TXE-407(GT-3)

 Topics-
 Machineriesused in Garments washing process.
 Machines required for Garments washing/dyeing project:
 A garments dyeing and washing factory needs the following
machines:
 1. Garments dyeing/washing machine for-
🞑 Sample
🞑 Bulk
 2. Hydro extractor
 3. Dryer

 Basically there are two types of machines used for garments
dyeing:
◼ Pedal type machine
◼ Rotary type machine
Pedal type machine

 Pedal type garmentsdyeing machineisthefirst and oldest

type of garment dyeing machine still used in the European
countries. Pedal type garmentsdyeing machines are two
types that are overhead pedal type and side pedal type.
 Pedal type garments dyeing machinesare usedfor the
woolen knit wear type garments dyeing. Dyeing cost is
higher in pedal type garmentsdyeing machinedueto
manualoperation, higher labor load, manualloading and
unloading of garments, manualchemical feeding etc. This
pedal type garments dyeing machineisnot usedin any
garmentsdyeing industry of Bangladesh now a days.
Features
 These are very first/old dyeing machines;
 Easy mechanism;
 Consists of a pedal inside used for the circulation of liquor
and garments;
 Manually controlled machines(loading & unloading), thus
more labor cost;
 Machines require a higher level of water, thusa high
consumption of water; steam, chemicals, dyes, etc. is
required. Which ultimately increases costs;
 These machines are accepted widely for sweater and
loosely knitted goods;
 Very mild action so lesspilling comes in garments.
Rotary type machine

 It is the developed version and there are two types

of rotary dyeing machine.
 Atmospheric pressure rotary garments dyeing
machine (below 1000C)
 High temperature rotary garments dyeing
machine (over 1000C)


 In our country, normal atmospheric dyeing machines

are used. Thesecond type isnot usedbecause it is
very costly.
Atmospheric pressure rotary garments dyeing
machine (below 1000C)

 Inour country, rotary type atmospheric pressure garments dyeing

machine is widely used. This machine is made of stainless steel. In
this machine, there are two big stainless steel cylinders one inside the
other. Theouter stainless cylinder issolid and has two sliding doors
like microbus at the upper middle half position of the cylinder. The
outer cylinder is fixed on the floor with heavy foundation to avoid
any jerking during operation. There are also two chemical dosing
doors on the sliding doors to facilitate chemical addition during
machine running. Theinner cylinder isperforated having two side
shafts. Theyare connected with the machine through ball bearing.
With the help of high power motor and motor pulley, the machine
pulley is rotated. The inner cylinder has two spring loaded doors.
Theduel directional (clock & anti-clock) movementof the inner
cylinder is used to avoid roping due to the twist affect on the
garments during dyeing/ washing.
Features
 It isthe mostcommondyeing and washing machine in our country. It isusually made of
stainless steel and consists of two big cylinder. Outer cylinder issolid and the inner one is
perforated. The outer cylinder is fixed with the machine frame and secured on the floor;


 Have sliding door;

 Have chemical dosing door;
 Inner cylinder is placed on ball bearing shaft which is secured with the machine frame;
 Inner cylinder rotate from both sides by motor;
 Inner cylinder rpm varies from 5 to 35 but normally 12 to 15 rpm is common;
 Inner cylinder rotate clockwise and anti-clockwise which save the garments to be twisted
into rope form;
 Inner cylinder have a door with spring loaded key;
 Outer cylinder have also a sliding door for loading and unloading the garments;
 Three stainless steel bars with minimum height of 6 inch are situated with equal distances
inside of the inner cylinder which confirms movement of liquor and garments;
 The distance between the inner and outer cylinders is 4 inch;
 A steam pipe passes through the gap of inner and outer cylinders;
 Temperature of liquor is controlled by panel board through the
thermo sensor;
 A flow meter is situated at one side of the machine that measures
the amount of liquor;
 Water is taken into the machine through pipeline, gate valve from
overhead tank;
 Todrain the liquor from the machine there is a drain valve and
gate;
 There are alarm and auto stop motion controlled by timer;
 Desizing, scouring, beaching, and dyeing could be done in one
machine;
 Machine capacity 50 kg to 250 kg.
High temperature rotary garments
dyeing machine (over 1000C)
🞑 This is a modified version of atmospheric garments dyeing
machine;
🞑 There is a big central door to load and unload garments;
🞑 Additional two chemical tanks with separate chemical
dosing tank(optional);
🞑 Comparatively lighter machine;
🞑 ACdriver and ACconverter are used to run the machine at
5 to 35 rpm;
🞑 Additional 2 to 3 tanks are connected to feed dyes and
chemicals;
🞑 Separate liquor circulating pump, heater and filter are
used;
Hydroextractor

 Hydroextractors are machineswhich are usedin textile

processingindustry. Theseare mainly centrifuges. Thewet
garments are placed into the extractor, which hasa wall of
perforated metal, generally stainless steel. the internal drum
rotates at high speed thus throwing out the water contained
in it. Theuseof hydroextractor significantly reduces the
energy required to dry any material.
 Thecommercial hydro extractor isthe indispensable
complement to complete the wash processwith low spin
commercial laundry washing machines. By spinning the
laundry at very high speed, 1500 rpm (in excess of 530G),
time and energy is saved in the industrial hydro
extractors drying process so there is less wear on the
laundered items.
The clothes can also be
introduced with a low
level of residual moisture
to a commercial drying
ironer so that the laundry
isthen dried and pressed
in a single step, again
reducing time and
energy. Industrial hydro
extractorsgive you major
reductions in drying times,
energy consumption and
vastly increasing the
laundry productivity
outputs; these are
achieved by the
implementation of an
industrial hydro extractor.
Capacity: 15 Kg, 30 Kg,
50 Kg, 70 Kg, 135 Kg
etc.
Tumble Dryer

A tumble dryer is an
industrial/household appliance
that is used to remove moisture
froma load of clothing and
other textiles, generally shortly
after they are cleaned in a
washing machine.

Most dryersconsist of a rotating

drum called a tumbler through
which heated air iscirculated to
evaporate the moisture fromthe
load. The tumbler isrotated to
maintain space between the
articlesin the load.
Industrial Drying Tumbler
Machine consistsstainless
steel inner basket as well as
double walled glasswool
insulated outer body that is
duly painted for providing
corrosion resistant finish.
Other than this, it has
electrically interlocked
loading and unloading door
and doesnot require any
space on sidesof machine.
Other Features
 Electrically controlled protection that is provided for auto timing,
auto reversing as well as auto digital temperature controls;
 Protective device against single & reverse phasing as well as motor
overload;
 All controls in front displayed;
 V-belt & pulley drive for achieving low torque & high speeds;
 Steam radiator/electric heaters that are made out of coils &
aluminium fins for steam heating applications;
 Centrifugally balanced suction blower that is mounted directly on
motor;
 Electric, steam or thermal fluid heated operations.