Qsi Series Compressor

QSI Series
Fixed Speed Rotary Screw Air Compressors
Instruction Manual
This manual contains important safety information and should be

made available to all personnel who operate and/or maintain this
product. Carefully read this manual before attempting to operate or
perform maintenance on this equipment.
Manual No. 2012203803

August 2018 Edition
THIS PRODUCT CAN EXPOSE YOU TO CHEMICALS INCLUDING LEAD,
WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER
AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. FOR MORE
INFORMATION GO TO WWW.P65WARNINGS.CA.GOV
Section I - General
Standard Warranty
Quincy Compressor Division
Industrial Screw Products
QSI - Rotary Screw Air Compressors
®
Seller warrants products of its own manufacture against Seller’s sole obligation on this warranty shall be, at its
defects in workmanship and materials under normal use option, to repair, replace or refund the purchase price of
and service, as follows: any product or part thereof which proves to be defective.
If requested by Seller, such product or part thereof must
be promptly returned to Seller, freight collect for inspec-
QSI® Packaged Compressors - Twelve (12) months tion.
from date of start-up or twenty-four (24) months from
date of shipment from the factory, whichever occurs first. Seller warrants factory repaired or replaced parts of its
own manufacture against defects in material and work-
manship under normal use and service for ninety (90)
Airend on Packaged Compressors - (for service at full- days or for the remainder of the warranty on the product
load pressure at or below 150 psig) twenty-four (24) being repaired, whichever is longer.
months from date of start-up or from date of shipment
from the factory, whichever occurs first. This warranty shall not apply and Seller shall not be
responsible nor liable for:
Airend on Packaged Compressors - (for service at full-
load pressure above 150 psig) Twelve (12) months from a) Consequential, collateral or special losses or dam-
date of start-up or twenty-four (24) months from date of ages;
shipment from the factory, whichever occurs first. b) Equipment conditions caused by fair wear and tear,
abnormal conditions of use, accident, neglect or
Remanufactured Airend - Twelve (12) months from misuse of equipment, improper storage or damages
date of shipment from the factory. resulting during shipment;
c) Deviation from operating instructions, specifica-
Parts - Ninety (90) days from date of Distributor sale or tions, or other special terms of sales;
one (1) year from date of factory shipment. d) Labor charges, loss or damage resulting from
improper operation, maintenance or repairs made
by person(s) other than Seller or Seller’s authorized
With respect to products not manufactured by Seller, service station.
Seller will, if practical, pass along the warranty of the e) Improper application of product.
original manufacturer.
In no event shall Seller be liable for any claims, whether
arising from breach of contract or warranty of claims of
Notice of the alleged defect must be given to Seller negligence or negligent manufacture, in excess of the
in writing with all identifying details including serial purchase price.
number, model number, type of equipment and date of
purchase, within thirty (30) days of the discovery of same
during the warranty period.
NOTICE!
This warranty is the sole warranty of seller. Any other warranties, expressed or implied,
including any warranties of merchantability or fitness for a particular use are hereby
excluded.
Quincy Compressor-QSI® 1
Section I - General
• Safety Alert Symbols

• Safety Precautions
• Spare Parts Ordering Information
• Serial/Model Identification Plate
• Model Identification
Safety Alert Symbols
IMPORTANT!
Throughout this manual we have identified key hazards. The following symbols identify the level of hazard
seriousness:
DANGER! WARNING!
This symbol identifies immediate hazards which This symbol identifies hazards or unsafe practices
will result in severe personal injury, death or which could result in personal injury, death or
substantial property damage. substantial property damage.
DANGER! CAUTION!
This symbol identifies life threatening electrical Identifies hazards or unsafe practices which
voltage levels which will result in severe personal could result in minor personal injury or property
injury or death. All electrical work must be per- damage.
formed by a qualified electrician.
NOTICE!
CAUTION! Identifies important installation, operation or
This symbol identifies hot surfaces which could maintenance information which is not hazard
result in personal injury or property damage. related.
DANGER!
Air from this compressor will cause severe injury or death if used for
breathing or food processing. Air used for these processes must meet
OSHA29CFR1910 OR FDA21XDE178.3570 regulations.
2 Quincy Compressor-QSI®
Section I - General
Safety Precautions Over pressurization of system or compressor compo-

nents can occur, resulting in death, severe personal
Read this manual and follow all instructions prior to injury or property damage.
installing or operating this compressor.
• Never use plastic pipe, rubber hose, or soldered
Listed below are some, but not all, safety precautions that joints in any part of the compressed air system. Fail-
must be observed with compressors and compressed air ure to ensure system compatibility with compressor
systems. piping is dangerous.
• Never use a flammable or toxic solvent for cleaning

the air filter or any parts.
WARNING! • Do not remove any guards or cabinet panels or

Failure to follow any of these precautions may attempt to service any compressor part while the
result in severe personal injury, death, property compressor is operating.
damage and/or compressor damage.
• Do not operate the compressor at pressures in excess
of its rating.
• Air from this compressor will cause severe injury or
death if used for breathing or food processing. Air • Observe control panel displays daily to ensure com-
used for these processes must meet OSHA 29 CFR pressor is operating properly.
1910.134 regulations.
• Follow all maintenance procedures and check all
• Disconnect and lockout all power supplies to the safety devices on schedule.
compressor plus any remote controllers prior to ser-
vicing the unit. • Never disconnect or tamper with the high air tem-
perature (HAT) sensors.
• Never assume it is safe to work on the compressor
because it is not operating. Many installations have • Compressed air is dangerous, do not play with it.
automatic start/stop controls and the compressor may
start at any time. • Use the correct fluid at all times.
• This compressor is designed for use in the compres- • Do not rely on the discharge air line check valve.
sion of normal atmospheric air only. No other gases,
• Do not override any safety or shutdown devices.
vapors or fumes should be exposed to the compressor
intake, nor processed through the compressor. • Keep doors closed during operation. The noise level
inside cabinet exceeds 100 decibels (dBA) and the
• Relieve all pressure internal to the compressor prior
operating temperature of some components is suf-
to servicing. Do not depend on check valves to hold
ficient to burn the skin.
system pressure.
• A properly sized pressure relief valve must be NOTICE!

installed in the discharge piping ahead (upstream) of These instructions, precautions and descriptions
any shut-off valve (block valve), heat exchanger, ori- cover standard Quincy manufactured QSI® Series
fice or any potential blockage point. Failure to install air compressors. As a service to our customers,
a pressure relief valve could result in the rupturing or we often modify or construct packages to the
explosion of some compressor component. customers specifications. This manual may not
be appropriate in those cases.
• Do not change the pressure setting of the pressure
relief valve, restrict the function of the pressure relief
valve, or replace the pressure relief valve with a plug.
NOTICE!
Every effort has been taken to ensure complete
and correct instructions have been included in this
Section I - General
manual, however, possible product updates and Serial/Model Identification Plate

changes may have occurred since this printing.
Quincy Compressor reserves the right to change
specifications without incurring any obligation for
equipment previously or subsequently sold. Not
responsible for typographical errors.
Spare Parts Ordering Information
BFGoodrich, Quincy Compressor Division maintains

replacement parts for Quincy compressors. A repair parts
list is shipped with all new machines. Order parts from
your Authorized Quincy distributor. Use only genuine Reference to the machine MODEL, SERIAL NUMBER
Quincy replacement parts. Failure to do so may void and DATE OF ORIGINAL START-UP must be made in
warranty. all communication relative to parts orders or warranty
claim. A model/serial number plate is located on the
frame or in the upper right corner of the control panel
door.
Section I - General
MODEL IDENTIFICATION
Section II - Description
• General Description
• The Compression Cycle
• Air Flow
• Cooling System
• Capacity Control System
• Electrical System
• Indicators
• Gauges
General Description The Compression Cycle
QSI compressors are single stage, positive displacement, The compression cycle of a rotary compressor is a
fluid-flooded rotary screw type compressors containing continuous process from intake to discharge with no
two precision-machined rotors. A motor directly drives reciprocating mechanisms starting and stopping as found
the male rotor through a flexible drop out type coupling in reciprocating compressors. The compressor consists
with no step up or step down gearing used. The male ro- of two rotors in constant mesh, housed in a cylinder with
tor has four lobes that mesh with a female rotor consisting two parallel adjoining bores. The male drive rotor has
of six flutes. Both rotors are housed in a single cast iron four lobes that mesh with six flutes in the female rotor.
cylinder. The unit has an inlet port at the power input end All parts are machined to exacting tolerances.
and a discharge port at the opposite end.
As the rotors rotate, (male-clockwise as viewed from the
Most models are equipped with a positive displacement power input end) air is drawn into the cylinder through
fluid pump mounted to the compressor to circulate fluid the inlet port located at the power input end. A volume
through the system. Models without a fluid pump use of air is trapped as the rotor lobes pass the inlet cut off
positive pressure in the reservoir to circulate the fluid. points in the cylinders. Compression occurs as the male
rotor rolls into the female flute, progressively reducing
All components are attached to a heavy-duty steel frame. the space thereby raising the pressure. Compression
Controls and indicators are arranged on a control panel. continues until the lobe and flute pass the discharge port.
Acoustical cabinets are available to reduce sound levels. The compressed air is then discharged into the air/fluid
reservoir. There are four complete compression cycles
for each complete rotation of the male rotor.
INLET PORT
CYLINDER
MALE
ROTOR
FEMALE ROTOR DISCHARGE PORT
A) INTAKE B) COMPRESSION C) DISCHARGE
Figure 2-1. Compression Cycle
Air Flow Water-cooled Fluid Coolers
With the compressor operating, a partial vacuum is Water-cooled fluid coolers are of the shell and tube de-
produced at the compressor inlet. Air entering via the sign. Fluid passes through the shell transferring its heat
compressor air filter flows through the air inlet valve into to the water flowing through the tubes. Fluid leaving the
the rotor housing where it is compressed, then discharged cooler does not pass through a thermal mixing valve as
into the air/fluid reservoir. Compressed air passes in an air-cooled unit, but goes directly to the fluid filter
through the complete system then through a minimum and the compressor. Fluid discharge temperature at the
pressure check valve to the service connection. compressor is maintained by a water temperature regulat-
ing valve located in the discharge water line. The water
temperature regulating valve uses a probe to sense fluid
Cooling System temperature and opens and closes, governing water flow
through the cooler.
Fluid Coolers
Aftercoolers
Fluid coolers may use either air or water as a cooling
medium. The following descriptions point out the major Aftercoolers reduce the amount of water in the dis-
differences between the two types of coolers. charge air. They are used to lower the temperature of the
discharge air thereby condensing water vapor from the
Air-cooled Fluid Coolers compressed air. This allows most of the contained water
to be trapped and expelled from the unit, reducing water
The air-cooled fluid cooler and aftercooler are of the related problems downstream.
finned aluminum tube, one piece design. Ambient air is
forced through the fins by a motor driven fan, cooling the Air-cooled aftercoolers are part of the air-cooled fluid
fluid and air in the tubes. To maintain proper compressor cooler. Cooling air from the fan is blown through the
operation, the ambient air temperature should not exceed aftercooler and the fluid cooler.
the temperatures listed in Appendix B - Technical Data.
The cooler fins must be kept clean at all times. Fluid Water-cooled aftercoolers are placed in series with the
leaving the receiver passes through a thermal mixing fluid cooler. Incoming water is first directed through the
valve before traveling on to the cooler. The purpose of aftercooler and then on to the fluid cooler.
the thermal valve is to maintain a minimum fluid dis-
charge temperature at the compressor of approximately A combination moisture separator and water trap is pro-
180°F. vided for collecting and expelling water to the customer’s
drain.
Capacity Control System Auto/Dual (Standard)

The Auto/Dual system offers two choices of controlling
As the motor starts driving the compressor rotors, air is the Quincy QSI Compressor. With the selector switch
drawn in, compressed and discharged into the air/fluid in the Continuous Run position, the compressor operates
reservoir. When the air pressure in the air/fluid reservoir continuously, matching air demand as the differential
exceeds the set point of the pilot valve (normally 110 pilot valve controls the position of the inlet valve. When
PSIG), the valve opens and passes a controlled volume of maximum system pressure is reached, the pressure switch
air to the inlet valve air cylinder. opens, venting the air/fluid reservoir and, although the
compressor continues to run unloaded, no air is com-
pressed.
NOTICE!
Other pressures are available optionally.
When the Auto Dual mode is selected, the compressor
will also perform as above; however, a solid state timer is
The air forces a piston to move within the cylinder,
activated when the pressure switch contacts open. This
closing the inlet valve. The compressor will continue to
timer is adjustable within a ten (10) minute range. When
run, matching air demand with air delivery by constantly
the timer reaches the end of its delay period, the compres-
adjusting the position of the inlet valve. The inlet valve
sor will automatically shut down and assume a “standby”
regulates compressor capacity between 100% and nearly
mode. Upon a drop in system air pressure, the pressure
0% of rated delivery.
switch contacts close, restarting the compressor automati-
cally. The timer should be set, during unit start-up, for a
When maximum pressure (typically 10 PSIG above
minimum of six (6) minutes.
normal full load pressure) has been obtained in the air
system, complete compressor unloading occurs. The
During the unloaded/timing mode, if plant pressure
pressure switch located in the control panel sends a signal
should drop causing the pressure switch contacts to close,
to the control and the solenoid valve opens, venting the
the compressor will continue to operate, resetting the
residual pressure from the blowdown valve. At the same
timer and instructing the inlet valve to reopen.
time, control air from the reservoir check valve is directed
through the solenoid to the inlet valve air cylinder. The
inlet valve is held in a closed position preventing the
intake of air into the compressor and serving as a check
valve preventing reverse air/fluid flow through the inlet
valve and air filter.
Auto/Demand (Optional) Load/No Load (Optional)
The QSI compressor with Auto/Demand controls accom- In the Load/No Load mode, the compressor does not
modates external control signals from an optional Quincy modulate the inlet valve. The valve is either fully open
Demand-A-Matic multiple compressor controller. or it is closed. If systems demands include regular peri-
ods of air usage at less than full load, a large compressed
With the selector switch in the Local mode, the compres- air storage capability is required with this type of control.
sor will operate exactly as described in the previously Without adequate storage, rapid cycling may occur. This
mentioned Auto Dual description. will cause wide system pressure fluctuations that may af-
fect the performance of equipment using the compressed
In the Remote mode, the compressor’s control panel air. Load/No Load works with Auto-Dual control to
is bypassed in favor of the Demand-A-Matic multiple turn the compressor off during extended periods of no
compressor controller. The compressor will start, build demand.
air, unload and shutdown on time delay as determined by
the Demand-A-Matic controller. With slight modifica-
tions, a compressor equipped with Auto Dual controls
may be converted to Auto/Demand control. Contact your WARNING!
authorized Quincy Distributor. Never assume it is safe to work on a compressor
because it is not operating. It may be in standby
Lead/Lag (Optional, two machines only) mode and could restart at any time. Follow all
safety instructions in the “Preparing for Mainte-
This option allows one of two different pressure control nance or Service” chapter.
settings to be chosen for a given machine. If the demand
is greater than one unit’s capability, the second com-
pressor will automatically turn itself on until the excess
demand has been satisfied. Again, working with the stan-
dard Auto-Dual control, the second machine would time
out and turn itself off after the demand dropped.
Electrical System
A diagram of the electrical system is shown in the parts

manual sent with the compressor. A wiring diagram
DANGER!
High voltage could cause death or serious injury.
is also included in the control panel on all Quincy QSI Disconnect all power supplies before opening the
compressors. electrical enclosure or servicing.
NOTICE!
Due to continuing product improvements and
updates, it is suggested that the wiring diagram Safety Sensors
included in the control panel be used when servic-
ing the electrical control. Two high air temperature (HAT) sensors are standard on
the QSI units. These sensors protect the unit by sensing
Standard drive motors are open drip proof 1800 RPM unusually high temperatures and shutting the unit down.
with a maximum ambient temperature rating of 104°F. One is located in the discharge line from the compressor
They are not suitable for salt laden, corrosive, dirty, wet to the air/ fluid reservoir. The second is located in the top
or explosive environments. of the air/fluid reservoir. These sensors are set to trip at
approximately 225°F. The sensors are nonadjustable.
The QSI series compressors utilize 460V incoming power
through an across-the-line magnetic starter. A trans-
former in the control panel reduces this voltage to 120
VAC for the various controls on the unit. These controls
include the selector switch, pressure switch, timer, high
air temperature safety switches, solenoid and the vari- WARNING!
ous indicator lights. Other incoming line voltages are Never remove, bypass or tamper with the safety
available as options. The compressor is provided with a HAT switch. Failure to provide this safety feature
NEMA 1 enclosure. Optional panels include NEMA 4. could cause death or serious injury and property
damage. If the compressor is shutting down due
Air-cooled models utilize a second magnetic starter for to high discharge temperature, contact a qualified
protection of the fluid cooler fan motor. This starter is service technician immediately.
connected to the compressor starter through an interlock
which insures the fan motor is operating with the com-
pressor motor. If the fan motor starter trips out for any
reason, the compressor unit will shut down.
Indicators Gauges
Main Power on Light Hourmeter
Indicates when power from the main disconnect switch This gauge indicates actual hours of operation.
has been turned on and there is live power at the com-
pressor starter and control panel. This light will remain Air Pressure Gauge
on as long as there is power to the unit, regardless of the
position of the selector switch. This gauge indicates air pressure available for distribution
to the service line.
CAUTION!
Always check power supply disconnect. The CAUTION!
Power-on light may be inoperable. Gauge may not register when the unit is unloaded
or off. Make certain all air pressure is relieved
prior to servicing.
High Discharge Air Temperature Light
Indicates when the unit has sensed an unusually high Air Outlet Temperature Gauge
discharge temperature.
This gauge indicates the temperature of the air/fluid mix-
Fluid Filter Change Light ture as it discharges from the compressor. The normal
reading is 170-190°F.
Indicates excessive pressure differential across the fluid
filter. It is used to determine fluid filter change intervals. Percent Capacity Gauge
Air/Fluid Separator Element Differential Light This gauge is graduated in percent of the total capacity of
the unit. Readings taken from this gauge give an indica-
This indicates excessive pressure differential across the tion of the amount of air being used.
air/fluid separator element. It is used to determine separa-
tor element change intervals.
Air Intake Filter Service Light
This indicator signals when the filter element needs to be

cleaned or replaced.
Section III - Installation
• Receiving
• Moving the Unit to the Installation Site Moving the Unit to the Installation Site
• Location
• Piping Connections Forklift slots are provided in one side and one end of the
• Relief Valves main frame. Use of chains and slings should be limited
to the main frame. Do not attempt to lift the unit by
• Electrical
attaching to any components. Optional lifting eyes are
• Guards available.
• Manual Vent and Shutoff Valves
• Water and Sewer Facilities at the Installation
Site (Water-cooled models only)
• Compressor Rotation
• Fan Rotation CAUTION!
Improper lifting may result in component, system
damage or personal injury. Follow good shop
Receiving practices and safety procedures when moving
the unit.
Upon receipt, immediately inspect the compressor for any
visible damage that may have occurred during shipment.
If visible damage is found, the delivering carrier should
make a notation on the freight bill and the customer
should request a damage report. If the shipment is ac-
cepted and damage is found later, it is classified as con-
cealed damage. Concealed damage should be reported
to the delivering carrier within 15 days of delivery. The
delivering carrier must prepare a damage report. Item-
ized supporting papers are essential to filing a claim.
Read the compressor nameplate to be sure the compressor

is the model and size ordered and that optionally ordered
items are included.
Check the reservoir and pressure relief valves to be sure

they are adequate for the pressure at which you intend to
operate.
Location
Locate the compressor on a level surface in a clean, well-

lit and well-ventilated area. Allow sufficient space (four
CAUTION!
Removal or modification of sound insulation
feet of clearance on all sides and top of the compressor) could result in dangerously high sound levels.
for safe and proper daily inspection and maintenance.
The entire length of the frame base must be supported.
Shim where necessary but do not use wood. Quincy QSI compressors are essentially vibration free,
however, some customers may choose to bolt the unit to
Ambient temperature should not exceed 110°F. High the floor to prevent the accidental breakage of piping or
ambient temperatures may result in a high air temperature electrical connections as a result of being bumped. Use
shutdown. All models are intended for indoor installa- only lag bolts to secure the unit. Do not pull the bolts
tion; however, it is possible, with certain modifications, down tight. Overtightening the lag bolts may place the
to accommodate some outdoor locations. Cabinet models frame in a twist or bind causing breakage of fluid coolers,
are water-resistant but not water tight. Sheltering from piping and reservoirs.
rain, snow and freezing temperatures is mandatory.
WARNING! WARNING!
Under no circumstances should a compressor be
Do not operate in temperatures below 32°F or installed in an area exposed to a toxic, volatile or
above the limits outlined in Appendix B - Techni- corrosive atmosphere, nor should toxic, volatile or
cal Data. corrosive agents be stored near the compressor.
Do not locate the unit where the hot exhaust air from
other compressors or heat generating equipment may be
drawn into the unit. Never restrict the flow of exhaust air
from the fluid cooler or cooling fan. Heated exhaust air
must be exhausted outside to prevent high temperature CAUTION!
conditions in the compressor room. If the room is not ASME coded pressure vessels must not be modi-
properly ventilated, compressor operating temperatures fied, welded, repaired, reworked or subjected to
will increase and cause a high temperature shutdown. operating conditions outside the nameplate rat-
ings. Such actions will negate code status, affect
insurance status and may cause death, serious
injury and property damage.
CAUTION!
Clean, fresh air, of sufficient quantity, is required
Piping Connections
for proper compressor operation.
Never join pipes or fittings by soldering. Lead-tin solders
In high humidity areas, avoid placing the compressor in a
have low strength, a low creep limit, and may, depending
basement or other damp locations. Control the compres-
on the alloy, start melting at 360°F. Silver soldering and
sor temperatures and monitor compressor fluid for signs
hard soldering are forms of brazing and should not be
of water contamination. Fluid and filter changes may
confused with lead-tin soldering. Never use plastic, PVC,
need to be increased in high humidity areas. Increased
ABS pipe or rubber hose in a compressed air system.
operating temperatures may be required.
Piping Fit-up
Care must be taken to avoid assembling the piping in a

strain with the compressor. Piping should line up without
having to be sprung or twisted into position. Adequate

expansion loops or bends should be installed to prevent Electrical
undue stress at the compressor resulting from the changes
between hot and cold conditions. Pipe supports should be Before installation, the electrical supply should be
mounted independently of the compressor and anchored, checked for adequate wire size and capacity. During
as necessary, to limit vibration and prevent expansion installation, a suitable fused disconnect switch or circuit
strains. Piping should never be of smaller size than the breaker should be provided. Any unreasonable voltage
connection on the compressor unit. unbalance (5%) between the legs must be eliminated and
any low voltage corrected to prevent excessive current
draw. The installation, electric motor, wiring and all
Relief Valves electrical controls must be in accordance with National
Electric Code, and all state and local codes. A quali-
Pressure relief valves are sized to protect the system. fied electrician should perform all electrical work. Air
Never change the pressure setting or tamper with the compressors must be grounded in accordance with
valve. Only the relief valve manufacturer or an approved applicable codes. See control panel for the proper wir-
representative is qualified to make such a change. ing diagram.
Quincy would like to emphasize the importance of

providing adequate grounding for air compressors. The
DANGER! common practice of grounding units to building structural
Relief valves are to protect system integrity in ac- steel may not actually provide adequate grounding pro-
cordance with ANSI/ASME B19 safety standards. tection, as paint and corrosion build-up may exist.
Failure to provide properly sized relief valves will
result in death or serious injury.
CAUTION!
Relief valves are to be placed ahead of any potential NEMA electrical enclosures and components
blockage point that includes, but is not limited to, such must be appropriate to the area in which they
components as shut-off valves, heat exchangers and are installed.
discharge silencers. Ideally, the relief valve should be
threaded directly into the pressure point it is sensing, not Pneumatic Circuit Breakers or Velocity Fuses
connected with tubing or pipe and pointed away from any
personnel. Always direct discharge from relief valves to The Occupational Safety and Health Act, Section
a safe area away from personnel. 1926.303 Paragraph 7 published in Code of Federal
Regulations 29 CFR 1920.1 (revised 07/01/1982), states
“all hoses exceeding 1/2” inside diameter shall have a
safety device at the source of supply or branch line to re-
duce pressure in case of a hose failure.” These pneumatic
safety devices are designed to prevent hoses from whip-
ping, which could result in a serious or fatal accident.
Figure 3-1. Relief Valve Guards

All mechanical action or motion is hazardous in vary-
ing degrees and needs to be guarded. Guarding shall
comply with OSHA Safety and Health Standards 29 CFR
1910.219 in OSHA manual 2206 (revised 11/07/1978)
and any state or local codes.
Manual Vent and Shutoff Valve Clean air is essential for your Quincy QSI compressor.
Always select a source providing the cleanest air pos-
Install a manual valve to vent the compressor and the sible. When an outside air source is used, keep all piping
compressor discharge line to atmosphere. If the air as short and direct as possible. Use vibration isolators
receiver tank services a single compressor, the manual and support all piping correctly. Piping size should be
valve can be installed in the receiver. When a manual at least as large as the inlet valve opening and increased
shut-off valve (block valve) is used, a manual valve several sizes for extremely long piping runs. The piping
should be installed upstream from the valve, and a pres- must be leak free and clean after fabrication.
sure relief valve installed upstream from the manual vent
valve. These valves are to be designed and installed to
permit maintenance to be performed in a safe manner.
Never substitute a check valve for a manual shut-off WARNING!
valve (block valve) if the purpose is to isolate the com- Relieve compressor and system air pressure by
pressor from a system for servicing. opening the appropriate manual relief valve
prior to servicing. Failure to relieve all system
pressure could result in death or serious injury
and property damage.
WARNING!
Removal or painting over safety labels will result
in uninformed conditions. This could result in Compressor Rotation
personal injury or property damage. Warning
signs and labels shall be provided with enough Compressor rotation must be checked prior to start-up.
light to read, conspicuously located and main- Proper rotation is clockwise (as viewed from the power-
tained for legibility. Do not remove any warning, input end). The power-input end of the compressor is
caution or instructional material attached. marked with an arrow noting the proper rotation. Oper-
ating the compressor in incorrect rotation will result in
extreme damage to the compressor and warranty cover-
Water and Sewer Facilities at the Installation Site age will be voided. To check for proper rotation, jog the
(Water-cooled models only) starter button, allowing the motor to turn 2 or 3 revolu-
tions. Observe the drive element for correct direction.
Make sure the water supply is connected and open. Pip- If incorrect rotation is observed, lock out power supply,
ing supplied by the user should be at least equal to the reverse electrical leads L1 and L3 at the motor starter.
connections provided on the compressor. Sewer facilities Recheck for correct rotation.
should be readily accessible to the installation site and
meet all the requirements of local sewer codes, plus those
of the compressor. Make sure water inlet and discharge Fan Rotation (Air-cooled only)
connections are correct.
Check the fan rotation at the same time the compressor
rotation is being checked. Fan airflow should be outward,
NOTICE! that is, pushing the air through the coolers.
The water temperature regulating valve is located
in the discharge water line.
Section IV - Operating Procedures
• Prior to Starting
• Starting the Compressor
• Control panel
• Icon used
• Main screen
• Calling up menus
• Inputs menu
• Outputs menu
• Counters
• Service menu
• Setpoint menu
• Event history menu
• Modifying general settings
• Info menu
• Week timer menu
• User password menu
• Power$ync control mode
Prior to Starting
CAUTION! • Manually rotate the compressor through enough

revolutions to be certain there are no mechanical
interferences.
Provisions should be made to have the instruc-
tion manual readily available to the operator • Check all pressure connections for tightness.
and maintenance personnel. If, for any reason,
any parts of the manual become illegible or if the • Check to make sure all relief valves are in place.
manual is lost, have it replaced immediately. The
instruction manual should be read periodically • Check to make sure all panels and guards are in place
to refresh one’s memory. This may prevent a and securely mounted.
serious accident. • Check fuses, circuit breakers and thermal overloads
for proper size.
Before starting the compressor, review Sections II and
III of this manual. Be certain that all installation require- • Close the main power disconnect switch and jog the
ments have been met and that the purpose and use of the starter switch button to check the rotational direction
controls are thoroughly understood. Before placing the of the compressor.
compressor into operation, do the following:
• Remove all loose items and tools from around the • Check the fan rotation (air flows through the cool-
compressor. ers).
• Check fluid level in the air/fluid reservoir. See Sec- • Water-cooled models - Check inlet and discharge
tion VII - Compressor Fluids. water piping for proper connections.
• Check the fan and fan mounting for tightness.
Starting the Compressor

• Secure all enclosure panels on compressor. • Control settings have been adjusted at the factory;
however, they should be checked during start-up
• Open the service valve to the plant air distribution and readjusted, if necessary. Some applications may
system. require a slightly different setting than those pro-
vided by the factory. Refer to Section VI - Servicing.
• Select the mode of operation and start the compres-
Never increase air pressure settings beyond factory
sor.
specifications.
• Watch for excessive vibration, unusual noises or air/
• Observe compressor operation closely for the first
fluid leaks. If anything unusual develops, stop the
hour of operation and frequently for the next seven
compressor immediately and correct the condition.
hours. Stop and correct any noted problems.
Stopping the Compressor
Normal Operation Emergency

Close the service valve to the plant air distribution sys- Press the emergency stop button or cut the power at the
tem. Allow the pressure to build within the reservoir and main disconnect switch or panel.
the compressor to fully unload. Press the stop button or
remove power at the main disconnect switch or panel.
NOTICE!
Close the service valve when the compressor is
not being used to prevent the system’s air pres-
sure from leaking back into the compressor if the
check valve leaks or fails.
Control panel
Parts and functions
1 2 3 4
6
7
8
9
11
10
13 14 12
Reference Designation Function

1 Display Shows the compressor operating condition and a number of
icons to navigate through the menu.
2 Service LED Lights up if service is needed
3 General alarm LED Flashes if a shut-down warning condition exists
4 Pictograph General alarm
5 Pictograph Service
6 Pictograph Automatic operation
7 Automatic operation LED Indicates that the regulator is automatically controlling the
compressor.
8 Voltage on LED Indicates that the voltage is switched on.
9 Pictograph Voltage on
10 Enter key Key to select the parameter indicated by the horizontal arrow.
Only the parameters followed by an arrow pointing to the
right can be modified.
11 Back key To go to previous screen or to end the current action
12 Scroll keys Keys to scroll through the menu.
13 Stop button Button to stop the compressor. LED (7) goes out.
14 Start button Button to start the compressor. LED (7) lights up indicating
that the Q-Control regulator is operative.
Icon used
Status icons
Name Icon Description
Stopped / Running When the compressor is stopped, the icon stands still. When the
compressor is running, the icon is rotates.
Compressor status Motor stopped
Running unloaded
Running loaded
Machine control mode Local control
Remote start / stop
Network control
Automatic restart after voltage Automatic restart after voltage failure is active
failure
Week timer Week timer is active
Active protection functions Emergency stop
Shutdown
Warning
Service Service required
Operating mode Power$ync
Display Preference Value Lines (displays 2 or 4 elements on the main screen)
Chart (low, medium and high resolution available and will show
pressure vs. time)
ECO (shows the present state of all the six compressor slots)
Input icons
Icon Description
Pressure
temperature
Digital input
Special protection
System icons
Icon Description
Compressor element (LP, HP, ...)
Dryer
Fan
Frequency converter
Drain
Filter
Motor
Failure expansion module
Network problem
General alarm
Input icons
Icon Description
Inputs
Outputs
Alarms (Warnings, shutdowns)
Counters
Test
Settings
Service
Event history (saved data)
Access key / User password
Network
Setpoint
Info
Converters
Navigation arrows
Icon Description
Up
Down
Left
Right
Main screen
Control panel
3
2
(1) Scroll keys

(2) Enter key
(3) Back key
Function
The Main screen shows the status of the compressor operation and is the gateway to all functions implemented in the
controller.
The Main screen is shown automatically when the voltage is switched on and one of the keys is pushed. It is switched
off automatically after a few minutes when no keys are pushed.
Typical Main screen, fixed speed compressors (running loaded)

Text on figures
Number Fixed Speed
(1) Compressor Outlet(Package Pressure)
(2) Element Outlet(Temperature)
(3) Running Hours
(4) Load(text varies upon the compressors actual condition)
(5) Menu
(6) Unload
• Section A shows information regarding the compressor operation (e.g. the outlet pressure (1), the temperature at
the compressor outlet (2) and compressor running hours (3).
• Section B shows Status icons. Following icon types are shown in this field:
• Fixed icons
These icons are always shown in the main screen and some of them cannot be selected by the cursor (e.g.
Compressor stopped or running, Compressor status (running, running unloaded or motor stopped). Selectable
ones are Network Control and display preference.
• Optional icons
These icons are only shown if their corresponding function is activated (e.g. week timer, automatic restart
after voltage failure , etc.)
• Pop up icons
These icons pop up if a machine failure occurs (warnings, shutdowns, service,...)
To call up more information about the icons shown, select the icon using the scroll keys and press the enter key.
• Section C is called the Status bar
This bar shows the text that corresponds to the selected icon.
• Section D shows the Action buttons. These buttons are used:
• to call-up or program settings
• to reset a motor overload, service message or emergency stop
• to have access to all data collected by the regulator
The function of the buttons depends on the displayed menu. The most common functions are:
Designation Function
Menu To go to the menu
Modify To modify programmable settings
Reset To reset a timer or message
Unload To unload from the compressor running loaded
To activate an action button, highlight the button by using the Scroll keys and press the Enter key.
To go back to the previous menu, press the Back key.
Calling up menus
Control panel
3
2
(1) Scroll keys

(2) Enter key
(3) Back key
Description
When the voltage is switched on, the main screen is shown automatically (see section Main screen):
• To go to the Menu screen, highlight the Menu button (5), using the Scroll keys.
• Press the Enter key to select the menu. Following screen appears:
• The screen shows a number of icons. Each icon indicates a menu item. By default, the Pressure Settings (Regula-
tion) icon is selected. The status bar shows the name of the menu that corresponds with the selected icon.
• Use the Scroll keys to select an icon.
• Press the Back key to return to the Main screen.
Inputs menu
3
2
Control panel
(1) Scroll keys
(2) Enter key
(3) Back key
Menu icon, Inputs
Function
To call up information regarding the actually measured data and the status of some inputs such as the emergency stop
switch.
Procedure
Starting from the main screen (see Main screen),
• Move the cursor to the action button Menu and press the Enter key. Following screen appears:
Text on figures
(1) Menu
(2) Regulation
• Using the Scroll keys, move the cursor to the Inputs icon (see above, section Menu icon).
• Press the Enter key. A screen similar to the one appears below:
Text on figures
(1) Inputs
(2) Compressor outlet
(3) Element outlet
(4) Emergency stop
(5) Overload motor/fan motor
(6) Remort Start/Stop
(7) Remort Load/Unload
(8) Pressure Setting Selection
(9) Modify
• The screen shows a list of all inputs with their corresponding icons and readings.
• If an input is in warning or shutdown, the original icon is replaced by the warning or shutdown icon respectively
(i.c. the Stop icon and the Warning icon in the screen shown above).

Outputs menu
Control panel
3
2
(1) Scroll keys

(2) Enter key
(3) Back key
Menu icon, Outputs
Function
To call up information regarding the actual status of some outputs such as the condition of the Fan overload contact
(on air cooled compressors), the Emergency stop contact, etc.
Procedure
Starting from the Main screen (see Main screen),
Text on figures
(1) Menu
(2) Regulation
• Move the cursor to the Outputs icon (see above, section Menu icon, using the Scroll keys.
• Press the Enter key. A screen similar to the one appears below:
(1) Outputs
(2) Line contactor
(3) Star contactor

(4) Delta contactor
(5) Inlet Valve
(6) General shutdown
(7) Automatic operation
(8) General Warning
(9) Solenoid Valve HGBP 1
(13) Release Valve
• The screen shows a list of all outputs with their corresponding icons and readings.
• If an input is in warning or shutdown, the original icon is replaced by the warning or shutdown icon respectively.

Counters
Control panel
3
2
(1) Scroll keys

(2) Enter key
(3) Back key
Menu icon, Counters
Function
To call up:
• The running hours
• The loaded hours
• The number of motor starts
• The number of hours that the regulator has been powered
• The number of load cycles
Procedure
Text on figures
(1) Menu
(2) Regulation
• Using the Scroll keys, move the cursor to the Counters icon (see above, section Menu icon)
• Press the Enter key. Following screen appears:
(1) Counters
(2) Running hours
(3) Loaded hours
(4) Motor starts
(5) Load relay
(6) Module hours
The screen shows a list of all counters with their actual readings.

Service menu
Control panel
3
2
1
(1) Scroll keys
(2) Enter key
(3) Back key
Menu icon, Service
Function
• To reset the service plans which are carried out.
• To check when the next service plans are to be carried out.
• To find out which service plans were carried out in the past.
• To modify the programmed service intervals.
Procedure
• Using the Scroll keys, move the cursor to the Service icon (see above, section Menu icon).
Text on figures
(1) Service
(2) Overview
(3) Service plan
(4) Next service
(5) History
• Scroll through the items to select the desired item and press the Enter key to see the details as explained below.
Overview
Text on figures
(1) Overview
(2) Running Hours (blue)
(3) Real Time hours (black)
(4) Reset
Example for service level (A):
The figures at the left are the programmed service intervals. For Service interval A, the programmed number of
running hours is 4000 hours (upper row, blue) and the programmed number of real time hours is 8760 hours, which
corresponds to one year (second row, black). This means that the controller will launch a service warning when either
4000 running hours or 8760 real hours are reached, whichever comes first. Note that the real time hours counter keeps
counting, also when the controller is not powered.
The figures within the bars are the number of hours to go till the next service intervention. In the example above, the
compressor has been running for an hour and so it has 3999 more running hours or 8759 more real time hours to go
before the next Service intervention.
Service plans
A number of service operations are grouped (called Level A, Level B, etc...). Each level stands for a number of service
actions to be carried out at the time intervals programmed in the Q-Control.
When a service plan interval is reached, a message will appear on the screen.
After carrying out the service actions related to the indicated levels, the timers must be reset.
From the Service menu above, select Service plan (3) and press Enter. Following screen appears:
Text on figures
(1) Service plan
(2) Level
(3) Running hours
(4) Real time
(5) Modify
Modifying a service plan

Dependant on the operating conditions, it might be necessary to modify the service intervals. To do so, use the Scroll
keys to select the value to be modified. A screen similar to the one below appears:
Press the Enter key. Following screen appears:
Modify the value as required using the ↑ or ↓ scroll key and press the Enter key to confirm.
Note: Both running and real time hours can be modified in steps of 100 hours.
Next Service
(1) Next service

(2) Level
(3) Running hours
(4) Actual
In the example above, the A Service level is programmed at 4000 running hours, of which 1 hours have passed.
History
The History screen shows a list of all service actions done in the past, sorted by date. The date at the top is the most
recent service action. To see the details of a completed service action (e.g. Service level, Running hours or Real time
hours), use the Scroll keys to select the desired action and press the Enter key.

Setpoint menu
Control panel
3
2
1
(1) Scroll keys
(2) Enter key
(3) Back key
Menu icon, Regulation
Function
On fixed speed compressors , the operator can program two different pressure bands. This menu is also used to select
the active pressure band.
Procedure
Text on figures
(1) Menu
(2) Regulation
• Move the cursor to the Setpoint icon (see above, section menu icon) using the Scroll keys.
Text on figures
(1) Regulation
(2) Unloading pressure 1
(3) Loading pressure 1
(4) Unloading pressure 2
(5) Loading pressure 2
(6) Modify
(7) Pressure Band Used
(8) Digital Pressure Band Selection
(9) Power$ync Mode
• The screen shows the actual unloading and loading pressure settings for both pressure bands.
To modify the settings, move the cursor to the action button Modify and press the Enter key. Following screen appears:
• The first line of the screen is highlighted in gray. Use the Scroll keys to highlight the setting to be modified and
press the Enter key. Following screen appears:
• The upper and lower limit of the setting is shown in gray, the actual setting is shown in black. Use the ↑ or ↓ key
of the Scroll keys to modify the settings as required and press the Enter key to accept.
If necessary, change the other settings as required in the same way as described above.

Event history menu

Control panel
3
2
1
(1) Scroll keys
(2) Enter key
(3) Back key
Menu icon, Event History
Function
To call up the last shut-down and last emergency stop data.
Procedure
• Move the cursor to the action button Menu and press the Enter key. Then using scroll keys move the cursor over
Event History and then press Enter key. Following screen appears:
• Using the Scroll keys, move the cursor to the Event History icon (see above, section Menu icon)
• The list of last shut-down and emergency stop cases is shown.
• Press the Enter key to find the date, time and other data reflecting the status of the compressor when that shut-
down or emergency stop occurred.
• Scroll through the items to select the desired shut-down or emergency stop event.

Modifying general settings

Control panel
3
2
(1) Scroll keys

(2) Enter key
(3) Back key
Menu icon, Settings
Function
To display and modify a number of general settings (e.g. Time, Date, Date format, Language, units ...) and also the
optional settings(e.g. PowerSync, Network...)
Procedure
• Using the Scroll keys, move the cursor to the Settings icon (see above, section menu icon).
• Press the Enter key. Move your cursor to “General” and press Enter key. The screen below on the right should
appears:
(1) General
(2) Language in use
(3) Time
(4) Date
(5) Date format
(6) Pressure unit
(7) Temperature unit
(8) Vibration unit
(9) Level unit
(10) Flow unit
(11) Volume unit
(12) Energy unit
(13) Currency unit
(14) Display timeout
(15) Modify
• To modify, select the Modify button using the Scroll keys and press the Enter key.
• A screen similar to the one above is shown, a gray selection bar is covering the first item (Language). Use the ↓
key of the Scroll keys to select the setting to be modified and press the Enter key.
• A pop-up screen appears. Use the ↑ or ↓ key to select the required parameter and press the Enter key to confirm.
Sub Menu icon (Under Settings Icon), Password
Function
If the password option is activated, it is impossible for non-authorized persons to modify any setting.
Procedure
• Move the cursor to the action button Menu and press the Enter key. In the Menu screen, move the cursor to set-
tings and press Enter key again. Following screen appears:
• Using the Scroll keys, move the cursor to the Password icon (see above, section Menu icon)
• Press the Enter key.
• Select the Modify button using the Scroll keys and press the Enter key. Next, modify the password as required.
Sub Menu Icon (Under Settings Icon), Access Key

Function
With this, access to different end-user levels can be defined using the designated numbers for those user levels.
Procedure
Starting from the main screen (See Main Screen),
• Move the cursor to the action button Menu and press the Enter Key. In the Menu screen, move the cursor to set-
• Using the scroll keys, move the cursor to the Password icon(see above, section menu icon)
• Press the Enter key
• Select the modify button using the Scroll keys and press Enter key. Next, modify the access key as required.
Menu Icon, Network
Function
To connect multiple controllers into the same network and also aids connecting through Ethernet. At most 6 compres-
sors can be connected.
Procedure
• Using the scroll keys, move the cursor to the Network icon (see above, section Menu Icon).
• Press the Enter key. Following screen appears which is Network screen,
• Using scroll keys, select CAN (highlighted in gray) by pressing the Enter key. Following screen will appear.
Modify any necessary settings by selecting Modify (7) and then pressing the Enter key. To go back press back
key.
• Using scroll keys, the submenus can be modified.
• Again go back to the “Network screen” and select Ethernet. Press Enter key and following screen will appear,
• Modify any necessary settings by selecting Modify and then pressing the Enter key. To go back press back key.
Sub Menu Icon (Under Settings Icon), Automatic Restart

Function
This option restarts the unit (if activated) if any power failure occurs for a short period (up to 1 hour) of time. Also, a
delay can be set(up to 2 minutes) to start the unit after the power is back.
Procedure
• Using the scroll keys, move the cursor to the Automatic Restarticon(see above, section menu icon)

• Select the modify button using the Scroll keys and press Enter key. Next, modify the options as required.
Sub Menu Icon (Under Settings Icon), Main Chart

Function
To setup the graph of pressure vs. hours, this submenu is selected. Here, a low and a high value of pressure can be
chosen, to form the graph. From 0 PSI to the maximum pressure setpoint, any value can be set according to the user
needs.
Procedure
• Using the scroll keys, move the cursor to the Main chart icon(see above, section menu icon)

• Select the modify button using the Scroll keys and press Enter key. Next, modify the options as required.
Info menu
Control panel
3
2
1
(1) Scroll keys
(2) Enter key
(3) Back key
Menu icon, Info
Function
To show the Quincy compressors internet address and also the IP configuration of the controller.
Procedure
• Using the Scroll keys, move the cursor to the Info icon (see above, section Menu icon).
• Press the Enter key. The Quincy compressors internet address appears on the screen.
Week timer menu

Control panel
3
2
1
(1) Scroll keys
(2) Enter key
(3) Back key
Menu icon, Week timer
Function
• To program time-based start/stop commands for the compressor
• To program time-based change-over commands for the net pressure band
• Four different week schemes can be programmed.
• A week cycle can be programmed, a week cycle is a sequence of 10 weeks. For each week in the cycle, one of the
four programmed week schemes can be chosen.
Procedure
• Move the cursor to the action button Menu and press the Enter key. Use the Scroll buttons to select the Timer icon.
Text on figures
(1) Menu
(2) Regulation
• Press the Enter key on the controller. Following screen appears:
(1) Week timer

(2) Week action schemes
(3) week cycle
(4) Status
(5) Week timer inactive
(6) Remaining running time
The first item in this list is highlighted in gray. Select the item requested and press the Enter key on the controller to
modify.
Programming week schemes
• Select Week action schemes and press Enter. A new window opens. The first item in the list is highlighted in red.
Press the Enter key on the controller to modify Week Action Scheme 1.
(1) Week Action Schemes

(2) Week Action Scheme 1
• A weekly list is shown. Monday is automatically selected and highlighted in gray. Press the Enter key on the con-
troller to set an action for this day.

(2) Monday
(3) Tuesday
(4) Wednesday
(5) Thursday
(6) Friday
(7) Saturday
(8) Sunday
• A new window opens. The Modify action button is selected. Press the enter button on the controller to create an
action.
(1) Monday
(2) Modify
• A new pop-up window opens. Select an action from this list by using the Scroll keys on the controller.
When ready press the Enter key to confirm.
(1) Monday
(2) Actions
(3) Remove
(4) Start
(5) Stop
(6) Pressure Setpoint 1
(7) Modify
• A new window opens. The action is now visible in the first day of the week.
(1) Monday
(2) Start
(3) Save
(4) Modify
• To adjust the time, use the Scroll keys on the controller and press the Enter key to confirm.
(1) Monday
(2) Start
(3) Save
(4) Modify
• A pop-up window opens. Use the ↑ or ↓ key of Scroll keys to modify the values of the hours. Use the ← or →
Scroll keys to modify the minutes. After selecting the time, press Enter key and the new time should be shown.
(1) Monday
(2) Time
(3) Save
(4) Modify
• Press the Back key on the controller. The action button Modify is selected. Use the Scroll keys to select the action
Save.
(1) Monday
(2) Start
(3) Save
(4) Modify
• A new pop-up window opens. Use the Scroll keys on the controller to select the correct actions. Press the Enter
key to confirm.
(1) Monday
(3) Are you sure?
(4) No
(5) Yes
(6) Save
(7) Modify
Press the Back key to leave this window.

• The action shown below is the day the action is planned.

(2) Monday - Start
(3) Tuesday
(4) Wednesday
(5) Thursday
(6) Friday
(7) Saturday
(8) Sunday
Press the Back key on the controller to leave this screen.
Programming the week cycle

A week cycle is a sequence of 10 weeks. For each week in the cycle, one of the four programmed week schemes can
be chosen.
• Select Week Cycle from the Week Timer menu list.
(1) Week Timer

(3) Week Cycle
(4) Status
(5) Week Timer Inactive
(6) Remaining Running Time
• A list of 10 weeks is shown.
(1) Week Cycle

(2) Week 1
(3) Week 2
(4) Week 3
(5) Week 4
(6) Modify
Press twice the Enter key on the controller to modify the first week.
• A new window opens. Select the action, example: Week Action Scheme 1
(1) Week Cycle

(2) Week 1
(3) Off
(8) Modify
• Check the status of the Week Timer

Use the Back key on the controller to go back to the Week Timer menu.
Select the status of the Week Timer.
(1) Week Timer

(3) Week Cycle
(4) Status
• A new window opens. Select Week 1 to set the Week Timer active.
(1) Week Timer

(2) Week
(4) Week 1
• Press the Back key on the controller to leave this window. The status shows that week 1 is active.
(1) Week Timer

(3) Week Cycle
(4) Status
(5) Week 1
• Press the Back key on the controller to go to the Week Timer menu. Select Remaining Running Time from the list
and press the Enter key on the controller to Modify.
(1) Week Timer

(3) Week Cycle
(4) Status
• This timer is used when the week timer is set and for certain reasons the compressor must continue working, for
example, 1 hour, it can be set in this screen. This timer is prior to the Week Timer action.
(1) Week Timer

Power$ync control mode

Control panel
3
2
1
(1) Scroll keys
(2) Enter key
(3) Back key
Menu icon, settings
Function
It reduces the power capacity of the machine in steps of 12.5% maximum and can go upto 50% i.e. 4 steps
Procedure
• Using the Scroll keys, move the cursor to the power$ync icon (see above)
• Press the Enter key & following screen appears.
(1) Power$ync
(2) Power$ync mode
(3) Continuous run
(4) Auto/Dual control
(5) Modify
(6) Power$ync mode
(7) Compressor capacity
(8) Moving window
(9) Maximum load/unload cycles
• To modify, select the Modify button using the scroll keys & press the Enter key.
• Settings can be changed using up/down scroll keys.
Menu Icon, ECOi
Function
To determine the master-slave configuration for controllers running in a network mode and also defines how the com-
pressor will run based on the master-slave setting.
Procedure
• Move the cursor to the action button Menu and press the Enter key. In the Menu screen, move the cursor to ECOi
and press Enter key again. Following screen appears:
• Using the scroll keys, move the cursor to the Status icon (see above, section Master Icon).
• The Status Icon represents the status of the Compressor running in a network. Up to 6 compressors can be added
to one particular network. To turn this setting On, press Enter key when the cursor is on the Status Icon and the
following screen appears:
• Using the scroll keys, move the cursor to the Modify option and press Enter key. Now, the ECO option should
be highlighted (Gray represents current selection). Press enter key again. A new window will open where the
option ECO can be turned on. Move the cursor and select option “on”, press Enter key and ECO should be on.
Remember that, once ECO is on, it is not possible to change the number of compressors. To change the number
of compressor, first select the “number of compressors” option and then select the desired number using the scroll
keys. Then, following the above instructions, turn ECO on.
• The next item under the Master Icon is “Regulation” . Using scroll keys select regulation, press the Enter key
and six options would be seen (two different pressure bands, in use pressure band and digital pressure band selec-
tion) on the regulation screen. These options can be modified per user choice but they should follow the general
compressor pressure range.
• The next item is “General” . Using scroll keys select general and press the Enter key. Following window ap-
pears:
• Here, under “operation mode”, there are three options. They are Local, Remote and LAN control. If only one
compressor is needed to run in a different way than the others connected in a network then Local control should be
chosen as the operation mode for that respective compressor. If “LAN control” is chosen then all the slave com-
pressors will follow the master settings. For “Remote control” it’s similar to LAN control but to activate Remote
start/stop, we need to run the compressors at Remote control.
• Remote start/stop under “General” section can only be selected if that option was chosen before installing the
software in the Q-Control and needs the machine to be running in the Remote control mode. The last option is
‘’Critical Application” and this one is not going to be used on our standard products.
• Next item is “Action Scheme” . Using scroll keys select action scheme and press the Enter key. Following
window appears:
• Here, two schemes 1 or 2 can be chosen depending on the customer settings where different group sequences have
been already saved.
• Fifth item is “Commands” . Using scroll keys select commands and press the Enter key. Following window
appears:
• Here, two options are available, “Central Stop” and “Local”. If command central stop is on then all the compres-
sors will turn off under the same network when the Stop button is pressed. The “local” option allows the com-
pressor to follow its own installed settings and not the Master settings. Below are the screen shots:
• The next item is “Automatic Restart” . This option restarts the compressor at its previous state if the power
down time is less than the maximum power down time. To get it activated, use scroll keys to select automatic
restart and press the Enter key. Following window appears.
• The final option available here is “Compressors” . It has four more sub options and they are all based on how
the slave compressors would react to master settings. To select this, use scroll keys to select compressors and
press the Enter key. Following window appears.
• Using scroll keys select “General” and press the Enter key. Two options would be seen and the first one is
Algorithm. Under Algorithm, there are again two options which are, Equal Wear and Manual sequence. Equal
wear means, within the group of compressors that have the same priority, the available compressor with the least
running hours will be started first, compressors with the most running hours will be stopped first. However, this is
not applicable when the priority group contains the control VSD compressor. The other VSD compressor(s) will
run as fixed speed compressor(s).
• On the other hand, the Manual Sequence represents a preset sequence set as per customer needs. Using scroll keys
and Modify option the desired sequence can be chosen.
• Another option is “System Forced Function” which allows forcing a compressor start to prevent a certain com-
pressor in the system would remain inactive during a long time.
• Next is “Counters” . This option shows the running hours for different compressors in the same network. Also,
it is possible to edit these running hours if necessary and that would increase/decrease in an increment of 100. To
do these steps, use scroll key and move cursor to counters. Press Enter key and using scroll keys select modify and
then again using scroll keys the hours can be changed.
• Third option is “Timers” . This has some specific timing based programs and they can be changed as desired.
To use this, first using scroll keys move cursor to counters and then press Enter key. Following window appears:
Number Timers Description

1 Remote To Local Time Time between two remote – local requests.
2 Start/Load Time Time between two start - load requests.
3 Unload/Load Time Time between two unload-load requests.
4 Manual seq. Shift Up Delay The delay due to increase in pressure to start loading the
next compressor.
5 Manual seq. Shift Down Delay The delay due to decrease in pressure to start unloading
the next compressor.
6 Forced Time Setting used to decide to start a stopped compressor
irrespective of the pressure algorithm.
7 Delta time Setting used to decide to load an unloaded

compressor or to start a stopped compressor.
• All the timer options can be changed to a unit of 1 incremental. The manual sequence shift up/down delay cannot
be changed once compressor starts running in the ECO mode.
• Final option under compressors is “Group sequences” . Here, the group sequences are created for the manual
sequence mode. As only six compressors can be connected at one particular network, so six groups can be defined
at a maximum. To use this, first using scroll keys move cursor to group sequences and then press Enter key. Fol-
lowing window appears:
• To assign these groups, first group sequence has to be just 1. Then, the next group sequence would be 1-2 and so
on. However, it’s possible to break the serial and set the sequence randomly depending on the customer needs. As
an example, it is possible to assign 2-4-5-1-3 and so forth.
Slave Compressor Menu

• Each of the slaves has a few of their own settings. To check on those, first use the scroll keys to select ECO from
the Menu section. Press Enter key. With the Master option, slave options would be also available depending on the
number of preset slaves. Following screen appears:
• Under the slave/compressor (no), there are four menus. First one is “Priority” . Under priority there are two
schemes. In each Priority scheme a Priority Level can be set per compressor. The lower the priority level the
higher the priority. Compressors with the same Priority Level will have the same Priority. By default all priorities
in both schemes are set to 1. Since two Priority schemes are available, a switch over from one to the other Priority
Scheme is possible (by Digital Input, Week Timer or via Display Menu). Using scroll keys and selecting modify,
the appropriate scheme is chosen.
• Second menu item under compressor (no) is “General” . Here, separating the slave from master setting,
selecting sequence group and flow can be changed. Using scroll keys and selecting modify, the following screen
appears:
• Next item is “Timers” . Using scroll keys, move cursor to timers and press Enter key. Following screen will
appear:

1 Start/Load Reaction Time Maximum time for the compressor to reply to a Start/
Load command.
2 Load Reaction Time Maximum time for the compressor to reply to a Load
command.
3 Unload Reaction Time Maximum Time for the compressor to reply to an
Unload command.
4 Stop Reaction Time Maximum Time for the compressor to reply to a Stop
command.
5 Unload Time Time between two unload requests.
• All these timers can be changed to the desired value using scroll keys and selecting modify.
• The final item is “VSD” . This option is for any slave compressor which is running on VSD. When they are
running as slaves, they would be seen as fixed speed compressors. To check its settings, Use scroll keys and move
cursor to VSD and press Enter key. Following screen will appear:

1 VSD Maximum Starts Per Day The second up to sixth VSD compressor will be seen as a
Fixed Speed compressor running at optimal/ maximum speed.
Since these VSD’s are seen as fixed speed compressors, a
‘Number of starts per day’ is required for the regulation.
2 VSD Maximum RPM Factor Percentage of Control VSD Speed; required for the decision to
start/load/unload and stop fixed speed and maximum speed
VSD’s.
3 VSD Minimum RPM Factor Percentage of Control VSD Speed; required for the
decision to start/load/unload and stop fixed speed and
maximum speed VSD’s.
4 VSD Zero RPM Band Factor Percentage multiplied with the ‘Minimum Speed’ to
decide that the Control VSD can be considered as
stopped.
Section V - Preparing for Maintenance or Service
• Important Maintenance Requirements
The following procedure should be followed for

maximum safety when preparing for maintenance or
service:
1) Disconnect and lockout the main power switch and WARNING!

hang a sign at the switch of the unit being serviced. Never assume the compressor is ready for main-
tenance or service because it is stopped. The au-
2) Close shut-off valve (block valve) between receiver tomatic dual control may start the compressor at
and plant air system to prevent any back-up of air any time. Death or serious injury could result.
flow into the area to be serviced. NEVER depend
upon a check valve to isolate the system.
3) Open the manual vent valve and wait for the pres-
sure in the system to be completely relieved before
starting service. DO NOT close the manual vent
valve at any time while servicing.
4) Shut off water and depressurize system if water-

cooled.
Section V - Preparing for Maintenance or Service
Important Maintenance Requirements

To maintain warranty and to insure the compressor operates correctly and safely you must use gen-
uine Quincy Compressor parts. Failure to correctly install equipment, use of non-genuine Quincy
Compressor parts, or perform recommended scheduled maintenance, will void warranty and result
in damage to or failure of the equipment. This could also result in a fire and fatalities.
Before performing any maintenance, stop the compressor, close the shut-off valve at the package
discharge, remove all electrical power from the equipment per OSHA requirements for lock-out
and tag-out, and verify the receiver tank on the package is at zero pressure. You can now safely
work on the package.
If the branch circuit protection is provided using a fused disconnect to supply power to the com-
pressor package then verify that all the fuses are of the same type and properly sized. If a circuit
breaker is used to supply power then verify that it is properly sized. Visually inspect and verify
that the connections at the branch circuit protection device are tight and the wire insulation is
not degraded. Visually inspect the wire from the branch circuit protection device to the compres-
sor starter to verify that it is sized correctly and in good order. Verify the power wire and ground
connections at the compressor starter are tight and in good order. Also verify the wire connections
from the compressor starter to the compressor motor are tight and in good order. Document and
correct any issues found.
Inspect all tubing in the compressor package for possible leaks, or normal aging and replace with
genuine Quincy Compressor parts as needed. Verify all tube fittings are tight and tubes are securely
held in the fittings. Also check all nylon tubes for chaffing, cracks, and flexibility. Replace with
genuine Quincy Compressor parts to insure safe operation.
Drain any condensation that may have collected in the receiver tank. Take oil sample for evalua-
tion and be sure to mark sample with customer name, compressor model, compressor serial num-
ber, and running hours on the compressor. Replace oil with genuine Quincy Compressor oil of the
same type when needed. Low oil will result in oil foaming, oil carryover, and higher compressor
temperatures that could result in a fire.
Replace all consumables at recommended service intervals or sooner if operating conditions war-
rant.
Normal service intervals
Air Filter 2000 Hours
Oil/Fluid Filter 1000 Hours
Separator 4000 Hours
Oil/Fluid 8000 Hours * Based on fluid type and sample testing this time can be different.
Or replace all consumables every 12 months.
Poor maintenance or the use of non-genuine Quincy Compressor parts will cause equipment failure
and possibly result in fire.
Section VI - Servicing
• Safety
• Water Removal
• Air/Fluid Separator Element
• Fluid Scavenging System
• Air Filter
• Control Line Air Filter
• Shaft Seal
• Air and Fluid Tubing
• O-ring Fittings
Safety Water Removal
NOTICE! Water vapor may condense in the reservoir and must be

Maintenance should be performed by trained and removed. The frequency with which water must be re-
qualified technicians only. moved is determined by the ambient air conditions. Dur-
ing hot and humid conditions, water should be drained
Safety procedures while servicing the compressor are off the bottom of the reservoir daily. In cold and dry
important to both the service personnel and to those who conditions, water may only need to be drained weekly.
may be around the compressor and the system it serves. To drain water from the reservoir, turn the compressor
Listed below are some, but not all, procedures that should off and let sit for at least 5 minutes. Then open the drain
be followed: valve. Water is heavier than the compressor fluid and will
collect at the bottom of the reservoir. When the drain is
• Wait for the unit to cool before starting service. first opened some compressor fluid may come out before
Temperatures may exceed 180°F when the compres- the water starts to flow. Close the valve when the water
sor is operating. flow changes to compressor fluid. Make certain that there
is no pressure in the reservoir before opening the drain
• Clean up fluid spills immediately to prevent slipping. valve. Water content in the compressor fluid in excess of
200 PPM could cause bearing damage and airend failure.
• Loosen, but do not remove, flange or component
bolts. Carefully pry apart to be sure there is no
residual pressure before removing bolts. Air/Fluid Separator Element
• Never use a flammable solvent such as gasoline or
The separator element is a one piece construction that co-
kerosene for cleaning air filters or compressor parts.
alesces the fluid mist, passing through the filtering media,
• Safety solvents are available and should be used in into droplets that fall to the bottom of the separator ele-
accordance with their instructions. ment to be picked up by a scavenging tube and returned
to the compressor. Use care when handling the separa-
tor element to prevent it from being damaged. Denting
may destroy the effectiveness of the filtering media and
CAUTION! result in excessive fluid carryover. Even a very small
Unusual noise or vibration indicates a problem. hole punctured through the element will result in a high
Do not operate the compressor until the source fluid carryover. Larger models use two air/fluid separator
has been identified and corrected. elements.
other probe. The indicator light should illuminate

on the test or the v-o-m test must read no more than
WARNING! 20 ohms.
Do not remove the staples from the separator ele-
5) Touch the bottom cap of the separator element. The
ment. Their function is to prevent an electrostatic
indicator light should illuminate on the test or the
build-up which could spark a fire. Use genuine
v-o-m test must read no more than 20 ohms.
Quincy replacement separators.
6) Touch the outside wire mesh. The indicator light
should illuminate on the test or the v-o-m test must
Continuity Testing of Separator Elements
read no more than 20 ohms.
NOTICE! 7) Touch the inside wire mesh ( do not puncture the el-
Electrical continuity between all separator ele- ement media). The indicator light should illuminate
ment metal surfaces must be checked prior to on the test or the v-o-m test must read no more than
replacing any separator element. Do not install 20 ohms.
if continuity is not present. Return the separator
element to your Quincy Distributor for replace- 8) If the separator element has a gasket on each side of
ment. the flange, repeat steps 3 through 7.
Prior to installation, test the separator element as follows: 9) If the separator element fails any of the above test ,
return it to your Quincy Distributor for replacement.
1) Locate a continuity test light or a volt-ohm-meter
(v-o-m) capable of reading 20 ohms. 10) Make sure the compressor is bonded (wired) to an
earth ground to dissipate static electricity.
2) Assure that battery has proper charge. Touch the
probe leads together to assure the light works or to
zero calibrate the meter.
3) Contact the grounding staple on the separator ele-

ment gasket with the ground probe of the test indica-
tor.
4) Touch the top cap of the separator element with the
Fluid Scavenging System Air Filter
Fluid from inside the separator element is returned to A heavy-duty air filter is standard on all QSI models. The
the inlet valve or airend by a scavenger tube positioned heavy-duty air filter is a two stage, dry type element. The
inside the separator element, through an orifice and tube first stage is cyclonic. That is, centrifugal airflow spins
connected to the compressor. Failure to keep the orifice the larger dirt particles to the outside walls of the filter
clean will result in excessive fluid carryover. Cleaning of canister. In the second stage, air passes through the filter
the orifice should be performed as follows: element with an efficiency of 99.9% as tested by SAE
• When no fluid is seen moving through the sight J7266 test code specifications. Removal and replacement
glass. of the element is accomplished by unscrewing the wing
nut and exchanging the element. Tighten the wing nut
• When excessive fluid carryover is detected. snugly after making certain the element is seated cor-
rectly on its mounting base.
• Every fluid change.
• Once per year. NOTICE!

Intake filtration equipment supplied from the
NOTICE! factory may not be adequate for extremely dirty
Do not ream the orifice or change the orifice size. applications or some forms of dust or vapors. It is
Do not install the orifice reversed. the customer’s responsibility to provide adequate
filtration for those conditions. Warranty will be
voided if inadequate filtration causes a failure.
Control Line Air Filter
An automatic draining control line filter is used. Drain-

ing occurs only when the compressor is in the unloaded
Figure 6-1. Scavenge Line Sight Glass condition.
Shaft Seal • Insert two of the seal adapter retaining bolts into the
seal adapter jack holes and turn clockwise (pushing
Compressor shaft seals are wear items that may eventu- the seal adapter away from the suction housing).
ally have to be replaced. Special tools and a complete
understanding of the installation procedure are required • After the seal adapter outer o-ring has cleared the
for a successful seal replacement. Ask your Quincy seal adapter bore, remove the adapter for inspection.
distributor for complete illustrated instructions (avail-
able as a Service Alert) at the time you order the seal and • Disassemble the seal adapter as follows:
special tools, if you decide to replace the seal yourself.
If your distributor does not have a copy of these instruc- a. With the face of the seal adapter up, insert two
tions, they can be ordered from Quincy Compressor at no small, flat screwdrivers under the outer lip of
charge. the fluid slinger and pop the slinger from the
seal adapter bore.
QSI compressors incorporate a fluid scavenge system to b. Using a brass drift, tap the shaft seal assembly
complement the use of a triple lip seal assembly. Any from the seal bore.
complaint of shaft seal leakage requires that the scavenge c. Inspect both seal lips for excessive wear, lip
system be inspected for proper operation prior to the flaws or damage.
replacement of the shaft seal. Proper inspection consists
of the following: d. Inspect the outer o-ring on the fluid slinger for
cuts or nicks.
• Assure that the scavenge line itself is not plugged. e. Inspect the outer o-ring on the seal adapter for
cuts and nicks.
• Inspect the performance of the scavenge line check f. Slide the wear sleeve removal tool over the
valve by removing the fitting located at the bottom end of the shaft and allow the jaws of the tool
of the motor adapter. Remove the check ball and in- to snap on the backside of the wear sleeve.
spect for wear. If the check valve is stuck open, fluid Tighten the outer shell of the tool down over
can backflush from the airend into the seal cavity and the inner jaws.
appear as a leak. If the check valve is stuck closed
the seal cavity will not scavenge. Replace if neces- g. Using a ratchet and socket, turn the puller jack
sary. screw clockwise in against the end of the com-
pressor shaft to remove the seal wear sleeve.
• Remove the coupling guards and coupling halves
• Remove the drive coupling hub and key from the
compressor shaft.
CAUTION!
Do Not use an impact wrench with this tool.
• Remove the drive motor.
• Remove the four bolts securing the seal adapter to
the suction housing.
Preparation for New Seal Installation • Install a new o-ring around the scavenge port (use
petroleum jelly to hold the o-ring on the seal adapter
• Inspect the compressor shaft for burrs or deep face during installation).
scratches at the wear sleeve area. Using a 100-grit
emery cloth, lightly sand horizontally any rust or • Carefully slide the seal adapter with the new seal in-
Loctite™ on the shaft. Using a fine file or emery stalled over the end of the rotor shaft and up against
cloth, deburr the key area of the rotor shaft. Cover the adapter bore.
the keyway with masking tape to prevent damage to
the new seal during installation. • Using care not to damage the o-ring, evenly draw the
adapter into the bore, install the four retaining bolts
• Clean the seal adapter with fast drying solvent. and tighten to the specified torque.
Assure that the scavenge drain in the seal adapter
is clean and open. Place the outer face of the seal • Remove the installation sleeve.
adapter on a flat, hard surface.
• Apply a thin film of compressor fluid to the o-ring
• Remove the new triple lip seal from the package and and seal lip of the outer fluid slinger.
inspect for damage or imperfections on the seal lips.
• Apply a thin coat of Loctite™ 290 to the outer

• Install the outer slinger over the end of the rotor shaft
and push into the scavenge bore using both thumbs.
steel case of the seal and position the seal in the seal
adapter bore.
• Reinstall drive motor, and coupling.
• Insert the proper seal driver over the seal. Insert the
proper wear sleeve driver in the seal driver and tap • Reinstall the coupling guards before starting the
the new seal into the bore with a medium sized ham- compressor.
mer.
• Preheat the wear sleeve (in a small oven) to 350°F.

Do not preheat in warm oil.
• Apply a thin film of Loctite™ to the inner diameter Air and Fluid Tubing
of the wear sleeve and immediately install on the
compressor shaft using the proper wear sleeve driver. Flareless tubing is used in the air piping to eliminate pipe
Drive the wear sleeve on the shaft until the driver joints and provide a cleaner appearance. Replacement
bottoms on the shaft shoulder. tubing and fittings are available; however, special instal-
lation procedures must be followed. Your authorized
Seal Installation distributor has the necessary instructions and experience
to perform these repairs.
• Apply a thin coat of compressor fluid to the outer
face of the wear sleeve and seal lip.
• Slide the proper seal installation sleeve against the WARNING!

wear sleeve with the taper toward the end of the rotor
Failure to install flareless tubing or fittings cor-
shaft.
rectly may result in the tubing coming apart
under pressure. Serious injury and property
• Install a new o-ring on the seal adapter and lubricate
damage may result.
with compressor fluid.
ASSEMBLING THE FACE SEAL END
1) CHECK SEALING SURFACES 3) POSITION TO FITTING
ENSURE THAT O-RING IS PROPERLY

SEATED IN THE GROOVE.
CHECK SEALING SURFACE POSITION AND HOLD FLAT SEALING

AND GROOVE FOR DAMAGE FACE AGAINST O-RING.
OR MATERIAL BUILDUP.
2) INSTALL O-RING 4) THREAD ON NUT BY HAND &

5) WRENCH TIGHTEN
IF PROPERLY ALIGNED, THE NUT

SHOULD THREAD ON EASILY BY HAND.
CORRECTLY SIZED O-RING

IS 0.070” THICK AND ITS O.D. WRENCH TIGHTEN TO RECOMMENDED
TOUCHES THE OUTSIDE TORQUE FOR FACE SEAL END.
EDGE OF THE GROOVE.
ASSEMBLING ADJUSTABLE END TO PORT
1) CHECK SEALING SURFACES & INSTALL O-RING
• INSPECT FITTING FOR DAMAGE

LOCKNUT
• USE O-RING INSTALLATION TOOL TO INSTALL O-RING
BACKUP WASHER
• APPLY SMALL AMOUNT OF LUBRICANT TO O-RING
O-RING
2) BACK OFF NUT 3) THREAD INTO PORT 4) BACK OFF FOR ALIGNMENT 5) WRENCH TIGHTEN
BACK OFF LOCKNUT THREAD FITTING INTO POSITION FITTING FOR WRENCH TIGHTEN
TO ITS UPPERMOST THE PORT UNTIL THE ATTACHING LINE BY UN- LOCKNUT
POSITION BACKUP WASHER CON- THREADING UP TO 360°
TACTS THE SURFACE
ASSEMBLING NON-ADJUSTABLE PORT END
• INSPECT SEALING SURFACES FOR DAMAGE
• INSTALL O-RING
• THREAD FITTING INTO PORT AND WRENCH TIGHTEN
SEAL-LOK ASSEMBLY TORQUES (IN LBS)

DASH SIZE 4 6 8 10 12 16 20 24
FACE SEAL 220 320 480 750 1080 1440 1680 1980
END (+/-) 10 (+/-) 25 (+/-) 25 (+/-) 35 (+/-) 45 (+/-) 90 (+/-) 90 (+/-) 100
Section VII - Compressor Fluids
• Fluid Specifications
• Lubrication
• Fluid Level
• Fluid Sample Valve
• Fluid Filter
• Factors Affecting Fluid Life
• Fluid Analysis Program - General
• QuinSyn PG
• QuinSyn XP
• QuinSyn Plus
• QuinSyn Fluids
• QuinSyn Flush
• Cleaning and Flushing With QuinSyn Flush
• Converting to QuinSyn PG
• Converting to QuinSyn XP
• Converting to QuinSyn Plus
• Converting to QuinSyn
• Sampling Procedures
• Understanding the Analysis Report
• Fluid Parameters
The three functions of compressor fluid are: compressor indicating the type of fluid provided in the
• to lubricate the bearings and rotors initial fill. All of the above fluids are available from any
authorized Quincy distributor.
• to remove heat from the air as it is being compressed
thus lowering the compressed air discharge tempera-
ture
• to seal the rotor clearances

CAUTION!
Do not mix different grades or types of fluid. Do
Fluid Specifications not use inferior grades of fluids.
We recommend that all Quincy rotary screw compressors

be filled with one of the following synthetic fluids:
NOTICE!
QuinSyn PG - Standard fill. (Replaces QuinSyn)
Failure to follow these fluid recommendations will
QuinSyn XP - Standard fill for high pressure applica-
adversely affect your warranty.
tions. (Replaces QuinSyn HP 68)
QuinSyn Plus - Extended life fluid.
QuinSyn - PAO fluid.
QuinSyn F - Food grade applications.
QuinSyn IV - 4000 hour alternative fluid.
A fluid tag is attached to each Quincy rotary screw
Lubrication
Most Quincy compressors are equipped with a positive

displacement fluid pump mounted to the compressor and
directly driven by one of the rotors. Fluid is circulated
through the cooler, fluid filter, and into the compressor.
In the compressor, fluid is diverted through internal pas-
Figure 1-1. Fluid Level Sight Gauges
sages to ensure positive lubrication of the bearings and
shaft seal. The remainder of the fluid is injected at the be-
ginning stage of the compression cycle to seal clearances
Each unit comes equipped with a fluid level sight gauge,
and to cool and lubricate the rotors. Models not equipped
fluid fill opening, and a fluid drain in the reservoir. The
with a fluid pump use pressure differential to circulate the
fill plug is drilled to allow some pressure to escape before
fluid. Positive pressure maintained in the reservoir forces
the plug is completely removed. Should you hear pres-
the fluid throughout the machine.
surized air venting through the hole, immediately screw
the plug back into the reservoir. Relieve the pressure in
Each Quincy compressor is filled at the factory with the
the machine before proceeding.
correct amount of one of the synthetic fluid listed in the
Fluid Specifications. Mineral oil can be requested and
used in specific applications. The use of other brands or
types of fluid may reduce the design life of the com-
pressor or cause problems with filtration or carryover. CAUTION!
Consult the Quincy Service Department before changing Hot fluid under pressure could cause death or
brands of fluid. serious injury. Do not remove the fluid fill plug
and attempt to add fluid to the reservoir while the
compressor is in operation or when the system is
Fluid Level under pressure. Be sure that the compressor’s red
mushroom stop button is pushed in and locked
Fluid level is monitored by a sightglass or a dial gauge and that the main power disconnect switch is in
while in operation. Fluid level should be in the “run” the off position and locked out to assure that the
area on the dial gauge or completely fill the sight gauge. compressor will not start automatically.
DO NOT OVER FILL.
Fluid Sample Valve
QSI models are equipped with a fluid sample valve lo-

cated at the discharge of the fluid filter.
Figure 1-3. Spin-on Fluid Filter
The initial filter change should occur after the first 500
Figure 1-2. Fluid Sample Valve hours of operation. During normal service, the filter car-
tridge should be replaced under the following conditions,
Fluid samples should be taken from the sample valve whichever occurs first:
while the compressor is running at normal operating tem-
perature (see Sampling Procedures - page 39). • as indicated by the fluid filter maintenance indicator
when the fluid is at normal operating temperature
• every 1,000 hours

Fluid Filter
• every fluid change
The fluid filter is a spin on, full flow unit. Replacement
of the filter requires spinning off the cartridge and replac-
ing it with a new one. NOTICE!
The fluid filter maintenance indicator may read
NOTICE! high upon start up on cool mornings due to
Use genuine Quincy replacement filters only. sluggish fluid creating higher than normal dif-
ferential pressures. Monitor indicator after the
fluid warms up.
Factors Affecting Fluid Life Fluid Analysis Program - General
To protect your investment, check for the following, Quincy’s fluid analysis program is offered to all custom-
which can affect the long life of QuinSyn: ers using QuinSyn fluids in Quincy Compressor Rotary
Screw Compressors. This service provides optimum
1) High operating temperatures drain intervals for compressors operating on QuinSyn flu-
2) Contaminants: ids. Monitoring of the total acid number (TAN), barium
a. Other fluids level and/or viscosity throughout the life of the fluid pro-
b. Strong Oxidizers such as: vides maximum protection to your machine, while best
• acids utilizing the extended life features of QuinSyn.
• sulfur
• chlorine The fluid analysis provides historical information, detail-
• burnt fuel - ing items such as hours on the fluid, viscosity and total
i.e. exhaust from: forklifts, boilers, jet aircraft acid number (TAN). Should results appear unusual
• nitrogen oxides or suspicious, a detailed analysis can pinpoint specific
• ozone contaminants. A detailed report is furnished to you, your
• welding fumes Quincy Distributor and the Quincy Compressor factory
• plastic molding fumes upon completion of the fluid analysis.
c. Ammonia
d. Solvent fumes: Although QuinSyn fluids are rated by hours of life ex-
• chlorinated degreasers pectancy under normal operating conditions, it is recom-
• ink solvents mended that fluid samples be taken every 500 to 2000
e. Airborne dust and particles hours and sent to Quincy Compressor Fluid Analysis until
f. Paper digester fumes a history of performance in a specific compressor applica-
tion is established. Once the appropriate drain interval
Locate your compressor in the coolest area possible. For is established, the frequency of the fluid analysis can be
every 18°F above 195°F, the operating life of any fluid reduced unless operating conditions change.
is reduced to about half that at 195°F. Some mineral
oils begin to form varnish at temperatures above 200°F. NOTICE!
QuinSyn fluids are more forgiving than mineral oil at All Quincy Compressor extended airend warranty
high temperatures. QuinSyn XP is designed to operate programs require that fluid samples be sent to
at sustained temperatures above 200°F. The life of other Quincy Compressor Fluid Analysis a minimum
QuinSyn fluids will be shortened at high temperatures. of every 2,000 hours.
Air intake should provide contaminant-free, cool air. The depletion of antioxidants, change of viscosity, barium
A Quincy heavy-duty intake filter will reduce the risk and acid levels all occur with time. It is extremely
of abrasion and increased wear. An air filter does not important to change QuinSyn before the antioxidants are
eliminate reactive gases. Inspect your filter monthly and completely depleted. If the fluid is left in the compressor
replace as required. beyond its useful life, removing all of the spent fluid is
difficult. The oxidation products remaining can consider-
ably shorten the life of the new fill of QuinSyn fluid.
QuinSyn PG Disposal
Effective on orders entered on June 1, 2000 and later, QuinSyn PG is considered nonhazardous waste. Disposal
Quincy’s factory fill fluid changed from QuinSyn of this fluid should be done in accordance with Local,
to QuinSyn PG. Orders placed prior to June 1, 2000 State, and Federal regulations. Separation of this fluid
shipped with QuinSyn. from condensate will require those separators designed to
handle fluid emulsions. The QIOWA fluid/water separa-
QuinSyn PG is a custom blended polyalklene glycol/ester tor is suitable for separation of fluid emulsions such as
(PAG). QuinSyn PG is an ISO 46 viscosity fluid with an QuinSyn PG. Please contact Quincy’s Service Depart-
8,000 hour life under normal operating conditions (exact ment for more details.
fluid life is determined by the fluid sampling program)
and is the chosen fluid for Quincy’s new five-year airend Fluid Analysis Program
warranty effective June 1, 2000 (see Blue Alert #566).
Under extended warranty conditions QuinSyn PG fluid The fluid sampling for QuinSyn PG has been extended to
life is rated at 8,000 hours or one year, whichever occurs 2,000 hours because of the superior quality and forgiving
first. nature of this fluid. The new five-year extended war-
ranty with QuinSyn PG requires 2,000 hour sampling as a
Typical Properties of QuinSyn PG ISO 46 condition of maintaining the warranty.
Viscosity @ 100°F ASTM D445 52.4 cSt. NOTICE!

Viscosity @ 210°F ASTM D445 9.4 cSt. To maintain warranty compliance, fluid samples
Viscosity Index ASTM D2270 163 of QuinSyn PG must be sent to Quincy Compres-
Specific Gravity 60/60 0.98 sor Fluid Analysis a minimum of every 2,000
Flash Point ASTM D92 485°F hours.
Fire Point ASTM D92 525°F
Because this fluid differs from QuinSyn, different meth-
Applications ods are employed to evaluate the fluid in the sampling
program. Primary concerns with this fluid are the total
QuinSyn PG is the recommended fluid in high humidity acid number (TAN) and barium levels. QuinSyn PG will
applications due to its ability to hold water. QuinSyn PG not be condemned on water percentage nor antioxidants
is best suited for applications where high humidity exists but will be condemned on low barium and high TAN
and the machine cannot be shut down to drain water from values. The barium in the fluid acts as a corrosion inhibi-
the reservoir. tor, therefore we have set low limits for this additive (see
page 42 for limits).
QuinSyn XP Applications
Effective on orders entered on June 1, 2000 and later, QuinSyn XP is designed for applications where the fluid
Quincy Compressor began offering our new long life is exposed to elevated temperatures for extended periods
synthetic fluid, QuinSyn XP. QuinSyn XP is the new of time. Fluid thermostat temperature settings can be
factory fill for high pressure units (defined as units over elevated to assist in reducing water content in the fluid
125 psig full flow). QuinSyn XP replaces QuinSyn HP 68 in high humidity applications. Consult Quincy’s Service
as our high pressure fluid and is totally compatible with Department before making thermostat changes.
QuinSyn HP 68 (the fluids can be mixed together with ab-
solutely no problems). Aftermarket pail and drum orders Disposal
for QuinSyn HP 68 will be filled with QuinSyn XP.
QuinSyn XP is considered nonhazardous waste. Disposal
QuinSyn XP is a custom blended polyolester (POE) fluid of this fluid should be done in accordance with Local,
ideally suited for rotary screw air compressors. QuinSyn State, and Federal regulations. Should condensate need
XP is an ISO 68 viscosity fluid with a 12,000 hour life at to be treated, Quincy’s QIOW fluid/water separators are
100 & 125 psig full flow under normal operating condi- required.
tions and 8,000 hours as a high pressure fluid (exact fluid
life is determined by the fluid sampling program). Quin- Fluid Analysis Program
Syn XP is the only fluid available with Quincy’s ten-year
airend warranty (see Blue Alert #566). QuinSyn XP will be analyzed similar to QuinSyn
although the primary concern is the total acid number
Typical Properties of QuinSyn XP ISO 68 (TAN). Supplemental “on site” TAN kits will be appli-
cable to this fluid as well as QuinSyn PG.
Viscosity @ 100°F ASTM D445 60.0 cSt.
Viscosity @ 210°F ASTM D445 9.8 cSt. NOTICE!
Viscosity Index ASTM D2270 131 To maintain extended warranty compliance, fluid
Specific Gravity 60/60 0.95 samples of QuinSyn XP must be sent to Quincy
Flash Point ASTM D92 570°F Compressor Fluid Analysis a minimum of every
Fire Point ASTM D92 645°F 2,000 hours.
QuinSyn Plus Applications
Effective on orders entered on December 1, 2000 and QuinSyn Plus is suited for use in rotary screw air com-
later, Quincy Compressor began offering our new ex- pressors operating in harsh service conditions where the
tended life synthetic fluid, QuinSyn Plus. QuinSyn Plus fluid is exposed to higher temperatures for extended pe-
is an optional factory fill for rotary screw compressors. riods of time. Fluid thermostat temperature settings can
Machines ordered with QuinSyn Plus as the factory fill be elevated to assist in reducing water content in the fluid
will be eligible for a five-year extended airend warranty. in high humidity applications. Please consult Quincy
Service Department for any thermostat changes.
QuinSyn Plus is an ISO 46 viscosity fluid with an 8,000
hour life under normal operating conditions (exact fluid Disposal
life is determined by the fluid analysis program). It is a
synthetic hydrocarbon/ester fluid. QuinSyn Plus is considered nonhazardous waste. Dis-
posal of this fluid should be done in accordance with
QuinSyn Plus is totally compatible with QuinSyn. Local, State, and Federal regulations. Should condensate
Machines currently running with QuinSyn fluid can be need to be treated, Quincy’s QIOW fluid/water separators
topped off with QuinSyn Plus with no adverse effects. are required.
Some advantages of QuinSyn plus are: Fluid Analysis Program

• Superior demulsability (ability to separate from
water) QuinSyn Plus fluid is included in Quincy’s fluid analysis
• Less susceptible to varnish program.
• Extremely low volatility
• Excellent corrosion protection
• Outstanding low temperature properties NOTICE!
• Exceptional thermal stability To maintain extended warranty compliance, fluid
• Excellent oxidative stability samples of QuinSyn Plus must be sent to Quincy
• Better gas-fluid separation Compressor Fluid Analysis a minimum of every
2,000 hours.
Typical Properties of QuinSyn Plus ISO 46

Viscosity Index ASTM D2270 127
Specific Gravity 60/60 0.89
Flash Point ASTM D92 475°F
Fire Point ASTM D92 540°F
Pour Point -58°F
QuinSyn Fluids Effective November 1, 2000, QuinSyn Compressor

Fluid is no longer available as a factory fill option.
QuinSyn F QuinSyn is still available in aftermarket pails, drums and
kits. Extended warranties are not available with the use
QuinSyn F is Quincy’s food grade fluid, suitable in ap- of QuinSyn, except on compressors shipped prior to June
plications where there may be incidental food contact. 1, 2000.
Compliant with FDA 21 CFR 178.3570 (Lubricants With
Incidental Food Contact), QuinSyn F is authorized by the Fluid Life
USDA with an H-1 rating for use in federally inspected
meat and poultry plants. Since the fluid is viewed as a QuinSyn F and QuinSyn IV provide an expected life of
possible indirect food additive, the limit for food contact 4,000 hours at normal operating conditions. The expect-
is 10 ppm. Near white in color and low in volatility, ed life of QuinSyn is 8,000 hours or one year (whichever
QuinSyn F is ideal for clean service. A five-year extend- occurs first) at normal operating conditions.
ed warranty is available with the use of QuinSyn F.
Disposal
QuinSyn IV
QuinSyn products are considered nonhazardous under
QuinSyn IV is a custom-blended Polyalphaolefin (PAO) the OSHA Hazard Communication Standard 21 CFR
partial synthetic hydrocarbon fluid giving improved 1910.1200. They carry no hazardous labels or warnings
lubrication at high and low temperatures, reduced volatil- under that standard. Should condensate need to be treat-
ity, good chemical inertness and hydrolytic stability, and ed, Quincy’s QIOW fluid/water separators are required.
compatibility with mineral oils and equipment designed
for use with mineral oils. QuinSyn IV is a long life
fluid formulated especially for flooded screw compres- Typical Properties of QuinSyn Fluids
sors. The fluid, clear with a green tint, is available on all
flooded compressors as a factory fill option. Extended Tests
warranties are not available with the use of QuinSyn IV. QuinSyn F
QuinSyn
QuinSyn is a Polyalphaolefin (PAO) type synthetic fluid.

QuinSyn IV QuinSyn
Viscosity @ 100°C ASTM D445 43.0 cSt. 45.0 cSt. 43.0 cSt.
Viscosity @ 210°C ASTM D445 7.5 cSt. 7.3 cSt. 7.5 cSt.
Viscosity Index ASTM D2270 139 108 139
Flash Point ASTM D92 495°F 455°F 514°F
Fire Point ASTM D92 560°F 498°F 554°F
Pour Point -76°F <-35°F -65°F
Specific Gravity 60/60 0.83 0.85 0.83
Color* Water white/White Clear/Green Pale Blue
*Changes to color will occur during operation.
QuinSyn Flush Typical Properties of QuinSyn Flush

QuinSyn Flush is a specially formulated synthetic fluid Viscosity @ 100°F ASTM D445 43.3 cSt.
capable of dissolving varnish and solubilizing sludge Viscosity @ 210°F ASTM D445 5.6 cSt.
from lubricating systems while they are operating. Viscosity Index 65
QuinSyn Flush contains oxidation and rust inhibitors, Flash Point ASTM D92 444°F
and can be used as a short-term fluid (for a maximum of Fire Point ASTM D92 520°F
500 hours). It is fully compatible with mineral oils and Pour Point –45°F
QuinSyn synthetic fluids, and is highly recommended for Specific Gravity 60/60 0.965
use as a flushing fluid when converting to QuinSyn PG
from QuinSyn or QuinSyn IV.
Applications
Cleaning fluid for removal of varnish, dirt and oxidized

fluid from compressor fluid systems.
Flushing fluid when changing from other fluids to Quin-

Syn fluids.
This page updated 02/19/04.

Cleaning and Flushing With QuinSyn Flush Varnished Machines
Normal Machines Always clean slightly varnished machines using mineral

oils or PAO fluids with QuinSyn Flush using the follow-
Flushing clean machines presently using: ing procedure:
A. Mineral Oils - Drain thoroughly as in (A) and fill with QuinSyn Flush.
Drain compressor thoroughly while hot including all Run the machine for 300 hours and take a fluid sample.
the low areas. Shut down and lockout the machine. Send fluid sample to Quincy Compressor Fluid Analy-
Detach lines and drain. Inspect machine; if clean, sis to determine if further flushes are needed. Continue
change filters and separator elements and proceed as compressor operation until results of fluid analysis are
follows: reported. Drain or continue operation as advised by fluid
analysis.
Fill with QuinSyn Flush and run machine until
it reaches normal operating temperature. Drain Always clean medium to heavily varnished machines
and refill with a fresh charge of the QuinSyn using mineral oils or PAO fluids with QuinSyn Flush us-
fluid selected for your machine. Send a fluid ing the following procedure:
sample to Quincy Compressor Fluid Analysis at
200 hours. Drain thoroughly as in (A) and fill with QuinSyn Flush.
Run the machine for 300 hours and take a fluid sample.
B. Polyalklene glycols (PAG) or Silicone - Send fluid sample to Quincy Compressor Fluid Analysis
Drain compressor thoroughly as in (A). Fill ma- to determine if further flushes are needed. Run the flush
chine with QuinSyn Flush and run for 500 hours. for an additional 300 hours. Drain thoroughly as in (A)
Send a fluid sample to Quincy Compressor Fluid and inspect the compressor. If clean, flush with another
Analysis. Flush may need to be repeated several half charge of QuinSyn Flush and run for 30 minutes.
times. Analysis will determine if further flushes are Drain completely. Change filters and separator elements
needed. and fill with a fresh charge of the QuinSyn fluid selected
for your machine. Send fluid sample to Quincy Compres-
Fill with the QuinSyn fluid selected for your ma- sor Fluid Analysis at 200 hours.
chine. Send a fluid sample to Quincy Compressor
Fluid Analysis at 200 hours. Extremely varnished machines should not be put back
into service until mechanically or chemically cleaned.
After proper cleaning, fill with a fresh charge of the Quin-
Syn fluid selected for your machine. Send fluid sample to
Quincy Compressor Fluid Analysis at 200 hours.
Converting to QuinSyn PG if further flushing is needed. Continue operating com-

pressor until the results of fluid analysis are known.
Normal Machines Drain or continue to run compressor as advised by the
fluid analysis report.
Flush clean machines presently using QuinSyn or Quin-
Syn IV before converting them to QuinSyn PG. NOTICE!
More than one flush may be required to remove
Drain compressor thoroughly while hot, including all the varnish build-up and reduce the TAN to an ac-
low areas, fluid lines and fluid cooler. Fill with QuinSyn ceptable level. It may be necessary to change the
Flush and run compressor until it reaches normal operat- fluid filter more frequently while the machine is
ing temperatures. Shut down and lockout the machine. being cleaned.
Drain all the QuinSyn Flush and discard in accordance
with all local, state and federal disposal regulations.
Change the separator and all the filters on the compres- If advised to refill with another charge of QuinSyn Flush,
sor. Refill the reservoir and system with a full charge of run compressor until it reaches normal operating tempera-
QuinSyn PG. ture. Shut down and lockout the machine. Drain all of
the original charge of the QuinSyn Flush and discard in
NOTICE! accordance with all local, state and federal disposal regu-
If all the previous fluid is not removed from the lations. Refill with a fresh charge of QuinSyn Flush and
compressor, excessive foam may be visible in the change the fluid filters. Run compressor for 300 hours.
fluid level sightglass. If this occurs, repeat the Take a fluid sample and send to Quincy Compressor Fluid
flushing procedure. Analysis to determine if further flushing is needed. Pro-
ceed as instructed by the fluid analysis report.
Varnished Machines
If advised to drain the QuinSyn Flush, run compressor
Flush varnished machines presently using QuinSyn or until it reaches normal operating temperature. Shut down
QuinSyn IV before converting them to QuinSyn PG. and lockout the machine. Drain the QuinSyn Flush and
discard in accordance with all local, state and federal
Drain compressor thoroughly while hot, including all the disposal regulations. Change the separator and fluid
low areas, fluid lines and the fluid cooler. Fill with Quin- filters on the compressor and refill with a full charge of
Syn Flush and run for 300 hours. Take a fluid sample and the QuinSyn PG.
send to Quincy Compressor Fluid Analysis to determine
Converting to QuinSyn XP Converting to QuinSyn Plus
Normal Machines Normal Machines

A. Any QuinSyn fluid - No flush required. Drain Com- A. Any QuinSyn fluid (except QuinSyn PG) - No
pressor thoroughly while hot, including all the low flush required. Drain Compressor thoroughly while
areas, fluid lines and the fluid cooler. Shut down hot, including all the low areas, fluid lines and the
and lockout the machine. Change the separator and fluid cooler. Shut down and lockout the machine.
all the filters on the compressor. Refill the reservoir Change the separator and all the filters on the com-
and system with a full charge of QuinSyn XP. pressor. Refill the reservoir and system with a full
charge of QuinSyn Plus.
B. Mineral Oils - Drain compressor thoroughly while
hot including all the low areas. Shut down and B. Mineral Oils and QuinSyn PG - Drain compressor
lockout the machine. Detach lines and drain. In- thoroughly while hot including all the low areas.
spect machine; if clean, change filters and separator Shut down and lockout the machine. Detach lines
elements. Fill with QuinSyn Flush and run machine and drain. Inspect machine; if clean, change filters
until it reaches normal operating temperature. Drain and separator elements. Fill with QuinSyn Flush
and refill with a fresh charge of new QuinSyn XP. and run machine until it reaches normal operating
Send a fluid sample to Quincy Compressor Fluid temperature. Drain and refill with a fresh charge of
Analysis at 200 hours. new QuinSyn Plus. Send a fluid sample to Quincy
Compressor Fluid Analysis at 200 hours.
Varnished Machines
Varnished Machines
For slightly to extremely varnished machines using
mineral oils or PAO fluids, flush the compressor with For slightly to extremely varnished machines using
QuinSyn Flush following the procedures outlined on page mineral oils or PAO fluids, flush the compressor with
35. QuinSyn Flush following the procedures outlined on page
35.

Converting to QuinSyn
QuinSyn fluids are compatible with the materials and

elastomers used in mineral oil systems. Converting your
compressor from mineral oil to QuinSyn or QuinSyn IV
may be as easy as a simple flush to remove any sludge
and varnish present. Emphasis must be placed on drain-
ing after each step. Contaminants left in the compressor
after flushing have a direct effect on the fluid’s life. Once
the oxidized material (varnish) is dissolved in the Quin-
Syn Flush, the cleaner and varnish must be removed from
the compressor and system parts (particularly in areas
like filters, coolers and piping, etc.). See your Quincy
Compressor Distributor to assist in the evaluation of your
compressor.
NOTICE!
If converting to QuinSyn F from any QuinSyn
fluid contact the Quincy Service Department.

Quincy
Compressor Fluid Analysis
2300 James Savage Road
Midland, Michigan 48642-6535
UNDENIABLY THE WORLD’S FINEST COMPRESSORS
Sampling Procedures
Preferred sample location is the fluid filter. If unable to take sample from fluid filter, proceed as follows:
1. Shutdown and lockout compressor.

2. Relieve pressure in reservoir.
3. Remove plug from reservoir drain line.
4. Drain water from reservoir and discard in approved manner.
5. Fill sample bottle with fluid.
6. Close valve and replace plug in drain line.
7. Return compressor to service and check fluid level during operation. Service with fluid as required.
Using fluid filter sample valve, proceed as follows:
1. Open valve, drain 2-4 ounces of fluid from filter and discard in an approved manner.
2. Fill sample bottle.
3. Close valve.
After collecting sample from either of the above methods:
1. Fill out information label completely.
Be certain to provide all information as to possible hazards related to a given sample. If this situation exists, all
information shall be clearly marked on the sample bottle label.
2. Attach Sample Bottle Label to the bottle and put bottle in mailer.
3. Place Shipping Label on the outside of the mailer and send it by UPS.
FROM:____________________________________ FROM:
Customer Fax #____________________________

Model No.____________ Serial No.
Fluid________________ Sample Date__________ TO: Quincy Compressor Fluid
Analysis
Hours on Fluid________ Hours on Machine_____ 2300 James Savage Road
Distributor_________________________________ Midland, MI 48642-6535
Sample From Reservoir Filter
Sample Bottle Label Shipping Label
Note: A fluid sample valve kit is available from Quincy Compressor. Contact the Service Depart-
ment and ask for part number 143286.

PRODUCT ANALYSIS REPORT

Quincy (a)
Compressor Fluid Analysis
2300 James Savage Road, Midland, MI 48642
(b)
UNDENIABLY THE WORLD’S FINEST COMPRESSORS Customer (d)
Comp. Mfr. (e)
(c)
Fluid Type (f)
Serial Number (g)
Model Number (h)
Hrs. on Fluid (i)
Hrs. on Machine (j)
Sample Date (k)
I.D. #
Evaluation: (1)
Physical Properties* Results (m)

Water by Viscosity TAN Particle Count ISO Antioxidant
Karl Fischer 40° C Total 5 10 15 20 25 30 35 40 Code Level
(ppm) (cSt) Acid # um um um um um um um um
* Property values, not to be construed as specifications
Spectrochemical Analysis (n)

Sample Values below are in parts per million (ppm)
Date Silver Alum. Chrom Copp. Iron Nickel Lead Tin Titan Vanad Bari Calc. Mag. Mol. Sod. Phos. Sili. Zinc
(Fluid Hours) (Ag) (Al) (Cr) (Cu) (Fe) (Ni) (Pb) (Sn) (Ti) (V) (Ba) (Ca) (Mg) (Mo) (Na) (P) (Si) (Zn)
Thank you for this opportunity to provide technical assistance to your company. If you have any questions about this report please contact
us at 1-800-637-8628 or fax 1-517-496-2313.
CC List
*means this parameter not tested
Accuracy of recommendations is dependant on representative fluid

samples and complete correct data on both unit and fluid.

Understanding the Analysis Report that the QuinSyn fluid has been in the unit since the
last fluid change.
Reference page 40 for a copy of a blank analysis report.
j) HOURS ON MACHINE - This is the total hours on
a) REPORT DATE - The date that the fluid was ana- the compressor hourmeter.
lyzed.
k) SAMPLE DATE - The date that the sample was
b) REPORT NUMBER - The assigned number to this taken from the compressor.
report.
NOTICE!
c) CUSTOMER ADDRESS - The name and address Items c) through k) are information provided by
of person that this report is being mailed to. This the service person supplying the fluid for analysis.
information is being taken from the sample bottle as Incomplete or incorrect information will affect
it is received. the report’s accuracy.
d) CUSTOMER - The owner of the unit that sample

came from. l) EVALUATION - This is a brief statement made by
the technician performing the actual fluid analysis.
e) COMPRESSOR MANUFACTURER - Brand of This statement addresses the condition of the fluid
compressor sample taken from. and filter. This statement will also note any prob-
lems that need attention.
f) FLUID TYPE - This should always be one of the
fluids listed in the previous section. m) PHYSICAL PROPERTIES RESULTS - Particle size
is measured in microns. See Fluid Parameters on
g) SERIAL NUMBER - The unit serial number of the pages 42-43.
Quincy compressor the fluid sample was taken from.
n) SPECTROCHEMICAL ANALYSIS - See Fluid
h) MODEL NUMBER - The model number of the Parameters on pages 42-43.
Quincy compressor that the fluid sample was taken
from.
i) HOURS ON FLUID - These are the actual hours

FLUID PARAMETERS
QuinSyn PG, QuinSyn XP & QuinSyn Plus
Property Units Test Method Fluid Type New Fluid Marginal Unacceptable
Viscosity cSt ASTM D-445 QuinSyn PG 45-55 41,61 <41, >61 (1)
40°C QuinSyn XP 58-75 50, 85 <50, >85 (1)
QuinSyn Plus 42-51 38, 56 <38, >56 (1)
Acid No. mg KOH/gm ASTM D-947 QuinSyn PG <0.2 0.7-0.9 >1 (1)
TAN QuinSyn XP <0.2 3-4 >4 (1)
QuinSyn Plus <0.2 1.7-1.9 >2.0 (1)
ADDITIVE METALS
Barium PPM Plasma Emission QuinSyn PG 375-550 150 <10 (1)
QuinSyn XP 0 5-20 >20
QuinSyn Plus 0 5-20 >20
Calcium PPM Plasma Emission All 0 5-20 >20
Magnesium PPM Plasma Emission All 0 5-20 >20
Molybdenum PPM Plasma Emission All 0 5-20 >20
Sodium PPM Plasma Emission QuinSyn PG 0 40-50 >100
QuinSyn XP 0 40-50 >100
Phosphorus PPM Plasma Emission QuinSyn PG 0 5-20 >20
QuinSynXP <50 5-20 0
Zinc PPM Plasma Emission All 0 100-200 >200
WEAR METALS
Silver PPM Plasma Emission All 0 5-10 >10
Aluminum PPM Plasma Emission All 0 5-10 >10
Chromium PPM Plasma Emission All 0 5-10 >10
Copper PPM Plasma Emission All 0 5-10 >10
Iron PPM Plasma Emission All 0 5-10 >10
Nickel PPM Plasma Emission All 0 5-10 >10
Lead PPM Plasma Emission All 0 5-10 >10
Tin PPM Plasma Emission All 0 5-10 >10
Titanium PPM Plasma Emission All 0 5-10 >10
Vanadium PPM Plasma Emission All 0 5-10 >10
OTHER
Silicon PPM Plasma Emission All 0 10-15 >15
Water PPM Karl Fisher QuinSyn PG <2000 NOT REPORTED
QuinSynXP <800 NOT REPORTED
QuinSyn Plus <800 NOT REPORTED
Antioxidant % HPCL All 95% min. NOT REPORTED
(1) The fluid will be condemned based on these parameters.

FLUID PARAMETERS
QuinSyn, QuinSyn IV & QuinSyn F
Property Units Test Method Fluid Type New Fluid Marginal Unacceptable
Viscosity cSt ASTM D-445 QuinSyn 40-48 38, 52 <38, >52 (1)
40°C QuinSyn IV 40-48 38, 52 <38, >52 (1)
QuinSyn F 41-51 39, 56 <39, >56 (1)
Acid No. mg KOH/gm ASTM D-947 All 0.2 0.8-0.9 >1 (1)
TAN
ADDITIVE METALS
Barium PPM Plasma Emission All 0 5-20 >20
Calcium PPM Plasma Emission All 0 5-20 >20
Magnesium PPM Plasma Emission All 0 5-20 >20
Molybdenum PPM Plasma Emission All 0 5-20 >20
Sodium PPM Plasma Emission All 0 5-20 >20
Phosphorus PPM Plasma Emission All 0 5-20 >20
Zinc PPM Plasma Emission All 0 100-200 >200
WEAR METALS
Silver PPM Plasma Emission All 0 5-10 >10
Aluminum PPM Plasma Emission All 0 5-10 >10
Chromium PPM Plasma Emission All 0 5-10 >10
Copper PPM Plasma Emission All 0 5-10 >10
Iron PPM Plasma Emission All 0 5-10 >10
Nickel PPM Plasma Emission All 0 5-10 >10
Lead PPM Plasma Emission All 0 5-10 >10
Tin PPM Plasma Emission All 0 5-10 >10
Titanium PPM Plasma Emission All 0 5-10 >10
Vanadium PPM Plasma Emission All 0 5-10 >10
OTHER
Silicon PPM Plasma Emission All 0 10-15 >15
Water PPM Karl Fisher All <100 200 >200
Particle Count Microns Hiac Royco All ISO CODE X/20
Antioxidant % Liquid Chromatography All 95 NOT REPORTED
(1) The fluid will be condemned based on these parameters.

Section VIII - Service Adjustments
• Differential Pilot Valve

• Pressure Switch
• Water Temperature Regulating Valve
(Water-cooled units Only)
• Drive Coupling Alignment
Differential Pilot Valve Pressure Switch
The pressure switch determines what pressure the com-

pressor will load and unload. Standard factory settings
WARNING! are 110 PSIG cut-in, 125 cut-out. If a lower setting is
Never adjust the pressure higher than the factory desired, adjust the differential pilot valve first and set the
setting. Death or serious injury and compressor pressure switch cut-out point to 15 PSIG over the desired
or property damage could result. full load pressure. The range adjustment is made by
turning the screw clockwise to increase the cut-in/cut out
Open a manual vent valve to allow the compressor to pressure.
exhaust air to the outside and start the unit. By manual
regulation, slowly close the valve, allowing the unit to
build air pressure to the desired modulation point and Water Temperature Regulating Valve
hold (110 PSIG standard). Adjust the screw on the bot- (Water-cooled units Only)
tom of the differential pilot valve so that a slight stream
of air can be felt coming from the orifice adjacent to the The water temperature regulating valve senses fluid tem-
adjustment screw. perature and opens or closes, regulating water flow from
the unit. It is factory set to maintain 180°F discharge
When this air is felt, air is beginning to pass through the temperature. Due to different incoming water tempera-
pilot valve to the air cylinder on the inlet valve, causing tures and/or pressures at each location valve adjustment
the valve to modulate toward its closed position, thereby should be checked during start-up to maintain 180°F
reducing the volume of air being compressed. discharge temperature. To increase fluid temperature,
decrease water flow by turning the adjustment screw
To raise the pressure, turn the adjusting screw in (clock- clockwise. To decrease fluid temperature, increase water
wise). To lower the pressure, turn the screw out (counter flow by turning the adjustment screw counter clockwise.
clockwise). Maximum full load pressure is 110 PSIG
for standard QSI units. Minimum full load pressure with
modulation and standard controls is 75 PSIG.

Drive Coupling Alignment 1) Tag and lock out all power to the unit.
2) Remove coupling guard.
QSI 245-750 3) Unbolt and remove one-half (1/2) of the flexible ele-
ment. Leave the remaining half bolted to both steel
These QSI units are direct coupled between the airend hubs.
and the drive motor through the use of a transition piece. 4) Using one of the existing 3/8” bolt holes in the com-
Realignment of the coupling is not necessary. pressor hub, attach a dial indicator mounting stud or
bolt in firmly.
QSI 1000-1500 5) Attach a dial indicator to the mount with the neces-
sary hardware to allow the indicator plunger to
It is necessary to check and correct the coupling align- contact the motor hub.
ment between the compressor and the motor. This service
is vital to the life of the motor and compressor bearings NOTICE!
and must be performed after the unit has been installed Four viewpoints need to be checked. Angular
in its final location and prior to start-up. If the unit is and parallel, as view from the top. Angular and
ever moved from its original site, the alignment must be parallel, as viewed from the side.
checked again. The QSI series compressors utilize a two
piece flexible element bolted to steel hubs on the com- Do not operate the unit without both coupling halves and
pressor motor shafts. The following steps will ensure a guards in place.
properly aligned coupling:

Correcting Angular Misalignment-Side View 6) Multiply the result from step 5 by the indicator
reading “C” to determine the amount of shim to be
1) With the indicator point on the face of the motor placed under either the front feet or the rear feet of
half, zero the indicator. the motor to correct misalignment.
2) Rotate the entire assembly 180° or one-half (1/2) Example (refer to Figure 8-1):
turn. Note the indicator reading. This reading is re-
ferred to as “C” in the formula and example shown. A = 5”, B = 4”, C = +0.028
3) Measure the distance from center to center between Because C is a positive reading, the distance between the
the motor feet. This will be referred to as “A”. coupling halves is greater at the top.
4) Measure the O.D. of the coupling. This will be 5/4 x 0.028 = 0.035 required shims
referred to as “B”.
Angular Misalignment Viewed From the Top
5) Divide measurement “A” by measurement “B”.
1) Mount the dial indicator on the compressor coupling
AIREND B MOTOR
A = DISTANCE BETWEEN FEET

B = COUPLING DIAMETER A
C = INDICATOR READING
A/B x C = REQUIRED SHIMS
Figure 8-1. Angular Misalignment-Side View

half so that it reads from the face of the motor cou- motor coupling half.
pling half.
2) Position the indicator on the side of the coupling.
2) Position the indicator on the side of the coupling.
3) Rotate the coupling halves together, 180° in the
3) Rotate the coupling halves together, 180° in the direction of the compressor rotation. The indica-
direction of the compressor rotation. The indicator reading in this position is the amount of parallel
tor reading in this position is the amount of angular misalignment.
misalignment.
4) Loosen the motor mounting bolts and move the mo-
4) Loosen the motor mounting bolts and move the motor slightly with a pry bar or soft mallet so that when
tor slightly with a pry bar or soft mallet so that when step C is performed, the indicator reading is within
step C is performed, the indicator reading is within machine specifications.
machine specification.
NOTICE!
NOTICE! Always recheck all measurements since one align-
Do not lubricate capscrew threads. If capscrews ment procedure may effect another.
are used, apply thread-locking adhesive. These Reinstall the other coupling half and torque all
are special bolts. Do not substitute. mounting bolts. Before placing the unit in opera-
tion, replace the drive guard and clear the area
Parallel Misalignment Viewed from the Top of all tools.
1) Mount the dial indicator on the compressor coupling

half so that it reads from the outside surface of the Drive Coupling Specifications
Model* Alignment Angular

Specifications Element Bolt Element
Bolt
Parallel Size Torque
1000-1500 0.005” 0.010” 1/2” 70 ft/lbs.
*Standard 110 PSIG models only

Section IX - Troubleshooting
Probable Causes: Corrective Action:
Failure to Start:
Power not turned “ON” Temperature” section of this troubleshooting

guide. Restart the compressor.
Blown control circuit fuse Correct the cause of the motor overloaded
condition, reset the overload relay and press
Safety circuit shutdown resulting from high the reset button.
discharge air temperature
Check power supply and transformer fuses.
Contact a qualified service technician for

Thermal overload relays tripping repairs.
Check all wiring terminals for contact and

tightness.
Low voltage
Replace relay.
Faulty start switch Lower full load pressure setting at control

panel.
Power failure Check voltage and amperages while operating

at full load pressure.
Faulty control relay
Tighten mounting screws on thermal over-
Loose wire connections load.
Check motor nameplate and compare to over-

Faulty High Air Temperature Switch load relay setting.
Check all connections for tightness.

Faulty transformer
Check motor starter wiring before removing
motor. Remove motor and have tested at mo-
tor manufacturer repair center.

Unscheduled Shutdown:
High discharge air temperature Turn the power “ON” by closing the main dis-
connect switch or circuit breaker.
Replace fuse. Find and correct cause.
Thermal motor overload relays tripping Correct the situation in accordance with
the instruction in the “High Discharge Air
Temperature” section of this troubleshooting
guide. Restart the compressor.
Power failure
Correct the cause of the overloaded condi-
Faulty HAT sensors tion, reset overload relay and press the start
button.
Loose wire connections Ask the power company to make a voltage

check at your entrance meter, then compare
that reading to a reading taken at the motor
Faulty control relay terminals. Use these two readings as a basis
for locating the source of low voltage.
Thermal Overload Relays Tripping:
Excessive discharge pressure Check the switch for malfunction or loose

connections.
Low voltage Check power supply to the unit.
Replace the relay.

Loose overload connection
Check all wiring terminals for contact and
tightness.
Incorrect thermal overload relay setting
Check H A T switch. Contact a qualified ser-
vice technician for repairs.
Loose motor or starter wiring
Check secondary voltage on transformer.
Faulty motor
Correct the situation in accordance with the
instruction in the “High Discharge Air

Low Air Delivery:
Plugged air intake filter element Adjust air pressure switch to achieve desired
cut-in and cut-out pressure. Ensure unload
pressure does not exceed maximum operating
Excessive leaks in the service lines pressure.
Correct in accordance with instruction on

Inlet valve not fully open “Inlet Valve not opening or closing in rela-
tion to air demand” section of this trouble-
Restricted fluid flow shooting guide.
Check control solenoid and blowdown valve.
Low Receiver Pressure:
Excessive air demand Clean cooler. Check water system for pos-
sible restrictions, including water temperature
regulating valve. Clean or adjust, if neces-
Excessive leaks in the service lines sary.
Check location of cooler and assure no re-

Inlet valve not fully open striction to free circulation of cooling air.
Check cooler fin and clean as necessary.
Add fluid to recommended level. Check fluid

system for leaks.
Plugged air intake filter
Replace all panels, ensure all sealing sur-
Differential pilot valve not set correctly faces and materials are satisfactory.
Clean cooler, find and correct cause of con-

Air pressure switch not set correctly tamination.
Faulty receiver pressure gauge

High Receiver Pressure:
Air pressure switch not set correctly Clean air filter element or replace with new
element.
Check service lines for leaks with soap suds.

Repair as necessary.
Inlet valve not closing at lower air demand
Check for build up or gumming of shaft.
Check fluid filter for plugging.
Blowdown valve not relieving receiver pres- Reevaluate air demand. Install additional
sure compressors as needed.
High Discharge Air Temperature and/or High Fluid Injection Temperature:
Not enough cooling water flowing through Check service lines for leaks with soap suds.
cooler (water-cooled models only) Repair as necessary.
Correct in accordance with the instructions

in “Inlet valve not opening or closing in rela-
Inadequate circulation of cooling air at the tion to air demand” section of troubleshoot-
cooler (air-cooled models only) ing guide.
Replace air filter element.

Low fluid level in reservoir
Adjust differential pilot valve to achieve
desired modulation range.
Cabinet panels removed
Adjust air pressure switch to achieve desired
cut-in and cut-out pressure.
Cooler plugged
Check and replace as necessary.
Fluid filter plugged

High Discharge Air Temperature and/or High Fluid Injection Temperature (continued):
Excessive ambient temperatures pressure and discharge air temperature.
Do not mix different grades or types of fluid.

Do not mix fluids from different manufactur-
Incorrect fan rotation ers.
Follow fluid specifications as described in

“Compressor Fluids” section of this manual.
Improper fluid
Change fluid. Service air filter and fluid
filter in accordance with the recommended
Clogged air filter maintenance schedule.
Faulty thermal valve Adjust fluid level to recommended fluid level

by draining the reservoir. Use fluid level
Faulty gauges gauge as a guide.
Airend failure Check for proper blowdown valve size.
Frequent Air/Fluid Separator Clogging:
Faulty air filter or inadequate filter for the

environment
Correct in accordance with instructions in
“Inlet valve not opening or closing in relation
Faulty fluid filter to air demand” section of this troubleshooting
guide
Fluid breakdown
Replace indicator assembly.
Use genuine Quincy replacement filters only.

Incorrect fluid separator element
Replace air filter element.
Extreme operating conditions such as high See fluid breakdown section of this trouble-
compressor discharge temperatures, high ambi- shooting guide.
ent temperature with high humidity and high
reservoir pressure Check and clean system of all dirt, corrosion
and varnish.

Frequent Air/Fluid Separator Clogging (continued):
Mixing different grades or types of fluids Replace fluid filter element(s).
Incorrect fluid Maximum ambient for proper operation is

listed in data sheet. Ventilate room or relo-
cate compressor.
Contaminated fluid Correct rotation is with the fan pushing the

air through the cooler. Reverse motor start-
er leads L1 and L2.
Fluid Discharge Out Blowdown Valve:

Too high fluid level in reservoir Use recommended fluids only. Refer to “Com-
pressor Fluids” section of this manual.
Clean or replace as necessary.

Air/fluid reservoir blows down too fast
Repair or replace as necessary.
Inlet valve not closing completely
Check and replace as necessary.
Contact an authorized Quincy distributor.
Frequent Fluid Filter Clogging:
Faulty Indicator If faulty air filter elements, replace them. If

air filter is inadequate for the environment,
Incorrect fluid filter relocate the intake air to a clean source.
Faulty, incorrect or inadequate air filter Replace fluid filter element.
Fluid breakdown Correct in accordance with the instruction

in “Fluid Breakdown” section of the trouble-
shooting guide.
System contamination
Use genuine Quincy replacement elements
only.
Operate compressor at recommended reservoir

Excessive Fluid Consumption:

Too high fluid level in the receiver Check air inlet valve bushing and shaft.
Check piston and cylinder bore. Repair or
replace as needed.
Plugged scavenger line Repair or replace as necessary.
High discharge temperature Repair or replace as necessary.
Check and tighten wiring terminals.
Low reservoir pressure with fully open inlet

valve Replace spring.
Adjust to proper setting.
Faulty or damaged separator Replace switch.
Leak in fluid lines Repair or replace as necessary.
Seal failure, leaks Repair or replace as necessary.
Incorrect fluid

Frequent Air Cleaner Clogging:

Compressor operating in highly contaminated Check all control line fittings and tubings.
atmosphere
Check lines before MPC valve.
Air cleaner not adequate for conditions

Inlet Valve Not Opening Or Closing In Relation To Air Demand:
Improper setting of air pressure switch or Adjust fluid level to recommended fluid level
faulty switch by draining the reservoir. Use fluid level
gauge as a guide.
Excessive moisture in control air line at air
cylinder Clean scavenger line orifice and tube.
Improper functioning of inlet valve piston Correct in accordance with the instructions
in “High discharge air temperature” section of
this troubleshooting guide.
Jammed air inlet valve assembly
Reservoir pressure should not fall below 50
PSIG when running loaded. Check system
CFM requirement and minimum pressure check
Faulty solenoid valve valve.
Faulty shuttle valve Change air/fluid separator.
Loose wiring connections at solenoid valve/ Check for leaks and correct.
pressure switch
Replace seal assembly and o-rings.
Broken spring in air inlet valve
Compressor Does Not Unload When There Is No Air Demand:
Incorrect air pressure switch setting Use recommended fluids only. See Compressor
Fluid Section.
Faulty air pressure switch
Use remote air intake mounting.
Faulty blow down valve
Use specialized air filter. Contact an Autho-
Faulty solenoid valve rized Quincy Distributor.
Faulty differential pilot valve Adjust air pressure switch to proper setting or
replace switch, if faulty.
Leaks in control lines
Service control air line filter daily.
Leaks in service lines Check piston and cylinder bore. Repair or
replace as needed.

Compressor Does Not Revert To Load When Service Line Pressure Drops To Reset Pressure:
Faulty air pressure switch Adjust differential pressure regulator to

obtain desired modulation range.
Loose wiring connection
Readjust air pressure switch so that the com-
Jammed air inlet valve assembly pressor unloads at the desired pressure.
Faulty solenoid Correct in accordance with the instruction in

“Inlet valve not opening or closing in relation
Faulty timer to air demand” section of this troubleshooting
guide.
Faulty differential pilot valve
Compressor Will Not Time-out Or Shut Down When Unloaded (Auto/Dual Only):
Faulty timer Replace with new air/fluid separator.
Leaks in control lines Check gauge for accuracy and replace if nec-
essary. Adjust control settings.
Leaks in service lines
Check pressure relief valve for correct pres-
Faulty air pressure switch sure setting. If valve is still leaking, replace
it.
Faulty air pressure sensors
Excessive Water in Plant Air Distribution System:
Clogged moisture separator/trap Drain water as needed to reduce water con-

tent in fluid below 200 PPM.
Installation/Application
Check operation of thermostatic valve or wa-
Faulty cooler/leaks ter regulating valve. If condition continues,
consult Quincy service department.

Pressure Relief Valve Exhausting:
Differential pressure regulator not set cor- Check and tighten wiring terminals.
rectly
Check and repair air inlet valve.
Air pressure not set correctly
Air inlet valve not closing properly in rela- Check and replace timer.
tion to air demand
Orifice plugged. Clean or replace as neces-
sary.
Plugged separator Check and replace as necessary.
Faulty receiver pressure gauge Check and repair any leaks.
Check plant air distribution system for leaks.

Faulty pressure relief valve
Replace as necessary.
Excessive Water Content In Fluid:
Water drain intervals Clean or replace as required.
4Discharge temperature too low Check other compressors on same system.
Replace cooler.

Section X- Maintenance Schedule
Interval: Action:
Periodically/Daily: Monitor all gauges and indicators for normal

(8 hours maximum) operation.
Check fluid level.
Observe for fluid leaks.
Observe for unusual noise or vibration.
Drain water from air/fluid reservoir.
Monthly: Service air filter as needed. (daily or weekly

if extremely dirty conditions exist)
Clean aftercooler and fluid cooler fins. (air-
cooled only)
Wipe entire unit down to maintain appearance.
6 months or every 1000 hours: Take fluid sample.

Change fluid filter.
Check pressure relief valve.
Periodically/yearly: Go over unit and check all bolts for tight-

ness.
Change air/fluid separator.
Change air filter.
Lubricate motors.
Test pressure relief valve for proper opera-
tion.
Check safety (HAT) shutdown system (Con-
tact a qualified service technician)

Appendix A - Technical Data
QSI 245
Standard
Full Load Operating Pressure psig 100 110 125 150
Maximum Operating Pressure psig 115 125 140 165
Minimum Operating Pressure psig   75  
Maximum Ambient Operating Temperature:
Less Cabinet °F   120  
With Cabinet °F   115  
Minimum Ambient Operating Temperature °F   32  
Compressor Drive Motor HP  50 60 
Rotor Diameter mm   204  
Male Rotor Speed rpm  1775 1785 
Female Rotor Speed rpm  1183 1190 
Rotor Tip Speed m/sec.  18.96 19.07 
Inlet Capacity acfm 246 245 243 241
Displacement at Operating Speed cfm  264 265.5 
Volumetric Efficiency % 93.2 92.8 91.5 90.8
Aftercooling
Heat Rejection: Fluid Cooler BTU/min. 1893 1994 2124 2387
Aftercooler BTU/min.   352  
Aftercooler Approach (standard conditions) °F   3-5  
Maximum Allowable Static Backpressure in./H2O   0.125  
Fan Motor HP   2  
Fan Motor rpm   1725  
Fan Flow cfm   5500  
Water-cooled Cooling
Recommended Inlet Water Pressure psig   40-100  
Vent Fan Motor HP   1/9  
Aftercooler Approach to Cooling:
Water Temperature °F   13-18  
Water Flow less Aftercooler at: 50°F gpm  3.5 4 
70°F gpm  5.3 6.7 
90°F gpm  12.5 22 
Water Flow with Aftercooler at: 50°F gpm  4.5 5.3 
70°F gpm  6.8 8.6 
90°F gpm  16 28 
Compressor Fluid
Total Fluid Capacity gallons   11  
Reservoir Fluid Capacity gallons   7.4  
Fluid Flow gpm   19  
Typical Fluid Carryover ppm   1.5-5  
Normal Airend Discharge Temperature °F   175-195  
Sound (at 1 meter)
Unenclosed (AC/WC) dB(A)   82/80  
Standard Cabinet (AC/WC) dB(A)   76/73  
Low Sound Cabinet (AC) dB(A)   71  

QSI 300
Standard
Rotor Tip Speed M/sec.  19.07 19.12 
Displacement at Operating Speed cfm *data not available*
Volumetric Efficiency % *data not available*
Aftercooling
Aftercooler BTU/min. 449 450 453 454
Aftercooler Approach (standard conditions) °F   6  
Water Flow less Aftercooler at: 50°F gpm *data not available*
70°F gpm 5 6.5 7.5 8.5
90°F gpm 10 10.5 11.5 13
Water Flow with Aftercooler at: 50°F gpm *data not available*
70°F gpm 6.5 7.5 8.5 10
90°F gpm 10 11 12 14
Compressor Fluid
Reservoir Fluid Capacity gallons   6  
Typical Fluid Carryover ppm   1-3  
Sound (at 1 meter)
Standard Cabinet (AC /WC) dB(A)   76/75  
Low Sound Cabinet (AC) dB(A) *data not available*

QSI 370
Standard
Displacement at Operating Speed cfm  403.1 404.2 
Volumetric Efficiency % 92.3 91.5 91 90.1
Aftercooling
Water Flow less Aftercooler at: 50°F gpm  4.7 5.5 
70°F gpm  7.1 8.9 
90°F gpm  15.2 24.6 
70°F gpm  9.2 11.5 
90°F gpm  19.4 29.5 
Compressor Fluid
Fluid Flow gpm   24.5  
Sound (at 1 meter)

QSI 500
Standard
Displacement at Operating Speed cfm 556.4 556.4 554.8 554.8
Aftercooling
Fan Flow cfm   11000  
70°F gpm  7.7 8.9 
90°F gpm  14.1 24.6 
70°F gpm  10.1 11.5 
90°F gpm  17.9 29.5 
Compressor Fluid
Total Fluid Capacity gallons   23.5  
Sound (at 1 meter)

QSI 600
Standard
Displacement at Operating Speed cfm *data not available*
Volumetric Efficiency % *data not available*
Aftercooling
Aftercooler BTU/min. 1016 1018 1017 1025
Aftercooler Approach (standard conditions) °F   6  
Fan Flow cfm   12200  
Water Flow less Aftercooler at: 50°F gpm *data not available*
70°F gpm 15 16 17 38
90°F gpm 25 27 55 38
Water Flow with Aftercooler at: 50°F gpm *data not available*
70°F gpm 12 14 16 27
90°F gpm 21 24 45 29
Compressor Fluid
Typical Fluid Carryover ppm   1-3  
Sound (at 1 meter)
Low Sound Cabinet (AC) dB(A) *data not available*

QSI 750
Standard
Displacement at Operating Speed cfm  831.3 828.9 
Aftercooling
Fan Flow cfm   13500  
70°F gpm  10.1 12.6 
90°F gpm  16.1 22.3 
70°F gpm  13.1 18.3 
90°F gpm  20.4 28 
Compressor Fluid
Sound (at 1 meter)

QSI 1000
Standard
Full Load Operating Pressure psig 100 110 125
Maximum Operating Pressure psig 115 125 140
Minimum Operating Pressure psig  75 
Less Cabinet °F  115 
With Cabinet °F  110 
Minimum Ambient Operating Temperature °F  32 
Compressor Drive Motor HP  200 250
Rotor Diameter mm  321 
Male Rotor Speed rpm  1785 1790
Female Rotor Speed rpm  1190 1193
Rotor Tip Speed m/sec.  30.03 30.11
Inlet Capacity acfm 1014 1010 1003
Displacement at Operating Speed cfm  1120 1123
Volumetric Efficiency % 90.5 90.2 89.3
Aftercooling
Heat Rejection: Fluid Cooler BTU/min. 7609 7730 8310
Aftercooler BTU/min. 1530 1610 1731
Aftercooler Approach (standard conditions) °F  3-5 
Maximum Allowable Static Backpressure in./H2O  0.125 
Fan Motor HP  5 
Fan Motor rpm  1180 
Fan Flow cfm  19300 
Recommended Inlet Water Pressure psig  40-100 
Vent Fan Motor HP  1/2 
Water Temperature °F  13-18 
Water Flow less Aftercooler at: 50°F gpm  10.6 13.2
70°F gpm  14.8 19.6
90°F gpm  25.6 42
Water Flow with Aftercooler at: 50°F gpm  14.1 17.4
70°F gpm  19.1 25.5
90°F gpm  32.4 53
Compressor Fluid
Total Fluid Capacity gallons  46 
Reservoir Fluid Capacity gallons  37.25 
Fluid Flow gpm  59.5 
Typical Fluid Carryover ppm  1.5-5 
Normal Airend Discharge Temperature °F  175-195 
Sound (at 1 meter)
Unenclosed (AC/WC) dB(A)  89/86 
Standard Cabinet (AC/WC) dB(A)  85/79 
Low Sound Cabinet (AC) dB(A)  82 

QSI 1250
Standard
Displacement at Operating Speed cfm  1389 1385
Volumetric Efficiency % 91.3 91 90.6
Aftercooling
70°F gpm  19.9 26.4
90°F gpm  36.7 62.5
Water Flow with Aftercooler at: 50°F gpm  18.5 22.9
70°F gpm  25 33.8
90°F gpm  47 80
Compressor Fluid
Fluid Flow gpm  59.5 
Sound (at 1 meter)

QSI 1500
Standard
Displacement at Operating Speed cfm  1672.4 1677
Volumetric Efficiency % 90.9 90.6 90.6
Aftercooling
70°F gpm  22.2 29.5
90°F gpm  39 64
Water Flow with Aftercooler at: 50°F gpm  21.2 26
70°F gpm  29 38.2
90°F gpm  49.7 81
Compressor Fluid
Fluid Flow gpm  84 
Sound (at 1 meter)

Addendum 2 - Shell /Tube Heat Exchanger Install and Service Recommendations
Installation:
The satisfactory use of this heat exchanger equipment is dependant upon precautions which must be taken at the time
of the installation.
1. Connect and circulate the hot fluid in the shell side (over small tubes) and the cooling water in the tube side (inside
the small tubes). Note piping diagrams.
2. If an automatic water regulating valve is used, place it on the INLET connection of the cooler. Arrange the water
outlet piping so that the exchanger remains flooded with water, but at little or no pressure. The temperature probe
is placed in the hydraulic reservoir to sense a system temperature rise. Write the factory for water regulating valve
recommendations.
3. There are normally no restrictions as to how this cooler may be mounted. The only limitation regarding the mount-
ing of this equipment is the possibility of having to drain either the water or the oil chambers after the cooler has been
installed. Both fluid drain plugs should be located on the bottom of the cooler to accomplish the draining of the fluids.
Drains are on most models.
4. It is possible to protect your cooler from high flow and pressure surges of hot fluid by installing a fast-acting relief
valve in the inlet line to the cooler.
5. It is recommended that water strainers be installed ahead of this cooler when the source of cooling water is from
other than a municipal water supply. Dirt and debris can plug the water passages very quickly, rendering the cooler
ineffective. Write the factory for water strainer recommendation.
6. Fixed bundle heat exchangers are generally not recommended for steam service. For steam applications, a float-
ing bundle exchanger is required. Note: When installing floating bundle unit, secure one end firmly and opposite end
loosely to allow bundle to expand and contract. Consult factory for selection assistance.
7. Piping must be properly supported to prevent excess strain on the heat exchanger ports. If excessive vibration is
present, the use of shock absorbing mounts and flexible connectors is recommended.
Service:
Each heat exchanger has been cleaned at the factory and should not require further treatment. It may be well to inspect
the unit to be sure that dirt or foreign matter has not entered the unit during shipment. The heat exchanger should be
mounted firmly in place with pipe connections tight.
CAUTION!
If sealant tape is used on pipe threads, the degree of resistance between mating parts is less, and there is a greater
chance for cracking the heat exchanger castings. Do not over tighten. When storing the unit, be sure to keep the oil
and water ports sealed. If storage continues into cold winter months, the water chamber must be drained to prevent
damage by freezing.
Performance information should be noted and recorded on newly installed units so that any reduction in effectiveness
can be detected. Any loss in efficiency can normally be traced to an accumulation of oil sludge, or water scale.

Addendum 2 - Shell /Tube Heat Exchanger Install and Service Recommendations
Recommendations:
Replace gaskets when removing end castings. It is recommended that gaskets be soaked in oil to prevent corrosion
and ensure a tight seal.
Salt water should not be used in standard models. Use salt water in special models having 90/10 copper-nickel tubes,
tube sheets*, bronze bonnets and zinc anodes on the tube side. Brackish water or other corrosive fluids may require
special materials of construction.
When zinc anodes are used for a particular application, they should be inspected two weeks after initial startup.
At this time, by visual inspection of the anode, determination of future inspection intervals can be made, based on the
actual corrosion rate of the zinc metal.
The zinc anodes must be replaced when 70% of the zinc volume has been consumed.
It may be necessary to drain the water chambers of the exchanger to protect it from damage by freezing temperatures.
Drains are provided in most standard models.
The oil chamber of the exchanger may become filled with sludge accumulation and require cleaning. It is recommend-
ed that the unit be flooded with a commercial solvent and left to soak for one-half hour. Back flowing with the solvent
or regular oil will remove most sludge. Repeated soaking and back flowing may be required, depending on the degree
of sludge build-up.
It may be necessary to clean the inside of the cooling tubes to remove any contamination and/or scale build up. It is
recommended that a fifty-fifty percent solution of inhibited muriatic acid and water may be used. For severe problems,
the use of a brush through the tubes may be of some help. Be sure to use a soft bristled brush to prevent scouring the
tube surface causing accelerated corrosion. Upon completion of cleaning, be certain that all chemicals are removed
from the shell side and the tube side before the heat exchanger is placed into service.
*Available on C/CA Series models only.

Notes
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
Quincy Compressor-QSI®
Notes
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
Table of Contents
Section I - General
Standard Warranty....................................................................................................................................................... 1
Safety Alert Symbols................................................................................................................................................... 2
Safety Precautions....................................................................................................................................................... 3
Spare Parts Ordering Information................................................................................................................................ 4
Serial/Model Identification Plate................................................................................................................................. 4
Model Identification..................................................................................................................................................... 5
General Description..................................................................................................................................................... 6
The Compression Cycle............................................................................................................................................... 6
Air Flow....................................................................................................................................................................... 7
Cooling System............................................................................................................................................................ 7
Capacity Control System.......................................................................................................................................... 8-9
Electrical System....................................................................................................................................................... 10
Indicators................................................................................................................................................................... 11
Gauges....................................................................................................................................................................... 11
Receiving................................................................................................................................................................... 12
Moving the Unit to the Installation Site.................................................................................................................... 12
Location..................................................................................................................................................................... 13
Piping Connections.................................................................................................................................................... 13
Relief Valves.............................................................................................................................................................. 14
Electrical.................................................................................................................................................................... 14
Guards........................................................................................................................................................................ 14
Manual Vent and Shutoff Valves................................................................................................................................ 15
Water and Sewer Facilities at the Installation Site.................................................................................................... 15
Compressor Rotation................................................................................................................................................. 15
Fan Rotation............................................................................................................................................................... 15
Prior to Starting.......................................................................................................................................................... 16
Starting the Compressor............................................................................................................................................ 17
Stopping the Compressor........................................................................................................................................... 17
Control panel............................................................................................................................................................. 18
Icon used............................................................................................................................................................... 19-22
Main screen........................................................................................................................................................... 22-24
Calling up menus....................................................................................................................................................... 25
Inputs menu.......................................................................................................................................................... 26-28
Outputs menu........................................................................................................................................................ 28-30
Counters................................................................................................................................................................ 30-32
Service menu........................................................................................................................................................ 32-36
Setpoint menu....................................................................................................................................................... 36-38
Event history menu............................................................................................................................................... 39-40
Table of Contents
Modifying general settings................................................................................................................................... 40-48

Info menu.............................................................................................................................................................. 48-49
Week timer menu.................................................................................................................................................. 50-60
Power$ync control mode........................................................................................................................................... 61
ECOi.......................................................................................................................................................................... 62
Section V - Maintenance or Service Preparation
Maintenance or Service Preparation.......................................................................................................................... 81
Important Maintenance Requirements....................................................................................................................... 82
Safety......................................................................................................................................................................... 83
Water Removal.......................................................................................................................................................... 83
Air/Fluid Separator Element................................................................................................................................. 83-84
Fluid Scavenging System.......................................................................................................................................... 84
Control Line Air Filter............................................................................................................................................... 85
Shaft Seal................................................................................................................................................................... 86
Air and Fluid Tubing................................................................................................................................................. 87
O-ring Fittings........................................................................................................................................................... 88
Fluid Specifications................................................................................................................................................... 89
Lubrication................................................................................................................................................................. 90
Fluid Level................................................................................................................................................................. 90
Fluid Sample Valve.................................................................................................................................................... 91
Fluid Filter................................................................................................................................................................. 91
Factors Affecting Fluid Life....................................................................................................................................... 92
Fluid Analysis Program - General............................................................................................................................. 92
QuinSyn PG............................................................................................................................................................... 93
QuinSyn XP............................................................................................................................................................... 94
QuinSyn Plus............................................................................................................................................................. 95
QuinSyn Fluids.......................................................................................................................................................... 96
QuinSyn Flush (changed 02/04)................................................................................................................................ 97
Cleaning and Flushing With QuinSyn Flush............................................................................................................. 98
Converting to QuinSyn PG........................................................................................................................................ 99
Converting to QuinSyn XP ..................................................................................................................................... 100
Converting to QuinSyn Plus.................................................................................................................................... 100
Converting to QuinSyn............................................................................................................................................ 101
Sampling Procedures............................................................................................................................................... 102
Analysis Report (sample)........................................................................................................................................ 103
Understanding the Analysis Report......................................................................................................................... 104
Fluid Parameters............................................................................................................................................... 105-106
Differential Pilot Valve............................................................................................................................................ 107
Pressure Switch........................................................................................................................................................ 107
Table of Contents
Water Temperature Regulating Valve (Water-cooled Units Only).......................................................................... 107

Drive Coupling Alignment............................................................................................................................... 108-110
Troubleshooting................................................................................................................................................ 111-121
Section X - Maintenance Schedule
Maintenance Schedule............................................................................................................................................. 121
Technical Data.................................................................................................................................................. 122-130
Addendum 1 - QSI Logo Controller
PLC Logo Controller Addendum (added 03/04).............................................................................................. 131-132
Table of Contents
Important Requirements for New Installation
To insure a safe installation of the equipment it is important to make sure final inspection checks of the
equipment are made before running for the first time.
With all electrical power removed from the equipment and per OSHA requirements for lock-out and tag-out
you can safely make the following inspection checks.
The electrical installation must be done by qualified personnel. Inspect all electrical connections to verify
there are no loose connections and all electrical connections are tight. Verify that the power requirement
for the package has been provided for by referencing the package power label on the inside of the electrical
cabinet door on the package. The branch circuit protection and supply cable size for the compressor must
be sized to meet the package power requirement per local electrical codes. Also verify that the package is
correctly grounded using the proper size wire connected to a tested earth ground. An improper electrical
installation can result in damage to or failure of the equipment. This could also result in a fire and fatalities.
The piping installation must be done by qualified personnel. Inspect all piping sizes and pressure ratings to
insure the proper pipe has been used for the compressor package being installed. Undersized pipe or poor
routing of pipe will degrade the performance of the compressor package. Inspect all connections to insure
they are tight, sealed, and secured. A shut-off valve must be installed at the package discharge to insure that
the compressor package can be isolated from the system air pressure for safe maintenance of the equipment.
You cannot rely on a check valve to provide safe isolation of the compressor package. A check valve in the
air piping from the compressor can interfere with the proper operation of the compressor controls.
Compressor package metal or nylon tubing must be checked. Visually inspect these tubes located in the
compressor package. Tubes can come loose or get damaged in shipping so look for loose or damaged tubes.
Verify the flexibility of the nylon tubes while inspecting for any damage. Verify that all tubes are secure in
their tube fittings to insure that none of the tubing might leak at or come loose from there fittings when the
compressor is in operation. Damaged or loose tubes can result in lubricant being sprayed on hot surfaces
when the compressor is in operation and result in damage to the compressor or a fire.
After the installed compressor package has been inspected you can restore power to the package. With the
proper power applied to the package you can verify proper rotation of the compressor and the cooling fan.
Quincy Compressor Products: 251.937.5900
E-mail: info@quincycompressor.com
© 2018 Quincy Compressor
Website: www.quincycompressor.com
All Rights Reserved. Litho in U.S.A.

Qsi Series Compressor

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Qsi Series Compressor

Uploaded by

Copyright:

Available Formats

QSI Series

Fixed Speed Rotary Screw Air Compressors

This manual contains important safety information and should be

 Manual No. 2012203803

• Safety Alert Symbols

Safety Alert Symbols

Safety Precautions Over pressurization of system or compressor compo-

• Never use a flammable or toxic solvent for cleaning

WARNING! • Do not remove any guards or cabinet panels or

• A properly sized pressure relief valve must be NOTICE!

manual, however, possible product updates and Serial/Model Identification Plate

Spare Parts Ordering Information

BFGoodrich, Quincy Compressor Division maintains

General Description The Compression Cycle

FEMALE ROTOR DISCHARGE PORT

A) INTAKE B) COMPRESSION C) DISCHARGE

Figure 2-1. Compression Cycle

Air Flow Water-cooled Fluid Coolers

Capacity Control System Auto/Dual (Standard)

Auto/Demand (Optional) Load/No Load (Optional)

A diagram of the electrical system is shown in the parts

Main Power on Light Hourmeter

Air Intake Filter Service Light

This indicator signals when the filter element needs to be

Read the compressor nameplate to be sure the compressor

Check the reservoir and pressure relief valves to be sure

Locate the compressor on a level surface in a clean, well-

Care must be taken to avoid assembling the piping in a

having to be sprung or twisted into position. Adequate

Quincy would like to emphasize the importance of

Figure 3-1. Relief Valve Guards

CAUTION! • Manually rotate the compressor through enough

• Check the fan and fan mounting for tightness.

Starting the Compressor

Stopping the Compressor

Normal Operation Emergency

Reference Designation Function

Compressor status Motor stopped

Machine control mode Local control

Remote start / stop

Week timer Week timer is active

Active protection functions Emergency stop

Service Service required

Operating mode Power$ync

Display Preference Value Lines (displays 2 or 4 elements on the main screen)

Failure expansion module

Alarms (Warnings, shutdowns)

Event history (saved data)

Access key / User password

(1) Scroll keys

Typical Main screen, fixed speed compressors (running loaded)

(1) Scroll keys

• Use the Scroll keys to select an icon.

• Press the Back key to return to the Main screen.

(1) Scroll keys

Menu icon, Outputs

(3) Star contactor

(1) Scroll keys

Menu icon, Counters

Menu icon, Service

Modifying a service plan

Press the Enter key. Following screen appears:

(1) Next service

Menu icon, Regulation

Manual No. 2012203803