1-1 2018-03-29 Operating Instructions Silo - Arctic EK-Silo

Operating instructions
SILOANLAGEN ACHBERG GmbH & Co. KG

__________________________________________________________________________________________
Siloanlagen Achberg GmbH & Co. KG

Baind 20
DE-88147 Achberg
After-sales service, phone: 08380 / 98 335 0

Fax: 08380 / 98 335 90
e-mail: info@achberg.com
Internet: www.achberg.com
These operating instructions

belong to the silo / tank:
Type: Storage tank
Item number: SL.128.4200.06.90.AL
Year of construction: 2018
Factory number: 99013227
Order number: KA1705327
Customer: Arctic S.A.

13 Decembrie Street
RO 135200 Gaesti
2017-09-19 Achberg Betriebsanleitung_EN.doc_NEU.doc 2

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Contents
Operating instructions ............................................................................................................. 1
After-sales service, phone: 08380 / 98 335 0 ........................................................................................... 2
1.0 Design ............................................................................................................................ 4
2.0 Technical specifications ............................................................................................... 5
2.1 Noise ..................................................................................................................................................... 5
3.0 Assembly and disassembly......................................................................................... 6
3.1 Silo assembly on foundation ring...................................................................................................... 7
3.2 Silo assembly with weighing cells .................................................................................................... 8
3.3 Silo assembly on steel structure ....................................................................................................... 8
3.4 Assembly of the silos .......................................................................................................................... 9
3.5 Work sequence for erecting emboxable silos ............................................................................... 10
3.6 Preparations to pull emboxable silos apart ................................................................................... 10
3.7 Lashing device and extracting gear ..................................................................................................... 11
3.8 Arrangement when loading with lifting beam ................................................................................ 12
3.9 Transport and assembly .................................................................................................................. 13
4.0 Commissioning – maintenance / operation - faults ............................................... 13
4.1 Area of application ............................................................................................................................ 13
4.2 Work before commissioning ............................................................................................................ 13
4.3 Maintenance / operation .................................................................................................................. 14
4.4 Faults .................................................................................................................................................. 14
5.0 Retrofitting with options and accessories ............................................................... 15
5.1 Silo pilot .............................................................................................................................................. 15
5.2 Bunker top-mounted filter ................................................................................................................ 17
5.3 Rotating paddle switch ..................................................................................................................... 17
5.4 Fixed coupling with limit switch ....................................................................................................... 18
5.5 Structural explosion protection........................................................................................................ 19
5.6 Discharge equipment ....................................................................................................................... 20
5.7 Rotary gate valves ............................................................................................................................ 21
5.8 Pinch valves ....................................................................................................................................... 21
5.9 Fill level measurement by radar and ultrasound .......................................................................... 22
6.0 Operating instructions pressure compensation valve DV45/5 ............................ 23
6.1 Operating instructions ...................................................................................................................... 23
6.2 Operational description overpressure ............................................................................................ 23
6.3 Operational description underpressure ......................................................................................... 23
6.4 Maintenance regulations .................................................................................................................. 23

__________________________________________________________________________________________
1.0 Design
2-1 2017-12-14 Achberg Silozeichnung_Arctic RO_EK-Silo

__________________________________________________________________________________________
2.0 Technical specifications
Storage silo
with base carcass and supporting ring for full contact with the foundation.
Material: AlMg
Silo design: Silo roof 15° incline, hopper with 90° opening angle
Volume: 128 m³ (gross)
Volume: 119 m³ (net)
Diameter: 4200 mm
Height: 11250 mm
Bulk density: 7 kN/m³
Empty weight: 4000 Kg
Calculation temperature: 50 °C
Calculation pressure: +45/-5 mbar
2.1 Noise
During the operation of silos, different noise sources may arise. In this case the
customer is to check which noise protection measures are to be implemented, if any.
The noise may be caused by
• silo lorry driving through silo system
• noises during filling
• emptying noises (e.g. silo horns)
• filter cleaning
• noises due to warning devices.
Attention! In the event of increased noise development, the wearing of ear

protection is mandatory.

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3.0 Assembly and disassembly

The loads are fed into the foundation or the substructure on site.
The silo may only be used on the provided eyelets acc. Production drawing and with
traverse. The corresponding weights and permissible loads must be taken into
account.
The silo must be arranged in such a way that it can be operated and maintained
properly. All connections must be accessible and controllable.
The connecting lines of the silo must be designed in such a way that venting is
possible.
Pipes must be connected in such a way that no unacceptable forces are exerted on
the connections or on the silo. Sealing plugs and protective covers must be removed.
Ensure that the media passing through safety devices is safely discharged.
In the case of customer insulation, care must be taken to ensure that the nameplate
remains visible.
If during operation the permissible limits of the silo can be exceeded, it must be
equipped with suitable protective devices. This includes, in particular, devices for
displaying, monitoring and limiting temperature, level and pressure.
The silo was tested by the manufacturer without equipment (if necessary). Testing
the equipment is therefore still necessary before commissioning. It shall be carried
out in accordance with applicable national and international standards. This applies
in particular to equipment parts with safety functions.
The load-bearing capacity of foundations and substructures, the protective distances,

the fire protection measures, the necessary safety equipment and the integration of
measurement and control systems are to be provided by the customer.
Should a different type of anchorage be selected as described below

(eg adhesive anchors), the relevant national regulations, official requirements and the
manufacturer's specifications must be taken into account.
The number of anchors and the anchoring forces determined in the static calculation
must be used as a minimum in any case.

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3.1 Silo assembly on foundation ring
Generally we recommend that foundation work is only to be carried out by specialist

personnel. The more precisely the concrete work is carried out, the easier and
quicker the silos can be subsequently installed.
The safety of the silo is only ensured if a full support is created between the silo ring
and the foundation center.
A minimum of 80% circulation is required.

1. Create a foundation
The foundation plate is to be made with corresponding recesses for the anc
2. Tolerance
With foundations for two or more silos, exact distances are to be observed (+/-
5mm), as otherwise expensive modifications to the silo assembly will be
necessary.
3. Preparation on the foundation

3.1 The tightening nuts must be turned off the anchor bolts.
3.2 The foundation ring is to be positioned at an even level at four points by
moving the locknuts.
3.3 Exact axes are to be marked on the foundations.
See: Silo anchorage Ø ...... with pressure pieces.

__________________________________________________________________________________________
3.2 Silo assembly with weighing cells
See: Silo anchoring FU-Rings / load cells
3.3 Silo assembly on steel structure
When designing and constructing sub-structures, some instructions are to be

observed to prevent buckling damage to the silos.
The deflection of the steel girders on which the silo supporting ring rests must also be
even when the neighbouring silo is filled to different degrees. For measurement of
the main loads of the silos, the difference in deflection must not exceed 1/2500+ silo
diameter.
The contact surface for the silo supporting ring (at least 80 %) of the steel sub-
structure must be virtually offset-free. The permitted unevenness or edge offset is 1
mm. Greater deviations arising during assembly of the steel structure are to be
compensated for with suitable metal spacers before installation of the silo by the
customer.

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3.4 Assembly of the silos
The lifting vehicles and the lifting gear must be dimensioned for the corresponding
weights!
1. The silos can be unloaded or reloaded with a crane. For this, a rope of suitable
load-bearing capacity is wrapped around the silo at the centre of gravity. To
prevent the silo from being scratched, it is recommended to use a coated wire
rope or take other appropriate precautions.
2. When the silos are lying horizontally, they are to be fitted with vertical ladders,
filling pipes and other parts to be attached to the shell.
Please note that all transport safety devices and packaging are removed. In
particular, in the case of level measuring devices such as radar on the rope,
guided microwave and silopilot, care must be taken to loosen the cables on the
device (eg remove adhesive tape). Subsequent dissolution can only be carried
out under severe conditions.
3. Crane A (main crane) is to be attached to the eye hooks at the upper edge of the
rope. The hoisting ropes are to be fixed with shackles. It must be possible to turn
the shackles over the eye hooks. 2 eye hooks must lie approximately horizontally.
Crane B (follow-up crane) is to be attached to the lower part of the silo. While
crane A erects the silo, crane B must follow up without the silo touching the
ground. With small silos, crane B or a forklift are not necessary.
4. When erecting the silos on the foundation, the axis position is to be taken into
account. With groups of silos, an exact axis position is particularly important due
to the walkways and handrail connections.
5. When fixing the silos in position, it must be ensured that at least 80 % of the silo
supporting ring rests evenly on the foundation ring. This is achieved by pressing
the foundation ring onto the silo supporting ring by turning the locking nuts
upwards locking. Only then are the thrust pieces to be tightened evenly.
6. After the silo assembly and before filling the silos, the space between the
foundation and the foundation ring is to be underpoured with concrete C20/25.
7. The walkways are to be bolted together without stresses. One side, designed as a
movable bearing, is to be secured with locking nuts.

__________________________________________________________________________________________
3.5 Work sequence for erecting emboxable silos
• Disassemble skirts
• Prepare foundations according to method of fixing
• Transport skirts to installation site by crane using lashing device (sketch I ).
• Align all connection flanges of the skirts with levelling device
• Determine exact axis distances with plumb line
• Bolt skirts to foundation
• Check points 4+5 of section 3.3 again
3.6 Preparations to pull emboxable silos apart

Attach outer silo to the suspension eyes to hold it when pulling apart. (Building
– steel structure or suitably heavy vehicle).
• In the pulling direction of the crane vehicle, it must be ensured that the ground is
as even as possible.
• Bolt on lifting gear and attach (see sketch II)
• Detach all connections of the attached silo to the next silo
• Mark the longitudinal axis of the silo in the pulling direction of the crane on the
ground in order to check the crane when moving.
• Slightly raise the outer silo with second crane or forklift using a looped rope until
the shape of the silo changes from “horizontal oval” to slightly vertical oval.
• The silo to be pulled is now also slightly raised with a looped rope by the crane
until the silo is hanging free all around.
• Now the crane slowly pulls the silo out. Particular attention must be paid that the
silo axes run absolutely parallel.
• Position a wooden beam in such a way that the silo rests on the wood and does
not fall onto the ground when it is pulled out.
• Unscrew lifting gear.
• Hold silo in the middle with crane and place on installation site.
• Fit handrails, where necessary filling pipes and electrical devices
• Clean inside and outside of silo
• If provided, fit seal to flange.
• Erect silo with two cranes.
__________________________________________________________________________________________
3.7 Lashing device and extracting gear
Lashing device – sketch I
Extracting gear – sketch II
Lashing device – see sketch I
Crane pulling direction

__________________________________________________________________________________________
3.8 Arrangement when loading with lifting beam

__________________________________________________________________________________________
3.9 Transport and assembly
The silos are pre-assembled. Accessories – such as fill level indicators, ladders, roof
rails etc. are assembled on site. The silos are generally transported unpacked on low
loaders. P+W is not responsible for any soiling which may occur during transport.
Any dirt should be removed on arrival at the installation site.
4.0 Commissioning – maintenance / operation - faults
First of all, accompanying and packing material must be removed for transport.
The silo and the installation in which it is installed should only be put into operation
for the first time if they have been tested for their proper condition with regard to the
installation, the installation, the installation conditions and the safe functioning, taking
into account the intended mode of operation. Care must be taken that no dirt from
neighboring systems is introduced into the silo.
4.1 Area of application
The designated area of application of the silos is the storage or mixing of bulk
material. Other uses are not permitted.
The silos may only be filled with the product specified in the static calculation and on
the nameplate.
Changes in products or their properties as well as the installation situation must be
checked and approved in writing by the manufacturer.
For the operation of the silos, UVV / BGV C12 shall apply.
The customer has to instruct the relevant qualified personnel and inform them of
dangers.
4.2 Work before commissioning
• Check correct functioning of the pressure compensation equipment

• Check the silo for foreign bodies and clean if necessary
• All nozzles and openings in the shell and roof must be correctly sealed
(installation of the necessary devices, blind covers etc.)
• Check ladders, walkways and connecting parts for correct assembly, platforms,
grids see also UVV / BGV C12
• The silo must be earthed to prevent static charging, see local regulations or
statutory legislation. (Measure carried out by customer / owner)
• Operating the silo in any way other than that for which it is intended and designed
is prohibited. It is absolutely essential to consult the manufacturer.

__________________________________________________________________________________________
4.3 Maintenance / operation
• Check the pressure compensation and ventilation systems at regular intervals

depending on use but at least once a month.
• Check the filter medium for wear and permeability to prevent an unauthorised
increase in pressure or environmental pollution.
• Check ladders and walkways for parts which may have become loose due to
vibration.
• Check that all pipes are clear (filling, exhaust air, supply air pipes etc. )
• As a wear part, the filling pipe elbow is generally excluded from the warranty.
• Entering the silo or remaining in the silo during operation is prohibited at all
times.⇒ Mortal danger!
• Before entering, the silo is to be checked for sufficient breathable air.
• Entering with overhanging product monitors or below the product height or in
product shafts is prohibited
See also UVV / BGV C12!
• Conical roofs with a slope of 15° are designed for occasional maintenance and
are not authorised as fixed working platforms. Therefore an additional fall
arrester is required for personnel. In addition, personnel should wear suitable
protective clothing (e.g. non-slip shoes).
Attention! Working on the silo roof is dangerous. Attention is to be paid to the
following dangers:
Falling, slipping, tripping, great physical strain, falling materials or objects if this
puts persons at risk.
• Correct functioning of all safety and ventilation/de-airing devices must not be
impaired.
• Torsion bar / door as exit from vertical ladder are to be checked regularly for ease
of movement.
• When folding down the entry barrier for vertical ladders (optional), the personnel
has to ensure that it is held properly after the padlock is unlocked so that injuries
are prevented.
After leaving the silo each time, it is to be ensured that the entry barrier for vertical
ladders (optional) is locked.
• Bursting discs are to be kept free of snow and ice.
• All steel parts, especially the anchoring components, are to be checked once a
year for corrosion and remedial action taken where necessary.
4.4 Faults
If safety devices are triggered, the cause is to be found and remedied. Only then may
the system be put back into operation.

__________________________________________________________________________________________
5.0 Retrofitting with options and accessories

5.1 Silo pilot
The silo pilot is required for measuring the fill level.
Assembly
The cable must not scrape against the nozzle (shortens the service life of the cable).
• Fit flange horizontally on both sides. The contact weight must move inside the
nozzle, it must not touch the wall of the nozzle, as otherwise discharge is not
ensured.
Observe any falling monitors which could damage the contact weight or the cable.
• Keep clear of tank wall.
Filling the tank must not lead to the contact weight being encumbered.
• Keep away from filling point.
If this is not possible, no measurement may be started during filling.
The contact weight must be able to move up and down unhindered – even in the
case of pendulum movements.
• Keep clear of stanchions and fittings.
If used in the open, a weather protection hood should be used.
Operation
Fill level measurement with electro-mechanical plumb line gauge

- simple, reliable measuring system
- independent of product
- insensitive to dust
- insensitive to environmental influences
- low-maintenance design
- integrated minimum safety
- different, adapted contact weights
- additional function:
limit position signal, collective fault signal (cable breakage/temperature)
- can be used in measuring range of up to 30 metres
The silo pilot is an electro-mechanical fill level measuring device for constant
measurement of fill levels or quantities in bunkers, silos or tanks. Depending on the
selected contact weight, it can be used for fine and coarse bulk solids or liquids.
A contact weight is lowered into a tank with a motor-powered measuring cable. When
the contact weight touches the product, it turns around and is pulled back into its top
limit position. During the downward movement, impulses are emitted. The number of
impulses emitted represents a measurement for the fill level.
Note on operation:
The device must not be used in continuous operation.

__________________________________________________________________________________________
Depending on the max. measuring height, a minimum time between measurements

must be observed.
If the contact weight can be encumbered during filling of the product, no

measurement may be made during this time, as the contact weight may be damaged
and the cable may break.
Maintenance and repair
The silo pilot is extremely reliable and is virtually maintenance-free. Nevertheless, the
following checks should be carried out regularly:
- Open housing cover of cable compartment
- Remove any product which has entered
- Check measuring cable for abrasion and damage
- Close cover tightly again
If the measuring cable is worn or torn, it must be replaced or shortened as
necessary.
Measures in the event of cable breakage

- Switch off power supply and secure it against being switched on again.
- Unscrew device from connection nozzle.
- Open housing cover of cable compartment.
- Remove cable coil.
- Coil up new measuring cable or install new cable coil (observe winding
direction!), leave approx. 1.5 m of cable unwound.
- Thread cable over pulley through nozzle duct.
- Push contact weight, heat-shrinkable tube and cover onto measuring cable,
make a knot in the cable and pull the knot tight.
- Push the sleeve back to the knot, push the heat-shrinkable tube up to the
sleeve and shrink onto the measuring cable with a hot air gun (cigarette
lighter, gas burner...).
- Carefully push contact weight back.
- Insert contact weight into connection nozzle, screw device on again.
- Check running of measuring cable in the cable compartment and correct if
necessary, close housing cover tightly, put device into operation again.
For technical specifications and further instructions, see manufacturer’s

specifications.

__________________________________________________________________________________________
5.2 Bunker top-mounted filter

The bunker top-mounted filter is required for dust removal when filling within
the silo.
Technical specifications
Design according to required filter size, see manufacturer’s specifications.
Assembly and disassembly
The bunker top-mounted filter is bolted onto the flange of the silo. If a crane is
available, the filter is lifted onto the standing silo. Assembly is possible when the silo
is lying down, but the risk of misalignment is greater than assembly using a crane.
Operation
Depending on design, see manufacturer’s specifications.

specifications.
5.3 Rotating paddle switch

The rotating paddle switch is set either for a maximum or a minimum signal.
The device is fitted to the tank with a thread (retrofitted) or flange. Depending on the
type of device, vertical, horizontal or angled installation is possible. The housing with
the screwed cable gland (plug) should point downwards to prevent moisture entering.
Operation
With the rotating paddle switch, a pivot bearing rotating measuring vane is driven by
a synchronous gear motor. The measuring vane protrudes into the tank. When the
product to be monitored reaches the measuring vane, the rotation of the vane is
stopped. The resulting reaction torque is used to actuate a microswitch which sends
an impulse to the control. The synchronous gear motor freely suspended in its drive
axle is switched off. When the rotating measuring vane becomes free again due to
the product level falling, the motor is switched on again by an impulse of the control.
Maintenance and service
See manufacturer’s specifications.

__________________________________________________________________________________________
specifications.
5.4 Fixed coupling with limit switch

A fixed coupling with limit switch is used for a connection with possibility of
querying. It provides the control with information on correct connection, e.g.
filling process.
The limit switch part is screwed onto the pipe carrying the product. The electrical
connection is then made in the switch box or switch cabinet.
Operation
For mounting pipes to fill tanks and silos using tankers and coupling stations for
internal material distribution. Preferably for pipes in which bulk solids or liquids are
transported.
Signalling of filling processes, activation of overflow controller, operation of exhaust
air filter, opening of stop valves, locking of silo pilots, transport release, checking of
pipe connections, extraction lock during filling, switching silo scales to fill registration.
A precision limit switch is attached to the fixed coupling which is installed in a metal
housing to protect it against damage and cast with casting resin. When the counter-
coupling or hose coupling is connected, the limit switch is actuated. Blind couplings
do not actuate the switch. The limit switch remains switched on until the coupling is
opened.
Maintenance and service
The robust metal housing and the type of installation protect the switch against
damage when handling the coupling key or other tools. The fixed coupling with limit
switch is therefore maintenance-free.

specifications.

__________________________________________________________________________________________
5.5 Structural explosion protection

With products which have a tendency to explode due to ignition, it is
mandatory to install structural or preventive explosion protection in the silos.
This is referred to as the avoidance of an explosive atmosphere or a limitation
of the explosive effect which prevent an explosion of the body of the silo.
Structural explosion protection by means of safety devices
With products which have a tendency to explode due to ignition, it is

mandatory to install structural or preventive explosion protection in the silos.
This is referred to as the avoidance of an explosive atmosphere or a limitation
of the explosive effect which prevent an explosion of the body of the silo.
Bursting disks or explosion doors can be used as relief devices. These relief
devices must be the weakest part of the system in terms of their actuation
pressure.
For the avoidance of an explosive atmosphere, protective measures are
divided into two areas: protection of the system by means of measures inside
the devices (inerting; working in vacuum; etc.) and protection by means of
measures in the areas of installation of the devices (removal of objects by
suction; handling in closed rooms; room cleaning systems; etc.).
An increase in the static actuating overpressure due to dirt, snow loads or
sluggishness or a decrease due to corrosion or material fatigue puts perfect
functioning of the relief and safety equipment in doubt and must therefore be
avoided.
For this reason, sufficient maintenance of explosion relief and safety
equipment is essential.
Pressure relief equipment
Bursting disks or explosion doors are used as relief devices.

These are to be designed according to silo, product and application in
accordance with and with the aid of VDI –3673 as well as the provisions of the
EC directive
94 /9 /EG(Atex 100 a).
The following points are to be observed:
1.0 Relief devices must not be built over
2.0 It is prohibited to walk on the silo roofs and filter housings during operation
⇒ mortal danger
3.0 Actuation of the bursting discs should be prevented during the filling
process via a pressure monitoring system, as well as integrated pinch
valves or pressure flaps.
4.0 The bursting discs should not be walked on in order not to impair correct
function.
5.0 Relieving pressure in closed rooms is strictly prohibited.
6.0 Bursting discs must be designed for their area of application.
7.0 Bursting channels must be designed for their area of application.
8.0 If using Q-pipes, please refer to the safety information in the operating and
maintenance instructions of the manufacturer.

__________________________________________________________________________________________
specifications.
5.6 Discharge equipment
The discharge equipment is required to discharge bulk materials from silos

and tanks. It consists of a discharge floor with an integrated material relief
plate, which is suspended from an angular ring welded to the silo. An
unbalance motor provides for horizontally circular movements.
Technical specifications
The discharge equipment is attached to the angular discharge flange incl. seal after
erection of the silo. Assembly when the silo is lying down is possible but the risk of
misalignment is greater than when assembled later.
Operation
The discharge equipment is required to discharge bulk materials from silos and
tanks. It consists of a discharge floor with an integrated material relief plate, which is
suspended from an angular ring welded to the silo. An unbalance motor provides for
horizontally circular movements which ensure that the product can be discharged
free of densification.
See manufacturer’s specifications

specifications.

__________________________________________________________________________________________
5.7 Rotary gate valves
The rotary gate valve is required for controlled discharge of bulk materials
from silos and tanks. It consists of an integrated welded impeller in a cast
housing with variable chain drive which is suspended from an angular ring
welded onto the silo. A gate rotation monitor should also be installed to ensure
operational reliability.
The rotary gate valve is attached to the angular discharge flange incl. seal after
erection of the silo. Assembly when the silo is lying down is possible but the risk of
misalignment is greater than when assembled later.
Operation
The rotary gate valve is required for controlled discharge of bulk materials from silos
and tanks. It consists of an integrated welded impeller in a cast housing with variable
chain drive which is suspended from an angular ring welded onto the silo. A gate
rotation monitor should also be installed to ensure operational reliability

specifications.
5.8 Pinch valves
The pinch valve is required for exact shutting off, distribution and dispensing of
powdery, granular, viscous media from silos and tanks. It consists of a light
alloy housing in which a rubber tube reinforced with fabric inserts is installed
with two clamping sleeves.
The pinch valve is installed between the filling pipe and the filler cap incl. seal before
erection of the silo.
Operation
The pinch valve is required for exact shutting off, distribution and dispensing of
powdery, granular, viscous media from silos and tanks. It consists of a light alloy

__________________________________________________________________________________________
housing in which a rubber tube reinforced with fabric inserts is installed with two
clamping sleeves.
During operation, the collar is pressed together by the control medium and the
flowing medium is stopped or dispensed.
After removing the control pressure, the collar opens again and returns to its original
shape, so that the medium can flow through unhindered again.
See manufacturer’s specifications

specifications.
5.9 Fill level measurement by radar and ultrasound
The ultrasound sensor and the radar sensor are used for contactless,
continual fill level measurement. They are used for liquids and bulk solids.
The ultrasound sensor and the radar sensor are fitted on the appropriate nozzles
provided on the roof after erection of the silo and connected to the plotter.
Operation
The ultrasound sensor and the radar sensor are used for contactless, continual fill
level measurement. They are used for liquids and bulk solids.

specifications.

__________________________________________________________________________________________
6.0 Operating instructions pressure compensation valve DV45/5
6.1 Operating instructions
The pressure compensation valve works according to the principle of gravity. Neither
external power nor external spring forces are required. However, the condition for
operation is that it is in a vertical position. Correct functioning cannot be ensured if it
is horizontal or at an angle.
6.2 Operational description overpressure
If the pressure difference between atmospheric pressure and internal silo pressure
exceeds
+5 mbar, the gravity of the upper valve cover is cancelled by the pressure on the
inside. The cover is lifted from the sealing surface and air can escape from the silo
until the pressure difference is less than +45 mbar.
6.3 Operational description underpressure
If the pressure difference between atmospheric pressure and internal silo pressure
falls below
-5 mbar, i.e. the atmospheric pressure is 5mbar greater than the internal silo
pressure, the external pressure present on the two pipes at the bottom of the valve
cover, raises the cover, so that air can flow into the silo from the outside until the
pressure difference is greater than -5mbar again.
6.4 Maintenance regulations
Thanks to its simple construction, this valve is virtually maintenance-free. It is only

necessary to check at certain intervals (twice a year), particularly with non-dust-free
operation, whether large quantities of dust have been deposited on valve inlets and
outlets. If this is the case, the valve must be cleaned.
For this, the valve of the nozzle is to be fitted and the flange connection of the valve
opened. Now the cotter pins can be removed and the valve disks taken off. The valve
guides must be cleaned and the seals checked. If the seals are damaged, hardened
or brittle, they must be replaced. The replacement seals are to be stuck on again.
Attention is drawn to the fact that the pressure compensation valve

is a safety device and is not suitable and must not be used for
permanent use as an operating valve.

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Operating instructions

SILOANLAGEN ACHBERG GmbH & Co. KG

Siloanlagen Achberg GmbH & Co. KG

After-sales service, phone: 08380 / 98 335 0

These operating instructions

Type: Storage tank

Item number: SL.128.4200.06.90.AL

Year of construction: 2018

Factory number: 99013227

Order number: KA1705327

Customer: Arctic S.A.

2017-09-19 Achberg Betriebsanleitung_EN.doc_NEU.doc 2

2017-09-19 Achberg Betriebsanleitung_EN.doc_NEU.doc 3

2-1 2017-12-14 Achberg Silozeichnung_Arctic RO_EK-Silo

2017-09-19 Achberg Betriebsanleitung_EN.doc_NEU.doc 4

2.0 Technical specifications

Attention! In the event of increased noise development, the wearing of ear

2017-09-19 Achberg Betriebsanleitung_EN.doc_NEU.doc 5

3.0 Assembly and disassembly

The load-bearing capacity of foundations and substructures, the protective distances,

Should a different type of anchorage be selected as described below

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3.1 Silo assembly on foundation ring

Generally we recommend that foundation work is only to be carried out by specialist

A minimum of 80% circulation is required.

3. Preparation on the foundation

See: Silo anchorage Ø ...... with pressure pieces.

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3.2 Silo assembly with weighing cells

See: Silo anchoring FU-Rings / load cells

3.3 Silo assembly on steel structure

When designing and constructing sub-structures, some instructions are to be

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3.4 Assembly of the silos

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3.5 Work sequence for erecting emboxable silos

3.6 Preparations to pull emboxable silos apart

3.7 Lashing device and extracting gear

Lashing device – sketch I

Extracting gear – sketch II

Lashing device – see sketch I

Crane pulling direction

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3.8 Arrangement when loading with lifting beam

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3.9 Transport and assembly

4.0 Commissioning – maintenance / operation - faults

4.1 Area of application

4.2 Work before commissioning

• Check correct functioning of the pressure compensation equipment

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4.3 Maintenance / operation

• Check the pressure compensation and ventilation systems at regular intervals

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5.0 Retrofitting with options and accessories

The silo pilot is required for measuring the fill level.

Fill level measurement with electro-mechanical plumb line gauge

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Depending on the max. measuring height, a minimum time between measurements

If the contact weight can be encumbered during filling of the product, no

Maintenance and repair

Measures in the event of cable breakage

For technical specifications and further instructions, see manufacturer’s