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DX Mechanical Digital Door Locks

Service Manual

ASSA ABLOY, the global leader


in door opening solutions
Introduction

Service Manual: Maintenance:


This manual contains a complete listing of parts and assemblies Cleaning: Care should be taken during construction/
for the DX Series Mechanical Digital Locks supplied by ASSA refurbishment to ensure that paint, thinners, mortar or cement
ABLOY Australia. Exploded views are included along with parts splashes are carefully removed from locks, furniture and
list for ordering of replacement components. hardware. Removal of these splashes with strong cleaning agents
or scourers should be avoided.
ASSA ABLOY Australia reserves the right to make changes in
design or specifications, or to make additions or improvements Dirt and grime should be regularly removed with a soft damp
to their product without incurring any obligation to incorporate cloth. A solution of mild soap and water may be required. During
these amendments in product previously manufactured. cleaning, care should be taken to prevent cleaning solution from
entering the cylinder keyway. Surfaces should be dried.
ASSA ABLOY Australia are not responsible for additions or
alterations made to their product by others.
Contents

Setting a New Code 6

530 DX Mechanical Digital Locks 8

530 DX Mechanical Digital Locks – 2 Pads 9

002 DX Mechanical Digital Locks 10

Synergy 3572 DX Mechanical Digital Locks 11

Synergy 3572 DX Mechanical Digital Locks - Key Override 12

Synergy 3572 DX Mechanical Digital Locks - Code Pad Lockout 13

Synergy 3572 DX Mechanical Digital Locks – Two Pads 14

Synergy 3582 DX Mechanical Digital Locks 15

Synergy 3582 DX Mechanical Digital Locks – Two Pads 16

Mounting Instructions 17
Setting a New Code

If necessary the factory set five digit code can be easily


changed to a new four, five or six digit code of your choice.

STEP 1:
SELECT YOUR NEW CODE:
Use any combination of numbers or letters (0 to 9 XYZ) as EXAMPLES OF CODES
a four, five or six digit code. EACH DIGIT CAN ONLY BE USED FOUR DIGIT CODE - C 2347

ONCE IN A CODE. FIVE DIGIT CODE - C 897YZ


NOTE: BUTTON ‘C’ is used for clearing the code selector SIX DIGIT CODE - C 01349X

mechanism and CANNOT BE CHANGED.

STEP 2:
PREPARE LOCK FOR RE-CODING: KEEP LOCK
HORIZONTAL WHILE CHANGING CODE
(a) Remove adaptor plate. (where fitted)
(b) Remove four red screws and carefully remove backplate.
RED BLUE

STEP 3: 6 1 6 1 6 1
SETTING YOUR NEW CODE: 7 2 7 2 7 2
8 3 8 3
(a) Hold button ‘C’ depressed on front face while 9 4 8 3 9 4
repositioning tumblers. 0 5 0 5
KEY KEYLESS

Z X TUMBLER Z X
(b) Using tweezers supplied, reposition RED and BLUE
C Y C Y
tumblers as follows: RED TUMBLERS are located in holes COLOURED END UP
corresponding to new code. Insert one red tumbler for each 6 1 6
TWEEZERS
digit in the code. e.g. a four digit code requires four red LARGE 7 2 7
LARGE
SQUARE 8 3 8
tumblers. (Where necessary use spare tumblers from plastic SQUARE
CUT 9 4 9
CUT
wallet.) BLUE TUMBLERS are located in all remaining holes. 0 5 0
INSERT TUMBLERS WITH COLOURED END UP AND LARGE Z X Z
C Y C
SQUARE CUT-OUT FACING SIDE OF LOCK. EVERY HOLE MUST
HAVE A TUMBLER FOR THE LOCK TO FUNCTION.
TUMBLER
(c) Release button ‘C’ after repositioning tumblers.
HOLD BUTTON
‘C’ DEPRESSED

STEP 4:
6 1 6 1
TO RE-ASSEMBLE: 7 2 7 2
Replace backplate carefully and secure with
8 four
3 red screws. 8 3
CHECK THAT LOCK FUNCTIONS CORRECTLY 9 4
USING NEW 9 4
0 5 0 5
CODE BEFORE INSTALLING ON DOOR. Retain Z tweezers,
X spare Z X
tumblers and instructions for future codeC changes.
Y C Y
ADDITIONAL KEYPAD
TUMBLERS:
RED SPDX-42
BLUE SPDX-43

ASSA ABLOY Australia Limited, 235 Huntingdale Rd, Oakleigh, VIC 3166 ABN 90 086 451 907 ©2012
The global leader in door opening solutions
6
DX Mechanical Digital Locks
530 DX Mechanical Digital Locks
Orderable Locks
530 DX Mechanical Digital Locks
530DXSC DX Digital 530 Latch Trade Pack
530DXPB DX Digital 530 Latch Trade Pack
Internal plate & gasket 530DXSCDP DX Digital 530 Latch Display Pack
SPDX-30SC
530DXPBDP DX Digital 530 Latch Display Pack

Code pad and gasket


SPDX-20SC

Fixing screw Door thickness:


33 to 45mm: SP930-108ZP
46 to 65mm: SP930-208ZP

Spindle Door thickness:


33 to 45mm: SP10000-127ZP (default)
46 to 55mm: SP10000-627ZP
56 to 65mm: SP10000-727ZP

Latch and Strike Kits


60mm backset: 530-12SC (default)
70mm backset: 530-222SC
127mm backset: 530-225SC

8
530 DX Mechanical Digital Locks - Two Pads
Internal Code Pad & gasket
SPDX-220SC

Fixing Screws Door thickness:


33 to 45mm: SP930-108ZP
46 to 65mm: SP930-208ZP

External Code Pad & gasket


SPDX-20SC

Spindles Door thickness:


33 to 45mm: SP10000-1127ZP (default)
46 to 55mm: SP10000-1227ZP

Latch and Strike Kits


60mm backset: 530-12SC (default)
70mm backset: 530-222SC
127mm backset: 530-225SC

530 DX Mechanical Digital Locks – 2 Pads


Orderable Locks
530DXSC/PADSX2 DX Digital 530 Latch Trade Pack 2 Pads
530DXPB/PADSX2 DX Digital 530 Latch Trade Pack 2 Pads

9
002 DX Mechanical Digital Locks
Code pad fixing screw
SP10000-108ZP

Mounting plate screw


SP10000-134ZP

Code pad & gasket


Screw cup washer SPDX-50SC
SP10000-107SC

Spindle
SP10000-138ZP

002 Variations
Knob timber timber open in: 002-1K1SC
Knob metal frame open in: 002-3K1SC
Knob open out: 002-4K1SC Mounting plate
Lever timber frame open in: 002-1L1SC SPDX-520
Lever metal frame open in: 002-3L1SC
Lever open out: 002-4L1SC

002 DX Mechanical Digital Locks 002-1LDXSC DX Digital 002 Lever Timber Strike Trade Pack
Orderable Locks 002-3LDXSC DX Digital 002 Lever Metal Frame Strike Trade Pack
002-1KDXSC DX Digital 002 Knob Timber Strike Trade Pack 002-4LDXSP DX Digital 002 Lever Open Out Strike Trade Pack
002-3KDXSC DX Digital 002 Knob Metal Frame Strike Trade Pack
002-4KDXSC DX Digital 002 Knob Open Out Strike Trade Pack 002-1KDXSCDP DX Digital 002 Knob Timber Strike Display Pack

10
Synergy 3572 DX Mechanical Digital Locks

Fixing Screws
SP1800-408ZP (50MM)
SRWM4-65SS (65MM)
Lock
3572SC

Mounting Plate Screw


SP10000-134ZP

Screw cup washer


SP10000-107SC Code Pad & gasket
SPDX-50SC

Spindle
SP10000-138ZP
Adaptor
SP3570-5050

Furniture Fixing Screw Mounting plate


SPDS806/32AZP SPDX-324

For components that relate specifically


to the mortice lock refer to the Synergy 3572 DX Mechanical Digital Locks
Series Service Manual for Details.
Orderable Locks
1800/2800 internal furniture plate 3572DXLSC DX Digital 3572 60mm Backset Left Hand
required to complete assembly -
ordered separately. 3572DXRSC DX Digital 3572 60mm Backset Right Hand
4572DXLSC DX Digital 3572 89mm Backset Left Hand
4572DXRSC DX Digital 3572 89mm Backset Right Hand
5572DXLSC DX Digital 3572 127mm Backset Left Hand
5572DXRSC DX Digital 3572 127mm Backset Right Hand

11
Synergy 3572 DX Mechanical
Digital Locks - Key Override
Fixing screws
SP1800-408ZP (50MM)
SRWM4-65SS (65MM)
Key override cylinder
Adaptor mounting plate
Mounting Plate SP3570-5050 SPDX-524
Accessory Packet
SP3577-5619 Mounting plate screw
Spindle SP10000-134ZP
Screw cup washer
SP10000-138ZP SP10000-107SC

Code pad & gasket


SPDX-50SC

Lower cylinder
Lock assembly
3572SC 577-2SC

For components that relate specifically


to the mortice lock refer to the Synergy
Series Service Manual for Details. Mounting plate
SPDX-324
1800/2800 internal furniture plate
required to complete assembly -
ordered separately.
3572 DX Key Override Mechanical Digital Locks 3572DXKOLSCNCYL DX Digital 3572 60mm Backset Key Override Left Hand No Cylinder
Orderable Locks 3572DXKORSCNCYL DX Digital 3572 60mm Backset Key Override Right Hand No Cylinder
3572DXKOLSC DX Digital 3572 60mm Backset Key Override Left Hand 4572DXKOLSCNCYL DX Digital 3572 89mm Backset Key Override Left Hand No Cylinder
3572DXKORSC DX Digital 3572 60mm Backset Key Override Right Hand 4572DXKORSCNCYL DX Digital 3572 89mm Backset Key Override Right Hand No Cylinder
4572DXKOLSC DX Digital 3572 89mm Backset Key Override Left Hand 5572DXKOLSCNCYL DX Digital 3572 127mm Backset Key Override Left Hand No Cylinder
4572DXKORSC DX Digital 3572 89mm Backset Key Override Right Hand 5572DXKORSCNCYL DX Digital 3572 127mm Backset Key Override Right Hand No Cylinder
5572DXKOLSC DX Digital 3572 127mm Backset Key Override Left Hand
5572DXKORSC DX Digital 3572 127mm Backset Key Override Right Hand

12
Synergy 3572 DX Mechanical
Digital Locks - Code Pad Lockout
570 Cylinder
assembly - z cam
Fixing screw
572-2SC
SP1800-408ZP (50MM)
SRWM4-65SS (65MM)

Adaptor Screw cup washer


Mounting Plate SP10000-550 SP10000-107SC
Accessory Packet
SP3577-5619
Mounting plate screw
SP10000-134ZP
Spindle
SP10000-138ZP
Code pad & gasket
SPDX-50SC

Lower cylinder
Lock assembly
3572SC 577-2SC

For components that relate specifically


to the mortice lock refer to the Synergy
Mounting plate
Series Service Manual for Details. Key override cylinder
SPDX-324
mounting plate
1800/2800 internal furniture plate SPDX-524
required to complete assembly -
ordered separately.
3572 DX Code Lock Out Mechanical Digital Locks 3572DXCLOLSCNCY DX Digital 3572 60mm Backset Code Lock Out Left Hand No Cylinder

Orderable Locks 3572DXCLORSCNCY DX Digital 3572 60mm Backset Code Lock Out Right Hand No Cylinder

3572DXCLOLSC DX Digital 3572 60mm Backset Code Lock Out Left Hand 4572DXCLOLSCNCY DX Digital 3572 89mm Backset Code Lock Out Left Hand No Cylinder

3572DXCLORSC DX Digital 3572 60mm Backset Code Lock Out Right Hand 4572DXCLORSCNCY DX Digital 3572 89mm Backset Code Lock Out Right Hand No Cylinder

4572DXCLOLSC DX Digital 3572 89mm Backset Code Lock Out Left Hand 5572DXCLOLSCNCY DX Digital 3572 127mm Backset Code Lock Out Left Hand No Cylinder

4572DXCLORSC DX Digital 3572 89mm Backset Code Lock Out Right Hand 5572DXCLORSCNCY DX Digital 3572 127mm Backset Code Lock Out Right Hand No Cylinder

5572DXCLOLSC DX Digital 3572 127mm Backset Code Lock Out Left Hand
5572DXCLORSC DX Digital 3572 127mm Backset Code Lock Out Right Hand

13
3572 DX Mechanical Digital Locks – 2 Pads
Orderable Locks
Synergy 3572 DX Mechanical
3572DXLSC/PADS2 DX Digital 3572 60mm Backset Left Hand 2 Pads
Digital Locks - Two Pads 3572DXRSC/PADS2 DX Digital 3572 60mm Backset Right Hand 2 Pads
4572DXLSC/PADS2 DX Digital 3572 89mm Backset Left Hand 2 Pads
4572DXRSC/PADS2 DX Digital 3572 89mm Backset Right Hand 2 Pads
5572DXLSC/PADS2 DX Digital 3572 127mm Backset Left Hand 2 Pads
5572DXRSC/PADS2 DX Digital 3572 127mm Backset Right Hand 2 Pads
Top fixing screw
SP930-208ZP

Interior mounting plate


SPDX-720

For components that relate specifically


to the mortice lock refer to the Synergy
Series Service Manual for Details

Mounting plate
Bottom fixing screw fixing screw
SP10000-108ZP SRWM4-42SS

Interior code pad & gasket


SPDX-310SC
Exterior mounting plate
SPDX-324
Lock Exterior code pad & gasket
3572SC SPDX-50SC
Adaptor
SP3570-5050

Spindle
SP10000-138ZP

Mounting plate screw


SP10000-134ZP

14
Synergy 3582 DX
Fixing screws
Mechanical Digital Locks SP1800-408ZP (50MM)
SRWM4-65SS (65MM)

Mounting plate screw


SP10000-134ZP

For components that relate specifically


to the mortice lock refer to the Synergy Code pad & gasket
Series Service Manual for Details. SPDX-50SC
Screw cup washer
SP10000-107SC
4800/5800 internal furniture plate Adaptor
required to complete assembly - SP3570-5050
ordered separately.

Spindle
SP10000-138ZP

Mounting plate
SPDX-320

Lock
Mounting nut
3582SC
SP3580-351BLK

3582 DX Mechanical Digital Locks 3592DXLSC DX Digital 3592 Timber Door 23mm Backset Left Hand

Orderable Locks 3592DXRSC DX Digital 3592 Timber Door 23mm Backset Right Hand

3582DXLSC DX Digital 3582 Metal Door 23mm Backset Left Hand 4592DXLSC DX Digital 3592 Timber Door 24.5mm Backset Left Hand

3582DXRSC DX Digital 3582 Metal Door 23mm Backset Right Hand 4592DXRSC DX Digital 3592 Timber Door 24.5mm Backset Right Hand

4582DXLSC DX Digital 3582 Metal Door 24.5mm Backset Left Hand 5592DXLSC DX Digital 3592 Timber Door 30mm Backset Left Hand

4582DXRSC DX Digital 3582 Metal Door 24.5mm Backset Right Hand 5592DXRSC DX Digital 3592 Timber Door 30mm Backset Right Hand

5582DXLSC DX Digital 3582 Metal Door 30mm Backset Left Hand 6592DXLSC DX Digital 3592 Timber Door 38mm Backset Left Hand

5582DXRSC DX Digital 3582 Metal Door 30mm Backset Right Hand 6592DXRSC DX Digital 3592 Timber Door 38mm Backset Right Hand

6582DXLSC DX Digital 3582 Metal Door 38mm Backset Left Hand


6582DXRSC DX Digital 3582 Metal Door 38mm Backset Right Hand

15
3582 DX Mechanical Digital Locks – 2 Pads
Orderable Locks
Synergy 3582 DX Mechanical
3582DXLSC/PADS2 DX Digital 3582 Metal Door 23mm Backset Left Hand 2 Pads
3582DXRSC/PADS2 DX Digital 3582 Metal Door 23mm Backset Right Hand 2 Pads
Digital Locks - Two Pads
4582DXLSC/PADS2 DX Digital 3582 Metal Door 24.5mm Backset Left Hand 2 Pads
4582DXRSC/PADS2 DX Digital 3582 Metal Door 24.5mm Backset Right Hand 2 Pads
5582DXLSC/PADS2 DX Digital 3582 Metal Door 30mm Backset Left Hand 2 Pads
Exterior code pad & gasket
SPDX-310SC 5582DXRSC/PADS2 DX Digital 3582 Metal Door 30mm Backset Right Hand 2 Pads
Top mounting screw
SP930-208ZP 6582DXLSC/PADS2 DX Digital 3582 Metal Door 38mm Backset Left Hand 2 Pads
6582DXRSC/PADS2 DX Digital 3582 Metal Door 38mm Backset Right Hand 2 Pads

3592DXLSC/PADS2 DX Digital 3592 Timber Door 23mm Backset Left Hand 2 Pads
Interior mounting plate
SPDX-720 3592DXRSC/PADS2 DX Digital 3592 Timber Door 23mm Backset Right Hand 2 Pads
4592DXLSC/PADS2 DX Digital 3592 Timber Door 24.5mm Backset Left Hand 2 Pads
4592DXRSC/PADS2 DX Digital 3592 Timber Door 24.5mm Backset Right Hand 2 Pads
5592DXLSC/PADS2 DX Digital 3592 Timber Door 30mm Backset Left Hand 2 Pads
5592DXRSC/PADS2 DX Digital 3592 Timber Door 30mm Backset Right Hand 2 Pads
6592DXLSC/PADS2 DX Digital 3592 Timber Door 38mm Backset Left Hand 2 Pads
Bottom mounting screw 6592DXRSC/PADS2 DX Digital 3592 Timber Door 38mm Backset Right Hand 2 Pads
SP10000-108ZP

Mounting plate Lock


fixing screw 3582SC
SRWM4-42SS
Exterior mounting plate
SPDX-620
Interior code pad & gasket
SPDX-50

Adaptor
SP3570-5050

For components that relate specifically


to the mortice lock refer to the Synergy
Series Service Manual for Details

Spindle
SP10000-138ZP

Mounting plate screw


SP10000-134ZP

16
Mounting Instructions
and Templates
530 DX SERIES
530 DX SERIES DIGITAL ENTRANCE SET
DIGITAL ENTRANCE SET
10000-221_30621-0504

LOCK MOUNTING POSITION INSTALL LOCK


Interior furniture
1
plate

Metal thread
mounting screws Seal

Door
Door
Seal

Latch
Spindle

Latch mounting screws Latch mounting screws

Latch Digital lock


Latch
hub
Lock mounting position.
This product is more convenient to operate at approximately
chest level, but door construction may restrict the mounting position.
SOLID DOORS: Permit mounting at any height.
1. Prepare door and install latch.
HOLLOW CORE DOORS: Mounting may be restricted by the
size and position of the timber block within the door for lock mounting. (a) Mark and drill holes as shown on template.
(b) Insert latch into hole in door edge and scribe around faceplate.
Note: For fire door applications, keypad must be fitted (c) Mortice 4mm ( 5 32 ") deep to accept latch faceplate.
without rubber mounting pad. (d) Pre-drill 2.5mm ( 3 32") to accept mounting screws and secure
latch using woodscrews supplied.
FOLLOW INSTRUCTIONS CAREFULLY

INSTALL LOCK
2
Metal thread
mounting screws Seal

2. Install digital lock and interior furniture plate.

(a) Fit rubber seal to the back of the digital lock and Interior furniture
plate drive gear Seal
interior furniture plate.
(b) Insert blade end of spindle in vertical position into Door
digital lock drive gear.
(c) Install digital lock and interior furniture plate to door Blade end
of spindle
with both turn knobs in vertical position.
NOTE: Ensure that spindle engages latch hub and
interior furniture plate drive gear.
(d) Secure using two metal thread mounting screws.
lock drive gear

PREPARE AND INSTALL


3 Half door thickness

3. Prepare jamb and install strike.


Jamb
(a) Mark strike location on jamb edge directly opposite
latch as shown.
(b) Locate strike on jamb edge centrally about
horizontal centreline with screw holes in strike on
vertical centreline. Mark outline of strike and bolt
Strike
hole onto jamb edge.
(c) Mortice in the following sequence:
1. Bolt hole mortice 16mm ( 5 8 ") deep. Latch mounting screws
2. Strike mortice 1.5mm ( 1 16") deep.
(d) Pre-drill 2.5mm ( 3 32") to accept mounting screws
and secure using woodscrews supplied.

ASSA ABLOY Australia Limited, 235 Huntingdale Rd, Oakleigh, VIC 3166 ABN 90 086 451 907 ©2012
The global leader in door opening solutions
18
DIGITAL DEADLOCK
MOUNTING INSTRUCTIONS

LOCK MOUNTING POSITION


5065M 0612

FOLLOW INSTRUCTIONS CAREFULLY


LOCK MOUNTING POSITION TIMBER
This product is more convenient to operate JAMB
at approximately chest level, but door
construction may restrict the mounting position.
SOLID DOORS : Permit mounting at any height.
HOLLOW CORE DOORS : Mounting may be DOOR
restricted by the size and position of the timber
block within the door for lock mounting. CUP
WASHER
DIGITAL
DOOR FRAME LOCK
STRENGTHENER
SCREWS (2)
SPINDLE

DIGITAL LOCK
MOUNTING
SCREW
DOOR FRAME
STRENGTHENER
STRIKE
STRIKE MOUNTING MOUNTING PLATE
SCREWS (3) ASSEMBLY

CASE
MOUNTING
SCREWS (2) DIGITAL LOCK MOUNTING
SCREWS (2) FLAT HEAD
OPTIONAL
31mm Retrofit Strike 001-3653 MOUNTING PLATE
FOR INWARD OPENING
3mm Packer plate 001-3254BLK LOCK CASE
SCREWS (4)
DOORS WITH TIMBER JAMB

PREPARE DOOR PREPARE LOCK


1 2
1. Select CLOCKWISE or ANTI-CLOCKWISE side of template 1. Rotate turn knob fully clockwise to HOLD BACK position.
to suit door opening direction. 2. Remove two case mounting screws from lock case.
2. Position template and prepare door as specified on template.
Lock Case
3. Take mounting plate out of lock case.

LINE A
JAMB

DOOR
Template

DRILL CYLINDER HOLE FROM BOTH SIDES OF DOOR.


TO PREVENT SPLINTERING OF DOOR FACE. Mounting Plate P.T.O.
TEAR OFF
THIS WAY

DRILL HOLE

INSIDE
UP

10mm

to suit door opening direction.

DRILL 32mm
Dia HOLE
TO PREVENT SPLINTERING OF DOOR FACE

Door Frame
Anti-Clockwise Opening

Strengthener Template
BOTH SIDES OF DOOR.
DRILL HOLE FROM
Door Template

2. Place template on inside door

FOLD LINE
USE OTHER SIDE OF TEMPLATE

floor with LINE A positioned


face at required height from

3mm Dia x 25mm


ANTI-CLOCKWISE template
FOR CLOCKWISE DOOR

DRILL 4 HOLES

60mm BACKSET
3. Mark and drill holes as
specified on template.

Deep
1. Select CLOCKWISE or

on door edge.

DRILL 2 HOLES
5mm Dia x 63mm
Deep
TEAR OFF

LINE A

ASSA ABLOY Australia Limited, 235 Huntingdale Rd, Oakleigh, VIC 3166 ABN 90 086 451 907 ©2012
The global leader in door opening solutions
19
DIGITAL DEADLOCK
MOUNTING INSTRUCTIONS

INSTALL DIGITAL LOCK & MTG PLATE INSTALL FRAME STRENGTHENER & STRIKE
3 5
1. Fix MOUNTING PLATE to door with four woodscrews supplied. 1. Position strike on jamb directly opposite the lock case and mark
2. Align Notch on HUB with vee on mounting plate. outline of strike flange on jamb edge.
3. Insert and locate, blade end of spindle into hub from outside of door. 2. Mortice area for flange. Depth of flange mortice determines gap.
Mark and cut spindle to length. (19mm from Door Face). Note : 3mm maximum gap between lock and installed strike.
4. Insert spindle into digital lock drive gear with blade end facing out. 3. Position door frame strengthener template in strike flange
5. Realign notch on hub with vee on mounting plate. Secure digital lock mortice as shown below.
with mounting screw through cup washer and into top hole. 4. WARNING : Care must be taken when drilling and affixing screws
Cut screw if required. Ensure blade end of spindle engages in hub. to jamb. Screws must NOT come in contact with electrical wires
6. Place rear digital lock mounting screw through slot in hub and secure in jamb. Mark and drill holes as specified on template.
digital lock to door. 5. Install door frame strengthener and secure using two door frame
7. Rotate HUB 90 by entering code of Digital Lock and turning knob. strengthener screws.
Hold in position and secure second screw. 6. Locate strike over door frame strengthener and secure using
DOOR
three strike mounting screws.
Cup
Washer
Note : Pre-drill 3mm Dia x 25mm deep for woodscrews.
Digital Lock
Mounting
19mm Screw

Mounting Plate
Spindle
Hub
Digital Lock Mounting
Screws, Flat Head (2) Mounting Plate
Screws (4)

Door Frame
DO NOT OVER TIGHTEN DURING INSTALLATION
Strengthener Template

JAMB
INSTALL CASE
4
1. Rotate lever fully clockwise to the HOLD BACK position.
2. Ensure notch on hub is aligned with ‘V’ on mounting plate.
Fit case body to mounting plate as shown. Door Frame
Strengthener
3. Lightly tap both front corners of case to ensure it is fully
home on the mounting plate.
4. Secure to mounting plate using the two case
mounting screws.
5. Test entire operation of lock
BEFORE CLOSING THE DOOR. 3mm Max.

Case Mounting
Screws (2)

Strike

TEAR OFF
THIS WAY
DRILL HOLE
INSIDE

UP
10mm
TO PREVENT SPLINTERING OF DOOR FACE
DRILL 32mm
Dia HOLE

Door Frame
BOTH SIDES OF DOOR.

Strengthener Template
Clockwise Opening
DRILL HOLE FROM

USE OTHER SIDE OF TEMPLATE


FOR ANTI-CLOCKWISE DOOR
3. Mark and drill holes as

2. Place template on inside door

1. Select CLOCKWISE or
specified on template.

on door edge.
floor with
face at required height from

to suit door opening direction.


ANTI-CLOCKWISE template

Door Template

FOLD LINE
DRILL 4 HOLES
Dia x 25mm
60mm BACKSET

3mm
Deep

LINE A positioned

DRILL 2 HOLES
5mm Dia x 63mm
Deep
TEAR OFF

LINE A

ASSA ABLOY Australia Limited, 235 Huntingdale Rd, Oakleigh, VIC 3166 ABN 90 086 451 907 ©2012
The global leader in door opening solutions
20
3570 DX SERIES MECHANICAL DIGITAL LOCKS
MOUNTING INSTRUCTIONS

ASSA ABLOY Australia Limited, 235 Huntingdale Rd, Oakleigh, VIC 3166 ABN 90 086 451 907 ©2012
The global leader in door opening solutions
21
3570 DX SERIES MECHANICAL DIGITAL LOCKS
MOUNTING INSTRUCTIONS

ASSA ABLOY Australia Limited, 235 Huntingdale Rd, Oakleigh, VIC 3166 ABN 90 086 451 907 ©2012
The global leader in door opening solutions
22
3570 DX SERIES KEY OVERRIDE MECHANICAL DIGITAL LOCKS
MOUNTING INSTRUCTIONS

ASSA ABLOY Australia Limited, 235 Huntingdale Rd, Oakleigh, VIC 3166 ABN 90 086 451 907 ©2012
The global leader in door opening solutions
23
3570 DX SERIES KEY OVERRIDE MECHANICAL DIGITAL LOCKS
MOUNTING INSTRUCTIONS

ASSA ABLOY Australia Limited, 235 Huntingdale Rd, Oakleigh, VIC 3166 ABN 90 086 451 907 ©2012
The global leader in door opening solutions
24
3570 SERIES
3570
MECHANICAL SERIES
DIGITAL LOCKS
TM
MECHANICAL DIGITAL LOCKS
LOCK UP WITH LOCKWOOD
SN500 032000 10000-1123

INSTALL DIGITAL LOCK


RIGHT - HAND DOOR LEFT - HAND DOOR
1
HAND OF DOOR INSTALL DIGITAL LOCK, BOTH SIDES
ACCORDING 1. Insert blade end of turn knob spindles into turn knob adaptor and cut
TO ENGLISH turn knob spindles to length (19mm from Door Face). Insert spindles into
OUTSIDE OUTSIDE OUTSIDE OUTSIDE digital lock drive gear with blade end facing out.
PRACTICE DOOR OPENING DOOR OPENING DOOR OPENING DOOR OPENING 2. Fit digital lock to outside door face, with turn knob spindle engaged in
IN OUT IN OUT turn knob adaptor. Fit mounting plate to inside of door and fit with one
screw. Attach inside Digital lock (with spindle attached) using two screws.
NOTE: Cut all screws as required.

All Lockwood 3570 Series Mechanical Digital Locks are to be mounted in


accordance with these instructions.
Important : Before drilling door ensure correct hand is being installed. 19mm 19mm
NOTE: CASE DOES NOT need to be Opened, to change HAND
BOLT or FUNCTION of LOCK.
TYPE OF LOCK OPERATIONS
DOUBLE DIGITAL
Opened from outside by entering correct code and rotating turn knob.
On releasing turnknob the code is automatically cancelled. Open from
inside by handle at all times.
HAND OF LOCK DIGITAL
LOCK
1. Determine hand of lock required from hand of door chart.
2. Rotate bolt head to suit latching direction.

PREPARE DOOR FOR LOCK


1. Establish height that lockset will be on door and mark centreline of door
thickness on door edge.
2. Place template on door and align centreline on template with centreline
on door. Mark and drill mortice.
3. Ease out mortice cavity where necessary.
4. Insert lock in mortice and scribe around front plate for size of recess.
Remove lock from mortice and chisel recess 4mm deep to receive
front and cover plate. Cover plate must be flush with edge of door.
5. ENSURE lock is removed from MORTICE cavity. Fold template
and align EDGE F with bottom of cover plate recess on door edge.
6. Mark and Drill holes C from both sides. Drill two holes to suit lockset TURN KNOB
to be fitted. Dimensions shown on template suit all functions. SPINDLE
Backset depths are standard 60mm, 89mm and 127mm. Both sides

Note: For fire door applications, keypad must be fitted without


rubber mounting pad.

MOUNTING STRIKE
2
MOUNTING STRIKE
1. Mark strike position in jamb edge directly opposite latch bolt.
Mark out door frame for strike.
2. Mortice door frame for strike box and strike. Bolt recess to be 15mm
Deep in door frame.
3. Screw strike and strike box to door frame with two screws supplied.

Half Door
Thickness
DOOR

STRIKE
BOX

STRIKE

ASSA ABLOY Australia Limited, 235 Huntingdale Rd, Oakleigh, VIC 3166 ABN 90 086 451 907 ©2012
The global leader in door opening solutions
25
3570 SERIES
MECHANICAL DIGITAL LOCKS
127 mm Backset

89 mm Backset

60 mm Backset

127 mm Backset

89 mm Backset

60 mm Backset
TO PREVENT POSSIBLE DAMAGE TO DOOR FACE
DO NOT DRILL HOLES RIGHT THROUGH DOOR

TO PREVENT POSSIBLE DAMAGE TO DOOR FACE


ENSURE LOCK IS REMOVED FROM MORTICE

DO NOT DRILL HOLES RIGHT THROUGH DOOR


MORTICE CENTRELINE

ENSURE LOCK IS REMOVED FROM MORTICE


FOLD LINE ALONG EDGE OF DOOR 60mm BACKSET

FOLD LINE ALONG EDGE OF DOOR 60mm BACKSET


THIS IS A COMMON THIS IS A COMMON
TEMPLATE FOR TEMPLATE FOR
3570 SERIES 3570 SERIES
ACCESS CONTROL LOCK ACCESS CONTROL LOCK
BEFORE DRILLING HOLES

BEFORE DRILLING HOLES, BEFORE DRILLING HOLES,

BEFORE DRILLING HOLES


CHECK THAT THEY WILL CHECK THAT THEY WILL
SUIT LOCKSET TO BE FITTED. SUIT LOCKSET TO BE FITTED.

HOLE A HOLE A
HOLE B HOLE B
10mm DIA 10mm DIA
MARK & DRILL MARK & DRILL
FROM BOTH SIDES FROM BOTH SIDES

HOLE C HOLE C
22.5mm DIA 22.5mm DIA
MARK & DRILL MARK & DRILL
FROM OUTSIDE DOOR FROM OUTSIDE DOOR
FACE ONLY FACE ONLY
THROUGH TO MORTICE THROUGH TO MORTICE

7 HOLES
20mm DIA
x 90mm DEEP
(for 60mm backset)

EDGE F EDGE F

ASSA ABLOY Australia Limited, 235 Huntingdale Rd, Oakleigh, VIC 3166 ABN 90 086 451 907 ©2012
The global leader in door opening solutions
26
3580 SERIES
3580 SERIES
MECHANICAL DIGITAL LOCKS
MECHANICALFOR
DIGITAL
METALLOCKS
LOCK UP WITH LOCKWOOD DOORS FOR METAL DOORS
TM

FITTING LOCK
RIGHT - HAND DOOR LEFT - HAND DOOR
2
HAND OF DOOR FIT LOCK TO DOOR
ACCORDING 1. Insert lock into door and secure
TO ENGLISH with 2 screws.
OUTSIDE OUTSIDE OUTSIDE OUTSIDE
PRACTICE DOOR OPENING DOOR OPENING DOOR OPENING DOOR OPENING
IN OUT IN OUT

All Lockwood 3580 Series Mechanical Digital Locks are to be mounted in


accordance with these instructions.
Important : Before drilling door ensure correct hand is being installed.
NOTE: CASE DOES NOT need to be Opened, to change HAND
or FUNCTION of LOCK.

TYPE OF LOCK OPERATIONS


INSTALLING COVER PLATE
3
STANDARD
Opened from outside by entering correct code and rotating turn knob.
On releasing turnknob the code is automatically cancelled. Open from
inside by handle at all times. HOLD BACK CYLINDER
HOLD BACK CYLINDER 1. Using a small flat screwdriver, lever out
OPENED FROM OUTSIDE : Cylinder Hole Plug where fitted
By entering correct code and rotating turn knob. On releasing turn knob and insert cylinder. HOLD-BACK
the code is automatically cancelled. To apply HOLD - BACK insert key 2. Secure cylinder with Retainer Pin, CYLINDER
into interior cylinder and rotate one full turn, withdraw key. ensuring pin is flush with frontplate.
OPENED FROM INSIDE : 3. Install Cover plate and secure with
By handle at all times. 2 screws.
CYLINDER
HAND OF LOCK LOCKS WITHOUT CYLINDER RETAINER
BOLT 1. Install Cover Plate and secure PIN
1. Determine hand of lock required from hand of door chart. with 2 screws.
2. Rotate bolt head to suit latching direction.

PREPARE LOCK
1 COVER PLATE

PREPARE DOOR FOR LOCK


1. Establish height that lockset will be on door and mark centreline of door
thickness on door edge. LOCK
2. Cut cover plate window 156mm x 25.4mm with 3mm radii.
3. Place template in opening and drill 2 holes 4.5mm diameter and countersink
8.5mm diameter x 90°.
INSTALL DIGITAL LOCK
25.4
4
INSTALL DIGITAL LOCK AND FURNITURE
1. Insert blade end of turn knob spindle into turn knob adaptor and cut
R3
turn knob spindle to length (19mm from Door Face). Insert spindle into
digital lock drive gear with blade end facing out.
167 156 2. Fit digital lock to outside door face, with turn knob spindle engaged in
turn knob adaptor. Secure using either short or long mounting plate
screw through cup washer and into top hole. Cut screw if required.
3. Rotate Furniture handle to desired hand.
4. Insert spindle into lock. Insert furniture plate to inside door face with
lever spindle engaged in hub. Secure using furniture mounting screws.
4.5mm DIA & COUNTERSINK
Bottom furniture screw to be located through mortice and into
8.5mm DIA x 90° Furniture Mounting Nut.
NOTE : All SCREWS to be cut flush with door face.
4. Drill appropiate holes to suit lockset to be fitted. Dimensions shown suit
all functions. Note 23mm standard backset shown, others include 25.4mm,
19mm
30mm and 38mm.
BACKSET MOUNTING PLATE
23 SCREW
10mm Dia
Mark & Drill CUP WASHER
from BOTH sides DIGITAL
LOCK
For HOLDBACK
CYLINDERS ONLY
2 Holes 20mm Dia FURNITURE
69
Mark & Drill
PLATE
from INSIDE door
face only

22.5mm Dia SPINDLE


14
Mark & Drill
from OUTSIDE door
face only
159 90 22.5mm Dia
Mark & Drill
from INSIDE door TURN KNOB
face only FURNITURE SPINDLE
MOUNTING NUT
27.5 IMPORTANT :
37
10mm Dia Attach spindle spring to rear
Mark & Drill of spindle before assembling.
from BOTH sides

3580-621
SN500 1296
ASSA ABLOY Australia Limited, 235 Huntingdale Rd, Oakleigh, VIC 3166 ABN 90 086 451 907 ©2012
The global leader in door opening solutions
27
3580 SERIES ACCESS CONTROL
MOUNTING INSTRUCTIONS FOR METAL DOORS
Part No. 10000-1023

FIT LOCK
RIGHT - HAND DOOR LEFT - HAND DOOR
2
HAND OF DOOR FIT LOCK TO DOOR
ACCORDING 1. Insert lock into door and secure
TO ENGLISH with 2 screws.
OUTSIDE OUTSIDE OUTSIDE OUTSIDE
PRACTICE DOOR OPENING DOOR OPENING DOOR OPENING DOOR OPENING
IN OUT IN OUT
30621 0705

All Lockwood 3580 Series Mechanical Digital Locks are mounted in


accordance with these instructions.
Important : Before drilling door ensure correct hand is being installed.

TYPE OF LOCK OPERATIONS


STANDARD
Opened from outside/inside by entering correct code and rotating turn knob.
On releasing turnknob the code is automatically cancelled.

NOTE : For INWARD opening doors of 23mm and 25.4mm Backset, the
door stop must be removed to clear digital lock.

HAND OF LOCK
BOLT
1. Determine hand of lock required from hand of door chart.
2. Rotate bolt head to suit latching direction.
LOCK

PREPARE DOOR
1 COVER PLATE

PREPARE DOOR FOR LOCK


1. Establish height that lockset will be on door.
2. Cut COVER PLATE window 156mm x 25.4mm with 3mm radii.
3. Place template in opening and drill 2 holes 4.5mm diameter and 2. Install Cover Plate and secure with 2 screws.
countersink 8.5mm diameter x 90°.

INSTALL LOCK
3
25.4

R3 INSTALL DIGITAL LOCK, BOTH SIDES


1. Insert blade end of turn knob spindle into turn knob adaptor and cut
turn knob spindle to length (19mm from Door Face). Insert spindle
167 156 into digital lock drive gear with blade end facing out.
2. Fit digital lock to outside door face, with turn knob spindle engaged in
turn knob adaptor.
Fit mounting plate to inside of door and fit with one screw. Attach
inside Digital lock (with spindle attached) using two screws.
NOTE: Cut all screws as required.

4.5mm DIA & C'SINK 19mm 19mm


8.5mm DIA x 90°

4. Drill appropiate holes to suit lockset to be fitted. Dimensions shown


suit all functions. Note 25.4mm standard backset shown, others
include 30mm and 38mm.

25.4
10mm Dia
BACKSET Mark & Drill
from BOTH sides DIGITAL
LOCK

85

32
22.5mm Dia
Mark & Drill
from OUTSIDE door
face only

117.5

TURN KNOB
SPINDLE
Both sides

ASSA ABLOY Australia Limited, 235 Huntingdale Rd, Oakleigh, VIC 3166 ABN 90 086 451 907 ©2012
The global leader in door opening solutions
28
3580 ACCESS CONTROL
MOUNTING INSTRUCTIONS FOR METAL DOORS

INSTALL STRIKE
4

INSTALL STRIKE Half Door DOOR


1. Prepare Door Jamb Cutout. Thickness
JAMB
2. Fit Strike Box internally to frame and secure with 2 screws.
3. Fit Strike to Strike Box and secure with 2 screws.

TO SUIT
LOCK
ASSEMBLY
4.5mm DIA & C'SINK
8.5mm DIA x 90° STRIKE
BOX

STRIKE
21

38 70 86

R3
28.5
DOOR STOP for INWARD opening doors of 23mm and 25.4mm,
must be removed to clear digital lock.

Note: For fire door applications, keypad must be fitted


without rubber mounting pad.

ASSA ABLOY Australia Limited, 235 Huntingdale Rd, Oakleigh, VIC 3166 ABN 90 086 451 907 ©2012
The global leader in door opening solutions
29
Disclaimer

Whilst every effort has been made to ensure that the information contained in this manual is accurate at the time
of publication, ASSA ABLOY Australia Pty Limited (“ASSA ABLOY”) recommends that you consult ASSA ABLOY
or its agents prior to placing an order to ascertain current information on specific products, as ASSA ABLOY
reserves the right to make changes without notice. ASSA ABLOY will not be liable for any injury, loss or damage
whatsoever, arising from any errors or omissions in the information contained in the manual or arising from the
use or application of the information contained herein.

© 2012 copyright by ASSA ABLOY All rights reserved


Notes

FOR INFORMATION CALL 1300 LOCK UP (1300 562 587) OR VISIT LOCKWEB.COM.AU
Lockwood is the leading brand in the Australian locking
industry. With an established reputation for high quality
products, this iconic brand provides a wide range of
locking solutions to residential housing, commercial
building and industrial application markets. Lockwood
is supported by an extensive distribution and after-
sales support network. Our customers include retailers,
architects, trade and industrial personnel, locksmiths and
security dealers.

ASSA ABLOY is the global leader in door opening


solutions, dedicated to satisfying end-user needs for
security, safety and convenience.
ASSA ABLOY is represented in all major regions,
in both mature and emerging markets, with leading
positions in Australia, Europe and North America.
As the world’s leading lock group, ASSA ABLOY offers a
more complete product range of door opening solutions
than any other company in the market.

ASSA ABLOY Australia Pty Ltd


235 Huntingdale Road
Oakleigh, Victoria, 3166
Australia
1300 LOCK UP (1300 562 587)
lockweb.com.au

ASSA ABLOY New Zealand Ltd


6 Armstrong Road
Albany, North Shore City, 0632
New Zealand

info.nz@assaabloy.com
Telephone +64 9415 7111
assaabloy.co.nz

MC01360_ASSA ABLOY Australia Pty Ltd ABN 90 086 451 907 © 2012

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