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NetCol5000-A021 In-Row Air Cooled Smart Cooling Product User Manual (208 V)
NetCol5000-A021 In-Row Air Cooled Smart Cooling Product User Manual (208 V)
Cooling Product
Issue 05
Date 2020-07-21
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Website: https://e.huawei.com
Purpose
This document describes the NetCol5000-A021, a in-row air cooled smart cooling product
(NetCol5000-A for short), in terms of its precautions, product description, installation guide,
commissioning, operation and maintenance (O&M). It helps users rapidly learn the operation
and maintenance (O&M) of the NetCol5000-A.
If electric heater and humidifier is not configured, skip the commissioning procedures for the
electric heater and humidifier.
Intended Audience
This document is intended for:
Sales personnel
Technical support personnel
System engineers
Hardware installation personnel
Commissioning engineers
Data configuration engineers
Maintenance personnel
Symbol Conventions
The symbols that may be found in this document are defined in the following table.
Symbol Description
Indicates a hazard with a high level of risk which, if
not avoided, will result in death or serious injury.
Indicates a hazard with a medium level of risk which,
if not avoided, could result in death or serious injury.
Indicates a hazard with a low level of risk which, if
not avoided, could result in minor or moderate injury.
Indicates a potentially hazardous situation which, if
not avoided, could result in equipment damage, data
Symbol Description
loss, performance deterioration, or unanticipated
results.
NOTICE is used to address practices not related to
personal injury.
Supplements the important information in the main
text.
NOTE is used to address information not related to
personal injury, equipment damage, and environment
deterioration.
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 05 (2020-07-21)
Deleting the Modbus-TCP Protocol.
Issue 04 (2020-07-03)
Deleting the SNMP Protocol.
Issue 03 (2020-01-10)
Updated the safety information.
Issue 02 (2019-01-15)
Updated the manual name and so on.
Issue 01 (2017-01-20)
This issue is used for first office application (FOA).
Contents
1 Safety Information
General Requirements
Do not install, use, or operate outdoor equipment and cables (including but not limited to
moving equipment, operating equipment and cables, inserting connectors to or removing
connectors from signal ports connected to outdoor facilities, working at heights, and
performing outdoor installation) in harsh weather conditions such as lightning, rain,
snow, and level 6 or stronger wind.
All cable holes should be sealed. Seal the used cable holes with firestop putty. Seal the
unused cable holes with the caps delivered with the cabinet. The following figure shows
the criteria for correct sealing with firestop putty.
Personal Safety
If there is a probability of personal injury or equipment damage during operations on the
equipment, immediately stop the operations, report the case to the supervisor, and take
feasible protective measures.
To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to
telecommunication network voltage (TNV) circuits.
General Requirements
Use dedicated insulated tools when performing high-voltage operations.
AC and DC Power
Do not connect or disconnect power cables with power on. Transient contact between the core
of the power cable and the conductor will generate electric arcs or sparks, which may cause
fire or personal injury.
If a "high electricity leakage" tag is attached on the equipment, ground the protective
ground terminal on the equipment enclosure before connecting the AC power supply;
otherwise, electric shock as a result of electricity leakage may occur.
Before installing or removing a power cable, turn off the power switch.
Before connecting a power cable, check that the label on the power cable is correct.
If the equipment has multiple inputs, disconnect all the inputs before operating the
equipment.
A circuit breaker equipped with a residual current device (RCD) is not recommended.
A damaged power cable must be replaced by the manufacturer, service agent, or
professionals to avoid risks.
High voltage operations and installation of AC-powered facilities must be performed by
qualified personnel.
Cabling
When routing cables, ensure that a distance of at least 30 mm exists between the cables
and heat-generating components or areas. This prevents damage to the insulation layer of
the cables.
Do not route cables behind the air intake and exhaust vents of the equipment.
Ensure that cables meet the VW-1 flame spread rating requirements.
Bind cables of the same type together. When routing cables of different types, ensure that
they are at least 30 mm away from each other.
If an AC input power cable is connected to the cabinet from the top, bend the cable in a
U shape outside the cabinet and then route it into the cabinet.
When the temperature is low, violent impact or vibration may damage the plastic cable
sheathing. To ensure safety, comply with the following requirements:
Cables can be laid or installed only when the temperature is higher than 0°C. Handle
cables with caution, especially at a low temperature.
Cables stored at subzero temperatures must be stored at room temperature for at least 24
hours before they are laid out.
Do not perform any improper operations, for example, dropping cables directly from a
vehicle.
When selecting, connecting, and routing cables, follow local safety regulations and rules.
ESD
The static electricity generated by human bodies may damage the electrostatic-sensitive
components on boards, for example, the large-scale integrated (LSI) circuits.
Wear ESD gloves or a well-grounded ESD wrist strap when touching the device or
handling boards or application-specific integrated circuits (ASICs).
When holding a board, hold its edge without touching any components. Do not touch the
components with your bare hands.
Package boards with ESD packaging materials before storing or transporting them.
Neutral-Ground Voltage
It is recommended that the three-phase loads be equalized and the neutral-ground voltage be
kept at less than 2 V to meet power distribution requirements.
Installation at Heights
Working at heights refers to operations that are performed at least 2 meters above the
ground.
Do not work at heights if the steel pipes are wet or other potential danger exists. After the
preceding conditions no longer exist, the safety director and relevant technical personnel
need to check the involved equipment. Operators can begin working only after obtaining
consent.
When working at heights, comply with local relevant laws and regulations.
Only trained and qualified personnel are allowed to work at heights.
Before working at heights, check the climbing tools and safety gears such as safety
helmets, safety belts, ladders, springboards, scaffolding, and lifting equipment. If they do
not meet the requirements, take corrective measures or disallow working at heights.
Wear personal protective equipment such as the safety helmet and safety belt or waist
rope and fasten it to a solid structure. Do not mount it on an insecure moveable object or
metal object with sharp edges. Make sure that the hooks will not slide off.
Set a restricted area and eye-catching signs for working at heights to warn away
irrelevant personnel.
Carry the operation machinery and tools properly to prevent them from falling off and
causing injuries.
Personnel involving working at heights are not allowed to throw objects from the height
to the ground, or vice versa. Objects should be transported by tough slings, hanging
baskets, highline trolleys, or cranes.
Ensure that guard rails and warning signs are set at the edges and openings of the area
involving working at heights to prevent falls.
Do not pile up scaffolding, springboards, or other sundries on the ground under the area
involving working at heights. Do not allow people to stay or pass under the area
involving working at heights.
Inspect the scaffolding, springboards, and workbenches used for working at heights in
advance to ensure that their structures are solid and not overloaded.
Any violations must be promptly pointed out by the site manager or safety supervisor
and the involved personnel should be prompted for correction. Personnel who fail to stop
violations will be forbidden from working.
Do not drag steel ropes and hoisting tools or bump hoisted objects against hard objects
during hoisting.
Using Ladders
Use wooden or fiberglass ladders when you need to perform live working at heights.
When a step ladder is used, ensure that the pull ropes are secured and the ladder is held
firm.
Before using a ladder, check that it is intact and confirm its load bearing capacity. Do not
overload it.
Ensure that the ladder is securely positioned. The recommended angle for a ladder
against the floor is 75 degrees, as shown in the following figure. An angle rule can be
used to measure the angle. Ensure that the wider end of the ladder is at the bottom, or
protective measures have been taken at the bottom to prevent the ladder from sliding.
When climbing a ladder, take the following precautions to reduce risks and ensure
safety:
Keep your body steady.
Do not climb higher than the fourth rung of the ladder from the top.
Ensure that your body's center of gravity does not shift outside the legs of the ladder.
Drilling Holes
When drilling holes into a wall or floor, observe the following safety precautions:
Do not drill holes into the equipment. Doing so may affect the electromagnetic shielding of
the equipment and damage components or cables inside. Metal shavings from drilling may
short-circuit boards inside the equipment.
Obtain the consent from the customer, subcontractor, and Huawei before drilling.
Wear goggles and protective gloves when drilling holes.
When drilling holes, protect the equipment from shavings. After drilling, clean up any
shavings that have accumulated inside or outside the equipment.
When removing a heavy or unstable component from a cabinet, be aware of unstable or heavy
objects on the cabinet.
Be cautious to avoid injury when moving heavy objects.
When moving the equipment by hand, wear protective gloves to prevent injuries.
Move or lift the equipment by holding its handles or lower edges. Do not hold the
handles of modules (such as power supply units, fans, and boards) that are installed in
the equipment because they cannot support the weight of the equipment.
Avoid scratching the cabinet surface or damaging cabinet components and cables during
equipment transportation.
When transporting the equipment using a forklift truck, ensure that the forks are properly
positioned to ensure that the equipment does not topple. Before moving the equipment,
secure it to the forklift truck using ropes. When moving the equipment, assign dedicated
personnel to take care of it.
Choose railways, sea, or a road with good condition for transportation to ensure
equipment safety. Avoid tilt or jolt during transportation.
Move a cabinet with caution. Any bumping or falling may damage the equipment.
Refrigerant Frostbite
Refrigerant leakage may cause frostbite. Take protective measures (for example, wear
antifreeze gloves) when handling refrigerant.
The sign indicates that the product cannot be disposed of with other wastes that
have a shell in European Union (EU) areas. To avoid environment pollution and harm to
human health, wastes must be classified and recycled. This also promotes resource reuse.
When recycling a device, fill in the device information in the recycling collection system
or contact your dealer for help. The dealer can help you recycle devices in a safe and
environment-friendly way.
1.7 Others
Exercise caution when shutting down the smart cooling product. Doing so may cause
equipment and room overheating, which will damage the equipment.
2 Product Description
Components
The indoor unit of the NetCol5000-A consists of a compressor, oil separator, fan, heat
exchanger, electronic expansion valve, one-way valve, filter dryer, sight glass, electric heater
(optional), electrode humidifier (optional), water pump, display panel, and so on.
Compressor
The DC variable-frequency compressor provides the cooling capacity ranging from 20%
to 100% to meet partial load requirements.
Oil separator
It is an oil-gas separator that separates lubricant from the exhaust of the compressor and
brings back the separated lubricant to the compressor.
EC fan
The EC fan implements stepless speed adjustment.
Heat exchanger
The efficient finned evaporator, an important part in the cooling system, absorbs heat
from indoor air to ensure that the indoor temperature and humidity meet requirements.
Electronic expansion valve
The flow regulator uses a micro controller to control the motor operation, thereby
changing the pass-through area of the valve to precisely regulate the flow of refrigerant.
One-way valve
The one-way valve efficiently controls backflow of gas or liquid.
Filter dryer
The filter dryer absorbs moisture from refrigerant pipes and filters out foreign matter,
which reduces the component damage probability and ensures efficient and reliable
operating of components.
Sight glass
The sight glass allows you to observe the refrigerant flow and the content of gas and
liquid for easy maintenance and optimization.
Electric heater
The Positive Temperature Coefficient (PTC) electric heater features quick start, large
heating capacity, and balanced heat dissipation and provides multiple protection
mechanisms to ensure the secure and stable running of the equipment.
Electrode humidifier
The electrode humidifier provides stepless adjustment of humidification capacity and
precise control of indoor humidity.
Water pump
The water pump provides power for top drainage with a maximum lift of 4 meters.
Display panel
The 7-inch display panel with a true color touchscreen provides a user-friendly interface
for you to perform query, setting, monitoring, and maintenance.
2.3 Controller
2.3.1 Appearance and Ports
Appearance
The controller provides a 7-inch true color touchscreen and man-machine interfaces for query,
setting, monitoring, and maintenance.
The indicator on the panel displays operating status of the smart cooling product. Figure 2-3
shows the position of the indicator. Table 2-1 describes the mapping between indicators,
buzzers, and alarms. If alarms of different severities (critical, major, minor, or warning) are
raised simultaneously, the indicator status corresponds to the alarm with the highest severity
level and the buzzer status corresponds to the unacknowledged alarm with the highest severity
level.
Ports
Features
The display panel provides a touchscreen with a concise user-friendly interface.
The controller controls the indoor temperature precisely and responds quickly.
The controller is protected by a multi-level password protection mechanism, avoiding
misoperations.
Password verification is required upon the first startup to ensure the system security. No
password verification is required for subsequent startup if the first verification succeeds.
The display panel displays the operating status and duration of the smart cooling product
components in real time.
The fault diagnosis system automatically displays the information about current faults,
which facilitates the maintenance.
The controller provides a variety of external ports including a fast Ethernet (FE) port and
universal serial bus (USB) port that is protected by a security mechanism.
FE teamwork network applies to only the scenario when smart cooling products are monitored by the
ECC800.
Environmental Specifications
Item Specifications
Operating temperature 18°C to 45°C
Operating humidity 20% RH to 80% RH
Storage temperature –40°C to +70°C
Storage humidity 5% RH to 95% RH (non–condensing)
Ambient temperature Connecting with NetCol500-A0265S11E0: –20°C to +45°C
Protection level Indoor unit: IP20
Outdoor unit: IPX5
Altitude 0 m to 1000 m. When the altitude is greater than 1000 m, the
cooling performance is derated. The maximum operating
altitude is 4000 m. For the detailed derated data, contact
Huawei.
Physical Ports
Item Specifications
Refrigerant liquid pipe Copper pipe, with an outer diameter of 5/8 inch (15.88 mm)
and thickness of 1.0 mm, withstanding a pressure not smaller
than 4.5 MPa, welding.
Refrigerant gas pipe Copper pipe, with an outer diameter of 3/4 inch (19.05 mm)
and thickness of 1.0 mm, withstanding a pressure not smaller
than 4.5 MPa, welding.
Water inlet pipe to the Reserved: BSPP 1/2 inch reserved copper tube.
humidifier
Installation Requirements
When the total load of servers, relative to a single smart cooling product, is less than 5 kW,
the humidity might be relatively high. It has no relationship with product quality, and you are
recommended to install a dehumidifier.
Item Specifications
Door Width: not smaller than 0.9 m; height: not smaller than 2.3 m.
Floor Bearing capacity not smaller than 350 kg/m2; for raised floors,
height not smaller than 250 mm.
Installation mode Installed on a concrete floor, base, or an ESD floor.
Pipe and cable routing Cables and pipes can be routed overhead or at the bottom.
Length of one–way ≤ 80 m.
refrigerant pipes
Height difference If the outdoor unit is placed higher than the indoor unit, the
between the indoor and maximum vertical distance between them is 20 m.
outdoor units If the indoor unit is placed higher than the outdoor unit, the
maximum vertical distance between them is 5 m.
Thickness of the thermal ≥ 13 mm.
insulation foam
Inner diameter of the Liquid pipe: 16 mm.
thermal insulation foam Gas pipe: 19 mm.
Item Specifications
Water supply Water supply pressure range: 0.1 MPa to 0.7 MPa.
Water supply temperature range: 1°C to 40°C.
Water quality must meet requirements specified in Table
2-6.
Drainage Drainpipes can withstand high temperature ≥ 85°C, (for units
that are configured with a humidifier).
Power supply Ground fault circuit interrupters are not recommended to be
used on main circuit. If ground fault circuit interrupters are
required by the customer or according to local regulations, use
the residual current circuit breaker (RCCB) that is not sensitive
to the single–phase DC pulse and transient current pulse.
Note: If some conditions are not met, please contact Huawei technical support.
If the inlet water contains large granules, install a water filtering device at the inlet port to
prevent pipe blockage.
For a smart cooling product with heating and humidification functions in the active route,
the general circuit breaker is a 63 A, feature D circuit breaker.
For a smart cooling product without heating and humidification functions or in the standby
route, the general circuit breaker is a 40 A, feature D circuit breaker.
3 Installation Guide
Torque wrench (28 Solid wrench Hex key (6 mm) Right angle
mm) (12#/13#/18#)
a: For equipment with electrode humidifiers, ensure that the water pipe thread sealant is
a: The pressure gauge and leather hose should be dedicated for R410A. The measurement
range of the pressure gauge must be greater than or equal to 4.0 MPa. The pressure
tolerance range of the leather hose must be greater than or equal to 4.5 MPa. The size of the
needle valve in the smart cooling product is 1/4 inch. Purchase a conversion adapter if you
have a different size of valve on leather hoses. When charging refrigerant, you are advised
to use a safety valve to prevent refrigerant leakage during the removal of the leather hose,
which may cause frostbite.
b: The airflow between 7.2m³/h and 14.4m³/h is recommended. Absolute vacuum ≤ 60 Pa.
c: Dry nitrogen.
d: A reducing valve is required at the outlet of the nitrogen cylinder, and the reducing valve
range ≥ 4.0 MPa.
Do not use low-quality refrigerant. Huawei is not responsible for any damage caused by
low-quality refrigerant.
The operating pressure of the copper pipe, oil trap, and inverted trap should be greater than
4.5 MPa.
1 Oil trap 19.1 mm x 1.2 mm The flaring inner diameter of the copper
pipe is 19.1 mm, and the necking outer
diameter are 16.0 mm.
2 Gas pipe 19.1 mm x 1.2 mm Inner diameter of flared ends of the
inverted copper pipes 19.1 mm.
trap
3 Liquid 16.0 mm x 1.0 mm Inner diameter of flared ends of the
pipe copper pipe: 16.0 mm.
inverted
trap
NOTE
After the traps are made, verify that the surface is smooth and even, and that there is no bur at the
pipe ends.
Pipe bends not marked in the figure are 90°.
The bend tolerance is ±1 mm.
(1) Connector with inner screw (2) Rigid pipe conversion (3) Rigid pipe:
threads: G 1/2 inch, delivered with adapter: G 1/2 inch; connected made of PP-R or
the water inlet pipe for the smart to a rigid pipe with outer screw other materials
cooling product threads
(4) Pagoda connector: G 1/2 inch; (5) Hose clamp (6) Hose: made of
connected to a pagoda connector EPDM or other
with outer screw threads materials
The object shown in the dotted line box is the water inlet pipe connector with inner screw threads
delivered with smart cooling products. The hose clamp as shown by (5) in the preceding figure is
provided in standard configuration. Other parts are not provided and need to be purchased.
3.1.2.5 Drainpipe
A drainpipe should be able to withstand a temperature greater than 85°C. Otherwise, pipe
deformation may occur (for equipment configured with a humidifier).
(1) Rigid pipe: 1/2-inch BSPT, external thread, made of PP-R, (2) Hose clamp
C-PVC, or other materials
(3) Hose: inner diameter of 14 mm, made of EPDM or other (4) Hose delivered
materials with the fittings
(5) Rigid pipe conversion adapter: 5/8-inch outer diameter,
adapting for 1/2-inch BSPP internal thread connection
Components inside the dashed-line boxes are ports on the equipment. Components 2, 4, and 5 are
mandatory. Other components are subject to engineering procurement.
U-shaped pipe clamp height H = Pipe diameter (including the thermal insulation foam) – 5 mm. Pipe
supports are not configured by Huawei.
Stainless steel 304 is recommended for pipe supports and pipe clamps.
Install a support every 1500 mm in straight sections of pipes, and 500 mm away from each bending
point in turning sections.
Table 3-8 lists specifications of power cables and cables to the host. The cables must be
protected by a protective tube when connecting the power cables and the external signal
cables.
Item Specifications
Water flow 0.5 m3/h
Water inlet pressure 0.1–0.7 MPa
Water inlet temperature 1–40°C
Water inlet hardness ≤ 800 mg/L
Water outlet hardness ≤ 3 mg/L
Filtration rate 20–25 m/h
Design pressure ≤ 0.6 MPa
Operating pressure 0.2–0.45 MPa
Operating temperature 5–50°C
3.1.4 Precautions
Before installing the smart cooling product, read this section carefully and perform
installation by strictly following the guidance in this section.
Figure 3-7 shows the structural specifications of the device.
(1) Connecting kits (2) Control panel (3) Door lock (4) Front door
(5) Fixing port (6) Side panel (7) Leveling foot (8) Rear door
In the figure, D is the depth of the cabinet. It can be 1100 mm or 1200 mm.
When calculating the height difference, the compressor base is regarded as the baseline for
the indoor unit.
The inverted trap should be higher than the top copper pipe of the condenser.
In the figure, is a sign of a tilt, indicating that the scale of the pipe tilting is at least
1:200. The pipe tilting direction should be consistent with the hypotenuse of the right
triangle.
If the indoor unit is placed higher than or equal to the outdoor unit, inverted traps or oil
traps are not needed.
Protective tubes should be installed for wall- and floor-through pipes. The spacing
between the protective tubes and pipes should be filled with fireproof mud
(recommended).
(1) Inverted traps (2) Oil traps (3) Tilted gas pipe (4) Tilted liquid pipe
(1) Inverted traps (2) Oil traps (3) Tilted gas pipe (4) Tilted liquid pipe
3.2 Unpacking
Procedure
Step 1 Inspect the outer packing for signs of damage. If any damage is found, contact the shipping
company immediately.
Step 2 Unpack the product.
1. Remove the straps, top cover, outer packing, cushioning materials, and then plastic film,
as shown in Figure 3-10.
2. Inspect the cabinet exterior for signs of collision or scratches. If any damage is found,
contact the shipping company immediately.
Step 3 Check the type and quantity of fittings against the packing list. If fittings are missing or
inconsistent with those in the packing list, record the information and contact your local
Huawei office immediately.
----End
(1) Low-pressure needle (2) Liquid pipe needle (3) Discharge pipe needle
valve valve valve
----End
Figure 3-13 Removing bolts from the cabinet sheet metal fasteners
Context
At least two persons are assigned to transport the cabinet. Figure 3-14 shows the cabinet
transport tool.
(1) Cover bolt (2) Cover side hole (aligned (3) Cover side hole (aligned
(removed before with the cabinet mounting hole with the cabinet mounting hole
installation) during installation) during installation)
Procedure
Step 1 Remove the cover bolts from one end using a Phillips screwdriver and take down the entire
cover, as shown in Figure 3-15.
Secure the transport tool to the cabinet through the hole near the cabinet door.
Step 2 Wrench an anchor bolt clockwise to elevate a cabinet, insert the end (without a cover) of the
transport tool into the bottom of the cabinet and secure the transport tool to the cabinet, as
shown in Figure 3-16.
Step 3 Reinstall the removed cover using M8x50 bolts, as shown by (1) in Figure 3-17.
Secure the transport tool to the cabinet through the hole near the cabinet door.
Step 4 Secure the transport tool to the cabinet using M6x16 bolts, as shown by (2) in Figure 3-17.
Step 5 Wrench an anchor bolt anticlockwise to lower a cabinet, move the cabinet to the installation
place using the transport tool, and then remove the transport tool.
----End
Procedure
Step 1 Open the door lock using a key, and open the rear door.
Step 2 Loosen the two transport fixing bolts at the bottom corners of the compressor using a 13#
socket wrench, take out the sheet metal fasteners under the bolts, and then tighten the bolts to
a recommended torque of 13 N·m using a torque wrench, as shown in Figure 3-18.
Store the removed sheet metal fasteners. They should be reinstalled if the equipment needs to
be transported in future.
Step 3 Remove the liquid level detector transport sheet metal fastener.
1. Open the front door, use a Phillips screwdriver to remove the four M4x10 screws from
the cover, and remove the cover, as shown in Figure 3-19.
2. Remove the two M4x10 screws from the liquid level detector transport sheet metal
fastener, and remove the transport sheet metal fastener, as shown in Figure 3-20.
Figure 3-20 Removing a liquid level detector transport sheet metal fastener
3. Connect the interconnection terminal of the low liquid level detector as shown in Figure
3-21.
Interconnection terminal of the high liquid level detector has been connected before delivery.
Do not drill holes in the floor when routing cables from the top.
Drill holes at the bottom of the raised floor if it is used.
Drill holes based on the actual situation. This prevents mice entering from unnecessary
holes, causing damage to the equipment.
The strong-current cables and the weak-current cables must be routed through separate
holes.
(1) Bottom active AC1 cable hole, Φ28 (2) Bottom standby AC2 cable hole, Φ28 mm
mm
(3) Bottom refrigerant gas pipe hole, Φ43 (4) Bottom drainpipe hole, Φ43 mm
mm
(5) Bottom refrigerant liquid pipe hole, (6) Bottom humidifier water inlet pipe hole,
Φ43 mm Φ43 mm
(7) Top refrigerant gas pipe hole, Φ43 mm (8) Top refrigerant liquid pipe hole, Φ43 mm
(9) Top drainpipe hole, Φ43 mm (10) Top active AC1 cable hole, Φ28 mm
(11) Top standby AC2 cable hole, Φ28 (12) Top outdoor unit AC3 cable hole, Φ28
mm mm
(13) Top signal cable hole, Φ28 mm (14) Top humidifier water inlet pipe hole, Φ43
mm
(15) Top skylight signal cable hole, Φ28
mm
Step 2 Move the cabinet from the pallet to the installation position.
----End
Step 2 Remove one bolt fastener, two cabinet connecting plates, and two hinges.
Step 3 Secure the enclosure frame to the front door frame using eight M5x10 tapping screws, and
secure the bolt fastener, cabinet connecting plates, and hinges to the enclosure frame.
Step 4 Pull the LCD signal cable until the door can be smoothly opened and closed, install the LCD
signal cable, and put back the NTC cable. Connect the ground cable under the front door to
the ground point marked on the enclosure frame.
Step 5 Bind the LCD and the NTC cables to the previous binding position using cable ties, and
install the front door.
----End
Prerequisites
Before installing the bolts, remove the rodent-proof rubber plugs in the mounting holes if
there are any.
Figure 3-28 shows only how the cabinet is secured to the base. Secure the base based on site
requirements.
----End
----End
Install anchor baffle plates only when you need to secure the indoor unit to a base.
Secure each anchor baffle plate to the cabinet using four M5x10 tapping screws, as shown in
Figure 3-30.
The bent flange of the anchor baffle plate faces the cabinet.
Baffle plates for the front and rear doors are installed in the same way.
(1) Liquid pipe needle (2) Discharge pipe needle (3) Low-pressure needle
valve valve valve
Procedure
Step 1 Remove the bonnets of the liquid pipe needle valve, low-pressure needle valve, and discharge
pipe need valve in turn, as shown in Figure 3-31.
You will hear a sound of strong air flow when air is being exhausted.
Step 2 Connect a hose to the liquid pipe needle valve, low-pressure needle valve, and discharge pipe
need valve in turn to slowly exhaust nitrogen.
Step 3 Reinstall the valve bonnets until no air exhausts from the needle valves.
----End
Before welding, exhaust all nitrogen from the refrigerant pipe to avoid explosion and personal
injury.
When welding the pipes connecting to the indoor unit, protect the needle valve and its tag.
Before welding, take protective measures for needle valves (discharge pipe needle valve)
within 500 mm of the welding position (by taking out the valve plug or wrapping the valve
with a wet cloth).
During welding, avoid burning the bottom plate, top plate, and side panels, especially the
thermal insulation foam, labels, water pipes, and cables on the side panels.
During welding, do not expose the refrigerant pipes for over 15 minutes. Otherwise,
system reliability may deteriorate.
To avoid air leaks and damage to copper pipes, seal the holes after the pipes are routed.
Seal the ends of the copper pipes to prevent foreign matter from entering the refrigerant
pipes.
All refrigerant pipes should be wrapped with thermal insulation foam.
Avoid elbows and ensure that the pipe route between the indoor and outdoor units is as
short as possible.
Use a rubber hose to connect the nitrogen cylinder which connecting the reducing valve
and the end of the copper pipe, then fill nitrogen at 0.03–0.05 MPa into the copper pipe to
avoid internal oxidation.
Refrigerant Pipe
Refrigerant pipes can be routed from the top or bottom. Select a routing mode based on the
actual situation.
You are advised to select the pipes based on the total length of the pipes connecting the indoor
unit and the outdoor unit, because different pipe diameters influence the pressure drop and
performance of the cooling system. For details, see Table 3-11.
L ≤ 80 3/4 5/8
Note: If the pipe is longer than 80 m, contact Huawei technical support.
Site personnel should prepare the required materials and install the supports. For detailed requirements
on the pipe support, see Figure 3-2.
Procedure
Step 1 Remove the plugs from the pipes using a welding torch, as shown in Figure 3-33.
Exercise caution during welding to avoid burning components, such as rubber rings, inside the
cabinet.
Charge nitrogen to protect pipes from oxidation while you weld the pipes, as shown in Figure
3-34.
Nitrogen injection volume range: 6–12 L/min. The nitrogen injection time for the entire
system is greater than 2 minutes. The nitrogen injection time after pipe welding is greater than
1 minute.
Slowly charge nitrogen into pipes through the discharge pipe needle valve when welding
gas pipes.
Slowly charge nitrogen into pipes through the liquid pipe needle valve when welding
liquid pipes.
Step 2 Take out two straight pipes whose diameters are 3/4 inch and 5/8 inch respectively from the
fitting bag, and weld the two pipes, as shown in Figure 3-33.
When routing pipes from the top, do not route the pipes over servers or other devices to
protect the servers or other devices from being affected by pipe leaks.
Step 3 Connect the refrigerant gas and liquid pipes for the two straight pipes respectively to the gas
and liquid pipes for the outdoor unit.
Step 4 When you route pipes from the top, melt the plugs at the ends of the refrigerant pipe using a
welding torch, and weld the refrigerant gas and liquid pipes respectively to the gas and liquid
pipes for the outdoor unit, as shown in Figure 3-35.
----End
When procuring water pipes, ensure that the water pipes covered with thermal insulation
foam can be routed through holes in the bottom or top plate. For the hole specifications,
see 3.8.1 Preparing Knock-out Holes.
The humidifier water inlet pipe connects to running water or other water supply systems,
and the drainpipe connects to the drainage system.
Determine the water pipes to be connected based on whether a water pump is configured, as
described in Table 3-12.
A water pump drainpipe can be routed from the top or bottom. Determine the pipe routing
mode based on site conditions.
Figure 3-36 Connecting the drainpipe in the case of top pipe routing
Figure 3-37 Connecting the drainpipe in the case of bottom pipe routing
After routing pipes, secure it with cable ties along the right side post of the cabinet.
Figure 3-38 Routing a humidifier water inlet pipe from the bottom
Figure 3-39 Routing a humidifier water inlet pipe from the top
The measuring range of the pressure gauges must be more than 4.0 MPa. The pipelines can
withstand pressure of more than 4.5 MPa.
Do not remove the pipelines and pressure gauges when retaining pressure to avoid gas
leakage.
The nitrogen injection ports are located at the low-pressure needle valve and discharge pipe
needle valve, as shown in Figure 3-40.
Procedure
Step 1 Connect the pressure gauge, hose, and nitrogen cylinder. A reducing valve is recommended to
be installed at the outlet of the nitrogen cylinder, Figure 3-40 shows the nitrogen injection and
pressure preservation diagram. The outlet pressure must be no more than 3.0 MPa.
If the outlet pressure of the reducing valve is greater than 3.0 MPa, some parts of the system
may be damaged.
Step 2 Inject 3.0 MPa nitrogen and preserve the pressure for 24 hours. The system pressure should
stay constant under unchanging ambient temperature conditions. If there is considerable
temperature change and the pressure changes, perform the test again.
Step 3 If welding defects exist, locate and repair the leaking point. If the pressure does not change,
exhaust the nitrogen through the injection needle valves.
----End
(1) Active power input (AC1) (2) Backup power input (3) Main contactor control
(AC2) switch (MD1)
(4) Backup contactor control (5) Outdoor unit power (6) Output power breaker
switch (MD2) (AC3) (QF3) (for the outdoor unit
and compressor)
(7) Heating and humidification (8) Oil belt fuse(FU1), (9) Compressor, PSU power
circuit switch (QF4) Contactor fuse (FU2, port (X101) (connection is
FU3) not required onsite)
(10) Electric heating and (11) Signal port (X103) (12) External signal port
humidification power port (X102) (connection is not (X301, X302) (connected
(connection is not required onsite) required onsite) by the user)
(13) Transformer output port (14) Transformer input
(X202) port (X201)
Context
Route power cables from the top or bottom.
For the switch and cable specifications, see 3.1.2.7 Cable Specifications.
The cables should be routed in from the cable clip.
Keep cables away from the compressor, fan, and copper pipe (if unavoidable, take protective
measures), and connect cables securely.
Procedure
Step 1 For single power supply, connect the external power cable to the L1, L2, L3, and N ports of
the AC1 terminal. For dual power supply, connect the external power cable to the L1, L2, L3,
and N ports of the AC1 and AC2 terminals. See Figure 3-42 and Figure 3-43.
Step 2 Connect the PE cable to the cabinet ground bar, as shown in Figure 3-42 and Figure 3-43.
Ensure that there is no reverse or open phase for the input power cable of the smart cooling
product.
When there is only one power supply, the power cable must connect to the active power
port (AC1).
The ground cable must meet the local electrical specifications.
In the bottom cabling scenario with dual power supplies, bind a cable 100 mm above and
below the sight glass respectively.
Figure 3-42 Routing power cables in the single power supply scenario
Figure 3-43 Routing power cables in the dual power supply scenario
----End
Keep cables away from the compressor, fan, and copper pipe (if unavoidable, take protective
measures), and connect cables securely.
Figure 3-46 shows the zoomed-in view of the external signal ports that are used for alarm
output from the main control board and access of the outdoor unit startup and shutdown,
remote startup and shutdown of the indoor unit, water sensor, smoke sensor, and mains failure
alarm signals.
Table 3-13 describes the definitions and functions of external signal ports.
Figure 3-47 shows routes of the outdoor unit on/off signal cable and water sensor signal cable.
The female connector needs to be removed from the wiring terminal on the external signal
port. After the cable is connected to the female connector, reconnect the connector to the
wiring terminal.
Avoid reverse connection for X301 and X302 terminals.
Figure 3-47 Routes of the outdoor unit on/off signal cable (dry contact) and water sensor signal
cable
Figure 3-48 Routes of the outdoor unit on/off signal cable (RS485) and water sensor signal cable
Context
The outdoor unit signal cable can connect to a dry contact or an RS485 port (by default).
Outdoor fan control mode is set to Communicate by default. If the signal cable connects to
a dry contact, choose Settings > System Settings > Outdoor Fan > Outdoor fan control
mode, and set Outdoor fan control mode to Dry contact.
Outdoor unit signal cables can be connected over RS485 (default) or dry contacts. In
RS485 connection mode, the indoor unit can obtain the operating status and alarm
information of the outdoor unit and control the rotational speed and on/off status of the
outdoor unit. In dry contact connection mode, the indoor unit can only control the on/off
status of the outdoor unit. If dry contact connection is used, choose Settings > System
Settings > Outdoor Fan and set Outdoor fan control mode to Dry contact.
If the signal cable connects to a dry contact while Outdoor fan control mode is set to
Communicate, the Outdoor fan communication failure alarm will be displayed on the
LCD.
If the signal cable connects to an RS485 port while Outdoor fan control mode is set to
Dry contact, the Comp discharge HP alarm will be displayed on the LCD after the
compressor starts.
If the Outdoor fan control mode is changed on the screen, the monitoring software will
restart.
Procedure
Step 1 Route the cable through the cable protection ring on the top or bottom from the outside, then
through the cable hole on the top or bottom of the electric control box along the outside of the
electric control box.
Step 2 Connect signal cables.
(RS485 connection) Connect one end of the cable to points 1, 2, and 3 on the external
signal port X302 and the other end to ports 3, 4, and 5 on the outdoor unit. Figure 3-48
shows the signal cable route.
(Dry contact connection) Connect one end of the cable to points 1 and 2 on the external
signal port X301 and the other end to ports 1 and 2 on the outdoor unit. Figure 3-47
shows the signal cable route.
Step 3 Secure the cable using cable ties.
----End
Procedure
Step 1 Connect one end of the water sensor cable to a water sensor.
Step 2 Connect the other end of the water sensor cable to points 7 and 8 on the external signal port
X301. Figure 3-47 shows the route of the water sensor signal cable.
Step 3 Secure the water sensor cable to the cabinet using cable ties.
----End
(1) FE_1 (active port) (2) CAN_IN (input port of the teamwork (3) RS485/12 V
CAN and northbound RS485 port) (T/H module port)
(4) Main control (5) SW (reserved) (6) DIP switch
module handle
(7) COM (northbound (8) CAN_OUT (output port of the (9) FE_2 (standby
RS485 port) teamwork CAN and northbound RS485 port)
port)
(10) Alarm indicator (11) Run indicator (12) Power indicator
----End
For CAN networking, set the DIP switch on the main control module by following the
instructions in Table 3-14.
If Restore factory settings? The system will operate with existing settings 30s later. is
displayed when the main control module is powered on, click No and flip toggle switch 4
on the main control module to OFF (default status).
Table 3-14 Instructions about operating the DIP switch on the main control module
Toggle Default
Switch Value Site Operations
1 OFF Non-teamwork control: remaining OFF
Teamwork control: Flip toggle switch 1 of the first and
last smart cooling products in the network to ON, and
toggle switch 1 of the other smart cooling products to
OFF.
2 ON Monitoring branch switch. If you need to enable the
monitoring of northbound devices by group, flip toggle
3 ON switches 2 and 3 to OFF. For details about how to set, see
Figure 3-53.
4 OFF This toggle switch determines whether to restore factory
defaults. Retain the default value (OFF) of this switch.
Step 2 When the EMS monitors smart cooling products over RS485, the time needed for collecting
all data from a single smart cooling product is 3 seconds. In the teamwork mode of cascading
using an RS485 bus for monitoring, it takes the host 3 x N seconds to collect data from N
smart cooling products in the group. If the EMS needs more time to collect data from all
smart cooling products than what the EMS performance requires, the smart cooling products
can be grouped for data collection. Assuming that the EMS needs to collect the data from all
smart cooling products within 12 seconds, you are advised to incorporate four smart cooling
products in one group and connect the COM port shown by (7) in Figure 3-49 of the first
smart cooling product for each group to an RS485 port on the EMS. Figure 3-53 shows how
32 teamworked smart cooling products, four in each group, connect to the EMS.
Figure 3-53 shows how 32 teamworked smart cooling products, four in each group, connect to the EMS.
Users can adjust the number of smart cooling products under one group based on the performance
requirements.
Step 3 Prepare a CAN teamwork cable and an RS485 monitoring cable based on Figure 3-54 and
Figure 3-55.
----End
Context
If more than one T/H sensor is connected to an smart cooling product, the smart cooling
product must differentiate various T/H sensors based on DIP switch settings on the sensors
that change their communications addresses. Figure 3-56 shows a T/H sensor.
Procedure
Step 1 Connect the RS485_OUT of the upstream sensor to RS485_IN of the downstream sensor, and
connect the T/H sensor outside the cabinet and the T/H sensor at the return air side in series,
Figure 3-57 shows cable connection of T/H sensors.
The T/H sensor should be placed at a place 1.5 m to the ground, and fixed securely using cable ties.
A maximum of three T/H sensors can be connected in hot and cold aisle respectively.
Step 2 Set DIP switches of the T/H sensor, Table 3-15 lists how to set.
----End
4 ACC Introduction
User interfaces displayed in this document correspond to the ACC software version
V200R001C00SPC300 and are for reference only.
Procedure
Step 1 Enter the user name and password, and then tap , as shown in Figure 4-3.
To prevent misoperation, log in as Operator users first before modifying parameters. Obtain
permission from Huawei before modifying any parameter that you are not allowed to modify,
otherwise, Huawei will not be liable for any consequences of the modification.
Users are classified as Admin who can operate all menus and Operator who can only
view parameter settings, set the temp and humid set point value, and set parameters in
the Quick Settings and User Settings menus. The preset password is 000001 for both
types of users.
To ensure system security, a user needs to change the initial password after initial login.
For the password change method, see 4.5.3 How to Change a Password. If the login
password is forgotten, refer to 4.5.4 Restoring Factory Settings to restore the initial
password.
After login, you are allowed to perform operations until being logged out if no operation
is performed within 3 minutes. For security purposes, manually log out by tapping
at the right corner of the home screen.
Step 2 Set the language and tap Next, as shown by (1) in Figure 4-4.
Step 3 Set the time and date and tap Next, as shown by (2) in Figure 4-4.
Step 4 Set system parameters and tap Finish, as shown by (3) in Figure 4-4.
----End
When configuring the temperature and humidity parameters, do not place the cursor between
the decimal point and the following digit of the value. Otherwise, the decimal point cannot be
deleted, and the parameter value fails to be configured.
Context
Tap the Start or Shutdown buttons on the home screen to start or shut down the smart
cooling product.
Procedure
Step 1 Tap Start or Shutdown on the home screen. A warning is displayed, indicating whether to
start or shut down the smart cooling product, as shown in Figure 4-5. Tap Yes. If the device is
successfully started or shut, the system displays a message, indicating that the command is
successfully triggered.
If a power failure occurs and the smart cooling product is powered on again, the smart cooling
product automatically restores to the original state (start or shutdown) before the power failure.
The hardware port for controlling the status of the remote dry contact or On/Off status on remote
is reserved on the ACC. The status of the remote dry contact and On/Off status on remote is on by
default.
The operations that start the smart cooling product successfully by the LCD button or by element
management system (EMS) is effective only when the remote dry contact or On/Off status on
remote is on the status of on.
In start mode, the Start button is green (unavailable) and the Shutdown button is gray (available).
In shutdown mode, the Shutdown button is green (unavailable) and the Start button is gray
(available).
----End
Procedure
Step 1 On the home screen, choose Settings > System Settings > T/H Sensor. Figure 4-6 is
displayed.
You are not recommended to modify the parameters not listed in Table 4-2.
----End
Procedure
Step 1 On the home screen, choose Settings > Comm Settings > IP Settings. Figure 4-7 is
displayed.
Figure 4-7 Setting the IP address, subnet mask, and gateway address
----End
Procedure
Step 1 Choose Settings > Comm Settings > Modbus Settings on the home page. The page shown
in Figure 4-8 is displayed.
----End
Prerequisites
In the teamwork iCooling mode, each micro module supports only one teamwork network,
and all smart cooling products must be networked in the teamwork mode. Smart cooling
products managed by different micro modules cannot be networked in teamwork mode. Smart
cooling products managed by each micro module must be connected to the EMS separately.
Assign teamwork group number and teamwork unit address for the teamwork controlled
smart cooling products as follows:
Teamwork group no.: Group the smart cooling products in adjacent areas as one, that is,
assign one teamwork control number for them. At most four teamwork control groups
can be assigned (1–4).
Teamwork unit address: The address for the smart cooling product in the same group
cannot be the same (address range: 1–32). The smart cooling product addressed 1 is the
master one that collects, processes, and delivers data. It is recommended that you set the
unit address numbers from one to the Total number of units in this group. Some
parameters of the slave units will be modified by the master unit synchronously.
Context
The parameters in this section are for reference only. Set actually parameter values as
required.
Procedure
Step 1 On the home screen, tap > Teamwork Settings, Figure 4-9 is displayed.
You can set all the teamwork control parameters on the master smart cooling product but only
Teamwork group no., Teamwork unit address, and Teamwork function on a slave smart
cooling product. Table 4-5 describes how to set the parameters.
Step 3 Complete the teamwork settings for all the smart cooling products by performing Step 1 and
Step 2.
Step 4 On the home screen of any teamwork controlled smart cooling product, tap . If the
teamwork control succeeds, the teamwork topology of the smart cooling product in the group
is displayed, as shown in Figure 4-10. Table 4-6 describes the note for the screen.
itself, as shown in .
A non-green frame indicates the other device in the
group, as shown in .
5 Ground color: red, Red indicates that a critical alarm is generated, as
shown in .
Bright gray indicates that the device is operating
If teamwork succeeds, the teamwork icon is green. If teamwork fails, the teamwork icon is red. If
teamwork mode is disabled, the teamwork icon is gray.
----End
Follow-up Procedure
After you have completed the settings, perform the following checks to confirm whether the
teamwork control is available:
1. Check whether the device number on the topology is the same as the actual device
number.
− If yes, go to 2.
− If no, check the cable connection and the settings of teamwork control parameters.
2. Check whether the number of the active devices on the topology is the same as the actual
device number.
− If yes, go to 3.
− If no, check the cable connection and the settings of teamwork control parameters.
3. Check whether the number of standby devices on the topology is the same as the actual
device number.
− If yes, go to 4.
− If no, check the cable connection and the settings of teamwork control parameters.
4. Check whether the number of online devices on the topology is the same as the actual
device number.
− If yes, the check is complete.
− If no, check the cable connection and the settings of teamwork control parameters.
Prerequisites
Before setting the alarm parameters, get familiar with the relationship among each parameter.
Configurations of temperature and humidity alarms and main board alarms for the air cooled
devices comply with the following relationships:
Power underfreq alarm threshold < Power overfreq alarm threshold
Supply-air HT alarm threshold + 5°C ≤ Return-air HT alarm threshold
Context
The content described in this section is optional. To set whether to report an alarm, or set
the time delay duration or threshold, follow the instructions in this section. The enabling
functions include the following three choices:
− Allow
Alarms are reported to the EMS. Active alarms are displayed on the LCD and the
system performs related protection actions.
− Block
New alarms are not reported to the EMS. The EMS can detect alarms that are
generated before the blocking. Active alarms are displayed on the LCD and the
system performs related protection actions.
− Disallow
Alarms are not generated and no protection actions are performed.
The method for setting each alarm is the same. This section describes how to set Delay
of Supply-air HT to 5.
Be careful when configuring alarms. Only professional maintenance personnel can change
alarm settings.
Procedure
Step 1 Choose Settings > Alarm Settings > T/H Sensor on the home screen. Figure 4-11 is
displayed.
----End
Context
On the diagnostic mode screen, you can turn on or off components, and control their
output ratio.
If you need to manually turn on or off system components in diagnostic mode, ensure
that the smart cooling product is started before operation.
Procedure
Step 1 Choose Maint > Diagnostic Mode > Enter > Yes. Figure 4-13 is displayed.
Components are interlocked. Therefore, buttons for turning on or off certain components are in gray,
indicating that operations of the components are not allowed.
To ensure system security, a component may not promptly respond to operations performed on this
screen. For example, the compressor does not respond promptly after the Off (On) button is tapped if
the shortest running (shutdown) time is not met.
----End
Context
For safe system operation, when smart cooling product components are turned on, the
following coupling relationships are presented:
When the compressor (including fixed frequency and frequency-converting) is turned on,
the indoor fans, outdoor fans, and the liquid solenoid valve automatically turned on.
When the electric heater is turned on, the corresponding indoor fan automatically turned
on.
When the electrode humidifier is turned on, the corresponding indoor fan automatically
turned on.
If you need to manually turn on or off system components in diagnostic mode, ensure
that the smart cooling product is started before operation.
For details about the parameters and specifications to be set, see the commissioning
chapter of the smart cooling product.
This chapter describes how to commission smart cooling product components, using the
electric heater as an example.
Procedure
Step 1 Enter diagnostic mode.
Step 2 Tap On for Electric heater, as shown in Figure 4-14.
After the electric heater is turned on, the OffStatus following the Electric heater turns into
OnStatus.
----End
Context
The T/H Curve screen displays temperature and humidity curves showing the recent
temperature and humidity changes. You can choose to display the curves showing data
changes of recent 1 hour, 1 day, 7 days, or 30 days.
Procedure
Step 1 On the home screen, tap T/H Curve. Figure 4-15 is displayed.
The temperature curve (upper) and the humidity curve (lower) are displayed on the same screen. The
abscissa shows time. The temperature set point is the midpoint temperature on the upper ordinate
while the humidity set point is the midpoint humidity on the lower ordinate.
The temperature and humidity curves show the current average temperature and humidity of the
control type.
You can tap and to zoom in or out the range of the temperature and humidity ordinate.
The midpoint temperature is the temperature set point and the midpoint humidity is the humidity set
point after the ordinate range is zoomed in or out.
You can view the temperatures from (temp set point - 3°C) to (temp set point + 3°C) at least and
from (temp set point - 30°C) to (temp set point + 30°C) at most.
You can view the humidity from (humidity set point - 5%) to (humidity set point + 5%) at least, and
from (humidity set point - 50%) to (humidity set point + 50%) at most. Specific humidity fluctuation
range displayed varies according to different models of smart cooling products.
----End
Context
On the alarm querying screen, you can query active alarms and historical alarms.
The active alarm screen displays active alarms.
The historical alarm screen displays the historical alarms. You can query historical
alarms by choosing Common Functions > Query Hist. Alarms or Alarms > Query
Hist. Alarms.
Procedure
To query the active alarm, choose Alarms > Query Act. Alarms. Figure 4-16 is
displayed.
Active alarms are displayed in chronological order. The latest generated alarm is displayed in the
uppermost row.
If active alarms exist, they are displayed on the alarm bar one by one.
You can query an alarm on the alarm list in related user manual for smart cooling product based on
the alarm ID to view causes of the alarm and methods used to clear the alarm.
Click each alarm to open the Details page, which contains Alarm Name, Severity,
Location, Cause ID, SN, Possible Causes, and Procedure for the alarm, as shown in
Figure 4-17.
− If the icon is not displayed on the Details screen, the alarm can be
automatically cleared after the fault is rectified.
− If the icon is displayed on the Details screen, it indicates that the alarm
can be cleared manually. You need to tap Clear to clear the alarm after the fault is
rectified. The alarm clearance type (automatic or manual) varies with smart cooling
products. Some of the alarms can either be cleared automatically or manually.
Perform operations as required.
For details about how to manually clear an alarm, see 4.5.7 How to Manually Clear
Alarms.
To query historical alarms, choose Common Functions > Query Hist. Alarms or
Alarms > Query Hist. Alarms on the home screen. Figure 4-18 is displayed.
Historical alarms are displayed in chronological order. The latest cleared alarm is displayed in the
uppermost row.
----End
Context
Logs record operations on the system. Maintenance and technical service engineers can query
logs to locate operations on the system.
Procedure
Step 1 On the home screen, choose Maint > Log Maint > Query Logs. Figure 4-19 is displayed.
----End
Procedure
Step 1 On the home screen, choose Maint > Performance Maint. Figure 4-20 is displayed.
----End
Context
You can query component status in the following two ways.
Enter the Status screen. The control or running status of major components such as the
compressor, indoor fan, outdoor fan, electric heater, and humidifier is displayed.
Enter the Device Details screen and then enter the menu of a specific component. All
parameters for the component are displayed.
Procedure
When viewing the component status through Status, choose Common Functions >
Status or Running > Status on the home screen. The general component status screen is
displayed. Figure 4-21 shows the screen displayed after choosing Running > Status.
The actual number of devices is displayed on the screen. If two indoor fans are used, indoor fan 1 and
indoor fan 2 are displayed. This is also the case for other devices.
When querying component status through Device Details (using the compressor as an
example), choose Running > Device Details > Compressor on the home screen to
query the status of the compressor and solenoid valve, as shown in Figure 4-22.
----End
Context
You can query the system parameters through two ways.
Enter the Operating Info screen that displays the major system parameters such as the
current detected temperature, humidity, voltage, and power frequency.
Enter the Device Details screen and then enter the menu of a specific component. All
parameters for the component are displayed.
Procedure
When querying system parameters through Operating Info, choose Common
Functions > Operating Info or Running > Operating Info on the home screen, the
related screen is displayed. Figure 4-23 shows the screen displayed after choosing
Running > Operating Info.
When viewing system parameters through Device Details (using the compressor as an
example), choose Running > Device Details > Compressor on the home screen to view
the compressor parameters, as shown in Figure 4-24.
----End
Procedure
Step 1 On the home screen, select About.
Step 2 On the About screen, tap Version Info or E-label. Figure 4-25 is displayed.
The Version Info screen includes the version details of the display panel, control board, and
temperature and humidity collection board. The E-label screen displays electronic labels of the
entire system, control board, display panel, temperature and humidity collection board and so on.
When some T/H boards of the cold or hot aisles are enabled, T/H Board on the About > Version
Info screen, or T/H Board on the About > E-label screen shows the information of these T/H
boards.
When some T/H boards of the cold or hot aisles are disabled, T/H Board on the About > Version
Info screen, or T/H Board on the About > E-label screen does not show the information of these
T/H boards.
----End
Context
To delete historical alarms, log in as the Admin user.
Exercise caution when deleting all historical alarms. Because this operation may cause
clearance of all historical alarms and affects device maintenance.
Procedure
Step 1 On the home screen, choose Alarms > Delete Hist. Alarms to enter the Delete Hist. Alarms
screen shown in Figure 4-26.
----End
Context
Logs can be deleted in a one-click manner.
To delete logs, log in as the Admin user.
If you perform this operation, all logs will be deleted, and device maintenance will be affected.
Exercise caution when doing this operation.
Procedure
Step 1 On the home screen, choose Maint > Log Maint > Delete Logs > Yes to delete all the logs.
After logs are deleted, the log deletion operation is recorded in the first log that is displayed.
----End
Context
You can export data in one-click mode or by configurations. With the one-click mode, you
can export active alarms, historical alarms, run logs, and so on. The two export methods are
the same. This section uses one-click mode as an example to describe the export method.
You are advised to use the FAT32 USB flash drive with a capacity no greater than 64 GB.
Format the non-FAT32 USB flash drives into FAT32 ones before using them.
Before using a USB flash drive, ensure that its data has been scanned by antivirus software
and is secure.
Before exporting active alarms, historical alarms, logs, and configurations, ensure that the USB flash
drive has been successfully identified. The position of the USB port is shown in Figure 2-4.
If the USB flash drive has been successfully identified, is displayed at the status bar.
If the USB flash drive is not properly connected, the system will notify that No USB device found.
during operations about the USB flash drive.
Procedure
Step 1 Tap Maint > USB Operations > Export to enter the Select Path screen, as shown in Figure
4-27.
Step 2 Tap the file where the user saves current data in the Select Path dialog box and tap Next.
Then tap Yes in the displayed dialog box.
Step 3 After the data is successfully exported, Figure 4-28 is displayed. Click Finish.
Step 4 Click Maint > USB Operations > Remove USB to remove the USB flash drive in safe
mode.
----End
Context
Performance value clearance can be performed only after component maintenance. Otherwise
the component may run overtime and degrade performance.
Procedure
Step 1 On the home screen, choose Maint > Performance Maint. Figure 4-29 is displayed.
Context
Calibrate a sensor if the displayed temperature or humidity on the sensor deviates from the
actual value. For example, if the return air temperature measured by other temperature
detection devices at the return air detection point is 20°C while the value measured by the
sensor is 22°C, the sensor has an error of 2°C, and the calibration value should be set to –2°C.
Procedure
Step 1 On the home screen, choose Maint > Sensor Adjust. Figure 4-30 is displayed.
----End
Context
You can calibrate for touching point deviation on the touchscreen.
You can calibrate the screen by tapping the screen on the Screen Calib page or by DIP
switch.
− Tapping the screen on the screen calib page: The program of the display board
works normally; the deviation between the touching point and the responding point
is small; the Maint > Screen Calib page can be entered over the screen.
− Calibrating the screen by DIP switch: The display board works normally; the
deviation between the touching point and the responding point is unfavorably big;
or the screen does not respond when being tapped.
You can calibrate the screen by DIP switch only when the system enters Quick Settings
page after the first power-on or when the system is on the home screen.
The LCD is an industrial resistive touchscreen. Touch the LCD screen firmly if you are
using your fingertips. It is recommended that you use the pen tip to ensure accurate
selection and quick response.
Procedure
When calibrating the screen by tapping the screen, tap Maint > Screen Calib to enter
the following screen, as shown in Figure 4-31. Figure 4-32 is displayed when the screen
calibration is complete.
c. Wait for 10 seconds or tap Yes. Figure 4-31 is displayed. Tap the screen. When
Figure 4-32 is displayed, the adjustment is complete.
d. Flip toggle switch 4 for the LCD to non ON.
After the DIP switch is calibrated, flip toggle switch 1 to ON, and others to the opposite position.
You need to manually operate the operation again from the first step to trigger the touchscreen
calibration function after the calibration failure.
----End
4.5 FAQ
4.5.1 How to Perform Quick Settings
Context
On the quick settings screen, you can set the language, time, date, and system.
Procedure
Step 1 Choose Settings > Quick Settings on the home screen. The quick settings screen is displayed,
as shown by (1), (2), and (3) in Figure 4-4.
----End
Procedure
Step 1 On the home screen, choose Settings > User Settings. Figure 4-34 is displayed.
LCD backlight off delay is 3 min by default. If no operation is performed within 3 min, the backlight
will be off. This value can be modified based on actual conditions.
----End
Procedure
Step 1 On the home screen, choose Settings > User Settings to enter the User Settings screen, as
shown in Figure 4-35.
Step 2 Tap Password to enter the password changing screen, as shown in Figure 4-36.
It is recommended that the password should contain at least two types of characters.
----End
If you restore factory settings, all system data will be restored to the state before delivery,
including login passwords, operation logs, parameter configurations, alarms, and
performance statistics. Perform this operation with caution as it may affect other users.
To ensure device security, operate the DIP switch after powering off the main power
supply of the device.
To ensure information security and prevent malicious password reset, you must keep the
cabinet keys securely. If any abnormal operation is found, check the information in the
equipment room access control system and monitoring system.
Procedure
Step 1 Tap Shutdown on the screen and wait for the system to shut down.
Step 2 Disconnect the main power supply of the device.
Step 3 Switch the fourth toggle of the DIP switch on the main control module to ON.
Figure 4-37 shows the DIP switches on the main control module.
If you do not confirm the operation within 30s, the dialog box disappears, and the process of restoring
factory settings is terminated.
After the system is restored to factory settings, the user password is also reset to the preset password,
and must be promptly modified to ensure information security and normal system running.
----End
In the upgrade mode, you can only query the system version information. In this case,
perform the following steps for troubleshooting:
Procedure
Step 1 After you have entered the home screen, choose Maint > USB Operations > Software
Upgrade, and check whether you can perform the upgrade.
If yes, upgrade the system version by referring to the software upgrade guide.
If no, contact Huawei technical support.
----End
Procedure
Step 1 Tap the icon in the status bar and tap Off to silence the buzzer. After the buzzer is
silenced, the icon changes to .
----End
Procedure
Step 1 Tap Alarms > Query Act. Alarms > Air filter blocked on the home screen. The alarm
information is displayed, as shown in Figure 4-39.
Procedure
Step 1 On the home screen, choose Settings > System Settings > T/H Sensor.
Step 2 Set Cold-aisle sensor 1 and Cold-aisle sensor 2 to Enable, as shown in Figure 4-40.
----End
Step 1 On the home screen, choose > . The teamwork control information is displayed, as
shown in Figure 4-41.
Master/Slave and Active/Standby indicate the information of this single unit. Other information is
about the teamwork control information of the group.
Required cooling capacity: indicates the total cooling/heating requirements of the group and is used
as a reference for enabling the cooling/heating mode by the master device. If the cascade function is
enabled, the capacity is used as a reference for determining whether to start a standby unit.
Required humidity: indicates the total dehumidification and humidification requirements of the
group and is used as a reference for enabling the dehumidification and humidification mode by the
master device.
----End
To prevent key data from being lost, you are recommended to record all parameter values or
back up data with export configurations before restoring defaults. Then change the parameter
values back to the recorded values after restoring defaults. For details about how to use export
configurations, see 4.4.2.3 Exporting Data.
After default settings are restored, all communication addresses are changed to 1 and the communication
between all devices and the EMS is disconnected. The communication addresses must be reset to
recover the communication.
When Windows accesses the controller over SSH, you need to use client software such as PuTTY.
Procedure
Step 1 Log in to the controller over SSH.
Step 2 Specify User name and Password. The preset user name and password are enspire and
Changeme respectively, as shown in Figure 4-42.
If a user enters incorrect passwords for five times, the user's account will be locked for 10 minutes.
Step 3 After successful login, enter su and Changeme to switch to the root user, as shown in Figure
4-43.
Step 4 Enter passwd (the password change command) to change the password. In the displayed
window, enter a new password and confirm it, as shown in Figure 4-44.
The new password must meet complexity requirements. When you are changing the password, you can
press Ctrl+C to stop this operation.
----End
If the information shown in Figure 4-46 is displayed on the controller LCD, the smart
cooling product cannot run properly. Perform Step 2 and subsequent steps.
Figure 4-46 uses ACC V100R001C20SPC300 as an example to describe the prompt messages on the
screen. During actual operations, the version in use prevails.
Procedure
Step 1 Check whether there is a strong electromagnetic field around the backplane of the smart
cooling product.
If yes, contact Huawei technical support.
Procedure
Step 1 On the Teamwork Settings screen, decrease the values of Total number of units and
Number of running units by 1 respectively.
Step 2 Respectively modify the values of Teamwork unit address to 3 and 4 for smart cooling
products No. 4 and No. 5.
Step 3 Change the attribute of smart cooling product 3# in the ECC800 to Empty Cabinet.
Step 4 Power off and maintaining smart cooling product No. 3.
Step 5 Respectively restore the values of Teamwork unit address to 4 and 5 for smart cooling
products No. 4 and No. 5.
Step 6 On the Teamwork Settings screen, increase the values of Total number of units and
Number of running units by 1 respectively.
Step 7 Power on smart cooling product No. 3.
Step 8 Change the attribute of smart cooling product 3# in the ECC800 to Smart cooling product.
During maintenance, the A/C abnormal L1/L2 disconnect alarm is displayed on the smart
cooling product. After the maintenance is over, the alarm will be cleared.
----End
5 Power-On Commissioning
5.1 Tools
Tools for commissioning the NetCol5000-A are as follows:
Wrench: adjustable wrench
Vacuumization and charging tools: pressure gauge (measurement range ≥ 4.0 MPa),
leather hose (bearing pressure ≥ 4.5 MPa), vacuum pump
Measuring tools: multimeter, clamp meter, electric balance
Protective tools: insulation gloves, antifreeze gloves, insulation shoes
Others: torch
Ensure that no combustion-supporting materials (air or additives) enter the smart cooling
product system during commissioning. Huawei shall not be liable for any risks and losses thus
incurred.
0 < L ≤ 10 10 < L ≤ 80
Refrigerant (kg) 9 9 + (L – 10) x 0.19
Refrigerant oil 0 0
(kg)
Context
Ensure that the leather hose connectors are fastened before charging refrigerant oil and
vacuumizing the cooling system.
Procedure
Step 1 Connect the barrel with the pre-weighed refrigerant oil to the low-pressure needle valve
through a leather hose, and connect the vacuum pump to the discharge pipe needle valve, as
shown in Figure 5-1.
(1) Refrigerant oil barrel (2) Electric balance (3) Vacuum pump
(4) Discharge pipe needle valve (5) Low-pressure needle valve
Step 2 Open the vacuum pump to charge refrigerant oil to the cooling system. Close the vacuum
pump after all the refrigerant oil is charged into the system.
Step 3 Remove the refrigerant oil barrel and vacuum pump.
----End
5.2.3 Vacuumizing
Procedure
Step 1 Connect pressure gauges and vacuum pump.
Step 2 In the beginning, the vacuum pump makes loud noises and exhausts white smoke from the
exhaust vent. After 10 minutes, if it still exhausts white smoke, observe it for another 10
minutes because the cooling system may not be sealed properly or there may be too much
refrigerant or water in the cooling system.
Step 3 After 20 minutes, the pressure gauge pointers should be in the negative area and the vacuum
pump makes small noise. Close and open the pressure gauges alternatively for several times.
The position of the pressure gauge pointers and the sound made by the vacuum pump do not
change. Otherwise, the cooling system may not be sealed properly.
Step 4 Check that the time for vacuumizing is 80 minutes or longer after making sure that the
cooling system does not leak, the pressure displayed on the vacuum pump is less than or equal
to 60 Pa (absolute pressure), and the sight glass is dry (green).
Step 5 After vacuumizing, close valves of all pressure gauges, the vacuum pump (no disconnection is
required), remain the pressure for 10 minutes, and ensure that the system pressure is equal to
or smaller than 90 Pa (absolute pressure).
If the pressure gauge precision does not reach 60 Pa (absolute pressure), ensure that the pressure gauge
pointers stay in the minimum scale. In addition, remain the pressure for one hour and check whether the
pressure increases.
----End
Context
Charge the refrigerant (R410A) after checking that the cooling system does not leak and
the vacuum meets the requirements.
Charge refrigerant as required upon calculation shown in 5.2.1 Requirements of
Refrigerant and Refrigerant Oil to Be Charged. Otherwise, the device may be damaged.
Procedure
Step 1 Replace the vacuum pump with the steel vessel of liquid refrigerant, as shown in Figure 5-3.
Step 2 Slightly open the refrigerant cylinder valve and connection nut for the pressure gauge shown
in Figure 5-3. Tighten the nut when cold air escapes out of the nut.
Step 3 Put the inverted steel vessel on an electric balance and clear the reading.
Step 4 Open valves of the pressure gauges and the steel vessel, shown in Figure 5-3, and start
charging refrigerant.
Never move the hose or steel vessel during refrigerant charging. Otherwise, the value on
the electric balance is influenced.
Charge less than 1 kg of refrigerant from the low pressure side, and charge the rest from
the discharge pipe needle valve.
Step 5 Refrigerant to be partially charged should be no less than half of total calculated amount, and
no more than the total calculated amount. Charge the left refrigerant when commissioning the
system, as described by 5.5 Commissioning Procedure.
Step 6 Close the pressure gauges and the valve of the steel vessel after charging in refrigerant.
After the injection is completed, tighten the needle valve bonnet, and check whether the needle valve
leaks by applying soap bubbles to the valve vent or using a halogen leak detector. If the valve leaks,
contact Huawei technical support.
----End
Ensure that there is no reverse or open phase for the input power cable of the smart cooling
product. Otherwise, the smart cooling product may be damaged beyond repair.
Step 2 Verify that the wires are connected for the indoor and outdoor units in the correct phase
sequence.
Step 3 Verify that the output power breaker (for the outdoor unit and compressor) QF3, and heating
and humidification switch QF4 are switched on.
Step 4 Verify that fan switches Fan1 to Fan6 are switched on.
Step 5 For the single power input scenario, verify that the phase sequence is correct. For the dual
power input scenario, verify that the phase sequence is correct, and that MD1 and MD2 are
switched on.
Step 6 Verify that the smart cooling product circuit breaker in the upstream PDC is switched off.
Step 7 Verify that the input terminals of AC1 and AC2 are not short-circuited, and that the live wire
is not connected to the ground.
Step 8 Verify that the input voltage meets the requirement.
Step 9 Verify that the indoor unit power cable is connected properly.
Step 10 Verify that the signal cable between the indoor and outdoor units is properly connected.
Step 11 Verify that the water sensor is properly installed.
Step 12 If teamwork networking is required, verify that the teamwork cable is correctly connected.
Step 13 Verify that the cable connections and DIP switch settings of the T/H sensors are correct.
----End
Before starting the compressor, ensure that the electric heating belt of the crankcase has been
preheated for more than 12 hours. Otherwise, the compressor will be damaged, and Huawei
shall not be liable for any such consequences.
Procedure
Step 1 Switch on the smart cooling product switch in the upstream PDC.
Step 2 Verify that the QF3 switch that controls the outdoor unit and compressor, QF4 switch that
controls the heater and humidifier, MD1, and MD2 are ON.
Step 3 When the device is powered on for the first time, log in as the Admin user. Then set the
following parameters on the displayed Quick Settings page:
Select the language: English or Chinese.
Select the date & time settings: date format, date, time, and time zone.
Select the monitoring mode.
Step 4 Choose Settings > System Settings > T/H Sensor to enter the T/H Sensor screen. You can
configure the T/H control types and set points.
----End
Remove the refrigerant steel cylinder after confirming that sufficient refrigerant has been
injected.
Users are classified into Admin and Operator users. Admin users have more rights than
Operator users. The preset password is 000001 for both types of users. For system
security purposes, change the preset password upon first login. To enter Diagnostic Mode,
log in as Admin.
If any alarm is reported during commissioning, handle the alarm by following the
instructions in 6.3 Alarm reference and 6.4 Troubleshooting.
If no electric heater, humidifier, or water pump is configured, skip the commissioning
procedures for such components.
Procedure
Step 1 Turn on the QF3 switch that controls the outdoor unit and compressor and the QF4 switch that
controls the heater and humidifier.
Step 2 Check that the power indicators of the PSU, auxiliary supply power module, and main control
module are on. Figure 5-4 shows the power indicators.
(1) Power indicator of the (2) Power indicator of the auxiliary (3) Power indicator
main control module supply power module of the PSU
Step 3 Tap Start and choose Maint > Diagnostic Mode > Enter.
If no manual operation is performed within 25s after you tap Start, the equipment will automatically run
following the preset logic, and the compressor and indoor and outdoor fans will also run according to the
environment.
After the compressor is powered on, ensure that the electric heating belt of the crankcase has
been heated for more than 12 hours before starting the compressor.
Step 4 (This step is required only when the signal cable connects to the RS485 port.) Modify the
input value of Outdoor fan to 50%. Then modify it to 0% after checking that the outdoor fan
runs properly and no alarm is generated.
Step 5 On the Diagnostic Mode screen, change the value for Indoor fan to 50% and tap On for the
electric heater.
1. Check whether the indoor fans run properly and no alarm is generated.
2. If hot air blows out from the exhaust vent of the fan after a period, the electric heater
runs properly. In this case, tap OFF for the electric heater and set the value for Indoor
fan to 0%.
Step 6 Commission the compressor by setting the compressor rotational speed to 3000 rpm.
1. On the home screen, choose Running > Device Details > Compressor and check that
the value of Suction pressure is in the range of 0.7–1.2 MPa and the value of Discharge
pressure is in a range listed in the following table.
2. On the home screen, choose Running > Device Details > EEV and check that the value
of EEV suction superheat degree is in the range of 8–15°C.
3. Charge the rest of the refrigerant from the low-pressure pipe needle valve in small flow
or intermittently if possible. The total amount of charged refrigerant must meet the
requirements in 5.2.1 Requirements of Refrigerant and Refrigerant Oil to Be Charged.
4. Choose Maint > Diagnostic Mode > Enter, set the input volume for the compressor to
0 rpm.
If the suction pressure, discharge pressure, and suction overheating degree is without normal ranges,
check and make sure that:
1. Charge refrigerant in an amount exactly as standard charge required.
2. The air inlet and outlet of outdoor unit are without block.
If the problem remains unresolved after troubleshooting, please contact Huawei technical support.
It is normal if a pump alarm is generated during the pump operation when there is no water in the pan.
The pump generates this alarm for self-protection.
Step 9 After the commissioning is complete, remove the device used for charging the refrigerant, and
install the valve bonnet.
Step 10 On the Diagnostic Mode screen, tap Exit and then Yes to exit the diagnostic mode.
Step 11 Check the teamwork control cables and set the teamwork control parameters. For details
about how to commission, see 4.3.2.5 Setting Teamwork Control Parameters.
Step 12 Go back to the startup screen, and tap Shutdown.
----End
Follow-up Procedure
After the commissioning or maintenance is complete, clean the oil stains on the copper pipe
thermal insulation foam or bottom plate if there is any.
Excise caution as the equipment is still energized shortly after it is powered off.
When maintaining or replacing an smart cooling product component, turn off the smart
cooling product switch in the upstream PDC.
Step 2 Turn off all switches in the electric control box of the smart cooling product.
Step 3 Turn off the smart cooling product switch in the upstream PDC.
----End
Precautions
Routine maintenance is critical to the normal operation of equipment. Perform routine
maintenance regularly. Read the precautions and product documentation before
performing routine maintenance.
Follow local laws and safety instructions to minimize the risk of personal injury and
damage to equipment.
The "NOTICE", "CAUTION", "WARNING", and "DANGER" statements in this
document do not represent all safety instructions. They are only supplements to the
safety instructions.
Personnel who will install, operate, and maintain Huawei equipment must receive
thorough training, understand all necessary safety precautions, and be able to correctly
perform all operations.
Pay attention to the safety symbols on the equipment and all safety instructions in this
document. The safety precautions given in this document do not cover all safety
precautions. Huawei will not be liable for any consequence caused by violation of the
safety operation regulations and design, production, and usage standards.
Most maintenance tasks should be performed only after the power supply is disconnected
from the equipment. Do not connect the power supply during maintenance. If you need
to perform maintenance tasks such as measuring the current, voltage, and temperature
when the equipment is operating, connect the power supply only after you have finished
all equipment connections. Disconnect the power supply when you finish maintenance.
Take protective measures during electrical maintenance, such as wearing insulation
gloves and shoes.
Exercise caution when performing professional maintenance tasks. For details, consult
Huawei technical support.
During component replacement, do not lean any material against the cabinet.
For parts replacement, see the appropriate section for information about the required tools.
Air filter Check that the filter is not Clean the air filter (water cleaning is
blocked. recommended).
Check that the filter is not Replace the air filter.
damaged or distorted.
Fan Check that the indoor fan Maintain or replace the fan guard.
guard is not distorted.
Check that the indoor fan Replace the fan.
blades are intact.
Check that the indoor fan Replace the fan.
does not generate abnormal
noise during operation.
Check that the screws on the Tighten the screws.
indoor fan are not loose or
distorted.
Water pan Check that the condensate Clean dirt or scale from the condensate
filter pan and liquid level detector pan and liquid level detector.
have no dirt or scale.
Check that the water pan filter Clean the water pan filter, by referring to
is clean and not blocked. Figure 6-2.
Compressor Check that the compressor is Tighten the compressor screws.
secured properly.
Check that there is no oil Clean the refrigerant oil on the valve.
stain on the compressor
service valve.
Check that the sound of the Replace the compressor.
compressor is properly.
Electrode Check that the humidifier run Replace the electrode humidifier
Humidifier overtime alarm is not cylinder.
reported.
Remove the two screws and sheet metal fastener from the water pan filter and pull out the
filter, as shown in Figure 6-2.
Monitoring Export smart cooling product Rectify the fault or contact Huawei
logs, alarms, temperatures, technical support.
humidity, the operating status
of the compressor, fan,
electric heater, electrode
humidifier, and water pump,
and time from the monitoring
system. View the historical
alarms generated in this
quarter and select the most
common five ones. (If no
monitoring system is
available, skip this item.)
Electric heater Check that the electric heater Retighten the electric heater and its
is fixed reliably. switch.
Check that the electric heater Replace the electric heater.
surfaces are not eroded.
Components Ensure that there is no reverse Adjust the cable sequence.
in the electric or open phase for the input
control box power cable of the smart
(removing the cooling product.
electrical
control box Check that all circuit breakers Replace the abnormal circuit breaker and
before and fuses are working fuse.
maintaining a properly.
component
Check and fasten all circuit Fasten all circuit connections.
inside the
connections.
box)
Check that various electric (Perform the operation with the power
components, control off) Use a brush or compressed dry air to
components, and the surge clean various electric components,
protection and voltage test control components, and the surge
board are free from dust. protection and voltage test board.
Check that the main control Replace the abnormal board.
board, LCD, T/H sensor, and
surge protection and voltage
test board are not aging on the
surface.
Perform static tests to check Replace the abnormal parts.
whether each contactor has a
flexible pickup.
Cables Check that cables are not Replace cables if necessary.
aged.
T/H sensors Check that the temperature If the temperature deviation is greater
and humidity readings are than 1°C or humidity deviation is greater
a001 Return- Maj The alarm 1. The cables to 1. Check the cables to the
air 1 or is the temp sensor temp sensor.
temp generated. are loose or 2. Maintain or replace the
invalid damaged. temp sensor.
2. The temp sensor
is faulty.
Return- Maj The alarm 1. Dirt or water 1. Remove dirt or water
air 2 or is exists around from the T/H sensor.
temp generated. the T/H sensor, 2. Maintain or replace the
invalid which leads to a temp sensor.
detection fault.
2. The temp sensor
is faulty.
a002 Return- Criti The alarm 1. The load is high 1. Add more smart
air HT cal is or the cooling product units.
generated. refrigeration 2. Check other causes if
capacity is the alarm persists after
insufficient. startup.
2. The return air 3. Check the ambient
temp is higher temp.
than the 4. Adjust the return-air
return-air HT HT alarm threshold.
alarm threshold
5. Calibrate or replace the
during startup.
abnormal sensors.
3. The ambient
temp is high.
4. The return-air
HT alarm
threshold is
a012 Comp Maj The alarm 1. The refrigerant 1. Identify and repair the
dischar or is leaks. leaking point, and refill
ge HT generated, 2. The condenser refrigerant after
and the fins are blocked. maintenance.
compressor 3. The ambient 2. Clean the condenser
is forcibly temperature is fins.
shut down. higher than the 3. Check the ambient
upper alarm temp.
threshold. 4. Calibrate or replace the
4. The temperature discharge temperature
displayed by the sensor.
discharge 5. Maintain or replace
temperature outdoor fans.
sensor is 6. Maintain or replace
different from
a015 Comp War The alarm The accumulated Maintain or replace the
exceed ning is runtime of the comp and clear the
runtime generated. comp exceeds the accumulated runtime.
alarm threshold.
a018 Indoor War The alarm The accumulated Maintain or replace the
fan ning is runtime of the fan indoor fan and clear the
1/2/3/4/ generated. exceeds the alarm accumulated runtime.
5/6 threshold.
exceed
runtime
a023 Elec Maj The alarm 1. The cables to 1. Check the cables to the
heater 1 or is the temp switch temp switch of the elec
HT generated, of the elec heater.
and the heater are loose 2. Replace the elec heater.
electric or damaged. 3. Maintain or replace the
heater is 2. The temp switch indoor fans.
forcibly is faulty.
shut down. 3. The indoor fans
are faulty.
a024 Elec War The alarm The accumulated Maintain or replace the
heater 1 ning is runtime of the elec elec heater and clear the
exceed generated. heater exceeds the accumulated runtime.
runtime alarm threshold.
a025 Air War The alarm 1. Air filters are 1. Maintain or replace the
filter ning is blocked. air filters.
blocked generated, 2. The differential 2. Replace the differential
and the press switch is press switch.
electric faulty. 3. Adjust the threshold of
heater and 3. The differential the differential press
humidifier press switch is switch.
are shut set 4. Maintain or replace the
down. inappropriately. press tube.
a048 Supply- Criti The alarm 1. The load is high, 1. Add more smart
air HT cal is or the cooling product units.
generated. refrigeration 2. Check other causes if
capacity is the alarm persists after
insufficient. startup.
2. The supply air 3. Check the ambient
temp is higher temp.
than the 4. Adjust the supply-air
supply-air HT HT alarm threshold.
alarm threshold
5. Calibrate or replace the
during startup.
abnormal sensors.
a062 Comp Maj The alarm 1. The comp driver 1. Maintain or replace the
drive or is is faulty. comp driver.
alarm generated, 2. The comp is 2. Maintain or replace the
and the faulty. comp.
compressor NOTE
is shut After the alarm is rectified,
down. click Manual clear on the
alarm page.
a063 Comp Criti The alarm 1. The cables to 1. Check the cables to the
drive cal is the comp driver comp driver.
comm generated, are loose or 2. Maintain or replace the
failed and the damaged. comp driver.
compressor 2. The comp driver 3. Turn on the air switch
is shut is faulty. of comp driver.
down (the 3. The air switch
compressor of comp driver
a065 Comp Maj The alarm 1. The power 1. Check the power
drive or is supply voltage supply voltage.
DC generated. is high. 2. Maintain or replace the
overvol 2. The comp driver comp driver.
t is faulty. 3. Maintain or replace the
3. The comp is comp.
faulty.
a066 Comp Maj The alarm 1. The power 1. Check the power
drive or is supply voltage supply voltage.
DC generated. is low. 2. Maintain or replace the
undervo 2. The comp driver comp driver.
lt is faulty. 3. Maintain or replace the
3. The comp is comp.
faulty. 4. Reconnect the main
4. The main power power supply or the
supply is faulty cables to the comp
or the cables to driver.
the comp driver
are loose or
damaged.
a067 Comp Maj The alarm 1. The comp is in 1. Fill oil to the comp.
drive or is lack of oil. 2. Clean the condenser
overloa generated. 2. The condenser fins.
d fins are blocked. 3. Maintain or replace the
3. The outdoor outdoor units.
units do not run 4. Decrease certain
properly. amount of refrigerant.
4. The refrigerant 5. Maintain or replace the
is overfilled. comp.
a074 Comp Maj The alarm 1. The cables to 1. Check the cables to the
drive W or is phase W of the comp driver.
phase generated. comp driver are 2. Maintain or replace the
loss loose or comp driver.
damaged.
2. The comp driver
is faulty.
a075 Comp Maj The alarm 1. The comp is in 1. Fill oil to the comp.
phase or is lack of oil. 2. Clean the condenser
current generated. 2. The condenser fins.
alarm fins are blocked. 3. Maintain or replace the
3. The outdoor outdoor units.
units do not run 4. Decrease certain
properly. amount of refrigerant.
4. The refrigerant 5. Maintain or replace the
is overfilled. comp.
5. The comp is
faulty.
a077 Indoor Maj The alarm 1. The power 1. Check the power
fan or is supply to the supply to the indoor
1/2/3/4/ generated. indoor fan is fan.
5/6 abnormal. 2. Check the cables to the
fault 2. The cables to indoor fan.
the indoor fan 3. Maintain or replace the
are loose or indoor fan.
damaged.
3. The indoor fan
is faulty.
a078 Full Criti The alarm 1. The cables to 1. Check the cables to the
water cal is the high liquid high liquid level
generated, level detector detector.
and the are loose or 2. Maintain or replace the
system damaged. high liquid level
shuts down. 2. The high liquid detector.
level detector is 3. Maintain or replace the
faulty or stuck. cond pump.
3. If a condensate 4. Clear the obstacles in
pump is the drainpipe of the
configured, the cond pump.
pump may be 5. Clear the internal
faulty or its drainpipe.
draining
capacity
decreases.
4. If condensate
pump is
a102 Indoor Maj The alarm 1. The cables to 1. Check the cables to the
fan or is the indoor fan indoor fan.
1/2/3/4/ generated. are loose or 2. Maintain or replace the
5/6 damaged. indoor fan.
overspe 2. The indoor fan
ed is faulty.
a105 Indoor Criti The alarm 1. The indoor fan 1. Maintain or replace the
fan cal is is faulty. indoor fan.
failure generated, 2. The cables to 2. Check the cables to the
and the the indoor fan indoor fan.
compressor are loose or NOTE
is shut damaged. After the alarm is rectified,
down. enter the diagnostic mode,
and manually start the indoor
fan to clear the alarm.
a108 Cold-ai Maj The alarm 1. Dirt or water 1. Remove dirt or water
sle or is exists around from the T/H sensor.
1/2/3 generated. the T/H sensor, 2. Maintain or replace the
temp which leads to a T/H sensor.
invalid detection fault.
2. The T/H sensor
is faulty.
a109 Cold-ai Maj The alarm 1. Dirt or water 1. Remove dirt or water
sle or is exists around from the T/H sensor.
1/2/3 generated. the T/H sensor, 2. Maintain or replace the
humid which leads to a T/H sensor.
invalid detection fault.
2. The T/H sensor
is faulty.
a110 Cold-ai Maj The alarm 1. The cables to 1. Check the cables to the
sle or is the T/H sensor T/H sensor.
1/2/3 generated. are loose or 2. Set the DIP switch of
T/H brd damaged. the T/H sensor
comm 2. The DIP switch correctly.
failed of the T/H 3. Maintain or replace the
sensor is set T/H sensor.
incorrectly. 4. Maintain or replace the
3. The T/H sensor control board.
is faulty.
4. The
communication
port of the
a127 Cylinde Maj The alarm 1. The electrodes 1. Verify that electrodes
r or is in the humidifier are normal, not burnt or
overcur generated. cylinder or the short-circuited, and the
rent power cables are power cable is not
short-circuited. short-circuited. Wash
2. The water inlet or replace cylinder.
solenoid valve 2. Verify that cables to the
leaks. water inlet solenoid
3. The inlet water valve are properly
conductivity connected. Wash or
exceeds the replace the valve if
upper threshold. necessary.
4. The current 3. Verify that the inlet
transformer water conductivity is
circuit is faulty. within the threshold.
5. The drainage 4. Verify that the current
solenoid valve is transformer circuit is
faulty or normal.
blocked. 5. Verify that cables to the
6. The drainpipe is drainage solenoid valve
blocked. are properly connected.
Wash or replace the
valve if necessary.
6. Verify that the
drainpipe can drain
water smoothly.
a128 Cylinde Maj The alarm 1. The inlet water 1. Verify that the inlet
r or is conductivity water conductivity is
undercu generated. exceeds the within the threshold.
rrent lower threshold. 2. Thoroughly clean the
2. There is foam in humidifier cylinder.
the humidifier 3. Clean or replace the
cylinder. humidifier cylinder.
3. The humidifier
a130 Water Maj The The water inlet Replace the water inlet
inlet or humidifier solenoid valve is solenoid valve.
solenoi is shut faulty. NOTE
d fault down. After the alarm is rectified,
click Manual clear on the
alarm page.
a132 Cylinde War The alarm The scheduled Clean the humidifier
r ning is humidifier cylinder cylinder.
mainten generated. maintenance time is
ance reached.
due
a133 Cylinde Maj The The running time of Replace the humidifier
r or humidifier the humidifier cylinder.
replace is shut cylinder has
ment down. reached the set
due threshold.
a134 Suction Maj The alarm 1. Cables to the 1. Check cables to the
temp or is temperature temperature sensor.
sensor generated. sensor are not 2. Maintain or replace the
fault properly temperature sensor.
connected.
2. The temperature
sensor is faulty.
a136 EEV Maj The alarm 1. The electronic 1. Reinstall the electronic
low or is expansion valve expansion valve coil.
overhea generated, coil is loose. 2. Replace the electronic
ting and the 2. The electronic expansion valve coil.
degree compressor expansion valve 3. Replace the electronic
is shut coil is faulty. expansion valve.
down. 3. The electronic 4. Maintain or replace
expansion valve dehumid solenoid valve
is faulty. coil.
4. The dehumid
solenoid valve
coil is faulty.
a137 EEV Criti The alarm 1. The electronic 1. Reinstall the electronic
low cal is expansion valve expansion valve coil.
overhea generated, coil is loose. 2. Replace the electronic
ting and the 2. The electronic expansion valve coil.
locked compressor expansion valve 3. Replace the electronic
is shut coil is faulty. expansion valve.
down. 3. The electronic 4. Maintain or replace
expansion valve dehumid solenoid valve
is faulty. coil.
4. The dehumid NOTE
solenoid valve After the alarm is rectified,
coil is faulty. click Manual clear on the
alarm page.
a138 EEV Maj The alarm 1. The electronic 1. Reinstall the electronic
expansion valve
a140 EEV Criti The alarm 1. The suction 1. Verify that the suction
auto cal is pressure sensor pressure sensor works
control generated, is faulty. properly.
fault and the 2. The suction 2. Verify that the suction
compressor temperature temperature sensor
is shut sensor is faulty. works properly.
down.
a141 EEV Maj The alarm 1. The electronic 1. Replace the control
driver or is expansion valve board.
comm. generated. driver is faulty. 2. Maintain or replace the
Fault 2. The control board.
communication
port of the
control board is
faulty.
a142 EEV Maj The alarm 1. Cables to the 1. Check cables to the
driver or is electronic electronic expansion
fault generated. expansion valve valve driver.
coil are not 2. Replace the control
properly board.
connected.
2. The electronic
expansion valve
driver is faulty.
a143 Outdoo Maj The alarm 1. The indoor and 1. Check the indoor and
r fan or is outdoor outdoor
commu generated. communications communications cable.
nication cable is not 2. Maintain or replace the
properly
a177 Humidi Maj The alarm 1. All T/H sensor 1. Maintain or replace the
ty or is of cabinet is T/H sensor of cabinet.
invalid generated, faulty. 2. Maintain or replace the
L1/L2 and the 2. All cables to the cables to the temp
interrup L1/L2 T/H sensor of sensor, the rack
t linkage the cabinet are environment unit, and
function of loose or the supervisory (ECC).
the damaged. 3. Maintain or replace the
iCooling is 3. All aisles T/H T/H sensor of smart
disabled. sensor of smart cooling product.
cooling product 4. Maintain or replace the
is faulty. cables between the T/H
4. All cables to the sensor and the control
aisles T/H board.
sensor of the 5. Set the DIP switch
smart cooling correctly for T/H
product are sensor.
loose or 6. Maintain or replace the
damaged. control board.
5. All DIP switch 7. Maintain or replace the
of the T/H ETH converter.
sensor is set
8. Maintain or replace the
incorrectly.
smart socket.
6. All
communication
port of the
control board is
faulty.
7. The ETH
converter is
6.4 Troubleshooting
Certain circuits in the unit have lethal voltage. Only professional technicians are allowed
to perform maintenance.
Exercise caution during live-line troubleshooting.
If jumpers are used for troubleshooting, remove them after troubleshooting. Connected
jumpers may affect control functions and damage equipment.
Context
Each smart cooling product has two air filters, located in the upper and lower parts. The air
filters need to be maintained from the rear door.
Procedure
Step 1 Open the rear door, rotate the clips on both sides of the upper air filter, and draw out the upper
air filter, as shown in Figure 6-3.
Step 2 Install air filters in accordance with the arrow direction shown on the air filter frame (the
arrow points to the smart cooling product interior). Then close the rear door.
----End
Follow-up Procedure
Power on the NetCol5000-A, choose Maint > Performance Maint on the home screen, and
clear the air filter runtime.
Context
The indoor fan can be maintained only from the front.
Procedure
Step 1 Open the front door and turn off the switch for the faulty fan.
Step 2 Cut off the cable tie that binds the cable for the faulty fan, and remove the fan terminal, as
shown by (1) in Figure 6-4.
When removing a fan, remove the screws before loosening the captive screws. When
installing a fan, tighten the captive screws clockwise, and then install the screws.
If the entire fan assembly needs to be replaced, unscrew the fan support by removing the
four screws that secure it, as shown in Figure 6-5.
Step 4 Install a new fan and fan guard, connect the connectors, and use a cable tie to secure the cable.
Step 5 Close the front door.
----End
Follow-up Procedure
Power on the NetCol5000-A, choose Maint > Performance Maint on the home screen, and
clear the indoor fan runtime.
Context
The differential pressure switch can be maintained only from the rear.
Procedure
Step 1 Tap Shutdown on the LCD home screen and turn off the smart cooling product switch in the
PDC.
Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.
Step 2 Open the rear door and remove the air filter.
Step 3 Use a Phillips screwdriver to remove the two screws that secure the sheet metal fastener of the
differential pressure switch, and remove the pressure tube, as shown in Figure 6-6.
Step 4 Remove the differential pressure switch assembly, unscrew the cover, and disconnect the
cables.
Step 5 Remove the four screws securing the differential pressure switch, and take out the faulty
differential pressure switch.
Step 6 Set the pressure to 100 Pa for the new differential pressure switch. Install the new differential
pressure switch and connect cables.
Step 7 Install the air filter and close the rear door.
----End
Context
The compressor can be maintained only from the rear door.
Reclaim or dispose of the refrigerant in accordance with local laws and regulations. Do not
directly discharge the refrigerant to the atmosphere.
When replacing a compressor, avoid skin contact with the refrigerant or refrigerant oil to
prevent frostbite or burns.
Do not tilt the compressor during replacement to prevent lubricant leaks.
Install a new compressor immediately after you remove the rubber plugs of the suction
inlet and discharge outlet to prevent the moisture.
(1) Angle valve nut (2) Adjustable nut (3) Pipe nut
Procedure
Step 1 Tap Shutdown on the LCD home screen and turn off the switch QF3 and the smart cooling
product switch in the PDC.
Exercise caution because the NetCol5000-A is still energized when it is being shut down
over the LCD.
When replacing the compressor, tighten the suction angle valve to a torque of 150 N·m
and the discharge angle valve to a torque of 120 N·m.
Step 2 Open the rear door and remove the air filter.
Step 3 Reclaim refrigerant.
Step 4 Remove the electric heating belt.
Step 5 Remove the compressor.
1. Use a flat-head screwdriver to clamp the buckle of the compressor connection box,
remove the cover of the connection box, and disconnect cables from the compressor, as
shown by (1) in Figure 6-8.
2. Heat the suction angle valve joints using a heat gun for 10 minutes, and then use two 30#
adjustable wrenches to secure the angle valve nut and pipe nut on the suction side, as
shown by (2) in Figure 6-8, and use a 36# adjustable wrench to loosen the adjustable nut
until the pipe is separated from the angle valve.
After removing the valve, seal the suction vent immediately to ensure that the system is clean
and that moisture does not enter the pipe.
3. Heat the discharge angle valve joints using a heat gun for 10 minutes, and then use two
30# adjustable wrenches to secure the angle valve nut and pipe nut on the discharge side,
as shown by (3) in Figure 6-8, and use a 30# adjustable wrench to loosen the angle valve
nut until the pipe is separated from the angle valve. After removing the valve, seal the
exhaust vent immediately.
4. Use a 13# ratchet wrench (or solid wrench) to remove the two M8 screws shown by (4)
in Figure 6-8 below the compressor support.
5. Pull out the compressor and support, as shown by (5) in Figure 6-8.
Step 6 Use a 13# ratchet wrench (or solid wrench) to remove the three M8 bolts that secure the
compressor and support, and remove the compressor.
Step 7 Secure the new compressor to the support using a solid wrench, secure the compressor
support to the cabinet interior using a 13# socket wrench, and install an electric heating belt in
the cabinet.
Step 8 Apply red glue from the second to fourth circles of the inner screw threads of the discharge
angle valve. Use two 30# adjustable wrenches to secure the angle valve nut and pipe nut on
the discharge side, as shown by (3) in Figure 6-8, and use a torque wrench to tighten the
adjustable nut.
Installation of the suction angle valve is the same as that of the discharge angle valve.
Step 9 Vacuumize the system and precharge refrigerant by following the instructions in 5.2
Vacuumization and Refrigerant Precharging.
Step 10 Connect the compressor cables, check that the phase sequence is correct and then power on.
Continue with charging refrigerant by following the procedure of commissioning the
compressor in section 5.5 Commissioning Procedure until the total refrigerant volume meets
requirements. After verifying that the system is working properly, exit from the diagnostic
mode.
Step 11 Install the air filter and close the rear door.
----End
Follow-up Procedure
Power on the NetCol5000-A, Choose Maint > Performance Maint on the home screen and
then clear the compressor runtime.
Context
Figure 6-9 shows the position of the filter dryer.
(1) Liquid pipe NTC temperature sensor (2) Welding point A (3) Filter dryer
(4) Welding point B (5) Welding point C
Procedure
Step 1 Tap Shutdown on the LCD home screen and turn off the smart cooling product switch in the
PDC and the compressor switch QF3.
Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.
Step 2 Reclaim all refrigerant from the system using a refrigerant retrieval device to ensure that there
is no pressure inside the system.
Step 3 Remove the liquid pipe NTC temperature sensor shown by (1) in Figure 6-9.
Step 4 Remove the filter dryer, as shown in Figure 6-10.
Use copper welding rods to weld the connection ports and check that the welding joints
are in good condition, without poor soldering.
To avoid burning the internal components, other pipes, thermal insulation foam, power
cables, and labels, take protective measures, such as spreading wet cloth, around the
welding position.
Do not use face-down bonding.
1. Remove the hold hoop from the filter dryer using a Phillips screwdriver.
2. Weld off the entrance elbow below the filter dryer.
3. Weld off the filter dryer assembly include filter dryer and entrance elbow from the above
of the filter dryer.
4. Weld off the entrance elbow from the filter dryer assembly and take out the filter dryer.
Step 5 Install the new filter dryer, as shown in Figure 6-11.
Weld the entrance elbow and the new filter dryer to form an assembly, and then weld the
assembly to the original position. Note that the arrow direction on the filter dryer identifies
the flow direction of the refrigerant.
Do not use face-down bonding.
1. Remove the rubber plug sealing the port of the new filter dryer.
2. Weld the removed entrance elbow and the new filter dryer to form a new assembly.
3. Weld the assembly to the original position.
4. Secure the hold hoop in reverse order of removing it.
Context
Figure 6-12 shows the position of the filter dryer.
(1) Liquid pipe NTC temperature sensor (2) Pipe nut (3) Adjustable nut
(4) Filter dryer nut (5) Filter dryer (6) Hold hoop
Procedure
Step 1 Tap Shutdown on the LCD home screen and turn off the smart cooling product switch in the
PDC and the compressor switch QF3.
Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.
Step 2 Reclaim all refrigerant from the system using a refrigerant retrieval device to ensure that there
is no pressure inside the system.
Step 3 Remove the liquid pipe NTC temperature sensor shown by (1) in Figure 6-12.
Step 4 Remove the filter dryer, as shown in Figure 6-13.
1. Remove the hold hoop from the filter dryer using a Phillips screwdriver.
2. Heat the suction angle valve joints using a heat gun for 10 minutes. Use two 27#
adjustable wrenches to secure the filter dryer nut and pipe nut (as shown in Figure 6-12)
respectively. Then use a 36# adjustable wrench to loosen the adjustable nut to separate
the pipe from the filter dryer.
Step 5 Remove the plastic plug from the port of the new filter dryer shown by (1) in Figure 6-11.
Step 6 Install the new filter dryer as shown in Figure 6-14.
Secure the filter dryer in the original position. The arrow direction on the filter dryer
identifies the flow direction of the refrigerant.
Installation of the new filter dryer requires the collaboration of two persons. The torque for
tightening the adjustable nut is 70 N·m.
1. Apply red glue to the third to second last thread circles of the outer screw thread
counting from the pipe outlet inward. Use two 27# adjustable wrenches to secure the
filter dryer nut and pipe nut, respectively. Then use a 36# adjustable wrench to tighten
the adjustable nut.
2. Secure the hold hoop in reverse order of removing it.
Step 7 Reinstall the liquid pipe NTC temperature sensor.
Step 8 Perform a leakage test with nitrogen again.
Step 9 After checking that the smart cooling product does not leak, vacuumize the smart cooling
product and charge refrigerant.
----End
6.5.7 Replacing the Welded Filter Dryer with the Threaded Filter
Dryer
Prerequisites
The welded filter dryer needs to be replaced.
A spare threaded filter dryer of the same model is available and functional. The spare
threaded filter dryer consists of a filter dryer, entrance elbow (with a thread connector),
and exit straight tube (with a thread connector).
Tools: welding equipment, refrigerant retrieval device (configured based on local
conditions), Phillips screwdriver, nitrogen cylinder, refrigerant tank, vacuum pump,
pressure gauge, leather hose, protective gloves, two 27# adjustable wrenches, 36#
wrench
Preparation: Power off the indoor unit and reclaim all refrigerant from the system.
Context
Figure 6-9 shows the filter dryer before replacement. Figure 6-12 shows the filter dryer after
replacement.
Procedure
Step 1 Tap Shutdown on the LCD home screen and turn off the smart cooling product switch in the
PDC and the compressor switch QF3.
Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.
Step 2 Reclaim all refrigerant from the system using a refrigerant retrieval device to ensure that there
is no pressure inside the system.
Step 3 Remove the liquid pipe NTC temperature sensor shown by (1) in Figure 6-9.
Step 4 Remove the welded filter dryer, as shown in Figure 6-15.
Use copper welding rods to weld the connection ports and check that the welding joints
are in good condition, without poor soldering.
To avoid burning the internal components, other pipes, thermal insulation foam, power
cables, and labels, take protective measures, such as spreading wet cloth, around the
welding position.
Do not use face-down bonding.
1. Remove the hold hoop from the filter dryer and the pipe clamp from the above of the
sight glass using a Phillips screwdriver.
2. Weld off the entrance elbow below the filter dryer and the exit above the sight glass, and
remove the assembly of the filter dryer and sight glass.
3. Weld off the entrance of the sight glass to remove the sight glass from the assembly.
Step 5 Install the threaded filter dryer, as shown in Figure 6-16.
Weld the exit straight tube and the sight glass to form an assembly, which is then welded
to the original position in the smart cooling product. Weld the entrance elbow to the smart
cooling product. Then install the threaded filter dryer on the smart cooling product. Note
that the arrow direction on the filter dryer identifies the flow direction of the refrigerant.
Do not use face-down bonding.
1. Weld the entrance of the removed sight glass to the straight tube (with a thread connector)
at the exit of the filter dryer.
2. Weld the assembly of the sight glass and exit straight tube of the filter dryer to the
original position in the smart cooling product. Install the sight glass at a proper angle and
make the glass surface face outwards so that you can observe the sight glass from the
rear door.
3. Weld the entrance elbow (with a thread connector) of the filter dryer to the smart cooling
product.
4. Remove the plastic plug from the port of the new filter dryer.
5. Apply red glue to the third to second last thread circles of the outer screw thread
counting from the pipe outlet inward. Use two 27# adjustable wrenches to secure the
filter dryer nut and pipe nut, respectively. Then use a 36# adjustable wrench to tighten
the adjustable nut.
6. Reinstall the hold hoop and pipe clamp.
Step 6 Reinstall the liquid pipe NTC temperature sensor.
Step 7 Perform a leakage test with nitrogen again.
Step 8 After checking that the smart cooling product does not leak, vacuumize the smart cooling
product and charge refrigerant.
----End
Context
The humidifier cylinder can be maintained only from the rear.
After the system is powered off, verify that the pipes will not cause scalding injuries before
replacement.
Procedure
Step 1 In diagnostic mode, set the value for the humidifier input to 0 and drain all water from the
humidifier cylinder.
Step 2 Tap Shutdown on the LCD home screen and turn off the smart cooling product switch in the
PDC and QF4.
Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.
Step 3 Open the rear door and remove the air filter.
Step 4 Loosen the leather belt around the humidifier cylinder, as shown by (1) in Figure 6-17.
Step 5 Remove the clamp from the steam hose, and remove the hose from the humidifier cylinder.
Step 6 Loosen the caps of cables connected to the humidifier cylinder, and remove the cables, as
shown by (2) in Figure 6-17.
When removing cables, save the flat washer above the cables. The flat washer needs to be
reinstalled after the humidifier cylinder is replaced.
Step 7 Remove the sensor cable and take out the humidifier cylinder, as shown by (3) and (4) in
Figure 6-17.
Step 8 Install the new humidifier cylinder, and start the humidifier.
Step 9 Power on the NetCol5000-A and choose Maint > Diagnostic Mode on the LCD home screen
to enter the Diagnostic Mode screen. Set the value for the humidifier to 100% and check that
the humidifier runs properly. Then exit from the diagnostic mode.
Step 10 Install the air filter and close the rear door.
----End
Follow-up Procedure
Choose Maint > Performance Maint on the home screen and then clear the humidifier
runtime.
Procedure
Step 1 Tap Shutdown on the LCD home screen. Switch off the circuit breaker of the smart cooling
product in the PDC, and check whether the ports are electrified (Use a multimeter to check
that the AC voltage of the port is 0 V.).
Exercise caution because the NetCol5000-A is still energized when it is being shut down on
the LCD.
Step 2 Open the rear door and remove the air filter.
Step 3 Remove all cables and terminals connected to the electric control box.
Step 4 Use a Phillips screwdriver to remove the five screws in the front of the electric control box, as
shown by (1) in Figure 6-18, pull the electric control box along the guide rail by the handle, as
shown by (2) in Figure 6-18, and take out the electric control box.
Step 6 Place the electric control box in the installation position and tighten it.
Step 7 Reconnect cables and terminals.
Step 8 Power on the NetCol5000-A and check that it runs properly.
Step 9 After checking that the NetCol5000-A runs properly, install the air filter and close the rear
door.
----End
Context
The T/H sensor can be maintained only from the rear.
Procedure
Step 1 Tap Shutdown on the LCD home screen.
Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.
Step 2 Open the rear door and remove the air filter.
Step 3 Disconnect cables from the RS485_IN and RS485_OUT ports on the T/H sensor.
Step 4 Pull out the T/H sensor in the direction shown in Figure 6-19.
Before installing a new T/H sensor, check that the DIP switch setting is consistent with that
for the original T/H sensor.
Step 5 Install a new T/H sensor in the original position, and connect cables to the RS485_IN and
RS485_OUT ports.
Step 6 Install the air filter and close the rear door.
----End
Context
The new module must be installed in the same slot as the faulty module. Otherwise, the
smart cooling product may fail to work properly.
Before replacing a main control module, disconnect the network cable from the module.
To replace the main control module, download the software and ACC software upgrade
guide from Huawei websites, and upgrade it on the LCD.
Procedure
Step 1 Tap Shutdown on the LCD home screen and turn off the smart cooling product switch in the
PDC.
Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.
Step 2 Open the rear door and remove the air filter.
Step 3 Flip the clip on the module downwards, as shown by (1) in Figure 6-21.
Step 4 Take out the handle and pull out the module from the subrack, as shown by (2) in Figure 6-21.
When installing a new module, ensure that the handle is in the upper part of the module, and
the HUAWEI logo is in the lower left corner of the module.
Step 5 Insert the spare module into the corresponding slot, and flip the clip upwards to lock the
module.
Step 6 Install the air filter and close the rear door.
----End
Context
Components and working principle: A liquid level detector is composed of the conductor
outer jacket, liquid level detector, switch, and card pole. A liquid level detector rises or drops
as the liquid level changes due to the magnetism of the liquid level switch, causing the reed
switch chip in the specified position inside the sensor detection pipe to move and send the
contact on/off conversion signal to control the liquid level detector.
The liquid level detector can be maintained only from the front.
(1) Low liquid level detector (2) High liquid level detector
Procedure
Step 1 Tap Shutdown on the LCD home screen.
Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.
Step 2 Open the front door and remove the water pan cover, as shown in Figure 6-23.
Step 3 Use a Phillips screwdriver to remove the two screws that secure the sheet metal fastener of the
liquid level detector, disconnect the interconnection terminal of the liquid level detector, and
then remove the sheet metal fastener of the liquid level detector, as shown in Figure 6-24.
Figure 6-24 Removing screws from the sheet metal fastener of a liquid level detector
Step 4 Use a Phillips screwdriver to remove the screws that secure the high liquid level detector, and
remove the high liquid level detector (the low liquid level detector can be taken out by
rotating it), as shown in Figure 6-25.
Step 5 Install the new liquid level detector and connect the interconnection terminal of the liquid
level detector.
Step 6 Tighten screws, connect cables, install the water pan cover, and close the front door.
----End
Context
The water pump can be maintained only from the front.
Procedure
Step 1 Tap Shutdown on the LCD home screen and turn off the smart cooling product switch in the
PDC.
Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.
Step 2 Open the front door and disconnect the water pump power cable.
Before removing the water pump, block the water inlet pipe and drainpipe of the water
pump to prevent water overflowing out of the water pan and water pipe.
At the front end of the water pump, block the drain outlet (shown in Figure 6-26) of the
water pan using a proper object, such as a cloth based on the actual condition.
At the rear end of the water pump, bend the white drainpipe (shown in Figure 6-27) and tie
it securely using a proper object, such as a cable tie or rope based on the actual condition.
Step 3 Use a flat-head screwdriver to remove the two hose clamps from the pipe, and remove the
hoses at the water inlet and outlet of the condensate pump, as shown in Figure 6-28.
Step 4 Use a socket wrench to remove the two M6 screws from the sheet metal fastener of the water
pump, and pull out the water pump assembly, as shown in Figure 6-29.
Step 5 Use a flat-head screwdriver to remove the hose clamp from the water pump, and then remove
the pump, as shown in by (1) and (2) in Figure 6-30.
Step 6 Install a new water pump and reinstall the water pump assembly in the cabinet. Connect the
water pipe and secure it using a hose clamp. Connect the water pump power cable.
Step 7 Remove the blockage from the water pan, reinstall the water pan cover, and then close the
front door.
----End
Procedure
Step 1 Tap Shutdown on the LCD home screen.
Exercise caution because the NetCol5000-A is still energized when it is being shut down over
the LCD.
Step 4 Secure the spare LCD screen to the original position on the front door using a Phillips
screwdriver.
Step 5 Connect the cable to the LCD and close the front door.
----End
A
ACC Advanced cooling controller
C
CAN Controller area network
D
DC Direct current
DIP Dual in-line package
E
EC Electronic commutation
EEV Electronic expansion valve
H
HP High pressure
HT High temperature
L
LP Low pressure
LT Low temperature
P
PTC Positive temperature coefficient
R
RCCB Residual current circuit breaker
U
USB Universal Serial Bus
B Base Dimensions
The following figures show the smart cooling product indoor unit base dimensions.
A complete cooling system is composed of the indoor unit NetCol5000-A and outdoor unit
NetCol500. Figure C-1 shows the layout of the components in the cooling system.
In Figure C-1, the pipelines in solid lines are installed by Huawei before delivery.
In Figure C-1, the pipelines in dashed lines are to be routed onsite by technical personnel.
Huawei does not provide the oil trap and inverted trap. However, to ensure the normal operating and
easy maintenance of the cooling system, it is recommended that you use these two components.
E Electric Diagram