Professional Documents
Culture Documents
OF HIGHWAY ENGINEERING
FOR
Engineer
mohandhoj@gmail.com
Website: www.dor.gov.np
www.dolo.gov.np
www.dudbc.gov.np
• Fixed Facilities
• Flow entities
• Control System
Fixed facilities are the physical components of the system that are fixed in a space and constitute the network of
links and nodes of transportation system.
Flow entities are the unit that traverse the fixed facilities. They include vehicles, container units, cars etc.
Planning is the process of thinking before doing with the process of work. Planning is a pre-requisite for any
development work.
Data collection
Travel forecasting
Planning Objective
IRR method
ERR method
Environmental effect: -
• Deforestation
• Air pollution
• Noise pollution
• Water management
• Stone scouring
• Loss of soil
• Biological effect
Naya bato kaj Goshwara and Purano Bato Kaj Goshwara merged Public Works Department (PWD)-
2027B.S.
PWD (Road sector, building (all civil engineering works except road))
Bagmati valley road project was set survey and construction of kantipath Rajpath in 2011 [Starting
Point: Hetauda, Makwanpur (0+000).
End Point: Satdobato, Lalitpur (92+000) Major River Crossing: Jitpur & Simat at 31km, Bagmati at 51km
and Nallu at 82+400. ]
2017 B.S. Rajdal Army Battalion completed the construction 70km of 90 km long kanthi Rajpath
Many wide roads with hard surface in Nepal (particularly in Kathmandu) may have been developed during Mall’s
period, when a large number of temples were constructed. These roads were basically intended to horse driven
carts. These roads consisted of hard broken brick over which flag stone slab were laid over a base of lime concrete.
such road is still visible & in use even today.
Modern road development progressed firstly with the completion by the mid 1970 A.D. of the eastern section of
East-West highway & links to Pokhara from the south as well as Kathmandu. In the following (up to 1985) the East-
West highway. After completion from east to Nepalgunj with significant section as north –south routes penetrating
the hill & connection with the east-west highway.
The NH & FR comprise to strategic road network which is the main responsibility of DoR The district roads &
village roads together with main trail network to remote areas round road network. The responsibility of these
roads & trails lies primarily with the district & village development committee although historically & in practice
the DoR continues to retain a considerable involvement in both the design & construction of local road networks.
Urban roads are the responsibility of the relevant municipality.
A. Administrative Classification
Administrative classification of roads is intended for assigning national importance and level of government
responsible for overall management and methods of financing. According to this classification road are classified
into:
National Highways
Feeder Roads
Urban Roads
National Highways: National Highways are main roads connecting East to West and North to South of the
Nation. These serve directly the greater portion of the longer distance travel, provide consistently higher level of
service in terms of travel speeds, and bear the inter-community mobility. These roads shall be the main arterial
routes passing through the length and breadth of the country as a whole. They are designated by letter „H‟ followed
by a two-digit number.
Feeder Roads: Feeder roads are important roads of localized nature. These serve the community's wide interest
and connect District Headquarters, Major economic centers, Tourism centers to National Highways or other feeder
roads. They are designated by letter „F‟ followed by 3-digit number.
District Roads: District Roads are important roads within a district serving areas of production and markets,
and connecting with each other or with the main highways.
Urban Roads: Urban Roads are the roads serving within the urban municipalities.
In Nepal the overall management of National Highways and Feeder Roads comes within the responsibility of the
Department of Roads (DOR). These roads are collectively called Strategic Roads Network (SRN) roads. District
Roads and Urban Roads are managed by Department of Local Infrastructure Development and Agricultural Roads
(DOLIDAR). These roads are collectively called Local Roads Network (LRN) roads.
Technical/ Functional Classification: For assigning various geometric and technical parameters for design,
roads are categorized into classes as follows:
Class –I
Class I roads are the highest standard roads with divided carriageway and access control (Expressways) with ADT
of 20,000 PCU or more in 20 yrs perspective period. Design speed adopted for design of this class of roads in plain
terrain is120 km/h.
Class II
Class II roads are those with ADT of 5000-20000 PCU in 20 yrs perspective period. Design speed adopted for design
of this class of roads in plain terrain is 100 km/h.
Class IV
Class IV roads are those with ADT of less than 2000 PCU in 20 yrs perspective period. Design speed adopted for
design of this class of roads in plain terrain is 60 km/hr
District Road (Core network) - An important road joining a VDC HQ's office or nearest economic centre to the
district headquarters, via either a neighboring district headquarters or the Strategic Road Network.
Village Road - Smaller roads not falling under District Road (Core Network) category are Village Roads, including
other Agriculture Road.
Design Speed: Design speed is one of the basic parameters that determine geometric design features. The choice of
design speeds is linked to terrain and road function and is shown in the table below. Normally ruling design speed
should be the guiding criterion for the purpose of geometric design. Minimum design speed may, however, be
adopted where the site condition and cost does not permit a design based on 'Ruling Design Speed'
Village Road 15 30
Classification of Urban Roads: # Arterial Road, #Sub-arterial road #Collector street #Local Street
Economic studies
Financial studies
Economic studies
Financial studies
• Living standards
• Resources of local level, toll taxes (a tax paid for the use of a public road, loss or damage caused by a
disaster), vehicle registration & fines
• Topographic surveys
• Soil surveys
• Estimation of possible developments in all aspects due to the proposed highway developments.
P a g e 7 | 111 Prepared By: Associate Professor Mohan Dhoja K.C.
• Road life studies
• All the data collected from fact finding surveys, should be plotted & tabulated as the real map of the area.
• Population model
• Ring roads
Haul distance: - it is the distance at any time between the working face of an excavation and the tip end of
the embankment formed from the hauled material
Average haul distance: - it is the distance between the centre of gravity of cutting and centre of gravity of
filling.
Haul: it is the sum of the products of each volume by its haul distance
Free haul distance: - it is the specified distance in terms of contracts, up to which the excavated material, is
transported regardless to the haul distance
Overhaul distance: - if the excavated material from a cutting has to be removed to a greater distance than
free haul distance, the extra distance is known as overhaul distance.
• Max. ordinate (+) change from cut to fill and Min. ordinate (-) change from fill to cut
• The algebraic difference between any two ordinates is a measure of total earthwork in that section.
• A horizontal line intersecting the mass diagram at two points indicates that in zone excavation and fill
balance each other. These lines are known as balance lines.
The geometric design of a highway deals with the dimensions & layout of visible features of highway such as
alignment, sight distance & intersections. In fact, it is the design of geometric elements of road with which the road
user is directly concerned. But it does not deal with the design of pavement, structural & drainage components.
• At reasonable cost
• Sight distance along the road plan, Radius, Deflection angle, Tangents, EC, BC, MC, super elevations
• Sight distance along the road profile- grade & curves (summit &valley)
The geometric features of a highway with the consideration of above mentioned governing factors are designed to
meet the following four major objectives: -
• Design speed
• Design vehicle
• Traffic capacity
• Environmental & other factors: - aesthetics, air pollution, landscaping & noise pollution etc.
Design speed: -
• The design speed is the maximum permissible safe speed of a light vehicle on a given road considered for
the design of road elements. It is the speed which may be adopted by a majority of skilled drivers when
there is no hindrance on road. NRS 2045 have recommended the following values of design speed for the
following different types of road in different topographical conditions.
Design Vehicle: -
• The geometric elements of road naturally depend on the design vehicle, its characteristics, size, & shape
using the road. It is therefore, essential to examine various types of vehicles in use in the country.
Traffic volume is the number of vehicle crossing a section of road per unit time at any selected period. The ratio of
volume to capacity affects the level of service of the road.
Topography in general influences the physical location of highway. The design elements of a highway in hilly region
are affected to a considerable degree by the physical features such as hills, valleys, steepness of slope, stream
crossings etc. whereas in plain area the influencing factor may be the slope from drainage point of views, grade
separation etc.
Traffic capacity: -
Once constructed the roads are used by peoples having different level of education, awareness, knowledge & civic
traffic sense. This parameter cannot be related with any mathematical formulae.
Environmental
Friction: -
friction plays vital role on moving, stopping & accelerating the vehicle. Lateral friction required to counteracts the
centrifugal force, while the vehicle negotiates the horizontal curves.
Friction & braking efficiency are the important factors for vehicle operation & safe driving.
Skid: - skid occurs when slide without revolving of wheel or when the wheels partially revolves.
• Path travelled along the road surface is more than the circumferential movements of wheels due to their
rotation.
• Lateral skidding occurs in horizontal curves when centrifugal force is greater than the counteracting force
i.e. (e+f)
• Lateral skidding considered dangerous since vehicle goes out of track leading to an accident.
Slip: - slip occurs when a wheel revolves more than the corresponding longitudinal movements along the road.
• It occurs normally when vehicle rapidly accelerates from stationary position or from slow speed on
pavement. (i.e. slippery or with loose mud)
• Coefficient of Friction: -
Highway Curves: In geometry, the tangent line (or simply tangent) to a plane curve at a given point is
the straight line that "just touches" the curve at that point
Types of curves
Horizontal curves: - 1) Circular curves (Simple, Reverse, Compound) 2) Transition curves (Spiral,
Leminiscate, Cubic parabola)
Simple Curves:
The simple curve is an arc of a circle. It is the most commonly used. The radius of the circle determines the
“sharpness” or “flatness” of the curve. The larger the radius, the “flatter” the curve.
Compound Curves:
Surveyors often have to use a compound curve because of the terrain. This curve normally consists of two simple
curves curving in the same direction and joined together.
Reverse Curves:
A reverse curve consists of two simple curves joined together but curving in opposite directions. For safety reasons,
the surveyor should not use this curve unless absolutely necessary.
Transition curve is a curve whose radius changes from infinity to some finite value. This curve is also called
easement curve. When a transition curve is introduced between a straight & circular curve, the radius of the
transition curve decreases & becomes minimum at the beginning of the circular curve.
The main objectives of providing transition curves in a horizontal alignment of highway are: -
• To introduce gradually the centrifugal force between the tangent point &the beginning of circular curve,
avoiding a sudden jerk.
• To enable the driver, turn the steering gradually for his own comfort & security.
• To enable gradual introduction of designed super elevation & extra widening at the curve.
Horizontal curves:
• P=wv2/gR, Here
The ratio of the centrifugal force to the weight of the vehicle, P/W is known as the centrifugal ratio or the impact
factor. The centrifugal ratio is thus equal to v 2/gR.
The centrifugal force acting on a vehicle negotiating a horizontal curve has two effects:
• tendency to overturn the vehicle outwards about the outer wheels &
Overturning effect:
• Note: - there is danger of overturning when the centrifugal ratio attains value of b/2h
P=Fa+Fb P= f (Ra+Rb)
P= fw
Here f is the coefficient of friction between the tyre & pavement in the transverse direction Ra &Rb are normal
reactions.
• Note: - when the centrifugal ratio attains a value equal to the coefficient of lateral friction there is a danger
of lateral skidding.
# Thus to avoid overturning & lateral skidding on a horizontal curve, the centrifugal ratio should be less than b/2h
& also f.
Super elevation
In order to counteract the effect of centrifugal force & to reduce the tendency of the vehicle to overturn or skid, the
outer edge of the pavement is raised with respect to the inner edge, thus providing a transverse slope throughout the
length of the horizontal curve. Thus transverse inclination to the pavement surface is known as super elevation or
cant or banking.
The centrifugal force p= wv2/gR acting horizontally outwards through the center of gravity CG
The frictional force developed between the wheels & the pavement counteracts transversely along the pavement
surface towards the centre of the curvature.
since coefficient of lateral friction, f=0.15 for design purpose tanϴ= super elevation=0.07 or above 1/15.
v2/gR= e+f
e+f = v2/gR
if v in Kmph, then
• Efficiency of brakes
• Total reaction time of the driver (Perception time + Brake reaction time)
Perception time: - the perception time is the time required for a driver to realize that brakes must be applied. The
brake reaction time also depends on several factors including the skill of the driver, type of problems & various
other environmental factors. Often the total brake reaction time of the driver is taken together.
PIEV Theory:
• Emotion: time lapsed for emotional feeling like fear, anger etc
The PIEV time of a driver depends on several factors such as physical & psychological characteristics of a driver,
type of the problem involved, environmental condition & temporary factors (e.g. motive of the trip, travel speed,
Braking distance is obtained by equating work done in stopping= kinetic energy of moving vehicle
F*L=0.50 mv2
If F is the maximum frictional force developed & the braking distance is L, then work done against friction force in
stopping the vehicle is F*L=f wL, where w is the total weight of the vehicle.
v=velocity of vehicle m/s f=design coefficient of friction (0.40 to 0.34 depending on speed 20 t0 120 Kmph)
= v*t + v2/2gf
S.D (m) = v*t + v2/2g (f±0.01n) S.D. (m) = 0.278 v*t+ v2/254 (f±0.01n)
• For the narrow roads or single lane, the angle subtended at the centre, α=s/R
# For wide roads with two or more lanes, d= the distance between the centre line of the road& the centre line of the
inside lane in meters
• in such conditions, sight distance is measured along the middle of the inner side lane & the setback distance,
m is given by m= R- (R-d) cos α/2
• Set back distance (m) = CG+GF = R-(R-d) cos α/2+ (s-Lc)/2*sin α/2
Summit Curves
Summit curves: summit curves with convexity upwards are formed in any one of the following
cases: -
• Designs of summit curves are governed only by considerations of sight distances;
Transition curves are not necessary.
To provide good drainage of rain water percolating through the road pavement
CBR test is a penetration test used to evaluate the subgrade strength of roads and pavements.
The laboratory CBR apparatus consists of a mould of 150 mm diameter with a base plate and a collar, a
loading frame and dial gauges for measuring the penetration values and the expansion on soaking. The
specimen in the mould is soaked in water for four days and the swelling and water absorption values are noted.
The surcharge weight is placed on the top of the specimen in the mould and the assembly is placed under the
plunger of the loading frame.
Load is applied on the sample by a standard plunger with diameter 50 mm at the rate of 1.25 mm/min. A load
penetration curve is drawn. The load values on standard crushed stones are 1370 kg and 2055 kg at 2.5 mm
and 5.0 mm penetrations respectively.
The CBR value is expressed as a percentage of the actual load causing the penetrations of 2.5 mm or 5.0 mm to
the standard loads mentioned above. The CBR can therefore be mathematically expressed as:
Group Index method of flexible pavement design is an empirical method which is based on the physical properties of
the soil sub-grade.
a= percentage of soil passing 0.074 mm sieve in excess of 35 per cent, not exceeding 75.
b= percentage of soil passing 0.074 mm sieve in excess of 15 per cent, not exceeding 55.
1. Test plate
2. Hydraulic jack & pump
P a g e 30 | 111 Prepared By: Associate Professor Mohan Dhoja K.C.
3. Reaction beam or reaction truss
4. Dial gauges
5. Pressure gauge
6. Loading columns
7. Necessary equipment for loading platform.
8. Tripod, Plumb bob, spirit level etc.
1. Excavate test pit up to the desired depth. The pit size should be at least 5 times the
size of the test plate (Bp).
2. At the center of the pit, a small hole or depression is created. Size of the hole is
same as the size of the steel plate. The bottom level of the hole should correspond
to the level of actual foundation. The depth of the hole is created such that the ratio
of the depth to width of the hole is equal to the ratio of the actual depth to actual
width of the foundation.
3. A mild steel plate is used as load bearing plate whose thickness should be at least
25 mm thickness and size may vary from 300 mm to 750 mm. The plate can be
square or circular. Generally, a square plate is used for square footing and a
circular plate is used for circular footing.
4. A column is placed at the center of the plate. The load is transferred to the plate
through the centrally placed column.
5. The load can be transferred to the column either by gravity loading method or by
truss method.
• The modulus of sub –grade reaction, K is proportional to the displacement. The displacement
level ∆ is taken as 1.25 mm in calculating K. If p is the pressure sustained in N/mm 2 by the
rigid plate of diameter of 750mm at a deflection ∆=1.25 mm. The modulus of sub-grade
reaction K is given by
• K= P/∆=p/ 1.25 N/mm3 (p= N/mm2)
4.1.4 Hill Roads Hill road design: speed, sight distance, geological conditions and alignment selection
criteria, gradient selection, Hair Pin Bends, horizontal curves, passing lane in hill roads, retaining and
slope protection structures in hill roads, use of bio-engineering, drainage structures, stability of formation
width and cut and fill slopes
A hill road is usually defined on the basis of terrain types. This can be classified into four groups based on the
ground cross slope i.e. the slope approximately perpendicular to the centre line of the highway alignment.
Hence a hill road is one which passes through the terrain with a cross slope of 25% or more. However, there are
sections along hill roads with cross slope less than 25% also, especially when the road follows the river route but still
these sections are also referred as hill roads.
The geological condition varies from place to place within a short section.
structures for hill road may exceed (50-60) % of the total construction cost
From trigonometry,
• tan β = 2 tan β/2/1-tan2 β/2………………………..ii
• from equation i and ii
• R/(r tan β/2+m) =2 tan β/2/1-tan2 β/2
• R-Rtan2β/2= 2 r tan2β/2 + 2m tan β/2
• 2r tan 2 β/2 + Rtan2β/2 +2m tan β/2-R=0
• tan2β/2(2r+R) + 2m tan β/2-R=0
• tan β/2= -2m+ (4m2-4(2r+R)) 1/2/ (2r+R)
• tan β/2 = -m+m2-R (2r+R) 1/2/ (2r+R)
Length of main curve, c= π R∆/180= πRγ/180
Hence the total length of the bend is S= 2(Cr+m) +C
Bench type
Box cutting
Semi tunnels
Platforms
• Assemble the general information: topographical & physical surveys, controlling dimensions.
1) Vegetative systems:
• Catch Function
• Armour Function
• Reinforce Function
• Support function
• Anchor Function
• Drain Function
Horizontal/ Vertical grass planting 2) Diagonal lines of grass planting. 3)Chevron lines of grass planting
Palisades
Brush layering
Fascines
Bamboo planting
1) Check-dam 2) Jute net 3) Wire fence 4) Dentition 5) Stone pitch 6) Toe wall 7) French drain 8) Unlined
earth ditch
Jute net Cheap, Smooth plane Shrinks, Not on fine plastic soils
sandy soil, slope ,
>300 slope Homogeneous Not on cobble size soil, Cannot be
materials used in riling soil
Stone Erodible
pitching soil slope
It is the process of removing & controlling excess surface & sub soil water within the right of way
Moisture in the subsoil beyond certain limit decrease the bearing capacity
Thousands of rupees are to be spent for the maintenance & repair works
Ground water:
• Capillary rise
• Transfer of water vapor due to differences in temperature in upper & lower soil layers
• Hydrological analysis
• Hydraulic analysis
• Q= CiAd
• Where, Q= run off in m3/sec C= run off coefficient, i=intensity of rainfall mm/sec
Hydraulic analysis
• If V is the allowable velocity, then the area of cross section of drain “A’ can be found from the relation.
• Q= A*V
• Then value of longitudinal slope ‘s’ is determined from manning’s formula, V=1/n*R2/3* s1/2
Cross drainage
• Culverts & small bridges – more than 75%
• Causeway
A culvert is a closed conduit placed under the embankment to carry water across the roadway
Types of culverts: -Pipe culvert, Box culvert, Slab culver, Arch culvert
Aqueduct
Inverted Siphon
4.1.6 Highway Materials Binding materials, types of aggregate and tests on their gradation, strength,
durability, mathematical and graphical method of aggregate gradation, binding materials, bitumen, road
tar, penetration test, consistency tests, flash point test, composition tests, bituminous mixes and asphalt
concrete, open and dense graded mixes, design of asphalt mixes,
The materials used in road construction are classified into three groups:
• Binding materials
• Mineral materials
• Other materials
Binding materials
Based on type of rock: (1) Igneous rocks, (2) sedimentary rocks & (3) metamorphic rocks
Based on shape: (1) rounded aggregates (2) Flaky aggregates (3) Irregular aggregates (4) angular aggregates
(5) Elongated aggregates
Based on surface textures: (1) Glassy aggregates, (2) Smooth aggregates (3) Granular aggregates (4) Rough
aggregates (5) Crystalline aggregates (6) Honeycomb aggregates (7) Porous aggregates
i. Descriptive tests
Gradation tests
Shape test
Flakiness Index
i. Descriptive tests
Gradation tests
Shape test
Flakiness Index
• Cementation
Graphical Method: the mathematical method for the gradation of different aggregates are suitable only to combine
two or three aggregates. In cases of more than three aggregates, mathematical method is very complicated and
sometimes quite impossible to find the appropriate proportion. In such cases graphical methods are used. In this
method, percentage passing of different aggregates are plotted on a single graph. Percentage passing of each
respective sieve size line is shown by vertical line, in this way the appropriate gradation factor for different
aggregates are obtained.
Bituminous materials
Definition: Traffic engineering deals with traffic studies, traffic Analysis and Engineering application for
improvement of traffic performance on road
Objective:
To achieve safe,
To achieve efficient,
To achieve Economic
Scope:
• Traffic study and analysis: Speed-Spot and Speed & Delay volume, origin & destination, traffic flow
characteristics, capacity, accident & parking study.
• Traffic planning
• Research
Road Users:
# Motorists # Pedestrians # cyclists # cart driver’s/ Rickshaw peddlers # highway / street child or adults talking or
playing on around the road
1) Physical
2) Mental
3) Psychological 4) Environmental
• imparts knowledge human vehicle environment interaction. #. Develops driving skills # positive effects on
the driver attitude
• Laws and enforcement: - guidance and motivation of safer and efficient driver behavior i.e. roadway and
roadside environment (physical and surrounding conditions)
• Vehicle characteristics: mechanical control system and information provided to the driver. Characteristics
of vehicle are:
• Vehicle kinematics
• Dynamic Characteristics
Vehicle controls: - the various regulations and controls on vehicles are vehicle registration, requirements of
vehicles, equipment and accessories, maximum dimensions, weight, fitness and inspection of vehicles.
Flow regulations: - regulations of traffic flow have been laid down such as directions, turning and
overtaking etc.
General controls: - some other general regulations and provisions are made to report accidents and
recording and disposing traffic violation cases
Signals
Road markings
Traffic island
(A). Regulatory or mandatory signs: - these signs are used to inform the road users of certain laws, regulations &
prohibitions. The violation of these signs is a legal offence. These signs are classified under the following sub-heads:
-
(1) Stop & give-way signs (2) Prohibitory signs (3) No parking / stopping sign (4) Direction
control signet (5) Speed limit {Shape- circular}
(B) Warning or cautionary signs: - these signs are used to warn the road users of certain hazardous conditions that
exist on or beside the roadway. These signs are equilateral triangle in shape with its apex pointing upwards. They
have white triangle background, red boarder & black symbols. Following are the main types of warning signs: -
(1) Right/ Left hand curve (2) hairpin bend left (3) reverse curve right (4) cross road (5) Narrow
Bridge / Road ahead.
(c) informatory Signs: - these signs are used to guide the road users along routes, inform them of destination &
distance & provide with information so that travel makes easier, safe & pleasant. These signs are classified under
following sub-heads: -
(1) Direction & place information signs. (2) Facility information signs (3) Parking signs (4) Flood gauge (5)
other useful information signs. {Shape- Rectangular}
Road Markings
Traffic Islands: Raised areas within the roadway to guide traffic. Traffic island could be: -
# Divisional: - separate opposing flow with four or more lane
# Channeling: - To guide traffic into proper channel at intersection at grade, to reduce conflicts points, achieve
desired angles or crossings, diverging & merging, refuge islands space for traffic control device.
# Pedestrian Loading: Providing at regular bus stops. # Rotary: - Provided at intersection at grade.
# Pedestrian Refuge: - to provide temporary stoppage for pedestrian during road crossing.
Definition: Traffic study can be defined as the traffic survey and analysis of the surveys data’s or information’s with
the aim of helping in designing the geometrical parameters and traffic control mechanisms for safe and economic
traffic flow.
1. Traffic Volume studies 2. Speed studies: i) Spot speed studies ii) Speed &delay studies 3. Origin &
Destination Studies 4. Traffic Flow studies 5. Traffic Capacity Studies 6. Parking Studies 7. Accident
Studies
• Traffic volume study helps to determining the traffic capacity of the roads hence helps in deciding the
priority for the improvement and expansion of roads.
• Traffic volume study is used in planning, traffic operation/control of existing facilities and for planning the
new facilities.
• It is used for design intersections signal timings, channelization and other control device.
• Pedestrian traffic volume is uses for planning and design of side works, cross walks, sub-ways and
pedestrian signals.
A. Manual Method
D. Photographic Method
• AADT Annual Average Daily Traffic = 1/365 of annual flow or ADT Average Daily Traffic in PCU as
relative importance of a route.
• Trend Charts: trend estimate of traffic in future years used for planning future expansion, design and
regulations.
• Variation Charts: hourly, daily & seasonal variations for deciding facilities and special regulations in peak
hours.
• Volume flow: arms thickness = traffic flow for traffic flow at a glance design of intersection regulations and
control measures.
• Traffic flow maps: line thickness shows the flow in that route, Traffic distribution at a glance. Homogenous
distribution shows all routes un-biasly used.
• Thirtieth highest hourly volume: volume that will be exceeded only 29 times a year. Best in facility and
economy for design purpose.
Speed Studies
P a g e 61 | 111 Prepared By: Associate Professor Mohan Dhoja K.C.
Speed is a factor influencing traffic flow on existing roads. Speed studies are essential for: -
Several Types
Spot speed
Average speed
Running Speed
Journey Speed
B. Graphical Analysis: Histogram and Cumulative Frequency Curve- Combination of Histogram & Frequency
Curve, and Cumulative Spot Speed Distribution Curve. Frequency Curve (bell shaped) - most occurring speed the
‘Modal Speed” Cumulative Curve (Smooth S-shaped curve) gives the percentile speed, Median-or 50 percentile
speed
C. Mathematical Analysis: Average spot speed, Class interval for grouping of data to avoid excessive computation,
standard deviation s, Variance s2
a. Enoscope
d. Radar speed-meter
e. Sonic detector
100
85th percentile speed = 41
kmph
30
80
speed %
Vehicle traveling at or below indicated
Frequency Curve
Histogram
60
50th percentile – Median speed = 20
31 kmph Modal Speed
40
10
10 20 30 40 50 60
• 98th percentile speed: Below this speed 98% vehicles move taken as design speed for geometric design.
• 15th percentile speed: used to determine minimum speed limit as major- highways.
• Delays Studies: A particular location in conjunction with running and journey speed, reasons & extent of
delays are determined.
• Fixed Delays: Delays at intersection, traffic signals, stop signs, railway crossings etc that exists due to fixed
roadway conditions and does not depend on traffic density.
• Operation Delays: Reflection of interacting effects of traffic like delays caused by parking, pedestrians,
crossings and turning of vehicles at uncontrolled intersections, vehicle volume in excess of capacity.
Traffic Density: Number of vehicle occupying a given length of lane. Q=v*k where, q= traffic volume (Rate of
flow) v= average travel speed km/hr, k= average density veh/km.
Time Headway: Corresponding time between passages of the frontal bumper of the successive vehicles as they pass
designated point.
O& D studies:
O & D studies of vehicular traffic determines their numbers, design & destination in each zone under study. The
data may also be the number of passengers in each vehicle, purpose of each trip, intermediate stops made & reasons
etc. O& D study gives information like actual direction of travel, selection of route & length of the trip.
2. Plan the schedule of different modes of transportation for the trip demand of commuters
4.To determine the amount of by-passable traffic that enters a town and then establishes the need to construct a by-
pass, preferential route determination
5.To develop trip generation and trip distribution models in transport planning process
6.To estimate future traffic by extrapolation of O-D Data plus socio economic study
7.To determine the extent to which the present highway system is adequate and to plan for new facilities and future
lines, location of terminals, location of major bridges
8.To access the adequacy of parking facilities and plan to future 9. To establish design standards
# origin & destination tables are prepared showing number of trips between
• Accident is defined as a phenomenon which may occur with or without the desire of human beings. In
traffic engineering accident is defined as a phenomenon which may occur with the combination of vehicular
traffic/ pedestrian etc
ACCIDENT DATA
Nepal
7 to 5 Person/day
Causes of accident:
1.Road users; - drivers, pedestrians, passengers
• Human + Road 25
• Human + Vehicle 5
Reduce accident:
1.Planning: safety aspects & improvement schemes to reduce accidents. 2. Designs: - safe designs
4. traffic operations: - regulation & traffic management, control, regulate & manage traffic more efficiently,
introduce appropriate remedial measures.
• # Education: - education child, training professional drivers, 10+2 students, fresh drivers
• # Propaganda: - Poster campaign, news & press, documentary, films, slogans, radio broadcasting,
telecasting etc
ii. Location – details, name & type of road, location (urban, rural), intersection, description & sketch, area
type (school, religious, entertainment)
P a g e 66 | 111 Prepared By: Associate Professor Mohan Dhoja K.C.
iii. Vehicle details- vehicle identifications-license plate no., make and description, loading & vehicle defects
(brake, lights, steering, etc.)
iv. Nature/classification of accident-vehicle condition, details of collision, damages injuries, causalities etc.
Definition: General area where 2 or more roads meet or cross, including the roadway & roadside facilities for traffic
movement within it- (AASHTO, 1984)
Conflicts at an intersection
• Conflicts at an intersection are different for
different types of intersection. Consider a typical
four-legged intersection as shown in figure.
• -Provide protection for vehicles leaving or crossing the main traffic stream.
• -Intersections at grade
Intersections at grade: All roads joined or cross the same level. They may be merging, diverging and crossing.
Various forms at grade are
Intersection Design
Tee
Y Skew Cross
Cross
Rotary Intersection
Tee Y Cross Cross
Flared intersections
Tee Cross
Types of grade-separation
Intersection Design
Intersection Design
Back
More
Channelization by introduction of islands in the intersection areas, reducing the conflict areas present in the un-
channelized intersections. Channelization of an intersection is provided to control any dangerous movement by the
driver which may cause unwanted accidents, to guide and regulate the traffic flow
Un-channelized intersections are the lowest class intersections, easiest in design, but complex in traffic operation and
with maximum conflict area. Obviously there are more accidents in such intersections, unless controls are applied.
• Enable road users to see accurately carriage way and surroundings in darkness.
• Indirect benefits like reduction of crime, feel of security and protection, extension of business hours after
sunset, improve aesthetic appearance of surrounding.
• Size of objects
• Brightness of objects
• Brightness of background
Types: -
• Choice of light: choice of type, size and color of lamp depends on distribution of light flux on the pavement.
Consideration such as initial cost, life color rendering, wattage brightness, efficiency etc governs the choice
of light
• Spacing of Lighting
• Spacing’s = (lamp lumen* coefficient of utilization * Maintenance factor)/ (average flux* width of the road
pavement)
Lateral Placement:
• For three or more lanes with central strip & heavy traffic condition
• A stable layer constructed over the natural soil can be defined as a road pavement.
Sub Grade:
• It is the compacted natural earth and the top of it is called formation level.
• It is layer of natural soil prepare to receive the other layers of the pavement.
• Loads on the pavements are ultimately supported by the soil sub-grade and dispersed to the earth mass
below.
I) Strength
II) Drainage
• Layer of selected granular soil, stabilized soils or gravels, boulders, broken stones, bricks etc. are
• Main purpose of this layer is to permit the building of relatively thick pavement at a low cost.
• To increase the structural support for the base and surface courses.
Base Course
• Base course is the medium through which the stressed imposed are distributed uniformly to the underline
layers.
• is the top course and is provided to get a smooth, abrasion resistance, dust free, reasonably water proof and
strong layer
• Rigid Pavements: The pavements which have worthy flexural strength are known as rigid pavements. The
rigid pavements are made of plain, reinforced or pre-stressed concrete. Rigid pavement structure consists of
a cement concrete slab, below which a granular sub-base or base course over the sub-grade soil. The rigid
pavements are normally analyzed and designed based on elastic theory assuming the pavement as on elastic
plate resisting over elastic or a viscous foundation. The plain cement concrete is expected to take up about
40Kg/cm2 flexural stresses.
• Environment
• Materials
• Failure criteria
Traffic and loading: the traffic and loading to be considered include axle loads, the number of load repetition, tyre
contact areas and vehicle speeds.
• Axle load and configuration- The different kinds of axle load configurations of vehicle in different countries.
Standard axle load also vary country to country.
• In case the class mark of the axle load survey does not match with the above axle loads, 4 th power law may
be used for converting axle loads into equivalent standard axle loads using the following formulae
Contact Pressure: - As the depth of pavement increases the tyre pressure decreases and finally diminishes at a
specified depth. Therefore, the materials used in different layers are of varying quality. i.e. the quality of
materials in upper layer should be better as compared to lower layer. The intensity of tyre pressure under the
wheel is maximum as compared in between wheels. The ratio of contact pressure to tyre pressure is known as
rigidity factor. The numerical value of rigidity factor is one, less than one or greater than 1. Contact pressure=
Load on wheel/contact area or area of imprint.
• Equivalent Single Wheel Load (ESWL): - it is a graphical method of determination of maximum wheel load
corresponding to pavement thickness with in specified limit. The pressure obtained at the centre of dual
Let d be the clear gap between dual wheels, s be the spacing between the wheels and “a” be the radius of
circular contact area of each wheel. So, S=d+2a. Upto the depth of d/2 each wheel load (P) acts independently
and after this point the stress induced due to each load begins to overlap. At depth 2S or above, the stresses
induced are due to the effect of both wheels as the area of overlap is considerable. So the total stress due to the
dual wheels at any depth greater than 2S is considered 2P. Actually the stress induced due to 2P is slightly
greater than the stress due to the dual wheels.
• Repetition of loads: - The number of repetitions of loads cause plastic and elastic deformation.
• Design Life: - IRC 37-2000 proposes design life of pavements 15 years for national highway, 20 years for
expressways and 20-40 years for concrete pavements.
• Contact Area: - the contact pressure is greater than the tyre pressure for low pressure tyre, because the wall
of tyres is in compression and the sum of vertical forces due to wall and tyre pressure must be equal to the
force due to contact pressure; the contact pressure is smaller than the tyre pressure for high pressure tyres
because the wall of tyres is in tension. However, in pavement design the contact pressure is generally
assumed to be equal to the tyre pressure. Because heavier axle loads have higher tyre pressure and more
destructive effects on pavements, the uses of tyre pressure as the contact pressure is therefore on the safe
side
Materials
Flexible pavement
Fatigue cracking
Rutting
thermal cracking
Rigid Pavement
• Fatigue cracking
• Pumping or erosion
• The vehicle damage factor (VDF) is a multiplier for converting the number of commercial vehicles of
different axle loads and axle configurations to the number of standard axle-load repetitions.
• Single lane roads: Traffic tends to be more channelized on single roads than two lane roads and to allow for
this concentration of wheel load repetitions, the design should be based on total number of commercial
vehicles in both directions.
• Two-lane single carriageway roads: The design should be based on 75 % of the commercial vehicles in both
directions.
• Four-lane single carriageway roads: The design should be based on 40 % of the total number of commercial
vehicles in both directions.
Theoretical methods
• Boussinesq’s theory
• Burmisters method
• CBR method
• AASHTO method
• IRC 37-2201
• DoR Guidelines
• IRC has recommended CBR design chart with different curves A, B, C, D, E, F &G based on volume of
vehicles. For CBR design, CBR values of pavement layers are to be determined in the laboratory. Number
of commercial veh/day (3 tones laden weight) will have to be extrapolated to obtain design year volume.
Where, A= Number of heavy vehicle per day for design. P= Number of last count per day r= Annual rate of
increase
AASHTO
• The design procedure recommended by the American Association of State Highway and Transportation
Officials is based on the results of the extensive AASHTO test conducted in Ottawa, in the late of 1950s
early 1960s
• a1, a2, a3 are layer coefficient for the surface, base and sub-base respectively.
• D1, D2, D3 are the thickness of the surface, base and sub-base respectively.
• m2 is the drainage coefficient of base course and m3 is the drainage coefficient of sub-base course.
• The procedure for thickness design is usually started from the top, described below:
• Using E2 as MR determine from figure the structural number SN1, required to protect the base and compute
the thickness of layer 1 by
• Based on the roadbed soil resilient modulus M R, determine from figure the total structural number SN3
required and compute the thickness of layer 3 by;
Design Procedure
1.Determine data: -
-traffic value, ESAL (EAL) - sub-grade resilient modulus - surface and base types
2. Determine design thickness for the specific conditions described by the determine data
P a g e 78 | 111 Prepared By: Associate Professor Mohan Dhoja K.C.
3. Prepare stage construction design, if appropriate
4. Make an economic analysis of the various solutions arrived at for the design problems
• Design steps
• From chart “full depth asphalt concrete” defines the total thickness of A/C corresponding to the ESAL and
M R.
• Obtained full thickness of A/C is converted into the different layers (sub base and base) of other materials
with given modulus of elasticity, using the ratio;
• The Indian Roads Congress vide IRC: 37-2001 has revised the guidelines for the Design of Flexible
Pavements, based on the concept of Cumulative Standard Axle Loads rather than the total number of all
commercial vehicles are done earlier.
The mixed commercial vehicles with different axle loads are to be converted in terms of the cumulative number of
standard axle load, Ns to cater for the design, using the equation:
where
A= Number of commercial vehicles per day when construction is completed considering the number of lanes
• The modulus of sub –grade reaction, K is proportional to the displacement. The displacement level ∆ is
taken as 1.25 mm in calculating K. If p is the pressure sustained in N/mm2 by the rigid plate of diameter of
750mm at a deflection ∆=1.25 mm. The modulus of sub-grade reaction K is given by
• The temperature gradient, ∆t is defined as the difference between temperature of the slab at top fiber &
temperature of the slab at bottom fiber divided by thickness of slab. i.e. ∆t= (Tt-Tb)/H where
• The rigid pavements are constructed of cement concrete which may or may not have reinforcement. These
pavements develop slab action & distribute the load over wider area on the underlying layer. The stresses in
the sub-grade below a rigid pavement are greatly reduced due to the load spreading capacity. The failure of
rigid pavements usually occurs by overstressing of the concrete & not by overstressing of the sub-grade.
The thickness determination is generally based on the calculation or the stress in the concrete.
• Radius of Relative Stiffness (l) = Where, E= Modulus of elasticity of cement concrete h= thickness of slab
µ= poisons ratio of cement concrete (0.12 to 0.15) K= Modulus of subgrade reaction
• As the pavement slab has a finite length & width, the intensity of maximum stress induced due to a wheel
load depends upon the location of the load depends upon the location of the road. The following are three
locations which are critical.
• According to A.T. Gold back the stress due to corner load is given by Sc= 3P/h2 Where, Sc= stress due to
corner load (kg/cm^2) P= corner load assumed as a concentrated. h= thickness of slab (cm)
According to Westergaard’s the concrete slab is assumed to be homogeneous, thin elastic plate with sub-
grade reaction being vertical & proportional to the deflection. The critical stress at different locations is
given by: -
• Where,
• P= wheel load (Kg) h= slab thickness (cm) a= radius of wheel load distribution (cm)
• b.=a when a is greater or equal to 1.724h b= [1.6a 2+h2] 0.5-0.675h, when a<1.724h
• Due to variation in temperature, expansion as well as contraction occurs in cement concrete. During the day
the top of the pavement slab gets heated under sunlight when the bottom of the slab still remains relatively
cooler. As the temperature of day increase, the differences in temperature also increase.
• As a result of this, slab to warp or bend. Warping action of slab is resisted by self-weight of slab & warping
stresses are developed. In the night, the lower face of slab gets heated & upper surface cooled then reverse
warping stress is developed causing in reversal of stress.
• During summer season as the mean temperature of the slab increase, the concrete pavement expands
towards the expansion joints. Due to frictional resistance at the interface compressive stress is developed at
the bottom of the slabs as it tends to contacts causing tensile stress at the bottom due to frictional resistance
again appearing the movement of the slab.
• Temperature thus tends to produce two types of stresses in a concrete pavement. These are:
• Combination of stresses:
The stresses developed due to different reasons should occur at a time or separately. For the design the combination
which are most critical combination. The following combinations are considered to provide critical combinations.: -
P a g e 84 | 111 Prepared By: Associate Professor Mohan Dhoja K.C.
During Summer: -
Critical combination of stress = (load stress warping stress-frictional stress), at edge region.
During winter
• Critical stress combination= {load stress+ warping stress+ frictional stress} at edge region
• Design Parameters
# Design wheel load # Mean daily & annual temperature cycles # Modulus of sub-grade reaction
# Flexural strength of cement concrete.
• Calculation of Stresses
# Wheel load stress at edge region is calculated for the designed slab thickness as per Westergaard’s
analysis.
# Width of slab is defined based on the joint spacing & lane width.
#Critical temperature stress at the edge is evaluated from equation & the available residual strength of concrete is
found out.
# Critical load stress at the edge is calculated from equation & the factor of safety is calculated. The factor of safety
in this case could be defined as ratio of residual stress/ load stress. The factor of safety should either be equal to one
or slightly more than that. If the factor of safety is less than 1 or far in excess of 1 the design steps; -
• Adequacy of the corner stress is checked & the slab thickness from structural point of view is finalized.
• Final design slab thickness is adjusted for the traffic intensity or classification at the end of design life &
using the adjustment value from table to obtain the final adjusted slab thickness.
Spacing of joints:
• # Maximum expansion joint spacing may be restricted (50-60) m when the pavement is constructed in
winter, however spacing recommended for 25 mm wide expansion joints is 140 m for all slab thickness.
• # Maximum contraction joint spacing may be kept at 4.5 m in unreinforced slabs of all thickness. In case of
reinforced slabs, the contraction joint spacing may be 13m for 15 cm thick slab with steel reinforcement of
2.7 kg/m2 & 14 m for 20 cm thick slabs with steel reinforcement of 3.80 kg/ m2.
• Construction Joints: To stop the work by the end of day or mechanical problems
Definition: - Road Construction Technology is the branch of highway/Road engineering which deals with all kinds of
activities and technology or operations for changing existing ground to the designed shape, slope and to provide all
necessary facilities for smooth, safe and efficient traffic operation. It also includes the reconstruction of existing
roads. Any technology for civil construction depends upon the available resources which are available equipment,
plant and human resources. The construction technology differs as per the adoption of the resources.
1)Takes lots of time to complete the road project. 2)Quality of work may not be achieved to the required degree. 3)
Small projects labor intensive work can be adopted. 4) In developing countries like Nepal most of contractor
proffered 5) Cheap labor and expensive equipment.
1)Take short time period to complete the road project. 2)Construction work can be completed with high degree of
quality construction. 3)Useful in the big project
• Construction tool, equipment and plants used in road construction activities can be classified as follows.
A. TOOLS -Hand shovel; Chisel; Peak; Spade; Hand rammer; Brushes; Trowel; Wheel barrow etc.
B. EQUIPMENT
It is the process of cutting or loosening and removing earth including rock from its original position, transporting
and dumping it as a fill or spoil bank. The excavation or cutting may be needed in soil, soft rock or even in hard
rock before preparing the sub grade. The selection of excavation equipment and cost analysis is made based on the
stiffness (requiring effort) of the materials to be excavated.
Whenever it is required to raise the sub-grade of a highway above the existing ground level it becomes necessary to
construction embankments (filling). The grade line may be raised due to any of the following reasons.
• To maintain the designed standards of the highway with respect to the vertical alignment.
1. Laying layer by layer 2. Grading 3. Compaction- moisture and dry density control at field.
Stabilization
PAVEMENT TYPES
i) Prime/Tack Coat, Seal Coat ii) Otta- Seal iii) Grouted or Penetration Macadam iv) Surface Dressing
Premixes: -
In developing countries complete network of road system is limited due to finances available to build road. This
compels to construct low cost roads which could be achieved by stage construction. The construction cost can be
considerably lowered by selecting local materials including local soils. In general, if the stability of the soil is not
adequate for supporting wheel loads the properties are improved by soil stabilization techniques. Thus principle of
soil stabilized road construction is the effective utilization of local soil and other suitable stabilizing agents with low
cost.
It means the improvement of the stability or bearing power of the soil by the use of controlled compaction,
proportioning and the addition of the suitable admixture or stabilizer. It deals with physical, physio-chemical and
chemical methods to make the stabilized soil serve as a pavement component material.
• Deciding the effective and economical method of stabilization (depending upon the lacking property in the
soil)
• Designing the stabilized soil mix for intended stability and durability values.
• After stabilization it may result in any one or more of the following changes:
• Increase in stability, change in physical properties like density, swelling, change in physical character.
Based on the above properties the various techniques of soil stabilization may be grouped as follows:
In all above methods, adequate compaction of the stabilized layer is most essential.
• Various field and laboratory investigations are needed for soil stabilized road.
Samples of available soils from route and from the vicinity of alignment are taken. Field identification to assess the
quality of soil on taken samples, laboratory tests for physical, chemical and engineering properties of soil
classification tests such as LL, PL and mechanical analysis and chemical tests such as organic matter content, total
soluble salts, sulphates and PH value are carried out. Tests for engineering properties are stability, soundness,
strength, abrasion on aggregate and determination of swelling properties.
Granular material with fewer fines when combined with soil increases stability. Stability of fine grain size can be
increased by mixing suitable proportion of granular material. Desirable properties of stabilized materials are like
for other pavement materials and are:
a) Strength b) Incompressibility – less change in volume c) Stability with even in variation of moisture content
d) Good drainage – moisture not retained in the layer e) Less frost susceptibility f) Ease in compaction.
Prime coat is applied on the relatively pervious layer for example on crushed stone base (CSB) whereas tack coat is
applied on relatively impervious layer for example on existing bituminous layer with low viscosity cutback. Main
function of the prime coat/tack coat is to seal the pores; water proof the underlying layer and to develop interface
condition for bonding.
• Material: - The material for Prime coat/tack coats either MC 30 or MC 70 cutback or bitumen emulsion.
• Equipment: - Mechanical broom or hand brushes; Air compressor, Bitumen storage tank with heating
devices; Bitumen distributor; sample trays or manually for small projects.
Construction steps
2) Spreading of cutback on the approved underlying layer as per the specified rate of application.
Quality control
3) Checking the rate of the application of the cut back by tray and deep test
It is the dense graded premixed bituminous mixture consisting of carefully proportioned mixture of dry coarse
aggregate, fine aggregate, mineral filler and bitumen. When properly designed with appropriate proportion of
ingredients, it will provide a surfacing of exceptional durable and capable in carrying the heaviest traffic. It is the
highest quality of construction among the group of black top pavements.
Material: -
• Coarse aggregate: - The coarse aggregate should be entirely crushed and should be clean, strong, hard and
durable with following properties
Fine aggregate: - Fine aggregate should be free from clay, silt, organic and other deleterious matter and shall be non
– plastic. It shall consist of entirely crushed rock produced from stone having a Los Angeles Abrasion of not more
than 30.
Mineral Filler: - Mineral filler shall consist of finely ground particles of lime stone, hydrated lime, ordinary
Portland cement or other non – plastic mineral material. It shall be thoroughly dry and free from lumps. At least 75
% (by weight) shall pass a 0.075 mm sieve and 100 % shall pass a 0.425 mm sieve.
• Equipment Requirement
• Air Compressor
• Intensive cleaning of underlying layer by labors with the help mechanical broom or by hand brushes before
asphalt concrete laying activities.
• Cleaning of underlying layer by air compressor before the commencement of asphalt concrete laying
activities.
• Preparation of necessary equipment at laying site such as bitumen distributor, mechanical paver, smooth
wheel roller, pneumatic roller and laying team in the ready position to receive the asphalt concrete mix and
start spreading.
• Transportation of the AC mix by tipper. Mix is covered for the preservation of temperature and
contamination.
• Delivery of AC mix on the hopper of the mechanical paver to start asphalt concrete laying.
• Checking of temperature of mix before delivering, during laying and before compaction. The temperature
difference should not be greater than 10 0C in each activity.
• During the laying of the asphalt concrete mix, a good coordination between the equipment and labors is
very important and shall be maintained.
• Finishing the asphalt concrete layer before compaction by skilled and unskilled labor team for the level
corrections at joints while laying on next lane.
• Follow up compaction by pneumatic roller. The rolling shall be continued until the voids measured in the
completed layer are within the appropriate range.
• Average density after compaction shall not be less than 98 %. No individual density shall be below 95 % of
the average of the laboratory specimens
• Cutting the edge of previously laid mix with edge cutter for laying mix on next lane. The edge cut should be
perfectly vertical.
• Core sample of the previously laid mix is taken out with the help of core cutter for further necessary
laboratory tests
Quality Control
• Conduction of tests on binder at least penetration, viscosity and ductility or availability of lab. Facility at
site
• Conduction of tests on aggregates at least Gradation, LAA, ACV, FI, and Stripping Value.
• Conduction of tests on AC mix such as binder extraction, gradation of the aggregate after extraction,
density, Marshall stability, Marshall flow, core analysis and voids
Sheet Asphalt: - It is a carpet of sand – bitumen mix without coarse aggregate. Materials used are sand, filler and
bitumen. This mix is durable, stable, dense and impervious.
Depending upon the quantity of bitumen spread penetration macadam is classified as full grout when the bitumen
penetrates to the full depth and semi grout when bitumen penetrates up to about half the depth. Full grout is
adopted in regions of heavy rain fall whereas semi grout on average rain fall and traffic. Usual thickness of the layer
is 7.5 cm for full grout and 5 cm for semi grout.
Material: -
Gradation of aggregates is chosen depending upon thickness of layer. Maximum size of coarse aggregate and key
aggregate for 7.5 cm thick is 63 mm down and 25 mm down respectively and for 5 cm thick 50 mm down and 20 mm
down respectively.
Equipment Requirement
• Air Compressor
• Bitumen Distributor
Construction Steps
• Preparation and intensive cleaning of the existing surface by broom and air compressor.
• Dry rolling of the spread coarse aggregate at least with 10-ton roller.
Quality Control
• Tests conduction on binder at least penetration, viscosity and ductility or availability of laboratory facility
at site, Conduction of tests on stone chipping at least Gradation, LAA, AIV, FI, Stripping Value or
availability of laboratory facilities, checking of rate of application of binder and stone chipping by placing
rectangular tray during spreading of binder and stone chipping.
The bituminous bound macadam is the premix which is laid in the finished thickness of 5 or 7.5 cm and the size of
aggregate depends on thickness of layer and the maximum size is limited to 37 mm in 7.5 mm thick premix. The
layer of this type of the pavement is open graded premix and used as base course. If laid as surface course at least
seal coat is necessary.
Material: -
• Gradation and quantities of aggregates should be as per the specification depending upon thickness of layer
and traffic volume
Equipment Requirement
- Storage Tank with Bitumen Heating Device -Mechanical Broom or Hand Brushes -Air Compressor -
Bitumen Distributor
Construction Steps
• Preparation and intensive cleaning of the existing surface by broom and air compressor.
P a g e 99 | 111 Prepared By: Associate Professor Mohan Dhoja K.C.
• Application of prime coat/tack coat.
• Production of hot mix either in hot mix plant or manual mixing on trays.
Quality Control
• Tests conduction on binder at least penetration, viscosity and ductility or availability of laboratory facility
at site
• Conduction of tests on aggregates at least Gradation, LAA, AIV, FI, Stripping Value or availability of
laboratory facilities
Precaution
• Excellent coordination between the labors, equipment and supervisor should be maintained perfectly
• Construction of cement concrete pavement consists of construction of pavement itself and design/placement
of joints. In general cement pavement construction can be executed either of the following methods: -
i) Cement grouted layer: - On open graded compacted aggregate (18 to 25 mm) cement sand slurry mix of
(1:1.5:2.5) is spread over the compacted aggregate to fill up the voids between the aggregates.
ii) Rolled concrete layer: - Hard concrete is prepared with appropriate ratio of aggregate, sand, cement and
least water for less plasticity and is spread over the sub-grade to the required thickness of the layer and
then directly compacted by the roller.
iii) Cement concrete slabs: - Concrete slabs are constructed usually by alternate bay method or continuous
bay method depending upon the traffic to be carried out on the constructed part or not
Material: -
-Fine aggregate - Free from deleterious material either natural or crushed sand.
Equipment Requirement Concrete mixture, batching device, wheel barrow, needle vibrators, float, straight
edge, belt, brushes, edging tools, concrete pavers etc.
Construction Steps
Quality Control
-Making of concrete cubes for strength test. -Proper curing covering with jute bags.
P a g e 100 | 111 Prepared By: Associate Professor Mohan Dhoja K.C.
Need for joints
• Concrete pavements are subjected to volumetric changes produced by temperature variations, shrinkage
during setting and changes in moisture content.
• If a long slab is built, it is bound to crack at close intervals because of such factors.
• A pavement reasonably free from cracks can only be built if it is divided into small slabs by interposing
joints.
• These joints will then ensure that the stresses developed due to expansion, contraction and warping of the
slab are within reasonably limits
Types of joints
Expansion joints
-Expansion joints are intended to provide space in the pavement for expansion of the slabs.
-Expansion takes place when the temperature of the slab rises above the value when it was laid. It is
normally a transverse joint.
Expansion joints
-Compressibility
- Elasticity
- Durability
-Soft wood
Equipment Requirement
Construction Steps
1) Preparation and cleaning of the existing surface by mechanical broom or hand brushes and air
compressor
4) Rolling with the help of pneumatic roller of first or final coat at least four passes (SBSD)
5) Opening to traffic with controlled lower speed (< 10 Kmph) for one or two weeks
8) Rolling with the help of pneumatic roller of second or final coat at least four passes (DBSD)
9) Opening to traffic with controlled lower speed (< 10 Kmph) for one or two weeks
11) Application of binder and stone chipping as per specified rate of application for third coat
12) Rolling with the help of pneumatic roller of third or final coat at least four passes (TBSD)
13) Opening to traffic with controlled lower speed (< 10 Kmph) for one or two weeks
Quality Control
4) Tests conduction on binder at least penetration, viscosity and ductility or availability of laboratory
facility at site
5) Conduction of tests on stone chipping at least Gradation, LAA, ACV or AIV, FI, WA, Stripping Value or
availability of laboratory facilities
6) Checking of rate of application of binder and stone chipping by placing rectangular tray during
spreading.
General
Road maintenance is to preserve and keep the serviceable conditions of Highway/Road as normal as
possible and as best as practicable. If the maintenance works are not done at all or done faulty or the
pavement structure is inadequate for present day traffic and loading, the useful life may be drastically
reduced. And it causes the waste of huge investment of funds and sincere efforts of the engineers. So the
maintenance is an important activity which helps in providing better service facilities, longer life and better
appearance. The maintenance cost totally depends on the highway/road location, design and quality of
construction.
On poor designed roads the cost of maintenance may be higher than the initial cost. So at the time of
alignment studies proper consideration should be given to minimize the maintenance cost and the oncoming
probable maintenance problems such as: -
(i) Drainage problems (ii) Soil and Geological conditions (iii) Directness of route (IV) Landslide
problems etc.
Depending upon the various types of failure and remedial road maintenance operations, it can be broadly divided
into
Road Maintenance: - It concerns all maintenance works on the road way (carriage way and shoulder) and on all
structures within and immediately adjacent to the road way such as side ditches, culverts, causeways, bridges etc.
Road Side Maintenance: - It concerns all maintenance works on structures and surfaces above and below the road
having direct active and/or passive influence on the road. This comprises culverts, protection works, and retaining
walls, area drains, cut slopes, fill slopes, (unstable) natural slopes, river protection works and vegetation structures
• Routine Maintenance: - Maintenance operations of localized nature required continually on any road
whatever its engineering characteristics or traffic volume may be. The works are generally done by labor
and can be contracted out (petty contractors). It covers the activities such as grass and bush cutting,
grading and reshaping of unpaved shoulders, clearing and cleaning of ditches and culverts, road sign
maintenance, repair of road side structures etc.
• Recurrent Maintenance: - Maintenance operations of localized nature and of limited extent carried out at
more or less regular intervals of six months to two years with a frequency that depends on traffic volume.
The works in general need to be done by the use of minor equipment. Activities for paved roads within this
category are such as sealing cracks, local surface treatment, repair of depressions, holes and ruts, pothole
patching, edge repair, local reconstruction etc.
• Preventive Maintenance: - Maintenance operation of road surface, geological and geotechnical nature to
protect the road way. The activities within this category are sealing of raveling/stripping and meandering
cracking, sealing of longitudinal and transverse cracks, laying of net on the slopes, trimming of loose
materials including stones on slope, installation of subsurface drains, the construction of the masonry
retaining wall/cascade/check dam/gabion wall, river training structures, river bank protection, slope
protection with bio-engineering etc.
• Emergency Maintenance: - Emergency maintenance can be divided into two types depending upon the
nature of work as follows
a) Urgent emergency maintenance works needed for reopening the road or construction of a temporary
diversion to allow the traffic to pass around the obstruction such as slides, road wash-outs. Urgent
maintenance activities are removal of debris and other obstacles, placement of warning signs and diversion
works etc.
b) Reinstatement of the road after the critical period is over (in general after the rainy season) by
reconstruction or repair of the pavement, the structures and the drainage as constructed before. In
addition, construction of new river training structures and the road side structures as the case may be.
The works performed to upkeep a pavement in its as constructed condition is considering as maintenance,
whereas measures improving the structural strength of the pavement is considered as rehabilitation. The
upgrading of road elements as well as partial change in horizontal and vertical alignment for better route
including strengthening of pavement structure is considered as reconstruction
After the construction of roads, our main aim is to get reliable service at minimum cost for the whole life.
This is achieved by inspection of roads, planning and prioritizing the defects for their maintenance. During
inspection a lot of defects are found which must be maintained. The maintenance of these defects may or
may not be possible at a time due to limited fund. So these defects are arranged according to priorities.
The maintenance of roads should be done according to priorities list without the interference of political
parties. But sometimes by the interference of political leaders listed priorities are not followed and these
create practical problems and finally expected service of roads is affected: -
• Minimum acceptable serviceability standards for the maintenance of different categories or roads.
• Various factors influencing the maintenance needs such as sub-grade soil, drainage, climate, traffic etc.
• Estimation of rate of deterioration of the pavement under the prevailing set of condition.
• Need based allocation for optimum utilization of inputs and fixing maintenance priorities
• Usually flexible pavement fails due to localized depression or settlements. Localized depression normally is
followed with heaving in the vicinity. The failure of any one or more component of the pavement structure
develops the waves and corrugations on the pavement surfaces or longitudinal ruts and shoving. Pavement
unevenness may itself be considered as a failure, when there are excessive undulations, ageing and oxidation
and fatigue effects (i.e. exposed to atmosphere), deteriorate the pavement component
i) Inadequate stability, this may arise due inherent weakness of the soil itself or due to excessive moisture or due to
improper compaction.
ii) Excessive stress application, this may arise due to the inadequate pavement thickness or loads in excess of design
value. Deformation increases with increase in number of load repetitions.
Failure of sub-base/base course: - Causes of failure of sub-base or base course may be due to: - I) Inadequate
stability or strength, this may happen due to poor mix proportions, inadequate thickness, soft varieties of
aggregates, improper compaction or improper quality control during construction.
ii) Loss of binding action, this may happen due to internal aggregate disturbance, loosening of materials.
iii) Loss of sub-base/base materials, this may have occurred due to the pot holes’ development or surface course not
provided.
iv) Inadequate wearing course, this may be due to inadequate thickness, damage by rain, frost action or heavier
traffic.
v) Use of inferior materials and crushing of sub-base/base course materials; this may occur due to expose to the
atmosphere and weather cycle.
Failure of wearing course: - Main causes of failure wearing course are may be due to
i) Improper mix design, this may be due to wrong binder content and use of aggregate not conformed gradation and
etc. ii) Volatilization and oxidation, this make the layer brittle which develop cracks causing infiltration of rain
water weakening the underlying layer.
i)Alligator (map) cracking - due to fatigue, localized weakness in base course would cause such cracking
ii) Consolidation of pavement layers - formation ruts due to consolidation, repeated load cause cumulative
deformation as consolidation, deformation or may be due to sub-grade or other failure.
iii) Shear failure -due to inherent weakness of the paving mixes, shear resistance being low, inadequate stability or
excessive heavy loading, upheaval of pavement followed with depression.
iv)Longitudinal cracking -causes of longitudinal cracks are due to frost action, differential volume changes in sub-
grade, settlements of fill or sliding of side slope.
vii) Reflection cracking - Mostly this case occurs in case of overlay of bituminous layer over existing
cement concrete pavement.
viii) Formation of waves and corrugation - Defective rolling, poor sub-grade condition, poor soil or
inadequate stability, poor gradation of mix, compaction temperature, unstable underlying layers.
ix) Edge failure - Edge failure occurs due to crossing of the vehicles on single lane road. While
crossing vehicles pass pavement edge with high strength materials to shoulder with less strength materials
x)Rise or depression of Shoulders-Raise of shoulder due to uncontrolled over growing grass and deposit of debris
along shoulder. Depression of shoulder normally occurs due to erosion during rainy season and when vehicles pass
on single lane road using part of the shoulder.
Failures of cement concrete pavements (Rigid Pavement) are recognized mainly by the formation of structural
cracking. The failures are mainly due to two factors.
Following are the main cause, which would give rise to the different defects or failures of cement concrete
pavements.
• Poor joint filler and sealer material -Spalling of joints, poor riding surface
Inadequate sub-grade support or pavement thickness could be a major cause of developing structural
cracking in pavements.
• Settlements of slab.
• Widening of joints
• Mud pumping.
Following are some typical and basic types of failures in rigid pavement.
• Scaling of cement concrete – Deficiency in the mix or presence of chemical impurities. Excessive vibration
makes mortar on top of the layer which gets abraded exposing aggregates of the mix.
• Shrinkage cracks.
• Spalling of joints – Develops extensive cracks due to placing of the filler material at angle.
• Warping crack – Cracks appears normally due to improper joint design and if proper reinforcement is not
provided at the longitudinal and transverse joints.
• Mud pumping – It occurred when soil slurry ejects out through the joints and cracks of cement concrete
pavement caused during the downward movement of slab under the wheel load.
Usual damages caused in the earthen road invites requirement of frequent maintenance which are the formation of
dust in dry weather and formation of longitudinal and cross ruts along the road. Remedial measures are:
Usual damages of the surface are due to fast moving vehicles. Due to the formation of dust during dry
season and mud formation during rainy seasons binding material of the pavement layers get loose and
deteriorate soon developing ruts and potholes on the road surfaces. Remedial measures are:
i) Spreading of thin layer of moist soil binder periodically usually after monsoon.
ii) Use of dust palliatives. iii) Providing a bituminous surface dressing over WBM.
iv) Patch repair works on rut and potholes. v) Resurfacing after the period of useful life.
Depending upon the types of failures following remedial measures are taken for the maintenance of the
pavement surface and shoulder distress.
i) Patch repair (ii) Pot holes’ repair (iii) Surface treatment (iv) Slurry sealing
Few maintenance works are required on well-designed concrete roads. Formation of cracks is main defects, they are
hair cracks, shrinkage cracks, warping cracks and structural cracks mostly appeared on the edge and corner region
of the pavement slabs. Remedial measures
1) To seal off the pavement cracks from ingress of water. For this dirt, sand and the other loose particles in the
cracks are thoroughly cleaned using a sharp tool, stiff brush and air compressor. Kerosene is applied on the cleaned
cracks for better bond. The cracks are then filled with suitable grade bituminous sealing compound heated to liquid
consistency, 3 mm above the level and layer of sand is spread over it to protect the sealer temporarily.
2) First investigate the type of failure and then remedial measure is taken like providing a flexible/rigid pavement or
reconstruction of new flexible/rigid pavement.
Maintenance of joints: - Joints are the weakest part in cement concrete pavements. In summer it expands where as
in winter it contracts. After contraction usually joints get opened and cracks are formed in older seal material. For
this remedial works opened up joints are cleaned with brush or air compressor and refilled or replaced the filler and
sealer materials before start of the rain, depending on the degree of damage
It is to assess the existing conditions and make decision to what extent the pavement fulfils the intended
requirements so that the maintenance and strengthening job can be planned and planned in appropriate time.
• Pavement history, pavement materials, quality of construction, pavement type, pavement design and
specifications
• Structural evaluation of pavements: This is to evaluate load carrying capacity of the pavement which can be
done by Benkelman beam test (for deflection measurement)
• Evaluation of pavement surface condition: This is to evaluate the surface distress index (SDI), pavement
roughness index (RI) and skid resistance.
For the successful maintenance of pavements, it is essential that they have adequate stability to withstand the design
traffic under prevailing climatic and sub-grade conditions. If the pavement has to support increased wheel loads and
more load repetitions, it can be achieved by diverting the traffic to other route or strengthen the existing pavement
by over laying additional pavement layer
Existing Overlay
The choice of overlay depends upon thickness of overlay, availability of local material, wheel loads, cost involvement
etc.
Design of Overlay
• In the process of overlay design first evaluation of existing pavement is done and then overlay thickness is
determined by using Benkelman beam deflection method.
1. The stretch of road length to be evaluated is first surveyed to assess the general condition of the pavement
with respect to the ruts, cracks and undulations.
2. The pavement stretches are classified and grouped into different classes (of length not less than 500m) such as
good, fair and poor for the Benkelman Beam studies.
3. The loading points on the pavement for deflection measurements are located along the wheel paths, on a line
0.9m from the pavement edge in the case of pavements of total width more than 3.5m; the distance from the
edge is reduced to 0.6m on narrow pavements.
4. A minimum of 10 deflection observations may be taken on each of the selected stretch of pavement.
5. The truck is driven slowly parallel to the edge and stopped such that the left side rear duel wheel is centrally
placed over the first point for deflection measurement.
6. The probe end of the Benkelman Beam is inserted between the gap of the dual wheel and is placed exactly
over the deflection observation point.