Professional Documents
Culture Documents
MANUAL
Document Information: CAT No. 3-09-020-0002-06
Oridion owns all rights to this manual and intends to maintain this manual as confidential.
This service manual is intended for use solely by authorized Oridion service engineers that have been trained
in the installation of the CAPNOSTREAM™20 and/or the CAPNOSTREAM™20P device, and who have a
working knowledge of medical procedures and terminology as required for the installation of the
CAPNOSTREAM™20 and CAPNOSTREAM™20P devices.
Before installation and operation of the CAPNOSTREAM™20 and the CAPNOSTREAM™20P devices, you
must read and understand this manual and all other information accompanying the CAPNOSTREAM™20 and
CAPNOSTREAM™20p devices.
ORIDION SHALL NOT BE LIABLE FOR ANY DAMAGE, INJURY, LOSS OR LIABILITY CAUSED TO ANY
PERSON USING THIS MANUAL OR RELYING ON IT, WHO DOES NOT COMPLY WITH THE ABOVE
CONDITIONS, OR WHO HAS USED THIS MANUAL OR RELIED ON IT IN A MANNER THAT IS NOT FULLY
CONSISTENT WITH THE TERMS HEREOF. ORIDION SHALL NOT BE LIABLE TO ANY PERSON FOR ANY
INDIRECT LOSS, DAMAGE, INJURY, LIABILITY, COST OR EXPENSE OF ANY NATURE, INCLUDING
WITHOUT LIMITATION INCIDENTAL, SPECIAL, DIRECT OR CONSEQUENTIAL DAMAGES ARISING OUT
OF OR IN CONNECTION WITH THE USE OF THIS MANUAL OR RELIANCE THEREUPON.
Oridion seeks to maintain this manual as a copyright. This manual is to be used solely for the purpose of
reference, operation and maintenance of the applicable Oridion equipment/device.
The contents of this manual are proprietary. Reproduction, translation or distribution of any part of this manual in
any form is prohibited.
All information in this manual is believed to be correct. However, some information contained in this manual may
be inaccurate due to undocumented changes in the device or operating system since this version of the manual
was completed.
Oridion shall not be liable for errors contained herein with the performance or use of this manual.
The scope of repairs, as described in this manual, is restricted to the replacement of sub-assemblies only. No
component level repair is allowed under any circumstances. Oridion shall not be responsible for consequences
arising out of such repairs.
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Refer to the relevant section of the operating manual for any safety related information.
The information contained in this 2018 version of the CAPNOSTREAM™20 and CAPNOSTREAM™20P manual
supersedes all previous versions. It is recommended to review this manual periodically and it is the responsibility
of the user of this manual to determine whether there have been any such updates or amendments. Users must
be aware that updates and amendments will be made from time to time to this manual, without any notification.
3
Table of Contents
Chapter 1. INTRODUCTION ....................................................................................................................................8
1.1. Audience ......................................................................................................................................................8
1.2. About the System ........................................................................................................................................8
1.3. System Software..........................................................................................................................................8
Chapter 2. SAFETY ..................................................................................................................................................9
2.1. Electrical Safety ...........................................................................................................................................9
2.1.1. Warnings .................................................................................................................................................9
2.1.2. Caution Notes ..........................................................................................................................................9
2.2. Equipment Safety ..................................................................................................................................... 10
2.2.1. Caution Notes ....................................................................................................................................... 10
2.3. Cleaning and Disinfection ......................................................................................................................... 10
2.3.1. Caution Notes ....................................................................................................................................... 10
2.4. Electro-static Discharge (ESD) Protection................................................................................................ 10
2.4.1. ESD Protection Materials ..................................................................................................................... 11
Chapter 3. SYSTEM ARCHITECTURE ................................................................................................................. 12
3.1. System Description ................................................................................................................................... 12
3.1.1. Main Board ........................................................................................................................................... 12
3.1.2. CO2 Module .......................................................................................................................................... 13
3.1.3. SpO2 Module ........................................................................................................................................ 13
3.1.4. Power Supply ....................................................................................................................................... 13
3.1.5. Display Unit .......................................................................................................................................... 13
3.1.6. Keyboard & Optical Encoder ................................................................................................................ 14
3.1.7. Accessories .......................................................................................................................................... 14
3.2. System Controls ....................................................................................................................................... 16
3.3. Signal Flow ............................................................................................................................................... 20
3.4. Alarm Data ................................................................................................................................................ 21
3.5. Nellcor™ Oximax® Pulse Oximetry.......................................................................................................... 22
3.6. Masimo™ Pulse Oximetry ........................................................................................................................ 23
3.7. MiniMediCO2 ............................................................................................................................................. 24
3.8. MicroMediCO2........................................................................................................................................... 26
3.9. Outputs ..................................................................................................................................................... 27
3.9.1. Analog Output ...................................................................................................................................... 27
3.9.2. Nurse Call ............................................................................................................................................. 28
3.10. Communication Ports ............................................................................................................................... 29
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3.10.1. RS-232 ................................................................................................................................................. 29
3.10.2. USB ...................................................................................................................................................... 31
3.10.3. Thermal Printer (optional)..................................................................................................................... 31
3.11. General Characteristics ............................................................................................................................ 32
3.12. Equipment Classification .......................................................................................................................... 33
3.13. Compliance ............................................................................................................................................... 33
Chapter 4. Installation ............................................................................................................................................ 34
4.1. Input Mains Details ................................................................................................................................... 34
4.2. Installation Site Requirements .................................................................................................................. 34
4.2.1. Ventilation ............................................................................................................................................. 34
4.2.2. Placement ............................................................................................................................................ 34
4.3. Unpacking ................................................................................................................................................. 34
4.4. Product Setup ........................................................................................................................................... 35
4.4.1. Installing the Battery Pack .................................................................................................................... 35
4.4.2. Testing the Battery and AC Connections ............................................................................................. 37
4.4.3. Mounting the Monitor ............................................................................................................................ 38
4.4.4. Turning on the Monitor ......................................................................................................................... 39
4.4.5. Testing CO2 Monitoring ........................................................................................................................ 39
4.4.6. Viewing CO2 Data on the CAPNOSTREAM™ Monitor ........................................................................ 39
4.4.7. Testing SpO2 Monitoring ...................................................................................................................... 40
4.4.8. Viewing SpO2 Data on the CAPNOSTREAM™ Monitor ...................................................................... 40
4.4.9. Testing Report Printing ......................................................................................................................... 41
4.4.10. Description of The Co2 Board............................................................................................................... 42
4.4.11. Power Supply Tests ............................................................................................................................. 42
4.5. TFT Display .............................................................................................................................................. 43
4.6. LED Display .............................................................................................................................................. 43
Chapter 5. DISASSEMBLY GUIDE ....................................................................................................................... 44
5.1. General Disassembly Issues .................................................................................................................... 44
5.1.1. Removal ............................................................................................................................................... 44
5.2. Battery ...................................................................................................................................................... 44
5.2.1. Battery Replacement ............................................................................................................................ 44
5.3. Rear Cover ............................................................................................................................................... 45
5.3.1. Carrying Handle ................................................................................................................................... 46
5.4. Printer Assembly....................................................................................................................................... 48
5.5. AC-DC PCBA ............................................................................................................................................ 51
5.6. Connector Panel ....................................................................................................................................... 53
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5.7. CO2 PCBA ................................................................................................................................................ 54
5.8. SpO2 PCBA............................................................................................................................................... 57
5.9. Front Panel ............................................................................................................................................... 58
5.10. Inverter PCBA ........................................................................................................................................... 59
5.11. TFT Display .............................................................................................................................................. 60
5.12. LED Display Kit ......................................................................................................................................... 61
5.13. Main Board PCBA..................................................................................................................................... 61
5.14. DC-DC PCBA ........................................................................................................................................... 65
Chapter 6. SERVICE SUPPORT ........................................................................................................................... 67
6.1. Service Support ........................................................................................................................................ 67
6.2. Demo Mode .............................................................................................................................................. 69
6.3. Institutional Defaults ................................................................................................................................. 70
6.4. Service Data ............................................................................................................................................. 71
6.5. SPO2 Module Connected.......................................................................................................................... 72
6.6. Software Support ...................................................................................................................................... 73
6.7. CO2 Direct ................................................................................................................................................. 74
6.8. Monitor Software Upgrade ........................................................................................................................ 76
6.9. CAPNOSTREAM™20P 3rd edition information ........................................................................................ 80
6.10. Download and Upload Defaults ................................................................................................................ 81
6.11. CO2 CAL ................................................................................................................................................... 82
6.12. CAL ........................................................................................................................................................... 82
6.13. CAL Check ................................................................................................................................................ 84
6.14. Printer Installation ..................................................................................................................................... 85
Chapter 7. PERFORMANCE TESTS .................................................................................................................... 88
7.1. Visual Inspection....................................................................................................................................... 88
7.2. Leak test ................................................................................................................................................... 88
7.3. Flow rate test ............................................................................................................................................ 89
7.4. Buttons and trim knob check .................................................................................................................... 90
7.5. SpO2 functional tests ................................................................................................................................ 90
7.5.1. Nellcor™ units ............................................................................................................................. 90
7.5.2. Masimo™ units ............................................................................................................................ 90
7.6. Battery operation test................................................................................................................................ 91
7.7. CO2 test .................................................................................................................................................... 91
7.7.1. CO2 calibration check .................................................................................................................. 92
7.8. Calibration Procedure for CO2 Module ..................................................................................................... 93
7.9. Calibration Interval .................................................................................................................................... 94
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7.10. Calibration Kit ........................................................................................................................................... 94
7.11. Calibration Failures ................................................................................................................................... 94
7.12. Printer Check (If Applicable) ..................................................................................................................... 94
7.13. Nurse Call Check ...................................................................................................................................... 95
7.14. D/A Check ................................................................................................................................................. 95
7.15. USB Check ............................................................................................................................................... 95
7.16. RS232 Check ............................................................................................................................................ 95
7.17. Safety Test Procedure .............................................................................................................................. 96
Chapter 8. Troubleshooting And Maintenance ...................................................................................................... 98
8.1. Error Codes .......................................................................................................................................... 98
8.2. Unit not working .................................................................................................................................... 99
8.3. CO2 module not working .................................................................................................................... 101
8.4. SPO2 module not working .................................................................................................................. 103
8.5. No Display* ......................................................................................................................................... 104
8.6. Preventive Maintenance ..................................................................................................................... 105
Chapter 9. Spare Parts/ Accessories List ............................................................................................................ 106
7
Chapter 1. INTRODUCTION
Before servicing the portable bedside monitor CAPNOSTREAM™20P, please read the information in this
manual. This manual applies to the service of CAPNOSTREAM™ by authorized service engineers only.
Only authorized service engineers are permitted to service CAPNOSTREAM™ Devices.
1.1. Audience
The intended audience of this manual is authorized service personnel.
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Chapter 2. SAFETY
Read the information in this manual before attempting to service CAPNOSTREAM™ devices. This chapter
explains the safety requirements with respect to servicing.
2.1.1. Warnings
• Use insulated tools while adjusting controls.
• Do not open the system enclosures in power ON condition.
• All internal adjustments and replacements must be done by qualified technician or service
personnel.
• Do not operate the system without the back cover in the presence of flammable gases or
anesthetic agents. This could lead to an explosion.
• Disconnect the AC power cable from the system before cleaning system.
• Inspect the AC power adapter cord and plug on a regular basis. Ensure that they are not damaged.
• Use properly grounded equipment. Shock hazards might occur if the AC power adapter is not
properly grounded. Grounding reliability can only be achieved when equipment is connected to a
receptacle marked "Hospital Only" or "Hospital Grade" or the equivalent. The grounding wire must
not be removed.
• Use accessories and peripherals recommended for CAPNOSTREAM™ monitors per instructions in
the User Guide.
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2.2. Equipment Safety
2.2.1. Caution Notes
• Be sure to turn OFF the power (using the back-panel switch, if your device has such a switch, and
the front panel ON/OFF button) and remove the power plug from all equipment before working on
it.
• Excessive bending or twisting of cables can cause a failure or intermittently affect the operation of
the device.
• Take care when connecting or disconnecting cables. A damaged cable can cause a short in the
electrical circuit.
• Do not plug in or remove PCBA cards while the unit is in ON condition.
• Improper cleaning or disinfecting any part of the system with non-recommended solutions can
cause permanent damage (Refer to 2.3 Cleaning and Disinfection, below.)
• Do not use solvents such as thinner or benzene or abrasive cleaners on any part of the system.
• Do not spill liquid on the system.
• Do not handle PCBAs without proper static protection. Improper handling may damage
components.
• Do not assemble or configure incorrectly. Use proper power source.
• Prevent damage to the connectors by aligning connector pins before you connect the cable.
Misaligned connector pins can cause damage to system components at power ON.
10
technology devices are most susceptible to voltage or electrostatic field damage. Bipolar and TTL devices
are more susceptible to current damage.
11
Chapter 3. SYSTEM ARCHITECTURE
3.1. System Description
The monitor is designed as a portable patient monitor for easy transportation and clear viewing of
waveform and parameters. The unit works on AC Mains and on internal battery. It provides RS232-based
communication with a PC and USB memory stick data transfer.
It consists of following main functional groups:
• Main board
• SpO2 Module
• CO2 Module
• Power Supply
• Display Unit
• Keyboard and Optical Encoder
• Accessories
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modules and RS232 port.
• Keyboard interface which provides the interface between Main board and keyboard/optical encoder
• Analog Output section, which provides Digital to Analog converted signals.
13
3.1.6. Keyboard & Optical Encoder
The monitor has a keyboard with ON/OFF key and four hard keys - Event Admit/ Discharge Pump
Off and Alarm Silence . Soft Menu buttons appear on the screen. The optical encoder on the front
panel is used for the on-screen user interface.
3.1.7. Accessories
CAPNOSTREAM™ monitors supports a line of accessories produced by Oridion Medical for capnography.
FilterLine™ Accessories are henceforth referred to as FilterLine™.
CAPNOSTREAM™ monitors supports different types of sensors for Pulse Oximetry, seen in the photos
below. When choosing sensors, please note that only the sensors appropriate for the pulse oximetry board
in your monitor (Nellcor™/Masimo™) may be used.
Nellcor™ Accessories
14
Masimo™ Accessories
15
3.2. System Controls
Front View 12
11
10
2 3 4 5 6 7 8 9
16
5 Patient Allows Starting and 11 Display Screen displaying the
Admit/Discharge Stopping a case and screen patient data, menu bar,
button entering patient ID. patient mode, date-
time, and any
information or error
messages.
6 Pump Off button Shuts off the 12 Carrying Allows the monitor to
Capnography pump for handle be carried.
a preset time in order
to protect the monitor
during suctioning
procedures.
5
1
3
6
5. Handle
6. Serial Number
17
Left View (when looking at the back side of the unit)
4
18
Rear View 9
2
6
1
10
1 Mains fuse Two 3.15A fast blow 6 Analog output 15 pin female D
holder fuses. type connector
for 7 channel
analog output.
19
3.3. Signal Flow
Switch ON the monitor
AC-DC takes input supply from mains (100/240V) and converts it to +18.3V DC
DC-DC receives +18.3V from AC-DC/ or 14.8V from battery and generates +5V, +12V, -12V, 8.5V & isolated +5V
Main Board receives +5V, +/-12V, +8.5V and isolated +5V from DC-DC
Voltage regulators on Main Board generate 3.3V &1.5V from +5V for operation of Main Board components and
peripherals
Main Board distributes supply to MiniMediCO 2 Module (+5V), Nellcor/Masimo SpO2 Module (+3.3V, +5V, +12V),
Thermal Printer (+8.5V), Keyboard and Optical Encoder (+5V)
The application code gets loaded onto the SDRAM from the Flash Memory and Main Board begins code execution
Main Board performs a self-test by sensing the connected modules and displays the hours of usage while starting up
Main Board loads all institutional default settings from the NVRAM and starts patient monitoring while starts patient
monitoring while starting up
User can navigate through the menus to access various features such as CO2 menu, SpO2 menu, System setup Menu,
Trend Data, RS232 communication, USB access printing on thermal printer, a 7-channel D/A, and Vuelink interface (on
the RS232)
Power supply monitors the battery charge levels and communicates that information to the Main Board. Main Board
displays the battery charge level continuously on the screen. When battery charge is drained, the Main board generates
a LOW BATTERY error message.
When the battery level reaches a level where it cannot power all modules a BATTERY EMPTY message is displayed on
the screen and at 14V the unit switches OFF.
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3.4. Alarm Data
Item Value
SpO2 high, SpO2 low, Pulse Rate high, Pulse Rate low
21
3.5. Nellcor™ Oximax® Pulse Oximetry
Item Value
SpO2 Accuracy
Infant/Neonatal Mode
22
3.6. Masimo™ Pulse Oximetry
Item Value
Range
Resolution
Saturation (% SpO2) 1%
Adult Mode
Neonate Mode
Adult Mode
23
Item Value
Neonate Mode
* SpO2 accuracy of LNCS TC-1 and LNOP TC-1is 3.5% under no motion, for these sensors both
SpO2 and PR accuracy are N/A under motion.
3.7. MiniMediCO2
* Note: The MiniMediCO2 is used in CAPNOSTREAM™20 monitors only.
Item Value
Measurement Parameters
Performance
Mode
Adult, neonate
Physical Characteristics
Power requirements: 15VDC, 5VDC 1.5W (typical in operation), 0.9W in standby mode
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Weight: 160 g (5.64 oz.)
Dimensions: 30 mm H x 65 mm W x 76.5 mm L (1.18 in H x 2.56 in W x 3 in L)
Communication interface: RS-232 full duplex
Environmental
Temperature
Operating: 0° to 50° C (32° to 122° F)
Storage: -20° to 70° C (-4° to 158°F)
Pressure and Altitude (operating and storage)
Pressure: 430 mmHg to 795 mmHg
Altitude: -380m to 4,570m (-1,250 ft. to 15,000 ft.)
Relative Humidity: 10% to 95% (non-condensing)
25
3.8. MicroMediCO2
* Note: The MicroMediCO2 is used in CAPNOSTREAM™20P monitors only.
Item Value
Measurement Parameters
Performance
Mode
Physical Characteristics
Environmental
26
Operating and Storage -380m to 4,572m (-1,250 ft. to 15,000 ft.)
Relative Humidity
Operating and Storage 10% to 95% (non-condensing)
3.9. Outputs
3.9.1. Analog Output
15-pin female D-type connector
Pinout:
1 Ground 9 Ground
2 Ch 1 Signal 10 Ground
3 Ground 11 Ch 5 Signal
4 Ch 2 Signal 12 Ground
5 Ground 13 Ch 6 Signal
6 Ch 3 Signal 14 Ground
7 Ground 15 Ch 7 Signal
8 Ch 4 Signal
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3.9.2. Nurse Call
Normally Open/ Normally Closed Relay
Rated Carrying current : 2A
Max Allowable Current : 2A
Max Allowable Voltage : 24V DC
Contact Capacity: 2A @ 24V DC.
28
3.10. Communication Ports
3.10.1. RS-232
RS-232 in CAPNOSTREAM™20 Monitor
Pin Assignment
1 --
2 PC_RX
3 PC_TX
4 --
5 Isolated Ground
6 --
7 --
8 --
9 --
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RS-232 in CAPNOSTREAM™20P Monitor
Pin Assignment
1 --
2 PC_RX
3 PC_TX
4 +5V*
5 Isolated Ground
6 --
7 +5V*
8 --
9 --
Warning: There is a live voltage on pins 4 and 7 for the purpose of providing power to interface adapters.
Either pin can be used for this purpose.
30
3.10.2. USB
USB Type A Host connector (female)
For use only with flash memory drives.
Pinout
Pin Assignment
1 VBUS
2 Data -
3 Data +
4 Ground
Item Value
Speed 25mm/s
31
3.11. General Characteristics
Item Value
32
3.12. Equipment Classification
Item Value
Degree of Protection against IEC 60601-1, sub-clause 44.6 for class IPX1 Drip-proof
Ingress of liquids equipment
3.13. Compliance
This product is designed to conform to the following standards:
IEC/EN60601-1
UL 60601-1
IEC60601-1-6
IEC 60601-2-49 Particular requirements for the safety of multifunction patient monitoring
equipment.
ISO80601-2-55
ISO80601-2-61
33
Chapter 4. Installation
Adhere to the installation requirements for the proper functioning of CAPNOSTREAM™ monitors.
Item Value
Mode of Operation 90 VA
4.2.2. Placement
CAPNOSTREAM™ devices are portable bedside patient monitors. It can be placed on a table, stand, or
trolley or mounted on a pole. Do not place the equipment in an enclosed area that could restrict heat
dissipation from the front or rear of the unit.
4.3. Unpacking
The CAPNOSTREAM™ monitor is properly packed to ensure safety during transport. Read the following
instructions carefully before unpacking.
Carefully remove the CAPNOSTREAM™ monitor and the accessories from the box.
Check that the items on the enclosed packing list are included:
• CAPNOSTREAM™ Monitor
• Operating Manual
• Two 3.15 Amp Type F fuses
• CD with additional documentation (RS-232 CAPNOSTREAM™ Data Transfer Protocols, the
Patient Data Transfer Application Note, and this manual in additional languages) - (Not included in
monitors P/N CS051COV packages)
• Mains Electrical Power Cord
• SpO2 Sensor Pack
• SpO2 Extension Cable
• Printer Paper Roll (one installed and one extra roll), in case a printer’s monitor P/N was ordered.
34
• Battery Pack
• CD with additional documentation (RS-232 CAPNOSTREAM™ Data Transfer Protocols, the
Patient Data Transfer Application Note, and this manual in additional languages) - (Not included in
monitors P/N CS051COV packages)
Inspect each component. If any component is damaged or missing, contact your local representative.
Battery
Connection
Socket Restraining lever
Battery
Compartment
Door
WARNING: The unit should always be operated with the battery installed in order to provide back-up
power in the event of a momentary or temporary power outage.
Press the release latch and open the battery compartment door.
While holding the battery pack with the wires on the right, rotate the restraining lever up to the horizontal
position and place the battery pack in the monitor.
Push the battery pack all the way in.
Hold the battery pressed in and lock it in position by returning the restraining lever to the vertical position.
Plug the battery cable into the battery connection socket. Push the wires back into the monitor.
35
Restraining lever
Battery
Connection
Socket
Align the flaps on the battery compartment door with the slots in the monitor casing and close the door.
After that, slide the two lockers into position to insure a proper closure of the battery door.
Ensure that the battery pack is fully charged before using the monitor without AC power. A fully charged
battery pack provides 2.5 hours of operation (without printer usage). When the monitor is connected to the
AC mains with the main power switch at the back of the monitor ON (or the monitor plugged in, if it does
not have a back-panel switch), even if the monitor is turned off, the battery pack charges automatically. It
takes approximately 12 hours to fully charge an empty battery pack.
Note: Must charge the battery pack every 3 months for proper operation.
Note2: Before air shipping the CAPNOSTREAM™ monitor with its battery/ battery pack spare part, the
battery should be tested to contain no more than 30% of the full capacity voltages in the battery pack.
A new and unopened Battery Pack spare parts which comes from Oridion already was tested for 30%
capacity and does not require another test.
To test the battery, follow section for testing the battery connections on page 37.
When you start using the monitor, verify that the battery icon at the bottom left of the monitor screen is full.
It is recommended to always have a battery installed. If the battery is not installed, the unit will operate
properly on AC power, but if AC power is lost for any reason the monitor will not work.
36
4.4.2. Testing the Battery and AC Connections
The battery pack charge level and AC power connections should be confirmed before each use.
Press the ON/OFF ® button to turn on the monitor.
Observe the battery icon level in the bottom left hand corner of the screen.
If you have previously fully charged the battery, the battery icon should indicate that the battery is full.
Note: As part of the monitor power-up, the battery charge level indicator will show full for about 15
seconds after the monitor is turned on. The monitor will then update the battery charge level indicator to
show the true battery level.
Recharge the battery pack when the advisory message BATTERY LOW appears on the display screen. To
recharge the battery, make sure that the monitor is plugged into the AC mains and the power switch on the
rear of the monitor (if your device has one) is turned to the ON position. The orange AC power indicator on
the front panel of the monitor -will light up.
For normal operation, always check that the orange AC power indicator light is on during monitor use. This
will ensure the battery is charged during use and the monitor is prepared in case of a power outage or a
patient transfer. If a patient has to be transferred to another location, the unit can be unplugged and
transferred with the patient. Care should be taken to reconnect the monitor to the AC mains following the
transfer.
• Testing the battery connections before air shipping
Before air shipping the CAPNOSTREAM™ monitor with its battery/ battery pack spare part, the battery
should be tested to contain no more than 30% of the full capacity voltages in the battery pack.
A new and unopened Battery Pack spare parts which comes from Oridion already was tested for 30%
capacity and does not require another test.
To test the voltages, use a DVM as shown below.
37
Acceptance criteria: Reading voltage shall be in the range of 13.8VDC to 14.4VDC
Rubber
feet (4)
Mounting
Holes (4)
WARNING: Do not remove the rubber feet from the bottom of the monitor. The mounting adaptor
includes spacers that allow the monitor to be mounted with the feet in place, ensuring that the air vents on
the bottom of the monitor are not covered, so that the monitor does not overheat.
38
4.4.4. Turning on the Monitor
This section explains how to turn on the monitor.
WARNING: The monitor is intended only as an adjunct in patient assessment. It must be used in
conjunction with clinical signs and symptoms.
WARNING: Use only Microstream® EtCO2 consumables and approved SpO2 sensors, to ensure that
the monitor functions properly.
WARNING: Do not connect anything other than a SpO2 sensor to the sensor port (for example, do not
attempt to connect a PC to the monitor at the sensor port).
Plug the electrical cord into the mains plug in the rear of the monitor.
Plug the electrical cord into the mains AC supply.
Turn on the power switch on the back of the unit (if your device has one).
The orange power indicator on the front panel will light up.
Press the Power ON/OFF button on the front panel to turn on the monitor. The following happens:
The green power-on indicator lights up, showing that the monitor is turned on.
An hourglass figure appears on the screen for a few seconds followed by the blue monitor salutation
screen for about 5 seconds as the monitor performs a self-test.
The red alarm and yellow alarm lights will briefly light up and the speaker will beep.
If the red and yellow alarm lights do not light up or there is no sound from the speaker, the monitor should
not be used and should be sent for servicing.
You will hear the pump briefly turn on for a few seconds, and then turn itself off. However, if a FilterLine™
is connected to the monitor, the pump will remain on.
39
CO2 waveform
Figure 10. CO2 Display on CAPNOSTREAM™ Monitor
The CO2 section of the monitor screen will appear as seen in the figure above.
SpO2, Sat
SpO2 Seconds, and
waveform Pulse Rate values
40
Figure 11. SpO2 (Nellcor™) Display on Capnostream Monitor
SpO2
waveform
The SpO2 section of the monitor screen will appear as seen in the figure above. If the monitor is displaying
IPI, the SpO2 section will appear as seen in the figure below.
Figure 13. SpO2 (Nellcor™) display on Capnostream monitor when IPI is enabled
41
4.4.10. Description of The Co2 Board
The monitor uses Oridion MiniMediCO2 or MicroMediCO2 Capnography modules.
The Main board provides 5V to power the module (For the micro 3.3-5v). The module communicates with
Main board using standard non-isolated RS 232-level serial interface. The module provides
inspired/expired carbon dioxide and respiration rate data, which are refreshed on the display every 1
second and CO2 waveform data in real time. The method for measuring CO2 is based on non-dispersive IR
absorption of the CO2 in the breath sample using the Oridion IR source.
The major components of the module are as follows:
• CO2 sensor assembly, including the Oridion long-life IR source.
• Flow System, including pump.
• Microcontroller + peripherals.
• Serial interface.
• Power supply.
• FRS to identify the correct usage of a Microstream™ FilterLine™.
• Input gas connector with the FRS interface.
Before the module begins to measure CO2, it completes the self-test and initialization procedures required
for proper operation. The module enters the power-up mode after powering the module or after external or
software reset. In the Power-up mode, the module performs a set of self-tests. If the module passes the
self-test, it transfers to measurement/initialization mode. If the Main board fails to detect the module during
the self-test, it shuts down. The power-up takes up to 10 seconds, during which time there is no
communication available.
During the self-test, if either of the modules fails to communicate properly or does not pass its self-test, an
error message is displayed; the respective error is displayed as CO2 ERROR on the monitor.
Main ON/OFF
Switch
42
Main Fuse Holder
43
Chapter 5. DISASSEMBLY GUIDE
This chapter explains the procedure to disassemble the monitor so that faulty assemblies can be removed
and replaced as needed. Do not disassemble the product further beyond the point described in these
procedures. Reassemble the monitor in the reverse order. When assembling the enclosure back onto the
monitor, the CO2 tube should be routed carefully.
Every unit which returns for service needs to pass all the tests in Chapter 7.
5.2. Battery
Battery
Compartment
Door
Figure 16. Battery Compartment
44
Battery
Connection
Socket
Battery Cable
Battery
Compartment Door
Screw 4
Screw 1
Screw 2
45
Figure 18. Rear Cover Removal
Slide out the rear cover partially and disconnect the printer cable from the Main board as shown in Figure
19. CAPNOSTREAM™ monitor with Rear Cover Partially Removed, below.
46
2 Carrying
Handle screws
47
Figure 22. RTV for the Carrying Handle
Note: Wait at least 4 hours for the RTV to get dry before assembling the rear cover back on the monitor.
Printer Cable
(CN17)
Figure 23. Printer Cable Position
48
Other end of
printer cable
One end of
printer cable
Connect the printer as shown in Figure 24. Connecting the Printer, above.
Align the printer into the slot provided and plug in the printer till it clicks into place as shown in Figure 25.
Inserting the Printer Assembly, and Figure 26. Completing the Insertion of the Printer Assembly, below.
49
Figure 26. Completing the Insertion of the Printer Assembly
Note: To confirm if the thermal printer is installed properly, open the printer door and check if the printer
is clicked into position by pressing the notch on either sides of the printer as shown in Figure 27. Testing
Printer Positioning, below.
Press these
notches
Once the printer is installed, the printer option on the Home Screen will be enabled.
50
5.5. AC-DC PCBA
Follow the steps explained in 5.2 Battery and 5.3 Rear Cover, before disassembling the AC-DC.
Remove the 2 screws as shown in Figure 28. Placement of Screws for AC-DC Disassembly, below.
Screw 2 Screw 1
Disconnect cable JP2 from AC-DC PCBA as shown in Figure 29. Placement of JP2 Cable, below.
JP2 Cable
Slide out the AC-DC PCBA along with the bracket attached to it and disconnect the cable connected to AC-
DC and the Mains Filter as shown in Figure 30. Placement of AC-DC and Cable, below.
51
Cable connected
Slide out AC-DC to the main filter
Note: If the AC-DC Bracket cannot be easily pulled out of the assembly, loosen the screws at the filter
side of the monitor as shown in Figure 31. Screws for Loosening on Filter Side of Monitor, below, and slide
out the AC-DC Bracket.
Loosen these
2 screws
Remove 4 screws as shown in Figure 32. Placement of Screws for Disassembling AC-DC PCBA from its
Bracket, below to disassemble the AC-DC PCBA from its bracket.
52
Screw 1
Screw 3
Screw 2
Screw 4
Figure 32. Placement of Screws for Disassembling AC-DC PCBA from its Bracket
53
Screw 1
Screw 2
Screw 2
Screw 1
Screw 3 Screw 4
54
Screw 2
Screw 1
Screw 3 Screw 4
Disconnect the connectors from the CO2 inlet and CO2 exhaust which are on the connector panel of the
monitor.
a) CO2 inlet: Turn and hold the CO2 connector spring clockwise and disconnect the CO 2 connector as
shown in Figure 36. Disconnecting the CO2 Connector, below.
Pull the
CO2 inlet
Turn the
spring
b) CO2 exhaust: Pull the CO2 exhaust connector as shown in Figure 37. Disconnecting the CO2
Exhaust, below.
55
Pull the CO2
exhaust
Disconnect all the cables connected from the CO2 PCBA to the Main board.
Take out the CO2 PCBA.
56
5.8. SpO2 PCBA
Follow the steps explained in 5.2 Battery, 5.3 Rear Cover and 5.6 Connector Panel, before disassembling
the SpO2 PCBA.
NELLCOR™
• Disconnect the following connectors from the SpO2 PCBA to the connector panel.
• J4 of SpO2 - CN11 of Main board
• J5 of SpO2 - Flexi cable
• Remove the 2 screws as shown in Figure 38. Cables and Screws for Disassembly of SpO2 PCBA
– NELLCOR™, below.
Screw 2
J5 of
SPO2
J4 of SPO2
Screw 1
Figure 38. Cables and Screws for Disassembly of SpO2 PCBA – NELLCOR™
57
MASIMO™
• Disconnect the following connectors from the SpO2 PCBA to the connector panel.
• J1 of SpO2 - Flexi cable
• CN1 of SpO2 - CN11 of Main board
• Remove the 4 screws as shown in Figure 39. Cables and Screws for Disassembly of SpO2 PCBA
– MASIMO™, below.
Screw 3
Screw 1
CN1 of SPO2
J1 of SPO2
Screw 2 Screw 4
Figure 39. Cables and Screws for Disassembly of SpO2 PCBA – MASIMO™
Screw 1 Screw 2
58
• Remove the 3 bottom screws as shown in Figure 41. Screws for Disassembly of Front Panel,
below.
3 Bottom screws
• Disconnect the cables connected from the front panel to the Main board and DC-DC.
• CN1 - To Display PCBA
• CN6 - To Keyboard PCBA
• CN8 - To CN1 of Inverter PCBA
• CN10 - To Optical Encoder
• J4 of DC-DC - To CN1 of Inverter PCBA
• Take out the front panel.
59
Screw 1
Screw 2
Screw 1 Screw 3
Screw 2 Screw 4
• Remove 4 screws as shown in Figure 44. Screws for Disassembly of Display from Its Bracket,
below, to disassemble the display from its bracket.
60
Screw 1 Screw 3
Screw 2
Screw 4
61
Screw 1
Screw 3
Screw 2 Screw 4
Figure 45. Screws for Disassembly of Main board Bracket from Chassis
• Remove the 2 screws placed on either side of the main board as shown in Figure 46. Screws for
Disassembly of Main board Bracket from Chassis, and Figure 47. Screws for Disassembly of Main
board Bracket from Chassis, below, to disassemble the Main board bracket from the chassis.
Screw 5
Figure 46. Screws for Disassembly of Main board Bracket from Chassis
• Slide out the Main board from its bracket as shown in Figure 48. Taking out Main board , below.
• Take out the Main board PCBA.
62
Screw 6
Figure 47. Screws for Disassembly of Main board Bracket from Chassis
Note: Before assembling the Main board into the chassis, connect the cables to the Main board as shown
Figure 49. Main Board USB Cable, Figure 50. Main Board PC Cable, and Figure 51. Main Board Battery
Management Cable, all below.
The remaining cables of the Main board can be connected after the Main board is fixed to the chassis.
63
USB Cable
PC Connector
64
Battery
Management
Cable
Note:
After replacing Main Board on CS20 and CS20P the serial number of the monitor must be manually
entered. This action is to be taken in order to ensure continuous detectability of the serial number.
Enter SERVICE DATA option on the SERVICE screen.
• Input the password ORIDION to work with these options.
• Enter SERIAL NUMBER menu.
• Manually insert Serial number copied from serial number label located on side panel of monitor.
65
Screw 3
Screw 1 Screw 4
Screw 2
66
Caution: Before assembling the DC-DC PCBA please perform the following actions:
• Visual inspect it and verify that the DC-DC is not damaged or broken.
• Verify that the cables and the connectors which connect to the DC-DC are not damaged and their
insulation is not torn or missing.
• Insure there are no foreign objects on the DC-DC or near the power supply, such as loose screws
or solder which can cause a short on the power supply.
• When connecting the DC-DC connectors, verify the DC-DC cables routed carefully with no pinched
cables and there are no additional or missing washers.
67
Note: the Service screen in the CAPNOSTREAM™ monitors P/N CS051COV does not include the address
email for assistance.
This screen displays information which includes total hours of use for the modules (CO 2 and SpO2), total
number of hours remaining until service and calibration is required (only CO2 module), serial number of
CO2 module, SpO2 module and monitor, and hardware revisions of CO2 module, SpO2 module, and
Monitor.
Other than HOME and ENTER PASSWORD, all the other options are disabled in this screen.
To enter the SERVICE screen, enter the password: SERVICE or SERV.
Entering Password as SERVICE will enable the following options: DEMO MODE, INST DEFAULTS,
SERVICE DATA, SOFTWARE SUPPORT and CO2 CAL.
68
To view the monitor serial number and hardware revision number and change them if required.
SOFTWARE SUPPORT: This option allows the user to
Enable monitor to directly communicate with the CO2 Module.
Download the monitor software.
CO2 CAL: This option is used to perform a CO2 calibration to the monitor.
Note: In CAPNOSTREAM™ monitors, printing is done only using the thermal printer.
69
6.3. Institutional Defaults
WARNING: Setting institutional default alarm limits to extreme high or low values will impair the
alarm system’s effectiveness.
Selecting the INST DEFAULTS option on the SERVICE screen brings up the INST DEFAULTS Screen.
This screen gives 6 soft-menu options: ALARM LIMITS, TREND, MONITOR, CO2, SPO2 and BACK, as
shown in Figure 57. Institutional Defaults Screen, below.
6.3.1.TO UPLOAD OR DOWNLOAD DEFAULTS:
1. For upload, insert a USB Flash Memory drive with at least 2 KB in free memory into the USB
port on CAPNOSTREAM™. For download, insert a USB Flash Memory drive with Institutional
Defaults previously loaded on it into the USB port on CAPNOSTREAM™.
2. Click the SYSTEM menu button to enter the main System screen.
3. Click the SERVICE menu button to enter the Service screen and input the Service password
(see CAPNOSTREAM™ Service Password on page 139).
4. Click the SOFTWARE SUPPORT menu button to enter the Software Support screen. The
Software Support screen can be seen in Figure 47 - Software Support Screen on page 121.
5. Click the UPLOAD DEFAULTS button to upload defaults to a USB Flash Memory drive from
CAPNOSTREAM™ or click the DOWNLOAD DEFAULTS button to download defaults from a
USB Flash Memory drive to CAPNOSTREAM™.
Downloading defaults will create a folder called settings on the USB Flash Memory drive, which will contain
files that can be used to upload defaults to another CAPNOSTREAM™ monitor. After uploading defaults,
the monitor will shut itself off; restart the monitor to resume operation.Note:On selecting RESET, trend will
be cleared.
70
6.4. Service Data
Selecting the SERVICE DATA option on the SERVICE screen brings up the SERVICE STATISTICS
Screen. This screen gives 3 soft-menu options: USB OUTPUT, PRINTER OUTPUT and SERIAL
NUMBER. The service data screen is as shown in Figure 58. Service Data Password Screen and Figure
59. Service Statistics Screen, above and below.
Input the password ORIDION to work with these options.
71
The SERVICE STATISTICS screen contains product data for factory use only.
In this screen selecting the “SERIAL NUMBER” brings up the unit’s serial number.
72
6.6. Software Support
Selecting the SOFTWARE SUPPORT option on the SERVICE screen brings up the SOFTWARE
SUPPORT Screen. This screen gives 6 soft-menu options: CO2 DIRECT, MONITOR SOFTWARE,
DOWNLOAD DEFAULTS, UPLOAD DEFAULTS, SpO2 SOFTWARE, and BACK. The SOFTWARE
SUPPORT screen appears as shown in Figure 61. Software Support Screen, above.
The BACK button will take the user back to the SERVICE Screen.
73
6.7. CO2 Direct
Selecting the CO2 DIRECT option on the SOFTWARE SUPPORT screen brings up the CO 2 DIRECT
Screen. The CO2 DIRECT screen is as shown in Figure 62. CO2 Direct Screen, below. Selecting BACK
returns the user to the previous screen.
Once the monitor enters CO2 mode it is the responsibility of the user to monitor its operation. The monitor
will not give any warning or error messages in CO2 mode. The user should SHUTDOWN the monitor once
the CO2 Direct Communication has ended, in order to return the monitor to normal operation.
Note: When CO2 Direct Communication is in progress, the user cannot navigate to any other screen.
After connecting the cable, if the user presses START, Direct Communication with the module is
established and the user can communicate with the module through the RS232 port. The screen displays
the message as shown in Figure 63. Direct Communication Message, below.
74
Figure 63. Direct Communication Message
Because normal operation is stopped in this mode, the monitor has no way of knowing if a MiniMediCO 2 or
MicroMediCO2 software download was completed properly. Thus it will not exit download mode if a
download aborted, or if corrupted software was downloaded, and it will not be able to respond to normal
commands from the monitor. After a shutdown and restart, if the monitor is unable to communicate with the
CO2 module, it displays a CO2 ERROR message, similar to any other MiniMediCO 2 or MicroMediCO2
modules malfunction.
75
6.8. Monitor Software Upgrade
The latest software version can be downloaded from the following link:
www.medtronic.com/PatientMonitoringSoftwareUpgrades
Selecting the MONITOR SOFTWARE option on the SOFTWARE SUPPORT screen brings up the
MONITOR SOFTWARE Screen. The MONITOR SOFTWARE screen is as shown in Figure 64. Monitor
Software Upgrade Screen, above.
Selecting BACK returns the user to the previous screen.
Note:
The USB Flash Memory drive must be inserted with care in the USB port, without using excessive force. If
the Flash Memory drive cannot be inserted easily into the port, do not use the drive.
Insert a USB device on which the software upgrade was installed in the root folder and press START to
begin software download. Monitor software download will begin as shown in Figure 65. Monitor Software
Download Progress Screen, below.
After pressing START, if no USB device is found, an error message NO USB DEVICE FOUND appears in
the message area and the same screen continues to be displayed.
CAPNOSTREAM™ devices recognize flash memory drive devices manufactured by SanDisk, Lexar,
and PNY Technologies. The monitors will not recognize flash memory drives that have advanced
capabilities which require the installation of additional drivers, such as the SanDisk U3. The capacity
limit for a USB drive that can be used with CAPNOSTREAM™ devices is 8 GB.
76
Figure 65. Monitor Software Download Progress Screen
When Monitor Software Download is in progress, the user cannot navigate to any other screen. No menu
option appears. Once the software is downloaded successfully, the screen shows a message asking the
user to shut down and restart the monitor so that the new software becomes active.
The user must select the SHUTDOWN option at this time to shut down the monitor or switch OFF the
monitor from the ON/OFF button on the keyboard. When turned on again, the monitor will contain the new
software version.
6.8.1.Upgrade from a version earlier than3.0 to a version 3.0:
Folder UpgradetoV3 has requisites to upgrade a unit to software versions 3.0. UpgradetoV3 contains two
folders, firmware and upgrade.
Copy the two folders on a thumb drive.
Do an upgrade following steps (1) through (6) as in Type-I upgrade. Shut down the unit without removing
the thumb drive and switch it back on. Up to this point screenshots represented in Figure will appear, just
as in the standard upgrade procedure.
On restart, this time the unit will boot an application that will instruct the user to connect the thumb drive
and start firmware upgrade process as shown below in Figure 66. Monitor Software Update Progress
Screen.
77
Figure 66. Monitor Software Update Progress Screen
Press START UPDATE to do a firmware download. Shut the unit down after the firmware download has
completed. At this point, both the new boot loader and a version of V3.0 have been uploaded to the unit.
Note: Any software upgrade to a version higher than V3.0 from a version earlier than V3.0 has to undergo
an upgrade to V3.0 as explained in Type-II upgrade; and then an upgrade to a version higher than V3.0 as
explained in Type-I upgrade. Once V3.0 is already installed in the unit one should not try reloading V3.0 by
Type-II upgrade.
78
o Trend printout is full trend memory rather than just what is currently displayed on the
screen
o Parameter Standby Mode
Note: If the message “SPO2 ERROR” is displayed, and the SpO2 function no longer works, follow
Section 6.5, SpO2 Modules for appropriate SpO2 module selection.
Note2: If the CO2 software is lower than 2.50, IPI is not supported. In that case, remove the empty
IPI block from the monitor screens as follows
79
6.9. CAPNOSTREAM™20P 3rd edition
information
A several updates have been added to the CAPNOSTREAM™20P monitor S/W version and the monitor’s
labels.
The 3rd edition monitors shall be recognized by the following combination:
New CAPNOSTREAM™20P Monitor Back Panel Label New Patent Label New Side
Covidien Branded Product:
80
In case further documentation is required:
81
6.11. CO2 CAL
Selecting CO2 CAL on the SERVICE screen brings up the CO2 CALIBRATION Screen as shown in Figure
67. CO2 Calibration Main Screen, below.
This screen displays the hours before next calibration is due and date & time of last calibration. If either of
these is overdue, it displays the corresponding message. This screen gives three soft menu options: CAL,
CAL CHECK and BACK.
6.12. CAL
Selecting the CAL option on the CO2 CAL screen brings the Calibration Screen as shown in Figure 68.
Calibration Date Verification Screen, below. This screen allows the user to verify date. If the date is not
accurate, it displays the relevant message at the center of the screen as shown in Figure 68. Calibration
Date Verification Screen, below.
82
Figure 68. Calibration Date Verification Screen
Selecting the CONTINUE option on the CALIBRATION: DATE VERIFICATION screen brings the CO2
Calibration Procedure Screen as shown in Figure 69. First Screen of Calibration Procedure, below.
This screen takes the user/technician/service personnel through various steps of calibration as follows:
• Connect FilterLine™ to Monitor
83
• Connect 5% CO2 21% O2, Balance N2 Calibration Gas
• Open gas supply from cylinder
• Not Ready to Calibrate (if CO2 Module is still warming up)
• Calibration in Process
• Calculating Results, Gas supply may be closed.
• Calibration Successful, Next Calibration Date is XX/XX/XX
• Disconnect Calibration Gas and FilterLine™
When a calibration check is done, the internal calibration table is not updated, but the monitor tells the user
whether measured CO2 is within specifications or not, and whether calibration is recommended.
The Calibration check is done in the following steps:
• Connect FilterLine™ to Monitor
• Connect 5% CO2 21% O2, Balance N2 Calibration Gas
• Open gas supply from cylinder
• Not Ready to Calibrate (if CO2 Module is still warming up)
• Calibration Check in Process
• The Calibration Check takes place at this point
• Calculating Results, Gas supply may be closed
• Disconnect Calibration Gas and FilterLine™
84
• Calibration Check Complete
• Measured CO2 XXXXX; Accuracy specification for a 5% gas is 4.7-5.3%
Printer Slot
Plug the printer cable to the Main board and slide in the rear panel. The other end of the cable is to be
connected to the printer as shown in Figure 72. Printer Connector Cable, below.
85
Figure 72. Printer Connector Cable
Align the thermal printer into the printer slot and fix till it clicks into place as shown in
Figure 73. Positioning Printer and Figure 74. Printer Positioning Check, below.
Printer
connector
Printer
Printer Cable
86
Figure 74. Printer Positioning Check
To confirm if the thermal printer is installed properly, open up the paper roll cover and check if the printer is
clicked into position.
Once the printer is installed, the printer option on the Home Screen will be enabled.
87
Chapter 7. PERFORMANCE TESTS
Every unit which returns for service needs to pass all the tests below.
In order to complete the following tests, please fill in the operational test result sheet on page 92 according
the next tests results.
Manometer Exhaust
Connector
88
7.3. Flow rate test
Mass Flow
Meter
Filter
89
7.4. Buttons and trim knob check
• Press the button and verify that “detailed event” screen is shown.
• Press the button and verify that “PUMP OFF MODE” screen is shown. To return back to the
home screen press the button again.
• Press the button and verify that the bell on the upper right side of the display is covered with
a red X sign, and the sound is muted.
• Spin the trim knob to the right and to the left and verify that the blue frame moves according to the
trim knob movement.
• Press on the trim knob to verify the enter option is functioning.
90
7.6. Battery operation test
NOTE: Test the battery pack only if the unit is over 3 years old or if the customer reported that the battery is
not operating according to spec.
Battery
Connection
Socket
Battery Cable
91
the internal calibration table. In the calibration mode the module and Main board handshake to optimize the
calibration process. When a calibration check is done, the internal calibration table is not updated, but the
monitor tells the user whether CO2 measured is within specifications or not and whether calibration is
recommended.
Breath
5% gas bottle
simulator
FilterLine
™
connected
92
Figure 79. CO2 Calibration Procedure
When a calibration check is done, the internal calibration table is not updated, but the monitor tells the user
whether measured CO2 is within specifications or not (that is, between 4.7%-5.3%), and whether calibration
is recommended.
If a calibration is recommended, follow the CO2 Calibration procedure.
93
Follow the CO2 calibration procedure described below:
• Select SYSYTEM>SERVICE>Enter Password and enter the password “SERV” by rotating the
knob to the relevant letter and pressing on the knob.
• Select CO2 CAL>CAL and Follow the onscreen instructions.
Note: The CO2 calibration is not ready if the CO2 module is still warming up.
The calibration is done when the message “Calibration Successful, Next Calibration Date is XX/XX/XX”
will appear.
94
• Verify all the letters and symbols are clean and clear.
95
7.17. Safety Test Procedure
Perform a safety test procedure according to the international standard UL60601-1.
Use document number Q007370 for specific information on how to connect and set up the test.
See the acceptance criteria for every safety test:
Test Name High Limit Ramp Time Test Time Fall Time Test Voltage/Power
If you cannot duplicate the set up for the tests in Q007370 on your equipment contact the support e-mail
below: CapnographyTechnicalSupport@medtronic.com
96
Operational Test Result Sheet
Fill out the Operation Test Result Sheet below for each monitor.
Save this quality document with the relevant service call according to your service procedure.
RGA / Job
number
Visual Inspection
Battery operation
D/A Check
USB Check
RS232 Check
Comments
97
Chapter 8. Troubleshooting And Maintenance
This chapter covers basic diagnostic and troubleshooting procedures which may be required if the system
does not operate properly.
CO2 Error Failure has occurred which prohibits the CO2 module is not working, as explained
operation of the CO2 function. in 8.3. CO2 module not working on page
93.
SpO2 Error Failure has occurred which prohibits the SpO2 module is not working, as explained
operation of the SpO2 function. in 8.4. SpO2 module not working on page
95.
Invalid Module Failure occurs if either of the Connect the modules and secure the
connections of the cables.
Combination modules is not connected properly
Shutting Down
98
8.2. Unit not working
99
100
8.3. CO2 module not working
101
102
8.4. SPO2 module not working
103
8.5. No Display*
104
8.6. Preventive Maintenance
Periodic maintenance is recommended according to operating hours:
• The CO2 board in the CAPNOSTREAM™20 monitor should be replaced and sent back to the
manufacturer every 20,000 operating hours and in the CAPNOSTREAM™20p monitor every
30,000 operation hours.
• A CO2 calibration should be performed after the initial 1,200 operating hours of use or one calendar
year (whichever comes first), and following that calibration once a year or every 4,000 operating
hours, whichever comes first.
• The monitor’s remaining number of hours for calibration / maintenance is displayed each time the
unit is powered on. This can also be viewed in the Service Screen.
• Must charge the battery pack every 3 months for proper operation. Although, battery back-up time
of the Li-ion battery may degrade over a period of time. To avoid degradation of battery capacity, it
is recommended that the battery pack be replaced every two years.
Note: Before air shipping the CAPNOSTREAM™ monitor with its battery/ battery pack spare part, the
battery should be tested to contain no more than 30% of the full capacity voltages in the battery pack.
A new and unopened Battery Pack spare parts which comes from Oridion already was tested for 30%
capacity and does not require another test.
To test the battery, follow section on page 37.
105
Chapter 9. Spare Parts/ Accessories List
Note:
Some CAPNOSTREAM™20, CAPNOSTREAM™20P, RoHS and non-RoHS sub-
assemblies are not interchangeable. See appropriate Part Number and
assembly.
* CAPNOSTREAM™20 CSXXXXX
CAPNOSTREAM™20P CSXXXXX-01
CAPNOSTREAM™20P RoHS CSXXXXX-02
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20
RoHS (CSXXXXX-02)
(CSXXXXX-01)
(CS051COV)
Middle East
Part Picture Part number Contains
1 PCBAs
106
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20
RoHS (CSXXXXX-02)
(CSXXXXX-01)
(CS051COV)
Middle East
Part Picture Part number Contains
016394_RMS1
016393_RMS1
016392_RMS1
107
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20
RoHS (CSXXXXX-02)
(CSXXXXX-01)
(CS051COV)
Middle East
Part Picture Part number Contains
010537
108
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20
RoHS (CSXXXXX-02)
(CSXXXXX-01)
(CS051COV)
Middle East
Part Picture Part number Contains
015765_RMS1
CS08869
SP13245COV
109
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20
RoHS (CSXXXXX-02)
(CSXXXXX-01)
(CS051COV)
Middle East
Part Picture Part number Contains
SP0143669
The RTV glue can be purchased separately in order to glue the inspected Carrying Handle
SP010500
110
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20
RoHS (CSXXXXX-02)
(CSXXXXX-01)
(CS051COV)
Middle East
Part Picture Part number Contains
010511
4 Printer Assembly
For
CAPNOSTRE
AM™20P
monitor only 014366
010514_RMS1
111
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20
RoHS (CSXXXXX-02)
(CSXXXXX-01)
(CS051COV)
Middle East
Part Picture Part number Contains
101516COV
5 Miscellaneous Items
015234
112
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20
RoHS (CSXXXXX-02)
(CSXXXXX-01)
(CS051COV)
Middle East
Part Picture Part number Contains
014256_RMS1
SP16400COV
010539
113
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20
RoHS (CSXXXXX-02)
(CSXXXXX-01)
(CS051COV)
Middle East
Part Picture Part number Contains
010532
L Operator’s Manual
010461_RMS1
010736
010602
114
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20
RoHS (CSXXXXX-02)
(CSXXXXX-01)
(CS051COV)
Middle East
Part Picture Part number Contains
010827
CS08864
115
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20P
CAPNOSTREAM™20
RoHS (CSXXXXX-02)
(CSXXXXX-01)
(CS051COV)
Middle East
Part Picture Part number Contains
010720_RMS1
116
Includes cable for Nurse Call
Contains
check.
CAPNOSTREAM™20P
Middle East
(CS051COV)
CAPNOSTREAM™20P
RoHS (CSXXXXX-02)
CAPNOSTREAM™20P
(CSXXXXX-01)
CAPNOSTREAM™20
Part number
011149
Picture
W Nurse Call
Part
117
cable