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Engsoft Insulation Thickness Manual
Engsoft Insulation Thickness Manual
Introduction
2. Basic Expressions
3. Major Screens
4. Test Results for Sample Problems of ASTM C680
5. Check of ES_Insu Results by Calculation
6. Test Results for 1997 ASHRAE Fundamental Handbook(SI)
1. Introduction
The heat transfer calculation of thermal insulation does not represented by complicate
equations. The calculation consists of the calculations of conduction through insulation
and the calculation of radiation/convection over the insulation surface, and is to find the
insulation surface temperature at which the heat transfer rates of the two calculations are
same.
However, as stated in Clause 5.4 of ASTM C680, computer programming is the best for
the heat transfer calculation of thermal insulation because of its iterative nature of the
method.
ES_Insu is the software to calculate the heat transfer of thermal insulation for
plate(equipment) and cylinder(pipe) according to ASTM C680-89(Reapproved 1995).
o The most economic thickness calculation in view of installation and energy cost
o Thickness calculation satisfying both target value and economics for a range of
temperature in steps
(maximum 20 temperatures, from 1/2 inch to 26 inch pipes)
In the types other than Type 2, the function with "Btu-in/hr-ft2-oF" unit can be converted
into the function with "Btu/hr-ft-oF" unit by dividing the coefficient of temperature terms
by 12. However, in case of Type 2 function in natural logarithm, the function with "Btu-
in/hr-ft2-oF" unit can be converted into the function with "Btu/hr-ft-oF" unit by adding the
value of Ln(1/12) = -2.48491 to the exponent value.
For example, the thermal conductivity function of the Sample Problem 1 of ASTM C680 is
"k = e^(-1.62 + 0.00213 * T)" and the unit of thermal conductivity is "Btu-in/hr-ft2-oF".
The function converted in the thermal unit of "Btu/hr-ft-oF" is "k = e^(-2.48491 - 1.62 +
0.00213 * T) = e^(-4.10491 + 0.00213 * T)".
In ES_Insu software, there are five types of thermal conductivity functions the user can
select. The first three functions are the functions introduced in ASTM C680, while the
others are the functions the insulation manufacturers normally use. The five functions are
as below.
As in the source program of ASTM C680, ES_Insu stops the calculation when the thermal
conductivity of a layer is less than 0.01 Btu-in/hr-ft2-oF.
When calculating the thermal conductivity from the function, someone calculates the
arithmetic average of the inner and outer temperatures of a insulation and then gets the
thermal conductivity of the insulation at the arithmetic average temperature. The thermal
conductivity calculated so is not the exact value of the thermal conductivity.
Exact thermal conductivity can be calculated by integration between the inner and outer
temperatures of the insulation and then dividing by the temperature difference, which is the
method used in the subroutine of KCURVE of ASTM C680.
The integrated average values of thermal conductivity for various terms are as below,
where Ti is the inner temperature of insulation and To is the outer temperature.
1) Constant term
= a
5) Exponential term
1) Type 1
2) Type 2
Because Type 3 function uses different expression depending on the temperature, first the
higher and lower temperature should be identified between the inner and outer insulation
temperature.
If the higher temperature is named as "H" and the lower as "C", then the integrated average
temperature is calculated as below.
k = a1 + b1 * (H + C) / 2
k = a2 + b2 * (H + C) / 2
k = a3 + b3 * (H + C) / 2
4) Type 4
Because Type 4 function also uses different expression depending on the temperature, first
the higher and lower temperature should be identified between the inner and outer
insulation temperature.
If the higher temperature is named as "H" and the lower as "C", then the integrated average
temperature is calculated as below.
가) If C <= TL and H <= TL,
a2 * (H - TL) + b2 * (H ^ 2 - TL ^ 2) / 2 +
c2 * (H ^ 3 - TL ^ 3) / 3} / (H - C)
5) Type 5
(For flat surfaces and large cylinder d > 24, use d = 24)
Tavg : Average temperature of air film, Tavg = (Ts + Tamb) / 2 , oR
Ts : Temperature of surface, oR
Tamb : Temperature of ambient, oR
(Note : In Equation (29) of ASTM C680 the unit of Tavg is
expressed as "oF". However in the subroutine SURCOF of ASTM
C680 computer program source, the unit of Tavg is expressed as
"oR". Since the error is occurred for Tavg with "oF" unit when the
Tavg value is negative value, the unit of Tavg must be "oR".)
dT : Absolute value of surface-to-air temperature difference, dT = |Ts -
Tamb|, oR
(Note : In Equation (29) of ASTM C680 the dT value is not
expressed as an absolute value. However in the subroutine
SURCOF of ASTM C680 computer program source, the dT value is
expressed as an absolute value. Since the error is occurred for non-
absolute dT value, the dT value must be an absolute value.)
Wind Air movement speed, US mile per hour
(As the computer program source of ASTM C680, ES_Insu software uses "h = 1.61
Btu/hr-ft2-oF" when the "h" value is zero or less than zero.)
2.4 Heat Resistance(Thermal Resistance) and Heat Density(Heat Flow per Unit Area)
When calculating heat transfer through insulation, especially through the insulation with
different thermal conductivities, the use of heat resistance and heat density makes the
calculation easy.
2.4.1 Plate(Equipment)
Ri = Thicki / ki
Rs = 1 / h
Rt = Rs + R1 + R2 + ... + Rn
4) Heat Density
Since there is no energy loss or gain among insulation layers, the heat density of each
insulation layer and entire insulation system is same. That is, the heat density of the first
insulation layer is same with that of the second insulation layer and same with that of
entire insulation system.
The identical heat density can be expressed using various heat resistances as below.
2.4.2 Cylinder(Pipe)
The calculation formulae of heat resistance and heat density for cylinder(pipe) is same with
those of plate(equipment) except the formula for heat resistance by insulation thermal
conductivity as below.
ql = qn * 2 * 3.14 * rn
The heat transfer calculation of multi layer insulation system is done with iterative nature
of method as below.
1) First decide temporarily the temperature of each layer by dividing the temperature
between T1 and Tamb in proportion to each insulation thickness.
2) Calculate convective and radiative surface coefficient and then calculate the heat
resistance by the surface coefficient.
3) Calculate the thermal conductivity of each layer and then calculate the heat resistance by
the thermal conductivity.
4) Calculate total heat resistance of insulation system and then calculate heat density using
T1 and Tamb.
5) Using the head density calculated above and thermal conductivity of each layer,
calculate the temperature of each layer. Then compare with the temperature of each layer
decided in Step 1) above. If the temperatures of each layer compared are within a
acceptable range, the calculation is complete. If not, repeat calculation with the
temperature calculated in this step from Step 2). AS in the source program of ASTM
C680, ES_Insu completes the calculation when the total sum of the temperature difference
of each layer is less than 1 oF from the previous sum.
The method for economic insulation thickness calculation if ES_Insu software follows the
method described in Korean Standard(KS) F2803.
KS F2803 uses the net present value method normally used in industry. It finds thickness
with the least cost sum of annual redemption value of installation cost and annual energy
cost. The calculation formulae are as below.
Redemption rate is reverse of net pressure value rate which is used to calculates present
value of future money. For example, if we pay back 100 money per year with 10% annual
compound interest for two years, the principal is calculated as below.
In other word, if we invest 173.5 money now, we have to make 100 money per year in
order to be paid back with 10% compound interest, and then the redemption rate is 100 /
173.5537 = 0.57619.
The installation cost of insulation is the sum of the material and labor cost. User may input
the installation cost or may use the built-in cost estimation function which has been
programmed according to the formula of KS F2803 as below.
1) Cylinder(Pipe)
1) Plate(Equipment)
F2 = X * a * N + b * h * Q2
To find out economic insulation thickness, ES_Insu increases the insulation thickness from
the current thickness on the main screen by the [Adjustment step] thickness input on
[Calculation Set] screen, and finishes the finding when the insulation thickness reaches the
[Maximum thickness] of the last layer.
If the annual total cost increase at one step thickness increase from the current thickness,
ES_Insu selects the current thickness as the economic insulation thickness, even though
there is possibility that a thickness thinner than the current thickness is more economic.
Therefore, it is recommended to input the current insulation thickness as thin as possible.
The formulae in ASHRAE Handbook are for water. However, the formulae are applicable
for other liquid when the properties of liquid instead of water are used.
Freezing hour is the time for liquid temperature to drop down to freezing liquid
temperature, but does not include the time for freezing to solid. For example of water, the
freezing hour is the time for water to drop down to 0 oC, but does not include the time to
become ice.
Rt = Rp + Ri + Ra
Rp : Heat resistance of cylinder(pipe) itself, m-K/W
2.7.1 Freezing Flow
Freezing flow is the liquid flow rate at which the liquid temperature at the end of
cylinder(pipe) drops down to freezing temperature. It must not include the flow rate for
icing because in icing condition the liquid does not flow.
W/L = 1000 / Cp / (Rt + Rw) / ln{Rt / (Rt + Rw) * (ti - ta) / (tf - ta)}
Rw = 1 / 3.14 / kw / Nu
kw : Thermal conductivity of liquid near freezing, W/m-K (in case of water,
0.56 W/m-K)
Nu : Nusselt number for fully developed laminar flow and constant heat
density(in case of water, 4.36)
The thicker the insulation the less the heat transfer rate per unit area. This is true for both
plate(equipment) and cylinder(pipe). However, the heat transfer rate(heat loss) per unit
length of cylinder(pipe) is not always less for thicker insulation. As the thickness of the
insulation increases, the outer surface area of insulation increases and eventually the heat
loss due to convection/radiation at the surface area also increases. If the surface area
increases more rapidly than the thermal resistance by the thermal conductivity of the
insulation, the heat loss(heat transfer rate) per unit length of the cylinder(pipe) increases as
the thickness of the insulation increases.
The diameter of cylinder(pipe) insulation system with the maximum heat loss per unit
length is called as a critical diameter.
In order to prevent the increase of heat loss for thicker insulation, the critical diameter
should be less than the cylinder(pipe) diameter and the critical diameter decreases as a
insulation with lower thermal conductivity is used.
The formula for calculation of a critical diameter is derived by solving the differential
equation of heat loss and the formula has the assumption that the thermal conductivity of
insulation and the convection/radiation heat transfer rate are constant.
The formula is as below.
Dc = k / h * 2
When the insulation thickness is varied, the outer surface temperature of insulation system
varies and thereby the convection/radiation heat transfer rate varies, too. Therefore, in
actual insulation system the critical diameter calculated by the formula above varies as the
insulation thickness varies. The derivation of a formula for the varying critical diameter is
not easy.
ES_Insu follows the variation of heat transfer rate per unit length of cylinder(pipe)
insulation system(QLF) during [Conditional Calculation] and finds a approximate critical
diameter.
Even though the thermal conductivity changes depending on the insulation temperature,
the change is negligible and the thermal conductivity can be assumed as constant for
insulation thickness variation.
In this case, ES_Insu calculates the critical diameter by the formula above and presents a
definite critical diameter.
- In case that the QLF value continues decreasing till the maximum thickness during
thickness adjustment, the critical diameter must exist below the starting diameter. In this
case, the critical diameter is presented as located below the starting diameter. (< Starting
Diameter)
- In case that the QLF value continues increasing till the maximum thickness during
thickness adjustment, the critical diameter must exist above the maximum diameter. In
this case, the critical diameter is presented as located above the maximum diameter. (> The
Maximum Diameter)
- In case that the QLF value has a turning point from increasing to decreasing within the
maximum thickness during thickness adjustment, the critical diameter must exist at the
turning point. ES_Insu presents the critical diameter as the median value of the two
diameters located before and after the turning point, but with "App.(Approximately)
prefixed. In some cases, there are two turning points and this means there are two critical
diameters. ENGSoft Inc. did not investigated the reason, but ES_Insu presents the two
critical diameters in [Text Output] window.
ES_Insu does not present the critical diameter for [Range Calculation for Fluid
Temperature].
The exact critical diameter within the maximum range may be obtained by running
ES_Insu software by setting the [Adjustment step] of [Thickness Adjustment] at the
accuracy the user wants.
Temperature Frame
There are text boxes for fluid temperature inside of plate(equipment) and ambient
temperature.
Insulation Frame
There are a command button with insulation layer serial number, a combo box for
insulation selection and a text box for insulation thickness input. The [Thick
input..] command button at the bottom is for cylinder(pipe) use only.
Clicking the command button with insulation layer serial number pops up the window for
editing of the thermal conductivity of insulation used in the calculation. Details about the
editing is described below.
In the combo box for insulation selection, the user can select an insulation among the
insulation list which has been saved in a file. There are two ways for saving the thermal
conductivity of insulation. One is to save as a part of the calculation file itself and the
other is to save in a common insulation file called as 'ES_InsuK.esd" and saved in a
[common] sub-directory. The thermal conductivity saved as a part of the calculation itself
can be used only for the calculation and can not be used in other calculation. On the other
hand, the thermal conductivity saved in the common file can be used commonly in every
calculation and be added or edited in a separate window which pops up by clicking the
Menu [Set]-[Edit/Insert of Insulation List]. Details of the window is described below.
The insulation name can be edited in the combo box itself. However this editing is not
effective and meaningless. The insulation name should be edited in the window poping up
by clicking the command button of insulation layer number.
The layer number can be extended to seven in the Menu [Set]-[Calculation Set]
This frame is to input the data for convection/radiation heat transfer rate at insulation
surface. In the frame, by clicking the check boxes, the heat transfer rate or the emissivity
can be input by user. For details about the shape factor, please refer to ASTM C680.
The screen above is for calculation of 7 layer cylinder insulation system satisfying 60 oC
target insulation surface temperature and economic thickness for the fluid temperature
ranging from 100 oC to 600 oC by 50 oC step.
Temperature Frame
At the top of the frame the labels indicating the economic thickness and temperature range
calculation is shown and the underneath frame shows the target surface temperature. If
the user selects heat density as the target value, the target heat density is shown in the
frame. These kinds of economic thickness and range calculation is available in
plate(equipment), too.
Pipe Frame
In the Pipe Frame at the left side bottom of the window, a combo box is located for
selecting the pipe ND from 1/2 inch to 26 inch. The pipe OD is shown automatically in
the left side text boxt when the user select the pipe ND. The pipe ND is shown always in
inch unit, whereas the pipe OD is shown in the unit the user selected that is shown
underneath the frame title.
In temperature range calculation, the calculation is performed automatically from 1/2 inch
to 26 inch pipe OD for the temperature range specified by the user. Therefore, in case of
temperature range calculation, the selection of pipe OD in the pipe ND combo box is
meaningless.
Insulation Frame
The Insulation Frame of cylinder is same with that of plate. Only difference is that the
cylinder thickness can be input using the nominal insulation thickness specified in ASTM
C585-90, in addition to the user direct input method. The cylinder thickness method
selection can be done in the Calculation Set Window by clicking the Menu [Set]-
[Calculation Set] and the screen shown above is the thickness input according to ASTM
C585-90. If the user select the user direct input method, the command button of [Thick
input..] is activated and the user can edit the cylinder insulation thickness in a window
called [Cylinder(Pipe) Insulation Thickness Dimension Input] to be popped up by clicking
the command button. Details of the window is described below.
In the freezing calculation, the liquid quantity inside of the cylinder has an effect on the
calculation. Therefore, a command button with the name of [Sch/ID select..] is provided
additionally on the Pipe Frame. By clicking the command button, a pipe selection
window pops up and the user can select a pipe there. And then by closing the
window using [OK] command, the pipe schedule and ID are automatically input on the
relevant text boxes in the Pipe Frame. The pipe schedule and ID can be edited only by
clicking the [Sch/ID select..] command button.
One thing for the user to note is that the pipe schedule and ID selection is performed
separately from the pipe ND and OD selection. Therefore, the user should be careful in
selecting the same ND pipe in both selections. If the user selected different ND pipe,
ES_Insu warns the same.
Other frames are just same with the frames described above for the main screen of
cylinder(pipe).
The screen shown above is with the insulation thickness input by the user and shows the
command button of [Thck input..] activated.
The Calculation Set screen is activated by clicking the Menu [Set]-[Calculation Set..] and
the set content is self-explanatory.
In this frame the maximum and minimum temperatures with the step are set. It is noted
that the maximum number of temperatures to be calculated is limited to 20.
When [Range Calculation for Fluid Temperature] is selected in [Calculation Set] screen,
every warning message is not flagged. Instead, the finding of target thickness is flagged
as "Yes" or "No" in [Text Output] screen.
This screen pops up when the user presses the [Economic conditions..] command button of
[Calculation Set] screen and is used to input the economic conditions to be used for
[Economic Thickness Calculation].
The first radio button in [Insulation Installation Cost] frame is for input of the cost by the
user and the second radio button is for the software to calculate the cost by the method of
KS F2803 built in. The currency used in this screen can be selected in the [Currency]
screen below. In the countries other than Korea, it is recommended to use the first radio
button rather than the second.
This screen pops up when the user presses the [Freeze condition..] command button of
[Calculation Set] screen and is used to input the freeze conditions to be used for [Freeze
Calculation]. The default values when the screen pops up first time are the values of
water having described in ASHRAE handbook.
This input screen is for the user to edit the insulation thickness dimension when the [User
input] radio button of [Cylinder(Pipe) Dimension] frame is selected in [Calculation Set]
screen above. This screen pops up when the user selects [Thick input..] command button
of [Insulation] frame in the main screen.
In the screen, the user can edit the nominal thickness [Nom. Thick], insulation ID [Insu
ID] and OD [Insu OD]. [Thickness Calculation] command button is to calculate the
thickness [Thick] by the insulation ID and OD the user inputs. If there are any
discrepancies in the user inputs, the software flags relevant error message. The thickness
calculation with error flagging is performed also by pressing the [OK] command button
without pressing the [Thickness Calculation] command button. The nominal thickness the
user inputs is used as it is. Therefore, the user may nominate the thickness as he want to.
There are five formulae to be used in ES_Insu software. The first three are those used in
ASTM C680 and the second two are those used by insulation manufacturers.
One thing to be noted by the user is that the units of thermal conductivity are independent
of those of main calculation. The reason why ES_Insu uses a independent unit system is
that the unit conversion of thermal conductivity is not simple.
This screen pops up when the user selects the Menu [Set]-[Currency Set...] and is used to
select/add/edit/delete of the currencies to be used for [Economic Thickness Calculation].
Among the currencies, the "Korean Won" can not be deleted for its use in "Automatic
Insulation Installation Cost according to KS F2803".
The screen shown above is for the [Range Calculation for Fluid Temperature] satisfying a
target temperature(60 oC) and economics from 100 oC to 600 oC fluid temperature in 50
oC step.
The sample problems of ASTM C680 use three kinds of insulation with the following
thermal conductivity and the unit of thermal conductivity is Btu-in./hr-ft^2-oF.
Since ES_Insu does not have the Btu-in./hr-ft^2-oF unit, the formulae above have been
converted into the formulae with Btu/hr-ft-oF unit as below.
1) Sample Problem 1
No. of insulation :1
layer
Insulation : Type 2 Material
Fluid temperature : 450 oF
Ambient temperature : 10 oF
Surface coefficient : 6 Btu/hr-ft^2-oF
(Convection/radiation
heat transfer rate)
Insulation thickness : 4 inch
Description ASTM C680 ES_Insu
Total heat flux(density), Btu/hr- 36.5 36.4
ft^2
Conductivity, Btu/hr-ft-oF 0.0281 0.028
Resistance, hr-ft^2-oF/Btu 11.88 11.91
Surface temperature, oF 16.09 16.07
No. of insulation :1
layer
Insulation : Type 1 Material
Pipe ND/OD : 3/3.5 inch
Fluid temperature : 800 oF
Ambient temperature : 80 oF
Surface coefficient : 1.76 Btu/hr-ft^2-oF
(Convection/radiation
heat transfer rate)
Insulation thickness : 2 inch (acc. to ASTM C585)
Description ASTM C680 ES_Insu
.Total heat flux(loss) per unit 230.5 232.8
length, Btu/hr-ft
Conductivity, Btu/hr-ft-oF 0.0437 0.0437
Resistance, hr-ft^2-oF/Btu 5.67 5.6
Surface temperature, oF 145.6 146.27
2) Sample Problem 3
No. of insulation :1
layer
Insulation : Type 1 Material
Pipe ND/OD : 3/3.5 inch
Fluid temperature : 800 oF
Ambient temperature : 80 oF
Emittance : 0.9
(emissivity)
Wind speed/Shape : 0.0 MPH/Horizontal
factor
Insulation thickness : 3 inch (acc. to ASTM C585)
Description ASTM C680 ES_Insu
Surface coefficient, Btu/hr-ft^2-oF 1.76 1.76
Total heat flux(loss) per unit 182.7 184.2
length, Btu/hr-ft
Conductivity, Btu/hr-ft-oF 0.0433 0.0433
Resistance, hr-ft^2-oF/Btu 9.36 9.28
Surface temperature, oF 121.24 121.52
3) Sample Problem 4
No. of insulation :3
layer
Insulation : Type 1 Material(Layer 1) / Type 2 Material(Layer 2) / Type 3
Material(Layer 3)
Pipe ND/OD : 4/4.5 inch
Fluid temperature : 600 oF
Ambient temperature : -100 oF
Emittance : 0.9
(emissivity)
Wind speed/Shape : 5 MPH/Horizontal
factor
Insulation thickness : 3 inch / 2 inch / 1.5 inch (acc. to ASTM C585)
Description ASTM C680 ES_Insu
Surface coefficient, Btu/hr- 1.57 1.58
ft^2-oF
Total heat flux(loss) per unit 93.2 94.7
length, Btu/hr-ft
Conductivity, Btu/hr-ft-oF 0.0422/0.0252/0.0147 0.0422/0.025/0.0146
Resistance, hr-ft^2-oF/Btu 15.48/9.93/9.35 15.38/9.77/9.04
Surface temperature, oF 293.87/97.41/-87.42 290.93/94.47/-87.25
By the test results above, the results of ES_Insu is same with those of ASTM C680 within
reasonable accuracy. However, the results of pipe show a little bit larger difference than
those of equipment.
When reviewing the conductivity and resistance values, we can find that the results of
ES_Insu are more accurate than those of ASTM C680.
In the Sample Problem 4 above, we can calculate as below the resistance of the third layer
from the conductivity using the formula (20) of ASTM C680. According to ASTM
C585, the ID and OD of the third insulation layer are 15.09 inch and 18 inch respectively.
The conductivity of the third layer of both results is same as 0.0147 Btu/hr-ft-oF which
equals to 0.176 Btu-in./hr-ft^2-oF, the result value of ASTM C680.
The resistance result of ASTM C680 is 9.35. That is, ASTM C680 has its own
discrepancy and rather the results of ES_Insu has consistency.
The results of ES_Insu software have been checked by calculation using Microsoft(R)
Excel(R) software and the check results are as below.
No. of insulation :1
layer
Insulation : Rock wool cylinder
Pipe ND/OD : 6 inch / 168.3 mm
Fluid temperature : 600 oC
Ambient temperature : 20 oC
Surface coefficient : 12 W/m2-K
(Convection/radiation
heat transfer rate)
Insulation thickness : 140 mm
Description ES_Insu Calculation
Surface temperature, oC 42.53 42.53
Conductivity, W/m-oK 0.10646 0.10667
Resistance by conductivity, m2-oK/W 2.0615 2.056
Resistance by surface coefficient, m2-oK/W 0.083
Total resistance, m2-oK/W 2.140
Heat density through insulation, W/m2 270.42 271.1
Heat density through surface, W/m2 270.4
Heat density of insulation system, W/m2 271.1
Heat loss per unit length, W/m 380.34 382.4
The check has been performed from the insulation surface temperature got from ES_Insu
software run.
In the Excel(R) sheet above, the cells from E1 through E13 and E16 are input cells and the
expressions of other cells in "E" column are as below.
Conductivity(E15), W/m-K
=(C6*(A6-E1)+E6*(A6^2-E1^2)/2+C7*(E2-A6)+E7*(E2^2-A6^2)/2+G7*(E2^3-
A6^2)/3)/(E2-E1)
=E13/2*LN(E13/E11)/E15/1000
=1/E16
Total resistance(E20), m2-K/W
=E18+E19
=(E2-E1)/E18
=(E1-E3)/E19
=(E2-E3)/E20
=E22*3.141592*E13/1000
Although ES_Insu software and the Excel(R) sheet above use identical formulae, the
results show a little differences. It is presumed that the differences resulted from the
difference of precision levels used in the programs. ES_Insu calculates in single
precision, while Excel(R) calculates in double precision.
Anyway, the results of ES_Insu software have been verified as correct by the check
above.
Below are the test results of ES_Insu for freezing calculation in comparison with the Table
1 of Page 23.16 of 1997 ASHRAE Fundamental Handbook(SI).
Since the design condition of Table 1 of the Handbook specifies that the air film at surface
of insulation is ignored, a relatively large value(1000000) of surface coefficient has been
used in order to make the surface temperature same with the ambient temperature.
The freezing conditions of the liquid(water) are same with those of the Handbook, which
are default values of ES_Insu software.
Since there is no reference for the insulation thickness in the Handbook, the thickness
according to ASTM C585-90 has been used in ES_Insu run.
No. of insulation :1
layer
Conductivity : k = 0.043 W/m/K
Surface coefficient : 1000000 W/m2-K
Fluid temperature : 5.5 oC
Ambient temperature : -28 oC
Insulation Thickness, mm Insulation Thickness, mm
Steel Pipe Freezing Hours Freezing Flow, g/s/m
ND, mm (ASHRAE/ES_Insu) (ASHRAE/ES_Insu)
50 75 100 50 75 100
15 0.27/0.26 0.32/0.31 0.36/0.35 0.23/0.23 0.19/0.19 0.16/0.17
100 4.07/3.97 5.43/5.30 6.54/6.40 0.77/0.78 0.53/0.54 0.42/0.43
200 9.59/9.35 13.3/12.97 16.5/16.13 1.79/1.75 1.03/1.02 0.76/0.75
300 15.4/15.14 12.7/12.41 27.4/27.06 3.71/3.78 1.69/1.71 1.14/1.15
Consequently the results of ES_Insu software are in line with the results of ASHRAE
Handbook.
References : (TOC)
1. ASTM C680-89, Standard Practice for Determination of Heat Gain or Loss and the
Surface Temperatures of Insulated Pipe and Equipment Systems by the Use of a Computer
Program
2. ASTM C585-90, Standard Practice for Inner and Outer Diameters of Rigid Thermal
Insulation for Nominal Sizes of Pipe and Tubing (NPS System)