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B4B-28199-11 Ownser S Manual YZ85 2020
B4B-28199-11 Ownser S Manual YZ85 2020
YZ85
MOTORCYCLE
YZ85L
LIT-11626-33-03 B4B-28199-11
DIC183
UB4B11E0.book Page 1 Tuesday, February 19, 2019 1:10 PM
EAU10045
Read this manual carefully before operating the vehicle. This manual
should stay with the vehicle if it is sold.
UB4B11E0.book Page 1 Tuesday, February 19, 2019 1:10 PM
Introduction
EAU42044
Congratulations on your purchase of the Yamaha YZ85L. This model is the result
of Yamaha’s vast experience in the production of fine sporting, touring, and pace-
setting racing machines. It represents the high degree of craftsmanship and reli-
ability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic
maintenance of this motorcycle. If you have any questions concerning the opera-
tion or maintenance of your motorcycle, please consult a Yamaha dealer.
Yamaha continually seeks advancements in product design and quality. There-
fore, while this manual contains the most current product information available at
the time of printing, there may be minor discrepancies between your motorcycle
and this manual. If there is any question concerning this manual, please consult a
Yamaha dealer.
EWA14462
WARNING
Please read this manual, the “TIPS AND PRACTICE GUIDE FOR THE OFF
HIGHWAY MOTORCYCLIST” and the “PARENTS, YOUNGSTERS AND OFF-
HIGHWAY MOTORCYCLES” booklets carefully and completely before oper-
ating or allowing your child to operate this motorcycle. Do not attempt to op-
erate this motorcycle until you have attained adequate knowledge of its
controls and operating features and until you have been trained in safe and
proper riding techniques. Regular inspections and careful maintenance,
along with good riding skills, will ensure that you safely enjoy the capabilities
and the reliability of this motorcycle.
EWA14352
WARNING
This motorcycle is designed and manufactured for off-road use only. It is il-
legal to operate this motorcycle on any public street, road or highway. Such
use is prohibited by law. This motorcycle complies with almost all state off-
highway noise level and spark arrester laws and regulations. Please check
your local riding laws and regulations before operating this motorcycle.
Introduction
AN IMPORTANT NOTE TO PARENTS:
This motorcycle is not a toy. Before you let your child ride this motorcycle, you
should understand the instructions and warnings in this Owner’s Manual. Then be
sure your child understands and will follow them. Also read the “PARENTS,
YOUNGSTERS AND OFF-HIGHWAY MOTORCYCLES” and the “TIPS AND
PRACTICE GUIDE FOR THE OFF HIGHWAY MOTORCYCLIST” booklets sup-
plied with this motorcycle when new or available from your Yamaha dealer. Chil-
dren differ in skills, physical abilities, and judgment. Some children may not be
able to operate a motorcycle safely. Parents should supervise their child’s use of
the motorcycle at all times. Parents should permit continued use only if they de-
termine that the child has the ability to operate the motorcycle safely.
Motorcycles are single track vehicles. Their safe use and operation are de-
pendent upon the use of proper riding techniques as well as the expertise of
the operator. Every operator should know the following requirements before
riding this motorcycle.
He or she should:
Obtain thorough instructions from a competent source on all aspects of mo-
torcycle operation.
Observe the warnings and maintenance requirements in this Owner’s Manu-
al.
Obtain qualified training in safe and proper riding techniques.
Obtain professional technical service as indicated in this Owner’s Manual
and/or when made necessary by mechanical conditions.
UB4B11E0.book Page 1 Tuesday, February 19, 2019 1:10 PM
EAU10194
YZ85L
OWNER’S MANUAL
©2020 by Yamaha Motor Corporation, U.S.A.
1st edition, February 2019
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-33-03
UB4B11E0.book Page 1 Tuesday, February 19, 2019 1:10 PM
Table of contents
Location of important labels........... 1-1 Transmission oil ..............................7-7
Coolant............................................7-8
Safety information............................ 2-1 Cleaning the air filter element .......7-10
Adjusting the carburetor ...............7-12
Description ....................................... 3-1 Adjusting the engine idling
Left view ......................................... 3-1 speed .........................................7-13
Right view....................................... 3-2 Adjusting the throttle grip free
Controls and instruments ............... 3-3 play ............................................7-13
Tires ..............................................7-14
Instrument and control functions... 4-1 Spoke wheels................................7-16
Handlebar switch............................ 4-1 Adjusting the clutch lever free
Clutch lever .................................... 4-1 play ............................................7-17
Shift pedal ...................................... 4-2 Checking the brake lever free
Brake lever...................................... 4-2 play ............................................7-18
Brake pedal .................................... 4-3 Checking the shift pedal ...............7-18
Fuel tank cap .................................. 4-3 Checking the front and rear
Fuel................................................. 4-4 brake pads.................................7-19
Fuel tank breather hose.................. 4-6 Checking the brake fluid level .......7-20
Fuel cock ........................................ 4-7 Changing the brake fluid ...............7-21
Starter (choke) knob ....................... 4-7 Drive chain slack ...........................7-21
Kickstarter ...................................... 4-8 Cleaning and lubricating the
Seat ................................................ 4-8 drive chain .................................7-23
Adjusting the front fork................... 4-9 Checking and lubricating the
Front fork bleeding ....................... 4-11 cables ........................................7-23
Adjusting the shock absorber Checking and lubricating the
assembly ................................... 4-12 throttle grip and cable ...............7-24
Removable sidestand................... 4-15 Checking and lubricating the
YPVS system................................ 4-16 brake and clutch levers .............7-24
Checking and lubricating the
For your safety – pre-operation brake pedal ................................7-25
checks............................................... 5-1 Lubricating the rear suspension....7-25
Lubricating the swingarm pivots ...7-26
Operation and important riding Checking the front fork .................7-26
points ................................................ 6-1 Checking the steering ...................7-27
Engine break-in .............................. 6-1 Checking the wheel bearings........7-27
Starting and warming up a cold Supporting the motorcycle ...........7-28
engine ......................................... 6-3 Front wheel ...................................7-28
Starting a warm engine .................. 6-3 Rear wheel ....................................7-29
Shifting ........................................... 6-4 Troubleshooting ............................7-31
Parking ........................................... 6-5 Troubleshooting chart ...................7-32
Table of contents
Specifications ...................................9-1
Index ................................................11-1
UB4B11E0.book Page 1 Tuesday, February 19, 2019 1:10 PM
Read and understand all of the labels on your vehicle. They contain important in-
formation for safe and proper operation of your vehicle. Never remove any labels
1 from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
1 2,3
4
5
1-1
UB4B11E0.book Page 2 Tuesday, February 19, 2019 1:10 PM
WARNING
BEFORE YOU OPERATE THIS VEHICLE, READ
THE OWNER’S MANUAL AND ALL LABELS.
NEVER CARRY A PASSENGER. You increase
your risk of losing control if you carry a passenger.
NEVER OPERATE THIS VEHICLE ON PUBLIC
ROADS. You can collide with another vehicle if
you operate this vehicle on a public road.
ALWAYS WEAR AN APPROVED MOTORCYCLE
HELMET, eye protection, and protective clothing.
EXPERIENCED RIDER ONLY.
5PA-2118K-00
3
For use only on a closed course
in sanctioned competition.
This motorcycle does not meet
EPA noise and emissions
standards and is not for general
off-road recreational riding.
17D-2812P-00
TIRE INFORMATION
Cold tire normal pressure should be set as
follows.
FRONT : 100kPa, {1.00kgf/cm²}, 15psi
REAR : 100kPa, {1.00kgf/cm²}, 15psi
3RV-21668-A0
1-2
UB4B11E0.book Page 1 Tuesday, February 19, 2019 1:10 PM
Safety information
EAU41469
an accident or equipment damage.
See page 5-1 for a list of pre-operation
checks.
Be a Responsible Owner This motorcycle is designed for
As the vehicle’s owner, you are re- off-road use only, therefore, it is il-
sponsible for the safe and proper oper- legal to operate it on public
ation of your motorcycle. streets, roads, or highways, even
2 Motorcycles are single-track vehicles. a dirt or gravel one. Off-road use
Their safe use and operation are de- on public lands may be illegal.
pendent upon the use of proper riding Please check local regulations be-
techniques as well as the expertise of fore riding.
the operator. Every operator should This motorcycle is designed to
know the following requirements be- carry the operator only. No pas-
fore riding this motorcycle. sengers.
He or she should: The failure of motorists to detect
Obtain thorough instructions from and recognize motorcycles in traf-
a competent source on all aspects fic is the predominating cause of
of motorcycle operation. automobile/motorcycle accidents.
Observe the warnings and mainte- Many accidents have been
nance requirements in this Own- caused by an automobile driver
er’s Manual. who did not see the motorcycle.
Obtain qualified training in safe Making yourself conspicuous ap-
and proper riding techniques. pears to be very effective in reduc-
Obtain professional technical ser- ing the chance of this type of
vice as indicated in this Owner’s accident.
Manual and/or when made neces- Therefore:
sary by mechanical conditions. • Wear a brightly colored jacket.
Never operate a motorcycle with- • Use extra caution when you are
out proper training or instruction. approaching and passing
Take a training course. Beginners through intersections, since in-
should receive training from a cer- tersections are the most likely
tified instructor. Contact an autho- places for motorcycle accidents
rized motorcycle dealer to find out to occur.
about the training courses nearest • Ride where other motorists can
you. see you. Avoid riding in another
motorist’s blind spot.
Safe Riding • Never maintain a motorcycle
Perform the pre-operation checks without proper knowledge.
each time you use the vehicle to make Contact an authorized motorcy-
sure it is in safe operating condition. cle dealer to inform you on ba-
Failure to inspect or maintain the vehi-
cle properly increases the possibility of
2-1
UB4B11E0.book Page 2 Tuesday, February 19, 2019 1:10 PM
Safety information
sic motorcycle maintenance. Protective Apparel
Certain maintenance can only The majority of fatalities from motorcy-
be carried out by certified staff. cle accidents are the result of head in-
Many accidents involve inexperi- juries. The use of a safety helmet is the
enced operators. single most critical factor in the pre-
• Make sure that you are qualified vention or reduction of head injuries.
and that you only lend your mo- Always wear an approved helmet.
torcycle to other qualified oper- Wear a face shield or goggles. 2
ators. Wind in your unprotected eyes
• Know your skills and limits. could contribute to an impairment
Staying within your limits may of vision that could delay seeing a
help you to avoid an accident. hazard.
• We recommend that you prac- The use of a jacket, heavy boots,
tice riding your motorcycle until trousers, gloves, etc., is effective
you have become thoroughly in preventing or reducing abra-
familiar with the motorcycle and sions or lacerations.
all of its controls. Never wear loose-fitting clothes,
Many accidents have been otherwise they could catch on the
caused by error of the motorcycle control levers, footrests, or wheels
operator. A typical error made by and cause injury or an accident.
the operator is veering wide on a Always wear protective clothing
turn due to excessive speed or un- that covers your legs, ankles, and
dercornering (insufficient lean an- feet. The engine or exhaust sys-
gle for the speed). Never travel tem become very hot during or af-
faster than warranted by condi- ter operation and can cause
tions. burns.
Ride cautiously in unfamiliar ar-
eas. You may encounter hidden Avoid Carbon Monoxide Poisoning
obstacles that could cause an ac- All engine exhaust contains carbon
cident. monoxide, a deadly gas. Breathing
The posture of the operator is im- carbon monoxide can cause head-
portant for proper control. The op- aches, dizziness, drowsiness, nausea,
erator should keep both hands on confusion, and eventually death.
the handlebar and both feet on the Carbon Monoxide is a colorless, odor-
operator footrests during opera- less, tasteless gas which may be pres-
tion to maintain control of the mo- ent even if you do not see or smell any
torcycle. engine exhaust. Deadly levels of car-
Never ride under the influence of bon monoxide can collect rapidly and
alcohol or other drugs. you can quickly be overcome and un-
Be sure the transmission is in neu- able to save yourself. Also, deadly lev-
tral before starting the engine. els of carbon monoxide can linger for
hours or days in enclosed or poorly
2-2
UB4B11E0.book Page 3 Tuesday, February 19, 2019 1:10 PM
Safety information
ventilated areas. If you experience any Aftermarket Parts, Accessories, and
symptoms of carbon monoxide poi- Modifications
soning, leave the area immediately, get While you may find aftermarket prod-
fresh air, and SEEK MEDICAL TREAT- ucts similar in design and quality to
MENT. genuine Yamaha accessories, recog-
Do not run engine indoors. Even if nize that some aftermarket accesso-
you try to ventilate engine exhaust ries or modifications are not suitable
2 with fans or open windows and because of potential safety hazards to
doors, carbon monoxide can rap- you or others. Installing aftermarket
idly reach dangerous levels. products or having other modifications
Do not run engine in poorly venti- performed to your vehicle that change
lated or partially enclosed areas any of the vehicle’s design or operation
such as barns, garages, or car- characteristics can put you and others
ports. at greater risk of serious injury or
Do not run engine outdoors where death. You are responsible for injuries
engine exhaust can be drawn into related to changes in the vehicle.
a building through openings such Keep the following guidelines in mind,
as windows and doors. as well as those provided under “Load-
ing” when mounting accessories.
Genuine Yamaha Accessories Never install accessories that
Choosing accessories for your vehicle would impair the performance of
is an important decision. Genuine your motorcycle. Carefully inspect
Yamaha accessories, which are avail- the accessory before using it to
able only from a Yamaha dealer, have make sure that it does not in any
been designed, tested, and approved way reduce ground clearance or
by Yamaha for use on your vehicle. cornering clearance, limit suspen-
Many companies with no connection sion travel, steering travel or con-
to Yamaha manufacture parts and ac- trol operation.
cessories or offer other modifications • Accessories fitted to the han-
for Yamaha vehicles. Yamaha is not in dlebar or the front fork area can
a position to test the products that create instability due to improp-
these aftermarket companies produce. er weight distribution. If acces-
Therefore, Yamaha can neither en- sories are added to the
dorse nor recommend the use of ac- handlebar or front fork area,
cessories not sold by Yamaha or they must be as lightweight as
modifications not specifically recom- possible and should be kept to
mended by Yamaha, even if sold and a minimum.
installed by a Yamaha dealer. • Bulky or large accessories may
seriously affect the stability of
the motorcycle. Wind may at-
2-3
UB4B11E0.book Page 4 Tuesday, February 19, 2019 1:10 PM
Safety information
tempt to lift the motorcycle, or Point the front wheel straight
the motorcycle may become ahead on the trailer or in the truck
unstable in cross winds. bed, and choke it in a rail to pre-
• Certain accessories can dis- vent movement.
place the operator from his or Shift the transmission in gear (for
her normal riding position. This models with a manual transmis-
improper position limits the sion).
freedom of movement of the Secure the motorcycle with tie- 2
operator and may limit control downs or suitable straps that are
ability, therefore, such accesso- attached to solid parts of the mo-
ries are not recommended. torcycle, such as the frame or up-
Use caution when adding electri- per front fork triple clamp (and not,
cal accessories. If electrical ac- for example, to rubber-mounted
cessories exceed the capacity of handlebars or turn signals, or
the motorcycle’s electrical sys- parts that could break). Choose
tem, an electric failure could re- the location for the straps carefully
sult, which could cause a so the straps will not rub against
dangerous loss of lights or engine painted surfaces during transport.
power. The suspension should be com-
pressed somewhat by the tie-
Aftermarket Tires and Rims downs, if possible, so that the mo-
The tires and rims that came with your torcycle will not bounce exces-
motorcycle were designed to match sively during transport.
the performance capabilities and to
provide the best combination of han-
dling, braking, and comfort. Other
tires, rims, sizes, and combinations
may not be appropriate. Refer to page
7-14 for tire specifications and more in-
formation on replacing your tires.
2-4
UB4B11E0.book Page 1 Tuesday, February 19, 2019 1:10 PM
Description
EAU63371
Left view
1 2 3 4 5 6 7
10 9 8
1. Rebound damping force adjuster (page 4-9)
2. Radiator cap (page 7-8)
3. Fuel tank cap (page 4-3)
4. Fuel cock (page 4-7)
5. Starter (choke) knob (page 4-7)
6. Air filter element (page 7-10)
7. Seat (page 4-8)
8. Throttle stop screw (page 7-13)
9. Shift pedal (page 4-2)
10.Compression damping force adjuster (page 4-9)
3-1
UB4B11E0.book Page 2 Tuesday, February 19, 2019 1:10 PM
Description
EAU63391
Right view
12 3 4 5
10 98 7 6
1. Spring preload adjuster (page 4-12)
2. Compression damping force adjuster (page 4-12)
3. Kickstarter (page 4-8)
4. Spark plug cap (page 7-6)
5. Bleed screw (page 4-11)
6. Coolant drain bolt (page 7-9)
7. Brake pedal (page 4-3)
8. Transmission oil drain bolt (page 7-7)
9. Transmission oil filler cap (page 7-7)
10.Rebound damping force adjuster (page 4-12)
3-2
UB4B11E0.book Page 3 Tuesday, February 19, 2019 1:10 PM
Description
EAU63401
1 2 3 4
3-3
UB4B11E0.book Page 1 Tuesday, February 19, 2019 1:10 PM
1 2 3
(b)
4
(a)
1. Clutch lever
2. Locknut
3. Clutch lever position adjusting bolt
4. Distance between clutch lever and handle-
bar grip
4-1
UB4B11E0.book Page 2 Tuesday, February 19, 2019 1:10 PM
(a) 4
(b) 3
1. Rubber cover
2. Brake lever
3. Locknut
4. Brake lever position adjusting bolt
5. Distance between brake lever and throttle
grip
4-2
UB4B11E0.book Page 3 Tuesday, February 19, 2019 1:10 PM
1
1
1. Brake pedal 1. Fuel tank cap
The brake pedal is located on the right To remove the fuel tank cap, turn it 4
side of the motorcycle. To apply the counterclockwise, and then pull it off.
rear brake, press down on the brake To install the fuel tank cap, insert it into
pedal. the tank opening, and then turn it
clockwise.
EWA11092
WARNING
Make sure that the fuel tank cap is
properly closed after filling fuel.
Leaking fuel is a fire hazard.
4-3
UB4B11E0.book Page 4 Tuesday, February 19, 2019 1:10 PM
4-4
UB4B11E0.book Page 5 Tuesday, February 19, 2019 1:10 PM
WARNING
Gasoline is poisonous and can cau-
se injury or death. Handle gasoline
with care. Never siphon gasoline by
mouth. If you should swallow some
1. Maximum fuel level gasoline or inhale a lot of gasoline
2. Fuel tank filler tube vapor, or get some gasoline in your
eyes, see your doctor immediately. If
gasoline spills on your skin, wash
4-5
UB4B11E0.book Page 6 Tuesday, February 19, 2019 1:10 PM
4-6
UB4B11E0.book Page 7 Tuesday, February 19, 2019 1:10 PM
OFF (b)
1
1. Starter (choke) knob
ON
4-7
UB4B11E0.book Page 8 Tuesday, February 19, 2019 1:10 PM
Kickstarter Seat
1. Kickstarter lever
4 To start the engine, fold out the kick-
starter lever, move it down lightly with
your foot until the gears engage, and
1. Bolt
then push it down smoothly but force-
fully. This model is equipped with a pri-
To install the seat
mary kickstarter, allowing the engine to
1. Fit the slot in the seat onto the pro-
be started in any gear if the clutch is
jection on the fuel tank, and insert
disengaged. However, shifting the
the projection on the seat into the
transmission into the neutral position
seat holder as shown.
before starting is recommended.
1
2
3
2
1. Slot
2. Projection
3. Seat holder
4-8
UB4B11E0.book Page 9 Tuesday, February 19, 2019 1:10 PM
4-9
UB4B11E0.book Page 10 Tuesday, February 19, 2019 1:10 PM
(b) (a)
2
1. Rubber cap
2. Compression damping force adjusting
screw
4-10
UB4B11E0.book Page 11 Tuesday, February 19, 2019 1:10 PM
WARNING
1. Bleed screw
Always bleed both fork legs, other-
wise poor handling and loss of sta- 5. Wait a few seconds, and then in-
bility may result. stall the bleed screws.
4
6. Install the protector.
To bleed the front fork legs
1. Remove the protector.
1. Protector
4-11
UB4B11E0.book Page 12 Tuesday, February 19, 2019 1:10 PM
NOTICE
1. Clamp bolt
To avoid damaging the mechanism, 2. Clamp screw
do not attempt to turn beyond the 3. Air filter joint
maximum or minimum settings.
4 4. Loosen the locknut.
Spring preload 5. Turn the adjusting nut in direction
Adjust the spring preload as follows. (a) to increase the spring preload.
1. Remove the seat. (See page 4-8.) Turn the adjusting nut in direction
2. Remove the bolt, and then take (b) to decrease the spring preload.
the left side panel off.
1 2
(b)
(a)
2
1 1. Locknut
2. Spring preload adjusting nut
1. Bolt
2. Left side panel A special wrench can be ob-
3. Loosen the clamp bolt and clamp tained at a Yamaha dealer to
screw, and then remove the air fil- make this adjustment.
ter joint. The spring preload setting is
determined by measuring
distance A, shown in the illus-
tration. The longer distance A
is, the lower the spring pre-
load; the shorter distance A
is, the higher the spring pre-
load. With each complete
4-12
UB4B11E0.book Page 13 Tuesday, February 19, 2019 1:10 PM
1 3
1. Frame guide
2. Air filter joint
3. Projection
1. Distance A
8. Place the left side panel in its orig- 4
inal position, and then install the
Spring preload:
Minimum (soft): bolt.
Distance A = 218.5 mm (8.60 in) 9. Install the seat.
Standard:
Distance A = 215.0 mm (8.46 in) Rebound damping force
Maximum (hard): Turn the adjusting screw in direction (a)
Distance A = 202.0 mm (7.95 in)
to increase the rebound damping for-
6. Tighten the locknut to the speci- ce.
fied torque. NOTICE: Always Turn the adjusting screw in direction (b)
tighten the locknut against the to decrease the rebound damping for-
adjusting nut, and then tighten ce.
the locknut to the specified To set the rebound damping force, turn
torque. [ECA10122] the adjuster in direction (a) until it
stops, and then count the clicks in di-
Tightening torque: rection (b).
Locknut:
30 N·m (3.0 kgf·m, 22 lb·ft)
(a)
7. Install the air filter joint in its origi-
nal position, and then tighten the
clamp screw and clamp bolt. (b) 1
TIP
Align the projection on the air filter joint
with the projection on the frame guide.
1. Rebound damping force adjusting screw
4-13
UB4B11E0.book Page 14 Tuesday, February 19, 2019 1:10 PM
TIP TIP
When turning the damping force When turning the damping force
adjuster in direction (a), the 0 click adjuster in direction (a), the 0 click
position and the 1 click position position and the 1 click position
may be the same. may be the same.
4 When turning the damping force When turning the damping force
adjuster in direction (b), it may adjuster in direction (b), it may
click beyond the stated specifica- click beyond the stated specifica-
tions, however such adjustments tions, however such adjustments
are ineffective and may damage are ineffective and may damage
the suspension. the suspension.
EWA10222
4-14
UB4B11E0.book Page 15 Tuesday, February 19, 2019 1:10 PM
1. Sidestand
WARNING
Never apply force on the motor-
cycle while it is on the side-
stand.
Always remove the sidestand
before starting out.
4-15
UB4B11E0.book Page 16 Tuesday, February 19, 2019 1:10 PM
YPVS system
This model’s engine is fitted with
Yamaha Power Valve System (YPVS).
This system boosts engine power by
means of a valve that controls exhaust
port opening aperture.
ECA26380
NOTICE
The YPVS system has been exten-
sively tested and set-up by Yamaha.
Changing the YPVS settings without
sufficient technical knowledge can
4 result in reduced engine perfor-
mance or even engine damage.
4-16
UB4B11E0.book Page 1 Tuesday, February 19, 2019 1:10 PM
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility
of an accident or equipment damage. Do not operate the vehicle if you find
any problem. If a problem cannot be corrected by the procedures provided
in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
5-1
UB4B11E0.book Page 2 Tuesday, February 19, 2019 1:10 PM
5-2
UB4B11E0.book Page 1 Tuesday, February 19, 2019 1:10 PM
Engine break-in
Read the Owner’s Manual carefully to EWA10322
TIP
Before starting the engine for the first
time, the air filter must be lubricated.
(See page 7-10.)
6-1
UB4B11E0.book Page 2 Tuesday, February 19, 2019 1:10 PM
6-2
UB4B11E0.book Page 3 Tuesday, February 19, 2019 1:10 PM
6-3
UB4B11E0.book Page 4 Tuesday, February 19, 2019 1:10 PM
6-4
UB4B11E0.book Page 5 Tuesday, February 19, 2019 1:10 PM
Parking
When parking, stop the engine, and
then turn the fuel cock lever to “OFF”.
EWA10312
WARNING
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.
Do not park near grass or other
flammable materials which
might catch fire.
6
6-5
UB4B11E0.book Page 1 Tuesday, February 19, 2019 1:10 PM
WARNING
Failure to properly maintain the vehi-
7 cle or performing maintenance ac-
tivities incorrectly may increase
your risk of injury or death during
service or while using the vehicle. If
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
EWA15123
WARNING
Turn off the engine when performing
maintenance unless otherwise
specified.
A running engine has moving
parts that can catch on body
parts or clothing and electrical
parts that can cause shocks or
fires.
Running the engine while ser-
vicing can lead to eye injury,
burns, fire, or carbon monoxide
poisoning – possibly leading to
7-1
UB4B11E0.book Page 2 Tuesday, February 19, 2019 1:10 PM
third race
fifth race
required
break-in
Every
Every
Every
After
race
As
NO. ITEM ROUTINE
7-2
UB4B11E0.book Page 3 Tuesday, February 19, 2019 1:10 PM
third race
fifth race
required
break-in
Every
Every
Every
After
race
As
NO. ITEM ROUTINE
7-3
UB4B11E0.book Page 4 Tuesday, February 19, 2019 1:10 PM
third race
fifth race
required
break-in
Every
Every
Every
After
race
As
NO. ITEM ROUTINE
7-4
UB4B11E0.book Page 5 Tuesday, February 19, 2019 1:10 PM
third race
fifth race
required
break-in
Every
Every
Every
After
race
As
NO. ITEM ROUTINE
TIP
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid levels.
• Every two years replace the internal components of the brake master cyl-
inders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
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1
1
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EAUM1296
Recommended transmission oil:
Motor oil SAE 10W-30 type SE or To check the coolant level
higher or Gear oil SAE 85W GL-3 1. Place the vehicle on a level surfa-
Oil change quantity: ce and hold it in an upright posi-
0.50 L (0.53 US qt, 0.44 Imp.qt) tion.
ECA10453 TIP
NOTICE The coolant level must be
In order to prevent clutch slip- checked on a cold engine since
page (since the transmission oil the level varies with engine tem-
also lubricates the clutch), do perature.
not mix any chemical additives. Make sure that the vehicle is posi-
Do not use oils with a diesel tioned straight up when checking
specification of “CD” or oils of a the coolant level. A slight tilt to the
higher quality than specified. In side can result in a false reading. 7
addition, do not use oils labeled 2. Remove the radiator cap and
“ENERGY CONSERVING II” or check the coolant level in the radi-
higher. ator. WARNING! Never attempt
Make sure that no foreign mate- to remove the radiator cap
rial enters the transmission. when the engine is hot. [EWA10382]
7. Check the O-ring for damage, and
replace it if necessary.
8. Install and tighten the transmis-
sion oil filler cap and its O-ring.
9. Start the engine, and then let it idle 1
for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
1. Radiator cap
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7-9
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into the radiator until it is full. Cleaning the air filter element
The air filter element should be cleaned
Antifreeze/water mixture ratio: or replaced at the intervals specified in
1:1 the periodic maintenance and lubrica-
Recommended antifreeze: tion chart. Clean or, if necessary, re-
High-quality ethylene glycol anti- place the air filter element more
freeze containing corrosion inhibi-
tors for aluminum engines frequently if you are riding in unusually
Coolant quantity: wet or dusty areas.
Radiator (including all routes): 1. Remove the seat. (See page 4-8.)
0.55 L (0.58 US qt, 0.48 Imp.qt) 2. Remove the air filter case cover as
shown.
7. Install the radiator cap, start the
engine, let it idle for several minu-
tes, and then turn it off.
8. Remove the radiator cap to check
the coolant level in the radiator. If
necessary, add sufficient coolant
until it reaches the bottom of the
radiator filler neck, and then install
the radiator cap.
9. Start the engine, and then check
1. Air filter case cover 7
the vehicle for coolant leakage. If
coolant is leaking, have a Yamaha
dealer check the cooling system.
7-10
UB4B11E0.book Page 11 Tuesday, February 19, 2019 1:10 PM
Recommended oil:
1. Wing bolt Yamaha foam air filter oil or other
2. Washer quality foam air filter oil
3. Air filter element
7. Pull the sponge material over the
4. Remove the sponge material from air filter element frame.
the air filter element frame. 8. Insert the air filter element into the
air filter case with the projection
1 facing upward, and then install the
2 wing bolt and its washer.
NOTICE: Make sure that the air
filter element is properly seated
in the air filter case. The engine
7 should never be operated with-
out the air filter element in-
stalled, otherwise the piston(s)
1. Sponge material and/or cylinder(s) may become
2. Air filter element frame excessively worn. [ECA10482]
NOTICE: Be sure to install the
5. Clean the sponge material with
washer with its curved side fac-
solvent, and then squeeze the re-
ing outward as shown. [ECA16692]
maining solvent out.
7-11
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7-12
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7-13
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WARNING
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
control.
The tire air pressure must be 7
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
The tire air pressure must be
adjusted in accordance with the
weight of the rider, the riding
speed, and the riding condi-
tions.
7-14
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WARNING
1. Tire sidewall The front and rear tires should be of
2. Tire tread depth the same make and design, other-
wise the handling characteristics of
The tires must be checked before each the vehicle may be different, which
ride. could lead to an accident.
ECA15582
7-16
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2
(a)
1 (b) 4
(b) 3
2
(a) 1
1. Locknut
2. Clutch lever free play adjusting bolt
1. Clutch lever free play 3. Clutch lever free play adjuster
2. Clutch lever free play adjuster 4. Rubber cover
7-17
UB4B11E0.book Page 18 Tuesday, February 19, 2019 1:10 PM
WARNING
A soft or spongy feeling in the brake
lever can indicate the presence of 7
air in the hydraulic system. If there is
air in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
braking performance, which may re-
sult in loss of control and an acci-
dent.
7-18
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EAU22411
Front brake pads
1
1. Brake pad wear indicator groove
7-19
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ECA17641 WARNING
NOTICE Improper maintenance can result in
Brake fluid may damage painted loss of braking ability. Observe
surfaces or plastic parts. Always these precautions:
clean up spilled fluid immediately. Insufficient brake fluid may al-
low air to enter the brake sys-
Front brake tem, reducing braking
performance.
Clean the filler cap before re-
moving. Use only DOT 4 brake
fluid from a sealed container.
Use only the specified brake flu- 7
id; otherwise, the rubber seals
may deteriorate, causing leak-
age.
Refill with the same type of
1. Minimum level mark brake fluid. Adding a brake fluid
Rear brake other than DOT 4 may result in a
harmful chemical reaction.
Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vapor
lock.
1
1. Minimum level mark
7-20
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1
7
1. Distance A
Distance A:
58.0–68.0 mm (2.28–2.68 in)
7-21
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1 2
1
2
3
1. Axle nut
2. Locknut
1. Notch
2. To tighten the drive chain, turn the 2. Alignment mark
drive chain slack adjusting bolt on 3. Drive chain puller
each side of the swingarm in di- 3. Tighten both locknuts and the axle
rection (a). To loosen the drive nut to the specified torques. 7
chain, turn the adjusting bolt on
each side of the swingarm in di- Tightening torques:
rection (b), and then push the rear Locknut:
wheel forward. 21 N·m (2.1 kgf·m, 15 lb·ft)
Axle nut:
80 N·m (8.0 kgf·m, 59 lb·ft)
1
(a) 4. Make sure that the drive chain
pullers are in the same position,
the drive chain slack is correct,
(b) and the drive chain moves
smoothly.
7-22
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7-23
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Recommended lubricants:
Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based grease
7-24
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7-25
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ECA10591
NOTICE
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
7-26
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7-27
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1
To remove the front wheel
EWA10822
WARNING
To avoid injury, securely support the
vehicle so there is no danger of it
falling over.
1. Maintenance stand (for off-road motorcycle)
1. Loosen the axle nut.
Since this model is not equipped with a
centerstand, use a maintenance stand
when removing the front or rear wheel, 1
adjusting the chain or washing the ve-
hicle, etc.
Check that the motorcycle is in a stable 2
and level position before starting any
maintenance.
TIP 7
If a suitable maintenance stand is not 1. Washer
available, a strong wooden box can be 2. Axle nut
used instead. 2. Place the motorcycle on a suitable
stand. (See page 7-28.)
3. Remove the axle nut and washer.
4. Pull out the wheel axle.
1. Wheel axle
7-28
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7
1. Axle nut
2. Washer
(a)
3 2
7-29
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1
2
1. Wheel axle
1. Retainer
6. While supporting the brake caliper 2. Slot
bracket, pull out the wheel axle.
3. Install the drive chain onto the rear
TIP sprocket.
A rubber mallet may be useful to 4. Install the washer and axle nut.
tap the wheel axle out. 5. Adjust the drive chain slack. (See
The drive chain pullers may fall out page 7-21.) 7
when removing the wheel axle.
7. Remove the wheel. NOTICE: Do
not apply the brake after the
wheel and brake disc have been
removed, otherwise the brake
pads will be forced shut. [ECA11073]
TIP
If the drive chain is difficult to re-
move, remove the wheel axle first.
For easy installation, rest the drive
chain on top of the swingarm.
7-30
UB4B11E0.book Page 31 Tuesday, February 19, 2019 1:10 PM
Troubleshooting
Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
7 inferior, have a shorter service life and
can lead to expensive repair bills.
EWA15142
WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or prop-
erty damage.
7-31
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Troubleshooting chart
1. Fuel There is enough fuel. Check the ignition.
There is no
Have a Yamaha dealer check the vehicle.
compression.
7-32
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WARNING
Do not remove the radiator cap when the engine and radiator are hot.
Scalding hot fluid and steam may be blown out under pressure, which
could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly ro-
tate the cap counterclockwise to the detent to allow any residual pres-
sure to escape. When the hissing sound has stopped, press down on the
cap while turning it counterclockwise, and then remove the cap.
7
Start the engine. If the engine overheats again,
The coolant level is
have a Yamaha dealer check and repair the cooling
OK.
system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided
that it is changed to the recommended coolant as soon as possible.
7-33
UB4B11E0.book Page 1 Tuesday, February 19, 2019 1:10 PM
NOTICE
Improper cleaning can cause cos-
metic and mechanical damage. Do
not use:
high-pressure washers or
steam-jet cleaners. Excessive
water pressure may cause wa-
ter seepage and deterioration of
wheel bearings, brakes, trans-
mission seals and electrical de-
vices. Avoid high-pressure
detergent applications such as
those available in coin-operated
car washers.
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8-2
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8-3
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8-4
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8-5
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Specifications
Dimensions: Octane number (RON):
Overall length: 98
1820 mm (71.7 in) Fuel tank capacity:
Overall width: 5.0 L (1.3 US gal, 1.1 Imp.gal)
760 mm (29.9 in) Carburetor:
Overall height: Type × quantity:
1145 mm (45.1 in) PWK28 × 1
Seat height: Drivetrain:
840 mm (33.1 in) Gear ratio:
Wheelbase: 1st:
1255 mm (49.4 in) 2.455 (27/11)
Ground clearance: 2nd:
330 mm (12.99 in) 1.882 (32/17)
Weight: 3rd:
Curb weight: 1.529 (26/17)
73 kg (161 lb) 4th:
Engine: 1.294 (22/17)
Combustion cycle: 5th:
2-stroke 1.130 (26/23)
Cooling system: 6th:
Liquid cooled 1.000 (25/25)
Number of cylinders: Front tire:
Single cylinder Type:
Displacement: With tube
85 cm³ Size:
Bore × stroke: 70/100-17 40M
47.5 × 47.8 mm (1.87 × 1.88 in) Manufacturer/model:
Starting system: DUNLOP/MX3SF
Kickstarter Rear tire:
Engine oil: Type:
Engine oil: With tube
YAMALUBE 2R Size:
9
Recommended brand: 90/100-14 49M
Manufacturer/model:
DUNLOP/MX3S
Front brake:
Type:
Hydraulic single disc brake
Transmission oil: Rear brake:
Type: Type:
Motor oil SAE 10W-30 type SE or higher or Hydraulic single disc brake
Gear oil SAE 85W GL-3 Front suspension:
Quantity: Type:
0.50 L (0.53 US qt, 0.44 Imp.qt) Telescopic fork
Coolant quantity: Rear suspension:
Radiator (including all routes): Type:
0.55 L (0.58 US qt, 0.48 Imp.qt) Swingarm (link suspension)
Fuel:
Recommended fuel:
Unleaded gasoline (E10 acceptable)
9-1
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Consumer information
EAU26366
10
10-1
UB4B11E0.book Page 2 Tuesday, February 19, 2019 1:10 PM
Consumer information
EAU68862
THE PERIOD OF WARRANTY for the above-listed Yamaha YZ or WR components as originally installed on the unit shall be thirty (30) days
from the date of purchase.
DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will, free of charge, repair or replace, at Yamaha’s option,
any part adjudged defective by Yamaha due to faulty workmanship or material from the factory. Parts used in warranty repairs will be
warranted for the balance of the product’s warranty period. All parts replaced under warranty become property of Yamaha Motor Corporation,
U.S.A.
GENERAL EXCLUSIONS from this warranty shall include any failures caused by:
a. Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts.
b. Abnormal strain, neglect, or abuse.
c. Accident or collision damage.
d. Modification to original parts.
e. Lack of proper maintenance.
f. Damage due to improper transportation.
SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance.
YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ALL IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND
TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION, U.S.A. AND
EXCLUDED FROM THIS WARRANTY.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY
NOT APPLY TO YOU. ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES
INCLUDING LOSS OF USE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO
10 STATE.
10-2
UB4B11E0.book Page 3 Tuesday, February 19, 2019 1:10 PM
Consumer information
WARRANTY QUESTIONS AND ANSWERS
Q. Does the warranty cover incidental costs such as towing or transportation due to a failure?
A. No. The warranty is limited to repair of the machine itself.
Q. May I perform any or all of the recommended maintenance shown in the Owner’s Service Manual instead of having the dealer do them?
A. Yes, if you are a qualified mechanic and follow the procedures specified in the Owner’s Service Manual. We do recommend, however, that
items requiring special tools or equipment be done by a Yamaha motorcycle dealer.
Q. Will the warranty be void or canceled if I do not operate or maintain my new YZ or WR exactly as specified in the Owner’s Service
Manual?
A. No. The warranty on a new motorcycle cannot be “voided” or “cancelled.” However, if a particular failure is caused by operation or
maintenance other than as shown in the Owner’s Service Manual, that failure may not be covered under warranty.
Q. Does the warranty on the engine include the carburetor, air filter, air box, and exhaust pipe?
A. No. The warranty covers only the engine components.
CUSTOMER SERVICE
If your machine requires warranty service, you must take it to any authorized Yamaha motorcycle dealer within the continental United States.
Be sure to bring your warranty registration identification or other valid proof of the original date of purchase. If a question or problem arises
regarding warranty, first contact the owner of the dealer-ship. Since all warranty matters are handled at the dealer level, this person is in the
best position to help you. If you are still not satisfied and require additional assistance, please write:
When contacting Yamaha Motor Corporation, U.S.A. don’t forget to include any important information such as names, addresses, model, VIN
(vehicle identification number), dates, and receipts.
CHANGE OF ADDRESS
The federal government requires each manufacturer of a motor vehicle to maintain a complete, up-to-date list of all first purchasers against
the possibility of a safety-related defect and recall. This list is compiled from the purchase registrations sent to Yamaha Motor Corporation,
U.S.A. by the selling dealer at the time of your purchase.
If you should move after you have purchased your new motorcycle, please advise us of your new address by sending a postcard listing your
motorcycle model name, VIN number, dealer number (or deale’s name) as it is shown on your warranty identification, your name and new
mailing address.
Mail to:
10
YAMAHA MOTOR CORPORATION, U.S.A.
WARRANTY DEPARTMENT
1270 Chastain Road
Kennesaw, GA 30144
This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration record in accordance with federal law.
10-3
UB4B11E0.book Page 1 Tuesday, February 19, 2019 1:10 PM
Index
A Part locations ......................................... 3-1
Air filter element, cleaning ....................7-10 Periodic maintenance and lubrication
B chart ..................................................... 7-2
Brake and clutch levers, checking R
and lubricating....................................7-24 Rear suspension, lubricating ................ 7-25
Brake fluid, changing ............................7-21 S
Brake fluid level, checking ....................7-20 Safety information .................................. 2-1
Brake lever ..............................................4-2 Seat ........................................................ 4-8
Brake lever free play, checking.............7-18 Shifting ................................................... 6-4
Brake pedal.............................................4-3 Shift pedal .............................................. 4-2
Brake pedal, checking and Shift pedal, checking............................ 7-18
lubricating...........................................7-25 Shock absorber assembly, adjusting ... 4-12
C Sidestand ............................................. 4-15
Cables, checking and lubricating .........7-23 Spark plug, checking ............................. 7-6
Carburetor, adjusting ............................7-12 Specifications ......................................... 9-1
Care ........................................................8-1 Starter (choke) knob ............................... 4-7
Clutch lever.............................................4-1 Starting and warming up a cold
Clutch lever free play, adjusting ...........7-17 engine .................................................. 6-3
Coolant ...................................................7-8 Steering, checking................................ 7-27
D Storage................................................... 8-4
Drive chain, cleaning and lubricating....7-23 Supporting the motorcycle................... 7-28
Drive chain slack...................................7-21 Swingarm pivots, lubricating ................ 7-26
E T
Engine break-in.......................................6-1 Throttle grip and cable, checking and
Engine idling speed ..............................7-13 lubricating .......................................... 7-24
Engine overheating ...............................7-33 Throttle grip free play, adjusting........... 7-13
Engine serial number ............................10-1 Tires...................................................... 7-14
Engine, starting a warm ..........................6-3 Transmission oil ..................................... 7-7
Engine stop switch .................................4-1 Troubleshooting ................................... 7-31
F Troubleshooting chart .......................... 7-32
Front and rear brake pads, checking....7-19 V
Front fork, adjusting................................4-9 Vehicle identification number ............... 10-1
Front fork, bleeding ..............................4-11 W
Front fork, checking..............................7-26 Warranty, limited .................................. 10-2
Fuel .........................................................4-4 Wheel bearings, checking .................... 7-27
Fuel cock ................................................4-7 Wheel (front) ......................................... 7-28
Fuel tank breather hose ..........................4-6 Wheel (rear) .......................................... 7-29
Fuel tank cap ..........................................4-3 Wheels.................................................. 7-16
11 H Y
Handlebar switch ....................................4-1 YPVS system........................................ 4-16
I
Identification numbers ..........................10-1
K
Kickstarter...............................................4-8
L
Labels, location.......................................1-1
M
Matte color, caution................................8-1
P
Parking....................................................6-5
11-1
UB4B11E0.book Page 1 Tuesday, February 19, 2019 1:10 PM
EAU66301
Genuine Yamaha Parts – Genuine Yamaha replacement parts are the exact
same parts as the ones originally equipped on your vehicle, providing you
with the performance and durability you have come to expect. Why settle for
aftermarket parts that may not provide full confidence and satisfaction?
Genuine Yamaha Service Manuals – Get the same factory manual for your
vehicle that the technicians at your authorized Yamaha dealer use. Service
manuals are available through your Yamaha dealer or you can order them
directly through yamahapubs.com (for US consumers only).
Genuine Yamaha products are available only from your Yamaha dealer.
DIC183