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3D OCT-1 Maestro2 RM E Ver.1.02 (R-OCT-1-1901-04) Compressed
3D OCT-1 Maestro2 RM E Ver.1.02 (R-OCT-1-1901-04) Compressed
REPAIR MANUAL
3D OCT-1
(Type:Maestro2)
TOPCON CORPORATION
Y.Kojima
1.00 2019/01/12 Creation of new document
K.Tsubokura
Y.Kojima
1.01 2019/01/22 The changing of the authorizer
H.Okada
Y.Kojima
1.02 2019/02/05 Revision of the indicated matter with the design review
H.Okada
1. No part of this manual may be copied or reprinted, in whole or in part, without prior written permission.
2. The contents of this manual are subject to change without prior notice and without legal obligation.
3. The contents of this manual are correct to the best of our knowledge. Please inform us of any ambiguous
or erroneous descriptions, missing information, etc.
4. Original Instructions
This manual was originally written in English.
Page
11.Appendix....................................................................................................................... 11-1
11.1 Cleaning of the objective lens.............................................................................. 11-1
11.2 Galvano mirror cleaning ...................................................................................... 11-3
11.3 OCT optical cleaning ........................................................................................... 11-5
11.4 Pasting dustproof tape · sponge .......................................................................... 11-9
11.5 Cable wiring method.......................................................................................... 11-13
11.6 Items and Functions of Graph tool Software ...................................................... 11-22
11.7 Connecting CCD-Camera.................................................................................. 11-25
11.7.1 SONY XC-EI50 ............................................................................................. 11-25
11.7.2 Basler(USB3.0 type) ..................................................................................... 11-27
11.8 GENERAL INFORMATION ON USAGE AND MAINTENANCE ......................... 11-33
11.8.1 INTENDED PATIENT POPULATION ............................................................ 11-33
11.8.2 INTENDED USER PROFILE ........................................................................ 11-33
11.8.3 ENVIRONMENTAL CONDITIONS FOR USE ............................................... 11-33
11.8.4 STORAGE, USAGE PERIOD ....................................................................... 11-33
11.8.5 ELECTRIC RATING ...................................................................................... 11-34
11.8.6 SYSTEM CLASSIFICATION ......................................................................... 11-34
11.8.7 DIMENSIONS AND WEIGHT........................................................................ 11-34
11.9 Electromagnetic compatibility ............................................................................ 11-35
11.9.1 Requirements for the EXTERNAL DEVICE ................................................... 11-39
11.9.2 PATIENT’S ENVIRONMENT ......................................................................... 11-40
11.9.3 SPECIFICATIONS OF THE PERSONAL COMPUTER
(COMMERCIALPRODUCT) TO BE CONNECTED ....................................... 11-41
1. OVERVIEW
PRODUCT CHARACTERISTICS
The product is a special imaging device that observes, photographs, and records fundus images,
anterior segment images, and fundus tomographic images, and provides them as electronic images for
diagnostic purposes.
By attaching the attachment for the anterior segment, which is an optional accessory, to the product,
tomographic images of the anterior segment can be observed, photographed, and recorded. (The anterior
segment attachment is optional.)
Images of the fundus and anterior segment are taken with a built-in digital camera.
The photographed fundus, anterior segment, fundus, and anterior segment images can be recorded on a
personal computer connected to the product (hereinafter referred to as the "PC"). The control panel
displays the observation image and the shot image. Auto alignment function and manual alignment
function are available.
In some product, fundus and anterior segment images cannot be taken (hereinafter referred to as
"fundus images cannot be taken").
Some product images cannot be taken except fundus, anterior segment, and fundus tomography (3D
wide scan only) (hereinafter referred to as "screening images").
SPECIFICATIONS BY ITEMS
Item Specifications
Observation & photographing of the fundus
• Type of photography Color (Note 3), Red-free (Note 1) & IR (Note 4)
• Picture angle for 45° ±5% or less
observation/photogr 30° or equivalent (digital zoom) (Note 3)
aphy
• Operating distance 34.8 ±0.1mm (when taking a picture of fundus)
• Normal pupil diameter : φ4.0mm or more
Observable/photograp Small pupil diameter : φ3.3mm or more
hable diameter of pupil
• Fundus image Center : 60 lines/mm or more
resolution(on fundus) Middle (r/2) : 40 lines/mm or more
Middle (r) : 25 lines/mm or more
IR photography : Center: 5 lines/mm or more (Note 4)
Observation & photographing of the fundus tomogram
• Scan range Horizontal direction 3 – 12mm ±5% or less
(on fundus) Vertical direction 3 – 9mm ±5% or less
• Scan pattern (Note 5) 3D scan (horizontal/vertical)
Linear scan (Line-scan/Cross-scan/Radial-scan)
• Scan speed 50,000 A-Scans per second
• Lateral resolution 20μm
• In-depth resolution 6μm
• Photographable φ2.5mm or more
diameter of pupil
Observation & photographing of the fundus image/fundus tomogram
• Fixation target Internal fixation target:
Dot matrix type organic EL
The display position can be changed and adjusted. The displaying
method can be changed.
Peripheral fixation target:
This is displayed according to the internal fixation target displayed
position.
External fixation target
(Note 1) Digital red-free photography that processes a color image and displays it in pseudo-red-free condition
(Note 2) When the attachment for anterior segment is included in the system configuration
(Note 3) Concerning this item, the instrument without the fundus photography function is excluded.
(Note 4) This is used only for recording the position where a tomogram is captured.
(Note 5) In the instrument for screening, it is possible to use only "3D Wide Scan (scan size: Vertical 9mm ×
horizontal 12mm)".
(Note 6) Excludes the instrument for screening.
SAFETY PRECAUTIONS
DISPLAYS AND SYMBOLS FOR SAFE USE
The main body of the equipment and the instruction manual contain important information in order to
prevent harm to users and others and damage to property from occurring and to ensure safe and
correct use.
Be sure to understand the following labels and symbols before reading "General information on
safety" and observing the instructions.
Users should not rely solely on images made using the device in making decisions regarding diagnosis
or other therapeutic procedures, but should rely on their own expertise and judgment.
DISCLAIMERS
• TOPCON shall not take any responsibility for damage due to fire, earthquakes, actions by third
persons and other accidents, or damage due to negligence and misuse by the user and any
use under unusual conditions.
• TOPCON shall not take any responsibility for damage derived from inability to properly use this
instrument, such as loss of business profit and suspension of business.
• TOPCON shall not take any responsibility for damage caused from using this instrument in a
manner other than that described in this Instruction Manual.
• Diagnoses made shall be the responsibility of pertaining doctors and TOPCON shall not take
any responsibility for the results of such diagnoses.
PREPARATIONS
EQUIPMENT INSTALLATION
• The instrument should be moved by two people holding the bottom of the device. Be sure
to hold the bottom with two people.
To avoid injury, be aware of projections at the bottom.
Carrying by one person may cause harm to his/her back or injury by
falling parts. Also, holding areas other than the bottom and holding the
External I/O terminal cover may cause injury, as well as damage to the
instrument.
• To prevent damage and injuries, do not install the instrument on an
uneven, unsteady or sloped surface.
• When setting an instrument on an instrument table, pay attention not
to catch the patient's fingers between the instrument and the table.
(1) Hold the specified position of the instrument firmly with both hands and place it on the optical table.
(1) Make sure the POWER switch of the instrument is turned OFF.
(2) Connect the power cord to the Power inlet.
(3) Insert the power cord plug into the 3-pin AC grounding receptacle.
Data output
The product can be connected to a personal computer or the like via local area networks.
(1) Connect the cable (LAN cable) to the output terminal of the product.
The time to start the power save status can be changed in the System setting
menu "Power Save Timer (Min)".
You can change the duration of the transition to the power save mode by "Setting up function" or
"Setting up system" in "POWER SAVE TIMER (minutes)".
PRIOR CONFIRMATION
● Be sure to read the instructions in Section 1.3 prior to using the product.
● Refer to "Connecting external input/output terminals" in Chapter 1.6 for connection to various
devices.
● If you want to repair first, read from Chapter 6, "Repair Practices" or Chapter 7, "Troubleshooting".
Working procedure Applicable item Page described
Trouble shooting Chapter 7
Initial inspection Failures
Normal
Inspection
Abnormality
Repair execution
Abnormality
Inspection
Normal
Ending
Chapter 1 Overview
Learn product characteristics and safety precautions.
2. PRODUCT OUTLINE
2.1 Nomenclature
⑨
⑧
⑰
⑦
⑯
⑥
⑱
⑮
⑤
⑭
VIEW A
⑬
㉓
③
⑫
⑩
㉑
⑲
②
⑪
①
2.3
CAN
2.3.1
AC input TRC focusing motor
Base X motor TRC focusing position sensor
Base X position sensor Diopter compensation motor
R-OCT1-1-1901-04
Power supply unit Base Y motor Diopter compensation position sensor
・Inlet +24V BASE_Sub_CPU-PCB
・Power switch Base Y position sensor Aperture selector motor
・SWpower supply Base Z motor Aperture selector sensor
Base Z position sensor Xenon lamp Split IN/OUT motor
Trigger/Release Xenon power supply PCB Chin-rest motor Split IN/OUT sensor
Chin-rest control PCB External fixation Split motor
Fundus observation/ lamp LED Split position sensor
TRC_M2
Touch panel
Electric system layout diagram
Electric system block diagram
AC INPUT
to 3P inlet +24V
to BASE_SUB_CPU_PCB
CN201
[Function]
• Supplies power to POWER RELAY PCB/TRC PCB/OCT POWER PCB.
to SW POWERSUPPLY
+24V
CN201
to XENON POWER
PCB to CHIN REST
CN226 CN225 PCB
CN206
[Function]
• Drive of X, Y, Z axis motor and zero position detection
• Drives the chin-rest.
• Power supply to GPU_BOARD, OCT-PCB, XENON PCB
[Check pin] [Switch]
SW1: Reset switch
Pin Voltage value Pin Voltage value
TP1 +5V(4.86-5.22V) TP 3 (or Z 10) +12V(11.60-12.36V)
Z122 +5V(4.86-5.22V) TP4(or Z9) +12V(11.63-12.55V)
TP2 +3.3V(3.20-3.43V) TP5(or Z5) +8.5V(8.33-8.88V)
Z123 +3.3V(3.20-3.43V) Z6, Z8, Z11, DG
Z150, Z157, etc.
[Function]
• Power supply to OCT-PCB and image calculation
• Image calculation of line CCD camera
• LAN communication
J11(Back side)
to GPU_BOARD CN5700
[Check pin]
Pin Voltage value Pin Voltage value Pin Voltage value
TP1 +3.3V±0.16V Z15 +1.8V±0.05V Z20 +1.8V±0.05V
TP2 DG Z16 +1.8V±0.05V Z21 +1.8V±0.05V
TP3 +1.8V±0.05V Z17 +1.8V±0.05V Z22 +1.8V±0.05V
TP4 +1.8V±0.05V Z18 +1.8V±0.05V
Z12 +3.3V±0.16V Z19 +1.8V±0.05V
J121
J120
to OCT IMG BOARD CN1
[Function]
• USB communication
• LAN communication
[Function]
Lighting/control of each light source
Anterior segment Anterior segment SPLIT LED PCB IR / TRC correction
fixation LED observation LED switching sensor
TRC focusing sensor Diopter compensation Aperture selector Split IN/OUT sensor
sensor sensor
Split drive sensor Observation LED Fixation LED Cover detection sensor
LCD reverse sensor Blink detection sensor
[Check pin]
Pin Voltage value Pin Voltage value Pin Voltage value
TP1 DGND TP4 +24V±1.2V TP8 +12V±0.6V
TP2 +12VA±0.6V TP5 DGND TP9 +3.3V±0.3V
TP3 AGND TP7 -12VA±0.6V TP11 Blink Sensor
Observation light level 3 (closed eyelid state)
0.6V~0.8V
J240 J210
J212 J245 J281 J287
to GALVANO_UNIT J3 to Y-AXIS_MOTOR
to OCT_IMG-BOARD CN7 to Y-AXIS_SEN_UNIT
to BASE_SUB_CPU_PCB CN203 to OCT_IMG-BOARD CN6
[Function]
Supplies power to each PCB. Each unit control
Optical path length correction motor Galvano UNIT
OCT focusing motor Y axis sensor unit
Polarization control motor SLD MODULE PCB
Y axis motor SLD PWR CHK PCB
OCT_IMG_BOARD(CIBT4)
Line CCD CAMERA
[Check pin]
Pin Voltage value
TP1 DGND
TP3 AGND
TP11 SLD_ANODE
[Check pad]
Pad Contents Pad Contents
CP+24 +12±1.2V CP+5.2VA +5.2±0.25V
CP-12VA -12±1.2V CP+15V +15.0±1.5V(Power supply for galvano driver)
CP+12V +12±1.2V CP-15V -15.0±1.5V(Power supply for galvano driver)
CP+12VA +12±1.2V CP+15Vccd +15.0±1.5V(Line CCD voltage)
CP+3.3V +3.3±0.15V CPVREFA +3.0±0.05V
CP+3.3Vcibt +3.4±0.20V CPVref_DAC 5.0±0.10V
CP+1.2V +1.2±0.10V CPVref_OS +2.0V(Galvano offset voltage)
[Switch] [LED]
SW Contents LED Contents
SW1 Reset switch LED1 +24V
SW2 Unused (All off) LED5 SLD_ANODE(TP11)
to XENON unit
[Function]
• Supplies the XENON lighting power.
[Volume]
VR1: Adjustment of the XENON light intensity
J292
to the polarization control motor
J293
to OCT CTRL PCB J280
[Function]
• Relays the polarization control motor drive.
J292
to the diopter compensation motor
J293
to TRC PCB J260
[Function]
• Relays the diopter compensation motor drive.
[Function]
• Detects the split IN/OUT.
• Relays the drive motor drive.
to DC_MOTOR_UNIT1
J228
to TRC_M2-PCB J262
J227
[Function]
• Detects the aperture “0”.
• Relays the selector motor drive.
to DC_MOTOR_UNIT1
J290
J291
to TRC_M2-PCB J262
to DC_MOTOR_UNIT1
J290
J291
to TRC_M2-PCB J260
[Function]
• Detects the fundus focusing lens position.
• Split drive position detection.
to DC_MOTOR_UNIT1
J290
J291
to TRC_M2-PCB J262
[Function]
• Detects the OCT unit focusing lens position.
to DC_MOTOR_UNIT1
J290
J291
to OCT-PCB J280
[Function]
• IR / TRC correction switching detection.
3. OPTICAL PRINCIPLE
The patient's eye is illuminated by near infrared light, which is emitted by the fundus illumination
optical system (IR LED and xenon lamp (*1)). The fundus observation/photography optical system
forms an image on the image pick-up element (fundus observation camera), and the image can be
observed on the control panel.
The system works as follows: when operating the buttons which are displayed on the control panel
by the software, the photography light, which is emitted by the fundus illumination optical system,
illuminates the patient's eye. The image, which is received by the image pick-up element (fundus
photography camera) built in the fundus observation/photography optical system, is recorded as an
electronic fundus image (*2). You can also set "digital zoom" that extracts and saves the center of
the photographed image (equivalent to angle of view of 30°) through software. (*1)
The anterior segment/fundus tomogram is obtained by using the optical interference
phenomenon.
Near infrared light, which is emitted by the super luminescence diode (SLD), is separated by the
fiber coupler. One portion of the separated light is guided to the prism and is reflected by it, before
returning to the fiber coupler. The other portion of light is guided into the eye and is reflected by the
cornea/fundus tissues, before returning to the fiber coupler. When the two reflected portions of lights
join and overlap, a low interference wave with differing amplitude is generated. This wave is
separated by the diffraction grating and is then converted into the electric signal by the line CCD.
This signal is then processed to observe, photograph and record the anterior segment/fundus
tomogram.
Using the sensor built in the auto alignment optical system (anterior segment observation LED and
camera), the auto alignment function detects the positions of the pupil and instrument.
Then, the instrument is moved to a position applicable to photography.
There are two auto focus functions, "Split auto focus function" and "OCT auto focus function". The
user should select and use one of them. The split auto focus function detects the reflected image of
the split lines projected to fundus. Then, the lens in the observation/photography optical system is
moved to a proper position by the auto focus mechanism to adjust focus correctly. In the case of the
OCT auto focus function, the lens in the observation/photography optical system is moved to a
proper position by the auto focus mechanism in order to get the optimum image quality level
(coefficient calculated by S/N ratio) of the observed fundus tomogram. So focus is adjusted
correctly.
By continuously photographing, recording and processing the fundus/anterior segment
tomogram, analysis such as three dimensional display, fundus image display or quantitative
measurement is conducted.
4. SETTING AT SHIPMENT
4.1 Menu setting at shipment from factory
Photography Setting
Utility button Item button Item selector button At shipment
Fixation TYPE CONSTANT
• Changes lighting/blinking of the internal (Lighting)
fixation target. FLICKERING
(Blinking)
SPEED NORMAL (Hz) 1-8 1
• This is valid when the internal fixation target
is set to "FLICKERING" (Blinking).
• Set the blinking speed for all other states
except when photographing.
SPEED MEASURE (Hz) 1-8 2
• This is valid when the internal fixation target
is set to "FLICKERING" (Blinking).
• Set the blinking speed for photographing.
Brightness 1-10 10
• Sets the brightness of the internal fixation
target.
Shape (Default) 1 dot
• Sets the shape of the internal fixation target.
X
Shape (Additional) Not in use
4 dot rectangle
Cross
Screen Display Constant
Given time
Fundus photo Blink Detection Level OFF
*3
LOW
NOMAL
OCT+Color Mode High ISO
・Changes the color fundus image quality Normal ISO
(High/Normal/Low).
Low ISO
Flash Level (OCT+Color Mode) 1.0Ws to 16.0Ws *1
Gain (OCT+Color Mode) 0 to 9,BS,AC*2 *1
Color Mode High ISO
Normal ISO
Low ISO
Flash Level (Color Mode) 1.0Ws to 16.0Ws *1
Gain (Color Mode) 0 to 9,BS,AC*2 *1
Adjust Flash at Peripheral Photo 0 to +4 +1
*1: For the flash level and Gain of each image quality at shipment, refer to the table below.
Flash level Gain
Image
Setting at Setting at
quality Settable range Settable range
shipment shipment
High 1.0~16.0Ws 4.0Ws 0~63 0
Normal 1.0~16.0Ws 2.0Ws 0~63 8
Low 1.0~16.0Ws 1.0Ws 0~63 21
Auto Operation
Utility button Item button Item selector button At shipment
Auto Alignment ON/OFF OFF
ON
ACTION Discontinuous
Continuous
Timeout (Sec) OFF,10,20,30 20
Manual Mode two cameras
one camera
Focus ON/OFF OFF
ON
one time
sequence
Split+OCT
*1: In the instrument without the fundus photography function, this is not displayed.
*2: When "ON" is set for "Preview", it is valid to change setting for this item.
*3: When "ON" is set for "Preview" and "Each eye (with timer)" is set for "Preview method", it is valid to change
setting for this item.
*4: When "ON" is set for "Alignment check", setting for this item is valid.
System setting
Utility button Item button Item selector button At shipment
System Setting Measurement Sound OFF
Sets ON/OFF for the measurement sound. ON
Power Save Timer (Min) 0 to 60 10
Sets the time until the power save function is ON.
Display Brightness 1 to 10,send 5
Sets the brightness of control panel.
Packing Mode Start
Tap the [Start] button, and the head unit and
chinrest move to be in the packaged status.
Language Japanese(JP)
Set the display language English(US)
4.2 How to start the Tool Mode and “CAN SEND TOOL”
4.2.1 Tool Mode
(1) Start the main unit.
(2) When the main unit is started, long-press the [SETUP] at the top right of the screen.
(3) The password input screen is displayed, so enter the password and press the [OK].
5. UPDATE OF SOFTWARE
5.1 Update of software
Purpose
Update for customer’s request or after the release of latest version.
Necessary Tools
Tool Name Tool No. Image
Version up file - -
USB memory -
*Please do not use USB memory with security function
Procedure
(1) Preparation
(a) Store the software for UPDATE into the USB memory.
*File configuration
• MAESTRO2_****.zip (**** means version.)
• MAESTRO2_Update
• OCT_UpdateAppPro
• OCT_UpdatePro
(b) Turn on the instrument.
Connect the tool USB memory to the USB port of the instrument.
(c) The software update check screen appears. Tap the [OK] button.
Update of software starts.
(d) Tap the [OK] button when the dialog box is displayed.
Update of software starts.
(f) Tap the [Please turn off the power] button to turn OFF the power.
5.2 How to back up with fundus calibration data and anterior calibration
data
Purpose
Back up for Fundus calibration data and Anterior Calibration data
Necessary Tool
PC -
Procedure
(1) Enabling export of anterior segment CLB file
• If the procedure described in (1) is not performed and the procedure described in (2) is
performed, the item "anterior segment CLB file" is not displayed on the screen described
in (2)(c).
(a) Insert the USB memory into the instrument and turn the power ON.
(b) Enter [Settings], set [Options] →[ Anterior OCT seg.] in [Page 7 /9] to “ON”, and tap [OK].
(2) Exporting rescaling files (fundus CLB files) and anterior segment CLB files
(a) Enter the setting menu in tool mode.
(b) Tap [Info] → [Export] and tap [Export] in [Rescale File] and [Anterior Eye CLB File], respectively.
(c) Remove the USB memory, Insert the USB memory into the PC.
(d) Make sure that the "oct" folder is created immediately below the USB memory and the CLB files of the
anterior segment and fundus are exported.
└─oct
├─XXXXXX_3DOCT-1_ANTERIOR.CLB
└─XXXXXX_3DOCT-1_FU NDUS.CLB
• "XXXXXX" at the top of the CLB file is the body serial number.
6. Repair practice
Use the torque driver to tighten the screws in the disassembly and assembly according to the screw
tightening torque table below.
Since the mirror base and Y-axis drive unit of the main unit are made of resin, it is dangerous that
the screw hole will be damaged if the tightening exceeds the torque shown below.
※ Reference
The following table shows the torque when the conventional iron screw is attached to the other metal
part.
Screw tightening torque table (screw hole material is metal)
Nominal Tapping screw [cN.m] Subject
M2 26.5 -
M2.5 51.9 -
M3 90.2 147
M4 225.4 343
M6 754.6 1176
2 5
6
1 Assembly point
• Reverse the disassembly procedure.
• When replacing the CHIN REST PCB, measure the
resistance between No.1 and No.2 of the mounted
CHIN REST PCBVR1 with a tester, and adjust VR1
2 so that it is equal to the measured resistance before
mounting.
3
4
2 Assembly point
• Reverse the disassembly procedure.
10 9
2
(a) Remove the two cover caps ⑧.
8
(c) Remove the middle cover right ⑦.
7 Assembly point
9 • Reverse the disassembly procedure.
4 2
Assembly point
• Reverse the disassembly procedure.
1
9
(a) Remove the four screws ⑩.
(b) Remove the front ⑨ of the monitor cover.
(2) Removal of the monitor cover lower part ⑪
10 (a) Remove the two screws ⑫.
(b) Turn the monitor up.
(c) Remove the monitor cover lower part ⑪.
11 Assembly point
• Reverse the disassembly procedure.
12
2
Assembly point
• Reverse the disassembly procedure.
Conductive tape 1 • Gasket 1
Gasket1 13 mm from the center and top of the monitor
• Gasket 2
Place just above the bar code seal. The ears extend
evenly.
Bar code seal • Conductive tape 1
Cut to 25mm × 35mm: 2 pieces
Gasket2 ※ Close contact between sheet metal and LCD
Conductive tape 2
•
The amount of tape
protrusion is 5 mm. Conductive tape 2
Cut to 25mm × 30mm: 2 pieces
Paste from the end of the center sheet metal R.
※ Adhesion between sheet metal and LCD.
The amount of tape protrusion is 5 mm.
※ To be caught by the rotating plate.
Assembly point
3
• Reverse the disassembly procedure.
2
Assembly point
1 • Reverse the disassembly procedure.
2
6.1.13 Removing and assembling the CPU FAN unit, BATTERY PCB and TEMP
PCB
Schematic representation Removing method
(1) Removal of the CPU FAN unit ①
2
(a) Remove the four screws ②.
(b) Remove CPU FAN unit ①.
1 (2) Removal of the BATTERY PCB ③
(a) Be connected to the BATTREY PCB
(b) Remove the connector.
(c) Remove the two screws ④.
(d) Remove the BATTERY PCB ③.
Assembly point
• Reverse the disassembly procedure.
6.1.16 Removing and assembling the anterior segment viewing LED PCB
Schematic representation Removing method
(1) Removal of the anterior segment viewing LED
PCB (right)①
(a) Remove the connected connector.
(b) Remove the two screws ②.
1 (c) Remove the right 1 of the anterior segment
viewing LED PCB.
(2) Removal of the anterior segment observing LED
PCB left ③
2
(a) Remove the connected connector.
(b) Remove the two screws ④.
3
6.1.18 Removing and assembling the anterior segment fixation lamp LED PCB
Schematic representation Removing method
(1) Removal of the anterior segment fixation lamp
LED PCB ①
(a) Remove the connectors connected to the TRC
PCB J238.
(b) Remove the two screws ②.
(c) Remove the anterior segment fixation lamp LED
PCB (right)①.
1
Assembly point
• Reverse the disassembly procedure.
Assembly point
• Reverse the disassembly procedure.
2
4
5
6.1.23 Removing and assembling the optical path length correction unit, collimator
flange, and galvano holder
Schematic representation Removing method
(1) Removal of the Optical Path Length Correction
Unit ①
(a) Remove the connected cable.
(b) Remove the three screws ②.
1 (c) Remove the optical path length correction unit ①.
(2) Removal of the collimator flange ③
(a) Remove the two screws ④.
(b) Remove the collimator flange ③.
2
5
(3) Removal of the Galvano Holder ⑤
(a) Remove the two screws ④.
(b) Remove the Galvano holder ⑤.
3 Assembly point
6
• Reverse the disassembly procedure.
4
6.1.24 Removing and assembling the camera for shooting and observation
Schematic representation Removing method
(1) Removal of the camera for shooting observation ①
(a) Remove the two screws ②.
(b) Remove the shooting observation camera ①.
Assembly point
• Reverse the disassembly procedure.
1 Assembly point
• Reverse the disassembly procedure.
3 Assembly point
• Reverse the disassembly procedure.
6.1.28 Removing and assembling the BASE SUB CPU PCB・OCT PCB
Schematic representation Removing method
(1) Removal of the OCT PCB ①
(a) Remove the connected connector.
3 (b) Remove the four screws ②.
(c) Remove OCT PCB ①.
(2) Removal of the BASE SUB CPU PCB ③
(a) Remove the connected connector.
4
(b) Remove the four screws ④.
(c) Remove the BASE SUB CPU PCB ③.
Assembly point
• Reverse the disassembly procedure.
1
Assembly point
• Reverse the disassembly procedure.
• Mount the OCT focusing unit in the upper right
direction.
• Adjust and press the end surface of the sponge ②
Align the sponge end with the
against the upper part.
upper part. • BASE SUB CPU PCB mounting screws do not use
* Paste it so as to press it. FWSs because the screw hole land diameter is small.
Make sure that the convex
portion of the focus is covered. Fill the gap with
the motor with a
Cover the "cover sheet metal"
thin tool etc.
and the gap.
6.1.31 Removing and assembling the monitor drive unit, TRC_M2 PCB
Schematic representation Removing method
1 (1) Removal of the monitor drive unit ①
2 (a) Remove the four screws ④.
Dowel
(b) Remove the monitor drive unit ①.
(2) Removal of the TRC_M2 PCB ③
(a) Remove the connected connector.
(b) Remove the four screws ④.
(c) Remove TRC_M2 PCB3③.
2
Assembly point
4 • Reverse the disassembly procedure.
6.1.32 Removing and assembling the lower light shielding plate metal
Schematic representation Removing method
(1) Removal of the Lower Light Shield Metal ①
(a) Remove the two screws ②.
(b) Remove the light-shielding plate ①.
(c) Remove the dust-proof part ③
3
1
Assembly point
• Reverse the disassembly procedure.
2
2 Assembly point
• Reverse the disassembly procedure.
6.1.35 Removing and assembling the split unit and internal fixation lamp
Schematic representation Removing method
(1) Removal of the Split Unit ①
(a) Remove the three screws ②.
(b) Remove the split unit ①.
8 (2) Removal of the POS SEN PCB2 ⑥
6.1.36 Removing and assembling the diopter compensation unit and ELBOW unit
Schematic representation Removing method
(1) Removal of the diopter correction unit ①
(a) Remove the two screws ②.
2 1
(b) Remove the diopter correction unit ①.
(2) Removal of the ELBOW unit ③
(a) Remove the four screws ④.
(b) Remove the ELBOW unit ③.
Assembly point
3
• Reverse the disassembly procedure.
4
• Insert the diopter correction unit into two convex
positions of the mirror body and tighten the screws.
Diopter compensation unit ELBOW unit • Insert the ELBOW unit into the three convex positions
of the mirror, and tighten the screws.
6.1.37 Removing and assembling the branch mirror unit and blink detection sensor
unit
Schematic representation Removing method
(1) Removal of the Branch Mirror Unit ①
(a) Remove the two screws ②.
(b) Remove the branch mirror unit ①.
(2) Removal of the blink detection sensor unit ③
1
(a) Remove the screw ④.
3
Assembly point
4
• Reverse the disassembly procedure.
1
2
Assembly point
• Reverse the disassembly procedure.
Assembly point
• Reverse the disassembly procedure.
Assembly point
*Remove the mirror body from • Reverse the disassembly procedure.
the stand and remove the
hexagonal screw on the back of
the "airplane sheet metal"
3
Assembly point
• Reverse the disassembly procedure.
3 Assembly point
• Reverse the disassembly procedure.
4
2
(1) Removal of the XZ drive unit ①
(a) Remove the four screws ②.
Assembly point
• Reverse the disassembly procedure.
Assembly point
• Reverse the disassembly procedure.
Assembly point
• Reverse the disassembly procedure.
Assembly point
• Reverse the disassembly procedure.
Replacement Parts
or Phenomenon
Adjustment Item
Galvano Error
(1024779-01)
Estimated repair time (minutes) 240 210 330 240 240 330 240 210 240 300 700 900 300 300 155 335
Adjustment of 6.2.17 ⑦ ③
OCT-PCB
Adjustment when 6.2.18
replacing ②
GPU_BOARD
Pupil position 6.2.19 ⑤ ⑨ ⑨
adjustment
Galvano adjustment 6.2.20 ⑦ ⑥ ⑩
Adjustment of the 6.2.21
0D focus for ⑧ ⑤
focusing lens
Adjustment of OCT 6.2.22
focusing ± 15D ⑪ ⑥
focus
Check of optical 6.2.23
axis deviation for ⑫ ⑦
focusing lens
Check of image 6.2.24
unstableness for ⑬ ⑧
focusing lens
Scan length 6.2.25 ⑧ ⑦ ⑳
adjustment
Adjustment of the 6.2.26
internal fixation ⑧
LCD position
Adjustment of the 6.2.27
aperture selector unit ③
position
Adjustment of 6.2.28
Spectrometer and ③ ⑩ ⑮
Line CCD
CCD shift 6.2.29 ⑤ ⑭ ㉑
Rescaling 6.2.30 ④ ⑫ ⑰
Adjusting the optical 6.2.31 ⑥ ⑱ ④
path length
Confirmation and 6.2.32
adjustment of
⑪ ⑯ ⑨
interference
sensitivity
Replacement of fiber 6.2.33 ⑥
unit
Anterior OCT 6.2.34 ⑨ ③ ⑮ ㉒
Calibration
Galvano mirror 11.2 ③ ⑤ ⑤
cleaning
OCT optical 11.3 ④ ④
Cleaning
• At the adjustment place where numerals are shown, perform the adjustments in the
specified order.
Necessary tools
Tool name Tool No. Image
Power meter OCT-1000-04
Procedure
(1) Preparation
(a) Attach the Objective Lens Cap for RGB and probe of Power meter to the instrument.
(b) Set the power meter in Zero (wavelength λ = 840 nm).
• If changing settings of SLD Pulse and Level, set [OFF] in on/off of SLD setting.
• If [POWER CONTRL] is set to “HI” without setting “LOW” , the SLD light source might
be broken. When [POWER CONTRL] is set to “OFF”, set it in the order of ”HI”
→”LOW”→ “OFF”.
(b) Adjustment
i Adjust Pulse Width, so that the objective lens power is within 580 to 600uW
ii Tap [Save] of Pulse Width after adjustment.
Necessary tools
Tool name Tool No. Image
MaestroⅡ_LightAdjustment -
LAN cable -
Prepare other necessary tools which are described in the reference section.
Procedure
(1) Preparation
(a) Connects the main body to PC using LAN cable.
(b) Turn ON the main body.
(c) Make [Transmission of the setting data] of LightAdjustment effective.
i Create the shortcut of MaestroⅡ_LightAdjustment.
ii Display the property screen of the shortcut.
iii Add “ / Mode-Send” in the end of the link(Top enter a space), Click Apply(適用(A)).
Ex.: C:\Users\user1\Desktop\3DOCT-1_LightAdjustment.exe /Mode-Send
(c) When the center position detection is completed, the coordinates of the center position and the graph
are displayed.
(d) Click [Gain Adjustment] and perform the auto adjustment to display the light intensity.
• When out of standard, it can be mounted again after confirming that there is no dust in
front of the sensor.
Standard
Item Standard Notes
Sensor width for Galvano Y 700 or more
• Click the [Show / Update Stop] to stop each of the display of "SLDLight".
(b) When the following message is displayed, restart the body by clicking the [OK].
Necessary tools
Tool name Tool No. Image
Superlum power tool OCT-2000-23
Anti-static band -
Procedure
(1) Preparation
• Use anti-static band on your hand. If the operation described in this section was done
without using anti-static band, SLD module might be damaged.
(b) Confirm the SLD rated current value and SLD serial number described on the SLD module.
Serial number
(c) Turn ON Superlum power tool. Press [Select] to show “SLD Current”.
(e) Press [Select] to display “Current Limit”. Set the display value to “SLD rated current value” +1mA.
• Basically, set the current limit value to a current value of +1.0mA. If an error occurs and
the PD current cannot be measured, check the value between +2.0 mA and 5.0 mA. If the
error cannot be measured even if the error is changed, the SLD module may be damaged
or the power supply of the Superlum may be changed.
• Connect Superlum power tool after turning it OFF. If Superlum power tool is connected
without turning OFF, SLD module may be broken.
(h) Turn ON Superlum power tool. Press [Select] to display “Pd Monitor”.
(i) Press [On/Off] twice. SLD lamp will be lit in green, then the current value will be displayed in “Pd
Monitor”.
If SLD lamp is lit in red (or changed from green to red), reconnect SLD cable 2K.
(j) Compare the PD current value with the one at the shipping from maker.
Item Standard Notes
PD current value Within ±5% against the value If out of standard, replace SLD
at the shipping from maker module. (*)
*Carry out the SLD module replacement after taking the repair training (section 6.2.33).
If you have not taken the repair training, ask TOPCON for the repair.
• Do not adjust VR2. The charge voltage (VR1) and overcharge voltage (VR2) have been
adjusted in the factory.
• Before performing this adjustment, make sure that the cable is connected to the Xe power
supply PCB. (Refer to the following figure.)
Before connecting the cable, make sure that the instrument is not turned on.
• When replace the Xenon lamp, wait more than 5minutes for the discharge of Xenon
Capacitor(Xenon POWER PCB).
Purpose
Repair for the Xe unit failure concerning the error related with Xe unit.
Necessary tools
Tool name Tool No. Image
Object holder OCT-1-01
Procedure
(1) Replacement of Xenon lamp(XE_FLASH_UNIT_M2)
(a) Remove the lamp house cover, the head cover, the middle cover, and the communication cover, the
base cover. ( section 6.1.4~6.1.6)
(b) Remove the Xenon lamp connector.
(c) Loosen two screws using the flat head screw driver and Remove the Xenon lamp after slide to left.
(d) Attach the Xenon lamp for replacement.
(c)Loosen the screw and Remove
the Xenon lamp after slide to left
heat sink
(b) Remove two connectors, four screws and two spacers on Xenon POWER PCB.( section 6.1.38)
(c) Remove the Xenon POWER PCB.
(d) Attach Xenon POWER PCB for replacement (Do not forget to assemble the protection cover as well).
(e) Assemble the heat sink of Line CCD .
(f) Attach the base cover, the communication cover, the middle cover, the head cover, and lamp house
cover.
1024631-01
Xenon_CBL_UNIT
_M2 1022217-01
Xenon_POW_CABLE
VR1
Push
Push
Figure D
(d) Measurement
i Select "CAN SEND TOOL" - "Lamp Ctl" - "Xe" - "Level" - "0: 4.0" and tap [Set].
ii Tap "Flash" - [Set] to make Xe emit light and confirm that the light intensity is within the standards
shown in the table below.
iii Similarly change "Level" to "-4", "-2", "+ 2", "+ 4" to cause Xe to emit light and confirm that each is
within the standard.
Standard
Item Standard Notes
-4: 2.0 A × 0.5±15% Let A be the measured value of
-2: 2.9 A × 0.7±15% “0: 4.0”
0: 4.0 A: 0.37mJ±30%
+2: 5.7 A × 1.4±15%
+4: 8.1 A × 2.0±15%
Necessary tools
Tool name Tool No. Image
Power meter OCT-1000-04
Procedure
(1) Preparation
(a) Put the objective lens cap onto the objective lens in the main body.
(b) Turn ON the main body.
(c) Activate CAN SEND TOOL and make the following settings.
iii Attach the probe of the power meter to the objective lens cap.
(b) Confirm the measured value(Level 1,2,4) as referring to the Observation light intensity setting same as
(a).
Observation light intensity 1 2 3 4
Measured value (µW) 100±10 120±10 155±10 210±10
(c) After confirming each value are adjusted in the previous procedure, Tap the [Save].
Necessary tools
Tool name Tool No. Image
Object holder OCT-1-01
PC -
LAN cable -
Procedure
(1) Preparation
(a) Turn on the main body.
(b) Launch CAN SEND TOOL.
(c) Set as follows.
Tab Zone Item Value
Motor Ctl 1/2 Split IN / OUT - OUT
Fixation Ctl Internal/External Fixation LCD Setting Patern 0:External →
Set
Lamp Ctl SLD ON/OFF OFF
Lamp Ctl IR LED - OFF
Lamp Ctl IR LED Level3 Set
Blink Ctl Blink Adjustment IR Adjustment Set *1
Blink Ctl Blink Adjustment Setting Read →
“Gain 255”
→ Save *2
(d) Looking through the objective lens, check the "retreat of the split bar", "SLD Off", "IR LED Off" and
"internal fixation Off".
(2) Adjustment
(a) Eyelid opening adjustment
i Attach the Blink detection adjustment tool (A) and the Object holder onto the objective lens.
ii Adjust "Offset" and set the value of "Blink Monitor" to be within 240 DN ± 35 DN.
Standard
Item Standard Note
Eyelid Opening 240DN±35DN Adjust by Offset Value.
Adjust the DN value to
the lowest value within
the range of the standard.
ii Adjust "Gain" and set the value of "Blink Monitor" to be 820DN -0DN/+1910DN.
• The value of "Blink Monitor" is displayed by tapping [ON].
• Adjust so that it approaches 820 DN as much as possible at 1910DN or less.
Standard
Item Standard Note
Eyelid Closure 820DN -0DN/+1910DN Adjust by Gain value
Make it as close as possible to 820
DN between 820 and 1910 DN.
v Connect the main unit and the PC with the LAN cable.
vi Startup “IMAGEnet6”.
x Tap the bottom part on “Camera 1” and “Camera 2” screen to display pupil mark.
xi Tap the [Capture Start] button.
Pupil mark
xii Tap [Capture start], then close the shutter of the blink detection confirmation tool within 1 second, and
confirm that the following message is displayed.
Necessary tools
Tool Name Tool No. Image
Object holder OCT-1-01
pylon Viewer -
CameraPositionAdjust -
(pylon Viewer must be installed.)
Torque driver(18cN・m) -
Procedure
(1) Preparation
Install Basler Camera and Personal Computer System settings.
(a) Pylon viewer installation procedure
ii Check "I agree to the pylon Terms & Conditions" and click "Next".
vi Click [Install].
• Use torque driver (18 cN・m) when attaching camera link cable to OCT_IMG - BOARD.
ii Loosen the screws on both upper sides and flip the Holder Plate (OCT_IMG - BOARD) about 90
degrees.
IMG_B_POW_CABLE
Loosen the screws. There is a latch on the
There is a latch on the back back side
side of the LAN cable.
iii Adjust the angle and depth of the sheet metal so that IMG_B_POW_CABLE can be connected to
OCT_IMG_BOARD.
iv Tighten the upper and lower screws and fix the sheet metal.
• If it is forcibly connected, the board / cable may be damaged or broken.
• IMG_B_POW_CABLE may touch to the edges of the metal plate depending on the
position of the sheet metal jumping up. As a result, there is a possibility of damaging the
coating of the cable, so attach the insulating tape to the contacting part.
• Find the position where the sheet metal is the largest open.
Flip up.
Confidential, duplication and reproduction prohibited
R-OCT1-1-1901-04
6-63
3D OPTICAL COHERENCE TOMOGRAPHY – 3D OCT-1(Type:Maestro2) – Repair Manual
Attention to short
Disconnect the USB cable of the
Basler cameras connected to the GPU
board. Connect the USB cable to the
PC using the USB3. 0 extension cable.
Objective lens
front holder
* 1. If the live image is dark, change the value and tap [Set].
(Do not tap [Save])
• Restart CameraPositionAdjust if the image becomes dark while not in use during use.
(d) Adjust mask position to center using the three screws CR3×8S+FW_3BZn.
Loosen 6 SU3x4S3BZn
Focusing tool
(b) Loosen the two screws 6SU3×4S3BZn for coarse camera inclination adjustment. Adjust camera
inclination and position in the green frame.
(c) After adjustment, apply the TA lock. Adjustment frame
3 pcs of CR3×8S+FW_3BZn A
Center position
• Camera inclination: Galvano scale should
be located between reference lines for Reference lines
inclination. for inclination
• Camera position: Adjust camera position D
referring to the adjustment frame (green
circle).
• The distance between the mask position C
and the edge of the screen must be equal
the vertical and horizontal positions.
A≒B、C≒D
Coarse camera
inclination adjustment
CR3X8S+FW_3BZn
6SV3X4S 3BZn Apply screw locking
TA lock
Confidential, duplication and reproduction prohibited
R-OCT1-1-1901-04
6-68
3D OPTICAL COHERENCE TOMOGRAPHY – 3D OCT-1(Type:Maestro2) – Repair Manual
ii Click [ZOOM].
iii Confirm the error between the galvano scale and green line.
Read the X, Y error between the
galvano scale and green line
(0.05mm / division).
Error =√(X2+Y2)
ii
Confirm the error between the galvano scale and green line.
Item Standard Check Points
Difference of Within φ0.3mm Check the difference of Galvano scale and
Observation Optical axis (within 3 divisions) Green Line in tool.
If it is out of the standard, carry out step (4) and
(5) (a) again.
(c) Remove the Galvano-OCT Optical Alignment Check Tool and terminate the CameraPositionAdjust.
(b) When the communication is established between Basler and PC, double click “Basler ac......”.
If the communication is not established, confirm the connection between Basler and PC.
(c) Confirm Basler information.
(d) Select "Guru" if the User Level is Beginner or Expert.
(e) Open “Acquisition Controls” clicking “(+)”.
(f) Set “Trigger mode” to ON. Screen will be changed to Live image.
(g) Click “Continuous Shot”.
(h) Set “FeatureSets” to “Full”.
A Standard:
|A-B|=1mm
|C-D|=2mm
C D
• "Section 6.2.8 Adjustment of the photography observation camera " has been completed
before this adjustment.
Necessary Tools
Tool Name Tool No. Image
Object holder OCT-1-01
LAN cable -
MaestroⅡ_AdjustBaslerCamera -
Procedure
(1) Preparation
(a) Attach the Object holder to the WB (White Balance) compensation tool.
(b) Connect the main unit with the PC using the LAN cable.
(c) Turn on the main unit.
(g) Tap [Advance]-[Focus]-[-] in capture monitor. Then move “▼” focus indicator bar mark to around -10
and adjust the focus.
• Check that the diopter correction lens switch button is set to "0".
Focus
Advance
ii Set the RGB value range used for WB adjustment. Set a point near the center of white, the leftmost one,
to within the range of the 120×120 analysis frame. It must not stick out from the white range.
1) Change the value of [RGB values in the specified range] to move the position of the analysis frame
(yellow).
※Move the analysis frame (yellow) to the vicinity of the center of the white chart.
2) Set the difference between the right and left and the top and bottom of the [RGB values in the
specified range] to 120.
※Setting the difference between the right, left, and top and bottom to 120 makes the analysis frame
(yellow) 120×120 squares in size.
*Set the position of the analysis frame so that it does not protrude from the white chart.
iii Click [Set range]
120
120
• Flash level is set 4.0Ws (default) which is high quality of the photograpy light intensity
basically. In case the RGB adjustment value is not standard value, change the flash level to
make the adjustment value is in the standard value.
Standard
Item Standard Notes
RGB adjustment value R: 192±31 -
G: 96±9
B: 207±19
Change "adjustment
value" and shoot.
• Do not change the RGB adjustment value when checking the Cyan chart.
"Cyan" chart
Analysis frame
(b) When the dialog “Is adjustment parameter set up?” is displayed, click “Yes”. Then the dialog “Write of
adjustment parameter was completed.” appears. Click “OK” and close Adjust Basler Camera.exe. Then
turn off the power of the main unit.
Necessary Tools
Tool Name Tool No. Image
Object holder OCT-1-01
LAN cable -
3DOCT-1_SendAlignmentParameter.exe -
(for the data transfer application software)
IC Capture -
Procedures
(1) Analysis of orientation
(a) Preparation
• When you transfer calcXYZ.csv stored in the tool attached USB memory and the setting
file "Rism5.cmr" "TargetSheet2.gcp" etc. to the PC, prepare in advance.
i Attach “Stereo matching adjustment B tool” for the orientation work to the objective lens part of the
main unit. At this time, it is necessary to detach the external board for peripheral fixation (on the circle)
and the rubber cap.
Insert the pin into the upper part of the objective lens properly and fix it securely with the fixing screw
so that there will be no deviation. Be careful because the precision will deteriorate, if orientation work is
done with deviation in the tool.
ii Attach the anterior segment CCD filter to each of the left and right stereo cameras.
Attach Anterior
CCD ,Stereo camera filter
• The direction of the stereo camera is defined by the right camera when viewed from the
examiner's side, and the left camera when viewed from the left side..
• If the tool for orientation work is not attached in the proper position, the measurement
accuracy will be affected.
iii Connect the main unit to the PC (with the tool software installed) using the LAN cable.
iv Execute QMcalib.exe in StereoCameraMeasuringTool (ver1.2.0 or later).
v Click the [New Project]. While the dialog of project creation is displayed in the software for orientation
analysis, make sure that the live video of the left and right cameras is displayed on the main unit screen.
ii Secure with the set screw at the bottom of the lens, make sure the lens does not move and apply TA lock.
Switch the display of the image, and perform it on both the right and left lenses.
*Please be aware that if the lens and the camera move after fixing the lens, the measurement accuracy
will go wrong.
iii Click "load" of "Left image cmr" and "Right image cmr" respectively, specify "Rism5.cmr" file, and
click "Save".
iv Click "load" of "gcp", specify "TargetSheet2.gcp" file, and click "Save".Sapo9899
v Click the [OK].
vii When the analysis is completed, the result is displayed. Confirm that "Auto Detect Points" is "50/57" or
higher and "Auto Calib Result" is "OK".
• If "Auto Calib Result" is "NG" or "Auto Detect Points" is less than 50, the process starts
again from acquiring images (step (b)).
• Even if "OK" is displayed in "Auto Calib Result", readjustment is required if "Auto Detect
Points" is not "50/57" or more (step (b)).
ix Check that the [Camera Calibration Determination] dialog box is displayed and OK is displayed in the
[Determination] column, and click [OK].In the case of NG, start again from step (b).
* The data does not always match the following figure data.
Camera position
coordinate
X, Y, Z
Camera rotation
angle
Omega, Phi, Kappa
Left camera position parameter - Output Left camera position parameter - Output
contents contents
iv The internal fixation light at the aperture position will be observed like a circular form. Read the error of
X direction and Y direction using the scale of the check tool. Referring to the drawing below, read the
scale at the edge of the circular form of the internal fixation light. Decide the adjustment direction and
quantitiy.
v One division corresponds to 100µm. Convert the result to the unit of “µm”. Record the value for the
further step.
vi Transfer the value to the application software on the main body in step (3).
(→the main body, auto alignment, X / Y value in “TargetPositionOffset” )
-Y scale reading: 3
Conversion data (Y):
-100µm
X(+) direction
+Y scale reading: 5
e.g.) In the case of the above figure, since it is necessary to move -100 μm in the X direction and -
100 μm in the Y direction in order to make the center of the fixation light and the center of the
scale coincide with each other, the target position offset X is "-100 "And Target Position Offset Y
is" -100 ".
(c) Measurement with Difference of Cornea aperture and Iris aperture (TargetPositionOffset: Z)
Note the values of "Auto Alignment2"-"Target Position Offset Z" on the page 9 of tool mode.
iii As in the previous step, specify Camera position <Right > (.EXT file) and Target position (.csv) (.csv
file) to ensure that the file is displayed.
• Target position (.csv) specifies the stereo-matching-adjustment-B tool and the set of
calcXYZ.csv files that you used to correction.
iv Enter the values of X, Y measured in (2)-(b) and Z checked in (2)-(c) in "Target position Offset".
(a) Reboot up the instrument after transfer the orientation data in step (3).
Then update the sending data
(b) Launch IMAGEnet6.
(c) Enter the tool mode and make the following settings.
i Set[Macula]of fixation position in [Fundus].
ii Tap [ON] at [Auto Alignment] tab in Page 5.
iii Tap [ON] at [Auto Focus] tab in Page 5.
iv Tap [OK].
(d) Tap [Fundus Photo].
(e) Attach tool filter(OCT-1-33) in front of Anterior observation camera on left and right or attach the main
cover, front cover and filter, etc.
(f) Capture Left and Right.
No problem to movement that clear fundus image within mask as below capture images.
* If the accuracy check tool is not attached in the proper position, the measurement accuracy will be
affected.
(c) Enter the tool mode and make the following settings.
i Enter “scan for Fundus shooting” in the Fundus shooting mode, set internal fixation to “Macula”.
ii Turn on the Auto Alignment Adjust in page 9/9 Adjustment mode to enable the function.
iii Tap [OK],then close Serviceman mode.
(d) Confirm that the reading value of Z direction in micrometer is set to the standard value shown on the
tool.
(e) Tap [Fundus Photo].
(f) By tapping [Capture start], you will tap the pupil part manually to specify the screen, so tap the pupil
part of the model eye that appears in each image to the left and right, and tap [Capture start].
(g) When the pupil portion of the model is detected, the XYZ figure (value of the difference from the target
position) will be displayed at the bottom left of the IR observation screen.
(h) Confirm that the value of XYZ displayed in step (g) is within the value of X and Y: 0.3 mm and the
value of Z is within 0.1 mm.
(i) After confirmation, set Auto Alignment Adjust to OFF in page 9/9 Adjustment mode set in SetUp.
(j) If out of standard in step (11) -(i), proceed as follows.
i Remove the tool once and attach it again. Then repeat the same procedure. If still out of standard, carry
out next step ii.
ii Carry out “orientation work” again. Confirm the detected points in orientation target image. Adjust focus
position rotating the focusing lens to focus the target ,which was (were) not detected.
Necessary Tools
Tool Name Tool No. Image
Object holder OCT-1-01
pylon Viewer -
Procedure
(1) Preparation
(a) Turn on the main unit.
(b) Connect the Basler camera and the PC with a USB 3.0 extension cable.
Click “Basler ac …”
(e) Move “TRC Focus” to around “0” position. (About 1500 in “CAN SEND TOOL”)
(f) Tap the [Capture] button in “Fundus Capture” frame in “Motor Ctl” to capture the image.
(g) Confirm the image clear resolution up to chart “I”.
• If the resolution is not good, repeat steps (e) ~ (f) to find the suitable focus position.
• Focus precisely moving around “20” in “CAN SEND TOOL”.
• When confirming the focus position, please adjust the magnification on the pylon
viewer to about 300% so that the resolving power chart of the split focusing test eye can
be seen clearly.
(3) Confirmation and adjustment of the potentiometer in -10D position of split focus
(a) Attach the split focusing test eye of -10D.
Attach “-10D” in
the tip of the tool.
(b) Tap [-10D] of TRC-OCT Focus column in Motor Ctrl 1/2 tab.
(c) Move “TRC Focus” to around “-10D” position. (About 860 in “CAN SEND TOOL”)
(d) Tap the [Capture] button in “Fundus Capture” frame in “Motor Ctl 1/2” to capture the image.
(e) Confirm the image clear resolution up to chart “G”.
• If the resolution is not good, repeat steps (c) ~ (d) to find the suitable focus position.
• Focus precisely moving around “20” in “CAN SEND TOOL”.
• When confirming the focus position, please adjust the magnification on the pylon
viewer to about 300% so that the resolving power chart of the split focusing test eye can
be seen clearly.
(4) Confirmation and adjustment of the potentiometer in +10D position of split focus
(a) Attach the split focusing test eye of +10D.
Attach “+10D” in
the tip of the tool.
(b) Tap [+10D] of TRC-OCT Focus column in Motor Ctrl 1/2 tab.
(c) Move “TRC Focus” to around “+10D” position. (About 2780 in “CAN SEND TOOL”)
(d) Tap the [Capture] button in “Fundus Capture” frame in “Motor Ctl 1/2” to capture the image.
(e) Confirm the image clear resolution up to chart “I”.
• If the resolution is not good, repeat steps (b) ~ (c) to find the suitable focus position.
• Focus precisely moving around “20” in “CAN SEND TOOL”.
• When confirming the focus position, please adjust the magnification on the pylon viewer
to about 300% so that the resolving power chart of the split focusing test eye can be seen
clearly.
Necessary tools
Tool name Tool No. Image
Object holder OCT-1-01
IC Capture.exe -
Projector -
(Penlight, etc., Alternative)
Procedure
(1) Replacement of split unit
(a) Remove the split unit.
i Remove the CN7 cable of OCT_IMG - BOARD (with latch on the back side), LAN cable of CN 1 (with
latch on the back side), camera link cable, and "2 screws fixing the sheet metal".
Remove while holding the
latch on the back side
CN1
CN7
ii Loosen the two screws as shown in the figure below, rotate the sheet metal 90 degrees, and fix with the
one screw removed in (b).
iii Remove the two screws and remove the light shielding metal plate.
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Confidential, duplication and reproduction prohibited
R-OCT1-1-1901-04
6-102
3D OPTICAL COHERENCE TOMOGRAPHY – 3D OCT-1(Type:Maestro2) – Repair Manual
v Remove the six screws and remove the light shielding metal plate.
* Aligning direction
Mirror body base
(d) Attach the split 2 hole aperture tool to the Object holder.
(e) Attach CCD camera and the capture parts (camera lens is not necessary).
Object holder
• Adjust the Split LED brightness level so that the tool's scale is observed clearly.
• It is also possible to make it easier to see by illuminating the split unit with the projector.
• If the image with split 2 hole aperture image is not within the specification, carry out the
following adjustment in mirror body.
(b) Check that the left and right 2 hole aperture images are located at the same position (Target reference:
19 scales). Turn off the power to the main unit and remove the split unit if the right and left positions
are not equal, in the rotation adjustment, readjust the right and left positions so that they are at the same
position.
Connect to PC
• Adjust the brightness so that the light-shielding bar and tool scale can be observed clearly.
(d) Rotate the gear manually to move to the position where both ends of the light shielding bar are well
focused.
Carry out the procedure (e) ~ (h) by referring the standard in the diagram.
Standard
Items Standard Remarks
Misalignment of light Left and right: within 0.3mm
shielding bar
Vignetting of split image No vignetting
by light shielding bar
Inclination of light Within ± 1° (patient side)
shielding bar
Split image location Horizontal center: ±0.35 mm or Check shift of lower from upper side equal to 1/6
less of emission line width to the left observing from
Vertical center (Split line position): objective lens side.
‒0.1 to ‒0.8 mm
(e) Confirm that the misalignment of light shielding bar is within the standard.
(f) Confirm that the vignetting of split image by light shielding bar is within the standard.
(g) Confirm that the inclination of light shielding bar is within the standard.
(h) Confirm that the split image location is within the standard. (If out of standard, proceed to next step.)
Misalignment of light
shielding bar
Check the dust on the split bar.
Inclination of light
shielding bar
Verify 1/6 shift of the emission line.
i. Adjust Z direction to align ii. Re-adjust the split image iii. Adjust Z direction and
horizontal positions of upper position by eccentric shaft shift the emission line to
and lower emission lines. and eccentric bush. the left by 1/6.
Save 0D value.
Necessary Tools
Tool Name Tool No. Image
Object holder OCT-1-01
pylon Viewer -
Procedure
(1) Preparation
(a) Turn on the main unit.
• Turn on the main unit and connect Baslercamera and PC.
• Caution the USBextension cable and Basler camera not to contact to PCB.
(protect the metal part of USB cable by wrapping the aircap)
(b) Connect the PC to the Basler camera through a USB 3.0 extension cable.
Monochrome image
(o) Remove “0D” tool from the attached split focusing test eye.
(b) Tap "CAN SEND TOOL" - "Motor Ctl 1/2 "-" TRC - OCT Focus "-" Move "- [- 10 D].
(c) After entering split movement amount (approximate: 3400) to "Motor Ctl 1/2" - "Split Unit" - "Move",
tap [Move], Look for a position where the light shielding bar is in focus.
(Focus position: a position where the upper split is taken as a reference and the lower split is shifted by 1/6
right)
(b) Tap "CAN SEND TOOL" - "Motor Ctl 1/2 "-" TRC - OCT Focus "-" Move "- [+ 10 D].
(c) After entering split movement amount (approximate: 1000) to "Motor Ctl 1/2" - "Split Unit" - "Move",
tap [Move], Look for a position where the light shielding bar is in focus.
(Focus position: a position where the upper split is taken as a reference and the lower split is shifted by 1/6
right)
(d) Confirm that the split bright line is within 1/4 from 1/6 offset.
Item Standard
split bright line within 1/4 from 1/6 offset
+12D
Item Standard
split bright line within 1/4 from 1/6 offset
-13D
(h) Remove the diopter compensation check tool (-13/+12).
(i) Turn OFF main unit.
Necessary Tools
Tool Name Tool No. Image
Object holder OCT-1-01
LAN cable -
Procedure
(1) Preparation
(a) Connect PC and the main unit with LAN cable.
(b) Attach the Object holder and Split alignment schematic eye(0D) to the main unit.
※0D
(h) Tap the bottom part on the alignment screen of 「Camera 1」 and 「Camera 2」 to display pupil marks.
(i) Tap [Capture START] again.
Pupil marks
(j) Tap [Focus]. Align the upper and lower split operating the purple indicator bar.
Focus
Standard
Item Standard Notes
Deviation of upper and lower splits Within 1/4 of the split width See Figure B
(d) Tap [Auto Focus Measure]. Then confirm matching of the split and measurement time within 0.931
second.
(e) Confirm the split LED value(Red letters value) saved in section 6.2.17(3).
Standard
Item Standard Notes
Autofocus measurement time Within 0.931s Focus (+) side
(f) Tap [Focus]. Set “▼” mark to the left end of the bar operating the purple indicator bar.
(g)Tap [Auto Focus Measure]. Then confirm matching of the split and measurement time within 0.931
second.
Standard
Item Standard Notes
Autofocus measurement time Within 0.931s Focus (-) side
Attach the black spot adjustment check tool to the front side of the objective lens and carry out the
positioning of the black spot, center ghost measurement, and bright spot measurement.
This instruction describes the methods to perform the adjustments mentioned above.
The following settings and adjustment procedures are described in this section.
• Preparation
• Adjustment of black spot
• System environment setting
• Confirmation of ghost
Necessary tools
Tool name Tool No. Image
Object holder OCT-1-01
M118FM08 OCT-1-52
IC capture.exe -
NWTool.exe -
(Tool Software for RGB measurement)
Procedure
(1) Preparation
(a) Remove the cover of the main unit (section 6.1.4).
(b) Remove the CN7 cable of OCT_IMG - BOARD (with latch on the back side), LAN cable of CN 1
(with latch on the back side), camera link cable, and "2 screws fixing the sheet metal".
(c) Loosen the two screws as shown in the figure below, rotate the sheet metal 90 degrees, and fix with the
one screw removed in (b).
(d) Remove the two screws and remove the light shielding metal plate.
(f) Remove the six screws and remove the light shielding metal plate.
J291
ii Remove the xenon unit and illuminate the scale with the outside lamp.
iii Insert black spot adjustment driver (two) and hexagonal 1.5mm wrench in the black spot adjustment
screw.
Then loosen the two screws which fix the unit for the light axis in about one turn.
Use the hexagonal wrench with short tip since the work space is narrow in this operation.
• Befor removing the black spot adjustment screws, dissolve TA lock with solvent in
advance.
(b) Adjust the black spots to the center of the scale while watching the monitor with black spot adjustment
driver (two) and hexagonal 1.5mm wrench.
(c) After adjustment is completed, tighten the two screws and apply TA lock.
(d) Return the plate, attach the cable to CN 7 of OCT_IMG - BOARD, and put it in a state that can turn on
the power.
ii Put in the light shielding sheet of Black spot lens/center ghost check tool.
v Tap the bottom part on the alignment screen of 「Camera 1」 and 「Camera 2」 to display pupil marks.
vi Tap [Capture START] again.
Pupil marks
viii Maximize the shooting light amount and tap [Capture START].
Xe emits light and capture is done.
Center of ghost
(h) Confirm the bright spot (confirmation of the defect of the objective lens).
If the figure of the “Counts over RGB200” is 0, it means that there is no bright spot whose maximum
brightness value exceeds 200.
In such a case, exchange the s an object lens.
(i) After completing the work, do "split unit installation, adjustment" (section 6.2.12).
Necessary tools
Tool name Part No. Image
IR card OCT-1000-03
Digital voltmeter -
Manufacturer: FLUKE
Type name: 111 TRUE RMS MULTIMETER
DC voltage range: 0 to 500 V or more
Measurement accuracy:0.5 [%] or more
Procedure
(1) Pre-inspection confirmation
Check the setting of the DIP SW of the substitute TRC_M2- PCB(section 2.3.3 step (7)).
Bit Setting Function
Bit1 OFF Unused
Bit2 OFF Unused
Bit3 OFF Unused
Bit4 OFF Unused
(2) Inspection procedure
Test Items and Content List
Step
Inspection item Details of inspection
numbers
(3)- (b) Check each output voltage See section 2.3.3 (7)
・ TRC focus motor
・ Diopter correction motor
・ Split motor
(5)- (a) Motor operation and sensor value check
・ Split I/O motor (motor operation only)
・ Aperture changeover motor (motor operation only)
・ IR correction motor
・ Check that the anterior segment fixation LED is lit.
・ Check that the internal fixation lamp OLED is lit.
(5)- (b) LED lighting check ・ Check that the anterior segment observation LED is lit.
・ Check that the split LED is lit.
・ Check that the fundus observation LED is lit.
Check that the LCD reversal sensor value can be obtained
(5)- (c) Check LCD reversal sensor value
correctly.
(5)- (d) Checking the version Check that the version is written.
Check that error handling works when the light blocking state of
(5)- (e) Check operation of cover detection sensor
the cover detection sensor is changed.
Adjusting blink detection and checking Check that the blink detection voltage changes when the light
(5)- (f)
operation blocking state of the blink detection sensor is changed.
(5)-(g) Checking TRC focus operation Check that the focus positions of 0D and ±10D are aligned.
iii Turn on the power supply of the main unit and confirm that the voltage of each part falls within the
standard (section 2.3.3 step (7)).
iv Turn OFF the power.
v Connect each unit of the main unit to the TRC_M2 PCB (section 2.3.3 step (7)).
(c) Update the software(section 5.1).
• When an error message is displayed in the above operations, repeat the operations described
in (2) and thereafter.
• Split I/O motor (motor operation only) - Tap [IN] → [OUT] at "Split IN/OUT" to check operation
sound.
• Aperture selector motor(motor operation only) - Tap [Normal] → [SPupil] at "Small Pupil" to check
operation sound.
• IR correction motor (motor operation only) - Tap [IN] → [OUT] at "TRC IN/OUT" to check operation
sound.
Necessary tools
Tool name Part No. Image
Oscilloscope (hereinafter referred to as oscilloscope) -
Procedure
(1) Replacement of OCT-PCB
(a) Replace the OCT-PCB (section 6.1).
• Check that the DIPSW of SW2 is turned off from Bit1 to 4.
(h) Confirm that the TP14 does not exceed the SLD maximum current. Repeat [Level ]→ [Set] to gradually
increase the maximum current to a level equivalent to the rated current of the SLD. Record Level.
• The SLD rated current is described in the fiber unit.
• For a SLD-rated current of 160 mA: TP14 = 1.6 V
For 200mA: TP14 = 2.0V
Rated current of
(i) Increase "Level" so that the TP14 voltage becomes the rated current of "SLD+0.05 [V]".
Standard
Item Standard Remark
TP14 SLD rated current+0.05V
(j) Lower the [SLD Limit], adjust the TP14 voltage to be within the range of "(rated current of
SLD+0.02[V])±0.01[V]", and record "SLD Limit".
Standard
Item Standard Remark
TP14 (SLD rated current + 0.02V) ± 0.01V Record the SLD Limit
(k) Increase "Level" to ensure that the TP14 does not rise above "(rated current for SLDs) + 0.05V.
(l) After checking, lower "Level" to the values recorded in (i). At this time, make sure that the TP14
voltage is the original voltage (rated current of SLD).
(m) Tap [Save] in the [Level] field to Save.
• Go to step (4) with the oscillos connected.
(4) Check the light intensity control: Check/set the PD reference value.
(a) Records the TP12 values. (PD value when CW is lit)
(b) Select "Lamp Ctl"-"SLD"-"ON/OFF" from "Low" to "OFF".
(c) Set "Lamp Ctl"-"SLD"-"SLDPulse" to "1:Brinking", tap [Set], and then set "ON/OFF" to
"Low"→"HIGH".
(d) Set the vertical axis of the channel connected to the TP12 of the oscilloscope to 500 [mV/div] and the
horizontal axis to 5 [μs/div], and measure the voltage in accordance with the TP12 HI-level voltage in
the following measuring range.
• TP12 between 2.0 [V] and 1.0 [V]: 500 [mV/div]
• TP12 between 1.0 [V] and 0.5 [V]: 200 [mV/div]
• TP12 between 0.5 [V] and 0.0 [V]: 100 [mV/div]
i Adjust the GND level of the measurement channel of the oscillos to the second scale from the bottom.
ii As shown in the figure below, the time cursor 1 is aligned with the rise of the pulse, and the time cursor
2 is moved to the point 5 [μsec] after the rise of the pulse.
iii Adjust the amplitude cursor 1 to the GND level of the channel connected to the TP12. Adjust the
amplitude cursor 2 to the intersection point of the time cursor 2 and the pulse waveform. Record the
voltage value to the third decimal place. (PD value when the PW is lit)
Record the value rounded to the nearest fourth decimal place when the voltage value [V] of the oscillos
is indicated to the nearest fourth decimal place.
Amplitude cursor 22
MEASURED
VALUE [V] Amplitude
5 [μs]
iv Note that the amplitude cursor 2 may not match the waveform as shown in the figure above due to the
resolution problem of the oscilloscope.
In this case, the cursor should be positioned at a position lower than the peak value of the pulse
waveform as shown in the figure below (left side), and the cursor should be moved upward one step at a
time and measured at a point exceeding the peak value of the waveform.
MEASURED
VALUE [V]
(5) Check the light intensity control: Check the PD reference value setting.
(a) Confirm that the values entered in the previous steps (4)-(f) are reflected in the [Page 8/9]-[SLD
Adjustment]-[Standard PD Value].
(b) If they do not match, return to steps (4)-(f) and enter the voltage value (TP12)×1000 again.
(c) Turn OFF the power.
ii Turn off the power to the main unit and restart it.
iii Confirm that the values entered in the previous step (i) are reflected in the [Page 8 /9]-[SLD
Adjustment]-[Reference Temperature Value].
DAC 705
P D 976
Purpose
Repair for replacement due to the failure on GPU_BOARD (1032008-01) like below.
Application software on the main unit does not work. (In case of black screen or white screen on LCD
monitor) The software repeats the boot condition.
Necessary Tools
Tool Name Tool No. Image
USB memory -
Special file -
(7D311A6B-6825-4977-ABC3-B4A432F7B0D2)
LAN cable -
Procedure
(1) Exporting the configuration file and calibration file
• If the operation to export the file is not completed due to the instrument failure, proceed
to step (2) “Replacement of ARM-BOARD”.
• In case of executing the export procedure, it should be done in tool mode. When you
replace the machine, export procedure should be done in user mode. Machine may
malfunction if you do not do it in correct procedure.
(a) Turn OFF the main unit. Insert the USB memory to USB slot.
(The USB memory should be formatted in “FAT32” in advance.)
(b) Tap [Settings], select "Information" → "Export" tab and tap [Export] in "Setting file", "Rescaling file",
"Anterior ocular CLB file".
(c) Export the rescaling file (fundus CLB file) and anterior segment CLB file ( section 5.2).
(d) Connect the USB memory to the PC, check that the OCT folder is created, and the xml file and the
CLB file are created in the folder.
USB memory
└─ oct …Folder
├─XXXXXX.xml …Setting file
├─XXXXXX_3DOCT-1_ANTERIOR.CLB …Anterior eye segment CLB file
└─XXXXXX_3DOCT-1_FUNDUS.CLB …Fundus CLB file (Rescaling file)
J1
(b) GPU_BOARD: Remove the cable for CPU_FAN_UNIT (1025808-01) from CN7200.
(c) Remove the 4 screws fixing the shield plate.
CN7200
②
*1. Remove the ⑥ ①
connector straight up. ⑧ ⑨
⑪ ⑩
Remove the 2 screws and
④
remove the sheet metal.
⑦
⑤
③
⑥
(h) Install NTSC_CSI - PCB UNIT on alternate GPU_BOARD ( step(1) - (f) (g)).
(i) Install MicroSD_CARD on the substitute GPU_BOARD.
(j) Install substitute GPU_BOARD on the main unit ( step (1) - (a) ~(e)).
(k) Apply TA lock to the 4 screws fixing the shield plate.
(c) Enter the setting menu in tool mode, select "Date time" on page 6, and set the current time.
(c) Select the OCT folder, select the corresponding xml file, and tap [Open].
(d) Turn OFF the main unit. Then turn ON the main unit again.
• When importing the factory default xml file, the language is set to Japanese.
In case of switching to English, select "English" from "Language" on the 4th page of
setting menu and tap [OK].
SET UP
Language
* The serial number can be confirmed on the sticker attached on the side surface of the main unit as well.
Ex.) the sticker with the serial number
(d) Confirm the dialog as shown below is displayed. Tap the [Reference] button of the fundus side.
(f) As above the same procedure, select xxxxxx_3DOCT-1_ANTERIOR.CLB after clicking [Reference]
of Anterior Calibration Data.
(g) Click [Send] after checking the selection of Fundus CLB and Anterior CLB.
(i) When the dialog shown below is displayed, click the [OK] button.
(8) Confirmation
Taking the shot, confirm that the operation will be done correctly.
• The procedure desctribed in this chapter should be done after adjustment of the OCT
focusing lens 0D (section 6.2.21).
Necessary tools
Tool name Tool No. Image
Object holder OCT-1-01
PC -
LAN cable -
IC capture.exe -
Procedure
(1) Preparation
(a) Attach tools
Attach OCT pupil position check tool and CCD camera to the Object holder.
OCT pupil
position check
CCD and Lens tool Object holder
• Record the default value of "Pulse Width" and return to the default value after work.
Necessary Tools
Tool Name Tool No. Image
Object holder OCT-1-01
PC -
Procedure
(1) Preparation
(a) Attach the galvano adjustment tool.
Make sure to tighten the upper right screw first. Firmly fix three points.
(b) Attach EI50 to the Galvano adjustment tool. Attach Tamron M118FM25.
Object holder
(2) Adjustment
(a) Adjust Pulse Width and lens aperture on CCD camera to clear of SLD light, scale.
0.1 mm
(1 scale unit)
4 mm
(40 scale units)
Standard
Item Standard Notes
Inclination in the X direction within ±45’ (within 1 scale unit in
4mm scan)
4mm
(40 scale units)
Standard
Item Standard Notes
Inclination in the Y direction within ±45’ (within 1 scale unit in
4mm scan)
Necessary Tools
Tool name Tool No. Image
Object holder OCT-1-01
PC -
LAN cable -
IC Capture -
Procedure
(1) Location confirmation of galvano mirror
Refer to the galvano adjustment procedure and adjust the position of the point light source to the center of
the tool scale (section 6.2.20).
(2) Preparation
(a) Attach the Object holder, the OCT_0D focus check tool and the CCD camera to the instrument.
Do not attach the positioning pin of the objective front holder.
0D focus position
CCD camera check tool
Object holder
(b) Connect the instrument to the PC. Then turn ON the instrument.
*1. By tapping "Galvano Ctl" - "Live-Scan data" - [H Line] at CAN SEND TOOL, confirm that the
value has been changed and tap [Set (Single)] to set it.
*2. Adjust the value of Level 1 so that the scale of "OCT_0D focus check tool" becomes easy to see.
*3. Adjust the CCD camera lens aperture and “Pulse Width” to see the spot light intensity easily.
Record the default values and set the vales back to default after completing work.
(c) At the “OCT-Focus Motor” frame of the “Motor Ctl 1/2” tab, perform adjustment as described below.
i Rotate the Object holder and fix the OCT_0D focus check tool so that the scale and the galvanic line do
not overlap and fix the screws of the front object holder in 4 places.
ii Change the value of “Sensor” at the “Move” frame and tap [Move] to move the focusing lens to the
position where the galvano line in the thinnest status is seen.
iii Tap [0D] in the “Correction Save” frame to save the focusing lens position.
iv In the “Move” frame, move the focusing lens to others except the place where “0D” is set.
v Tap [0D] in the “Move” frame.
vi Tap [Get] in the “Position” frame and make sure that the displayed value of “Sensor” is the same as the
adjusted value.
(i)(ii)(iv)
(v)
(vi)
(iii)
Necessary tools
Tool name Tool No. Image
Object holder OCT-1-01
PC -
IC Capture -
When referring to the work procedures in other chapters, prepare the necessary tools in the referred chapter.
Procedures
(1) Preparation
(a) Mount the Object holder and the OCT focusing lens imaging check tool onto the objective lens of the
instrument.
(b) Mount the CCD camera and the magnification lens.
(c) Launch IC capture.
CCD camera OCT focusing lens
+ Magnification lens imaging check tool
Object holder
• Calculation of the 3D OCT-1 focusing lens movement
The movement of 1DN is calculated by dividing 31.90mm by 2600DN.
(0.0123mm/DN)
• Difference between focusing lenses occurs depending on the DN value of “0D” as a
reference. The standard sensor position with “±15D” as standard, which will be used in
this chapter, is shown below.
Standard sensor position
D DN
-33 3676
-15 3035
0 2500
15 1965
40 1074
0D
+40D
-33D
-15D +15D
(b) Execute the setting as well as “Adjustment of the 0D focus for focusing lens”.
(section 6.2.21 step (3)-(b))
(c) From the above table of sensor position, move it to the front and back of the value of -15 D to find the
position where the line becomes the narrowest.
Make sure the size does not change almost at ± 50 at the position where it can be judged to be the thinnest.
(d) Tap "Position" - [Get] and confirm that the value of Sensor is the focus position adjusted in (c).
(e) Tap “-15D” at the “Correction Save” frame to save the position data.
(f) Adjust “+ 15 D” in the same way.
Necessary tools
Tool name Tool No. Image
Object holder OCT-1-01
PC -
LAN cable -
IC Capture -
When referring to the work procedures in other chapters, prepare the necessary tools in the referred chapter.
Procedures
(1) Preparation
(a) Mount the Object holder and the OCT focusing lens imaging check tool onto the objective lens. Set the
CCD camera.
(b) Turn on the instrument.
(c) Launch “IC Capture”.
• For -15D, 0D, + 15D, put it in the groove and return it to the center.
0D
+40D
-33D
-15D +15D
• If changing settings of SLD Pulse and Pulse Width, set [OFF] in on/off of SLD setting.
* 1. Adjust the value of Level 1 until the scale of Galvano OCT optical axis adjustment check tool
becomes easy to see.
*2. Adjust the CCD camera lens aperture and “Pulse Width” to see the spot light intensity easily.
Record the default values and set the vales back to default after completing work.
For the standard sensor position at each diopter value, refer to the following table.
Standard sensor position
D DN
-33 3676
-15 3035
0 2500
15 1965
40 1074
(d) After moving the sensor to the standard position, adjust to the position where the dot light source in the
smallest status is seen.
(e) Make sure that the dot light source size is not changed within ±100 in the position where the dot light
source is judged to be smallest.
(f) Read the scale in each of X and Y directions(1 scale is 0.05 mm).
Y(+)
Example)
X(+) X = -1.0
X(-) Y = -2.5
Scale in Y direction
Scale in X direction
Y(-)
(g) At “-15D”, “0D”, “+15D” and “+40D”, read the X and Y scales by the procedures of (a) to (f).
(h) Calculate the deviation amount by the following formula, check whether the moving distance is within
the standard, fill in the check sheet.
Necessary Tools
Tool name Tool No. Image
Object holder OCT-1-01
PC -
LAN cable -
IC Capture -
When referring to the work procedures in other chapters, prepare the necessary tools in the referred chapter.
Procedures
(1) Preparation
(a) Mount the Object holder and the OCT focusing lens imaging check tool onto the instrument. Set the
CCD camera.
(b) Turn ON the instrument.
(c) Launch IC Capture.
(2) Check of image movement caused by OCT focusing lens unit clearance.
(a) Move the lever of the OCT focusing lens imaging check tool to the “0D” position.
0D
+40D
-33D
-15D +15D
(e) Move the OCT focusing motor to the “0D” sensor position.
(f) Read the scale in each of X and Y directions (1 scale is 0.05 mm).
(g) Make a note of the read scale as (X1, Y1).
(h) Move the OCT focusing motor to the “+40D” standard sensor position. Then perform the same work as
(g) and (h).
(i) Make a note of the read scale as (X2, Y2).
(j) Calculate the error amount by the following formula, check whether it is within the standard, and fill
out the check sheet.
Y(+)
X(+)
X(-)
Scale in Y direction
Scale in X direction
Y(-)
Necessary tools
Tool Name Tool No. Image
Object holder OCT-1-01
LAN cable -
Maestro2_CCDShift -
Procedure
(1) Preparation
(a) Attach the scan tool to the Object holder.
Object holder
Scan tool
• If the program does not work (in case of the first trial), execute
“RegistImageAlignment.bat”.
• Make sure that the registration setting is completed normally.
• Do NOT execute “UnregistImageAlignment.bat”.
(e) Click [Fundus] in “Maestro2_CCDShift2” on PC; the main unit is standby to capture.
Screen of scan
length adjustment
iii Select Scan Size [6.0×6.0mm] and Scan Resolution [256×256] from drop down menu respectively.
Then tap [OK.]
(b) Rotate the scan tool and make the horizontal scan of OCT parallel to the scale of the scan tool.
(c) Tap in the following order [Advance], [Manual], and [▲], or turn the screw of the reference mirror
counterclockwise to move up an interference figure. (Refer to the interference figure position shown
below.)
(e) Confirm that the lengths of horizontal (X) axis and vertical (Y) axis shown in the capture figure are
6.0mm.
6.0mm
X axis
6.0mm
Y axis
Standard
Item Standard Notes
Scale on X axis
Within 6.0 mm ± 5% One scale unit is 0.1mm.
Scale on Y axis
(f) If the lengths of X and Y axes are not 6.0mm, change the corrected value of 「X 6.0mm」 and 「Y
6.0mm」. Then click [capture] again in CCDShift on PC.
Repeat (d) and (f) until the scan length is 6.0mm.
(g) Write down the corrected value「X 6.0mm」 and 「Y 6.0mm」 and click [MENU] of the main unit
display.
(b) Tap in the following order [Advance], [Manual], and [▲], or turn the screw of reference mirror
counterclockwise to move up the interference figure. (Refer to the interference figure position shown
below.)
(d) Confirm that the length of horizontal (X) axis shown in the capture figure is 12.0 mm.
• When the periphery of the image is dark, it is possible to display the scale of the
peripheral part brightly by moving it so that the center part of the interference image
folds back in (2).
X axis
12.0m
12.0mm
One
One scale
scale unit
unit
is 0.1mm.
is 0.1mm.
Y axis
Standard
Item Standard Notes
Scale on X axis Within 12.0 mm ± 5% One scale unit is 0.1mm.
(e) If the lengths of X axes are not 12.0mm, change the corrected value of 「X 12.0mm」. Then click
[capture] again in CCDShift on PC.
Repeat (c) and (e) until the scan length is 12.0mm.
(f) Write down the corrected value 「X 12.0mm」 and click [MENU] of the main unit display.
(b) Tap in the following order [Advance], [Manual], and [▲], or turn the screw of reference mirror
counterclockwise to move up an interference figure. (Refer to the interference figure position shown
below.)
(d) Confirm that the length of vertical (Y) axis shown in the capture figure is 9.0 mm.
9.0mm X axis
Y axis
Standard
Item Standard Notes
Scale on Y axis Within 9.0 mm ± 5% One scale unit is 0.1mm.
(e) If the length of Y axis is not 9.0mm, change the corrected value of 「Y 9.0mm」. Then click [capture]
again in Maestro2_CCDShift on PC.
Repeat (c) and (e) until the scan length is 9.0mm.
(f) Write down the corrected value 「X 9.0mm」 and click [MENU] of the main unit display.
Necessary Tools
Tool Name Tool No. Image
Object holder OCT-1-01
IC Capture.exe -
Procedure
(1) Replacing the internal fixation unit (Internal Fixation unit(1024725-01))
If the number of missing dots on the existing internal fixation unit is out of guidelines, replace the internal
fixation unit with the following procedure.
Item Standard Notes
Internal fixation unit Number of missing dots in 5 × 5 -
pixels: 5 or less
iii Check that the number of missing dots is within the standard (see standard above).
In case of NG, prepare another substitute internal fixation unit.
(b) Turn off the main unit and replace the internal fixation unit (section 6.1.35).
(c) Looking into the objective lens, check missing dots and dirt in internal fixation.
(d) Set " Fixation Ctl "-" Internal / External Fixation LCD Setting "-" Patern " to [5: Cross].
(e) Install the galvano tool, CCD camera, the parts related with camera shooting.
Galvano tool
CCD camera
Displacement
Inclination
(c) Perform the coarse adjustment with the setting in the “Location” column of the “Fixation Ctl” tab and
perform the fine adjustments in the “Fixation Center” column.
After positioning, tap [Save].
(d) Tighten the two screws CR2×8S-FW 3BZn with torque of 30cNm by using a torque screwdriver and
apply the screw locking agent to the screw heads.
(e) Remove the camera and galvano tool.
Diopter telescope
Necessary tools
Tool name Tool No. Image
Aperture adjustment telescope OCT-1-39
Procedure
(1) Preparation
(a) Remove the cover ( section 6.1.4)
(b) Remove the CN7 cable of OCT_IMG - BOARD (with latch on the back side), LAN cable of CN 1
(with latch on the back side), camera link cable, and "2 screws fixing the sheet metal".
CN7
(d) Remove the two screws and remove the light shielding sheet metal.
(f) Remove the six screws and remove the light shielding sheet metal.
(g) Remove the split unit J 290, J 291, internal fixation cable.
(h) Remove the three screws and remove the split unit.
(i) Remove the J225 cable on the back side of the split unit.
It is fixed with
a sponge.
(c) Place an alternative aperture selector unit on the lower right side of the mirror body and temporarily fix
it with two screws and hexagonal screws.
Tighten the two screws
CR3×8S-FW 3BZn temporarily.
(d) Attach the Aperture adjustment telescope and the CCD camera onto the objective lens.
CCD camera
(e) Adjust the focus of Aperture adjustment telescope to the cornea aperture(step (5)).
(f) Check the cornea aperture inside diameter within standard.
If it is outside the standard, readjustment of ELBOW MODULE (1019967-01) is necessary, so it will be
returned to TOPCON for repair.
Standard
Item Standard Note
Cornea aperture inside diameter Φ3.3mm±0.1mm
(3) Adjustment
(a) Position adjustment of Light source unit
i Turn on the main unit.
ii In the CAN SEND TOOL turn on internal fixation.
「Fixation Ctl」 - 「Internal/External Fixation LCD Setting」 - 「Patern」 - 「7: All Points Light」→[Set]
「Fixation Ctl」 - 「Internal/External Fixation LCD Setting」 - 「Bright」 - 「10: 100%」→[Set]
iii Adjust the focus of Aperture adjustment telescope to the iris aperture (Estimated focus position step(5)).
iv Adjust Light source unit position so that the position of the iris aperture image sets to the “0” of scale
center.
v Adjust the tilt so that the hanging line of the hole mirror mask enters into the thick hanging line of the
iris diaphragm and tighten the two screws and hexagon screws.
Adjust the unit position to set the iris aperture image position.
Then tighten the two screws.
Iris aperture
Suspension wire
Focus Focusing plumb line check tool to the crystalline lens aperture
crystalline lens
aperture
(Normal)
(4) Reference
• The positional relationship between aperture and focus differs with the actual eye
structure.
Cornea aperture
Item Standard
Cornea aperture Φ3.3mm±0.1mm
inside diameter
Iris aperture
Item Standard
Iris aperture outside Φ5.2mm±0.1mm
diameter (Triton)
Lens aperture
Item Standard
Lens aperture inside Φ4.3mm±0.1mm
diameter
Cornea aperture
In the CAN SEND TOOL
Turn on internal fixation
Thereby being visible
Iris aperture
Lens aperture
Necessary tools
Tool name Tool No. Image
Focus slide tool of the Fourier transform lens OCT-1-14
LAN cable -
3DOCT-1_GraphTool.exe -
In other procedures referenced in the text, prepare the required tools in the referenced chapter.
Procedure
(1) Preparation
• Set to "Motor Ctl 2/2"-"XYZ Motor"-"Y" to about 1000 (reference) with CAN SEND
Tool and let the main unit go up to prevent interfereing the procedure from (a)-(vi)
• Attach caps to the fiber patches and connections on the purpose of dust and dirt protection.
iv Remove the camera link cable and two clamp screws connected to the OCT_IMG_Board.
Camera link cable
Clamp screw
v Remove the L_CCD_POW cables connecting the Line CCD and OCT_PCB (J213).
OCT PCB(J213)
vii Lift the spectroscope up, remove the hook of sheet metal, slide it sideways, and remove it.
• Be careful not to damage Line CCD heatsinks, folding mirrors, etc. due to interferences
against the instrument.
viii Place it on the spectroscope holder and fix it with one screw.
x Mount the camera link cable is removed in the previous step (iv) and then attach it. (Torque 18 cN·m)
• On mounting it, Use the torque driver with the ensure clearance among the
OCT_IMG_Board.
xi Connect to the part removed in the previous step (v) using the line CCD extension cable.
OCT_PCB(J213)
(d) After the following screen is displayed, choose [OCT+Fundus] from the drop down list and click [Scan
Start].
(3) Adjustment
(a) Getting peak temporarily
• Adjust the waveform to become a peak using the turn of the Y-axis motor and the Fourier transform lens
focus (see figure below).
• When waveform exceeds the upper limit, adjust to become a peak at nearly 639 using MVOA (see
figure below).
• When adjusting MVOA, adjust to the peak using Y-axis motor and the Fourier transform lens focus.
Click [GL-STOP]
MVO
Press lightly
※When push the limit of fiber, adjust the
downward of mountain as same with double
hump.
(the decline of pair hump and the strange hump
are no good.)
(7) Fixation of the Y axis and mounting the Y axis center plate
(a) Turn the ball plunger by half of the rotation after hitting Y axis and fix it with the nut.
(b) Mount Y axis center board in the 90-degree position to the stopper.
(c) Apply the TA lock to each screw.
Y axis center board
TA lock
MVOA
Adjust 700±10 in
P1S column
Y-Peak
700±70
Maestro2_CCDShift -
LAN cable -
Prepare other necessary tools which are described in the reference chapter.
Procedure
(1) Preparation
(a) Attach Scan length 0D tool to the Object holder.
Object holder
(b) Connect the main unit and the PC with the LAN cable.
(c) Turn on the main unit.
(d) Launch “Maestro2_CCDShift2.exe”.
• If the program does not work (in case of the first trial), execute
“RegistImageAlignment.bat”.
• Make sure that the registration setting is completed normally.
• Do not execute UnregistImageAlignment.bat.
(e) After Maestro2_CCDShift is activated, click on the [Fundus], the body will be ready for shooting.
ii Rotate the lead screw counterclockwise and move the interference image up.
iii Rotating the Scan length 0D tool, set the scan line parallel with horizontal scale of the tool.
iii Confirm that the green line aligns to the scale of the tool.
*If not, rotate the tool so that the green line aligns to the scale of the tool. Then shoot again.
iv Click [OK] after check.
(2) Measure the angle using IR observation image and the color photography image.
(a) Click [angle measurement] on “Maestro2_CCDShift2.exe”.
(b) Select “IR”, then click [Capture].
Ex.) IR image
(c) Measure the angle moving the pointer to “±5” position on the horizontal scale of the tool.
• Use click motion on the mouse to move the image / pointer.
• Use the wheel on the mouse to magnify / reduce size of the image.
(d) Confirm the angle is within the standard in the table below.
If NG, carry out the angle adjustment of the Basler camera.
Item Standard Notes
Angle 0°(360°)±2° -
(f) Measure the angle moving the pointer to “±5” position on the horizontal scale of the tool.
• Use click motion on the mouse to move the image / pointer.
• Use the wheel on the mouse to magnify / reduce size of the image.
(g) Confirm the angle is within the standard in the table below.
If NG, carry out the angle adjustment of the Basler camera.
Item Standard Notes
Angle 0°(360°)±2° -
(h) Click [OK] after check.
iii After IR projection is shown, adjust the position and the size.
Set the captured IR projection by mouse pointer, then match to scale of background by dragging.
iv Since it is necessary to check the position / size correction value in the subsequent procedure, record the
data.
The shape of the cursor will be Align the scale of the background
changed to allow the adjustment. and the scale of the projection.
(b) Adjust the position and size of the color image projection.
i Select “Color”, then click [Capture].
• Capture after lighting up the scan length 0D tool using LED light in purpose to increase
the capture light intensity.
The shape of the cursor will be Align the scale of the background
changed to allow the adjustment. and the scale of the projection.
(7) Finalization
(a) Turn OFF the main body.
(b) Remove the tool.
6.2.30 Rescaling
Purpose
Calibration after replacement of fiber unit(1024458-01 FIBER-MODULE), Line CCD(1010621-01
L_CCD_CAM_E2V).
Necessary tools
Tool name Tool No. Image
Object holder OCT-1-01
3DOCT-1_GraphTool.exe -
main_rescale2Exe -
CalibrationMakeTool -
USB memory -
• When the operation described in this section is carried out, confirm in advance that the
interference sensitivity meets the standard ( section 6.2.32).
Procedure
(1) Preparation
(a) Attach the tools.
i Attach the Mirror tool to the Object holder.
Object holder
Mirror tool
(e) After the following screen is displayed, choose [OCT+Fundus] from the drop down list and click [Scan
Start].
③ ④
[Search] button ON/OFF of search for the optimal values of Press the [Search] button.
the secondary and tertiary coefficients of
dispersion compensation
[Vit-R] and [Cho-N] At the time of Vitreous/Choroidal mode, Press the [Vit-R] button.
buttons change each parameter display column.
Used when creating rescaling data.
Average[ ]times N number of each value (average value) in [100]
blue
④ Dispersion compensation Search for the optimal values of Search for the optimal values
the secondary and tertiary coefficients of of the secondary and tertiary
dispersion compensation (Only when the coefficients of dispersion
[Search] button of (13) is pressed.) compensation
Live display of the dispersion compensation
status (only when the [Monitor] button of
(13) is pressed)
• It is impossible to execute rescaling normally when capture the Reference data in case of
the coherent signal is out of the display area as the diagram below.
In that case, adjust the MVOA and move the graph into the frame.
After adjustment, confirm that it meets the standard of (b).
MVOA
(c) Set the ND filter light shielding position to capture the Reference data.
(d) Set "Directory" of "Data Store", enter "res0000" in "File Name" field and click [Save Spec].
• After entering "Directory" and "File Neme", be sure to press [Enter] within each text box.
(e) Adjust the reference mirror position so that “Peak Z” is “120 depth” through the ND filter(ND0.1) of
the mirror tool.
Set the file name to “res0120”. Click [Save Spec].
(f) Adjust the reference mirror position so that “Peak Z” is set to “120 depth”. Create the file for the same
operation.
Use the file name with each adjusted “Peak Z” value.
(g) The operation to get data and store data is completed in “Vitreous (Reverse)” mode.
(h) Select “Cho-N (Choroidal (Normal))” mode to set the reference mirror to “Choroidal (Normal)”.
Reverse the sign of the value entered in “2nd” of Graph tool to Vitreous (Reverse) mode.
Ex.) If it was "- 9.4", change it to "9.4".
(e) Select the folder for spectrum data which were stored in step (2), then click “Current folder”.
At first, create “Calibration Data” in “Vitreous (Reverse)” mode” (refer to description below).
(f) Change [➡(Running)] to [⇨(Execution)] by clicking [●], then click [⇨(Execution)].
Ex.) Vitreous (Reverse) mode
(f) Click.
(i) Select “Spectrum Data” tab. The loaded files will be displayed.
(j) Select “Spectrum graph”. The spectrum of “res0000.dat” ~ “res0320.dat” will be displayed.
(i)Set to “4”.
iii Check that the graph of "Fitting result" is going upward to the right and the value of "Fitting error" is
"about 0.0001 (1.0E - 4)" or less.
・・・(Option)
・
(Fig.2) ・
・
(p) Next create “Calibration Data” in “Choroidal (Normal)” mode. Follow the procedure below.
Execute “main_rescale2.vi”.
(q) Select the spectrum data, which were created in step (2), then click [Current folder].
(r) Click “ “.
(r) Click.
(c) Set “Calibration Data” for “Vitreous (Reverse)”, which was created in step (3) to “Edit Text Box”.
i Click “Open” in “Rescaling data (Reverse) file name”.
ii Double-click “Rescale_Vit-R” file in “Vit-R” folder Vit-R .
iii The selected file in “Edit Text Box” will be displayed.
(d) Enter the serial number of the main unit in "3D OCT-2000 main unit serial number".
(e) Select the folder, in which the “Calibration Data” is stored.
i Click “Open” in “Directory for store”.
ii Select the folder, in which the “Calibration Data” is stored, then click [OK].
iii The selected file in “Edit Text Box” will be displayed.
[Creation]
(h) “Calibration File(.CLB)” will be stored in “Inst_SN0001” folder, which was assigned in step (d).
(g) Confirm that the CLB file of Fundus is chosen, and confirm that the CLB file of Anterior in case of
Anterior option implementing is chosen, and then click [Send].
(i) When normally saved in the main body, the following message is displayed.
A value of 2nd
is displayed
(d) Enter 2nd value in "Tool mode page 9" - "OCT Image" - "Dispersion Comp 2nd Coef".
(e) After turning off the main unit and restarting it, confirm that each numerical value is memorized in tool
mode.
(f) Confirm that the interference sensitivity falls within the standard (section 6.2.32).
Necessary tools
Tool name Tool No. Image
Objective lens front holder OCT-1-01
LAN cable -
Procedure
(1) Preparation for optical path length adjustment
(a) Connect the main unit and PC with LAN cable.
(b) Turn on the main unit.
(c) Start Graph Tool.
(d) Set SLD setting and Graph Tool ( section 6.2.32 step (2)- (b)).
(e) Mount the pre-objective holder and the interference position check tool (hereinafter referred to as the
reference tool) on the main unit.
(d) Slide the long hole of the optical path length correction mechanism.
Adjust the "Peak Z" of the interferometric signal to 45±10 pixel by sliding the interferometric signal, and
fix the long hole screw (see the figure below).
• If the interference signal is difficult to read, adjust the range of Amplitude (linear).
• Fix the screws of the long hole where the wave form on the Power(log) shows right
downward-sloping from the peak position.
CR2×6S-FW+SW 3BZn
Apply TA lock.
Right downward-
sloping from the
peak position.
(e) The current sensor position of the optical path length correction mechanism is recorded in the main unit.
i Tap “Motor Ctl 2/2” - “Ref Mirror” - “Position” - [GET] to note the Sensor values.
ii Tap “Motor Ctl 2/2” - “Ref Mirror” - “Correction Save” - [-8mm].
(c) The current sensor position of the optical path length correction mechanism is recorded in the main unit.
i Tap “Motor Ctl 2/2” - “Ref Mirror” - “Position” - [GET] to note the Sensor values.
ii Tap “Motor Ctl 2/2” - “Ref Mirror” - “Correction Save” - [0mm].
Object holder
Mirror tool
vii Remove the fiber from the spectroscope and attach it to the power meter (Setting λ = 840 nm).
(b) Measurement and Recording of Return Light Amount "R" of Reference Part
i Set the ND filter of the mirror tool to the light-blocking position.
ii The power meter measures the light intensity "R" and records it.
(c) Measurement and Recording of the Probe Return Light Amount "O"
i Switch the ND filter of the mirror tool to the not dense side.
ii Measure the light intensity "O" with the power meter and record it.
ii Measure and record the light intensity "A" with the power meter.
ii Measure the light intensity "B" by the power meter and recorded.
Standard
Item Standard Notes
Probe system light quantity variation (m-R)/(M-R) ≥ 0.9 Calculate the maximum value "M"
and the minimum value "m" from the
three points "O", "A" and "B".
"R" is the return light amount of the
ND filter light shielding position.
(g) Remove the fiber from the power meter and connect it to the main unit.
• Be sure to clean the fiber with a fiber cleaner when connecting the fiber.
(7) If the optical axis and pupil position do not satisfy the specifications at (6), reconfirm the optical axis and
pupil position ( section 6.2.19).
(Even if the pupil position is not out, the variation in light intensity becomes large.)
• If the pupil position is not out, replace and survey each unit of the optical system.
Necessary tools
Tool name Part No. Image
Object front holder OCT-1-01
LAN cable -
3DOCT-1_GraphTool.exe -
Procedure
(1) Preparation of mirror tools
(a) Mount the object front holder and the mirror tool to the main unit.
(b) Adjust the position of the mirror with the micrometer in the X, Y, and Z directions of the mirror tool.
(Fig. 1)
ND filter values
X axis Y axis
Z axis
(Adjustment of
X-axis)
X axis
(Adjustment of
Y
Y-axis)
axis
Z axis
v The following window is displayed. Select [OCT + Fundus] from the pull-down window and click [Scan
Start].
ix Click [Vit-R].
x Enter the value of the ND filter (see Figure 1 for the value of the ND filter).
xi Adjust the Z offset, AF, and POLARIZER to the "0 test position".
xii Click [Y AUTO (YD)].
xiii Make sure that the value displayed in "Y PEAK" is "700 digits ± 10%".
Click
ND filter values
(d) Interference at REF positions (40
pixels), 400 pixels, and 600 pixels in the
section shall be within the specification.
Roughly
parallel
Corner cube
moving screw
ND
switching
Z direction
Graph 1 Graph 2
Polarization
controller
X coupler
ii As shown below, set GraphTool (blue frame) and adjust the interference sensitivity "Sens Avg" (red
frame) to 95 dB or more.
If it cannot be adjusted, correct the focus adjustment of the Fourier transform lens. (section6.2.28)
Noise;:850~900
Rescaling: Check+[LI]
Disp Comp.; (QM): Check
Scale:[x8]
ND: ND value of mirror tool
Sens Avg
Display the
value of 2nd
v Enter 2nd value in "Tool mode page 9" - "OCT Image" - "Dispersion Comp 2nd Coef".
vi Turn off the main unit and after restarting, confirm that each value is stored in the tool mode.
• If the 0 position exceeds the range of "Y" mentioned above, repeat "(ii) Record 0 position" to the
position where it becomes maximum within the range of "Y".
Polarization controller
A: Back stopper position
B: Stopper position in front
vi Turn off the power of the main unit and restart. After restarting the main unit, check that the values are
stored in the CAN SEND TOOL.
(e) Return to the step (2) and check the interference sensitivity.
(f) Perform “Rescaling” (section 6.2.30)
• The end surface of the fiber of FC connector might be dirty. While installing the fiber
system to the main body, clean the end surface with the fiber cleaner.
Necessary tools
Tool name Tool No. Image
Fiber cleaner OCT-1000-05
Manufacturer: NTT AT
Type: OPTIPOP-R
L-shaped driver -
• After confirmation of the current phenomenon carefully, carry out the following
procedures.
Procedure
(1) Confirm the original PD current.
Confirmation of PD current value ( section 6.2.4)
(2) Confirm the PD current of the spare unit.
Confirmation of PD current value ( section 6.2.4)
(3) Remove the fiber unit.
( section 6.2.4)
(4) Clean the optics. OCT system Optical Cleaning..
Cleaning of the objective lens ( section 11.1). OCT system Optical Cleaning ( section 11.3)
(5) Remove the OCT-PCB
Removing and assembling the OCT PCB ( section 6.1.28)
• Take care not to drop the collimator. If dropped , the fiber may be broken.
(a) Pass the SLD module connector through the hole in the fiber unit.
• When passing the connector through the hole of the fiber, be careful of breakage of the
connector.
(f) Attach the static electricity protection cover with two screws.
(21) Adjustment and confirmation of the sensor for the intensity at objective lens
Adjustment of the light intensity sensor at objective lens ( section 6.2.3)
Graph Tool -
Special file -
(7D311A6B-6825-4977-ABC3-B4A432F7B0D2)
LAN cable -
Procedure
(1) Preparation
(a) Attachment of the tools
i Attach the Object holder and Anterior segment tool holder to the main unit.
Anterior tool holder Object holder
ii Pinching 1.8mm spacer to the Anterior segment OCT focus position adjustment tool (OCT-1-42), and
attach them to the Anterior segment tool holder.
(b) In the case of an instrument that has not been unlocked on the anterior eye protection, attach the USB
memory that stores the special file to the main unit.
(c) Connect the main unit and the PC with the LAN cable and turn on the main unit.
(d) Scan pattern setting
i Tap the photographing icon in page 1. Set the scan pattern as shown in the following table.
ix Click [YAuto(YD)]. Y-axis auto is executed to optimize the output of the line CCD.
(b) The tool OCT image is displayed in the live OCT image, so you can adjust the inclination of the tool
confirming the stripe pattern of the tool scale.
If the stripe pattern is difficult to see, refer to step (3) and adjust it to an easily visible setting.
Inclination OK
Inclination NG
Inclination NG
(c) After adjustment, tighten the retaining screw of the tool holder to fix the tool.
(d) Adjust the focus as follows limiting the range between “40D position” and “40D position + 100DN”
based on the position of (b).
i Enter the value of 40D in the check sheet.
ii Change the value of sensor of the “Move” frame at intervals of 20DN and press [Move] to move the
OCT focusing lens.
iii Tap [Get] in “Position” to confirm the sensor value of the moved current focusing lens.
• In the focus point, the contrast of the stripe pattern of the live OCT image is high and the artifact is
intense.
• Record the value at the focus point.
*As getting away from the focus point, the artifact becomes pale and gradually disappears.
In addition, the contrast of the striper pattern of the live OCT image becomes lower.
Artifact
(f) Storage of the live OCT image immediately after focus adjustment
i Click [SaveOCT] in Graph Tool.
ii The “OCTImage” folder is created in the same folder as that of Graph Tool.exe. In that folder, the serial
number folder of the main unit and the raw file of the OCT image are stored.
(The file name is “OCTImageDate.Time”.)
vi Rotate the optical path length correction and move it within peak Z=40+0/+5pix. confirming the OCT
signal and peakZ of Graph Tool.
• Optical path length correction shall be rotated clockwise.
If peakZ exceeds the adjustment range, rotate the lead screw counterclockwise, take the
return OCT signal, rotate optical path length correction clockwise again, and move it
within peakZ=40+0/+5pix. (see the next page)
Lead screw
• When the peak of the OCT signal is low, rotate the standard position confirmation tool and
fix it to a position with high OCT signal.
*Rotate optical path length correction clockwise and repeat the process shown in the following figure if the
OCT signal exceeds peakZ=45.
Rotate counterclockwise
to return the OCT signal
Clockwise
Over adjustment
range
Within
PeakZ=40+0/+5pix,
vii Keep optical path length correction fixed with Peak Z=40+0/+5pix. in the “Ref Mirror” frame of CAN
SEND TOOL, press [Get] of the “Position” frame, and enter the figure of “Sensor” as the Cornea
reference mirror sensor value in the check sheet.
ii Enter the figure of **** of “2nd (****)” displayed immediately below the "Search of Dispersion
Compensation" in the “2nd” box and press [Enter].
iii Change “5” to “2” in the “Range;+-“ box and press [Enter].
iv Click [Search].
v Click [Search] twice. Confirm that the vertex of the red line (mount-shaped parabola) of “Search of
Dispersion Compensation” is displayed within the display range of the graph together with the two
results.
vi The value displayed in “2nd” in the following figure is the numerical dispersion compensation coefficient.
Record the value because it is used in (8).
(f) Attach 3.8mm spacer to standard position check tool(OCT-1-26) and attach them to the tool holder for
anterior segment”. Fix the unit by tightening the retaining screw of the tool holder.
(g) Tap [0mm] of the “Move” frame of the “Ref Mirror” frame of CAN SEND TOOL and move optical
path length correction to the standard position.
(h) Confirm that the position of the OCT signal of Graph Tool appears near the position shown in the
following figure.
(i) Rotate optical path length correction and move it within peakZ=40+0/+5pix. confirming the OCT signal
and peakZ of the tool software.
• If it is immediately after Cornea mode adjustment, rotate counterclockwise, take an OCT
signal, and move the OCT signal counterclockwise to the extent that it sufficiently exceeds
peakZ >= 200pix.
Next, rotate optical path length correction and move it within peakZ=40+0/+5pix.
If it is not within peakZ=40pix. +0/+5pix., rotate optical path length correction
counterclockwise again, move it to peakZ >= 200pix., and then move it clockwise to
within peakZ=40+0/+5pix.
Lead screw
Rotate optical path length correction Rotate optical path length correction
counterclockwise, return the OCT clockwise from peakZ>=200pix., move
signal, and move it to peakZ>=200pix. the OCT signal to peakZ=40+0/+5pix.
and fix it.
(j) Keep optical path length correction fixed with Peak Z=40+0/+5pix. press [Get] of the “Position” frame
in the “Ref Mirror” frame of CAN SEND TOOL and note the figure of “Sensor” as the Deep reference
mirror sensor value in the check sheet.
v When the dialog of "Calibration has been created" is displayed click [OK].
The anterior segment software automatically saves a file with the name of the entered main unit serial
number (******). It is "3DOCT-1_ANTERIOR_*******.CLB."
If the same serial number exists in the storage location, it is automatically overwritten.
If the storage location is not specified, the file is saved in the folder of AnteriorCalibrationMakeTool.
iii The file selection screen will open. Select the CLB file created in (a) and click [Open].
iv Click [Send].
vii Restart the main unit. Hereinafter be sure to restart the main unit after sending a calibration file to the
main unit.
• In the case of an instrument that has not been unlocked on the anterior eye protection,
attach the USB memory that stores the special file to the main unit
• All the shooting of step (7) to (15) should be done with "right eye".
Item Settings
Anterior segment and fundus anterior segment
Scan pattern 3D
Scan resolution 256 x 256
Scan length 6.0mm x 6.0mm
Cornea/Deep position Cornea
Super imposition -
Right eye/Left eye Right eye
(c) Tap [capture START] of the main unit to display the live OCT image.
(d) Adjust the optical path length correction mechanism manually and move the position of the live OCT
image of the main unit.
(e) Rotate the brass part of the tool to make the scale of the live OCT image even.
(f) Turn the scan length tool to reduce the inclination of the tool against the OCT image.
(g) Tap [capture START] of the main unit to start photographing.
The fds file will be saved.
iv Enter the value on the back of the scan length tool in X and Y of "Tool parameter."
v Click [Get Scan Length].
(i) The scale of the projection image is loaded and "十" is displayed on a large scale (0.5mm interval) as
shown in the lower left figure and then dialogs are displayed in the order shown in the lower right
figure. Click [Yes] and then [OK].
(j) "Scan length X" and "Scan length Y" are rewritten so confirm whether the standard value is within
6mm±5%.
(l) If the scan length is out of the standard (If the dialog shown in the following figure is displayed)
i The dialog of the following figure is displayed to optimize the scan length.
ii Click [Yes] and change the galvano amplitude.
iii Click [Create a calibration file] to recreate a calibration file.
iv Perform the procedures again from “(6) – (b)Transmission of the main unit of the calibration file”.
v Repeat the procedure until the standard is met.
Item Settings
Anterior segment and fundus Anterior segment
Scan pattern Radial
Scan resolution 1024
Scan length Dia 6.0mm
Cornea/Deep position Cornea
Super imposition No
Right eye/Left eye Right eye
iii Turn the lead screw of the corner cube and move the interference image to the top.
iv Tap [Capture START].
(c) If the curve correction value is acquired correctly, the orange line overrides the upper layer of the image
of the model line as shown in the following figure.
Check all 12 of the meridians 1 to 12 that the curve correction value is acquired correctly by changing
the Index of the "ScanData" frame. (The tomogram of the model eye shall be below the orange
meridian. In addition, the 12 tomograms of R are the same.)
(d) Check that the error is 5% or less and fill in the check sheet. Also, enter the fds file name in each check
sheet.
The result should meets the following formula.
(Lowest value in the 12 meridians) / (true value of R8 model eye) × 100 = 100±5%
(e) Creation of a calibration file and its transmission to the main unit
i Press [Create a calibration file] to save a calibration file.
ii Send the calibration file to the main unit referring to “(6)-(b)Transmission of the main unit of the
calibration file”.
iii Restart the main unit.
(d) Attach the anterior segment OCT scan length tool(OCT-1-28) to the anterior tool holder.
(e) Select [3D Anterior segment.] of the photographing pattern in the main unit.
(f) Tap "OK" when "Please attach the attachment for photographing the anterior segment" is displayed.
Item Settings
Anterior segment and fundus Anterior segment
Scan pattern 3D
Scan resolution 256 x 256
Scan length 6.0mm x 6.0mm
Cornea/Deep position Cornea
Super imposition -
Right eye/Left eye Right eye
(k) Select "Color" in the "Camera" frame of CCDshift2 and click [Photographing].
The work shall be done in "Color" and "IR." The order is not specified.
• Irradiate the anterior segment OCT scan length tool with the LED light and take a picture.
If not irradiated, the anterior segment OCT scan length tool may not be visible.
(o) Click [Send adjust data]. The correction value of CCD shift2 is sent to the main unit.
(p) After "All processing has ended" is displayed, click [OK].
(q) Restart the main unit.
(r) Start IMAGEnet6.
(s) Select [3D anterior segment] in the main unit.
(t) Tap "OK" when "Please attach the attachment for photographing the anterior segment" is displayed.
Item Settings
Anterior segment and Anterior
fundus segment
Scan pattern 3D
Scan resolution 256 x 256
Scan length 6mm
Cornea/Deep position Cornea
Super imposition -
Right eye/Left eye Right eye
(u) Photography the color image and IR image. Confirm that the display of each
image of "IR" and "projection", "color" and "projection" on the display of
IMAGEnet 6 are within "Allowable deviation amount (the line width of the Scan
length of tool scale) "
• You can set transparency by clicking [Overlay] on the shooting screen of IMAGEnet 6.
• It is possible to enlarge / reduce with mouse scroll.
Item Settings
Anterior segment and fundus Anterior segment
Scan pattern Line
Scan resolution 1024H
Scan length 6mm
Cornea/Deep position Cornea
Super imposition No
Right eye/Left eye Right eye
Item Settings
Anterior segment and Anterior
fundus segment
Scan pattern Line
Scan resolution 1024H
Scan length 3mm
Cornea/Deep position Cornea
Super imposition No
Right eye/Left eye Right eye
iii When you tap the IR observation screen of the main unit monitor, the arrows are displayed in 4
directions.
If the arrow is not displayed, enter the tool mode once, tap [OK] to exit the menu, then select the
shooting icon again.
iv Tap only the upward and downward arrows displayed to move the scan position.
v Move the scan position and photograph in a position where the artifact is slightly visible (See the
following figure).
vi In IMAGEnet6, enlarge the photographed OCT image and check that there is "jagged" display (See the
following figure).
*In the artifact, reflection is so strong that visibility is bad.
Check in a part without artifact and fill in the check sheet.
Item Settings
Anterior segment and fundus Anterior segment
Scan pattern Line
Scan resolution 1024H
Scan length 6mm
Cornea/Deep position Cornea
Super imposition No
Right eye/Left eye Right eye
Measure
Measure window
IR
Scan
direction
Live OCT
image
(e) Alignment
i Tap the "IR observation screen" of the main unit monitor to display [Rotation button].
ii Tap [Rotation button] to turn the scan direction 90 degrees to make it vertical.
iii Turn the tool so that the two lines of the live OCT image of the tool beCornealmost parallel.
Rotation
button
iv Tap [Rotation button] to turn the scan direction 90 degrees to make it horizontal.
v Tap [Capture START] to start photographing.
x Turn the tool so that the two lines of the live OCT image of the tool beCornealmost parallel.
(1)
(2)
(3)
Item Settings
Anterior segment and Anterior
fundus segment
Scan pattern Radial
Scan resolution 1024
Scan length Dia. 6mm
Cornea/Deep position Cornea
Super imposition No
Right eye/Left eye Right eye
Measure this
distance
Make it monochrome if it
is difficult to see
Procedure
(1) Replacing the OCT IMG Board
(a) Check the DIP SW setting. (Chapter 2)
(b) Exchange the OCT IMG Board(section 6.1)
(c) Update the software(Chapter 5)
• Since the OCT IMG Board does not store the correction value, it is not necessary to
transfer the correction value from the GPU board.
7. TROUBLESHOOTING
Decide a classification based on the error message and phenomenon. Refer to below items for details.
7.2 SLD light source error(xx) Please turn the power switch OFF.
Check points
Noise on ・PD current ( section 6.2.4)
Broken SLD module
B-scan image Replacement
・Fiber unit ( section 6.2.33)
7.4 Trouble in the parts related with Control Panel(LCD Touch panel)
• Refer to page 6-1 for Disassembly and Adjustment Procedures
Check points
Touch panel doesn’t
Check for connection of CN301:POWER/USB
work
LCD_VIDEO_CABLE (Touch Panel)
CN4561:USB (Touch Panel)
LCD failure Replacement ( section 6.1)
Touch point is
LCD failure Replacement ( section 6.1)
incorrect.
Check points
Anterior segment ・Camera side / PCB side 1-6pin:
Check for connection of
observation image is POWER +12[V]
COLOR_CAM_P_CBL
not displayed.
Check points
Stereo camera image is
Check ANT_OBS_CBL ・Camera side
not displayed.
CN2:Video signal
CN1: Power 1-2pin +3.3[V]
・GPU side: J12-for Master
or J13-for Slave
“Camera is not ・LCD_FLIP_SIG:
connected” error is Connect GPU_IO_CABLE1
displayed. firmly
ANT_OBS_CAMERA
(Master side) failure Replacement ( section 6.1)
At right looking from patient side
ANT_OBS_CAMERA
(Slave side) failure Replacement ( section 6.1)
At left looking from patient side
Check Check points
ANT_OBS_CBL2 ・Camera side
CN2:Video signal
CN1: Power 1-2pin +3.3[V]
・GPU side: J12-for Master
J13-for Slave
Replacement
Replace ELBOW UNIT
・ELBOW UNIT
(1019967-01)
( section 6.1,6.2.15)
or
Replacement
Broken Micro SD card
・Micro SD card
Repeat Reboot up
or ( section 6.1,6.2.18)
Freeze on TOPCON
LOGO
7.10 Xe light source error(xx). Please turn the power switch OFF.
7.11 Others
Lamp house cover is off. Check for Lamp Check points( section 6.1)
Please turn the power House cover
switch OFF and close (Inter Lock error)
the cover.
[Xenon overcharge]
(When the difference between the charge set value and the
overcharge set value is +10V or more.)
● XE_FLASH_UNIT_M2(1024716-01)
[Bad initialization]
● OCT_IMG-BOARD (4701167000) failure
[Bad initialization]
● Defective Basler cameras (COLOR_CAMERA_USB3
(1022301-01))
No peaks at Y-Auto
Y-axis auto error (no peak)
[Shooting failed]
● Failure in Auto Alignment Check, etc.
[Inter-Communication Error]
● Full of GPU_BOARD Internal Communication Buffers
● Defective GPU_ BOARD
Defective initialization:
● Failure of BLINK_SENS_PCB (1022321-01)
● Gain deficiencies in Blink coordination
[Time-out]
● Failure to delete images on the preview screen
9. Check sheet
Use the check sheet to record the adjustments and inspections.
Result
Adjustment items / chapter (chapter) Standard or confirmation items
Standard Judge
Version of main body Ver
Back up
OK·NG
(Export of settings of main body and CLB)
SLD light quantity
CW value : µW
Pulse value : µW
Pulse light width :
Confirmation of Initial CCD Peak value
- Digit OK・NG
condition Y-Peak value:
Interference sensitivity Vit R side only
(record the images for each depth)
40 depth : DN
400 depth : DN
800 depth : DN
PD value of SLD mA
Do not make any damages on the cover.
Disassembly/Assembly 6.1 - OK・NG
Do not drop the screws.
Adjustment of the SLD
SLD intensity at objective lens
light intensity at objective 6.2.2 mW OK・NG
0.58 ~ 0.6 (mW):
lens
Galvano XY sensor width
Y: more than 700 DN DN OK・NG
X: more than 150 DN DN
Adjustment of the light
Record Maximum/Minimum value
intensity sensor at 6.2.3
Light Lower: DN
objective lens Light Upper: DN
OK・NG
Light Upper2: DN
Confirmation
Confirm store to main body. OK・NG
Auto-alignment
operation confirmation: OK・NG
Accuracy: X and Y 0.3mm or less: mm
Z 0.1mm or less: mm
Resolution chart
0D: chart I: OK・NG
Adjustment of TRC focus 6.2.11 OK・NG
-10D: chart G: OK・NG
+10D: chart I: OK・NG
Split stick shifts
mm
Between left and right: within 0.3mm:
Inclination of split stick
deg
Side of examinee: ±1deg:
Installing the split Vignetting of Split stick
6.2.12 Not present OK·NG OK・NG
unit/adjustment
Split stick position
Either side from center: within ±0.35mm: mm
Upper and lower from center: -0.1 to -0.8mm: mm
Bright line shift:
Lower bright line shifted 1/6 to the left. OK·NG
Split focus
Adjustment of the split bar
6.2.13 +12D: Split bright line 1/6 to 1/4: width OK・NG
focus position
-13D: Split bright line 1/6 to 1/4: width
Center position:
Pupil position adjustment 6.2.19 mm OK・NG
within 0.1mm (1 scale from scale center):
Center position error:
mm
±0.05mm (within 1 div.):
Galvano adjustment 6.2.20 Inclination error OK・NG
mm
X direction: within 1 div. in the 4mm scan:
mm
Y direction: within 1 div. in the 4mm scan:
Adjustment of the 0D 0D focus: OK・NG
6.2.21 OK・NG
focus for focusing lens Record of 0D sensor position: DN
Deviation
mm
Check of optical axis -33D or less: within 0.60m
6.2.22 mm OK・NG
deviation for focusing lens ±15D: within 0.20mm
mm
+40D or less: 0.25mm
Check of image
Unstableness
unstableness for focusing 6.2.23 OK・NG
: within 0.1mm mm
lens
Record of focus position
Adjustment of OCT DN
6.2.24 +15D: OK・NG
focusing ± 15D focus DN
-15D:
Correction value of scan length DN
X6.0mm Gain: DN
Y6.0mm Gain: DN
Y9.0mm Gain: DN
X12.0mm Gain:
Confirmation
Scan length adjustment 6.2.25 OK・NG
Confirm store to main body: OK・NG
Scan length
X6.0mm±5%: mm
Y6.0mm Gain±5%: mm
X12.0mm Gain±5% (3D wide): mm
Y9.0mm±5% (3D wide): mm
Position error of internal fixation
Within the quarter of width of the internal Width
fixation (up/down/left/right):
Adjustment of the internal Inclination error of internal fixation
6.2.26 OK・NG
fixation LCD position Within the one fifth of width of the internal Width
fixation as a difference between left and right:
Focus difference of internal fixation:: D
Adjust the difference of focus within 0.26D.
Cornea aperture
mm
Φ3.3mm±0.1mm:
Iris aperture (from the scale center)
mm
Eccentricity: X axis within 0.025mm:
mm
Adjustment of the aperture Y axis within 0.025mm:
6.2.27 mm OK・NG
selector unit position Diameter: 5.2mm ±0.1mm:
Crystalline lens aperture (Normal) (Against the Iris
aperture)
mm
Eccentricity: within 0.12mm XY:
mm
Diameter: 4.3mm ±0.1mm:
Adjustment of
Spectrometer 6.2.28 Value of Y-Peak: 5 times within 700±70: OK・NG OK・NG
Thickness
File name of thickness .fds: .fds
Error of caliper length: ±5%: %
Angle
Caliper value: 16.28 to 16.93: DN
File name of angle .fds: .fds
Position
52+/-73µm: µm
Reference for
OCT-1-01 A Object holder
mounting tools
Black spot/ghost
Black spot lens/center check
OCT-1-04 A
ghost check tool Black spot position
adjustment
Observation lens
CT-1-09 B Focusing tool
position adjustment
Usage
Tool No. Tool name Image Application
rank
Position adjustment
Interference position
OCT-1-12 B of
check tool
Corner cube
OCT focusing
OCT-1-15 B OCT 0D focus check tool
adjustment
Interference position
OCT-1-20 A Mirror tool
adjustment
Include 1.8,3.8mm
OCT-1-23 C Anterior tool holder
spacer
Usage
Tool No. Tool name Image Application
rank
Anterior segment
Stereo matching check
OCT-1-34 C CCD operation
tool
distance check
Usage
Tool No. Tool name Image Application
rank
Aperture adjustment
OCT-1-39 C
telescope
Hexagonal wrench
OCT-1-41 B
(for adjusting black spot)
Blink detection
OCT-1-43 B
adjustment tool (A)
Usage
Tool No. Tool name Image Application
rank
Video to USB2.0
OCT-1-55 B converter
DFG/USB2pro
CPC3440-02 cable
OCT-1-56 B
BNC-BNC 2m cable
Blink detection
OCT-1-58 B
adjustment tool (B)
Hexagonal wrench
OCT-1-60 B
TTX-15
Usage
Tool No. Tool name Image Application
rank
OCT-1000
C IR card
-03
OCT-1000
A Power Meter Light volume adjustment
-04
OCT-1000
A Fiber cleaner
-05
Usage
Tool No. Tool name Image Application
rank
TRC-NW400-
B Xe Light Power meter
02
TRC-
C ISO Model Eye
NW400-04
• USB memory
• Brower
• Cotton ciegal
• Finger sack
11. Appendix
11.1 Cleaning of the objective lens
Purpose
Cleaning of TAIBUTU_LENS_G605M8085(1024478-01)
Necessary tools
Tool name Tool No. Appearance
Objective lens fixation ring fastening tool OCT-1-11
Blower -
Finger sack -
s
Ethanol -
(For soil removal)
Finishing solvent -
Repair workshop: Recommended solvent like 3M Novec
User (user's manual): Hyper Clean 6310 (Manufacturer:
GAKUNAN CHEMICAL CO., LTD.
Procedure
(1) The confirmation of the dirt
(a) When confirming the dirt on the lens, use the white LED light of more than 80-lx luminous power or
the like.
• Be sure to wear a finger sack to prevent contamination of the lens and foreign matter.
Cotton Seagal
TOPCON
Recommended
solvent
iii Wipe the corner of the lens with the tip of a cotton ciegal that is folded to be sharp.
• Only those who participated in repair training sessions at TOPCON are allowed to
participate.
• This should be done only if it cannot be removed with a blower.
Necessary Tools
Tool name Tool No. Image
Cleaning swab -
(VSGO APS-C SENSOR CLEANING SWAB KIT
MODEL: DDR-15)
Blower -
Projector -
(Penlight, etc., Alternative)
Procedure
(1) Remove the Galvano mirror (X) and the Galvano mirror (Y).
( section 6.1.20, Galvano unit (X), (Y) removed, section 11.3, OCT optical system cleaning)
• Rotate the galvanometer mirror and move the protruding part of the mirror to the screw
hole position of the galvano holder and remove it.
(2) Blower large dust, dust, etc. adhering to the galvano mirror surface.
(3) Wipe the Galvano mirror surface by soaking the cleaning swab with solvent.
• Wipe in one direction to remove dirt and dust.
• Keep the cleaning swab pressed to 0.1N or less.
• If the surface of the Galvano mirror becomes whiter, be careful because dust
accumulated at the tip of the cleaning swab may get caught and damage the surface of
the Galvano mirror.
• Discard the cleaning swab used once and always use a new one.
(4) Illuminate the surface of the galvano mirror with a projector, etc. to confirm that no dirt or dust remains.
Necessary tools
Tool Name Tool No. Image
Blower -
Cotton ciegal -
Solvent (alcohol) -
Procedure
(1) Remove the cover from the main unit (section 6.1.4).
(2) Remove the dust of the instrument and inside the cover by the blower.
(3) Remove the four screws circled in the following figure and remove the fiber cover.
(4) Mark the collimator with a marker pen as shown in the following figure. Loosen the two circled screws,
remove the collimator, and remove the fiber connected from the fiber stopper pin to the collimator.
(5) Engage the collimator in the fiber base hook as shown in the following figure.
(6) Remove the two galvano connection cables (X and Y) from the galvano body.
(7) Remove the two cover fixing screws CR 2x4S and two galvano fixing screws of the dust guard plate.
Galvano connection
cable
Galvano Y
Galvano X
Downward the
Galvano parts
(9) Blow away the dust accumulated in the galvano holder with a blower.
Blow away the dust on the upper surface of the dispersion compensation rod and the surface of the
galvano mirror.
(10) Clean the upper surface of the dispersion compensation rod.
Soak lens-cleaning tissue with alcohol and wipe lightly.
• Do not rub strongly. Residual solvent and scratches on the surface are not allowable.
Pin hole
Positioning pin
Purpose
How to attach the dust proof tape and the sponge when it comes off.
Necessary tools
Tool name Tool No. Image
Dust proof tape and sponge - -
Procedure
(1) FAN unit part
(a) Attach SPONGE (1024721-01) to CPU FAN UNIT (1025808-01). (See the figure below)
SPONGE(1024721-01)
Adjust the lower side of SPONGE
according to the position of the
metal plate and attach it to the side
surface of the FAN.
20
40
(b) Attach the object cover in the notch position shown below.
Object cover
(b) Attach the galvano dustproof sponge (1009497-01) to the galvano holder (470104030A).
Attach it to the outer stepped surface as shown in the figure below and fold inward.
Also, be careful not to leave a gap in the red circle part where the dustproof sponge (4701040470) is
matched.
Galvano dustproof sponge Wrap it inward.
(c) After installing to the galvano base metal plate, as shown in the figure below, make sure that the
REFFERENCE UNIT (1010838-01) moves up and down smoothly without getting caught, and confirm
that there is no gap between the REFFERENCE UNIT.
REFFERENCE UNIT
Necessary tools:None
Procedure
(1) XZ Motor section
(a) Adjust the cable of the sensor so that it is not rubbed with sheet metal, and secure the motor and the
cable of the sensor with a binding band. (Bundle line position: 60 mm from connector end)
60mm
※ Do not attach a clamping material to the motor itself because the adhesive tape may be peeled off due to the heat
generated by the motor.
NG case
(b) Protect the cable outlet from the sheet metal edge.
When the Z motor and sensor cable are pulled out, do not get caught in the operating part.
(c) Set 1026849-01 (PLWS-1U) to the switch power supply cover sheet metal and pull it up to the mirror
from the X motor cable and jaw receiving cable.
(2) Y motor
(a) Fix the Y cable for the operating unit.
(b) Ensure clearance to prevent interference between the internal fixation extension cable and the
LAN/USB harness.
LAN/USB harness
Internal fixation
Internal fixation extension cable is routed via flat extension cable
cable clamp (1026853-01)
(b) Wire the XYZ Motor Cable and the Jaw Receiving Cable approximately in alignment without twisting.
(c) The screw fixing timer mount (1027213-01) and the cable fixing position are stopped near the bundle
band of the USB and LAN cables.
(b) Secure the camera power cable with the push-mount tie (1026880-01).
Left Side:
LAN/USB cable
Power cable
PROTECTIVE EARTH cable
Right-side Side:
Chin-rest cable
Motor and sensor cable
(b) Wire the LCD reversing cable after other wiring so that it does not touch the edge of the sheet metal.
(b) Do not push cables from the objective side between the GPU board and the galvano control board.
① ② ④
⑨
⑥ ③
⑭
⑪
⑩
⑧
⑦
⑫
⑬
Number Labeling, etc. Function Setting
① Double hump output of - -
the SLD module
② ① of Absolute value Vertical axis [arb. unit] -
display after FFT Horizontal axis Depth (or Z) [pix,]
calculation
③ ② of Power display Equivalent to 20log 10 |Amplitude| -
Vertical axis [dB]
Horizontal axis Depth (or Z) [pix,]
④ Fundus observation image It is not displayed in MaestroⅡ -
⑤ Dispersion compensation For the dispersion compensation secondary Dispersion compensation
and tertiary coefficients secondary and tertiary
Search for optimum values coefficients
(Only when [Search] in ⑬ is pressed.) Search for optimal values
Live display of dispersion compensation
status
(Only when [Monitor] in ⑬ is pressed)
⑥ Moving of Axial Length Move with the arrow button of Left and -
Correction Mechanism Right.
Move to the reference position by [0]
button.
⑦ Moving of Polarization Move with the arrow button of Left and -
controller Right. Move to the reference position by
[0] button.
Necessary tools
Tool name Part No. Image
SONY XC-EI 50 (hereinafter referred to as CCD-Camera) 40423 68000
PC -
Procedure
(1) Mount the CCD camera and lens.
(2) Connect the power cable of the power DC-700 to the camera and connect the camera with the CPC3440-
02 cable.
(3) Connect the Converter Connector of BNC Jack to RCA pin to the COMP of the Video to USB2.0
converter DFG/USB2pro.
(4) Connect the Video to USB2.0 converter DFG/USB2pro (connected in the previous step (3)) and the power
DC-700 with BNC-BNC2m cables.
BNC-BNC2m cables
(5) Connect the Video to USB2.0 converter DFG/USB2pro and PC with USB cable A-B type.
Necessary tools
Tool name Part No. Image
Basler camera (USB3.0 type) OCT-1-xx
acA1600-20um
pylon Viewer -
PC -
Procedure
(1) Pylon viewer installation procedure
(b) Check "I agree to the pylon Terms & Conditions" and click "Next".
(h) For still images, tap CAN SEND TOOL - "Motor Ctl 1/2" - "Fundus Capture" - [Capture] to shoot.
• The person who uses this software and the personal computer in which this
software is activated must manage his/her ID and password correctly with full
care in order to prevent the third party from using his/her ID and password.
• Manage the administrator password of the database, which is used for this
software, correctly with full care in order to prevent the third party from using
the password.
• When you use this software on the personal computer connected to a network, ensure
security properly and fully in order to prevent the infection with computer virus, leak
of information and other troubles.
• When using this software on the client server system, it is assumed that the data and
database files will be placed on the network. Manage the folders which save these files
and the access right to the files correctly.
• Manage the personal computer and media (recording media), which save the data
obtained and backed up by this software, correctly in order to prevent the computer and
media from being wrongly used or taken out by the third party.
The 3D OCT-1 Software, including its instruction manual and other documents, contained in this package
comprises copyrightable works of TOPCON CORPORATION protected by copyright laws and is licensed,
not sold. Digia Plc and its licenser possess the copyright and the intellectual property right of the "Qt"
software installed in 3D OCT-1.
TOPCON CORPORATION grants to you the right to use this 3D OCT-1 Software under the terms and
conditions outlined below.
(4) COPYRIGHT
The SOFTWARE is the exclusive property of TOPCON, and full title, ownership and interests and
copyrights thereof shall remain vested with TOPCON at any and all times. Digia Plc and its licenser possess
the copyright and the intellectual property right of Qt.
(5) TERM
These LICENSE TERMS shall commence on the date when the SOFTWARE is first used by USER, and
shall remain in full force until the termination hereof pursuant to the provisions set out in step (6) below.
(6) TERMINATION
(a) These LICENSE TERMS shall be forthwith terminated if:
i USER decides to cease use of the INSTRUMENT (in this event, USER shall, without delay, notify
TOPCON in writing of such decision ); or
ii USER fails to comply with any term or condition of these LICENSE TERMS.
(b) Upon any termination of these LICENSE TERMS, USER shall immediately cease to use the
INSTRUMENT in any manner. Any memory paid by USER shall not be refunded after use or
installation by USER of the INSTRUMENT for any reason whatsoever including any termination of
these LICENSE TERMS.
(c) Any and all provisions set out in step (3)-(b), (4), (6)-(b) and (7) through (11) shall survive any
termination of these LICENSE TERMS.
1. Overview
When disassembling and assembling medical devices, repair work is performed in the clean booth to
prevent dust and dirt from entering the interior of the device. In particular, it is recommended to work in a
clean booth when parts inside the optical system are exposed. The purpose of this service news is to inform
the outline of the Clean Booth and the specifications required for the installation.
2. Device overview
Clean booth is a space that eliminates dust, dust, and foreign matter as much as possible and maintains a
certain degree of cleanliness, and a device for maintaining the same. Clean booths are made of UV-cut,
transparent, and black sheets that divide the space. Clean air is circulated through the fan filter unit (FFU)
and the HEPA filter or ULPA filter to maintain the cleanliness of the air. The FFU typically sucks clean air
from the ceiling and exhales it down.
Measured particle size and upper limit concentration according to cleanliness class
ISO14644-1 Fed. Std. 209E Upper limit density (of units/m3)
Measured particle size
0.1μm 0.2μm 0.3μm 0.5μm 1.0μm 5.0μm
Cleanness class
Class1 - 10 2 - - - -
Class2 - 100 24 10 - - -
Class3 Class 1 1,000 237 102 35 - -
Class4 Class 10 10,000 2,370 1,020 352 83 -
Class5 Class 100 100,000 23,700 10,200 3,520 832 -
Class6 Class 1,000 1,000,000 237,000 102,000 35,200 8,320 293
Class7 Class 10,000 - - - 352,000 83,200 2,930
Class8 Class 100,000 - - - 3,520,000 832,000 29,300
Class9 - - - - 35,200,000 8,320,000 293,000
Required standard
The cleanliness class of medical devices is Class8(ISO14644-1, class 100,000 (Fed. Std. 209E) is the
required standard.
7. Other
Refer to the instruction manual provided with the Clean Booth for the maintenance and
management of the Clean Booth.