No.

PL-HW-E012-2

TEST REPORT

製品名/Kind of Equipment : φ22 HW Type Pilot Light

形番/Type Designation : HW1P-1Q2※ １Q3※ 1Q4※ 1H2※ １M2※ 1M42※

HW1P-2Q2※ 2Q3※ 2Q4※ 2H2※ 2M2※ 2M42※
HW2P-1Q2※ １Q3※ 1Q4※ 1H2※ １M2※ 1M42※
In place of ※,specify the Lens/LED Color Code.

定格/Rating : AC/DC 6V,12V,24V

AC100/110V,200/220V,240V

適用規格/In accordance with : JIS C 0704 JISC 5012 JIS C 60068

MIL-STD-202F
IEC60068 IEC61000 IEC60529 IEC60947

試験実施日/Date of Testing : 10/08/2006-24/10/2006

06/07/2007

気温/Temperature : 24.0-27.0℃

湿度/Humidity : 45.0-65.0%RH

ﾃｽﾄ結果/Test Result : 合格／PASS

試験担当/Tested by : 照査/Checked by : 承認/Approved by :

Date : 03/10/2011 Date : 03/10/2011 Date : 03/10/2011

Shosuke Fujiwara Tsuyoshi Tagashira Masahiko Uchihashi

Engineer,Reliability Test Engineer,Reliability Test Leader,Reliability Test
Quality Assurance Center Quality Assurance Center Quality Assurance Center

備考/Remarks :
RoHS-compliant

Page1/5
 TEST REPORT No.PL-HW-E012-2

1. Test sample and quantity

Built-in LED lamp
Rating
Style Part Number Rating Qty.
Voltage Part Number
Voltage
AC/DC 6V HW1P-1Q2 LSTD-6※ AC/DC 6V 10
Full
AC/DC 12V HW1P-1Q3 LSTD-1※ AC/DC 12V 10
Voltage
Round AC/DC 24V HW1P-1Q4 LSTD-2※ AC/DC 24V 10
Flush AC110V HW1P-1H2 LSTD-6※ AC/DC 6V 10
Transformer AC220V HW1P-1M2 LSTD-6※ AC/DC 6V 10
AC240V HW1P-1M42 LSTD-6※ AC/DC 6V 10
AC/DC 6V HW1P-2Q2 LSTD-6※ AC/DC 6V 10
Full
AC/DC 12V HW1P-2Q3 LSTD-1※ AC/DC 12V 10
Voltage
AC/DC 24V HW1P-2Q4 LSTD-2※ AC/DC 24V 10
Dome
AC110V HW1P-2H2 LSTD-6※ AC/DC 6V 10
Transformer AC220V HW1P-2M2 LSTD-6※ AC/DC 6V 10
AC240V HW1P-2M42 LSTD-6※ AC/DC 6V 10
AC/DC 6V HW2P-1Q2 LSTD-6※ AC/DC 6V 10
Full
AC/DC 12V HW2P-1Q3 LSTD-1※ AC/DC 12V 10
Voltage
Square AC/DC 24V HW2P-1Q4 LSTD-2※ AC/DC 24V 10
Flush AC110V HW2P-1H2 LSTD-6※ AC/DC 6V 10
Transformer AC220V HW2P-1M2 LSTD-6※ AC/DC 6V 10
AC240V HW2P-1M42 LSTD-6※ AC/DC 6V 10
In place of ※,specify the Lens/LED Color Code. R(Red),G(Green),Y(Yellow),A(Amber),W(White),S(Blue)

(RoHS compliant part)

LSTD lamp Lead : Solder plating with lead
Solder : Solder with lead
Eyelet : Plating with lead
Trans Solder : Solder with lead
EI core : Vanish with lead
Terminal screw 6valent chromate
→ Reflown tin plating
→ Sn-3.0Ag-0.5Cu solder
→ Tin-Copper plating
→ Sn-3.0Ag-0.5Cu solder
→ Vanish with lead-free
→ 3valent chromate

2. Test
Test Result Application standard
1. Construction Pass IEC60947-5-1
2. Consumption current Pass －
3. Brightness Reference －
4. Temperature test Pass IEC60947-5-1
5. Insulation resistance test Pass IEC60947-5-1
6. Dielectric strength test Pass IEC60947-6-1
7. Secondary short test Pass JIS C8151
8. Heat shock test Pass MIL-STD-202
9. High and low temperature test Pass IEC60068-2-1、IEC60068-2-2
10. Humidity test Pass IEC60068-2-56
11. Vibration test Pass IEC60068-2-6
12. Shock test Pass IEC60068-2-27
13. Terminal strength test Pass IEC60068-2-21
14. Impulse breakdown voltage Pass IEC61000-4-5
15. Water proof test (IP6X) Pass IEC60529
16. Dust proof test (IPX5) Pass IEC60529
17. Light discrimination Pass JIS C8151
18. Lighting life test Pass －

Page2/8
 TEST REPORT No.PL-HW-E012-2

3. Test method and results

3.1 Construction
[Method] (1) Confirmation of appearance and assembling state, component materials
(2) Insulation distances
①Between live parts and mounting panel
②Between primal terminal and secondary terminal.
[Criterion] Insulation distance: In accordance with IEC60947-5-1(Pollution degree 3)
Rated insulation voltage: 250V
Full voltage (AC/DC 60V or less) Creepage distance L-L : 2mm or more L-A:3mm or less
Clearance : 3mm or more
Transformer (AC 250V or less) Creepage distance L-L : 3mm or more L-A:4mm or less
Clearance : 4mm or more
[Result] (1) Appearance and assembling state don’t have a problem.
(2) Insulation distances satisfy a criterion

3.2 Consumption current

[Method] The test is effected on the following conditions.
(1) Applied voltage Full voltage : Rating voltage (DC)
Transformer : Rating voltage (AC50, 60Hz)
[Criterion] Cf. Table.1, 2
[Result] Table.1 Full voltage
Rating Lens Color Consumption current Criterion
Type(LED lamp)
voltage Code (mA) (mA)
HW△P-□Q2 R,A,W 7.1~7.3 5.8～8.4
DC6V
(LSTD-6) G,S,PW 6.1~6.7 3.7～7.2
HW△P-□Q3 R,A,W 10.3~10.6 9.0～11.2
DC12V
(LSTD-1) G,S,PW 9.7~10.1 9.0～11.0
HW△P-□Q4 R,A,W 10.3~10.5 9.0～11.3
DC24V
(LSTD-2) G,S,PW 9.6~9.8 9.0～11.0

Table.2 Transformer
Rating Consumption current
Type(LED lamp) Frequency Criterion
voltage (mA)
23.4~25.6
50Hz 3VA or less
HW△P-□H2 (2.6~2.8VA)
AC110V
(LSTD-6) 11.8~13.7
60Hz 3VA or less
(1.3~1.5VA)
11.0~12.1
50Hz 3VA or less
HW△P-□M2 (2.4~2.6VA)
AC220V
(LSTD-6) 5.8~6.4
60Hz 3VA or less
(1.3~1.4VA)
11.1~12.5
50Hz 3VA or less
HW△P-□M24 (2.7~3.0VA)
AC240V
(LSTD-6) 5.8~6.5
60Hz 3VA or less
(1.4~1.6VA)

Page3/8
 TEST REPORT No.PL-HW-E012-2

3.3 Brightness
[Method] The test is effected on the following conditions.
(1) Measurement distance :1m
(2) Visual angle :1°
(3) Measurement degree :90°
(4) Applied voltage :Rating voltage(DC)
[Criterion] Reference
[Result] Table.3 (cd/m2)
Lens color
Type
R A W Y G S
HW△P-□Q2 379 682 336 134 317 54
Full
HW△P-□Q3 558 961 561 401 434 81.5
Voltage
HW△P-□Q4 495 998 547 941 428 78.6

3.4 Temperature test

[Method] Measure the temperature test under the following conditions
(1) Applied voltage: Rating voltage×110%(DC) (Full voltage)
Rating voltage×110%(AC50Hz) (Transformer)
(2) Connecting wire: 0.5mm2
(3) Terminal screw clamping torque:0.8N･m
(4) Measuring parts
① Lens surface
② Terminal
③ Coil
[Criterion] Cf. table.4
[Result] Table.4 (deg)
Measuring part
Type
Lens surface Terminal Coil
HW1P-1Q4 1.8～2.3 1.8～2.3
HW1P-1H2 2.1～2.7 6.2～7.6 27.6～28.3
HW1P-1M2 2.2～2.8 7.0～7.8 28.1～29.4
Criterion 30deg or less 30 deg or less 60 deg or less

3.5 Insulation resistance test

[Method] Measure the insulation resistance under the following conditions
(1) Measure equipment: DC500V insulation resistance tester
(2) A measurement part:
Full voltage:
①Between X1 terminal and X2 terminal(No Built-in LED lamp).
②Between live parts and mounting panel.
Transformer:
①Between primal terminal and secondary terminal.
②Between secondary terminal grounding metal.
③Between live parts and mounting panel.
[Criterion] 100MΩ or more
[Result] 100MΩ more over at each position

Page4/8
 TEST REPORT No.PL-HW-E012-2

3.6 Dielectric strength test

[Method] Insulation breakdown is checked when the test voltage is applied for 1 minute between the
following parts.
(1) Measuring part is described in item 3.5
(2) Test voltage:
Full voltage:
①Between X1 terminal and X2 terminal (No Built-in LED lamp) :AC1000V (60Hz)
②Between live parts and mounting panel :AC1000V (60Hz)
Transformer:
①Between primal terminal and secondary terminal :AC2500V(60Hz)
②Between secondary terminal grounding metal :AC1000V(60Hz)
③Between live parts and mounting panel :AC2500V(60Hz)
[Criterion] No dielectric breakdown is allowed (Leak electric current: 1mA or less)
[Result] Insulation breakdown wasn’t found.

3.7 Secondary short test

[Method] The test is effected on the following conditions.
(1) Applied voltage : Rating voltage×110%
(2) Frequency : 50Hz
(3) Duration : 1 hour
[Criterion] (1) The damage and ignition of a transformer aren’t allowed.
(2) The damage and melting of a transformer’s case aren’t allowed.
(3) Insulation resistance: See section 3.5
(4) Dielectric strength: See section 3.6
[Result] (1) The damage of a transformer and ignition weren’t found.
(2) The damage and melting of a transformer’s case weren’t found.
(3) Insulation resistance after this test : 100MΩ more over at each position
(4) Dielectric strength test after this test : No breakdown.

3.8 Heat shock test

[Method] After the test samples placed under the following conditions, damage and deformations are
checked.
(1) Ambient temperature and duration:-55℃(30min)→+85℃(30min)
(2) Cycle number of times: 20 cycles
[Criterion] (1) No damage and deformation are allowed.
(2) Non-lighting and blink of light department aren’t allowed.
(3) Insulation resistance: See section 3.5
(4) Dielectric strength: See section 3.6
[Result] (1) Damages and deformations weren’t found.
(2) Non-lighting and blink of light department weren’t found.
(3) Insulation resistance after this test : 100MΩ more over at each position
(4) Dielectric strength test after this test : No breakdown.

3.9 High and low temperature test

[Method] After the test samples placed under the following conditions, damage, deformations and
deficiencies are checked.
(1) Ambient temperature: -40℃,+70℃
(2) Duration : 500 hours
[Criterion] (1) No damage and deformation are allowed.
(2) Non-lighting and blink of light department aren’t allowed.
(3) Insulation resistance: See section 3.5
(4) Dielectric strength: See section 3.6
[Result] (1) Damages and deformations weren’t found.
(2) Non-lighting and blink of light department weren’t found.
(3) Insulation resistance after this test : 100MΩ more over at each position
(4) Dielectric strength test after this test : No breakdown.

Page5/8
 TEST REPORT No.PL-HW-E012-2

3.10 Humidity test

[Method] After the test samples placed under the following conditions, damage, deformations and
deficiencies are checked.
(1) Temperature : +50℃
(2) Humidity : 95%RH
(3) Duration : 500 hours
[Criterion] (1) No damage and deformation are allowed.
(2) Non-lighting and blink of light department aren’t allowed.
(3) Insulation resistance: See section 3.5
(4) Dielectric strength: See section 3.6
[Result] (1) Damages and deformations weren’t found.
(2) Non-lighting and blink of light department weren’t found.
(3) Insulation resistance after this test : 100MΩ more over at each position
(4) Dielectric strength test after this test : No breakdown.

3.11 Vibration test

[Method] The test is effected on the following conditions.
(1) Vibration frequency and acceleration: As shown in Fig. 1
(2) Vibration direction : 3-shaft directions
(3) Duration : 2 hours per direction(With operation extreme･endurance)
(4) Frequency sweep time : 1 cycle per minute
(5) Applied voltage : Rating

Double Amplitude
Acceleration (m/s2)

7.5mm constant

60
60m/s2 constant

5 20 55

Frequency (Hz)
Fig.1

[Criterion] (1) No damage and deformation, slack of a terminal screw are allowed.
(2) Non-lighting and blink of light department aren’t allowed.
(3) Insulation resistance: See section 3.5
(4) Dielectric strength: See section 3.6
[Result] (1) Damages and deformations weren’t found.
(2) Non-lighting and blink of light department weren’t found.
(3) Insulation resistance after this test : 100MΩ more over at each position
(4) Dielectric strength test after this test : No breakdown.

Page6/8
 TEST REPORT No.PL-HW-E012-2

3.12 Shock test

[Method] The test is effected on the following conditions.
(1) Shock value : 1000 m/s2(100G)
(2) Shock direction : 6 directions
(3) No. of shocks : 5 shock in each directions,30 times in total
(4) Applied voltage : Rating
(5) Shock pulse width : 11ms
[Criterion] (1) No damage and deformation, slack of a terminal screw are allowed.
(2) Non-lighting and blink of light department aren’t allowed.
(3) Insulation resistance: See section 3.5
(4) Dielectric strength: See section 3.6
[Result] (1) Damage and deformation, slack of a terminal screw weren’t found.
(2) Non-lighting and blink of light department weren’t found.
(3) Insulation resistance after this test : 100MΩ more over at each position
(4) Dielectric strength test after this test : No breakdown.

3.13 Terminal strength

[Method] Terminals and main body resin are checked for damages in the following conditions.
(1) Terminal screw clamping torque test:
① Clamping torque(M3.5) : 1.8N･m
② Connecting wire : 0.5mm2
(2) Terminal tensile test
① Clamping torque : 0.8N･m
② Connecting wire : 0.5mm2
③ Tensile load : 49N
④ Tensile direction : Drawer direction of the wire
⑤ Tensile time : 1 minute
[Criterion] (1) No damage of terminal joint and terminal screw is allowed.
(2) No disconnection of the coil is allowed.
[Result] (1) Damage of terminal joint and terminal screw wasn’t found.
(2) Disconnection of the coil wasn’t allowed.

3.14 Impulse breakdown voltage

[Method] The test is effected on the following conditions.
(1) Test voltage : 6kV
(2) Pulse width : 1.2×50μs
(3) Number of times : For each 1 time plus and minus
(4) Test part : Between live parts and mounting panel
[Criterion] (1) No breakdown is allowed.
(2) Non-lighting and blink aren’t allowed.
[Result] (1) Breakdown wasn’t found.
(2) Non-lighting and blink weren’t found.

3.15 Water proof test (IP-x5)

[Method] The test samples is mounted in condition on AGA type control box and according to IP-x5 (jet
proof) prescribed in the IEC pub.529,the test is checked. The test conditions are shown below.
(1) Test tool : 6.3mm I.D. nozzle
(2) Water pressure : 30kPa
(3) Water spray angle : All direction
(4) Test time : 3 minutes
(5) Distance between the test sample and nozzle :3m
[Criterion] (1) No intrusion of water inside the pushbutton switch or the control box is allowed.
(2) Insulation resistance: See section 3.5
(3) Dielectric strength: See section 3.6
[Result] (1) Water intrusion into the equipment and control box unit wasn’t observed.
(2) Insulation resistance after this test : 100MΩ more over at each position
(3) Dielectric strength test after this test : No breakdown.

Page7/8
 TEST REPORT No.PL-HW-E012-2

3.16 Dust proof test (IP-6x)

[Method] The test sample which is dried up after the water proof test, is mounted in normal condition on
AGA type control box and according to IP-6x (dust tight) prescribed in the IEC pub.529,the test is
performed. The test conditions are shown below.
(1) Equipment internal pressure (negative pressure) : Water column 200-260 mm
(2) Talc powder used and amount : Conform to JIS K1410 (zinc oxide) Wako Class 1
209-00015 approx 2 kg used.
(3) Test time : 8 hours
(4) Testing apparatus : Shinwa gas Apparatus K.K (Type : SGF-02)
[Criterion] (1) No intrusion of powder inside the pushbutton switch or the control box is allowed.
(2) Insulation resistance: See section 3.5
(3) Dielectric strength: See section 3.6
[Result] (1) Dust intrusion into the equipment and control box unit wasn’t observed.
(2) Insulation resistance after this test : 100MΩ more over at each position
(3) Dielectric strength test after this test : No breakdown.

3.17 Light discrimination

[Method] The test is effected on the following conditions.
(1) Applied voltage : Rating voltage
(2) Panel illumination : 1000 lx
(3) Panel color : 5Y7/1
(4) Sighting distance : 10m
(5) On and off light time : 1s duty
[Criterion] Both lighting and lighting-out shall be discernible.
[Result] Both lighting and lighting-out of the sample was discernible.

3.18 Lighting life test

[Method] The test is effected on the following conditions.
(1) Applied voltage : Rating voltage
(2) Test environment : Normal temperature and Normal humidity
[Criterion] Non-lighting and blink of light department aren’t allowed.
[Result] Non-lighting and blink of light department weren’t found in 4000 hour.

Page8/8