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Air Cooled Single Screw R22 R407
Air Cooled Single Screw R22 R407
Contents
1. Features............................................................................................................................ 2
2. Nomenclature................................................................................................................... 6
3. Specifications................................................................................................................... 7
4. Accessories.................................................................................................................... 23
5. Dimensions..................................................................................................................... 24
6. Capacity Tables.............................................................................................................. 28
7. Pressure Drop Through Evaporator............................................................................. 36
8. Operation Limits............................................................................................................. 37
9. Sound Level.................................................................................................................... 39
10. Electric Characteristics............................................................................................... 41
11. Foundation.................................................................................................................... 42
12. Location of Water Circulating Pump.......................................................................... 48
13. Lifting............................................................................................................................. 49
14. Installation.................................................................................................................... 51
15. Safty Devices Setting................................................................................................... 56
16. Trouble and Action....................................................................................................... 59
17. Guide Specifications.................................................................................................... 60
Note: Installation and maintenance are to be performed only by qualified personnel who are familiar with local codes
and regulations, and experienced with this type of equipment.
Caution: Sharp edges and coil surfaces are a potential injury hazard. Avoid contact with them.
Warning: Moving machinery and electrical power hazard. May cause severe personal injury or death. Disconnect and
lock off power before servicing equipment.
Air Cooled Single Screw Chiller
1. Features
1.1 Features
1.1 Features
The air cooled chiller is a central air conditioning unit, using air as cooling heat source and water as
cooling supply medium, which can meet the air conditioning requirement of buildings around the year.
The unit can be mounted outside, therefore, no need for equipment room, cooling tower and related water
piping system. The entire chiller is complete with simple structure and easy application. Our chiller can be
applied in different application, such as department stores, hospitals, restaurants, factories, office building
and so on.
High resistance The cabinet is coated to provide a high resistance. The unit can be applied under different environment
against corrosion conditions. The rejected heat from exchanger doesn’t bring any pollution and meets the ecology
requirement.
Low noise and low As the compact structure, the unit basement bears the loads of compressor, condenser, evaporator, oil
vibration separator and the weight of all related refrigerant piping. As our standard features, units are equipped
with spring absorber. No vibration is expected from our unique type of F4 single screw compressor.
The condenser fan is compete with high efficiency propeller fan, direct drive with low noise.
The compressor sound insulation enclosure is provided as standard to decrease the compressor’s
operation noise effectively.
Stepless DAIKIN’s unique newest single screw compressor brings high EER. Multiple circuits design, each unit is
modulation high configured with one or two compressors and each compressor is configured with an independent
efficiency and refrigerant system, which can meet the load requirements. The cooling capacity can be steles ranging
saving energy from 12.5% to 100% by micro-processor control.
Easy to install and Once power supplies, water piping and water pump provided, no further equipment are needed.
simple to maintain The chiller is fully equipped with the necessary electrical components.
Our controller monitor the unit operation permanently. In case abnormity happens, the system can
perform audio-video alarm and display the fault’s cause to ease the maintenance.
Exact control and With most advanced electric expansion valve, the unit can control the refrigerant flow as various
reliable operation conditions.
Chilled water leaving temperature is controlled to ±0.2ć. In addition, various sensors can transmit the
signals and data to the controller, so the unit components are timely checked in order to keep reliable
unit operation. Multiple protections ensure the safety operation of the unit.
Three-level password protection prevents non-professional personnel from errors and ensures a safety
operation.
The compressor start one by one, so the electric current is low to reduce the impact to electric network.
2
Air Cooled Single Screw Chiller
Main functions Multi protection,ensure unit high efficient and stable running.
Unit cooling load auto adjusted based on evaporator outlet water temperature.
Outlet water temperature controlled by PID, precision ±0.2°C.
Compressor On/Off controlled according to average wear.
Both Chinese and English are available.
Unit operation status/temperature/pressure data etc dispaly.
Fault alarm and fault history display.
Three-level password protection.
Auto re-start after power failure (option).
Timing switch on/off function (option).
Building management system control (option), Modbus, LonWorks, BACnet are available.
Building Modbus/LonWorks/BACnet protocol interfaces are available to meet centralized and building auto control.
Management
system control
(optional)
3
Air Cooled Single Screw Chiller
1.3
1.3 Single
Single Screw
Screw Compressor
Compressor
With leading technology, DAIKIN’s semi-hermetic single screw compressor has such features as high-
efficiency, saving energy, stability, quietness, few operation components and long durability.
Few operation The single screw compressor is equipped with only five moving components: a screw, two gate rotors and
components two loading slide valve. The screw rotor outside is special treated, and the gate rotor is equipped with
eleven-tooth high strength compound material.
Liquid durability With an equalizing compression, the single screw reduces the bearing load extending the bearing life
and high reliability span. The gate rotor, which is made of high flexibility synthetic material, can keep exact and minimum
clearance to ensure no friction can happen, which can improve unit’s efficiency.
The oil ejection and liquid ejection design to the compressor avoid the overheat gas decrease to a
minimum, eliminating to decompose the oil and refrigerant, keeping the good properties of the oil and
refrigerant.
Easy to maintain The gate rotor is accessible through a removing cover plate, making an easy maintenance.
Bearing durability The bearing durability of the single screw compressor is up to 5 times or more, compared to twin-screw
compressor.
Low noise and low The single screw compressor performs a complete balance load in operation, so its vibration is near to
vibration zero and its noise level reaches the minimum of the industry standard.
It does not contact metal to metal in compression, which eliminates high frequency noise.
Special design discharge chamber eliminates discharge noise.
Rate rotor and The single screw compressor, with excellent unique design and special gate-rotor material, and no need for
rotors metal hermetic requirement between the gate-rotor and rotors, reaches “zero-interval”. The liquid
refrigerant brings more effects as hermetic, lubricant and cooling material when the compressor rotors
operate. What’s more, its interval of the teeth is very little and the resistance is very low, which can improve
the unit’s efficiency.
High-efficiency oil The system is equipped with a high efficiency oil separator up to 99.7% efficiency. This improved the
separator reliability and one more improvement to compression operation.
Axial force balance With opposing and equal suction pressure at both ends of the single screw compressor chambers, there’s
no high thrust load as in the twin-screw design compressor.
Radial force Gate rotor on both sides of the screw chamber compressing simultaneously completely balanced radial
balance loading on the rotating screw, thus eliminates bearing wear. This is a sharp contrast with twin-screw
designs whose bearing size is limited, due to higher loads, screw friction and unbalance load
4
Features EDM51-701
Air Cooled Single Screw Chiller
Compression Suction
principles Gas flows through the suction port into open ends of available grooves. As the screw rotates, gate-rotor
teeth enter the seal grooves in sequence, refrigerant gas in chambers defined by three sides of the
grooves, the compressor casing and the gate-rotor tooth surface.
Compression
Volume in each tooth chamber decreases as the screw rotates. Gas is continuously compressed until the
groove leading edge passes the discharge port.
Discharge
Release of gas into the discharge chamber ends the compression cycle. Gas continues to be discharged
until the gate-rotor reduces groove volume to zero. With two gate-rotors equalized on opposite sides of the
screw, this process occurs twice with each screw revolution, doubling the compressor capacity of the unit.
Axial force balance Radial force balance Twin-screw is with unbalance loading
With opposing and equal suction Gate rotors on both sides of the screw member Without balance compression, the twin-
pressure at both ends of the screw compressing simultaneously completely screw increases axial loads and radial
member, the huge thrust loads of balanced radial loading on the rotating screw, loads, and it increases abrasion, which
twinscrew compressor design are nearly eliminates bearing wear. This is a sharp affects the bearing life.
eliminated. contrast with twin-screw designs whose bearing
size is limited and higher loads directly impact
bearing life.
Balanced stress with the single screw Unbalanced stress with the dual screws
5
4 UWA60AYM~520AYM / UWAP60BYM~480BYM
Air Cooled Single Screw Chiller
2. Nomenclature
2.1 Nomenclature (R22, R407C)
UAA 235. 2 F ST 4 - F DA E
Export
Product Specifications
Power Supply
Refrigerant Type:
2---R22
4---R407C
Unit Type:
ST: standard
LN: low noise
Compressor Series
Compressor Qty.
6
Air Cooled Single Screw Chiller
3. Specifications
3.1 UAY/UAA 050.1 FST ~ UAY/UAA 380.2 FST [R22 ]
UAY/UAA 50.1 60.1 70.1 80.1 100.1
kW 170 205 240 280 360
USRT 48 58 68 80 102
∗1 Normal Cooling Capacity
kcal/h 146,200 176,300 206,400 240,800 309,600
Btu/h 580,400 699,900 819,400 955,900 1,229,000
kW 179 215 252 294 378
∗2 Normal Heating Capacity ×104 kcal/h 153,900 184,900 216,700 252,800 325,000
×104 Btu/h 610,900 733,800 860,000 1,003,000 1,290,000
Capacity Steps 25 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
No. × Model 1×3118 1×3120 1×3121 1×3122 1×3220
Compressor
Motor Input kW 53 66 75 89 102
Motor Power Input* Heating kW 56 70 79 94 106
Model LPT68
Refrigerant Oil
Charge L 13 13 13 13 18
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 487 588 688 803 1032
Pressure Drop kPa 18 24 18 28 31
Type Cross Fin And Tube
Rows × Stages 3×44 3×44 3×44 3×44 3×44
Condenser
FPI 14
Face Area m2 9.57 9.57 12.07 12.07 16.09
Type Propeller (Direct Drive)
Qty. 4 4 6 6 8
Fan m3/min. 1,467 1,467 2,200 2,200 2,933
Air Flow Rate
cfm 51,773 51,773 77,660 77,660 103,547
Motor Input kW 8 8 12 12 16
Type R22
Refrigerant No. of Circuits 1 1 1 1 1
Control Electronic Expansion Valve
Water Piping Connection inch 5
Polyurethane
Compressor Acoustic Insulation Material —
Foaming
Unit Input kW 61 74 87 101 118
L mm 2980 3210 4110
Unit
W mm 2260
Dimensions
H mm 2290
UAA Shipping Weight kg 2370 2380 2890 2900 3560
UAA Operation Weight kg 2520 2530 3090 3100 3740
Weight
UAY Shipping Weight kg 2420 2460 2930 2950 3620
UAY Operation Weight kg 2570 2610 3130 3150 3800
Unit Operation Instructions, Conformity Certificate, Warranty Application
Standard Accessories
Form, Spring Damper, Water Flow Switch.
Notes: Conversion Formulae
∗1. Cooling capacity is based on the following conditions: kcal/h=kW×860
Entering chilled water temp. 12°C, Leaving chilled water temp. 7°C, ambient temp. 35°C DB Btu/h=kW×3414
*2. Heating capacity is based on the following conditions: cfm=m³/min×35.3
Entering chilled water temp. 40°C, Leaving chilled water temp. 45°C, ambient temp. 7°C DB
3. The following safety devices and measures are taken as standard:
High pressure (pressure switch)
Low pressure (pressure sensor)
Compressor thermal
Condensation fan thermal
High compressor discharge temperature sensor
Phase monitor
Star/Delta transition failed
Low-pressure ratio
High oil pressure drop
Low oil pressure
Freeze protection
Load stepless adjust
Trouble record
7
Air Cooled Single Screw Chiller
3.2 UAY/UAA050.1FST~UAY/UAA350.2FST[R407C]
UAY/UAA 50.1 60.1 70.1 80.1 100.1
kW 164 198 232 270 347
USRT 47 56 66 77 99
∗1 Normal Cooling Capacity
kcal/h 141,100 170,100 199,200 232,400 298,800
Btu/h 560,100 675,400 790,700 922,500 1,186,000
kW 179 215 252 294 378
∗2 Normal Heating Capacity ×104 kcal/h 153,900 184,900 216,700 252,781 325,000
×104 Btu/h 611,000 734,000 860,000 1,003,413 1,290,000
Capacity Steps 25 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
No. × Model 1×3118 1×3120 1×3121 1×3122 1×3220
Compressor
Motor Input kW 53 66 75 89 108
Motor Power Input* Heating kW 56 70 79 92 112
Refrigerant Model RL68H
Oil Charge L 13 13 13 13 18
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 470 567 664 775 996
Pressure Drop kPa 18 24 18 28 31
Type Cross Fin And Tube
Rows × Stages 3×44 3×44 3×44 3×44 3×44
Condenser
FPI 14
Face Area m2 9.57 9.57 12.07 12.07 16.09
Type Propeller (Direct Drive)
Qty. 4 4 6 6 8
Fan m3/min. 1,467 1,467 2,200 2,200 2,933
Air Flow Rate
cfm 51,773 51,773 77,660 77,660 103,547
Motor Input kW 8 8 12 12 16
Type R407C
Refrigerant No. of Circuits 1 1 1 1 1
Control Electronic Expansion Valve
Water Piping Connection inch 5
Polyurethane
Compressor Acoustic Insulation Material —
Foaming
Unit Input kW 61 74 87 101 124
L mm 2980 3210 4110
Unit
W mm 2260
Dimensions
H mm 2290
UAA Shipping Weight kg 2370 2380 2890 2900 3560
UAA Operation Weight kg 2520 2530 3090 3100 3740
Weight
UAY Shipping Weight kg 2420 2460 2930 2950 3620
UAY Operation Weight kg 2570 2610 3130 3150 3800
Unit Operation Instructions, Conformity Certificate, Warranty Application
Standard Accessories
Form, Spring Damper, Water Flow Switch.
14
Air Cooled Single Screw Chiller
3.3 UAY/UAA050.1FLN~UAY/UAA350.2FLN[R22]
UAY/UAA 50.1 60.1 70.1 80.1 100.1
kW 167 201 235 274 353
USRT 47 57 67 78 100
∗1 Normal Cooling Capacity
kcal/h 140,000 170,000 200,000 240,000 300,000
Btu/h 570,400 690,000 800,000 940,000 1,200,000
kW 175 211 247 288 370
∗2 Normal Heating Capacity ×104 kcal/h 15 18 21 25 32
×104 Btu/h 60 72 84 98 126
Capacity Steps 25 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
No. × Model 1×3118 1×3120 1×3121 1×3122 1×3220
Compressor
Motor Input kW 53 66 75 89 102
Motor Power Input* Heating kW 56 70 79 94 105
Refrigerant Model LPT68
Oil Charge L 13 13 13 13 18
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 483 583 667 783 1017
Pressure Drop kPa 18 24 18 28 31
Type Cross Fin And Tube
Rows × Stages 4×44 4×44 4×44 4×44 4×44
Condenser
FPI 14
Face Area m2 9.57 9.57 12.07 12.07 16.09
Type Propeller (Direct Drive)
Qty. 4 4 6 6 8
Fan m3/min. 1,200 1,200 1,800 1,800 2,400
Air Flow Rate
cfm 42,360 42,360 63,540 63,540 84,720
Motor Input kW 7.2 7.2 0.8 10.8 14.4
Type R22
Refrigerant No. of Circuits 1 1 1 1 1
Control Electronic Expansion Valve
Water Piping Connection inch 5
Polyurethane
Compressor Acoustic Insulation Material —
Foaming
Unit Input kW 60.2 73.2 85.8 99.8 116.4
L mm 2980 3210 4110
Unit
W mm 2260
Dimensions
H mm 2290
UAA Shipping Weight kg 2430 2440 2980 2990 3680
UAA Operation Weight kg 2580 2590 3180 3190 3860
Weight
UAY Shipping Weight kg 2480 2520 3020 3040 3740
UAY Operation Weight kg 2630 2670 3220 3240 3920
Unit Operation Instructions, Conformity Certificate, Warranty Application
Standard Accessories
Form, Spring Damper, Water Flow Switch.
Notes: Conversion Formulae
∗1. Cooling capacity is based on the following conditions: kcal/h=kW×860
Entering chilled water temp. 12°C, Leaving chilled water temp. 7°C, ambient temp. 35°C DB Btu/h=kW×3414
*2. Heating capacity is based on the following conditions: cfm=m³/min×35.3
Entering chilled water temp. 40°C, Leaving chilled water temp. 45°C, ambient temp. 7°C DB
3. The following safety devices and measures are taken as standard:
High pressure (pressure switch)
Low pressure (pressure sensor)
Compressor thermal
Condensation fan thermal
High compressor discharge temperature sensor
Phase monitor
Star/Delta transition failed
Low-pressure ratio
High oil pressure drop
Low oil pressure
Freeze protection
Load stepless adjust 15
Trouble record
Air Cooled Single Screw Chiller
3.4 UAY/UAA050.1FLN~UAA350.2FLN[R407C]
UAY/UAA 50.1 60.1 70.1 80.1 100.1
kW 161 194 227 265 340
USRT 46 55 65 75 97
∗1 Normal Cooling Capacity
kcal/h 140,000 170,100 200,000 230,000 300,000
Btu/h 550,100 660,000 770,000 900,000 1,160,000
kW 169 204 238 278 357
∗2 Normal Heating Capacity ×104 kcal/h 15 18 20 24 31
×104 Btu/h 58 69 81 95 122
Capacity Steps 25 ~ 100%
Power Supply 380-400V/3~/50Hz
Type Semi-hermetic Single-screw
No. × Model 1×3118 1×3120 1×3121 1×3122 1×3220
Compressor
Motor Input kW 53 66 75 89 108
Motor Power Input* Heating kW 56 70 79 94 112
Refrigerant Model RL68H
Oil Charge L 13 13 13 13 18
Type High-efficiency Shell and Tube
Evaporator Flow Rate L/min. 467 550 650 767 983
Pressure Drop kPa 18 24 18 28 31
Type Cross Fin And Tube
Rows × Stages 4×44 4×44 4×44 4×44 4×44
Condenser
FPI 14
Face Area m2 9.57 9.57 12.07 12.07 16.09
Type Propeller (Direct Drive)
Qty. 4 4 6 6 8
Fan m3/min. 1,200 1,200 1,800 1,800 2,400
Air Flow Rate
cfm 42,360 42,360 63,540 63,540 84,720
Motor Input kW 7.2 7.2 10.8 10.8 14.4
Type R407C
Refrigerant No. of Circuits 1 1 1 1 1
Control Electronic Expansion Valve
Water Piping Connection inch 5
Polyurethane
Compressor Acoustic Insulation Material —
Foaming
Unit Input kW 60.2 73.2 85.8 99.8 122.4
L mm 2980 3210 4110
Unit
W mm 2260
Dimensions
H mm 2290
UAA Shipping Weight kg 2430 2440 2980 2990 3680
UAA Operation Weight kg 2580 2590 3180 3190 3860
Weight
UAY Shipping Weight kg 2480 2520 3020 3040 3740
UAY Operation Weight kg 2630 2670 3220 3240 3920
Unit Operation Instructions, Conformity Certificate, Warranty Application
Standard Accessories
Form, Spring Damper, Water Flow Switch.
Notes: Conversion Formulae
∗1. Cooling capacity is based on the following conditions: kcal/h=kW×860
Entering chilled water temp. 12°C, Leaving chilled water temp. 7°C, ambient temp. 35°C DB Btu/h=kW×3414
*2. Heating capacity is based on the following conditions: cfm=m³/min×35.3
Entering chilled water temp. 40°C, Leaving chilled water temp. 45°C, ambient temp. 7°C DB
3. The following safety devices and measures are taken as standard:
High pressure (pressure switch)
Low pressure (pressure sensor)
Compressor thermal
Condensation fan thermal
High compressor discharge temperature sensor
Phase monitor
Star/Delta transition failed
Low-pressure ratio
High oil pressure drop
Low oil pressure
Freeze protection
Load stepless adjust 19
Trouble record
Air Cooled Single Screw Chiller
22
Air Cooled Single Screw Chiller
4. Accessories
Note: These options should be factory mounted. Field modifications are not available.
23
24
6
5. Dimensions
Air Cooled Single Screw Chiller
UAA050~060 / UAY050~060
2980
2260
2 5
3
2290
513
1685 792
2875 273
2225
4
1 Condensor
2 Evaporator
3 Evaporator water inlet 5"(OD139.7)
4 Evaporator water outlet 5"(OD139.7)
5 Control box
6 Fans
unit: mm
3210 2260
6
5 2290
UAA070~080 / UAY070~080
513
270 1685 1017
2225
3100
4 2 3
1 Condensor
2 Evaporator
3 Evaporator water inlet 5`(OD139.7)
4 Evaporator water outlet 5`(OD139.7)
5 Control box
6 Fans
Unit: mm
25
Air Cooled Single Screw Chiller
26
6
Note:
Fans No.could be found
from the technical param eters.
Air Cooled Single Screw Chiller
UAA100~185 / UAY100~185
2260
L
1
H
5
2
D
3
C B
E 4 2225
A
Dimension/mm Water
MODEL 1 Condensor
A B C D E H L connections
UAA(UAY)100.1F 845 1885 442 250 2290 5"(OD139.7) 2 Evaporator
4000 4110
UAA(UAY)120.1F 200 8"(OD219.1)
3 Evaporator water outlet
4000 895 1960 492 2290 4110
4 Evaporator water intlet
UAA(UAY)135.1F 4000 950 1960 492 225 2290 4110 8"(OD219.1)
5 Control box
UAA(UAY)150/170.1F 4900 895 2090 512 225 2310 5050 8"(OD219.1)
6 Fans
UAA(UAY)185.1F 5800 900 2090 512 225 2310 5950 8"(OD219.1)
unit: mm
Note:
Fans No.could be found
from the technical param eters.
6
UAA200~380 / UAY200~380
L
2260
1
5
H
D
E 2 3
C B
A 2225
unit: mm
27
Air Cooled Single Screw Chiller
Air Cooled Single Screw Chiller
6. Capacity Tables
6.1 UAY/UAA050.1FST~UAY/UAA380.2FST[R22]
Ambient temperature (°C)
LWT 25 28 30 35 40 42
Model °C CAP PI CAP PI CAP PI CAP PI CAP PI CAP PI
kW
4 168 54 164 55 161 56 153 58 145 61 142 62
5 175 55 170 56 167 57 159 59 151 62 148 63
UAA/ 6 181 56 176 57 173 58 164 60 156 63 153 64
UAY050.1 7 187 57 182 58 179 59 170 61 161 64 158 65
8 193 58 188 59 184 60 176 62 167 65 163 66
9 200 59 194 60 190 61 181 63 172 66 169 67
4 203 66 198 67 194 68 185 70 175 73 172 75
5 211 67 205 68 201 69 191 71 182 75 178 76
UAA/ 6 218 68 212 69 208 70 198 73 188 76 184 78
UAY060.1 7 226 70 219 71 215 71 205 74 195 77 191 79
8 233 71 227 72 222 73 212 75 201 79 197 80
9 241 72 234 73 230 74 219 77 208 80 203 82
4 238 78 231 79 227 80 216 83 205 86 201 88
5 247 79 240 80 235 81 224 84 213 88 208 90
UAA/ 6 255 80 248 82 244 82 232 85 220 89 216 91
UAY070.1 7 264 82 257 83 252 84 240 87 228 91 223 93
8 273 83 265 84 260 85 248 89 235 93 230 95
9 282 85 274 86 269 87 256 90 243 94 238 96
4 277 90 270 91 265 93 252 96 239 100 234 102
5 288 92 280 93 275 94 261 98 248 102 243 104
UAA/ 6 298 93 290 95 284 96 271 99 257 104 252 106
UAY080.1 7 308 95 300 96 294 97 280 101 266 106 260 108
8 318 97 310 98 304 99 289 103 275 108 269 110
9 329 98 320 100 314 101 299 105 284 110 278 112
4 357 105 347 107 340 108 324 112 308 117 301 120
5 370 107 360 109 353 110 336 114 319 119 312 122
UAA/ 6 383 109 373 111 366 112 348 116 331 121 324 124
UAY100.1 7 396 111 385 113 378 114 360 118 342 123 335 126
8 409 113 398 115 391 116 372 120 353 126 346 128
9 423 115 411 117 403 118 384 122 365 128 357 131
4 418 121 407 123 399 125 380 129 361 135 353 138
5 434 123 422 125 414 127 394 131 374 137 366 140
UAA/ 6 449 126 437 127 428 129 408 134 387 140 379 143
UAY120.1 7 464 128 452 130 443 131 422 136 401 142 392 145
8 480 130 467 132 458 134 436 138 414 145 405 148
9 495 133 482 134 473 136 450 141 427 147 418 150
4 451 127 439 129 430 130 410 135 389 141 381 144
5 468 129 455 131 446 132 425 137 403 143 395 146
UAA/ 6 484 131 471 133 462 135 440 140 418 146 409 149
UAY135.1 7 501 134 487 135 478 137 455 142 432 149 423 152
8 517 136 503 138 494 139 470 145 446 151 437 154
9 534 138 519 140 510 142 485 147 461 154 451 157
4 520 151 506 153 496 155 473 160 449 168 439 171
5 539 153 525 156 515 157 490 163 465 171 456 174
UAA/ 6 559 156 543 158 533 160 508 166 482 174 472 177
UAY150.1 7 578 159 562 161 551 163 525 169 499 177 488 180
8 597 162 581 164 570 166 542 172 515 180 504 184
9 616 165 599 167 588 169 560 175 532 183 520 187
4 619 180 602 183 591 185 563 192 534 201 523 205
5 642 183 625 186 613 188 583 195 554 204 542 208
UAA/ 6 665 187 647 189 635 191 604 198 574 208 562 212
UAY170.1 7 688 190 669 193 656 195 625 202 594 211 581 216
8 711 193 691 196 678 198 646 206 613 215 600 219
9 734 197 713 200 700 202 666 209 633 219 620 223
NOTES:
CAP: cooling capacity (kW)
PI: power input (kW)
28
Air Cooled Single Screw Chiller
29
Air Cooled Single Screw Chiller
6.2 UAA/UAY050.1FST~UAA/UAY350.2FST[R407C]
Ambient temperature (°C)
LWT 25 28 30 35 40 42
Model °C CAP PI CAP PI CAP PI CAP PI CAP PI CAP PI
kW
4 163 54 158 55 155 56 148 58 140 61 137 62
5 169 55 164 56 161 57 153 59 145 62 142 63
UAA/ 6 175 56 170 57 167 58 159 60 151 63 147 64
UAY050.1 7 180 57 176 58 172 59 164 61 156 64 152 65
8 186 58 181 59 178 60 169 62 161 65 158 66
9 192 59 187 60 184 61 175 63 166 66 163 67
4 196 66 191 67 187 68 178 70 169 73 166 75
5 203 67 198 68 194 69 185 71 176 75 172 76
UAA/ 6 211 68 205 69 201 70 191 73 182 76 178 78
UAY060.1 7 218 70 212 71 208 71 198 74 188 77 184 79
8 225 71 219 72 215 73 205 75 194 79 190 80
9 232 72 226 73 222 74 211 77 201 80 196 82
4 230 78 224 79 219 80 209 83 198 86 194 88
5 238 79 232 80 227 81 217 84 206 88 201 90
UAA/ 6 247 80 240 82 236 82 224 85 213 89 208 91
UAY070.1 7 255 82 248 83 244 84 232 87 220 91 216 93
8 264 83 257 84 252 85 240 89 228 93 223 95
9 272 85 265 86 260 87 247 90 235 94 230 96
4 268 90 260 91 255 93 243 96 231 100 226 102
5 277 92 270 93 265 94 252 98 239 102 234 104
UAA/ 6 287 93 279 95 274 96 261 99 248 104 243 106
UAY080.1 7 297 95 289 96 284 97 270 101 256 106 251 108
8 307 97 299 98 293 99 279 103 265 108 259 110
9 317 98 308 100 302 101 288 105 273 110 268 112
4 344 111 334 112 328 114 312 118 297 123 290 126
5 357 113 347 114 340 116 324 120 308 125 301 128
UAA/ 6 369 115 359 116 352 118 335 122 319 127 312 130
UAY100.1 7 382 117 371 118 364 120 347 124 330 130 323 132
8 395 119 384 120 377 122 359 126 340 132 333 135
9 407 121 396 123 389 124 370 129 351 134 344 137
4 403 128 392 129 385 131 366 136 348 142 341 145
5 418 130 407 132 399 133 380 138 361 144 353 147
UAA/ 6 433 132 421 134 413 136 393 141 374 147 366 150
UAY120.1 7 448 134 436 136 427 138 407 143 387 150 378 153
8 463 137 450 139 442 140 420 146 399 152 391 155
9 478 139 465 141 456 143 434 148 412 155 403 158
4 435 133 423 135 415 136 395 141 375 148 367 151
5 451 135 439 137 430 139 410 144 389 150 381 154
UAA/ 6 467 138 454 140 446 141 424 146 403 153 395 156
UAY135.1 7 483 140 470 142 461 144 439 149 417 156 408 159
8 499 143 486 145 476 146 454 152 431 159 422 162
9 515 145 501 147 492 149 468 154 445 162 435 165
4 502 158 489 160 479 162 456 168 434 176 424 179
5 521 161 507 163 497 165 473 171 450 179 440 182
UAA/ 6 539 164 525 166 515 168 490 174 465 182 456 186
UAY150.1 7 558 166 543 169 532 171 507 177 481 185 471 189
8 577 169 561 172 550 174 524 180 497 188 487 192
9 595 173 579 175 568 177 541 183 513 192 503 196
4 598 189 581 192 570 194 543 201 516 211 505 215
5 620 193 603 195 591 198 563 205 535 214 523 218
UAA/ 6 642 196 624 199 612 201 583 208 554 218 542 222
UAY170.1 7 664 199 645 202 633 205 603 212 573 222 561 226
8 686 203 667 206 654 208 623 216 592 226 579 230
9 708 207 688 210 675 212 643 220 611 230 598 235
NOTES:
CAP: cooling capacity (kW)
PI: power input (kW)
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Air Cooled Single Screw Chiller
31
Air Cooled Single Screw Chiller
NOTES:
CAP: cooling capacity (kW)
PI: power input (kW)
32
Air Cooled Single Screw Chiller
33
Air Cooled Single Screw Chiller
34
Air Cooled Single Screw Chiller
35
Air Cooled Single Screw Chiller
UAA380.2F/UAY380.2F
UAA350.2F/UAY350.2F
UAA310.2F/UAY310.2F
UAA330.2F/UAY330.2F
UAA170.1F/UAY170.1F/UAA235.2F/UAY235.2F
UAA285.2F/UAY285.2F
UAA185.1F/UAY185.1F/UAA200.2F/UAY200.2F
UAA260.2F/UAY260.2F
UAA150.1F/UAY150.1F
UAA135.1F/UAY135.1F
UAA120.1F/UAY120.1F
UAA100.1F/UAY100.1F
UAA070.1F/UAY080.1F/UAA070.1F/UAY080.1F
UAA060.1F/UAY060.1F
UAA050.1F/UAY060.1F
Pressure drop (KPa)
36
Air Cooled Single Screw Chiller
8. Operation Limits
8.1 Operation Limits
40
20
35
30 15
OUTDOOR TEMP ( ℃ D.B.)
15 5 Running range
10
0
5
0 -5
Added fan speed
-5
controller -10
-10
-15 -15
30 35 40 45 50 55 60
-20
-10 -5 0 5 10 15 20 25 LEAVING HEATED WATER TEMP(℃)
LEAVING CHILLED WATER TEMP(℃)
NOTE:
1、At standard water flow rate;
2、Using ethylene glycol,LWT can reach to -8℃;
3、The range of relative humidity is below 90%.
37
Air Cooled Single Screw Chiller
8.2 Correction
38
Air Cooled Single Screw Chiller
9. Sound Level
9.1 ST Overall Sound Level and Octave Band Level
050.1FST 46.4 65.5 71.6 76.2 75.3 71.3 64.9 56.4 74.0
060.1FST 43.5 56.6 63.3 69.4 70.0 65.6 60.2 56.0 74.0
070.1FST 53.7 64.6 70.3 71.0 69.7 65.2 57.4 49.3 76.0
080.1FST 48.0 63.6 69.2 71.0 69.6 68.0 61.4 53.9 76.0
100.1FST 53.9 66.4 72.4 71.2 70.9 65.5 59.6 53.3 77.0
120.1FST 40.5 58.2 65.8 71.8 73.5 68.2 60.6 54.1 77.0
135.1FST 46.5 58.5 68.3 71.0 72.8 69.4 62.3 54.9 77.0
150.1FST 51.9 69.1 72.4 72.9 72.2 64.5 57.4 50.6 78.0
170.1FST 51.8 66.7 69.9 73.3 73.6 68.2 60.3 51.4 78.0
185.1FST 46.7 65.2 70.8 74.6 74.0 69.5 62.0 52.1 79.0
200.2FST 45.8 65.9 69.8 73.6 74.1 71.7 63.0 56.7 79.0
220.2FST 49.3 66.7 71.7 74.3 75.2 72.2 65.5 58.5 80.0
235.2FST 54.2 66.6 75.0 74.0 74.5 70.1 63.7 57.2 80.5
260.2FST 46.4 65.5 71.6 76.2 75.3 71.3 64.9 56.4 80.5
285.2FST 53.7 68.1 73.3 77.3 76.5 72.9 67.0 59.1 81.0
310.2FST 58.8 68.1 71.9 74.9 76.6 73.7 66.9 60.0 81.0
330.2FST 46.4 65.5 71.6 76.2 75.3 71.3 64.9 56.4 81.0
350.2FST 45.4 60.5 72.1 76.0 75.5 71.6 65.4 56.8 81.0
380.2FST 54.6 67.6 73.2 76.6 76.6 72.7 66.4 59.2 81.5
Notes:
Average sound pressure level is according to ISO 3744, semispheric free field conditions.
Sound pressure levels are referred to units furnished without hydraulic kit.
Measuring location is at 1m from the unit in semispheric free field (rif. 2×10-5 Pa).
39
Air Cooled Single Screw Chiller
050.1FLN 48.0 45.4 58.0 64.9 65.9 62.0 56.8 49.5 70.0
060.1FLN 42.2 45.4 57.3 66.3 66.2 60.1 53.1 44.5 70.0
070.1FLN 49.9 49.1 57.4 65.6 70.0 60.8 53.8 49.4 72.0
080.1FLN 52.0 51.3 56.8 65.9 69.9 60.4 53.2 48.5 72.0
100.1FLN 41.3 55.2 62.3 67.9 69.2 65.6 58.9 50.9 73.0
120.1FLN 52.0 53.0 59.9 67.1 70.3 64.8 58.0 50.7 73.0
135.1FLN 53.8 54.9 59.7 67.3 70.3 64.9 58.2 50.3 73.0
150.1FLN 47.3 57.5 63.7 69.2 70.4 64.8 58.1 50.1 74.0
170.1FLN 43.5 56.6 63.3 69.4 70.0 65.6 60.2 56.0 74.0
185.1FLN 43.5 58.1 64.8 70.5 71.2 65.1 57.8 49.1 75.0
200.2FLN 40.6 58.0 65.9 69.6 70.6 66.4 60.4 56.0 75.0
220.2FLN 42.9 58.1 67.2 70.2 70.6 65.7 60.0 55.0 75.0
235.2FLN 43.3 56.8 67.8 71.3 71.8 66.1 58.3 51.4 76.0
260.2FLN 47.2 59.3 65.2 70.5 72.0 68.0 62.4 56.7 76.0
285.2FLN 40.4 57.0 67.3 72.3 73.0 68.4 60.9 52.5 77.0
310.2FLN 37.7 60.8 66.1 71.2 73.2 69.3 62.9 56.9 77.0
330.2FLN 44.2 61.9 67.5 72.3 72.1 67.6 61.3 55.2 77.0
350.2FLN 43.2 50.5 66.9 72.2 73.1 68.7 61.6 51.8 77.0
Notes:
Average sound pressure level is according to ISO 3744, semispheric free field conditions.
Sound pressure levels are referred to units furnished without hydraulic kit.
Measuring location is at 1m from the unit in semispheric free field (rif. 2×10-5 Pa).
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Air Cooled Single Screw Chiller
Notes:
LRA -- Locked rotor Amps in Delta for each compressor.
MFA -- Max. Fuse Amps for each compressor.
FLA -- Full Load Amps for each fan motor.
MRA -- Max. Running Amps for unit(based on outdoor temp. 44°C).
RLA -- Rated load Amps for unit(based on outdoor temp. 35°C).
Inrush Amps -- Single System: Compressor inrush current + Control circuit current.
Dual System: Inrush current of Max. size compressor + 0.8×running current of small size compressor (based on outdoor temp.
44°C) + Fan current + Control circuit current.
The size of power cable and breaker is recommended larger than MRA, ensuring the breaker doesn't trip off while the chiller is
starting.
41
Air Cooled Single Screw Chiller
11. Foundation
UAA050~060 / UAY050~060
Installation base
Unit base A B
Control box
Distribution of
shock absorber
A B
Unit: mm
Load of spring shock absorber (kg)
Unit model
A B
UAA 050.1/050.1 684 576
UAY 050.1/050.1 695 590
UAA070~080/UAY070~080
Installation base
Unit base A B
Control box
A B
Unit: mm
Load of spring shock absorber (kg)
Unit model
A B
UAA 070.1/080.1 834 711
UAY 070.1/080.1 846 719
42
Air Cooled Single Screw Chiller
UAA100/UAY100
Installation base
Unit base A B C
Control box
A B C
Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C
UAA100.1 642 642 586
UAY100.1 652 652 596
UAA120/UAY120
Installation base
Unit base A B C
Control box
A B C
Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C
UAA120.1 717 723 615
UAY120.1 727 737 631
43
Air Cooled Single Screw Chiller
UAA135/UAY135
Installation base
Unit base A B C
Control box
A B C
Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C
UAA135.1 684 721 545
UAY135.1 730 772 653
UAA150~170/UAY150~170
Installation base
Unit base A B C
Control box
A B C
Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C
UAA150.1/170.1 809 826 790
UAY150.1/170.1 810 834 821
44
Air Cooled Single Screw Chiller
UAA185/UAY185
Installation base
Unit base A B C
Control box
A B C
Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C
UAA185.1 810 918 987
UAY185.1 880 929 946
UAA200/UAY200
Installation base
Unit base A B C D
Control box
Distribution of
shock absorber
A B C D
Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C D
UAA200.2 875 792 792 875
UAY200.2 882 826 826 882
45
Air Cooled Single Screw Chiller
UAA220~235/UAY220~235
Installation base
A B C D
Unit base
Control box
Distribution of
shock absorber
A B C D
Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C D
UAA220.2 960 980 809 809
UAY220.2 957 978 854 810
UAA235.2 1038 1039 876 876
UAY235.2 1024 1052 900 868
UAA260/UAY260
Installation base
A B C D
Unit base
Control box
Distribution of
shock absorber
A B C D
Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C D
UAA260.2 1022 1034 897 897
UAY260.2 1010 1050 923 887
46
Air Cooled Single Screw Chiller
UAA285~310/UAY285~310
Installation base
A B C D
Unit base
Control box
Distribution of
shock absorber
A B C D
Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C D
UAA285.2 1040 1045 936 780
UAY285.2 1042 1074 978 960
UAA310.2 1018 1024 963 995
UAY310.2 1019 1053 1006 997
UAA330~380/UAY330~380
Installation base
A B C D E
Unit base
Control box
Distribution of
shock absorber
A B C D E
Unit: mm
Load of spring shock absorber (kg)
Unit model
A B C D E
UAA330.2 966 978 832 800 780
UAY330.2 969 992 882 812 782
UAA350.2 967 979 841 810 789
UAY350.2 969 992 891 821 791
UAA380.2 988 1001 886 854 831
UAY380.2 990 1014 933 865 833
Note:
The unit should be set on a horizontal flat foundation, ground floor or building roof capable of supporting the
operating weight of the entire equipment. See Specifications for the operating weight.
Levelness of ground base ≤ 0.1%.
A drainage ditch shall be set around the earth base to prevent water logging, and the foundation shall have
smooth edge.
The foundation shall have enough strength to support the operating weight of the entire unit (the water piping
having counted on the support).
A spring damper shall be installed between the unit and the ground base. Set bolts shall not be pre-buried.
The model of shock absorber shall be chosen according to the load to be carried, and cannot be exchanged.
47
Air Cooled Single Screw Chiller
48
Air Cooled Single Screw Chiller
13. Lifting
13.1 Preparation
13.1.1 Location
Make sure the job site is clean, dirt and dust will accelerate aging of the machine;
Hydraulic system and power supply are ready. Test under the requirement of the unit;
Double check the unit base. Make the base firm to meet the installation regulations;
Lifting and moving must be performed by professional personnel and companies.
13.1.2 Unload
The unit is transported with charged refrigerant in the system. So take care while transporting the unit. The fins of the condenser are very soft.
It will influence the heat exchange if the unit falls down or crafted.
Use the fork truck to move the unit in a short distance. And put 3~6 pieces of round tube under the unit to ease the moving. Move slowly so
that the force is balance.
support wood
chiller
13.2 Unload
13.2.1 Crane
It is advised to do the lift job by professional lifting company according to the weight of the unit
49
Air Cooled Single Screw Chiller
The length and weight of UAY/UAA200~380 is larger, which brings trouble to lift the unit. The quantity of the hoist cables and lifting holes can
be decided as real condition. Refer to the following figure.
50
Air Cooled Single Screw Chiller
14. Installation
The installation site should not be exposed to straight sunshine, and sufficient fresh air is necessary to cool the condenser. Enough clearance
is needed to ensure the air circulation and service access. The unit should be installed on the base of floors or roofs which is sufficiently robust
to withstand the operating weight of unit. Please refer to the catalogue for the operating weight of unit. Accessing ladder should be equipped
when the unit is too high for operation and servicing.
Base
The base should be strong enough to withstand the weight of running equipment. The base could be on the first floor or on the top. Refer to
the nameplate to check the operating weight. If the base is too high, it’s not convenience for service people to do the maintenance. The ladder
can be applied if the base is high. The base should be strong enough to endure the weight of the servic people.
Installation
Anti-vibration spring is installed referring to the base drawing. Don’t release and adjust the screw when do the installation.
Wiring Connection
Factory has already finished the wiring on all the control connection;
Wiring on job-site---Must follow the NEC and local regulations. Fuse switch and terminal connection are available;
Others---Contact for chilled water flow switch ,pump and alarm.
51
Air Cooled Single Screw Chiller
Incorrect Correct
accumulation
Snow
Snow
size
size
Incorrect Correct
Incorrect
52
Air Cooled Single Screw Chiller
14.2 When two or more units are positioned side by side, it’s
recommended that follow the below figure to do the installation:
00
15
00
15
00
15
Lateral layout
00
15
00
15
00
35
00
15
00
15
00
15
Lengthways layout
00
35
00
35
53
Air Cooled Single Screw Chiller
According to the requirement of the project, the design of evaporator should follow the items below:
1) The outlet of the pump should be connected with the inlet of the evaporator. The inlet of the pump should be entering water tube, not
evaporator
2) A more than 25 meshes strainer must be installed at the inlet of evaporator.
3) The chilled water pipe must be cleaned completely by bypass. It’s prohibited to use shell and tube evaporator to clean the pipe.
4) It is recommended that thermometer and pressure gauge be installed at the inlet and outlet of water exchangers for easy service.
5) Chilled water pipe outdoor should be covered with electric heater, and with heat insulation to prevent freezing or dew under low
temperature.
6) A flow switch must be applied at the outlet of evaporator. The minimum length of straight pipeline on both sides of flow switch should be
more than five times of pipe diameter.
Warning: Water flow can't be used for Switch ON/OFF. It’s a safety switch.
54
Air Cooled Single Screw Chiller
14.4 Starting
Before the starting, do the following examination
14.4.3 Unit
Make sure the compressor oil heater power on for 24 hours;
Make sure that all the valve ( shut-off valve ,ball valve on suction line and gas line and so on) are open;
Switch on other external devices, such as pumps;
Check if all the safety device is on initial position and the setting is correct.
55
Air Cooled Single Screw Chiller
*When outdoor temp. in lower than 3°C, the unit can not run.
57
Air Cooled Single Screw Chiller
Safety device
Model
Over current relay for compressor Over current relay for fan motor
58
Air Cooled Single Screw Chiller
59
Air Cooled Single Screw Chiller
Unit description Each chiller consists of multiple semi-hermetic rotary screw compressor, direct expansion shell & tube
evaporator, air-cooled condenser section, control system and all components necessary for safety.
The units will have 2 independent refrigerant circuits, and the respective electronic microprocessor will
allow the starting of the compressors. Each chiller will be factory assembled on a robust base-frame made
of zinc coated steel, protected by an epoxy paint.
Noise level and Sound pressure level at 1 meter distance in free field, semispheric conditions, shall not exceed dB(A).
vibrations The sound pressure levels must be rated in accordance to ISO 3744.
Other types of rating are unacceptable. Vibration level should not exceed 2mm/s.
Compressors The compressors shall be field serviceable, semi-hermetic, single-screw type with one main helical
rotor meshing with gate-rotor. The gate-rotor will be constructed of a carbon impregnated engineered
composite material. The gate-rotor supports will be constructed of cast iron.
The compressor shall be provided with an automatic spring return of capacity control valve to the
minimum load position to ensure compressor starting always at minimum motor load, with minimum in-
rush current.
The oil injection shall be used in order to get high EER (Energy Efficiency Ratio) also at any
load conditions.
Refrigerant system differential pressure shall provide oil flow through service replaceable, and cartridge
type oil filter internal to compressor.
Refrigerant system differential pressure shall provide oil injection on all moving compressor parts to
correctly lubricate them.
The compressor's oil cooling must be realized, when necessary, by liquid injection. External dedicated
heat exchanger and additional piping to carry the oil from the compressor to heat exchanger and vice
versa will be not accepted.
The compressor shall be provided with an integrated, high efficiency, cyclonic type oil separator and
with built-in oil filter.
The compressor shall be direct electrical drive (2950 rpm @ 50Hz), without gear transmission between
60
Air Cooled Single Screw Chiller
Regulation of Each unit will have a microprocessor for the control of compressor slide valve's position.
cooling capacity The capacity control shall modulate slide valve's capacity from 100% to 25% for each compressor
(from 100% down to 12,5% of full load for unit with 2 compressors).
The chiller shall be capable of stable operation to a minimum of 12,5% of full load, without hot gas
bypass.
Step unloading unacceptable because of evaporator leaving water temperature fluctuation and low
compressor's efficiency at partial load.
The system shall stage the unit based on the leaving evaporator water temperature that shall be
controlled by a PID (Proportional Integral Derivative) loop.
Evaporator The units shall be supplied with shell and tubes counter-flow evaporator with single pass refrigerant. It
will be refrigerant direct expansion type with refrigerant inside the tubes and water outside (shell side). It
will include carbon steel tube sheets, with straight copper tubes internally wound for higher efficiencies,
expanded on the tube plates.
The external shell shall be linked with an electrical heater to prevent freezing down to -15 °C ambient
temperature, commanded by a thermostat and shall be insulated with flexible, closed cell polyurethane
insulation material (20mm thick).
The evaporator will have 2 circuits, one for each compressor and shall be single refrigerant pass.
The water connections shall be VICTAULIC type connections as standard to ensure quick mechanical
disconnection between the unit and the hydraulic network.
Condenser coil The condenser coils are constructed with internally finned seamless copper tubes of a "W"
shape and arranged in a staggered row pattern and mechanically expanded into lanced and
rippled aluminum fins with full fin collars for higher efficiencies. The space between the fins are given by
a collar that will increase the surface area in connection with the tubes, protecting them from ambient
corrosion.
The coils will have an integral sub cooler circuit that provides sufficient sub cooling to effectively
eliminate the possibility of liquid flashing and increase the unit's efficiency of 5-7% without increasing in
power absorption.
The condenser coil shall be leak-tested and submitted to a pressure test with dry air.
The total coil surface area will be designed in order to have an air velocity not higher than 3.05m/sec.
Condenser fans The fans used in conjunction with the condenser coils, shall be helical type with aerofoil blades for
higher efficiencies and lower noise. Each fan shall be protected by a fan guard.
The air discharge shall be vertical and each fan must be coupled to the electrical motor, supplied as
standard to IP54 and capable to work to ambient temperatures of -40°C to +55°C.
They shall have individual overload protection via a disconnect switch.
Refrigerant circuit The unit must have refrigerant circuits completely independent of each other with one compressor per
circuit.
Each circuit shall include: thermostatic expansion device, compressor discharge shut-off valve, a
liquid line shut-off valve with charging connection, replaceable core filter-drier, sight glass with
moisture indicator and insulated suction line. Suction line shut-off valve should be available as option.
61
Air Cooled Single Screw Chiller
Condensing The units will be provided with an automatic control for condensing pressure, ensuring a proper
pressure condensing pressurethe. Fan speed control, allows unit's operation with very low ambient
control temperature down to -15°C.
Automatic compressor unloading, prevents the shutdown of the refrigerant circuit (shutdown of the
unit) due to a high-pressure fault.
Hydraulic kit (Available on unit from UAA 070.1 FST 022/407~UAA 120.1 FST 022/407)
options (on The hydraulic module shall be integrated in the chiller chassis without increasing its dimensions and
request) include the following elements: centrifugal monocle water pump with three-phase motor equipped with
internal over-temperature protection, safety relief valve, filling kit.
The water piping shall be protected against corrosion and equipped with drain and purge plugs. The
customer connections shall be Victaulic connections. The piping and the water pump shall be fully
insulated to prevent condensation (pump insulation using polyurethane foam, protected by aluminum
panels). Electric resistance heaters shall guarantee Frost protection down to -20°C.
Control panel Unit control system should be centrally located in an electric panel (IP 54). Power and controls should
be separated and operating in different compartments of the same panel.
Compressor contactor sequence will be star/delta type.
Power and starting controls should include fuses and contactors for each compressor motor coil and fan
motors. Operating and safety controls should include energy saving control; emergency stop switch;
overload protection for compressor motor; high and low pressure cutout switch (for each refrigerant
circuit); anti-freeze thermostat; shut off switch for each compressor.
All of the information regarding the unit will be reported on a display and with the internal built-in
calendar and clock that will switch the unit ON/OFF during day time all year long.
The following features and functions shall be included:
Chilled water temperature reset, controlled from the return water temperature or through a remote
4-20 mA DC signal or external ambient temperature;
Soft load function to prevent the system from operating at full load during the chilled fluid pull down
period;
Password protection of critical parameters;
Start-to-start and stop-to-star timers to provide minimum compressor off-time with maximum motor
protection;
Communication capability with a PC or remote monitoring;
Discharge pressure control through intelligent cycling of condenser fans;
Lead-lag selection by manual or automatically by circuit based on run hours;
Double set point for glycol unit version;
Scheduling via internal time clock to allow programming of a yearly start-stop schedule
accommodating weekends and holidays.
Display Capabilities The controller as a minimum shall be capable of monitoring and displaying the following data:
No. Analogue Inputs (AI) No. Digital Inputs (DI)
1 Entering Evaporator fluid Temp. 1 Control switch one per comp.
2 Leaving Evaporator fluid Temp. 2 Evaporator water flow switch
3 Outside Air Temp. 3 Phase monitor
4 Not used 4 Double Set point (Ice Mode)
5 Discharge Press., one per comp. 5 High Press. Switch, one per compressor
6 Discharge Press., one per comp. 6 High Press. Switch, one per compressor
7 Setpoint Override (Set point Reset) 7 Low Press. Switch, one per compressor
8 Demand Limit or Current Limit (Site Selectable) 8 Oil Press. Switch, one per compressor
9 % Capacity Signal, one per comp. 9 Transition Fault, one per compressor
10 % Capacity Signal, one per comp. 10 Discharge Temp. Sensor, one per comp.
11 External Alarm
62
While utmost care is taken in ensuring that all details in the publication are correct at the time of going to press, we are
constantly striving for improvement and therefore reserve the right to alter model specifications and equipment without notice.
Details of specifications and equipment are also subject to change to suit local conditions and requirements and not all
models are available in every market.