Cooling Water System

(Ideal Condition, Cooling Tower Running Only, @ T_ambient air = 33 Deg C, RH = 82%)
Line No 1 2 6 7 8 9
Flow rate (m3/h) 111 12 270 270 25 245
Op. Temperature (°C) 38 34 34 34 34 34
Op. Pressure (barg) 3 Atm Atm 7.2 1.5)* 7.2
Note : )* reducing through pressure reducing valve

(Worst Case Condition, Cooling Tower + Water Chiller Running, @T_ambient air = 39 Deg C, RH = 99%)
Line No 1 2 3 4 5 6
Flow rate (m3/h) 245 245 270 270 270 270
Op. Temperature (°C) 40 39.2 39.2 39.2 34 34
Op. Pressure (barg) 3 Atm Atm 3 2.5 Atm
Note : )* reducing through pressure reducing valve
Note : )* using pressure regulatng valve exactly before battery limit of building

Line Description :
1. Return from Acid Plant Building to Cooling Tower
2. Cooling Tower to Cooling Water Buffer Tank
3. Cooling Water Buffer Tank (Hot Side) to Chilled Water Feed Pump
4. Chilled Water Feed Pump to Water Chiller
5. Water Chiller to Cooling Water Buffer Tank (Cold Side)
6. Cooling Water Buffer Tank (Cold Side) to Cooling Water Transfer Pump
7. Cooling Water Transfer Pump to Acid Plant Building
8. Recirculation to Cooling Water Buffer Tank (Hot Side)

Compressed Air System

Line No 1 2 3 4 5 6
Flow rate (Nm3/h) 45 45 23 10 23 10
Op. Temperature (°C) 35 35 35 35 35 35
Op. Pressure (barg) 9.5 9.1 9 8 9 8

Line Description :
1. Discharge line of Compressor to pre-filter
2. Air Dyer to After Filter
3. Air Buffer Tank 1 to Pressure Regulator
4. Pressure Regulator to Utility Building & Acid Plant Building (for instrument air)
5. Air Buffer Tank 2 to Pressure Regulator
6. Pressure Regulator to Utility Building & Acid Plant Building (for service air)

Steam System m3/h

 Line No 1 2 3 4 5 6
Flow rate 2.5† m3/h 2015 kg/h 2015 kg/h 15 kg/h 2000 kg/h 2000 kg/h
Op. Temperature (°C) Ambient 90 90 144 214 207
Op. Pressure (barg) 1 0.2 19.5 3 19.5 17
Flow rate Design 4 m /h 2400 kg/h 2400 kg/h 10 kg/h 2400 kg/h 2400 kg/h
3

Temperature Design (°C) Ambient 159 222 159 222 222

Pressure Design (barg) 3 5 23 5 23 23
Note: )* Some portion is become steam after reducing the pressure
† the flow of stream 1, 11 and 13 adjusted depend on temperature of stream 2

Line Description :
1. Make up water to Feed Water Tank
2. Feed Water tank to Boiler Feed Water Pump
3. Boiler Feed Water Pump to Boiler
4. Boiler to Pressure Regulator
5. Pressure Regulator to Acid Plant Building
6. Steam condensate from process to KO Drum Tank
7. KO Drum Tank to Feed Water Tank

Raw Water System

Line No 1 2 3 4 5 6
Flow rate (Nm3/h)
Op. Temperature (°C)
Op. Pressure (barg)

Line Description :
g C, RH = 99%)
7 8 9
270 25 245
34 34 34
7.2 1.5)* 3)*
 7 8 9
171 kg/h 171 kg/h 2003 kg/h
Ambient Ambient 214
1 1 19.5
250 kg/h 250 kg/h 2400 kg/h
Ambient Ambient 222
3 3 23
Cooling Water System

Tagging Cooling Tower Buffer Tank

Code COS-CT-011 COS-TK-011

Cooling Cap. = 1941
Technical Data V = 25 m3
kW
Operating pressure (bar(g)) ambient Atm
Design pressure (bar(g)) ambient Atm
Operating temperature (deg C) 34 34
Design temp. in/out (deg C) 40/33 50
Material MFT STD Stainless Steel or Equal
Forced Draft, Counter
Remark Insulated Tank, Atmospheric
Flow, One Blade

Example

Compressed Air System

Tagging Compressor Pre - Air Filter

Code CAS-CP-011/012 CAS-F-011

Cap. 7.8 L/s @ 2x100%
Technical Data Cap. 10 L/s
duty
Operating pressure (bar(g)) 9.5 9.4
Design pressure (bar(g)) 11 11
Operating temperature (deg C) Ambient Ambient
Design temperature (deg C) 110 60
Material MFT STD MFT STD
Remark Screw Type, Single Coalescing type
Stage

Steam System
 Boiler Feed Water
Feed Water Tank Fire Tube Boiler
Pump
SCS-TK-011 SCS-P-011/012 SCS-B-011
F = 2.5 m3/h @
V = 4 m3 Cap. 2400 kg/h
2x100% duty
Atm 20 19.5
3 25 25
up to 88)* up to 88)* 217
To be defined To be defined MFT STD
MFT STD MFT STD MFT STD
Atmospheric Tank, with Vertical Multi Stage Type Pressure Vessel
insulation
 Pressure Tank Cooling Water Water Chiller Feed Water Chiller
Transfer Pump Pump
COS-TK-021 COS-P-011/012/013 COS-P-021 COS-WC-011/012
F = 135 m3/h F = 270 m3/h Cooling Cap. =
V = 1 m3 @3x50% duty @1x100% duty 1680 kW (total)
7.3 7.2 3 2.5
10.95 10.8 4.5 3.75
34 34 34 34
51 51 51 40/33
MFT STD MFT STD MFT STD MFT STD
diaphragm/bladder Air Cooled Type
tank Centrifugal Pump Type Centrifugal Pump Type

Compressed Air Pressure

After - Air Filter Air Dryer
Buffer Tank Regulator
CAS-F-021 CAS-TK-011/012 CAS-DYR-011 CAS-PCV-011/021
output @ 8 barg,
Cap. 10 L/s Volume = 0.5 m3 Cap. 10 L/s 10 Nm3/h
9.1 9 9 8
11 11 11 16
Ambient Ambient Ambient Ambient
60 60 60 MFT STD
MFT STD MFT STD MFT STD MFT STD
Dessicant air
Coalescing type Pressure Vessel dryer / pressure Spring adjusted
swing type
KO Drum Tank Pressure Regulator

SCS-TK-031 SCS-PCV-011
output @ 17 Barg
V=0.5 m3 @ 2000 kg/h
17 17
19 25
up to 88)* 207
To be defined MFT STD
MFT STD MFT STD
Atmospheric Tank Diaphragm/Spring
with insulation adjusted