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Employer Doc. No.
NSRP Complex Project Rev. 0
CONTENTS
1. PURPOSE ..................................................................................................................................... 4
2. Scope ............................................................................................................................................. 4
3. DEFINITIONSand abbreviations .................................................................................................... 4
3.1 Definitions ............................................................................................................................ 4
3.2 Abbreviations ....................................................................................................................... 5
4. REFERENCED DOCUMENTS ...................................................................................................... 5
4.1 Applicable Standards and Legislation .................................................................................. 5
5. ROLES AND RESPONSIBILITIES ................................................................................................ 5
5.1 All persons ........................................................................................................................... 6
5.2 CONTRACTOR Site Manager ........................................................................................... 6
5.3 CONTRACTOR Site HSSE Manager ................................................................................... 6
5.4 Subcontractors and their Employees ................................................................................... 6
6. SPILL HAZARDS ........................................................................................................................... 7
6.1 Materials and chemicals....................................................................................................... 7
6.2 Causes of Spills ................................................................................................................... 7
6.3 Hazards associated with spillage ......................................................................................... 7
6.4 Risk Assessment.................................................................................................................. 8
7. SPILL PREVENTION ..................................................................................................................... 8
7.1 Bulk fuel storage tanks and secondary containment ............................................................ 8
7.2 Bowsers ............................................................................................................................... 9
7.3 Plant and equipment ............................................................................................................ 9
7.4 Drums and containers .......................................................................................................... 9
7.5 Bulk solids .......................................................................................................................... 10
7.6 Wastes ............................................................................................................................... 10
7.7 Contaminated Water .......................................................................................................... 10
7.7.1 Concrete/cement wash water ............................................................................. 10
7.7.2 Vehicle / plant / equipment wash water .............................................................. 10
7.8 Sewage .............................................................................................................................. 10
7.9 Fire Fighting Water............................................................................................................. 10
7.10 Handling and Filling............................................................................................................ 10
7.10.1 Deliveries ......................................................................................................... 10
7.10.2 Refueling .......................................................................................................... 11
7.11 Vehicle, Plant and Equipment maintenance activities ........................................................ 11
D R A
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Employer Doc. No.
NSRP Complex Project Rev. 0
D R A
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Employer Doc. No.
NSRP Complex Project Rev. 0
1. PURPOSE
The purpose of this document is to set out guidelines and methods to prevent or control spillages of
chemicals and hazardous materials on Project worksites. It is expected that each construction area
will have its own specific spill response plan based on the guidance given in this document.
2. SCOPE
This document applies to all NSRP construction sites, camps, marine operations and transportation
originations.
There are three internationally accepted levels of spill response as described in the table below.Tier
3 spills are not credible during construction and this document confines itself to Tiers 1 and 2.
TIER DEFINITION
3. DEFINITIONSAND ABBREVIATIONS
3.1 Definitions
PROJECT Nghi Son Refinery and Petrochemical Complex Project
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Employer Doc. No.
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4. REFERENCED DOCUMENTS
S-000-1140-0006V Mandatory Vietnamese codes and standards
S-000-1654-0120V Incident Management Plan
S-000-1654-0130V Emergency Response Plan
S-000-1654-0200V Permit to Work Procedure
S-000-1654-0210V HSSE&S Training Program
S-000-1654-0240V Person Protective Equipment (PPE) Procedure
S-000-1654-0450V Hazard Materials Management Plan
S-000-1654-0004V HSSE Management System.
S-000-1654-0910V Soil, Groundwater, Surface Water (Onshore)
S-000-1654-0002V HSSE Monitoring and Audit Plan
S-000-1654-0920V Waste Management Plan
NSRP Spill Contingency Plan (Construction phase)
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For the Site HSSE&S organization, refer to the HSSE&S Management System (S-000-1654-0004V),
Attachment 5.
Should list up spill control equipment and materials and make clear where and how many stored.
Shall issue monthly spill monitoring report and six-monthly audit findings to NSRP Head Office HSE
Division, via IPMT.
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6. SPILL HAZARDS
6.1 Materials and chemicals
An inventory of all hazardous materials and chemicals on site will be held by CONTRACTOR Site
HSSE manager. This will include an up-to-date record of all substances stored on site, including an
estimate of the maximum quantity likely to be stored at any one time. Material Safety Data Sheets
should be attached for any substances posing a particular risk to health or the environment. This
inventory will include but not be limited to:
fuels (petrol, diesel)
lubricants and hydraulic oil;
paint and thinners
refractory material, concrete grouts, sealants and curing materials, fireproofing material, etc.
acid and bases (hydrochloric acid, caustic, sulphuric, acid, etc.)
hazardous waste material;
sewage
vehicle wash water
contaminated fire fighting water.
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7. SPILL PREVENTION
Prevention of spills is best achieved by ensuring storage and containment arrangements are
adequate. The following sections describe best practice in preventing spills.
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not in use.
7.2 Bowsers
Mobile bowsers should be bonded or have a suitably sized drip tray receptacle fitted underneath
when in use or out on site.
Locks must be fitted to taps and valves that are permanently fixed to the bowser thatfluids can be
discharged when opened. These must be locked shut when not in use.
If a flexible hose is used for delivery, a flexible pipe which is permanently attached to the bowsermust
ensure that:
The delivery end of the pipe is fitted with a manually operated pump or valve, that closes
automatically when it is not in use;
The pump or valve is lockable and is kept locked shut when it is not in use;
The end of the pipe that leaves the container is fitted with a lockable valve that must be locked
shut when it is not in use.
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7.6 Wastes
Wastes should be stored in impermeable containers or covered skips or in contained areas which
should be kerbed or bonded to prevent spillage of materials or fluids or leaching from the wastes.
7.8 Sewage
On construction sites or facilities where mains sewerage is not available, temporary sewage tanks or
cesspools may be used. They must not be allowed to overflow and should be inspected and emptied
regular basis. A high level warning device should be installed to indicate when it is nearly full.
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CONTRACTOR shall take special care during deliveries to sites and facilities, especially when fuels
and hazardous materials are being handled. In particular:
all deliveries should be supervised by a responsible person in order that storage tank levels are
checked before delivery to prevent overfilling and that the product is delivered to the correct
tank;
filling should not be carried out unattended;
fuel or bulk liquids delivery fill pipes should be located within the confines of the secondary
containment system;
fill pipes should have appropriate and compatible connections, lockable fill caps with a chain and
should be marked clearly with the product type, tank capacity and tank number;
where a fill pipe is outside the containment system, drip trays should be used with an adequate
capacity to contain the contents of the fill pipe and to catch any spilled during delivery;
ensure all loading and unloading areas are designated, clearly marked and isolated from the
surface water drainage system.
7.10.2 Refueling
The risk of spilling of fuel is at its greatest during refuelling of plant.Where possible, refuel mobile
plant in a designated area, preferably on an impermeable surface and away from any drains or
watercourses.
Vehicle should not be left unattended during refuelling.
Hoses and valves should be checked regularly for signs of wear. They should be turned off and
securely locked when not in use.
7.12 Security
Measures should be provided to prevent spillage incidents arising from deliberate acts of vandalism,
sabotage or misuse. Measures may include:
installing lockable fencing around the storage area and limiting access to authorised personnel
fitting any permanent taps or valves through which oils or chemicals can be discharged with a
lock (to be locked when not in use)
display notices telling users to keep valves and trigger guns locked when they are not in use
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taps or valves should be made of steel and marked to show whether they are open or closed
bowsers should be stored within secure compounds.
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9. SPILL RESPONSE
9.1 Key Steps
Emergency spill response involves the following key steps:
1. Containment
Spills involving hazardous materials should first be contained to prevent spread of the material
to other areas. This may involve the use of temporary diking, sand bags, dry sand, earth or
proprietary booms / absorbent pads. Materials or covers to plug or block drains may also be
required.
2. Fire prevention
Where there is a spillage of flammable material, instructions to prevent fire and explosion by
isolating or switching off electrical equipment must be available to emergency response
teams.
3. Prevent further loss of product
Procedures to prevent the further loss of product (e.g. removal of product from a leaking tank).
4. Render safe
Once the hazardous material has been contained to prevent spread of the material to other
areas, the material should be treated wherever possible to render it safe.
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Acids and alkalis may be treated with appropriate neutralising agents. Due to the differing
properties of the various groups of chemical, an appropriate treatment strategy with suitable
chemicals should be established in each case (reference should be made to appropriate
MSDS).
5. Clean up
Spillages of dangerous substances in a fine dusty form should not be cleared up by dry
brushing. Vacuum cleaners should be used in preference, or damp sweeping, and for toxic
materials, a vacuum cleaner conforming to type H of BS 5415 should be used.(Refer to
Hazardous Materials Management Plan: S-000-1654-0450V).
Oil or fuel should be absorbed onto inert carrier material (ether sand or proprietary absorbent)
to allow the material to be cleared up and removed to a safe place for disposal or further
treatment as appropriate;
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CONTRACTOR HSSE Manager will continuously monitor spill prevention performance and report his
findings to the CONTRACTOR Site Manager on a monthly basis.
Contractor HSSE Manager shall also conduct a six-monthly audit of spill prevention activities and the
effectiveness of this plan and present audit findings to the CONTRACTOR Site Manager.Then
CONTRACTOR Site Manager will report the monitoring results monthly and auditing results every six
months to NSRP via the IPMT.
Auditing procedures shall be in accordance with the HSSE Monitoring and Audit Plan
(S-000-1654-0002V).
12. TRAINING
All personnel on site who have responsibility for controlling, receiving, handling or managing
chemicals, fuels and other potentially hazardous materials should undergo specific training. It is the
responsibility of CONTRACTOR Site HSSE Manager to ensure adequate training is provided for all
employees working on Project worksites. The training as a minimum should include:
1. Before starting work
use of MSDSs to provide information on properties and management of materials;
An understanding of the work to be undertaken, the hazards, and the necessary precautions in
handling chemicals, oil, fuels etc.
an understanding of the measures that should be put into place to prevent spillages and leaks
how spillages may arise, the need to follow prepared spill management plans and other
procedures
2. Every three months
use of emergency pollution control equipment available to deal with spillages, accidents or
firewater, such as absorbent materials, drain blockers or incident “grab packs”
cleaning up of the contaminated area and the handling and disposal of contaminated materials
and wastes resulting from an incident
use of product correct personal protective equipment (PPE).
All training must be documented. Participants should undertake a spill management knowledge test to
verify their understanding.
Monthly drills on site and in laydown/storage areas shall be conducted to insure understanding and
prove proficiency. Training and drill programme including schedule should be planned after contract
with Subcontractors.
CONTRACTOR Site HSSE Manager shall report the training and drill records quarterly through IPMT
to NSRP HSE Division.
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[Table of Contact names, phone numbers and email addresses to be inserted here when available]
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