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The Challenge for Future Power Generation

Kenji Ando
Senior Executive Vice President

October, 2014
Contents

1. What is required by Energy & Environment

2. Establishment of MHPS

3. High Efficiency Gas Turbines

4. IGCC - Most Advanced Technology in the World

5. Air Quality Control Systems

© 2014 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 1


Contents

1. What is required by Energy & Environment

2. Establishment of MHPS

3. High Efficiency Gas Turbines

4. IGCC - Most Advanced Technology in the World

5. Air Quality Control Systems

© 2014 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 2


1-1. Power Generation in Japan

Ratio Change of Power Generation in Japan(2008-2013)

100.0%
992 957 1006 955 941 938 Unit: Billion KWh
7.8% 8.3% 8.5% 9.0% 8.4% 8.5%

11.7% 7.1% 7.5%


14.4% 18.3% 14.9%
75.0%
Ratio of Thermal Power
29.4% 29.3%
28.3% increased
61.8% 88.3%
50.0%

24.9% 25.0% 43.2%


39.5% 42.5%
25.2%

25.0%
25.0%

29.2% 28.6% 27.5% 30.2%


26.0%

10.7%
0.0% 1.7% 1.0%
2008 2009 2010 2011 2012 2013

Nuclear Coal LNG Oil Hydro Renewable


Source: The Federation of Electric Power Companies of Japan

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1-2. Energy Cost for Power Generation in Japan

The highest energy cost for power generation in Japan


Unit: Trillion JPY
9.0

8.0
7.7
7.0
7.0
5.9
6.0
5.1
5.0

4.0 3.6
3.0
3.0

2.0

1.0

0.0

2008 2009 2010 2011 2012 2013


Source: The Federation of Electric Power Companies of Japan, total of 10 major electric companies

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1-3. Forecast of Natural Gas(LNG) Price

Source: International Energy Agency, World Energy Outlook2013

Increasing fuel price requests high efficient equipment

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1. What is required by Energy & Environment

2. Establishment of MHPS

3. High Efficiency Gas Turbines

4. IGCC - Most Advanced Technology in the World

5. Air Quality Control Systems

© 2014 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 6


2-1. Establishment of MHPS

MHI
Others Business Energy &Environment, Power Systems Others Companies
Domains Power Systems Division Company
MHI 65% Hitachi 35%

from Feb. 1, 2014

Capital 10billion JPY


Employee 23,000
As of Oct.1, 2014

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2-2. Head office and Factories

Hokkaido Office

Tohoku Office
Hitachi Works
Takasago Works Head Office
Hokuriku Office

Tokyo Office

Kansai
Shikoku Office
Nagasaki Works Chugoku Office
Office
Chubu Office

Kyushu Office

Kure Works Yokohama Works

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2-3. Global Network

54(*) Subsidiary Companies Oversea


(*) More than 50% shares owned by MHPS

MHPS Europe MHPS Canada


(UK) MD&A
MHPS Europe
(Germany)

MHPS Korea
MHPS America
Energy and Environment

MHPS Americas

L&T MHPS JV
MHPS China

CBC
MHPS Africa
(RSA)

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2-4. Our Products

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2-5. Our Vision

One + One = Infinite Potential


Customer Focus and Long-Term Support
Solving Energy and Environmental Issues on a Global Scale

2 Unit: Trillion JPY

Business Scale

1.2 1.3

© 2014 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 11


1. What is required by Energy & Environment

2. Establishment of MHPS

3. High Efficiency Gas Turbines

4. IGCC - Most Advanced Technology in the World

5. Air Quality Control Systems

© 2014 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 12


3-1. History of Gas Turbines
2013 Commercial Operation of M501J Combined Cycle Plant

(units) 2011 Start Verification Test of M501J Gas Turbine at T-Point


2010 Commercial Operation of H-80 (Dual Shaft GT with World’s Largest Capacity )
800
2010 Commercial Operation of First M701F4 Combined Cycle Plant
2007 Commercial Operation of M701G2 Combined Cycle Plant
700 2007 Commercial Operation of M701DA Air Blown IGCC Plant
2004 Commercial Operation of 300MW M701F BFG Firing Combined Cycle Plant

600 2003 Commercial Operation of First M701F VR IGCC Plant


1999 Commercial Operation of First M701G Combined Cycle Plant
Accumulated number of GT ordered

1997 Commercial Operation of World First 1500deg.C Class M501G


500
1992 Verification Test of 1350deg.C Class M701FDF
1991 Commercial Operation of H-15
400 1988 Commercial Operation of H-25
1987 Commercial Operation of M701D
Large size BFG Firing C/C
300 1986 Tech. Licensing from Westinghouse Ended Accumulated No. of
1986 Commercial Operation of MF-111 Gas Turbine Ordered
(1250deg.C Class: World-highest Turbine Inlet Temp) (As of August, 2014)
200 1984 Commercial Operation of MW701D C/C Plant Hitachi: 179 units
(World First Premixed Combustor Applied)
Takasago: 613 units
1970 Independent Development of MW-701B Started
100 Total: 792units
1963 GT Manufacturing Started.
(MW171:Turbine Inlet Temp. : 732deg.C)
National PJ
National PJ “Moonlight Program” “1700℃”
0
“Technology Introduction” “Independent Development” (year)
1960 1963 1966 1969 1972 1975 1978 1981 1984 1987 1990 1993 1996 1999 2002 2005 2008 2011 2014
13
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3-2. Gas Turbine Line up

Model Cycle
0 100 200 300 400
50/60Hz 50Hz 60Hz
M251 50/60 Hz 37MW 28MW (H-25(28)) 32MW (H-25(32)) ,
37MW (H-25(35)) 42MW (H-25(42))
H-25 50/60 Hz 42MW

H-50 50/60 Hz 54MW

H-80 50/60 Hz 112MW/110MW


H-25
M501D 60Hz 114MW

M701D 50Hz 144MW

M501F 60Hz 185MW


M501G 60Hz M701J
267MW(G1)/276MW(GAC)
M501J 60Hz 310MW(JAC)/327MW(J)
M701F 50Hz 324MW(F4)/359MW(F5)
M701G 50Hz 334MW
M701J 50Hz 445MW(JAC)/470MW(J)

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3-3. MHPS Gas Turbine Global Experience

H-15×6
M501J×26 M501G×70 M501F× 73 M501D×25
H-25×160
M701J×2 M701G×11 M701F×125 M701D×92
H-80×13
Total:28units Total:81units Total:198units Total:117units
Total:179units

Europe(48)
39
9
188 183
Americas(119) 34 45
97 71 Asia(222) Japan(228)
99
20 Middle East
& Africa(168)
Oceania(7)
7
TakasagoSMW Hitachi
Takasago, Hitachi
(*) As of August, 2014

All Units – 792 units


(including 189 units of Takasago Mfd. Mid&Small Class GTs)
© 2014 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved.
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3-4. MHPS Gas Turbine Award Record in Republic of Korea
KDHC KDHC Pocheon Power Daewoo E&C
Pocheon Pocheon
Goyang Samsong CHP Paju
Operation
Dongducheon Dream Power
H-25(32C) x 2 M501F×2 M501GAC**×4 Plant Output
KOMIPO GT M501J×2 947MW Nov. 2016 Dongducheon #1 & 2
ST TC2F-50×1 Plant Output Operation
Seoul GT M501J×4 1716MW Unit 1 Dec 2014
M501GAC×2 ST TC2F-50×2 Unit 2 Oct 2014

Hanjin SC
SK E&S
Yangju DS Power
Hanam
M501F*×2 Osan CHP
M501GAC*×1 Plant Output Operation
GT M501J×1 470MW Mar 2016
ST TC2F-50×1
KDHC
Dongnamkwon CES KDHC POSCO Energy
KOSPO
H-25(32C) x 1
Hwaseong Pohang
M501F×2 M501S(DA)×3
Yeongwol
M501F*×3
LG Chem, Ltd. EWP
Daesan Ulsan #4 Operation
KDHC
Plant Output
H-25(32C) x 1
GT M501J×2 950MW S/C July 2013
Dongtan2 ST TC2F-50×1 C/C July 2014

KOWEPO M501GAC*×2

2nd Pyeongtaek CCPP KOMIPO


KPIC
Plant Output Operation
GT M501J×2 950MW S/C July 2013 Sejong
ST TC2F-50×1 C/C Oct 2014 M501F*×2 ONSAN Plant
H-25(32C) x 1
(Operating in simple cycle mode)
KOWEPO
POSCO Energy Jung-Kwan Energy
Gunsan
Gwangyang Busan Apartment
M501J Series M501G×2
M501S(DA)×2 H-25(32C) x 2
Operating Units
Units Under Construction LG Chem, Ltd.
MPC H-25/H-80
M501S(DA) : 5 Units Yeosu Yulchon #2 CCPP
M501F : 11 Units
No.2 H-25 (28) x 1
Plant Output Operation
Operating Units
No.3 H-25 (32C) x 1
M501G : 2 Units GT M501J×2 950MW S/C Jun 2013 Units Under Construction
ST TC2F-50×1
H-25(28) : 1 Units
C/C Apr 2014
M501GAC : 9 Units
No.4 H-25 (32C) x 1

M501J : 13 Units H-25(32C) : 9 Units


Total 40 Units Total 10 Units
* :Supplied by Doosan Under MHI’s License As of Aug. 2014
** :Last Unit Supplied by Doosan Under MHI s License

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3-5. J Series Gas Turbine Features

C/C efficiency > 61%


High Pressure Raito Compressor Experience from H Engine
Steam Cooled Combustor Experience from G Engine
Turbine Technologies from National Project
Compressor Combustor

Validated H Compressor Proven G Combustor Turbine


- 23:1 pressure ratio - Well experienced DLN combustor
- Steam cooled liner National Project Technologies
- 3D profile
- Advanced TBC + Cooling
- Improved inlet duct
- High efficient aerodynamic technology
- Cooled row4 blade

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3-6. Performance Enhancement

C/C Efficiency C/C Power Output (1on1)


700
J Series 680
F5 600 50Hz
60 F4
F5
500 F4 525

Power Output (MW)


F Series 498
G Series 478 470 470
400
50Hz 399
55 350
300 60Hz 334 327
324
C/C 280 267
200 213
185
D Series 167
50 144
100 114
G/T

1200 1300 1400 1500 1600


Turbine Inlet Temperature (deg.C) D Series F Series G Series J Series

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3-7.The role of each technology for 1600C J-series GT

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3-8. Development and Verification in Takasago

A • T-Point Verification
Plant A
E
B • Education Center &
Shipping

B
C • Administration &
Engineering/Service D

D • Manufacturing C

E • Research &
Development

Takasago Machinery Works R&D Center


Site Area 216 acres 35.4 acres
Building Area 2,677,974 ft2 657,018 ft2
Employees 4,027 406

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3-9. T-Point Verification Plant at Takasago

4 Air Cooled Condenser LNG

Air

2 HRSG 4
3 ST building GTG

3
2 HRSG
M501J GT
1 GT building
1 STG

ST

ACC

18,466AOH / 175starts(by end of Sep. 2014)

2010 2011
10 11 12 1 2 3 4 5 6 7 8 9
Manufacturing

Installation

Commissioning
Demand
M501J Gas Turbine Operation

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1. What is required by Energy & Environment

2. Establishment of MHPS

3. High Efficiency Gas Turbines

4. IGCC - Most Advanced Technology in the World

5. Air Quality Control Systems

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4-1. IGCC - Most Advanced Technology in the World
Features of MHPS IGCC
 Highest Plant Efficiency by Air-Blown IGCC
 Flexibility for Variety of Coal Including Brown Coal
 Higher Reliability & Easier Maintainability with Membrane Waterwall Configuration
 High Plant Efficiency by High Temp. GT and High Reliability from Abundant “Low BTU Gas
Firing” GT

250MW-IGCC Plant (Joban Joint Power.Co., Ltd. Nakoso #10)

HRSG Gasifier

GT/ST
Gas Clean-Up

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4-2. IGCC – World Highest Efficiency & Lowest Emission
The World Highest Efficiency and Lowest Emission for coal
can be achieved by MHPS Air-blown IGCC.
(%)
140
Coal fired conventional power plant
+10~20% USC (Steam Temp. = 600℃) =100%
120 vs. USC

100

80
Flyash Grassy Molten Slag
(Conventional Boiler) (IGCC)
60 ▲10~20%
Approx. 60% decrease in volume
▲30%
40
▲60%
20

0
Circulating Utilization as a Utilization as a
Plant CO2 Ash Water pavement material concrete aggregate
Efficiency
Emission are possible.

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4-3. Oxygen-Blown Gasification Technology

Oxygen Blown IGCC Demonstration (Osaki CoolGen Project)


• J-Power and The Chugoku Electric Power Co., Inc. jointly established Osaki Cool Gen Corporation on July 2009.
• Osaki CoolGen constructs a 170-MW-class IGCC demonstration plant supported by Ministry of Economy, Trade and Industry
and then plans to conduct trials utilizing the latest CO2 separation and capture technology and fuel cell technologies.

(Under construction)

Output 166 MW
O blown, single-chamber two-stage spiral-flow
2

Gasifier
entrained type
Gas Cleanup Methyldiethanolamine (MDEA)
Gas Turbine H-80 (1,300℃ Class)
Operation Start(Scheduled) March 2017

© 2014 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 25


4-4. IGCC - TEPCO Develops IGCC Commercial Plants (500MW Class) in Japan
Tokyo Electric Power Company
-New Comprehensive Special Business Plan-

Joban

Source: Tokyo Electric Power Company HP Press Release on 15 Jan.2014 Project Schedule
Detailed Report of the New Comprehensive Special Business Plan ・Environmental Impact Assessment 2014.5~(officially started already)
・Start of Construction 2016 (scheduled)
・Start of Operation 2020 (scheduled)

© 2014 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 26


1. What is required by Energy & Environment

2. Establishment of MHPS

3. High Efficiency Gas Turbines

4. IGCC - Most Advanced Technology in the World

5. Air Quality Control Systems

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5-1. Air Quality Control Systems

Environmental Systems
MHPS expands its product lineup to offer systems that match the needs of customers.
Systems can now operate with both honeycomb catalysts and plate catalysts to
serve a wide range of customers.

Flue Gas
Denitrification System Honeycomb Catalyst Plate Catalyst

The two companies’ strong technologies MHI


complement each other to meet a
Hitachi
broader spectrum of customer needs.
F company

A company
Liquid Column Tower Spray Tower Flue Gas
Desulfurization System B company
(Wet Coal Gypsum Method)
500,782 MWe M company

D company

E company

Others

Flue Gas Overseas Market Share in Wet Coal Gypsum Method


(as of Apr. 2013, excl. China)
Desulfurization System (Database: McCoy Power Company)

© 2014 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 28


5-2. Air Quality Control Systems Delivery Record

Denmark Finland Poland


4 4 7 7 :DeNOx 1,027 Units (13 Countries)
Germany
Czech Russia :ESP 1,543 Units (29 Countries)
4 25
10 Austria 4 :DeSOx 303 Units (19countries)
England 2 1
Republic of Korea Canada
12 Ukraine 1
Netherlands 3 17 21 10
3 1 3 Yugoslavia
1
MHPS USA
Portugal China L 341 32
Greece Japan
Turkey
4 1 L 7 52 17
Italy Libya 5 000 1,258 126
555
Spain
Saudi Arabia India Mexico Curacao
L 14 7 12 3 17 3 1 1 18
Taiwan 3
45 25 Venezuela
Myanmar Hong Kong 4
16 Colombia
1 Thailand
5
16 5 Philippines Brazil
Zambia
Malaysia 32 14 2 26
2
1 Australia Indonesia
South Africa Singapore 3 10 1 Chile
4 21 2 11 1

Others 4% Others 2% Others 5%


Japan B Co.
A Co. A Co. 14%
For Utility 26% 20%
DeNOx MHI ESP MHI A co.
DeSOx MHI As of 2013
45% 49% 16% 47%
Number:References
Hitachi Hitachi Hitachi
25% 29% 18% L :License

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5-3. High Efficiency PM Removal System
High Efficiency PM Removal System (consist of GGH, Low-Low Temp. ESP and FGD) reduces PM
(Particle Matter) emissions less than 5mg/m3N and improve power generation efficiency as well.

High Efficiency PM Removal System

Boiler DeNOx GGH ESP DeSOx GGH

Advantages of High Efficiency PM Removal System(HES)


Reduction technology Space and cost saving Improvement of efficiency
Contribute to pollution prevention ①Installation space
20,000 About 10% Improved appx. 0.5% of power
Set of each reduction※
PM concentration(mg/m3N)

PM Removal HES generation efficiency.


99.9% equipment
Boiler DeNOX GGH ESP
②Equipment costs
About 10%
Set of each reduction※ Heat
HES
equipment
20 extract
5 ①Feed-water ②utilization of
Boiler Regulation ※Compared with the conventional system
HES heating hot water
outlet (Low temp ESP+DeSOx+Wet ESP)

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5-4. FGD Retrofit to existing units : Reference in Poland (1/2)

Elektrownia “Kozienice” S.A. (Poland) / Kozienice P.S. / Unit No.4-8

FGD KOZ II FGD (800MW equiv.)


MAJOR SPECIFCATION

Boiler Fuel: Hard Coal


FGD Process: Wet Limestone-gypsum
Gas Flow Rate: 3 480 000 m3N/h
(Single Common Absorber For 5 boilers, 200MW each)
Inlet SO2 Concentration: 3 200 mg/ m3N
(1 120 ppmd)
SO2 Removal Efficiency: 93,75 %
Absorber Type: Single-Loop
In-Situ Oxidation Process
Operation: Dec., 2006

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5-4. FGD Retrofit to existing units : Reference in Poland (2/2)

Scope

Unit 10 Boiler

Exsisting
FGD system Unit 9
(Used for Unit 9,10)
Unit 8
Unit 7
Unit 6
Unit 5
Newly installed Unit 4
FGD system Newly Installed Duct Unit 3
(Used for Unit 4-8) Unit 2
BUF Unit 1
Newly
Installed Area

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5-5. Sea Water FGD for Asian Market : Reference in Indonesia

Client : PT. Paiton Energy


Plant : Paiton #3, Indonesia
Fuel : Coal
Generating Power : 856MW
Gas Flow Rate : 2,859,500 Nm3/h(w)
Desulfurization : 92.0 %
Efficiency
Start up : April 2012
Absorber Type : DCFS
Absorbent Type : Sea water

Flue gas for 856MW is treated by single module absorber

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