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XDA45V ARTICULATED DUMP TRUCK

XDA45V 铰接式自卸车技术规格书
XDA45V ARTICULATED DUMP TRUCK

TECHNICAL SPECIFICATION

徐州徐工矿业机械有限公司
XUZHOU XCMG MINING MACHINERY CO.,LTD
2020 年 7 月
July,2020
徐州
XUZHOU

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XDA45V ARTICULATED DUMP TRUCK

一、总体概述 OVERVIEW

XDA45V 铰接式自卸车可广泛应用于矿山、水利、港口及建筑等领域,该机动力强

劲,通过性好,运输效率高,使用范围较广,在环境温度-25℃~40℃的情况下能实现

满负荷连续作业,整机满足欧五排放标准。

XDA45V articulated dump truck can be widely used in mining, water

conservancy, port and construction fields. The truck has strong power, good

passability, high transportation efficiency, and a wide range of applications. It

can be used at an ambient temperature of -25℃--40℃. Realize full-load

continuous operation, and the truck meets the Euro V.

二、设备亮点及特点 HIGHLIGHTS AND FEATURES

(一)节能环保 Energy saving and environmental friendly

原装进口 MTU 发动机,动力强劲,低排放,低噪音,大大减少对环境的危害。与

同级别产品对比拥有强大的牵引力、保证设备快速高效工作,提升设备通过性。坚固耐

用、油耗低,可满足多种工况需求。久经考验、坚固耐用的部件和精密的制造工艺,使

得该系列产品拥有更高的可靠性和高效性。

The original imported MTU engine has strong power, low emission and

low noise, which greatly reduces the harm to the environment. Compared with

analog products, it has strong traction, ensures the truck to work quickly and

efficiently, and improves the passability of the equipment. Rugged and durable,

low fuel consumption, it can meet the needs of various working conditions. The

tried-and-tested, durable components and sophisticated manufacturing process

make this series of products more reliable and efficient.


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XDA45V ARTICULATED DUMP TRUCK

(二)高效回报 High efficiency

原装国际知名品牌液压系统,配合高品质液压元件,采用泵控液压系统和负载敏感

转向系统,各系统间独立运行,提升了系统的稳定性和故障排查的便捷性,保证高效率

作业。

The original international famous brand hydraulic system, with

high-quality hydraulic components, adopts a pump-controlled hydraulic system

and a load-sensitive steering system, and each system operates independently,

which improves the stability of the system and the convenience of

troubleshooting, ensuring high efficiency operation.

(三)关键核心技术 Key core technologies

XDA45V 铰接式自卸车突破多项核心技术,主要有:

The XDA45V articulated dump truck has broken through a number of core

technologies, including:

1、整车全地形悬架及自适应控制技术

Vehicle all-terrain suspension and adaptive control technology;

2、智能分级制动控制与两级转向技术

Intelligent hierarchical braking control and two-stage steering technology;

3、大负荷减振缓冲控制技术

Heavy load vibration reduction and buffer control technology;

4、智能化人机交互及诊断技术

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Intelligent human-computer interaction and diagnosis technology;

5、关键结构件疲劳寿命提升技术

Fatigue life improvement technology of key structural parts.

(四)可靠耐用 Reliable and durable

应用了关键结构件焊接应力与变形仿真技术,准确预测在复杂结构件焊接过程中引

起的变形和残余应力,优化焊接工艺。进行疲劳寿命分析预测技术研究,建立徐工专有

的结构件焊接疲劳寿命分析方法,提升关键结构件生命周期。研究结构件应力消除技术,

综合应用振动时效去应力,降低残余应力,大幅提升产品使用寿命。

The simulation technology of welding stress and deformation of key

structural parts is applied to accurately predict the deformation and residual

stress caused during the welding of complex structural parts and optimize the

welding process. Carry out research on fatigue life analysis and prediction

technology, establish XCMG's proprietary welding fatigue life analysis method

of structural parts, and improve the life cycle of key structural parts. Research

on the stress relief technology of structural parts, comprehensively apply

vibration aging to stress, reduce residual stress, and greatly increase product

service life.

(五)智能管控 Intelligent control

基于智能化及信息化技术,开发专用的整机智能监控系统,随时对车辆运行状况和

相关数据进行记录,针对影响行车安全的非规范操作或故障,实现智能限档限速;通过

GPS 数据传输和定位技术,实现远程数据监控;全面收集车辆运行数据,并进行详细的

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数据处理、分析和存储,用于指导智能化程序的开发。根据铰接式自卸车的结构特点,

制定独特的控制逻辑,自主编程,并与发动机及变速箱的主程序进行对接,实现整机特

殊工况下的智能限速或停机。

Based on intelligence and information technology, XCMG develops a

dedicated intelligent monitoring system for the whole truck, which records the

vehicle operating status and related data at any time, and realizes intelligent gear

limit and speed limit for non-standard operations or malfunctions that affect

driving safety; GPS data transmission and positioning technology to realize

remote data monitoring; comprehensive collection of vehicle operating data, and

detailed data processing, analysis and storage, used to guide the development of

intelligent programs. According to the structural characteristics of the articulated

dump truck, a unique control logic is developed, programmed independently,

and connected with the main program of the engine and gearbox to realize

intelligent speed limit or shutdown under special working conditions.

(六)安全舒适 Safety and comfort

人体工程学设计驾驶室,符合 ISO 防倾翻/防落物标准的 ROPS&FOPS 驾驶室,空

间宽敞,视野开阔,配置了舒适安全的可调气悬浮式座椅。驾驶室和机罩均为可翻转设

计,维修方便高效。

The ergonomically designed cab, the cab meets the ISO ROPS/FOPS

(anti-rolling/falling object standards), is spacious and has a wide field of vision,

equipped with comfortable and safe adjustable air suspension seats. Both the cab

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and the hood are designed to be reversible, which is convenient and efficient for

maintenance.

三、产品关键配置情况 MAIN CONFIGURATION

部件 生产商 国家
Component Manufacture Country
发动机 德国
MTU
Engine Germany
散热器 德国
MTU
Radiator Germany
动力总成 油水分离器 德国
MTU
Powertrain Oil-water separator Germany
空气滤清器 唐纳森 美国
Air filter Donaldson America
热交换器 阿法拉伐 瑞典
Heat exchanger Alfa Laval Sweden
主阀 力士乐 德国
Main valve Rexroth Germany
主泵 派克 美国
Main pump Parker America
蓄能器 奥莱尔 法国
Accumulator OLAER France
高压过滤 雅歌 德国
液压系统
High pressure filter ARGO Germany
Hydraulic
转向油缸 徐工 中国
system
Steering cylinder XCMG China
举升油缸 徐工 中国
Lifting cylinder XCMG China
悬挂油缸 徐工 中国
Suspension cylinder XCMG China
制动踏板 美国
MICO
Brake pedal America
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主控制器 赫斯曼 德国
Main controller Hirschmann Germany
电气系统 液压控制器 赫斯曼 德国
Electric system Hydraulic controller Hirschmann Germany
举升手柄 徐工 中国
Lifting handle XCMG China
车桥 凯斯兰 德国
Axle Kessler Germany
驻车制动器 威伯科 德国
Parking brake WABCO Germany
传动系统
行车制动器 凯斯兰 德国
Transmission
Service brake Kessler Germany
system
轮胎 泰凯英 中国
Tires TECHKING China
轮辋 吉凯恩 美国
Rim GKN America
驾驶室 徐工 中国
Cab XCMG China
组合仪表 徐工 中国
驾驶室 Combination instrument XCMG China
Cab 冷暖空调 徐工 中国
AC XCMG China
座椅 徐工 中国
Seat XCMG China
润滑系统
自动润滑系统 贝奇尔 中国
Lubrication
Automatic lubrication system BIJUR China
system

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XDA45V ARTICULATED DUMP TRUCK

(一)动力系统 Power System

发动机 ENGINE

制造商:德国 Benz

Manufacturer: Benz

型号:OM471

Model: OM471

额定功率:390 kW/1600rpm;

Rated power: 390 kW/1600rpm

最大扭矩:2600 Nm/1300 rpm;

Maximum torque: 2600 Nm/1300 rpm

型式:6 缸水冷,增压中冷,多点电子喷射柴油发动机;

Type: 6-cylinder water-cooled, supercharged and inter-cooled, multi-point

electronic injection diesel engine.

(二)车架 Frame

车架由铰接体、前车架及后车架组成。铰接体允许后车架相对于前车架自由摆动和

旋转,保证全部驱动轮良好的地面接触,从而提供出色的机动能力和稳定的高速运输能

力。铰接体采用铸件。前后车架采用优质低合金高强度钢制造,主要部件采用铸件,提

高车架的强度。重要焊缝 100%经超声波探伤。采用计算机辅助设计,并进行有限元优

化分析。

The frame is composed of an articulated body, a front frame and a rear

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XDA45V ARTICULATED DUMP TRUCK

frame. The hinged body allows the rear frame to swing and rotate freely relative

to the front frame, ensuring good ground contact with all driving wheels, thereby

providing excellent maneuverability and stable high-speed transportation. The

hinged body is made of castings. The front and rear frames are made of

high-quality low-alloy high-strength steel, and the main components are made of

castings to improve the strength of the frame. 100% of important welds have

been ultrasonically inspected. Using computer-aided design, and finite element

optimization analysis.

(三) 传动系统 Transmission system

变速箱型号 : Allison 4800

Gearbox model: Allison 4800

档位: 7 个前进档,1 个倒档

Gear position: 7 forward gears, 1 reverse gear

最大输出扭矩 : 20000Nm

Maximum torque: 20000Nm

分动箱: Kessler W4408

Transfer case: Kessler W4408

车桥: 重型 Kessler 行星轮边减速器和轮间差速锁控制

Axle: German Kessler, Heavy-duty, planetary gear reducer and inter-wheel

differential lock control

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(四) 货厢 Body

货厢采用全焊接结构,由高强度 HB400 耐磨钢板制造,坚固耐用;倾卸角度大,

倾卸离地间隙大,装载高度低,极利于物料的快速装卸。

The body adopts a fully welded structure and is made of high-strength

HB400 wear-resistant steel plate, which is sturdy and durable; the dumping

angle is large, the dumping clearance is large, and the loading height is low,

which is very conducive to the rapid loading and unloading of materials.

平底尾翘式,岩石型,安装橡胶减震块。

Flat-bottomed tail tilt type, rock type, with rubber shock absorber installed.

(五)悬架系统 Suspension system

油气悬挂与 A 型架结合,保证车辆具有良好的车辆稳定性与越野性能;XDA45V

铰接车的悬架结构能够改善恶劣路面对整车的冲击,提高整车的平顺性及操纵稳定性。

The combination of hydro-pneumatic suspension and A-frame ensures that

the truck has good stability and off-road performance; the suspension structure

can improve the impact of harsh roads on the vehicle, improve ride comfort and

handling stability.

(六)转向 Steering

进口变量柱塞泵提供转向油源,流量放大式液压转向,方向盘路感较好、转向响应

精度高、转向平稳。配备辅助转向蓄能器。

Imported variable piston pump provides steering oil source, flow-amplified

hydraulic steering, steering wheel feels better, steering response accuracy is high,

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and steering is stable. Equipped with auxiliary steering accumulator.

(七)制动 Brakes

行车制动:XDA45V 采用全液压油冷式湿盘式制动系统,该系统确保了车辆的高制

动性能和长使用寿命,即使在泥泞的路面,仍保证车辆具有良好的制动性。通过利用强

劲的发动机缓行器用来在下坡时控制稳定的速度,在弯道或十字路口前降速,降低了行

车制动器的使用,确保了低运营成本和安全运输。

Service brake: It adopts a full hydraulic self-cooling wet disc brake system,

which ensures high braking performance and long service life, even on muddy

roads, still ensuring that the truck has good braking performance. By using a

powerful engine retarder to control a stable speed when going downhill and

slowing down before a curve or intersection, the use of service brakes is reduced,

ensuring low operating costs and safe transportation.

驻车制动:弹簧加载,气压释放。

Parking brake: spring loaded, hydraulic release brake.

(八)举升 Lifting

货厢举升动作通过一个举升阀组,操纵两个单级双作用、伸缩式油缸完成。

The lifting action of the body is completed by a lifting valve group, which

controls two single-stage double-acting, telescopic cylinders.

(九)轮胎 Tires

轮胎: 29.5R25 无内胎全钢子午线轮胎

Tires: 29.5R25 Tubeless all-steel radial tire


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轮辋: 25-25.00/3.5

Rim: 25-25.00/3.5

(十)驾驶室 Cab

符合 ISO 防落物标准的 FOPS 驾驶室,空间宽敞,视野开阔。各种显示仪表、报警

器、照明、控制开关、收音机等配备齐全。司机座椅为可调气悬浮式减振高靠背座椅,

配备副驾驶座椅。配备组合式仪表、可倾斜伸缩式方向盘、电动风档雨刷及清洗器、着

色玻璃、冷暖空调。车辆运行数据及故障报警项目采用可控组合式仪表的显示方式。

The FOPS cab that meets the ISO standards for falling objects is spacious

and has a wide field of vision. Various display instruments, alarms, lighting,

control switches, radios, etc. are fully equipped. The driver's seat is an adjustable

air-suspension damping high-back seat, equipped with a passenger seat.

Equipped with combination instrument, tiltable telescopic steering wheel,

electric windshield wiper and washer, tinted glass, heating and cooling air

conditioning. Vehicle operating data and fault alarm items adopt controllable

instruments.

(十一)冷却系统 Cooling system

XDA45V 铰接式自卸车具备优秀的冷却能力,满足在环境温度 40℃时自卸车满负

荷连续作业的要求。

XDA45V has excellent cooling capacity, meeting the requirements of

continuous operation of dump trucks at full load at an ambient temperature of

40°C.

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发动机采用可拆卸管带式散热器,维修更换方便。

The engine adopts a detachable tube belt radiator, which is convenient for

maintenance and replacement.

(十二)照明系统 Illumination system

照明系统由前大灯、转向灯、轮廓灯、倒车灯、制动灯、雾灯、梯灯、驾驶室照明

灯等组成。

The illumination system consists of headlights, turn signals, contour lights,

reversing lights, brake lights, fog lights, ladder lights, cab lights, etc.

照明与警示灯的位置合理,满足各种天气环境下作业时的照明与警示要求。

The location of the lighting and warning lights is reasonable to meet the

lighting and warning requirements when working in various weather

environments.

控制和工作电压为 DC 24V。

The control and working voltage is DC 24V.

(十三)集中润滑系统 Automatic lubrication system

集中润滑系统将润滑口集中在一起,减少保养时间,提升工作效率,降低维修成本。

The automatic lubrication system regularly lubricates all components,

which can reduce maintenance time and reduce maintenance costs.

(十四)安全装置 Safety equipment

驾驶室配备后窗保护格栅、三点式座椅安全带、逃生锤、急停开关。整车配备倒车

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影像系统、紧急信号灯、旋转报警灯、倒车警告、转向锁止杆、货厢支撑杆、辅助转向

和制动蓄能器、防滑行走表面、护栏等。

The cab is equipped with a rear window protection grille, a three-point seat

belt, an escape hammer, and an emergency stop switch. The vehicle is equipped

with a reversing image system, emergency signal lights, rotating warning lights,

reversing warnings, steering lock levers, body support bars, auxiliary steering

and brake accumulators, non-slip walking surfaces, guardrails, etc.

(十五)随机备件及工具 Spare parts and tools

配备一套随机工具和易损件。

A set of tools and wearing parts will be equipped with the machine.

(十六)颜色 Color

主体色调:工程黄色。

Body color: engineering yellow.

四、产品主要技术参数 MAIN TECHNICAL PARAMETERS

XDA45V 铰接式自卸车主要技术参数表
Category Item Unit Parameter
整机全长
mm 11070
Overall length
尺寸参数
整机全宽
Dimension mm 3950
Overall width
整机全高 mm 3846
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Overall height
前中轴距
mm 4450
Front center wheelbase
中后轴距
Center and rear mm 1940
wheelbase
前轮
轮中心距 mm 2700
Front wheel
Wheel center
后轮
distance mm 2700
Rear wheel
整车总质量
kg 75000
Gross machine weight
额定载重
重量参数 kg 41000
Weights Rated payload
空载车重
kg 34000
Unloaded weight
前桥 17000
kg
空载 Front axle (50%)
No load 后桥 17000
kg
质量分布 Rear axle (50%)
Load 前桥 22500
distributions kg
满载 Front axle (30 %)
Full load 后桥 52500
kg
Rear axle (30%)
发动机型号 Benz
/
动力参数 Engine model OM471
Power 发动机额定功率
kW/r/min 390/1800
Rated power

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发动机最大扭矩
Nm/r/min 2600/1300
Max. torque
驱动形式
/ 6×6
Drive form
轮胎
/ 29.5R25
Tires
最高行驶速度
km/h 51
Max. speed
最小通道圆半径
mm 9275
Min. channel radius
最大爬坡度
行驶参数 % 45
Driving Max. grade
最大转向角
° ±42
Max. steering angle
最小离地间隙
mm 530
Min. ground clearance
装载高度
mm 3272
Loading height
举升时间
工作参数 s 12
Working Lifting time
举升角度
° 70
Lifting angle
燃油箱
L 500
Fuel tank
保养容量 液压油箱
Maintenance L 300
Hydraulic tank
capacity
机油
L 40
Engine oil

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冷却液
L 100
Coolant
驱动轮边
L 11
Drive wheel
驱动桥
L 165
Drive axle
平装
货厢容积 m3 19.5/20.5
Struck
Body 2:1堆装
capacity m3 25/26
Heaped 2:1

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徐州徐工矿业机械有限公司

XUZHOU XCMG MINING MACHINERY CO.,LTD.

地址:中国江苏省徐州市和平大道169号

Add: No.169,Heping Avenue,Xuzhou, Jiangsu Province, China

电话 Tel:+86-516-83113957

传真 Fax:+86-516-83113991

客服热线 Service Tel:4001109999

邮编 Post Code:221000

网址 Website:http://www.xcmg.com

版权所有侵权必究 All rights reserved, Violators will surely be prosecuted

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