580,400 699,900 819,400 955,900 1,229,000
kW 179 215 252 294 378
∗2 Normal Heating Capacity ×104 kcal/h 153,900 184,900 216,700 252,800 325,000
×104 Btu/h 610,900 733,800 860,000 1,003,000 1,290,000
Capacity Steps 25 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
No. × Model 1×3118 1×3120 1×3121 1×3122 1×3220
Compressor
Motor Input kW 53 66 75 89 102
Motor Power Input* Heating kW 56 70 79 94 106
Model LPT68
Refrigerant Oil
Charge L 13 13 13 13 18
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 487 588 688 803 1032
Pressure Drop kPa 18 24 18 28 31
Type Cross Fin And Tube
Rows × Stages 3×44 3×44 3×44 3×44 3×44
Condenser
FPI 14
Face Area m2 9.57 9.57 12.07 12.07 16.09
Type Propeller (Direct Drive)
Qty. 4 4 6 6 8
Fan m3/min. 1,467 1,467 2,200 2,200 2,933
Air Flow Rate
cfm 51,773 51,773 77,660 77,660 103,547
Motor Input kW 8 8 12 12 16
Type R22
Refrigerant No. of Circuits 1 1 1 1 1
Control Electronic Expansion Valve
Water Piping Connection inch 5
Polyurethane
Compressor Acoustic Insulation Material —
Foaming
Unit Input kW 61 74 87 101 118
L mm 2980 3210 4110
Unit
W mm 2260
Dimensions
H mm 2290
UAA Shipping Weight kg 2370 2380 2890 2900 3560
UAA Operation Weight kg 2520 2530 3090 3100 3740
Weight
UAY Shipping Weight kg 2420 2460 2930 2950 3620
UAY Operation Weight kg 2570 2610 3130 3150 3800
Unit Operation Instructions, Conformity Certificate, Warranty Application
Standard Accessories
Form, Spring Damper, Water Flow Switch.
Notes: Conversion Formulae
∗1. Cooling capacity is based on the following conditions: kcal/h=kW×860
Entering chilled water temp. 12°C, Leaving chilled water temp. 7°C, ambient temp. 35°C DB Btu/h=kW×3414
*2. Heating capacity is based on the following conditions: cfm=m³/min×35.3
Entering chilled water temp. 40°C, Leaving chilled water temp. 45°C, ambient temp. 7°C DB
  3. The following safety devices and measures are taken as standard:
„„ High pressure (pressure switch)
„„ Low pressure (pressure sensor)
„„ Compressor thermal
„„ Condensation fan thermal
„„ High compressor discharge temperature sensor
„„ Phase monitor
„„ Star/Delta transition failed
„„ Low-pressure ratio
„„ High oil pressure drop
„„ Low oil pressure
„„ Freeze protection
„„ Load stepless adjust
„„ Trouble record
7
Air Cooled Single Screw Chiller

UAY/UAA 120.1 135.1 150.1 170.1 185.1


kW 422 455 525 625 654
USRT 120 129 149 178 186
∗1 Normal Cooling Capacity
kcal/h 362,900 391,300 451,500 537,500 562,400
Btu/h 1,440,700 1,553,400 1,792,400 2,133,800 2,232,800
kW 443 478 551 656 687
∗2 Normal Heating Capacity ×104 kcal/h 380,900 410,984 473,750 564,029 590,700
×104 Btu/h 1,512,000 1,631,000 1,881,000 2,239,000 2,345,000
Capacity Steps 25 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
No. × Model 1×3221 1×4221 1×4222 1×4223 1×4223
Compressor
Motor Input kW 120 126 149 182 170
Motor Power Input* Heating kW 125 131 155 190 178
Refrigerant Model LPT68
Oil Charge L 18 16 16 16 16
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 1210 1304 1505 1792 1875
Pressure Drop kPa 37 37 37 32 46
Type Cross Fin And Tube
Rows × Stages 3×44 3×44 3×44 3×44 3×44
Condenser
FPI 14
Face Area m2 16.09 16.09 20.12 20.12 24.14
Type Propeller (Direct Drive)
No. 8 8 10 10 12
Fan m3/min. 2,933 2,933 3,667 3,667 4,400
Air Flow Rate
cfm 103,547 103,547 129,433 129,433 155,320
Motor Input kW 16 16 20 20 24
Type R22
Refrigerant No. of Circuits 1 1 1 1 1
Control Electronic Expansion Valve
Water Piping Connection inch 8
Compressor Acoustic Insulation Material Polyurethane Foaming
Unit Input kW 136 142 169 202 194
L mm 4110 5050 5950
Unit
W mm 2260
Dimensions
H mm 2290 2310
UAA Shipping Weight kg 3800 3920 4540 4540 5120
UAA Operation Weight kg 4110 4230 4850 4850 5430
Weight
UAY Shipping Weight kg 3880 4000 4620 4620 5200
UAY Operation Weight kg 4190 4310 4930 4930 5510
Unit Operation Instructions, Conformity Certificate, Warranty Application
Standard Accessories
Form, Spring Damper, Water Flow Switch.

Notes: Conversion Formulae


∗1. Cooling capacity is based on the following conditions: kcal/h=kW×860
Entering chilled water temp. 12°C, Leaving chilled water temp. 7°C, ambient temp. 35°C DB Btu/h=kW×3414
*2. Heating capacity is based on the following conditions: cfm=m³/min×35.3
Entering chilled water temp. 40°C, Leaving chilled water temp. 45°C, ambient temp. 7°C DB
  3. The following safety devices and measures are taken as standard:
„„ High pressure (pressure switch)
„„ Low pressure (pressure sensor)
„„ Compressor thermal
„„ Condensation fan thermal
„„ High compressor discharge temperature sensor
„„ Phase monitor
„„ Star/Delta transition failed
„„ Low-pressure ratio
„„ High oil pressure drop
„„ Low oil pressure
„„ Freeze protection
„„ Load stepless adjust
„„ Trouble record
8
Air Cooled Single Screw Chiller

UAY/UAA 200.2 220.2 235.2 260.2 285.2


kW 720 782 840 950 1000
USRT 205 222 239 270 284
∗1 Normal Cooling Capacity
kcal/h 619,200 672,500 722,400 817,000 860,000
Btu/h 2,458,100 2,669,800 2,867,800 3,243,300 3,414,000
kW 756 821 882 998 1050
∗2 Normal Heating Capacity ×104 kcal/h 650,000 705,900 758,000 858,000 902,800
×104 Btu/h 2,580,000 2,802,000 3,010,000 3,406,000 3,584,000
Capacity Steps 12.5 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
1×3220 1×4221
No. × Model 2×3220 2×3221 2×4221
Compressor 1×3221 1×4222
Motor Input kW 204 222 239 256 279
Motor Power Input* Heating kW 214 233 251 268 293
Refrigerant Model LPT68
Oil Charge L 18×2 18×2 18×2 16×2 16×2
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 2064 2242 2408 2723 2867
Pressure Drop kPa 55 41 53 63 78
Type Cross Fin And Tube
Rows × Stages 3×44 3×44 3×44 3×44 3×44
Condenser
FPI 14
Face Area m2 28.16 30.18 32.19 32.19 34.20
Type Propeller (Direct Drive)
Qty. 14 15 16 16 17
Fan m3/min. 5,133 5,500 5,867 5,867 6,233
Air Flow Rate
cfm 181,207 194,150 207,093 207,093 220,037
Motor Input kW 28 30 32 32 34
Type R22
Refrigerant No. of Circuits 2 2 2 2 2
Control Electronic Expansion Valve
Water Piping Connection inch 8
Compressor Acoustic Insulation Material Polyurethane Foaming
Unit Input kW 232 252 271 288 313
L mm 7340 8240 9140
Unit
W mm 2260
Dimensions
H mm 2330
UAA Shipping Weight kg 6480 6890 7460 7500 7760
UAA Operation Weight kg 6670 7080 7660 7700 7960
Weight
UAY Shipping Weight kg 6640 7005 7500 7540 7910
UAY Operation Weight kg 6830 7195 7690 7740 8110
Unit Operation Instructions, Conformity Certificate, Warranty Application
Standard Accessories
Form, Spring Damper, Water Flow Switch.
Notes: Conversion Formulae
∗1. Cooling capacity is based on the following conditions: kcal/h=kW×860
Entering chilled water temp. 12°C, Leaving chilled water temp. 7°C, ambient temp. 35°C DB Btu/h=kW×3414
*2. Heating capacity is based on the following conditions: cfm=m³/min×35.3
Entering chilled water temp. 40°C, Leaving chilled water temp. 45°C, ambient temp. 7°C DB
  3. The following safety devices and measures are taken as standard:
„„ High pressure (pressure switch)
„„ Low pressure (pressure sensor)
„„ Compressor thermal
„„ Condensation fan thermal
„„ High compressor discharge temperature sensor
„„ Phase monitor
„„ Star/Delta transition failed
„„ Low-pressure ratio
„„ High oil pressure drop
„„ Low oil pressure
„„ Freeze protection
„„ Load stepless adjust
„„ Trouble record 9
Air Cooled Single Screw Chiller

UAY/UAA 310.2 330.2 350.2 380.2


kW 1070 1163 1300 1370
USRT 304 331 370 390
∗1 Normal Cooling Capacity
kcal/h 920,200 1,000,200 1,118,000 1,178,200
Btu/h 3,653,000 3,970,500 4,438,200 4,677,200
kW 1124 1221 1365 1439
∗2 Normal Heating Capacity ×104 kcal/h 966,000 1,049,816 1,174,000 1,237,000
×104 Btu/h 3,836,178 4,167,000 4,659,000 4,911,000
Capacity Steps 12.5 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
No. × Model 2×4222 1×4222 1×4223 2×4223 2×4223
Compressor
Motor Input kW 309 337 366 359
Motor Power Input* Heating kW 324 354 384 377
Model LPT68
Refrigerant Oil
Charge L 16×2 16×2 16×2 16×2
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 3067 3334 3727 3927
Pressure Drop kPa 74 87 95 97
Type Cross Fin And Tube
Rows × Stages 3×44 3×44 3×44 4×44
Condenser
FPI 14
Face Area m2 36.21 38.22 40.23 40.23
Type Propeller (Direct Drive)
Qty. 18 19 20 20
Fan m3/min. 6,600 6,967 7,333 7,333
Air Flow Rate
cfm 232,980 245,923 258,867 258,867
Motor Input kW 36 38 40 40
Type R22
Refrigerant No. of Circuits 2 2 2 2
Control Electronic Expansion Valve
Water Piping Connection inch 8
Compressor Acoustic Insulation Material Polyurethane Foaming
Unit Input kW 345 375 406 399
L mm 9140 10040
Unit
W mm 2260
Dimensions
H mm 2330
UAA Shipping Weight kg 7800 8515 8570 8890
UAA Operation Weight kg 8000 8715 8770 9120
Weight
UAY Shipping Weight kg 7950 8675 8730 9050
UAY Operation Weight kg 8150 8875 8930 9280
Unit Operation Instructions, Conformity Certificate, Warranty Application
Standard Accessories
Form, Spring Damper, Water Flow Switch.
Notes: Conversion Formulae
∗1. Cooling capacity is based on the following conditions: kcal/h=kW×860
Entering chilled water temp. 12°C, Leaving chilled water temp. 7°C, ambient temp. 35°C DB Btu/h=kW×3414
*2. Heating capacity is based on the following conditions: cfm=m³/min×35.3
Entering chilled water temp. 40°C, Leaving chilled water temp. 45°C, ambient temp. 7°C DB
  3. The following safety devices and measures are taken as standard:
„„ High pressure (pressure switch)
„„ Low pressure (pressure sensor)
„„ Compressor thermal
„„ Condensation fan thermal
„„ High compressor discharge temperature sensor
„„ Phase monitor
„„ Star/Delta transition failed
„„ Low-pressure ratio
„„ High oil pressure drop
„„ Low oil pressure
„„ Freeze protection
„„ Load stepless adjust
„„ Trouble record
10
Air Cooled Single Screw Chiller

3.2 UAY/UAA050.1FST~UAY/UAA350.2FST[R407C]
UAY/UAA 50.1 60.1 70.1 80.1 100.1
kW 164 198 232 270 347
USRT 47 56 66 77 99
∗1 Normal Cooling Capacity
kcal/h 141,100 170,100 199,200 232,400 298,800
Btu/h 560,100 675,400 790,700 922,500 1,186,000
kW 179 215 252 294 378
∗2 Normal Heating Capacity ×104 kcal/h 153,900 184,900 216,700 252,781 325,000
×104 Btu/h 611,000 734,000 860,000 1,003,413 1,290,000
Capacity Steps 25 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
No. × Model 1×3118 1×3120 1×3121 1×3122 1×3220
Compressor
Motor Input kW 53 66 75 89 108
Motor Power Input* Heating kW 56 70 79 92 112
Refrigerant Model RL68H
Oil Charge L 13 13 13 13 18
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 470 567 664 775 996
Pressure Drop kPa 18 24 18 28 31
Type Cross Fin And Tube
Rows × Stages 3×44 3×44 3×44 3×44 3×44
Condenser
FPI 14
Face Area m2 9.57 9.57 12.07 12.07 16.09
Type Propeller (Direct Drive)
Qty. 4 4 6 6 8
Fan m3/min. 1,467 1,467 2,200 2,200 2,933
Air Flow Rate
cfm 51,773 51,773 77,660 77,660 103,547
Motor Input kW 8 8 12 12 16
Type R407C
Refrigerant No. of Circuits 1 1 1 1 1
Control Electronic Expansion Valve
Water Piping Connection inch 5
Polyurethane
Compressor Acoustic Insulation Material —
Foaming
Unit Input kW 61 74 87 101 124
L mm 2980 3210 4110
Unit
W mm 2260
Dimensions
H mm 2290
UAA Shipping Weight kg 2370 2380 2890 2900 3560
UAA Operation Weight kg 2520 2530 3090 3100 3740
Weight
UAY Shipping Weight kg 2420 2460 2930 2950 3620
UAY Operation Weight kg 2570 2610 3130 3150 3800
Unit Operation Instructions, Conformity Certificate, Warranty Application
Standard Accessories
Form, Spring Damper, Water Flow Switch.

Notes: Conversion Formulae


∗1. Cooling capacity is based on the following conditions: kcal/h=kW×860
Entering chilled water temp. 12°C, Leaving chilled water temp. 7°C, ambient temp. 35°C DB Btu/h=kW×3414
*2. Heating capacity is based on the following conditions: cfm=m³/min×35.3
Entering chilled water temp. 40°C, Leaving chilled water temp. 45°C, ambient temp. 7°C DB
  3. The following safety devices and measures are taken as standard:
„„ High pressure (pressure switch)
„„ Low pressure (pressure sensor)
„„ Compressor thermal
„„ Condensation fan thermal
„„ High compressor discharge temperature sensor
„„ Phase monitor
„„ Star/Delta transition failed
„„ Low-pressure ratio
„„ High oil pressure drop
„„ Low oil pressure
„„ Freeze protection
„„ Load stepless adjust 11
„„ Trouble record
Air Cooled Single Screw Chiller

UAY/UAA 120.1 135.1 150.1 170.1 185.1


kW 407 439 507 603 631
USRT 116 125 144 172 179
∗1 Normal Cooling Capacity
kcal/h 350,200 377,600 435,700 518,700 542,800
Btu/h 1,390,300 1,499,000 1,729,600 2,059,100 2,154,600
kW 443 478 551 656 687
∗2 Normal Heating Capacity ×104 kcal/h 381,000 411,000 473,800 564,029 590,683
×104 Btu/h 1,512,000 1,631,400 1,880,600 2,239,000 2,344,800
Capacity Steps 25 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
No. × Model 1×3221 1×4221 1×4222 1×4223 1×4223
Compressor
Motor Input kW 127 133 157 192 180
Motor Power Input* Heating kW 132 139 164 201 188
Model RL68H
Refrigerant Oil
Charge L 18 16 16 16 16
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 1167 1259 1452 1729 1809
Pressure Drop kPa 37 37 37 32 46
Type Cross Fin And Tube
Rows × Stages 3×44 3×44 3×44 3×44 3×44
Condenser
FPI 14
Face Area m2 16.09 16.09 20.12 20.12 24.14
Type Propeller (Direct Drive)
Qty. 8 8 10 10 12
Fan m3/min. 2,933 2,933 3,667 3,667 4,400
Air Flow Rate
cfm 103,547 103,547 129,433 129,433 155,320
Motor Input kW 16 16 20 20 24
Type R407C
Refrigerant No. of Circuits 1 1 1 1 1
Control Electronic Expansion Valve
Water Piping Connection inch 8
Compressor Acoustic Insulation Material Polyurethane Foaming
Unit Input kW 143 149 177 212 204
L mm 4110 5050 5950
Unit
W mm 2260
Dimensions
H mm 2290 2310
UAA Shipping Weight kg 3800 3920 4540 4540 5120
UAA Operation Weight kg 4110 4230 4850 4850 5430
Weight
UAY Shipping Weight kg 3880 4000 4620 4620 5200
UAY Operation Weight kg 4190 4310 4930 4930 5510
Unit Operation Instructions, Conformity Certificate, Warranty Application
Standard Accessories
Form, Spring Damper, Water Flow Switch.

Notes: Conversion Formulae


∗1. Cooling capacity is based on the following conditions: kcal/h=kW×860
Entering chilled water temp. 12°C, Leaving chilled water temp. 7°C, ambient temp. 35°C DB Btu/h=kW×3414
*2. Heating capacity is based on the following conditions: cfm=m³/min×35.3
Entering chilled water temp. 40°C, Leaving chilled water temp. 45°C, ambient temp. 7°C DB
  3. The following safety devices and measures are taken as standard:
„„ High pressure (pressure switch)
„„ Low pressure (pressure sensor)
„„ Compressor thermal
„„ Condensation fan thermal
„„ High compressor discharge temperature sensor
„„ Phase monitor
„„ Star/Delta transition failed
„„ Low-pressure ratio
„„ High oil pressure drop
„„ Low oil pressure
„„ Freeze protection
„„ Load stepless adjust
12 „„ Trouble record
Air Cooled Single Screw Chiller

UAY/UAA 200.2 220.2 235.2 260.2 285.2


kW 695 755 811 917 965
USRT 198 215 231 261 274
∗1 Normal Cooling Capacity
kcal/h 597,500 649,000 697,100 788,400 829,900
Btu/h 2,372,000 2,576,300 2,767,400 3,129,800 3,294,500
kW 756 821 882 998 1050
∗2 Normal Heating Capacity ×104 kcal/h 650,009 705,900 758,344 858,000 902,800
×104 Btu/h 2,580,000 2,802,000 3,010,240 3,406,000 3,584,000
Capacity Steps 12.5 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
No. × Model 2×3220 1×3220 2×3221 2×4221 1×4221
Compressor 1×3221 1×4222
Motor Input kW 216 235 253 270 295
Motor Power Input* Heating kW 226 246 265 284 309
Refrigerant Model RL68H
Oil Charge L 18×2 18×2 18×2 16×2 16×2
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 1992 2163 2324 2628 2766
Pressure Drop kPa 55 41 53 63 78
Type Cross Fin And Tube
Rows × Stages 3×44 3×44 3×44 3×44 3×44
Condenser
FPI 14
Face Area m2 28.16 30.18 32.19 32.19 34.20
Type Propeller (Direct Drive)
Qty. 14 15 16 16 17
Fan m3/min. 5,133 5,500 5,867 5,867 6,233
Air Flow Rate
cfm 181,207 194,150 207,093 207,093 220,037
Motor Input kW 28 30 32 32 34
Type R407C
Refrigerant No. of Circuits 2 2 2 2 2
Control Electronic Expansion Valve
Water Piping Connection inch 8
Compressor Acoustic Insulation Material Polyurethane Foaming
Unit Input kW 244 265 285 302 329
L mm 7340 8240 9140
Unit W mm 2260
Dimensions
H mm 2330
UAA Shipping Weight kg 6480 6890 7460 7500 7760
UAA Operation Weight kg 6670 7080 7660 7700 7960
Weight
UAY Shipping Weight kg 6640 7005 7500 7540 7910
UAY Operation Weight kg 6830 7195 7690 7740 8110
Standard Accessories Unit Operation Instructions, Conformity Certificate, Warranty Application
Form, Spring Damper, Water Flow Switch.
Notes: Conversion Formulae
∗1. Cooling capacity is based on the following conditions: kcal/h=kW×860
Entering chilled water temp. 12°C, Leaving chilled water temp. 7°C, ambient temp. 35°C DB Btu/h=kW×3414
*2. Heating capacity is based on the following conditions: cfm=m³/min×35.3
Entering chilled water temp. 40°C, Leaving chilled water temp. 45°C, ambient temp. 7°C DB
  3. The following safety devices and measures are taken as standard:
„„ High pressure (pressure switch)
„„ Low pressure (pressure sensor)
„„ Compressor thermal
„„ Condensation fan thermal
„„ High compressor discharge temperature sensor
„„ Phase monitor
„„ Star/Delta transition failed
„„ Low-pressure ratio
„„ High oil pressure drop
„„ Low oil pressure
„„ Freeze protection
„„ Load stepless adjust
„„ Trouble record 13
Air Cooled Single Screw Chiller

UAY/UAA 310.2 330.2 350.2


kW 1033 1122 1255
USRT 294 319 357
∗1 Normal Cooling Capacity
kcal/h 888,000 965,200 1,078,900
Btu/h 3,525,100 3,831,500 4,282,900
kW 1124 1221 1365
∗2 Normal Heating Capacity ×104 kcal/h 966,400 1,049,900 1,173,600
×104 Btu/h 3,836,000 4,167,000 4,659,000
Capacity Steps 12.5 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
No. × Model 2×4222 1×4222 1×4223 2×4223
Compressor
Motor Input kW 326 356 386
Motor Power Input* Heating kW 342 373 406
Refrigerant Model RL68H
Oil Charge L 16×2 16×2 16×2
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 2960 3217 3596
Pressure Drop kPa 74 87 95
Type Cross Fin And Tube
Rows × Stages 3×44 3×44 3×44
Condenser
FPI 14
Face Area m2 36.21 38.22 40.23
Type Propeller (Direct Drive)
Qty. 18 19 20
Fan m3/min. 6,600 6,967 7,333
Air Flow Rate
cfm 232,980 245,923 258,867
Motor Input kW 36 38 40
Type R407C
Refrigerant No. of Circuits 2 2 2
Control Electronic Expansion Valve
Water Piping Connection inch 8
Compressor Acoustic Insulation Material Polyurethane Foaming
Unit Input kW 362 394 426
L mm 9140 10040
Unit
W mm 2260
Dimensions
H mm 2330
UAA Shipping Weight kg 7800 8515 8570
UAA Operation Weight kg 8000 8715 8770
Weight
UAY Shipping Weight kg 7950 8675 8730
UAY Operation Weight kg 8150 8875 8930
Unit Operation Instructions, Conformity Certificate, Warranty Application
Standard Accessories
Form, Spring Damper, Water Flow Switch.
Notes: Conversion Formulae
∗1. Cooling capacity is based on the following conditions: kcal/h=kW×860
Entering chilled water temp. 12°C, Leaving chilled water temp. 7°C, ambient temp. 35°C DB Btu/h=kW×3414
*2. Heating capacity is based on the following conditions: cfm=m³/min×35.3
Entering chilled water temp. 40°C, Leaving chilled water temp. 45°C, ambient temp. 7°C DB
  3. The following safety devices and measures are taken as standard:
„„ High pressure (pressure switch)
„„ Low pressure (pressure sensor)
„„ Compressor thermal
„„ Condensation fan thermal
„„ High compressor discharge temperature sensor
„„ Phase monitor
„„ Star/Delta transition failed
„„ Low-pressure ratio
„„ High oil pressure drop
„„ Low oil pressure
„„ Freeze protection
„„ Load stepless adjust
„„ Trouble record

14
Air Cooled Single Screw Chiller

3.3 UAY/UAA050.1FLN~UAY/UAA350.2FLN[R22]
UAY/UAA 50.1 60.1 70.1 80.1 100.1
kW 167 201 235 274 353
USRT 47 57 67 78 100
∗1 Normal Cooling Capacity
kcal/h 140,000 170,000 200,000 240,000 300,000
Btu/h 570,400 690,000 800,000 940,000 1,200,000
kW 175 211 247 288 370
∗2 Normal Heating Capacity ×104 kcal/h 15 18 21 25 32
×104 Btu/h 60 72 84 98 126
Capacity Steps 25 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
No. × Model 1×3118 1×3120 1×3121 1×3122 1×3220
Compressor
Motor Input kW 53 66 75 89 102
Motor Power Input* Heating kW 56 70 79 94 105
Refrigerant Model LPT68
Oil Charge L 13 13 13 13 18
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 483 583 667 783 1017
Pressure Drop kPa 18 24 18 28 31
Type Cross Fin And Tube
Rows × Stages 4×44 4×44 4×44 4×44 4×44
Condenser
FPI 14
Face Area m2 9.57 9.57 12.07 12.07 16.09
Type Propeller (Direct Drive)
Qty. 4 4 6 6 8
Fan m3/min. 1,200 1,200 1,800 1,800 2,400
Air Flow Rate
cfm 42,360 42,360 63,540 63,540 84,720
Motor Input kW 7.2 7.2 0.8 10.8 14.4
Type R22
Refrigerant No. of Circuits 1 1 1 1 1
Control Electronic Expansion Valve
Water Piping Connection inch 5
Polyurethane
Compressor Acoustic Insulation Material —
Foaming
Unit Input kW 60.2 73.2 85.8 99.8 116.4
L mm 2980 3210 4110
Unit
W mm 2260
Dimensions
H mm 2290
UAA Shipping Weight kg 2430 2440 2980 2990 3680
UAA Operation Weight kg 2580 2590 3180 3190 3860
Weight
UAY Shipping Weight kg 2480 2520 3020 3040 3740
UAY Operation Weight kg 2630 2670 3220 3240 3920
Unit Operation Instructions, Conformity Certificate, Warranty Application
Standard Accessories
Form, Spring Damper, Water Flow Switch.
Notes: Conversion Formulae
∗1. Cooling capacity is based on the following conditions: kcal/h=kW×860
Entering chilled water temp. 12°C, Leaving chilled water temp. 7°C, ambient temp. 35°C DB Btu/h=kW×3414
*2. Heating capacity is based on the following conditions: cfm=m³/min×35.3
Entering chilled water temp. 40°C, Leaving chilled water temp. 45°C, ambient temp. 7°C DB
  3. The following safety devices and measures are taken as standard:
„„ High pressure (pressure switch)
„„ Low pressure (pressure sensor)
„„ Compressor thermal
„„ Condensation fan thermal
„„ High compressor discharge temperature sensor
„„ Phase monitor
„„ Star/Delta transition failed
„„ Low-pressure ratio
„„ High oil pressure drop
„„ Low oil pressure
„„ Freeze protection
„„ Load stepless adjust 15
„„ Trouble record
Air Cooled Single Screw Chiller

UAY/UAA 120.1 135.1 150.1 170.1 185.1


kW 414 446 515 613 641
USRT 118 127 146 174 182
∗1 Normal Cooling Capacity
kcal/h 360,000 380,000 440,000 530,000 550,000
Btu/h 1,410,000 1,520,000 1,760,000 2,09,000 2,190,000
kW 434 468 540 643 673
∗2 Normal Heating Capacity ×104 kcal/h 37 40 46 55 58
×104 Btu/h 148 160 184 219 230
Capacity Steps 25 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
No. × Model 1×3221 1×4221 1×4222 1×4223 1×4223
Compressor
Motor Input kW 120 126 149 182 170
Motor Power Input* Heating kW 124 130 154 188 176
Refrigerant Model LPT68
Oil Charge L 18 16 16 16 16
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 1183 1283 1467 1750 1833
Pressure Drop kPa 37 37 37 32 46
Type Cross Fin And Tube
Rows × Stages 4×44 4×44 3×44 4×44 4×44
Condenser
FPI 14
Face Area m2 16.09 16.09 20.12 20.12 24.14
Type Propeller (Direct Drive)
Qty. 8 8 10 10 12
Fan m3/min. 2,400 2,400 3,000 3,000 3,600
Air Flow Rate
cfm 84,720 84,720 105,900 105,900 127,080
Motor Input kW 14.4 14.4 18 18 21.6
Type R22
Refrigerant No. of Circuits 1 1 1 1 1
Control Electronic Expansion Valve
Water Piping Connection inch 8
Compressor Acoustic Insulation Material Polyurethane Foaming
Unit Input kW 134.4 140.4 167.0 200.0 191.6
L mm 4110 5050 5950
Unit
W mm 2260
Dimensions
H mm 2290 2310
UAA Shipping Weight kg 3930 4050 4695 4695 5300
UAA Operation Weight kg 4240 4360 5005 5005 5610
Weight
UAY Shipping Weight kg 4010 4130 4775 4775 5380
UAY Operation Weight kg 4320 4440 5085 5085 5690
Unit Operation Instructions, Conformity Certificate, Warranty Application
Standard Accessories
Form, Spring Damper, Water Flow Switch.
Notes: Conversion Formulae
∗1. Cooling capacity is based on the following conditions: kcal/h=kW×860
Entering chilled water temp. 12°C, Leaving chilled water temp. 7°C, ambient temp. 35°C DB Btu/h=kW×3414
*2. Heating capacity is based on the following conditions: cfm=m³/min×35.3
Entering chilled water temp. 40°C, Leaving chilled water temp. 45°C, ambient temp. 7°C DB
  3. The following safety devices and measures are taken as standard:
„„ High pressure (pressure switch)
„„ Low pressure (pressure sensor)
„„ Compressor thermal
„„ Condensation fan thermal
„„ High compressor discharge temperature sensor
„„ Phase monitor
„„ Star/Delta transition failed
„„ Low-pressure ratio
„„ High oil pressure drop
„„ Low oil pressure
„„ Freeze protection
„„ Load stepless adjust
„„ Trouble record
16
Air Cooled Single Screw Chiller

UAY/UAA 200.2 220.2 235.2 260.2 285.2


kW 706 766 823 931 980
USRT 201 218 234 265 279
∗1 Normal Cooling Capacity
kcal/h 610,000 660,000 710,000 800,000 840,000
Btu/h 2,410,000 2,610,000 2,850,000 3,180,000 3,340,000
kW 741 805 864 978 1029
∗2 Normal Heating Capacity ×104 kcal/h 64 69 74 84 88
×104 Btu/h 253 275 295 334 351
Capacity Steps 12.5 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
1×3220 1×4221
No. × Model 2×3220 2×3221 2×4221
Compressor 1×3221 1×4222
Motor Input kW 204 222 239 256 279
Motor Power Input* Heating kW 212 230 248 265 288
Refrigerant Model LPT68
Oil Charge L 18×2 18×2 18×2 16×2 16×2
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 2017 2200 2367 2667 2817
Pressure Drop kPa 55 41 53 63 78
Type Cross Fin And Tube
Rows × Stages 4×44 4×44 4×44 4×44 4×44
Condenser
FPI 14
Face Area m2 28.16 30.18 32.19 32.19 34.20
Type Propeller (Direct Drive)
Qty. 14 15 16 16 17
Fan m3/min. 4,200 4,500 4,800 4,800 5,100
Air Flow Rate
cfm 148,260 158,850 158,850 158,850 180,030
Motor Input kW 25.2 27 28.8 28.8 30.6
Type R22
Refrigerant No. of Circuits 2 2 2 2 2
Control Electronic Expansion Valve
Water Piping Connection inch 8
Compressor Acoustic Insulation Material Polyurethane Foaming
Unit Input kW 229.2 249.0 267.8 284.8 309.6
L mm 7340 8240 9140
Unit
W mm 2260
Dimensions
H mm 2330
UAA Shipping Weight kg 6695 7135 7700 7770 8030
UAA Operation Weight kg 6885 7325 7890 7960 8230
Weight
UAY Shipping Weight kg 6855 7250 7740 7810 8180
UAY Operation Weight kg 7045 7440 7930 8010 8380
Unit Operation Instructions, Conformity Certificate, Warranty Application
Standard Accessories
Form, Spring Damper, Water Flow Switch.
Notes: Conversion Formulae
∗1. Cooling capacity is based on the following conditions: kcal/h=kW×860
Entering chilled water temp. 12°C, Leaving chilled water temp. 7°C, ambient temp. 35°C DB Btu/h=kW×3414
*2. Heating capacity is based on the following conditions: cfm=m³/min×35.3
Entering chilled water temp. 40°C, Leaving chilled water temp. 45°C, ambient temp. 7°C DB
  3. The following safety devices and measures are taken as standard:
„„ High pressure (pressure switch)
„„ Low pressure (pressure sensor)
„„ Compressor thermal
„„ Condensation fan thermal
„„ High compressor discharge temperature sensor
„„ Phase monitor
„„ Star/Delta transition failed
„„ Low-pressure ratio
„„ High oil pressure drop
„„ Low oil pressure
„„ Freeze protection
„„ Load stepless adjust
„„ Trouble record 17
Air Cooled Single Screw Chiller

UAY/UAA 310.2 330.2 350.2


kW 1049 1140 1274
USRT 298 324 362
∗1 Normal Cooling Capacity
kcal/h 900,000 980,200 1,100,000
Btu/h 3,580,000 3,890,000 4,350,000
kW 1101 1197 1338
∗2 Normal Heating Capacity ×104 kcal/h 95 103 115
×104 Btu/h 376 408 456
Capacity Steps 12.5 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
No. × Model 2×4222 1×4222 1×4223 2×4223
Compressor
Motor Input kW 309 337 366
Motor Power Input* Heating kW 321 350 380
Model LPT68
Refrigerant Oil
Charge L 16×2 16×2 16×2
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 3000 3267 3650
Pressure Drop kPa 74 87 95
Type Cross Fin And Tube
Rows × Stages 4×44 4×44 4×44
Condenser
FPI 14
Face Area m2 36.21 38.22 40.23
Type Propeller (Direct Drive)
Qty. 18 19 20
Fan m3/min. 5,400 5,700 6,000
Air Flow Rate
cfm 190,620 201,210 211,800
Motor Input kW 32.4 34.2 36
Type R22
Refrigerant No. of Circuits 2 2 2
Control Electronic Expansion Valve
Water Piping Connection inch 8
Compressor Acoustic Insulation Material Polyurethane Foaming
Unit Input kW 341.4 371.2 402.0
L mm 9140 10040
Unit
W mm 2260
Dimensions
H mm 2330
UAA Shipping Weight kg 8075 8820 8870
UAA Operation Weight kg 8275 9020 9070
Weight
UAY Shipping Weight kg 8225 8980 9350
UAY Operation Weight kg 8425 9180 9550
Unit Operation Instructions, Conformity Certificate, Warranty Application
Standard Accessories
Form, Spring Damper, Water Flow Switch.

Notes: Conversion Formulae


∗1. Cooling capacity is based on the following conditions: kcal/h=kW×860
Entering chilled water temp. 12°C, Leaving chilled water temp. 7°C, ambient temp. 35°C DB Btu/h=kW×3414
*2. Heating capacity is based on the following conditions: cfm=m³/min×35.3
Entering chilled water temp. 40°C, Leaving chilled water temp. 45°C, ambient temp. 7°C DB
  3. The following safety devices and measures are taken as standard:
„„ High pressure (pressure switch)
„„ Low pressure (pressure sensor)
„„ Compressor thermal
„„ Condensation fan thermal
„„ High compressor discharge temperature sensor
„„ Phase monitor
„„ Star/Delta transition failed
„„ Low-pressure ratio
„„ High oil pressure drop
„„ Low oil pressure
„„ Freeze protection
„„ Load stepless adjust
18 „„ Trouble record
Air Cooled Single Screw Chiller

3.4 UAY/UAA050.1FLN~UAA350.2FLN[R407C]
UAY/UAA 50.1 60.1 70.1 80.1 100.1
kW 161 194 227 265 340
USRT 46 55 65 75 97
∗1 Normal Cooling Capacity
kcal/h 140,000 170,100 200,000 230,000 300,000
Btu/h 550,100 660,000 770,000 900,000 1,160,000
kW 169 204 238 278 357
∗2 Normal Heating Capacity ×104 kcal/h 15 18 20 24 31
×104 Btu/h 58 69 81 95 122
Capacity Steps 25 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
No. × Model 1×3118 1×3120 1×3121 1×3122 1×3220
Compressor
Motor Input kW 53 66 75 89 108
Motor Power Input* Heating kW 56 70 79 94 112
Refrigerant Model RL68H
Oil Charge L 13 13 13 13 18
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 467 550 650 767 983
Pressure Drop kPa 18 24 18 28 31
Type Cross Fin And Tube
Rows × Stages 4×44 4×44 4×44 4×44 4×44
Condenser
FPI 14
Face Area m2 9.57 9.57 12.07 12.07 16.09
Type Propeller (Direct Drive)
Qty. 4 4 6 6 8
Fan m3/min. 1,200 1,200 1,800 1,800 2,400
Air Flow Rate
cfm 42,360 42,360 63,540 63,540 84,720
Motor Input kW 7.2 7.2 10.8 10.8 14.4
Type R407C
Refrigerant No. of Circuits 1 1 1 1 1
Control Electronic Expansion Valve
Water Piping Connection inch 5
Polyurethane
Compressor Acoustic Insulation Material —
Foaming
Unit Input kW 60.2 73.2 85.8 99.8 122.4
L mm 2980 3210 4110
Unit
W mm 2260
Dimensions
H mm 2290
UAA Shipping Weight kg 2430 2440 2980 2990 3680
UAA Operation Weight kg 2580 2590 3180 3190 3860
Weight
UAY Shipping Weight kg 2480 2520 3020 3040 3740
UAY Operation Weight kg 2630 2670 3220 3240 3920
Unit Operation Instructions, Conformity Certificate, Warranty Application
Standard Accessories
Form, Spring Damper, Water Flow Switch.
Notes: Conversion Formulae
∗1. Cooling capacity is based on the following conditions: kcal/h=kW×860
Entering chilled water temp. 12°C, Leaving chilled water temp. 7°C, ambient temp. 35°C DB Btu/h=kW×3414
*2. Heating capacity is based on the following conditions: cfm=m³/min×35.3
Entering chilled water temp. 40°C, Leaving chilled water temp. 45°C, ambient temp. 7°C DB
  3. The following safety devices and measures are taken as standard:
„„ High pressure (pressure switch)
„„ Low pressure (pressure sensor)
„„ Compressor thermal
„„ Condensation fan thermal
„„ High compressor discharge temperature sensor
„„ Phase monitor
„„ Star/Delta transition failed
„„ Low-pressure ratio
„„ High oil pressure drop
„„ Low oil pressure
„„ Freeze protection
„„ Load stepless adjust 19
„„ Trouble record
Air Cooled Single Screw Chiller

UAY/UAA 120.1 135.1 150.1 170.1 185.1


kW 399 430 496 591 618
USRT 114 122 141 168 176
∗1 Normal Cooling Capacity
kcal/h 340,000 370,000 430,000 510,000 530,000
Btu/h 1,360,000 1,470,000 1,690,000 2,020,000 2,110,000
kW 419 452 521 621 649
∗2 Normal Heating Capacity ×104 kcal/h 36 39 45 53 56
×104 Btu/h 143 154 178 212 222
Capacity Steps 25 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
No. × Model 1×3221 1×4221 1×4222 1×4223 1×4223
Compressor
Motor Input kW 127 133 157 192 180
Motor Power Input* Heating kW 132 139 164 201 188
Model RL68H
Refrigerant Oil
Charge L 18 16 16 16 16
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 1150 1233 1417 1700 1767
Pressure Drop kPa 37 37 37 32 46
Type Cross Fin And Tube
Rows × Stages 4×44 4×44 4×44 4×44 4×44
Condenser
FPI 14
Face Area m2 16.09 16.09 20.12 20.12 24.14
Type Propeller (Direct Drive)
Qty. 8 8 10 10 12
Fan m3/min. 2,400 2,400 3,667 3,000 3,600
Air Flow Rate
cfm 84,720 84,720 105,900 105,900 127,080
Motor Input kW 14.4 14.4 18.8 18.8 21.6
Type R407C
Refrigerant No. of Circuits 1 1 1 1 1
Control Electronic Expansion Valve
Water Piping Connection inch 8
Compressor Acoustic Insulation Material Polyurethane Foaming
Unit Input kW 141.4 147.4 175.0 210.0 201.6
L mm 4110 5050 5950
Unit
W mm 2260
Dimensions
H mm 2290 2310
UAA Shipping Weight kg 3930 4050 4695 4695 5300
UAA Operation Weight kg 4240 4360 5005 5005 5610
Weight
UAY Shipping Weight kg 4010 4130 4775 4775 5380
UAY Operation Weight kg 4320 4440 5085 5085 5690
Unit Operation Instructions, Conformity Certificate, Warranty Application
Standard Accessories
Form, Spring Damper, Water Flow Switch.

Notes: Conversion Formulae


∗1. Cooling capacity is based on the following conditions: kcal/h=kW×860
Entering chilled water temp. 12°C, Leaving chilled water temp. 7°C, ambient temp. 35°C DB Btu/h=kW×3414
*2. Heating capacity is based on the following conditions: cfm=m³/min×35.3
Entering chilled water temp. 40°C, Leaving chilled water temp. 45°C, ambient temp. 7°C DB
  3. The following safety devices and measures are taken as standard:
„„ High pressure (pressure switch)
„„ Low pressure (pressure sensor)
„„ Compressor thermal
„„ Condensation fan thermal
„„ High compressor discharge temperature sensor
„„ Phase monitor
„„ Star/Delta transition failed
„„ Low-pressure ratio
„„ High oil pressure drop
„„ Low oil pressure
„„ Freeze protection
„„ Load stepless adjust
20 „„ Trouble record
Air Cooled Single Screw Chiller

UAY/UAA 200.2 220.2 235.2 260.2 285.2


kW 681 740 794 898 946
USRT 194 210 226 256 269
∗1 Normal Cooling Capacity
kcal/h 590,000 640,000 680,000 770,000 810,000
Btu/h 2,320,000 2,520,000 2,710,000 3,070,000 3,230,000
kW 715 777 834 943 993
∗2 Normal Heating Capacity ×104 kcal/h 61 67 72 81 85
×104 Btu/h 244 265 285 322 339
Capacity Steps 12.5 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
1×3220 1×4221
No. × Model 2×3220 2×3221 2×4221
Compressor 1×3221 1×4222
Motor Input kW 216 235 253 270 295
Motor Power Input* Heating kW 226 246 265 284 309
Refrigerant Model RL68H
Oil Charge L 18×2 18×2 18×2 16×2 16×2
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 1950 2117 2283 2583 2717
Pressure Drop kPa 55 41 53 63 78
Type Cross Fin And Tube
Rows × Stages 4×44 4×44 4×44 4×44 4×44
Condenser
FPI 14
Face Area m2 28.16 30.18 32.19 32.19 34.20
Type Propeller (Direct Drive)
Qty. 14 15 16 16 17
Fan m3/min. 4,200 4,500 4,800 4,800 5,100
Air Flow Rate
cfm 148,260 148,850 158,850 158,850 180,030
Motor Input kW 25.2 27 28.8 28.8 30.6
Type R407C
Refrigerant No. of Circuits 2 2 2 2 2
Control Electronic Expansion Valve
Water Piping Connection inch 8
Compressor Acoustic Insulation Material Polyurethane Foaming
Unit Input kW 241.2 262.0 281.8 298.8 325.6
L mm 7340 8240 9140
Unit
W mm 2260
Dimensions
H mm 2330
UAA Shipping Weight kg 6695 7135 7700 7770 8030
UAA Operation Weight kg 6885 7325 7890 7960 8230
Weight
UAY Shipping Weight kg 6855 7250 7740 7810 8180
UAY Operation Weight kg 7045 7440 7930 8010 8380
Unit Operation Instructions, Conformity Certificate, Warranty Application
Standard Accessories
Form, Spring Damper, Water Flow Switch.
Notes: Conversion Formulae
∗1. Cooling capacity is based on the following conditions: kcal/h=kW×860
Entering chilled water temp. 12°C, Leaving chilled water temp. 7°C, ambient temp. 35°C DB Btu/h=kW×3414
*2. Heating capacity is based on the following conditions: cfm=m³/min×35.3
Entering chilled water temp. 40°C, Leaving chilled water temp. 45°C, ambient temp. 7°C DB
  3. The following safety devices and measures are taken as standard:
„„ High pressure (pressure switch)
„„ Low pressure (pressure sensor)
„„ Compressor thermal
„„ Condensation fan thermal
„„ High compressor discharge temperature sensor
„„ Phase monitor
„„ Star/Delta transition failed
„„ Low-pressure ratio
„„ High oil pressure drop
„„ Low oil pressure
„„ Freeze protection
„„ Load stepless adjust
21
„„ Trouble record
Air Cooled Single Screw Chiller

UAY/UAA 310.2 330.2 350.2


kW 1012 1100 1229
USRT 288 313 350
∗1 Normal Cooling Capacity
kcal/h 870,000 950,000 1,060,000
Btu/h 3,450,000 3,750,000 4,190,000
kW 1062 1155 1291
∗2 Normal Heating Capacity ×104 kcal/h 91 99 111
×104 Btu/h 363 394 440
Capacity Steps 12.5 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
No. × Model 2×4222 1×4222 1×4223 2×4223
Compressor
Motor Input kW 326 356 386
Motor Power Input* Heating kW 342 373 406
Refrigerant Model RL68H
Oil Charge L 16×2 16×2 16×2
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 2900 3150 3517
Pressure Drop kPa 74 87 95
Type Cross Fin And Tube
Rows × Stages 4×44 4×44 4×44
Condenser
FPI 14
Face Area m2 36.21 38.22 40.23
Type Propeller (Direct Drive)
Qty. 18×TFE800-95 19×TFE800-95 20×TFE800-95
Fan m3/min. 5,400 5,700 6,000
Air Flow Rate
cfm 190,620 201,210 211,800
Motor Input kW 32.4 34.2 36
Type R407C
Refrigerant No. of Circuits 2 2 2
Control Electronic Expansion Valve
Water Piping Connection inch 8
Compressor Acoustic Insulation Material Polyurethane Foaming
Unit Input kW 358.4 390.2 422.0
L mm 9140 10040
Unit
W mm 2260
Dimensions
H mm 2330
UAA Shipping Weight kg 8075 8820 8870
UAA Operation Weight kg 8275 9020 9070
Weight
UAY Shipping Weight kg 8225 8980 9350
UAY Operation Weight kg 8425 9180 9550
Unit Operation Instructions, Conformity Certificate, Warranty Application
Standard Accessories
Form, Spring Damper, Water Flow Switch.
Notes: Conversion Formulae
∗1. Cooling capacity is based on the following conditions: kcal/h=kW×860
Entering chilled water temp. 12°C, Leaving chilled water temp. 7°C, ambient temp. 35°C DB Btu/h=kW×3414
*2. Heating capacity is based on the following conditions: cfm=m³/min×35.3
Entering chilled water temp. 40°C, Leaving chilled water temp. 45°C, ambient temp. 7°C DB
  3. The following safety devices and measures are taken as standard:
„„ High pressure (pressure switch)
„„ Low pressure (pressure sensor)
„„ Compressor thermal
„„ Condensation fan thermal
„„ High compressor discharge temperature sensor
„„ Phase monitor
„„ Star/Delta transition failed
„„ Low-pressure ratio
„„ High oil pressure drop
„„ Low oil pressure
„„ Freeze protection
„„ Load stepless adjust
„„ Trouble record

22
Air Cooled Single Screw Chiller

4. Accessories

4.1 Standard accessories (supplied on basic unit)


Star Delta Compressors starter – For low inrush current and reduced starting torque.
Compressor thermal overload relays – Safety devices against compressor motor overloading in addition to the normal
protection related to the electrical windings.
Fan thermal overload relays – Safety devices against fan motor overloading in addition to the normal protection related to
the electrical windings.
Phase protector – The phase monitor with under/over voltage protection controls the phases sequence is correct and
controls phase loss and ensure power supply voltage is corrrect.
Evaporator electric heater – Electric heater controlled by a thermostat to protect the evaporator from freezing.
Victaulic evaporator water connection – Hydraulic joint with gasket for an easy and quick water connection.
General fault protection – Contactor for alarm warning.
Discharge line shut off valves – Installed on the discharge port of the compressor.
Suction line shut off valve – Suction shut-off valve installed on the suction port of the compressor to facilitate maintenance
operation (Only for UAA050/UAA060/UAA080).
Flow switch – Supplied separately to be wired and installed on the evaporator water piping (by the customer).
Spring type vibration mounts – Supplied separately, these have to be positioned under the base of the unit during
installation. Ideal for dampening vibrations on roofs installation and metallic structures.

4.2 Optional accessories (on request)


Glycol version – Set-point can go down to -8°C.
Speed control – Continuous fan speed modulation on the first fan of each circuit. It allows the unit working with air temperature
down to -15 °C.
Condenser coil guards – Metal protection guards fixed on all the external surface of the condenser coils.
Cu-Cu condenser coils – To give better protection against corrosion by aggressive environments.
Blue fin / Gold Fin – Fins are protected by a special acrylic paint with a high resistance to corrosion.
High pressure guages
Low pressure guages
Soft starter – Electronic starting device to reduce inrush current and to start compressors gradually, with very low mechanical
stress.
BMS (Building Management System) protocol – Modbus, LonWorks, BACnet
50/100Pa high static pressure fan

Note: These options should be factory mounted. Field modifications are not available.

23
24
6
5. Dimensions
Air Cooled Single Screw Chiller

UAA050~060 / UAY050~060

2980
2260

2 5
3
2290

513
1685 792
2875 273
2225
4

1 Condensor
2 Evaporator
3 Evaporator water inlet 5"(OD139.7)
4 Evaporator water outlet 5"(OD139.7)
5 Control box
6 Fans

unit: mm
3210 2260
6

5 2290
UAA070~080 / UAY070~080

513
270 1685 1017
2225
3100

4 2 3

1 Condensor
2 Evaporator
3 Evaporator water inlet 5`(OD139.7)
4 Evaporator water outlet 5`(OD139.7)
5 Control box
6 Fans

Unit: mm

25
Air Cooled Single Screw Chiller
26
6
Note:
Fans No.could be found
from the technical param eters.
Air Cooled Single Screw Chiller

UAA100~185 / UAY100~185

2260
L

1
H

5
2

D
3

C B
E 4 2225
A

Dimension/mm Water
MODEL 1 Condensor
A B C D E H L connections
UAA(UAY)100.1F 845 1885 442 250 2290 5"(OD139.7) 2 Evaporator
4000 4110
UAA(UAY)120.1F 200 8"(OD219.1)
3 Evaporator water outlet
4000 895 1960 492 2290 4110
4 Evaporator water intlet
UAA(UAY)135.1F 4000 950 1960 492 225 2290 4110 8"(OD219.1)
5 Control box
UAA(UAY)150/170.1F 4900 895 2090 512 225 2310 5050 8"(OD219.1)
6 Fans
UAA(UAY)185.1F 5800 900 2090 512 225 2310 5950 8"(OD219.1)

unit: mm
Note:
Fans No.could be found
from the technical param eters.
6
UAA200~380 / UAY200~380

L
2260

1
5
H

D
E 2 3

C B
A 2225

Dimension/mm Water 1 Condensor


MODEL connections
A B C D E H L 2 Evaporator
UAA(UAY)200.2F 7200 1800 450 532 702 2330 7340 8"(OD219.1) 3 Evaporator water outlet
UAA(UAY)220/235/260.2F 8100 1800 565 597 662 2330 8240 8"(OD219.1) 4 Evaporator water intlet
UAA(UAY)285/310.2F 9000 2000 1390 597 662 2330 9140 8"(OD219.1) 5 Control box
UAA(UAY)330/350/380.2F 9900 2702 1585 597 662 2330 10040 8"(OD219.1) 6 Fans

unit: mm

27
Air Cooled Single Screw Chiller
Air Cooled Single Screw Chiller

6. Capacity Tables
6.1 UAY/UAA050.1FST~UAY/UAA380.2FST[R22]
Ambient temperature (°C)
LWT 25 28 30 35 40 42
Model °C CAP PI CAP PI CAP PI CAP PI CAP PI CAP PI
kW
4 168 54 164 55 161 56 153 58 145 61 142 62
5 175 55 170 56 167 57 159 59 151 62 148 63
UAA/ 6 181 56 176 57 173 58 164 60 156 63 153 64
UAY050.1 7 187 57 182 58 179 59 170 61 161 64 158 65
8 193 58 188 59 184 60 176 62 167 65 163 66
9 200 59 194 60 190 61 181 63 172 66 169 67
4 203 66 198 67 194 68 185 70 175 73 172 75
5 211 67 205 68 201 69 191 71 182 75 178 76
UAA/ 6 218 68 212 69 208 70 198 73 188 76 184 78
UAY060.1 7 226 70 219 71 215 71 205 74 195 77 191 79
8 233 71 227 72 222 73 212 75 201 79 197 80
9 241 72 234 73 230 74 219 77 208 80 203 82
4 238 78 231 79 227 80 216 83 205 86 201 88
5 247 79 240 80 235 81 224 84 213 88 208 90
UAA/ 6 255 80 248 82 244 82 232 85 220 89 216 91
UAY070.1 7 264 82 257 83 252 84 240 87 228 91 223 93
8 273 83 265 84 260 85 248 89 235 93 230 95
9 282 85 274 86 269 87 256 90 243 94 238 96
4 277 90 270 91 265 93 252 96 239 100 234 102
5 288 92 280 93 275 94 261 98 248 102 243 104
UAA/ 6 298 93 290 95 284 96 271 99 257 104 252 106
UAY080.1 7 308 95 300 96 294 97 280 101 266 106 260 108
8 318 97 310 98 304 99 289 103 275 108 269 110
9 329 98 320 100 314 101 299 105 284 110 278 112
4 357 105 347 107 340 108 324 112 308 117 301 120
5 370 107 360 109 353 110 336 114 319 119 312 122
UAA/ 6 383 109 373 111 366 112 348 116 331 121 324 124
UAY100.1 7 396 111 385 113 378 114 360 118 342 123 335 126
8 409 113 398 115 391 116 372 120 353 126 346 128
9 423 115 411 117 403 118 384 122 365 128 357 131
4 418 121 407 123 399 125 380 129 361 135 353 138
5 434 123 422 125 414 127 394 131 374 137 366 140
UAA/ 6 449 126 437 127 428 129 408 134 387 140 379 143
UAY120.1 7 464 128 452 130 443 131 422 136 401 142 392 145
8 480 130 467 132 458 134 436 138 414 145 405 148
9 495 133 482 134 473 136 450 141 427 147 418 150
4 451 127 439 129 430 130 410 135 389 141 381 144
5 468 129 455 131 446 132 425 137 403 143 395 146
UAA/ 6 484 131 471 133 462 135 440 140 418 146 409 149
UAY135.1 7 501 134 487 135 478 137 455 142 432 149 423 152
8 517 136 503 138 494 139 470 145 446 151 437 154
9 534 138 519 140 510 142 485 147 461 154 451 157
4 520 151 506 153 496 155 473 160 449 168 439 171
5 539 153 525 156 515 157 490 163 465 171 456 174
UAA/ 6 559 156 543 158 533 160 508 166 482 174 472 177
UAY150.1 7 578 159 562 161 551 163 525 169 499 177 488 180
8 597 162 581 164 570 166 542 172 515 180 504 184
9 616 165 599 167 588 169 560 175 532 183 520 187
4 619 180 602 183 591 185 563 192 534 201 523 205
5 642 183 625 186 613 188 583 195 554 204 542 208
UAA/ 6 665 187 647 189 635 191 604 198 574 208 562 212
UAY170.1 7 688 190 669 193 656 195 625 202 594 211 581 216
8 711 193 691 196 678 198 646 206 613 215 600 219
9 734 197 713 200 700 202 666 209 633 219 620 223
NOTES:
CAP: cooling capacity (kW)
PI: power input (kW)

28
Air Cooled Single Screw Chiller

Ambient temperature (°C)


LWT 25 28 30 35 40 42
Model °C CAP PI CAP PI CAP PI CAP PI CAP PI CAP PI
kW
4 648 173 630 176 618 178 589 184 559 193 547 197
5 672 176 654 179 641 181 611 187 580 196 568 200
UAA/ 6 696 179 677 182 664 184 632 191 600 199 588 203
UAY185.1 7 720 182 700 185 687 187 654 194 621 203 608 207
8 744 186 723 188 710 191 676 197 642 207 628 211
9 768 189 747 192 732 194 697 201 662 210 648 215
4 713 207 694 210 681 213 648 220 616 230 603 235
5 740 211 720 214 706 216 672 224 638 234 625 239
UAA/ 6 766 214 745 217 731 220 696 228 661 238 647 243
UAY200.2 7 792 218 771 221 756 224 720 232 684 243 669 248
8 819 222 796 225 781 228 744 236 706 247 691 252
9 845 226 822 229 806 232 768 240 729 252 714 257
4 775 225 754 228 739 231 704 239 669 250 654 255
5 803 229 781 232 767 235 730 243 693 255 679 260
UAA/ 6 832 233 809 236 794 239 756 248 718 259 703 264
UAY220.2 7 861 237 837 240 821 243 782 252 743 264 727 269
8 889 241 865 245 849 248 808 257 767 268 751 274
9 918 246 893 249 876 252 834 261 792 273 775 279
4 832 242 810 245 794 248 756 257 718 269 703 275
5 863 246 839 250 824 253 784 262 745 274 729 279
UAA/ 6 894 250 869 254 853 257 812 266 771 278 755 284
UAY235.2 7 924 255 899 258 882 261 840 271 798 283 781 289
8 955 259 929 263 912 266 868 276 824 289 807 294
9 986 264 959 268 941 271 896 281 851 294 833 300
4 941 257 916 261 898 264 855 273 812 286 795 292
5 976 262 949 265 931 268 887 278 842 291 824 297
UAA/ 6 1011 266 983 270 965 273 918 283 872 296 854 302
UAY260.2 7 1046 271 1017 275 998 278 950 288 902 301 883 307
8 1080 276 1051 280 1031 283 982 293 932 307 912 313
9 1115 281 1084 285 1064 288 1013 299 962 312 942 319
4 991 279 964 283 946 287 900 297 855 311 837 317
5 1027 284 999 288 981 292 934 302 887 316 868 323
UAA/ 6 1064 289 1035 293 1015 297 967 308 918 322 899 328
UAY285.2 7 1101 294 1070 299 1050 302 1000 313 950 327 930 334
8 1137 300 1106 304 1085 307 1033 319 981 333 960 340
9 1174 305 1141 309 1120 313 1066 324 1013 339 991 346
4 1060 308 1031 312 1012 316 963 328 915 343 896 350
5 1099 313 1069 318 1049 321 999 333 949 348 929 356
UAA/ 6 1139 319 1107 323 1086 327 1034 339 982 355 962 362
UAY310.2 7 1178 324 1145 329 1124 333 1070 345 1016 361 995 368
8 1217 330 1183 335 1161 339 1105 351 1050 367 1028 375
9 1256 336 1221 341 1198 345 1141 358 1084 374 1061 382
4 1152 335 1121 340 1100 344 1047 356 994 372 973 380
5 1195 341 1162 345 1140 349 1086 362 1031 379 1009 386
UAA/ 6 1237 346 1204 351 1181 355 1124 368 1068 385 1045 393
UAY330.2 7 1280 353 1245 358 1221 362 1163 375 1104 392 1081 400
8 1322 359 1286 364 1262 368 1202 382 1141 399 1117 407
9 1365 366 1328 371 1303 375 1240 389 1178 407 1153 415
4 1288 362 1253 368 1229 372 1170 385 1112 403 1088 411
5 1336 369 1299 374 1275 378 1214 392 1153 410 1128 418
UAA/ 6 1383 375 1345 380 1320 385 1257 399 1194 417 1168 426
UAY350.2 7 1431 382 1392 387 1365 392 1300 406 1235 425 1208 433
8 1478 389 1438 394 1411 399 1343 413 1276 432 1249 441
9 1526 396 1484 401 1456 406 1386 421 1317 440 1289 449
4 1358 356 1320 361 1296 366 1233 379 1171 396 1147 404
5 1408 362 1369 367 1343 372 1279 385 1215 403 1189 411
UAA/ 6 1458 369 1418 374 1391 378 1324 392 1258 410 1231 418
UAY380.2 7 1508 375 1466 381 1439 385 1370 399 1301 417 1273 426
8 1558 382 1515 387 1487 392 1415 406 1344 425 1316 433
9 1608 389 1564 394 1534 399 1461 414 1387 433 1358 441
NOTES:
CAP: cooling capacity (kW)
PI: power input (kW)

29
Air Cooled Single Screw Chiller

6.2 UAA/UAY050.1FST~UAA/UAY350.2FST[R407C]
Ambient temperature (°C)
LWT 25 28 30 35 40 42
Model °C CAP PI CAP PI CAP PI CAP PI CAP PI CAP PI
kW
4 163 54 158 55 155 56 148 58 140 61 137 62
5 169 55 164 56 161 57 153 59 145 62 142 63
UAA/ 6 175 56 170 57 167 58 159 60 151 63 147 64
UAY050.1 7 180 57 176 58 172 59 164 61 156 64 152 65
8 186 58 181 59 178 60 169 62 161 65 158 66
9 192 59 187 60 184 61 175 63 166 66 163 67
4 196 66 191 67 187 68 178 70 169 73 166 75
5 203 67 198 68 194 69 185 71 176 75 172 76
UAA/ 6 211 68 205 69 201 70 191 73 182 76 178 78
UAY060.1 7 218 70 212 71 208 71 198 74 188 77 184 79
8 225 71 219 72 215 73 205 75 194 79 190 80
9 232 72 226 73 222 74 211 77 201 80 196 82
4 230 78 224 79 219 80 209 83 198 86 194 88
5 238 79 232 80 227 81 217 84 206 88 201 90
UAA/ 6 247 80 240 82 236 82 224 85 213 89 208 91
UAY070.1 7 255 82 248 83 244 84 232 87 220 91 216 93
8 264 83 257 84 252 85 240 89 228 93 223 95
9 272 85 265 86 260 87 247 90 235 94 230 96
4 268 90 260 91 255 93 243 96 231 100 226 102
5 277 92 270 93 265 94 252 98 239 102 234 104
UAA/ 6 287 93 279 95 274 96 261 99 248 104 243 106
UAY080.1 7 297 95 289 96 284 97 270 101 256 106 251 108
8 307 97 299 98 293 99 279 103 265 108 259 110
9 317 98 308 100 302 101 288 105 273 110 268 112
4 344 111 334 112 328 114 312 118 297 123 290 126
5 357 113 347 114 340 116 324 120 308 125 301 128
UAA/ 6 369 115 359 116 352 118 335 122 319 127 312 130
UAY100.1 7 382 117 371 118 364 120 347 124 330 130 323 132
8 395 119 384 120 377 122 359 126 340 132 333 135
9 407 121 396 123 389 124 370 129 351 134 344 137
4 403 128 392 129 385 131 366 136 348 142 341 145
5 418 130 407 132 399 133 380 138 361 144 353 147
UAA/ 6 433 132 421 134 413 136 393 141 374 147 366 150
UAY120.1 7 448 134 436 136 427 138 407 143 387 150 378 153
8 463 137 450 139 442 140 420 146 399 152 391 155
9 478 139 465 141 456 143 434 148 412 155 403 158
4 435 133 423 135 415 136 395 141 375 148 367 151
5 451 135 439 137 430 139 410 144 389 150 381 154
UAA/ 6 467 138 454 140 446 141 424 146 403 153 395 156
UAY135.1 7 483 140 470 142 461 144 439 149 417 156 408 159
8 499 143 486 145 476 146 454 152 431 159 422 162
9 515 145 501 147 492 149 468 154 445 162 435 165
4 502 158 489 160 479 162 456 168 434 176 424 179
5 521 161 507 163 497 165 473 171 450 179 440 182
UAA/ 6 539 164 525 166 515 168 490 174 465 182 456 186
UAY150.1 7 558 166 543 169 532 171 507 177 481 185 471 189
8 577 169 561 172 550 174 524 180 497 188 487 192
9 595 173 579 175 568 177 541 183 513 192 503 196
4 598 189 581 192 570 194 543 201 516 211 505 215
5 620 193 603 195 591 198 563 205 535 214 523 218
UAA/ 6 642 196 624 199 612 201 583 208 554 218 542 222
UAY170.1 7 664 199 645 202 633 205 603 212 573 222 561 226
8 686 203 667 206 654 208 623 216 592 226 579 230
9 708 207 688 210 675 212 643 220 611 230 598 235
NOTES:
CAP: cooling capacity (kW)
PI: power input (kW)

30
Air Cooled Single Screw Chiller

Ambient temperature (°C)


LWT 25 28 30 35 40 42
Model °C CAP PI CAP PI CAP PI CAP PI CAP PI CAP PI
kW
4 625 182 608 185 597 187 568 194 540 203 528 207
5 648 185 631 188 619 190 589 197 559 206 548 210
UAA/ 6 671 188 653 191 641 193 610 200 579 210 567 214
UAY185.1 7 694 192 675 195 663 197 631 204 599 213 587 218
8 718 195 698 198 685 200 652 208 619 217 606 222
9 741 199 720 202 707 204 673 211 639 221 625 226
4 689 218 670 221 657 224 626 232 594 242 582 247
5 714 222 695 225 681 227 649 236 616 246 603 251
UAA/ 6 739 225 719 229 706 231 672 240 638 251 625 256
UAY200.2 7 765 229 744 233 730 235 695 244 660 255 646 260
8 790 234 769 237 754 240 718 248 682 260 667 265
9 816 238 793 241 778 244 741 253 704 265 689 270
4 748 237 728 240 714 243 680 252 646 263 632 269
5 776 241 754 244 740 247 705 256 669 268 655 273
UAA/ 6 803 245 781 248 767 251 730 260 693 272 679 278
UAY220.2 7 831 249 808 253 793 256 755 265 717 277 702 283
8 859 254 835 257 819 260 780 270 741 282 725 288
9 886 258 862 262 846 265 805 275 765 287 748 293
4 804 254 782 258 767 261 730 271 693 283 679 289
5 833 259 810 262 795 266 757 275 719 288 704 294
UAA/ 6 863 263 839 267 823 270 784 280 745 293 729 299
UAY235.2 7 893 268 868 272 852 275 811 285 770 298 754 304
8 922 273 897 277 880 280 838 290 796 303 779 310
9 952 278 926 282 908 285 865 295 821 309 804 315
4 909 270 884 273 867 277 826 287 784 300 767 306
5 942 274 916 278 899 281 856 292 813 305 796 311
UAA/ 6 976 279 949 283 931 286 887 297 842 310 824 317
UAY260.2 7 1009 284 982 288 963 291 917 302 871 316 852 322
8 1043 289 1014 293 995 297 947 307 900 322 881 328
9 1076 294 1047 299 1027 302 978 313 929 327 909 334
4 956 294 930 298 913 301 869 312 825 327 808 333
5 992 299 964 303 946 307 901 318 856 332 837 339
UAA/ 6 1027 304 999 308 980 312 933 323 886 338 867 345
UAY285.2 7 1062 309 1033 314 1014 317 965 329 916 344 897 351
8 1097 315 1067 319 1047 323 997 335 947 350 927 357
9 1133 321 1102 325 1081 329 1029 341 977 357 957 364
4 1024 323 996 328 977 332 930 344 883 359 865 367
5 1061 329 1032 333 1013 337 964 350 916 366 896 373
UAA/ 6 1099 334 1069 339 1049 343 999 356 948 372 928 380
UAY310.2 7 1137 340 1106 345 1085 349 1033 362 981 379 960 386
8 1175 347 1142 351 1121 356 1067 369 1014 385 992 393
9 1212 353 1179 358 1157 362 1102 375 1046 392 1024 400
4 1112 352 1081 357 1061 361 1010 374 959 391 939 399
5 1153 358 1121 363 1100 367 1047 380 995 398 974 406
UAA/ 6 1194 364 1161 369 1139 374 1085 387 1030 405 1008 413
UAY330.2 7 1235 370 1201 376 1178 380 1122 394 1066 412 1043 420
8 1276 377 1241 383 1218 387 1159 401 1101 419 1078 428
9 1317 384 1281 390 1257 394 1196 408 1136 427 1112 436
4 1244 380 1210 386 1187 390 1130 404 1073 423 1050 432
5 1289 387 1254 392 1231 397 1172 411 1113 430 1089 439
UAA/ 6 1335 394 1299 399 1274 404 1213 419 1152 438 1128 447
UAY350.2 7 1381 401 1343 406 1318 411 1255 426 1192 446 1167 455
8 1427 408 1388 414 1362 418 1297 434 1231 454 1205 463
9 1473 415 1433 421 1406 426 1338 442 1271 462 1244 471
NOTES:
CAP: cooling capacity (kW)
PI: power input (kW)

31
Air Cooled Single Screw Chiller

6.3 UAA/UAY050.1 FLN ~ UAA/UAY350.2 FLN [R22]


Ambient temperature (°C)
LWT 25 28 30 35 40
Model °C CAP PI CAP PI CAP PI CAP PI CAP PI
kW
4 165 54 161 55 158 55 150 57 143 60
5 172 55 167 55 164 56 156 58 148 61
UAA/ 6 178 56 173 56 170 57 161 59 153 62
UAY050.1 7 184 57 179 57 175 58 167 60.2 159 63
8 190 58 185 58 181 59 173 61 164 64
9 196 59 191 60 187 60 178 62 169 65
4 199 65 194 66 190 67 181 70 172 73
5 207 66 201 67 197 68 188 71 178 74
UAA/ 6 214 68 208 69 204 69 194 72 185 75
UAY060.1 7 221 69 215 70 211 71 201 73.2 191 77
8 229 70 222 71 218 72 208 75 197 78
9 236 71 229 72 225 73 214 76 204 79
4 233 77 226 78 222 79 212 81 201 85
5 241 78 235 79 230 80 219 83 208 87
UAA/ 6 250 79 243 80 239 81 227 84 216 88
UAY070.1 7 259 81 252 82 247 83 235 85.8 223 90
8 267 82 260 83 255 84 243 87 231 91
9 276 84 268 85 263 86 251 89 238 93
4 272 89 264 90 259 91 247 95 234 99
5 282 91 274 92 269 93 256 96 243 101
UAA/ 6 292 92 284 94 278 95 265 98 252 103
UAY080.1 7 302 94 293 95 288 96 274 99.8 260 104
8 312 96 303 97 297 98 283 102 269 106
9 322 97 313 99 307 100 292 103 277 108
4 350 104 340 105 334 107 318 111 302 116
5 363 106 353 107 346 108 330 112 313 118
UAA/ 6 376 108 365 109 358 110 341 114 324 120
UAY100.1 7 389 109 378 111 371 112 353 116.4 335 122
8 401 111 390 113 383 114 365 118 346 124
9 414 113 403 115 395 116 376 121 357 126
4 410 120 399 122 391 123 373 128 354 133
5 425 122 414 124 406 125 386 130 367 136
UAA/ 6 441 124 428 126 420 127 400 132 380 138
UAY120.1 7 456 126 443 128 435 130 414 134.4 393 141
8 471 129 458 130 449 132 428 137 406 143
9 486 131 473 133 464 134 441 139 419 146
4 442 125 430 127 422 129 402 133 381 139
5 458 127 446 129 437 131 416 136 395 142
UAA/ 6 475 130 462 132 453 133 431 138 409 144
UAY135.1 7 491 132 477 134 468 135 446 140.4 424 147
8 507 134 493 136 484 138 461 143 438 149
9 523 137 509 139 500 140 476 146 452 152
4 510 149 496 151 487 153 464 159 440 166
5 529 152 515 154 505 156 481 161 457 169
UAA/ 6 548 154 533 156 523 158 498 164 473 172
UAY150.1 7 567 157 551 159 541 161 515 167 489 175
8 586 160 570 162 559 164 532 170 505 178
9 604 163 588 165 577 167 549 173 522 181
4 607 179 591 181 580 183 552 190 524 199
5 630 182 613 184 601 186 572 193 543 202
UAA/ 6 652 185 634 187 622 190 593 197 563 206
UAY170.1 7 675 188 656 191 644 193 613 200 582 209
8 697 191 678 194 665 196 633 204 601 213
9 719 195 700 198 687 200 654 207 621 217

NOTES:
CAP: cooling capacity (kW)
PI: power input (kW)

32
Air Cooled Single Screw Chiller

Ambient temperature (°C)


LWT 25 28 30 35 40
Model °C CAP PI CAP PI CAP PI CAP PI CAP PI
kW
4 635 171 618 174 606 176 577 182 548 190
5 659 174 641 176 629 179 598 185 568 194
UAA/ 6 682 177 663 180 651 182 620 188 589 197
UAY185.1 7 705 180 686 183 673 185 641 191.6 609 200
8 729 183 709 186 696 188 662 195 629 204
9 752 187 732 189 718 192 684 199 649 208
4 700 205 680 208 668 210 636 218 604 228
5 725 208 706 211 692 214 659 221 626 231
UAA/ 6 751 212 731 215 717 217 683 225 648 236
UAY200.2 7 777 216 756 219 741 221 706 229.2 670 240
8 803 219 781 223 766 225 729 233 693 244
9 829 223 806 227 791 229 753 238 715 248
4 759 222 738 225 724 228 690 236 655 247
5 787 226 765 229 751 232 715 240 679 251
UAA/ 6 815 230 793 233 778 236 741 245 703 256
UAY220.2 7 843 234 820 237 805 240 766 249 727 260
8 871 238 847 242 831 245 791 253 752 265
9 899 243 874 246 858 249 817 258 776 270
4 816 239 793 243 778 245 741 254 704 266
5 846 243 822 247 807 250 768 259 730 270
UAA/ 6 876 247 852 251 836 254 796 263 756 275
UAY235.2 7 906 252 881 255 864 258 823 267.8 782 280
8 936 256 910 260 893 263 850 273 808 285
9 966 261 939 265 922 268 878 278 833 290
4 923 254 897 258 880 261 838 270 796 283
5 957 259 930 262 913 265 869 275 825 288
UAA/ 6 991 263 963 267 945 270 900 280 855 293
UAY260.2 7 1025 268 997 272 978 275 931 284.8 884 298
8 1059 273 1030 277 1010 280 962 290 913 303
9 1093 278 1063 282 1043 285 993 295 943 309
4 971 276 944 280 927 284 882 294 838 307
5 1007 281 979 285 961 288 915 299 869 313
UAA/ 6 1043 286 1014 290 995 293 947 304 900 318
UAY285.2 7 1079 291 1049 295 1029 299 980 309.6 931 324
8 1114 296 1084 301 1063 304 1013 315 962 330
9 1150 302 1119 306 1098 310 1045 321 992 336
4 1039 305 1011 309 992 313 944 324 897 339
5 1078 310 1048 314 1029 318 979 330 930 345
UAA/ 6 1116 315 1086 320 1065 324 1014 335 963 351
UAY310.2 7 1154 321 1123 326 1102 329 1049 341.4 996 357
8 1193 327 1160 331 1138 335 1084 348 1029 363
9 1231 333 1197 338 1175 341 1119 354 1062 370
4 1130 331 1099 336 1078 340 1026 352 975 369
5 1171 337 1139 342 1118 346 1064 358 1011 375
UAA/ 6 1213 343 1180 348 1158 352 1102 365 1047 381
UAY330.2 7 1255 349 1220 354 1197 358 1140 371.2 1083 388
8 1296 355 1261 360 1237 365 1178 378 1119 395
9 1338 362 1301 367 1277 371 1216 385 1155 402
4 1262 359 1228 364 1205 368 1147 382 1089 399
5 1309 365 1273 370 1249 375 1189 388 1130 406
UAA/ 6 1356 371 1318 377 1294 381 1232 395 1170 413
UAY350.2 7 1402 378 1364 383 1338 388 1274 402 1210 420
8 1449 385 1409 390 1382 395 1316 409 1250 428
9 1495 392 1454 397 1427 402 1359 417 1290 436
NOTES:
CAP: cooling capacity (kW)
PI: power input (kW)

33
Air Cooled Single Screw Chiller

6.4 UAA/UAY050.1 FLN ~ UAA/UAY350.2 FLN [R407C]


Ambient temperature (°C)
LWT 25 28 30 35 40
Model °C CAP PI CAP PI CAP PI CAP PI CAP PI
kW
4 160 54 155 55 152 55 145 57 138 60
5 165 55 161 55 158 56 150 58 143 61
UAA/ 6 171 56 167 56 163 57 156 59 148 62
UAY050.1 7 177 57 172 57 169 58 161 60.2 153 63
8 183 58 178 58 175 59 166 61 158 64
9 189 59 184 60 180 60 172 62 163 65
4 192 65 187 66 183 67 175 70 166 73
5 199 66 194 67 190 68 181 71 172 74
UAA/ 6 206 68 201 69 197 69 188 72 178 75
UAY060.1 7 214 69 208 70 204 71 194 73.2 184 77
8 221 70 215 71 211 72 200 75 190 78
9 228 71 221 72 217 73 207 76 196 79
4 225 77 219 78 215 79 204 81 194 85
5 233 78 227 79 223 80 212 83 201 87
UAA/ 6 242 79 235 80 230 81 219 84 208 88
UAY070.1 7 250 81 243 82 238 83 227 85.8 216 90
8 258 82 251 83 246 84 235 87 223 91
9 266 84 259 85 254 86 242 89 230 93
4 263 89 255 90 251 91 239 95 227 99
5 272 91 265 92 260 93 247 96 235 101
UAA/ 6 282 92 274 94 269 95 256 98 243 103
UAY080.1 7 292 94 284 95 278 96 265 99.8 252 104
8 301 96 293 97 288 98 274 102 260 106
9 311 97 302 99 297 100 283 103 268 108
4 337 109 328 111 322 112 306 116 291 122
5 349 111 340 113 333 114 317 118 301 124
UAA/ 6 362 113 352 115 345 116 329 120 312 126
UAY100.1 7 374 115 364 117 357 118 340 122.4 323 128
8 387 117 376 119 369 120 351 125 334 130
9 399 119 388 121 381 122 363 127 344 133
4 395 126 385 128 377 130 359 134 341 140
5 410 128 399 130 391 132 372 137 354 143
UAA/ 6 425 131 413 133 405 134 386 139 366 145
UAY120.1 7 439 133 427 135 419 136 399 141.4 379 148
8 454 135 441 137 433 139 412 144 391 151
9 468 138 455 140 447 141 425 147 404 153
4 426 132 414 133 407 135 387 140 368 146
5 442 134 430 136 422 137 401 142 381 149
UAA/ 6 458 136 445 138 437 140 416 145 395 151
UAY135.1 7 473 139 460 141 452 142 430 147.4 408 154
8 489 141 476 143 467 145 444 150 422 157
9 505 144 491 146 482 147 459 153 435 160
4 492 156 478 158 469 160 447 166 424 174
5 510 159 496 161 486 163 463 169 440 177
UAA/ 6 528 162 513 164 504 166 480 172 455 180
UAY150.1 7 546 165 531 167 521 169 496 175 471 183
8 564 168 549 170 538 172 512 178 487 186
9 582 171 566 173 556 175 529 181 502 190
4 586 187 570 190 559 192 532 199 505 209
5 607 191 591 193 579 196 552 203 524 212
UAA/ 6 629 194 612 197 600 199 571 206 543 216
UAY170.1 7 650 197 633 200 621 203 591 210 561 220
8 672 201 654 204 641 206 611 214 580 224
9 694 205 675 208 662 210 630 218 599 228
NOTES:
CAP: cooling capacity (kW)
PI: power input (kW)

34
Air Cooled Single Screw Chiller

Ambient temperature (°C)


LWT 25 28 30 35 40
Model °C CAP PI CAP PI CAP PI CAP PI CAP PI
kW
4 612 180 596 183 584 185 556 191 528 200
5 635 183 618 186 606 188 577 195 548 204
UAA/ 6 658 186 640 189 628 191 597 198 567 207
UAY185.1 7 680 190 661 192 649 195 618 201.6 587 211
8 703 193 683 196 671 198 638 205 606 215
9 725 197 705 199 692 202 659 209 626 219
4 675 215 656 218 644 221 613 229 582 240
5 700 219 681 222 668 225 636 233 604 244
UAA/ 6 725 223 705 226 691 229 658 237 625 248
UAY200.2 7 749 227 729 230 715 233 681 241.2 647 252
8 774 231 753 234 739 237 704 246 668 257
9 799 235 777 238 763 241 726 250 690 261
4 733 234 713 237 700 240 666 249 633 260
5 760 238 739 241 726 244 691 253 656 265
UAA/ 6 787 242 766 246 751 248 715 257 679 269
UAY220.2 7 814 246 792 250 777 253 740 262 703 274
8 841 251 818 254 803 257 765 267 726 279
9 869 255 845 259 829 262 789 272 749 284
4 787 252 765 255 751 258 715 268 679 280
5 816 256 793 260 779 263 741 272 704 285
UAA/ 6 845 260 822 264 806 267 768 277 729 290
UAY235.2 7 874 265 850 269 834 272 794 281.8 754 295
8 903 270 878 274 862 277 820 287 779 300
9 932 275 906 279 889 282 847 292 804 306
4 890 267 865 271 849 274 809 284 768 297
5 923 271 897 275 881 278 838 289 796 302
UAA/ 6 955 276 929 280 912 283 868 294 824 307
UAY260.2 7 988 281 961 285 943 288 898 298.8 853 312
8 1021 286 993 290 974 293 928 304 881 318
9 1054 291 1025 295 1006 299 958 310 909 324
4 937 291 912 295 895 298 852 309 809 323
5 972 296 945 300 928 303 883 314 839 329
UAA/ 6 1007 301 979 305 961 309 915 320 869 335
UAY285.2 7 1041 306 1013 311 994 314 946 325.6 898 341
8 1076 312 1046 316 1027 320 977 331 928 347
9 1110 317 1080 322 1060 326 1009 338 958 353
4 1003 320 975 325 957 328 911 340 865 356
5 1040 325 1011 330 992 334 945 346 897 362
UAA/ 6 1077 331 1047 336 1028 340 978 352 929 368
UAY310.2 7 1114 337 1083 342 1063 346 1012 358.4 961 375
8 1151 343 1119 348 1098 352 1046 365 993 382
9 1188 349 1155 354 1133 358 1079 372 1025 389
4 1090 348 1060 353 1040 357 990 370 941 387
5 1130 354 1099 359 1079 364 1027 377 975 394
UAA/ 6 1170 360 1138 366 1117 370 1063 383 1010 401
UAY330.2 7 1211 367 1177 372 1155 376 1100 390.2 1045 408
8 1251 374 1217 379 1194 383 1136 397 1079 415
9 1291 380 1256 386 1232 390 1173 404 1114 423
4 1218 377 1184 382 1162 387 1107 401 1051 419
5 1263 383 1228 389 1205 393 1147 408 1090 426
UAA/ 6 1308 390 1272 395 1248 400 1188 415 1128 434
UAY350.2 7 1353 397 1316 402 1291 407 1229 422 1167 441
8 1398 404 1359 410 1334 414 1270 430 1206 449
9 1442 411 1403 417 1376 422 1311 437 1245 458
NOTES:
CAP: cooling capacity (kW)
PI: power input (kW)

35
Air Cooled Single Screw Chiller

7. Pressure Drop Through Evaporator

UAA380.2F/UAY380.2F
UAA350.2F/UAY350.2F
UAA310.2F/UAY310.2F
UAA330.2F/UAY330.2F
UAA170.1F/UAY170.1F/UAA235.2F/UAY235.2F
UAA285.2F/UAY285.2F
UAA185.1F/UAY185.1F/UAA200.2F/UAY200.2F
UAA260.2F/UAY260.2F
UAA150.1F/UAY150.1F
UAA135.1F/UAY135.1F
UAA120.1F/UAY120.1F
UAA100.1F/UAY100.1F
UAA070.1F/UAY080.1F/UAA070.1F/UAY080.1F
UAA060.1F/UAY060.1F
UAA050.1F/UAY060.1F
Pressure drop (KPa)

Water flow rate (L/S)

36
Air Cooled Single Screw Chiller

8. Operation Limits
8.1 Operation Limits

OPERATION LIMIT(COOL) OPERATION LIMIT(HEAT)


45 25

40
20
35

30 15
OUTDOOR TEMP ( ℃ D.B.)

OUTDOOR TEMP ( ℃ D.B.)


25
10
20
Added Glycol

15 5 Running range
10
0
5

0 -5
Added fan speed
-5
controller -10
-10

-15 -15
30 35 40 45 50 55 60
-20
-10 -5 0 5 10 15 20 25 LEAVING HEATED WATER TEMP(℃)
LEAVING CHILLED WATER TEMP(℃)

NOTE:
1、At standard water flow rate;
2、Using ethylene glycol,LWT can reach to -8℃;
3、The range of relative humidity is below 90%.

Unload area Recommended area

System Water Volume


It is important to have adequate water volume in the system to provide an opportunity for the chiller to sense a load change, adjust
to the change and stabilize. As the expected load change becomes more rapid, a greater water volume is needed. The system water
volume is the total amount of water in the evaporator, air handling products and associated piping. If the water volume is too low,
operational problems can occur including rapid compressor cycling, rapid loading and unloading of compressors, erratic refrigerant
flow in the chiller, improper motor cooling, shortened equipment life and other undesirable occurrences.
For normal comfort cooling applications where the cooling load changes relatively slowly, we recommend a minimum system volume.
Calculation of the water volume (m3) is as below:
L = P × 0.0068
where:
L = minimum water volume (m3)
P = nominal cooling capacity (kW)
Water flow range
Model UAY/UAA 50 60 70 80 100 120 135 150 170 185
Water Flow Rate
25~40 25~48 32~56 34~66 43~85 51~99 55~107 63~124 75~147 78~153
Range m3/h
Model 200 220 235 260 285 310 330 350 380
Water Flow Rate
87~169 95~183 101~198 114~224 120~235 129~251 140~273 157~306 165~321
Range m3/h

37
Air Cooled Single Screw Chiller

8.2 Correction

Fouling factors (water side heat exchanger)


Fouling factor (m2°C/kw) Cooling capacity correction Power correction COP correction
0.017 1.045 0.974 1.073
0.044 1.022 0.986 1.037
0.086 1.000 1.000 1.000
0.132 0.980 1.013 0.967

Altitude correction factors


Elevation above sea level (m) 0 300 600 900 1200 1500 1800
Barometric pressure (bar) 1.013 0.977 0.942 0.908 0.875 0.843 0.812
Cooling capacity correction factor 1.000 0.993 0.986 0.979 0.973 0.976 0.960
Power input correction factor 1.000 1.005 1.009 1.015 1.021 1.026 1.031

Ethylene glycol correction factors


% Of ethylene glycol by weight 10 20 30 40 50
Cooling capacity correction factor 0.991 0.982 0.972 0.961 0.946
Power input correction factor 0.996 0.992 0.986 0.976 0.966
Water flow rate correction factor 1.013 1.04 1.074 1.121 1.178
Water pressure drops correction factor 1.070 1.129 1.181 1.263 1.308

Low temperature operation performance factors


Ethylene glycol leaving water temperature of chilled water (°C) 2 0 -2 -4 -6 -8
Max. ambient temperature (°C) 40 39 38 37 36 35
Cooling capacity correction factor 0.842 0.785 0.725 0.67 0.613 0.562
Power input of compressor correction factor 0.95 0.94 0.92 0.89 0.87 0.84
Min. % of ethylene glycol 10 20 20 30 30 30

38
Air Cooled Single Screw Chiller

9. Sound Level
9.1 ST Overall Sound Level and Octave Band Level

Octave band level Overall


Model UAY/UAA
Hz 63 125 250 500 1000 2000 4000 8000 dBA

050.1FST 46.4 65.5 71.6 76.2 75.3 71.3 64.9 56.4 74.0

060.1FST 43.5 56.6 63.3 69.4 70.0 65.6 60.2 56.0 74.0

070.1FST 53.7 64.6 70.3 71.0 69.7 65.2 57.4 49.3 76.0

080.1FST 48.0 63.6 69.2 71.0 69.6 68.0 61.4 53.9 76.0

100.1FST 53.9 66.4 72.4 71.2 70.9 65.5 59.6 53.3 77.0

120.1FST 40.5 58.2 65.8 71.8 73.5 68.2 60.6 54.1 77.0

135.1FST 46.5 58.5 68.3 71.0 72.8 69.4 62.3 54.9 77.0

150.1FST 51.9 69.1 72.4 72.9 72.2 64.5 57.4 50.6 78.0

170.1FST 51.8 66.7 69.9 73.3 73.6 68.2 60.3 51.4 78.0

185.1FST 46.7 65.2 70.8 74.6 74.0 69.5 62.0 52.1 79.0

200.2FST 45.8 65.9 69.8 73.6 74.1 71.7 63.0 56.7 79.0

220.2FST 49.3 66.7 71.7 74.3 75.2 72.2 65.5 58.5 80.0

235.2FST 54.2 66.6 75.0 74.0 74.5 70.1 63.7 57.2 80.5

260.2FST 46.4 65.5 71.6 76.2 75.3 71.3 64.9 56.4 80.5

285.2FST 53.7 68.1 73.3 77.3 76.5 72.9 67.0 59.1 81.0

310.2FST 58.8 68.1 71.9 74.9 76.6 73.7 66.9 60.0 81.0

330.2FST 46.4 65.5 71.6 76.2 75.3 71.3 64.9 56.4 81.0

350.2FST 45.4 60.5 72.1 76.0 75.5 71.6 65.4 56.8 81.0

380.2FST 54.6 67.6 73.2 76.6 76.6 72.7 66.4 59.2 81.5

Notes:
Average sound pressure level is according to ISO 3744, semispheric free field conditions.
Sound pressure levels are referred to units furnished without hydraulic kit.
Measuring location is at 1m from the unit in semispheric free field (rif. 2×10-5 Pa).

39
Air Cooled Single Screw Chiller

9.2 LN Overall Sound Level and Octave Band Level


Octave band level Overall
Model UAY/UAA
Hz 63 125 250 500 1000 2000 4000 8000 dBA

050.1FLN 48.0 45.4 58.0 64.9 65.9 62.0 56.8 49.5 70.0

060.1FLN 42.2 45.4 57.3 66.3 66.2 60.1 53.1 44.5 70.0

070.1FLN 49.9 49.1 57.4 65.6 70.0 60.8 53.8 49.4 72.0

080.1FLN 52.0 51.3 56.8 65.9 69.9 60.4 53.2 48.5 72.0

100.1FLN 41.3 55.2 62.3 67.9 69.2 65.6 58.9 50.9 73.0

120.1FLN 52.0 53.0 59.9 67.1 70.3 64.8 58.0 50.7 73.0

135.1FLN 53.8 54.9 59.7 67.3 70.3 64.9 58.2 50.3 73.0

150.1FLN 47.3 57.5 63.7 69.2 70.4 64.8 58.1 50.1 74.0

170.1FLN 43.5 56.6 63.3 69.4 70.0 65.6 60.2 56.0 74.0

185.1FLN 43.5 58.1 64.8 70.5 71.2 65.1 57.8 49.1 75.0

200.2FLN 40.6 58.0 65.9 69.6 70.6 66.4 60.4 56.0 75.0

220.2FLN 42.9 58.1 67.2 70.2 70.6 65.7 60.0 55.0 75.0

235.2FLN 43.3 56.8 67.8 71.3 71.8 66.1 58.3 51.4 76.0

260.2FLN 47.2 59.3 65.2 70.5 72.0 68.0 62.4 56.7 76.0

285.2FLN 40.4 57.0 67.3 72.3 73.0 68.4 60.9 52.5 77.0

310.2FLN 37.7 60.8 66.1 71.2 73.2 69.3 62.9 56.9 77.0

330.2FLN 44.2 61.9 67.5 72.3 72.1 67.6 61.3 55.2 77.0

350.2FLN 43.2 50.5 66.9 72.2 73.1 68.7 61.6 51.8 77.0

Notes:
Average sound pressure level is according to ISO 3744, semispheric free field conditions.
Sound pressure levels are referred to units furnished without hydraulic kit.
Measuring location is at 1m from the unit in semispheric free field (rif. 2×10-5 Pa).

40
Air Cooled Single Screw Chiller

10. Electric Characteristics


Unit Comp.(each) Fan motor(each) Unit
Model Voltage Starting
Volts-Ph-Hz Qty. LRA MFA Qty. kW FLA MRA RLA Inrush Amps
UAY/UAA range
050.1FST2
1 643 160 4 2 4 130 110 248
050.1FST4
060.1FST2
1 643 200 4 2 4 156 131 248
060.1FST4
070.1FST2
1 906 200 6 2 4 181 153 350
070.1FST4
080.1FST2
1 906 250 6 2 4 204 173 350
080.1FST4
100.1FST2
1 1678 315 8 2 4 257 215 648
100.1FST4
120.1FST2
1 1678 355 8 2 4 289 239 648
120.1FST4
135.1FST2
1 2166 355 8 2 4 299 251 837
135.1FST4
150.1FST2
1 2166 400 10 2 4 381 294 837
150.1FST4
170.1FST2
1 2166 500 10 2 4 429 365 837
170.1FST4
Max.440V
185.1FST2 380-440/3/50Hz Star-Delta
Min.342V 1 2166 500 12 2 4 449 374 837
185.1FST4
200.2FST2 1678 315
2 14 2 4 499 417 881
200.2FST4 1678 315
220.2FST2 1678 315
2 15 2 4 537 449 893
220.2FST4 1678 355
235.2FST2 1678 355
2 16 2 4 622 503 921
235.2FST4 1678 355
260.2FST2 2166 355
2 16 2 4 647 539 1117
260.2FST4 2166 355
285.2FST2 2166 355
2 17 2 4 701 580 1162
285.2FST4 2166 400
310.2FST2 2166 400
2 18 2 4 757 636 1166
310.2FST4 2166 400
330.2FST2 2166 400
2 19 2 4 839 705 1222
330.2FST4 2166 500
350.2FST2 2166 500
2 20 2 4 939 788 1226
350.2FST4 2166 500
380.2FST2 2 2166 500 20 2 4 891 750 1226

Notes:
LRA -- Locked rotor Amps in Delta for each compressor.
MFA -- Max. Fuse Amps for each compressor.
FLA -- Full Load Amps for each fan motor.
MRA -- Max. Running Amps for unit(based on outdoor temp. 44°C).
RLA -- Rated load Amps for unit(based on outdoor temp. 35°C).
Inrush Amps -- Single System: Compressor inrush current + Control circuit current.
Dual System: Inrush current of Max. size compressor + 0.8×running current of small size compressor (based on outdoor temp.
44°C) + Fan current + Control circuit current.
The size of power cable and breaker is recommended larger than MRA, ensuring the breaker doesn't trip off while the chiller is
starting.

41
Air Cooled Single Screw Chiller

11. Foundation
UAA050~060 / UAY050~060

Installation base
Unit base A B
Control box

Distribution of
shock absorber

A B

Unit: mm
Load of spring shock absorber (kg)
Unit model
A B
UAA 050.1/050.1 684 576
UAY 050.1/050.1 695 590

UAA070~080/UAY070~080
Installation base

Unit base A B
Control box

Distribution of shock absorber

A B

Unit: mm
Load of spring shock absorber (kg)
Unit model
A B
UAA 070.1/080.1 834 711
UAY 070.1/080.1 846 719

42
Air Cooled Single Screw Chiller

UAA100/UAY100

Installation base
Unit base A B C
Control box

Distribution of shock absorber

A B C

Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C
UAA100.1 642 642 586
UAY100.1 652 652 596

UAA120/UAY120

Installation base
Unit base A B C
Control box

Distribution of shock absorber

A B C

Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C
UAA120.1 717 723 615
UAY120.1 727 737 631

43
Air Cooled Single Screw Chiller

UAA135/UAY135

Installation base
Unit base A B C
Control box

Distribution of shock absorber

A B C

Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C
UAA135.1 684 721 545
UAY135.1 730 772 653

UAA150~170/UAY150~170

Installation base
Unit base A B C
Control box

Distribution of shock absorber

A B C

Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C
UAA150.1/170.1 809 826 790
UAY150.1/170.1 810 834 821

44
Air Cooled Single Screw Chiller

UAA185/UAY185

Installation base
Unit base A B C
Control box

Distribution of shock absorber

A B C

Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C
UAA185.1 810 918 987
UAY185.1 880 929 946

UAA200/UAY200

Installation base
Unit base A B C D

Control box

Distribution of
shock absorber

A B C D

Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C D
UAA200.2 875 792 792 875
UAY200.2 882 826 826 882

45
Air Cooled Single Screw Chiller

UAA220~235/UAY220~235

Installation base
A B C D
Unit base
Control box
Distribution of
shock absorber

A B C D

Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C D
UAA220.2 960 980 809 809
UAY220.2 957 978 854 810
UAA235.2 1038 1039 876 876
UAY235.2 1024 1052 900 868

UAA260/UAY260

Installation base
A B C D
Unit base
Control box
Distribution of
shock absorber

A B C D

Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C D
UAA260.2 1022 1034 897 897
UAY260.2 1010 1050 923 887

46
Air Cooled Single Screw Chiller

UAA285~310/UAY285~310

Installation base
A B C D
Unit base
Control box
Distribution of
shock absorber

A B C D

Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C D
UAA285.2 1040 1045 936 780
UAY285.2 1042 1074 978 960
UAA310.2 1018 1024 963 995
UAY310.2 1019 1053 1006 997

UAA330~380/UAY330~380

Installation base
A B C D E
Unit base
Control box
Distribution of
shock absorber

A B C D E

Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C D E
UAA330.2 966 978 832 800 780
UAY330.2 969 992 882 812 782
UAA350.2 967 979 841 810 789
UAY350.2 969 992 891 821 791
UAA380.2 988 1001 886 854 831
UAY380.2 990 1014 933 865 833

Note:
The unit should be set on a horizontal flat foundation, ground floor or building roof capable of supporting the
operating weight of the entire equipment. See Specifications for the operating weight.
Levelness of ground base ≤ 0.1%.
A drainage ditch shall be set around the earth base to prevent water logging, and the foundation shall have
smooth edge.
The foundation shall have enough strength to support the operating weight of the entire unit (the water piping
having counted on the support).
A spring damper shall be installed between the unit and the ground base. Set bolts shall not be pre-buried.
The model of shock absorber shall be chosen according to the load to be carried, and cannot be exchanged.

47
Air Cooled Single Screw Chiller

12. Location of Water Circulating Pump


If locations of a pump and an expansion tank are wrong ,air is intermixed into the chilled water system,
which may reduce capacity of the water chiller and cause abnormal noise. Be sure to install the pump on.

48
Air Cooled Single Screw Chiller

13. Lifting
13.1 Preparation
13.1.1 Location
Make sure the job site is clean, dirt and dust will accelerate aging of the machine;
Hydraulic system and power supply are ready. Test under the requirement of the unit;
Double check the unit base. Make the base firm to meet the installation regulations;
Lifting and moving must be performed by professional personnel and companies.

13.1.2 Unload
The unit is transported with charged refrigerant in the system. So take care while transporting the unit. The fins of the condenser are very soft.
It will influence the heat exchange if the unit falls down or crafted.
Use the fork truck to move the unit in a short distance. And put 3~6 pieces of round tube under the unit to ease the moving. Move slowly so
that the force is balance.

support wood

chiller

round steel tube


Transporting figure

13.2 Unload
13.2.1 Crane
It is advised to do the lift job by professional lifting company according to the weight of the unit

13.2.2 Correct way to lift


Use the lifting holes and spreader bar to avoid damage to the unit.(refer to the figure)

UAY/UAA050~185 lifting figure

49
Air Cooled Single Screw Chiller

The length and weight of UAY/UAA200~380 is larger, which brings trouble to lift the unit. The quantity of the hoist cables and lifting holes can
be decided as real condition. Refer to the following figure.

UAY/UAA200~260lifting figure UAY/UAA285~380lifting figure

13.2.3 Correct way to lift


Set up a guard when do the lifting and it’s not allowed for non-missionary to come in;
Don’t stand under the unit for safety while lifting.

50
Air Cooled Single Screw Chiller

14. Installation
The installation site should not be exposed to straight sunshine, and sufficient fresh air is necessary to cool the condenser. Enough clearance
is needed to ensure the air circulation and service access. The unit should be installed on the base of floors or roofs which is sufficiently robust
to withstand the operating weight of unit. Please refer to the catalogue for the operating weight of unit. Accessing ladder should be equipped
when the unit is too high for operation and servicing.

Base
The base should be strong enough to withstand the weight of running equipment. The base could be on the first floor or on the top. Refer to
the nameplate to check the operating weight. If the base is too high, it’s not convenience for service people to do the maintenance. The ladder
can be applied if the base is high. The base should be strong enough to endure the weight of the servic people.

Layout of the base


The unit must be installed on the base that is strong enough. It’s recommended to use concrete slab as the base. Besides, don’t fix the base
with the building base together to escape the spread of the noise.
There’s installation hole on the base so that the unit can be fixed with base by screw.
When layout the base, take care that the unit isn’t crashed by person. Lock the inspection door. And refer to local installation regulation
department.

Layout of the top building


The unit must be installed on the base on the top floor that is strong enough. Don’t cause any damage to the top. Ask for advice from installation
engineer. There must be beam, rubber, cork or other anti-vibration equipment on the base to escape the spread of vibration.

Installation
Anti-vibration spring is installed referring to the base drawing. Don’t release and adjust the screw when do the installation.

Wiring Connection
Factory has already finished the wiring on all the control connection;
Wiring on job-site---Must follow the NEC and local regulations. Fuse switch and terminal connection are available;
Others---Contact for chilled water flow switch ,pump and alarm.

51
Air Cooled Single Screw Chiller

14.1 Refer to the following items if the units are


installed where there’s plenty of snow:
14.1.1 Don’t install the unit under the eaves.

Incorrect Correct

14.1.2 Correct way to lift


Elevate the installation height of the unit( unit base is recommended 1m higher than the highest accumulated snow.)
accumulation

accumulation
Snow

Snow
size

size

Incorrect Correct

14.1.3 Don’t install unit at places where snow will be accumulated.

Incorrect

52
Air Cooled Single Screw Chiller

14.2 When two or more units are positioned side by side, it’s
recommended that follow the below figure to do the installation:

00
15

00
15
00
15

Lateral layout
00
15
00
15
00
35

00
15

00
15
00
15
Lengthways layout
00
35
00
35

53
Air Cooled Single Screw Chiller

14.3 Hydraulic System Installation


After the unit installation, the piping installation begins. It’s advised to follow the installation regulation so that installation of hydraulic system is
efficient. There should be no dust in the piping. All the piping should follow the local regulation and rules.
Since the bends, three-way joints and valves will affect the performance of water pump, all piping should be as straight and simple as
possible;
It is recommended to apply manual shut-off valve on all piping for maintenance;
Draining pipe should be installed at the lowest point of water circuit in order to drain out the evaporator and pipeline;
Air relief valve should be installed at the highest point of water circuit in order to remove the air from hydraulic system. Thermal insulation is not
needed for draining pipe and air relief valve for easy service;

According to the requirement of the project, the design of evaporator should follow the items below:
1) The outlet of the pump should be connected with the inlet of the evaporator. The inlet of the pump should be entering water tube, not
evaporator
2) A more than 25 meshes strainer must be installed at the inlet of evaporator.
3) The chilled water pipe must be cleaned completely by bypass. It’s prohibited to use shell and tube evaporator to clean the pipe.
4) It is recommended that thermometer and pressure gauge be installed at the inlet and outlet of water exchangers for easy service.
5) Chilled water pipe outdoor should be covered with electric heater, and with heat insulation to prevent freezing or dew under low
temperature.
6) A flow switch must be applied at the outlet of evaporator. The minimum length of straight pipeline on both sides of flow switch should be
more than five times of pipe diameter.
Warning: Water flow can't be used for Switch ON/OFF. It’s a safety switch.

54
Air Cooled Single Screw Chiller

14.4 Starting
Before the starting, do the following examination

14.4.1 Hydraulic system


Exam all the piping, make sure the piping connection and the direction are correct;
Check the water inlet/outlet connection;
Open all the valves;
Turn on the pump, and clean the pipe. Make sure the pipes are clean;
Check if there’s leakage on the connection. Discharge the air in the system. Hydraulic system should be clean and without rust

14.4.2 Electric and Control system


Switch off the main power Q10, check all the wiring in the control box;
Check the power that supplies the unit. The voltage fluctuation should be less than ±10% compared with the voltage marked on the nameplate.
Phase voltage unbalance should be less than 2%. Make sure the phase frequency is correct;
Make sure the power supply is abundant so that the unit can start under full load;
Make sure all the fuse and wire are all correct size and matched with the units. Complete all the wiring;
Make sure all the accessories and control parts run normally.

14.4.3 Unit
Make sure the compressor oil heater power on for 24 hours;
Make sure that all the valve ( shut-off valve ,ball valve on suction line and gas line and so on) are open;
Switch on other external devices, such as pumps;
Check if all the safety device is on initial position and the setting is correct.

55
Air Cooled Single Screw Chiller

15. Safty Devices Setting


Safety device Type Setting value Applicable model
High Pressure cut-out switch PS2-G8A(Alco) ON: 28kg/cm2 All models
High Pressure sensor AKS3000(Danfoss) 27kg/cm2 All models
Low Pressure sensor AKS3000(Danfoss) 2.9kg/cm2 All models
Oil Pressure sensor AKS3000(Danfoss) High pressure − Oil pressure>1.8kg/cm2 All models
Freeze-up protection NTC OFF: 3°C ON: 4°C All models
Compressor Thermal Protector PT1000 110°C All models
Fuse Refer to the below table
CompressorOver current relay
Refer to the below table
Fan Motor Over current relay

*When outdoor temp. in lower than 3°C, the unit can not run.

Model No. Safety device Type


1 Fuse for comp. NH2, GL160A 500V, 03568, WOHER/SIEMENS
2 Fuse for T2 4A (PRI.) /8A (SEC.), DELIXI
3 Fuse for T3 4A, DELIXI
050.1
4 Fuse for T3/T4 4A, DELIXI
5 Fuse for evap. 8A, DELIXI
6 Fuse for dry-fillter SJ-48A
1 Fuse for comp. NH2, GL200A 500V, 03569, WOHER/SIEMENS
2 Fuse for T2 4A (PRI.) /8A (SEC.), DELIXI
3 Fuse for T3 4A, DELIXI
060.1
4 Fuse for T3/T4 4A, DELIXI
5 Fuse for evap. 8A, DELIXI
6 Fuse for dry-fillter SJ-48A
1 Fuse for comp. NH2, GL250A 500V, 03569, WOHER/SIEMENS
2 Fuse for T2 4A (PRI.) /8A (SEC.), DELIXI
3 Fuse for T3 4A, DELIXI
070.1
4 Fuse for T3/T4 4A, DELIXI
5 Fuse for evap. 8A, DELIXI
6 Fuse for dry-fillter SJ-48A
1 Fuse for comp. NH2, GL250A 500V, 03571, WOHER/SIEMENS
2 Fuse for T2 4A (PRI.) /8A (SEC.), DELIXI
3 Fuse for T3 4A, DELIXI
080.1
4 Fuse for T3/T4 4A, DELIXI
5 Fuse for evap. 8A, DELIXI
6 Fuse for dry-fillter SJ-48A
1 Fuse for comp. NH2, GL315A 500V, 03574, WOHER/SIEMENS
2 Fuse for T2 4A (PRI.) /8A (SEC.), DELIXI
3 Fuse for T3 4A, DELIXI
100.1
4 Fuse for T3/T4 4A, DELIXI
5 Fuse for evap. 8A, DELIXI
6 Fuse for dry-fillter SJ-48A
1 Fuse for comp. NH2, GL355A 500V, 03574, WOHER/SIEMENS
2 Fuse for T2 4A (PRI.) /8A (SEC.), DELIXI
3 Fuse for T3 4A, DELIXI
120.1
4 Fuse for T3/T4 4A, DELIXI
5 Fuse for evap. 8A, DELIXI
6 Fuse for dry-fillter SJ-48A
1 Fuse for comp. NH2, GL355A 500V, 03574, WOHER/SIEMENS
2 Fuse for T2 4A (PRI.) /8A (SEC.), DELIXI
3 Fuse for T3 4A, DELIXI
135.1
4 Fuse for T3/T4 4A, DELIXI
5 Fuse for evap. 8A, DELIXI
6 Fuse for dry-fillter SJ-48A
1 Fuse for comp. NH2, GL400A 500V, 03575, WOHER/SIEMENS
2 Fuse for T2 4A (PRI.) /8A (SEC.), DELIXI
3 Fuse for T3 4A, DELIXI
150.1
4 Fuse for T3/T4 4A, DELIXI
5 Fuse for evap. 8A, DELIXI
6 Fuse for dry-fillter SJ-48A
56
Air Cooled Single Screw Chiller

Model No. Safety device Type


1 Fuse for comp. NH2, GL500A 500V, 03581, WOHER/SIEMENS
2 Fuse for T2 4A (PRI.) /8A (SEC.), DELIXI
3 Fuse for T3 4A, DELIXI
170.1
4 Fuse for T3/T4 4A, DELIXI
5 Fuse for evap. 8A, DELIXI
6 Fuse for dry-fillter SJ-48A
1 Fuse for comp. NH2, GL500A 500V, 03581, WOHER/SIEMENS
2 Fuse for T2 4A (PRI.) /8A (SEC.), DELIXI
3 Fuse for T3 4A, DELIXI
185.1
4 Fuse for T3/T4 4A, DELIXI
5 Fuse for evap. 8A, DELIXI
6 Fuse for dry-fillter SJ-48A
1 Fuse for comp.1 NH2, GL315A 500V, 03574, WOHER/SIEMENS
2 Fuse for comp.2 NH2, GL315A 500V, 03574, WOHER/SIEMENS
200.2 3 Fuse for T2 4A (PRI.) /8A (SEC.), DELIXI
4 Fuse for evap. 8A, DELIXI
5 Fuse for dry-fillter SJ-48A
1 Fuse for comp.1 NH2, GL315A 500V, 03574, WOHER/SIEMENS
2 Fuse for comp.2 NH2, GL355A 500V, 03574, WOHER/SIEMENS
220.2 3 Fuse for T2 4A (PRI.) /8A (SEC.), DELIXI
4 Fuse for evap. 8A, DELIXI
5 Fuse for dry-fillter SJ-48A
1 Fuse for comp.1 NH2, GL355A 500V, 03574, WOHER/SIEMENS
2 Fuse for comp.2 NH2, GL355A 500V, 03574, WOHER/SIEMENS
235.2 3 Fuse for T2 4A (PRI.) /8A (SEC.), DELIXI
4 Fuse for evap. 8A, DELIXI
5 Fuse for dry-fillter SJ-48A
1 Fuse for comp.1 NH2, GL355A 500V, 03574, WOHER/SIEMENS
2 Fuse for comp.2 NH2, GL355A 500V, 03574, WOHER/SIEMENS
260.2 3 Fuse for T2 4A (PRI.) /8A (SEC.), DELIXI
4 Fuse for evap. 8A, DELIXI
5 Fuse for dry-fillter SJ-48A
1 Fuse for comp.1 NH2, GL355A 500V, 03574, WOHER/SIEMENS
2 Fuse for comp.2 NH2, GL400A 500V, 03575, WOHER/SIEMENS
285.2 3 Fuse for T2 4A (PRI.) /8A (SEC.), DELIXI
4 Fuse for evap. 8A, DELIXI
5 Fuse for dry-fillter SJ-48A
1 Fuse for comp.1 NH2, GL400A 500V, 03575, WOHER/SIEMENS
2 Fuse for comp.2 NH2, GL400A 500V, 03575, WOHER/SIEMENS
310.2 3 Fuse for T2 4A (PRI.) /8A (SEC.), DELIXI
4 Fuse for evap. 8A, DELIXI
5 Fuse for dry-fillter SJ-48A

57
Air Cooled Single Screw Chiller

Model No. Safety device Type


1 Fuse for comp.1 NH2, GL400A 500V, 03575, WOHER/SIEMENS
2 Fuse for comp.2 NH2, GL500A 500V, 03581, WOHER/SIEMENS
330.2 3 Fuse for T2 4A (PRI.) /8A (SEC.), DELIXI
4 Fuse for evap. 8A, DELIXI
5 Fuse for dry-fillter SJ-48A
1 Fuse for comp.1 NH2, GL500A 500V, 03581, WOHER/SIEMENS
2 Fuse for comp.2 NH2, GL500A 500V, 03581, WOHER/SIEMENS
350.2 3 Fuse for T2 4A (PRI.) /8A (SEC.), DELIXI
4 Fuse for evap. 8A, DELIXI
5 Fuse for dry-fillter SJ-48A
1 Fuse for comp.1 NH2, GL500A 500V, 03581, WOHER/SIEMENS
2 Fuse for comp.2 NH2, GL500A 500V, 03581, WOHER/SIEMENS
380.2
(R22 only) 3 Fuse for T2 4A (PRI.) /8A (SEC.), DELIXI
4 Fuse for evap. 8A, DELIXI
5 Fuse for dry-fillter SJ-48A

Safety device
Model
Over current relay for compressor Over current relay for fan motor

050.1 LR2-D3363C,Schneider LRD10KN×4,Schneider

060.1 LR2-D3365C,Schneider LRD10KN×4,Schneider

070.1 LR2-D4367C,Schneider LRD10KN×6,Schneider

080.1 LR2-D4369C,Schneider LRD10KN×6,Schneider

100.1 LR9F5369C,Schneider LRD10KN×8,Schneider

120.1 LR9F5371C,Schneider LRD10KN×8,Schneider

135.1 LR9F5371C,Schneider LRD10KN×8,Schneider

150.1 LR9F5371C,Schneider LRD10KN×10,Schneider

170.1 LR9F7375C,Schneider LRD10KN×10,Schneider

185.1 LR9F7375C,Schneider LRD10KN×12,Schneider

200.2 LR9F5369C×2,Schneider LRD10KN×14,Schneider

220.2 LR9F5369C+LR9F5371C,Schneider LRD10KN×15,Schneider

235.2 LR9F5371C×2,Schneider LRD10KN×16,Schneider

260.2 LR9F5371C×2,Schneider LRD10KN×16,Schneider

285.2 LR9F5371C×2,Schneider LRD10KN×17,Schneider

310.2 LR9F5371C×2,Schneider LRD10KN×18,Schneider

330.2 LR9F5371C+LR9F7375C,Schneider LRD10KN×19,Schneider

350.2 LR9F7375C×2,Schneider LRD10KN×20,Schneider

380.2 LR9F7375C×2,Schneider LRD10KN×20,Schneider

58
Air Cooled Single Screw Chiller

16. Trouble and Action


If the chiller is faulty, it is recommended to check on the following points.

Trouble Probable Cause Remedy


1. Main switch is not closed 1. Close switch
2. Fuse is blown, and circuit switch is not closed 2. Check if circuit and motor coil is grounded,
3. Malfunction of contactor or solenoid check for overload (after troubleshooting),
4. Incorrect order of three-phase input replace fuse or close switch, check for
5. Shutdown due to safety device protection looseness or corrosion at the joint section.
6. Malfunction of motor 3. Repair or replace
Compressor is unable to 7. Loose wire 4. Put phases in order.
start 5. Determine the type and cause of shutdown,
and eliminate the malfunction before restoring
safety switch.
6. Check for disconnection, short-circuit or
burnout of motor.
7. Check all wire terminals, tighten wire terminal
bolt
8. Reset
Compressor is unable to 1. Wiring mistake 1. Check and reconnect wire
operate but makes sound 2. Low voltage 2. Check supply voltage
3. Damage of compressor 3. Replace
Compressor stops and 1. Voltage drop on start-up different 1. Check voltage and power line
starts again 2. Lack of refrigerant
2. Check for leakage, repair and add refrigerant
Compressor makes 1. Large volume of refrigerant entered to the 1. Check setting of expansion valve
abnormal sound and compressor 2. Replace
vibrates 2. Damage of compressor
1. Non-condensable gas in the system 1. Discharge non-condensable gas
High discharge pressure 2. Overcharged refrigerant 2. Withdraw surplus refrigerant

1. Improper adjustment of condensing 1. Check the control and operation process of


temperature condenser
2. Suction shut off valve is not fully opened 2. Open the valve
Low discharge 3. Shortage of refrigerant 3. Check for leakage, repair and charge
temperature 4. Compressor is not loaded while operating refrigerant
4. Refer to the following correct procedure for
handling low suction pressure
5. Refer to the following method for handling
failure of compressor loading
1. Excessive water inlet temperature 1. Decrease load or add equipment
High suction pressure 2. Excessive liquid supply of expansion valve 2. Check EXV setting
3. Compressor is not loaded while operating 3. Refer to the following method for handling
failure of compressor loading
1. Shortage of water flow 1. Check for leakage, repair and charge
2. Low condensing temperature refrigerant
3. Evaporator is dirty 2. Chemical cleaning
4. Adjustment of expansion valve is incorrect 3. Replace
Low suction pressure 5. Liquid supply pipe drying filter is clogged 4. Check EXV setting
6. Compressor is unable to unload 5. Check and adjust condensing temperature
6. Refer to the following method for handling
failure of compressor unloading
7. Adjust water flow
Compressor is unable to 1. Failure of capacity control 1. Replace
load and unload 2. Improper control setting 2. Reset
Short interval between 1. Abnormality of water temperature controller 1. Replace
compressor loading and 2. Shortage of water flow, fast water flow 2. Adjust water flow
unloading fluctuations
Insufficent oil pressure 1. Oil filter is clogged 1. Clean,replace
2. Liquid refrigerant entered to the oil tank 2. Check oil tank heater operation expansion
3. Low oil level valve setting.
4. Damage of bearing 3. Replace compressor
5. Deficient water flow 4. Add oil
5. Adjust expansion valve
6. Adjust water flow
Oil shortage 1. Lack refrigerant 1. Check for leakage and repair, add refrigerant,
2. Damage of oil tank heater check oil foaming.
2. Replace oil seperator heater
Motor overload relay is 1. Low voltage 1. Check supply voltage for excessive voltage
disconnected or fuse is 2. Damage of motor coil drop
blown 3. Loose power cable 2. Replace compressor motor
4. High condensing temperature 3. Check all joints and tighten
5. Voltage imbalance due to malfunction of power 4. Refer to the method for handling high discharge
cord pressure
5. Check supply voltage, and start compressor
6. High ambient temperature of overload relay only after Power Supply is corrected.
6. Improve ventilation to reduce heat
Compressor thermo- 1. Operating conditions are out of scope design 1. Make improvement to control the conditions
sensitive protection switch within permissible range
is turned OFF

59
Air Cooled Single Screw Chiller

17. Guide Specifications


General Before shipment a full test will be held to avoid any losses.
Chiller will be delivered to the job site completely assembled and charged with refrigerant and oil.
Comply with the manufacturer instructions for rigging and handling equipment.
The unit will be able to start up and operate as standard at full load and outside air temperature from °C
to °C with an evaporator leaving fluid temperature between °C and 15 °C.

Performance Number of unit:


Cooling capacity for single air-cooled water chiller: kW
Power input for single air-cooled water chiller: kW
Evaporator entering water temperature: °C
Evaporator leaving water temperature: °C
Evaporator water flow: L/min
Outside working ambient temperature: °C
The unit should work with electricity at V ±10% , 3ph, 50Hz without neutral and shall only have one
power connection point. The control circuit voltage shall be 24V maximum, supplied by a factory-
installed transformer.
The electrical power absorbed should not exceed kW

Unit description Each chiller consists of multiple semi-hermetic rotary screw compressor, direct expansion shell & tube
evaporator, air-cooled condenser section, control system and all components necessary for safety.
The units will have 2 independent refrigerant circuits, and the respective electronic microprocessor will
allow the starting of the compressors. Each chiller will be factory assembled on a robust base-frame made
of zinc coated steel, protected by an epoxy paint.

Noise level and Sound pressure level at 1 meter distance in free field, semispheric conditions, shall not exceed dB(A).
vibrations The sound pressure levels must be rated in accordance to ISO 3744.
Other types of rating are unacceptable. Vibration level should not exceed 2mm/s.

Dimensions Unit dimensions shall not exceed following indications:


Unit length mm
Unit width mm
Unit height mm

Compressors The compressors shall be field serviceable, semi-hermetic, single-screw type with one main helical
rotor meshing with gate-rotor. The gate-rotor will be constructed of a carbon impregnated engineered
composite material. The gate-rotor supports will be constructed of cast iron.
The compressor shall be provided with an automatic spring return of capacity control valve to the
minimum load position to ensure compressor starting always at minimum motor load, with minimum in-
rush current.
The oil injection shall be used in order to get high EER (Energy Efficiency Ratio) also at any
load conditions.
Refrigerant system differential pressure shall provide oil flow through service replaceable, and cartridge
type oil filter internal to compressor.
Refrigerant system differential pressure shall provide oil injection on all moving compressor parts to
correctly lubricate them.
The compressor's oil cooling must be realized, when necessary, by liquid injection. External dedicated
heat exchanger and additional piping to carry the oil from the compressor to heat exchanger and vice
versa will be not accepted.
The compressor shall be provided with an integrated, high efficiency, cyclonic type oil separator and
with built-in oil filter.
The compressor shall be direct electrical drive (2950 rpm @ 50Hz), without gear transmission between

60
Air Cooled Single Screw Chiller

the screw and the electrical motor.


The motor's compressor shall be provided with star/delta start (D/Y) as standard.
The compressor casing shall be provided with ports to realize refrigerant economizer actions.
Shall be present two thermal protections realized by temperature sensors: one
is to protect motor temperature and the other against high discharge gas temperature.
The compressor shall be equipped with an electric oil-crankcase heater.

Regulation of Each unit will have a microprocessor for the control of compressor slide valve's position.
cooling capacity The capacity control shall modulate slide valve's capacity from 100% to 25% for each compressor
(from 100% down to 12,5% of full load for unit with 2 compressors).
The chiller shall be capable of stable operation to a minimum of 12,5% of full load, without hot gas
bypass.
Step unloading unacceptable because of evaporator leaving water temperature fluctuation and low
compressor's efficiency at partial load.
The system shall stage the unit based on the leaving evaporator water temperature that shall be
controlled by a PID (Proportional Integral Derivative) loop.

Evaporator The units shall be supplied with shell and tubes counter-flow evaporator with single pass refrigerant. It
will be refrigerant direct expansion type with refrigerant inside the tubes and water outside (shell side). It
will include carbon steel tube sheets, with straight copper tubes internally wound for higher efficiencies,
expanded on the tube plates.
The external shell shall be linked with an electrical heater to prevent freezing down to -15 °C ambient
temperature, commanded by a thermostat and shall be insulated with flexible, closed cell polyurethane
insulation material (20mm thick).
The evaporator will have 2 circuits, one for each compressor and shall be single refrigerant pass.
The water connections shall be VICTAULIC type connections as standard to ensure quick mechanical
disconnection between the unit and the hydraulic network.

Condenser coil The condenser coils are constructed with internally finned seamless copper tubes of a "W"
shape and arranged in a staggered row pattern and mechanically expanded into lanced and
rippled aluminum fins with full fin collars for higher efficiencies. The space between the fins are given by
a collar that will increase the surface area in connection with the tubes, protecting them from ambient
corrosion.
The coils will have an integral sub cooler circuit that provides sufficient sub cooling to effectively
eliminate the possibility of liquid flashing and increase the unit's efficiency of 5-7% without increasing in
power absorption.
The condenser coil shall be leak-tested and submitted to a pressure test with dry air.
The total coil surface area will be designed in order to have an air velocity not higher than 3.05m/sec.

Condenser fans The fans used in conjunction with the condenser coils, shall be helical type with aerofoil blades for
higher efficiencies and lower noise. Each fan shall be protected by a fan guard.
The air discharge shall be vertical and each fan must be coupled to the electrical motor, supplied as
standard to IP54 and capable to work to ambient temperatures of -40°C to +55°C.
They shall have individual overload protection via a disconnect switch.

Refrigerant circuit The unit must have refrigerant circuits completely independent of each other with one compressor per
circuit.
Each circuit shall include: thermostatic expansion device, compressor discharge shut-off valve, a
liquid line shut-off valve with charging connection, replaceable core filter-drier, sight glass with
moisture indicator and insulated suction line. Suction line shut-off valve should be available as option.

61
Air Cooled Single Screw Chiller

Condensing The units will be provided with an automatic control for condensing pressure, ensuring a proper
pressure condensing pressurethe. Fan speed control, allows unit's operation with very low ambient
control temperature down to -15°C.
Automatic compressor unloading, prevents the shutdown of the refrigerant circuit (shutdown of the
unit) due to a high-pressure fault.

Hydraulic kit (Available on unit from UAA 070.1 FST 022/407~UAA 120.1 FST 022/407)
options (on The hydraulic module shall be integrated in the chiller chassis without increasing its dimensions and
request) include the following elements: centrifugal monocle water pump with three-phase motor equipped with
internal over-temperature protection, safety relief valve, filling kit.
The water piping shall be protected against corrosion and equipped with drain and purge plugs. The
customer connections shall be Victaulic connections. The piping and the water pump shall be fully
insulated to prevent condensation (pump insulation using polyurethane foam, protected by aluminum
panels). Electric resistance heaters shall guarantee Frost protection down to -20°C.

Control panel Unit control system should be centrally located in an electric panel (IP 54). Power and controls should
be separated and operating in different compartments of the same panel.
Compressor contactor sequence will be star/delta type.
Power and starting controls should include fuses and contactors for each compressor motor coil and fan
motors. Operating and safety controls should include energy saving control; emergency stop switch;
overload protection for compressor motor; high and low pressure cutout switch (for each refrigerant
circuit); anti-freeze thermostat; shut off switch for each compressor.
All of the information regarding the unit will be reported on a display and with the internal built-in
calendar and clock that will switch the unit ON/OFF during day time all year long.
The following features and functions shall be included:
Chilled water temperature reset, controlled from the return water temperature or through a remote
4-20 mA DC signal or external ambient temperature;
Soft load function to prevent the system from operating at full load during the chilled fluid pull down
period;
Password protection of critical parameters;
Start-to-start and stop-to-star timers to provide minimum compressor off-time with maximum motor
protection;
Communication capability with a PC or remote monitoring;
Discharge pressure control through intelligent cycling of condenser fans;
Lead-lag selection by manual or automatically by circuit based on run hours;
Double set point for glycol unit version;
Scheduling via internal time clock to allow programming of a yearly start-stop schedule
accommodating weekends and holidays.

Display Capabilities The controller as a minimum shall be capable of monitoring and displaying the following data:
No. Analogue Inputs (AI) No. Digital Inputs (DI)
1 Entering Evaporator fluid Temp. 1 Control switch one per comp.
2 Leaving Evaporator fluid Temp. 2 Evaporator water flow switch
3 Outside Air Temp. 3 Phase monitor
4 Not used 4 Double Set point (Ice Mode)
5 Discharge Press., one per comp. 5 High Press. Switch, one per compressor
6 Discharge Press., one per comp. 6 High Press. Switch, one per compressor
7 Setpoint Override (Set point Reset) 7 Low Press. Switch, one per compressor
8 Demand Limit or Current Limit (Site Selectable) 8 Oil Press. Switch, one per compressor
9 % Capacity Signal, one per comp. 9 Transition Fault, one per compressor
10 % Capacity Signal, one per comp. 10 Discharge Temp. Sensor, one per comp.
11 External Alarm

62
While utmost care is taken in ensuring that all details in the publication are correct at the time of going to press, we are
constantly striving for improvement and therefore reserve the right to alter model specifications and equipment without notice.
Details of specifications and equipment are also subject to change to suit local conditions and requirements and not all
models are available in every market.

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