System Components for Sample Gas Sampling

Data Sheet 10/23
5.10 EN November 2006

A gas analysis system usually consists of two groups of devices: Contents Page
• The gas analyzer measures the concentrations of the sample
Modular Sample Gas Probe System 2
gas components and converts them into an electrical signal.
FE2 Filter Unit 3
• Supplementary devices sample the sample gas from the
Annular Heating Element 4
process, condition it and feed it in the gas analysis system.
Heating Sleeve 5
In most cases, the sample gas sampled from the process cannot PFE2 Filter Unit 6
be processed by the gas analyzer without further conditioning. Too PFE3 Filter Unit 11
high a dust content, temperature and dew point as well as too Selection Table for Probe Tube Types and Probes 15
high or too low pressure, and not least interference components in Type 40, Type 40 W Probe Tubes 16
the sample gas can impair the operational capability of the gas Type 42 Probe Tube (heated) 17
analyzer and falsify the measuring result. Type 60 Probe Tube (Cement Flue Gas Probe) 18
Probe 2 19
Supplementary devices such as the sampling probe, the sample
Probe 11 20
gas line, the sample gas cooler and pumps and filters ensure that
Ceramic Filter 21
the sample gas inlet conditions of the connected gas analyzers are
Process Pressure Reducers 22
satisfied and faultless measuring results are obtained independ-
Heated Sample Gas Lines 24
ently of the process sequence and the local conditions.
CGWB 13 Heated Sample Gas Line 26
TBL 01-S, TBL 01-C, TBL 01-E Heated Sample Gas Lines 29
Electronic Temperature Controller and Switching Relay 35
Modular Sample Gas Probe System

„ Easily adaptable to different sampling conditions thanks

to modular construction
„ Components:
• FE2, PFE2, PFE3 filter units
• Probe tube types 40, 42, 60
• Annular heating element
• Heating sleeve
„ Probe tubes and filter unit heatable
„ Connections for test gas and back purging
„ Filter with high retention rate and long service life
„ Easy filter replacement
„ Usable in emission measuring systems conforming to
13th BImSchV and 17th BImSchV (German Federal
Immissions Protection Law)

2 System Components for Sample Gas Sampling 10/23-5.10 EN November 2006

FE2 Filter Unit

Use
The FE2 filter unit is a component of the modular gas sampling
probe system. It is used for filtering gases containing dust.

Process Gas Sampling Conditions

Pressure
pabs = 50 to 600 kPa
Temperature
max. 200 °C (coated max. 180 °C)
Flow Rate
30 to 500 l/h, relative to 100 kPa and 0 °C
Pressure Drop
approx. 0.6 hPa at 100 l/h
Dust Content
max. 3 g/m3 (application recommendation);
max. 40 g/m3 with probe tube type 40 (see page 16) with
purge-back device;
max. 2000 g/m3 with probe tube type 60 (see page 18)

Filter Characteristics
Connection Ports
Filter Element
Sample Gas / Test Gas
Surface filter
G 1/4 internal thread to DIN ISO 228/1
Filter Fineness
Compressed Air (2 Ports)
0.3 µm
G 1/2 internal thread to DIN ISO 228/1
Retention Rate
Probe Tube
99.98 %
G 3/4 internal thread to DIN ISO 228/1
Seal Integrity
10–4 hPa l/s
Dead Volume Compressed Air Supply for Purge Back
280 ml (See PFE2 Filter Unit, page 6)
Instrument Air
Free of dust, water and oil
Materials of the Gas-carrying Parts
Pressure
Casing and Connections
max. 600 kPa
Special steel Mat. No. 1.4571
Flange
Special steel Mat. No. 1.4541 Dimensional Drawing (Dimensions in mm)
Filter
Aluminum oxide surface filter 14
105

Coating
Thermoset plastic, resistant up to 180 °C
130
160
65

Installation
Flange
DN 65, PN 6, Form B to DIN 2573, flange gasket A;
positioning of holes:
0°, 45°, 90°, 135°, 180°, 225°, 270°, 315°, 360° 280 40...65

Mounting
Flange connect or bolt to the probe tube
Ordering Information
Weight
approx. 8.0 kg Catalog No.
Housing and flange SS, filter fineness 0.3 µm 23042-4-0730709
Housing and flange SS, coated, 0.3 µm 23042-4-0730718

10/23-5.10 EN November 2006 System Components for Sample Gas Sampling 3

Annular Heating Element

Use
For heating the FE2 filter unit, which is a component of the
modular gas sampling probe system (see page 3).
Heating is necessary if condensation is likely from moist gases
and there is consequently risk of the filter becoming clogged
and corroded.

Data
Power Supply
115 VAC or 230 VAC, 50 to 60 Hz
Heater Output
200 W, 100 W or 50 W – depending on setting (see below)
The heating resistors are factory-set for heat output of 100 W
Temperature of Heater (unregulated)
approx. 120 °C to 180 ° C (measured at ambient temperature
of 20 °C, still air)
Ambient Temperature
0 to 55 °C (still air)
Degree of Protection of Housing
IP50
Materials Dimensional Drawing (dimensions in mm)
Housing: aluminum alloy, heating surface: brass
Weight
approx. 1.7 kg
Electrical Connections
Terminals via M20 cable gland. The electrical supply
conductor must be heat resistant (≥ 200 °C).

Installation
Two half shells are placed round the FE2 filter unit to be heated
and closed with a wing screw.

Option
Regulated Heating with 1 x Pt 100
Ordering Information
Heating Circuit Catalog No.
Ring heater 230 V, 50/60 Hz 23029-5-7865312
Ring heater 115 V, 50/60 Hz 23029-5-8008813
Ring heater with Pt 100, 230 V, 50/60 Hz 23029-5-7865316
Ring heater with Pt 100, 115 V, 50/60 Hz 23029-5-7865317

230 / 115 V AC 230 / 115 V AC 230 / 115 V AC

200 W 100 W 50 W

4 System Components for Sample Gas Sampling 10/23-5.10 EN November 2006

Heating Sleeve

Regulated Heating Sleeve for FE2 Filter Unit

Heater
Micanite
Holding Temperature
max. 350 °C
Temperature Control
max. 200 °C (Pt 100)
Power Supply
115 VAC or 230 VAC
Power Consumption
250 VA
Connection
Terminal box with M16 cable gland,
degree of protection IP54
Supply Cable
3 x 1 mm2 with silicone sheath, length 1 m
Ambient Temperature
–20 to +45 °C
Relative Humidity
≤ 75 % yearly mean; infrequent slight condensation
permissible Ordering Information
Weight Catalog No.
approx. 1 kg
Heated sleeve, 230 V, 50/60 Hz, 250 VA 23043-5-8018410
Heated sleeve, 115 V, 50/60 Hz, 250 VA 23043-5-8018411
Essential Accessories Isolation for heated sleeve 23043-5-8018412

– Insulating Mat
– Temperature Controller (see page 35)

10/23-5.10 EN November 2006 System Components for Sample Gas Sampling 5

PFE2 Filter Unit

Use
The PFE2 filter unit consists of the FE2 filter unit with a regulat-
ed heating sleeve, installed in a special-steel protective case. It
is used to filter dust-containing gases and is a component of
the modular gas sampling probe system.
When used for gases with high dust content, the PFE2 can
optionally be fitted with valves for automatic cleaning of the
filter element in the FE2 filter unit.

FE2 Filter Unit

Technical data see page 3

Protective Case
Dimensions
450 x 450 x 400 mm (H x W x D)
Material
Special steel, Mat. No. 1.4301
Degree of Protection of Housing
IP54
Ambient Temperature Control Valve
–20 to +45 °C
Solenoid Valve
Weight 3/2-way solenoid valve
approx. 18 kg
Pressure Range
600 kPa (6 bar)
Options Nominal Diameter
DN 2.0
– Annular heating element, unregulated (see page 4)
– Heating sleeve, regulated (Pt 100), with insulating mat Connections
(see page 5) G 1/8 internal thread DIN ISO 228/1
Material
Brass
Pneumatic Valve
Mode of Operation
Diaphragm Valve Closed in normal position
2/2-way straight-way valve
Ambient Temperature
Operating Pressure / Control Pressure 0 to +100 °C
600 kPa (6 bar)
Electrical Connections
Nominal Diameter Standard connector
DN 12
Power Supply
Connections 115 VAC or 230 VAC, 50 to 60 Hz
G 1/2 internal thread DIN ISO 228/1
Control air: G 1/8 internal thread DIN ISO 228/1 Power Consumption
8 VA
Material
Brass
Mode of Operation
Closed in the normal position
Ambient Temperature
0 to +100 °C

6 System Components for Sample Gas Sampling 10/23-5.10 EN November 2006

 155

75 110 75
Sample gas connection
PFE2 Filter Unit

10/23-5.10 EN November 2006

ø19,5

M4 M4 M4 M4
Compressed air

65
Purging
ø6,5
Bulkhead fitting 10/12x1 mm
Test gas connection

210
180
Take holes for cable glands on the left

165
ø11,5 Bulkhead fitting 4/6x1 mm

90
into account
Control air
Terminal box with cable glands Bulkhead fitting 4/6x1 mm
50 80 Use as required
Electrical connections
2x M32
3x M25
2x M20
Probe Protective Case Dimensional Drawing (dimensions in mm)

160 Cover swivels upwards

80 170

550

155
155

System Components for Sample Gas Sampling

Elongated holes for
M8 safety collar bolts

450

440
17
0
Flange plate with pipe clamp
300

2 1/2" RST 37-2 hot galvanized DIN 3568

for mounting at probe mounting adapter

300 450 80
450 400

7
PFE2 Filter Unit

Mounting of Probe Protective Case

Minimum distance xmin of the mounting
flange from the wall depending on mounting
angle α:
X α 10° 15° 20° 25° 30° 35°
xmin / mm 229 248 268 287 307 324

Ordering Information
Catalog No. 23028-0- 0 0 0 0 0 0
↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Design
Without protection box 1
with protection box, IP54 (450 x 450 x 400 mm) 2
with protection box, IP54, anti-freeze heating 3
with protection box, IP54, ambient temp. max. 65 °C 4

Filter housing and flange (equal FE2)

Housing and flange SS, with filter element <0.3 µm (filtration fineness) 7
Housing and flange SS, coated, with filter element <0.3 µm (filtration fineness) 8

Heating
Without 1
with heating sleeve and insulation (max. 200 °C) 2
with ring heater, unregulated 3

Control / Monitoring
Without 1
with 1x Pt 100 2
with 2x Pt 100 3

Back purging unit (without compressed air unit)

Without back purging 0
with back purging, 1-stage and SS mounting flange plate 1
with back purging, 2-stage and SS mounting flange plate 2
w/o back p., w test/emerg. purg. valve, unheated, w/o connection adapter (ACF-NT) 3
w back p., 1-st., with test/emerg. purg. v., heat. shut-off valve, SS conn. ad. (ACF-NT) 4
w back p., 2-st., with test/emerg. purg. v., heat. shut-off valve, SS conn. ad. (ACF-NT) 5
with back purging, 2-stage, heated shut-off valve, SS connection adapter (FID) 6

Power supply
230 V, 50...60 Hz 1
115 V, 50...60 Hz 2

↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Catalog No. 23028-0- 0 0 0 0 0 0

8 System Components for Sample Gas Sampling 10/23-5.10 EN November 2006

 Protection Box A:
Back Pressure Purging Filter Inlet
G 1/2" -> 12 mm Tube Fitting
Junction Box
B:
Back Pressure Purging Filter Surface
Pilot Operation Valve Pilot Operation Valve and Probe Tube Inlet
PFE2 Filter Unit

Cleaning Filter Surface and Probe Tube Cleaning Filter G 1/2" -> 12 mm Tube Fitting

10/23-5.10 EN November 2006

-Y3.1 -Y2.1
D C:
Check Valve Sample Outlet
Diaphragm Valve Diaphragm Valve G 1/4" -> 6 mm or 8 mm Tube Fitting
Cleaning Filter Surface and Probe Tube B Cleaning Filter
-Y3.2 -Y2.2
D:
A Calibration Gas Inlet
G 1/4" -> 6 mm Tube Fitting

Filter Unit

C Pilot Operation Valve

Puls-Instrument Air
-Y1.1

Diaphragm Valve
Puls-Instrumentenluft
-Y1.2
Solenoid Valve Aeration
-Y4

Heated
Check Valve
-Y5 Instrument Air Inlet

System Components for Sample Gas Sampling

Bulk Head Union 12 mm

Calibration Gas Inlet

Power Supply Bulk Head Union 6 mm
Pt100 Connection

Heated Sample Line Control Air Inlet

-E2 Bulk Head Union 6 mm
Pneumatics Connections for 2-Stage Back-Purging, Test/Emerg. Purging Valve and Heated Shutoff Valve

9
PFE2 Filter Unit

Circuit and Terminal Diagram

External Protection Box Junction Box Analyzer Cabinet

-X1
J
Power Supply Heating Sleave Filter Unit,

L
1
230 or 115 VAC, 50...60 Hz, 250 W,

N
required fusing 6 A,

2
controller required !

-E1

PE
Sample Line

3
3x1,5 mm²
Heated

Filter Unit
Sleeve
Heating

3x2,5 mm²

-X1

L
Power Supply Sample Line,

4
J

230 VAC: < 35 m -> 1~, > 35...60 m -> 3~,

115 VAC: < 15 m -> 1~, > 15...40 m -> 3~,

5
-E2

50...60 Hz, 90 W/m,

in case of a 3~ sample line connect

6
J

L2 -> Termination 5, L3 -> Termination 6,

N
required fusing 16 A,

7
controller required !

PE
21.10.2005

3x1,5 mm²

L
9
-E3.1

Power Supply Heater Probe Tube,

J

10
230 VAC, 50...60 Hz, max. 800 W,
required fusing 6 A,
in case of 115 VAC power supply wire the
J

heating elements -E3.1 and -E3.2 parallel.

-E3.2

controller required !

N
11

PE
12
3x1,5 mm²

set @ 30°C
Probe Tube
Heated

3x1,5 mm²
-B01

-X1
Frost Protection

L
Power Supply Frost Protection,

13
230 or 115 VAC, 50...60 Hz, 300 W,

N
required fusing 6 A

14

PE
-E4

15
-X1 Power Supply PTC-Elements and

L
-E5.1

16
Powerpack -G02 / Heated Solenoid Valve
in Sample Outlet,

N
Heated Check

17
230 or 115 VAC, 50...60 Hz, 250 W,
Valve

PE
required fusing 6 A
18
-E5.2

19
20
4x1,5 mm²

-T01

21
115 V~
24 V=
1,3 A
3x1,5 mm²

-X2

Power Supply Pilot Operation Valve -Y3.1,

L
-Y3.1

Cleaning Filter Surface and Probe Tube,

N

230 or 115 VAC, 50...60 Hz, 8 W

2

required fusing 1 A
PE
...

Power Supply Pilot Operation Valve -Y1.1,

L
-Y1.1

Puls-Instrument Air,
N

230 or 115 VAC, 50...60 Hz, 8 W

5

required fusing 1 A
PE
...

Power Supply Pilot Operation Valve -Y2.1,

L
-Y2.1

Cleaning Filter,
N

230 or 115 VAC, 50...60 Hz, 8 W

8

required fusing 1 A
PE
9
...

Power Supply Pilot Operation Valve -Y4,

L
-Y4

10

Aeration,
N

230 or 115 VAC, 50...60 Hz, 8 W

11

required fusing 1 A
PE
12
-Y5

3
1

-X2
2
-K01

Power Supply Relais -K05/

L
A1
3x1,5 mm²

A2

13

Check Valve -Y5,

N

230 or 115 VAC, 50...60 Hz,

14

required fusing 1 A
PE
15

x 0,14 mm²
2x0,14 mm²

-X3

3...18
2x0,14 mm²

Resistance Thermometer PT100,

1

Filter Unit Sample Outlet,

2

3-Wire-Connection
3

Resistance Thermometer PT100,

4

Sample Line,
5

3-Wire-Connection
6

Resistance Thermometer PT100,

7

Probe Tube,
8

3-Wire-Connection
2x0,14 mm²

9
2x0,14 mm²

Resistance Thermometer PT100,

10 11 12 13 14 15 16 17 18

Filter Unit Sample Outlet (Safety Wiring), 3-

0,14 mm²
2x

Wire-Connection

Resistance Thermometer PT100,

Sample Line (Safety Wiring),
3-Wire-Connection
Resistance Thermometer PT100,
Probe Tube (Safety Wiring),
3-Wire-Connection
0,14 mm²
2x

10 System Components for Sample Gas Sampling 10/23-5.10 EN November 2006

PFE3 Filter Unit

Design
The PFE3 filter unit consists of a modified FE2 filter unit with a
self-regulating heater. It is installed in a stainless steel protec-
tive case.

Process Gas Sampling Conditions

Pressure
pabs = 50 to 600 kPa
Temperature
max. 200 °C
Flow Rate
30 to 500 l/h, relative to 100 kPa and 0 °C
Pressure Drop
approx. 0.6 hPa at 100 l/h
Dust Content
max. 3 g/m3 (application recommendation)

Filter Characteristics
Filter Element
Surface filter Installation
Filter Fineness Flange
0.3 µm DN 65, PN 6, Form B to DIN 2527;
Seal Integrity positioning of holes: 45°, 135°, 225°, 315°
10–4 hPa l/s Mounting
Dead Volume Flange connect or bolt to the probe tube
280 ml
Dimensions Connection Ports
50 / 20 x 135 mm
Sample Gas
Pipe fitting 6 mm
Heater Test Gas
Type Bulkhead fitting 6 mm (option)
Self-regulating heater (400 W) Purge Gas
Temperature Bulkhead fittings 18 mm (option)
180 °C (ambient temperature 20 °C) Probe Tube
Temperature Alarm G 3/4 internal thread to DIN ISO 228/1
approx. 150 °C
Power Supply Protective Case
115 VAC or 230 VAC, 50 to 60 Hz
Dimensions
Options 270 x 203 x 330 mm (H x W x D)
– Annular heating element (see page 4)
– Heating sleeve (see page 5) Material
Special steel Mat. No. 1.4301
Degree of Protection of Case
Materials of the Gas-carrying Parts IP54
Casing, Flange and Connections Weight
Special steel Mat. No. 1.4571 approx. 17 kg incl. FE2 filter unit
Seals Ambient Temperature
FPM –20 to +45 °C

10/23-5.10 EN November 2006 System Components for Sample Gas Sampling 11

12
330
200
PFE3 Filter Unit

Tube, SS 316Ti,
6x1 mm

Tube, CU

270
15x1 mm

266
Tube, CU
15x1 mm
Dimensional Drawing, Gas Connections (dimensions in mm)

M20x1,5
Cleaning Filter,
Cleaning

System Components for Sample Gas Sampling

Bulk Head Union
130

Filter Surface 18 mm
and Probe Tube, Calibration Gas
Junction Box -X1

80
Bulk Head Union Bulk Head Union
18 mm IP66
6 mm

3x 2x 58
M20x1,5 M12x1,5
124

10/23-5.10 EN November 2006

PFE3 Filter Unit

Circuit and Terminal Diagram

External Protection Box Junction Box Analyser Cabinet

Heated Aluminium Forms

Filter Unit

-X1

L
1
Power Supply

J
Heated Aluminium Form Filter Unit,
230 or 115 VAC, 50...60 Hz, 250 W,
required fusing 6 A

N
2
-E1.4

-E1.3

-E1.2

-E1.1

PE
PE
3x1,5 mm²
set @ 140°C
Sample Line
Heated

3x2,5 mm²

-X1

Power Supply Sample Line,

L
230 or 115 VAC, 50...60 Hz,
3
-E2
J

90 W/m, max. 3600 W / 5700 W,

N
4

required fusing 16 A / 25 A,
controller required !

PE
PE
2x0,14 mm²

-X1

Resistance Thermometer PT100,

5

Filter Unit Sample Outlet,

2x0,14 mm²

3-Wire-Connection
7

Resistance Thermometer PT100,

8

Sample Line,
9

3-Wire-Connection
10

Temperature Alarm,
11

Surface heated Aluminium Forms

12
2x0,2 mm²

13

10/23-5.10 EN November 2006 System Components for Sample Gas Sampling 13

PFE3 Filter Unit

Ordering Information
Catalog No. 23046-0- 0 0 0 0 0
↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Design
with protection box IP54 (330 x 203 x 270 mm) 1

Filter housing and flange in stainless steel

Filter unit < 0.3 µm (filtration fineness), without purge connectors 4
Filter unit < 0.3 µm, coated, without purge connectors 5
Filter unit FE2, < 0.3 µm, with purge connectors, 2-stage 6
Filter unit FE2, coated, < 0.3 µm, with purge connectors, 2-stage 7

Heating
with self regulated heating and temperature alarm (115 / 230 VAC) 1
with ring heater, unregulated 2
with heated sleeve (max. 190 °C, Pt 100 required) 3

Controlling / Monitoring
without 3
with 1 x Pt 100 (only for heated sleeve) 4
with 2 x Pt 100 (only for heated sleeve) 5

Connectors for back purging (without compressed air unit)

without 1
with bulkhead unions for back purging, 1-stage 2
with bulkhead unions for back purging, 2-stage 3

Power supply
230 VAC, 50…60 Hz 1
115 VAC, 50…60 Hz 2

Test gas / emergency purging valve

without 1
with, unheated, bulkhead union for connecting 2

↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Catalog No. 23046-0- 0 0 0 0 0

14 System Components for Sample Gas Sampling 10/23-5.10 EN November 2006

Selection Table for Probe Tube Types and Probes

Probe tube type 40 W

Probe tube type 60 R

Probe tube type 60 S

Probe tube type 40

Probe tube type 40

Probe tube type 40

Probe tube type 40

Probe tube type 42

Probe tube type 60

SS 1.4571 coated

Probe system H
silicone carbide

water cooled 3)

water cooled 3)

water cooled 3)

water cooled 3)

partly heated
SS heated
SS 1.4571

SS 1.4571

SS 1.4893

Probe 2

Probe 2
heated
Temperature < 130°C
< 180°C 2)
< 300°C
180–450°C
180–900°C
< 1300°C
< 1400°C
Dust content < 50 mg/m3
< 1000 mg/m3
< 3 g/m3
> 3 g/m3 1) 1) 1) 1) 1)
40–100 g/m3 1) 1) 1) 1) 1) 1)
< 2000 g/m3 1) 1) 1) 1)
Water vapor < 65 °C
dew point > 65 °C
Acidic aerosols (acid dew pt. 130 °C)
Pressure < 2 bar
< 5 bar
Technical data see … p. 16 p. 16 p. 16 p. 16 p. 16 p. 17 p. 18 p. 18 p. 18 p. 18 p. 19 p. 19

1) Back purging required

2) with regulated heating sleeve (see page 5)
3) “ACK Cement Analysis System” data sheet (Document No. 10/23-8.40 EN)

Lead-Through Tube Installation

Brickwork with metal sheeting Isolated sheet-metal channel Brickwork

1 2 5 3 1 2 5 3 1 4 2 5 3

Flow direction of 1 Lead-through tube Minimum distance xmin of the mounting flange
process gas 2 Mounting flange DN 65, PN 6, from the wall depending on mounting angle α:
Form B to DIN 2573
3 Gasket α 10° 15° 20° 25° 30° 35°
4 Welded-on rectangular block xmin / mm 133 138 143 147 151 153
5 Sampling probe flange

Dimensions in mm

10/23-5.10 EN November 2006 System Components for Sample Gas Sampling 15

Type 40, Type 40 W Probe Tubes

Use Dimensional Drawing (dimensions in mm)

For sampling hot dust-containing gases in conjunction with the
FE2 / PFE2 filter unit (see page 3 or page 6) Special Steel Material No. 1.4571 (max. 450 °C)

Process Gas Sampling Conditions

12,6 ø

17,2 ø
G3/4
Pressure pabs = 50 to 500 kPa (0.5 to 5 bar)
Temperature L1
SS Mat. No. 1.4571 max. 450 °C 16
SS Mat. No. 1.4571 (coated) max. 180 °C
SS Mat. No. 1.4893 max. 900 °C
Special Steel Material No. 1.4893 (max. 900 °C)
SS Mat. No. 1.4571 (Type 40 W) max. 300 °C
Silicone carbide (max. length 1.000 mm) max. 1.300 °C

21,4 ø
16,8 ø
Flow Rate max. 300 l/h G3/4

Pressure Drop approx. 10 hPa at 30 to 90 l/h

L1
Dust Content 16
max. 3 g/m3 (application recommendation);
max. 40 g/m3 with purge-back device in conjunction with
FE2 / PFE2 filter unit (not for coated probe tube) Silicon-Carbide (max. 1300 °C)
SiC Protective Tube

Installation
23 ø
15 ø

34 ø G3/4
G 3/4 external thread DIN ISO 228/1
Mounting Angle 105 L1
any; 8° to 90° downwards from the horizontal is recom- 16

mended. It is imperative to install the silicon carbide probe

tube vertically.

Ordering Information
Catalog No. 23036-0- 0 0 0 0 0 0 0 0 0 0
↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Version
Stainless steel (1.4571), up to 500 °C 1
Stainless steel (1.4571), coated, up to 180 °C 2
Silicon carbide up to 1300 °C, max. 1000 mm 4
Stainless steel (1.4893), up to 900°C 5
Stainless steel (1.4571), up to 300 °C, heated (Type 40 W for cement) 6

Nominal length
500 mm 1
1000 mm 2
1500 mm 3
2000 mm 4
2500 mm 5
3500 mm (only for heated version) 6
4000 mm (only for heated version) 7
4500 mm (only for heated version) 8

↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Catalog No. 23046-0- 0 0 0 0 0 0 0 0 0 0

16 System Components for Sample Gas Sampling 10/23-5.10 EN November 2006

Type 42 Probe Tube (heated)

Use Probe Tube Heater

• Low gas temperature Heat Output
• High moisture content in gas nominal length 1.000 mm: 2 x 200 W
• Corrosive components in the process gas nominal length 1.500 mm: 2 x 300 W
nominal length 2.000 mm: 2 x 400 W
Typical places of use are:
• Sampling points in wet desulphurization plants Nominal Voltage
(crude gas, clean gas, part-cleaned clean gas) 115 VAC or 230 VAC, 50 to 60 Hz
• Waste incineration plants
Control
• Auxiliary boilers and stack emission measurements
Control temperature max. 200 °C
Temperature Sensor
Process Gas Sampling Conditions Pt 100
Pressure Continuous Operation
pabs = 200 kPa (2 bar) at 200 °C flue gas temperature 450 °C
Temperature
< 200 °C
Ordering Information
Flow Rate
max. 250 l/h Catalog No.
Length 1000 mm 23041-4-8018392
Flow Velocity
Length 1500 mm 23041-4-8018393
max. 12 m/s (> 1000 mm max. 7 m/s)
Length 2000 mm 23041-4-8018394
Dust Content
max. 3 g/m3 (application recommendation);
max. 40 g/m3 with purge-back device in conjunction with
FE2 / PFE2 filter unit (see page 3 or page 6)
T90 Time
approx. 0.4 s at 250 l/h

Dimensional Drawing (dimensions in mm) and Terminal Diagram

40

160 17 1000/1500/2000 mm 21

0
13
25 x 1,5

40 x 2

Pt100
Heater
120

123456 789

Bridge:
Line 230 V Terminals 3+4
Line 115 V Terminals 2+3/4+5 Length (mm) 1000 1500 2000
M20 Wattage (W) 400 600 800
Weight (kg) 8 10 12 90
Line Sensor
Temperature Controller
Connection

10/23-5.10 EN November 2006 System Components for Sample Gas Sampling 17

Type 60 Probe Tube (Cement Flue Gas Probe)

Use Cooling Water Supply

For sampling hot cement flue gas with high dust content for Quality
CO, CO2, NO and SO2 analysis in “dry” cement production Drinking water quality with approx. 30 % anti-freeze if
process (e.g. recuperator furnaces, furnaces with grate required
coolers), at rotary kiln inlet and/or after precalcination.
Outlet Temperature
min. 50 °C (or > dew point of the cement flue gas),
max. 85 °C
Process Gas Sampling Conditions
Pressure
Pressure pabs = max. 400 kPa (4 bar)
pabs = max. 200 kPa (2 bar)
Quantity Circulated
Temperature approx. 3 m3/h (closed system)
max. 1200 °C for length = 3500 mm
max. 1250 °C for length = 3000 mm
max. 1300 °C for length = 2500 mm
max. 1350 °C for length = 2000 mm
Type 60 S Probe Tube
max. 1400 °C for length = 1500 mm Model with reinforced protection tube and flange DN 150, PN 16
Flow Rate
max. 250 l/h
Ordering Information
Dust Content
max. 2000 g/m3 with periodical compressed air cleaning in Catalog No.
conjunction with FE2 filter unit (see page 3) Length 1500 mm 23038-4-0856831
Length 2000 mm 23038-4-0856832
Dead Time (Tt) for Length = 3500 mm
approx. 40 s at 60 l/h, approx. 9 s at 250 l/h Length 2500 mm 23038-4-0856833
Length 3000 mm 23038-4-0856834
90% Time (T90) for Length = 3500 mm
Length 3500 mm 23038-4-0856835
approx. 82 s at 60 l/h, approx. 17 s at 250 l/h
Length 1500 mm, reinforced protection tube 23038-4-8018478
Pressure Drop Length 2000 mm, reinforced protection tube 23038-4-8018479
approx. 10 hPa
Length 2500 mm, reinforced protection tube 23038-4-8018480
Length 3000 mm, reinforced protection tube 23038-4-8018481
Materials of the Gas-carrying Parts Length 3500 mm, reinforced protection tube 23038-4-8018482
Type 60 S, length 1500 mm 23038-4-0730642
Special steel, Material No. 1.4541
Type 60 S, length 2000 mm 23038-4-0730643
Type 60 S, length 2500 mm 23038-4-0730644
Mounting Type 60 S, length 3000 mm 23038-4-0730645
Type 60 S, length 3500 mm 23038-4-0730646
A flanged probe connector (internal diameter 200 mm) should
Type H, length 1500 mm 23020-4-0730656
be installed by the customer. The mounting flange is essential
for installing the probe tube. The connections should be Type H, length 2000 mm 23020-4-0730647
aligned according to the local situation. Type H, length 2500 mm 23020-4-0730648
Type H, length 3000 mm 23020-4-0730649
Type H, length 3500 mm 23020-4-0730650

Dimensional Drawing (dimensions in mm)

1 Sample gas inlet
~60 ports
2 Thickened shank
1 2 3 of probe tube
A 3 Cooling water
connections
~70
ø60,3

L1 Probe tube length

A L2 Length of
ø89

thickened shank:
800 mm for
L1 ≤ 2000 mm
35

90 1300 mm for
L1 ≥ 2500 mm
L3 L2 3 L3 200 mm with
reinforced
L1 protection tube

18 System Components for Sample Gas Sampling 10/23-5.10 EN November 2006

Probe 2

Use Electrical Connections

Harting connector, IP55
Wherever large volumes of gas are sampled, gas pressure is
raised and there is a high moisture or dust content in the gas.
Probe Tube Heating
Process Gas Sampling Conditions Heat Output (unregulated)
Nominal length 1200 mm: 650 W
Pressure partially heated (for heating of the wall bushing): 255 W
pabs = max. 400 kPa (4 bar)
Nominal Voltage
Temperature 230 VAC, 50 to 60 Hz (115 VAC on inquiry)
max. 450 °C (probe tube partly heated)
max. 130 °C (probe tube heated
Protective Case (Option)
Flow Rate
max. 2000 l/h Dimensions
270 x 203 x 330 mm (H x W x D)
Dust Content
max. 20 g/m3 (application recommendation), Material
max. 100 g/m3 with purging Special steel Mat. No. 1.4301
Purging Pressure Degree of Protection of Case
max. 600 kPa (6 bar) IP54
Heating Temperature of Inlet Filter Weight
≥ 200 °C (at process gas temperature of 20 °C) approx. 7 kg
90% Time (T90) Ambient Temperature
< 2 s at 250 l/h –20 to +45 °C
Filter Fineness
0.3 µm Dimensional Drawing and Connection Diagram

Z
Material of the Gas-carrying Parts
Support Tube, Heating Rod, Connecting Pipe
Special steel, Material No. 1.4571
650
Inlet Filter 1
Aluminum oxide
α 1 80
Seals
Ceramic fiber
Z
Flange
Special steel, Material No. 1.4581 1=N
2 = L1 4
260
Mounting
Flange 1 Filter mounting 4 Harting connector
DN 65, PN 6, Form B, to DIN 2573 2 Gas sampling probe tube
position of holes: 45°, 135°, 225°, 315° 3 Sample gas outlet or test gas / purge air inlet
Mounting Angle
any; 10° to 35° downwards from the horizontal recommend- Ordering Information
ed (take direction of flow into account), see dim. drawing
Catalog No.
Sample Gas Outlet
1200 mm, 230 V, 50/60 Hz, 650 W 23022-4-0768301
G 1/4 internal thread DIN ISO 228/1
1200 mm, 230 V, 50/60 Hz, 255 W, part. heat.23022-4-0768305
Test Gas / Purge Air Inlet Prot. box, insulat., IP54, (330x203x270 mm) 23022-4-0730719
G 3/8 internal thread DIN ISO 228/1

10/23-5.10 EN November 2006 System Components for Sample Gas Sampling 19

Probe 11

Probe 11 Dimensional Drawing (dimensions in mm)

Use in interior air, garage and tunnel monitoring, including
corrosive atmospheres. The materials used ensure that with the
gases normally occurring no adsorption occurs.

Technical Data
Sampling Pressure
Atmospheric pressure
Gas Temperature
–25 to +50 °C, dry
Sample Gas Flow Rate
max. 70 l/h
Dust Content
max. 1 mg/m3
Pressure Drop with New Filter
≤ 10 hPa (mbar) at 70 l/h
Service Life of Filter (estimated)
filter constant (2500)
d (days) =
flow rate (l/h) x dust concentration (mg/m3) Ordering Information
Sample Gas Connection Port
Catalog No.
Bolted connection for flexible pipe with internal diameter
4 mm and external diameter 7 mm Room air probe 11 23021-4-0859585

Materials
Polycarbonate (probe head), aluminum oxide (filter)
Transport and Storage Temperature
–25 to +70 °C
Mounting
On wall or suspended from ceiling

20 System Components for Sample Gas Sampling 10/23-5.10 EN November 2006

Ceramic Filter

Use
For filtering dust from gases in the gas conditioning systems of
analyzer systems when the gas sampling probe does not have
a filter. The ceramic filter is positioned upstream the other
devices in the sample gas conditioning chain. The ceramic filter
can be heated with the annular heating element if condensation
from the sample gas is likely.

Technical Data
Flow Rate (Air)
max. 300 l/h
Gas Pressure
pabs = 20 kPa to 1.7 MPa (0.2 to 17 bar) at 20 °C filter
temperature, max. 200 kPa (2 bar) at 180 °C
Pressure Drop
0.1 to 0.85 hPa at 30 to 250 l/h (air)
Dynamic Characteristics at
Flow rate (air) 30 l/h 60 l/h 90 l/h
Dead time Tt 3.7 s 2.3 s 1.7 s
90% time T90 11.5 s 5.5 s 3.9 s
Filter Fineness
0.3 µm
Dimensional Drawing (dimensions in mm)

Construction, Mounting
Materials of the Gas-carrying Parts
Housing: steel, St 37 K or special steel, Material No. 1.4571;
Filter: aluminum oxide; Seals: FPM, Cu, Al2O3 fiber
Gas Connection Ports
G 1/4 internal thread DIN ISO 228/1 or
pipe connectors for pipe of internal diameter 4 mm

incl. T-handle (not shown)

Filter Surface
approx. 212 cm2
Weight
approx. 2.1 kg
Filter Heating
Annular heating element, see page 4
Mounting
On wall with angle bracket

Ordering Information
Catalog No.
Ceramic filter, steel version 23031-5-8018177
Ceramic filter, stainless steel version 23031-5-8018178

10/23-5.10 EN November 2006 System Components for Sample Gas Sampling 21

Process Pressure Reducers

Use
If the pressure of the process gas is too high for the analyzer, a
pressure reducer is required to lower the pressure. The type of
pressure reducer used is determined by the properties of the
process gas and the required sample gas pressure.

Technical Data
Casing: Brass Casing: Brass Casing: Special steel Casing: Special steel
Construction Single-stage with one Single-stage with two Single-stage without Single-stage with two
manometer (outlet) manometers (inlet / outlet) manometer manometers (inlet / outlet)
Inlet Pressure max. 1.5 MPa (15 bar) max. 3.5 MPa (35 bar) max. 3.5 MPa (35 bar) max. 3.5 MPa (35 bar)
Outlet Pressure 0.8 to 10 kPa 10 to 40 kPa 10 to 70 kPa 10 to 70 kPa
(adjustable) (8 to 100 mbar) (0.1 to 0.4 bar) (0.1 to 0.7 bar) (0.1 to 0.7 bar)
Safety Valve Set to 50 kPa 80 kPa 80 kPa
– (0.5 bar) (0.8 bar) (0.8 bar)
Manometer Display 0 to 4 MPa 0 to 4 MPa
Inlet Pressure – (0 to 40 bar) – (0 to 40 bar)
Manometer Display 0 to 250 hPa 0 to 60 kPa 0 to 150 kPa
Outlet Pressure (0 to 250 mbar) (0 to 0.6 bar) – (0 to 1.5 bar)
Flow Rate 25 to 250 l/h 25 to 250 l/h 25 to 250 l/h 25 to 250 l/h
Material Diaphragm Buna rubber Buna rubber Special steel Special steel
Material Gasket Buna rubber Buna rubber EPDM EPDM
Material Housing Brass Special steel; gas- Special steel Special steel
carrying parts: brass
Weight approx. 1.25 kg approx. 2.65 kg approx. 2.35 kg approx. 2.35 kg
Gas Temperature and max. 50 °C max. 50 °C max. 50 °C max. 50 °C
Ambient Temperature
Catalog No. 23035-5-5864958 23035-5-5864951 23422-4-0730699 23422-4-0730700

Supplied: Pressure reducer with angle bracket

22 System Components for Sample Gas Sampling 10/23-5.10 EN November 2006

Process Pressure Reducers

Dimensional Drawings (dimensions in mm)

Pressure reducer single-stage with one manometer (outlet) Pressure reducer single-stage without manometer
(Catalog No. 23035-5-5864958) (Catalog No. 23422-4-0730699)

79

appro
x. 30
Ø4

° (vari
able)
GasTech

105
approx. 94
(depending on handwheel position)

Pressure reducer single-stage with two manometers Pressure reducer single-stage with two manometers
(inlet / outlet) (Catalog No. 23035-5-5864951) (inlet / outlet) (Catalog No. 23422-4-0730700)

118

appro
x. 30
Ø4

°
(varia
148

GasTech

ble)

approx. 94
(depending on handwheel position)

10/23-5.10 EN November 2006 System Components for Sample Gas Sampling 23

Heated Sample Gas Lines

Heated Sample Gas Line CGWB 13

„ Parallel strip heater (holding temperature max. 200 °C)
„ Pt 100 resistance thermometer for regulation
„ Self-regulating anti-frost heater (max. 30 °C)
„ Self-regulating heater (option, holding temp. max. 100 °C)

Heated sample gas line TBL 01-S

„ Fixed resistor heat. conductor (holding temp. max. 200 °C)
„ Pt 100 resistance thermometer for regulation
„ Self-regulating heater (option, holding temp. max. 100 °C)

Heated sample gas line TBL 01-C

„ Self-regulating heater (holding temp. max. 100 / 120 °C)
„ Integral pipe-end connectors for cement analysis systems

Heated sample gas line TBL 01-E

„ Competitive version
„ Pipe ends with polyamide hard caps

Selection Table for Heated Sample Gas Lines

CGWB 13 TBL 01-S TBL 01-C TBL 01-E
Heater
Self-regulating strip heater (30 °C) x – – –
Self-regulating strip heater (100 °C) x x x –
Self-regulating strip heater (120 °C) – – x –
Fixed resistor heat. cond. (200 °C) – x – x
Parallel strip heater (200 °C) x – – –
Outer covering Polyvinyl chloride (PVC) Polyamide (PA) Metal or PVC Polyamide (PA)
Options
Line can be shortened x – – –
Small bending radius – x x x
Gas connections Various options Various options Various options PTFE
Electrical connections Heater and Pt 100 fixed Heater and Pt 100 fixed Heater and Pt 100 fixed Heater and Pt 100 fixed
Maximum line length 130 m 100 m 70 m 40 m
Applications
CO, O2, CO2 Anti-frost heater – – –
CO, O2, CO2 Holding temp. 100 °C Holding temp. 100 °C – –
SO2, NOx, CnHm Holding temp. 200 °C Holding temp. 200 °C – Holding temp. 200 °C
Cement analysis systems – – Holding temp. ≤ 120 °C –

24 System Components for Sample Gas Sampling 10/23-5.10 EN November 2006

Heated Sample Gas Lines

Integral Pipe-end Connectors

Flange Silicone cap

Metal cap POM cap and shrunk-on hose

Hard cap

10/23-5.10 EN November 2006 System Components for Sample Gas Sampling 25

CGWB 13 Heated Sample Gas Line

Technical Data
Frost protected line Self-regulating strip heater Regulated parallel strip heater
Outer Covering PVC PVC PVC
Medium-carrying Pipe PTFE PTFE PTFE
Integral Pipe-end Connectors Various options (see ordering Various options (see ordering Various options (see ordering
information, page 28) information, page 28) information, page 28)
Heater self-regulating strip heater self-regulating strip heater CPD heating element, regulated
Power Supply 230 V or 115 V, 50 to 60 Hz 230 V or 115 V, 50 to 60 Hz 230 V or 115 V, 50 to 60 Hz
Heat Output 16 W/m 30 W/m 60 W/m
Current Consumption Making / holding current 0.15 A/m 0.3 A/m
= 65 / 25 mA
Holding Temperature see diagram see diagram 200 °C
Ambient Temperature –30 to +60 °C –30 to +60 °C –30 to +60 °C
Outer Diameter 30 mm 43 mm 40 mm
Flexible Sample Gas Pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm 6 x 4 x 1 mm or 8 x 6 x 1 mm 6 x 4 x 1 mm or 8 x 6 x 1 mm
Maximum Line Length 130 m 90 m 60 m
Line Duct M42 M42 M42
Minimum Bending Radius 300 mm 300 mm 300 mm
Weight approx. 1 kg/m approx. 1 kg/m approx. 1 kg/m
Connect. Lead for Heater (fixed)3 x 2.5 mm2; length 5 m 3 x 2.5 mm2; length 5 m 3 x 2.5 mm2; length 5 m
Connect. Lead for Pt 100 (fixed) – – LIYCI 2 x 0.14 mm2; length 5 m

Holding Temperature Diagrams

Frost protected line, 6 x 4 x 1 mm PTFE, 16 W/m, self-regulating

Medium pipe temperature °C

50

40

30

20

- 30 - 20 - 10 0 + 10 + 20 + 30 + 40
Ambient temperature °C

Self-regulating strip heater, 6 x 4 x 1 mm PTFE, 30 W/m

Medium pipe temperature °C

100

90

80

70

- 30 - 20 - 10 0 + 10 + 20 + 30 + 40

Ambient temperature °C

26 System Components for Sample Gas Sampling 10/23-5.10 EN November 2006

 Sample take-off side Analyzer side
Process tube overhang,
SS-nipple 6x1 or 8x1 mm

46
46

42

10/23-5.10 EN November 2006

Shrinking hose
POM cap
CGWB 13 Self-regulating strip heater

300 300
Length by customer’s request
max. length depending on MCB
Dimensional Drawings (dimensions in mm)

Power Supply
Cable 3 x 1.5...2.5 mm²
CGWB 13 Heated Sample Gas Line

Sample take-off side Analyzer side

25

System Components for Sample Gas Sampling

54
46

42

49

63
Shrinking hose
POM cap

Replacable tube nipple, 300

CGWB 13 Regulated parallel strip heater

316ss, 6x1 or 8x1 mm Length by customer’s request

max. length depending on MCB or
switching load of the controller respectively
Power Supply
Cable 3 x 1.5...2.5 mm²

Pt100
Cable 2 x 0.14 mm²

27
CGWB 13 Heated Sample Gas Line

Ordering Information
Catalog No. 23281-0- 0 0 0 0 0 0 0
↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Version
Parallel strip heater 60 W/m, line can be shortened, regulated (Pt 100), 200 °C 2
Self-regulating 16 W/m, 30 °C (antifreeze) 3
Self-regulating 30 W/m, 100 °C 7

Integral pipe-end connectors

Probe: Metal cap for PFE2/3 – Analysis: Plastic cap with shrunk-on hose 2
Probe: Metal cap for PFE2/3 – Analysis: Flange 3
Both sides with POM plastic cap (for self-regulated versions only) 4
Probe: PTFE cap for PFE2/3 in conf. set – Analysis: POM plastic cap 5
Probe: Metal cap for PFE2/3 in conf. set – Analysis: Plastic cap with shrunk-on hose 6

Gas conducting line

PTFE tube 6x4x1 mm 1
PTFE tube 8x6x1 mm 2

Power supply
230 V, 50 to 60 Hz 1
115 V, 50 to 60 Hz 2

Controlling and monitoring

without Pt 100 (for self-regulated versions only) 0
with 1 x Pt 100 (fixed built-in) 1

↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Catalog No. 23281-0- 0 0 0 0 0 0 0

28 System Components for Sample Gas Sampling 10/23-5.10 EN November 2006

TBL 01-S, TBL 01-C, TBL 01-E Heated Sample Gas Lines
Technical Data
Outer Covering
Medium-carrying Pipe
Integral Pipe End Connectors
Power Supply
Heat Output
Holding Temperature
Ambient Temperature
Outer Diameter
Maximum Line Length
Line Duct
Minimum Bending Radius
Weight
Electrical Connection for
Heater and Pt 100
Outer Covering
Medium-carrying Pipe
Integral Pipe End Connectors
Power Supply
Heat Output
Holding Temperature
Ambient Temperature
Outer Diameter
Maximum Line Length
Line Duct
Minimum Bending Radius
Weight
Electrical Connection for
Heater and Pt 100
10/23-5.10 EN November 2006
TBL 01-S Self-regulating strip heater TBL 01-S Fixed resistor heating conductor
Polyamide corrugated tubing Polyamide corrugated tubing
PTFE pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm PTFE pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm
Probe: metal cap, analyzer: flange or hard caps on both sides (pipe projecting 300 mm) or silicon
caps on both sides (probe: 6/4 stainless steel connections, analyzer: pipe projecting 300 mm)
230 V or 115 V, 50 to 60 Hz 230 V or 115 V, 50 to 60 Hz
30 W/m 90 W/m
see diagram on page 26 200 °C
–30 to +60 °C –30 to +60 °C
43 mm 43 mm
100 m 40 m
M48 M48
200 mm 200 mm
approx. 1 kg/m approx. 1 kg/m
fixed, 3 x 2.5 mm2, length 5 m fixed, 3 x 2.5 mm2 or 2 x 0.14 mm2, length 5 m
TBL 01-C Self-regulating strip heater TBL 01-E Fixed resistor heating conductor
Metal corrugated tubing (for ACK) or Polyamide corrugated tubing
PVC outer covering (for ACMP)
PTFE pipe 6 x 4 x 1 mm PTFE pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm
Probe: metal cap – analyzer: silicon cap Polyamide hard caps
(mandatory for ACK) or POM plastic caps on
both sides (mandatory for ACMP) or probe:
PTFE cap – analyzer: POM plastic cap
(mandatory for ACMP 120°C)
230 V or 115 V, 50 to 60 Hz 230 V or 115 V, 50 to 60 Hz
30 W/m or 47 W/m 90 W/m
100 °C or 120 °C 200 °C
–30 to +60 °C –30 to +60 °C
43 mm 43 mm
70 m 40 m
M48 M48
200 mm 200 mm
approx. 1 kg/m approx. 1 kg/m
fixed, 3 x 2.5 mm2 or 2 x 0.14 mm2, length 5 m fixed, 3 x 2.5 mm2 or 2 x 0.14 mm2, length 5 m
System Components for Sample Gas Sampling 29
30
Analyzer side Sample take-off side

PA corrugated hose
350 Process tube overhang

42

50
Hard cap Hard cap

Power supply
Dimensional Drawings (dimensions in mm)
TBL 01-S, Pipe end connectors with hard caps

Cable 3 x 1.5...2.5 mm²

Length by customer’s request
max. length depending on MCB
300 300

Analyzer side Sample take-off side

Pt100
Cable 2 x 0.14 mm²
PA corrugated hose
350
Ø 6 mm 8
42

System Components for Sample Gas Sampling

25 25

60
50
49
63

54

49
TBL 01-S, TBL 01-C, TBL 01-E Heated Sample Gas Lines

42 24
6 81 81
56

Replacable tube nipple,

316ss, 6x1 or 8x1 mm Power supply
Cable 3 x 1.5...2.5 mm²
Length by customer’s request
max. length depending on MCB or
switching load of the controller respectively
TBL 01-S, Pipe end connectors with flange and metal cap

10/23-5.10 EN November 2006

 Analyzer side Sample take-off side
Pt100
Cable 2 x 0.14 mm²
PA corrugated hose
350

42
25

49
63

54

10/23-5.10 EN November 2006

24
81

Replaceable tube nipple,

316ss, 8x1 mm
Dimensional Drawings (dimensions in mm)

Power supply
Cable 3 x 1.5...2.5 mm²
Length by customer’s request
max. length depending on MCB or
switching load of the controller respectively
TBL 01-S, Pipe end connectors with metal caps for ACF-NT

Power cupply
2 x M16 Cable 3 x 1.5...2.5 mm²
TBL 01-E

Analyzer side Cable Gland Pt100 Sample take-off side

Cable 2 x 0.14 mm²
Process tube overhang PA corrugated hose Process tube overhang

Ø 6 mm

System Components for Sample Gas Sampling

42
50
60
TBL 01-S, TBL 01-C, TBL 01-E Heated Sample Gas Lines

50 42
6
56
Hard cap Hard cap

Length by customer’s request

max. length depending on MCB or
300 switching load of the controller respectively 300

31
32
Sample take-off side Analyzer side
Metall
corrugated hose
Process tube overhang
63

45
25

54
49
51

81
Silicone cap
Length by customer’s request
max. length depending on MCB or
switching load of the controller respectively 300
Replacable tube nipple,
TBL 01-C, Pipe end connectors for ACK

316ss, 6x1 mm
Dimensional Drawings (dimensions in mm)

Power supply
Cable 3 x 1,5...2,5 mm²

Pt100
Cable 2 x 0,14 mm²

Sample take-off side Analyzer side

Process tube overhang
PVC Jacket

System Components for Sample Gas Sampling

46
46

42
TBL 01-S, TBL 01-C, TBL 01-E Heated Sample Gas Lines

Shrinking hose
POM cap

300 300
Length by customer’s request
TBL 01-C, Pipe end connectors for ACMP

max. length depending on MCB

Power Supply
Cable 3 x 1.5...2.5 mm²

Pt100
Cable 2 x 0.14 mm²

10/23-5.10 EN November 2006

TBL 01-S, TBL 01-C, TBL 01-E Heated Sample Gas Lines

TBL 01-S Ordering Information

Catalog No. 23283-0- 0 0 0 0 0 0
↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Version
Fixed resistor heating strip, 90 W/m, Holding temperature 200 °C 1
Self-regulated heating strip, 30 W/m, Holding temperature 100 °C 2
Fixed resistor heating strip for ACF-NT, 90 W/m, Holding temperature 200 °C 4

Gas conducting line

with PTFE tube 6x4x1 mm 1
with PTFE tube 8x6x1 mm (mandatory for ACF-NT) 3

Material of sheathing
with plastic hose of PA (outside and indoors installation) 1

Connections
Metal caps w. 6/4 SS connectors on both sides (mandatory for ACF-NT) A
Probe: Metal cap / Analyzer: Flange, 6/4 SS connectors on both sides B
Plastic hard caps on both sides (tube 300 mm surplus, self-regulated only) C
Silicone caps both sides / probe 6/4 SS conn. / Analyzer: tube 300 mm surplus D

Control / Monitoring
without Pt 100 (self-regulated version only) 0
with 1 x Pt 100 1

Power supply
230 V, 50 to 60 Hz, for self-regulating strip heater (not for ACF-NT) 1
115 V, 50 to 60 Hz, for self-regulating strip heater (not for ACF-NT) 2
230 V, 50 to 60 Hz, for fixed resistor heating conductor 90 W/m 3
115 V, 50 to 60 Hz, for fixed resistor heating conductor 90 W/m 4
230 V, 50 to 60 Hz, for fixed resistor heat. cond. 90 W/m (for ACF-NT, length ≤ 35 m) 5
115 V, 50 to 60 Hz, for fixed resistor heat. cond. 90 W/m (for ACF-NT, length ≤ 15 m) 6
400 V / 230 V, 50 to 60 Hz, for fixed res. heat. cond. 90 W/m (ACF-NT, length 35-60 m) 7
200 V / 115 V, 50 to 60 Hz, for fixed res. heat. cond. 90 W/m (ACF-NT, length 15-40 m) 8

↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Catalog No. 23283-0- 0 0 0 0 0 0

10/23-5.10 EN November 2006 System Components for Sample Gas Sampling 33

TBL 01-S, TBL 01-C, TBL 01-E Heated Sample Gas Lines

TBL 01-C Ordering Information

Catalog No. 23285-0- 0 0 0 0 0 0
↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Design
Self-regulating strip heater, 30 W/m, 100 °C (ACK) 2
Self-regulating strip heater, 30 W/m, 100 °C (ACMP coal bin) 3
Self-regulating strip heater, 47 W/m, 120 °C (ACMP pre-heater) 4

Gas conducting line

with PTFE tube 6x4x1 mm 1

Material of sheathing
with metal corrugated tubing for ACK (outdoor and indoor installation) 1
with PVC sheathing for ACMP (outdoor and indoor installation) 2

Connections
Probe: Metal cap, Analyzer: Silicone cap (mandatory for ACK) + shortening kit 1
POM plastic caps on both sides (mandatory for ACMP ) + shortening kit 2
Probe: PTFE caps, Analyzer: POM caps (mandatory for ACMP 120°C ) + shorten. kit 3

Control / Monitoring
with 1 x Pt 100 1

Power supply
230 V, 50 to 60 Hz 1
115 V, 50 to 60 Hz 2

↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Catalog No. 23285-0- 0 0 0 0 0 0

TBL 01-E Ordering Information

Catalog No.
Fixed resistor heating conductor 90 W/m, PTFE 6x4x1, PA caps, 230 V 23284-4-0730695
Fixed resistor heating conductor 90 W/m, PTFE 8x6x1, PA caps, 230 V 23284-4-0730696
Fixed resistor heating conductor 90 W/m, PTFE 6x4x1, PA caps, 115 V 23284-4-0730697
Fixed resistor heating conductor 90 W/m, PTFE 8x6x1, PA caps, 115 V 23284-4-0730698

34 System Components for Sample Gas Sampling 10/23-5.10 EN November 2006

Electronic Temperature Controller and Switching Relay

Temperature Controller Connection Diagram

Control Range –200 to +850 °C

110...240 VAC
Measurement Input Pt 100

-15/+10%
48...63 Hz
Outputs 2 x relay 3 A, 250 VAC

Output 1
not used
Power Supply 110 to 240 VAC +10 / –15 %, 48 to 63 Hz

Binary
Dimensions 48 x 48 mm, C-rail housing
Weight 140 g
L1 N 342 343 341 142 143
Catalog No. 23345-5-8328907 parameters not set
Alarm 1
23345-5-8328907P parameters set for Temperature
max.
filter unit
230V 0/12V max.
23345-5-8328907L parameters set for

GND
/3A 230V
sample gas line

+
/3A
23345-5-8328907C parameters set for Alarm 2
self-regulating heater Limiter
for ACMP 242 243 81 83 80 112 111 113

Output 2

Outputs
Binary

Logic
Switching Relay
Load Voltage Urms = 24 to 265 V
4+ 3-
Max. Load Current Irms = 30 A (ambient temperature = 25 °C)
Weight 200 g M2A ϑ
Catalog No. 23345-5-8328731
1 2

L Last

For load current > 2 A

N use coupling relay
L

10/23-5.10 EN November 2006 System Components for Sample Gas Sampling 35

ABB has Sales & Customer Support expertise
in over 100 countries worldwide.
www.abb.com
The Company’s policy is one of continuous product
improvement and the right is reserved to modify
the information contained herein without notice.
10/23
5.10 EN Rev. 6

Printed in the Fed. Rep. of Germany (11.06)

© ABB 2006

ABB Automation GmbH

Analytical
Stierstaedter Strasse 5
60488 Frankfurt am Main
Germany
Hotline: +49 69 7930
40
Fax: +49 69 7930
4566
E
Mail: analytical
mkt.deapr@de.abb.com