Professional Documents
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Hitachi Connector
Hitachi Connector
Page 1 of 45
SERVICE BULLETIN CODE
DESCRIPTION 3 2003 084
FILING LOCATION
GENERAL-210
SUBJECT
[INTRODUCTION]
PART NUMBERS OF CONNECTORS FOR ELECTRIC PARTS, WIRE HAR-
NESS, ETC.
OUTLINE
It was difficult to obtain new connectors for electric parts and wire harnesses to replace the broken
ones since no part numbers were assigned to them.
The part numbers are now given to connectors that are frequently used. When the existing con-
nector, etc. have broken, place an order for the new ones according to the usual order-placement
procedure while referring to the attached sheets.
Thoroughly read the safety section in the service manual before starting the work to ensure safe operation.
Welding work, if any, should only be done by qualified welders.
DESCRIPTION
DWN
CHKD
SA/GI: EX All-180 WHITE APPD
CONFIDENTIAL
Page 2 of 45
SERVICE BULLETIN CODE
DESCRIPTION 3 2003 084
FILING LOCATION
Female Retainer
Re Male Retainer
Wi Seal
Wire
Wire Seal
Wi
Male Terminal
Female Terminal
T rminal
No.1∼No.5
No.1 Z Connector Shield pin No.14∼No.15
No.15 M
MHWP
WP Connector Shield pin
㪲㪥㪦㪫㪜㪴
㪝㩷㪑㩷㪝㪼㫄㪸㫃㪼㪃㩷㪤㩷㪑㩷㪤㪸㫃㪼㩷㩷㩷㪚㫆㫃㫆㫉㩷㪑㩷㪮㪔㪮㪿㫀㫋㪼㪃㩷㪙㪔㪙㫃㪸㪺㫂㪃㩷㪞㪰㪔㪞㫉㪸㫐㪃㩷㪙㫉㪔㪙㫉㫆㫎㫅㪃㩷㪣㪔㪙㫃㫌㪼㩷㩷
㩷 㩷
Page
3
FILING LOCATION
3 2003 084
GENERAL-210
SERVICE BULLETIN CODE
CONFIDENTIAL
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DESCRIPTION
㪲㪥㪦㪫㪜㪴
㪝㩷㪑㩷㪝㪼㫄㪸㫃㪼㪃㩷㪤㩷㪑㩷㪤㪸㫃㪼㩷㩷㩷㪚㫆㫃㫆㫉㩷㪑㩷㪮㪔㪮㪿㫀㫋㪼㪃㩷㪙㪔㪙㫃㪸㪺㫂㪃㩷㪞㪰㪔㪞㫉㪸㫐㪃㩷㪙㫉㪔㪙㫉㫆㫎㫅㪃㩷㪣㪔㪙㫃㫌㪼㩷㩷
FILING LOCATION
3 2003 084
GENERAL-210
SERVICE BULLETIN CODE
CONFIDENTIAL
of 45
CONFIDENTIAL
Page 5 of 45
SERVICE BULLETIN CODE
DESCRIPTION 3 2003 084
FILING LOCATION
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SERVICE BULLETIN CODE
DESCRIPTION 3 2003 084
FILING LOCATION
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SERVICE BULLETIN CODE
DESCRIPTION 3 2003 084
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Page 8 of 45
SERVICE BULLETIN CODE
DESCRIPTION 3 2003 084
FILING LOCATION
DESCRIPTION
NO.1 Z 02 Female ,Male Connector Box
Z-F(GY) Connector Series Z-F(GY) Connector Series
Female Connector Male Connector
Remarks
1. You are fully responsible for any pressure connection work of terminal.
PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. Our recommended pressure connection tool: 720781-3 (TOOL-3)
4620932
5. Our recommended removal tool: ZT001-00030 (TOOL-1)
6. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
Page
9
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Remarks
1. You are fully responsible for any pressure connection work of terminal.
PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. Our recommended pressure connection tool: 720781-3 (TOOL-3) 4620933
5. Our recommended removal tool: ZT001-00030 (TOOL-1)
6. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. Our recommended pressure connection tool: 720781-3 (TOOL-3)
4620934
5. Our recommended removal tool: ZT001-00030 (TOOL-1)
6. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. Our recommended pressure connection tool: 720781-3 (TOOL-3)
4620935
5. Our recommended removal tool: ZT001-00030 (TOOL-1)
6. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Remarks
1. You are fully responsible for any pressure connection work of terminal.
PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. Our recommended pressure connection tool: 720781-3 (TOOL-3)
4620936
5. Our recommended removal tool: ZT001-00030 (TOOL-1)
6. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. Our recommended pressure connection tool: 720781-3 (TOOL-3)
4621784
5. Our recommended removal tool: ZT001-00030 (TOOL-1)
6. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. Our recommended pressure connection tool: 720781-3 (TOOL-3)
4621785
5. Our recommended removal tool: ZT001-00030 (TOOL-1)
6. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
FILING LOCATION
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GENERAL-210
CONFIDENTIAL
C12-FW 1 pc C12-MW 1 pc
C12-FB 1 pc C12-MB 1 pc
C16-FW 1 pc C16-MW 1 pc
C16-FB 1 pc C16-MB 1 pc
C16-Br 1 pc C16-Br 1 pc
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. Our recommended pressure connection tool: 720781-3 (TOOL-3)
4621786
5. Our recommended removal tool: ZT001-00030 (TOOL-1)
6. The one to the left is female, the one to the right is male. The one without the central line can be used
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
4621787
5. Our recommended pressure connection tool: B-125 (TOOL-2)
6. Our recommended removal tool dedicated to male terminal: ZT001-00030 (TOOL-1)
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
4621788
5. Our recommended pressure connection tool: B-125 (TOOL-2)
6. Our recommended removal tool dedicated to male terminal: ZT001-00030 (TOOL-1)
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
4621789
5. Our recommended pressure connection tool: B-125 (TOOL-2)
6. Our recommended removal tool dedicated to male terminal: ZT001-00030 (TOOL-1)
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
4621790
5. Our recommended removal jig: ZT001-00030 (TOOL-1)
6. Our recommended pressure connection terminal: B-125 (TOOL-2)
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
4621791
5. Our recommended removal jig: ZT001-00030 (TOOL-1)
6. Our recommended pressure connection tool: B-125 (TOOL-2)
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Retainer Retainer
02F 3 pcs 02M 3 pcs
03F 3 pcs 03M 3 pcs
Female Terminal Male Terminal
15 pcs 15 pcs
Wire Seal 30 pcs Shield Pin 5 pcs
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
4621802
5. Our recommended removal tool: ZT001-00420
6. Our recommended pressure connection tool: 720781-3 (TOOL-3)
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Retainer Retainer
04F 3 pcs 04M 3 pcs
06F 3 pcs 06M 3 pcs
Female Terminal Male Terminal
15 pcs 15 pcs
Wire Seal 30 pcs Shield Pin 5 pcs
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
4621792
5. Our recommended removal tool: ZT001-00420
6. Our recommended pressure connection tool: 720781-3 (TOOL-3)
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Retainer
20 pcs
Remarks
1. You are fully responsible for any pressure connection work of terminal.
PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. The one to the left is female, the one to the right is male. The one without the central line can be used for both. 4621793
5. Our recommended pressure connection tool: 720781-3 (TOOL-3)
6. Our recommended removal tool: ZT001-00030 (TOOL-1)
FILING LOCATION
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GENERAL-210
CONFIDENTIAL
Retainer
03 F,M 20 pcs
04 F,M 10 pcs
Female Terminal Male Terminal
50 pcs 50 pcs
Wire Seal 100 pcs Shield Pin 5 pcs
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
4621794
5. Our recommended pressure connection tool: 720781-3 (TOOL-3)
6. Our recommended removal tool: ZT001-00030 (TOOL-1)
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Retainer
06 F,M 10 pcs
08 F,M 2 pcs
Female Terminal Male Terminal
38 pcs 38 pcs
Wire Seal 76 pcs Shield Pin 5 pcs
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
4621795
5. Our recommended pressure connection tool: 720781-3 (TOOL-3)
6. Our recommended removal tool: ZT001-00030 (TOOL-1)
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Retainer
03 F,M 10 pcs
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
4621796
5. Our recommended pressure connection tool: B-125 (TOOL-2)
6. Our recommended removal tool: ZT001-00030 (TOOL-1)
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Retainer
03- F
Not established
15 pcs
Female Terminal Male Terminal
45 pcs 15 pcs
Wire Seal 60 pcs
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
4621797
5. Our recommended pressure connection tool: 720781-3 (TOOL-3)
6. Our recommended removal tool: ZT001-00030 (TOOL-1)
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Female Terminal
40 pcs
Remarks
1. You are fully responsible for any pressure connection work of terminal.
PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. The one to the left is female, the one to the right is male. The one without the central line can be used for both. 4621798
5. Our recommended pressure connection tool: 720781-3 (TOOL-3)
6. Our recommended removal tool: ZT001-00030 (TOOL-1)
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
4621799
5. Our recommended pressure connection tool: B-125 (TOOL-2)
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
RV Connector Series
Female Terminal Not established
30 pcs
Wire Seal
30 pcs
Remarks
1. You are fully responsible for any pressure connection work of terminal.
PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. The one to the left is female, the one to the right is male. The one without the central line can be used for both. 4621800
5. Our recommended removal tool: ZT001-00030 (TOOL-1)
6. Our recommended pressure connection tool: P-706 (TOOL-4) (for open barrel terminal)
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
4621801
5. Our recommended pressure connection tool: 720781-3 (TOOL-3)
6. Our recommended removal tool: ZT001-00030 (TOOL-1)
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
M05FB−R M05MB−R
Female Terminal Male Terminal
50 pcs 25 pcs
F-Retainer M-Retainer
10 pcs 5 pcs
Remarks
1. You are fully responsible for any pressure connection work of terminal.
PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
4621804
5. Our recommended removal tool: ZT001-00030
6. Our recommended pressure connection tool: B-125 (TOOL-2)
7. It does not come with a relay body.
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked.
4. The one to the left is female, the one to the right is male. The one without the central line can be used for both.
4621803
5. Our recommended pressure connection tool (small terminal): 720781-3 (TOOL-3)
6. Our recommended pressure connection tool (big terminal): B-125 (TOOL-2
7. Our recommended removal tool: ZT001-00030 (TOOL-1)
8. It does not come with a relay body.
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
2. EX120∼EX800
3. Grade Picture
Accessories
1 Parts box
2 Service box manual for TYPE-A
Service Box Manual
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked. 4460443
4. The one to the left is female, the one to the right is male. The one without the central line can be sued for both.
5. Our recommended removal tool: ZT001-00030
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
2. ZX120∼ZX800
Accessories
1 Parts box
2 Service box manual for TYPE-Z
Service Box Manual
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. When inserting, be sure to confirm the insertion by the sound and feel.
3. After insertion, pull slightly on the element wire to check that the terminal is securely locked. 4616922
4. Our recommended removal tool: ZT001-00030
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
ZT001-00300
1 pc
Remarks
1. You are fully responsible for any terminal removal work. PART No.
2. Be extremely careful not to damage the lance (stopper) when removing the terminal.
3. When reinserting, check that the connector is not damaged.
4. The tip of the tool has already been hardened, but it is strong for vertical directions
4621805
and weak for horizontal directions.
5. Use this tool only to remove the terminal.
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
B-125
1 pc
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. Take special care that the terminal is crimped at a correct position according to the
wire diameter (wire thickness) during pressure connection work.
3. Make sure that the terminal has not broken after pressure connection.
4621806
4. Refer to the document attached to the tool.
5. Use this tool only for pressure connection work of terminal.
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
720781-3
1 pc
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. Take special care that the terminal is crimped at a correct position according to the
wire diameter (wire thickness) during pressure connection work.
4621807
3. Make sure that the terminal has not broken after pressure connection.
4. Refer to the document attached to the tool.
5. Use this tool only for pressure connection work of terminal.
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
P−706
1 pc
Remarks
1. You are fully responsible for any pressure connection work of terminal. PART No.
2. Take special care that the terminal is crimped at a correct position according to the
wire diameter (wire thickness) during pressure connection work.
3. Make sure that the terminal has not broken after pressure connection.
4621808
4. Refer to the document attached to the tool.
5. Use this tool only for pressure connection work of terminal.
FILING LOCATION
3 2003 084
GENERAL-210
CONFIDENTIAL
Page 43 of 45
SERVICE BULLETIN CODE
DESCRIPTION 3 2003 084
FILING LOCATION
GENERAL-210
4 How to remove the terminal (for reference)
1 Male side
Male terminal
2 Female side
Female terminal
Page 44 of 45
SERVICE BULLETIN CODE
DESCRIPTION 3 2003 084
FILING LOCATION
GENERAL-210
2 Illustration of completely assembled terminal (cross section)
1 Female side
a) After pulling out the front holder, set the removal jig (ZT001-00420) on the elastic arm and key groove.
Elastic arm
Female terminal
b) When you insert the removal jig, the elastic arm will be pushed up and the hook of the terminal will be removed.
[ NOTE ]
Insert the removal jig until its truncheon-like part touches the terminal completely.
Truncheon-like part
Insert
c) When the removal jig is raised about 30∞, the elastic arm and terminal will be pushed up and the terminal will be
removed from the fixed projection. Slightly push it further in this state. The terminal has already been removed at
this point. Thus, you can remove the terminal by slightly pulling the electric wire out.
[ NOTE ]
If you raise the removal jig too high, the terminal will deform. Hold it up only slightly. In addition, if you insert the
removal jig too deep, the elastic arm may be damaged, so caution is advised.
Page 45 of 45
SERVICE BULLETIN CODE
DESCRIPTION 3 2003 084
FILING LOCATION
GENERAL-210
3 How to remove the male-side terminal
1 After removing the front holder, slightly hold the electric wire and set the removal jig (ZT001-00420) in the elastic arm
and key groove.
2 When you lower the removing jig in downward direction, the terminal will start to face downward. The terminal has
already been removed at this point. Thus, you can remove the terminal by slightly pulling the electric wire out.
[ NOTE ]
If the terminal fails to be removed after the electric wire has been pulled out slightly, repeat the steps as outlined above.
Do not forcibly pull the electric wire, this may cause the elastic arm to break.
In downward direction
5 Removal precautions