Catalogo Perkins

JGZF2002 JGZF2002
2806AE18TAG3 2012/11/30
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 11
5. Parts Lists & Illustrations Pg. 13
6. Parts Index Pg. 256

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page Section Page
Exchange Long Engine 13 Cylinder Head Cover 39

ACES3807 ACHD0406
Cylinder Block & Liners 15 Camshaft 41

ACHS1198 ACHS1196
Cylinder Block & Liners 17 Timing Gears 43

ACHS1198 ACHS1194

ACHS1198 ACHS1194

ACHS1198 ACHS1194
Cylinder Block Cover 23 Timing Gears 49

ACHS1167 ACHS1194
Cylinder Block Cover 25 Rocker Shaft Assembly 51

ACHS1167 ACHS1173
Cylinder Block Plugs 27 Fuel Pump Drive 53

ACHD0413 ACHS1170
Cylinder Head Plugs 29 Pistons & Rings 55

ACHD0412 ADHD0055
Cylinder Head Assembly 31 Connecting Rods & Big End Bearings 57

ACHS1195 ADHD0055
Cylinder Head Assembly 33 Piston Cooling Jets 59

ACHS1195 ADHD0055
Cylinder Head Assembly 35 Timing Case 61

ACHS1195 AEHS1071
Crankshaft 37 Timing Cover 63

ACHD1004 AEHD0070
Page 5
Engine Breakdown
Timing Case 65 Fan 91

AEHS1070 F1DFF
Lift Pump 67 Fan Drive 93

AFHD0269 F1FFF
Engine Control Module 69 Fan - Clamping Ring 95

AFHD0268 F1LFF
Atomisers 71 Sump 97
AFHD0272 GBHD1002
Wiring Harness 73 Dipstick 99

AFHS1560 GBHS1092
Flywheel & Starter Ring 75 Blanking Plug 101

CDHS1103 GBHS1092
Flywheel Housing 77 Filler 103

CDHS1102 GBHS1093
Starter Motor 79 Oil Pump 105

E1BFF GBHS1082
Starter Motor - Fixings 81 Oil Pump - Fixings 107

E1AFF GBHS1081
Fan Belt 83 Breather Clip 109

F1BFF HBHS1032
Fan Belt Tensioner 85 Breather Hose 111

F1AFF H1AFF
Fan Belt Tensioner 87 Oil Cooler 113

F1AFF JBHS1153
Fan Adaptor 89 Oil Cooler Pipes 115

F1CFF JBHS1153
Page 6
Engine Breakdown
Thermostat 117 Alternator Mounting 143

JBHS1153 N1AFF
Oil Filter 119 Alternator Mounting 145

JBHD0397 N1AFF
Oil Filter 121 Heatshield 147

JBHD0397 SBHD0159
Oil Filter 123 Feed Pipes 149

JBHD0397 SBHD0158
Front End Drive Input 125 Feed Pipes 151

KBHS1053 SBHD0158
Water Pump 127 Leak-Off Pipes 153

LBHD0089 SBHD0158
Water Pump 129 Leak-Off Pipes 155

LBHD0090 SBHD0158
Water Pump 131 Air Duct 157

LBHD0090 SBHD0162
Alternator 133 Turbocharger 159

N1BFF SBHD0161
Alternator Bracket & Fixings 135 Turbocharger 161

N1BFF SBHD0161
Alternator Pulley and Belt 137 Air Duct 163

N1BFF T1DFF
Alternator 139 Air Filter Mounting 165

N1BFF T1AFF
Alternator Bracket & Fixings 141 Air Filter Cap 167

N1BFF T1EFF
Page 7
Engine Breakdown
Air Filter Mounting 169 Pipework & Connections 195

T1GFF VBHD0132
Air Filter Mounting 171 Filter Head Assembly 197

T1HFF VBHS1096
Air Duct 173 Fuel Filter 199

T1HFF VBHS1096
Air Filter Assembly 175 Low Pressure Fuel Pipe Clips 201
T1KFF V1AFF
Air Filter Cap 177 Engine Lifting Eyes 203

T1NFF XBHS1032
Air Inlet 179 Engine Lifting Eyes 205

TBHS1049 XBHS1033
Air Filter Mounting 181 Temperature Switch 207

T1FFF Z1AFF
Exhaust Manifold 183 Pressure Switch 209

UBHS1036 Z1BFF
Exhaust Outlet Flange 185 Radiator 211

U1AFF Z1ZFF
Exhaust Outlet Gasket 187 Radiator 213

U1BFF Z1ZFF
Pipework & Connections 189 Radiator Guard 215

VBHD0132 Z1CFF
Pipework & Connections 191 Radiator Guard 217

VBHD0132 Z1CFF
Pipework & Connections 193 Radiator Pipes 219

VBHD0132 Z1CFF
Page 8
Engine Breakdown
Radiator Pipe Straps 221 Temperature And Pressure Switch 241

Z1EFF ZNHD0200
Radiator Bracket 223 Speed Switch 243

Z1GFF ZNHD0200
Radiator Clamp 225 Speed Sensor 245

Z1KFF ZNHD0200
Radiator & Cowling 227 Temperature Sensor 247

Z2NFF ZNHD0200
Radiator Coolant Level Switch 229 Earth Strap 249

Z2PFF ZNHS1038
Engine Mounts 231 Sensor Mounting 251

ZCHS1057 ZNHS1047
Wiring Harness Bracket 233 Top Service Kit 253

Z1DFF SACS1656
Wiring Harness 235 Bottom Service Kit 255

Z1HFF SGBS1657
Interface Connector 237

Z1MFF
Wiring Harness 239

ZNHD0073
Page 9
Engine Breakdown
Page 10
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Page 11
Exchange Long Engine Plate A
ACES3807
Parts Kit Instruction 21820277
2000 Series Power Exchange Long Engines
This PKI applies to 2000 Series six cylinder engines, models TGB, TGD,
MGA, MGD, JGA and JGD.
The 2000 Series Power Exchange Long Engine is supplied with all engine
components other than the front end fan drive system, battery charging
alternator, starting motor, air cleaner and mounting system, exhaust outlet
elbow, customer wiring harness and mounting and the crankcase breather
hose. The water pressure sensor, oil pressure sender, engine speed pick-up
and jacket water heater are optional, but not part of the long engine. These
parts should be transferred from the original engine to the new long engine.
The original core engine should be returned as part of the agreed process.
The engine software will need to be flashed as part of the transfer. The
customer will reflash the engine to the original engine details from Perkins.
Technical Marketing Information (PTMI).
The assembled long engine is built to the latest specification and may have
improved internal design features when compared to the original engine.
To identify components, the long engine number is stamped on the engine
serial number plate and must be used when long engine components are
ordered.
To ensure that components that are moved from the original engine to the
long engine continue to be correctly identified, it is important that the original
engine serial number and Temporary Parts Listing (TPL) number are
stamped onto the blank long engine serial number plate when the engine is
fully assembled.
The contents that are shown on SPI2 for these Power Exchange Long
Engines are major components only, if you need to check what other part
numbers are included please contact the Perkins Parts Helpdesk through
your Perkins Distributor by email partshelpdesk@perkins.com.
End
Issued by Perkins Engines Company Limited 2011, Peterborough PE1 5NA,
England. © Proprietary information of Perkins Engines Company Limited
2011, all rights reserved. The information is correct at the time of going to
press. This Instruction is for technical information only and cannot be used as
a basis for a warranty claim.
Page 12
Exchange Long Engine Plate A
ACES3807
Item Part No. References Qty. Description Notes
1 JGDFL3807R 1 LONG ENGINE - EXCHANGE (A)
Footnotes
(A) Refer to parts book JGDFL3807RP for details
Page 13
Cylinder Block & Liners Plate A
ACHS1198
8
10
Page 14
ACHS1198
1 CH11924 B 12/10/2008 1 CYLINDER BLOCK ASSEMBLY

2 F CH11924 1 CYLINDER BLOCK
3 CH11922 6 CYLINDER LINER
4 CH11654 6 SEAL - OIL
7 CH10673 6 BAND
8 F CH11924 1 BEARING CAP
9 CH10679 14 BOLT
10 CH10672 14 WASHER
Page 15
ACHS1198
7
9
Page 16
ACHS1198
1 CH12744 A 13/10/2008 1 CYLINDER BLOCK ASSEMBLY

2 F CH12744 1 CYLINDER BLOCK
3 CH12738 6 LINER - PRESS FIT
4 CH10673 6 BAND
7 F CH12744 1 BEARING CAP
8 CH10679 14 BOLT
9 CH10672 14 WASHER
Page 17
Cylinder Block & Liners Plate B
ACHS1198
11 10
14
13
12
Page 18
Cylinder Block & Liners Plate B
ACHS1198
1 CH10662 R a. 1 SPACER
2 F KRP1529 1 GASKET
3 F KRP1529 1 SEAL
4 CH10661 1 DOWEL
5 CH10656 1 DOWEL
6 CH10659 1 DOWEL
7 CH10660 1 SEAL - O RING (A)
8 CH10221 5 PLUG
9 CH10568 2 PLUG
10 CH10664 1 PLUG
11 CH10667 1 SEAL - O RING
12 CH10658 2 DOWEL
13 CH10666 2 PLUG
History
a.
1 CH11398 1 GASKET
b.
CH10663 1 PLUG
Footnotes
(A) ALSO INCLUDED IN KRP1529
Page 19
Cylinder Block & Liners Plate C
ACHS1198
2
1
4
3
Page 20
Cylinder Block & Liners Plate C
ACHS1198
1 CH11867 1 PLUG
3 CH11375 1 PLUG
Page 21
Cylinder Block Cover Plate A
ACHS1167
2
5
4
1
Page 22
Cylinder Block Cover Plate A
ACHS1167
1 KRP1532 1 COVER KIT
Page 23
Cylinder Block Cover Plate B
ACHS1167
1
4
3
Page 24
Cylinder Block Cover Plate B
ACHS1167
1 CH11552 1 BLANKING COVER

2 CH10310 1 GASKET - BLANKING PLATE
3 CH11554 3 BOLT
4 CH10100 3 WASHER
Page 25
Cylinder Block Plugs Plate A
ACHD0413
4
3
2
1
Page 26
Cylinder Block Plugs Plate A
ACHD0413
1 CH10287 6 PLUG
3 CH10287 3 PLUG
5 CH11376 2 PLUG
Page 27
Cylinder Head Plugs Plate A
ACHD0412
7
6
9 5
4
3
2
1
Page 28
Cylinder Head Plugs Plate A
ACHD0412
1 CH11375 1 PLUG
3 CH10287 1 PLUG
5 CH11928 4 PLUG
6 1 PLUG
9 1 CYLINDER HEAD
Page 29
Cylinder Head Assembly Plate A
ACHS1195
13
12
11
10
9
8
7
18
19
14
3
20
15
5
21 16
4
17
Page 30
Cylinder Head Assembly Plate A
ACHS1195
1 CH11399 1 CYLINDER HEAD ASSEMBLY

2 F CH11399 1 CYLINDER HEAD
3 CH10731 12 VALVE SEAT INSERT
4 CH11021 12 INTAKE VALVE
5 CH10732 12 VALVE SEAT INSERT
6 CH11022 12 EXHAUST VALVE
7 CH10724 24 VALVE GUIDE
8 CH10716 24 WASHER
9 CH11486 24 SEAL - VALVE STEM
10 CH11487 24 VALVE SPRING OUTER
11 CH11489 24 VALVE SPRING INNER
12 CH10715 24 SEAT
13 CH10019 48 VALVE COLLET
14 CH11311 6 SLEEVE
18 CH10032 17 PLUG
19 CH10258 3 PLUG
20 CH11228 7 CAMSHAFT BUSH
21 CH10722 20 PLUG
Service Options
1 R/CH11399 1 CYLINDER HEAD KIT - EXCH
Page 31
Cylinder Head Assembly Plate B
ACHS1195
Page 32
Cylinder Head Assembly Plate B
ACHS1195
1 F KRP1529 1 GASKET - CYLINDER HEAD

2 CH10712 16 BOLT
3 CH10711 16 WASHER
4 CH10713 10 BOLT
5 CH10711 10 WASHER
Page 33
Cylinder Head Assembly Plate C
ACHS1195
Page 34
Cylinder Head Assembly Plate C
ACHS1195
1 CH10703 24 SEAL (A)

2 CH10660 1 SEAL - O RING (A)
Footnotes
(A) ALSO INCLUDED IN KRP1529
Page 35
Crankshaft Plate A
ACHD1004
Page 36
Crankshaft Plate A
ACHD1004
1 CH11521 1 CRANKSHAFT ASSEMBLY

2 F CH11521 1 CRANKSHAFT
3 CH11687 1 CRANKSHAFT GEAR
4 CH10653 1 DOWEL
5 CH10652 1 PIN
6 CH11379 1 SEAL - FRONT END OIL
7 KRP3122 R a. 1 MAIN BEARING KIT
8 KRP3206 1 THRUST WASHER KIT
Service Options
7 KRP3116/025 J (-)0.025" 1 MAIN BEARING KIT - U/S
7 KRP3116/050 J (-)0.050" 1 MAIN BEARING KIT - U/S
7 KRP3117/025 J (+)0.025" 1 MAIN BEARING KIT - U/S
7 KRP3117/050 J (+)0.050" 1 MAIN BEARING KIT - U/S
History
a.
7 KRP3118 1 MAIN BEARING KIT
Page 37
Cylinder Head Cover Plate A
ACHD0406
3
2
Page 38
Cylinder Head Cover Plate A
ACHD0406
1 CH11512 1 CYL HEAD COVER ASSY

2 CH11353 1 SEAL - ROCKER BOX COVER
3 CH10955 15 FASTENER
Page 39
Camshaft Plate A
ACHS1196
Page 40
Camshaft Plate A
ACHS1196
1 CH11520 1 CAMSHAFT
3 CH10588 1 END COVER
4 CH10589 3 SCREW METRIC
Page 41
Timing Gears Plate A
ACHS1194
2
3
1
9 6
Page 42
Timing Gears Plate A
ACHS1194
1 CH10963 1 IDLER GEAR

2 CH10876 1 STUB
3 CH10611 5 BOLT
4 CH10619 1 THRUST PLATE
5 CH10621 4 BOLT
6 CH10622 1 OIL PUMP GEAR
7 CH10005 1 WOODRUFF KEY
8 CH10609 1 BOLT
9 CH10610 1 WASHER
Page 43
Timing Gears Plate B
ACHS1194
12
11 13
10
8
2
1
3
5
4
6
Page 44
Timing Gears Plate B
ACHS1194
1 CH10910 1 CAMSHAFT GEAR

2 F CH10910 1 CAMSHAFT GEAR
3 F CH10910 8 ROLLER
4 F CH10910 2 RETAINING PLATE
5 CH10641 1 DOWEL
6 CH10639 16 BOLT
7 CH10616 6 BOLT
9 CH10618 3 BOLT
10 CH10625 1 GASKET
13 CH10627 1 ADAPTOR
Page 45
Timing Gears Plate C
ACHS1194
6
5
7
8
2
1
3
4
Page 46
Timing Gears Plate C
ACHS1194

2 CH10623 1 STUB
4 CH10621 3 BOLT
5 CH10609 1 BOLT
6 CH10615 1 WASHER
7 CH10615 5 WASHER
8 CH10290 5 NUT
Page 47
Timing Gears Plate D
ACHS1194
6
5
2
4
3
7 1
8
Page 48
Timing Gears Plate D
ACHS1194

2 CH10624 1 STUB
3 CH10290 5 NUT
4 CH10615 5 WASHER
5 CH10609 1 BOLT
6 CH10615 1 WASHER
8 CH10621 3 BOLT
Page 49
Rocker Shaft Assembly Plate A
ACHS1173
13
10
3
8 5
6
9
7
11
12
Page 50
Rocker Shaft Assembly Plate A
ACHS1173
1 CH12695 R a. 3 ROCKER SHAFT

2 CH11165 12 ROCKER ARM ASSEMBLY
3 CH12701 R a. 12 SCREW
4 CH12697 R a. 12 NUT
6 CH12702 R a. 12 PIVOT
7 CH10680 12 BRIDGE
8 CH12698 R a. 6 ROCKER ARM ASSEMBLY
9 CH11076 6 SCREW
10 CH11077 6 NUT
12 CH11078 6 BUTTON
13 CH10566 4 BOLT
History
a.
1 CH10685 3 ROCKER SHAFT
3 CH11916 12 SCREW
4 CH10688 12 NUT
6 CH12510 12 PIVOT
8 CH11161 6 ROCKER ARM ASSEMBLY
Page 51
Fuel Pump Drive Plate A
ACHS1170
2
5
6
10
1
11
8
7
Page 52
Fuel Pump Drive Plate A
ACHS1170
1 CH10594 1 ADAPTOR
2 CH10581 1 SNAP RING
3 CH10004 2 BALL BEARING
4 CH10592 1 FUEL INJECTION PUMP GEAR
5 CH10583 3 BOLT
6 CH10593 3 WASHER
7 CH10550 3 BOLT
8 CH10255 4 WASHER
10 CH10798 1 NUT
11 CH12764 1 STUD
History
a.
CH10567 1 BOLT
Page 53
Pistons & Rings Plate A
ADHD0055
2 1
Page 54
Pistons & Rings Plate A
ADHD0055
1 KRP3020 A 01/01/2007 6 PISTON KIT

2 F KRP3020 1 PISTON
3 CH11503 1 GUDGEON PIN
4 CH11508 2 CIRCLIP
5 KRP3021 6 PISTON RING KIT
6 F KRP3021 1 PISTON RING
8 F KRP3021 1 PISTON RING
Page 55
Connecting Rods & Big End Bearings Plate A
ADHD0055
Page 56
Connecting Rods & Big End Bearings Plate A
ADHD0055
1 CH11507 6 CON ROD ASSEMBLY

2 F CH11507 1 CON ROD
3 CV60967 F CH11507 1 SMALL END BUSH
4 CH11684 4 CON ROD BOLT
5 CH11494 2 PIN
6 KRP3022 1 BIG END BEARING KIT
Page 57
Piston Cooling Jets Plate A
ADHD0055
Page 58
Piston Cooling Jets Plate A
ADHD0055
1 CH12344 6 PISTON COOLING JET

2 CH11468 6 BOLT
Page 59
Timing Case Plate A
AEHS1071
9
8
5
4
6 1
Page 60
Timing Case Plate A
AEHS1071
1 CH11667 1 TIMING GEAR CASE

2 CH10829 1 GASKET - TIMING CASE
3 CH10953 10 STUD
4 CH10815 8 BOLT
5 CH10255 R a. 8 WASHER
6 CH10791 9 BOLT
7 CH10832 1 SUPPORT BRACKET
8 CH11895 R a. 2 BOLT
9 CH10615 2 WASHER
History
a.
5 CH10541 8 WASHER
8 CH10537 2 BOLT
Page 61
Timing Cover Plate A
AEHD0070
3
1
Page 62
Timing Cover Plate A
AEHD0070
1 CH11848 1 TIMING COVER

2 F CH11848 1 TIMINGGEAR COVER
3 CH11352 1 SEAL
4 CH10946 14 SCREW
Page 63
Timing Case Plate A
AEHS1070
2
3
Page 64
Timing Case Plate A
AEHS1070
1 CH10952 2 STUD
2 CH10099 2 WASHER
3 CH10564 2 NUT
Page 65
Lift Pump Plate A
AFHD0269
Page 66
Lift Pump Plate A
AFHD0269
1 KRP1679 1 LIFT PUMP

2 F KRP1679 1 LIFT PUMP
4 CH10582 2 BOLT
Page 67
Engine Control Module Plate A
AFHD0268
1
3
11
8
10
9
Page 68
Engine Control Module Plate A
AFHD0268
1 R/CH12895 R a. 1 ENGINE CONTROL MODULE

2 CH10578 4 STUD
3 CH10272 8 VIBRATION MOUNT
4 CH10108 4 SPACER
5 CH10279 8 WASHER
6 CH10576 1 SUPPORT
7 CH10577 1 SUPPORT
8 CH11932 2 BRACKET
9 CH11931 2 UNC BOLT
10 CH11933 2 PLAIN WASHER
11 CH10277 2 WASHER
History
a.
1 R/CH12104 1 ENGINE CONTROL MODULE
Page 69
Atomisers Plate A
AFHD0272
4
2
Page 70
Atomisers Plate A
AFHD0272
1 CH12071 R a. 6 INJECTOR
2 KRP1643 1 SEAL KIT
3 F KRP1643 1 SEAL - INJECTOR
6 CH10790 6 CLAMP
7 CH10791 6 BOLT
8 CH10792 6 SPACER
Service Options
1 R/CH12071 6 INJECTOR - EXCHANGE
History
a.
1 CH12341 6 INJECTOR
Page 71
Wiring Harness Plate A
AFHS1560
8
9
6
3
4
Page 72
AFHS1560
1 CH10974 1 INJECTOR HARNESS

2 CH10195 6 CAP
3 CH10977 1 MOUNTING BRACKET
4 CH10938 3 BOLT
5 CH10099 3 WASHER
6 CH10827 5 CABLE TIE
7 CH10566 12 BOLT
8 CH10160 2 BOLT
9 CH10303 2 WASHER
Page 73
Flywheel & Starter Ring Plate A
CDHS1103
1 4
5
Page 74
Flywheel & Starter Ring Plate A
CDHS1103
1 CH11591 1 FLYWHEEL ASSEMBLY

2 F CH11591 1 FLYWHEEL
3 CH11551 1 STARTER RING GEAR
4 CH11590 12 BOLT
5 CH11589 12 WASHER
Page 75
Flywheel Housing Plate A
CDHS1102
17
18
15
13
16
14
6
5
8
7
11
12
19
9
2 10
Page 76
Flywheel Housing Plate A
CDHS1102
1 CH12371 1 FLYWHEEL HOUSING

2 CH11304 1 SEAL - REAR END OIL
3 CH12062 1 SEAL
4 CH12063 1 SEAL
5 CH10539 1 BLANKING COVER
6 CH10540 1 GASKET
7 CH10538 1 BOLT
8 CH10541 2 WASHER
9 CH10537 1 BOLT
10 CH10262 2 PLUG
11 CH11587 9 BOLT
12 CH10099 9 WASHER
13 CH10939 1 DRAIN PLUG
14 CH10940 1 GASKET
15 CH11585 8 BOLT
16 CH10541 8 WASHER
17 CH11586 7 BOLT
18 CH10541 7 WASHER
19 CH11588 1 PLUG
Page 77
Starter Motor Plate A
E1BFF
Page 78
Starter Motor Plate A
E1BFF
1 CH11441 M 1 STARTER MOTOR
Page 79
Starter Motor - Fixings Plate A
E1AFF
1
2
Page 80
Starter Motor - Fixings Plate A
E1AFF
1 CH10237 3 BOLT
2 0920007 1 WASHER
Page 81
Fan Belt Plate A
F1BFF
Page 82
Fan Belt Plate A
F1BFF
1 CH11186 1 BELT
Page 83
Fan Belt Tensioner Plate A
F1AFF
1
18
17
3
16
15
14
4
5
6
7
8
13
9
12
10
11
Page 84
F1AFF
1 CH11024 R a. 1 TENSIONER ARM

2 F CH11024 1 HOUSING
3 CV17729 1 SHAFT
4 CV17731 1 WASHER
5 CV5324 1 NUT
7 CV17765 1 SLEEVE
8 CV17732 1 TENSIONER PULLEY
10 2722A022 1 CIRCLIP
11 2721351 1 CIRCLIP
12 CV19793 1 BOLT
13 2131A012 1 WASHER
14 2131A012 1 WASHER
15 2318A210 1 NUT
16 2318A210 1 NUT
17 CH10813 4 BOLT
18 ST15903 4 WASHER
History
a.
1 CH11024 1 TENSIONER ARM
2318A210 2 NUT
2131A012 2 WASHER
CH11444 2 BALL BEARING
Page 85
F1AFF
19
18
3
2
4 6
10
12
11
13
14
15
7 16
8
9 17
Page 86
F1AFF
1 CH12832 1 TENSIONER ARM

2 F CH12832 1 TENSIONER
3 CH12834 1 BUSH
4 CH12875 1 SHAFT
5 CH12873 1 BOLT
6 2131A012 1 WASHER
7 2131A012 1 WASHER
8 2318A210 1 NUT
9 2318A210 1 NUT
10 CH12870 1 WASHER
12 CH12871 1 NUT
13 CH12874 1 SLEEVE
14 2722A022 1 CIRCLIP
16 2721351 1 CIRCLIP
17 CH12872 1 TENSIONER PULLEY
18 CH10813 4 BOLT
19 ST15903 4 WASHER
Page 87
Fan Adaptor Plate A
F1CFF
3
2
1
Page 88
Fan Adaptor Plate A
F1CFF
1 CH11026 1 FAN ADAPTOR

2 ST43552 6 BOLT
3 CH10255 6 WASHER
Page 89
Fan Plate A
F1DFF
Page 90
Fan Plate A
F1DFF
1 CH11691 1 FAN
Page 91
Fan Drive Plate A
F1FFF
4
2
7
8
16
9
10 5
11 6
12
13
1
14
19
17
15
18
Page 92
Fan Drive Plate A
F1FFF
1 CH12385 R a. 1 FANDRIVE (A)

2 CH12391 1 SHAFT
3 F CH12385 1 FAN DRIVE HOUSING
4 CH12908 R a. 1 RELIEF VALVE
5 CH12388 1 FAN DRIVE PULLEY
6 CH12374 1 BALL
7 CH12378 1 SEAL
8 CH12379 1 SPACER
10 CH12383 1 SPACER
13 CH12380 1 WASHER
14 CH12377 2 BOLT
15 CH12390 1 ADAPTOR
16 CH10585 6 BOLT
17 CH10220 1 PLUG
18 CH12433 1 RING
19 2315C066 6 SCREW
History
a.
1 CH12385 1 FANDRIVE (A)
4 CH12376 1 RELIEF VALVE
Footnotes
(A) CHECK YOUR ENGINE SPECIFICATION BEFORE ORDERING
Page 93
Fan - Clamping Ring Plate A
F1LFF
Page 94
Fan - Clamping Ring Plate A
F1LFF
1 CH12433 1 RING
2 2315C066 6 SCREW
Page 95
Sump Plate A
GBHD1002
12
13
8 2
1
5
11
9
22
7
15 6 21
20
14 17
16 1819
Page 96
Sump Plate A
GBHD1002
1 CH11569 1 SUMP
2 CH12739 R a. 1 GASKET - SUMP
3 CH12739 R a. 1 GASKET - SUMP
4 CH11570 1 PLATE
5 CH10259 3 PLUG
6 CH11571 1 DRAIN PLUG
8 CH10748 40 BOLT
9 CH10282 1 PLUG
12 CH10567 2 BOLT
13 CH10567 3 BOLT
14 CH10786 1 OIL PIPE
16 CH10550 2 BOLT
17 CH10855 1 SUPPORT BRACKET
18 CH10785 2 LOCKNUT
19 CH10615 2 WASHER
20 CH11645 1 BOLT
21 CH11903 1 PIPE - OIL SUCTION
History
a.
2 CH11904 1 GASKET - SUMP
3 CH11904 1 GASKET - SUMP
Page 97
Dipstick Plate A
GBHS1092
3
2
Page 98
Dipstick Plate A
GBHS1092
1 CH10980 1 DIPSTICK ASSEMBLY

2 CH10794 1 BOLT
3 CH10541 1 WASHER
Page 99
Blanking Plug Plate B
GBHS1092
Page 100
Blanking Plug Plate B
GBHS1092
1 CH10795 3 PLUG
Page 101
Filler Plate A
GBHS1093
1
2
4
3
Page 102
Filler Plate A
GBHS1093
1 CH11599 1 OIL FILLER TUBE

2 CH11103 1 OIL FILLER CAP
3 CH10567 2 BOLT
4 CH10541 2 WASHER
Page 103
Oil Pump Plate A
GBHS1082
10
9
11
8
5
12
6
7
13
Page 104
Oil Pump Plate A
GBHS1082
1 CH10860 1 OIL PUMP

2 F CH10860 1 PUMP BODY
3 CH10746 2 BUSH
4 CH10747 2 DOWEL
5 CH10861 1 END COVER
6 CH10862 1 SHAFT
7 CH10863 1 DRIVE SHAFT
8 CH10748 4 BOLT
9 CH10736 1 RETAINER
10 CH10735 2 BOLT
11 CH10541 2 WASHER
12 CH10737 1 SPRING
13 CH10738 1 PLUNGER
Service Options
1 R/CH10860 1 OIL PUMP - EXCHANGE
Page 105
Oil Pump - Fixings Plate A
GBHS1081
Page 106
Oil Pump - Fixings Plate A
GBHS1081
1 CH10585 2 BOLT
2 CH10586 1 BOLT
3 CH10541 3 WASHER
Page 107
Breather Clip Plate A
HBHS1032
3
2
Page 108
Breather Clip Plate A
HBHS1032
1 CH10850 2 CLIP
2 CH10794 1 BOLT
3 CH10541 1 WASHER
Page 109
Breather Hose Plate A
H1AFF
2
1
Page 110
Breather Hose Plate A
H1AFF
1 CH10962 1 PIPE - BREATHER

2 ST46408 1 CLIP
Page 111
Oil Cooler Plate A
JBHS1153
Page 112
Oil Cooler Plate A
JBHS1153
1 CH11631 1 OIL COOLER
Page 113
Oil Cooler Pipes Plate A
JBHS1153
15 11
9
10
6 2
12
14 3
13 1
7 4
5
Page 114
Oil Cooler Pipes Plate A
JBHS1153
1 CH10769 1 WATER PIPE

2 CH10757 1 SEAL
3 CH10537 2 BOLT
4 CH10260 1 PLUG
5 CH10220 1 PLUG
6 CH10220 1 PLUG
10 CH10220 4 PLUG
11 CH10260 5 PLUG
12 CH10567 4 BOLT
13 CH10259 1 PLUG
14 CH10263 1 PLUG
15 CH10579 1 GASKET
Page 115
Thermostat Plate A
JBHS1153
7
18
3
9
10
2
4
1
5 11
12
13
6
14
17
15
20
19
16
Page 116
Thermostat Plate A
JBHS1153
1 KRP1645 1 THERMOSTAT KIT

2 CH11620 2 THERMOSTAT
4 CH10770 1 SEAL - THERMOSTAT HOUSING
5 CH10056 2 SEAL - THERMOSTAT HOUSING
7 CH11224 1 HOUSING
8 CH10260 2 PLUG
9 CH10765 1 THERMOSTAT HOUSING
10 CH10751 1 BOLT
11 CH10753 1 BOLT
12 CH10260 1 PLUG
13 CH10751 1 BOLT
14 CH10752 1 PIPE
15 CH11618 1 COVER
16 CH10537 5 BOLT
19 CH11622 3 PLUG
Page 117
Oil Filter Plate A
JBHD0397
4
6
Page 118
Oil Filter Plate A
JBHD0397
1 CH10929 1 OIL FILTER

2 F CH10929 1 OIL FILTER
3 CH12010 1 SEAL
4 KRP1719 A U24142V 1 OIL FILTER ASSEMBLY
R b.
5 1 FILTER HOUSING
7 CH10284 1 PLUG
History
a.
CH12010 A U24142V 1 SEAL
b. B U24141V
4 KRP1570 1 FILTER HOUSING
CH11139 1 SEAL - O RING
Page 119
Oil Filter Plate A
JBHD0397
4
14
5
6 15
7 10
11
8
12
9 13
Page 120
Oil Filter Plate A
JBHD0397
1 CH11579 1 OIL FILTER HEAD

2 F CH11579 1 OIL FILTER HEAD
3 CH10818 1 OIL FILTER HEAD
5 CH10567 4 BOLT
6 CH10541 4 WASHER
8 CH10888 1 ADAPTOR
9 CH10262 1 PLUG
10 CH10513 2 RELIEF VALVE
11 CH10819 2 SPRING
13 CH10291 2 PLUG
15 CH10284 1 PLUG
Page 121
Oil Filter Plate B
JBHD0397
8
7
Page 122
Oil Filter Plate B
JBHD0397

2 CH10567 2 BOLT
3 CH10541 2 WASHER
4 CH10814 2 BOLT
5 CH10541 2 WASHER
7 CH10815 4 BOLT
8 CH10541 4 WASHER
Page 123
Front End Drive Input Plate A
KBHS1053
3
1
2
Page 124
Front End Drive Input Plate A
KBHS1053
1 CH11648 1 CRANKSHAFT PULLEY

2 CH10809 6 BOLT
3 CH11651 6 WASHER
4 CH11646 1 DAMPER
5 CH11647 1 ADAPTOR
6 CH11652 12 BOLT
7 CH11650 12 WASHER
Page 125
Water Pump Plate A
LBHD0089
Page 126
Water Pump Plate A
LBHD0089
1 CH11895 1 BOLT
Page 127
Water Pump Plate A
B U18531S LBHD0090
2
1
12
11
10 9
8
6
13
3
5
4
Page 128
Water Pump Plate A
B U18531S LBHD0090
1 KRP1678 1 WATER PUMP KIT

2 F KRP1678 1 WATER PUMP
3 F KRP1678 1 WATER PUMP HOUSING
4 CH11634 1 STRAINER
5 CH11545 1 PLUG
6 CH10559 1 RETAINING PLATE
7 CH11544 1 WATER PUMP GEAR
8 CH10557 1 BOLT
9 CH11943 1 IMPELLER
10 CH11941 1 SEAL - WATER PUMP
11 CH11942 1 SHAFT
12 CH10558 1 ROLLER BEARING
Page 129
Water Pump Plate A
LBHD0090
11
12
10
7
8
13
3
5
4
Page 130
Water Pump Plate A
LBHD0090
1 KRP1715 1 WATER PUMP KIT

2 F KRP1715 1 WATER PUMP
3 F KRP1715 1 WATER PUMP HOUSING
4 CH12680 1 STRAINER
5 CH11545 1 PLUG
6 CH10559 1 RETAINING PLATE
7 CH11544 1 WATER PUMP GEAR
8 CH10557 4 BOLT
9 CH11943 1 IMPELLER
10 CH11942 1 SHAFT
11 CH10558 1 ROLLER BEARING
12 CH10554 1 SEAL - WATER PUMP
Page 131
Alternator Plate A
N1BFF
Page 132
Alternator Plate A
N1BFF
1 CH11087 G 1 ALTERNATOR
Service Options
1 R/CH11087 1 EXCHANGE ALTERNATOR
Page 133
Alternator Bracket & Fixings Plate A
N1BFF
6
5
Page 134
N1BFF
1 ST29802 1 SETSCREW
2 OE49437 1 SPACER
3 UF1676 1 BOLT
4 CH11035 1 SPACER
5 ST15905 2 WASHER
6 UF4357 1 NUT
Page 135
Alternator Pulley and Belt Plate A
N1BFF
Page 136
Alternator Pulley and Belt Plate A
N1BFF
1 CH11036 1 ALTERNATOR PULLEY

2 CH11037 1 BELT
Page 137
Alternator Plate A
N1BFF
Page 138
Alternator Plate A
N1BFF
1 CH12876 1 ALTERNATOR
2 F CH12876 1 ALTERNATOR
3 CH12877 1 ALTERNATOR PULLEY
Page 139
N1BFF
2
4
3
1
5
Page 140
N1BFF
1 3161C093 1 WIRING HARNESS

2 0096439 1 BOLT
3 0920004 1 WASHER
4 CH12891 1 SPACER
5 0920004 1 WASHER
6 2186431 1 SCREW
7 0576304 1 NUT
Page 141
Alternator Mounting Plate A
N1AFF
Page 142
N1AFF
1 CH11034 1 ALTERNATOR BRACKET

2 ST29054 1 CAPSCREW
3 ST15905 1 WASHER
Page 143
N1AFF
Page 144
N1AFF
1 CH12835 1 ALTERNATOR BRACKET

2 ST29054 1 CAPSCREW
3 ST15905 1 WASHER
Page 145
Heatshield Plate A
SBHD0159
3
2
Page 146
Heatshield Plate A
SBHD0159
1 CH11593 1 HEATSHIELD
2 CH11895 3 BOLT
3 CH10255 3 WASHER
4 CH11896 3 SPACER
Page 147
Feed Pipes Plate A
SBHD0158
10 2
5
4
7
6
Page 148
Feed Pipes Plate A
SBHD0158
1 CH11628 1 PIPE - TURBO OIL FEED

2 CH11564 1 ADAPTOR
4 CH11566 1 CLIP
5 CH11896 1 SPACER
6 CH10815 1 BOLT
7 CH10255 1 WASHER
8 CH10806 1 CONNECTOR
Page 149
Feed Pipes Plate B
SBHD0158
2
5
4
Page 150
Feed Pipes Plate B
SBHD0158
1 CH11625 1 PIPE - TURBO OIL FEED

2 CH11563 1 PIPE CLIP
3 CH10776 1 SPACER
4 CH10538 1 BOLT
5 CH10255 1 WASHER
Page 151
Leak-Off Pipes Plate B
SBHD0158
Page 152
SBHD0158
1 CH11626 1 PIPE - TURBO OIL DRAIN

2 CH11561 1 GASKET
3 CH11560 1 SEAL
4 CH10609 1 BOLT
5 CH10538 1 BOLT
Page 153
SBHD0158
4
5
Page 154
SBHD0158
1 CH11627 1 PIPE - TURBO OIL DRAIN

2 CH11561 1 GASKET
3 CH11565 2 BOLT
4 CH10585 2 BOLT
5 CH10277 2 WASHER
6 CH11624 1 ELBOW
7 CH11560 1 SEAL (A)
9 1 TURBOCHARGER
Footnotes
(A) NOT ILLUSTRATED
Page 155
Air Duct Plate A
SBHD0162
2
1
Page 156
Air Duct Plate A
SBHD0162
1 CH11636 1 EXHAUST ELBOW

2 CH11635 2 COUPLING
3 CH10568 2 PLUG
5 CH11577 1 SUPPORT
6 CH11576 1 COVER
7 CH10579 1 GASKET
8 CH10585 10 BOLT
9 CH10791 2 BOLT
Page 157
Turbocharger Plate A
SBHD0161
Page 158
Turbocharger Plate A
SBHD0161
1 CH11707 1 TURBOCHARGER
2 CH11761 1 GASKET - TURBOCHARGER
3 CH10733 4 BOLT
4 CH10734 4 LOCKNUT
Page 159
Turbocharger Plate B
SBHD0161
Page 160
Turbocharger Plate B
SBHD0161
1 CH11706 1 TURBOCHARGER
3 CH10733 4 BOLT
4 CH10734 4 LOCKNUT
Page 161
Air Duct Plate A
T1DFF
4
2 8
Page 162
Air Duct Plate A
T1DFF
1 CH11365 1 INTAKE MANIFOLD DUCT

2 CH11383 1 HOSE
3 CH11386 1 HOSE
4 525/37 1 HOSE CLIP
5 525/34M 1 HOSE CLIP
6 819/489 1 CLAMP
7 CH11363 1 BRACKET
8 CH11364 1 BRACKET
Page 163
Air Filter Mounting Plate A
T1AFF
2
3
Page 164
T1AFF

2 2234215 4 UNC BOLT
3 0920004 4 WASHER
Page 165
Air Filter Cap Plate A
T1EFF
Page 166
T1EFF
1 CH11142 1 CAP
Page 167
T1GFF
Page 168
T1GFF

2 2234040 4 BOLT
3 0920004 4 WASHER
Page 169
T1HFF
2
3
Page 170
T1HFF
1 CH11412 1 BAND
2 ST29003 4 BOLT
3 0920004 4 WASHER
4 CV5479 1 INDICATOR
Page 171
Air Duct Plate A
T1HFF
Page 172
Air Duct Plate A
T1HFF
1 CH11380 1 PIPE - AIR

2 CH11385 1 HOSE
3 CH11387 2 HOSE CLIP
4 525/34M 2 HOSE CLIP
5 CH11382 1 HOSE
Page 173
Air Filter Assembly Plate A
T1KFF
6
7
4 5
Page 174
Air Filter Assembly Plate A
T1KFF
1 CH11390 1 AIR FILTER ASSEMBLY

2 F CH11390 1 AIR FILTER
3 CH11396 1 AIR FILTER ELEMENT
4 CV4178 1 VALVE
5 CH11898 1 WING NUT
6 CH11899 1 WASHER
7 CH11914 1 CLIP
8 CH11401 1 SAFETY AIR FILTER (A)
Footnotes
(A) OPTION ONLY
Page 175
T1NFF
Page 176
T1NFF
1 CH11403 1 CAP
Page 177
Air Inlet Plate A
TBHS1049
5
4
Page 178
Air Inlet Plate A
TBHS1049
1 CH10343 1 INLET ELBOW

3 CH10262 1 PLUG
4 CH10567 4 BOLT
5 CH10541 4 WASHER
Page 179
T1FFF
2
4
Page 180
T1FFF
1 CH11363 1 BRACKET
2 CH11364 1 BRACKET
3 ST29003 4 BOLT
4 ST15903 4 WASHER
Page 181
Exhaust Manifold Plate A
UBHS1036
6
2
Page 182
Exhaust Manifold Plate A
UBHS1036
1 CH11556 1 EXHAUST MANIFOLD

2 CH11557 1 EXHAUST MANIFOLD
3 CH11555 12 SPACER
4 CH10775 12 STUD
5 CH10734 12 LOCKNUT
6 CH12340 6 SLEEVE
Page 183
Exhaust Outlet Flange Plate A
U1AFF
Page 184
Exhaust Outlet Flange Plate A
U1AFF
1 CH11442 1 EXHAUST FLANGE

2 CH11917 1 GASKET - EXHAUST OUTLET
Page 185
Exhaust Outlet Gasket Plate A
U1BFF
Page 186
Exhaust Outlet Gasket Plate A
U1BFF
Page 187
Pipework & Connections Plate A
VBHD0132
6
5
3
2
Page 188
Pipework & Connections Plate A
VBHD0132
1 CH11002 1 PIPE - FUEL

2 CH10893 R a. 2 CONNECTION
3 CH10230 R a. 2 SEAL - O RING
4 CH11001 1 PIPE - FUEL
5 CH10841 2 CONNECTION
History
a.
Page 189
Pipework & Connections Plate B
VBHD0132
6
5
Page 190
Pipework & Connections Plate B
VBHD0132
1 CH12348 1 HOSE
5 CH11897 2 BOLT
6 CH10255 2 WASHER
Page 191
Pipework & Connections Plate C
VBHD0132
7
9
2 8
1
Page 192
Pipework & Connections Plate C
VBHD0132
1 CH12347 1 HOSE
2 CH12349 1 ELBOW
8 CH11897 1 BOLT
9 CH10255 1 WASHER
Page 193
Pipework & Connections Plate D
VBHD0132
4
3 5
7
6
Page 194
Pipework & Connections Plate D
VBHD0132
1 CH11135 1 BRACKET
3 CH10537 1 BOLT
4 CH10541 2 WASHER
5 CH10290 1 NUT
6 CH10797 1 BOLT
7 CH10100 1 WASHER
Page 195
Filter Head Assembly Plate A
VBHS1096
12
10
11
13
1 9 8
14
15
21
5
4
7
6
18
17
16
20
19
Page 196
Filter Head Assembly Plate A
VBHS1096
1 CH12434 1 FUEL FILTER HEAD

2 CH10609 1 BOLT
3 CH10255 1 WASHER
4 CH10286 1 PLUG
6 CH10287 1 PLUG
8 CH10439 1 PRIMING PUMP
9 CH10008 1 GASKET
10 CH10557 1 BOLT
11 CH10277 1 WASHER
12 CH10848 1 BOLT
13 CH10086 1 WASHER
14 CH10836 1 VALVE
16 CH12017 R a. 1 NON RETURN VALVE
18 CH10838 1 SEALING RING
19 F CH12017 1 VALVE
21 CH11410 1 PLUG
History
a.
16 CH12017 1 NON RETURN VALVE
Page 197
Fuel Filter Plate A
VBHS1096
10
8
3
9
1
12
5
11
13
4
14
6
Page 198
Fuel Filter Plate A
VBHS1096
1 CH10930 1 PRE-FUEL FILTER

2 F CH10930 1 FUEL FILTER ELEMENT
3 CH12010 1 SEAL
4 CH11094 1 FILTER HOUSING
5 F CH11094 1 FILTER HOUSING
7 CH10284 1 PLUG
8 CH10931 1 FUEL FILTER
9 F CH10931 1 FUEL FILTER ELEMENT
10 CH12010 1 SEAL
11 CH11096 1 FUEL FILTER HOUSING
12 F CH11096 1 FILTER HOUSING
14 CH10284 1 PLUG
Page 199
Low Pressure Fuel Pipe Clips Plate A
V1AFF
3
2
Page 200
Low Pressure Fuel Pipe Clips Plate A
V1AFF

2 0748523 1 SCREW
3 0920004 2 WASHER
Page 201
Engine Lifting Eyes Plate A
XBHS1032
4 2
3
Page 202
XBHS1032
1 KRP1525 1 LIFTING EYE KIT

2 F KRP1525 1 LIFTING EYE
3 CH10537 8 BOLT
4 CH10541 8 WASHER
Page 203
XBHS1033
2
4
3
Page 204
XBHS1033
1 KRP1526 1 LIFTING EYE KIT

2 F KRP1526 1 LIFTING EYE
3 CH10570 4 BOLT
4 CH10099 4 WASHER
Page 205
Temperature Switch Plate A
Z1AFF
Page 206
Temperature Switch Plate A
Z1AFF
1 CH12893 R a. 1 TEMPERATURE SENSOR

2 OE51375 1 ADAPTOR
History
a.
1 CV18338/5 1 TEMPERATURE SENSOR
Page 207
Pressure Switch Plate A
Z1BFF
Page 208
Pressure Switch Plate A
Z1BFF
1 CH12894 R a. 1 OIL PRESSURE SENDER

2 CH11138 1 ADAPTOR
History
a.
1 CV18339/2 1 OIL PRESSURE SENDER (A)
Footnotes
(A) OIL PRESSURE SWITCH
Page 209
Radiator Plate A
B U16071T Z1ZFF
Page 210
Radiator Plate A
B U16071T Z1ZFF
1 CH11451 R a. 1 RADIATOR (A)

2 CH11452 1 COOLER (B)
3 CH12818 1 CHARGE COOLER (B)
4 CH12823 1 HEADER TANK (B)
5 CH12824 1 HEADER TANK (B)
6 CH12825 1 RADIATOR CAP (B)
7 CH12828 2 HOSE - COOLANT (B)
9 CH12830 4 HOSE CLIP (B)
History
a.
1 CH11451 1 RADIATOR (A)
OD21657 M 1 HEADER TANK
OD21658 N 1 HEADER TANK
Y06/00017 1 RADIATOR CAP
Footnotes
(A) REFER TO BULLETIN

(B) NOT ILLUSTRATED
Page 211
Radiator Plate A
Z1ZFF
Page 212
Radiator Plate A
Z1ZFF
1 CH12091 1 RADIATOR (A)

2 CH12823 M 1 HEADER TANK (B)
3 CH12824 N 1 HEADER TANK (B)
4 CH12825 1 RADIATOR CAP (B)
5 CH12093 1 HEAT EXCHANGER (B)
6 CH12818 1 CHARGE COOLER (B)
9 CH12830 4 HOSE CLIP (B)
Footnotes
(A) REFER TO BULLETIN

(B) NOT ILLUSTRATED
Page 213
Radiator Guard Plate A
B 13/12/2009 Z1CFF
2
3
Page 214
Radiator Guard Plate A
B 13/12/2009 Z1CFF
1 CH11446 1 FAN GUARD

2 2314C044 17 SETSCREW
3 2131A008 17 WASHER
Page 215
Radiator Guard Plate B
A 14/12/2009 Z1CFF
9
10
Page 216
Radiator Guard Plate B
A 14/12/2009 Z1CFF
1 CH12692 1 FAN GUARD

2 CH12691 N 1 FAN GUARD (A)
3 CH12690 M 1 FAN GUARD (A)
4 CH12777 1 DOOR (A)
5 2314K158 6 SCREW (A)
6 2318A401 6 NUT (A)
7 0730083 6 SEAL - O RING (A)
8 CH12625 1 LABEL (A)
9 2314C044 17 SETSCREW
10 2131A008 17 WASHER
Footnotes
(A) NOT ILLUSTRATED
Page 217
Radiator Pipes Plate A
Z1CFF
14
4
22
17 15
16
18 3
13
12
6 11
10
5
7
1 23
9
19
21
20
26
25
24
Page 218
Radiator Pipes Plate A
Z1CFF
1 CH11368 1 PIPE
2 CH11369 1 PIPE
4 CH11370 1 AIR PIPE
5 CH11336 6 HOSE
6 CH11337 6 CLAMP
7 CH11128 1 HOSE
8 CH11110 1 CLAMP
9 CH11110 1 CLAMP
10 ST91237 1 HOSE
11 ST46411 2 CLIP
12 ST91230 1 HOSE
13 ST46410 6 CLIP
15 CH11666 2 U BOLT
16 CH11678 1 SPACER
17 CH11676 1 WASHER
18 ST43502 1 BOLT
19 CH11481 1 ELBOW
20 CH11497 2 CLAMP
22 CH11378 2 BRACKET
24 CV12198 1 DRAIN PLUG
25 ST49891 1 WASHER
26 CH11499 1 STRAP
Page 219
Radiator Pipe Straps Plate A
Z1EFF
2
3
Page 220
Radiator Pipe Straps Plate A
Z1EFF
1 CH10979 2 BRACKET
2 CH11500 2 PLUG
3 1 RADIATOR
History
a.
CH11499 1 STRAP
b.
CH11497 2 CLAMP
Page 221
Radiator Bracket Plate A
Z1GFF
Page 222
Radiator Bracket Plate A
Z1GFF
1 CH11405 1 BRACKET
2 ST29003 4 BOLT
3 ST15903 4 WASHER
Page 223
Radiator Clamp Plate A
Z1KFF
Page 224
Radiator Clamp Plate A
Z1KFF
1 CH11497 2 CLAMP
Page 225
Radiator & Cowling Plate A
Z2NFF
Page 226
Radiator & Cowling Plate A
Z2NFF
1 CH11378 1 BRACKET
Page 227
Radiator Coolant Level Switch Plate A
Z2PFF
Page 228
Radiator Coolant Level Switch Plate A
Z2PFF
1 CV25001 1 SWITCH
Page 229
Engine Mounts Plate A
ZCHS1057
1 2
4
Page 230
Engine Mounts Plate A
ZCHS1057
1 KRP1670 1 MOUNTING BRACKET

2 F KRP1670 1 MOUNTING BRACKET
3 CH11581 8 BOLT
4 CH10099 8 WASHER
Page 231
Wiring Harness Bracket Plate A
Z1DFF
5
4
Page 232
Wiring Harness Bracket Plate A
Z1DFF
1 CH11405 1 BRACKET
2 CV70599 2 BOLT
3 CV70605 2 WASHER
4 CV70605 2 WASHER
5 CV70600 2 NUT
6 2238153 1 NUT
Page 233
Z1HFF
3
2
Page 234
Z1HFF
1 CH12042 1 WIRING HARNESS

2 CH10615 2 WASHER
3 CH10290 2 NUT
4 CV70599 2 BOLT
5 CV70605 4 WASHER
6 CV70600 2 NUT
Page 235
Interface Connector Plate A
Z1MFF
4 5
Page 236
Interface Connector Plate A
Z1MFF
1 CH11173 1 CONNECTION KIT

2 CH11169 1 TOOL
4 CH11170 40 SOCKET
5 CH11171 10 SOCKET
6 CH11918 40 PLUG
Page 237
ZNHD0073
3
6
5
11
12
19
20
14 10
13 9
2
21
22
7
8
1
15
16
18
17
Page 238
ZNHD0073
1 CH11985 1 WIRING HARNESS

3 CH10071 2 CLIP
5 CH10794 2 BOLT
6 CH10541 2 WASHER
7 CH10799 2 CLIP
9 CH10797 2 BOLT
10 CH10100 2 WASHER
11 CH10072 1 CLIP
13 CH10537 1 BOLT
14 CH10541 1 WASHER
15 CH10072 2 CLIP
17 CH10794 2 BOLT
18 CH10541 2 WASHER
19 CH10072 1 CLIP
21 CH10796 1 BOLT
22 CH10277 1 WASHER
Page 239
Temperature And Pressure Switch Plate A
ZNHD0200
3 4
2 6
7 10
9 12
8 11
Page 240
Temperature And Pressure Switch Plate A
ZNHD0200
1 CH12006 1 OIL PRESSURE SENSOR KIT

2 F CH12006 1 OIL PRESSURE SENSOR KIT
4 KRP1692 1 AIR PRESSURE SENSOR KIT
5 F KRP1692 1 SENSOR
7 KRP1693 1 AIR PRESSURE SENSOR KIT
8 F KRP1693 1 TEMPERATURE SENSOR
10 KRP1688 1 TEMPERATURE SENSOR (A)
Footnotes
(A) WATER TEMPERATURE
Page 241
Speed Switch Plate B
ZNHD0200
1
7
3 2
5 4
Page 242
Speed Switch Plate B
ZNHD0200
1 CH12003 1 SPEED SENSOR

2 F CH12003 1 SENSOR
4 CH10796 1 BOLT
5 CH10277 1 WASHER
6 CH10867 1 SPACER
Page 243
Speed Sensor Plate C
ZNHD0200
1 9
2
3
5 4
Page 244
Speed Sensor Plate C
ZNHD0200
1 CH12004 1 SPEED SENSOR

2 F CH12004 1 SENSOR
4 CH10796 1 BOLT
5 CH10277 1 WASHER
9 CH12001 1 ELBOW
Page 245
Temperature Sensor Plate D
ZNHD0200
Page 246
Temperature Sensor Plate D
ZNHD0200
1 KRP1687 2 TEMPERATURE SENSOR

Page 247
Earth Strap Plate A
ZNHS1038
3
2
Page 248
Earth Strap Plate A
ZNHS1038
1 CH11093 1 EARTH STRAP

2 CH10707 1 BOLT
3 CH10255 1 WASHER
4 CH10798 1 NUT
Page 249
Sensor Mounting Plate A
ZNHS1047
2
3
7
6
Page 250
Sensor Mounting Plate A
ZNHS1047
1 CH10907 1 ADAPTOR
4 CH10567 2 BOLT
5 CH10541 2 WASHER
6 CH10282 1 PLUG
Page 251
Top Service Kit Plate A
SACS1656
Top Service Kit
Kit d'Entretien Haut du Moteur
Wartungssatz für Motoroberteil
Kit per la manutenzione della parte superiore del motore
Juego de Servicio Superior
Page 252
Top Service Kit Plate A
SACS1656
1 KRP1656 1 GASKET KIT - TOP

7 CH10331 1 GASKET
11 CH11486 24 SEAL - VALVE STEM
15 CH11560 1 SEAL
16 CH11561 1 GASKET
20 CH11353 1 SEAL - ROCKER BOX COVER
22 KRP1529 1 GASKET KIT
23 KRP1643 1 SEAL KIT
Page 253
Bottom Service Kit Plate A
SGBS1657
Bottom Joints & Gasket Kit
Kit d'Entretien Bas du Moteur
Wartungssatz für Motorunterteil
Kit per la manutenzione della parte inferiore del motore
Juego de Servicio de la Parte Inferior
Page 254
Bottom Service Kit Plate A
SGBS1657
1 KRP1657 1 GASKET KIT - BOTTOM
Page 255
Parts Index
Page 256
Parts Index
Description Part No. Page Description Part No. Page
ADAPTOR CH10594 53 CH12382 93
CH10627 45 BAND CH10673 15, 17
CH10888 121 CH11412 171
CH10907 251 BELT CH11037 137
CH11138 209 CH11186 83
CH11564 149 BIG END BEARING KRP3022 57

KIT
CH11647 125
BLANKING COVER CH10539 77
CH12390 93
CH11552 25
OE51375 207
BOLT 0096439 141
AIR FILTER CH11390 175
ASSEMBLY 2234040 169
AIR FILTER CH11396 175 CH10160 73

ELEMENT
CH10237 81
AIR PIPE CH11370 219
CH10537 61, 77,
AIR PRESSURE KRP1692 241 115, 117,
SENSOR KIT 195, 203,
239
KRP1693 241
CH10538 77, 151,
ALTERNATOR CH11087 133 153
CH12876 139 CH10550 53, 97
ALTERNATOR CH11034 143 CH10557 129, 131,
BRACKET 197
CH12835 145 CH10566 51, 73
ALTERNATOR CH11036 137 CH10567 53, 97,
PULLEY 97, 103,
115, 121,
CH12877 139
123, 179,
BALL CH12374 93 251
BALL BEARING CH10004 53 CH10570 205
CH11444 85, 85, CH10582 67

85, 87, 87
CH10583 53
CH12375 93
Page 257
Parts Index
CH10585 93, 107, CH10815 61, 123,

155, 157 149
CH10586 107 CH10848 197
CH10609 43, 47, CH10938 73

49, 153,
197 CH11468 59
CH10611 43 CH11554 25
CH10616 45 CH11565 155
CH10618 45 CH11581 231
CH10621 43, 47, 49 CH11585 77
CH10639 45 CH11586 77
CH10679 15, 17 CH11587 77
CH10707 249 CH11590 75
CH10712 33 CH11645 97
CH10713 33 CH11652 125
CH10733 159, 161 CH11895 61, 127,

147
CH10735 105
CH11897 191, 193
CH10748 97, 105
CH12377 93
CH10751 117, 117
CH12873 87
CH10753 117
CV19793 85
CH10791 61, 71,
157 CV70599 233, 235
CH10794 99, 109, ST29003 171, 181,

239, 239 223
CH10796 239, 243, ST43502 219

245
ST43552 89
CH10797 195, 239
UF1676 135
CH10809 125
BRACKET CH10979 221
CH10813 85, 87
CH11135 195
CH10814 123
CH11363 163, 181
Page 258
Parts Index
CH11364 163, 181 CH11497 219, 221,

225
CH11378 219, 227
CLIP CH10071 239
CH11405 223, 233
CH10072 239, 239,
CH11932 69 239
BRIDGE CH10680 51 CH10799 239
BUSH CH10746 105 CH10850 109
CH12834 87 CH11566 149
BUTTON CH11078 51 CH11914 175
CABLE TIE CH10054 239, 239, ST46408 111
239, 239,
239 ST46410 219
CH10827 73 ST46411 219
CH11981 239 CON ROD CH11507 57

ASSEMBLY
CAMSHAFT CH11520 41
CON ROD BOLT CH11684 57
CAMSHAFT BUSH CH11228 31
CONNECTION CH10026 193
CAMSHAFT GEAR CH10910 45
CH10841 189, 191
CAP CH10195 73
CH10893 189, 189
CH11142 167
CONNECTION KIT CH11173 237
CH11403 177
CONNECTOR CH10806 149
CAPSCREW ST29054 143, 145
CH10873 245
CHARGE COOLER CH12818 211, 213
CH11066 193
CIRCLIP 2721351 85, 87
CH11154 237
2722A022 85, 87
COOLER CH11452 211
CH11508 55
COUPLING CH11635 157
CLAMP 819/489 163
COVER CH11576 157
CH10790 71
CH11618 117
CH11110 219, 219
COVER KIT KRP1532 23
CH11337 219
Page 259
Parts Index
CRANKSHAFT CH11521 37 EARTH STRAP CH11093 249

ASSEMBLY
ELBOW CH11481 219
CRANKSHAFT CH11687 37
GEAR CH11624 155
CRANKSHAFT CH11648 125 CH12001 245

PULLEY
CH12349 193
CYL HEAD COVER CH11512 39
END COVER CH10588 41
ASSY
CH10861 105
CYLINDER BLOCK CH11924 15
ASSEMBLY ENGINE CONTROL R/CH12104 69
MODULE
CH12744 17
R/CH12895 69
CYLINDER HEAD CH11399 31
ASSEMBLY EXCHANGE R/CH11087 133
ALTERNATOR
CYLINDER HEAD R/CH11399 31
KIT - EXCH EXHAUST ELBOW CH11636 157
CYLINDER LINER CH11922 15 EXHAUST FLANGE CH11442 185
DAMPER CH11646 125 EXHAUST CH11556 183
MANIFOLD
DIPSTICK CH10980 99
ASSEMBLY CH11557 183
DOOR CH12777 217 EXHAUST VALVE CH11022 31
DOWEL CH10641 45 FAN CH11691 91
CH10653 37 FAN ADAPTOR CH11026 89
CH10656 19 FAN DRIVE CH12388 93
PULLEY
CH10658 19
FAN GUARD CH11446 215
CH10659 19
CH12690 217
CH10661 19
CH12691 217
CH10747 105
CH12692 217
DRAIN PLUG CH10939 77
FANDRIVE CH12385 93, 93
CH11571 97
FASTENER CH10955 39
CV12198 219
FILTER HOUSING CH11094 199
DRIVE SHAFT CH10863 105
Page 260
Parts Index
KRP1570 119 GASKET KIT - KRP1657 255

BOTTOM
FLYWHEEL CH11591 75
ASSEMBLY GASKET KIT - TOP KRP1656 253
FLYWHEEL CH12371 77 GUDGEON PIN CH11503 55

HOUSING
HEADER TANK CH12823 211, 213
FUEL FILTER CH10931 199
CH12824 211, 213
FUEL FILTER HEAD CH12434 197
OD21657 211
FUEL FILTER CH11096 199
HOUSING OD21658 211
FUEL INJECTION CH10592 53 HEAT EXCHANGER CH12093 213

PUMP GEAR
HEATSHIELD CH11593 147
GASKET CH10008 197
HOSE CH11128 219
CH10331 253
CH11336 219
CH10540 77
CH11382 173
CH10579 115, 157
CH11383 163
CH10625 45
CH11385 173
CH10940 77
CH11386 163
CH11398 19
CH12347 193
CH11561 153, 155,
CH12348 191
253
ST91230 219
GASKET - CH10310 25
BLANKING PLATE ST91237 219
GASKET - CH11917 185, 187, HOSE - COOLANT CH12828 211, 213
EXHAUST OUTLET 253
CH12829 211, 213
GASKET - SUMP CH11904 97, 97
HOSE CLIP 525/34M 163, 173
CH12739 97, 97
525/37 163
GASKET - TIMING CH10829 61
CASE CH11387 173
GASKET - CH11761 159, 161, CH12830 211, 213
TURBOCHARGER 253
HOUSING CH11224 117
GASKET KIT KRP1529 253
IDLER GEAR CH10632 49
Page 261
Parts Index
CH10635 47 KRP3117/050 37
CH10963 43 MOUNTING CH10977 73

BRACKET
IMPELLER CH11943 129, 131
CH11105 165
INDICATOR CV5479 171
CH11413 169
INJECTOR CH12071 71
CH11665 219
CH12341 71
KRP1670 231
INJECTOR - R/CH12071 71
EXCHANGE NON RETURN CH12017 197, 197
VALVE
INJECTOR CH10974 73
HARNESS NUT 0576304 141
INLET ELBOW CH10343 179 2238153 233
INTAKE MANIFOLD CH11365 163 2318A210 85, 85,

DUCT 85, 87, 87
INTAKE VALVE CH11021 31 2318A401 217
LABEL CH12625 217 CH10290 47, 49,

195, 235
LIFT PUMP KRP1679 67
CH10564 65
LIFTING EYE KIT KRP1525 203
CH10688 51
KRP1526 205
CH10798 53, 249
LINER - PRESS FIT CH12738 17
CH11077 51
LOCKNUT CH10734 159, 161,
183 CH12697 51
CH10785 97 CH12871 87
LONG ENGINE - JGDFL3807R 13 CV5324 85

EXCHANGE
CV70600 233, 235
MAIN BEARING KIT KRP3118 37
UF4357 135
KRP3122 37
OIL COOLER CH11631 113
MAIN BEARING KIT KRP3116/025 37
- U/S OIL FILLER CAP CH11103 103
KRP3116/050 37 OIL FILLER TUBE CH11599 103
KRP3117/025 37 OIL FILTER CH10929 119
Page 262
Parts Index
OIL FILTER KRP1719 119 PIPE CLIP CH10943 191, 193,

ASSEMBLY 195, 201
OIL FILTER HEAD CH10818 121 CH11563 151
CH11579 121 PISTON COOLING CH12344 59

JET
OIL PIPE CH10786 97
PISTON KIT KRP3020 55
OIL PRESSURE CH12894 209
SENDER PISTON RING KIT KRP3021 55
CV18339/2 209 PIVOT CH12510 51
OIL PRESSURE CH12006 241 CH12702 51

SENSOR KIT
PLAIN WASHER CH11933 69
OIL PUMP CH10860 105
PLATE CH11570 97
OIL PUMP - R/CH10860 105
EXCHANGE PLUG CH10032 31
OIL PUMP GEAR CH10622 43 CH10220 93, 115,

115, 115
PIN CH10652 37
CH10221 19
CH11494 57
CH10258 31
PIPE CH10752 117
CH10259 97, 115
CH11368 219
CH10260 115, 115,
CH11369 219 117, 117
PIPE - AIR CH11380 173 CH10262 77, 121,

179
PIPE - BREATHER CH10962 111
CH10263 115
PIPE - FUEL CH11001 189
CH10282 97, 251
CH11002 189
CH10284 119, 121,
PIPE - OIL SUCTION CH11903 97 199, 199
PIPE - TURBO OIL CH11626 153 CH10286 197
DRAIN
CH10287 27, 27,
CH11627 155 29, 197
PIPE - TURBO OIL CH11625 151 CH10291 121
FEED
CH10568 19, 157
CH11628 149
Page 263
Parts Index
CH10663 19 RING CH12433 93, 95
CH10664 19 ROCKER ARM CH11161 51

ASSEMBLY
CH10666 19
CH11165 51
CH10722 31
CH12698 51
CH10795 101
ROCKER SHAFT CH10685 51
CH11375 21, 29
CH12695 51
CH11376 27
ROLLER BEARING CH10558 129, 131
CH11410 197
SAFETY AIR CH11401 175
CH11500 221 FILTER
CH11545 129, 131 SCREW 0748523 201
CH11588 77 2186431 141
CH11622 117 2314K158 217
CH11867 21 2315C066 93, 95
CH11918 237 CH10946 63
CH11928 29 CH11076 51
PLUNGER CH10738 105 CH11916 51
PRE-FUEL FILTER CH10930 199 CH12701 51
PRIMING PUMP CH10439 197 SCREW METRIC CH10589 41
RADIATOR CH11451 211, 211 SEAL CH10703 35
CH12091 213 CH10757 115
RADIATOR CAP CH12825 211, 213 CH11352 63
Y06/00017 211 CH11560 153, 155,
253
RELIEF VALVE CH10513 121
CH12010 119, 119,
CH12376 93
199, 199
CH12908 93
CH12062 77
RETAINER CH10736 105
CH12063 77
RETAINING PLATE CH10559 129, 131
CH12378 93
Page 264
Parts Index
SEAL - FRONT END CH11379 37 CH10657 19

OIL
CH10660 19, 35,
SEAL - O RING 0730083 217 253
CH10046 119, 197, CH10665 97

199, 199
CH10667 19, 253
CH10048 197
CH10723 31, 253
CH10091 121
CH10726 31, 253
CH10119 29
CH10727 31, 253
CH10131 21, 197,
197 CH10755 117
CH10132 97, 241, CH10766 117

241, 245,
CH10816 123
251, 253
CH10837 197
CH10133 29, 121,
121, 149, CH10839 197
241, 245,
253 CH10840 189, 191,
193, 193,
CH10146 27, 29, 253
241
CH10870 243, 253
CH10224 123
CH10875 251
CH10228 251
CH11079 51, 253
CH10229 51, 253
CH11102 103
CH10230 27, 29,
189, 189, CH11139 119
247, 253
CH11479 149, 253
CH10316 121
CH11498 219, 221,
CH10340 67 225
CH10544 115, 115 CH11562 155

CH10587 41, 253 CH11568 129, 131
CH10590 53 CH11573 97
CH10612 45 CH11614 179, 253

CH10620 45 CH11619 117
Page 265
Parts Index
CH11621 117, 117 CH12391 93
CH11679 157 CH12875 87
CH11905 97 CV17729 85
CH11906 97 SLEEVE CH11311 31
CH12356 243, 245 CH12340 183
CH12384 93 CH12874 87
CH12756 21 CV17765 85
SEAL - OIL CH11654 15, 17 SMALL END BUSH CV60967 57
CH11655 15 SNAP RING CH10581 53
CH11656 15, 17 SOCKET CH11170 237
SEAL - REAR END CH11304 77 CH11171 237

OIL
SPACER CH10108 69
SEAL - ROCKER CH11353 39, 253
BOX COVER CH10662 19
SEAL - CH10056 117 CH10776 151

THERMOSTAT
CH10792 71
HOUSING
CH10867 243
CH10770 117
CH11035 135
SEAL - VALVE CH11486 31, 253
STEM CH11555 183
SEAL - WATER CH10554 131 CH11678 219
PUMP
CH11896 147, 149
CH11941 129
CH12379 93
SEAL KIT KRP1643 71, 253
CH12383 93
SEALING RING CH10838 197
CH12891 141
SEAT CH10715 31
OE49437 135
SETSCREW 2314C044 215, 217
SPEED SENSOR CH12003 243
ST29802 135
CH12004 245
SHAFT CH10862 105
SPRING CH10737 105
CH11942 129, 131
Page 266
Parts Index
CH10819 121 CH12832 87
STARTER MOTOR CH11441 79 TENSIONER CH12872 87

PULLEY
STARTER RING CH11551 75
GEAR CV17732 85
STRAINER CH11634 129 THERMOSTAT CH11620 117
CH12680 131 THERMOSTAT CH10765 117

HOUSING
STRAP CH11499 219, 221
THERMOSTAT KIT KRP1645 117
STUB CH10623 47
THRUST PLATE CH10614 47, 49
CH10624 49
CH10617 45
CH10876 43
CH10619 43
STUD CH10578 69
THRUST WASHER KRP3206 37
CH10775 183 KIT
CH10952 65 TIMING COVER CH11848 63
CH10953 61 TIMING GEAR CH11667 61
CASE
CH12764 53
TOOL CH11169 237
SUMP CH11569 97
TURBOCHARGER CH11706 161
SUPPORT CH10576 69
CH11707 159
CH10577 69
U BOLT CH11666 219
CH11577 157
UNC BOLT 2234215 165
SUPPORT BRACKET CH10832 61
CH11931 69
CH10855 97
VALVE CH10836 197
SWITCH CV25001 229
CV4178 175
TEMPERATURE CH12893 207
SENSOR VALVE COLLET CH10019 31
CV18338/5 207 VALVE GUIDE CH10724 31
KRP1687 247 VALVE SEAT CH10731 31
INSERT
KRP1688 241
CH10732 31
TENSIONER ARM CH11024 85, 85
Page 267
Parts Index
VALVE SPRING CH11489 31 CH10541 61, 77,

INNER 77, 77,
99, 103,
VALVE SPRING CH11487 31 105, 107,
OUTER 109, 121,
123, 123,
VIBRATION CH10272 69
123, 179,
MOUNT
195, 203,
WASHER 0920004 141, 141, 239, 239,
165, 169, 239, 251
171, 201
CH10593 53
0920007 81
CH10610 43
2131A008 215, 217
CH10615 47, 47,
2131A012 85, 85, 49, 49,
85, 87, 87 61, 97,
235
CH10086 197
CH10672 15, 17
CH10099 65, 73,
77, 205, CH10711 33, 33
231
CH10716 31
CH10100 25, 195,
CH11589 75
239
CH11650 125
CH10255 53, 61,
89, 147, CH11651 125
149, 151,
191, 193, CH11676 219
197, 249
CH11899 175
CH10277 69, 155,
197, 239, CH12380 93
243, 245
CH12870 87
CH10279 69
CV17731 85
CH10303 73
CV70605 233, 233,
235
ST15903 85, 87,

181, 223
ST15905 135, 143,

145
ST49891 219
Page 268
Parts Index
Description Part No. Page
WATER PIPE CH10769 115
CH11366 219
CH11367 219
CH11617 115
WATER PUMP GEAR CH11544 129, 131
WATER PUMP KIT KRP1678 129
KRP1715 131
WING NUT CH11898 175
WIRING HARNESS 3161C093 141
CH11985 239
CH12042 235
WOODRUFF KEY CH10005 43
Page 269

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JGZF2002 JGZF2002

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 11

5. Parts Lists & Illustrations Pg. 13

6. Parts Index Pg. 256

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Exchange Long Engine 13 Cylinder Head Cover 39

Cylinder Block & Liners 15 Camshaft 41

Cylinder Block & Liners 17 Timing Gears 43

Cylinder Block & Liners 19 Timing Gears 45

Cylinder Block & Liners 21 Timing Gears 47

Cylinder Block Cover 23 Timing Gears 49

Cylinder Block Cover 25 Rocker Shaft Assembly 51

Cylinder Block Plugs 27 Fuel Pump Drive 53

Cylinder Head Plugs 29 Pistons & Rings 55

Cylinder Head Assembly 31 Connecting Rods & Big End Bearings 57

Cylinder Head Assembly 33 Piston Cooling Jets 59

Cylinder Head Assembly 35 Timing Case 61

Crankshaft 37 Timing Cover 63

Section Page Section Page

Timing Case 65 Fan 91

Lift Pump 67 Fan Drive 93

Engine Control Module 69 Fan - Clamping Ring 95

Wiring Harness 73 Dipstick 99

Flywheel & Starter Ring 75 Blanking Plug 101

Flywheel Housing 77 Filler 103

Starter Motor 79 Oil Pump 105

Starter Motor - Fixings 81 Oil Pump - Fixings 107

Fan Belt 83 Breather Clip 109

Fan Belt Tensioner 85 Breather Hose 111

Fan Belt Tensioner 87 Oil Cooler 113

Fan Adaptor 89 Oil Cooler Pipes 115

Section Page Section Page

Thermostat 117 Alternator Mounting 143

Oil Filter 119 Alternator Mounting 145

Oil Filter 121 Heatshield 147

Oil Filter 123 Feed Pipes 149

Front End Drive Input 125 Feed Pipes 151

Water Pump 127 Leak-Off Pipes 153

Water Pump 129 Leak-Off Pipes 155

Water Pump 131 Air Duct 157

Alternator 133 Turbocharger 159

Alternator Bracket & Fixings 135 Turbocharger 161

Alternator Pulley and Belt 137 Air Duct 163

Alternator 139 Air Filter Mounting 165

Alternator Bracket & Fixings 141 Air Filter Cap 167

Section Page Section Page

Air Filter Mounting 169 Pipework & Connections 195

Air Filter Mounting 171 Filter Head Assembly 197

Air Duct 173 Fuel Filter 199

Air Filter Cap 177 Engine Lifting Eyes 203

Air Inlet 179 Engine Lifting Eyes 205

Air Filter Mounting 181 Temperature Switch 207

Exhaust Manifold 183 Pressure Switch 209

Exhaust Outlet Flange 185 Radiator 211

Exhaust Outlet Gasket 187 Radiator 213

Pipework & Connections 189 Radiator Guard 215

Pipework & Connections 191 Radiator Guard 217

Pipework & Connections 193 Radiator Pipes 219

Section Page Section Page