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NetCol5000-A021 In-row Air Cooled Smart

Cooling Product

User Manual (208 V)

Issue 05

Date 2020-07-21

HUAWEI TECHNOLOGIES CO., LTD.


Copyright © Huawei Technologies Co., Ltd. 2020. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China

Website: https://e.huawei.com

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User Manual (208 V) About This Document

About This Document

Purpose
This document describes the NetCol5000-A021, a in-row air cooled smart cooling product
(NetCol5000-A for short), in terms of its precautions, product description, installation guide,
commissioning, operation and maintenance (O&M). It helps users rapidly learn the operation
and maintenance (O&M) of the NetCol5000-A.
If electric heater and humidifier is not configured, skip the commissioning procedures for the
electric heater and humidifier.

Intended Audience
This document is intended for:
 Sales personnel
 Technical support personnel
 System engineers
 Hardware installation personnel
 Commissioning engineers
 Data configuration engineers
 Maintenance personnel

Symbol Conventions
The symbols that may be found in this document are defined in the following table.

Symbol Description
Indicates a hazard with a high level of risk which, if
not avoided, will result in death or serious injury.
Indicates a hazard with a medium level of risk which,
if not avoided, could result in death or serious injury.
Indicates a hazard with a low level of risk which, if
not avoided, could result in minor or moderate injury.
Indicates a potentially hazardous situation which, if
not avoided, could result in equipment damage, data

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Symbol Description
loss, performance deterioration, or unanticipated
results.
NOTICE is used to address practices not related to
personal injury.
Supplements the important information in the main
text.
NOTE is used to address information not related to
personal injury, equipment damage, and environment
deterioration.

Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.

Issue 05 (2020-07-21)
Deleting the Modbus-TCP Protocol.

Issue 04 (2020-07-03)
Deleting the SNMP Protocol.

Issue 03 (2020-01-10)
Updated the safety information.

Issue 02 (2019-01-15)
Updated the manual name and so on.

Issue 01 (2017-01-20)
This issue is used for first office application (FOA).

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Contents

About This Document .................................................................................................................... ii


1 Safety Information ........................................................................................................................ 1
1.1 General Safety .............................................................................................................................................................. 1
1.2 Personnel Requirements ............................................................................................................................................... 4
1.3 Electrical Safety ............................................................................................................................................................ 4
1.4 Installation Environment Requirements ....................................................................................................................... 6
1.5 Mechanical Safety ........................................................................................................................................................ 7
1.6 Cooling System Safety ............................................................................................................................................... 10
1.7 Others.......................................................................................................................................................................... 10

2 Product Description .................................................................................................................... 11


2.1 Model Description ...................................................................................................................................................... 11
2.2 Indoor Unit Components ............................................................................................................................................ 12
2.3 Controller .................................................................................................................................................................... 13
2.3.1 Appearance and Ports............................................................................................................................................... 13
2.3.2 Function and Features .............................................................................................................................................. 16
2.4 Monitoring System ..................................................................................................................................................... 17
2.5 Application Environment ............................................................................................................................................ 19
2.6 Technical Specifications ............................................................................................................................................. 21

3 Installation Guide ....................................................................................................................... 23


3.1 Installation Preparations ............................................................................................................................................. 23
3.1.1 Preparing Tools ........................................................................................................................................................ 23
3.1.2 Material Preparations ............................................................................................................................................... 26
3.1.2.1 (Optional) Refrigerant R410A .............................................................................................................................. 26
3.1.2.2 (Optional) Refrigerant Oil..................................................................................................................................... 28
3.1.2.3 (Optional) Oil Trap and Inverted Trap .................................................................................................................. 28
3.1.2.4 Humidifier Water Inlet Pipe .................................................................................................................................. 29
3.1.2.5 Drainpipe .............................................................................................................................................................. 30
3.1.2.6 Pipe Support.......................................................................................................................................................... 31
3.1.2.7 Cable Specifications ............................................................................................................................................. 31
3.1.2.8 (Engineering Procurement) Water Softener .......................................................................................................... 33
3.1.3 Deployment Principles ............................................................................................................................................. 34
3.1.4 Precautions............................................................................................................................................................... 35

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3.1.5 Installation Layout Principles .................................................................................................................................. 36


3.2 Unpacking ................................................................................................................................................................... 38
3.3 Checking Nitrogen Pressure ....................................................................................................................................... 39
3.4 Removing the Cabinet Sheet Metal Fasteners ............................................................................................................ 41
3.5 Installing the Cabinet Transport Tool.......................................................................................................................... 42
3.6 Removing the Transport Sheet Metal Fasteners ......................................................................................................... 45
3.7 Installation Flowchart ................................................................................................................................................. 48
3.8 Installing the Indoor Unit ............................................................................................................................................ 49
3.8.1 Preparing Knock-out Holes ..................................................................................................................................... 49
3.8.2 Leveling Feet ........................................................................................................................................................... 51
3.8.3 (Optional) Installing the Enclosure Frame ............................................................................................................... 52
3.8.4 Combining Cabinets ................................................................................................................................................ 53
3.8.5 Securing the Indoor Unit.......................................................................................................................................... 54
3.8.6 Installing Anchor Baffle Plates ................................................................................................................................ 57
3.9 Exhausting Nitrogen ................................................................................................................................................... 58
3.10 Connecting Pipes ...................................................................................................................................................... 60
3.10.1 Connecting Refrigerant Pipes ................................................................................................................................ 60
3.10.2 Connecting Drainpipes .......................................................................................................................................... 63
3.10.3 (Optional) Connect the Water Inlet Pipe to the Electrode Humidifier ................................................................... 66
3.10.4 Leak Checking ....................................................................................................................................................... 68
3.11 Connecting Cables .................................................................................................................................................... 69
3.11.1 Port for Connecting the Power Cable..................................................................................................................... 69
3.11.2 Connecting the Indoor Unit Power Cable .............................................................................................................. 71
3.11.3 Connecting the Power Cable to the Outdoor Unit .................................................................................................. 74
3.11.4 Connecting Signal Cables ...................................................................................................................................... 75
3.11.4.1 Preparations Before Cable Connections .............................................................................................................. 75
3.11.4.2 Connecting the Outdoor Unit On/Off Signal Cable ............................................................................................ 78
3.11.4.3 Connecting the Water Sensor Cable .................................................................................................................... 79
3.11.5 Teamwork Networking and Monitoring ................................................................................................................. 80
3.11.6 Installing T/H Sensors ............................................................................................................................................ 84
3.12 Verification After Installation ................................................................................................................................... 86

4 ACC Introduction ........................................................................................................................ 89


4.1 Home Screen ............................................................................................................................................................... 89
4.2 Menu Hierarchy .......................................................................................................................................................... 90
4.3 Power-On Commissioning .......................................................................................................................................... 92
4.3.1 Quick Settings .......................................................................................................................................................... 92
4.3.2 Initial Configuration ................................................................................................................................................ 93
4.3.2.1 Start and Shutdown ............................................................................................................................................... 93
4.3.2.2 Setting Temperature and Humidity Values ............................................................................................................ 94
4.3.2.3 Setting Communications Parameters (IP Settings) ............................................................................................... 96
4.3.2.4 Setting Communications Parameters (Modbus Settings) ...................................................................................... 97

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4.3.2.5 Setting Teamwork Control Parameters ................................................................................................................. 98


4.3.2.6 (Optional) Setting Alarm Parameters .................................................................................................................. 104
4.3.3 Commissioning Guide ........................................................................................................................................... 106
4.3.3.1 Entering Diagnostic Mode .................................................................................................................................. 106
4.3.3.2 Commissioning Smart Cooling Product Components ........................................................................................ 107
4.4 Maintenance Guide ................................................................................................................................................... 108
4.4.1 Querying Parameters.............................................................................................................................................. 108
4.4.1.1 Querying Temperature and Humidity Curves ..................................................................................................... 108
4.4.1.2 Querying Alarms ................................................................................................................................................. 109
4.4.1.3 Querying Logs .................................................................................................................................................... 111
4.4.1.4 Querying Device Runtime .................................................................................................................................. 111
4.4.1.5 Querying Component Status ............................................................................................................................... 112
4.4.1.6 Querying System Parameters .............................................................................................................................. 113
4.4.1.7 Querying Version Details .................................................................................................................................... 114
4.4.2 Modifying Parameters............................................................................................................................................ 115
4.4.2.1 Deleting Historical Alarms ................................................................................................................................. 115
4.4.2.2 Deleting Logs...................................................................................................................................................... 115
4.4.2.3 Exporting Data .................................................................................................................................................... 116
4.4.2.4 Clearing the Runtime .......................................................................................................................................... 117
4.4.2.5 Calibrating a Sensor ............................................................................................................................................ 118
4.4.2.6 Calibrating the Screen ......................................................................................................................................... 119
4.5 FAQ .......................................................................................................................................................................... 121
4.5.1 How to Perform Quick Settings ............................................................................................................................. 121
4.5.2 How to Set the Language, Date, or Time ............................................................................................................... 121
4.5.3 How to Change a Password ................................................................................................................................... 122
4.5.4 Restoring Factory Settings ..................................................................................................................................... 123
4.5.5 How to Troubleshoot the Fault When the System Is in Upgrade Mode................................................................. 125
4.5.6 How to Silence the Buzzer..................................................................................................................................... 125
4.5.7 How to Manually Clear Alarms ............................................................................................................................. 126
4.5.8 How to Enable a Humidity and Temperature Sensor ............................................................................................. 126
4.5.9 How to Check Teamwork Control Information ..................................................................................................... 127
4.5.10 Which Parameters Are Restored to Default Values After Default Settings Are Operated .................................... 128
4.5.11 How to Change the SSH Access Password .......................................................................................................... 128
4.5.12 Rectifying Faults of the E-label Identification Board .......................................................................................... 131
4.5.13 Powering Off and Maintaining a Smart Cooling Product in iCooling Linkage Mode ......................................... 132

5 Power-On Commissioning ...................................................................................................... 133


5.1 Tools ......................................................................................................................................................................... 133
5.2 Vacuumization and Refrigerant Precharging ............................................................................................................ 133
5.2.1 Requirements of Refrigerant and Refrigerant Oil to Be Charged .......................................................................... 133
5.2.2 (Optional) Charging Refrigerant Oil ...................................................................................................................... 134
5.2.3 Vacuumizing .......................................................................................................................................................... 135

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5.2.4 Partially Charging in Refrigerant ........................................................................................................................... 137


5.3 Preparing for Power-On ............................................................................................................................................ 139
5.4 Powering On the Equipment ..................................................................................................................................... 140
5.5 Commissioning Procedure ........................................................................................................................................ 140
5.6 Powering Off the Equipment .................................................................................................................................... 143

6 System Operation and Maintenance ..................................................................................... 145


6.1 Maintenance Components......................................................................................................................................... 145
6.2 Routine Maintenance Overview ............................................................................................................................... 146
6.2.1 Maintenance Tools ................................................................................................................................................. 146
6.2.2 Data Record ........................................................................................................................................................... 147
6.2.3 Monthly Maintenance ............................................................................................................................................ 148
6.2.4 Semiannual Maintenance Items ............................................................................................................................. 149
6.3 Alarm reference ........................................................................................................................................................ 151
6.4 Troubleshooting ........................................................................................................................................................ 185
6.5 Parts Replacement .................................................................................................................................................... 189
6.5.1 Replacing the Air Filter.......................................................................................................................................... 189
6.5.2 Replacing the Indoor Fan ....................................................................................................................................... 190
6.5.3 Replacing the Differential Pressure Switch ........................................................................................................... 192
6.5.4 Replacing the Compressor ..................................................................................................................................... 193
6.5.5 Replacing the Welded Filter Dryer ........................................................................................................................ 197
6.5.6 Replacing the Threaded Filter Dryer ..................................................................................................................... 200
6.5.7 Replacing the Welded Filter Dryer with the Threaded Filter Dryer ....................................................................... 203
6.5.8 (Optional) Replacing the Humidifier Cylinder ...................................................................................................... 206
6.5.9 Replacing a Component Inside the Electric Control Box ...................................................................................... 208
6.5.10 Replacing the T/H Sensor .................................................................................................................................... 209
6.5.11 Replacing the Module .......................................................................................................................................... 210
6.5.12 (Optional) Replacing the Liquid Level Detector ................................................................................................. 212
6.5.13 Replacing the Water Pump ................................................................................................................................... 215
6.5.14 Replacing the LCD .............................................................................................................................................. 219

A Acronyms and Abbreviations ................................................................................................ 221


B Base Dimensions ...................................................................................................................... 223
C Cooling System Layout ........................................................................................................... 225
D Electric Control Box Layout ................................................................................................... 227
E Electric Diagram ........................................................................................................................ 230

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1 Safety Information

1.1 General Safety


Statement
Before installing, operating, and maintaining the equipment, read this document and observe
all the safety instructions on the equipment and in this document.
The "NOTICE", "CAUTION", "WARNING", and "DANGER" statements in this document
do not cover all the safety instructions. They are only supplements to the safety instructions.
Huawei will not be liable for any consequence caused by the violation of general safety
requirements or design, production, and usage safety standards.
Ensure that the equipment is used in environments that meet its design specifications.
Otherwise, the equipment may become faulty, and the resulting equipment malfunction,
component damage, personal injuries, or property damage are not covered under the warranty.
Follow local laws and regulations when installing, operating, or maintaining the equipment.
The safety instructions in this document are only supplements to local laws and regulations.
Huawei will not be liable for any consequences of the following circumstances:
 Operation beyond the conditions specified in this document
 Installation or use in environments which are not specified in relevant international or
national standards
 Unauthorized modifications to the product or software code or removal of the product
 Failure to follow the operation instructions and safety precautions on the product and in
this document
 Equipment damage due to force majeure, such as earthquakes, fire, and storms
 Damage caused during transportation by the customer
 Storage conditions that do not meet the requirements specified in this document

General Requirements
 Do not install, use, or operate outdoor equipment and cables (including but not limited to
moving equipment, operating equipment and cables, inserting connectors to or removing
connectors from signal ports connected to outdoor facilities, working at heights, and
performing outdoor installation) in harsh weather conditions such as lightning, rain,
snow, and level 6 or stronger wind.

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 Before installing, operating, or maintaining the equipment, remove any conductive


objects such as watches or metal jewelry like bracelets, bangles, and rings to avoid
electric shock.
 When installing, operating, or maintaining the equipment, wear personal protective
equipment such as insulation gloves, goggles, and safety clothing, helmet, and shoes, as
shown in the following figure.

 Follow the specified procedures for installation, operation, and maintenance.


 Before handling a conductor surface or terminal, measure the contact point voltage and
ensure that there is no risk of electric shock.
 After installing the equipment, remove idle packing materials such as cartons, foam,
plastics, and cable ties from the equipment area.
 In the case of a fire, immediately leave the building or the equipment area, and turn on
the fire alarm bell or make an emergency call. Do not enter the building on fire in any
case.
 Do not stop using protective devices. Pay attention to the warnings, cautions, and related
precautionary measures in this document and on the equipment. Promptly replace
warning labels that have worn out.
 Keep irrelevant people away from the equipment. Only operators are allowed to access
the equipment.
 Use insulated tools or tools with insulated handles, as shown in the following figure.

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 All cable holes should be sealed. Seal the used cable holes with firestop putty. Seal the
unused cable holes with the caps delivered with the cabinet. The following figure shows
the criteria for correct sealing with firestop putty.

 Do not scrawl, damage, or block any warning label on the equipment.


 Tighten the screws using tools when installing the equipment.
 Do not work with power on during installation.
 Repaint any paint scratches caused during equipment transportation or installation in a
timely manner. Equipment with scratches cannot be exposed to an outdoor environment
for a long period of time.
 Before operations, ensure that the equipment is firmly secured to the floor or other solid
objects, such as a wall or an installation rack.
 Do not use water to clean electrical components inside or outside of a cabinet.
 Do not change the structure or installation sequence of equipment without permission.
 Do not touch a running fan with your fingers, components, screws, tools, or boards
before the fan is powered off or stops running.

Personal Safety
 If there is a probability of personal injury or equipment damage during operations on the
equipment, immediately stop the operations, report the case to the supervisor, and take
feasible protective measures.
 To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to
telecommunication network voltage (TNV) circuits.

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 Do not power on the equipment before it is installed or confirmed by professionals.

1.2 Personnel Requirements


 Personnel who plan to install or maintain Huawei equipment must receive thorough
training, understand all necessary safety precautions, and be able to correctly perform all
operations.
 Only qualified professionals or trained personnel are allowed to install, operate, and
maintain the equipment.
 Only qualified professionals are allowed to remove safety facilities and inspect the
equipment.
 Personnel who will operate the equipment, including operators, trained personnel, and
professionals, should possess the local national required qualifications in special
operations such as high-voltage operations, working at heights, and operations of special
equipment.
 Professionals: personnel who are trained or experienced in equipment operations and are
clear of the sources and degree of various potential hazards in equipment installation,
operation, maintenance
 Trained personnel: personnel who are technically trained, have required experience, are
aware of possible hazards on themselves in certain operations, and are able to take
protective measures to minimize the hazards on themselves and other people
 Operators: operation personnel who may come in contact with the equipment, except
trained personnel and professionals
 Only professionals or authorized personnel are allowed to replace the equipment or
components (including software).

1.3 Electrical Safety


Grounding
 For the equipment that needs to be grounded, install the ground cable first when
installing the equipment and remove the ground cable last when removing the
equipment.
 Do not damage the ground conductor.
 Do not operate the equipment in the absence of a properly installed ground conductor.
 Ensure that the equipment is connected permanently to the protective ground. Before
operating the equipment, check its electrical connection to ensure that it is securely
grounded.

General Requirements
Use dedicated insulated tools when performing high-voltage operations.

AC and DC Power

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Do not connect or disconnect power cables with power on. Transient contact between the core
of the power cable and the conductor will generate electric arcs or sparks, which may cause
fire or personal injury.
 If a "high electricity leakage" tag is attached on the equipment, ground the protective
ground terminal on the equipment enclosure before connecting the AC power supply;
otherwise, electric shock as a result of electricity leakage may occur.
 Before installing or removing a power cable, turn off the power switch.
 Before connecting a power cable, check that the label on the power cable is correct.
 If the equipment has multiple inputs, disconnect all the inputs before operating the
equipment.
 A circuit breaker equipped with a residual current device (RCD) is not recommended.
 A damaged power cable must be replaced by the manufacturer, service agent, or
professionals to avoid risks.
 High voltage operations and installation of AC-powered facilities must be performed by
qualified personnel.

Cabling
 When routing cables, ensure that a distance of at least 30 mm exists between the cables
and heat-generating components or areas. This prevents damage to the insulation layer of
the cables.
 Do not route cables behind the air intake and exhaust vents of the equipment.
 Ensure that cables meet the VW-1 flame spread rating requirements.
 Bind cables of the same type together. When routing cables of different types, ensure that
they are at least 30 mm away from each other.
 If an AC input power cable is connected to the cabinet from the top, bend the cable in a
U shape outside the cabinet and then route it into the cabinet.
 When the temperature is low, violent impact or vibration may damage the plastic cable
sheathing. To ensure safety, comply with the following requirements:
 Cables can be laid or installed only when the temperature is higher than 0°C. Handle
cables with caution, especially at a low temperature.
 Cables stored at subzero temperatures must be stored at room temperature for at least 24
hours before they are laid out.
 Do not perform any improper operations, for example, dropping cables directly from a
vehicle.
 When selecting, connecting, and routing cables, follow local safety regulations and rules.

ESD

The static electricity generated by human bodies may damage the electrostatic-sensitive
components on boards, for example, the large-scale integrated (LSI) circuits.

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 Wear ESD gloves or a well-grounded ESD wrist strap when touching the device or
handling boards or application-specific integrated circuits (ASICs).
 When holding a board, hold its edge without touching any components. Do not touch the
components with your bare hands.
 Package boards with ESD packaging materials before storing or transporting them.

Figure 1-1 Wearing an ESD wrist strap

Neutral-Ground Voltage
It is recommended that the three-phase loads be equalized and the neutral-ground voltage be
kept at less than 2 V to meet power distribution requirements.

1.4 Installation Environment Requirements


 To prevent fire due to high temperature, ensure that the ventilation vents or heat
dissipation system are not blocked when the equipment is running.
 Install the equipment in an area far away from liquids. Do not install it under areas prone
to condensation, such as under water pipes and air exhaust vents, or areas prone to water
leakage, such as air conditioner vents, ventilation vents, or feeder windows of the
equipment room. Ensure that no liquid enters the equipment to prevent faults or short
circuits.
 If any liquid is detected inside the equipment, immediately disconnect the power supply
and contact the administrator.
 Do not expose the equipment to flammable or explosive gas or smoke. Do not perform
any operation on the equipment in such environments.
 Ensure that the equipment room provides good heat insulation, and the walls and floor
are dampproof.
 Install a rat guard at the door of the equipment room.

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Installation at Heights
 Working at heights refers to operations that are performed at least 2 meters above the
ground.
 Do not work at heights if the steel pipes are wet or other potential danger exists. After the
preceding conditions no longer exist, the safety director and relevant technical personnel
need to check the involved equipment. Operators can begin working only after obtaining
consent.
 When working at heights, comply with local relevant laws and regulations.
 Only trained and qualified personnel are allowed to work at heights.
 Before working at heights, check the climbing tools and safety gears such as safety
helmets, safety belts, ladders, springboards, scaffolding, and lifting equipment. If they do
not meet the requirements, take corrective measures or disallow working at heights.
 Wear personal protective equipment such as the safety helmet and safety belt or waist
rope and fasten it to a solid structure. Do not mount it on an insecure moveable object or
metal object with sharp edges. Make sure that the hooks will not slide off.
 Set a restricted area and eye-catching signs for working at heights to warn away
irrelevant personnel.
 Carry the operation machinery and tools properly to prevent them from falling off and
causing injuries.
 Personnel involving working at heights are not allowed to throw objects from the height
to the ground, or vice versa. Objects should be transported by tough slings, hanging
baskets, highline trolleys, or cranes.
 Ensure that guard rails and warning signs are set at the edges and openings of the area
involving working at heights to prevent falls.
 Do not pile up scaffolding, springboards, or other sundries on the ground under the area
involving working at heights. Do not allow people to stay or pass under the area
involving working at heights.
 Inspect the scaffolding, springboards, and workbenches used for working at heights in
advance to ensure that their structures are solid and not overloaded.
 Any violations must be promptly pointed out by the site manager or safety supervisor
and the involved personnel should be prompted for correction. Personnel who fail to stop
violations will be forbidden from working.

1.5 Mechanical Safety


Hoisting Devices
 Do not walk under hoisted objects.
 Only trained and qualified personnel should perform hoisting operations.
 Check that hoisting tools are available and in good condition.
 Before hoisting objects, ensure that hoisting tools are firmly secured onto a load-bearing
object or wall.
 Ensure that the angle formed by two hoisting cables is no more than 90 degrees, as
shown in the following figure.

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 Do not drag steel ropes and hoisting tools or bump hoisted objects against hard objects
during hoisting.

Using Ladders
 Use wooden or fiberglass ladders when you need to perform live working at heights.
 When a step ladder is used, ensure that the pull ropes are secured and the ladder is held
firm.
 Before using a ladder, check that it is intact and confirm its load bearing capacity. Do not
overload it.
 Ensure that the ladder is securely positioned. The recommended angle for a ladder
against the floor is 75 degrees, as shown in the following figure. An angle rule can be
used to measure the angle. Ensure that the wider end of the ladder is at the bottom, or
protective measures have been taken at the bottom to prevent the ladder from sliding.

 When climbing a ladder, take the following precautions to reduce risks and ensure
safety:
 Keep your body steady.
 Do not climb higher than the fourth rung of the ladder from the top.
 Ensure that your body's center of gravity does not shift outside the legs of the ladder.

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Drilling Holes
When drilling holes into a wall or floor, observe the following safety precautions:

Do not drill holes into the equipment. Doing so may affect the electromagnetic shielding of
the equipment and damage components or cables inside. Metal shavings from drilling may
short-circuit boards inside the equipment.
 Obtain the consent from the customer, subcontractor, and Huawei before drilling.
 Wear goggles and protective gloves when drilling holes.
 When drilling holes, protect the equipment from shavings. After drilling, clean up any
shavings that have accumulated inside or outside the equipment.

Moving Heavy Objects

When removing a heavy or unstable component from a cabinet, be aware of unstable or heavy
objects on the cabinet.
 Be cautious to avoid injury when moving heavy objects.

 When moving the equipment by hand, wear protective gloves to prevent injuries.
 Move or lift the equipment by holding its handles or lower edges. Do not hold the
handles of modules (such as power supply units, fans, and boards) that are installed in
the equipment because they cannot support the weight of the equipment.
 Avoid scratching the cabinet surface or damaging cabinet components and cables during
equipment transportation.
 When transporting the equipment using a forklift truck, ensure that the forks are properly
positioned to ensure that the equipment does not topple. Before moving the equipment,
secure it to the forklift truck using ropes. When moving the equipment, assign dedicated
personnel to take care of it.
 Choose railways, sea, or a road with good condition for transportation to ensure
equipment safety. Avoid tilt or jolt during transportation.
 Move a cabinet with caution. Any bumping or falling may damage the equipment.

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1.6 Cooling System Safety


Welding
 At least two persons are required on a welding site.
 A welder must have a work permit.
 A welding site must be free from inflammables.
 Ensure that a fire extinguisher, wet wiper, and water container are available.
 A burning welding torch must not be placed on a component or on the floor, and must
not be placed in a metal container with acetylene and oxygen. Otherwise, the gas may
leak and cause a fire.
 High-temperature pipes after welding must be promptly cooled.
 Do not weld or cut on pressurized containers or pipes. Electric devices must be powered
off before welding.

High Temperature and Pressure


 When maintaining or replacing components, pay attention to high-temperature
components (such as the compressor, refrigerant pipe, and electric heater) to prevent
scalds.
 When maintaining or replacing components, pay attention to high-pressure components
(such as the compressor and refrigerant pipe) to prevent the refrigerant system from
being cracked or exploded due to misoperations.

Refrigerant Frostbite
Refrigerant leakage may cause frostbite. Take protective measures (for example, wear
antifreeze gloves) when handling refrigerant.

Storage and Recycling


 Do not store devices near a heat source or under direct sunshine.
 Keep devices away from fire or high-temperature objects, especially devices injected
with pressurized nitrogen or refrigerant; otherwise, explosion or refrigerant leakage may
occur, causing personal injury.

 The sign indicates that the product cannot be disposed of with other wastes that
have a shell in European Union (EU) areas. To avoid environment pollution and harm to
human health, wastes must be classified and recycled. This also promotes resource reuse.
When recycling a device, fill in the device information in the recycling collection system
or contact your dealer for help. The dealer can help you recycle devices in a safe and
environment-friendly way.

1.7 Others
Exercise caution when shutting down the smart cooling product. Doing so may cause
equipment and room overheating, which will damage the equipment.

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2 Product Description

2.1 Model Description


Figure 2-1 shows the designation explanation for the NetCol5000-A.

Figure 2-1 Designation explanation for the NetCol5000-A

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2.2 Indoor Unit Components


Dimensions
Dimensions (H x W x D) of the NetCol5000-A in standard configurations are 2000 mm x 300
mm x 1100 mm, as shown in Figure 2-2. The equipment depth can be extended to 1200 mm
by adding an enclosure frame to the front door.

Figure 2-2 Dimensions (unit: mm)

Components
The indoor unit of the NetCol5000-A consists of a compressor, oil separator, fan, heat
exchanger, electronic expansion valve, one-way valve, filter dryer, sight glass, electric heater
(optional), electrode humidifier (optional), water pump, display panel, and so on.
 Compressor
The DC variable-frequency compressor provides the cooling capacity ranging from 20%
to 100% to meet partial load requirements.
 Oil separator
It is an oil-gas separator that separates lubricant from the exhaust of the compressor and
brings back the separated lubricant to the compressor.
 EC fan
The EC fan implements stepless speed adjustment.
 Heat exchanger
The efficient finned evaporator, an important part in the cooling system, absorbs heat
from indoor air to ensure that the indoor temperature and humidity meet requirements.
 Electronic expansion valve
The flow regulator uses a micro controller to control the motor operation, thereby
changing the pass-through area of the valve to precisely regulate the flow of refrigerant.

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 One-way valve
The one-way valve efficiently controls backflow of gas or liquid.
 Filter dryer
The filter dryer absorbs moisture from refrigerant pipes and filters out foreign matter,
which reduces the component damage probability and ensures efficient and reliable
operating of components.
 Sight glass
The sight glass allows you to observe the refrigerant flow and the content of gas and
liquid for easy maintenance and optimization.
 Electric heater
The Positive Temperature Coefficient (PTC) electric heater features quick start, large
heating capacity, and balanced heat dissipation and provides multiple protection
mechanisms to ensure the secure and stable running of the equipment.
 Electrode humidifier
The electrode humidifier provides stepless adjustment of humidification capacity and
precise control of indoor humidity.
 Water pump
The water pump provides power for top drainage with a maximum lift of 4 meters.
 Display panel
The 7-inch display panel with a true color touchscreen provides a user-friendly interface
for you to perform query, setting, monitoring, and maintenance.

2.3 Controller
2.3.1 Appearance and Ports
Appearance
The controller provides a 7-inch true color touchscreen and man-machine interfaces for query,
setting, monitoring, and maintenance.
The indicator on the panel displays operating status of the smart cooling product. Figure 2-3
shows the position of the indicator. Table 2-1 describes the mapping between indicators,
buzzers, and alarms. If alarms of different severities (critical, major, minor, or warning) are
raised simultaneously, the indicator status corresponds to the alarm with the highest severity
level and the buzzer status corresponds to the unacknowledged alarm with the highest severity
level.

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Figure 2-3 Display panel

(1) Indicator (2) Display panel

Table 2-1 Indicator and buzzer status description

Alarm Status Indicator Buzzer


The device is operating properly, or a Green No buzzing
warning is generated.
There is an unacknowledged major Yellow Intermittent buzzing
alarm.
There is an unacknowledged critical Red Constant buzzing
alarm.

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Ports

Figure 2-4 Controller side ports

Table 2-2 Ports

No. Name Note


1 MUS05A Reserved
2 FE (fast Ethernet) communications port
3 CAN communications port for the main control board and
LCD
4 RS485_1 Reserved
5 USB Host  After installing the WiFi module, locally connect to
the smart cooling product over the Service Expert
app. Obtain the initial startup password during
deployment. View or obtain the running information
about the smart cooling product during preventive
maintenance. (Applicable to V200R001C20 and later
versions)
NOTE
Only Huawei service engineers or authorized service engineers
are allowed to use the WiFi module. To ensure security, remove
the WiFi module immediately after use.
 Insert the USB flash drive, import and export the
configuration file, export run logs, and upgrade
software.
6 RST restart switch for the display

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No. Name Note


7 SD Reserved
8 SW1-4 Dual in-line package (DIP) switch on LCD

2.3.2 Function and Features


Function
 Single unit control: Provides logic control for the components of a single smart cooling
product to ensure that the indoor temperature and humidity meet requirements.
 Display operation: Provides a 7-inch touchscreen for you to set parameters for the smart
cooling product and query its status.
 Teamwork control: Enables multiple smart cooling products to work cooperatively,
distributes thermal loads in an optimal way to dramatically reduce power consumption,
and provides multiple standby smart cooling products to improve the reliability.
 The smart cooling product has the following four remote functions.
− Telemetry: supply air temperature, return air temperature, supply air humidity,
return air humidity, and working status of the smart cooling product.
− Teleindication: startup/shutdown states, overvoltage/overcurrent,
undervoltage/undercurrent, return air overtemperature/undertemperature, return air
overhumidity/underhumidity, filter normal/blocked, and fan normal/faulty.
− Telecontrol: smart cooling product startup/shutdown.
− Teleadjusting: temperature, humidity, and alarm threshold.
 Remote management: You can monitor, manage, and upgrade one or more smart cooling
products using the remote management function provided by Huawei.
 Faults and alarms are recorded and stored. Up to 1500 historical fault and alarm records
can be stored.
 Access logs can be traced back. Historical user login and setting records can be
displayed. Up to 1000 historical records can be stored.

Features
 The display panel provides a touchscreen with a concise user-friendly interface.
 The controller controls the indoor temperature precisely and responds quickly.
 The controller is protected by a multi-level password protection mechanism, avoiding
misoperations.
 Password verification is required upon the first startup to ensure the system security. No
password verification is required for subsequent startup if the first verification succeeds.
 The display panel displays the operating status and duration of the smart cooling product
components in real time.
 The fault diagnosis system automatically displays the information about current faults,
which facilitates the maintenance.
 The controller provides a variety of external ports including a fast Ethernet (FE) port and
universal serial bus (USB) port that is protected by a security mechanism.

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2.4 Monitoring System


The monitoring system provides logical control, data collection, control command delivery,
alarm reporting, data storage, user right management, and teamwork control.
Smart cooling products can interwork with the user's monitoring system over an RS485 port
or FE port on the monitoring system. The system supports the ModBus-RTU protocol for
RS485 connection and support MAC-ModBus protocol for FE connection. Key smart cooling
product parameters, including but not limited to the temperatures and humidity of the inlet
and outlet air, power supply status and operating status of the smart cooling product, fan
status, and alarms, can be uploaded to the monitoring system.
Up to 32 smart cooling products can be teamworked over a controller area network (CAN) or
MAC_CAN to save energy and extend the service life of smart cooling products. Any smart
cooling product can be set as the master unit.

FE teamwork network applies to only the scenario when smart cooling products are monitored by the
ECC800.

Figure 2-5 Northbound RS485 monitoring network diagram

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Figure 2-6 FE monitoring network diagram

Figure 2-7 CAN teamwork network diagram

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Figure 2-8 FE teamwork network diagram

2.5 Application Environment


Table 2-3 lists the environmental specifications. Table 2-4 lists the physical ports. Table 2-5
lists the installation requirements. Table 2-6 lists the water quality requirements.

Environmental Specifications

Table 2-3 Environmental specifications

Item Specifications
Operating temperature 18°C to 45°C
Operating humidity 20% RH to 80% RH
Storage temperature –40°C to +70°C
Storage humidity 5% RH to 95% RH (non–condensing)
Ambient temperature Connecting with NetCol500-A0265S11E0: –20°C to +45°C
Protection level  Indoor unit: IP20
 Outdoor unit: IPX5
Altitude 0 m to 1000 m. When the altitude is greater than 1000 m, the
cooling performance is derated. The maximum operating
altitude is 4000 m. For the detailed derated data, contact
Huawei.

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Physical Ports

Table 2-4 Physical ports

Item Specifications
Refrigerant liquid pipe Copper pipe, with an outer diameter of 5/8 inch (15.88 mm)
and thickness of 1.0 mm, withstanding a pressure not smaller
than 4.5 MPa, welding.
Refrigerant gas pipe Copper pipe, with an outer diameter of 3/4 inch (19.05 mm)
and thickness of 1.0 mm, withstanding a pressure not smaller
than 4.5 MPa, welding.
Water inlet pipe to the Reserved: BSPP 1/2 inch reserved copper tube.
humidifier

Installation Requirements

When the total load of servers, relative to a single smart cooling product, is less than 5 kW,
the humidity might be relatively high. It has no relationship with product quality, and you are
recommended to install a dehumidifier.

Table 2-5 Installation requirements

Item Specifications
Door Width: not smaller than 0.9 m; height: not smaller than 2.3 m.
Floor Bearing capacity not smaller than 350 kg/m2; for raised floors,
height not smaller than 250 mm.
Installation mode Installed on a concrete floor, base, or an ESD floor.
Pipe and cable routing Cables and pipes can be routed overhead or at the bottom.
Length of one–way ≤ 80 m.
refrigerant pipes
Height difference  If the outdoor unit is placed higher than the indoor unit, the
between the indoor and maximum vertical distance between them is 20 m.
outdoor units  If the indoor unit is placed higher than the outdoor unit, the
maximum vertical distance between them is 5 m.
Thickness of the thermal ≥ 13 mm.
insulation foam
Inner diameter of the Liquid pipe: 16 mm.
thermal insulation foam Gas pipe: 19 mm.

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Item Specifications
Water supply  Water supply pressure range: 0.1 MPa to 0.7 MPa.
 Water supply temperature range: 1°C to 40°C.
 Water quality must meet requirements specified in Table
2-6.
Drainage Drainpipes can withstand high temperature ≥ 85°C, (for units
that are configured with a humidifier).
Power supply Ground fault circuit interrupters are not recommended to be
used on main circuit. If ground fault circuit interrupters are
required by the customer or according to local regulations, use
the residual current circuit breaker (RCCB) that is not sensitive
to the single–phase DC pulse and transient current pulse.
Note: If some conditions are not met, please contact Huawei technical support.

Water Quality Requirements

If the inlet water contains large granules, install a water filtering device at the inlet port to
prevent pipe blockage.

Table 2-6 Water quality requirements

Item Requirement Unit

Hydrogen ion 7 to 8.5 pH


Conductivity at 20°C 125 to 1250 µS/cm
(σ20)a
Inlet water hardness ≤ 100 mg/L
specificationsb
a: When σ20 is less than 125 µS/cm, the first vapor exhausting duration of the humidifier is
long; when σ20 greater than 1250 µS/cm, the humidifier service life is affected.
b: A water softener needs to be installed if the inlet water hardness exceeds 100mg/L
(CaCO3).

2.6 Technical Specifications

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 For a smart cooling product with heating and humidification functions in the active route,
the general circuit breaker is a 63 A, feature D circuit breaker.
 For a smart cooling product without heating and humidification functions or in the standby
route, the general circuit breaker is a 40 A, feature D circuit breaker.

Table 2-7 Universal parameters

Item NetCol5000-A021HN12D20020 NetCol5000-A021HN12D2E12


E1 0E1
Power supply Dual-route power supply Dual-route power supply
mode
Cooling mode Air cooled
Refrigerant R410A
Air supply mode Horizontal flow
Maximum 28 A 48 A
current (indoor
unit current +
outdoor unit
current)
Power supply The rated mains input voltage must be three-phase, five-wire (3
Ph+N+PE), 208 V AC (187 V to 229 V) in line voltage, and 60±3 Hz in
frequency. If the front-end voltage fluctuation exceeds this range, you
are advised to add a voltage regulator. Otherwise, the smart cooling
product may generate alarms frequently and fail to work properly.
Heating function No Yes
Humidification No Yes
function
Pipe routing Overhead and bottom
mode
Condensate Yes
pump
Water pump lift 4m
Dimensions (H  2000 mm x 300 mm x 1100 mm (cabinet dimensions)
x W x D)  2000 mm x 300 mm x 1200 mm (with an enclosure frame)
Net weight 260 kg
Certification REACH, RoHS
In the preceding table, No indicates that the corresponding model does not provide the
function.

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3 Installation Guide

3.1 Installation Preparations


To ensure the optimal operating effect and longest service life, install the NetCol5000-A
correctly as required.

3.1.1 Preparing Tools


Table 3-1 to Table 3-5 list the tools for installing the NetCol5000-A. Add or delete tools as
required.

Table 3-1 General tools

Appearance, Specifications, and Name


Adjustable wrench Phillips screwdriver Flat-head Socket wrench (10
(12#/19#) (M4/M6/M8) screwdriver mm/18 mm)
(M3/M4)

Torque wrench (28 Solid wrench Hex key (6 mm) Right angle
mm) (12#/13#/18#)

Needle-nose pliers Diagonal pliers Claw hammer Protective gloves

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Appearance, Specifications, and Name


Step ladder (2 m) Torch Measuring tape Hacksaw

Table 3-2 Transportation and unpacking tools

Appearance, Specifications, and Name


Pallet Jack Diesel pallet truck Lifting rope (bearing Lever (bearing
capacity ≥ 400 kg) capacity ≥ 400 kg)

Table 3-3 Pipe installation tools

Appearance, Specifications, and Name


Cutter Water pipe thread Welding torch 5% silver solder
sealanta

Oxygen Acetylene Hot melt tool (for Nitrogen


rigid pipes)

Pipe bending tool N/A N/A N/A


N/A N/A N/A

a: For equipment with electrode humidifiers, ensure that the water pipe thread sealant is

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Appearance, Specifications, and Name


able to resist temperatures higher than 85°C and the following requirements are met.
 It applies to all pipe materials.
 PTFE as filler the anaerobic metal pipe thread sealant.
 The maximum seal gap is less than 0.5 mm.
 The maximum tolerated pressure is greater than 3 MPa.
 Conforms to JB∕T7311-2008 engineering mechanical the anaerobic adhesive
application technology specification.

Table 3-4 Electrical installation tools

Appearance, Specifications, and Name


ESD gloves Insulation gloves Wire stripper Polyvinyl chloride
(PVC) insulation
tape

Heat gun Crimping tool N/A N/A


N/A N/A

Table 3-5 Commissioning tools

Appearance, Specifications, and Name


Pressure gauge (2 Leather hose (5 Vacuum pumpb Thermocouple
PCS)a PCS)a temperature sensor

Clamp meter Electric balance Antifreeze gloves Multimeter


(measurement range
≥ 25 kg, precision ≤
50 g)

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Appearance, Specifications, and Name

Nitrogenc Reducing valved N/A N/A


N/A N/A

a: The pressure gauge and leather hose should be dedicated for R410A. The measurement
range of the pressure gauge must be greater than or equal to 4.0 MPa. The pressure
tolerance range of the leather hose must be greater than or equal to 4.5 MPa. The size of the
needle valve in the smart cooling product is 1/4 inch. Purchase a conversion adapter if you
have a different size of valve on leather hoses. When charging refrigerant, you are advised
to use a safety valve to prevent refrigerant leakage during the removal of the leather hose,
which may cause frostbite.
b: The airflow between 7.2m³/h and 14.4m³/h is recommended. Absolute vacuum ≤ 60 Pa.
c: Dry nitrogen.
d: A reducing valve is required at the outlet of the nitrogen cylinder, and the reducing valve
range ≥ 4.0 MPa.

3.1.2 Material Preparations


Materials are classified to Huawei-provided, self-purchased, and onsite prepared materials,
which are marked as mandatory, optional, and engineering purchasing in this document.
 Mandatory: materials that are provided by Huawei and can be found in the delivered
fittings.
 Optional: materials that can be purchased from Huawei or any other vendor (if you have
ordered the materials from Huawei, you do not need to purchase them elsewhere). For
details about the specifications of such materials to be purchased, see the following
sections.
 Engineering procurement: materials that are not configured by Huawei and need to be
purchased from another vendor.

3.1.2.1 (Optional) Refrigerant R410A

Do not use low-quality refrigerant. Huawei is not responsible for any damage caused by
low-quality refrigerant.

Follow these suggestions to choose high-quality refrigerant:

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1. Contact the refrigerant producer to confirm the refrigerant authenticity.


2. Check the refrigerant by following the steps shown in Figure 3-1: Keep the refrigerant
indoors at a constant temperature and humidity for 24 hours. Use a thermometer to
measure the external surface temperature of the refrigerant container, and connect a
pressure gauge to the container to measure its internal pressure. Determine the saturation
pressure that corresponds to the measured external surface temperature according to
Table 3-6 and calculate the deviation from the measured internal pressure. If the
deviation is more than 0.2 MPa, the refrigerant is not qualified and should be replaced.

Figure 3-1 Checking refrigerant

Table 3-6 Mapping between temperatures and R410A saturation pressure

Temperature Saturation Temperature Saturation Temperatur Saturati


(°C) Pressure-S (°C) Pressure-S e (°C) on
urface urface Pressure
Pressure Pressure -Surface
(MPa) (MPa) Pressure
(MPa)

0 0.7 19 1.31 38 2.21


1 0.73 20 1.35 39 2.27
2 0.75 21 1.39 40 2.33
3 0.78 22 1.43 41 2.39
4 0.81 23 1.47 42 2.45
5 0.84 24 1.51 43 2.51
6 0.87 25 1.56 44 2.57
7 0.9 26 1.60 45 2.63
8 0.93 27 1.65 46 2.7
9 0.96 28 1.69 47 2.76
10 0.99 29 1.74 48 2.83
11 1.02 30 1.79 49 2.9
12 1.05 31 1.84 50 2.97

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Temperature Saturation Temperature Saturation Temperatur Saturati


(°C) Pressure-S (°C) Pressure-S e (°C) on
urface urface Pressure
Pressure Pressure -Surface
(MPa) (MPa) Pressure
(MPa)

13 1.09 32 1.89 51 3.04


14 1.12 33 1.94 52 3.11
15 1.16 34 1.99 53 3.19
16 1.19 35 2.04 54 3.26
17 1.23 36 2.1 55 3.34
18 1.27 37 2.15 N/A N/A

3.1.2.2 (Optional) Refrigerant Oil


The recommended refrigerant oil is RL32H/Emkarate. You can purchase it from Huawei or
another vendor. The refrigerant oil purchased from another vendor should be confirmed by
Huawei.

3.1.2.3 (Optional) Oil Trap and Inverted Trap

The operating pressure of the copper pipe, oil trap, and inverted trap should be greater than
4.5 MPa.

Figure 3-2 Oil trap and inverted traps (unit: mm)

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Table 3-7 Specifications for oil traps and inverted traps

No. Name Copper Pipe Outer Technical Requirements


Diameter and
Thickness

1 Oil trap 19.1 mm x 1.2 mm The flaring inner diameter of the copper
pipe is 19.1 mm, and the necking outer
diameter are 16.0 mm.
2 Gas pipe 19.1 mm x 1.2 mm Inner diameter of flared ends of the
inverted copper pipes 19.1 mm.
trap
3 Liquid 16.0 mm x 1.0 mm Inner diameter of flared ends of the
pipe copper pipe: 16.0 mm.
inverted
trap

NOTE
 After the traps are made, verify that the surface is smooth and even, and that there is no bur at the
pipe ends.
 Pipe bends not marked in the figure are 90°.
 The bend tolerance is ±1 mm.

3.1.2.4 Humidifier Water Inlet Pipe


Humidifier water inlet pipes are not required by the models without heating or humidification
functions.
The humidifier water inlet pipe can be connected using a hose or a rigid pipe.

Figure 3-3 Connecting a water inlet pipe

(1) Connector with inner screw (2) Rigid pipe conversion (3) Rigid pipe:
threads: G 1/2 inch, delivered with adapter: G 1/2 inch; connected made of PP-R or
the water inlet pipe for the smart to a rigid pipe with outer screw other materials
cooling product threads

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(4) Pagoda connector: G 1/2 inch; (5) Hose clamp (6) Hose: made of
connected to a pagoda connector EPDM or other
with outer screw threads materials

The object shown in the dotted line box is the water inlet pipe connector with inner screw threads
delivered with smart cooling products. The hose clamp as shown by (5) in the preceding figure is
provided in standard configuration. Other parts are not provided and need to be purchased.

3.1.2.5 Drainpipe

A drainpipe should be able to withstand a temperature greater than 85°C. Otherwise, pipe
deformation may occur (for equipment configured with a humidifier).

A drainpipe can be connected in two ways:


 Top pipe routing: For the connection method of the water pump drainpipe, see method A
in Figure 3-4.
 Bottom pipe routing: See methods B and C in Figure 3-4.
Determine a pipe connection method based on site pipe materials.

Figure 3-4 Connecting a drainpipe

(1) Rigid pipe: 1/2-inch BSPT, external thread, made of PP-R, (2) Hose clamp
C-PVC, or other materials
(3) Hose: inner diameter of 14 mm, made of EPDM or other (4) Hose delivered
materials with the fittings
(5) Rigid pipe conversion adapter: 5/8-inch outer diameter,
adapting for 1/2-inch BSPP internal thread connection

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Components inside the dashed-line boxes are ports on the equipment. Components 2, 4, and 5 are
mandatory. Other components are subject to engineering procurement.

3.1.2.6 Pipe Support


Figure 3-5 shows a support for refrigerant pipes and water pipes. The specific support
appearance depends on site situations.

Figure 3-5 Pipe support (unit: mm)

 U-shaped pipe clamp height H = Pipe diameter (including the thermal insulation foam) – 5 mm. Pipe
supports are not configured by Huawei.
 Stainless steel 304 is recommended for pipe supports and pipe clamps.
 Install a support every 1500 mm in straight sections of pipes, and 500 mm away from each bending
point in turning sections.

3.1.2.7 Cable Specifications

 The onsite ground resistance must be less than 0.1 Ω.


 The fireproof level of the cable must be at least VB.

Table 3-8 lists specifications of power cables and cables to the host. The cables must be
protected by a protective tube when connecting the power cables and the external signal
cables.

Table 3-8 Cable specifications


Applic Name Technical Specifications Description
ation
Scenari
o
Indoor Power cable Active route Electrical power cable, 600 The length is

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Applic Name Technical Specifications Description


ation
Scenari
o
unit (optional) with heating V, ZA-RVV, 5 x 10 mm2, determined in
and black (five core wires: red, presale survey.
humidificati yellow, green, blue, black),  Dual-route
on 57 A, outdoor cable, CE power supply:
Standby or Electrical power cable, 600 2 PCS
without V, ZA-RVV, 5 x 6 mm2,  Single-route
heating or black (five core wires: red, power supply:
humidificati yellow, green, blue, black), 1 PCS
on 46 A, outdoor cable, CE, 32
A
M6/OT Active route Naked Crimping Terminal, Delivered with
terminals of with heating OT, 10 mm2, M6, Tin the accessories
indoor unit and Plating, Naked Ring
power cable humidificati Terminal
on
Standby or Naked Crimping Terminal,
without OT, 6 mm2, M6, Tin Plating,
heating or Insulated Ring Terminal,
humidificati 12-10 AWG, yellow
on
Cord end Active route Common Terminal, Single
terminal of with heating Cord End Terminal,
indoor unit and Conductor Cross Section 10
power cable humidificati mm2, Length 22 mm, 50 A,
on Insertion Depth 12 mm,
Ivory
Standby or Common Terminal,
without Conductor Cross Section 6
heating or mm2, Length 20 mm, 30 A,
humidificati Insertion Depth 12 mm,
on Black
Outdoor Signal cable to the outdoor Symmetry Twist Cable, 100 The length is
unit unit (optional) ohm, SFTP CAT5E, 0.53 determined by
mm, 24 AWG, 4 Pairs, site survey.
Black, Outdoor Cable 1 PCS
Power cable to the outdoor Electronic Electric Cable, Do not connect
unit (optional) 600 V/1000 V, ZA-RVV, 5 the neutral wire
x 2.5 mm2, Black (5Cores: to the outdoor
Red, Yellow, Green, Blue, unit. The length
Black), 27 A, Outdoor is determined by
Cable, CE site survey. The
cross-sectional
area of the cable
should not be
greater than 4

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Applic Name Technical Specifications Description


ation
Scenari
o
mm2.
M4/OT terminals of Naked Crimping Terminal, Delivered with
outdoor unit power cable OT, 2.5 mm2, M4, Tin the accessories
Plating, Insulated Ring
Terminal, 16-14 AWG
M6/OT terminals of Naked Crimping Terminal, Delivered with
outdoor unit power cable OT, 2.5 mm2, M6, Tin the accessories
Plating, Insulated Ring
Terminal, 16-14 AWG
Cord end terminal of Common Terminal, Single Delivered with
outdoor unit power cable Cord End Terminal, the accessories
Conductor Cross Section 2.5
mm2, 12.5 A, Insertion
Depth 8 mm, Blue
Cord end terminal of indoor Common Terminal, Single Delivered with
and outdoor unit Cord End Terminal, the accessories
communications cable Conductor Cross Section
0.25 mm2, Length 12 mm,
Insertion Depth 6 mm, 2 A,
Light blue
Teamw Standard network cable Symmetric twisted-pair 1 PCS (10 m)
ork (optional) cable, 100 ohm, enhanced
control class five cable, aluminum
network foil shield, 0.52 mm, 24
ing and AWG, 8-core, four pairs of
the PANTONE 430U, equipped
monitori with plug 14080097
ng cable
to the
host
compute
r
Indoor Cord end terminal of indoor Common Terminal, Single Delivered with
and and outdoor unit connection Cord End Terminal, the accessories
outdoor cable Conductor Cross Section 1.0
unit mm2, 5 A, Tin Plating,
Insertion Depth 12 mm, Red

3.1.2.8 (Engineering Procurement) Water Softener


If the water hardness exceeds 100 mg/L (CaCO3), install water purification equipment to
reduce scaling and ensure the stable running of the system. The detailed specifications are as
follows:

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Table 3-9 Water softener specifications

Item Specifications
Water flow 0.5 m3/h
Water inlet pressure 0.1–0.7 MPa
Water inlet temperature 1–40°C
Water inlet hardness ≤ 800 mg/L
Water outlet hardness ≤ 3 mg/L
Filtration rate 20–25 m/h
Design pressure ≤ 0.6 MPa
Operating pressure 0.2–0.45 MPa
Operating temperature 5–50°C

3.1.3 Deployment Principles


 Check cabinets comprehensively and handle problems immediately.
 Before installation, check that the environment meets requirements and check whether
reconstruction is needed for routing pipes and cables and constructing ventilation pipes.
 The equipment room should have good heat insulation, and the walls and floor should be
protected against moisture.
 Take care to prevent the components and cables from damage.
 Check that the area, height, and ground bearing capacity of the installation position meet
requirements.
 To ensure good ventilation, do not place the indoor unit in the corner of a room or at the
end of a long-and-narrow room.
 During the NetCol5000-A operation, all doors and windows of the equipment room
should be closed to reduce the additional load of the NetCol5000-A.
 Take appropriate thermal insulation and antifreeze measures for outdoor water pipes to
avoid poor drainage and insufficient water supply caused by freezing.

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Figure 3-6 Maintenance space requirements (unit: mm)

(1) NetCol5000-A (2) Equipment

3.1.4 Precautions
Before installing the smart cooling product, read this section carefully and perform
installation by strictly following the guidance in this section.
Figure 3-7 shows the structural specifications of the device.

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Figure 3-7 External structure (unit: mm)

(1) Connecting kits (2) Control panel (3) Door lock (4) Front door
(5) Fixing port (6) Side panel (7) Leveling foot (8) Rear door

In the figure, D is the depth of the cabinet. It can be 1100 mm or 1200 mm.

3.1.5 Installation Layout Principles


Layout principles for installing the NetCol5000-A are as follows:
 If the outdoor unit is placed higher than the indoor unit, the maximum vertical distance
between them is 20 m. To ensure the NetCol5000-A reliability, make an oil trap every 5
m to 6 m along pipes in the vertical direction.
 If the indoor unit is placed higher than the outdoor unit, the maximum vertical distance
between them is 5 m.

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 When calculating the height difference, the compressor base is regarded as the baseline for
the indoor unit.
 The inverted trap should be higher than the top copper pipe of the condenser.
 In the figure, is a sign of a tilt, indicating that the scale of the pipe tilting is at least
1:200. The pipe tilting direction should be consistent with the hypotenuse of the right
triangle.
 If the indoor unit is placed higher than or equal to the outdoor unit, inverted traps or oil
traps are not needed.
 Protective tubes should be installed for wall- and floor-through pipes. The spacing
between the protective tubes and pipes should be filled with fireproof mud
(recommended).

Figure 3-8 Routing pipes from the bottom

(1) Inverted traps (2) Oil traps (3) Tilted gas pipe (4) Tilted liquid pipe

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Figure 3-9 Routing pipes from the top

(1) Inverted traps (2) Oil traps (3) Tilted gas pipe (4) Tilted liquid pipe

3.2 Unpacking
Procedure
Step 1 Inspect the outer packing for signs of damage. If any damage is found, contact the shipping
company immediately.
Step 2 Unpack the product.
1. Remove the straps, top cover, outer packing, cushioning materials, and then plastic film,
as shown in Figure 3-10.

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Figure 3-10 Unpacking

2. Inspect the cabinet exterior for signs of collision or scratches. If any damage is found,
contact the shipping company immediately.
Step 3 Check the type and quantity of fittings against the packing list. If fittings are missing or
inconsistent with those in the packing list, record the information and contact your local
Huawei office immediately.
----End

3.3 Checking Nitrogen Pressure


Procedure
Step 1 Open the rear door.
Step 2 Unfasten the rotating baffle plates in the air filters and remove the air filters.

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Figure 3-11 Removing air filters

Step 3 Take out the desiccant bag.


Step 4 Check whether the needle valve bonnets shown in Figure 3-12 exist.
 If they do not exist, contact Huawei technical support.
 If they exist, remove each valve bonnet and use it to press the valve plugs in turn. If air is
exhausted, the system is working properly. If no air is exhausted, contact Huawei
technical support.

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Figure 3-12 Needle valves

(1) Low-pressure needle (2) Liquid pipe needle (3) Discharge pipe needle
valve valve valve

----End

3.4 Removing the Cabinet Sheet Metal Fasteners


Use a 10# socket wrench to remove the eight M6x16 bolts securing the sheet metal fasteners
to the cabinet, and use an 18# socket wrench to remove the four M12x35 bolts securing the
sheet metal fasteners to the pallet, as shown in Figure 3-13.

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Figure 3-13 Removing bolts from the cabinet sheet metal fasteners

3.5 Installing the Cabinet Transport Tool


Prerequisites
The cabinet has been removed from the pallet.

Context
At least two persons are assigned to transport the cabinet. Figure 3-14 shows the cabinet
transport tool.

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Figure 3-14 Cabinet transport tool

(1) Cover bolt (2) Cover side hole (aligned (3) Cover side hole (aligned
(removed before with the cabinet mounting hole with the cabinet mounting hole
installation) during installation) during installation)

Procedure
Step 1 Remove the cover bolts from one end using a Phillips screwdriver and take down the entire
cover, as shown in Figure 3-15.

Figure 3-15 Removing cover bolts

Secure the transport tool to the cabinet through the hole near the cabinet door.

Step 2 Wrench an anchor bolt clockwise to elevate a cabinet, insert the end (without a cover) of the
transport tool into the bottom of the cabinet and secure the transport tool to the cabinet, as
shown in Figure 3-16.

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Figure 3-16 Installing a transport tool

Step 3 Reinstall the removed cover using M8x50 bolts, as shown by (1) in Figure 3-17.

Figure 3-17 Reinstalling the cover on a transport tool

Secure the transport tool to the cabinet through the hole near the cabinet door.

Step 4 Secure the transport tool to the cabinet using M6x16 bolts, as shown by (2) in Figure 3-17.
Step 5 Wrench an anchor bolt anticlockwise to lower a cabinet, move the cabinet to the installation
place using the transport tool, and then remove the transport tool.

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----End

3.6 Removing the Transport Sheet Metal Fasteners


Context

 When moving a cabinet, take measures to prevent it from toppling.


 The two compressor sheet metal fasteners and one liquid level detector sheet metal
fastener installed for transport protection must be removed. Otherwise, the equipment may
fail to work properly.

Procedure
Step 1 Open the door lock using a key, and open the rear door.
Step 2 Loosen the two transport fixing bolts at the bottom corners of the compressor using a 13#
socket wrench, take out the sheet metal fasteners under the bolts, and then tighten the bolts to
a recommended torque of 13 N·m using a torque wrench, as shown in Figure 3-18.

Store the removed sheet metal fasteners. They should be reinstalled if the equipment needs to
be transported in future.

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Figure 3-18 Removing sheet metal fasteners from a compressor

Step 3 Remove the liquid level detector transport sheet metal fastener.
1. Open the front door, use a Phillips screwdriver to remove the four M4x10 screws from
the cover, and remove the cover, as shown in Figure 3-19.

Figure 3-19 Removing a water pan cover

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2. Remove the two M4x10 screws from the liquid level detector transport sheet metal
fastener, and remove the transport sheet metal fastener, as shown in Figure 3-20.

Figure 3-20 Removing a liquid level detector transport sheet metal fastener

3. Connect the interconnection terminal of the low liquid level detector as shown in Figure
3-21.

Interconnection terminal of the high liquid level detector has been connected before delivery.

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Figure 3-21 Connecting the interconnection terminal

4. Reinstall the water pan cover.


Step 4 Close the front and the rear doors.
----End

3.7 Installation Flowchart


Figure 3-22 shows the NetCol5000-A installation flowchart.

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Figure 3-22 Installation flowchart

3.8 Installing the Indoor Unit


3.8.1 Preparing Knock-out Holes
Procedure
Step 1 Mark cable holes on the floor based on the sizes of cable holes at the bottom of the indoor unit,
as shown in Figure 3-23. Then drill the cable holes in the floor.

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 Do not drill holes in the floor when routing cables from the top.
 Drill holes at the bottom of the raised floor if it is used.
 Drill holes based on the actual situation. This prevents mice entering from unnecessary
holes, causing damage to the equipment.
 The strong-current cables and the weak-current cables must be routed through separate
holes.

Figure 3-23 Hole position layout (unit: mm)

(1) Bottom active AC1 cable hole, Φ28 (2) Bottom standby AC2 cable hole, Φ28 mm
mm
(3) Bottom refrigerant gas pipe hole, Φ43 (4) Bottom drainpipe hole, Φ43 mm
mm
(5) Bottom refrigerant liquid pipe hole, (6) Bottom humidifier water inlet pipe hole,
Φ43 mm Φ43 mm
(7) Top refrigerant gas pipe hole, Φ43 mm (8) Top refrigerant liquid pipe hole, Φ43 mm
(9) Top drainpipe hole, Φ43 mm (10) Top active AC1 cable hole, Φ28 mm
(11) Top standby AC2 cable hole, Φ28 (12) Top outdoor unit AC3 cable hole, Φ28
mm mm

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(13) Top signal cable hole, Φ28 mm (14) Top humidifier water inlet pipe hole, Φ43
mm
(15) Top skylight signal cable hole, Φ28
mm

The cabinet must be carried by at least four persons.

Step 2 Move the cabinet from the pallet to the installation position.
----End

3.8.2 Leveling Feet


Use an adjustable wrench to raise or lower the leveling feet, as shown in Figure 3-24.

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 Wrench an anchor bolt clockwise to elevate a cabinet, wrench an anchor bolt


counterclockwise to lower a cabinet. The leveling feet can be adjusted within a range of
0–8 mm.
 To prevent damage caused by cabinet tilt, adjust all the leveling feet at the four corners
instead of one foot.
 Before leveling the cabinet, use a measuring tape to check that the vertical distance
between the top of the cabinet and the floor is 2000±3 mm.
 Do not remove the leveling feet as the reinstallation can be difficult when you need to use
them.

Figure 3-24 Leveling feet

3.8.3 (Optional) Installing the Enclosure Frame


Procedure
Step 1 Open the front door, cut off the cable ties binding the LCD cable, and disconnect the front
door ground cable. Then lift and remove the front door.

Install the enclosure frame on the front door side.

Step 2 Remove one bolt fastener, two cabinet connecting plates, and two hinges.
Step 3 Secure the enclosure frame to the front door frame using eight M5x10 tapping screws, and
secure the bolt fastener, cabinet connecting plates, and hinges to the enclosure frame.
Step 4 Pull the LCD signal cable until the door can be smoothly opened and closed, install the LCD
signal cable, and put back the NTC cable. Connect the ground cable under the front door to
the ground point marked on the enclosure frame.

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Step 5 Bind the LCD and the NTC cables to the previous binding position using cable ties, and
install the front door.

Figure 3-25 Installing an enclosure frame

----End

3.8.4 Combining Cabinets


Loosen the screws on the cabinet connecting plates on the rear door side post, and combine
the smart cooling product and IT cabinet using cabinet connecting plates.

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Figure 3-26 Combining cabinets

3.8.5 Securing the Indoor Unit


If there is a base, secure the indoor unit to the base. If there is no base, secure the indoor unit
to the floor. Figure 3-27 shows the distances between mounting holes in the indoor unit.

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Figure 3-27 Distances between mounting holes

Prerequisites
Before installing the bolts, remove the rodent-proof rubber plugs in the mounting holes if
there are any.

Scenario with a Base


Step 1 Secure the base to the floor using four M12 expansion bolts.
Step 2 Place the cabinet onto the base, and secure the cabinet to the base using four M12x90 bolts
available in the fitting bag, as shown in Figure 3-28.

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Figure 3-28 Securing an indoor unit to a base

Figure 3-28 shows only how the cabinet is secured to the base. Secure the base based on site
requirements.

----End

Scenario Without a Base


Step 1 Drill holes in the floor based on the hole distances shown in Figure 3-27.
Step 2 Place the cabinet at the designated position and secure it to the floor using four M12
expansion bolts, as shown in Figure 3-29.

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Figure 3-29 Securing an indoor unit to a floor

----End

3.8.6 Installing Anchor Baffle Plates

Install anchor baffle plates only when you need to secure the indoor unit to a base.

Secure each anchor baffle plate to the cabinet using four M5x10 tapping screws, as shown in
Figure 3-30.

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 The bent flange of the anchor baffle plate faces the cabinet.
 Baffle plates for the front and rear doors are installed in the same way.

Figure 3-30 Installing an anchor baffle plate

3.9 Exhausting Nitrogen


Context
Figure 3-31 shows the positions of needle valves.

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Figure 3-31 Positions of needle valves

(1) Liquid pipe needle (2) Discharge pipe needle (3) Low-pressure needle
valve valve valve

Procedure
Step 1 Remove the bonnets of the liquid pipe needle valve, low-pressure needle valve, and discharge
pipe need valve in turn, as shown in Figure 3-31.

You will hear a sound of strong air flow when air is being exhausted.

Step 2 Connect a hose to the liquid pipe needle valve, low-pressure needle valve, and discharge pipe
need valve in turn to slowly exhaust nitrogen.
Step 3 Reinstall the valve bonnets until no air exhausts from the needle valves.
----End

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3.10 Connecting Pipes


3.10.1 Connecting Refrigerant Pipes
Prerequisites

Before welding, exhaust all nitrogen from the refrigerant pipe to avoid explosion and personal
injury.

 When welding the pipes connecting to the indoor unit, protect the needle valve and its tag.
 Before welding, take protective measures for needle valves (discharge pipe needle valve)
within 500 mm of the welding position (by taking out the valve plug or wrapping the valve
with a wet cloth).
 During welding, avoid burning the bottom plate, top plate, and side panels, especially the
thermal insulation foam, labels, water pipes, and cables on the side panels.
 During welding, do not expose the refrigerant pipes for over 15 minutes. Otherwise,
system reliability may deteriorate.
 To avoid air leaks and damage to copper pipes, seal the holes after the pipes are routed.
Seal the ends of the copper pipes to prevent foreign matter from entering the refrigerant
pipes.
 All refrigerant pipes should be wrapped with thermal insulation foam.
 Avoid elbows and ensure that the pipe route between the indoor and outdoor units is as
short as possible.
 Use a rubber hose to connect the nitrogen cylinder which connecting the reducing valve
and the end of the copper pipe, then fill nitrogen at 0.03–0.05 MPa into the copper pipe to
avoid internal oxidation.

Refrigerant Pipe
Refrigerant pipes can be routed from the top or bottom. Select a routing mode based on the
actual situation.

Table 3-10 Equivalent length of components

Pipe Outer 45-Degree 90-Degree 180-Degree T-shaped


Diameter Bend (m) Bend (m) Bend (m) 3-Way Valve
(inch) (m)

5/8 0.17 0.3 0.6 0.7


3/4 0.2 0.35 0.7 0.8
7/8 0.24 0.42 0.8 1.2

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You are advised to select the pipes based on the total length of the pipes connecting the indoor
unit and the outdoor unit, because different pipe diameters influence the pressure drop and
performance of the cooling system. For details, see Table 3-11.

Table 3-11 Recommended pipe specifications

Pipe Length (m) Recommended Diameter for Recommended Diameter


Gas Pipes (inch) for Liquid Pipes (inch)

L ≤ 80 3/4 5/8
Note: If the pipe is longer than 80 m, contact Huawei technical support.

Connect refrigerant pipes based on Figure 3-32.


 If the direction of a refrigerant pipe changes, add a support at the position 500 mm
before and after the changing point respectively.
 If a refrigerant pipe is straight, add a support every 1500 mm.

Site personnel should prepare the required materials and install the supports. For detailed requirements
on the pipe support, see Figure 3-2.

Figure 3-32 Installing a refrigerant pipe

Procedure
Step 1 Remove the plugs from the pipes using a welding torch, as shown in Figure 3-33.

Exercise caution during welding to avoid burning components, such as rubber rings, inside the
cabinet.
Charge nitrogen to protect pipes from oxidation while you weld the pipes, as shown in Figure
3-34.

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Nitrogen injection volume range: 6–12 L/min. The nitrogen injection time for the entire
system is greater than 2 minutes. The nitrogen injection time after pipe welding is greater than
1 minute.
 Slowly charge nitrogen into pipes through the discharge pipe needle valve when welding
gas pipes.
 Slowly charge nitrogen into pipes through the liquid pipe needle valve when welding
liquid pipes.

Figure 3-33 Routing pipes from the bottom

(1) Gas pipe (2) Liquid pipe

Figure 3-34 Welding schematic diagram

Step 2 Take out two straight pipes whose diameters are 3/4 inch and 5/8 inch respectively from the
fitting bag, and weld the two pipes, as shown in Figure 3-33.

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When routing pipes from the top, do not route the pipes over servers or other devices to
protect the servers or other devices from being affected by pipe leaks.

Step 3 Connect the refrigerant gas and liquid pipes for the two straight pipes respectively to the gas
and liquid pipes for the outdoor unit.
Step 4 When you route pipes from the top, melt the plugs at the ends of the refrigerant pipe using a
welding torch, and weld the refrigerant gas and liquid pipes respectively to the gas and liquid
pipes for the outdoor unit, as shown in Figure 3-35.

Figure 3-35 Routing pipes from the top

(1) Liquid pipe (2) Gas pipe

----End

3.10.2 Connecting Drainpipes

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 When procuring water pipes, ensure that the water pipes covered with thermal insulation
foam can be routed through holes in the bottom or top plate. For the hole specifications,
see 3.8.1 Preparing Knock-out Holes.
 The humidifier water inlet pipe connects to running water or other water supply systems,
and the drainpipe connects to the drainage system.

Determine the water pipes to be connected based on whether a water pump is configured, as
described in Table 3-12.

Table 3-12 Pipe routing description

Drainag Pipe Routing Connection Method


e Mode Mode
Water Top See A in Figure 3-4.
pump
Bottom See B and C in Figure 3-4.

A water pump drainpipe can be routed from the top or bottom. Determine the pipe routing
mode based on site conditions.

Top Pipe Routing


Use an adjustable wrench to remove the water pipe plug from the top of the NetCol5000-A,
and connect the drainpipe, as shown in Figure 3-36.

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Figure 3-36 Connecting the drainpipe in the case of top pipe routing

Bottom Pipe Routing


Use a flat-head screwdriver to remove the hose clamp from the pipe and take out the hose
delivered with the smart cooling product. Secure the hose to the drainpipe using a hose clamp,
as shown in Figure 3-37.

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Figure 3-37 Connecting the drainpipe in the case of bottom pipe routing

3.10.3 (Optional) Connect the Water Inlet Pipe to the Electrode


Humidifier
The humidifier water inlet pipe is a hose installed under the humidifier. When connecting the
hose, straighten the hose, as shown by Figure 3-38 and Figure 3-39.

After routing pipes, secure it with cable ties along the right side post of the cabinet.

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Figure 3-38 Routing a humidifier water inlet pipe from the bottom

Figure 3-39 Routing a humidifier water inlet pipe from the top

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3.10.4 Leak Checking


Context

 The measuring range of the pressure gauges must be more than 4.0 MPa. The pipelines can
withstand pressure of more than 4.5 MPa.
 Do not remove the pipelines and pressure gauges when retaining pressure to avoid gas
leakage.

The nitrogen injection ports are located at the low-pressure needle valve and discharge pipe
needle valve, as shown in Figure 3-40.

Procedure
Step 1 Connect the pressure gauge, hose, and nitrogen cylinder. A reducing valve is recommended to
be installed at the outlet of the nitrogen cylinder, Figure 3-40 shows the nitrogen injection and
pressure preservation diagram. The outlet pressure must be no more than 3.0 MPa.

If the outlet pressure of the reducing valve is greater than 3.0 MPa, some parts of the system
may be damaged.

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Figure 3-40 Nitrogen injection and pressure preservation

(1) Nitrogen cylinder (2) Reducing valve (3) Low-pressure gauge


(4) High-pressure gauge (5) Discharge pipe needle valve (6) Low-pressure needle valve

Step 2 Inject 3.0 MPa nitrogen and preserve the pressure for 24 hours. The system pressure should
stay constant under unchanging ambient temperature conditions. If there is considerable
temperature change and the pressure changes, perform the test again.
Step 3 If welding defects exist, locate and repair the leaking point. If the pressure does not change,
exhaust the nitrogen through the injection needle valves.
----End

3.11 Connecting Cables


3.11.1 Port for Connecting the Power Cable
Figure 3-41 shows the port layout on the electrical control box.

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Figure 3-41 Port layout on the electrical control box

(1) Active power input (AC1) (2) Backup power input (3) Main contactor control
(AC2) switch (MD1)
(4) Backup contactor control (5) Outdoor unit power (6) Output power breaker
switch (MD2) (AC3) (QF3) (for the outdoor unit
and compressor)
(7) Heating and humidification (8) Oil belt fuse(FU1), (9) Compressor, PSU power
circuit switch (QF4) Contactor fuse (FU2, port (X101) (connection is
FU3) not required onsite)
(10) Electric heating and (11) Signal port (X103) (12) External signal port
humidification power port (X102) (connection is not (X301, X302) (connected
(connection is not required onsite) required onsite) by the user)
(13) Transformer output port (14) Transformer input
(X202) port (X201)

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3.11.2 Connecting the Indoor Unit Power Cable


Prerequisites
Before connecting cables, remove the top cover from the power terminals.

Context
 Route power cables from the top or bottom.
 For the switch and cable specifications, see 3.1.2.7 Cable Specifications.
 The cables should be routed in from the cable clip.

Keep cables away from the compressor, fan, and copper pipe (if unavoidable, take protective
measures), and connect cables securely.

Procedure
Step 1 For single power supply, connect the external power cable to the L1, L2, L3, and N ports of
the AC1 terminal. For dual power supply, connect the external power cable to the L1, L2, L3,
and N ports of the AC1 and AC2 terminals. See Figure 3-42 and Figure 3-43.
Step 2 Connect the PE cable to the cabinet ground bar, as shown in Figure 3-42 and Figure 3-43.

Ensure that there is no reverse or open phase for the input power cable of the smart cooling
product.

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 When there is only one power supply, the power cable must connect to the active power
port (AC1).
 The ground cable must meet the local electrical specifications.
 In the bottom cabling scenario with dual power supplies, bind a cable 100 mm above and
below the sight glass respectively.

Figure 3-42 Routing power cables in the single power supply scenario

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Figure 3-43 Routing power cables in the dual power supply scenario

Step 3 Connect the equipotential ground cable.

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Figure 3-44 Connecting the equipotential ground cable

----End

3.11.3 Connecting the Power Cable to the Outdoor Unit


Connect the inlet cable terminals L1, L2, L3 respectively to the corresponding terminals of
the outdoor unit power cable, and connect the PE cable to the ground point to the right of
AC3, as shown in Figure 3-45.

Keep cables away from the compressor, fan, and copper pipe (if unavoidable, take protective
measures), and connect cables securely.

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Figure 3-45 Connecting Power Cables

3.11.4 Connecting Signal Cables


3.11.4.1 Preparations Before Cable Connections

 Before connecting signal cables, take effective ESD measures.


 Secure signal ports to a torque of 0.5 N·m.

 You can purchase signal cables from Huawei or another vendor.


 Before connecting cables, determine the cable routes based on engineering survey.

Figure 3-46 shows the zoomed-in view of the external signal ports that are used for alarm
output from the main control board and access of the outdoor unit startup and shutdown,
remote startup and shutdown of the indoor unit, water sensor, smoke sensor, and mains failure
alarm signals.

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Figure 3-46 Zoomed-in view of external signal ports

Table 3-13 describes the definitions and functions of external signal ports.

Table 3-13 Definitions and functions of external signal ports

No. Port Silk Port Name


Screen

X301 1 Outdoor unit control Outdoor unit control dry contact


2 Outdoor unit control dry contact
3 Smoke sensor Smoke sensor power supply (12 V DC)
4 Smoke sensor feedback
5 Remote startup and Remote startup and shutdown+
shutdown
6 Remote startup and shutdown–
7 Water sensor Water leak detection– contact 1 (water
leak in the floor)+
8 Water leak detection– contact 1 (water
leak in the floor)–
X302 1 Outdoor unit RS485 RS485-SW+
control
2 RS485-SW–
3 GND-ISO
4 Dry contact alarm 1 Dry contact alarm 1
5 Dry contact alarm 1
6 Dry contact alarm 2 Dry contact alarm 2
7 Dry contact alarm 2
8 Reserved N/A

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Figure 3-47 shows routes of the outdoor unit on/off signal cable and water sensor signal cable.

 The female connector needs to be removed from the wiring terminal on the external signal
port. After the cable is connected to the female connector, reconnect the connector to the
wiring terminal.
 Avoid reverse connection for X301 and X302 terminals.

Figure 3-47 Routes of the outdoor unit on/off signal cable (dry contact) and water sensor signal
cable

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Figure 3-48 Routes of the outdoor unit on/off signal cable (RS485) and water sensor signal cable

3.11.4.2 Connecting the Outdoor Unit On/Off Signal Cable

Context
The outdoor unit signal cable can connect to a dry contact or an RS485 port (by default).
Outdoor fan control mode is set to Communicate by default. If the signal cable connects to
a dry contact, choose Settings > System Settings > Outdoor Fan > Outdoor fan control
mode, and set Outdoor fan control mode to Dry contact.

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 Outdoor unit signal cables can be connected over RS485 (default) or dry contacts. In
RS485 connection mode, the indoor unit can obtain the operating status and alarm
information of the outdoor unit and control the rotational speed and on/off status of the
outdoor unit. In dry contact connection mode, the indoor unit can only control the on/off
status of the outdoor unit. If dry contact connection is used, choose Settings > System
Settings > Outdoor Fan and set Outdoor fan control mode to Dry contact.
 If the signal cable connects to a dry contact while Outdoor fan control mode is set to
Communicate, the Outdoor fan communication failure alarm will be displayed on the
LCD.
 If the signal cable connects to an RS485 port while Outdoor fan control mode is set to
Dry contact, the Comp discharge HP alarm will be displayed on the LCD after the
compressor starts.
 If the Outdoor fan control mode is changed on the screen, the monitoring software will
restart.

Procedure
Step 1 Route the cable through the cable protection ring on the top or bottom from the outside, then
through the cable hole on the top or bottom of the electric control box along the outside of the
electric control box.
Step 2 Connect signal cables.
 (RS485 connection) Connect one end of the cable to points 1, 2, and 3 on the external
signal port X302 and the other end to ports 3, 4, and 5 on the outdoor unit. Figure 3-48
shows the signal cable route.
 (Dry contact connection) Connect one end of the cable to points 1 and 2 on the external
signal port X301 and the other end to ports 1 and 2 on the outdoor unit. Figure 3-47
shows the signal cable route.
Step 3 Secure the cable using cable ties.
----End

3.11.4.3 Connecting the Water Sensor Cable

Procedure
Step 1 Connect one end of the water sensor cable to a water sensor.
Step 2 Connect the other end of the water sensor cable to points 7 and 8 on the external signal port
X301. Figure 3-47 shows the route of the water sensor signal cable.
Step 3 Secure the water sensor cable to the cabinet using cable ties.
----End

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3.11.5 Teamwork Networking and Monitoring


Main Control Module
Figure 3-49 shows a main control module.

Figure 3-49 Main control module

(1) FE_1 (active port) (2) CAN_IN (input port of the teamwork (3) RS485/12 V
CAN and northbound RS485 port) (T/H module port)
(4) Main control (5) SW (reserved) (6) DIP switch
module handle
(7) COM (northbound (8) CAN_OUT (output port of the (9) FE_2 (standby
RS485 port) teamwork CAN and northbound RS485 port)
port)
(10) Alarm indicator (11) Run indicator (12) Power indicator

Teamwork Control over an FE Port


Step 1 Connect one end of the FE network cable to the FE port shown by 1 (FE_1 port) or 9 (FE_2
port) on the main control module, and the other end to the POE port on the smart ETH
gateway, as shown in Figure 3-50.

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Figure 3-50 FE teamwork network diagram

(1) Smart ETH gateway

Step 2 Prepare an FE network cable according to Figure 3-51.

Figure 3-51 Pin sequence of the FE network cable

----End

Teamwork Control over a CAN Bus


Step 1 In CAN networking, one teamwork network supports a maximum of 32 smart cooling
products. Figure 3-52 shows the teamwork connections between 32 smart cooling products.

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Figure 3-52 Network diagram

 For CAN networking, set the DIP switch on the main control module by following the
instructions in Table 3-14.
 If Restore factory settings? The system will operate with existing settings 30s later. is
displayed when the main control module is powered on, click No and flip toggle switch 4
on the main control module to OFF (default status).

Table 3-14 Instructions about operating the DIP switch on the main control module

Toggle Default
Switch Value Site Operations
1 OFF  Non-teamwork control: remaining OFF
 Teamwork control: Flip toggle switch 1 of the first and
last smart cooling products in the network to ON, and
toggle switch 1 of the other smart cooling products to
OFF.
2 ON Monitoring branch switch. If you need to enable the
monitoring of northbound devices by group, flip toggle
3 ON switches 2 and 3 to OFF. For details about how to set, see
Figure 3-53.
4 OFF This toggle switch determines whether to restore factory
defaults. Retain the default value (OFF) of this switch.

Step 2 When the EMS monitors smart cooling products over RS485, the time needed for collecting
all data from a single smart cooling product is 3 seconds. In the teamwork mode of cascading
using an RS485 bus for monitoring, it takes the host 3 x N seconds to collect data from N
smart cooling products in the group. If the EMS needs more time to collect data from all
smart cooling products than what the EMS performance requires, the smart cooling products
can be grouped for data collection. Assuming that the EMS needs to collect the data from all
smart cooling products within 12 seconds, you are advised to incorporate four smart cooling
products in one group and connect the COM port shown by (7) in Figure 3-49 of the first
smart cooling product for each group to an RS485 port on the EMS. Figure 3-53 shows how
32 teamworked smart cooling products, four in each group, connect to the EMS.

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Figure 3-53 Teamwork control over a CAN bus

Figure 3-53 shows how 32 teamworked smart cooling products, four in each group, connect to the EMS.
Users can adjust the number of smart cooling products under one group based on the performance
requirements.

Step 3 Prepare a CAN teamwork cable and an RS485 monitoring cable based on Figure 3-54 and
Figure 3-55.

Figure 3-54 Pin sequence of a CAN teamwork cable

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Figure 3-55 Pin sequence of an RS485 monitoring cable

----End

3.11.6 Installing T/H Sensors


To install the T/H sensors, you need to connect cables to the sensors and set DIP switches for
the sensor.

Context
If more than one T/H sensor is connected to an smart cooling product, the smart cooling
product must differentiate various T/H sensors based on DIP switch settings on the sensors
that change their communications addresses. Figure 3-56 shows a T/H sensor.

Figure 3-56 T/H sensor

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 Fix cables to the T/H sensor using cable ties.


 The T/H sensor is used to detect hot/cold aisle temperature. Determine the installation
position of the T/H sensor based on the site situation. You are recommended to deploy the
T/H sensor at a place where a heat point is most likely to appear in the hot or lack in cold
aisle.

Procedure
Step 1 Connect the RS485_OUT of the upstream sensor to RS485_IN of the downstream sensor, and
connect the T/H sensor outside the cabinet and the T/H sensor at the return air side in series,
Figure 3-57 shows cable connection of T/H sensors.

Figure 3-57 Cables routed outside the cabinet

(1) Cold aisle side (2) Hot aisle side

 The T/H sensor should be placed at a place 1.5 m to the ground, and fixed securely using cable ties.
 A maximum of three T/H sensors can be connected in hot and cold aisle respectively.

Step 2 Set DIP switches of the T/H sensor, Table 3-15 lists how to set.

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Table 3-15 DIP switches of the T/H sensor

Positi Name Addr DIP Switch Sequence


on ess
1 2 3 4 5 6
Return Return air T/H 1 1 ON OFF OFF OFF OFF OFF
air
Cold Cold aisle T/H 1 11 ON ON OFF ON OFF OFF
aisle
Cold aisle T/H 2 12 OFF OFF ON ON OFF OFF
Cold aisle T/H 3 13 ON OFF ON ON OFF OFF
Hot Hot aisle T/H 1 21 ON OFF ON OFF ON OFF
aisle
Hot aisle T/H 2 22 OFF ON ON OFF ON OFF
Hot aisle T/H 3 23 ON ON ON OFF ON OFF

 By default, the address of an T/H sensor provided by Huawei is 1.


 No DIP switch operation is required for the last RS485_R port.
 After setting communications addresses for T/H sensors, choose Settings > System Settings > T/H
Sensor from the main menu and enable the T/H sensor in the aisle. Otherwise, the sensor does not
work.

----End

3.12 Verification After Installation


Table 3-16, Table 3-17 and Table 3-18 list the items for the verification after installation.
Record results in the table after verification.

Table 3-16 Check items on the cabinet installation

Check Item Expected Result Check Result


Cabinet The cabinet is installed properly, without □ Passed □ Failed
any tilt.
The cabinet is secured to the base using □ Passed □ Failed
bolts.
The foreign matter inside the cabinet such □ Passed □ Failed
as cable ties and stubs is cleaned up.
LCD The LCD is well connected. □ Passed □ Failed
Electric heater The electric heater is secured. □ Passed □ Failed
Fan The fan is secured. □ Passed □ Failed
The fan has no foreign matter inside. □ Passed □ Failed

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Check Item Expected Result Check Result


The fan blades rotate properly. □ Passed □ Failed
Electrode The water inlet pipes and drainpipes are □ Passed □ Failed
humidifier securely connected without leaks.
The electrode humidifier is securely □ Passed □ Failed
connected to its base.
Wet film The water inlet solenoid valve is secured □ Passed □ Failed
humidifier reliably and steadily.
The humidifier water pump is secured □ Passed □ Failed
reliably and steadily.
The wet film is secured reliably and □ Passed □ Failed
steadily.
The humidifier float is secured. The □ Passed □ Failed
fasteners for the humidifier float are
secured.
Water inlet pipes are connected securely □ Passed □ Failed
without leaks.
Compressor The sheet metal fastener is removed from □ Passed □ Failed
the compressor.
The bolts on the compressor are tightened. □ Passed □ Failed
The electronic expansion valve coils are □ Passed □ Failed
correctly assembled and properly installed.
Cables are securely connected to the □ Passed □ Failed
electronic expansion valve coil.
The electronic expansion valve coils do □ Passed □ Failed
not rub against surrounding objects.
Liquid level The liquid level detector is securely □ Passed □ Failed
detector installed.
The interconnection terminal of the low □ Passed □ Failed
liquid level detector has been connected.
The low liquid level detector moves □ Passed □ Failed
smoothly.
Air filter The air filter is correctly installed □ Passed □ Failed
according to the air flow direction on the
frame.
Differential The cable ties on the differential pressure □ Passed □ Failed
pressure switch tubes are secured.
There is no foreign matter in the □ Passed □ Failed
differential pressure tubes. The differential
pressure tubes are not seriously bent.

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Table 3-17 Check items on pipes

Expected Result Check Result


Ports are connected properly. The pipe routes have oil traps, □ Passed □ Failed
inverted traps, gradients (of refrigerant pipes), and supports.
The hose clamps and cable ties of the condensate water pipe □ Passed □ Failed
are reliably secured.
All pipes are secured reliably. □ Passed □ Failed
All pipes are wrapped with thermal insulation foam, and the □ Passed □ Failed
insulation foam is intact.
Water pipe joints are sealed by sealant. □ Passed □ Failed
The needle valve plug is secured and equipped with a valve □ Passed □ Failed
bonnet.
Check that the needle valve plug is secured (torque of □ Passed □ Failed
0.45±0.05 N•m), and valve bonnet is tightened.
The pipes have no sharp bends. □ Passed □ Failed

Table 3-18 Check items on electrical connections

Expected Result Check Result

The cables have no sharp bends. □ Passed □ Failed


Cables are intact. □ Passed □ Failed
No open or short circuits, or incorrect connections occur in □ Passed □ Failed
electrical loops.
The power cables to the indoor and outdoor units, signal cable □ Passed □ Failed
to the outdoor unit, teamwork cable, and the T/H sensors are
connected properly.
The rated specifications of the general switch meet the □ Passed □ Failed
maximum current requirement.
All cables, connectors, and bolts are secured. □ Passed □ Failed
Devices are properly grounded. □ Passed □ Failed

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4 ACC Introduction

4.1 Home Screen


You can tap the menu items, buttons, or icons on the screen to enter related screens or perform
operations, such as Running, Alarms and Settings. The controller main screen is shown in
Figure 4-1.

User interfaces displayed in this document correspond to the ACC software version
V200R001C00SPC300 and are for reference only.

Figure 4-1 Home screen

Table 4-1 Note for the page

No. Items Note


1 Communication status
in the status bar indicates that the display panel
between the display panel

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No. Items Note


and the main control board communicates properly with the main control board.
If is displayed in this position in the status bar,
the communication fails.
2 USB status
in the status bar indicates that the USB flash
drive is successfully connected to the display panel.
3 Diagnostic mode
in the status bar indicates that the smart
cooling product is in diagnostic mode. Click to icon
to exit from the diagnostic mode.
4 The buzzer status The buzzer status can be set to On or Off. The
icon indicates that the buzzer is on. When the buzzer
is on, it buzzes when an alarm is generated. When
the buzzer is buzzing, you can tap anywhere on the
screen to mute the buzzer. After the buzzer is muted,
it still buzzes when a new alarm is generated. The
icon indicates that the buzzer is off (silenced).
After the buzzer is silenced, it does not buzz when a
new alarm is generated.
5 The current critical alarm refers to the current critical alarm and their
and their quantity quantity.
6 The current major alarm refers to the current major alarm and their
and their quantity quantity.
7 The current warning and
refers to the current warning alarm and their
their quantity
quantity.
8 The status bar N/A
9 The alarm bar
You can tap in the alarm
bar to enter the active alarm screen that displays all
active alarms.
10 Logout button
indicates that you have logged in to the system
as Admin or Operator, and can tap the icon to log
out.

4.2 Menu Hierarchy


Figure 4-2 shows the hierarchy of the controller menu.

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Figure 4-2 Hierarchy of the controller menu

The functions of the menus are described as follows:


 Common Functions
Indicates the component status, system parameters, and historical alarms of the smart
cooling product.
 T/H Curve
Indicates curves for recent (time optional) temperature and humidity changes.
 Teamwork
Sets and checks teamwork control information based on the requirements of the smart
cooling product.
 Running
Checks the component status, system parameters, and the name, control and operating
status, and other related information of the components in the current precision smart
cooling product system.
 Alarms
Checks the active and historical alarms of the smart cooling product, and deletes the
historical alarms.
 Settings
Sets the involved parameters for the operation of the smart cooling product.
 Maint
Checks or deletes the logs or component total runtime/run factor, manually controls each
component, calibrates the sensor and touchscreen, exports data, and upgrades the system.
 About
Checks the model, manufacturer, monitoring version, detail version information, and
electronic label of the ACC.

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4.3 Power-On Commissioning


4.3.1 Quick Settings
Prerequisites
After the system is powered on, the LCD is started, and the progress bar in the startup screen
is full:
 For initial power-on, the system enters the quick setting screen. Set the parameters by
following the instructions in this section.
 For non-initial power-on, the LCD automatically enters the home screen as shown in
Figure 4-1.

Procedure

Step 1 Enter the user name and password, and then tap , as shown in Figure 4-3.

Figure 4-3 Permission authentication

To prevent misoperation, log in as Operator users first before modifying parameters. Obtain
permission from Huawei before modifying any parameter that you are not allowed to modify,
otherwise, Huawei will not be liable for any consequences of the modification.
 Users are classified as Admin who can operate all menus and Operator who can only
view parameter settings, set the temp and humid set point value, and set parameters in
the Quick Settings and User Settings menus. The preset password is 000001 for both
types of users.
 To ensure system security, a user needs to change the initial password after initial login.
For the password change method, see 4.5.3 How to Change a Password. If the login
password is forgotten, refer to 4.5.4 Restoring Factory Settings to restore the initial
password.
 After login, you are allowed to perform operations until being logged out if no operation

is performed within 3 minutes. For security purposes, manually log out by tapping
at the right corner of the home screen.

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Step 2 Set the language and tap Next, as shown by (1) in Figure 4-4.

Figure 4-4 Quick settings

Step 3 Set the time and date and tap Next, as shown by (2) in Figure 4-4.
Step 4 Set system parameters and tap Finish, as shown by (3) in Figure 4-4.
----End

4.3.2 Initial Configuration

When configuring the temperature and humidity parameters, do not place the cursor between
the decimal point and the following digit of the value. Otherwise, the decimal point cannot be
deleted, and the parameter value fails to be configured.

4.3.2.1 Start and Shutdown

Context
Tap the Start or Shutdown buttons on the home screen to start or shut down the smart
cooling product.

Procedure
Step 1 Tap Start or Shutdown on the home screen. A warning is displayed, indicating whether to
start or shut down the smart cooling product, as shown in Figure 4-5. Tap Yes. If the device is

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successfully started or shut, the system displays a message, indicating that the command is
successfully triggered.

Figure 4-5 Start and shutdown

 If a power failure occurs and the smart cooling product is powered on again, the smart cooling
product automatically restores to the original state (start or shutdown) before the power failure.
 The hardware port for controlling the status of the remote dry contact or On/Off status on remote
is reserved on the ACC. The status of the remote dry contact and On/Off status on remote is on by
default.
 The operations that start the smart cooling product successfully by the LCD button or by element
management system (EMS) is effective only when the remote dry contact or On/Off status on
remote is on the status of on.
 In start mode, the Start button is green (unavailable) and the Shutdown button is gray (available).
 In shutdown mode, the Shutdown button is green (unavailable) and the Start button is gray
(available).

----End

4.3.2.2 Setting Temperature and Humidity Values

Procedure
Step 1 On the home screen, choose Settings > System Settings > T/H Sensor. Figure 4-6 is
displayed.

Figure 4-6 Setting temperature and humidity values

Step 2 Set the parameters by referring to Table 4-2.

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You are not recommended to modify the parameters not listed in Table 4-2.

Table 4-2 Parameter description

Parameter Description Configuration Principle


T/H control type Sets Cold-aisle,  Return-air: For a hot aisle, select
Hot-aisle, Return-air to control the temperature and
Return-air, or humidity around the air return vent of the
Supply-air as smart cooling product.
required. The  Supply-air: For a cold aisle, select
temperature and Supply-air to control the temperature and
humidity set points humidity around the air supply vent of the
correspond to the smart cooling product.
selected control type
 Cold-aisle: For a cold aisle, select
can be set.
Cold-aisle to control the temperature and
humidity of the aisle. The temperature and
humidity values come from the humidity
and temperature sensor in the aisle.
 Hot-aisle: For a hot aisle, choose
Hot-aisle to control the temperature and
humidity of the aisle. The temperature and
humidity values come from the humidity
and temperature sensor in the aisle.
Temp control Controls the  Average: Select Average if the
mode temperature inside the temperature is to be controlled based on
room or aisles based the averaged data value collected by the
on the Average, collector.
Maximum, or  Maximum: Select Maximum if the
Minimum of the temperature is to be controlled based on
temperatures collected the maximum data value collected by the
by each sensor. collector.
 Minimum: Select Minimum if the
temperature is to be controlled based on
the minimum data value collected by the
collector.
Supply-air temp Sets the required The ACC controls the temperature and
set point, humidity and humidity based on the set value. For example,
Supply-air humid temperature in a room if Temp control type is set to Return-air,
set point or aisle. Return-air temp set point is set to 30.0, and
Return-air humid set point is set to 25.0, the
Return-air temp ACC will control the temperature and
set point, humidity around the return-air vent of the
Return-air humid smart cooling product to a temperature of
set point 30°C and humidity of 25% RH.
Cold-aisle temp
set point,
Cold-aisle humid
set point

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Parameter Description Configuration Principle


Hot-aisle temp
set point,
Hot-aisle humid
set point
Cold aisle sensor Sets the sensors in Enable the corresponding humidity and
1, 2, 3 cold aisles to Enable. temperature sensor installed in the cold aisle.
Hot aisle sensor Sets the sensors in hot Enable the corresponding humidity and
1, 2, 3 aisles to Enable. temperature sensor installed in the hot aisle.

----End

4.3.2.3 Setting Communications Parameters (IP Settings)

Procedure
Step 1 On the home screen, choose Settings > Comm Settings > IP Settings. Figure 4-7 is
displayed.

Figure 4-7 Setting the IP address, subnet mask, and gateway address

Step 2 Set the parameters by referring to Table 4-3.

Table 4-3 IP address settings

Parameter Setting Method


IP assigning Set according to the actual plan
mode
IP address Set according to the actual plan
Subnet mask Set according to the actual plan
Gateway Set according to the actual plan

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----End

4.3.2.4 Setting Communications Parameters (Modbus Settings)

Procedure
Step 1 Choose Settings > Comm Settings > Modbus Settings on the home page. The page shown
in Figure 4-8 is displayed.

Figure 4-8 Setting Modbus communications parameters

Step 2 Set the parameters by following instructions in Table 4-4.

Table 4-4 Modbus parameter settings

Parameter Specification Setting Method


Protocol Modbus RTU Modbus RTU: If a smart cooling product needs to
connect to an EMS using an RS485 cable, set Protocol to
Modbus RTU.
Baud rate 9600, 19200 Set the baud rate as required. The value should be
consistent with that at the EMS side. This parameter is
configurable when Protocol is set to Modbus RTU.
Comm 1–255 Set the address of the smart cooling product. The EMS
address communicates with the smart cooling product through
this address, and the addresses of two smart cooling
products connected to the same EMS must be unique.
This parameter is configurable when Protocol is set to
Modbus RTU.

----End

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4.3.2.5 Setting Teamwork Control Parameters

Prerequisites

In the teamwork iCooling mode, each micro module supports only one teamwork network,
and all smart cooling products must be networked in the teamwork mode. Smart cooling
products managed by different micro modules cannot be networked in teamwork mode. Smart
cooling products managed by each micro module must be connected to the EMS separately.

Assign teamwork group number and teamwork unit address for the teamwork controlled
smart cooling products as follows:
 Teamwork group no.: Group the smart cooling products in adjacent areas as one, that is,
assign one teamwork control number for them. At most four teamwork control groups
can be assigned (1–4).
 Teamwork unit address: The address for the smart cooling product in the same group
cannot be the same (address range: 1–32). The smart cooling product addressed 1 is the
master one that collects, processes, and delivers data. It is recommended that you set the
unit address numbers from one to the Total number of units in this group. Some
parameters of the slave units will be modified by the master unit synchronously.

Context
The parameters in this section are for reference only. Set actually parameter values as
required.

Procedure
Step 1 On the home screen, tap > Teamwork Settings, Figure 4-9 is displayed.

Figure 4-9 Teamwork settings

Step 2 Set teamwork control parameters.

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You can set all the teamwork control parameters on the master smart cooling product but only
Teamwork group no., Teamwork unit address, and Teamwork function on a slave smart
cooling product. Table 4-5 describes how to set the parameters.

Table 4-5 Teamwork settings

Parameter Description Configuration Default Value


Principle
Teamwork The number of the Set the assigned 1
group no. teamwork controlled teamwork control
group, which is the same number.
for all the devices in the
group.
Teamwork Only one device in each Set the assigned unit NA
unit address group can be set to 1. address.
Other device addresses
should be different from
each other.
Teamwork Disable or enable the Set this parameter based Disable
function teamwork function. If the on the onsite device heat
teamwork function is distribution.
disabled, this device is
operating according to its
own control. If the
teamwork function is
enabled, this device
works in harmony with
others that in the same
group.
Teamwork Set the teamwork mode. Determine whether to Smart
mode The options include enable the iCooling
Smart and iCooling. mode based on onsite
heat load variations. If
the heat load varies
greatly, it is
recommended that you
enable the iCooling
mode. The parameter can
only be modified on the
ECC WebUI and cannot
be modified on the smart
cooling product screen.
Enable Enable or disable L1/L2 Set this parameter based Disable
L1/L2 linkage. on site requirements. The
linkage parameter can only be
modified on the ECC
WebUI and cannot be
modified on the smart
cooling product screen.
Network Networking mode for the Networked over CAN or MAC_CAN
teamwork. The MAC_CAN. CAN

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Parameter Description Configuration Default Value


Principle
networking mode set on indicates teamwork
the screen must be control over a CAN bus,
consistent with the actual MAC_CAN teamwork
networking mode. control over an FE port.
Otherwise, the teamwork
control function will be
unavailable. If the
networking mode
changes, select the
corresponding
networking mode on the
screen. If the networking
mode is changed on the
screen, the software will
restart and then run in the
new networking mode.
Total Number of the smart Total number of the 3
number of cooling products in this smart cooling products in
units group (1 to 32 can be this group.
set).
Number of Number of active units in The master unit assigns 2
running a group. The value the devices to be active
units ranges from 1 to Total units by the device
number of units. number, beginning with
the address 1 until to
Number of running
units. The rest will
become the standby
ones.
Rotation Disable or enable the This function is Disable
active and standby smart recommended when the
cooling products to heat is even.
change identity after a
certain time, maximizing
their service life.
Rotation Rotation days (1–30). 7 by default. 7 day(s)
period
Rotation 24 hours in a day (0–23). 0 by default. 0
time
Forced Forced rotation This item is set to No by No
rotation specifies whether to default. If forced rotation
enable a forcible rotation is required, the function
on the group before the is set to Yes.
specified rotation time.
After a forced rotation,
the accumulated time is
recalculated.

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Parameter Description Configuration Default Value


Principle
Requiremen Enable or disable the The requirement control Disable
t control requirement control for function is recommended
the master device. for the following
 When the requirement scenario: In one
control is Enable, the teamwork, the
master device temperature and
synchronizes data (the humidity control type
temperature and and temperature and
humidity control type humidity set point of
and set points of the units are the same, and
master device and device heat loads are
other parameters) to distributed evenly.
the slave device, and
all the smart cooling
products in the group
refer to the mode
delivered by the
master device.
 When the requirement
control is Disable, the
master device does
not synchronize data
to the slave device,
and all the smart
cooling products
operate based on their
own requirements,
not referring to the
mode delivered by the
master device.
Cascade After the requirement If the heat load to the Disable
control is enabled, you device increases, the
can configure Cascade. cascade function is
The cascade function recommended.
starts standby smart
cooling products if the
active one cannot meet
the refrigerating
requirements.
Large ring Proportion coefficient in You are not 0.10
cooling L1/L2 linkage PID recommended to change
capacity P control. the value.
Large ring Integration coefficient in You are not 350s
cooling L1/L2 linkage PID recommended to change
capacity I control. the value.
Large ring Differential coefficient in You are not 10s
cooling L1/L2 linkage PID recommended to change
capacity D control. the value.

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Parameter Description Configuration Default Value


Principle
Cooling Adjustment period in You are not 5s
capacity L1/L2 linkage PID recommended to change
adjustment control. the value.
period
L1/L2 Reference temperature at Set this parameter based 18.0°C
linkage which the smart cooling on the lowest
cooling stop product stops cooling in temperature allowed
ref. temp the cooling mode in onsite. Normally you are
L1/L2 linkage. not recommended to
change the value.
L1/L2 Reference temperature at Set this parameter based 18.0°C
linkage which the smart cooling on the lowest
dehumid product stops temperature allowed
stop ref. dehumidification in the onsite. Normally you are
temp dehumidification mode not recommended to
in L1/L2 linkage. change the value.
L1/L2 Duration within which Set this parameter based 180s
linkage the device is still cooling on the lowest
cooling stop when the cooling stop temperature allowed
delay condition is met in L1/L2 onsite. Normally you are
linkage. not recommended to
change the value.
L1/L2 Maximum temperature Set this parameter based 4.0°C/min
linkage rise rate when the on the micro-module size
fastest temp temperature rises rapidly and maximum load
rise caused by sudden load power. The smaller the
power increase. module and the higher
the load power, the
greater the temperature
rise rate is.
L1/L2 Temperature setpoint in Target temperature 24.0°C
linkage L1/L2 linkage. controlled in the
temperature micro-module. The
parameter can only be
modified on the ECC
WebUI and cannot be
modified on the smart
cooling product screen.
L1/L2 Humidity setpoint in Target humidity 45.0%RH
linkage L1/L2 linkage. controlled in the
humidity micro-module. The
parameter can only be
modified on the ECC
WebUI and cannot be
modified on the smart
cooling product screen.

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Step 3 Complete the teamwork settings for all the smart cooling products by performing Step 1 and
Step 2.

Step 4 On the home screen of any teamwork controlled smart cooling product, tap . If the
teamwork control succeeds, the teamwork topology of the smart cooling product in the group
is displayed, as shown in Figure 4-10. Table 4-6 describes the note for the screen.

Figure 4-10 Teamwork topology

Table 4-6 Note for the screen

No. Parameters Note


1 ON/OFF/NA On indicates that the smart cooling product is
started and Off indicates that the smart cooling
product is shut down. NA indicates that the smart
cooling product is offline.
2 01, 02, 03 Indicates the device address. 01 is the master one
and the rest are all slave ones.
NOTE
If the master one offline, the teamwork networking failed.

3 Active/Standby Active: properly responds to the requirement


control.
Standby: responds to the requirement control when
Active is faulty (critical alarms, shutdown, and
offline) or Active cannot meet cooling
requirements.
4 Frame: A device with green frame indicates the device
green/non-green

itself, as shown in .
A non-green frame indicates the other device in the

group, as shown in .
5 Ground color: red, Red indicates that a critical alarm is generated, as

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No. Parameters Note


bright gray

shown in .
Bright gray indicates that the device is operating

without any critical alarms, as shown in .

If teamwork succeeds, the teamwork icon is green. If teamwork fails, the teamwork icon is red. If
teamwork mode is disabled, the teamwork icon is gray.

----End

Follow-up Procedure
After you have completed the settings, perform the following checks to confirm whether the
teamwork control is available:
1. Check whether the device number on the topology is the same as the actual device
number.
− If yes, go to 2.
− If no, check the cable connection and the settings of teamwork control parameters.
2. Check whether the number of the active devices on the topology is the same as the actual
device number.
− If yes, go to 3.
− If no, check the cable connection and the settings of teamwork control parameters.
3. Check whether the number of standby devices on the topology is the same as the actual
device number.
− If yes, go to 4.
− If no, check the cable connection and the settings of teamwork control parameters.
4. Check whether the number of online devices on the topology is the same as the actual
device number.
− If yes, the check is complete.
− If no, check the cable connection and the settings of teamwork control parameters.

4.3.2.6 (Optional) Setting Alarm Parameters

Prerequisites
Before setting the alarm parameters, get familiar with the relationship among each parameter.
Configurations of temperature and humidity alarms and main board alarms for the air cooled
devices comply with the following relationships:
 Power underfreq alarm threshold < Power overfreq alarm threshold
 Supply-air HT alarm threshold + 5°C ≤ Return-air HT alarm threshold

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 Supply-air HT alarm threshold + 5°C ≤ Hot aisle HT alarm threshold


 Cold aisle HT alarm threshold + 5°C ≤ Hot aisle HT alarm threshold
 Cold aisle HT alarm threshold + 5°C ≤ Return-air HT alarm threshold
 Supply-air LT alarm threshold + 5°C ≤ Return-air LT alarm threshold

Context
 The content described in this section is optional. To set whether to report an alarm, or set
the time delay duration or threshold, follow the instructions in this section. The enabling
functions include the following three choices:
− Allow
Alarms are reported to the EMS. Active alarms are displayed on the LCD and the
system performs related protection actions.
− Block
New alarms are not reported to the EMS. The EMS can detect alarms that are
generated before the blocking. Active alarms are displayed on the LCD and the
system performs related protection actions.
− Disallow
Alarms are not generated and no protection actions are performed.
 The method for setting each alarm is the same. This section describes how to set Delay
of Supply-air HT to 5.

Be careful when configuring alarms. Only professional maintenance personnel can change
alarm settings.

Procedure
Step 1 Choose Settings > Alarm Settings > T/H Sensor on the home screen. Figure 4-11 is
displayed.

Figure 4-11 Setting alarm parameter 1

Step 2 Tap Delay following Supply-air HT.

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Step 3 Set the value to 5 and tap , as shown in Figure 4-12.

Figure 4-12 Setting alarm parameter 2

----End

4.3.3 Commissioning Guide


4.3.3.1 Entering Diagnostic Mode

Context
 On the diagnostic mode screen, you can turn on or off components, and control their
output ratio.
 If you need to manually turn on or off system components in diagnostic mode, ensure
that the smart cooling product is started before operation.

Procedure
Step 1 Choose Maint > Diagnostic Mode > Enter > Yes. Figure 4-13 is displayed.

Figure 4-13 Entering the diagnostic mode

The screen for entering the diagnostic mode:

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 Components are interlocked. Therefore, buttons for turning on or off certain components are in gray,
indicating that operations of the components are not allowed.
 To ensure system security, a component may not promptly respond to operations performed on this
screen. For example, the compressor does not respond promptly after the Off (On) button is tapped if
the shortest running (shutdown) time is not met.

 To exit the diagnostic mode, tap on the status bar.


 The system automatically exits diagnostic mode when it reaches the maximum diagnostic mode
duration.

----End

4.3.3.2 Commissioning Smart Cooling Product Components

Context

For safe system operation, when smart cooling product components are turned on, the
following coupling relationships are presented:
 When the compressor (including fixed frequency and frequency-converting) is turned on,
the indoor fans, outdoor fans, and the liquid solenoid valve automatically turned on.
 When the electric heater is turned on, the corresponding indoor fan automatically turned
on.
 When the electrode humidifier is turned on, the corresponding indoor fan automatically
turned on.
 If you need to manually turn on or off system components in diagnostic mode, ensure
that the smart cooling product is started before operation.
 For details about the parameters and specifications to be set, see the commissioning
chapter of the smart cooling product.
 This chapter describes how to commission smart cooling product components, using the
electric heater as an example.

Procedure
Step 1 Enter diagnostic mode.
Step 2 Tap On for Electric heater, as shown in Figure 4-14.

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Figure 4-14 Turning on the electric heater

After the electric heater is turned on, the OffStatus following the Electric heater turns into
OnStatus.
----End

4.4 Maintenance Guide


4.4.1 Querying Parameters
4.4.1.1 Querying Temperature and Humidity Curves

Context
The T/H Curve screen displays temperature and humidity curves showing the recent
temperature and humidity changes. You can choose to display the curves showing data
changes of recent 1 hour, 1 day, 7 days, or 30 days.

Procedure
Step 1 On the home screen, tap T/H Curve. Figure 4-15 is displayed.

Figure 4-15 T/H curve screen

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 The temperature curve (upper) and the humidity curve (lower) are displayed on the same screen. The
abscissa shows time. The temperature set point is the midpoint temperature on the upper ordinate
while the humidity set point is the midpoint humidity on the lower ordinate.
 The temperature and humidity curves show the current average temperature and humidity of the
control type.

 You can tap and to zoom in or out the range of the temperature and humidity ordinate.
The midpoint temperature is the temperature set point and the midpoint humidity is the humidity set
point after the ordinate range is zoomed in or out.
 You can view the temperatures from (temp set point - 3°C) to (temp set point + 3°C) at least and
from (temp set point - 30°C) to (temp set point + 30°C) at most.
 You can view the humidity from (humidity set point - 5%) to (humidity set point + 5%) at least, and
from (humidity set point - 50%) to (humidity set point + 50%) at most. Specific humidity fluctuation
range displayed varies according to different models of smart cooling products.

----End

4.4.1.2 Querying Alarms

Context
On the alarm querying screen, you can query active alarms and historical alarms.
 The active alarm screen displays active alarms.
 The historical alarm screen displays the historical alarms. You can query historical
alarms by choosing Common Functions > Query Hist. Alarms or Alarms > Query
Hist. Alarms.

Procedure
 To query the active alarm, choose Alarms > Query Act. Alarms. Figure 4-16 is
displayed.

Figure 4-16 Active alarms screen

 Active alarms are displayed in chronological order. The latest generated alarm is displayed in the
uppermost row.
 If active alarms exist, they are displayed on the alarm bar one by one.

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 You can query an alarm on the alarm list in related user manual for smart cooling product based on
the alarm ID to view causes of the alarm and methods used to clear the alarm.
Click each alarm to open the Details page, which contains Alarm Name, Severity,
Location, Cause ID, SN, Possible Causes, and Procedure for the alarm, as shown in
Figure 4-17.

Figure 4-17 Details

− If the icon is not displayed on the Details screen, the alarm can be
automatically cleared after the fault is rectified.

− If the icon is displayed on the Details screen, it indicates that the alarm
can be cleared manually. You need to tap Clear to clear the alarm after the fault is
rectified. The alarm clearance type (automatic or manual) varies with smart cooling
products. Some of the alarms can either be cleared automatically or manually.
Perform operations as required.
For details about how to manually clear an alarm, see 4.5.7 How to Manually Clear
Alarms.
 To query historical alarms, choose Common Functions > Query Hist. Alarms or
Alarms > Query Hist. Alarms on the home screen. Figure 4-18 is displayed.

Figure 4-18 Querying historical alarms

Historical alarms are displayed in chronological order. The latest cleared alarm is displayed in the
uppermost row.

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----End

4.4.1.3 Querying Logs

Context
Logs record operations on the system. Maintenance and technical service engineers can query
logs to locate operations on the system.

Procedure
Step 1 On the home screen, choose Maint > Log Maint > Query Logs. Figure 4-19 is displayed.

Figure 4-19 Query logs screen

----End

4.4.1.4 Querying Device Runtime

Procedure
Step 1 On the home screen, choose Maint > Performance Maint. Figure 4-20 is displayed.

Figure 4-20 Performance maint screen

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----End

4.4.1.5 Querying Component Status

Context
You can query component status in the following two ways.
 Enter the Status screen. The control or running status of major components such as the
compressor, indoor fan, outdoor fan, electric heater, and humidifier is displayed.
 Enter the Device Details screen and then enter the menu of a specific component. All
parameters for the component are displayed.

Procedure
 When viewing the component status through Status, choose Common Functions >
Status or Running > Status on the home screen. The general component status screen is
displayed. Figure 4-21 shows the screen displayed after choosing Running > Status.

Figure 4-21 General status

The actual number of devices is displayed on the screen. If two indoor fans are used, indoor fan 1 and
indoor fan 2 are displayed. This is also the case for other devices.
 When querying component status through Device Details (using the compressor as an
example), choose Running > Device Details > Compressor on the home screen to
query the status of the compressor and solenoid valve, as shown in Figure 4-22.

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Figure 4-22 Compressor running status

----End

4.4.1.6 Querying System Parameters

Context
You can query the system parameters through two ways.
 Enter the Operating Info screen that displays the major system parameters such as the
current detected temperature, humidity, voltage, and power frequency.
 Enter the Device Details screen and then enter the menu of a specific component. All
parameters for the component are displayed.

Procedure
 When querying system parameters through Operating Info, choose Common
Functions > Operating Info or Running > Operating Info on the home screen, the
related screen is displayed. Figure 4-23 shows the screen displayed after choosing
Running > Operating Info.

Figure 4-23 Operating info

 When viewing system parameters through Device Details (using the compressor as an
example), choose Running > Device Details > Compressor on the home screen to view
the compressor parameters, as shown in Figure 4-24.

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Figure 4-24 Compressor parameters

----End

4.4.1.7 Querying Version Details

Procedure
Step 1 On the home screen, select About.
Step 2 On the About screen, tap Version Info or E-label. Figure 4-25 is displayed.

Figure 4-25 Version info and E-label

 The Version Info screen includes the version details of the display panel, control board, and
temperature and humidity collection board. The E-label screen displays electronic labels of the
entire system, control board, display panel, temperature and humidity collection board and so on.
 When some T/H boards of the cold or hot aisles are enabled, T/H Board on the About > Version
Info screen, or T/H Board on the About > E-label screen shows the information of these T/H
boards.
 When some T/H boards of the cold or hot aisles are disabled, T/H Board on the About > Version
Info screen, or T/H Board on the About > E-label screen does not show the information of these
T/H boards.

----End

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4.4.2 Modifying Parameters


4.4.2.1 Deleting Historical Alarms

Context
To delete historical alarms, log in as the Admin user.

Exercise caution when deleting all historical alarms. Because this operation may cause
clearance of all historical alarms and affects device maintenance.

Procedure
Step 1 On the home screen, choose Alarms > Delete Hist. Alarms to enter the Delete Hist. Alarms
screen shown in Figure 4-26.

Figure 4-26 Delete hist. alarms screen

Step 2 Tap Yes to delete all historical alarms.

After alarms are deleted, the operation is recorded in logs.

----End

4.4.2.2 Deleting Logs

Context
 Logs can be deleted in a one-click manner.
 To delete logs, log in as the Admin user.

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If you perform this operation, all logs will be deleted, and device maintenance will be affected.
Exercise caution when doing this operation.

Procedure
Step 1 On the home screen, choose Maint > Log Maint > Delete Logs > Yes to delete all the logs.

After logs are deleted, the log deletion operation is recorded in the first log that is displayed.

----End

4.4.2.3 Exporting Data

Context
You can export data in one-click mode or by configurations. With the one-click mode, you
can export active alarms, historical alarms, run logs, and so on. The two export methods are
the same. This section uses one-click mode as an example to describe the export method.
You are advised to use the FAT32 USB flash drive with a capacity no greater than 64 GB.
Format the non-FAT32 USB flash drives into FAT32 ones before using them.

Before using a USB flash drive, ensure that its data has been scanned by antivirus software
and is secure.

 Before exporting active alarms, historical alarms, logs, and configurations, ensure that the USB flash
drive has been successfully identified. The position of the USB port is shown in Figure 2-4.
 If the USB flash drive has been successfully identified, is displayed at the status bar.
 If the USB flash drive is not properly connected, the system will notify that No USB device found.
during operations about the USB flash drive.

Procedure
Step 1 Tap Maint > USB Operations > Export to enter the Select Path screen, as shown in Figure
4-27.

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Figure 4-27 Select path

Step 2 Tap the file where the user saves current data in the Select Path dialog box and tap Next.
Then tap Yes in the displayed dialog box.
Step 3 After the data is successfully exported, Figure 4-28 is displayed. Click Finish.

Figure 4-28 Screen showing that data export has succeeded

Step 4 Click Maint > USB Operations > Remove USB to remove the USB flash drive in safe
mode.
----End

4.4.2.4 Clearing the Runtime

Context

Performance value clearance can be performed only after component maintenance. Otherwise
the component may run overtime and degrade performance.

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Procedure
Step 1 On the home screen, choose Maint > Performance Maint. Figure 4-29 is displayed.

Figure 4-29 Performance maint screen

Step 2 Tap Clear of a specific performance parameter to clear its runtime.


----End

4.4.2.5 Calibrating a Sensor

Context
Calibrate a sensor if the displayed temperature or humidity on the sensor deviates from the
actual value. For example, if the return air temperature measured by other temperature
detection devices at the return air detection point is 20°C while the value measured by the
sensor is 22°C, the sensor has an error of 2°C, and the calibration value should be set to –2°C.

Procedure
Step 1 On the home screen, choose Maint > Sensor Adjust. Figure 4-30 is displayed.

Figure 4-30 Sensor adjust screen

Step 2 Fill the calibration value based on the measured error.

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----End

4.4.2.6 Calibrating the Screen

Context
 You can calibrate for touching point deviation on the touchscreen.
 You can calibrate the screen by tapping the screen on the Screen Calib page or by DIP
switch.
− Tapping the screen on the screen calib page: The program of the display board
works normally; the deviation between the touching point and the responding point
is small; the Maint > Screen Calib page can be entered over the screen.
− Calibrating the screen by DIP switch: The display board works normally; the
deviation between the touching point and the responding point is unfavorably big;
or the screen does not respond when being tapped.

 You can calibrate the screen by DIP switch only when the system enters Quick Settings
page after the first power-on or when the system is on the home screen.
 The LCD is an industrial resistive touchscreen. Touch the LCD screen firmly if you are
using your fingertips. It is recommended that you use the pen tip to ensure accurate
selection and quick response.

Procedure
 When calibrating the screen by tapping the screen, tap Maint > Screen Calib to enter
the following screen, as shown in Figure 4-31. Figure 4-32 is displayed when the screen
calibration is complete.

Figure 4-31 Screen calibration page

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Figure 4-32 Screen displayed when the calibration is complete

 Calibrating the screen by DIP switch.


a. Flip toggle switch 1 for the LCD to ON, and others to the opposite position, and
wait for 3 seconds before calibrating.
b. Flip the fourth toggle switch to ON and others remain unchanged, and the screen
calibration function is triggered.
After 15 seconds, a dialog box indicating Are you sure you want to calibrate the
screen? If you do not click Yes or No, calibration will start automatically 10
seconds later. is displayed, as shown in Figure 4-33.

Figure 4-33 Confirming to calibrate the screen

c. Wait for 10 seconds or tap Yes. Figure 4-31 is displayed. Tap the screen. When
Figure 4-32 is displayed, the adjustment is complete.
d. Flip toggle switch 4 for the LCD to non ON.

 After the DIP switch is calibrated, flip toggle switch 1 to ON, and others to the opposite position.
 You need to manually operate the operation again from the first step to trigger the touchscreen
calibration function after the calibration failure.

----End

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4.5 FAQ
4.5.1 How to Perform Quick Settings
Context
On the quick settings screen, you can set the language, time, date, and system.

Procedure
Step 1 Choose Settings > Quick Settings on the home screen. The quick settings screen is displayed,
as shown by (1), (2), and (3) in Figure 4-4.
----End

4.5.2 How to Set the Language, Date, or Time


Context
Enter the User Settings screen to set the Language, Date, or Time. You can also set Time
zone, Password, LCD contrast, LCD saturation, LCD brightness and LCD backlight off
delay on the screen.

Procedure
Step 1 On the home screen, choose Settings > User Settings. Figure 4-34 is displayed.

Figure 4-34 User settings screen

Step 2 Tap the parameter to be set.

LCD backlight off delay is 3 min by default. If no operation is performed within 3 min, the backlight
will be off. This value can be modified based on actual conditions.

----End

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4.5.3 How to Change a Password


Prerequisites
You can only change the password of the current user.

Procedure
Step 1 On the home screen, choose Settings > User Settings to enter the User Settings screen, as
shown in Figure 4-35.

Figure 4-35 User settings screen

Step 2 Tap Password to enter the password changing screen, as shown in Figure 4-36.

It is recommended that the password should contain at least two types of characters.

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Figure 4-36 Changing the password

----End

4.5.4 Restoring Factory Settings


Context
If you have forgotten the password or need to delete system information, you can restore
factory settings using DIP switch on the main control module.

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 If you restore factory settings, all system data will be restored to the state before delivery,
including login passwords, operation logs, parameter configurations, alarms, and
performance statistics. Perform this operation with caution as it may affect other users.
 To ensure device security, operate the DIP switch after powering off the main power
supply of the device.
 To ensure information security and prevent malicious password reset, you must keep the
cabinet keys securely. If any abnormal operation is found, check the information in the
equipment room access control system and monitoring system.

Procedure
Step 1 Tap Shutdown on the screen and wait for the system to shut down.
Step 2 Disconnect the main power supply of the device.
Step 3 Switch the fourth toggle of the DIP switch on the main control module to ON.
Figure 4-37 shows the DIP switches on the main control module.

Figure 4-37 DIP switches on the main control module

Step 4 Connect the main power supply of the device.


Step 5 After the restart completes, the LCD displays a dialog box asking you to confirm the
operation of restoring factory settings.
 To continue restoring factory settings, tap Yes, go on the next step.
 Otherwise, tap No.

If you do not confirm the operation within 30s, the dialog box disappears, and the process of restoring
factory settings is terminated.

Step 6 Disconnect the main power supply of the device.


Step 7 Switch the fourth toggle of the DIP switch on the main control module to OFF.
Step 8 Connect the main power supply of the device.
Step 9 After the restart completes, the LCD displays the setup wizard screen for setting parameters.

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After the system is restored to factory settings, the user password is also reset to the preset password,
and must be promptly modified to ensure information security and normal system running.

----End

4.5.5 How to Troubleshoot the Fault When the System Is in


Upgrade Mode
Context
The system will display the following information and enter upgrade mode when the model
cannot be identified or does not match.
 Failed to obtain the version information. Entering upgrade mode...
 The display board and control board software versions are incompatible. Entering
the upgrade mode...

Figure 4-38 Upgrade mode

In the upgrade mode, you can only query the system version information. In this case,
perform the following steps for troubleshooting:

Procedure
Step 1 After you have entered the home screen, choose Maint > USB Operations > Software
Upgrade, and check whether you can perform the upgrade.
 If yes, upgrade the system version by referring to the software upgrade guide.
 If no, contact Huawei technical support.
----End

4.5.6 How to Silence the Buzzer


Context
After the buzzer is silenced, it does not buzz when a new alarm is generated.

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Procedure
Step 1 Tap the icon in the status bar and tap Off to silence the buzzer. After the buzzer is
silenced, the icon changes to .
----End

4.5.7 How to Manually Clear Alarms


Context
This topic uses Air filter blocked as an example to describe how to manually clear alarms.

Procedure
Step 1 Tap Alarms > Query Act. Alarms > Air filter blocked on the home screen. The alarm
information is displayed, as shown in Figure 4-39.

Figure 4-39 Manually clearing the alarm

Step 2 Tap Clear, a dialog box for confirming clearance is displayed.


Step 3 Tap Yes, the Command triggered successfully. message is displayed.
Step 4 Tap OK.
----End

4.5.8 How to Enable a Humidity and Temperature Sensor


Context
 A humidity and temperature sensor needs to be enabled after it is installed in an aisle.
 This section describes how to enable Cold-aisle sensor 1 and Cold-aisle sensor 2.

Procedure
Step 1 On the home screen, choose Settings > System Settings > T/H Sensor.

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Step 2 Set Cold-aisle sensor 1 and Cold-aisle sensor 2 to Enable, as shown in Figure 4-40.

Figure 4-40 Enabling a humidity and temperature sensor

----End

4.5.9 How to Check Teamwork Control Information


Procedure

Step 1 On the home screen, choose > . The teamwork control information is displayed, as
shown in Figure 4-41.

Figure 4-41 Teamwork control information screen

 Master/Slave and Active/Standby indicate the information of this single unit. Other information is
about the teamwork control information of the group.
 Required cooling capacity: indicates the total cooling/heating requirements of the group and is used
as a reference for enabling the cooling/heating mode by the master device. If the cascade function is
enabled, the capacity is used as a reference for determining whether to start a standby unit.
 Required humidity: indicates the total dehumidification and humidification requirements of the
group and is used as a reference for enabling the dehumidification and humidification mode by the
master device.

----End

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4.5.10 Which Parameters Are Restored to Default Values After


Default Settings Are Operated
After choosing Settings > Restore Defaults > Yes, the following parameters are displayed:
 All parameters displayed on Settings > System Settings.
 All parameters displayed on Settings > Alarm Settings.
 All parameters displayed on Settings > Comm Settings.
 Date format and time zone settings displayed on Settings > User Settings.
 All parameters displayed on Maint > Sensor Adjust.

To prevent key data from being lost, you are recommended to record all parameter values or
back up data with export configurations before restoring defaults. Then change the parameter
values back to the recorded values after restoring defaults. For details about how to use export
configurations, see 4.4.2.3 Exporting Data.

After default settings are restored, all communication addresses are changed to 1 and the communication
between all devices and the EMS is disconnected. The communication addresses must be reset to
recover the communication.

4.5.11 How to Change the SSH Access Password


Context

 SSH is used only for advanced maintenance.


 Change the preset password in your first login to the controller over SSH.
 Except for password changes, do not perform any other operations. Otherwise, the
controller cannot work properly.
 Except for password changes, operations resulting in controller faults are beyond the
warranty scope.
 Remember the new password.

When Windows accesses the controller over SSH, you need to use client software such as PuTTY.

Procedure
Step 1 Log in to the controller over SSH.
Step 2 Specify User name and Password. The preset user name and password are enspire and
Changeme respectively, as shown in Figure 4-42.

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Figure 4-42 Entering the user name and password

The new password should meet the following requirements:


 Contains at least eight characters.
 Contains at least two types of characters: lowercase letter, uppercase letter, digit, space,
and special character (`~!@#$%^&*()-_=+\|[{}];:'",<.>/?).
 Be different from the user name or user name in its inverted order.

If a user enters incorrect passwords for five times, the user's account will be locked for 10 minutes.

Step 3 After successful login, enter su and Changeme to switch to the root user, as shown in Figure
4-43.

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Figure 4-43 Switching to the root user

Step 4 Enter passwd (the password change command) to change the password. In the displayed
window, enter a new password and confirm it, as shown in Figure 4-44.

Figure 4-44 Changing the password

The new password must meet complexity requirements. When you are changing the password, you can
press Ctrl+C to stop this operation.

----End

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4.5.12 Rectifying Faults of the E-label Identification Board


Context
If strong electromagnetic interference exists, an exception may occur during E-label
identification.
 If the information shown in Figure 4-45 is displayed on the controller LCD, the smart
cooling product can run properly. To remove this tip, perform Step 1.

Figure 4-45 Message 1

 If the information shown in Figure 4-46 is displayed on the controller LCD, the smart
cooling product cannot run properly. Perform Step 2 and subsequent steps.

Figure 4-46 Message 2

Figure 4-46 uses ACC V100R001C20SPC300 as an example to describe the prompt messages on the
screen. During actual operations, the version in use prevails.

Procedure
Step 1 Check whether there is a strong electromagnetic field around the backplane of the smart
cooling product.
 If yes, contact Huawei technical support.

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 If no, continue with Step 2.


Step 2 Disconnect the main power supply from the smart cooling product.
Step 3 Contact Huawei technical support to replace the backplane of the smart cooling product.
----End

4.5.13 Powering Off and Maintaining a Smart Cooling Product in


iCooling Linkage Mode
Context
 If you need to maintain a smart cooling product with power-off in the micro-modules
while keeping the micro-modules being linked in iCooling mode, modify the teamwork
and ECC800 configurations for smart cooling products and then maintain the target
smart cooling product. If you do not need to keep the micro-modules being linked in
iCooling mode during the maintenance, power off the target smart cooling product
directly for maintenance.
 This section uses maintaining smart cooling product No. 3 under a micro module that has
five smart cooling products as an example to describe the operation procedure.

Procedure
Step 1 On the Teamwork Settings screen, decrease the values of Total number of units and
Number of running units by 1 respectively.
Step 2 Respectively modify the values of Teamwork unit address to 3 and 4 for smart cooling
products No. 4 and No. 5.
Step 3 Change the attribute of smart cooling product 3# in the ECC800 to Empty Cabinet.
Step 4 Power off and maintaining smart cooling product No. 3.
Step 5 Respectively restore the values of Teamwork unit address to 4 and 5 for smart cooling
products No. 4 and No. 5.
Step 6 On the Teamwork Settings screen, increase the values of Total number of units and
Number of running units by 1 respectively.
Step 7 Power on smart cooling product No. 3.
Step 8 Change the attribute of smart cooling product 3# in the ECC800 to Smart cooling product.

During maintenance, the A/C abnormal L1/L2 disconnect alarm is displayed on the smart
cooling product. After the maintenance is over, the alarm will be cleared.

----End

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5 Power-On Commissioning

5.1 Tools
Tools for commissioning the NetCol5000-A are as follows:
 Wrench: adjustable wrench
 Vacuumization and charging tools: pressure gauge (measurement range ≥ 4.0 MPa),
leather hose (bearing pressure ≥ 4.5 MPa), vacuum pump
 Measuring tools: multimeter, clamp meter, electric balance
 Protective tools: insulation gloves, antifreeze gloves, insulation shoes
 Others: torch

5.2 Vacuumization and Refrigerant Precharging

Ensure that no combustion-supporting materials (air or additives) enter the smart cooling
product system during commissioning. Huawei shall not be liable for any risks and losses thus
incurred.

5.2.1 Requirements of Refrigerant and Refrigerant Oil to Be


Charged
Refrigerant and Refrigerant Oil to Be Charged of NetCol500-A0265S11E0
The NetCol500-A0265S11E0 is used in the range of outside temperature from –20°C to
+45°C, and the length of one-way pipeline is 80 m. The outer diameter of gas pipe and liquid
pipe should be 19.05 mm and 15.88 mm.
Table 5-1 shows the refrigerant and refrigerant oil to be charged for NetCol500-A0265S11E0.

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Table 5-1 Refrigerant and Refrigerant oil to be charged for NetCol500-A0265S11E0

Item Length of one-way pipeline (m)

0 < L ≤ 10 10 < L ≤ 80
Refrigerant (kg) 9 9 + (L – 10) x 0.19
Refrigerant oil 0 0
(kg)

If the length of one-way pipeline of NetCol500-A0265S11E0 without low-temperature component is 80


meters, the refrigerant to be charged = 9 + (80 – 10) x 0.19 = 22.3 kg.

5.2.2 (Optional) Charging Refrigerant Oil


Prerequisites
 Check whether refrigerant oil needs to be added by referring to 5.2.1 Requirements of
Refrigerant and Refrigerant Oil to Be Charged. If not, directly vacuumize the cooling
system by referring to 5.2.3 Vacuumizing.
 There is no need to charge refrigerant oil upon the initial commissioning.
 If you need to charge refrigerant oil onsite during maintenance, see Figure 5-1.

Context

Ensure that the leather hose connectors are fastened before charging refrigerant oil and
vacuumizing the cooling system.

Procedure
Step 1 Connect the barrel with the pre-weighed refrigerant oil to the low-pressure needle valve
through a leather hose, and connect the vacuum pump to the discharge pipe needle valve, as
shown in Figure 5-1.

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Figure 5-1 Charging refrigerant oil

(1) Refrigerant oil barrel (2) Electric balance (3) Vacuum pump
(4) Discharge pipe needle valve (5) Low-pressure needle valve

Step 2 Open the vacuum pump to charge refrigerant oil to the cooling system. Close the vacuum
pump after all the refrigerant oil is charged into the system.
Step 3 Remove the refrigerant oil barrel and vacuum pump.
----End

5.2.3 Vacuumizing
Procedure
Step 1 Connect pressure gauges and vacuum pump.

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Figure 5-2 Vacuumizing

(1) Pressure gauge (2) Vacuum pump


(3) Discharge pipe needle valve (4) Low-pressure needle valve

Step 2 In the beginning, the vacuum pump makes loud noises and exhausts white smoke from the
exhaust vent. After 10 minutes, if it still exhausts white smoke, observe it for another 10
minutes because the cooling system may not be sealed properly or there may be too much
refrigerant or water in the cooling system.
Step 3 After 20 minutes, the pressure gauge pointers should be in the negative area and the vacuum
pump makes small noise. Close and open the pressure gauges alternatively for several times.
The position of the pressure gauge pointers and the sound made by the vacuum pump do not
change. Otherwise, the cooling system may not be sealed properly.
Step 4 Check that the time for vacuumizing is 80 minutes or longer after making sure that the
cooling system does not leak, the pressure displayed on the vacuum pump is less than or equal
to 60 Pa (absolute pressure), and the sight glass is dry (green).
Step 5 After vacuumizing, close valves of all pressure gauges, the vacuum pump (no disconnection is
required), remain the pressure for 10 minutes, and ensure that the system pressure is equal to
or smaller than 90 Pa (absolute pressure).

If the pressure gauge precision does not reach 60 Pa (absolute pressure), ensure that the pressure gauge
pointers stay in the minimum scale. In addition, remain the pressure for one hour and check whether the
pressure increases.

----End

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5.2.4 Partially Charging in Refrigerant


Prerequisites
Before refrigerant charging, ensure that the air is exhausted from the hose connecting to the
steel vessel of the refrigerant.

Context

Wear protective gloves when handling refrigerant.

 Charge the refrigerant (R410A) after checking that the cooling system does not leak and
the vacuum meets the requirements.
 Charge refrigerant as required upon calculation shown in 5.2.1 Requirements of
Refrigerant and Refrigerant Oil to Be Charged. Otherwise, the device may be damaged.

Procedure
Step 1 Replace the vacuum pump with the steel vessel of liquid refrigerant, as shown in Figure 5-3.

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Figure 5-3 Partially charging in refrigerant

(1) Pressure gauge (2) Coupling nut (3) Refrigerant vessel


(4) Electric balance (5) Discharge pipe needle valve (6) Low-pressure needle valve

Step 2 Slightly open the refrigerant cylinder valve and connection nut for the pressure gauge shown
in Figure 5-3. Tighten the nut when cold air escapes out of the nut.
Step 3 Put the inverted steel vessel on an electric balance and clear the reading.
Step 4 Open valves of the pressure gauges and the steel vessel, shown in Figure 5-3, and start
charging refrigerant.

 Never move the hose or steel vessel during refrigerant charging. Otherwise, the value on
the electric balance is influenced.
 Charge less than 1 kg of refrigerant from the low pressure side, and charge the rest from
the discharge pipe needle valve.

Step 5 Refrigerant to be partially charged should be no less than half of total calculated amount, and
no more than the total calculated amount. Charge the left refrigerant when commissioning the
system, as described by 5.5 Commissioning Procedure.
Step 6 Close the pressure gauges and the valve of the steel vessel after charging in refrigerant.

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After the injection is completed, tighten the needle valve bonnet, and check whether the needle valve
leaks by applying soap bubbles to the valve vent or using a halogen leak detector. If the valve leaks,
contact Huawei technical support.

----End

5.3 Preparing for Power-On


Procedure
Step 1 Verify that the humidifier water inlet pipe and drainpipe are correctly connected, and that the
thermal insulation foam is intact. Then connect refrigerant pipes and precharge refrigerant.

Ensure that there is no reverse or open phase for the input power cable of the smart cooling
product. Otherwise, the smart cooling product may be damaged beyond repair.

Step 2 Verify that the wires are connected for the indoor and outdoor units in the correct phase
sequence.
Step 3 Verify that the output power breaker (for the outdoor unit and compressor) QF3, and heating
and humidification switch QF4 are switched on.
Step 4 Verify that fan switches Fan1 to Fan6 are switched on.
Step 5 For the single power input scenario, verify that the phase sequence is correct. For the dual
power input scenario, verify that the phase sequence is correct, and that MD1 and MD2 are
switched on.
Step 6 Verify that the smart cooling product circuit breaker in the upstream PDC is switched off.
Step 7 Verify that the input terminals of AC1 and AC2 are not short-circuited, and that the live wire
is not connected to the ground.
Step 8 Verify that the input voltage meets the requirement.
Step 9 Verify that the indoor unit power cable is connected properly.
Step 10 Verify that the signal cable between the indoor and outdoor units is properly connected.
Step 11 Verify that the water sensor is properly installed.
Step 12 If teamwork networking is required, verify that the teamwork cable is correctly connected.
Step 13 Verify that the cable connections and DIP switch settings of the T/H sensors are correct.
----End

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5.4 Powering On the Equipment


Context
Understand the switch names and positions before performing power-on commissioning. For
details, see Figure 3-41.

Before starting the compressor, ensure that the electric heating belt of the crankcase has been
preheated for more than 12 hours. Otherwise, the compressor will be damaged, and Huawei
shall not be liable for any such consequences.

Procedure
Step 1 Switch on the smart cooling product switch in the upstream PDC.
Step 2 Verify that the QF3 switch that controls the outdoor unit and compressor, QF4 switch that
controls the heater and humidifier, MD1, and MD2 are ON.
Step 3 When the device is powered on for the first time, log in as the Admin user. Then set the
following parameters on the displayed Quick Settings page:
 Select the language: English or Chinese.
 Select the date & time settings: date format, date, time, and time zone.
 Select the monitoring mode.
Step 4 Choose Settings > System Settings > T/H Sensor to enter the T/H Sensor screen. You can
configure the T/H control types and set points.
----End

5.5 Commissioning Procedure


Context

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 Remove the refrigerant steel cylinder after confirming that sufficient refrigerant has been
injected.
 Users are classified into Admin and Operator users. Admin users have more rights than
Operator users. The preset password is 000001 for both types of users. For system
security purposes, change the preset password upon first login. To enter Diagnostic Mode,
log in as Admin.
 If any alarm is reported during commissioning, handle the alarm by following the
instructions in 6.3 Alarm reference and 6.4 Troubleshooting.
 If no electric heater, humidifier, or water pump is configured, skip the commissioning
procedures for such components.

Procedure
Step 1 Turn on the QF3 switch that controls the outdoor unit and compressor and the QF4 switch that
controls the heater and humidifier.
Step 2 Check that the power indicators of the PSU, auxiliary supply power module, and main control
module are on. Figure 5-4 shows the power indicators.

Figure 5-4 Power indicators

(1) Power indicator of the (2) Power indicator of the auxiliary (3) Power indicator
main control module supply power module of the PSU

Step 3 Tap Start and choose Maint > Diagnostic Mode > Enter.

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If no manual operation is performed within 25s after you tap Start, the equipment will automatically run
following the preset logic, and the compressor and indoor and outdoor fans will also run according to the
environment.

After the compressor is powered on, ensure that the electric heating belt of the crankcase has
been heated for more than 12 hours before starting the compressor.

Step 4 (This step is required only when the signal cable connects to the RS485 port.) Modify the
input value of Outdoor fan to 50%. Then modify it to 0% after checking that the outdoor fan
runs properly and no alarm is generated.
Step 5 On the Diagnostic Mode screen, change the value for Indoor fan to 50% and tap On for the
electric heater.
1. Check whether the indoor fans run properly and no alarm is generated.
2. If hot air blows out from the exhaust vent of the fan after a period, the electric heater
runs properly. In this case, tap OFF for the electric heater and set the value for Indoor
fan to 0%.
Step 6 Commission the compressor by setting the compressor rotational speed to 3000 rpm.
1. On the home screen, choose Running > Device Details > Compressor and check that
the value of Suction pressure is in the range of 0.7–1.2 MPa and the value of Discharge
pressure is in a range listed in the following table.

Table 5-2 Normal discharge pressure ranges

Outdoor Ambient Temperature Normal Discharge Pressure Range


Below 15°C 1.5–2.5 MPa
15–35°C 1.5–3.1 MPa
35–45°C 2.5–3.8 MPa

2. On the home screen, choose Running > Device Details > EEV and check that the value
of EEV suction superheat degree is in the range of 8–15°C.
3. Charge the rest of the refrigerant from the low-pressure pipe needle valve in small flow
or intermittently if possible. The total amount of charged refrigerant must meet the
requirements in 5.2.1 Requirements of Refrigerant and Refrigerant Oil to Be Charged.
4. Choose Maint > Diagnostic Mode > Enter, set the input volume for the compressor to
0 rpm.

If the suction pressure, discharge pressure, and suction overheating degree is without normal ranges,
check and make sure that:
1. Charge refrigerant in an amount exactly as standard charge required.
2. The air inlet and outlet of outdoor unit are without block.
If the problem remains unresolved after troubleshooting, please contact Huawei technical support.

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Step 7 (Optional) Commission the humidifier.


1. On the home screen, Choose Maint > Diagnostic Mode > Enter and set Humidifier to
50%.
2. The water supply valve opens and water is charged into the humidifier cylinder
automatically. After the water level reaches a threshold, the water supply valve closes.
You need to check that the water inlet pipe does not leak during the process.
3. After 3 to 10 minutes, choose Running > Device Details > Humidifier and check that
the value of Current in cylinder is greater than 1.2 A and that no alarm is generated,
which means that the humidifier works properly.
4. On the home screen, Choose Maint > Diagnostic Mode > Enter, set Humidifier to 0%,
and then click On after Water inlet solenoid valve. The humidifier cylinder starts to
drain water. You need to check that the drainpipe does not leak during the process.
Step 8 (Optional) Commission the water pump. Open the cover in front of the water pan and lift the
low liquid level detector. The pump starts working after 5 seconds. Then release the liquid
level detector and shut down the pump.

It is normal if a pump alarm is generated during the pump operation when there is no water in the pan.
The pump generates this alarm for self-protection.

Step 9 After the commissioning is complete, remove the device used for charging the refrigerant, and
install the valve bonnet.
Step 10 On the Diagnostic Mode screen, tap Exit and then Yes to exit the diagnostic mode.
Step 11 Check the teamwork control cables and set the teamwork control parameters. For details
about how to commission, see 4.3.2.5 Setting Teamwork Control Parameters.
Step 12 Go back to the startup screen, and tap Shutdown.
----End

Follow-up Procedure
After the commissioning or maintenance is complete, clean the oil stains on the copper pipe
thermal insulation foam or bottom plate if there is any.

5.6 Powering Off the Equipment


Procedure
Step 1 Tap Shutdown on the home screen of the LCD.

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 Excise caution as the equipment is still energized shortly after it is powered off.
 When maintaining or replacing an smart cooling product component, turn off the smart
cooling product switch in the upstream PDC.

Step 2 Turn off all switches in the electric control box of the smart cooling product.
Step 3 Turn off the smart cooling product switch in the upstream PDC.
----End

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6 System Operation and Maintenance

6.1 Maintenance Components


Figure 6-1 shows the positions of the components to be maintained.

Figure 6-1 Components

(1) Evaporator (2) External signal port (3) Strong-current box


(4) Weak-current box (5) Transformer (6) Compressor drive
(7) Humidifier cylinder (8) Oil separator (9) Compressor
(10) Discharge pipe (11) Drainpipe (12) Liquid pipe
(13) Rear door (14) Air Filter (15) LCD

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(16) Fan (17) Water pan cover (18) Water pump

6.2 Routine Maintenance Overview


Definition
Routine maintenance refers to preventive and periodic check and maintenance carried out to
promptly identify and handle alarms and potential faults during the normal operation of the
equipment.

Precautions
 Routine maintenance is critical to the normal operation of equipment. Perform routine
maintenance regularly. Read the precautions and product documentation before
performing routine maintenance.
 Follow local laws and safety instructions to minimize the risk of personal injury and
damage to equipment.
 The "NOTICE", "CAUTION", "WARNING", and "DANGER" statements in this
document do not represent all safety instructions. They are only supplements to the
safety instructions.
 Personnel who will install, operate, and maintain Huawei equipment must receive
thorough training, understand all necessary safety precautions, and be able to correctly
perform all operations.
 Pay attention to the safety symbols on the equipment and all safety instructions in this
document. The safety precautions given in this document do not cover all safety
precautions. Huawei will not be liable for any consequence caused by violation of the
safety operation regulations and design, production, and usage standards.
 Most maintenance tasks should be performed only after the power supply is disconnected
from the equipment. Do not connect the power supply during maintenance. If you need
to perform maintenance tasks such as measuring the current, voltage, and temperature
when the equipment is operating, connect the power supply only after you have finished
all equipment connections. Disconnect the power supply when you finish maintenance.
 Take protective measures during electrical maintenance, such as wearing insulation
gloves and shoes.
 Exercise caution when performing professional maintenance tasks. For details, consult
Huawei technical support.
 During component replacement, do not lean any material against the cabinet.

6.2.1 Maintenance Tools


Table 6-1 lists the tools required for maintenance.

Table 6-1 Maintenance tools

Tool Name and Appearance

Marker 13# solid wrench Fin brush Socket wrench

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Tool Name and Appearance

Water pipe sealant Phillips screwdriver Flat-head Protective gloves


screwdriver

Flashlight Insulation gloves N/A N/A


N/A N/A

For parts replacement, see the appropriate section for information about the required tools.

6.2.2 Data Record


Before performing monthly maintenance, record data in Table 6-2.

Table 6-2 Recording table

Menu Item Parameter Record


Choose Settings > System Settings > T/H control type
T/H Sensor.
Temp set point
Humid set point
Choose Common Functions > Current temperature
Operating Info, or tap Running >
Operating Info. Current humidity
Rated power voltage
Measured power voltage
Choose Running > Device Details > Discharge temp
Compressor.
Discharge pressure

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Menu Item Parameter Record


Suction pressure
Tap Teamwork. Teamwork function
Choose Teamwork > Teamwork Total number of units
Settings.
Number of active units

6.2.3 Monthly Maintenance


Table 6-3 Monthly maintenance checklist

Item Method Troubleshooting

Air filter Check that the filter is not Clean the air filter (water cleaning is
blocked. recommended).
Check that the filter is not Replace the air filter.
damaged or distorted.
Fan Check that the indoor fan Maintain or replace the fan guard.
guard is not distorted.
Check that the indoor fan Replace the fan.
blades are intact.
Check that the indoor fan Replace the fan.
does not generate abnormal
noise during operation.
Check that the screws on the Tighten the screws.
indoor fan are not loose or
distorted.
Water pan Check that the condensate Clean dirt or scale from the condensate
filter pan and liquid level detector pan and liquid level detector.
have no dirt or scale.
Check that the water pan filter Clean the water pan filter, by referring to
is clean and not blocked. Figure 6-2.
Compressor Check that the compressor is Tighten the compressor screws.
secured properly.
Check that there is no oil Clean the refrigerant oil on the valve.
stain on the compressor
service valve.
Check that the sound of the Replace the compressor.
compressor is properly.
Electrode Check that the humidifier run Replace the electrode humidifier
Humidifier overtime alarm is not cylinder.
reported.

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Item Method Troubleshooting


After the electrode humidifier Replace the electrode humidifier
starts, choose Running > cylinder.
Device Details > Humidifier
on the main screen to make
sure that the current of each
phase is not less than 2.0 A
(conductivity > 100).
Wet film The humidifier float has no Clean or replace the humidifier float.
humidifier scale, and humidifier float
functions properly.
The wet film and humidifier Replace the wet film humidifier. The
water pan are clean and have wet film should be replaced every 12
no scale. months.
No operating overtime alarm Replace the wet film humidifier.
is generated on the wet film
humidifier.
The upstream water pan filter Remove and clean the water pan filter.
of the humidifier pump is not
dirty or blocked.

Remove the two screws and sheet metal fastener from the water pan filter and pull out the
filter, as shown in Figure 6-2.

Figure 6-2 Cleaning the water pan filter

6.2.4 Semiannual Maintenance Items


Before maintaining the electric heater, you need to remove the fan.

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Table 6-4 Semiannual maintenance items

Component Item (On the Basis of Monthly


Maintenance) Troubleshooting

Monitoring Export smart cooling product Rectify the fault or contact Huawei
logs, alarms, temperatures, technical support.
humidity, the operating status
of the compressor, fan,
electric heater, electrode
humidifier, and water pump,
and time from the monitoring
system. View the historical
alarms generated in this
quarter and select the most
common five ones. (If no
monitoring system is
available, skip this item.)
Electric heater Check that the electric heater Retighten the electric heater and its
is fixed reliably. switch.
Check that the electric heater Replace the electric heater.
surfaces are not eroded.
Components Ensure that there is no reverse Adjust the cable sequence.
in the electric or open phase for the input
control box power cable of the smart
(removing the cooling product.
electrical
control box Check that all circuit breakers Replace the abnormal circuit breaker and
before and fuses are working fuse.
maintaining a properly.
component
Check and fasten all circuit Fasten all circuit connections.
inside the
connections.
box)
Check that various electric (Perform the operation with the power
components, control off) Use a brush or compressed dry air to
components, and the surge clean various electric components,
protection and voltage test control components, and the surge
board are free from dust. protection and voltage test board.
Check that the main control Replace the abnormal board.
board, LCD, T/H sensor, and
surge protection and voltage
test board are not aging on the
surface.
Perform static tests to check Replace the abnormal parts.
whether each contactor has a
flexible pickup.
Cables Check that cables are not Replace cables if necessary.
aged.
T/H sensors Check that the temperature If the temperature deviation is greater
and humidity readings are than 1°C or humidity deviation is greater

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Component Item (On the Basis of Monthly


Maintenance) Troubleshooting
correct as measured. than 5%, calibrate or replace the
humidity and temperature sensor.
Water detector Check that the water detector N/A
is securely installed.

6.3 Alarm reference


Table 6-5 describes alarms for the in-row air cooled smart cooling product NetCol5000-A.

Table 6-5 Alarm reference

Alar Alarm Alar Impact Possible Causes Solution


m Name m
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y

a001 Return- Maj The alarm 1. The cables to 1. Check the cables to the
air 1 or is the temp sensor temp sensor.
temp generated. are loose or 2. Maintain or replace the
invalid damaged. temp sensor.
2. The temp sensor
is faulty.
Return- Maj The alarm 1. Dirt or water 1. Remove dirt or water
air 2 or is exists around from the T/H sensor.
temp generated. the T/H sensor, 2. Maintain or replace the
invalid which leads to a temp sensor.
detection fault.
2. The temp sensor
is faulty.
a002 Return- Criti The alarm 1. The load is high 1. Add more smart
air HT cal is or the cooling product units.
generated. refrigeration 2. Check other causes if
capacity is the alarm persists after
insufficient. startup.
2. The return air 3. Check the ambient
temp is higher temp.
than the 4. Adjust the return-air
return-air HT HT alarm threshold.
alarm threshold
5. Calibrate or replace the
during startup.
abnormal sensors.
3. The ambient
temp is high.
4. The return-air
HT alarm
threshold is

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m Name m
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inappropriate.
5. The temp
displayed is
different from
the actual temp.
a003 Return- War The alarm 1. The load is low. 1. Contact Huawei
air LT ning is 2. The ambient technical support.
generated. temp is low. 2. Check the ambient
3. The return-air temp.
LT alarm 3. Adjust the return-air
threshold is LT alarm threshold.
inappropriate. 4. Calibrate or replace the
4. The temp abnormal temp sensors.
displayed is
different from
the actual temp.
a004 Return- Maj The alarm 1. Dirt or water 1. Remove dirt or water
air 2 or is exists around from the T/H sensor.
humid generated. the T/H sensor, 2. Maintain or replace the
invalid which leads to a temp sensor.
detection fault.
2. The temp sensor
is faulty.
a007 Return- Maj The alarm 1. The cables to 1. Check the cables to the
air 2 or is the T/H sensor T/H sensor.
T/H brd generated. are loose or 2. Set the DIP switch of
comm damaged. the T/H sensor
failed 2. The DIP switch correctly.
of the T/H 3. Maintain or replace the
sensor is set T/H sensor.
incorrectly. 4. Maintain or replace the
3. The T/H sensor control board.
is faulty.
4. The
communication
port of the
control board is
faulty.
a008 Comp Maj The alarm 1. The outdoor unit 1. Check the outdoor unit
HP or is input power has power supply.
switch generated, an open phase, 2. Check the signal cables
alarm and the incorrect phase to outdoor unit.
compressor sequence, or is 3. Clean the condenser
is forcibly unavailable. fins.
shut down. 2. Signal cables to 4. Maintain or replace the
the outdoor unit outdoor fan drive or

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are not properly fan.
connected. 5. Check cables to the
3. The condenser high pressure switch.
fins are blocked. 6. Maintain or replace the
4. The outdoor fan high pressure switch.
driver or fan is 7. Maintain or replace the
faulty. EEV.
5. Cables to the 8. Decrease certain
high pressure amount of refrigerant.
switch are not 9. Reinstall the outdoor
properly unit properly.
connected.
6. The high
pressure switch
is faulty.
7. The EEV is
faulty.
8. The refrigerant
is overfilled.
9. The outdoor unit
is installed
improperly.
a009 Comp Criti The alarm The a008 comp HP Reference to the solutions
HP cal is alarm is generated for the a008 comp HP
switch generated. frequently. alarm.
locked The NOTE
compressor After the alarm is rectified,
is locked click Manual clear on the
and cannot alarm page.
be started.

a012 Comp Maj The alarm 1. The refrigerant 1. Identify and repair the
dischar or is leaks. leaking point, and refill
ge HT generated, 2. The condenser refrigerant after
and the fins are blocked. maintenance.
compressor 3. The ambient 2. Clean the condenser
is forcibly temperature is fins.
shut down. higher than the 3. Check the ambient
upper alarm temp.
threshold. 4. Calibrate or replace the
4. The temperature discharge temperature
displayed by the sensor.
discharge 5. Maintain or replace
temperature outdoor fans.
sensor is 6. Maintain or replace
different from

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the actual value. EEV.
5. Outdoor fans
run abnormally.
6. The EEV is
faulty.
a013 Comp Criti The alarm The a012 comp Reference to the solutions
dischar cal is discharge HT alarm for the a012 comp
ge HT generated, is generated discharge HT alarm.
lock and the frequently. NOTE
compressor After the alarm is rectified,
is forcibly click Manual clear on the
shut down. alarm page.

a015 Comp War The alarm The accumulated Maintain or replace the
exceed ning is runtime of the comp and clear the
runtime generated. comp exceeds the accumulated runtime.
alarm threshold.
a018 Indoor War The alarm The accumulated Maintain or replace the
fan ning is runtime of the fan indoor fan and clear the
1/2/3/4/ generated. exceeds the alarm accumulated runtime.
5/6 threshold.
exceed
runtime
a023 Elec Maj The alarm 1. The cables to 1. Check the cables to the
heater 1 or is the temp switch temp switch of the elec
HT generated, of the elec heater.
and the heater are loose 2. Replace the elec heater.
electric or damaged. 3. Maintain or replace the
heater is 2. The temp switch indoor fans.
forcibly is faulty.
shut down. 3. The indoor fans
are faulty.
a024 Elec War The alarm The accumulated Maintain or replace the
heater 1 ning is runtime of the elec elec heater and clear the
exceed generated. heater exceeds the accumulated runtime.
runtime alarm threshold.
a025 Air War The alarm 1. Air filters are 1. Maintain or replace the
filter ning is blocked. air filters.
blocked generated, 2. The differential 2. Replace the differential
and the press switch is press switch.
electric faulty. 3. Adjust the threshold of
heater and 3. The differential the differential press
humidifier press switch is switch.
are shut set 4. Maintain or replace the
down. inappropriately. press tube.

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4. The pressure 5. Check the cables to the
inlet tube of the differential press
differential switch.
pressure switch NOTE
is blocked or After the alarm is rectified,
disconnected. click Manual clear on the
5. The cables to alarm page.
the differential
press switch are
loose or
damaged.
a026 Air War The alarm The accumulated Maintain or replace the air
filter ning is runtime of air filter filter and clear the
exceed generated. exceeds the alarm accumulated runtime
runtime threshold.
a027 Power War The alarm The supply power Check the power supply
loss ning is is cut off. cables.
generated.
a028 Power Maj The alarm 1. The power 1. Check the power
phase A or is supply voltage supply voltage.
overvol generated, is too high. 2. Replace the SPD
t and the 2. The SPD three-phase test board.
system three-phase test
shuts down. board is faulty.
a029 Power Maj The alarm 1. The power 1. Check the power
phase B or is supply voltage supply voltage.
overvol generated, is too high. 2. Replace the SPD
t and the 2. The SPD three-phase test board.
system three-phase test
shuts down. board is faulty.
a030 Power Maj The alarm 1. The power 1. Check the power
phase C or is supply voltage supply voltage.
overvol generated, is too high. 2. Replace the SPD
t and the 2. The SPD three-phase test board.
system three-phase test
shuts down. board is faulty.
a031 Power Maj The alarm 1. The power 1. Check the power
phase A or is supply voltage supply voltage.
undervo generated, is too low. 2. Replace the SPD
lt and the 2. The SPD three-phase test board.
system three-phase test
shuts down. board is faulty.
a032 Power Maj The alarm 1. The power 1. Check the power
phase B or is supply voltage supply voltage.

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undervo generated, is too low. 2. Replace the SPD
lt and the 2. The SPD three-phase test board.
system three-phase test
shuts down. board is faulty.
a033 Power Maj The alarm 1. The power 1. Check the power
phase C or is supply voltage supply voltage.
undervo generated, is too low. 2. Replace the SPD
lt and the 2. The SPD three-phase test board.
system three-phase test
shuts down. board is faulty.
a034 Power Maj The alarm 1. The power 1. Check the power
overfre or is supply supply frequency.
q generated, frequency is too 2. Replace the SPD
and the high. three-phase test board.
system 2. The SPD
shuts down. three-phase test
board is faulty.
a035 Power Maj The alarm 1. The power 1. Check the power
underfr or is supply supply frequency.
eq generated, frequency is too 2. Replace the SPD
and the low. three-phase test board.
system 2. The SPD
shuts down. three-phase test
board is faulty.
a037 Power Maj The alarm The phase sequence Rectify the phase sequence
phase or is of the power supply of the power supply.
reverse generated. is incorrect.
a038 Liquid Maj The alarm 1. Cables to the 1. Maintain or replace the
pipe or is liquid pipe temp liquid pipe temp sensor.
temp generated. sensor are not 2. Check cables to the
sensor properly liquid pipe temp sensor.
fault connected.
2. The liquid pipe
temp sensor is
faulty.
a039 Ctrl Maj The alarm All the T/H sensors Enable the T/H sensors of
point or is of the control point the control point or change
sensor generated. are disabled. the control point.
disable
d
a040 PSU War The alarm The power input Check the power input
1/2 ning is cables of the PSU cables of the PSU.
power generated. are loose or
input damaged.

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failure
a041 Cond Maj The 1. Cables to the 1. Verify pump cable
pump or humidifier water pump are connections.
fault is shut not properly 2. Replace the water
down. connected. pump.
2. The water pump 3. Rectify the liquid level
is faulty. detection fault.
3. The water pump 4. Remove foreign matter
races due to a in the water pump.
liquid level
detection fault.
4. The water pump
is blocked.
a042 Remote Criti The alarm 1. The remote 1. Check the status of the
shutdo cal is shutdown dry remote shutdown dry
wn generated, contact is contact.
and the triggered. 2. Check the cables to the
system 2. The cables to remote shutdown dry
shuts down. the remote contact.
shutdown dry
contact is faulty.
a043 Floor Criti The alarm 1. Water exists on 1. Check and clear the
water cal is the floor. water.
overflo generated, 2. The water 2. Maintain or replace the
w and the sensor is faulty. water sensor.
system
shuts down.
a044 Smoke Criti The alarm 1. Smoke is 1. Exhaust smoke in
detecte cal is generated in the equipment room and
d generated, equipment reset the smoke sensor.
and the room. 2. Check the cables to the
system 2. The cables to smoke sensor.
shuts down. the smoke 3. Maintain or replace the
sensor are loose smoke sensor.
or damaged.
3. The smoke
sensor is faulty.
a045 Teamw Maj The alarm 1. The DIP switch 1. Set the DIP switch
ork or is is set incorrectly correctly for teamwork.
network generated. for teamwork. 2. Check the teamwork
ing Warning: 2. The teamwork cables.
failed networking cables are loose 3. Change the addresses
failed, and or damaged. of the smart cooling
teamwork 3. Any two smart product units.
mode is cooling product 4. Configure one smart

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Alar Alarm Alar Impact Possible Causes Solution


m Name m
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terminated. units have the cooling product unit as
same address. the master unit.
4. No smart 5. Power on the master
cooling product unit, or configure
unit is another unit as the
configured as master unit.
the master unit. 6. Check the ETH
5. The master unit converter works
is powered off. properly.
6. The ETH 7. Check smart socket
converter is works properly.
fault. 8. Maintain or replace the
7. The smart cables between the
socket is fault. smart cooling product
8. The cables are and the ETH converter
faulty between or the supervisory.
the smart
cooling product
and the ETH
converter or the
supervisory.
a046 Comp Maj The alarm 1. The refrigerant 1. Check for any leakages.
freeze or is leaks. Fill refrigerant after
point generated, 2. The suction maintenance or
protecti and the pressure sensor replacement.
on compressor displayed is 2. Calibrate or replace the
is forcibly different from suction pressure sensor.
shut down. the actual 3. Maintain or replace the
pressure. filter dryer.
3. The filter dryer 4. Maintain or replace the
is blocked. expansion valve.
4. The expansion NOTE
valve is blocked. After the alarm is rectified,
click Manual clear on the
alarm page.

a048 Supply- Criti The alarm 1. The load is high, 1. Add more smart
air HT cal is or the cooling product units.
generated. refrigeration 2. Check other causes if
capacity is the alarm persists after
insufficient. startup.
2. The supply air 3. Check the ambient
temp is higher temp.
than the 4. Adjust the supply-air
supply-air HT HT alarm threshold.
alarm threshold
5. Calibrate or replace the
during startup.
abnormal sensors.

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3. The ambient
temp is high.
4. The supply-air
HT alarm
threshold is
inappropriate.
5. The temp
displayed is
different from
the actual temp.
a049 Supply- War The alarm 1. The load is low. 1. Contact Huawei
air LT ning is 2. The ambient technical support.
generated. temp is low. 2. Check the ambient
3. The supply-air temp.
LT alarm 3. Adjust the supply-air
threshold is LT alarm threshold.
inappropriate. 4. Calibrate or replace the
4. The temp abnormal sensors.
displayed is 5. Maintain or replace the
different from air filters.
the actual temp.
5. The air filters
are blocked.
a050 Cold-ai Criti The alarm 1. The cold-aisle 1. Adjust the position of
sle HT cal is T/H sensors are the cold-aisle T/H
generated. located in sensors.
inappropriate 2. Check other causes if
position. the alarm persists after
2. The ambient startup.
temp is high. 3. Adjust the supply-air
3. The cold-aisle HT alarm threshold.
HT alarm 4. Calibrate or replace the
threshold is abnormal sensors.
inappropriate. 5. Add more smart
4. The temp cooling product units.
displayed is
different from
the actual temp.
5. The load is high
or the
refrigeration
capacity is
insufficient.
a051 Hot-aisl Criti The alarm 1. The cold-aisle 1. Adjust the position of
e HT cal is T/H sensors are the cold-aisle T/H
generated. located in sensors.

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inappropriate 2. Check other causes if
position. the alarm persists after
2. The ambient startup.
temp is high. 3. Adjust the supply-air
3. The cold-aisle HT alarm threshold.
HT alarm 4. Calibrate or replace the
threshold is abnormal sensors.
inappropriate. 5. Add more smart
4. The temp cooling product units.
displayed is
different from
the actual temp.
5. The load is high
or the
refrigeration
capacity is
insufficient.
a052 Supply- Maj The alarm 1. The cables to 1. Check the cables to the
air 1/2 or is the temp sensor temp sensor.
temp generated. are loose or 2. Maintain or replace the
invalid damaged. temp sensor.
2. The temp sensor
is faulty.
a053 PSU Maj The alarm The PSU is faulty. Maintain or replace the
1/2 or is PSU.
fault generated.
a054 PSU Maj The alarm 1. The 1. Check the
1/2 or is communication communication cables
comm generated. cables of the of the PSU.
interrup PSU are faulty. 2. Maintain or replace the
t 2. The PSU is PSU.
faulty. 3. Maintain or replace the
3. The control board.
communication
port of the
control board is
faulty.
a055 Dischar Maj The alarm 1. The cables to 1. Check the cables to the
ge temp or is the temp sensor temp sensor.
sensor generated. are loose or 2. Maintain or replace the
fault damaged. temp sensor.
2. The temp sensor
is faulty.
a056 Dischar Maj The alarm 1. The cables to 1. Check the cables to the
ge or is the press sensor press sensor.

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pressur generated. are loose or 2. Replace the press
e sensor damaged. sensor.
fault 2. The press sensor
is faulty.
a057 Comp Maj The alarm 1. The outdoor unit 1. Check the outdoor unit
dischar or is input power has power supply.
ge HP generated, an open phase, 2. Check the signal cables
and the incorrect phase to outdoor unit.
compressor sequence, or is 3. Clean the condenser
is shut unavailable. fins.
down. 2. Signal cables to 4. Maintain or replace the
the outdoor unit outdoor fan drive or
are not properly fan.
connected.
5. Check cables to the
3. The condenser high pressure switch.
fins are blocked.
6. Maintain or replace the
4. The outdoor fan high pressure switch.
driver or fan is
7. Maintain or replace the
faulty.
EEV.
5. Cables to the
8. Decrease certain
high pressure
amount of refrigerant.
switch are not
properly 9. Reinstall the outdoor
connected. unit properly.
6. The high
pressure switch
is faulty.
7. The EEV is
faulty.
8. The refrigerant
is overfilled.
9. The outdoor unit
is installed
improperly.
a058 Comp Criti The alarm The a057 comp Reference to the solutions
dischar cal is discharge HP alarm for the a057 comp
ge HP generated, is generated discharge HP alarm.
lock and the frequently. NOTE
compressor After the alarm is rectified,
is shut click Manual clear on the
down. The alarm page.
alarm can
be manually
cleared.
a059 Suction Maj The alarm 1. The cables to 1. Check the cables to the
pressur or is the press sensor press sensor.

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e sensor generated. are loose or 2. Replace the press
fault damaged. sensor.
2. The press sensor
is faulty.
a060 Comp Maj The alarm 1. The refrigerant 1. Check for any leakages.
suction or is leaks. Fill refrigerant after
LP generated, 2. The solenoid maintenance or
and the valve is faulty. replacement.
compressor 3. The cables to 2. Maintain or replace the
is shut the press sensor solenoid coil or the
down. are loose or solenoid valve.
damaged. 3. Check the cables to the
4. The press press sensor.
displayed is 4. Calibrate or replace the
different from press sensor.
the actual press. 5. Maintain or replace the
5. The dryer filter dryer filter.
is blocked. 6. Maintain or replace the
6. The expansion expansion valve.
valve is blocked. 7. Maintain or replace the
7. The indoor fans indoor fans.
are faulty.
a061 Comp Criti The alarm The a060 comp Reference to the solutions
suction cal is suction LP alarm is for the a060 comp suction
LP lock generated, generated LP alarm.
and the frequently. NOTE
compressor After the alarm is rectified,
is shut click Manual clear on the
down. alarm page.

a062 Comp Maj The alarm 1. The comp driver 1. Maintain or replace the
drive or is is faulty. comp driver.
alarm generated, 2. The comp is 2. Maintain or replace the
and the faulty. comp.
compressor NOTE
is shut After the alarm is rectified,
down. click Manual clear on the
alarm page.

a063 Comp Criti The alarm 1. The cables to 1. Check the cables to the
drive cal is the comp driver comp driver.
comm generated, are loose or 2. Maintain or replace the
failed and the damaged. comp driver.
compressor 2. The comp driver 3. Turn on the air switch
is shut is faulty. of comp driver.
down (the 3. The air switch
compressor of comp driver

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responds to is off.
system
requirement
s 10s after
the
communica
tion failure
alarm is
cleared).
a064 Comp Criti The alarm The comp shuts Check whether other
drive cal is down due to the alarms of the comp driver
lock generated, driver fault for are generated.
and the multiple times. NOTE
compressor After the alarm is rectified,
is shut click Manual clear on the
down. alarm page.

a065 Comp Maj The alarm 1. The power 1. Check the power
drive or is supply voltage supply voltage.
DC generated. is high. 2. Maintain or replace the
overvol 2. The comp driver comp driver.
t is faulty. 3. Maintain or replace the
3. The comp is comp.
faulty.
a066 Comp Maj The alarm 1. The power 1. Check the power
drive or is supply voltage supply voltage.
DC generated. is low. 2. Maintain or replace the
undervo 2. The comp driver comp driver.
lt is faulty. 3. Maintain or replace the
3. The comp is comp.
faulty. 4. Reconnect the main
4. The main power power supply or the
supply is faulty cables to the comp
or the cables to driver.
the comp driver
are loose or
damaged.
a067 Comp Maj The alarm 1. The comp is in 1. Fill oil to the comp.
drive or is lack of oil. 2. Clean the condenser
overloa generated. 2. The condenser fins.
d fins are blocked. 3. Maintain or replace the
3. The outdoor outdoor units.
units do not run 4. Decrease certain
properly. amount of refrigerant.
4. The refrigerant 5. Maintain or replace the
is overfilled. comp.

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5. The comp is
faulty.
a068 Comp Maj The alarm 1. The comp is in 1. Fill oil to the comp.
drive or is lack of oil. 2. Clean the condenser
overcur generated. 2. The condenser fins.
rent fins are blocked. 3. Maintain or replace the
3. The outdoor outdoor units.
units do not run 4. Decrease certain
properly. amount of refrigerant.
4. The refrigerant 5. Maintain or replace the
is overfilled. comp.
5. The comp is
faulty.
a069 Comp Maj The alarm 1. The comp is in 1. Fill oil to the comp.
startup or is lack of oil. 2. Maintain or replace the
failed generated. 2. The comp driver comp driver.
is faulty. 3. Maintain or replace the
3. The comp is comp.
faulty.
a070 Comp Maj The alarm The fans in the Check the fans in the comp
drive or is comp driver are driver.
fan generated. faulty.
fault
a071 Comp Maj The alarm 1. The fans in the 1. Check the fans in the
drive or is comp driver are comp driver.
module generated. faulty. 2. Clean the air vents of
overhea 2. Dirt exists in the the fans in the comp
t air vents of the driver.
fans in the comp
driver.
a072 Comp Maj The alarm 1. The cables to 1. Check the cables to the
drive U or is phase U of the comp driver.
phase generated. comp driver are 2. Maintain or replace the
loss loose or comp driver.
damaged.
2. The comp driver
is faulty.
a073 Comp Maj The alarm 1. The cables to 1. Check the cables to the
drive V or is phase V of the comp driver.
phase generated. comp driver are 2. Maintain or replace the
loss loose or comp driver.
damaged.
2. The comp driver
is faulty.

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a074 Comp Maj The alarm 1. The cables to 1. Check the cables to the
drive W or is phase W of the comp driver.
phase generated. comp driver are 2. Maintain or replace the
loss loose or comp driver.
damaged.
2. The comp driver
is faulty.
a075 Comp Maj The alarm 1. The comp is in 1. Fill oil to the comp.
phase or is lack of oil. 2. Clean the condenser
current generated. 2. The condenser fins.
alarm fins are blocked. 3. Maintain or replace the
3. The outdoor outdoor units.
units do not run 4. Decrease certain
properly. amount of refrigerant.
4. The refrigerant 5. Maintain or replace the
is overfilled. comp.
5. The comp is
faulty.
a077 Indoor Maj The alarm 1. The power 1. Check the power
fan or is supply to the supply to the indoor
1/2/3/4/ generated. indoor fan is fan.
5/6 abnormal. 2. Check the cables to the
fault 2. The cables to indoor fan.
the indoor fan 3. Maintain or replace the
are loose or indoor fan.
damaged.
3. The indoor fan
is faulty.
a078 Full Criti The alarm 1. The cables to 1. Check the cables to the
water cal is the high liquid high liquid level
generated, level detector detector.
and the are loose or 2. Maintain or replace the
system damaged. high liquid level
shuts down. 2. The high liquid detector.
level detector is 3. Maintain or replace the
faulty or stuck. cond pump.
3. If a condensate 4. Clear the obstacles in
pump is the drainpipe of the
configured, the cond pump.
pump may be 5. Clear the internal
faulty or its drainpipe.
draining
capacity
decreases.
4. If condensate
pump is

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configured, its
drainpipe may
be blocked.
5. If no condensate
pump is
configured,
maybe the auto
drain port is
blocked or the
internal
drainpipe is
blocked or
frozen.
a079 Drain Maj The 1. Cables to the 1. Check cables to the
abnorm or humidifier liquid level liquid level detector.
al is shut detector are not 2. Maintain or replace the
down. properly liquid level detector.
connected. 3. Maintain or replace the
2. The liquid level condensate pump.
detector is 4. Clear the obstacles in
faulty. the condensate pump.
3. If a condensate 5. Clear foreign matters at
pump is the automatic drainage
configured, the port or in the internal
pump may be drainpipe.
faulty or its
6. Exhaust air in the water
draining
pump pipe.
capacity
decreases. NOTE
4. If condensate After the alarm is rectified,
click Manual clear on the
pump is alarm page.
configured, its
drainpipe may
be blocked.
5. If no condensate
pump is
configured,
maybe the auto
drain port is
blocked or the
internal
drainpipe is
blocked or
frozen.
6. If a condensate
pump is
configured,
there maybe has

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air in drainpipe.
a089 Comp Maj The alarm 1. The comp is in 1. Fill oil to the comp.
speed or is lack of oil. 2. Check for any leakages.
limit generated. 2. The refrigerant Fill refrigerant after
leaks. maintenance or
replacement.
a090 Cond War The alarm The accumulated Maintain or replace the
pump 1 ning is runtime of the cond cond pump and clear the
exceed generated. pump exceeds the accumulated runtime.
runtime alarm threshold.
a093 High War The alarm 1. The load is low. 1. Contact Huawei
humidit ning is 2. The T/H sensors technical support.
y generated. are located in 2. Adjust the position of
inappropriate the T/H sensors.
position. 3. Check the ambient
3. The ambient humidity.
humidity is 4. Adjust the high
high. humidity alarm
4. The high threshold.
humidity alarm 5. Calibrate or replace the
threshold is abnormal T/H sensors.
inappropriate.
5. The humidity
displayed is
different from
the actual
humidity.
a094 Low War The alarm 1. The T/H sensors 1. Adjust the position of
humidit ning is are located in the T/H sensors.
y generated. inappropriate 2. Check the ambient
position. humidity.
2. The ambient 3. Adjust the low
humidity is low. humidity alarm
3. The low threshold.
humidity alarm 4. Calibrate or replace the
threshold is abnormal T/H sensors.
inappropriate.
4. The humidity
displayed is
different from
the actual
humidity.
a095 Comp Criti The alarm The comp driver is Maintain or replace the
drive cal is faulty for multiple comp driver and clear the
short generated. times, or the faulty accumulated runtime.

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period lasts for a long NOTE
time. After the alarm is rectified,
click Manual clear on the
alarm page.

a102 Indoor Maj The alarm 1. The cables to 1. Check the cables to the
fan or is the indoor fan indoor fan.
1/2/3/4/ generated. are loose or 2. Maintain or replace the
5/6 damaged. indoor fan.
overspe 2. The indoor fan
ed is faulty.
a105 Indoor Criti The alarm 1. The indoor fan 1. Maintain or replace the
fan cal is is faulty. indoor fan.
failure generated, 2. The cables to 2. Check the cables to the
and the the indoor fan indoor fan.
compressor are loose or NOTE
is shut damaged. After the alarm is rectified,
down. enter the diagnostic mode,
and manually start the indoor
fan to clear the alarm.

a108 Cold-ai Maj The alarm 1. Dirt or water 1. Remove dirt or water
sle or is exists around from the T/H sensor.
1/2/3 generated. the T/H sensor, 2. Maintain or replace the
temp which leads to a T/H sensor.
invalid detection fault.
2. The T/H sensor
is faulty.
a109 Cold-ai Maj The alarm 1. Dirt or water 1. Remove dirt or water
sle or is exists around from the T/H sensor.
1/2/3 generated. the T/H sensor, 2. Maintain or replace the
humid which leads to a T/H sensor.
invalid detection fault.
2. The T/H sensor
is faulty.
a110 Cold-ai Maj The alarm 1. The cables to 1. Check the cables to the
sle or is the T/H sensor T/H sensor.
1/2/3 generated. are loose or 2. Set the DIP switch of
T/H brd damaged. the T/H sensor
comm 2. The DIP switch correctly.
failed of the T/H 3. Maintain or replace the
sensor is set T/H sensor.
incorrectly. 4. Maintain or replace the
3. The T/H sensor control board.
is faulty.
4. The
communication
port of the

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control board is
faulty.
a111 Hot-aisl Maj The alarm 1. Dirt or water 1. Remove dirt or water
e 1/2/3 or is exists around from the T/H sensor.
temp generated. the T/H sensor, 2. Maintain or replace the
invalid which leads to a T/H sensor.
detection fault.
2. The T/H sensor
is faulty.
a112 Hot-aisl Maj The alarm 1. Dirt or water 1. Remove dirt or water
e 1/2/3 or is exists around from the T/H sensor.
humid generated. the T/H sensor, 2. Maintain or replace the
invalid which leads to a T/H sensor.
detection fault.
2. The T/H sensor
is faulty.
a113 Hot-aisl Maj The alarm 1. The cables to 1. Check the cables to the
e 1/2/3 or is the T/H sensor T/H sensor.
T/H brd generated. are loose or 2. Set the DIP switch of
comm damaged. the T/H sensor
failed 2. The DIP switch correctly.
of the T/H 3. Maintain or replace the
sensor is set T/H sensor.
incorrectly. 4. Maintain or replace the
3. The T/H sensor control board.
is faulty.
4. The
communication
port of the
control board is
faulty.
a116 iCoolin Maj The alarm 1. The supervisory 1. Check the supervisory
g or is (ECC) is faulty. works properly.
commu generated, 2. The ETH 2. Check the ETH
nication and the converter is converter works
fault iCooling faulty. properly.
function is 3. The smart 3. Check smart socket
disabled. socket is faulty. works properly.
4. The cables are 4. Maintain or replace the
faulty between cables between the
the smart smart cooling product
cooling product and the ETH converter
and the ETH or the supervisory.
converter or the
supervisory.

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a117 Group Maj Cannot 1. Teamwork 1. Modify teamwork


units or obtain settings are settings for slave units
number smart incorrect for to enable slave units to
not cooling slave units. join the teamwork
match product 2. Teamwork group.
data from settings are 2. Set Total number of
the micro incorrect for the units on the master unit
module, master unit. to the actual number of
and the 3. Slave unit units.
iCooling dropped. 3. Check slave unit's
mode 4. The ETH Teamwork Wire
cannot be converter is connection and
started. faulty. Running Condition.
5. The smart 4. Check the ETH
socket is faulty. converter works
6. The cables are properly.
faulty between 5. Check smart socket
the smart works properly.
cooling product 6. Maintain or replace the
and the ETH cables between the
converter or the smart cooling product
supervisory. and the ETH converter
or the supervisory.
a118 Main Maj The alarm 1. The main power 1. Check the main power
power or is supply is faulty. supply.
off generated, 2. The main power 2. Check the main power
and the cable is in poor cable.
electric contact.
heater and
humidifier
are shut
down.
a119 L1/L2 Maj The alarm 1. The cables to 1. Maintain or replace the
linkage or is the temp sensor cables to the temp
conditio generated, of the cabinet sensor, the rack
n not and the are loose or environment unit, and
met L1/L2 damaged. the supervisory (ECC).
linkage 2. The temp sensor 2. Maintain or replace the
function of of the cabinet is temp sensor of
the faulty. cabinets.
iCooling is 3. The monitoring 3. Check or maintain the
disabled. host (ECC) is supervisory (ECC).
faulty. 4. Check or maintain the
4. The rack rack environment unit.
environment 5. Check the
unit is faulty. configuration between

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5. The temp sensor the temp sensor and the
configuration of cabinet is correct.
the supervisory 6. Check the
(ECC) is faulty. configuration of the
6. The supervisory (ECC) is
configuration of correct.
the smart 7. Set Total number of
cooling product units on the master unit
is faulty. to the actual number of
7. Teamwork units.
settings are
incorrect for the
master unit.
a120 A/C Maj The alarm 1. Teamwork 1. Modify teamwork
abnorm or is settings are settings for slave units
al generated, incorrect for to enable slave units to
L1/L2 and the slave units. join the teamwork
disconn L1/L2 2. Teamwork group.
ect linkage settings are 2. Set Total number of
function of incorrect for the units on the master unit
the master unit. to the actual number of
iCooling is 3. Slave unit is units.
disabled. power off or 3. Power on the slave
dropped. unit. Check the slave
4. The ETH unit Teamwork Wire
converter is connection and
faulty. Running Condition.
5. The smart 4. Check the ETH
socket is faulty. converter works
6. The cables are properly.
faulty between 5. Check the rack
the smart environment unit works
cooling product properly.
and the ETH 6. Maintain or replace the
converter or the cables between the
supervisory. smart cooling product
and the ETH converter
or the supervisory.
a122 Insuffic War The alarm 1. The water 1. Verify that the water
ient ning is supply pressure supply pressure is 0.1
water generated. is insufficient. to 0.7 MPa.
supply 2. The water 2. Verify that the water
supply is cut off, supply pipe is
the water inlet unblocked, and the
pipe is blocked, water source has water.
or the water 3. Verify that cables to the
source has no water inlet solenoid

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water. valve are properly
3. The water inlet connected. Wash or
solenoid valve is replace the valve if
faulty or necessary.
blocked. 4. Verify that cables to the
4. The drainage drainage solenoid valve
solenoid valve are properly connected.
leaks. Wash or replace the
5. Humidifier valve if necessary.
electrodes or 5. Verify that cables to
cable humidifier electrodes
connections are are properly connected,
faulty, and no and electrodes work
current exists in properly.
the cylinder. 6. Check the high water
6. The high water level sensor circuit.
level sensor 7. Open the humidifier
circuit is faulty. cylinder and clean the
7. The high water high water level sensor.
level sensor is
short-circuited.
a123 High Maj The alarm 1. The inlet water 1. Verify that the water
conduct or is conductivity is conductivity meets the
ivity generated. higher than the requirement.
threshold 1250 2. Check the conductivity
μS/cm. gauge and the circuit.
2. The NOTE
conductivity After the alarm is rectified,
gauge is click Manual clear on the
short-circuited alarm page.
or the circuit is
faulty.
a124 Low War The alarm 1. The inlet water 1. Verify that the water
conduct ning is conductivity is conductivity meets the
ivity generated. lower than the requirement.
threshold 2. Check the conductivity
100μS/cm. gauge and the circuit.
2. The NOTE
conductivity After the alarm is rectified,
gauge is click Manual clear on the
open-circuit or alarm page.
the circuit is
faulty.
a126 Drainag Maj The 1. The water inlet 1. Verify that the inlet
e failure or humidifier solenoid valve water valve works
is shut leaks. properly. Wash or
2. The drainage replace the valve if

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down. solenoid valve is necessary.
faulty or 2. Verify that cables to the
blocked. drainage solenoid valve
3. The drainpipe is are properly connected.
blocked. Wash or replace the
valve if necessary.
3. Verify that the
drainpipe can drain
water smoothly.
NOTE
After the alarm is rectified,
click Manual clear on the
alarm page.

a127 Cylinde Maj The alarm 1. The electrodes 1. Verify that electrodes
r or is in the humidifier are normal, not burnt or
overcur generated. cylinder or the short-circuited, and the
rent power cables are power cable is not
short-circuited. short-circuited. Wash
2. The water inlet or replace cylinder.
solenoid valve 2. Verify that cables to the
leaks. water inlet solenoid
3. The inlet water valve are properly
conductivity connected. Wash or
exceeds the replace the valve if
upper threshold. necessary.
4. The current 3. Verify that the inlet
transformer water conductivity is
circuit is faulty. within the threshold.
5. The drainage 4. Verify that the current
solenoid valve is transformer circuit is
faulty or normal.
blocked. 5. Verify that cables to the
6. The drainpipe is drainage solenoid valve
blocked. are properly connected.
Wash or replace the
valve if necessary.
6. Verify that the
drainpipe can drain
water smoothly.
a128 Cylinde Maj The alarm 1. The inlet water 1. Verify that the inlet
r or is conductivity water conductivity is
undercu generated. exceeds the within the threshold.
rrent lower threshold. 2. Thoroughly clean the
2. There is foam in humidifier cylinder.
the humidifier 3. Clean or replace the
cylinder. humidifier cylinder.
3. The humidifier

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cylinder has 4. Verify that the current
thick scale. transformer circuit is
4. The current normal.
transformer
circuit is faulty.
a129 Cylinde Maj The 1. The electrodes 1. Verify that electrodes
r or humidifier in the humidifier are normal, not burnt or
overcur is shut cylinder or the short-circuited, and the
rent down. power cables are power cable is not
locked short-circuited. short-circuited. Wash
2. The water inlet or replace cylinder.
solenoid valve 2. Verify that cables to the
leaks. water inlet solenoid
3. The inlet water valve are properly
conductivity connected. Wash or
exceeds the replace the valve if
upper threshold. necessary.
4. The current 3. Verify that the inlet
transformer water conductivity is
circuit is faulty. within the threshold.
5. The drainage 4. Verify that the current
solenoid valve is transformer circuit is
faulty or normal.
blocked. 5. Verify that cables to the
6. The drainpipe is drainage solenoid valve
blocked. are properly connected.
Wash or replace the
valve if necessary.
6. Verify that the
drainpipe can drain
water smoothly.
NOTE
After the alarm is rectified,
click Manual clear on the
alarm page.

a130 Water Maj The The water inlet Replace the water inlet
inlet or humidifier solenoid valve is solenoid valve.
solenoi is shut faulty. NOTE
d fault down. After the alarm is rectified,
click Manual clear on the
alarm page.

a131 Drainag Maj The The drainage Replace the drainage


e or humidifier solenoid valve is solenoid valve.
solenoi is shut faulty. NOTE
d fault down. After the alarm is rectified,
click Manual clear on the

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alarm page.

a132 Cylinde War The alarm The scheduled Clean the humidifier
r ning is humidifier cylinder cylinder.
mainten generated. maintenance time is
ance reached.
due
a133 Cylinde Maj The The running time of Replace the humidifier
r or humidifier the humidifier cylinder.
replace is shut cylinder has
ment down. reached the set
due threshold.
a134 Suction Maj The alarm 1. Cables to the 1. Check cables to the
temp or is temperature temperature sensor.
sensor generated. sensor are not 2. Maintain or replace the
fault properly temperature sensor.
connected.
2. The temperature
sensor is faulty.
a136 EEV Maj The alarm 1. The electronic 1. Reinstall the electronic
low or is expansion valve expansion valve coil.
overhea generated, coil is loose. 2. Replace the electronic
ting and the 2. The electronic expansion valve coil.
degree compressor expansion valve 3. Replace the electronic
is shut coil is faulty. expansion valve.
down. 3. The electronic 4. Maintain or replace
expansion valve dehumid solenoid valve
is faulty. coil.
4. The dehumid
solenoid valve
coil is faulty.
a137 EEV Criti The alarm 1. The electronic 1. Reinstall the electronic
low cal is expansion valve expansion valve coil.
overhea generated, coil is loose. 2. Replace the electronic
ting and the 2. The electronic expansion valve coil.
locked compressor expansion valve 3. Replace the electronic
is shut coil is faulty. expansion valve.
down. 3. The electronic 4. Maintain or replace
expansion valve dehumid solenoid valve
is faulty. coil.
4. The dehumid NOTE
solenoid valve After the alarm is rectified,
coil is faulty. click Manual clear on the
alarm page.

a138 EEV Maj The alarm 1. The electronic 1. Reinstall the electronic
expansion valve

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high or is coil is loose. expansion valve coil.
overhea generated, 2. The electronic 2. Replace the electronic
ting and the expansion valve expansion valve coil.
degree compressor coil is faulty. 3. Replace the electronic
is shut 3. The electronic expansion valve.
down. expansion valve
is faulty.
a139 EEV Criti The alarm 1. The electronic 1. Reinstall the electronic
high cal is expansion valve expansion valve coil.
overhea generated, coil is loose. 2. Replace the electronic
ting and the 2. The electronic expansion valve coil.
locked compressor expansion valve 3. Replace the electronic
is shut coil is faulty. expansion valve.
down. 3. The electronic NOTE
expansion valve After the alarm is rectified,
is faulty. click Manual clear on the
alarm page.

a140 EEV Criti The alarm 1. The suction 1. Verify that the suction
auto cal is pressure sensor pressure sensor works
control generated, is faulty. properly.
fault and the 2. The suction 2. Verify that the suction
compressor temperature temperature sensor
is shut sensor is faulty. works properly.
down.
a141 EEV Maj The alarm 1. The electronic 1. Replace the control
driver or is expansion valve board.
comm. generated. driver is faulty. 2. Maintain or replace the
Fault 2. The control board.
communication
port of the
control board is
faulty.
a142 EEV Maj The alarm 1. Cables to the 1. Check cables to the
driver or is electronic electronic expansion
fault generated. expansion valve valve driver.
coil are not 2. Replace the control
properly board.
connected.
2. The electronic
expansion valve
driver is faulty.
a143 Outdoo Maj The alarm 1. The indoor and 1. Check the indoor and
r fan or is outdoor outdoor
commu generated. communications communications cable.
nication cable is not 2. Maintain or replace the
properly

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failure connected. outdoor fan driver.
2. The outdoor fan 3. Power on the outdoor
driver is faulty. unit.
3. The outdoor unit 4. Maintain or replace the
is not powered control board.
on.
4. The
communication
port of the
control board is
faulty.
a144 Outdoo War The alarm The outdoor fan Replace the outdoor fan,
r fan ning is running time and clear the accumulated
run generated. exceeds the upper running time.
overtim limit.
e
a145 Outdoo Maj The 1. The driver 1. Replace the driver
r fan Dr or compressor output cable is output cable.
hardwar is shut short-circuited 2. Replace the fan.
e down. or grounded. 3. Power off and verify
protect 2. The fan is that the input power
faulty. supply voltage meets
3. The power grid the specifications.
voltage exceeds
the upper
threshold.
a146 Outdoo Maj The The fan is blocked. Clean the fan and remove
r fan or compressor obstacles to ensure that the
blocked is shut fan works properly.
down.
a147 Outdoo Maj The 1. A driver output 1. Secure the driver
r fan Dr or compressor cable connector output cable.
OP is shut or fan input 2. Replace the driver
open down. cable connector output cable.
phase is loose.
2. A cable is not
properly
connected.
a148 R/W Criti The EEPROM Power off the driver and
fail of cal compressor read/write fails. power it on 10s later.
outdoor is shut Replace it if the alarm
fan Dr down. persists.
a149 Outdoo Maj The The auxiliary power Replace the fan driver.
r fan Dr or compressor supply is faulty.
12 V is shut

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undervo down.
lt
a150 Outdoo Maj The The power grid Power off the driver and
r fan or compressor voltage exceeds the verify that the supply
grid is shut upper threshold. voltage meets
overvol down. specifications
t
a151 Grid Maj The The power grid has Secure the power grid
undervo or compressor an open phase, or input cable, power off the
lt or is shut its voltage is below driver, and verify that the
phase down. the lower threshold. supply voltage meets
open specifications.
a152 Outdoo War The alarm 1. A cable of the 1. Secure the cables
r fan ning is fan is loose or connected to fan
driver generated. disconnected. terminals.
fault 2. The fan is 2. Clear obstacles in the
blocked. fan.
3. The fan is 3. Replace the fan.
faulty.
a153 Outdoo Maj The 1. A power grid 1. Secure the power grid
r fan Dr or compressor input cable is input cable.
DC bus is shut loose. 2. Power off the driver
undervo down. 2. The power grid and verify that the
l voltage is below supply voltage meets
the lower specifications.
threshold.
a154 Outdoo Maj The The power grid Power off the driver and
r fan Dr or compressor voltage exceeds the verify that the supply
DC bus is shut upper threshold. voltage meets
overvol down. specifications.
t
a155 Inverter Maj The 1. The fan is 1. Replace the fan.
power or compressor faulty. 2. Power off and power
module is shut 2. The ambient on after the ambient
overtem down. temperature temperature drops to a
p exceeds the proper level.
upper threshold.
a156 Inverter Maj The 1. The driver 1. Cut off the three-phase
output or compressor output cable is power supply and
U is shut grounded. check whether the
overcur down. 2. The driver driver output cable is
rent output cable is grounded. See a145
short-circuited. handling methods.
3. The fan is 2. Cut off the three-phase

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faulty. power supply and
check whether the
driver output cable is
faulty. See the a145
handling methods.
3. Replace the fan.
a157 Inverter Maj The 1. The driver 1. Cut off the three-phase
output or compressor output cable is power supply and
V is shut grounded. check whether the
overcur down. 2. The driver driver output cable is
rent output cable is grounded. See a145
short-circuited. handling methods.
3. The fan is 2. Cut off the three-phase
faulty. power supply and
check whether the
driver output cable is
faulty. See the a145
handling methods.
3. Replace the fan.
a158 Inverter Maj The alarm 1. The driver 1. Cut off the three-phase
output or is output cable is power supply and
W generated. grounded. check whether the
overcur 2. The driver driver output cable is
rent output cable is grounded. See a145
short-circuited. handling methods.
3. The fan is 2. Cut off the three-phase
faulty. power supply and
check whether the
driver output cable is
faulty. See the a145
handling methods.
3. Replace the fan.
a159 Outdoo Maj The The sampling Replace the fan driver.
r fan or compressor circuit is faulty.
Dr. is shut
samplin down.
g drift
a160 Outdoo Maj The The driver output Cut off the three-phase
r fan Dr or compressor cable is power supply and check
OP is shut short-circuited or whether the driver output
ground down. grounded. cable is faulty or grounded.
fault
a161 Outdoo Maj The The fan three-phase Check whether the fan is
r fan or compressor loads are faulty.
output is shut imbalanced.

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current down.
Imb
a162 Outdoo War The alarm 1. A cable of the 1. Secure the pressure
r fan ning is pressure sensor sensor terminals.
pres generated. is loose. 2. Replace the pressure
sensor 2. The pressure sensor.
fault sensor is faulty.
a163 Outdoo Maj The 1. The fan 1. Secure the cable
r fan or compressor overtemperature connected to the fan
overtem is shut feedback cable overtemperature
p down. is loose. feedback terminal.
2. The outdoor unit 2. Clean the fan and
is dirty and remove obstacles to
blocked. ensure that the fan
3. The fan is works properly.
faulty. 3. Replace the fan.
a164 High War The alarm Honeycomb holes Clean the honeycomb
temp in ning is in the driver rear holes using a brush.
outdoor generated. panel are dirty or
fan Dr blocked.
a165 Outdoo Maj The The power grid freq Power off the driver and
r fan or compressor is abnormal. verify that the supply freq
power is shut meets specifications.
freq down.
error
a166 Outdoo Maj The The fan driver has Clear the major alarm for
r fan or compressor generated a major the driver.
driver is shut alarm.
fault down.
a167 Second Maj The alarm The secondary Replace the secondary
ary or is power supply is power supply module.
power generated. faulty.
24 V
overvol
tage
a168 Second Maj The alarm The secondary Replace the secondary
ary or is power supply is power supply module.
power generated. faulty.
24 V
undervo
ltage
a169 Power Criti The alarm 1. The power grid 1. Check the power grid.
phase A cal is is unstable. 2. Check the phase A

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open generated, 2. The phase A cable is faulty.
and the cable is faulty.
system
shuts down.
a170 Power Criti The alarm 1. The power grid 1. Check the power grid.
phase B cal is is unstable. 2. Check the phase B
open generated, 2. The phase B cable is faulty.
and the cable is faulty.
system
shuts down.
a171 Power Criti The alarm 1. The power grid 1. Check the power grid.
phase C cal is is unstable. 2. Check the phase C
open generated, 2. The phase C cable is faulty.
and the cable is faulty.
system
shuts down.
a172 SPD Maj The alarm 1. The 1. Check the
3-phase or is communications communications cable.
test generated. cable is not 2. Replace the SPD
board properly three-phase test board.
comm connected. 3. Maintain or replace the
fault 2. The SPD control board.
three-phase test
board is faulty.
3. The
communication
port of the
control board is
faulty.
a173 SPD Maj The alarm 1. The SPD 1. Check the SPD
3-phase or is three-phase test three-phase test board
test generated. board ground ground cable.
board cable is not 2. Replace the SPD
ground properly three-phase test board.
fault connected.
2. The SPD
three-phase test
board is faulty.
a174 SPD Maj The alarm The SPD Replace the SPD
failed or is three-phase test three-phase test board.
generated. board is faulty.
a175 L1/L2 Maj The alarm 1. T/H sensor of 1. Maintain or replace the
linkage or is cabinet is faulty. T/H sensor of cabinet.
humidit generated, 2. The cables to 2. Maintain or replace the
y not and the the T/H sensor cables to the temp

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met L1/L2 of the cabinet sensor, the rack
humidity are loose or, and environment unit, and
linkage the L1/L2 the supervisory (ECC).
function of humidity 3. Maintain or replace the
the linkage function T/H sensor of smart
iCooling is of the iCooling cooling product.
disabled. is disabled. 4. Maintain or replace the
3. The aisles T/H cables between the T/H
sensor of smart sensor and the control
cooling product board.
is faulty. 5. Set the DIP switch
4. The cables to correctly for T/H
the aisles T/H sensor.
sensor of the 6. Maintain or replace the
smart cooling control board.
product are
7. Check the ETH
loose or
converter works
damaged.
properly.
5. The DIP switch
8. Check the rack
of the T/H
environment unit works
sensor is set
properly.
incorrectly.
6. The
communication
port of the
control board is
faulty.
7. The ETH
converter is
faulty.
8. The smart
socket is faulty.
a176 Insuffic Maj Stop 1. The water 1. Verify that the water
ient or humidificati supply pressure supply pressure is 0.1
water on is insufficient. to 0.7 MPa.
supply 2. The water 2. Verify that the water
locked supply is cut off, supply pipe is
the water inlet unblocked, and the
pipe is blocked, water source has water.
or the water 3. Verify that cables to the
source has no water inlet solenoid
water. valve are properly
3. The water inlet connected. Wash or
solenoid valve is replace the valve if
faulty or necessary.
blocked. 4. Verify that cables to the
4. The drainage drainage solenoid valve

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solenoid valve are properly connected.
leaks. Wash or replace the
5. Humidifier valve if necessary.
electrodes or 5. Verify that cables to
cable humidifier electrodes
connections are are properly connected,
faulty, and no and electrodes work
current exists in properly.
the cylinder. 6. Check the high water
6. The high water level sensor circuit.
level sensor 7. Open the humidifier
circuit is faulty. cylinder and clean the
7. The high water high water level sensor.
level sensor is NOTE
short-circuited. After the alarm is rectified,
click Manual clear on the
alarm page.

a177 Humidi Maj The alarm 1. All T/H sensor 1. Maintain or replace the
ty or is of cabinet is T/H sensor of cabinet.
invalid generated, faulty. 2. Maintain or replace the
L1/L2 and the 2. All cables to the cables to the temp
interrup L1/L2 T/H sensor of sensor, the rack
t linkage the cabinet are environment unit, and
function of loose or the supervisory (ECC).
the damaged. 3. Maintain or replace the
iCooling is 3. All aisles T/H T/H sensor of smart
disabled. sensor of smart cooling product.
cooling product 4. Maintain or replace the
is faulty. cables between the T/H
4. All cables to the sensor and the control
aisles T/H board.
sensor of the 5. Set the DIP switch
smart cooling correctly for T/H
product are sensor.
loose or 6. Maintain or replace the
damaged. control board.
5. All DIP switch 7. Maintain or replace the
of the T/H ETH converter.
sensor is set
8. Maintain or replace the
incorrectly.
smart socket.
6. All
communication
port of the
control board is
faulty.
7. The ETH
converter is

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faulty.
8. The smart
socket is faulty.
a184 Compre War The alarm The compressor Wait until the preheating is
ssor ning is heating belt is complete or manually stop
preheati generated. preheating the preheating in the Setting
ng compressor oil. menu.
alarm
a186 EEV Criti The alarm The a142 EEV Refer to the solutions for
driver cal is driver fault alarm is the a142 EEV driver fault
fault generated. generated alarm.
lock frequently.
a189 Transfo Criti The alarm 1. Transformer 1. Replace the
rmer cal is fault. transformer.
overtem generated, 2. A phase of the 2. Check the power
perature and the power supply is supply.
system open.
shuts down.
a190 Outdoo Criti The alarm Multiple outdoor Check the outdoor unit
r fan cal is unit alarms have alarms and troubleshoot
driver generated, been generated. according to the
fault and the suggestions.
lock compressor
is forcibly
shut down.
a191 EEV Criti The alarm EEV driver board Replace the main control
driver cal is fault. module.
power generated,
off and the
compressor
is forcibly
shut down.
a192 Power Criti The alarm 1. The power grid 1. Check the power grid.
phase B cal is is unstable. 2. Check the phase B
open generated, 2. The phase B cable is faulty.
locked and the cable is faulty.
system
shuts down.

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6.4 Troubleshooting

 Certain circuits in the unit have lethal voltage. Only professional technicians are allowed
to perform maintenance.
 Exercise caution during live-line troubleshooting.
 If jumpers are used for troubleshooting, remove them after troubleshooting. Connected
jumpers may affect control functions and damage equipment.

Table 6-6 describes how to troubleshoot the unit.

Table 6-6 Troubleshooting

Symptom Possible Cause Solution


The unit generates abnormal Compressor, fans, or pipes Check the fixing structure
voice. are loose. and ensure that all
components are securely
installed.
A compressor does not The high-pressure switch Check the high-pressure
work. reacts. switch status.
Circuit breakers, fuses, or Check the main circuit
cables are disconnected. breaker, compressor circuit
breakers, fuses, and cables.
A compressor motor is Replace the motor.
damaged.
A compressor does not need Check for any startup
to start. requirement on the LCD.
The compressor driver is Check whether the driver is
faulty. faulty. Replace it if it is
faulty.
The compressor discharge The refrigerant loop or Clean up foreign matter
temperature is too high component is blocked. from the refrigerant loop.
The outdoor unit is installed Install the outdoor unit in a
in an inappropriate position. correct position, without
(The outdoor unit should not exposure to direct sunlight
be exposed to direct sunlight and with an appropriate
and must be installed at a spacing.
specified spacing according
to the installation guide.)
Air exists in the cooling Exhaust air, and examine
system. and repair the pipeline.
Heat dissipation is poor Clean the condenser fins.
because of blockages in the

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Symptom Possible Cause Solution


condenser.
An outdoor fan fails. Check whether the outdoor
fan works.
The refrigerant is Fill more refrigerant.
insufficient.
The compressor discharge The refrigerant is Fill more refrigerant.
pressure is too low. insufficient.
The outdoor fan speed Replace the fan speed
controller fails. controller.
The refrigerant leaks. Check the pipeline for
leakages.
The compressor suction The refrigerant is Fill more refrigerant.
pressure is too low. insufficient.
The condensing pressure is Check whether the outdoor
too low. temperature is too low and
whether the outdoor fan is
under control.
Liquid returns to the The indoor temperature is Change the temperature
compressor. too low. setting.
The air filter is dirty or Replace the air filter.
blocked.
The coil of the electronic Replace the electronic
expansion valve is faulty. expansion valve coil.
The external residual Check whether the air
pressure is too high, and air channels are blocked.
flow decreases.
The compressor generates Liquid returns in a Check whether the oil
excessive noises (a normal compressor. temperature and discharge
noise is generated when the temperature are within a
compressor shuts down) normal range. (Normal
range: 70°C to 100°C)
The refrigerant oil is Add the refrigerant oil.
insufficient.
The transport sheet metal is Remove the sheet metal.
not removed from a
compressor.
An indoor fan fails to start. The switch of the indoor fan Check the circuit breaker
is not turned on. status.
An indoor fan is damaged. Replace the indoor fan.
The connection terminals Secure the connection
for the fans are not securely terminals.

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Symptom Possible Cause Solution


connected.
The heating function is The electric heater  Check the temperature
unavailable. temperature switch is switch. If the electric
protected. heater is protected due to
high temperature, it can
automatically recover
after the temperature
drops.
 If the protection fuse has
blown, replace the
temperature switch.
The electric heater circuit Check the electric heater
breaker is off. circuit breaker status.
An electric heater is burnt Disconnect the power
out. supply and check whether
the electric heater is
damaged by checking the
electric heater resistance
properties with an
ohmmeter.
The water overflows the The drainpipe is not Ensure that the drainpipe
unit. connected, or the drainpipe correctly connect to the
lift is inappropriate. pump, and ensure that the
lift of the drainpipe is
shorter than 4 m.
The interconnection cable Check the circuit breaker
terminal is faulty. status and cable
connections.
The water pump is faulty. Replace the water pump.
The water level detector is Check alarms displayed on
faulty. the LCD, cables to the high
and low water liquid level
detector, whether the water
liquid level detector are
damaged, and replace the
water liquid level detector if
necessary.
The water inlet pipe and Check the water inlet pipe
drainpipe leak. and drainpipe and the
connectors. Rectify any
leakage and fasten the
connectors.
The self-drainpipe is Check that no blocks and
blocked. frost in the self-drainpipe.
The humidity of the The total load of servers,  Make sure that the doors,
equipment room is high or relative to a single smart windows, floor, and

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Symptom Possible Cause Solution


condensate exist. cooling product, is less than ceiling of the datacenter
5 kW. room/container
environment are sealed
well.
 If the outside
environment humidity is
too high, shut down the
fresh air system.
 In modular datacenter,
open the modular doors
and ceilings, or open
some false panel on the
IT rack.

Table 6-7 Humidifier Faults


No. Symptom Possible Cause Measures

1 Water spouts when it is Bubbles exist in the During the initial


injected into the water inlet pipe when power-on
humidifier cylinder for water is injected into the commissioning, gently
the first time. humidifier for the first open the front valve.
time.
2 In the commissioning or The mains fail, or in In the commissioning or
running period, diagnostic mode, the running period, switch on
humidification is output volume of the the humidifier circuit
enabled, but the humidifier is set to 0. breaker, enter the
humidifier neither diagnostic mode, and set
humidifies nor generates the output volume of the
alarms. humidifier to a value
greater than 0.
3 The water inlet pipe or The water inlet pipe or Repair leaking parts.
drainpipe leaks. drainpipe is not secured
or is broken.
4 Water is continuously The water inlet solenoid Start the humidifier
injected into the valve fails and cannot be repeatedly in diagnostic
humidifier cylinder. closed. mode. If the problem
persists, replace the water
inlet solenoid valve.
5 The humidifier circuit The actual current In diagnostic mode, start
breaker trips exceeds the upper the humidifier and check
automatically. threshold, which causes the humidifier current.
the current transformer to (The current cannot
fail. The detected current exceed 10 A during
is incorrect. normal operation. When
the current exceeds 15 A,
a humidifier overcurrent
alarm will be generated.)

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No. Symptom Possible Cause Measures


If the current is
reasonable, check the
current transformer and
its cable.
6 The water level decreases The drainage valve leaks. Start the drainage
gradually, but the solenoid valve repeatedly
humidifier cylinder does in diagnostic mode. If the
not work and no manual problem persists, replace
drainage is ongoing. the drainage valve.
7 The humidifier cylinder Poor water quality brings Clean the drain outlet and
overflows. severe water scale at the check the high water
bottom of the cylinder. level sensor cable is
The drainpipe or drain properly connected.
outlet is blocked, and the
high water level sensor is
faulty.
8 Water fails to injected the 1. The front water 1. Check that the front
humidifier cylinder. supply valve is water supply valve is
closed. open.
2. The water inlet 2. Check that the water
solenoid valve of the inlet solenoid valve is
humidifier cylinder is open when
faulty. humidification is
enabled.

If the fault does not restore, contact Huawei technical support.

6.5 Parts Replacement


After replacing any part, verify that the new part works properly.

6.5.1 Replacing the Air Filter


Prerequisites
 The air filter needs to be replaced.
 A spare air filter of the same model is available and functional.

Context
Each smart cooling product has two air filters, located in the upper and lower parts. The air
filters need to be maintained from the rear door.

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Procedure
Step 1 Open the rear door, rotate the clips on both sides of the upper air filter, and draw out the upper
air filter, as shown in Figure 6-3.

Figure 6-3 Removing an air filter

Step 2 Install air filters in accordance with the arrow direction shown on the air filter frame (the
arrow points to the smart cooling product interior). Then close the rear door.
----End

Follow-up Procedure
Power on the NetCol5000-A, choose Maint > Performance Maint on the home screen, and
clear the air filter runtime.

6.5.2 Replacing the Indoor Fan


Prerequisites
 The indoor fan needs to be replaced.
 A spare indoor fan of the same model is available and functional.
 Tools: protective gloves, Phillips screwdriver, diagonal pliers, cable ties

Context
The indoor fan can be maintained only from the front.

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Procedure
Step 1 Open the front door and turn off the switch for the faulty fan.
Step 2 Cut off the cable tie that binds the cable for the faulty fan, and remove the fan terminal, as
shown by (1) in Figure 6-4.

When removing a fan, remove the screws before loosening the captive screws. When
installing a fan, tighten the captive screws clockwise, and then install the screws.

Step 3 Remove the fan.


 Use a Phillips screwdriver to remove the four screws that secure the faulty fan, and
remove the fan and fan guard, as shown in Figure 6-4.

Figure 6-4 Removing a single fan

(A) Captive screws

 If the entire fan assembly needs to be replaced, unscrew the fan support by removing the
four screws that secure it, as shown in Figure 6-5.

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Figure 6-5 Removing a fan assembly

Step 4 Install a new fan and fan guard, connect the connectors, and use a cable tie to secure the cable.
Step 5 Close the front door.
----End

Follow-up Procedure
Power on the NetCol5000-A, choose Maint > Performance Maint on the home screen, and
clear the indoor fan runtime.

6.5.3 Replacing the Differential Pressure Switch


Prerequisites
 The differential pressure switch needs to be replaced.
 A spare differential pressure switch of the same model is available and functional.
 Tool: Phillips screwdriver

Context
The differential pressure switch can be maintained only from the rear.

Procedure
Step 1 Tap Shutdown on the LCD home screen and turn off the smart cooling product switch in the
PDC.

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Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.

Step 2 Open the rear door and remove the air filter.
Step 3 Use a Phillips screwdriver to remove the two screws that secure the sheet metal fastener of the
differential pressure switch, and remove the pressure tube, as shown in Figure 6-6.

Figure 6-6 Removing a differential pressure switch

Step 4 Remove the differential pressure switch assembly, unscrew the cover, and disconnect the
cables.
Step 5 Remove the four screws securing the differential pressure switch, and take out the faulty
differential pressure switch.
Step 6 Set the pressure to 100 Pa for the new differential pressure switch. Install the new differential
pressure switch and connect cables.
Step 7 Install the air filter and close the rear door.
----End

6.5.4 Replacing the Compressor


Prerequisites
 The compressor needs to be replaced.

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 A spare compressor of the same model is available and functional.


 Tools: protective gloves, flat-head screwdriver, Phillips screwdriver, heat gun, refrigerant
retrieval device (configured based on local conditions), sealant for refrigerant pipes,
angle valve sealing ring, three 30# and one 36# adjustable wrenches, 13# ratchet wrench
(or 13# solid wrench), nitrogen cylinder, leather hose, filter dryer, welding gun, torque
wrench

Context
The compressor can be maintained only from the rear door.

 Reclaim or dispose of the refrigerant in accordance with local laws and regulations. Do not
directly discharge the refrigerant to the atmosphere.
 When replacing a compressor, avoid skin contact with the refrigerant or refrigerant oil to
prevent frostbite or burns.
 Do not tilt the compressor during replacement to prevent lubricant leaks.
 Install a new compressor immediately after you remove the rubber plugs of the suction
inlet and discharge outlet to prevent the moisture.

Figure 6-7 shows an angle valve.

Figure 6-7 Angle valve

(1) Angle valve nut (2) Adjustable nut (3) Pipe nut

Procedure
Step 1 Tap Shutdown on the LCD home screen and turn off the switch QF3 and the smart cooling
product switch in the PDC.

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 Exercise caution because the NetCol5000-A is still energized when it is being shut down
over the LCD.
 When replacing the compressor, tighten the suction angle valve to a torque of 150 N·m
and the discharge angle valve to a torque of 120 N·m.

Step 2 Open the rear door and remove the air filter.
Step 3 Reclaim refrigerant.
Step 4 Remove the electric heating belt.
Step 5 Remove the compressor.

Figure 6-8 Removing a compressor

1. Use a flat-head screwdriver to clamp the buckle of the compressor connection box,
remove the cover of the connection box, and disconnect cables from the compressor, as
shown by (1) in Figure 6-8.
2. Heat the suction angle valve joints using a heat gun for 10 minutes, and then use two 30#
adjustable wrenches to secure the angle valve nut and pipe nut on the suction side, as
shown by (2) in Figure 6-8, and use a 36# adjustable wrench to loosen the adjustable nut
until the pipe is separated from the angle valve.

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After removing the valve, seal the suction vent immediately to ensure that the system is clean
and that moisture does not enter the pipe.

3. Heat the discharge angle valve joints using a heat gun for 10 minutes, and then use two
30# adjustable wrenches to secure the angle valve nut and pipe nut on the discharge side,
as shown by (3) in Figure 6-8, and use a 30# adjustable wrench to loosen the angle valve
nut until the pipe is separated from the angle valve. After removing the valve, seal the
exhaust vent immediately.
4. Use a 13# ratchet wrench (or solid wrench) to remove the two M8 screws shown by (4)
in Figure 6-8 below the compressor support.
5. Pull out the compressor and support, as shown by (5) in Figure 6-8.
Step 6 Use a 13# ratchet wrench (or solid wrench) to remove the three M8 bolts that secure the
compressor and support, and remove the compressor.

 Seal the screw thread joints in the pipe using sealant.


 After the installation, check that the input power cables of the compressor are in the same
phase sequence as those of the wiring terminals.

Step 7 Secure the new compressor to the support using a solid wrench, secure the compressor
support to the cabinet interior using a 13# socket wrench, and install an electric heating belt in
the cabinet.
Step 8 Apply red glue from the second to fourth circles of the inner screw threads of the discharge
angle valve. Use two 30# adjustable wrenches to secure the angle valve nut and pipe nut on
the discharge side, as shown by (3) in Figure 6-8, and use a torque wrench to tighten the
adjustable nut.

Installation of the suction angle valve is the same as that of the discharge angle valve.

Step 9 Vacuumize the system and precharge refrigerant by following the instructions in 5.2
Vacuumization and Refrigerant Precharging.
Step 10 Connect the compressor cables, check that the phase sequence is correct and then power on.
Continue with charging refrigerant by following the procedure of commissioning the
compressor in section 5.5 Commissioning Procedure until the total refrigerant volume meets
requirements. After verifying that the system is working properly, exit from the diagnostic
mode.
Step 11 Install the air filter and close the rear door.
----End

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Follow-up Procedure
Power on the NetCol5000-A, Choose Maint > Performance Maint on the home screen and
then clear the compressor runtime.

6.5.5 Replacing the Welded Filter Dryer


Prerequisites
 The filter dryer needs to be replaced.
 A spare filter dryer of the same model is available and functional.
 Tools: welding equipment, refrigerant retrieval device (configured based on local
conditions), Phillips screwdriver, nitrogen cylinder, refrigerant tank, vacuum pump,
pressure gauge, leather hose, protective gloves
 Preparation: Power off the indoor unit and reclaim all refrigerant from the system.

Context
Figure 6-9 shows the position of the filter dryer.

Figure 6-9 Position of the filter dryer

(1) Liquid pipe NTC temperature sensor (2) Welding point A (3) Filter dryer
(4) Welding point B (5) Welding point C

Procedure
Step 1 Tap Shutdown on the LCD home screen and turn off the smart cooling product switch in the
PDC and the compressor switch QF3.

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Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.

Step 2 Reclaim all refrigerant from the system using a refrigerant retrieval device to ensure that there
is no pressure inside the system.

Discharge the refrigerant if the local laws and regulations allow.

Step 3 Remove the liquid pipe NTC temperature sensor shown by (1) in Figure 6-9.
Step 4 Remove the filter dryer, as shown in Figure 6-10.

 Use copper welding rods to weld the connection ports and check that the welding joints
are in good condition, without poor soldering.
 To avoid burning the internal components, other pipes, thermal insulation foam, power
cables, and labels, take protective measures, such as spreading wet cloth, around the
welding position.
 Do not use face-down bonding.

Figure 6-10 Removing the filter dryer

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1. Remove the hold hoop from the filter dryer using a Phillips screwdriver.
2. Weld off the entrance elbow below the filter dryer.
3. Weld off the filter dryer assembly include filter dryer and entrance elbow from the above
of the filter dryer.
4. Weld off the entrance elbow from the filter dryer assembly and take out the filter dryer.
Step 5 Install the new filter dryer, as shown in Figure 6-11.

 Weld the entrance elbow and the new filter dryer to form an assembly, and then weld the
assembly to the original position. Note that the arrow direction on the filter dryer identifies
the flow direction of the refrigerant.
 Do not use face-down bonding.

Figure 6-11 Installing the filter dryer

1. Remove the rubber plug sealing the port of the new filter dryer.
2. Weld the removed entrance elbow and the new filter dryer to form a new assembly.
3. Weld the assembly to the original position.
4. Secure the hold hoop in reverse order of removing it.

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Step 6 Reinstall the liquid pipe NTC temperature sensor.


Step 7 Perform a leakage test with nitrogen again.
Step 8 After checking that the smart cooling product does not leak, vacuumize the smart cooling
product and charge refrigerant.
----End

6.5.6 Replacing the Threaded Filter Dryer


Prerequisites
 The filter dryer needs to be replaced.
 A spare threaded filter dryer of the same model is available and functional.
 Tools: refrigerant retrieval device (configured based on local conditions), Phillips
screwdriver, nitrogen cylinder, refrigerant tank, vacuum pump, pressure gauge, leather
hose, protective gloves, two 27# adjustable wrenches, 36# wrench
 Preparation: Power off the indoor unit and reclaim all refrigerant from the system.

Context
Figure 6-12 shows the position of the filter dryer.

Figure 6-12 Position of the filter dryer

(1) Liquid pipe NTC temperature sensor (2) Pipe nut (3) Adjustable nut
(4) Filter dryer nut (5) Filter dryer (6) Hold hoop

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Procedure
Step 1 Tap Shutdown on the LCD home screen and turn off the smart cooling product switch in the
PDC and the compressor switch QF3.

Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.

Step 2 Reclaim all refrigerant from the system using a refrigerant retrieval device to ensure that there
is no pressure inside the system.

Discharge the refrigerant if the local laws and regulations allow.

Step 3 Remove the liquid pipe NTC temperature sensor shown by (1) in Figure 6-12.
Step 4 Remove the filter dryer, as shown in Figure 6-13.

 Filter dryer replacement requires the collaboration of two persons.


 After removing the filter dryer, block the pipe immediately to ensure the system cleanness
and prevent water from entering.

Figure 6-13 Removing the filter dryer

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1. Remove the hold hoop from the filter dryer using a Phillips screwdriver.
2. Heat the suction angle valve joints using a heat gun for 10 minutes. Use two 27#
adjustable wrenches to secure the filter dryer nut and pipe nut (as shown in Figure 6-12)
respectively. Then use a 36# adjustable wrench to loosen the adjustable nut to separate
the pipe from the filter dryer.
Step 5 Remove the plastic plug from the port of the new filter dryer shown by (1) in Figure 6-11.
Step 6 Install the new filter dryer as shown in Figure 6-14.

 Secure the filter dryer in the original position. The arrow direction on the filter dryer
identifies the flow direction of the refrigerant.
 Installation of the new filter dryer requires the collaboration of two persons. The torque for
tightening the adjustable nut is 70 N·m.

Figure 6-14 Installing the filter dryer

1. Apply red glue to the third to second last thread circles of the outer screw thread
counting from the pipe outlet inward. Use two 27# adjustable wrenches to secure the
filter dryer nut and pipe nut, respectively. Then use a 36# adjustable wrench to tighten
the adjustable nut.
2. Secure the hold hoop in reverse order of removing it.
Step 7 Reinstall the liquid pipe NTC temperature sensor.
Step 8 Perform a leakage test with nitrogen again.
Step 9 After checking that the smart cooling product does not leak, vacuumize the smart cooling
product and charge refrigerant.
----End

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6.5.7 Replacing the Welded Filter Dryer with the Threaded Filter
Dryer
Prerequisites
 The welded filter dryer needs to be replaced.
 A spare threaded filter dryer of the same model is available and functional. The spare
threaded filter dryer consists of a filter dryer, entrance elbow (with a thread connector),
and exit straight tube (with a thread connector).
 Tools: welding equipment, refrigerant retrieval device (configured based on local
conditions), Phillips screwdriver, nitrogen cylinder, refrigerant tank, vacuum pump,
pressure gauge, leather hose, protective gloves, two 27# adjustable wrenches, 36#
wrench
 Preparation: Power off the indoor unit and reclaim all refrigerant from the system.

Context
Figure 6-9 shows the filter dryer before replacement. Figure 6-12 shows the filter dryer after
replacement.

Procedure
Step 1 Tap Shutdown on the LCD home screen and turn off the smart cooling product switch in the
PDC and the compressor switch QF3.

Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.

Step 2 Reclaim all refrigerant from the system using a refrigerant retrieval device to ensure that there
is no pressure inside the system.

Discharge the refrigerant if the local laws and regulations allow.

Step 3 Remove the liquid pipe NTC temperature sensor shown by (1) in Figure 6-9.
Step 4 Remove the welded filter dryer, as shown in Figure 6-15.

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 Use copper welding rods to weld the connection ports and check that the welding joints
are in good condition, without poor soldering.
 To avoid burning the internal components, other pipes, thermal insulation foam, power
cables, and labels, take protective measures, such as spreading wet cloth, around the
welding position.
 Do not use face-down bonding.

Figure 6-15 Removing a welded filter dryer

1. Remove the hold hoop from the filter dryer and the pipe clamp from the above of the
sight glass using a Phillips screwdriver.
2. Weld off the entrance elbow below the filter dryer and the exit above the sight glass, and
remove the assembly of the filter dryer and sight glass.
3. Weld off the entrance of the sight glass to remove the sight glass from the assembly.
Step 5 Install the threaded filter dryer, as shown in Figure 6-16.

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 Weld the exit straight tube and the sight glass to form an assembly, which is then welded
to the original position in the smart cooling product. Weld the entrance elbow to the smart
cooling product. Then install the threaded filter dryer on the smart cooling product. Note
that the arrow direction on the filter dryer identifies the flow direction of the refrigerant.
 Do not use face-down bonding.

Figure 6-16 Installing a threaded filter dryer

1. Weld the entrance of the removed sight glass to the straight tube (with a thread connector)
at the exit of the filter dryer.
2. Weld the assembly of the sight glass and exit straight tube of the filter dryer to the
original position in the smart cooling product. Install the sight glass at a proper angle and
make the glass surface face outwards so that you can observe the sight glass from the
rear door.
3. Weld the entrance elbow (with a thread connector) of the filter dryer to the smart cooling
product.
4. Remove the plastic plug from the port of the new filter dryer.

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5. Apply red glue to the third to second last thread circles of the outer screw thread
counting from the pipe outlet inward. Use two 27# adjustable wrenches to secure the
filter dryer nut and pipe nut, respectively. Then use a 36# adjustable wrench to tighten
the adjustable nut.
6. Reinstall the hold hoop and pipe clamp.
Step 6 Reinstall the liquid pipe NTC temperature sensor.
Step 7 Perform a leakage test with nitrogen again.
Step 8 After checking that the smart cooling product does not leak, vacuumize the smart cooling
product and charge refrigerant.
----End

6.5.8 (Optional) Replacing the Humidifier Cylinder


Prerequisites
 The humidifier cylinder needs to be replaced.
 A spare humidifier cylinder of the same model is available and functional.
 Tool: flat-head screwdriver

Context
The humidifier cylinder can be maintained only from the rear.

After the system is powered off, verify that the pipes will not cause scalding injuries before
replacement.

Procedure
Step 1 In diagnostic mode, set the value for the humidifier input to 0 and drain all water from the
humidifier cylinder.
Step 2 Tap Shutdown on the LCD home screen and turn off the smart cooling product switch in the
PDC and QF4.

Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.

Step 3 Open the rear door and remove the air filter.
Step 4 Loosen the leather belt around the humidifier cylinder, as shown by (1) in Figure 6-17.
Step 5 Remove the clamp from the steam hose, and remove the hose from the humidifier cylinder.

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Step 6 Loosen the caps of cables connected to the humidifier cylinder, and remove the cables, as
shown by (2) in Figure 6-17.

When removing cables, save the flat washer above the cables. The flat washer needs to be
reinstalled after the humidifier cylinder is replaced.

Figure 6-17 Removing a humidifier cylinder

Step 7 Remove the sensor cable and take out the humidifier cylinder, as shown by (3) and (4) in
Figure 6-17.
Step 8 Install the new humidifier cylinder, and start the humidifier.
Step 9 Power on the NetCol5000-A and choose Maint > Diagnostic Mode on the LCD home screen
to enter the Diagnostic Mode screen. Set the value for the humidifier to 100% and check that
the humidifier runs properly. Then exit from the diagnostic mode.
Step 10 Install the air filter and close the rear door.
----End

Follow-up Procedure
Choose Maint > Performance Maint on the home screen and then clear the humidifier
runtime.

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6.5.9 Replacing a Component Inside the Electric Control Box


Prerequisites
 Tool: a Phillips screwdriver.
 A component inside the electric control box, such as the main control board, circuit
breaker, AC contactor, fuse, or fuse base, needs to be replaced.
 Spare components of the same model are available and functional.

Procedure
Step 1 Tap Shutdown on the LCD home screen. Switch off the circuit breaker of the smart cooling
product in the PDC, and check whether the ports are electrified (Use a multimeter to check
that the AC voltage of the port is 0 V.).

Exercise caution because the NetCol5000-A is still energized when it is being shut down on
the LCD.

Step 2 Open the rear door and remove the air filter.
Step 3 Remove all cables and terminals connected to the electric control box.
Step 4 Use a Phillips screwdriver to remove the five screws in the front of the electric control box, as
shown by (1) in Figure 6-18, pull the electric control box along the guide rail by the handle, as
shown by (2) in Figure 6-18, and take out the electric control box.

Figure 6-18 Removing the electric control box

Step 5 Replacing the electric control box.

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Step 6 Place the electric control box in the installation position and tighten it.
Step 7 Reconnect cables and terminals.
Step 8 Power on the NetCol5000-A and check that it runs properly.
Step 9 After checking that the NetCol5000-A runs properly, install the air filter and close the rear
door.
----End

6.5.10 Replacing the T/H Sensor


Prerequisites
 The T/H sensor needs to be replaced.
 A spare T/H sensor of the same model is available and functional.

Context
The T/H sensor can be maintained only from the rear.

Procedure
Step 1 Tap Shutdown on the LCD home screen.

Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.

Step 2 Open the rear door and remove the air filter.
Step 3 Disconnect cables from the RS485_IN and RS485_OUT ports on the T/H sensor.
Step 4 Pull out the T/H sensor in the direction shown in Figure 6-19.

Before installing a new T/H sensor, check that the DIP switch setting is consistent with that
for the original T/H sensor.

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Figure 6-19 Replacing a T/H sensor

Step 5 Install a new T/H sensor in the original position, and connect cables to the RS485_IN and
RS485_OUT ports.
Step 6 Install the air filter and close the rear door.
----End

6.5.11 Replacing the Module


Prerequisites
 The module needs to be replaced.
 A spare module of the same model is available and functional.

Context

 The new module must be installed in the same slot as the faulty module. Otherwise, the
smart cooling product may fail to work properly.
 Before replacing a main control module, disconnect the network cable from the module.
 To replace the main control module, download the software and ACC software upgrade
guide from Huawei websites, and upgrade it on the LCD.

The module can be maintained only from the rear.

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Figure 6-20 Module

(1) Main control module (2) Auxiliary power supply module


(3) Reserved (4) PSU

Procedure
Step 1 Tap Shutdown on the LCD home screen and turn off the smart cooling product switch in the
PDC.

Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.

Step 2 Open the rear door and remove the air filter.
Step 3 Flip the clip on the module downwards, as shown by (1) in Figure 6-21.

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Figure 6-21 Removing a module

Step 4 Take out the handle and pull out the module from the subrack, as shown by (2) in Figure 6-21.

When installing a new module, ensure that the handle is in the upper part of the module, and
the HUAWEI logo is in the lower left corner of the module.

Step 5 Insert the spare module into the corresponding slot, and flip the clip upwards to lock the
module.
Step 6 Install the air filter and close the rear door.
----End

6.5.12 (Optional) Replacing the Liquid Level Detector


Prerequisites
 The liquid level detector needs to be replaced.
 A spare liquid level detector of the same model is available and functional.
 Tool: Phillips screwdriver

Context
Components and working principle: A liquid level detector is composed of the conductor
outer jacket, liquid level detector, switch, and card pole. A liquid level detector rises or drops
as the liquid level changes due to the magnetism of the liquid level switch, causing the reed
switch chip in the specified position inside the sensor detection pipe to move and send the
contact on/off conversion signal to control the liquid level detector.
The liquid level detector can be maintained only from the front.

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Figure 6-22 Liquid level detector

(1) Low liquid level detector (2) High liquid level detector

Procedure
Step 1 Tap Shutdown on the LCD home screen.

Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.

Step 2 Open the front door and remove the water pan cover, as shown in Figure 6-23.

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Figure 6-23 Removing a water pan cover

Step 3 Use a Phillips screwdriver to remove the two screws that secure the sheet metal fastener of the
liquid level detector, disconnect the interconnection terminal of the liquid level detector, and
then remove the sheet metal fastener of the liquid level detector, as shown in Figure 6-24.

Figure 6-24 Removing screws from the sheet metal fastener of a liquid level detector

Step 4 Use a Phillips screwdriver to remove the screws that secure the high liquid level detector, and
remove the high liquid level detector (the low liquid level detector can be taken out by
rotating it), as shown in Figure 6-25.

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Figure 6-25 Removing screws from a high liquid level detector

Step 5 Install the new liquid level detector and connect the interconnection terminal of the liquid
level detector.
Step 6 Tighten screws, connect cables, install the water pan cover, and close the front door.
----End

6.5.13 Replacing the Water Pump


Prerequisites
 The water pump needs to be replaced.
 A spare water pump of the same model is available and functional.
 Tools: flat-head screwdriver, socket wrench.
 Before removing the water pump, drain water from the water pan completely.

Context
The water pump can be maintained only from the front.

Procedure
Step 1 Tap Shutdown on the LCD home screen and turn off the smart cooling product switch in the
PDC.

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Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.

Step 2 Open the front door and disconnect the water pump power cable.

 Before removing the water pump, block the water inlet pipe and drainpipe of the water
pump to prevent water overflowing out of the water pan and water pipe.
 At the front end of the water pump, block the drain outlet (shown in Figure 6-26) of the
water pan using a proper object, such as a cloth based on the actual condition.
 At the rear end of the water pump, bend the white drainpipe (shown in Figure 6-27) and tie
it securely using a proper object, such as a cable tie or rope based on the actual condition.

Figure 6-26 Water pan hole

(1) Water pan hole

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Figure 6-27 Water pump drainpipe

(1) Water pump drainpipe

Step 3 Use a flat-head screwdriver to remove the two hose clamps from the pipe, and remove the
hoses at the water inlet and outlet of the condensate pump, as shown in Figure 6-28.

Figure 6-28 Removing hose clamps from a pipe

Step 4 Use a socket wrench to remove the two M6 screws from the sheet metal fastener of the water
pump, and pull out the water pump assembly, as shown in Figure 6-29.

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Figure 6-29 Removing a water pump assembly

Step 5 Use a flat-head screwdriver to remove the hose clamp from the water pump, and then remove
the pump, as shown in by (1) and (2) in Figure 6-30.

Figure 6-30 Removing a water pump

Step 6 Install a new water pump and reinstall the water pump assembly in the cabinet. Connect the
water pipe and secure it using a hose clamp. Connect the water pump power cable.
Step 7 Remove the blockage from the water pan, reinstall the water pan cover, and then close the
front door.
----End

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6.5.14 Replacing the LCD


Prerequisites
 The LCD needs to be replaced.
 A spare LCD with the correct software version is available. If the LCD software is
incorrect, upgrade the software by following the instructions in the ACC Software
Upgrade Guide.
 Tool: Phillips screwdriver

Procedure
Step 1 Tap Shutdown on the LCD home screen.

Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.

Step 2 Open the front door and disconnect cables.


Step 3 Hold the LCD screen from the front, remove the four screws from the screen using a Phillips
screwdriver, and then remove the LCD screen, as shown in Figure 6-31.

Figure 6-31 Replacing an LCD

Step 4 Secure the spare LCD screen to the original position on the front door using a Phillips
screwdriver.

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Step 5 Connect the cable to the LCD and close the front door.
----End

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User Manual (208 V) A Acronyms and Abbreviations

A Acronyms and Abbreviations

A
ACC Advanced cooling controller

C
CAN Controller area network

D
DC Direct current
DIP Dual in-line package

E
EC Electronic commutation
EEV Electronic expansion valve

H
HP High pressure
HT High temperature

L
LP Low pressure
LT Low temperature

P
PTC Positive temperature coefficient

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PSU Power supply unit

R
RCCB Residual current circuit breaker

U
USB Universal Serial Bus

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User Manual (208 V) B Base Dimensions

B Base Dimensions

The following figures show the smart cooling product indoor unit base dimensions.

Figure B-1 Base installation dimensions (without an enclosure frame)

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Figure B-2 Base installation dimensions (with an enclosure frame)

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User Manual (208 V) C Cooling System Layout

C Cooling System Layout

A complete cooling system is composed of the indoor unit NetCol5000-A and outdoor unit
NetCol500. Figure C-1 shows the layout of the components in the cooling system.

Figure C-1 Layout of the Cooling System

(1) Compressor (2) High pressure sensor (3) Discharge temperature


sensor
(4) High pressure switch (5) Oil separator (6) Check valve
(7) Discharge pipe needle (8) Oil trap (9) Outdoor unit
valve
(10) Inverted trap (11) Liquid pipe needle (12) Filter dryer
valve
(13) Liquid pipe temperature (14) Sight glass (15) Electronic expansion
sensor valve
(16) Low-pressure needle (17) Evaporator (18) Indoor fan
valve
(19) Distributor (20) Capillary tube (21) Solenoid valve

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(22) Suction temperature (23) Low pressure sensor


sensor

 In Figure C-1, the pipelines in solid lines are installed by Huawei before delivery.
 In Figure C-1, the pipelines in dashed lines are to be routed onsite by technical personnel.
 Huawei does not provide the oil trap and inverted trap. However, to ensure the normal operating and
easy maintenance of the cooling system, it is recommended that you use these two components.

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User Manual (208 V) D Electric Control Box Layout

D Electric Control Box Layout

Figure D-1 Electric Control Box Layout

Table D-1 Electric Control Box Layout

NO. Name and Function


A Front view (1) Main (2) Backup (3) Main (4) Backup
of the power power contactor contactor
electric supply port supply port control control
control box (AC1) (AC2) switch switch
(MD1) (MD2)

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NO. Name and Function


(5) Circuit (6) Heating (7) (8) Electric
breaker and Compressor, heating and
(QF3) for humidificati PSU power humidificati
the outdoor on circuit port (X101) on power
unit and breaker (connection port (X102)
compressor (QF4) is not (connection
required is not
onsite) required
onsite)
(9) Signal (10) Outdoor (11) Fuse (12)
port (X103) unit power (FU1 oil belt Transformer
(connection (AC3) fuse, input port
is not Contactor (X201)
required fuse FU2
onsite) and FU3)
(13) N/A N/A N/A
Transformer
output port
(X202)
B Signal cable X301 1 Outdoor unit Outdoor unit
terminal control control dry
block contact
2 Outdoor unit
control dry
contact
3 Smoke Smoke
sensor sensor
power
supply (12 V
DC)
4 Smoke
sensor
feedback
5 Port for Port for
remote remote
startup and startup and
shutdown shutdown+
6 Port for
remote
startup and
shutdown-
7 Water sensor Water
leakage
detection -
contact 1
(water

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NO. Name and Function


leakage in
the floor)+
8 Water
leakage
detection -
contact 1
(water
leakage in
the floor)-
X302 1 Outdoor unit RS485-SW+
RS485
2 control RS485-SW-
3 GND-ISO
4 Dry contact Dry contact
alarm 1 alarm 1
5 Dry contact
alarm 1
6 Dry contact Dry contact
alarm 2 alarm 2
7 Dry contact
alarm 2
8 N/A N/A
C Fan breaker Fan1 to Fan6 (between the two groups of fans on the front
door)

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User Manual (208 V) E Electric Diagram

E Electric Diagram

Figure E-1 Electric Diagram

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