8A Hog OM Manual

Operation and
Maintenance Manual

8A Hog
24” 30” 42” 48” and 54”
Save these Instructions
Revision 02
June, 2017
Globe Machine Manufacturing Co. © Copyright 2017

TABLE OF CONTENTS

SECTION 1 – IMPORTANT NOTES ............................................................................................................................ 3
ABOUT THIS MANUAL ......................................................................................................................................................... 3
DISCLAIMER OF LIABILITY .................................................................................................................................................... 3
CUSTOMER RESPONSIBILITY ............................................................................................................................................... 4
 Equipment Arrival ................................................................................................................................................... 4
 Equipment Problems ............................................................................................................................................... 4
 Equipment Repair and Modification ....................................................................................................................... 4
SECTION 2 – SAFETY INFORMATION ....................................................................................................................... 5
DISCLAIMER ......................................................................................................................................................................... 5
GENERAL ............................................................................................................................................................................. 5
ALERT SIGNALS .................................................................................................................................................................... 6
 Unexpected Machine Movement ........................................................................................................................... 7
SECTION 4 – INSPECTION ........................................................................................................................................ 8
INSPECTION REPORTS ......................................................................................................................................................... 8
FREQUENT INSPECTION ...................................................................................................................................................... 8
PERIODIC INSPECTION......................................................................................................................................................... 8
SECTION 5 – MAINTENANCE ................................................................................................................................... 9
INSTALLATION AND BREAK‐IN MAINTENANCE ................................................................................................................... 9
 Installation / Break‐In Maintenance Check List ...................................................................................................... 9
LUBRICATION SCHEDULE .................................................................................................................................................. 10
ADJUSTMENTS .................................................................................................................................................................. 11
SECTION 6 – OPERATING INSTRUCTIONS ............................................................................................................. 14
SECTION 7 – SPARE PARTS LIST ............................................................................................................................. 15
SECTION 6 – DRAWINGS ....................................................................................................................................... 16
 Index ...................................................................................................................................................................... 16
GLOBE MACHINE MANUFACTURING Operation and Maintenance Manual
701 East D Street, Tacoma, WA 98421 8A Hog (24”, 30”, 42”, 48” and 54”)
253.383.2584 or 800.523.6575 2 Rev 02

IMPORTANT NOTES
1

SECTION 1 – IMPORTANT NOTES
ABOUT THIS MANUAL
This manual is designed to cover a range of equipment. The first few sections are designed to encompass the range
of equipment and some information may not be relevant. It is necessary to read and understand all safety,
installation, maintenance, and operation information provided. The other sections are designed to be a collection
and presentation of certain key information regarding each individual piece of equipment.
In preparing this manual, Globe Machine Manufacturing assumes that the reader has experience in operating similar
machinery and is familiar with technical terms and phrases.
DISCLAIMER OF LIABILITY
While it is impossible to record every piece of valuable information, this manual was compiled with utmost care;
errors and omissions reserved. For this reason, Globe Machine Manufacturing rejects any liability for the information
compiled in the present manual. Globe Machine Manufacturing, nor the author, shall accept any liability for direct or
indirect damages resulting from the use of the present information.
IMPORTANT: Any questions regarding operation or maintenance procedures should be directed to Globe Machine’s
Parts Department:
GLOBE MACHINE MANUFACTURING
701 East D Street
Tacoma, WA 98421
253.383.2584 or 800.523.6575
www.globemachine.com
service@globemachine.com
parts@globemachine.com
At any time, Globe Machine Manufacturing would be pleased to receive your comments and proposals for further
improvement of the present document.
253.383.2584 or 800.523.6575 3 Rev 02

IMPORTANT NOTES
1

CUSTOMER RESPONSIBILITY
In order to maintain the best possible service for your Globe equipment, we request customer adherence to the
following guidelines and procedures:
 Equipment Arrival
 Check each item as it is unloaded. The enclosed itemized packing list includes each part by part number and
description.
 Inspect all equipment for missing or damaged parts.
 Report any damage or missing parts to the driver and note all findings on the Bill of Lading.

• Before installation, inspect the entire machine for visual damage. If found, please report this damage to
the company responsible for shipping the equipment. Globe Machine has taken every precaution during
the packaging and loading of this equipment. However, it is YOUR RESPONSIBILITY to inspect for damage
before installation. Globe Machine cannot be responsible for unreported damage or missing parts.
 Equipment Problems
 If equipment questions or problems arise, please contact Globe Machine Manufacturing immediately. Our
policy is to respond quickly to our customer’s needs to find a solution that leads to our mutual satisfaction.
 Equipment Repair and Modification
 A representative of Globe Machine must approve any charges for equipment repair and/or modification.
 Back‐charges that have not been approved will not be accepted.

Thank you for your cooperation.
253.383.2584 or 800.523.6575 4 Rev 02

SAFETY INFORMATION
2

SECTION 2 – SAFETY INFORMATION
DISCLAIMER
Safety system professionals can best determine the appropriate level of safety for your application and installation.
Globe Machine Manufacturing therefore, recommends that each customer consult with such professionals in order
to provide a workplace that allows for the safe application, use and operation of Globe Machine Manufacturing
equipment and systems.

• Globe Machine Manufacturing is NOT and does NOT represent itself as an expert in safety systems, safety
equipment, or specific safety aspects of your company and/or its work force. It is the responsibility of the
owner, employer, or user to take all necessary steps to guarantee the safety of all personnel in the
workplace.
According to the industry standard ANSI/RIA R15‐06, the owner or user is advised to consult the standards to ensure
compliance with request for automated system design, usability, operation, maintenance and service. Additionally,
as the owner, employer, or user of any automated system, it is your responsibility to arrange for the training of the
operators of the system, that they can recognize and respond to known hazards associated with your automated
system and be aware of the recommended operating procedures for your particular application and installation.
Globe Machine Manufacturing therefore recommends that all personnel who intend to operate, program, repair, or
otherwise use automated systems be trained in an approved training course and become familiar with the proper
operation of the system. Persons responsible for programming the system, including the design, implementation,
and debugging of application programs must be familiar with the recommended procedures for your application and
the automated installation.
GENERAL
It is not intended that the recommendations in this manual take precedence over existing plant (factory) safety rules
and regulations or OSHA regulations. In the event that some conflict exists with the rules set forth in this publication
and a similar rule already set by an individual company (the factory), the more stringent of the two should take
precedence.
253.383.2584 or 800.523.6575 5 Rev 02

SAFETY INFORMATION
2

ALERT SIGNALS
Throughout this manual there are steps and procedures which if not followed, may result in a hazard. The following
signal words are used to identity the level of potential hazard.
Indicates an imminently hazardous situation which, if not
avoided will result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury or property
damage.
Indicates information or a company policy that relates directly
or indirectly to the safety of personnel or protection of
property.
It is a responsibility of the owner/user to operate, inspect and maintain the equipment in accordance with all
applicable standards and regulations (local, state, country, federal, etc.). Additionally, the owner of the equipment
assumes responsibility for safety training and enforcement of proper procedures.

• Read the operation manual before operating the machine.
• DO NOT attempt to service the machinery unless you are qualified and understand the operation manual.
• DO NOT use extension cords or temporary wiring to operate the system.
• Keep hands, clothing, jewelry, etc. away from moving parts.
 All moving parts create entanglement, pinching and other hazards.
 Use proper guards to ensure personnel are protected from moving parts.
 Shut off power to equipment before touching any moving part or entering in any hazardous area.
• DO NOT attempt to process material that the machine is not designed to process, or operate the equipment
in a manner for which it was not designed.
 DO NOT enter into the no zone area of the machine and keep clear of the load path.
The following procedures are provided to reinforce common safety requirements; however, overall safety is the
responsibility of the owner/user of this equipment. Establishing policies of eye and hearing protection, as well as any
additional personal protective equipment (gloves, hair nets, safety vests, hard hats, steel toed boots, etc.) are not
covered by this document and are the responsibility of the owner/user of this equipment.

 Lock‐out procedures, at minimum, must include an established procedure that shall render the machine and
all appurtenant equipment (including electrical, pneumatic, and hydraulic systems) to a state of “zero
energy”.
 All electrical power sources which can provide movement of the equipment must be SHUT off (de‐energized)
and padlocked in the off position.
253.383.2584 or 800.523.6575 6 Rev 02

SAFETY INFORMATION
2

 All hydraulic power sources to the Globe equipment must be de‐energized before servicing. Never service any
hydraulic equipment (valves, plumbing, actuators, etc.) without bleeding off all hydraulic pressure in the
hydraulic system.
 All pneumatic power sources to the Globe equipment must be de‐energized before servicing. Never service
any pneumatic equipment (valves, plumbing, actuators, etc.) without bleeding off all pressure in the
pneumatic system.

 Unexpected Machine Movement
By their very nature automated controls can produce unexpected movement if a “feed‐back” device (encoder,
proximity switch, photo eye, etc.) is actuated, de‐actuated, disconnected, de‐powered, or otherwise rendered
inoperative.

 Never trust that the machine’s powered functions will remain stationary while the power is applied. Use
proper lock‐out / tag‐out procedures approved by your company, before preforming any type of maintenance
or upkeep.
 Never bypass, shunt, override, or otherwise deactivate a safety device for any operational convenience.
Deactivating a safety device can result in serious injury or death.
253.383.2584 or 800.523.6575 7 Rev 02

INSPECTION
4

SECTION 4 – INSPECTION
Inspection information is based in part on American Society of Mechanical Engineers Safety Codes (ASME).

 All new or repaired equipment should be inspected and tested by trained Service Technicians or a Globe
Machine Service Technicians, to ensure safe operation before placing equipment back in operation.
 Never use equipment that inspection indicates is damaged.
 Always install, operate, inspect, and maintain this equipment in accordance with all applicable standards
and regulations (local, state, country, federal, etc.)
 Never enter safety zones without the proper shut down processes.
 Never perform any inspection on equipment where the person observing the equipment is placed in
harm’s way of equipment operating, and/or product is moving through the line.
Frequent and periodic inspections should be performed on equipment in regular service. Frequent inspections are
visual examinations performed by operators or Globe Machine trained Inspectors and include observations made
during routine equipment operation. Periodic inspections are thorough inspections conducted by Globe Machine
trained Service Technicians. ASME states inspection intervals depend upon the nature of the critical components of
the equipment and the severity of usage. Careful inspection on a regular basis will reveal potentially dangerous
conditions while still in the early stages, allowing corrective action to be taken before the condition becomes
dangerous.
Deficiencies revealed through inspection, or noted during operation, must be reported to designated personnel to
make sure corrective action is taken.
A determination as to whether a condition constitutes a safety hazard(s) must be decided, and the correction of
noted safety hazard(s) accomplished and documented by written report before placing the equipment in service.
INSPECTION REPORTS
Records should be maintained as part of a long term inspection program. Records should include the condition of
equipment. Accurate records will establish a relationship between visual observations noted during frequent
inspections and the actual condition of equipment as determined by periodic inspections.
FREQUENT INSPECTION
On equipment in regular service, frequent inspections should be made by operators at the beginning of each shift. In
addition, visual and audible inspections should be conducted during regular operation for indications of damage or
evidence of malfunction (such as abnormal noises).
Disassembly may be required as a result of frequent inspection findings or in order to properly inspect the individual
components.
PERIODIC INSPECTION
According to ASME, frequency of periodic inspection depends on the severity of usage:
NORMAL HEAVY SEVERE
yearly semiannually quarterly
Periodic inspections are a more in depth inspection of equipment and in cases may lead to disassembly of
components to replace items such as o‐rings, bearings, etc.
253.383.2584 or 800.523.6575 8 Rev 02

MAINTENANCE
5

SECTION 5 – MAINTENANCE
INSTALLATION AND BREAK‐IN MAINTENANCE
In order to complete a safe and efficient equipment start‐up and break‐in period, Globe Machine suggests that
installation and break‐in maintenance checks be performed. Most of the equipment manufactured by Globe Machine
is pre‐tested. However, shock and vibration during transport and placement, as well as new equipment aligning itself
to the natural flow of the work it performs, can cause some assembled parts to work themselves loose. It has been
Globe Machine’s experience that an installation maintenance check and two break‐in maintenance checks can avoid
many future problems.

 Do not perform maintenance on the equipment without placing the proper safety pins in place and
following lockout / tag out procedures for all zones. Failure to follow this warning may result in severe
injury or death. Refer to Section 3.
 Installation / Break‐In Maintenance Check List
 Inspect all motor, gearbox, and chain drive sprockets. Check for alignment and re‐tighten any loose bolts,
nuts, and set screws. This check should be done without guards in place. Check inside of guards for wear
marks.
 Inspect cylinder clevis mounts, connectors, rod ends, and linkage. Check for loose jam nuts and lock nuts.
Look for excessive wear marks at pinch points.
 Inspect all bearings and pads. Check bolt tightness, slip marks, alignment, and set collars.
 Inspect chains for tightness and excessive wear marks on sprockets.
 Inspect air and hydraulic systems. Check and tighten all connectors and fittings. Look for wear marks on all
hoses, interference with any moving machine parts, or sharp edges. Also, check cylinder seals for leaks.
 Inspect electrical devices. Check and tighten all limit switch and photocell brackets. Check cord interference
with moving parts or sharp edges. Check wear and condition of limit switch actuators. Also, check cleanliness
and condition of photocell lens and reflectors.
 Inspect gear boxes, hydraulic units, and air lubricators for proper oil level.

 A cooperative effort between operator and maintenance personnel is an effective tool that will ensure
many years of virtually trouble‐free operation.
253.383.2584 or 800.523.6575 9 Rev 02

MAINTENANCE
5

LUBRICATION SCHEDULE
 Bearings Monthly (recommended to use an oil gun)
 Drive Gears Daily (recommended to use a gravity feed oiler)

Lubrication / Fluid Recommendation Chart
LUBRICATION LUBE
SPECIFICATION MOBIL EXXON TEXACO BP GULF SHELL
POINT METHOD
PARKER F442
AIR LINE
RESERVOIR LUBRICATOR
LUBRICATOR
OIL
MOBIL
SAW ARBOR
HAND PACK TEMP
BEARINGS*
SHC 32
TRI‐FLOW OR
SAW ARBOR AEROSOL MOLY‐LUBE

SHAFT** SPRAY AEROSOL
SPRAY
#2 E.P. GREASE
BEARINGS & ENERGRE GULF
LITHIUM SOAP MOBILUX LIDOK MULTIFAK ALBANIA
BUSHINGS GUN ASE CROWN
BASE WATER‐ EP2 EP 2 EP#2 EP (LF) 2
W/ FITTINGS LC‐EP #2 EP 2
PROOF
MOBIL
DRIVE GEARS GUN VACTRA OIL
NO. 4
GEAR
SEE VENDOR SECTION
REDUCERS
ELECTRIC
SEE VENDOR SECTION
MOTORS
* Use only Globe Machine Manufacturing recommended grease for precision arbor bearings. Contact our parts
department for availability and pricing.
** At initial setup, and with every subsequent tooling change, the arbor shaft shall be aerosol spray lubricated
prior to installation of tools and spacers.

253.383.2584 or 800.523.6575 10 Rev 02

MAINTENANCE
5

ADJUSTMENTS
1. Knives and cutters are designed to provide satisfactory service running veneer and trim only when maintained
and adjusted properly. Periodical inspections are recommended to monitor blade sharpness and check bolt
torques.
2. To maintain the balance of the Cutter Head Assembly, the knives should be kept in sets with no more than 1/8”
(3 mm) difference in length between the sets (4 knifes per cutter head is a set). We would recommend that the
sets be either new or reground on each cutter head.

 Do not mix new and reground sets.

3. The minimum length on reground knives shall be
no less than ¼” (7 mm) from the heel of the bevel
to the top of the nearest slot.

4. Knives should be adjusted to maintain .006 ‐ .010”
clearance between Cutter Head and Anvil knives.
When adjusting the knives, remove any endplay
there may be in the shaft and bearings by pushing
shaft and head assembly towards one side of the
hog, then adjust the knives on the same side of the
Cutter Heads. When finished, push the shaft to the
opposite side and adjust the remaining knives.
253.383.2584 or 800.523.6575 11 Rev 02

MAINTENANCE
5

5. When installing the Cutter Head knives, insure
there is no gap between the blades when
positioning the blades so to minimize material
build up. If the gaps cannot be eliminated due to
clearance issues at the anvil, slightly angle the
blades so that the blades are touching each other
at the cutting edges.
6. When installing Anvil Face Plates, insure there is no
gaps between the plates and the anvil and
between each other. If a gap is present, rotate the
plate 180 degrees to close.

7. Torque specifications for the knife assemblies are:
a. Bolts mounting the knives on the Cutter Head
Assembly ‐ 320 ft/lbs.
b. Bolts mounting the knives on the Anvil
Assembly – 225 ft/lbs.
c. Bolts connecting the Cutter Head halves ‐ 360
ft/lbs.
d. Bolts mounting the Cutter Head Assembly
bearings ‐ 320 ft/lbs.
New equipment, new/re‐sharpened knives, and re‐built
assemblies should have the mounting bolts checked for
torque after 8‐10 hours of operation and periodically
inspected afterwards.
253.383.2584 or 800.523.6575 12 Rev 02

MAINTENANCE
5

8. Mounting bolts for the knives and Cutter Head
halves should be match marked and logged as to
the number of times torqued. Globe recommends
that after 4 or 5 torque ups, the bolts be replaced.

9. Alignment of the Cutter Head Assembly drive shaft
and the motor shaft should be measured at four
locations on the circumference of the shafts
equally spaced. Shaft misalignment should not
exceed 1/32”.

253.383.2584 or 800.523.6575 13 Rev 02

OPERATING
6

SECTION 6 – OPERATING INSTRUCTIONS

 Cut all power sources to the machine before entering or servicing machine. Read all safety and warning
labels affixed to the machine.
When installing new or replacement hog heads make sure to torque the head bolts. Refer to “ADJUSTMENTS” in
Maintenance section.
Set the knives as close as possible to the anvil without touching at the nearest point (.005 ‐ .008). Clean the knife
bolts with solvent and paint them with Loctite™ Blue. Use torque information in the adjustments section.
The conveyor to the hog should run at approximately 60‐90 ft/min with an average of 2‐3 inches depth of loose
scrap. Any load dumped on the conveyor belt should be spread over enough distance to give a reasonable even
depth. To prevent down time from overload plug‐ups, it is recommend to install an overload sensing unit on the
arbor motor to stop an overloaded conveyor before the overload enters the hog.
It is also recommended that a suitable metal detector be used in the conveyor just prior to the entry to the hog to
stop the conveyor feed drive if any metal present, and avoid damage to the knives and hog.

253.383.2584 or 800.523.6575 14 Rev 02

SPARE PARTS LIST
7

SECTION 7 – SPARE PARTS LIST
ITEM PART NUMBER JOB SPARE
NO DESCRIPTION U/M
QTY QTY
24" 30" 42" 48" 54"
3 Throat Plate 8A0320 8A0044 8A0078 8A0205 8A0230 EA REF
* 4 Feed Roll, Lower 8A0321 8A0112 8A0108 8A0206 8A0233 EA 1
5A Belt Pulley 56750715 56750750 56750806 56750827 56750833 EA 1 1
5B Lagged Belt Pulley ‐‐‐ 56621778 ‐‐‐ EA OPT

6 Drive Gear 8A0156 EA 1
7 Drive Transfer Gear 8A0114 EA 1 1
8 Ball Bearing 50020071 EA 2

9 Snap Ring 80570967 EA 1 1
11 Feed Roll, Upper 8A0322 8A0037 8A0080 8A0207 8A0231 EA 1

12 Feed Arm Pad 8A0104 EA 2
* 15 Pillow Block Bearing 8A0253 EA 1
16 Snap Ring 80540463 EA 2 1
* 17 Anvil Face Plate 8A0016 (8) 8A0016 (10) 8A0016 (14) 8A0016 (16) 8A0016 (18) EA 14 3
18 Sprocket 8A0107 EA 1 1
21 Drive Arm Assembly 8A0051 EA 1

23 Bearing 51420113 EA 2 1
24 Arm Assembly 8A0055 EA 1

27 Sprocket 52008527 EA 1 1
30 Sprocket 52007477 EA 1 1
31 Pillow Block Bearing 8A0177 EA 1 1
32 Rotor Assembly 8A0317R/L 8A0178 8A0168/L 8A0210R/L 8A0239 EA 1

36 Cover Flap 8A0325 8A0183 8A0192 8A0212 8A0234 EA 1
41 Chain Seal Assembly 8A0295 EA 1
46 Shoulder Screw 80660620 EA 4
49 Roller Chain 52550043 IN 148"
50 Roller Chain Link 53000036 EA 3 1
Adjustable Drive Roll
* 51 Assembly 8A0371‐24 8A0371‐30 8A0371‐42 8A0371‐48 8A0371‐54 EA 1
* CRITICAL RECOMMEND SPARE

253.383.2584 or 800.523.6575 15 Rev 02

DRAWINGS
6

SECTION 6 – DRAWINGS
 Index
DRAWING NAME DWG. NO. REV
CUSTOMER FLOOR PLAN DRAWING REF REF
8A HOG ASSEMBLY 30” SHT 1 OF 6 8A0224‐1 R/L AC
8A HOG ASSEMBLY REV HISTORY SHT 6 OF 6 8A0224 AC
DRIVE ARM ASSEMBLY 8A0051 Q
ARM ASSEMBLY 8A0055 M
ROTOR ASSEMBLY 42” 8A0168 G
ROTOR ASSEMBLY 30” 8A0178 E
ROTOR ASSEMBLY 24” 8A0317 C
FEED GUARD ASSEMBLY 8A0335 0
THROAT PLATE ASSEMBLY 8A0344 A
ADJUSTABLE DRIVE ROLL MOUNT 8A0371 A

253.383.2584 or 800.523.6575 16 Rev 02

8A Hog OM Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

8A Hog OM Manual

Uploaded by

Copyright:

Available Formats

5B Lagged Belt Pulley ‐‐‐ 56621778 ‐‐‐ EA OPT

8 Ball Bearing 50020071 EA 2

11 Feed Roll, Upper 8A0322 8A0037 8A0080 8A0207 8A0231 EA 1

* 17 Anvil Face Plate 8A0016 (8) 8A0016 (10) 8A0016 (14) 8A0016 (16) 8A0016 (18) EA 14 3

18 Sprocket 8A0107 EA 1 1

21 Drive Arm Assembly 8A0051 EA 1

24 Arm Assembly 8A0055 EA 1

30 Sprocket 52007477 EA 1 1

31 Pillow Block Bearing 8A0177 EA 1 1

32 Rotor Assembly 8A0317R/L 8A0178 8A0168/L 8A0210R/L 8A0239 EA 1

You might also like