Professional Documents
Culture Documents
Displays 21
Digital Cameras 22
Ultraprecision Equipment 32
Optical Equipment 35
Software 36
Devices 45
Production Technologies 48
Next-Generation Technologies 51
Environmental Technologies 52
Index 57
Technology––
Canon’s Driving Force
Since our start in 1937, when our dream was to create a
high-quality camera, we have continued to cross new
technological frontiers. Our emphasis on quality and origi-
nal technologies has earned the trust of customers
around the world.
1
Canon’s Continuing Pursuit of
The Foundations of Our Proprietary Developments in Digital Imaging
Technologies
Canon began with the dream of becoming the world’s Canon entered the business machines industry in the
top camera manufacturer. The Hansa Canon, released 1960s, and went on to achieve world-class status for its
in 1936, was the first 35mm focal-plane shutter camera technological innovations. Our goal has been to
developed and manufactured in Japan. Since then, we become a leader in network imaging through our pio-
have continued winning the loyalty of photographers, neering digital imaging technologies.
from amateurs to professionals, by introducing cameras In 1968, after working for several years to commer-
with such technological innovations as automatic expo- cialize a plain-paper copying machine, the fruits of our
sure, autofocus, optical image stabilization and eye- efforts could be seen in the revolutionary NP system. By
control autofocus. linking the NP system with a laser, we also created the
Our expertise in optical technologies does not stop laser beam printer. In the years following, we further
at conventional silver-halide camera technologies. Our perfected our electrophotography technologies, intro-
TV broadcasting lenses, widely recognized for their ducing such advances as color copying machines. We
unparalleled performance, have enabled us to maintain also applied ourselves to digitizing and networking our
a large share of the broadcast lens market. Canon tech- products, and creating products with multiple func-
nologies are also seen in diverse medical fields. Our X- tions. Thanks to these endeavors, we have launched
ray cameras, for example, operate in many hospitals full-color copying machines in the CLC-series, the
and clinics. imageRUNNER (iR) series of network digital multifunc-
Semiconductor production equipment is another tion products and other sophisticated information
important business in which we have applied our opti- equipment meeting the needs of the modern office.
cal technologies. High-density chips made using this In the digital age, Canon’s mission is to pioneer
equipment are incorporated in Canon products as well information technologies that revolutionize our work-
as a wide array of information equipment on the mar- styles and lifestyles, encompassing text, voice and
ket today. image data.
2
Innovation
Displaying Technological Diversity Responding to Networking and
Environmental Needs
Our digital imaging equipment incorporates a variety of The advent of networks has propelled digital imaging
innovative technologies. Canon toners, inks and paper into a new realm. Users now demand even greater con-
products adopt our chemical technologies, while venience, innovation and just plain fun through net-
image-processing methods draw on our software tech- work connectivity. As a result, stand-alone products are
nologies, and control devices accurate to the nanome- increasingly being linked via networks to create new
ter level use our ultraprecision technologies. Proprietary value.
production technologies, which allow us to market Two elements vital to the networked imaging move-
high-quality products at reasonable prices, are also a ment are innovative technologies and the rapid estab-
vital element in the Canon technology mix. lishment of global standards. At Canon, we are actively
Bubble Jet printers are the result of a technological developing new products featuring proprietary tech-
innovation arising from our pursuit of technology nologies and functions based on such standards.
advances. We have perfected this groundbreaking tech- We are also working from both the technological
nology to the point that Bubble Jet printers can output and business standpoints to provide the value users
photo-quality images comparable with conventional sil- demand in all-encompassing packages. To accomplish
ver-halide photographs. Not satisfied with the results to this, we are collaborating with business partners in a
date, we continue to push forward in our quest to pro- variety of fields.
vide the ultimate in image quality. Canon is also committed to developing environmen-
In recent years, we have focused on developing and tal technologies with applications throughout our prod-
manufacturing key components for our products in- uct lines. Our goal is not only to reduce, but to elimi-
house, including optical elements, image sensors, print nate the burden of our products throughout their life-
heads and system LSI chips for our digital imaging cycles. One way in which we do this is by promoting
equipment, as well as developing software and algo- energy conservation and the minimization of waste
rithms. These and other technologies ensure that from our production processes.
Canon always remains ahead of the competition.
3
Our Global R&D Network Leverages Regional Strengths
Canon’s emphasis on technological development is illustrat- globalization of our activities. To keep the innovations com-
ed by its annual research and development investment, an ing, our R&D organizations often conduct research in collab-
amount equivalent to at least 10 percent of the net sales of oration with educational and research institutions world-
Canon Inc. These allow us to maintain our technology lead- wide. The results of these projects are shared throughout
ership by working now on products for 10 years in the the Canon Group, and many develop into global collabora-
future. tions.
The global nature of our operations also allows us to Multinational corporations must be able to respond to
synergize fundamental research and product development, divergent needs in individual regions through localized oper-
in addition to sales and marketing activities. Canon’s corpo- ations, from R&D and production through sales. Guided by
rate philosophy of kyosei, living and working together for Canon’s Excellent Global Corporation Plan, we are making
the common good, is one of the driving forces behind the steady progress toward this objective.
●CSL
● CRE
●CRF PeCan● ●R&D Headquarters
●CDA
ci-tech
ISDC ●
●
4
Our Future Direction
One measurement of a company’s R&D capabilities is the personnel across regions, thus advancing our businesses on
number of U.S. patents it acquires. Canon’s worldwide repu- a global scale.
tation as a technology leader is demonstrated by its contin- At Canon, we believe that this approach to global opera-
ued presence in the top five companies awarded U.S. tions will help evolve digital imaging technologies as open-
patents each year (see chart below). standard networked environments proliferate and demand
We continue to fortify the foundations laid through our grows for advances that promote equipment connectivity
operations and are strengthening our Three Regional and ease of use. Our proven expertise in these technologies
Headquarters System. Each of our regional headquarters will should enable us to make crucial contributions for years to
further pursue global diversification by fostering the exper- come.
tise of Canon engineers and promoting the exchange of
1995 1996
1 IBM 1,383 1 IBM 1,867
2 Canon 1,087 2 Canon 1,541
3 Motorola 1,012 3 Motorola 1,064
4 NEC 1,005 4 NEC 1,043
5 Mitsubishi Electric 973 5 Hitachi 963
1997 1998
1 IBM 1,724 1 IBM 2,657
2 Canon 1,381 2 Canon 1,928
3 NEC 1,095 3 NEC 1,627
4 Motorola 1,058 4 Motorola 1,406
5 Fujitsu 903 5 Sony 1,316
1999 2000
1 IBM 2,756 1 IBM 2,886
2 NEC 1,842 2 NEC 2,021
3 Canon 1,795 3 Canon 1,890
4 Samsung Electronics 1,545 4 Samsung Electronics 1,441
5 Sony 1,410 5 Lucent Technologies 1,411
2001 2002
1 IBM 3,411 1 IBM 3,288
2 NEC 1,953 2 Canon 1,893
3 Canon 1,877 3 Micron Technology 1,833
4 Micron Technology 1,643 4 NEC 1,821
5 Samsung Electronics 1,450 5 Hitachi 1,602
5
Digital Imaging Technologies
Polygon
Mirror
Electrical
Charging Roller
Photosensitive
Drum
Developing
Cylinder
6
Digital Imaging Technologies
Fixing Film
Fixes toner onto paper using
pressure and heat of from
150 to 200ºC
Paper Transfer
Roller
Draws paper from
Electrical Charging the paper tray
Roller
Negatively charges the surface of
the photosensitive drum
Photosensitive Drum
Optical semiconductor drum with a surface that
alters electrostatic resistance through the applica-
tion of light
Laser Beams
Transfer Roller
Positively charges the back of paper and transfers
toner from the surface of the photosensitive drum
to the paper
Fixing Film
Developing Cylinder
Pressure Roller
Photosensitive Drum
Electrical Charging Roller Transfer Roller
Printing Process
7
Digital Imaging Technologies
tion by about 70% (in-house comparison) com- sleeve, with its thin metallic film, heats up very
Magnetic Line of Force
pared with the existing color roller-fixing method. rapidly, conventional heat-control methods could
Because the IH sleeve is metallic, ensuring its lead to significant overshooting or undershooting Coil
Paper
durability was an issue during development. The of the target temperature. To resolve this problem,
thin metallic sleeve uses a high-frequency magnet- Canon developed a low-loss, high-frequency
ic field to generate heat internally, which would inverter that controls output in the wide range of Pressure Roller
alter its property. When rotated during operation, 20 kilohertz (kHz) to 50 kHz. By adjusting the fre-
the part of the sleeve that comes into contact with quency, its output power is controlled around a full IH Fusing Method
8
Digital Imaging Technologies
S Toner
Guaranteeing Ultrasharp Color Output
The S Toner used in Canon’s color laser beam secret makes it possible for S Toner to provide image
printers and color copying machines is comprised output with incredible sharpness and beauty.
of perfectly spherical microparticles. Because con- In conventional printers, the fixing roller was
ventional toners for color electrophotography are coated with oil to ensure that paper would not
produced by pulverizing coloring materials into adhere to it during fixing processes.
Coloring material (toner)
tiny particles, not even the most accurate tools can S Toner incorporates wax at the core of each
achieve a uniform shape and size for individual toner particle. Oil-less fixing becomes possible
Wax
particles. because this wax is released and spreads out dur-
In producing S Toner, Canon adds wax and a ing fixing. The result is output images without the
monomer to the coloring material, and then causes glossiness associated with conventional toners.
a polymerization reaction by applying heat. The Canon’s proprietary S Toner is continuously
resulting material is solidified. This process is similar being advanced. We have developed S Toner for
to mixing oil and water, then stirring the mixture to each of the colors CMY and K. In our newest inno-
disperse tiny oil droplets of a uniform size, and final- vation, we completely upgraded materials and
ly causing a chemical reaction to solidify each achieved vivid secondary colors (RGB), further
droplet. Like the oil droplets, each particle of S Toner improving on the already remarkable color expres-
is spherical in shape and of a uniform size. This sions made possible by S Toner. Structure of S Toner
9
Digital Imaging Technologies
iR System Architecture
Expanding the Scope of Network Usage
Canon’s imageRUNNER (iR) network digital MFPs files in TIFF, JPEG*, PDF and other formats and to processing without causing any delays, rather like
serve as core document stations for offices by transmit these files as e-mail attachments. the traffic roundabouts common in Europe, where
ensuring the smooth input and output of paper Copying, faxing, printing and other commands there is no need to stop at an intersection. They
and electronic documents. These products take full can be made remotely, and the system can also be send large volumes of image data at high speed,
advantage of internal and external networks, linked with document management systems and providing the equivalent of a dedicated bus lane,
including the Internet and intranets, to handle groupware for advanced office documentation. thus offering incredibly large information-handling
input, storage, processing and transmission of doc- Products in the imageRUNNER series scan and capacity with no possibility of congestion.
uments, while integrating the basic functions of print documents, and handle input and output via
copying, faxing, scanning and printing. Canon’s the Internet. They perform simultaneous multitask * In color models only
embedded server architecture removes the need
for separate servers to provide all of these func-
Scanning Scanning
tions.
The imageRUNNER series incorporates four
server functions—scanning, faxing, imaging and
Networking
the Internet—in addition to scanner and printer
hardware. The iR controller (see page 11), which
processes information flows at high speed, defines
the tasks of each server function and platforma-
tizes the basic common control elements. The iR
controller also handles the individual functions of Printing Printing
each of the modularized servers.
The advanced configuration of this system
Conventional document management Simultaneous multitask processing
allows the user to convert paper documents into
10
Digital Imaging Technologies
Polygon Mirror
Comprising four to 12 surfaces, horizontally reflects laser
beams while rotating at a speed of 20,000 to 40,000 rpm
Optical System
Converts the polygon mirror’s scanning laser beams from an
asymmetrical angle to a uniform speed, and adjusts the light
path and frequency caused by slanting of the mirror with
micron precision
Developer
Applies toner to the areas of the photosensitive drum surface
from which static electricity is discharged through laser beam
application
Photosensitive Drum
The surface is processed with an optical semiconductor; the
electrical resistance of the surface changes with the applica-
tion of light
iR Controller
The Heart of Network Digital MFPs
The iR Controller, the heart of Canon’s SOC design, development-tool and design-environ- other products. For example, in November 2002 we
imageRUNNER (iR) series of network digital MFPs, ment improvement, and verification. The develop- released a full-color network digital MFP, incorporat-
has been integrated onto a single dedicated system ment tool and design environment improvement ing our new Color iR Controller (see page 13).
LSI chip. Canon has been working on the develop- team developed version management software for
ment of this million-gate System-On-Chip (SOC) LSI the source code while the verification team devel-
since 1996. oped test tools and provided robust backup by con-
As the functionality of business machines ducting elaborate simulation tests at each stage.
increases, their controllers are also becoming more The finished SOC consists of a CPU, a network
complex, and controller boards are growing larger. controller, a memory controller, a printer interface
Canon tackled this issue based on the assumption and other peripheral interfaces. These functions,
that creating a one-chip system would not only conventionally handled by multiple chips, are now
facilitate cost and size reductions, but would also combined on a single chip. This chip also has an
greatly enhance performance. There is considerable independent high-speed image bus and an I/O bus
difference in the processing speeds between signals to raise the speed and efficiency of data processing,
traversing a circuit board and signals traveling with- enabling simultaneous multitask processing.
in a single chip. One-chip integration has led to significantly
The development of a multifunction chip with lower costs, and greatly enhanced processing speed
more than one million gates required the coopera- and functionality. After several generations of
tion of many engineers, with both a highly orga- refinements, Canon’s latest SOC houses a greater
nized development structure and an excellent number of gates, thanks to ongoing semiconductor
design environment. Canon established an efficient process miniaturization. We will continue to make
organization comprising three teams, one each for improvements as we incorporate SOCs into our
Board with iR Controller
11
Digital Imaging Technologies
Scanning Unit
Scans a document with a CCD by exposing it to
Board with the Color iR light, and converts it into image data to be sent to
Controller the controller; uses xenon as light source
Contains three system LSIs: MEDOC
for simultaneous multitask process-
ing, the GRAVES graphic engine and Twin-Beam Laser
the SURF rendering engine for high- Transmitter Unit
speed output. Four units, each containing two laser
transmitter units (one located above
the other), a polygon mirror and a
lens system, are installed in each
machine. The twin laser beams,
adjusted horizontally by the polygon
mirror, are changed from a uniform
angle to a uniform speed, returned
and bent again by the mirror, and
finally emitted onto the photosensi-
tive drum.
Drum Unit
Incorporates electrical charging, expo-
sure and developing processes into a
single compact unit, four of which are
installed in each color network digital
MFP. The areas of the photosensitive
Fixing Roller drum onto which laser beams are
Applies heat and pressure to emitted lose their electric charge, and
firmly fix toner to the paper the toner supplied from the developing
unit by the developing roller affixes to
these areas.
Photosensitive Drum
The surface is processed with an optical
semiconductor; the electrical resistance of
the surface changes with the application
of light
12
Digital Imaging Technologies
method of serially arranging the four drum units— tandem method is more susceptible to color plane
one each for the colors cyan, magenta, yellow and mis-registration and image density variations. To
black (CMYK)—enables a higher output speed solve these problems, in our imageRUNNER
than the single-drum method of image creation. C3200/C3200N (iR C3200/iR C3200N) color net-
The optical units adopt an L-shaped design to work digital MFPs we used automatic gradation
make best use of space within the machine. They correction (using sensor technologies) and registra- Color-by-color pattern
are also arranged contiguously to the CMYK drum tion correction technologies. Registration correc- reader
units, enhancing compactness and speed. tion involves forming a pattern for each color on
Registration Correction
We employed the newly designed twin-beam the intermediate transfer belt. This test pattern is
laser unit in the optical system. Two laser transmit- read and measured by a photo sensor, which auto-
ter units each emit a laser beam (one above the matically corrects the writing position of each color Folding mirror
Polygon mirror
other). These beams are guided in two-line sets vis-à-vis the photosensitive drum. Automatic gra-
through the optical system and onto the photo- dation correction entails forming a patch for each Laser driver
sensitive drum at a resolution of 600 dots per inch color on the intermediate transfer belt. The patch-
(dpi), which contributes to higher output speeds. es are read and automatically corrected by a high-
Correction
At the heart of the laser unit is the polygon precision, high-density RRPS sensor. These correc- motor
mirror, which reflects the two laser beams horizon- tion technologies ensure near perfect correction of
tally. Conventional polygon mirrors have six to 12 color plane registration problems and image densi-
surfaces, but this compact mirror has four 20 mm- ty variations, resulting in stable, high image quality
wide surfaces. Minimizing the number of surfaces all the time.
Enlarged view Photosensitive drum
and reducing the size of the driving motor (which
rotates the mirror) make quiet operation possible, Canon's Twin-Beam Laser Unit
Cleaner-Less/Toner-Reuse System
Environmentally Conscious Mechanism
Office-use color network digital MFPs are often system in which the charging roller comes into
required to output a combination of monochrome direct contact with the photosensitive drum to Toner bottle Mirror
Lens
and color documents at high speed. One particu- provide a direct electric charge. The system is also
larly important challenge is maintaining high quali- environmentally conscious, emitting no ozone. Polygon mirror
ty while keeping running costs reasonable (such In terms of both output image quality and the
costs are the same for combined monochrome- environment, a mechanism that recovers and
color printing and monochrome printing alone). reuses residual toner is essential. We achieved such Developer
Concern for the environment is another important a mechanism by combining these functions into Developing roller
Color iR Controller
Maximizing the Potential of Color Network Digital MFPs
The Color iR Controller was developed to create handle multiple jobs while consuming minimal allowing high-speed output.
color network digital MFPs as advanced, function- power. The GRAVES graphic engine conducts iden- With more than 10 million gates, our Color iR
ally diverse and easy to use as its monochrome tical-dimension processing of all images and com- Controller offers a high level of integration. It
network digital MFPs. The fact that output is in mands related to the original document, such as enables our color network digital MFPs to deliver
color should not be an issue. This controller scanning, printing and sending. Other functions high-performance color-image and document pro-
enables color documents to be scanned at the include a dual direct mapping computing process cessing with
same speed as monochrome documents, even for extremely faithful color reproduction, and T- unparalleled
though color documents contain 30 to 40 times MIC, which provides error dispersion processing to efficiency.
the data volume. improve graininess and gradation. SURF is the
The Color iR Controller consists of three sys- print-rendering engine. Housing a system LSI incor-
tem LSIs: MEDOC, GRAVES and SURF. MEDOC, porating our UFR (Ultra Fast Rendering, see page
which controls the entire system, is fitted with the 38) high-speed printing algorithm, it spreads the
industry’s first dual-CPU SOC, making possible burden of processing the printing data between
simultaneous multitask processing to efficiently the computer and printer with high efficiency,
Board with Color iR Controller
13
Digital Imaging Technologies
Auto-Registration Servomechanism
Excellent Quality from Ultrahigh-Speed Copying Machines
Responding to user demand for higher full-color copy- With the four-drum photosensitive unit, mis- scopic resolution required to autocorrect even the
ing speeds, Canon has incorporated a four-drum pho- aligned color can result from time lags, the skewing of slightest misalignment in color output.
tosensitive unit into the processing mechanism of its the laser beams and magnification. This new technol-
ultrahigh-speed full-color copying machines, which ogy uses a CCD to measure the degree of color mis-
can output 50 full-color letter-sized copies per minute alignment, which is computed by the CPU. The optical
(cpm). These drums (one each for CMYK) operate system is then adjusted to compensate. If the mecha-
sequentially to transfer the corresponding image area nism indicates the need for a correction of 100 µm,
for each color to the sheet of paper. However, since for example, the optical system must be adjusted by
the mechanism is the same as that used in printers, 20 µm to 30 µm. Canon’s technology permits the
the potential for misaligned colors arises. Canon optical system, which is 300 mm wide, to be con-
solved this problem by developing Auto-Registration trolled with an accuracy of 5 µm in all four directions.
Servomechanism technology, which automatically This is equivalent to moving a 60 km long board a dis-
compensates for misaligned color. tance of only 1 m. Canon thus provides the micro-
Four-Drum Photosensitive Unit (Quattro Engine)
14
Digital Imaging Technologies
CCD
Polygon Mirror
Comprising eight to 10 surfaces, horizontally
reflects laser beams while rotating at a speed of
20,000 rpm to 30,000 rpm
(In the CLC 5000, the polygon mirror has a two-
layer structure)
Quattro Engine
Four engines, one each for CMYK, handling elec-
trical charging, exposure, developing and transfer,
and designed for high output speed
spectrum when colors are mixed. The new toner, those contained in offset printing inks. Thus, when
which has 30% higher color reproduction range using external controllers, these full-color copying Color Reproduction Range of CLC1180/1160 Series
Image-Processing Algorithm
Assuring the World’s Best Colors
Z Color information
Toner alone does not determine the color repro- ry signals, and matrix computing technology,
duction of full-color copying machines. Also which more closely reflects human visual charac- Y
required are computing mechanisms to ensure teristics. The combination of these two technolo-
that color shades as read by scanners are faithfully gies with our new toner realizes the meticulous
translated when output. reproduction of color highlights and a feeling of
To maximize the wide color reproduction quality from the smoother gradation of high-densi-
range achieved by its toners, Canon is incorporat- ty colors and detailed skin tones. The color differ- Direct
0 allocation
ing a variety of image-processing algorithms into ence between original images and copies has also to memory
signals
its products. These algorithms draw on two tech- been reduced with these algorithms.
nologies: direct-mapping computing technology, in
X
which input signals are directly allocated to memo-
Color Spaces and Direct-Mapping Computing
15
Digital Imaging Technologies
Carriage
Moves right and left while expelling ink droplets
Line-Feed Motor
Feeds the paper as it is printed on, Carriage Motor
and sends it to the output paper Moves the print head unit to the right
tray when printing is complete and left; vital to ensuring high-speed,
accurate printing
16
Digital Imaging Technologies
1200
600 dpi
dpi
Conventional Ink-Ejection Process New Ink-Ejection Process i950 Print Head (Enlarged View)
17
Digital Imaging Technologies
high polymer chemistry to develop high-functional ganic particles that provide a high-transparency Intermediate
reflective layer
inks that satisfy stringent safety standards. glossiness level of more than 30%. The particles
Our innovative dedicated high-intensity inks capture the ink the moment it hits the paper, pre- Base paper
provide high chromaticity, higher density levels venting any blotting or fuzziness, and the com-
(optical density (OD) values) and light fastness. pressed base layer ensures quick drying and dura- Back coating layer
Furthermore, these inks realize a 30% higher bility. In fact, the brightness and chromaticity of
intensity than that of conventional inks. By com- output on this paper surpass conventional silver- Structure of Photo Paper Pro
18
Digital Imaging Technologies
Image-Processing Technologies
Maximizing Photo Value
To realize the beauty of photographs in digital photo from highlights to mid-density and dark areas. Color Tone
output, Canon is further pursuing exhaustive develop- Because the dot placement of ink droplets is also con- People tend to prefer bright and vivid color hues in
ment activities in six fields to improve image quality. trolled at the micro level, no noise is generated even in images of objects they regularly see, such as the blue
half-tone areas, which contributes further to the of the sky or the green of tree leaves, because these
Color Reproduction removing graininess. Our Bubble Jet printers deal hues are perceived as the most natural by the human
The color range of digital cameras (YCC) is much effectively with noise created by the CCDs in digital eye. Canon is using this and other characteristics of
wider than that of monitors (sRGB), making it possible cameras, and the Digital Camera Noise Reduction human sight to develop unified colors used in its prod-
to store a vast amount of color information when function eliminates mottled-appearance noise and ucts. We are actively employing our Color
shooting. This difference in color reproduction ranges dark noise. Management Concept in new printer development
is the reason why the colors of digital photographs (see page 37).
look different from original image when viewed on a Sharpness
computer monitor. In order to reproduce digital pho- Microscopic ink droplets and ultrahigh-precision ink Contrast and Gradation
tograph images on a printer, color reproduction sur- placement are needed to print sharp, well-defined To achieve images with high contrast, it is necessary to
passing sRGB is required to output digital photos with images. Unfortunately, the smaller ink droplets print out areas of high density as darkly as possible.
colors as close to the original data as possible. become, the higher is the likelihood that misplace- However, simply making these areas darker would
Canon’s Bubble Jet printers had been capable of ment will impact image quality. Further, the effects of lead to poor color gradation, reducing the overall
reproducing wider color range than sRGB range of air resistance occur while ink droplets ejected from the smoothness of the image. Exhaustive materials
monitors, but monitor-matching techniques often print head travel at a high speed and are placed onto research at Canon has made possible development of
compressed color information into the sRGB range to the paper. In printers with print heads using Canon’s high-intensity inks and specialized paper (see page 18)
ensure printed that output matched the monitor dis- originally developed New “MicroFine Droplet that contribute to high-density printing. To guarantee
play. To resolve this issue, Canon developed digital Technology,” the precise amount of ink is thrust effective gradations, in addition to 2-pl ink droplets
photograph image-processing technologies capable of downward by a bubble generated at the tip of the ink we have developed a technology to rationalize the
handling the YCC color range of digital cameras. This nozzle, and the energy created when this bubble is gradation curve for dark areas of images.
technology is adopted in its Easy-PhotoPrint applica- formed is efficiently converted into a powerful ejection
tion software and also in the S830D/i470D Bubble Jet force. As a result, each ink droplet is placed accurately,
printers with direct printing functions. As a result, digi- with virtually no effects from air resistance, making
tal image information on digital cameras in YCC color possible extremely sharp image output.
range is sent directly to the printer. In addition, our
Bubble Jet printer adopts ”Vivid Photo” image pro-
cessing technology in its printer drivers to reproduce
colors that match human preference. Vivid Photo
incorporates algorithms to determine the details of
colors in images and process only those colors deter-
mined necessary.
Graininess
When printing using the inkjet method, large ink
droplets may appear as graininess when they hit the
paper. Thoroughly removing this graininess results in
Bubble Jet printers:
smoother, more natural-looking images. Digital camera:
Use Canon’s originally devel-
Uses the YCC range to store much
At Canon, we developed several different types more color information than sRGB oped technology to print out in
a much wider color range than
of Bubble Jet print head that can eject ink droplets of sRGB range: sRGB
2 picoliters (pl). These microscopic ink droplets suc- Standard color range for
computer monitors OFF ON
cessfully reduce graininess in every area of an image,
sRGB, Bubble Jet Printer and YCC Color Reproduction Ranges Output Enhanced by Vivid Photo
Color Reproduction Using Digital Photograph Image-Processing Technologies Digital Camera Noise Reduction System
19
Digital Imaging Technologies
Exif Print
Maximizing Digital Camera Data
Exif Print (Exif 2.2) is a digital camera storage for- was carefully and precisely regulated to realize data and image data as Exif tags linked to the
mat established by the Japan Electronics and high-image-quality output of digital photos. JPEG image. Canon Bubble Jet printers support
Information Industries Association (JEITA). Unlike Canon was involved with the Exif Print Exif Print and use Easy-PhotoPrint application soft-
Exif 2.1, Exif 2.2 allows the storage of not only Standardization Project from early on, and has ware to read the camera data precisely, producing
image data, but also tag information such as date since actively supported the standard’s establish- high-grade output. Using Easy-PhotoPrint, users
and time, shutter speed and exposure. It has ment and diffusion. can achieve dynamic and vibrant color reproduc-
become a global standard for digital cameras. Exif Print is an open global standard. tion.
The tag information storable with Exif Print Compatible digital cameras record camera setting
Bubble Jet Application Technology reproducibility. Canon’s DNA microarrays have of affordable production cost, high quality and
high sensitivity and can be easily reproduced easy mass production.
DNA Microarray Production
because they are made with ink solutions of syn- We have developed technologies for the sur-
Pursuing Applications in Clinical Medicine
thesized and purified DNA, which are bound to a face analysis of DNA probes (see bottom figure)
DNA microarrays (DNA chips) are glass plates glass plate using stable covalent bonding. With and are also working on a fluorescent image
(slides prepared for microscopes) on which are our new Bubble Jet print head for DNA microar- analysis system to examine fluorescent results at
arranged multiple rows of DNA solutions con- rays, which can output different probe solutions the time of diagnosis (see top figure). We have
taining known genes in microspots about 40–50 simultaneously, production processes are reduced also established a team of researchers from vari-
µm in diameter. By extracting DNA from human and a large volume of DNA microarrays can be ous fields in Canon to ensure high-quality prod-
blood and applying it to this microarray after produced at reasonable costs. uct development and establish technologies to
amplication and labeling, characteristics such as Until now, our research has been done with bring DNA microarray operations on-stream.
the existence, mutation, and variation of a gene DNA microarrays containing up to 100 probes.
can be determined. As gene analysis advances, However, our new Bubble Jet print head enables
the field is gaining attention particularly in the us to radically increase the number of probes
clinical diagnosis of cancer and other maladies, that can be studied.
and in examining the constitution of patients. Significant advances are being Example of Analysis Using Canon’s DNA Microarray
Canon has developed a DNA microarray pro- made in genome research, and it has
duction method based on its Bubble Jet technol- been found specific diseases can be
ogy, devising new print head production, control diagnosed with remarkable precision by 76.2mm
and ink technologies. With this method, synthe- examining the expression of the related
sized DNA fragments purified and dissolved in genes. For example, cancer could be Fluorescent photograph
25.4mm 15mm (during examination)
DNA ink solution are printed precisely on the found in the early stages by examining
glass plate. the approximately 100 genes known to DNA probe PO2- PO3-
DNA microarrays currently used in genetic be related to the disease. Canon is now
Bifunctional
analysis are produced using photolithography to developing a DNA microarray for cancer reagent
successively synthesize more than 100,000 diagnosis in a national project in Japan Aminosilane
Glass plate
20
Digital Imaging Technologies
Displays
Printed media like newspapers and magazines can be read just about anywhere and any time, but
the contents cannot be changed by the reader. Digital images on a display, however, can be
altered any number of times. In its digital imaging technology development, Canon aims to create
the displays of tomorrow.
er screens and higher image quality. So far, however, sumption is another main feature of the new display Electron
emitter
attempts to enlarge CRT (cathode ray tube) screens, technology. SEDs convert electrical energy to light
today’s most common display, have been beset by with an emission efficiency of 5 lm/W or higher,
various obstacles. Structural problems have been resulting in energy consumption that is roughly one-
overcome at the expense of size, causing screens to third that of a plasma display panel, and they also
be heavier and deeper. A major challenge facing dis- provide other advantages over CRTs and LCDs. SEDs
play manufacturers has been how to develop a new are highly environment-friendly displays that meet the Deflection yoke
kind of screen, with the same picture quality as a needs of the times. Applying ink jet printing technol-
SED
CRT, that is both slim and large. Canon’s Flatscreen ogy to develop a high-performance electron emitter Electron Phosphor
emitter
SED (Surface-conduction Electron-emitter Display) has and a screen-printing method to produce matrix
successfully met this challenge. wiring, we are improving production technologies to
The SED consists of a glass plate mounted with manufacture large-screen panels at low cost.
electron emitters, similar to a CRT’s electron gun, in Canon began researching a certain type of elec-
an amount equal to the number of pixels on the dis- tron emitter in 1986. Using this emitter technology,
play. Positioned next to it is another glass plate coat- we developed a small SED pilot unit, which offers
Spacer
ed with a fluorescent substance. Between the two excellent potential as a thin emissive display, in 1996.
glass plates is a vacuum. The key here is the extreme- In 1999, we signed a codevelopment agreement with
ly narrow slit (several nanometers* wide), made from Toshiba Corporation, and our efforts are now target- Comparison of CRT and SED
ultrafine-particle film. Application of 16 to 18 volts ing preliminary production of a large SED.
creates the emission of electrons from one side of the
slit. Some of these electrons are scattered at the other *1 nm: one-billionth of a meter
Glass Phosphor
side and accelerated by the voltage (approximately
Metal back
10kV) applied between the glass plates, and they col- Nano-slit
H
lide with the fluorescent-coated glass plate, causing Va Electron beam
light to be emitted. Since SED is an independent
light-emitting structure similar to a CRT and also, nm
Scattering
SCE cathode
unlike CRTs, does not need electronic-beam deflec- Vf
tion, it creates more brilliant image quality and per- Electron tunneling
forms faster video response than other flat panel dis-
plays, such as LCDs (Liquid Crystal Displays) and plas-
Mechanism of SCE (Surface-Conduction Electron emitter)
Paper-Like Display
Like Paper, but Reusable
Paper books, newspapers and printouts have the upon the electric field applied. The PLD will be thin
benefit of being reliable, portable and easy to read and flexible, just like a sheet of paper, and will also
and handle. Once printed, however, their form have sufficiently high resolution for regular use.
becomes permanent, unlike text on LCD or CRT One potential application is in the education
displays, which can be edited. But these displays’ field, where teachers and students can share the
media storage systems are also volatile, so the text same “notebooks.” We foresee unlimited uses for
disappears when power is turned off. Post-paper this revolutionary medium.
solutions, such as Canon’s paper-like display (PLD),
feature the advantages of both systems, as well as
the added benefit of being environmentally friendly.
At Canon, we are developing a PLD based on Black
particles
electrophoretic display (EPD) technology. Black par-
ticles like toner are dispersed in transparent liquid
and sealed between two sheets of plastic film.
Electrodes Bright Dark Electrodes
Distribution of the particles changes, depending
Paper-Like Display Mechanism Paper-Like Display
21
Digital Imaging Technologies
Digital Cameras
The number of digital camera users, from hobbyists to professionals, is growing exponentially.
The secret to the popularity of digital cameras lies in the new creativity they bring to still photog-
raphy. Canon’s expertise and technology leadership in film cameras allowed it to adapt propri-
etary technologies to digital cameras. Our cutting-edge optical, high-density packaging and elec-
tronic device technologies have contributed to the development of a wide range of high-perfor-
mance digital cameras with excellent image quality, including lightweight and compact models, as
well as single lens reflex (SLR) models.
HOW CANON DIGITAL CAMERAS WORK
Mode Switch Digital cameras replace film with an image sensor
Easy-to-use shooting mode selector and digital imaging processor that converts light into
electronic signals to record images as digital data.
CCD
Adopts a primary color filter for vivid color
reproduction
Lens
Ultracompact lens using a glass mold
with a high refractive index
Digital Imaging Processor (DIGIC)
Dedicated processor making possible high-speed,
high-quality image data processing
22
Digital Imaging Technologies
23
Digital Imaging Technologies
Shutter
Low-Pass Filter
High-Performance
Imaging Engine
Processes large volumes of digitally
converted image data at high speed
Main CPU
Secondary Image-
Formation Lens
CMOS sensors with higher pixel counts. filter is coated to provide the characteristics
Two of the three layers are single-crystal sub- of a dichroic mirror, which serves to reflect
Low-pass filter 1 (separates subject
strates, which perform the task of separating the infrared light. The addition of an infrared- data horizontally)
image data into horizontal and vertical directions. absorbing glass substrate creates a hybrid Phase plate
(converts linearly into circularly polarized light)
A phase plate, which converts linearly polarized structure that both reflects and absorbs
light into circularly polarized light, has been sand- infrared light. Low-pass filter 2 (separates subject
data vertically)
wiched into this conventional configuration. The <Low-Pass Filter>
result is more accurate image data separation, as Infrared-Cut Low-Pass Filter
24
Digital Imaging Technologies
production technologies
Requires suppression of pixel dispersion Large power consumption, diffi-
played a major role in the Disadvantage cult to achieve higher speed, com-
plex production process
development of the new
CMOS sensor. In short, we Reading by CMOS Sensors and CCDs: High-Speed, Parallel Reading with Two Channels
Comparison of Electronic Signal Output Methods
detect and alleviate false colors and moiré con- (*Direction Memory Access)
Buffer Buffer
tained in the image data. This helps minimize the memory 1 memory 2 Imaging Engine 1 handles noise reduction and other tasks, while
tendency for the low-pass filter to cause reduced Imaging Engine 2 takes care of image creation and compression.
25
Digital Imaging Technologies
45-Point Area AF
Breaking New Ground in Distance Measuring
In 1987, Canon unveiled an AF SLR camera that After light converging at the focal point is
automatically focused on single central points directed by a CMOS area AF sensor (see page 46),
(range points) in the viewfinder. In 1990 and 1992, it is again dispersed and passes through secondary
we launched cameras with three-point (central image-formation lenses. There are two sets of such
horizontal-axis direction) and five-point AF, respec- lenses, one acting on each eye, as well as upper
tively. Then in 1998, we developed the EOS-3, an and lower “eyes” not found in humans. The
SLR camera with 45-Point Area AF covering a wide CMOS area AF sensor binds these four parallax
range of 8 mm x 15 mm. This new AF technology images together. Distance is measured from the
helped propel us far ahead of the competition. resulting image, point values chosen by the user
AF SLR cameras automatically measure the are selected using eye-control technology (see Center-spot light- Range points Area AF frame
metering area
distance between the photographer and the page 27), and the lens moves accordingly.
45-Point Distribution
object, after which the lens automatically moves to We developed the CMOS area AF sensor to
the appropriate position. In the case of AF SLR conform to the 45-Point Area AF. This sensor has
Sightline sensor
cameras with five focus points or less, light enter- 30 to 40 times more pixels than conventional AF
Dichroic mirror
ing through the lens is directed via a submirror to line sensors, and it can perform processes impossi-
Infrared
several secondary image-formation lenses depend- ble for previous sensors, such as the quick and light-emitting
ing on the AF point. Distance is then measured by accurate writing of images at a certain level for all diode
small to embody the required mechanism. For this viewfinder; users can take desired photos instantly. Main mirror
reason, we developed a new mechanism. We What’s more, thanks to their wide AF areas, these Film
made the submirror using an elliptical curved sur- cameras are well equipped to photograph moving Submirror (oval)
face mirror, allowing light rays from 45 locations to objects, allowing the photographer to capture
Full-reflective
be gathered by a single mirror. The light rays are powerful moments such as sports scenes. Further mirror
directed to two sets of secondary image-formation improving the performance of this system, adopt- CMOS area
lenses. This new mechanism works on the princi- ed in the top-of-the-line EOS-1V 35mm SLR cam- AF sensor
ple that light emerging from one elliptical focal era, and in the EOS-1D and EOS-1Ds digital SLR Secondary image-
formation lens
point that is reflected from an elliptical surface cameras, Canon is earning high praise from
Full-reflective mirror
must converge at a single point. advance amateurs and professionals alike.
Cutaway View of EOS-3 and Light Path
26
Digital Imaging Technologies
Pentaprism
Rotates the image on the focusing screen 180 degrees into an erecting
image for viewing through the viewfinder
Focusing Screen
Reproduces an image of the object to be photographed
Main Mirror
Guides light from the lens to the light-metering sensor and viewfinder,
and swings up to create a light path to the film so that the film is
exposed
Shutter
Opens when the shutter button is pressed to expose film to incoming
light
Film
Submirror
Elliptical curved surface mirror that guides light to the AF sensor
Eye-Control
Perfectly Capturing the Photographer‘s Viewpoint
Canon invented and developed the first eye-con- AF sensor.
trol technology in the world. Incorporated in our The image is used to determine the position of
Dichroic mirror
EOS-3 SLR camera and other SLR models, it uses the center of the pupil and the position of the
Area AF sensor
non-contact technology to determine where pho- reflected light. From these, the angle of rotation of
Image-
tographers are looking as they look through the the eye is calculated, and with that the sensor can formation
lens
viewfinder. The eye-control mechanism is compact determine exactly where the photographer is look-
and located in the viewfinder of the camera. ing in the viewfinder. From the angle of rotation of
When the photographer looks through the the eye, the direction of the line of sight can be
viewfinder, a beam of infrared light, emitted by a physiologically determined. We expect that, far
diode, shines on the photographer’s eye. The above being used in SLR cameras, this technology
cornea reflects this infrared light. The reflected will have applications in innovations in “bionic” Infrared
Focusing screen
image of the entire eye surface passes through vision in other areas. light-emitting
diode
image formation lenses and is focused on the area
Eye-Control Mechanism
27
Digital Imaging Technologies
CCD
Converts light into electronic signals
Lens
Aspherical lens made with a glass mold with a high
refractive index, and developed specifically so that
digital video camcorders can produce bright, high-
quality images
28
Digital Imaging Technologies
Vari-Angle Prism
Using an Optical Mechanism to Stabilize Images
Camera shake is a common problem with video V.A.P. is a vertical-angle variable prism. It has optical axis. Compared with the electronic image
camcorder operation. When a camcorder is held in two glass plates connected with bellows made of stabilizer used in many video camcorders, V.A.P.
the hand, it moves at the frequency of about 1 Hz special film, and the space between them is filled boasts lower image deterioration. It also can cor-
to 5 Hz. The effect cannot be overlooked as the with a high-refraction liquid. When camera shake rect up to 20 Hz of camera shake frequency and
photographing magnification increases. Especially occurs, it is detected by a gyrosensor, and the opti- performs optical axis correction. The V.A.P. can be
at 10x magnification or higher, a large amount of mum correction value is calculated by a microcom- used to create an image-stabilizer lens simply by
image blurring occurs. puter. An electromagnetic actuator freely controls adding it to existing lens types.
Canon developed the Vari-Angle Prism (V.A.P.) the prism’s vertical angle to correct vibration of the
optical image stabilizer to deal with
this problem. This revolutionary unit
instantly corrects camera shake by No hand shake Hand shake
second, it is possible to achieve an image with er, depending on specific requirements of prod-
quality comparable to a photo exposed for ucts. The DIGISUPER 100 xs field lens for high-defi-
1/125th of a second. nition TV broadcasting, which boasts a zoom ratio
With our highly reliable aspherical lenses, it of 100x, uses the shift method to compensate for Compensated
has become easier to create compact corrective camera shake and ensure the steadiness of the light beam
optical systems. We have developed a shift- broadcast image. Shift-Method Image Stabilizer System
29
Digital Imaging Technologies
30
Digital Imaging Technologies
Dual Reflector
Reflective surfaces on both sides of the light Light Source
source greatly increase the amount of light gener-
Controller ated, resulting in brilliant, low-noise scanning
Uses a dedicated LSI to process image data Reflective Mirror
from the CCD and send it to a computer
31
Digital Imaging Technologies
Ultraprecision Equipment
Ultraprecision is the microscopic world of the nanometer (nm),
equal to a millionth of a millimeter, utterly invisible to the naked
eye. Nevertheless, basic technologies designed to accurately control
substances at the nanometer level lie at the core of many of the
products that enrich our lifestyles and working
environments today. Canon’s ultraprecision tech-
Reticle
nologies are featured in a wide range of equip- Source image that is scaled down by the lens and
ment, from semiconductor production equip- projected onto the surface of the silicon wafer
ment to apparatuses designed to view the far-
thest reaches of outer space.
Reticle Changer
Supplies reticles for each stage of the production
FPA-5000ES3 Scanning Stepper process, from image projection and development
to final processing
IDEALSmile
Taking Existing Exposure Systems Generations into the Future
In its ongoing quest to facilitate advances in chip using a special illumination system with oblique clearly illustrates the benefit of our new technolo-
density, Canon has developed an exposure technol- incidence (IDEALSmile Illumination) and a special gy. If IDEALSmile is applied to a tool with an ArF
ogy, called IDEALSmile (Innovative Double Effective mask (IDEALSmile Mask) that provides an addition- (argon-fluoride) excimer laser light source, resolu-
source Aided Lithography with Single mask imple- al cyclical assist pattern in close proximity to the tion can be improved further, to achieve contact
mented lithographic enhancement), which permits actual pattern to be exposed. Contact holes can holes with diameters as low as 70 nm to 80 nm,
existing exposure tools to be used for several gener- be imaged at very high resolution—a convention- which can normally only be produced by next-gen-
ations in the future. The only way to achieve more ally difficult task, especially when exposing ultra- eration F2 laser exposure tools (see page 33).
precise design rules in exposure patterns is to use fine patterns.
Illumination
light sources with shorter wavelengths. Changing By implementing Canon’s IDEALSmile Conventional 2/3 Conventional quadru- IDEALSmile
Mask annular illumination pole illumination illumination
the wavelength, however, normally requires whole- technology without changing the wave-
775 J/m exposure dose
2
1660 J/m exposure dose
2
635 J/m exposure dose
2
sale changes elsewhere, especially in the lens system length, exposure tools currently in use can
Conventional
and resist material. Canon’s IDEALSmile technology produce resolution levels several genera- binary mask
solves this problem by enabling current-generation tions ahead of their time, and semiconduc-
steppers and scanners to provide improved resolu- tor production costs can be reduced.
570 J/m exposure dose
2
1500 J/m exposure dose
2
410 J/m exposure dose
2
tion performance without major changes. Using this The figure shows contact holes with a
IDEALSmile
technology, for example, a scanner fabricating 150- 110-nm diameter exposed using a KrF mask
nm chips would be able to deliver 110-nm feature (krypton-fluoride) excimer laser with 248-
resolution. nm wavelength. Comparing the conven-
With this technology, exposure is performed tional and IDEALSmile exposure methods Comparing Conventional and IDEALSmile Exposure Methods
32
Digital Imaging Technologies
Light Source
Uses laser beams at an extremely low wavelength
Lens
One of the most important components in
semiconductor-exposure tools, requires far
more precision than a camera lens
Wafer Stage
Moves rapidly and with ultraprecision while hold-
ing the silicon wafer
33
Digital Imaging Technologies
170 kg, making it the largest lens unit ever pro- Aspherical lens Aspherical
lens
Nasmyth focus
(infrared)
duced by Canon.
The field of view of the prime focus corrector
lens is 30 arcmin, meaning that it can view the
moon almost in its entirety. This translates into 25 Primary
Tertiary mirrors mirror
times the width of the viewing angle of the (optical and infrared)
Cassegrain focus, which is 6 arcmin. In other
Cassegrain focus
Shifting the correction lenses
words, Subaru is capable of viewing much wider compensates for atmospheric dispersion
areas of space than any other telescope.
Prime Focus Corrector Lens Structure of Subaru
34
Digital Imaging Technologies
Optical Equipment
Canon’s origins are in optics technologies, which we continue to advance in a variety of fields. Much of our
optics expertise is being applied in communications, medical, broadcasting and a range of other systems that,
unlike everyday-use products, require specific highly advanced technologies. Canon stands ready to answer
the call for such high-level optics technologies.
35
Digital Imaging Technologies
Software technologies such as image processing play a vital role in the perfor-
Software mance of input/output equipment from digital cameras to copying machines,
facsimile machines and printers. For this reason, Canon is actively developing
system-related, image-formatting, signal-processing and other technologies
to raise the effectiveness of text and image data. We have set for ourselves
the challenge of achieving technologies for a unified color system spanning
our product lines, data retrieval technologies to increase system efficiency and
cutting edge technologies in fields including mixed reality (MR).
Digital Offices
Sharing and Managing Digital Data
To respond effectively to the needs in today’s diversi- creation of organic links between computers, and drivers to develop application software (docu-
fying and decentralizing office environments, Canon peripherals and networks; the digitization of shared ment-management systems, etc.) and middleware
has devised its digital office concept, which concen- information; and the ability to create, input, search, (OCR, color management systems, etc.) to help
trates on maximizing the potential of data networks. manage, share and transmit information. realize the digital office. We are also developing
This concept revolves around the idea of more We are working from the knowledge gained communication software that can handle data
efficiently managing work in offices, including the through our development of connectivity software including images and video.
imageWARE Series
Centralized Management of Office Documents
Canon’s imageWARE suite of software products and modify documents for storage in the designated is included only in imageWARE Document Manager
enables centralized management of all types of office Document Manager folder. Enterprise.)
documents without having to produce hard copies. Document Manager data is easily shared within imageWARE Scan Manager indexes and effi-
At the core of the suite is imageWARE Document the user network. Those requiring more advanced, ciently processes large volumes of form documents,
Manager, which centralizes management of docu- robust document management solutions can such as checks and invoices imported using a scanner
ments from various types of media and enables prac- upgrade to imageWARE Document Manager or other input device. Indexed documents are easily
tically anybody to view or output documents effi- Enterprise. Compatible with “Single Sign-on” for retrieved as needed. Other functions include “form
ciently at their leisure. On the input side, this product Windows™ networks, Enterprise enables users to recognition,” which automatically recognizes stan-
supports the popular TWAIN and ISIS scanner drivers. access resources seamlessly, based on a single dard form layouts to allow selected processing.
Documents can be output via laser beam printer, authentication when they initially access the network,
Bubble Jet printer or copying machine. Users can removing the need for repeated user name and pass-
even send documents via fax modem or as e-mail word input. It offers three choices for retrieving
attachments. stored data: “Attribute Search,” based on file name
imageWARE Document Manager Gateway is an or annotation, “Full Text Serch,” which searches for
application server that calibrates and distributes docu- documents containing a key word or phrase, and
ments scanned from Canon imageRUNNER (iR) net- “Concept Search,” which analyzes the content of
work digital MFPs. It can convert images into full-text- stored documents and identifies those with similar
searchable PDF format, and can automatically index content to that required by the user. (Concept Search
36
Digital Imaging Technologies
ranged from regular users to designers, photog- why Canon has established its
raphers and other professionals. In the tests, par- own color measurement and Canon’s Color Management Concept
37
Digital Imaging Technologies
Epsilon
Building Home Imaging Networks
The IEEE 1394 serial communication standard, Epsilon includes a control unit and provides an explained above, the switching function can be
which combines high speed and plug-and-play interface for remote control capability, such as the placed inside the central device to create a star
convenience, is the standard interface for comput- infrared AV remote controller, enabling residents topology.
ers and digital AV equipment. It is also gaining to control a variety of equipment in any room in In the home of the future, residents will be
widespread attention as a standard interface in the house. Canon has succeeded in transmitting able to connect a range of multimedia equipment
home AV networks. However, due to traffic prob- multiple video streams using different standard and share both digital and analog content from
lems that occur when IEEE 1394 is used as the sole compression methods, such as DV or MPEG-2 any location. But the potential applications of
backbone in network construction, there have Transport Stream, concurrently with Internet traffic Epsilon are even broader. For example, it could be
been calls for development of a new backbone. over an Epsilon network. used as a component of distributed system archi-
By comparison, the IEEE 1355 serial communi- Epsilon home networks allow flexible network tecture to link distributed office networks, or even
cation standard performs effectively as the back- structures. In addition to the distributed structure to link the cabins on spaceships.
bone for home-use systems in terms of cost, scala-
bility and installation ease. Canon has developed a
combined system called Epsilon, incorporating a
SIHAV network
modified IEEE 1355 with a packet-switching inter- Switchover using home AV network
face as the backbone and IEEE 1394 as the user
Room 1 Room 2
interface. TV SIHAV SIHAV TV
The SIHAV (Switch Inside Home Audio/Video) DVD
Network is one Epsilon application being promot-
ed by Canon Europe. A home imaging network
Room 3 Room 4
that allows residents to share images, sounds and
Satellite tuner
data can be built by simply installing SIHAV boxes Pay TV
Digital STB multistream
in each room. They are connected to each other
via inexpensive UTP5 cable, and to digital equip-
ment using the IEEE 1394 interface. Optionally,
D-STB SIHAV SIHAV IDTV
the SIHAV box may provide Ethernet connectivity
and the most popular analog audio/video inter-
faces. TVs and other existing analog equipment
X-DSL Computer Printer Digital video VCR Computer Digital video
can also be used on the same network as digital camcorder camcorder
AV and IP network devices. DS cable, IEEE 1394 Wireless link: Ir, IrDA, etc.
38
Digital Imaging Technologies
39
Digital Imaging Technologies
uiCard System
Connecting Directly to the Internet
The rapid proliferation of broadband networks and The uiPad supports PIN-protected uiCards, as system approaches to accessing content and ser-
services promises to popularize interactive TV. But well as full-security CPU cards, in which all infor- vices.
conventional Internet browsers are not suitable for mation is protected. As a result, banking, stock Canon is forming strategic alliances with com-
a TV environment, where users need fast, easy trading and other services can be provided in a panies in finance, smart cards, the Internet and
Web access. In response to this, Canon has devel- highly secure environment by simply incorporating interactive TV in order to commercialize the uiCard
oped the uiCard (user interface card), which can a keypad for PIN entry. The card can be easily in the near future.
be used just as easily as a TV remote control unit. updated and customized for a variety of devices.
The size of a standard credit card and embed- The uiCard is compatible with all digital STBs, and
ded with a chip, the uiCard uses the uiPad smart the software allows either walled-garden or open-
card reader. The user merely inserts the card into
the uiPad, and a transparent touch panel makes
icons on the card visible, providing a graphical user
interface (GUI). The user then simply points the
uiPad at a set-top box (STB) connected to the TV STB or Computer
Infrared or USB
to access the Web. The uiPad can also be config-
ured for use with a computer for Internet access.
The uiCard and uiPad are very economical to
produce. Developers‘ kits (the uiCard Application TV or Computer
Developer‘s Kit and the uiCard Web Developer‘s display
Kit) are available to make it easy for third parties to
develop compatible applications for the STB or Internet or
computers, or services for hosting on Web servers. walled-garden
network*
Service providers can issue their own customized
cards easily, allowing the user to simply insert the uiPad
relevant card. By issuing cards carefully tailored to uiCard Services
people‘s ages and tastes, providers can rapidly
reach their target markets. A user identification * Closed network through which the service provider
function can also be included, enabling providers offers content and services only to its own customers.
40
Digital Imaging Technologies
WebView Livescope
Relaying Live Action Over the Internet
The rapid advance of network infrastructures is let- WebView Livescope MV also allows contents tories and other areas. We even envision applica-
ting people around the world enjoy video over net- providers to simultaneously transmit images from tions for this innovative system in remote medial
works. Canon’s WebView Livescope image trans- multiple camera servers to computers with multi- diagnosis and educational programs.
mission system, used to transmit live images taken view Viewers.
with a computer-controlled Canon camera over Products that take advantage of these tech-
the Internet and intranets, is contributing to this nologies, such as the VB-C10 Network Camera
progress. System, have vast potential applications. WebView
In addition to the camera itself, the compo- Livescope can be used, for example, to produce
nents of WebView Livescope include a network Web pages with video images, to broadcast live
camera server, which relays the images from the video images over the Internet, and in monitoring
camera, and viewer software. Users can operate systems for retail stores and hazardous sites in fac-
controls on the Viewer panel to change the cam-
era angle and zoom from their computer screens, Webcasting Transmitting live images from Web pages
creating a live video experience unlike any avail- Image transmission side Viewer side
Digital Watermarking
Protecting Image and Document Copyrights
Digital watermarking technology can provide copy- cated in terms of monochrome values. To over- reproduction or transmission can be incorporated
right protection on photos, illustrations and other come this challenge, the watermarking develop- as a digital watermark, which is then detected by
images in digital form, as well as on DVD and ment team collaborated with Canon’s OCR tech- facsimile or copying machines incorporating dedi-
other video content. The copyright holder, creation nology engineers to develop a high-grade digital cated software. This makes it easier to counteract
date and other relevant information can be encod- watermarking technology for text documents, any misuse.
ed and embedded within the digital content. employing a document image segmentation and
There are various ways of embedding these character segmentation methods used in OCR to
markings. Data for still images, for example, is embed image or pattern information on normal
transformed into frequency domain using Fourier paper. Text data embedded with a digital water-
transformation, where the transformed data is mark appears identical to the original text, but the
manipulated according to the key information— watermark can be
embedding location and strength—and the image retrieved even if the
data is restored by inverse Fourier transformation document is printed
of the transformed data where pulse signals are on paper.
inserted. These pulse signals are dispersed Applying this
throughout the image during the inverse transfor- technology enables
mation process, forming a digital watermark. The the protection of Watermark incorporated Image after digital Watermark detected
Original image
watermark is invisible within the image data, and important docu- watermark is added
(no visible difference from
detecting it requires dedicated software. Only the ments. In contracts original)
person with the key can manipulate the signal. and other sensitive
Canon has been developing a digital water- documents, for
mark for text documents. Embedding information example, informa-
in text documents is not easy, because text is indi- tion preventing Digital Watermarking
41
Digital Imaging Technologies
42
Digital Imaging Technologies
Handwritten Character-Input
Accurately Converting to Text Data
We have developed an online character-input tech- against lists of commonly used
nology that allows users to input Japanese charac- characters as well as common
ters without using a keyboard or mouse. This tech- phrases and combinations of
nology recognizes handwriting, even barely legible words. This enables the system to
script, with a high degree of precision. discern between characters of simi-
The software uses an algorithm that approxi- lar construction at one of the high-
mates the human thought process to enable com- est rates in the industry.
puters to convert with accuracy. It compares input Handwritten Character-Input Sample
Speech Recognition
Converting the Spoken Word to Data
Speech recognition is a computer processing tech- nals manufactured by Canon Electronics Inc. in
nology that converts the human voice into text. It Japan. It is also featured in the Railway Line
has potential applications in equipment control and Information Service for the Visually Impaired, a ser-
human-computer interaction as a convenient alter- vice offered by Canon in Japan.
native to the keyboard and mouse GUI. Canon’s developments in this area extend to
Canon is currently working on proprietary ultracompact voice recognition technologies pio-
speech-recognition technologies and succeeded in neered by Canon Research Centre Europe Ltd.
the development of VoiceMaster, one of the most (CRE). These have been incorporated into a home-
sophisticated speech-recognition engines in the use facsimile machine with a speech recognition
industry. VoiceMaster can recognize the voice of dialing function to improve operability. We are also Data Input Into a Portable Data
Terminal Via a Headset
any individual with a high degree of accuracy, even providing our technologies to IBM on an OEM basis.
if the speaker’s voice has not been registered Canon now has a tripolar
beforehand. This recognition surpasses mere development structure for
vocabulary identification, making it possible to these technologies with bases
rapidly recognize phrases and sentences. in Japan, Europe and China.
VoiceMaster also employs a unique technology Working together, these bases
Public telephone network
effective against interference from noise around are expanding our expertise
Extensions
the speaker. Canon now boasts a lineup of through next-generation PBX
speech-recognition engines with capacities from speech-recognition research
100 to tens of thousands of words to meet varied and multilingual capability. Telephone Control Board
needs, and the CPU performance and data storage Phoneme model
for telephones Word dictionary
capacity of the user’s computer. We are also pro- VoiceMaster PureTalk
viding systems compatible with English, as well as Synthesis unit
with Japanese. Grammar of database
application
We have incorporated our speech-recognition Railway line information
technology in commercial-use portable data termi- Railway Line Information Service for the Visually Impaired
Speech Synthesis
Transforming Text into Natural-Sounding Speech
Speech synthesis involves using a computer to turn stage. The result is an engine only 1 MB in size,
text data into the spoken word. This requires tech- including acoustic and language processing tasks, Dear Friends,
nology that can analyze text and assume the correct without any decline in sound quality. On June 27th, we will have the Birthday
Party in Shibuya. Everybody is welcome.
accents and intonation. Canon’s PureTalk speech Our top-class voice-synthesis engine is incorpo- Looking forward to seeing you!
synthesis engine produces speech that is as natural rated in some models of our home-use facsimile
Best regards,
and clear as the human voice. machines for NTT Corporation's L-mode service in
The quality of the resulting voice is PureTalk’s Japan and portable data terminals and is a feature of
most distinguishing feature. In the highly competitive our Railway Line Information Service for the Visually Computer
area of compact voice-synthesis system develop- Impaired. In addition to providing Japanese- and
ment, Canon has won widespread acclaim for pro- English-language voice synthesis, we are now devel-
L-mail
ducing the highest voice quality in the industry for oping technologies to handle other languages.
compact electronic equipment with built-in speech Combining speech-recognition and language-pro-
Cellular phone
synthesis functions. PureTalk also provides a diversity cessing technologies, our voice-synthesis engine is
of voices—young, old, male and female. set to form the heart of next-generation human
Canon was among the first companies in the interface systems.
world to recognize the importance of both compact L-Mode
electronic equipment and voice interfaces, which is Compatible fax
43
Digital Imaging Technologies
(X0,0) Xmax
Marker image recognition using a video camera in an HMD X
An image recorded with the HMD video camera (bot- θ0
tom) is correlated using marker image recognition to
(X0,µ0)
let the user align his hand
Z
Camera
µ
µ
µ
µ X
µ
X
X
X
X
44
Devices
Anodizing
Handle Wafer
Silicon wafer
Reuse
Bonding
Cross section
Seed
Wafer
Conventional SOI wafer
silicon wafer Splitting
Transistor Porous Si
Silicon layer
Insulating layer
SOI
Excess silicon
Support
Silicon substrate layer Etching
(Handle wafer)
BOX
layer
The insulating layer
H2 Annealing
Power runs through
several hundred mm separates the support
of excess silicon. substrate. Only the Handle
amount of silicon needed wafer
for the device is formed
above this layer.
Water-Jet Splitting Technique Conventional and SOI Wafers ELTRAN Production Process for SOI Wafers
45
Devices
rays that pass through the patient are detected on ital sensor with Insulator Lower Metal
CMOS Sensors
Superior Performance in Input Devices
Because the quality of images depends wholly on area sensor and boasts an impressive 11.1- CMOS sensor technologies are being applied
the quality of the image sensor that transfers the megapixel resolution. throughout Canon’s products in the form of detec-
data, Canon has incorporated CMOS sensors into Canon’s CMOS sensor applies on-chip noise tion sensors, line sensors for image capturing and
its diverse range of input equipment. reduction and in-pixel signal amplifier technologies area sensors. We anticipate that these and other
The CMOS sensor not only guarantees superi- to achieve image quality comparable with that of related devices will be incorporated in our prod-
or image quality, but also requires a lower voltage CCDs. In addition, these sensors have low energy ucts in years to come.
than CCDs. In our slim flatbed image scanner, consumption, contributing to smaller and lighter
which employs our Contact Image Sensor (CIS), digital SLR cameras. We developed a new stitching
sufficient energy to operate the unit can be exposure technology for the CMOS sensor incor-
obtained through the USB connection, so no addi- porated in the EOS-1Ds to attain a sensor larger
tional power source is necessary. than the exposure area of a stepper and equivalent CIS for Image Scanners
The CMOS sensor is also used in autofocus with the full frame size of 35mm film. Our CMOS
and eye-control systems in our SLR cameras, and area sensor technology will play a major role in
In the EOS-1Ds
enabled 45-Point Area AF. The sensor stores opti- expanding the market for digital SLR cameras in (35mm full-frame; 11.1 megapixels)
cal image signals, monitors the amount of data the future.
and controls the data flow. Its measuring and Our current CMOS area sensor lineup includes
detecting functions realize the high level of perfor- 3.25-megapixel and 6.3-megapixel devices at APS-
mance. C size (23.4 mm x 16.7 mm), and an 11.1- In the EOS D60
(APS-C size; 6.3 megapixels)
Our CMOS area sensor is incorporated in our megapixel model equivalent in size to 35mm full
digital SLR cameras, including the EOS D30 (3.25 frame film (36 mm x 24 mm). Images taken with
megapixels) introduced in 2000 and the EOS D60 the EOS-1Ds were exhibited at Photokina, the
In the EOS D30
(6.3 megapixels) released in 2001. In 2002, we world’s largest exhibition of cameras and photog- (APS-C size; 3.25 megapixels)
also began marketing the EOS-1Ds, our flagship raphy-related products, where they were lauded
digital SLR camera, which uses a full-frame CMOS by professionals from around the world.
CMOS Area Sensors in Canon Digital SLR Cameras
46
Devices
called domain wall displacement detection read even if the recording mark is smaller than the Displacement layer
Domain wall
(DWDD). When the recording track of a disk diameter of irradiating spots. Protective layer displacement Domain
comes into the irradiating spot of the laser beam, Although the recording medium is provided Substrate enlargement
the magnetic data on the lower memory layer is by the displacement layer, conventional equipment
transcribed on the upper displacement layer and for MO disks, including the laser beam and drive Laser diode
(frequency:
then expanded. This principle forms the basis for unit, can be used as is. Thus, this technology 650 nm)
the new technology. The edges (domain wall) of makes it easier than ever to develop high-volume Effective spot size
the magnetically recorded marks transcribed on storage systems at costs users will find affordable.
DWDD Concept
Ultrasonic Motors
Converting Ultrasonic Waves into Rotational Motion
Originally, Canon developed an ultrasonic motor to from the vibration frequency range), the resulting ation and low noise. In addition to ring-type ultra-
serve as the driving motor for the EF lens in its EOS rotation is slow. Nonetheless, the frictional energy sonic motors, Canon has developed pencil-type
series AF SLR cameras. Now, our ultrasonic motors generated produces considerable force. An ultra- and button-type motors to deliver high-precision
are used to drive photosensitive drum units in sonic motor would have higher torque than a simi- drive control in a variety of products.
office-use color copying machines, providing the lar-sized conventional electromagnetic motor.
durability needed to perform high-precision rota- Likewise, an ultrasonic
tions over long periods of time. motor with the same Rotor
The motor that Canon led the world in com- torque would be smaller
mercializing works on the following principle. The than an electromagnetic
stator (elastic body) is subject to vibration, result- motor. Major features of
Stator
ing in friction that rotates the rotor (moving body) ultrasonic motors include
Vibration waves
in a certain direction. Because small vibrations are an absence of gears, as
used to induce repeated motion (ultrasonic derives well as highly precise oper- Ring-, pencil- and button-type motors The ultrasonic motor transforms the oscillation of
ultrasonic waves into linear/rotational movements
Rotary Encoder
Expanding Memory with Minimal Investment
An encoder can ascertain the operating status of a achieving precision and size reduction to an extent
machine by converting evaluations of location, previously considered impossible. The rotary
speed and additional speed into electrical signals. encoder was incorporated in factory automation
This rotary encoder can provide high reliability in equipment, creating a new market in which overall
equipment inspection, which is required as robots precision was guaranteed. The most recent version
assume a larger role in the automated factory envi- of the rotary encoder weighs only 80 g and has a
ronment. diameter of 36 mm.
In 1986, Canon utilized the diffraction/inter- We will continue to develop even smaller, easi-
ference phenomenon of laser beams to develop a er-to-install equipment and devices, following the
laser rotary encoder. Using prism optics, we devel- same principles that we used to develop the rotary
oped a compact interference optical system, encoder to develop a high-speed sensor.
Laser Rotary Encoder
Laser Interferometer
Detecting Tiny Displacements with High Precision
In recent years, hard disc devices capable of stor- laser as the light source, this device employs a reduction enables the interferometer to also be
ing large volumes of video and other data have noncontact method to measure slight displace- used for wafer-stage position control in steppers
become a widely used recording medium in digital ments and vibrations on the object’s mirror reflec- and surface measurement of silicon wafers.
home appliances. Recording densities continue to tion. The Michelson Interferometer method has
improve almost on a daily basis. As such, there is a been adopted for the first time in a sensor that
greater need than ever for accurate detection and measures displacement and vibration, allowing
measurement of unintended surface and shaft ultrahigh resolution of 0.08 nm.
movement of the hard disc, which can directly Canon’s unique optical design has allowed the
affect recording density. development of a light and compact interferome-
To address this issue, Canon developed its ter weighing about 50 g and measuring a mere
Micro Laser Interferometer. Using a semiconductor 38 mm x 47 mm x 19 mm. This dramatic size
Ultracompact Laser Interferometer
47
Production Technologies
Production Technologies
No matter how efficient and easy-to-use the products we develop might be, they become
meaningful only when they sell widely for their excellent quality and cost performance.
Thus, we consider production technologies to be as important as the products themselves.
In 1998, Canon began shifting all its production plants to the cell method, which has
greatly increased the productivity of individual employees and led to other improve-
ments.
Aspherical Lenses
Highly Accurate Molding Technology Makes Mass Production Possible
Aspherical lenses have a curvature that changes under ultraviolet light, which is then hardened to
continuously in the direction of the lens diameter. create an aspherical surface. We have exhaustively
Because this construction allows light to gather at studied resin properties and materials, and are now
a single point, aspherical lenses are able to radical- able to produce large-diameter aspherical lenses.
ly minimize the blurring of light. Using optics sys- Our glass-mold technology incorporates the
tems with these lenses makes it possible to take high-precision processing of an aspherical molding Spherical lens
sharp photos with very low image blurring. die, into which glass is directly pressed. It proved
Unlike spherical lenses, which require multiple very difficult to maintain a high level of precision at
lenses to adjust for spherical aberrations, aspheri- the high temperature under which glass softens.
cal lenses reduce the number of lenses needed for We analyzed glass and molding die materials and,
optics systems. Canon has adopted them to devel- following numerous simulations of temperature
op smaller, lighter and better performing compact and size changes, succeeded in creating a molding
camera lenses, as well as lenses for its SLR cam- die that stayed stable even at high temperatures
eras, copying machines, laser beam printers and (shape precision: less than 0.3 µm; surface rough- Aspherical lens
other products. ness: 0.02 µm). To avoid oxidation during the Differences Between Spherical and Aspherical Lenses
To apply aspherical lenses in many different press-molding process, we developed formation In aspherical lenses, the continuously changing curvature in
the direction of the lens diameter gathers light to a single
ways, it was crucial to develop cost-effective mass- equipment that performs heating, pressurizing, spot. The result is more compact, lighter cameras and lenses
production techniques. Canon utilized design the- formation and cooling functions in nitrogen gas. with improved performance.
ory, precision processing and measuring technolo- Producing lenses using our glass-mold technology
gies—even creating measurement techniques offers a high degree of flexibility in terms of index
using laser interference—die molding production of refraction and other factors, and the lenses are
technologies and a variety of other originally devel- suitable for use in a number of lens systems.
oped techniques. At Canon, we determine which production
For example, in the lens-formation method technology is best suited to each product in terms
known as plastic molding, in which a delicate aspher- of the precision, diameter and cost required of the
ical metal mold is filled with plastic, we devised a vari- lens, and thereby satisfy every need with high
ety of innovations to ensure very precise and stable accuracy. In addition, these high-level technologies
formation. These innovations made possible the use are being adopted in lenses for semiconductor-
of aspherical lenses in compact cameras. exposure tools, TV broadcasting lenses and other
Our Photoreplication method involves the cov- lenses that demand the highest precision possible.
ering of a spherical lens surface with resin hardened Aspherical Lens Production Molds
48
Production Technologies
Diffraction grating
(1)Refractive (2)Multi-Layer Diffractive Combining
optical element Optical Element (1) and (2)
BGR RGB
Multi-Layer Diffractive Optical Element High-performance Multi-Layer Diffractive Optical Element Structure of Multi-Layer Diffractive Optical Elemnt
Anti-Fogging Technologies
Using Absorptive Polymers
Mist or fog can cause lenses to cloud, making it the organic polymer in an inorganic polymer Droplets of
moisture in air
difficult for cameras to take clear photos. To before affixing the resulting stabilized layer to the Organic
polymer
address this situation, Canon used its thin-film glass surface of the lens. The anti-fogging mem- Anti-reflective
coating Water
expertise to develop an absorptive polymer that brane is attached to the surface of a porous, anti- molecules
can be affixed to optical groups to keep camera reflective coating, thereby also providing excellent
lenses and viewfinders clear of moisture. protection against reflections from the glass plate.
Anti-
Canon’s anti-fogging membrane comprises an The anti-fogging film is only several nanome- fogging
organic and an inorganic polymer, both of which ters thick and forms a porous anti-fogging film on membrane
are layered on the glass surface. The organic poly- the lens surface, which allows it to provide flawless
mer absorbs moisture. However, because the anti-fogging properties while functioning to pre- Glass substrate Inorganic
absorbed moisture tends to run off the organic vent surface reflections. polymer
49
Production Technologies
Plasma Technologies
Advancing Chip Production
Semiconductor devices, which sustain our highly Canon has developed surface-wave interfered
information-intensive society, are becoming more plasma (SIP) suited to manufacturing processes for
densely packed, with higher circuit integration and next-generation semiconductors. This plasma-
lower prices. In line with this trend, plasma-process process equipment reduces damage to wafers, and
equipment, which performs such functions as achieves high productivity and reliability. The tech-
etching, chemical vapor deposition and ashing, nology is also being applied in the development of
must be faster and cause less damage to semicon- ashers and nitridation systems for processing large-
ductor wafers. diameter wafers. Surface-Wave Interfered Plasma
Simulation Systems
Resolving Problems in the Design Stage
Major parts in today’s business machines are made mechanism of electromagnetic noise generation,
from plastic produced by injection molding, which predicting noise emissions at the mounting design
means their quality is closely linked to their metal stage and developing technological countermea-
molds. Using the Canon Plastic Analysis System sures.
(CAPLAS), it becomes possible to make detailed Device malfunctions caused by electromagnet-
analyses of the injection molding process through ic noise have been an increasing problem. This
simulations before metal molds are produced. software is therefore vital to the rapid develop-
Injection molding incorporates the process of fill- ment of products that eliminate noise emissions or CAPLAS Simulation
ing the metal mold with resin, followed by packing are resistant to the effects of noise.
and cooling. Being able to determine the most
appropriate mold conditions in advance helps
rationalize molds, reduce production costs and cut
product development lead times.
In the same way, electromagnetic field simula-
tion is a software utility that makes it possible to
discover and resolve problems in the design phase.
This software is used in areas such as analyzing the Electromagnetic Field Simulation
50
Next-Generation Technologies
Near-Field Optical Technologies propagating light is reflected by the film’s lower to next-generation exposure instruments for pro-
Overcoming the Diffraction Limitations of Light surface. This concept allows the creation of light cessing to resolutions of several dozen nanometers
Conventional optical technologies employ propa- spots with diameters less than 100 nm, depending without the need for large-scale equipment. We
gating light to see images and process objects. on the size of the holes or slits created on the also foresee that development of near-field optical
Even if such light is focused using lenses, it is metallic film. Canon is applying this concept to its technologies will lead to other applications in opti-
impossible to create a beam with a diameter small- R&D on next-generation lithography technologies. cal memory and micro-optical devices.
er than the light’s wavelength. This phenomenon Here, we use a photomask made of transparent
is known as the “diffraction limit of light.” base material and a thin metallic film with tiny
An alternative to propagating light is near- nanoscale slits.
field light. When light is illuminated on an object, To achieve tight, gap-less contact between the
near-field light is created around its periphery photomask and photoresist, a photomask using a
(within about 100 nm). Usually, however, this near- thin-film base material is created first. This pho- 100nm
field light gets mixed up with the penetrating and tomask is placed on a substrate coated with a
20nm
diffusing rays of the propagating light. More effort photoresist, and the two components are attached
is needed to effectively isolate and utilize the near- together by applying pressure. Using a mercury
field light. lamp, light is illuminated onto the underside of the
For example, if tiny holes or slits of 100 nm or photomask. Near-field light emerging on the sur- µM
less in diameter were created on a metallic film face exposes the photoresist. After development, a 0.8
0.6
impenetrable by light, and then light was applied fine structure less than one-tenth the wavelength 0.4
from the underside, the only light that would pass of the source light is obtained. 0.2
through the holes or slits on the upper surface Canon is pursuing development of this near- Half-Pitch 50-nm Resist Pattern Formed Using
field mask exposure technology, seeking to apply it Near-Field Mask Exposure Technologies
would be the near-field light. This is because the
Nanostructural Materials found ways to systematically arrange these dicularly from the substrate. Taking advantage of
Creating Future Nanodevices nanoholes according to size, and even to make the zinc oxide’s properties as a transparent semicon-
Under its research into nanostructural materials, bottoms of the nanoholes into electrodes. ductor, we are studying applications in dye-sensi-
Canon is producing nanoscale pores and nano- By filling these nanoholes with a magnetic tized solar cells and other devices.
sized needle-shaped crystals. By combining two substance, we are developing applications in pat-
factors—the self-assembling properties inherent in terned media—regarded as the future of high-
the materials themselves with conventional density magnetic recording media. The magnetic
processes—we have begun creating more accu- force microscope image shows the magnetic char-
rately controlled mechanisms than ever before. acteristics of the substances filled in the
These technologies are anticipated to lead to the nanoholes in anodized aluminum film.
development of devices in diverse fields, including The dark dots are tiny upward-pointing
high-density recording media and photonic ele- magnets.
ments, as well as solar cells. Canon is also conducting research
One way of producing nanostructural materi- into the crystallization of nano-oxide
als is to use anodized aluminum. Countless alu- materials. The image shows zinc-oxide
minum nanoholes are produced when aluminum nanowhiskers, created through an elec-
troplating process, growing out perpen- Nanostructural Materials Filled Zinc Oxide Nanowhiskers
film is anodized in an acid solution. Canon has
with Magnetic Substance
Mesoporous Materials glass substrate in an acidic reactant a solution con- ion-conductive materials, and a fluorescent film can
Facilitating Microscopic Control taining a surfactant and silica-oligomer. A special be prepared by incorporating small silicon clusters.
Mesoporous materials are porous materials with surface treatment of the substrate for the alignment These remarkable nanoscale materials are set to
regularly arranged, uniform mesopores (2 nm to 50 of the surfactant molecule assemblies led to our open a new gateway to future technologies.
nm in diameter). Their large specific surface area, success. Mesostructured silica, with fully aligned
tubular mesochannels, is grown on the substrate 300A
over 1,000 m2/g, makes them useful as catalysts or
adsorbents. Mesoporous silica (SiO2) is particularly spontaneously. A continuous film can be obtained
important, because it facilitates macroscopic mor- after one to three days of the reaction.
phological control for products such as films, fibers Mesoporous materials have potential for a wide
and monoliths. variety of applications. A small laser array can be
Canon prepared mesoporous silica films with fabricated using a patterned mesoporous silica film
aligned tubular mesochannels of 3 nm to 4 nm in by incorporating dyes into the mesochannels. A
diameter on a glass substrate simply by holding the solid electrolyte can be obtained by incorporating Mesoporous Silica (TEM Photo)
51
Environmental Technologies
Environmental Technologies
Full-scale eco-technology development at Canon began in the early 1990s, when we became the first company
in Japan to earn accreditation for ISO 14001 and EMAS environmental management standards. We have also
made the environment a central consideration in product development, and have created products that con-
serve energy and resources, eliminate hazardous substances and are suitable to a range of applications. In addi-
tion, we are pursuing basic ecology research that will find applications in Canon products of the future.
We pursue maximization of resource efficiency and are improving our products and services by seek-
Eco-Conscious R&D
ing ways to reduce, reuse and recycle resources. Our aim is to create a product recycling flow that
From the Basics Up goes from the plant to the market and back again. The key is research into basic technologies.
VOC Decomposition
Reducing Pollution with a Nonthermal Plasma Process
As a good corporate citizen, Canon is making We are concentrating on nonthermal plasma
every effort to comply with recent laws concerning decomposition, which boasts the highest decom-
the full disclosure of information on the environ- position efficiency. Because VOCs are organic com-
mental impact of manufactured products, and to pounds, they can be broken down into carbon
eliminate the use of hazardous substances linked dioxide and water by applying several kilovolts of
AC
to destruction of the environment. Volatile organic electricity via a dielectric substance.
compounds (VOCs), such as toluene, xylene and At a testing facility using barium titanate
methyl ethyl ketone, are produced in painting (BaTiO3) as a ferroelectric substance, we have
processes whenever organic solvents are used. achieved a decomposition rate of more than 90%,
Such processes are employed extensively in manu- irrespective of the density of the gas. VOC gas Decomposed gas
Photo-Activated Water
Decomposing Soil Pollutants Using Water and Light
The use of trichloroethylene (TCE) and other water, formed at an anode when water is subject- electrolyzed water, which is effective in sterilization
organic solvents has been prohibited in the majori- ed to electrolysis. When functional water is mixed and bacteria removal when handling such microor-
ty of manufacturing processes, owing to their with TCE and exposed to light, the TCE decompos- ganisms. One researcher had an unusual idea,
damaging effect on humans. However, because es. This process can even reduce high TCE concen- namely that TCE could be broken down using only
until recently they were used in large quantities in trations exceeding 1,000 mg/liter to acceptable acidic electrolyzed water and noted that when
the cleaning of metal parts and semiconductors, as levels within three to five hours, and it has also tests were performed near a window, light expo-
well as in dry cleaning, TCE remains present in soil proven effective in treating a host of other organic sure produced favorable results.
and underground water in many areas. compounds, including tetrachloroethylene, In 1999, Canon set up a testing facility with a
TCE is an extremely stable substance that, dichloromethane and chlorobenzene. 55-liter reactor vessel. The initial objective—to
once formed, rarely decomposes. A number of This incredibly simple process was discovered process 10 g to 40 g of TCE per hour—has already
methods to remove such pollutants have been by coincidence at the Canon Research Center in been achieved.
considered, such as using activated carbon and Japan. Researchers were studying TCE decomposi-
microorganisms, but Canon attracted widespread tion using microorganisms, and were using acidic
attention in 1999 for its development of the
Photo-Activated Water treatment system. 10 4 6mg/
Pollutant gas Pollutant gas
This system employs functional water exposed 12mg/
1,000 48mg/
to a light source. Functional water is electrolyzed 120mg/
Residual TCE concentration (mg/ )
500mg/
Light Light 100
irradiation irradiation 1,000mg/
1,500mg/
Electrolytic water 10
formation device
Cathode Anode 1
0.1
Neutral waste
water vessel
0.01
0 50 100 150 200 250 300
Time
Testing Plant Overview of Gas-Purification Plant for TCE Treatment Breakdown of TCE Solution
52
Environmental Technologies
High-Performance Eco-Polymers
Deriving Plastics from Microorganisms
In recent years, the use of microorganisms for poly- change in thickness when electricity is applied. By
mer production has been in the spotlight. It is applying different organic substances to the
known that certain microorganisms efficiently pro- microorganisms, we are able to produce polyester
duce polyester (PHA: polyhydroxyalkanoate). By with desirable functions. In addition, we have
using such properties more effectively, we can open developed new culturing technologies that facili-
up new avenues to the practical application of poly- tate the efficient uptake and transformation of
mers with special properties that are difficult to pro- organic substances into a wide variety of poly-
duce via chemical processes. The use of microorgan- esters for mass production.
isms, rather than chemical processes, facilitates cost Moreover we have already completed the
control and is less harmful to the environment. cloning of polyester-synthesizing genes from these
Canon is working to activate and improve the per- microorganisms, and found that Canon's microor- PHA-producing microorganisms
formance of such microorganisms in its quest to ganisms are quite unique from any known poly-
produce a variety of devices and materials. ester-synthesizing microorganisms.
We have discovered four types of microorgan- Canon is accelerating its research activities to
isms from soil that produce highly novel polyesters. make environmentally conscious functional materi-
All four strains are able to uptake novel organic als available on the basis of such biotechnological
substances into their cells and transform them into achievements.
the corresponding polyester. Canon has developed
basic technologies for using such microorganisms
Polyester produced by microorganisms
to manufacture devices that can, for example,
We maintain data on all our products, which is used to reduce environmental burden throughout
Minimizing the Burden
product lifecycles. We are developing and applying practical new technologies from the product
of Our Products design stage.
Plastic Recycling
Reducing Costs in Plastic Recycling Cross-Sectional View
When recycling its plastic components, Canon machine housing materials. Called sandwich mold-
employs a closed-materials system to create four ing, this molding method sandwiches recycled
types of resin: PC+ABS alloy, ABS, HIPS and noryl materials between layers of virgin materials, mak-
resins. These resins, which are extensively used for ing it possible to create up to 30% of the content
housing materials in our copying machines, laser from recycled materials. With ABS and noryl resins,
beam and Bubble Jet printers, and toner car- Canon has enabled 100% recycling efficiency
tridges, do not emit dioxins and thus are receiving compared with other technologies.
attention as environmentally conscious substances.
Canon has also developed a technology for
using recycled PC+ABS alloy resin in copying Sandwich-Molded Component
53
Environmental Technologies
wires with an electroconductive roller, through The new system is featured in our latest business Roller-charging method
which both alternating (AC) and direct current machines. Replacing wire charging, this method greatly
reduces ozone emissions
(DC) are used to charge the photosensitive drum.
Ozone generation is kept to less than 1/1,000th Roller-Charging Diagram
Ecological Component and We pay particular attention to the materials and components that go into our products, each of
Material Development which is manufactured with consideration of its environmental impact.
54
Environmental Technologies
Lead-Free Lenses
Developing Many New Varieties
Canon is currently devoting great effort to elimi- ardous. We have successfully produced lenses
nating the use of substances that are potentially using non-toxic titanium, and currently produce
hazardous to the environment, and to preventing about 100 varieties of lead-free lenses.
global warming. We have developed lead-free
glass in joint projects with manufacturers of optical
glass. Lead has been used in lenses, and especially
in high-precision lenses, because it increases the
refractive index. Since the lead used in lenses is in
solid form, there is no danger of it dissolving and
affecting the environment. However, the lead
Lead-Free Lenses
sludge produced during lens polishing can be haz-
55
Environmental Technologies
Solar Cells
True Clean Energy
Backed by widespread concern for environmental crystalline silicon layers).
protection around the world, scientists and We incorporated this technology into a thin-
researchers are actively seeking ways to effectively film solar cell that boasts industry-leading energy
use clean energy sources, such as solar and wind conversion efficiency and highly competitive
power. Because photovoltaic power generation is wattage costs at the mass-production stage. Thin-
regarded as the cleanest and safest method of film solar cells are ideal for mass production and
generating power, it has proliferated significantly offer the potential to reduce both resource usage
into residential rooftop power generation use in and manufacturing costs. Moreover, compared
recent years. with crystalline silicon solar cells, thin-film solar
At present, silicon is the principal material for cells are a cleaner energy source because they can
solar cells. The two types of silicon most widely be produced at lower temperatures (300˚C versus
used are crystalline (monocrystalline and multicrys- 1000˚C) and thus deliver a shorter energy payback
talline) and thin-film (amorphous or microcrys- time (the time required for a cell to generate the
talline). Thin-film solar cells, because they require amount of energy used in its manufacture) than
minimal amounts of silicon raw material and thus that of crystalline solar cells.
are more environmentally conscious, have become Thin-film solar cells are also more durable than
the object of calls for further technological crystalline solar cells, and so are expected to find a
advancement. broad range of applications, not only in roofing
Canon’s R&D on solar cells has concentrated materials for homes, but also in such areas as com-
on thin-film types, with a focus on amorphous sili- munications, public industrial, floating and agricul-
con. Recently, we successfully developed a highly tural facilities.
efficient solar cell technology featuring a triple-
junction structure (one amorphous and two micro- Canon’s Solar Cell
56
Technologies are evolving every day in an endless cycle that is
accelerating and intensifying. Mastering these technologies and
meeting the challenge of devising new methodologies will propel the future
evolution of humanity itself.
I N D E X
CANON INC. 30-2, Shimomaruko 3-chome, Ohta-ku, Tokyo 146-8501, Japan www.canon.com CTHE07 0803P15.2 Printed in Japan
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