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A Large-Area, Flexible, and Flame-Retardant


Graphene Paper
Liye Dong, Chuangang Hu, Long Song, Xianke Huang, Nan Chen,* and Liangti Qu*

structure of the materials. Nitrogen can


Similar to the paper-making process, the efficient flame retardant graphene serve as foaming agent and produce large
paper is conveniently obtained by using graphene oxide (GO) and volumes of noncombustible gases such
hexachlorocyclotriphosphazene (HCCP) aqueous pulp. The “paper pulp” as N2, NH3, and NxOy when burning.[10]
can also conceivably be used as ink to make other hydrophilic films become On the other hand, the addition of phos-
phorus is to form, during the combustion,
flame retardant paper. Further, the as-prepared reduced GO-HCCP paper
an impermeable, semisolid, and vitreous
(RGO-HCCP paper), compared with GO-HCCP paper, can maintain its intact layer essentially composed of polyphos-
structure for a longer time in an ethanol flame. As a consequence of these phoric acid and to activate the process of
preparation methods, the bearing temperature of the as-prepared graphene formation of intumescence.[11] The flame
papers shows a significant increase. retardants, including nitrogen and phos-
phorus atoms, are used to improve the fire
resistance owing to the synergistic flame
retardant effect.[12]
1. Introduction Hexachlorocyclotriphosphazene (HCCP), with the formula
(N3P3Cl6), is constructed with alternating nitrogen and phos-
A wide range of potential applications for graphene have been phorus atoms in a hexatomic ring structure.[13] The six P−Cl
proposed based on the unique structures and multitude of bonds every HCCP molecule possesses are capable of reacting
outstanding properties.[1] Graphene extends to various fields with a variety of nucleophiles. The product after substitution
including catalysts,[2] conductive substrates,[3] water treat- has a P=N inorganic backbone. Graphene oxide (GO) sheets
ment,[4] and electrode materials for energy storage devices.[5] decorated by oxygen-containing groups can form a piece of
Nevertheless, having been shown that graphene has a profound self-assembled paper through π−π stacking-induced crosslink
impact in many areas, it should be noted that improving the effect.[14] Therefore, the use of HCCP-modified graphene oxide
thermal stability of graphene still represents a challenge which paper and reduced graphene oxide (RGO) paper will be condu-
will greatly restrict the field of application in various aspects cive to the thermal stability by introducing nitrogen and phos-
due to its low decomposition temperature (below 600 °C in phorus atoms.
air).[6] Actually, graphene’s unique 2D layered structure makes
it seem to be having a retardant effect, for it can act as a
carbon donor to allow an insulating cellular carbonaceous layer 2. Results and Discussions
(char).[7] The 2D sheet structure, with lamellae blocking effect,
can delay the heat transfer, pyrolysis products of diffusion and We employed the evaporation-induced self-assembly (EISA)
escape, and oxygen diffusion and mixing.[8] But these proper- method to prepare the GO-HCCP paper, which was a facile
ties of graphene will hardly suffice. Scientific research about and time-saving method.[15] Figure 1a shows the preparation
flame retardant graphene so far is scant.[9] In general, fire- process of GO-HCCP paper clearly. The large-area GO-HCCP
retardant materials generally contain elements such as nitrogen paper with high quality is displayed in Figure 1b. Addition-
and phosphorus.[9a] The two elements may be added in the ally, the paper can be adjusted to a bigger degree by using a
form of an additive to the substrate or incorporated into the container with a larger bottom surface and cut into different
pieces. The GO-HCCP papers can also be folded into a variety
of shapes like paper as shown in Figure 1c (a paper airplane).
We chose scanning electron microscope (SEM) to observe the
L. Dong, Dr. C. Hu, L. Song, X. Huang, micromorphology of the as-synthesized GO-HCCP paper. The
Dr. N. Chen, Prof. L. Qu fracture morphology of the GO-HCCP paper was shown in
Key Laboratory of Cluster Science Figure 1d. Graphene oxide layers stack together to form layered
Ministry of Education of China
Key Laboratory of Photoelectric/Electrophotonic structure with a thickness of about 15 µm due to van der Waals
Conversion Materials forces between graphene layers and HCCP with hexatomic
School of Chemistry rings. Furthermore, EISA method was able to generate ripples
Beijing Institute of Technology on the surface of GO-HCCP paper as shown in Figure 1e. The
Beijing 100081, China
self-assembled ripples in the GO-HCCP surface could be real-
E-mail: gabechain@bit.edu.cn; lqu@bit.edu.cn
ized by utilizing the stress relief process in buckling which usu-
DOI: 10.1002/adfm.201504470 ally leads to the formation of random twists and wrinkles.[16]

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Figure 1. a) Preparation process of the GO-HCCP paper. b) The photo of the large-area GO-HCCP paper (200 mm × 300 mm). c) Photograph of
GO-HCCP paper, it is soft and flexible enough to make a paper airplane. The SEM image of the d) fractured cross sections and e) surface of the GO-
HCCP paper.

The energy dispersive of X-ray analysis (EDS) elemental map- sheets. This was also confirmed by the following structural
ping is shown in Figure 2a, in conjunction with EDX element characterization.
content (Table S1, see the Supporting Information), revealing In the pristine GO, the interlayer distance (d-spacing) is just
that the GO-HCCP paper is mainly composed of C, N, O, P, 7.49 Å (2θ = 11.8°), which is well consistent with the previous
and Cl elements, confirming the existence of HCCP molecules report.[17] However, in GO-HCCP paper, in which the distance
in the GO-HCCP paper. Raman spectra were conducted at between graphene layers is about 9.81 Å (2θ = 9.0°), as shown
room temperature, as shown in the Figure 2b. The spectra con- in Figure 2c. The extended interlayer distance of graphene
sist of two well-known and characteristic GO bands at 1348 and stacks can be attributed to the insertion of HCCP molecules
1594 cm−1, respectively. The ratio between the D and G bands into GO flakes. Moreover, we found that the interlayer distance
(ID/IG) can be used to estimate the degree of structural disorder of graphene stacks could further increase with the increasing
and/or amorphous compounds in sp2-based carbons. The ID/IG of mass loading of HCCP molecules (Figure S1, Supporting
value of GO was calculated to be 0.98, while that of GO-HCCP Information). It means more HCCP molecules and function-
was higher (ID/IG = 1.13). This result indicates that the increase alities can readily intercalate between the graphene stacks. This
in the ID/IG values can be attributed to the increased disorder result suggested an increasing of the interlayer distance in
due to the insert of HCCP molecules between the graphene GO-HCCP paper.

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Figure 2. a) The EDS of GO-HCCP paper. b) The Raman, c) XRD, and d) FTIR spectra of GO and GO-HCCP paper, respectively. e) High-resolution XPS
spectra of the C 1s of GO-HCCP paper. f) The typical stress–strain curves of the GO and GO-HCCP paper.

Fourier transform infrared spectroscopy (FTIR) spectra of GO functional groups to attach to the surface of GO (increased
and GO-HCCP illustrated in Figure 2d also confirm the suc- functionalization), which reduces van der Waals and covalent
cessful synthesis of GO-HCCP paper. The broad and intense cross-linking forces between the GO flakes and decreases the
peak of O−H groups centered at 3431 cm−1 and the C−O energy required to pull them from the initial position. As a
stretching peak centered at 1086 cm−1. The peak at 1734 cm−1 result, the tensile strength of GO-HCCP paper could reach up
was the characteristic of C=O stretch of carboxyl groups situated to 240 MPa, which was about 4.5 times higher than that of the
at the edges of the GO sheets. In the spectrum of the as-prepared individual GO paper with 53 MPa.
GO-HCCP, two peaks at 873 and 1214 cm−1 were assigned to the Thermogravimetric analysis (TGA) was employed to evaluate
vibration of N−P and N=P bonds, respectively, which could also the thermal stability. The first stage of main mass loss in GO
be observed in the spectrum of HCCP molecules (Figure S2, occurred at about 190–220 °C, due to the decomposition of
Supporting Information).[18] The appearance of a new peak at oxygen-containing groups, which is the same as the GO-HCCP
988 cm−1 was clearly observed, which was attributed to C−O−P paper. GO-HCCP paper exhibits higher stability in comparison
vibration,[19] indicating that a new chemical bond is formed by to GO paper in the second stage of TGA with a heating rate
the reaction of GO nanosheets and HCCP molecules. of 10 °C min−1 as shown in Figure S4a,b (Supporting Informa-
The X-ray photoelectron spectroscopy (XPS) is also a useful tion), largely resulted from the loading HCCP molecules as the
analysis technique that can provide information on the type of good physical barrier effect between the GO layers. Meanwhile,
functional groups and is conducted to further verify the reac- HCCP mainly reacts with the functional groups on graphene
tion between GO and HCCP. Figure 2e presents the high-res- to generate the esterifiable and cross-linking char layer during
olution XPS C 1s spectra of GO-HCCP, we could observe the combustion, which is consistent with the FTIR results. GO
appearance of the C−O−P to further verify the strong covalent paper and GO-HCCP paper were thermally unstable and started
cross-linking between GO and HCCP molecules, which was to lose mass upon heating even below 100 °C, which was attrib-
consistent with the IR spectra.[20] uted to the volatilization of stored water in its π-stacked struc-
The typical strain–stress curves of GO-HCCP paper are ture. The main loss of GO-HCCP paper began from about
shown in Figure 2f. Adding appropriate amount of HCCP mole- 750 to 900 °C, which was attributable to the decomposition of
cules to GO flakes to increase the tensile strength of GO-HCCP the graphitic framework in air. Both the residual during thermal
(the mass ration ratio of GO: HCCP is 1: 0.5) paper can greatly degradation and combustion are important for fire-safety appli-
improve the mechanical properties. Furthermore, a wrinkled cations. There was almost no residual at 600 °C for pure GO
surface texture, as shown in Figure 1e, could create mechanical paper, while the residue yield of the RGO-HCCP paper is
interlocking and load transfer between GO flakes and HCCP 54%, so it was actually entirely from the graphene oxide. From
molecules, leading to an improved mechanical strength.[21] these comparisons, it is clear that the added HCCP molecules
However, along with the increasing of HCCP molecules in contribute to the fire resistance.
GO-HCCP paper (the mass ration ratio of GO: HCCP is 1: 1), In order to check the real performance of GO-HCCP paper
bonding between the GO flakes becomes weak, which causes in a combustion environment, we chose the ethanol flame
them to slide out of the initial position under a load much with a temperature of about 600–800 °C, which is close to the
lower than the strength of the GO-HCCP paper with the mass bearing temperature of GO-HCCP paper in air. Subsequently,
ration ratio of 1: 0.5 (GO: HCCP) in Figure S3 (Supporting the GO and GO-HCCP paper were placed synchronously in the
Information). Moreover, such small HCCP molecules cause ethanol flame (Figure S4c,d and Movies S1 and S2, Supporting

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Figure 3. SEM observation of the a) filter paper, b) GO@filter paper, and c) the GO-HCCP@filter paper. d) Combustion process of the filter paper,
e) GO-HCCP@filter paper. f) Photos of the samples mentioned above before and after burning.

Information). The pristine GO paper completely burned off in blowing agent.[22] GO could be considered as the carbon source,
50 s. On the other hand, the GO-HCCP paper maintained the while both the acid source and the blowing agent derived from
initial shape with little shrinkage and without catching fire in the HCCP.
50 s. Even after 90 s, there was no further change in the shape In other words, GO is a material that has a large number of
of GO-HCCP paper. functional groups (oxygen-containing groups), having a high
Having confirmed the structure of GO-HCCP and its dis- reactivity at high temperature. In order to obtain anoxic GO,
persibility in water, we prepared a concentrated GO-HCCP it is necessary to remove the oxygen-containing groups, that
ink (5 mg mL−1) for further investigation of flame retardant is, reduce GO to better fire resistance RGO. We fabricated
applications. The easily ignited filter paper was chosen as the the RGO-HCCP paper, as shown in Figure 4a, by thermal
basement to measure the fire resistance. For the preparation of reduction with thermocompressor to 300 °C. In this way, it
flame retardation samples, we dipped the filter papers (10 mm × has been developed to RGO, while maintaining its high-flex-
15 mm) into the GO-HCCP ink and confirmed that the ink ibility (Figure 4a, inset) as well as giving it a much higher
had soaked through the thin filter papers before drying. Finally, flame retardant property than its original form. The obtained
we obtained two kinds of infiltrated filter papers with a small RGO-HCCP paper is composed of aligned RGO sheets with
load of 1 mg GO and GO-HCCP. As shown in Figure 3a, filter numerous twists and wrinkles than the GO-HCCP paper
papers are made of cotton fibers which are highly combustible. due to the decrease of oxygen functional groups, as shown
Both in the Figure 3b,c, the filter papers have been coated with in Figure 4b. The more twists and wrinkles existed on RGO-
GO or GO-HCCP ink. Naturally, we call them GO@filter paper HCCP paper are believed to be more difficult for the non-
and GO-HCCP@filter paper here, respectively. The combus- combustible gas produced by the N and P containing func-
tions of the filter paper, GO@filter paper, and GO-HCCP@ tional groups to escape from the intervals. Figure 4c shows
filter paper in the ethanol flame are shown in Figure 3d–f. As transmission electron microscope (TEM) images of RGO-
Figure 3f shows the GO-HCCP@filter paper can hold its shape HCCP paper. There are many dots derived from HCCP mol-
with some crimp under combustion for 90 s. For the compar- ecules on the graphene sheets. The distance between gra-
ison, the filter paper completely burned off only in 5 s. Mean- phene layers of RGO-HCCP paper is smaller at about 3.6 Å
while, the GO@filter paper also could not maintain its initial (2θ = 24.7°, as shown in Figure 4d) than that of GO-HCCP
shape and burned in seconds. paper. We can infer that the distance of the layer is decreased
The flame retardant coating GO-HCCP ink can also be coated resulting from the remove of the oxygen-containing groups.
onto some other flammable films such as nonwoven fabrics. It Furthermore, note that the ID/IG ratio of RGO-HCCP paper
also performed excellent fire resistance (Figure S5, Supporting increased from 0.98 to 1.04 compared with GO-HCCP paper,
Information). The GO-HCCP ink can be regarded as intumes- as shown in the Raman spectra (Figure 4e). The ID/IG ratio
cent coating containing a carbon source, an acid source, and a was increased when the GO reduced as the graphene because

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removed and subsequently turned into


RGO-HCCP paper by thermal reduction, so
as to improve the fire resistance. The flame
retardancy of RGO and RGO-HCCP papers
is shown in Figure 5a,b (see Movies S3 and
S4 for details in the Supporting Informa-
tion). By contrast, the pristine GO paper
has been severely deformed in 90 s. How-
ever, RGO-HCCP paper maintained its ini-
tial shape with little shrinkage and without
catching fire in 90 s. The flame retardancy
of RGO-HCCP paper is more superior to
that of RGO paper. The mass-loss rate can
be used to characterize the flame retardant
properties of these materials correctly. The
TGA curves of RGO and RGO-HCCP paper
are presented in Figure 5c. The main mass-
loss stage occurred between about 500 and
600 °C for the RGO paper. RGO paper was
burned out when the temperature reached
600 °C, while the residue yield of the RGO-
HCCP paper was more than 80%. The tem-
perature range of RGO-HCCP paper main
mass-loss was from 650 to 850 °C, which
was significantly higher than the RGO
paper.
It comes down to the following aspects:
the thermal condensation of phosphoric acid
into pyrophosphonic acid and metaphos-
phonic acid, the generation of nitrogen con-
taining noncombustible gas,[25] heat being
taken away by gas, releasing water as a
byproduct,[9a,26] and the subsequent decom-
position of the graphitic framework in air.
When the temperature is as high as 900 °C,
the remaining quality is still in excess by
10%. The results show that the RGO-HCCP
paper has much higher flame retardation
effect than the RGO paper. The research of
Figure 4. a) The photo of the large-area RGO-HCCP paper, the inset shows that RGO-HCCP combustion products is also helpful to ana-
paper is flexible. b) The SEM and c) TEM images of the RGO-HCCP paper. d) The XRD, e) Raman lyze the mechanism of flame retardant prop-
spectra, f) high-resolution N1s peaks, and g) high-resolution P2p peaks of RGO-HCCP paper. erties. The as-obtained combustion products
are also fully characterized by XRD, Raman,
of the induced defect sites and destruction in the carbon lat- and EDS component analysis. Results from XRD show that
tice. The EDS and XPS further verify the presence of N and the interlayer distance of the burned RGO-HCCP paper is
P in RGO-HCCP paper and N, P bonding modes. The high- about 3.4 Å in Figure 5d (2θ is close to 26.5°, the [002] peak
resolution N1s XPS spectra (Figure 4f) can be fitted with of graphite).[27] We can infer that the distance of the layer was
three different peaks which can be assigned to the nitrogen decreased resulting from the remove of the grafted functional
in aromatic pyrrole-containing (400.2 eV) or pyridine-con- groups. In Figure 5e, we see that the intensity ratio of the ID/IG
taining compounds (399.1 eV) and the quaternary nitrogen of the RGO-HCCP increased (ID/IG = 1.04) as it is converted
(401.8 eV), respectively.[5a,23] The High-resolution XPS spectra into graphene flakes with more defects in burned RGO-HCCP
with curve fittings for p2p spectra of RGO-HCCP could be (ID/IG = 1.23). The elemental mappings revealed the distribu-
deconvoluted into two peaks (Figure 4g). The peaks at 134.3 tion of nitrogen and phosphorus dots onto the graphene flakes
and 133.6 eV were P−O and C−PO3,[24] which played impor- in Figure 5g, which was also confirmed by the corresponding
tant roles in the fire resistance. EDS (Table S1, Supporting Information). The dots containing
The impact of fire in GO-HCCP paper was limited due nitrogen and phosphorus atoms were of great importance for
to the presence of an abundant number of hydroxyl groups the fire resistance.
on the basal plane of GO layers. Consequently, the hydroxyl The GO-HCCP paper and RGO-HCCP paper were attached
functional groups in the GO-HCCP paper can be effectively to two separate circuits containing a mini LED, as shown in

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Figure 5. a) Snapshots of flame treatments of RGO (upside) and b) RGO-HCCP (below) with respect to time in 90 s. The images were captured from
the video in Movies S3 and S4 (see the Supporting Information). c) TGA of the RGO and RGO-HCCP paper. d) The XRD of the burned RGO-HCCP.
e) The Raman spectra of the burned RGO-HCCP. f) The STEM image of the sheet of the burned RGO-HCCP and elemental mappings of C, N, O, and
P, respectively.

Figure 6. Interestingly, due to extremely poor electrical con-


ductivity, the mini LED in the GO-HCCP paper circuit could
not be lit (Figure 6a). When GO-HCCP paper was placed in the
ethanol flame, graphitization occurred and caused the increase
of the electric conductivity, then the mini LED was lit (Figure 6b
and Movie S5, Supporting Information). In practice, it can be
used as a warning device for flame. Separately, the RGO-HCCP
paper can be used as a wire in the circuit both at room tem-
perature environment and in ethanol flame (Figure 6c,d and
Movie S6, Supporting Information). This is due to its effective
flame retardant and excellent conductive properties (the con-
ductivity of RGO-HCCP paper before and after burning was
shown in Table S2, Supporting Information).

3. Conclusion
In summary, we have developed a piece of free-standing gra-
phene paper which can be used as an efficient flame retardant.
The compound containing nitrogen and phosphorus atoms
produced by HCCP molecules has made a big contribution to
the fire resistance. The as-prepared GO-HCCP paper shows a
good flame retardant property in combustion. The GO-HCCP
Figure 6. a) Circuit constructed by an LED and GO-HCCP paper. b) The
ink can be coated onto any basement to obtain the fire resist-
LED can be lighted when the GO-HCCP paper is heated to glowing red.
c) Circuit constructed by an LED and RGO-HCCP paper. d) Circuit in the ance as the flame retardant protective clothing. Furthermore,
flame can still work normally, LED is bright. The images were captured the synthesized RGO-HCCP flame retardant paper has a signif-
from the video in movies S5 and S6 (Supporting Information). icant promotion on the flame-retardant behavior after thermal

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