Compatibility Report for Ball charge design Mill 2.

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 BALL CHARGE DESIGN

Enter in cells shaded yellow Notes PLANT Nairobi

Results are in red MILL CM
DATE
Comments

Mill Speed 16.28 rpm 69.1% critical speed Installed Power 1800 kW

COMPARTMENT Effective Length 3.43 m COMPARTIMENT 2 Effective Length 7.45 m

Effective diameter 3.22 m Effective diameter 3.22 m
Steel Density: 7.8 Steel Density: 7.8
Ball Charge Bulk Density: 4.5 t/m3 Ball Charge Bulk Density: 4.7 t/m3

(Density = Corundum :3,5 - Steel : 7,8)

CHARGE C1 Date
% Weight vs Diameter - C1
30 %
Ø Balls TONNAGE % Weight Th. Slegten
90 mm 6.70 24.2% 20.0 % 25 %
80 mm 6.00 21.7% 38.4 %
70 mm 5.10 18.4% 25.6 % 20 %
60 mm 6.30 22.7% 16.0 %
50 mm 3.60 13.0% 15 %

27.70 t 10 %

Volume Loading: 22.1% 5%

Avg Ball Weight (kg/ball): 1.21 kg
22954 0%
Number of Balls
11.09 m2/t 90 mm 80 mm 70 mm 60 mm 50 mm
Avg Surf Area:

CHARGE C2 Date
% Weight vs Diameter - C2
Ø Balls TONNAGE % Weight 40 %
50 mm 0.40 t 0.6%
35 %
60 mm 6.00 t 8.4%
30 mm 16.20 t 22.8% 30 %
25 mm 18.89 t 26.5% 25 %
20 mm 27.00 t 37.9%
20 %
17 mm 2.70 t
15 %
10 %
71.19 t
5%

Volume Loading: 25.0% 0%

Avg Ball Weight (kg/ball): 50 g 50 60 30 25 20 17
Number of Balls 1411460 mm mm mm mm mm mm
Avg Surf Area: 29.75 m2/t
Avg Surf Area at end of charge: 35.85 m2/t
Charge distribution with perfect classification
70 mm
60 mm
Mill Power (SLEGTEN) 50 mm
40 mm
C1 333 kW
819 kW 30 mm
C2
TOTAL 1151 kW at Mill Shaft 20 mm
10 mm
Efficiency 0.95
0 mm
1212 kW at Mill Motor
3

10

11

Slegten Polysius