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CONTENTS
The future is rich with potential for medical Molex does all of this with unsurpassed reliability.
technology—and a better, connected patient Today’s complex medical devices need durable and
experience is at the center of it. Improving lives reliable cable solutions that withstand exposure
by bringing more advanced care closer to home is to challenging environments, repeated vibration
possible with the electronics expertise at Molex. and mobility, rough handling, and even repetitive
This eBook will cover in detail various connectivity sterilization techniques. Molex designs and
challenges engineers face and communicate how manufactures medical cable assemblies for the most
Molex is at the forefront of providing design and demanding surgical, patient monitoring, on-body
development connectivity solutions to enable the next sensor, electrophysiology, and emergency medical
generation of medical devices. applications.
Molex is a leader in next-generation medical device Molex offers deep industry alignment from extensive
innovation from initial concept idea to delivery. As experience in the medical field. But what makes
the medical areas of diagnostic, therapeutic, and collaborating with Molex unique is our decades
monitoring devices continue to merge, manufacturers of tackling issues in a range of industries outside
will need to utilize increasingly complex and MedTech. From developing solutions for the world’s
differentiated supply chains while remaining compliant most fortified data centers to creating complex cable
with various governmental and industry standards. assemblies for surgical robotics, Molex helps you
Through existing relationships with distributors, reach beyond current MedTech strategies.
specialty manufacturers, and design specialists, Molex The following eBook has been prepared and tailored to
navigates this supply chain to offer a wide range of demonstrate the relevant topics and solutions Molex
compliant chips, contact systems, and other assembly is engaged in to enable the creation of future medical
options from reliable sources. devices. The entire team at Molex invites you to read
Molex is the natural choice to support your next- and enjoy learning about how we have supported our
generation medical device designs. Its breakthrough customers’ design needs by solving the challenges
connectivity solutions and corresponding industry that face them. Come in and see how Molex is the
expertise are paving the way to success. Our right supplier to work with to satisfy your next-
success is due to our broad selection of high-quality generation medical device design needs. n
interconnected products and globally-diversified
deployment in existing MedTech designs.
Molex 2022 3
Commonalities
and Differences
Between
Medical and
Consumer
Wearables
FERDI KROEZE,
MOLEX BUSINESS DEVELOPMENT MANAGER
Molex 2022 5
Connectivity Solutions
Respond to Trends in
Robotic Surgery
TYSON MASAR, MOLEX MEDICAL SALES DIRECTOR
Delivered by Light
One of the most exciting aspects of this latest
generation of robots is the use of optical technology. The Complexity of Connections
Fiber has long been used in the telecommunications This sophistication comes at a cost, however.
industry due to its ability to carry large amounts of Combining complex functionality into a single
data over long distances. In the medical environment, machine—with optimal levels of visualization,
fiber is being used in different ways. Its small diameter precision movement, and tactile feedback—requires
is ideal for employment in minimally-invasive surgery, complex electronics systems, and designers are under
and its unique properties allow it to be used to provide pressure to deliver the best possible performance in
surgeons with high-resolution, real-time visualization. the smallest possible package. This complexity of
In addition, new sources of energy are being used connections becomes even more significant when the
to deliver treatment to highly localized areas without time comes to connect the robot to the outside world.
damaging the surrounding tissue. One of these
The growing complexity of surgical robots, coupled
techniques is laser therapy, which can be applied with
with the broad range of tasks they need to perform,
remarkable precision using optical fiber.
is creating challenges for interconnect designers.
Elsewhere in the robot, large numbers of sensors are The extensive use of microelectronics and multiple
collecting data about everything from the positioning operating modes bring with them the need for higher
of the device to the resistance being encountered. connector densities and mixed contact types. With
Data collection is incredibly vital, as surgeons depend the need to incorporate power, signal, high voltage,
on the information provided by the sensors to give the and even optical fiber, engineers require connector
“feel” or “touch” of the instrument. The use of haptic solutions that are adaptable and reliable.
controls provides the surgeons with the feedback they
Molex has a comprehensive range of connectors
need while conducting delicate operations.
that have been designed specifically for use in the
Therefore, the modern surgical robot is a complex, medical industry. Its dedicated family of configurable
autonomous device that can serve as an extension connectors and cable assemblies are instrumental
of the surgeon’s own hands. Far from replacing these in providing the hybrid connectivity demanded by
professionals with decades of experience, these highly medical robots. n
sophisticated machines enable the best surgeons to
deliver minimally-invasive care and facilitate faster
recovery for patients.
Molex 2022 7
Designing for Multi-Functional
Cardiovascular Devices
STELLA KIM, MOLEX DIRECTOR OF MEDICAL MARKETING
Real-Time Sensing
In the quest to develop effective methods of treating To diagnose and deliver the best therapy and
cardiovascular disease, doctors are turning to monitor patients after treatment, designers of the
innovative energy sources and advanced technologies latest generation of cardiovascular devices are
to guide diagnosis, treatment, and monitoring after taking full advantage of microminiature electronics.
treatment. Microwaves, cryoenergy, and even lasers High-performance electronics allows the designer
allow physicians to treat patients using minimally to integrate multiple modalities within the same
invasive techniques that deliver the best clinical instrument. Combining different functions into a single
outcomes and have cost-effective treatment options catheter further enhances the possibilities of minimally-
by reducing hospitalization stays. invasive surgery. Inserted using a single, small incision,
the latest devices provide treatment, diagnosis, and
For example, the latest technologies and the new monitoring capabilities.
energy sources physicians employ allow them to
operate without the risk of complications with open-
heart surgery. Traditional risks to the patient include
the possibility of strokes, post-operative infections,
and long recovery times. These latest technologies Active Optical Cable
improve the patient’s outcome, reducing the need for (AOC) Assemblies
extensive post-operative care and lengthy hospital
stays. These are critical needs for the healthcare
industry: Improved outcomes and cost-effective care. Learn More
“
post-operative care and the chance that the procedure designed specifically for use in the medical industry.
might have to be repeated. Configurable connectors and cable assemblies provide
the ability to create customized solutions for the latest
generation of cardiovascular surgical equipment. View
the range today to see whether Molex configurable
To diagnose and deliver the best connectors could be the solution to your next design
therapy and monitor patients challenge. n
after treatment, designers of the
latest generation of cardiovascular
devices are taking full advantage of
microminiature electronics.
Molex 2022 9
Next-Generation Medical
Devices for Brain-Computer
Interfaces
PAUL GOLATA, MOUSER ELECTRONICS
Brain-computer interface
(BCI) applications are
rapidly transforming the
medical device industry. In
the following, we’ll examine
this field and some of the
critical electronic components
within the signal chain required to
measure brain waves and how AI is
used to pull it all together.
Molex 2022 11
BCI and the Human Condition BCI Research
Because of human biology, our senses and our intelligence BCI is also being investigated to look
have fundamental limitations. It is conceivable that brain- at areas to help humanity, including
computer interfaces and implants could enhance or restoring or enhancing human vision,
provide new sensory information and augment biological motor recovery for disabled limbs, and
capabilities. A primary consideration in merging man brain mapping to assist restoring and
and machine is understanding how the machine and correcting various neurological damage
the human interact and exchange information between and disorders. Brain mapping can lead
themselves on a real-time basis, since they operate in to a greater understanding of seeing
two different domains. More work remains to be done to how human thought is realized into
understand how the mutual coordination of individually- human action. It can lead to augmented
addressable neurons directing the brain can function in human learning, new or enhanced
its environment while maintaining coordination with the human sensing, and new embedded
digitally-addressable domain of the interface. autonomous neural systems. Let’s look
at two examples of where BCI can
continue to evolve and lead.
“ It is conceivable
that brain-computer
interfaces and implants
could enhance or
provide new sensory
”
information and
augment biological
capabilities.
Molex 2022 13
“” Successful electronic component
selection will focus on utilizing high-
precision, low-noise, high-resolution
signal chain products.
Molex 0.25mm
Molex 0.25mm-Pitch Pitch Easy-On FPC
Premo-Flex Jumpers Connectors
Molex 2022 15
MedTech Innovation—
Digitized, Miniature, Remote
MOLEX FOR MOUSER ELECTRONICS
“
digitized drug delivery and uncovered opportunities
and challenges involved with this new technology. For
example, a third of survey respondents are already
marketing digital drug delivery therapy, and 65 percent
believe the technology is extremely or very important
to their companies’ future plans.
”
minimally invasive procedures respiratory, inflammatory/immune, cardiovascular, and
infectious disease.
and remote healthcare are
Additionally, these devices make treatment more
becoming an everyday reality. convenient for patients, which potentially can improve
medication compliance and, ultimately, outcomes.
In Molex’s survey, 69 percent of respondents cited
increased patient engagement as one of the factors
driving their organizations’ interest in drug-delivery
solutions.
However, to optimize the benefits of remote healthcare,
engineers need to design wearables that encourage
regular use by addressing durability and reliability
requirements while also providing patient comfort.
Molex 2022 17
“ Many of the goals of
wearables for improving
healthcare outcomes,
along with some of the
design challenges,
are shared by another
”
cutting-edge MedTech
development—robotic
surgery.
Conclusion
Technological developments in wireless data
transmission and the miniaturization of components
and connectors have enabled more effective remote
healthcare in drug delivery and minimally invasive
robotic surgery. Whether it is wearable devices
engineered to provide a drug-delivery solution
or robotics helping surgeons perform precision
operations. Molex’s vast selection of interconnects
and high-performance compact antennas are leading
the way in helping to transform the healthcare industry
and enable MedTech’s vision to become a reality and
deliver the best clinical outcomes. n
Molex 2022 19
Designing
Medical
Wearables
for Real-Life:
An interview with
Molex Printed
Circuit Solutions
Interviewer: When you talk about medical wearables, you are talking about a
piece of technology that the patient is wearing. Please tell me more about how
this technology comes to be part of what the patient is wearing.
Mike Deppe: Certainly. Consider the following example. There could be the
end desire or goal to locate a wide variety of sensors or circuitry attached
to the body to pick up different vital signs such as your heart rate and an
electrocardiogram (ECG or EKG). Additionally, one may be interested in body
temperature, oxygen levels, and such. It would be ideal if this circuitry could
employ wireless monitoring. Here at Molex, we have different specific medical
applications, such as monitoring the body’s temperature during surgery to help
keep the patient stabilized.
Molex 2022 21
Interviewer: What are some trends that Molex PCS is seeing in this
part of the industry?
Mike Deppe: There are several trends that Molex PCS is identifying
around patient comfort. Patient comfort may include ensuring that
the typically bulky and rigid electronics are designed to be more
easily applied flexibly and comfortably on the patient. Lowering
mass, increasing flexibility, extending battery life, reducing
power consumption, and the like are essential criteria.
Molex PCS is also seeing noticeable changes in patient
compliance. Patient compliance describes the degree “Molex PCS delivers
to which a patient correctly follows medical advice. It solutions that
most commonly refers to medication or drug compliance,
but it can also apply to other situations such as medical help healthcare
device use, self-care, self-directed exercises, or therapy professionals track
sessions. It is desired by all that patients or healthcare users
follow the adherence guidance provided by the medical
and observe precisely
professionals. This is to ensure that the patient is receiving how well their patients
the highest quality care possible. Molex PCS delivers are complying.”
solutions that help healthcare professionals track and
observe precisely how well their patients are complying and
following the medical recommendations.
Finally, another trend that Molex PCS is following is related
to software integration. Medical devices have traditionally been
mechanical hardware. However, with more and more electronics
being incorporated and added to these devices, it requires more
software integration.
In conclusion, Molex PCS is seeing three (3) different types of
megatrends occurring in this space: Patient comfort, patient
compliance, and software integration.
SlimStack Hybrid
Molex Ultra Wide- Power SMT
band PCB Antennas Connectors
Molex 2022 23
Medical Training
with Immersive
Technology
“”
PAUL GOLATA, MOUSER ELECTRONICS
Molex 2022 25
Personalized Content Engaging Experience
Immersive technology may be personalized. It may It can feel so real. This is how most people using
be set up to respond both to the users’ personal immersive technology subjectively experience what
manipulations and the medical training instructor to is happening. While utilizing immersive technologies,
accentuate learning in areas where the student may their physical senses are led to take their experience
require more attention and focus. It will also provide as all-encompassing reality, merging the material and
instructors with the ability to tailor the the digital realm. Because the student experiences
content fed to the student and the immersion technology as real and their attention
respond to their responses, is focused entirely on their environment, they absorb
establishing a personalized more of it. Just as no one goes to sleep or daydreams
feedback loop which can be while scuba diving, because of the real difference in
positively positioned and the contextual experience, the student who learns with
reinforced over time by immersive technologies will be more highly engaged.
the instructor Through repeatable practice simulations, the student
or via artificial can develop competency and confidence (Figure 3).
intelligence
(AI). Its Advancing Immersive Technology
convenience
Molex brings decades of experience in advanced
allows for
electronics, connectivity, and sensor technologies to
self-paced
help transform medical and pharmaceutical solutions.
customized
Molex is an innovative leader in designing, developing,
training.
and delivering world-class medical device solutions,
including those that will enable the next generation of
medical training and learning.
Figure 3: Medical professions may employ immersive technologies to both learn and service patient needs.
Gauge Pitch
Family W-W W-B W-P B-B Comments
(AWG) (mm)
The smallest to date, a fully isolated header that meets customers’
Nano-FiT 20–26 2.5 X X
power needs while protecting the terminals in a small package
Offers premium housing features to prevent mismating, reduce
Micro-FiT 18–30 3.0 X X X terminal backout, reduce operator fatigue during assembly, and
aid in blind-mating applications
Provides increased current capability compared to other
Micro-FiT+ 16–30 3.0 X
connectors, as well as reducing the mating force by 40%
A 3.50mm pitch power connector that supports 14.0A and
Ultra-FiT 16–22 3.5 X reduces terminal backout with low mating force; ideal for high-
circuit application
Mini-FiT
Utilizes traditional Mini-Fit TPA2 terminals and wire gauges while
Sigma 12–24 4.2 X
protecting from moisture, foam, and dust debris ingress
Sealed
Mini-Fit Jr. and Mini-Fit Plus Power Connectors deliver up to 9.0A
and 13.0A, respectively, while blind-mating, terminal position
Mini-FiT 16–28 4.2 X X X
assurance, and backshell options offer a versatile connector
system for a wide range of applications
Provides more power per linear and square millimeter than most
Mega-FiT 12–16 5.7 X X
mid-range power connectors in the industry
Figure 4: The FiT product family.
Molex 2022 27
Connected
Health: Patient
Monitoring
PAUL GOLATA, MOUSER ELECTRONICS
Figure 1: A smart-
watch may provide
The rapid change from summer to fall has ushered medical information in a
wearable format.
in the cold and flu season, and I am among its
first victims. I have a constant headache. I can’t
sleep because my nose is leaking like a faucet, DESIGNING WEARABLES IN STEP TO IMPROVING
and I get dry mouth or hacking coughs when I fall HUMAN WELLNESS
asleep. There is a fog in my head, and I have trouble Molex is prepared to tackle the most challenging
thinking clearly. To fight off the microbes that drag design challenges by combining knowledge and
me down, I take handfuls of vitamins, supplements, expertise from the medical and consumer fields.
and other medications throughout the day. I drink As wearable devices become even more popular,
tea concoctions and homemade remedies, such as technologies will be needed to miniaturize and
chicken soup, to keep hydrated and combat the chills. modernize these devices (Figure 1). Through their
Despite these ailments, I have to keep my deadlines. flexible circuit expertise and experiences with
My medical approach is based upon tradition, folklore, hydrogels and other adhesives, Molex can aid in the
and readily available products in my home. Maybe device’s development and complete its manufacturing.
you have experienced similar symptoms or have taken As wearables accelerate in their processing power,
similar approaches. What if technology provided me miniaturization of the circuitry will be needed to keep
with better tools to increase my ability to finish my devices small and comfortable.
work at home and boost my ability to recover so I
can get back to work? This is precisely the goal of Finger on the Pulse of Multi-Parameter
connected health and digital healthcare. This blog Monitoring
will look at how connected health will assist in patient
monitoring. With extensive knowledge and capabilities in the multi-
parameter monitoring segment, Molex is poised to help
Connected Health to Help Sense Exactly enable the next generation of monitors. Their flexible
solutions team focuses on both disposable flexible
What’s Going On sensors and user interfaces. As a result, Molex delivers
Patient monitoring is crucial to understanding how complete and end-to-end solutions. Their experience
the body responds to therapies to mitigate or repair utilizing hydrogels and other patient adhesives, and
the effects of a disease or other physical ailments their clean-room manufacturing, allow full product
or to monitor patients to diagnose the disease or development, production, and packaging. As multi-
ailment creating symptoms. Devices such as wearable parameter devices continue developing new ways
biosensors can monitor a wide variety of data points, of monitoring patients and notifying care providers,
including vital signs, step counts, and body posture— Molex can and will likely continue to support the same
all in a low-cost, easy-to-use, disposable form. technology.
Figure 2: ECG LCD screen monitors a patient’s vital signs. Figure 3: Man using glucose monitor.
Molex 2022 29
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