System Components and Accessories for Sample Gas Conditioning

Data Sheet 10/23
5.20 EN June 2004

Vol.%

A gas analysis system usually consists of two groups of devices: Contents Page
• The gas analyzer measures the concentrations of the sample SCC-C Sample Gas Cooler 2
gas components and converts them into an electrical signal. SCC-F Sample Gas Feed Unit 7
• Supplementary devices sample the sample gas from the SCC-E Sample Gas Feed Unit 11
process, condition it and feed it in the gas analysis system. Electrical Cool Trap 14
In most cases, the sample gas sampled from the process cannot CGKA 2 Automatic Condensate Drain 16
CGMF 2 Sample Gas Feed Unit 18
be processed by the gas analyzer without further conditioning. Too
Diaphragm Pump 4N 21
high a dust content, temperature and dew point as well as too high Diaphragm Pump 2 23
or too low pressure, and not least interference components in the SCC-K NO2 / NO Converter 25
sample gas can impair the operational capability of the gas ana- CGO-9 Tubular Furnace 29
lyzer and falsify the measuring result. Reaction Element 31
Supplementary devices such as the sampling probe, the sample Membrane Filter 32
CGKW Condensate Monitor 33
gas line, the sample gas cooler and pumps and filters ensure that
Acid Filter 34
the sample gas inlet conditions of the connected gas analyzers are Disposable Filter 35
satisfied and faultless measuring results are obtained independ- Flow Meters, Flow Monitors 36
ently of the process sequence and the local conditions. ER-144A/Ex Switching Unit 38
KFA Isolated Switch Amplifier 39
Stripper for Cooling Water and Waste Water 40
Multi-way Test Gas Cocks 41
Cylinder Pressure Reducers 42
SCC-C Sample Gas Cooler
Compressor sample gas cooler
Constant outlet dew point
1 or 2 gas paths
Heat exchanger made from glass, PVDF or stainless steel,
exchangeable without tools
Corrosion-resistant gas lines
High pressure design up to 1 MPa (10 bar)
Temperature display
Suitable for ambient temperatures up to 50 °C
Compact surface-mounting housing (width 1/2 19 inches,
6 height units)
System solutions in connection with the SCC-F sample
gas feed unit
Suitable for use in measuring equipment conforming with
17th BImSchV (Federal Immission Protection Law)

Sample gas inlet conditions Pressure drop in heat exchanger

approx. 1 hPa (1 mbar)
Sample gas pressure approx. 4...8 hPa (4...8 mbar) for HE125
Heat exchanger Sample gas pressure pabs Dead volume in heat exchanger
material without with
peristaltic pump peristaltic pump Heat exchanger material Dead volume in heat exchanger
Glass 50...200 kPa 50...150 kPa HE125 HE250
(0.5...2.0 bar) (0.5...1.5 bar) Glass 40 ml 140 ml
PVDF 50...250 kPa 50...150 kPa PVDF 25 ml 100 ml
(0.5...2.5 bar) (0.5...1.5 bar) Stainless steel 30 ml 100 ml
Stainless steel 0.05...1 MPa 50...150 kPa
(0.5...10 bar) (0.5...1.5 bar) Gas tightness
5 x 10–6 hPa l/s
Sample gas flow rate
Temperature display
1 x 250 l/h (HE250) or 1 x 125 l/h (HE125) or 2 x 125 l/h, with
Digital display in °C
respect to the sample gas pressure pabs = 100 kPa (1 bar) and
25 °C Status signal
< 0 °C and > 8 °C, 2 potential-free two-way switches,
Sample gas inlet temperature
switching capacity 250 V AC, 2 A
max. 140 °C
Refrigerant
Sample gas inlet dew point
R 134a
max. 70 °C,
max. 60 °C for HE250 at sample gas flow rate > 200 l/h
Materials of gas-conducting parts
Operating data PVDF, PTFE, PP, glass, Viton, stainless steel (high pressure
version)
Sample gas outlet temperature
Factory-set to +3 °C
Dew point stability Power supply
±0.3 °C per 10 °C temperature change,
Input voltage
±0.3 °C per 10 l/h change in flow rate
230 V AC or 115 V AC –15...+10 %, 50...60 Hz
Refrigeration capacity
Power consumption
40 W at +10...+50 °C
max. 200 VA
Warm-up time
Starting current
approx. 15 min
2.5 A at 230 V AC

2 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
SCC-C Sample Gas Cooler
Construction Electromagnetic compatibility
Design Radio interference suppression
Surface-mounting housing 1/2 19 inch, 6 height units Class B to EN 55011
Mounting Interference immunity
On the wall with mounting brackets supplied or Testing to EN 50082-2
in a 19-inch cabinet / rack
Housing material and color
Sheet steel; light gray (RAL 7035), basalt gray (RAL 7012) Mechanical capabilities
Testing to EN 60068-2-27 and EN 60068-2-6
Degree of protection of housing
IP 20 to EN 60529 Transport
Shock: 30 g / 18 ms / 18 shocks
Dimensions
Vibration: 1 g / ±0.15 mm / 5...150 Hz, 3 x 5 cycles
see dimensional drawing on page 4
Operation
Weight
Vibration: 1 g / ±0.07 mm / 5...55 Hz, 3 x 2 cycles
approx. 15.6 / 16.5 kg with 1/ 2 heat exchangers

Gas connections Ambient conditions

Ambient temperature
Heat exchanger
Operation: +10...+50 °C,
Heat exchanger Sample gas inlets & Condensate outlet Storage and transport: –25...+60 °C
material outlets
Relative humidity
Glass Screwed pipe or Pipe nipple GL25 ≤ 75 % annual average, occasional and slight condensation
hose connection permitted, ≤ 95 % on 30 days per year
GL18
PVDF 6 mm tube G 3/8 inch
internal thread Options
Stainless steel G 1/4 inch G 3/8 inch Metering device
internal thread internal thread in gas path 1 by means of a peristaltic pump installed in the
SCC-C sample gas cooler or in the SCC-F sample gas feed
Peristaltic pump (option) unit, feed tank as accessory, for small SO2 measuring ranges
Condensate outlet PVDF, DN 4/6 (< 1000 mg/m3) or to avoid acid aerosols
Peristaltic pumps
Electrical connections 1 or 2 peristaltic pumps for discharging condensate
(flow rate approx. 300 ml/h, 5 rpm) and metering (flow rate
Power supply approx. 15 ml/h),
Cable, 3 m long, permanently fixed Pressure resistance pabs = 50...150 kPa (0.5...1.5 bar),
Status signal Peristaltic tube service life approx. 5 months,
Cable, 3 m long, permanently fixed Power consumption 3.5 VA,
Weight approx. 0.6 kg

Electrical safety
CSA certification
Testing to EN 61010-1
The SCC-C sample gas cooler is certified to
Protective class – Class 2258 02 Process Control Equipment – For Hazardous
I Locations and
Overvoltage category / degree of contamination – Class 2258 82 Process Control Equipment – For Hazardous
III / 2 Locations – Certified to U.S. Standards
Class 1, Div. 2, Groups A, B, C and D, Temperature Code T4,
Protective separation Maximum Ambient Temperature +50 °C.
Electrical isolation of the 115 / 230 V AC power supply from
the other current circuits by means of reinforced or double Approval includes testing per applicable Canadian (CSA) and
insulation. Functional extra-low voltages (PELV) on the low US directives.
voltage side Certificate No. 1105720

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 3
SCC-C Sample Gas Cooler
Dimensional drawing (dimensions in mm)
1 Temperature display
2 Condensate outlet (for option with
peristaltic pumps)

13
3.0 1 3 Gas connections of heat exchangers
4 Conduits for the (permanently-
connected) electrical connection lines
190.5
266

2
37.8

246
263

220

4
301.5

3
46

Circuit and connection diagram

Bridge = 230V Transformer = 115V

Mains L F1
X1/4 X2/2

2A T L
X2/3 X5/O/3
275V
R2
U X2/1

M
L X5/O/5 ~

M1 C
X4/1 X4/3 1
Pt 100

Option
Pt 100 T T R1
X4/2 X4/4 3 R S

X5/O/2
5+ X6/4
X3/3 X5/M/2

C1
X3/1
Solid

4,7µF
A1

6- X6/3 X5/O/1 X5/U/2

K1 X5/M/3

Status 1 8 X6/2 X5/O/4 X5/O/7 X5/O/6

Alarm

X3/2
9 X6/1 Fan SR25 SR25
M2 M4 M3
X3/6
N M M M
X3/4 MV1 K1 ~ ~ ~

A2
K1
Status 2
X5/M/5 X5/M/1 X5/M/4 X5/M/7 X5/M/6
X3/5

Mains N
X1/3

Mains PE
X1/2 X5/U/1 X5/U/4 X5/U/3

X1/1

4 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
SCC-C Sample Gas Cooler
Refrigerant circuit
1 Refrigerant compressor
2 Refrigerant condenser
3 Refrigerant dryer
4 Capillary tube
5 Heat exchanger
6 Evaporator
7 Cooling block with temperature sensor
2 8 Valve
9 Temperature controller
1 8
3

9
°C

5
6

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 5
SCC-C Sample Gas Cooler
Ordering information
Catalog No. 23070-0- 0 0 0 0
↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Design
Wall-mounted housing 1/2-19 Inch 1

Preparation
without 0
with dosing unit 1

Heat exchanger
Glass 1
PVDF 2
Stainless steel 3

Gas paths
1 gas path 250 l/h 1
1 gas path 125 l/h 2
2 gas paths 2 x 125 l/h 3

Condensate drain
without 0
1 peristaltic pump 1
2 peristaltic pumps (2 x condensate) 2
2 peristaltic pumps (1 x condensate, 1 x dosing) 3
2 peristaltic pumps (1 x condensate, 1 x precondensation) 4

Display
Temperature display and monitoring 1
Temperature display and monitoring and Pt 100 2

Power supply
230 V, 50/60 Hz 1
115 V, 50/60 Hz 2

Certification
without 0
with CSA certification 1

↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Catalog No. 23070-0- 0 0 0 0

6 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
SCC-F Sample Gas Feed Unit
Complete sample gas conditioning in connection with the
SCC-C sample gas cooler
2 independent gas paths
Corrosion resistant, metal-free gas lines
Compact surface-mounting housing (width 1/2 19 inches,
6 height units)
Service-friendly due to easy access to the modules

Sample gas inlet conditions Feed performance standard

Sample gas pressure 250 Inlet pressure
pabs = 70...105 kPa (0.7...1.05 bar) A B

0
hP
Sample gas flow rate 200
Flow rate / l/h

a
-1
Gas paths 1 and 2 max. 100 l/h 00
150 h
Bypass max. 200 l/h -2 Pa
00
hP
Sample gas inlet temperature a

-3
100

00
+10...+50 °C

hP
-4

a
00
Sample gas inlet dew point 50 hP
a
The dew point of the sample gas must be at least 5 °C lower
than the lowest ambient temperature in the whole sample
gas path. Otherwise a sample gas cooler or a condensate -800 -600 -400 -200 0 200 400 600 800
trap is required. Pressure / hPa

A Inlet: negative pressure, outlet: atmospheric pressure

B Inlet: acc. to chart, outlet: gauge pressure
Operating data
Warm-up time Feed performance bypass
approx. 10 minutes (plus warm-up time of sample gas
cooler) 350

Dead volume 300

approx. 10 cm3 (plus dead volume of heat exchanger)
250
Gas tightness
200
Flow / l/h

5 x 10–6 hPa l/s

Flow rate display and adjustment 150
Rotameter 10...100 l/h with needle valve (metal-free) 100
Status signals 50
Flow rate and condensate monitors: 2 potential-free two-way
switches, switching capacity 250 V AC, 2 A
-1000 -500 0 500 1000 1500 2000 2500
Pressure / hPa

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 7
SCC-F Sample Gas Feed Unit
Material of gas-conducting parts Electromagnetic compatibility
PVDF, PTFE, PVC, EPDM, Viton, Novoprene Radio interference suppression
Class B to EN 55011
Interference immunity
Power supply Testing to EN 50082-2
Input voltage
230 V (207...250 V) AC, 50 Hz or 60 Hz ± 2 Hz
115 V (100...135 V) AC, 50 Hz or 60 Hz ± 2 Hz Mechanical capabilities
Power consumption during operation Testing to EN 60068-2-27 and EN 60068-2-6
Diaphragm pump approx. 50 VA,
Transport
metering pump approx. 3.5 VA
Shock: 30 g / 18 ms / 18 shocks
Vibration: 1 g / ±0.15 mm / 5...150 Hz, 3 x 5 cycles
Construction Operation
Vibration: 1 g / ±0.07 mm / 5...55 Hz, 3 x 2 cycles
Design
Surface-mounting housing 1/2 19 inch, 6 height units
Mounting Ambient conditions
On the wall with the mounting brackets supplied or
Ambient temperature
in a 19 inch cabinet / rack
Operation: +10...+50 °C,
Housing material and color Storage and transport: –25...+60 °C
Sheet steel; light gray (RAL 7035), basalt gray (RAL 7012)
Relative humidity
Degree of protection of housing ≤ 75 % annual average, occasional and slight condensation
IP 20 to EN 60529 permitted, ≤ 90 % on 30 days/year
Dimensions
see dimensional drawing on page 9
Options
Metering unit
Gas connections By means of peristaltic pump, flow rate 15 ml/h,
feed tank as accessory
PVDF coupling for tube of 6 x 4 x 1 mm
for small SO2 measuring ranges (< 1000 mg/m3) or
to avoid acid aerosols
Electrical connections I/O card
To connect the SCC-F sample gas feed unit and the SCC-C
Power supply sample gas cooler to the AO2000 Series continuous gas
Screw clamp terminals for stranded or solid wire with analyzers via the system bus
max. 1.5 mm2 – Display and monitoring of the cooler temperature
Status signals – Monitoring and processing of status signals of the SCC-F
Screw clamp terminals for stranded or solid wire with sample gas feed unit (condensate, flow rate)
max. 1.5 mm2 – Control of an external solenoid valve for zero gas
connection, 230 V, 50 Hz
– Digital inputs for monitoring condensate collecting bottles
Electrical safety and reagent reservoirs

Testing to EN 61010-1
Protective class CSA certification
I The SCC-F sample gas feed unit is certified to
Overvoltage category / degree of contamination – Class 2258 02 Process Control Equipment – For Hazardous
III / 2 Locations and
– Class 2258 82 Process Control Equipment – For Hazardous
Protective separation Locations – Certified to U.S. Standards
Electrical isolation of the 115 / 230 V AC power supply from Class 1, Div. 2, Groups A, B, C and D, Temperature Code T4,
the other current circuits by means of reinforced or double Maximum Ambient Temperature +50 °C.
insulation. Functional extra-low voltages (PELV) on the low
voltage side Approval includes testing per applicable Canadian (CSA) and
US directives.
Certificate No. 1105720

8 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
SCC-F Sample Gas Feed Unit
Dimensional drawing (dimensions in mm)
1 Sample gas inlet
Z Ansicht / View Z 2 Sample gas outlet
220
3 Electrical connections
4 Flow rate monitor with needle valve
20

5 Metering pump
2 1 6 Condensate monitor
7 LED display and reset button of
6 6 switching amplifiers
190.5
266

301.5
4 4
37.8

5
246
263
46

Ordering information
Catalog No. 23212-0- 0 0 0 0 0 0
↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Design
Wall-mounted housing 1/2-19 Inch 1

Gas paths
1 gas path, 1 condensate monitor, 1 flow monitor, 1 diaphragm pump 1
2 separate gas paths, 2 condensate monitors, 2 flow monitors, 2 diaphragm pumps 2
1 gas path, 1 condensate monitor, 2 flow monitors, 1 diaphragm pump 3
1 gas path, 1 condens. monitor, 2 flow monitors, 1 diaphr. pump, 1 pressure controller 4
2 separate gas paths, 2 condensate monitors, 2 flow monitors, 1 diaphragm pump 5
2 separate gas paths, 2 condensate monitors, 1 flow monitor, 1 diaphragm pump 6

Dosing
without 0
with dosing pump 1

Electronic processing unit

with 1 electronic processing unit 1
with 2 electronic processing units 2
with I/O interface board 3

Power supply
230 V, 50/60 Hz 1
115 V, 50/60 Hz 2

Certification
without 0
with CSA certification 1

↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Catalog No. 23212-0- 0 0 0 0 0 0

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 9
SCC-F Sample Gas Feed Unit
Pneumatic diagrams
Catalog number 23212-0-11XXXX000000 Catalog number 23212-0-12XXXX000000 Catalog number 23212-0-13XXXX000000

1 1 1

1 1

2 2

2 1

Catalog number 23212-0-14XXXX000000 Catalog number 23212-0-15XXXX000000 Catalog number 23212-0-16XXXX000000

2 1

1 1 1

1 2 2

1 2 2

10 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
SCC-E Sample Gas Feed Unit
Process-proven modules
Ideal for processes with non-corrosive gases
Integrated Peltier cooler and peristaltic pump (option)
Simple installation und connection
Portable housing for rack and wall mounting
(1/2 19 inch, 4 height units)
Attractively priced system solution with
EL1020 gas analyzer

Sample gas inlet conditions Power supply

Sample gas pressure Input voltage
pabs = 70...105 kPa (0.7...1.05 bar) 230 V AC, 50 Hz or 115 V AC, 60 Hz
Sample gas flow rate Power consumption during operation
7...70 l/h 230 V AC, 50 Hz: 1.05 A, 240 VA
Sample gas inlet temperature
+10...+50 °C
Construction
Sample gas inlet dew point (Peltier cooler)
Design
max. 50 °C
Surface-mounting housing 1/2 19 inch, 4 height units
Mounting
Operating data On the wall or in a 19 inch cabinet / rack with the mounting
brackets supplied
Outlet dew point (Peltier cooler)
+3 °C Housing material and color
Sheet steel; light gray (RAL 7035), basalt gray (RAL 7012)
Warm-up time
approx. 10 minutes with Peltier cooler Degree of protection of housing
IP 20 to EN 60529
Gas tightness
5 x 10–6 hPa l/s Dimensions
see dimensional drawing on page 13
Flow rate display and adjustment
Rotameter 10...100 l/h with needle valve (metal-free) Weight
approx. 11.2 kg
Status signals
Cooler, flow and condensate monitoring: 1 potential-free
two-way switch, switching capacity 250 V AC, 2 A
Gas connections
PPH couplings for tube 6 x 4 x 1 mm
Material of gas-conducting parts
PPH, EPDM, Viton, Novoprene, glass
Electrical connections
Power supply
Cable, length 1.5 m, permanently fixed
Status signal
Cable, length 1.5 m, permanently fixed

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 11
SCC-E Sample Gas Feed Unit
Electrical safety Pneumatic diagrams
Testing to EN 61010-1 Version without cooler
Protective class
I 2 3
Overvoltage category / degree of contamination
III / 2
Protective separation
Electrical isolation of the 115 / 230 V AC power supply from
the other current circuits by means of reinforced or double 1
insulation. Functional extra-low voltages (PELV) on the low
voltage side

Electromagnetic compatibility
Radio interference suppression
Version with Peltier cooler and condensate pump
Class B to EN 55011
Interference immunity
Testing to EN 50082-2 2 3

Mechanical capabilities
Testing to EN 60068-2-27 and EN 60068-2-6
1
Transport
Shock: 30 g / 18 ms / 18 shocks
Vibration: 1 g / ±0.15 mm / 5...150 Hz, 3 x 5 cycles 4
Operation
Vibration: 1 g / ±0.07 mm / 5...55 Hz, 3 x 2 cycles

1 Sample gas inlet

Ambient conditions 2 Test gas inlet
3 Sample gas outlet
Ambient temperature 4 Condensate outlet
Operation: +10...+45 °C,
Storage and transport: –25...+60 °C
Relative humidity
≤ 75 % annual average, occasional and slight condensation
permitted, ≤ 90 % on 30 days/year

12 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
SCC-E Sample Gas Feed Unit
Dimensional drawing (dimensions in mm)

263
220

10

7
10 3.0
Alarm Pump
8 9

101,5
177

5
7 6
11

37,75
Sample Gas Test Gas

SCC-E

246 25 300 47,5

372,5

1 Sample gas inlet

2 Test gas inlet
3 Sample gas outlet
12
4 Power supply and status signal cables
5 Flow rate monitor with needle valve
6 Peristaltic pump 1)
220

Condensate monitor 1) / diaphragm filter

185

7
8 LED indicator condensate alarm red 1)
9 Pump switch 1
10 Temperature controller for cooler 1) 2 4
11 3-way cock sample gas / test gas
12 Condensate outlet 1) 3
13 4 x M5 threaded holes in ground plate
1) only in version with Peltier cooler 13
17,5

and condensate pump 248 36

Ordering information
Catalog No. 23235-0- 0 0 0 0 0 0 0 0
↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Design
Wall-mounted housing 1/2-19 inch 1

with 3-way cock, diaphragm filter, pump and flow monitor with needle valve 1 0
with 3-way cock, condensate monitor, pump and flow monitor with needle valve 2 1

Cooler and condensate pump

without 1 0
with Peltier cooler and condensate pump 2 1

Power supply
230 V, 50 Hz 1
115 V, 60 Hz 2

↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Catalog No. 23235-0- 0 0 0 0 0 0 0 0

Accessories
Carry handle Catalog No. 23009-4-0730702

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 13
Electrical Cool Trap
Sample gas cooling with Peltier element
Heat exchanger made of PVDF
Status signals for too high or too low temperature
Automatic condensate drain as an option

Sample gas inlet conditions Construction

Sample gas pressure Design
pabs = 40...220 kPa (0.4...2.2 bar) at sample gas inlet Surface-mounting housing (1/2 19-inch) for wall mounting
temperature 150 °C
Housing material
Sample gas flow rate Aluminum sheet, anodized without color
150 l/h related to 100 kPa (1 bar) and 25 °C at sample gas
Degree of protection of housing
inlet temperature 150 °C
IP 20 to EN 60529
Sample gas inlet dew point
Dimensions
≤ 65 °C
see dimensional drawing on page 15
Operating data Weight
approx. 7 kg
Sample gas outlet temperature
+10 °C
Gas connections
Refrigeration capacity
Sample gas
> 54 kJ at ambient temperature 25 °C
Pipe, 6 x 1 mm
Timer for the automatic condensate drain
Condensate drain
Run time 2 min, off period 20 min
Pipe, 12 x 1 mm
Dead volume of the heat exchanger in version with peristaltic pump: hose 6 x 1 mm
approx. 50 ml
Buffer volume for condensate Electrical connections
approx. 10 ml Power supply
Cable with grounding plug, length 5 m
Materials of gas-conducting parts Status signal (optional)
PVDF, FEP Sub-miniature socket, 9-pin, with plug and cable, length 5 m

Power supply
Input voltage
Mechanical capabilities
230 V AC –13...+5 %, 50 Hz Testing to EN 60068-2-27 and EN 60068-2-6
115 V AC –13...+5 %, 50 Hz or 60 Hz
Transport
with integral peristaltic pump only 50 Hz; 60 Hz on request
Shock: 30 g / 18 ms / 18 shocks
Power consumption Vibration: 2 g / ±0.15 mm / 5...150 Hz, 3 x 5 cycles
approx. 70 VA
Operation
Vibration: 1 g / ±0.07 mm / 5...55 Hz, 3 x 2 cycles

14 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
Electrical Cool Trap
Ambient conditions Dimensional drawing (dimensions in mm)
Ambient temperature
Operation: +5...+35 °C 320 42 70
ø8.5
Storage and transport: –25...+60 °C

21
Relative humidity
≤ 75 % annual average, slight and occasional condensation

230
permissible

190
Climatic class
3K4 to EN 60721-3-3

Ordering information
10 300 208
Catalog No.
Electrical cool trap, 230 V, 50 Hz 23058-5-8018055
Electrical cool trap with automatic 23058-5-8018054
condensate drain, 230 V, 50 Hz
Electrical cool trap, 115 V, 60 Hz 23058-5-8018463
Electrical cool trap with automatic 23058-5-8018462
condensate drain, 115 V, 60 Hz

Circuit and connection diagram

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 15
CGKA 2 Automatic Condensate Drain
For connection to any sample gas cooler
Version with level contact as an option
Time relay available as an accessory

Condensate inlet conditions Power supply

Inlet pressure Input voltage
pabs = 50...150 kPa (0.5...1.5 bar) with unpressurized outlet 220 V AC –15...+10 %, 50 Hz, or –5...+10 %, 60 Hz
110 V AC –10...+10 %, 50 Hz or 60 Hz
Condensate temperature
+1...+70 °C Power consumption
7 VA
Viscosity of the condensate
approx. 50...175 Pa s
Construction
Operating data Design
Surface-mounting housing for wall mounting
Outlet pressure
pabs = 50...150 kPa (0.5...1.5 bar) with unpressurized inlet Housing material and color
Polycarbonate, RAL 7032
Delivery
1 l/h ± 10 %, max. 0.4 l/h at 40 % cyclic duration factor Degree of protection of housing
Motor housing: IP 54, wheel head with plastic top: IP 20 to
Buffer volume
EN 60529
0.2 l
Dimensions
Rotational speed of pump
see dimensional drawing on page 17
20 RPM at 50 Hz
Weight
Gas tightness
approx. 1.7 kg
pabs = 50...150 kPa (0.5...1.5 bar) from the pressure to the
suction side in every wheel head position
Service life of hose Gas connections
Replace hose as a preventive measure every six months
Condensate inlet
Connecting branches for hose 15.9 ∅ 3.2 mm
Materials of gas-conducting parts Condensate drain
Bulkhead screwed connection DN 4/6 for hose 6 ∅ 1 mm
Verderprene, PP, PVC, Norprene, LLDPE

Electrical connections
Terminals for stranded or solid wire with max. 1.5 mm2,
feed-through via membrane nipple PG 9

16 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
CGKA 2 Automatic Condensate Drain
Mechanical capabilities Dimensional drawing (dimensions in mm)
Testing to EN 60068-2-27 and EN 60068-2-6
Transport
Shock: 30 g / 11 ms / 18 shocks
Vibration: 2 g / ±0.17 mm / 5...150 Hz, 3 x 5 cycles
Operation
Vibration: 0.5 g / ±0.04 mm / 5...55 Hz, 3 x 2 cycles

Ambient conditions
Ambient temperature
Operation: +5...+50 °C intermittent mode with cyclic
duration factor ≤ 40 %, i.e. run time max. 5 minutes and off
period approx. 7.5 minutes
Storage and transport: –25...+60 °C
Relative humidity
≤ 75 % annual average, occasional and slight condensation
permissible 1 Condensate inlet
2 Condensate outlet
Climatic class 3 Pump inlet
3K4 to EN 60721-3-3 4 Power supply
5 Mounting holes
6 Outer link
Level contact (optional)
“Overflow” status signal
Floating contact, rating 24 V / 1 A Ordering information
Catalog No.
CGKA 2 220 V, 50 Hz 23227-5-8018441
Accessories for condensate disposal
CGKA 2 220 V, 60 Hz 23227-5-8018442
Time relay CGKA 2 110 V, 50 Hz 23227-5-8018446
Run time and off period settings CGKA 2 115 V, 60 Hz 23227-5-8018443
0.6...60 sec., recommended setting: cyclic duration factor CGKA 2 with level monitor 220 V, 50 Hz 23227-5-8018445
40 %, i.e. run time 5 minutes and off period 7.5 minutes CGKA 2 with level monitor 220 V, 60 Hz 23227-5-8018444
Degree of protection CGKA 2 with level monitor 110 V, 50 Hz 23227-5-8018448
Terminals IP 20, housing IP 50 to EN 60529 CGKA 2 with level monitor 115 V, 60 Hz 23227-5-8018447
Weight approx. 0.125 kg Accessories
Timer relay 90805-4-0741607
Power supply
12...240 V AC/DC, 40...440 Hz Reagent and condensate bottle 23234-5-8328972
Level monitor condensate 23005-4-0741239
Condensate collecting bottle Level monitor reagent 90805-5-8308994
Volume 10 l Condensate trap, filter surface 20 cm2 23065-5-8018512

Sample gas pressure pabs = 70...150 kPa (0.7...1.5 bar)

Material LDPE / PVC
Connections
Sample gas: 1 connecting piece for hose with ID 4–5 mm
Condensate: 2 connecting pieces for hose with ID 12–13 mm
Condensate drain: SW 22
Weight approx. 1 kg

Level monitor
Switching voltage 30 V
Switching current 1 A
Switching power 30 VA
Connecting cable 2 x 0.25 mm2, length 5 m

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 17
CGMF 2 Sample Gas Feed Unit
Feeding-in the sample gas
Micro-porous filtration of the sample gas
Monitoring of the sample-gas path for condensate
breakthrough with fault status signaling
Adjustment and monitoring the sample gas flow rate with
alarm value signaling
Compact unit with degree of protection of housing IP 20

Operating data Structure

Inlet pressure Sample gas feed-in
pabs = 70...105 kPa (0.7...1.5 bar) Diaphragm pump 4N (see page 21)
Flow rate Micro-porous filtration
max. 250 l/h at atmospheric pressure Diaphragm filter in PVC
Inlet temperature Condensate monitoring
+5...+50 °C Diaphragm filter in PVC, monitoring of the diaphragm filter
for moisture by means of electrodes (conductivity measure-
Inlet dew point
ment); fault status signaling with separate amplifier relay
below room temperature
ER 144A/Ex (see page 38)
Delivery
Flow rate monitoring
see delivery diagram of the diaphragm pump 4N on page 21
Hovering body flow meter with inductive sensor for alarm
Flow meter value monitoring and needle valve; alarm value signaling
Flow rate 7...70 l/h, Bypass 25...250 l/h with separate switching unit KFA (see page 39)
Diaphragm filter
Retention rate 100 % for particles ≥ 1 µm
Construction
Tightness
Design
Pressure drop 0.1 hPa/min
Surface-mounting case, motor axis horizontal
Housing material and color
Materials of the parts in contact with medium Plastic, RAL 7035
ETFE (ethylene-tetrafluorethylene), PP (polypropylene), FPM Degree of protection of housing
(Viton), PVC (polyvinyl chloride), EPDM (ethylene-propylene), IP 20 to EN 60529
special steel
Class of protection
I
Power supply Dimensions
see dimensional drawing on page 19
AC voltage supply
230 V ± 10 %, 50 Hz or 60 Hz Weight
115 V ± 10 %, 50 Hz or 60 Hz approx. 2.3 kg
Power consumption
approx. 50 VA
Gas connections
G 1/4 female thread (DIN ISO 228/1) for male fittings, nozzles
for hose internal diameter 4 mm are supplied with the unit

18 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
CGMF 2 Sample Gas Feed Unit
Electrical connections Ambient conditions
Terminals via cable connection PG 13.5 Ambient temperature
Operation: +5...+50 °C
Mechanical capabilities Storage and transport: –25...+65 °C
Testing to DIN EN 60068-2-27 and DIN EN 60068-2-6 Relative humidity
≤ 75 % annual mean, infrequent and light condensation
Transport Shock 30 g / 18 ms / 18 shocks permitted
Vibration: 2 g / ±0.15 mm / 5...150 Hz, 3 x 5 cycles
Climatic class
Operation Vibration: 2 g / ±0.07 mm / 4...7 Hz, 3 x 2 cycles 3K4 to EN 60721-3-3

Dimensional drawing (dimensions in mm) Electrical connection diagram

45 ~165
11

RD Switching Unit
Z
WH ER 144A
3
3 BN + Switching Unit
29 BU - KFA.-SR2-Ex1.W
2 17
1 60
32
32 95 140
~150

+
Ø 4,2
- U = 115 / 230 V AC
120
88

L1 L1
~150

N N
1 Gas connections
PE
16

2 Electrical connections
Z-15193
148 6
3 Needle valve
160
Z-15199

Ordering information
Catalog No. 23229-0- 0 0 0 0 0 0 0
↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Degree of protection
IP 20 (ambient temperature max. +50 °C) 2

Gas outlets
1 sample gas outlet 1
1 sample gas outlet + 1 bypass outlet 2

Flow monitoring
without 0
with (switching unit KFA required, see page 39) 1

Condensate monitoring
without 0
with (switching unit ER 144A/Ex required, see page 38) 1

Power supply
230 V, 50/60 Hz 1
115 V, 50/60 Hz 2

↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Catalog No. 23229-0- 0 0 0 0 0 0 0

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 19
CGMF 2 Sample Gas Feed Unit
Pneumatic diagrams
Catalog number 23229-0-2100X0000000 Catalog number 23229-0-2101X0000000 Catalog number 23229-0-2110X0000000

Catalog number 23229-0-2111X0000000 Catalog number 23229-0-2200X0000000 Catalog number 23229-0-2201X0000000

Catalog number 23229-0-2210X0000000 Catalog number 23229-0-2211X0000000

20 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
Diaphragm Pump 4N
Feed in of the sample gas
Compact unit with degree of protection of housing IP 20
or IP 54

Operating data Materials of the parts in contact with medium

Inlet pressure Valve plate, diaphragm: EPDM (ethylene-propylene);
pabs = 70...105 kPa (0.7...1.5 bar) pump body: PP (polypropylene); hose: FPM (Viton);
nozzles: ETFE (ethylene-tetrafluorethylene)
Flow rate
max. 250 l/h at atmospheric pressure
Inlet temperature Power supply
+5...+50 °C
AC voltage
Inlet dew point 230 V ± 10 %, 50 Hz or 60 Hz
below room temperature 115 V ± 10 %, 50 Hz or 60 Hz
Feed performance Power consumption
approx. 50 VA
250 Inlet pressure

A B
0
hP

200 Construction
Flow rate / l/h

a
-1

Design
00 200 300

150
hP hP hP

Surface-mounting case for wall attachment, motor axis

-

horizontal
-

100
a

-4 Housing material and color

a

00
50 hP
a
Plastic, RAL 7035
Degree of protection of housing
-800 -600 -400 -200 0 200 400 600 800 IP 20 or IP 54 to EN 60529
Pressure / hPa Class of protection
I
A Inlet: negative pressure, outlet: atmospheric pressure
B Inlet: according diagram, outlet: negative pressure Dimensions
see dimensional drawing on page 22
Tightness
Pressure drop 0.1 hPa/min Weight
approx. 1.8 kg

Gas connections
G 1/4 female thread (DIN ISO 228/1) for male fittings, nozzles
for hose inside diameter 4 mm are supplied with the unit.

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 21
Diaphragm Pump 4N
Electrical connections Dimensional drawing (dimensions in mm)
Terminals via cable connection PG 13.5

Mechanical capabilities Z
Testing to DIN EN 60068-2-27 and DIN EN 60068-2-6
Transport
Shock: 30 g / 18 ms / 18 shocks 2
17
Vibration: 2 g / ±0.15 mm / 5...150 Hz, 3 x 5 cycles 1 60
32
32 95 140
Operation
Vibration: 2 g / ±0.07 mm / 4...7 Hz, 3 x 2 cycles Z

ø 4,2
Ambient conditions

120
88

~150
Ambient temperature
Operation: IP 54 +5...+40 °C, IP 20 +5...+50 °C

16
Storage and transport: –25...+65 °C
1 Gas connections
Relative humidity 148 6
≤ 90 % annual average, condensation permitted 160 2 Electrical connections
Z-14185
Climatic class
3K4 to EN 60721-3-3

Ordering information
Catalog No.
Diaphragm Pump 4N, IP 20; 230V, 50/60 Hz 23134-5-8018545
Diaphragm Pump 4N, IP 20; 115V, 50/60 Hz 23134-5-8018546
Diaphragm Pump 4N, IP 54; 230V, 50/60 Hz 23134-5-8018547
Diaphragm Pump 4N, IP 54; 115V, 50/60 Hz 23134-5-8018548

22 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
Diaphragm Pump 2
Extremely robust version thanks to cast metal cladding
Very reliable operationally and easy to maintain thanks to
the simple method of operation
Delivery adjustable using magnetic shunt

Operating data Power supply

Delivery Power supply
max. 300 l/h at atmospheric pressure, under other pressure 220 V AC, 50 Hz
conditions: see delivery diagram.
Power consumption
The diaphragm is moved by an electric magnet. The rate of
max. 13 VA, depending on adjustment of the delivery
flow can be changed by using a magnetic shunt.
300

l/h A I I B
Construction
200 Design
Surface-mounting case for wall attachment
II II
100 Housing material
Cap and lower part in light alloy casting
Degree of protection of housing
150 100 50 -0+ 50 100 hPa 150 IP 54 to EN 60529
Z-2777 Atmospheric pressure p
Weight
I Diaphragm pump 2 approx. 3 kg
II Diaphragm pump 2-Ex (not available)
A Inlet: negative pressure, outlet: atmospheric pressure
B Inlet: atmospheric pressure, outlet: negative pressure Gas connections
Time-related behavior G 1/4 female thread (DIN ISO 228/1) for male fittings, nozzles
Flow rate Dead time Time constant Pressure drop for hose inside diameters 4 mm are supplied with the unit
30 l/h 0.9 s 1.1 s 0.4 hPa
60 l/h 0.7 s 1.0 s 1.1 hPa
Electrical connections
90 l/h 0.6 s 0.9 s 1.8 hPa
Terminals via cable connection PG 11

Materials of the parts in contact with medium

Ambient conditions
Diaphragm: EPDM; valves: FPM (Viton); pump body: PVDF;
Ambient temperature
hose: PVC; nozzles: PTFE (Hostaflon)
Operation: +5...+45 °C, storage and transport: –25...+65 °C
Relative humidity
≤ 90 % annual average, condensation permitted
Climatic class
3K4 to EN 60721-3-3

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 23
Diaphragm Pump 2
Ordering information Dimensional drawing (dimensions in mm)
Catalog No.
Diaphragm Pump 2, 220 V, 50 Hz 23121-5-5861212 2

~170
1

50
PG 11
O 8,4
65 160
~90 192
Z-20374
1 Sample gas connections
2 Gate valve for regulating
the feed quantity

24 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
SCC-K NO2 /NO Converter
Catalytic converter based on carbon-molybdenum
High catalyst service life
Catalyst cartridge can be changed without tools
Option: Version with heated sample gas inlet

Operating data Construction

Sample gas flow rate Design
max. 150 l/h 19 inch slide-in housing, 3 height units
Temperature range Mounting
depending on sample gas flow rate: In 19 inch cabinet / rack or with mounting brackets
30 l/h: 320 °C; 60 l/h: 320 °C; 90 l/h: 340 °C, 150 l/h: 360 °C (accessories) on the wall, distance above min. 1 height unit
Effectivity Housing material and color
≥ 95 % with new catalyst Sheet steel; light gray (RAL 7035), basalt gray (RAL 7012)
Sample gas pressure pabs Degree of protection of housing
≤ 200 kPa (2 bar) IP 20 to EN 60529
Pressure drop Dimensions
≤ 0.01 kPa (10 mbar) at 90 l/h see dimensional drawing on page 27
Warm-up time Weight
approx. 30 min approx. 8...9 kg
90% time T90
≤ 10 s at 60 l/h
Gas connections
Status signal for temperature deviation
Sample gas inlet and outlet unheated
1 NO potential-free contact,
G 1/4 female thread to DIN ISO 228/1
capacity 24 V DC, 1 A
Heated sample gas inlet
Swagelok® screwed connection for pipes with 6 mm outer
Materials of gas-conducting parts diameter
Stainless steel W-No. 1.4571, PVDF, PTFE, Viton
Electrical connections
Power supply Power supply
Connector for non-heating apparatus, cable with grounding
Input voltage
plug, length 2 m
230 V AC or 115 V AC –15...+10 %, 48...62 Hz
Status signal
Power consumption
9 pin Sub-D female connector with counter-plug
230 V AC: 350 VA; 115 V AC: max. 170 VA

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 25
SCC-K NO2 /NO Converter
Electrical safety Service life of catalyst
Testing to EN 61010-1 The service life of the catalyst depends on its operating tem-
perature as well as the flow rate and the NO2 and O2 content of
Protective class
the sample gas. It is > 6 months for 320 °C, 30 l/h, 10 ppm NO2
I
and 5 Vol.-% O2.
Overvoltage category / degree of contamination
III / 2
Protective separation
Ordering information
Electrical isolation of the 115 / 230 V AC power supply from Catalog No.
the other current circuits by means of reinforced or double Converter SCC-K, cock PVDF, 230 VAC 23093-4-0801974
insulation. Functional extra-low voltages (PELV) on the low
Converter SCC-K, 2 solen. valves, 230 VAC 23093-4-0801975
voltage side
Converter SCC-K, heated, 1 s.v., 230 VAC 23093-4-0801976
Converter SCC-K, cock PVDF, 115 VAC 23093-4-0801977
Electromagnetic compatibility Converter SCC-K, 2 solen. valves, 115 VAC 23093-4-0801978
Converter SCC-K, heated, 1 s.v., 115 VAC 23093-4-0801979
Radio interference immunity
Class B to EN 55011 Accessories
Wall mounting bracket 23009-4-0801980
Interference immunity
Carbon catalyst set 23009-4-0801981
Testing to EN 50082-2

Ambient conditions
Ambient temperature
Operation: +10...+50 °C,
Storage and transport: –25...+65 °C
Relative humidity
≤ 75 % annual mean, occasional and slight condensation
permitted

CSA certification
The SCC-K NO2 / NO converter is certified to
– Class 2258 01 Process Control Equipment and
– Class 2258 81 Process Control Equipment – Certified to
U.S. Standards
Approval includes testing per applicable Canadian (CSA) and
US directives.
Certificate No. 1105720

26 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
SCC-K NO2 /NO Converter
Dimensional drawing (Dimensions in mm)
1 Power supply input X1
483 325 2 Status signal output X2
260 44 (9-pin Sub-D female connector)
3 Heated sample gas inlet 6 mm
132,5 (3HE)

NO
360 4 Sample gas outlet G1/4 inch
NOx 360 5 Sample gas inlet G1/4 inch

465.6
435

120
57

1 2 3 4 5

Circuit and connection diagram

Bei Steuerung nur intern

Brücke X2/1 nach X2/6 internal
Internal controlled only external
link X2/1 to X2/6
Converter Bypass
Statussignal NO
Status signal NO
X2/5 X2/9 X2/1 X2/2 X2/6 X2/3

X8/4 X8/6 X8/10 X8/9 X8/1 X8/8

Netzfilter
X1 F1/2 3,15A mains suppression filter
X3/3 X9/3 X9/1 X9/4
Netz
X3/2
Power A1 ASP 204M
supply
K1 K2 K3
S1
X3/1
PE X4/3 X5/4 X5/3 X5/2 X5/5 X5/6
F4
X6/3 X6/6
115V

81 L1 83
D1 1N4007
80 142 T1
230V

Y1 Y2 +
111 143 Frontplatte
front panel
115V

- D2 1N4007
112 +
D3 X9/6 D4 X9/5
E1 E1.1 F3
C1
243 470µF
X6/2 X6/5
242 N 35V K1 K2
X6/1 X6/4
X4/2 X5/1

X7/1 X7/2

0 sw./bl. + rot/red

M1

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 27
SCC-K NO2 /NO Converter
Pneumatic layouts
Standard version with 4-way ball valve
1 Power supply
4
2 Status signal
4 Sample gas outlet
360 5 Sample gas inlet
E1 Tube furnace
Y1 4-way ball valve
2
E1

1
Y1

Option with heated sample gas inlet

3 1 Power supply
2 Status signal
3 Heated sample gas inlet
360 4 Sample gas outlet
E1 Tube furnace
Y1 3/2-way solenoid valve
2
E1

Y1

Option with two solenoid valves

4 1 Power supply
2 Status signal
4 Sample gas outlet
360 5 Sample gas inlet
E1 Tube furnace
Y1 3/2-way solenoid valve
2 Y2 3/2-way solenoid valve
E1
Y2

1
Y1

28 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
CGO-9 Tubular Furnace
Application and description
The tubular furnace is used to convert a non-measurable gas
component into a measurable compound which can be meas-
ured by a gas analyzer. This is for example necessary with
certain carbon, sulfur and halogen (such as chlorine) com-
pounds. The conversion is performed in a reaction tube which
is filled with a catalyst and heated by the tubular furnace.
A further application of the tubular furnace is to remove inter-
fering components without the other gas components being
affected.

Technical data
Sample gas pressure
pabs ≤ 120 kPa (1.2 bar)
Operating data
Dead time 90% time Pressure drop
in s at in s at in hPa/mbar at
30 l/h 60 l/h 30 l/h 60 l/h 30 l/h 60 l/h
Without filling 1.5 0.5 2 0.75 1.5 3.6
With filling 2 0.7 4.5 2.5 6 12
Dimensional drawing (dimensions in mm)
Reaction tube
Material quartz, volume 20 ml, filling volume 8 ml
Thermocouple
Chromel-Alumel (corresponds to NiCr-Ni)
Furnace temperature
max. 800 °C
The intermediate temperatures are set using an external
on/off controller.
Heat-up time
approx. 120 min.
Power supply
AC voltage 220 V +10...–12 %, 48...62 Hz
Power consumption 150 W
Case material
Steel sheet
Degree of protection of housing
IP 50 to EN 60529
A protective cap (accessory) is required if the tubular furnace
is not protected against touching by design measures such 1 Gas inlet 4 Terminal box
as installation in a cabinet or a case. 2 Gas outlet (offset by 60°) 5 Thermocouple
Weight 3 Mounting bracket or strap 6 Protective cap
approx. 1.0 kg
Mounting Ordering information
Wall fastening
Catalog No.
Sample gas connection
Glass tube 5 mm outside diameter for hose with 4 mm CGO-9 with reaction tube, 23092-4-0806560
inside diameter with thermocouple
CGO-9 with reaction tube, 23092-4-0856545
Electrical connections with catalyst LF 316, with thermocouple
Terminals via cable gland PG 9 Accessories
Ambient temperature CGO-9 reaction tube, quartz 23005-4-0806559
Operation: +5...+50 °C, CGO-9 reaction tube, stainless steel with 23004-4-0856544
Storage and transport: –25...+65 °C catalyst LF 316
CGO-9 stainless steel catalyst LF 316 23004-4-0801715

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 29
CGO-9 Tubular Furnace
Examples of applications
Application Furnace Temperature Reagent Sample gas Mounting
temperature controller throughput
Oxidation of sulfur compounds 800 °C no none 60 l/h arbitrary
Combustion of organic chlorine compounds 800 °C yes none 60 l/h arbitrary
Conversion of H2 to HCl using Cl2, where 800 °C yes none 60 l/h arbitrary
Cl2 concentration ≥ H2 concentration
(O2 concentration > 4 Vol.-%, otherwise use
reaction element, see page 31)
NO2/NO conversion in the exhaust air of 750 °C yes Stainless steel catalyst LF 316 60 l/h vertical
nitric acid or pickling plants Service life: change catalyst
Combustion of NH3 in air every 6 months as a preven-
Combustion of organic nitrogen compounds, tative measure.
such as emissions from animal keeping or The stainless steel catalyst is
carcass incineration not suitable for SO2-
Application range: 100...3000 ppm NO2 containing combustion gases

30 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
Reaction Element
Application and description
The reaction element with UV lamp is used for gases which
react chemically under the influence of UV light. A typical
application is the conversion of hydrogen (H2) with chlorine (Cl2)
into hydrochloric acid (HCl). For chlorine concentrations of less
than 85 Vol.-%, however, the tubular furnace CGO-9 should be
used in principle.
The sample gas is irradiated in a quartz reaction vessel by a
UV lamp. The lamp is mounted in the centre of the reaction
vessel so that the UV light radiates to all sides. This device is
housed in a plastic case. The formation of ozone outside the
reaction vessel is prevented by purging the case with nitrogen
or instrument air.

Technical data
Sample gas pressure
pabs = 80...150 kPa (0.8...1.5 bar)
Dead volume of the reaction tube
approx. 250 cm3
Service life of the UV lamp
approx. 5 months Dimensional drawing (dimensions in mm)
Power supply
230 VAC, 50 Hz
Power consumption 0.5 A during start-up, 0.35 A in
continuous operation 6
Case material
Glass-fiber-reinforced polyester
Weight 1
2 kg
Degree of protection of housing 2
IP54 to EN 60529
3
Materials of the gas-conducting parts
Viton, quartz 4
Electrical connection
Terminals via PG 11 cable gland 5

Gas connection
Glass tube with 7 mm outer ∅ for tube with 6 mm inner ∅
and 9 mm outer ∅
Case purging
approx. 10 l/h nitrogen or instrument air 1 Purge gas outlet 4 Sample gas inlet
2 Sample gas outlet 5 Purge gas inlet
3 Power supply 6 Cable gland
Ordering information
Catalog No.
Reaction element with UV lamp 23095-5-5854124

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 31
Membrane Filter
Application Dimensional drawings (dimensions in mm)
Membrane filters are used in gas conditioning systems of Membrane filter, PVC version
analyzer equipment for fine filtering of dust particles ≥ 1 µm, in
order to protect the analysis instruments from contamination in
the event of disturbances in the sample gas conditioning chain.

Technical data
Flow rate (air)
max. 300 l/h
Gas pressure pabs
PVC: max. 150 kPa (1.5 bar),
stainless steel: max. 200 kPa (2 bar)
Gas temperature
PVC: max. 55 °C, stainless steel: max. 100 °C
Retention rate
100 % for particles ≥ 1 µm
Pressure drop
2.5 to 20 hPa (mbar) at a flow rate of 30...250 l/h (air)
Materials of the gas-conducting parts
Case: PVC or stainless steel (Mat. No. 1.4571),
gas connections: Hostaflon, round cord rings: Viton,
filter membrane: glass fiber
Filter surface
approx. 24 cm2
Dead volume
approx. 15 cm3
Weight Membrane filter, stainless steel version
PVC: approx. 0.59 kg, stainless steel: approx. 1.4 kg
Mounting
Panel and wall mounting (with mounting bracket)
Gas connections
G 1/4 (DIN lSO 228/1) or nozzles for hose internal diameter
4 mm
Scope of delivery
Membrane filter, mounting bracket, 2 nozzles, 2 round cord
rings, 50 filter membranes

Ordering information
Catalog No.
Membrane filter
Membrane filter, PVC 23145-5-8018438
Membrane filter, stainless steel 23147-5-8018439
Condensate monitor (see page 33)
Condensate monitor, PVC 23158-5-8018440
Condensate monitor, stainless steel 23157-5-8018039

32 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
CGKW Condensate Monitor
Application
The condensate monitor CGKW is used to indicate moisture
(condensate) or any other electrically-conducting liquid which
penetrates into the sample gas line to the gas analyzer. At the
same time, the condensate monitor is a membrane filter and it
therefore satisfies the double function of fine filtering the sam-
ple gas as well as of signaling moisture. The filter membrane
holds back the penetrated concentrate for a short while. An
independent condensate barrier (see application examples)
can be constructed with the condensate monitor as sensor
element and the switching unit ER-144A/Ex (see page 38).
Technical data
Flow rate (air)
max. 300 l/h
Gas pressure pabs
PVC: max. 150 kPa (1.5 bar),
stainless steel: max. 200 kPa (2 bar)
being operated in the intrinsically-safe control circuit of the
switching unit ER-144A/Ex, the apparatus is permitted in
hazardous areas of Zones 1 and 2 up to a gas and ambient
temperature of 55 °C without restriction of the explosion groups
and temperature classes.
Application examples
The process gas is present at zero pressure or with
negative pressure
Sample gas feeding by pump. Condensate barrier by switching
off the pump. Condensate monitor and analyzer must be
arranged above the sample gas conditioning chain.
7
6
1 2

Z-20002/4
Gas temperature
max. 55 °C
Retention rate 5 4
100 % for particles ≥ 1 µm
The process gas is present at zero pressure or with weak
Pressure drop positive pressure
2.5 to 20 hPa (mbar) at a flow rate of 30...250 l/h (air) Sample gas feeding by pump. Condensate barrier by switching
Materials of gas-conducting parts off the pump and switching over a 3/2-way solenoid valve.
Case: PVC or stainless steel (Mat. No. 1.4571), gas connec- Condensate monitor and analyzer can be arranged as you
tions: Hostaflon, electrodes: stainless steel (Mat. No. 1.4305), wish.
round cord rings: Viton, filter membrane: glass fiber 7
Filter surface
approx. 24 cm2
Dead volume 6
1 2 3
approx. 15 cm3
Dimensions

Z-20002/5
as for membrane filter (see page 32)
Weight
PVC: approx. 0.71 kg, stainless steel: approx. 1.5 kg 5 4
Mounting
Panel and wall mounting (with mounting bracket) The process gas is present with positive pressure
Sample gas feeding by positive pressure. Condensate barrier
Gas connections by switching over a 3/2-way solenoid valve. Condensate
G 1/4 (DIN lSO 228/1) or nozzles for hose inside diameter monitor and analyzer can be arranged as you wish.
4 mm
7
Electrical connections
Two-core cable, approx. 1 m, for connecting to the switching
unit ER-144A/Ex (see page 38)
6
Mounting orientation 2 3
Safety nose at top, electrode below
Scope of delivery
Z-20002/6

Condensate monitor, mounting bracket, 2 nozzles, 2 round

cord rings, 25 filter membranes, operating manual
Ordering information 5 4
see page 32
1 Membrane pump 4 Switching unit 7 Analyzer
Explosion protection (only with stainl. steel case) 2 Condensate monitor 5 Pilot lamp
3 Solenoid valve 1) 6 Flow meter
The condensate monitor is a device without voltage source
(VDE 0165/2.91 Section 6.1.3.1.3). If the condensate monitor is 1) The sample gas path to the analyzer is blocked in the
de-energized condition

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 33
Acid Filter
Application and description Dimensional drawing (dimensions in mm)
The acid filter is used in the gas conditioning system. Its pur-
pose is to collect the sulfuric acid aerosols entrapped in the
sample gas. The acid filter may always be required where the
SO3 content in the sample gas is greater than 1 mg/m3 or the
SO2 content is greater than 1000 mg/m3 – for example in flue
gas from heavy-oil or hard coal firings. 78
36
50
The filter element is made up of borosilicate fibers. An influenc-
140
ing and “hang-up” of the measuring component in the sample 20
6,5
gas is not detectable with this material.

65
85
60
Technical data DN4/6
ca. 25
Flow rate (air)
23.5
max. 250 l/h
Gas pressure
pabs = 50...200 kPa (0.5...2 bar)
Sample gas temperature Ordering information
max. 150 °C Catalog No.
Sample gas dew point Acid filter 23045-5-8018419
max. 70 °C
Retention rate
99.99 % for particles ≥ 0.1 µm
Pressure drop
10 hPa at 250 l/h, 50 hPa at 250 l/h
Dead time
approx. 20 s
Materials of gas-conducting parts
Connection cap: PVDF; vessel: glass;
filter element: borosilicate glass micro fiber
Dead volume
approx. 130 ml
Dimensions
see dimensional drawing
Weight
approx. 0.57 kg
Mounting
Wall mounting with mounting bracket, mounting orientation
vertical
Gas connections
Male fitting (PVDF) for 4/6/1 mm, drainage connection GL14
with terminal fitting 4/6/1 mm (PVDF)
Ambient temperature
+5...+50 °C
Service life
Change element if there is contamination and perceptibly
higher pressure drop
Scope of delivery
Filter vessel with filter element, two male fittings, drainage
connection GL14, mounting bracket, mounting and replace-
ment instructions

34 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
Disposable Filter
Application and description Dimensional drawing (dimensions in mm)
The disposable filter is used in the gas conditioning system.
It is mounted in the sample gas line upstream of the gas
analyzer.
The disposable filter consists of a micro fiber filter pipe which
is welded into a plastic case.

Technical data
Flow rate (air)
max. 250 l/h
Gas pressure
pabs ≤ 200 kPa (2 bar)
Sample gas temperature
+5...+50 °C
Retention rate
99.99 % for particles ≥ 0.1 µm Ordering information
Pressure drop Catalog No.
approx. 2 hPa at 60 l/h Disposable filter 23044-5-8018418
Dead time
approx. 3 s at 60 l/h
Materials of gas-conducting parts
Case: nylon, filter element: borosilicate glass micro fiber
Case volume
11.5 cm3
Dimensions
Height 80 mm, diameter 28 mm
Weight
approx. 0.1 kg
Mounting
Mounting orientation preferably vertical
Gas connections
Two pipe nipples, outside diameter 6.3 mm
Ambient temperature
+5...+50 °C
Service life
Change filter if there is condensate accumulation (acid), and
in any case every 6 months
Scope of delivery
Disposable filter, mounting and replacement instructions

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 35
Flow Meters, Flow Monitors
Flow measurement using float-type flow meters
Replaceable measuring tube
Integral needle valve
Flow monitor with inductive contact

Flow meter 7...70 l/h Dimensional drawing (dimensions in mm)

Measuring range
7...70 l/h nitrogen at 20 °C and 1013 hPa (mbar)
The following flow rates are obtained with other gases under
the same conditions at the 60 l/h mark (approximate values):
Sulfur dioxide SO2 48 l/h
Carbon dioxide CO2 51 l/h
Argon Ar 54 l/h
Air 59 l/h
Oxygen O2 63 l/h
Carbon monoxide CO 68 l/h
Methane CH4 98 l/h
Hydrogen H2 156 l/h
Helium He 213 l/h
Measuring deviation
±5 % of the full-scale value
Gas inlet conditions
Pressure max. 10 MPa (10 bar), temperature 100 °C
Flow rate adjustment
with integral needle valve
Materials
Measuring tube borosilicate glass 1 Gas inlet
Float stainless steel Mat. No. 1.4401 2 Gas outlet
Float catcher PTFE
Fitting stainless steel Mat. No. 1.4571
Needle valve stainless steel Mat. No. 1.4571
Seals Viton
Nozzles Hostaflon
Weight
approx. 0.5 kg
Mounting
Panel or wall mounting by means of mounting bracket
Gas connections
1/4 NPT female thread or sleeve for hose 4 mm ID
Scope of delivery
Flow meter, mounting bracket, 2 nozzles

36 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
Flow Meters, Flow Monitors
Flow monitor 1.6...16 l/h, 7...70 l/h Dimensional drawing (dimensions in mm)
Measuring range
1.6...16 l/h or 7...70 l/h nitrogen at 20 °C and 1013 hPa (mbar)
Measuring deviation
±5 % of the full-scale value
Flow rate adjustment
with integral needle valve
Materials
as with flow meter 7...70 l/h
Weight
approx. 0.8 kg
Mounting
as with flow meter 7...70 l/h
Gas connections
as with flow meter 7...70 l/h
Signaling
with inductive contact RC 10-14-NO
Float catcher set to 5 l/h or 20 l/h
Electrical connections
Terminal boxes with EMC filter and cable gland PG 11
Scope of delivery
1 Gas inlet
Flow monitor, mounting bracket, 2 nozzles, O-ring
2 Gas outlet

Flow monitor for chlorine 7...70 l/h Ordering information

Measuring range
Catalog No.
7...70 l/h chlorine at 20 °C and 1013 hPa (mbar)
Flow meter 7...70 l/h 23151-5-8018474
Measuring deviation Flow monitor 1.6...16 l/h 23155-5-8018476
±5 % of the full-scale value
Flow monitor 7...70 l/h 23155-5-8018475
Gas inlet conditions Flow monitor for chlorine 7...70 l/h 23155-5-8018477
Pressure max. 4 MPa (4 bar), temperature 100 °C
Flow rate adjustment
with integral needle valve PEEK
Materials
Measuring tube borosilicate glass
Float PEEK with lining
Float catcher PTFE
Case PVDF
Seals FFKM
Weight
approx. 0.5 kg
Mounting
Panel or wall mounting by means of mounting bracket
Gas connections
1/4 NPT female thread
Signaling
with inductive contact RC 10-14-NO
Float catcher set to 20 l/h
Electrical connections
Terminal boxes with EMC filter and cable gland PG 11
Scope of delivery
Flow monitor, mounting bracket, 2 nozzles, O-ring

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 37
ER-144A/Ex Switching Unit
Application and description Dimensional drawing (dimensions in mm)
The switching unit ER-144A/Ex acts as switching amplifier for
the condensate monitor CGKW (see page 33). The intrinsically-
safe circuit of the switching unit ER-144A/Ex enables the
condensate monitor also to be installed in hazardous areas.
The ER-144A/Ex switching unit operates in closed-circuit
operation. The alarm positions of the output contacts corre- 144/A

spond to those of the device in a non-voltage state or exceed- 99

ing the adjustable measurement current value (electric con-

ductance) or disconnection of the sensor lead. In the “Ready”
status, the output contacts have changed over to the corre-
sponding counter-position (internal relay picked-up).
A 100-kΩ resistor (1 % / 0.25 W) must be installed at the sensor
in order to monitor the signal line between the sensor and the
electrode relay. Without the resistor, the switching unit will
change to the “Line break” position.

Technical data
Input “ia” “ib” Electrical connections
No-load voltage U0 ≤ 13.1 V ≤ 13.1 V
Short-circuit current I0 ≤ 5 mA ≤ 5 mA
Power P0 ≤ 65 mW ≤ 65 mW
Permissible external capacitance C0 ≤ 0.97 µF ≤ 6 µF
14 11 N L1
Permissible external inductance L0 ≤ 0.9 H ≤1H
Output 21 22 24 12 12 11 14 22 21 24
2 potential-free changeover contacts, max. 250 V AC, 5 A

NC1
COM1
NO1
NC2

NO2
COM2
Indication
One LED each for line breakage and condensate penetration
Power supply
230 V AC or 115 V AC ±10 %, 48...62 Hz, ≤ 1 VA
Construction
Surface-mounting case
Degree of protection
Housing IP 40, terminals IP 20 to EN 60529
Electrical safety
Protection class II, E1 E2 E1 E2
Over-voltage category III,
Degree of pollution 2
Weight
approx. 0.2 kg
Mounting
Snap fastening on standard rail 35 mm (EN 50022) Relays are shown in the unpowered state.
Ambient temperature
–25...+60 °C
Ordering information
EC type examination certificate
TÜV 00 ATEX 1604 Catalog No.
Switching unit ER-144A/Ex, 230 V AC 23371-4-0730637
Designation
II (1) G [EEx ia] IIC Switching unit ER-144A/Ex, 115 V AC 23371-4-0730638

Installation location
Outside the hazardous area

38 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
KFA Isolated Switch Amplifier
Application and description
The KFA isolated switch amplifier is used as switch amplifier
for the flow monitor (see page 36).
The control circuit is monitored for line breakage and short
circuit. External faults are indicated by a red flashing LED.

Technical data
Input (intrinsically safe)
U0 ≤ 10.6 V
I0 ≤ 19.1 mA
P0 ≤ 51 mW
Permissible connection values
Explosion group IIA IIB IIC
External capacitance 72 µF 16.2 µF 2.32 µF
External inductance 780 mH 390 mH 97 mH
Output relays
Potential-free changeover contacts, max. 253 V AC, 2 A;
cos ϕ > 0.7; switching frequency < 10 Hz
Power supply
207...253 V AC or 103.5...126 V AC, 45...65 Hz, ≤ 1 VA
Electrical connections
Construction
Surface-mounting case
Input I EEx ia IIC Input II EEx ia IIC
Degree of protection of housing
Switch S3 in position I
IP 30 to EN 60529 1+ 3- 4+ 6-

Hazardous area,
zone 0, zone 1
400 Ω ≤ R ≤ 2 kΩ 400 Ω ≤ R ≤ 2 kΩ

Weight 10 kΩ 10 kΩ
Switch S3 in position I
approx. 150 g 1+ 3- 4+ 6-

Switch S3 in position I
Mounting without SC
2+
10 kΩ
3- 5+
10 kΩ
6-
Panel or wall mounting with screw fastening (EN 50022/3) or without Switch S3 in position II
LB, SC 1+ 3- 4+ 6-
snap fastening on standard rail 35 mm (EN 50022)
1+ 2+ 3- 4+ 5+ 6-

Ambient temperature
–20...+60 °C
LB LB
EC type examination certificate SC SC

PTB 00 ATEX 2081 I II S3 I II S3

Safe area
S1 red S2 red

Designation + -
& & 1
II (1) G D [EEx ia] llC
green
Installation location
yellow yellow
Outside the hazardous area
+ -

7 8 9 10 11 12 14 15
Output I Output II Power Power LB/SC
supply Rail collective
error message
only
KFD2-SR2-Ex2.W

Ordering information
Catalog No.
KFA6-SR2-Ex1.W, 1 channel, 230 V AC 23372-5-8328644
KFA6-SR2-Ex2.W, 2 channels, 230 V AC 23372-5-8328645
KFA5-SR2-Ex1.W, 1 channel, 115 V AC 23372-5-8328851
KFA5-SR2-Ex2.W, 2 channels, 115 V AC 23372-5-0730651

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 39
Stripper for Cooling Water and Waste Water
Application and description
The stripper enables traces of organic solvents or pollution in
waste water or cooling water to be monitored continuously.
The stripper is used in combination with a flame-ionization
detector (FID). The device operates on the flow principle.
100...300 l/h of the water to be analyzed are sent through a
glass body in the center of which is located a glass frit which is
continuously purged with the instrument air. Hydrocarbons
change into the gas phase and are driven out of the medium by
the air bubbles. The air stream is then analyzed with an FID.
The stripper unit is operated on the bypass principle without a
pump. The cross-sections of the entire unit are designed in
such a way that clogging is prevented to a greater or lesser
extent. A threefold safeguard against flooding and water break-
through to the FID is achieved by an overflow and an
emergency overflow as well as a check valve. The feed can be
shut off by means of a gate valve. To obtain long-term
measurement stability, the strip air is fed via flow regulators.

Technical data Connections

Connection, test water:
Instrument air 1 inch thread connection
100...700 kPa (1...7 bar), consumption approx. 100 l/h Connection, sample water:
Minimum pressure difference DN 25 using DIN 4-hole flange with flat seal
10 kPa (0.1 bar) Discharge, sample water:
Discharge point DN 50 via DIN 4-hole flange with flat seal
Medium temperature
+10...+50 °C Contacts
Potential-free contact for flow monitoring of the sample
Flow rate sample water water
100...300 l/h
Ambient temperature
Heat-up time +10...+50 °C
< 7 s with 3 m feed line between stripper and FID
Materials of gas-conducting parts
Rigid PVC, glass Ordering information
Power supply Catalog No.
230 VAC, 50/60 Hz or 120 VAC, 60 Hz Stripper IP 65, unheated 23841-5-4560001
Case material Stripper IP 65, heated, 230 VAC 23841-5-0768362
G.R.P. Stripper IP 65, heated, 120 VAC 23841-5-0768361
Degree of protection of housing
IP 65 to EN 60529
Dimensions
1000 x 460 x 340 mm (H x W x D)
Weight
24 kg

40 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
Multi-way Test Gas Cocks
Multi-way test gas cock, PVDF version
Flow rate
approx. 1000 l/h at 100 hPa pressure difference and 20 °C
Gas pressure
pabs = 50...200 kPa (0.5...2 bar)
Leakage rate
≤ 5 x 10–3 hPa I/s
Materials of gas-conducting parts
PVDF, PTFE, Viton
Weight
approx. 0.7 kg
Mounting
Wall or panel mounting
Gas connections
G1/4 (DIN ISO 228/1)
Ambient temperature
+5...+80 °C

Multi-way test gas cock, stainless steel version Dimensional drawing (dimensions in mm)
Flow rate
approx. 1000 l/h at 50 hPa pressure difference and 20 °C
Gas pressure
pabs = 17.6 MPa (176 bar)

~124
~110
Leakage rate

94
62,5
≤ 5 x 10–3 hPa l/s
Materials of gas-conducting parts
PTFE, stainless steel SS 316, suitable for pure oxygen
75 82
Weight
approx. 0.8 or 0.45 kg
Mounting Nullgas
Zero gas
Wall mounting (with accessories) or panel mounting
Messgas Endgas 1
Gas connections Meas.gas Span gas

1/8-NPT and screw fitting for 6 mm OD pipes

Ambient temperature
+10...+65 °C 83

Ordering information Montagebohrung

45°
Catalog No. Bore holes 63
M6
Test gas cock PVDF 23177-4-0839859
Test gas cock stainless steel 90805-4-0890875
Test gas cock stainless steel for wall mount. 90805-5-8308581

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 41
Cylinder Pressure Reducers
Application and description
Cylinder pressure reducers are used to reduce the filling
pressure in pure gas and test gas cylinders to the required
operating pressure. Material compatibility must be observed in
respect of the test gas (see technical data). Two-stage cylinder
pressure reducers are employed where very constant pressure
and flow are required at low operating pressure – for example
where the subsequent gas paths are switched over using
solenoid valves. Pressure reducers with minimum contact at
the high-pressure gauge give an indication when the cylinder
pressure has dropped to such a level that it is necessary to
replace the gas cylinder.

Ordering information
Catalog No.
2-stage for nitrogen 23422-5-8018376
2-stage for non-corrosive test gases 23422-5-8018377
2-stage for corrosive test gases 23422-5-8018378
1-stage for nitrogen, brass 23422-4-0730654
1-stage for non-corrosive test gases, brass 23422-4-0730655
2-stage for hydrogen, brass 23422-4-0730652
2-stage for hydrogen, stainless steel 23422-4-0730653

Technical data
Catalog No. 23422-5-8018376, 23422-5-8018377 23422-5-8018378
Gas type Nitrogen, non-corrosive test gases Corrosive test gases
Construction 2-stage, brass, with minimum contact 2-stage, stainless steel, with min. contact
Inlet pressure max. 21 MPa (210 bar) max. 21 MPa (210 bar)
Outlet pressure (adjustable) 10...50 kPa (0.1...0.5 bar) 10...50 kPa (0.1...0.5 bar)
Safety valve set to approx. 1.6 MPa (16 bar) approx. 1.6 MPa (16 bar)
Relief valve set to approx. 70 kPa (approx. 0.7 bar) approx. 70 kPa (approx. 0.7 bar)
Pressure gauge indication
Inlet pressure 0...25 MPa (0...250 bar) 0...25 MPa (0...250 bar)
Outlet pressure –100...+150 kPa (–1...+1.5 bar) –100...+150 kPa (–1...+1.5 bar)
Flow rate 25...500 l/h 25...500 l/h
Control action Back pressure increase with falling cylin- Back pressure increase with falling cylin-
der pressure down to 3 bar equals zero der pressure down to 3 bar equals zero
Status signal Reed contact 100 V, 0.5 A Reed contact 100 V, 0.5 A
Materials
Membranes Stainless steel Stainless steel
Seal ETFE, PVDF, EPDM ETFE, PVDF, EPDM
Case Brass chromium plated Stainless steel 1.4401
Dimensions (W x H x D) approx. 160 x 185 x 167 mm approx. 160 x 185 x 167 mm
Weight approx. 2.1 kg approx. 2.1 kg
Connections
Connection to cylinder Hexagon Hexagon
(thread to DIN 477)
Gas outlet Clamping ring screw fitting Swagelok® Clamping ring screw fitting Swagelok®
for pipe with 6 mm outside diameter for pipe with 6 mm outside diameter
Safety valve Clamping ring screw fitting Swagelok® Clamping ring screw fitting Swagelok®
for pipe with 6 mm outside diameter for pipe with 6 mm outside diameter
Relief valve 1/4-NPT male thread 1/4-NPT male thread
Ambient temperature –5...+75 °C –5...+75 °C
Scope of delivery Pressure reducer, pressure gauge, safety Pressure reducer, pressure gauge, safety
valve and clamping ring screw fitting valve and clamping ring screw fitting
attached; replacement seals, manual attached; replacement seals, manual
Dimensional drawing see above

42 System Components and Accessories for Sample Gas Conditioning 10/23-5.20 EN June 2004
Cylinder Pressure Reducers
Technical data
Catalog No. 23422-4-0730652 23422-4-0730653 23422-4-0730654 23422-4-0730655
Gas type Hydrogen Hydrogen Nitrogen Non-corrosive test gas
Construction 2-stage, brass 2-stage, stainless steel 1-stage, brass 1-stage, brass
Inlet pressure 21 MPa (210 bar) 21 MPa (210 bar) 21 MPa (210 bar) 21 MPa (210 bar)
Control range 0...350 kPa (3.5 bar) 0...350 kPa (3.5 bar) 0...250 kPa (2.5 bar) 0...250 kPa (2.5 bar)
Control action Back pressure increase Back pressure increase – –
with falling cylinder with falling cylinder
pressure down to 3 bar pressure down to 3 bar
equals zero equals zero
Pressure gauge – – 31.5 MPa (315 bar) 31.5 MPa (315 bar)
Reed contact 25 MPa (250 bar) 25 MPa (250 bar) – –
pressure gauge
Contact falling opening falling opening – –
Outlet pressure gauge –100...+500 kPa –100...+500 kPa 0...+400 kPa 0...+400 kPa
indication range (–1...+5 bar) (–1...+5 bar) (0...+4 bar) (0...+4 bar)
Materials
Body Brass Stainless steel 1.4404 Brass Brass
Membrane Stainless steel Stainless steel Perbunan Perbunan
Case seal Perbunan EPDM Perbunan Perbunan
Seat PVDF/PTFE PVDF/PTFE – –
Filter 50 µm 50 µm 100 µm 100 µm
Connection cable 3m 3m – –
Bottle connection DIN 477, No. 1 DIN 477, No. 1 DIN 477, No. 10 DIN 477, No. 14
Safety relief valve 2 2 1 1
Ambient temperature –5...+75 °C –5...+75 °C –5...+75 °C –5...+75 °C
Weight 2.1 kg 2.1 kg 2.1 kg 2.1 kg
Special features Outlet with throttle Outlet with throttle
approx. 40 l/h and approx. 40 l/h and
6 mm screwed fitting 6 mm screwed fitting
Dimensional drawings

10/23-5.20 EN June 2004 System Components and Accessories for Sample Gas Conditioning 43
The IndustrialIT word mark and all mentioned The Company’s policy is one of continuous product
product names in the form XXXXXIT are improvement and the right is reserved to modify
registered or pending trademarks of ABB. the information contained herein without notice.

ABB has Sales & Customer Support expertise Printed in the Fed. Rep. of Germany (06.04)
in over 100 countries worldwide.
© ABB 2004
www.abb.com
10/23
5.20 EN Rev. 7

ABB Automation Products GmbH

Analytical Division
Stierstaedter Strasse 5
60488 Frankfurt am Main
Germany
Phone: +49 69 7930
40
Fax: +49 69 7930
4566
E
Mail: analytical
mkt.deapr@de.abb.com