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EN-JAY Electronique-Repair Data Package UR Series-V1-0208
EN-JAY Electronique-Repair Data Package UR Series-V1-0208
Industrial enhanced-safety
radio remote controls
UR Series
V1 - 02/2008 - English
électronique
Repair data package UR - level 2
TABLE OF CONTENTS
CHARGER URC
TRANSMITTER URE
• EXPLODED VIEW OF TRANSMITTER URE SE 52 0010-00 EN
• COMPATIBILITY OF TRANSMITTER
AND CHARGER ACCORDING TO VERSION SN 52 0020-00 EN
RECEIVER URR
• EXPLODED VIEW OF RECEIVER URR SE 53 0010-00 EN
UR Series
repair data package v.1
Industrial enhanced-safety
radio remote control
- level 2 -
E-mail : support.technique.client@jay-electronique.fr
Web : Http://www.jay-electronique.fr Repair date:
USER INTERVENTION
Company / Contract: Jay: Service station:
Address: Intervening technician :
Tel.: Fax: Tel.: Fax:
Intervention ref. :
Manufacturing date: Identity code:
Serial No. / OF : Radio channel : Diagnostic date:
Date/reference of last repair : Dead man time:
Repair date :
SN 50 0010-00 EN
Last update on 02/08 JAY ELECTRONIQUE 1/1
EVOLUTION OF CHARGER UR
Key-type charger
Note : Incompatible with transmitter URE-B
Only transmitters (URE-B) can be used with this charger. The battery charger voltage is 5VDC (6VDC
max.) instead of 9VDC.
Caution :
Voltage:9 VDC
- + :- 10%
-
Caution : Voltage : 5
VDC or 6V DC + :-
10%
+
Charger ref. URCI-B
+
-
Ex : 230V-5VDC
adapter ref. UCCU
15
Réf : SE 520010-00
Tél : 04.7 6.41.44 .00
Téléc opie : 0 4.76.41.44.44
c e document est notre propriété, sans autorisation formelle, il n edoit pas être reprodu it, co pié ou communiqué à des tiers
3
8
Item PR Designation
PR0252 Housing equipped with 4 PB
9 1+2+3 + 7+11 to 14
PR0253 Housing equipped with 4 PB with IR
2 PR0219 URE transmitter housing seal
4 PR0254E HF Module
10 5 PR0248 Battery
6 PR02502 ** Mother board (specify version)
5 PR0057BP Mechanical kit, 10 PB + on
4 8 to 12 PR0249 COM Mechanical kit 2 rotary switches
URWE21-B URE key, programmed (specify key No.)
15
11 URWE21V-B URE key, not programmed
UWE207 Button labels kit
12
6
13
1
7
Indice N° Modif Modifications Nom Date Vérifié par
Réf : SJ 52 0020-00
Tél : 04.7 6.41.44 .00
Téléc opie : 0 4.76.41.44.44
ce docum ent est no tre propriété, sans au to risati on formelle, il n edoit pas être reprodu it, copié ou communi qué à des tiers
1/2
EVOLUTION OF TRANSMITTER
Subsequent to product technical evolutions, certain spare parts have changed.
Indicated below are the various spare parts to be used.
Subsequent to product technical evolutions, a transmitter of one version and a charger of a different version are not compatible.
VISUAL INFORMATION ON TRANSMITTER
Red indicator
Transmitter Orange indicator Green indicator light
Charger used light on URE 1st REMARKS
used light on URE-B on all UREs
version
ON Flashing Fast charge
URE (1st version) URCUI or URCWI or
(with key) URC1i ON ON Slow or upkeep charge
sub-assy to be
Start replaced
Additional
Tool information - On the intervention sheet, write down the URE sales reference
- Read electronic parameters and following data : radio channel, ID
code, "Dead man" function duration
Tool P01570
+ DialogUR Check the URE version and internal software revision
Software
URWE21
Electronic key in good condition ? no
(URE elec. key)
yes
PR0057 BP
Function buttons in good condition ? no Mechanical kit
yes
Symbols :
: Continue diagnosis yes
: Stop diagnosis
M.P. : Preventive maintenance continued on 2
Format: A4
B P 5 - 17 6 , r u e L a v oi si e r
Technical diagnosis
M ON T B ON N OT - S t M A R TI N - 3 8 3 3 4 S t I S M I ER Nom du fichier:
C ED EX
URE 1st v.
T él: 0 4 .76 .4 1. 4 4 .0 0
F ax: 0 4 . 76 . 4 1.4 4 . 4 4
REF DOC: SJ 52 0010-00 Page: 1/4
Ce docum ent est notre propriété, sans notre autorisation form elle, il ne doit pas être reproduit, copié ou com m uniqué à des tiers.
Technical diagnosis URE 1st version PRODUCT
Additional INTERVENTION
Tool information SHEET TO BE
From page 1
COMPLETED
Functional check of URE transmitter
sub-assy to be
replaced
Unlock the transmitter stop palmswitch button
See table of
possible fault
causes in yes Red and green leds flash simultaneously ?
installation
manual no
no
Red and green leds off ?
yes
Stabilized
power supply Lock palmswitch on transmitter and supply it with power supply set
Or for 4V (100mA min.) or connect a test battery.
Test battery
PR0221 ***
Document Motherboard
SN 520030
Red and green leds still off ? yes
no PR0205
Continue with a test battery Battery
Green led on
Press the "ON" button after 15s yes
steady ?
yes
PR0221 ***
Green Led flashes and red led on steady ? no Motherboard
yes
yes
Symbols :
: Continue diagnosis
: Stop diagnosis
Continued
M.P. : Preventive maintenance on page 3
URE 1st version diagnosis 2/4
Technical diagnosis URE 1st version PRODUCT
Additional From page 2 INTERVENTION
Tool information SHEET TO BE
COMPLETED
Lower the voltage until the red led flashes rapidly.
sub-assy to be
replaced
Decrease the voltage again until the red and green leds go off
yes
Software
"DialogUR"
+ programming Program an electronic key with receiver parameters (same ID
tool bench code and same radio channel)
P01533
Document Test receiver safety relays pull in and red PR0221 1**
SN 520030
no IR Motherboard
led of test UDF flashes?
yes
yes
Actions transmitted
no
correctly ?
PR0057 x
Document Button mechanical part in Mechanical kit PB or
SN 520030
no
good condition? Rotary switches
yes
PR0221 ***
yes Motherboard
END of diagnosis.
Symbols : After repair, perform final test
: Continue diagnosis
: Stop diagnosis URE 1st version diagnosis 4/4
M.P. : Preventive maintenance
Technical diagnosis URE-B version PRODUCT
INTERVENTION
SHEET TO BE
COMPLETED
START
sub-assy to be
Additional replaced
Tool information - On the intervention sheet, write down the URE sales reference
- Read electronic parameters and following data : radio channel, ID
code, "Dead man" function duration
Tool P01570
+ DialogUR
Check the URE version and internal software revision
Software
URWE21V-B
Electronic key in good condition ? no
(URE elec key)
yes
PR0057 BP
PR0249 COM
Function buttons in good condition ? no
Mechanical kit
yes
yes
Symbols :
: Continue diagnosis
: Stop diagnosis
Continued on
M.P. : Preventive maintenance page 2
01 T607 Evolution UR version B JM. BORMAN 19/02/2007 B.CHACORNAC
Indice N° de modif: Modification Nom Date Approuvé par:
00 T001 Création D.PARAT 22/03/2004
Format: A4
Technical diagnosis
ZA C l a B a t i e 3 8 3 3 4
Nom du fichier:
S t I S M I ER C ED EX
T él : 0 4 . 76 . 4 1. 4 4 .0 0 URE-B version
F ax: 0 4 . 76 . 4 1. 4 4 .4 4 REF DOC: SJ 52 0020-00 Page: 1/4
Ce docum ent est notre propriété, sans notre autorisation form elle, il ne doit pas être reproduit, copié ou com m uniqué à des tiers.
Technical diagnosis URE-B version
Additional PRODUCT
Tool From page 2
information INTERVENTION
SHEET TO BE
Functional check of URE transmitter COMPLETED
yes
Stabilized
power supply Lock palmswitch on transmitter and supply it with power supply set
Or for 4V (100mA min.) or connect a test battery.
Test battery
PR0250***
Document Orange and green leds Motherboard
SN 520040
yes
still off ?
PR0248
no Battery
Green led on
Press the "ON" button after 15s yes
steady ?
Document PR0250***
SN 520040
Green led flashes ? no Motherboard
yes
yes
If not already done, supply the transmitter using the variable power
supply set for 4V (100mA mini).
Adjustable
power supply
Gradually decrease the supply voltage while locking then
unlocking the transmitter stop palmswitch button (check performed
on each start-up).
yes
Symbols :
: Continue diagnosis
: Stop diagnosis
Continued on page 3
M.P. : Preventive maintenance
URE-B version diagnosis 2/4
Technical diagnosis URE-B version PRODUCT
Additional From page 2 INTERVENTION
Tool
information SHEET TO BE
COMPLETED
Lower the voltage until the Orange led flashes rapidly.
sub-assy to be
replaced
yes
Decrease the voltage again until the Orange and green leds
go off
yes
Software
"DialogUR"
Program an electronic key with receiver parameters (same ID
+ programming
tool bench code and same radio channel)
P01533
Jay PR0250***
no Motherboard
Electronique Do you have the means to measure
special test no
instrumentation
the radio module characteristics?
no
In the case of Test radio module
the use of the
using test bench
tool P01570 + Customer has
DialogUR, The PR0254 E
reported
radio quality yes Transmitter radio
transmission module
must be
superior to
cutouts?
Radio module
90 %
performance sufficient? no
Symbols :
: Continue diagnosis yes
: Stop diagnosis Continued on page 4 non URE-B version diagnosis 3/4
M.P. : Preventive maintenance
Technical diagnosis URE-B version
Additional From page 3 PRODUCT
Tool
information
no Check of the IR start-up INTERVENTION
IR start-up option present? SHEET TO BE
option
COMPLETED
yes sub-assy to be
replaced
Connect the test IR module to the test receiver
yes
yes
Tool P01570
Check that actions on transmitter buttons/switches are
+ DialogUR
transmitted to receiver relays
Software
Actions transmitted
no
correctly ?
PR 0252 ou PR0253
Document SN Button mechanical part in (complete housing)
520040
no
good condition? + PR0249 COM
(switch kit)
yes
yes PR0250***
Motherboard
Symbols :
: Continue diagnosis END of diagnosis.
: Stop diagnosis After repair, perform final test
M.P. : Preventive maintenance
URE-B version diagnosis 4/4
7
9 6
1
Référence N° Modif Modifications Nom Date Vérifié par
SN520030-00 T607 Création du document A.PORTAZ 29/03/2007 B.CHACORNAC
Transmitter assembly Format : A4
électronique
ZAC la Batie
Loc doc :
URE 1st version
38334 St Ismier
Réf : SN 520030-00
Tél : 04.7 6.41.44 .00
Téléc opie : 0 4.76.41.44.44
ce doc ument est notre propri été, sans autorisatio n formelle, il n edoit pas être reproduit, copié ou communiq ué à des tiers
7 1- Configure cover of housing (1) by adding rotary switches if necessary.
Réf : SN 52 0040-00
Tél : 04.7 6.41.44 .00
Téléc opie : 0 4.76.41.44.44
ce doc ument est notre propri été, sans autorisatio n formelle, il n edoit pas être reproduit, copié ou communiq ué à des tiers
URE final test after intervention
START
Install test key configured with test receiver parameters on URE unit
Test elec key
or program test receiver according to URE
Test tool P01570
DialogUR
software Unlock the stop palmswitch button and press "on" button
yes
Press green "on" button while pointing the URE toward the test
receiver (3m min. distance between URE and UDF)
Key : yes
no
Press the stop palmswitch button
=
Test is negative, repeat
technical diagnosis on Fill in the repair labels and fasten them to the transmitter,
product then fill in the intervention sheet
END
Format: A4
Transmitter final test
ZAC l a ba t i e
Nom du fichier: \dossier UR\dossier rep\ure\final
3 8 3 3 4 S t I S M I ER C ED EX
T él: 0 4 .76 .4 1.4 4 .0 0 URE
F ax: 0 4 .76 .4 1.4 4 .4 4 REF DOC: SJ 520030-00 Page: 1/1
Ce docum ent est notre propriété, sans notre autorisation form elle, il ne doit pas être reproduit, copié ou com m uniqué à des tiers.
2
Spare part
Item Description Qty
reference
3
URR motherboard
1 PR0225** 1
(specify voltage version)
2 PR0226 Housing assembly 1
3 PR0224R tuner 1
1 Spare part
Description
reference
PR0225C4 URR MOTHERBOARD 3+6RL 12-24VDC
PR0225CA URR MOTHERBOARD 3+6RL 24-48VAC
PR0225CB URR MOTHERBOARD 3+6RL 115-230VAC
Only motherboards with 6 function relays are available
2
Detai ls on motherboard reference
Spare part
Description
reference
PR0225C4 URR M OTHERBOARD 3+6RL 12-24VDC
PR0225CA URR MOTHERBOARD 3+6RL 24-48VAC
PR0225CB URR MOTHERBOARD 3+6RL 115-230VAC
Only motherboards w i th 6 functi on relays are av ai lable
3
Réf : SE 530020-00
Tél : 04.7 6.41.44 .00
Téléc opie : 0 4.76.41.44.44
c e document est notre propriété, sans autorisation formelle, il n edoit pas être reprodu it, co pié ou communiqué à des tiers
LIST OF SPARE PARTS TO USE ACCORDING TO RECEIVER VERSION
Subsequent to product technical evolutions, certain spare parts of the product have changed.
The various spare parts to be used are indicated below.
Tuner PR0237R PR0237R The new tuner is compatible with the old and new receiver.
The tuner ref. PR0208R is discontinued.
Housing assembly PR0226 PR0226 The rubber wire grommets have been replaced by plastic
cable glands (PE).
sub-assy to be
replaced
Additional
Tool information
START
See "Receiver
changes" Check the receiver version
document
******
Receiver complies with respect to technical changes
no Spare part or technical
table? upgrade accessory
(M.P.)
yes
POZIDRIV
Document PR0226
screwdriver
NN 695100
Housing in good condition? no Receiver housing
No. 2
yes
UDF 1 / 2
Torx n°10 If present, IR modules in good condition? no PR0133
screwdriver IR Module (M.P.)
yes
yes
Document PR0225 **
Receiver motherboard oxidised or modified by third party? yes Motherboard (M.P.)
NN 695100
- POZIDRIV no
screwdriver
No. 2
PR0225 **
-flat nose pliers Spring terminal boards in good condition? no Motherboard (M.P.)
yes
Continued on page 2
Symbols/abbreviations :
: Continue Diagnosis
: Stop Diagnosis
P.M. : Preventive Maintenance
Format: A4
ZAC l a Ba t i e
URR (all version) \dossierUR\reparation\diagnostics
Nom du fichier:
3 8 3 3 4 S t I S M I ER C ED EX
T él: 0 4 .76 .4 1.4 4 .0 0
Technical diagnosis
F ax: 0 4 .76 .4 1.4 4 .4 4 REF DOC: REF SJ 530010-00 Page: 1/5
Ce docum ent est notre propriété, sans notre autorisation form elle, il ne doit pas être reproduit, copié ou com m uniqué à des tiers.
PRODUCT
Tool
Additional
information Technical diagnosis receiver URR INTERVENTION
SHEET TO BE
COMPLETED
Power supply fuse Continued
ratings: from page 1 sub-assy to be
24/48VAC replaced
F1=0.8A, F2=1.6A Check of power supply fuses
115/230VAC
continuity test
F1=0.16A, F2=0.315A
12/24VDC
F1=1A, F2=1A
6mm flat tip Fuses in good condition and compliant with respect to PR0123
no
screwdriver power supply voltage? Receiver fuse kit
Pay attention to
power supply
Functional check of receiver URR
voltage.
If necessary, equip
receiver with a test Switch on the receiver
UDF IR module
-POZIDRIV
screwdriver Document
PR0225 **
No. 2 SN 530020 Green led « Power » on ? no
Receiver motherboard
- flat nose
pliers
yes
See table of
possible fault Leds of safety microswitches
causes in
no
flashing ?
installation manual
yes
Tool P01570
+ DialogUR Program a URE key with the parameters corresponding to the
software receiver and place it on the test transmitter.
See installation
manual for The green led " Safety 2 " of the PR0237R
no Radio module
transmitter indicator receiver is on ?
light functions
yes
See installation
manual for receiver
indicator light yes Receiver’s red led is flashing ?
functions
Continued
Symbols/abbreviations : on page 3
: Continue Diagnosis
: Stop Diagnosis
P.M. : Preventive Maintenance
yes
Digital
Measure the contact resistance of the safety relays, horn relay and auxiliary
multimeter
relay (if auxiliary board is present)
PR0225 **
Document
Relay contact resistance is R<2 ? no Receiver
SN 530020
motherboard
yes
Are all the function relays engaged when the URE PR0225 **
control buttons are pressed as defined in the button/ no Receiver
relay assignment table for the URR ? motherboard
yes
Measure the contact resistance of the function relays (press and maintain one
by one transmitter function buttons)
PR0225 **
Document Contact resistance of each function relay is Receiver
SN 530020
no
R<2 ? motherboard
yes
PR0225 **
Document Safety contacts open? no Receiver
SN 530020 motherboard
yes
Continued
on page 4
Symbols/abbreviations :
: Continue Diagnosis
: Stop Diagnosis
P.M. : Preventive Maintenance
URR receiver diagnosis 3/5
PRODUCT
Tool
Additional
information Technical diagnosis receiver URR INTERVENTION
SHEET TO BE
From page 3 COMPLETED
sub-assy to be
Test of IR start-up option
replaced
yes
Unlock the stop palmswitch button of the transmitter and press the green
"on" button while pointing the URE toward the UDF of receiver to be
tested (at a minimum distance of 3m)
Document PR0225 **
SN 530020 Receiver safety and horn relays pull in ? no Receiver motherboard
no
yes
Document PR0225 **
SN 530020
Receiver safety and horn relays pull in ? no
Receiver motherboard
yes
Continued
on page 5
Symbols/abbreviations :
: Continue Diagnosis
: Stop Diagnosis
P.M. : Preventive Maintenance
URR receiver diagnosis 4/5
PRODUCT
Tool
Additional
information Technical diagnosis receiver URR INTERVENTION
SHEET TO BE
From page 4 COMPLETED
yes
Document PR0237 R
Green led is on steady ? yes
SN 530020 Radio module
no PR0225 **
Receiver motherboard
Jay
électronique Do you have the means to measure
specific test the radio module characteristics
instrumentat.
yes
In the case of
the use of the
tool P01570 + no
DialogUR, the Switch off receiver and remove radio module
radio quality from its support.
must be
superior to
90%
Customer has
reported PR0237R
Document yes
transmission Radio module
SN 530020
cutouts ?
Radio module
Document
SN 530020
performance is PR0237R
satisfactory? no Radio module
no
yes
END of diagnostic.
After repair, perform final
test
Symbols/abbreviations :
: Continue Diagnosis
: Stop Diagnosis
P.M. : Preventive Maintenance
NB : In the case of the use of external BNC antenna, verify the good connection with radio
tuner and NBC connector.
2- Place the motherboard in the housing (2) –Pay attention to mounting direction – when
inserting the antenna wiring in the spiral cable gland. Screw in the 4 cover screws..
3
Réf : NN 695101.00
Tél : 04.7 6.41.44 .00
Téléc opie : 0 4.76.41.44.41
c e document est notre propriété, sans autorisation formelle, il n edoit pas être reprodu it, co pié ou communiqué à des tiers
URR final test after intervention
Key:
START
Additional =
information Test negative, repeat
In accordance with sales reference, equip the receiver with a test
UDF or the customer’s UDF. technical diagnosis on
product
Switch on the receiver.
yes
Safety microprocessor leds flash? yes
no
Stick
intervention Fill in the repair labels and fasten them to the receiver. Fill in the
labels on product intervention sheet
product
END
SJ 530020-00 T607 Evolution UR-B JM BORMANN 29/03/2007 B.CHACORNAC
Indice N° de modif: Modification Nom Date Approuvé par:
Non CODIFIE T001 Création D,PARAT 19/03/2004
Format: A4
ZAC l a B a t i e
URR Receiver (all \dossier UR\dossier rep\URR\final,vsd
Nom du fichier:
3 8 3 3 4 S t I S M I ER C ED EX
T él: 0 4 . 76 . 4 1.4 4 . 0 0
version) Final Test
F ax: 0 4 .76 .4 1.4 4 .4 4 REF DOC: SJ 530020-00 Page: 1/1
Ce docum ent est notre propriété, sans notre autorisation form elle, il ne doit pas être reproduit, copié ou com m uniqué à des tiers.