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Repair data package

Industrial enhanced-safety
radio remote controls

UR Series
V1 - 02/2008 - English

électronique
Repair data package UR - level 2
TABLE OF CONTENTS

• PRODUCT INTERVENTION SHEET SN 50 0010-00 EN

CHARGER URC

• EVOLUTION OF CHARGER SN 51 0010-00 EN

• TEST OF CHARGER SJ 51 0010-00 EN

TRANSMITTER URE
• EXPLODED VIEW OF TRANSMITTER URE SE 52 0010-00 EN

• EXPLODED VIEW OF TRANSMITTER URE-B SE 52 0020-00 EN

• EVOLUTION OF TRANSMITTER URE SN 52 0010-00 EN

• COMPATIBILITY OF TRANSMITTER
AND CHARGER ACCORDING TO VERSION SN 52 0020-00 EN

• DIAGNOSTIC OF TRANSMITTER URE SJ 52 0010-00 EN

• DIAGNOSTIC OF TRANSMITTER URE-B SJ 52 0020-00 EN

• ASSEMBLY OF TRANSMITTER URE SN 52 0030-00 EN

• ASSEMBLY OF TRANSMITTER URE-B SN 52 0040-00 EN

• FINAL TEST OF TRANSMITTER AFTER REPAIR SJ 52 0030-00 EN

RECEIVER URR
• EXPLODED VIEW OF RECEIVER URR SE 53 0010-00 EN

• EXPLODED VIEW OF RECEIVER URR-B SE 53 0020-00 EN

• EVOLUTION OF RECEIVER URR SN 530010-00 EN

• DIAGNOSTIC OF RECEIVER URR - ALL VERSIONS SJ 53 0010-00 EN

• ASSEMBLY OF RECEIVER SN 53 0020-00 EN

• FINAL TEST OF RECEIVER SJ 53 0020-00 EN

INSTALLATION AND USER MANUAL


Acknowledgement
of receipt
électronique
of documentation

UR Series
repair data package v.1
Industrial enhanced-safety
radio remote control

- level 2 -

Family name : First name : Company :

This will acknoledge receipt of the following document(s) :

• UR Series repair data package V1 02/2008

Date : _____________ Signature:

) Please fill in and return (or fax) to :


JAY Electronique, Eric DECHAME - service documentation

Address: ZAC la Bâtie, rue Champrond F38334 St ISMIER CEDEX - FRANCE

Tel: +33.(0)4.76.41.44.00 e.mail : doc@jay-electronique.fr


Fax: +33.(0)4.76.41.44.44
PRODUCT INTERVENTION SHEET - UR and UR-B
Intervention ref.:
ZAC la Bâtie, rue Champrond
F38334 SAINT ISMIER cedex
+33 (0)4 76 41 44 00 - +33 (0)4 76 41 44 44
Diagnostic date:

E-mail : support.technique.client@jay-electronique.fr
Web : Http://www.jay-electronique.fr Repair date:

USER INTERVENTION
Company / Contract: Jay: Service station:
Address: Intervening technician :
Tel.: Fax: Tel.: Fax:

Fault(s) indicated by user :

Information concerning intervention and invoicing


Type of intervention: REP: repair / REV : overhaul / MPR : Preventive maintenance / CRA: transformation.
Type of invoice: SG : covered by warranty / HG : not covered by warranty / SGR: covered by repair warranty.
Note: If intervention concerns upgrade of a functional sub-assembly (REV) or a transformation (TRA), enter code X99 in the part fault code boxes.
If the intervention concerns a missing part, tick the fault code X97 and fill in the designation for the corresponding sub-assembly.

Product returned compliant


For a product returned alone or a system (example: transmitter, receiver, …) checked out compliant, tick fault code X95 (line ZCONF1)
For a system (example: transmitter, receiver, …) for which only a part is compliant (example: transmitter), tick fault code X95 (line ZCONF2)

Product returned non-repairable


For a product returned which is not repairable, tick fault code X96 (line ZNOREP)

Result of transmitter diagnostic


URE _ _ _ _ _ _
URE

Intervention ref. :
Manufacturing date: Identity code:
Serial No. / OF : Radio channel : Diagnostic date:
Date/reference of last repair : Dead man time:
Repair date :

Type of intervention Type of invoice

Reference Fault Price (taxes not


Designation REP REV MP TRA SG HG SGR
(to be filled in) code incl.)

PR0252 Housing assembly (base + cover) 4 PB config. without IR


PR0253 Housing assembly (base + cover) 4 PB config. with IR
PR0219 SEAL, TRANSMITTER HOUSING
PR0205 TRANSMITTER URE BATTERY 3.6V 370 MAH
PR0248 NEW LI-ION BATTERY FOR TRANSMITTER
PR0220E TRANSMITTER RADIO MODULE version A
PR0254E TRANSMITTER RADIO MODULE version B
PR0221___ MOTHERBOARD, CONFIG *** to be specified
PR0250___ NEW MOTHERBOARD, CONFIG *** to be specified
PR0057-BP MECHANICAL KIT, 10 PB
PR0249COM MECHANICAL KIT, 2 SELECTOR SWITCHES
URWE21V-B ELECTRONIC KEY, NOT PROGRAMMED, version B
UWE202 SHEET WITH 6 BUTTON LABELS, COLOR ARROWS
UWE207 SHEET WITH 90 BUTTON LABELS, BLACK AND WHITE
URCUi 230V- 9VDC INDUSTRIAL CHARGER
URCi-B URE CHARGER version B
UCCU Adapter, 230VAC EUROPE / 5 VDC
UCC1 Adapter, 24VDC-6VDC for vehicle
UCC4 Adapter, 24VAC/DC-5VDC DIN
URE2__0-B COMPLETE PRODUCT, version B (specify button configuration)
URE3__0-B COMPLETE IR product, version B (specify button configuration)
Labor
Sub-total (taxes
not incl.)

Result of receiver diagnostic


URR _ _ _ _ Additional ref. : _ _ _
URR

Manufacturing date: Identity code:


Serial No. / OF : Radio channel :
Date/reference of last repair :
Type of intervention Type of invoice
Fault Price (taxes not
Reference Designation REP REV MP TRA SG HG SGR
code incl.)
(to be filled in) HOUSING ASSEMBLY
PR0225C__ URR MOTHERBOARD (specify voltage)
PR0237R URR TUNER
PR0123 RECEIVER FUSE KIT
UDF1 1 IR MODULE KIT + 10 METRES OF CABLE
VUB084 1/4 WAVE STRAIGHT ANTENNA, 433-434 MHZ
VUB105 ANTENNA EXTENDER, 2M+BRACKET, NOT INSULATED
VUB125 ANTENNA EXTENDER, 5M+BRACKET, NOT INSULATED
OWR01 PLUG-IN ANTENNA BNC KIT
Labor
Sub-total (taxes
not incl.)

SN 50 0010-00 EN
Last update on 02/08 JAY ELECTRONIQUE 1/1
EVOLUTION OF CHARGER UR

Key-type charger
Note : Incompatible with transmitter URE-B

URC1 (24VDC-> 9VDC charger)


URCU (230VAC– 9VDC charger with European plug)
URCW (230VAC– 9VDC charger with UK plug)

Marketing discontinued : 2006


Product no longer available for maintenance.

Industrial charger (1st version)

URC1i (24VDC-> 9VDC charger)


URCUi (230VAC – 9VDC charger Euro. plug)
URCWi (230VAC – 9VDC charger UK plug)

First marketed : April 04.


Marketing discontinued : February 07
Availability for maintenance : contact us.
Only transmitters (URE) with manufacturing data file ref. greater than or equal to A004 can be used with
this charger. Otherwise, the transmitter software must be updated (return to factory).
The URE-B units cannot be used with this charger.

Industrial charger version B


URCi-B (Charger)

UCCU (230V-5VDC adapter with Euro plug)


UCCW (230V-5VDC adapter with UK plug)
UCC1 (24V-6VDC vehicle adapter)
UCC4 (24VDC-5VDC din rail adapter)

First marketed : February 07

Only transmitters (URE-B) can be used with this charger. The battery charger voltage is 5VDC (6VDC
max.) instead of 9VDC.

Indice N° Modif Modifications Nom date Vérifié par


0 T607 Création du document A.PO RTAZ 2 9/0 3/ 20 07 B.CH ACO RN AC

EVOLUTION OF CHARGER UR Format : A4


électronique
Loc doc :
URC
ZAC la Bati e S ai nnt Ismi er

Réf :SN 51 0010-00 EN


Té l : 04.7 6.41.44 .00
Té léc opi e : 0 4.76.41.44.41
c e do cum en t e st no tre prop rié té, sa ns au to risa ti on form ell e, il n ed oi t p as être re pro du it, co pié o u com muni qué à de s ti ers
1/2

CHECK OF INDUSTRIAL CHARGER (1st version)


Charger reference (1st version /April 04 to February 07)
URCUI 230VAC- 9VDC (European plug)
URCWI : 230VAC- 9VDC (UK plug)
URC1I : 12-24VDC- 9VDC (cigarette lighter).
Note : The charger and power supply unit (9VDC output) cannot be dissociated.

Caution :
Voltage:9 VDC
- + :- 10%

Indice N° Modif Modifications Nom date Vérifié par


0 T607 Création du document A.PORTAZ 2 9/ 02 /200 7 B.C HAC ORNAC

Check of charger Format : A4


électronique
ZAC la BAT IE
Loc doc :
URC
38334 Sa int I smi er

Réf :SJ 50 0010-00


Té l : 04.7 6.41.44 .00
Té léc opi e : 0 4.76.41.44.44
c e docum en t e st n otre pro prié té, sans a utorisa tion form el le , il n edoi t p as être re p ro du it, co pié ou com mun iqué à des tie rs
2/2

CHECK OF INDUSTRIAL CHARGER - VERSION B


Reference of charger version B (as of February 07)
Charger URCI-B + power supply unit UCCU 230VAC-5VDC (European plug)
Charger URCI-B + power supply unit UCCW 230VAC-5VDC (UK plug)
Charger URCI-B + power supply unit UCC1 24VDC-6VDC (cigarette lighter input)
Charger URCI-B + power supply unit UCC4 24VDC-5VDC (screw terminal input)

-
Caution : Voltage : 5
VDC or 6V DC + :-
10%
+
Charger ref. URCI-B
+
-

Ex : 230V-5VDC
adapter ref. UCCU

Indice N° Modif Modifications Nom date Vérifié par


0 T607 Création du document A.PORTAZ 2 9/ 02 /200 7 B.C HAC ORNAC

Check of charger Format : A4


électronique
ZAC la BAT IE
Loc doc :
URC
38334 Sa int I smi er

Réf :SJ 50 0010-00


Té l : 04.7 6.41.44 .00
Té léc opi e : 0 4.76.41.44.44
c e docum en t e st n otre pro prié té, sans a utorisa tion form el le , il n edoi t p as être re p ro du it, co pié ou com mun iqué à des tie rs
1
Item PR Designation

PR02280** (1) Housing equipped with 4 Pushbutton


1à 9
PR02281**(1) Housing equipped with 4 Pushbutton with IR

3 PR0219 Transmitter housing seal


2 11 PR0220E (2) HF module
10 PR0205 (2) ni-mh battery
8 14 PR0221 ***(2) Motherboard (specify version)
7 PR0057 BP Mechanical kit, 10 PB + on
10 11 Not referenced
15 Rotary switch
(3)
16 URWE21V (1) URE key, not programmed
12 UWE207 Button labels kit
13

(1) No longer available


14 (2) Available up to termination of stock
9 (3) Not available. See document SN 520010

Specify motherboard reference


Spare part
Designation Remark
reference
4 5 PR022101C URE Mother board CONFIG.1C
PR0221011 URE Mother board CONFIG.11
Motherboards with rotary switches
PR022102C URE Mother board CONFIG.2C
: no longer available
PR0221022 URE Mother board CONFIG.22
PR0221122 URE Mother board CONFIG.22 IR

15

16 Indice N° Modif Modifications Nom Date Vérifié par


0 T607 Création du document A.PORTAZ 29.03.07 B.CHACORNAC

Transmitter exploded view Format : A4


7 électronique
ZAC la Batie
Loc doc :
URE 1st Version
38334 St Ismier

Réf : SE 520010-00
Tél : 04.7 6.41.44 .00
Téléc opie : 0 4.76.41.44.44
c e document est notre propriété, sans autorisation formelle, il n edoit pas être reprodu it, co pié ou communiqué à des tiers
3

8
Item PR Designation
PR0252 Housing equipped with 4 PB
9 1+2+3 + 7+11 to 14
PR0253 Housing equipped with 4 PB with IR
2 PR0219 URE transmitter housing seal
4 PR0254E HF Module
10 5 PR0248 Battery
6 PR02502 ** Mother board (specify version)
5 PR0057BP Mechanical kit, 10 PB + on
4 8 to 12 PR0249 COM Mechanical kit 2 rotary switches
URWE21-B URE key, programmed (specify key No.)
15
11 URWE21V-B URE key, not programmed
UWE207 Button labels kit

12

6
13

Specify motherboard reference


Spare part
Designation Remark
reference
URE-B MOTHERBOARD Specify button configuration, see
PR02502**
TO BE CONFIGURED sales manual E730
PR0250211 URE-B MOTHERBOARD CONFIG.11
PR0250222 URE-B MOTHERBOARD CONFIG.22
PR025022C URE-B MOTHERBOARD CONFIG.2C
2 URE-B MOTHERBOARD Specify button configuration, see
PR02503**
14 TO BE CONFIGURED sales manual E730

1
7
Indice N° Modif Modifications Nom Date Vérifié par

15 0 T607 Création du document A.PORTAZ 29.03.07 B.CHACORNAC

Transmitter exploded view Format : A4


électronique
ZAC la batie
Loc doc :
URE-B
38334 Sa int Ismier

Réf : SJ 52 0020-00
Tél : 04.7 6.41.44 .00
Téléc opie : 0 4.76.41.44.44
ce docum ent est no tre propriété, sans au to risati on formelle, il n edoit pas être reprodu it, copié ou communi qué à des tiers
1/2
EVOLUTION OF TRANSMITTER
Subsequent to product technical evolutions, certain spare parts have changed.
Indicated below are the various spare parts to be used.

Presentation of transmitter URE-B


New emergency Orange LED
New electronic key
stop palmswitch

Rotary switches (new design), only on second row

Indice N° Modif Modifications Nom date Vérifié par


0 T607 Création du document A.PORTAZ 29/03/2007 B.CHACORNAC

Transmitter evolution Format : A4


é le c tro n iq ue
Loc doc :
URE
ZAC la batie
38334 St Ismier
Tél : 04.76.41.44.00
Télécopie : 04.76.41.44.44 Réf :SN 52 0010-00
ce document est notre propriété, sans autorisation formelle, il n edoit pas être reproduit, copié ou communiqué à des tiers
2/2

List of spare parts to be used according to URE version

Spare part sales designation Parts to be used if URE REMARKS


Parts to be used if
transmitter 1st°
URE-B transmitter as
version, data package
of data package A001
A001 to A007
Housing equipped with 4 PB PR0252 PR0252
If rotary switches are required, housing must be customized
PR0253 (IR) PRO253 (IR)
using rotary switch kit PR0249COM.
Housing seal PR0219 PR0219
No change
HF Module The old versions of the HF module are available up to
PR0220E PR0254E termination of stock. The new HF module is compatible
with all the versions
Battery PR0205 (nimh) PR0248 (lithium ion) Battery PR0205 (Ni-Mh) PR0248 (lithium-ion). (1)
Motherboard (specify version) PR0221*** PR0250*** The old battery PR0205 is available up to termination of
(2) (2) stock (1).
Mechanical kit (10 BP + On) PR0057BP PR0057BP No change
Rotary switch kit In case of a rotary switch fault (mechanical part) on a URE
Not referenced PR0249COM 1st version, product must be exchanged by a URE-B
version. The rotary switches are not compatible.
URE key, not programmed This new key is compatible with all the versions.
URWE21V-B URWE21V-B
The old key URWE21V is no longer available.
(1) Beyond this availability, it will be necessary to replace the transmitter and charger by a version « B »
(2) See exploded views of transmitters to determine references of motherboards.

Indice N° Modif Modifications Nom date Vérifié par


0 T607 Création du document A.PORTAZ 29/03/2007 B.CHACORNAC

Transmitter evolution Format : A4


é le c tro n iq ue
Loc doc :
URE
ZAC la batie
38334 St Ismier
Tél : 04.76.41.44.00
Télécopie : 04.76.41.44.44 Réf :SN 52 0010-00
ce document est notre propriété, sans autorisation formelle, il n edoit pas être reproduit, copié ou communiqué à des tiers
COMPATIBILITY OF DIFFERENT VERSIONS OF TRANSMITTER-CHARGER UR

Subsequent to product technical evolutions, a transmitter of one version and a charger of a different version are not compatible.
VISUAL INFORMATION ON TRANSMITTER
Red indicator
Transmitter Orange indicator Green indicator light
Charger used light on URE 1st REMARKS
used light on URE-B on all UREs
version
ON Flashing Fast charge
URE (1st version) URCUI or URCWI or
(with key) URC1i ON ON Slow or upkeep charge

2 flashes 2 flashes Charge fault


URCI-B
URE (1st version)
Flashing fast OFF No charge
(with key)
URE URCUI or URCWI or
OFF OFF Slow charge without indication
(without key) URC1i
URE (1st version)
URCI-B OFF OFF No charge
(without key)
ON Flashing Fast charge
URE-B
URCI-B ON ON Slow or upkeep charge
(with key)
2 flashes 2 flashes Charge fault
URE-B URCUI or URCWI or
OFF OFF No charge
(with key) URC1i
URE-B Fast charge then slow charge
URCI-B OFF OFF
(without key) without indication
URE-B URCUI or URCWI or
OFF OFF No charge
(without key) URC1i

Indice N° Modif Modifications Nom date Vérifié par


0 T607 Création du document A.PORTAZ 29/03/2007 B.CHACORNAC
Format : A4
électronique
COMPATIBILITY
ZAC la Bati e
38334 St Ismi er Loc doc :

TRANSM ITT ER-C HARGER Réf :SN 50 0020-00


Té l : 04.7 6.41.44 .00
Té léc opi e : 0 4.76.41.44.44
ce doc ume nt est notre p ropri été , san s a utori sa tio n f orme lle , il n e doit pa s ê tre rep roduit, copi é ou co mmu niq ué à de s tie rs
PRODUCT
INTERVENTION
SHEET TO BE
Technical diagnosis URE 1st version COMPLETED

sub-assy to be
Start replaced

Additional
Tool information - On the intervention sheet, write down the URE sales reference
- Read electronic parameters and following data : radio channel, ID
code, "Dead man" function duration

Visual inspection of URE


Flat
screwdriver Open the transmitter and separate the half-shells.

Tool P01570
+ DialogUR Check the URE version and internal software revision
Software

See doc : Evolution


Transmitter complies with respect to technical changes of transmitter
no
table ? SN 520010
yes

Check for absence of grime or cracks on the half-shells

Document PR 0228 ***


SN 520030
Housing in good condition ? no
(complete housing)
yes

Document Housing seal in good condition ? no PR 0219


SN 520030 (seal)
yes
Visual inspection of electronic key :
Check condition of key;
check that key is securely engaged in transmitter cover

URWE21
Electronic key in good condition ? no
(URE elec. key)

yes

Check of function and "On/horn" buttons :


Check condition of the capsules (tightness), push-in and rotary
operation (check for automatic return, if applicable).

PR0057 BP
Function buttons in good condition ? no Mechanical kit

yes

Mechanical check of stop palmswitch button


Check that stop palmswitch locks and unlocks correctly

Palmswitch mechanism in good condition ? (Pin,


Document mushroom) no PR 0228 ***
SN 520030 (complete housing)
Also check condition of green capsule and ring

Symbols :
: Continue diagnosis yes
: Stop diagnosis
M.P. : Preventive maintenance continued on 2

Indice N° de modif: Modification Nom Date Approuvé par:


00 T001 Modification JM.Bormann 29/03/2007 B.Chacornac

Format: A4
B P 5 - 17 6 , r u e L a v oi si e r
Technical diagnosis
M ON T B ON N OT - S t M A R TI N - 3 8 3 3 4 S t I S M I ER Nom du fichier:
C ED EX
URE 1st v.
T él: 0 4 .76 .4 1. 4 4 .0 0
F ax: 0 4 . 76 . 4 1.4 4 . 4 4
REF DOC: SJ 52 0010-00 Page: 1/4
Ce docum ent est notre propriété, sans notre autorisation form elle, il ne doit pas être reproduit, copié ou com m uniqué à des tiers.
Technical diagnosis URE 1st version PRODUCT
Additional INTERVENTION
Tool information SHEET TO BE
From page 1
COMPLETED
Functional check of URE transmitter
sub-assy to be
replaced
Unlock the transmitter stop palmswitch button
See table of
possible fault
causes in yes Red and green leds flash simultaneously ?
installation
manual no
no
Red and green leds off ?
yes
Stabilized
power supply Lock palmswitch on transmitter and supply it with power supply set
Or for 4V (100mA min.) or connect a test battery.
Test battery

Unlock the transmitter stop palmswitch button

PR0221 ***
Document Motherboard
SN 520030
Red and green leds still off ? yes

no PR0205
Continue with a test battery Battery

Green led on steady ? no

yes Lock and unlock transmitter


stop palmswitch button
observing a stop period

Green led on
Press the "ON" button after 15s yes
steady ?

Document PR0221 ***


SN 520030 Green led flashes ? no Motherboard

yes

Stop transmitter and connect a test URCU to check if charging takes


place.

PR0221 ***
Green Led flashes and red led on steady ? no Motherboard

yes

Test of "battery charge" detection thresholds


If not already done, supply the transmitter using the variable power
Adjustable supply set for 4V (100mA mini).
power supply Gradually decrease the supply voltage while locking then unlocking the
transmitter stop palmswitch button (check performed on each start-up).

Decrease the voltage until the red led flashes slowly

Document Power supply voltage measured in this case is PR0221 ***


SN 520030 no Motherboard
between 3,6V and 3,8V

yes
Symbols :
: Continue diagnosis
: Stop diagnosis
Continued
M.P. : Preventive maintenance on page 3
URE 1st version diagnosis 2/4
Technical diagnosis URE 1st version PRODUCT
Additional From page 2 INTERVENTION
Tool information SHEET TO BE
COMPLETED
Lower the voltage until the red led flashes rapidly.
sub-assy to be
replaced

Document Power supply voltage measured in this case is PR0221 ***


SN 520030
no
between 3,3 and 3,5 V Motherboard
yes

Decrease the voltage again until the red and green leds go off

Document Power supply voltage is under PR0221 ***


SN 520030 no Motherboard
< 3.2V

yes

Radio module check

Use the charged battery or connect a stabilized power supply


set for 4V to the motherboard

Use the test URR receiver

Software
"DialogUR"
+ programming Program an electronic key with receiver parameters (same ID
tool bench code and same radio channel)
P01533

Unlock the transmitter stop palmswitch button


and press the "on" button

Green led on radio receiver on steady


? (place transmitter as far away as no
possible)
Test radio
Install the transmitter test radio
module
ref: PR0220 E module in place of the radio module

Unlock the transmitter stop palmswitch


button
yes and press the "on" button

Green led on radio PR0220 E


Document
SN 520030
yes Transmitter radio
receiver on steady ? module

Jay PR0221 ***


no Motherboard
Electronique
special test Do you have the means to measure
no
instrumentation the radio module characteristics?

In the case of Radio module


the use of the Document yes more than 5 y old? yes
tool P01570 + SN 520030
DialogUR, The
radio quality no
must be
Test radio module
superior to using test bench
Customer has
90 % PR0220 E
reported Transmitter radio
yes
transmission module
cutouts?
Radio module
performance sufficient? no
Symbols :
: Continue diagnosis yes
: Stop diagnosis
M.P. : Preventive maintenance no
Continued on page 4 URE 1st version diagnosis 3/4
Technical diagnosis URE 1st version
Additional
PRODUCT
Tool From page 3 INTERVENTION
information
no SHEET TO BE
Check of the IR start-up
IR start-up option present? COMPLETED
option
sub-assy to be
yes replaced

Connect the test IR module to the test receiver

Program receiver according to URE, unlock palmswitch


and press « On » button.
Point URE at test UDF with minimum distance of 3 meters.

Document Test receiver safety relays pull in and red PR0221 1**
SN 520030
no IR Motherboard
led of test UDF flashes?

yes

Test a range of 10 meters

Repeat the transmitter start-up procedure (lock, unlock


stop palmswitch button and press "on" button)

Document Test receiver safety relays


PR0221 1**
SN 520030 pull in and red led of test no IR Motherboard
UDF flashes?

yes

Check of button states


Use test receiver and program the button/relay
correspondence according to transmitter button configuration

Unlock the transmitter stop palmswitch button, press the "on"


button and actuate the function buttons one by one (1st,
2nd speed for BPDV) and any rotary switches which may be
present.

Tool P01570 Check that actions on transmitter buttons/switches are


+ DialogUR transmitted to receiver relays
Software

Actions transmitted
no
correctly ?

PR0057 x
Document Button mechanical part in Mechanical kit PB or
SN 520030
no
good condition? Rotary switches

yes

PR0221 ***
yes Motherboard

END of diagnosis.
Symbols : After repair, perform final test
: Continue diagnosis
: Stop diagnosis URE 1st version diagnosis 4/4
M.P. : Preventive maintenance
Technical diagnosis URE-B version PRODUCT
INTERVENTION
SHEET TO BE
COMPLETED
START
sub-assy to be
Additional replaced
Tool information - On the intervention sheet, write down the URE sales reference
- Read electronic parameters and following data : radio channel, ID
code, "Dead man" function duration

Visual inspection of URE


Flat
Open the transmitter and separate the half-shells.
screwdriver

Tool P01570
+ DialogUR
Check the URE version and internal software revision
Software

Check for absence of grime or cracks on the half-shells


PR 0252 or PR0253
Document (complete housing)
SN 520040 Housing in good condition ? no
+ PR0249 COM
yes (switch kit)
Document
Housing seal in good condition ? no PR 0219
SN 520040
(Housing seal)
yes
Visual inspection of electronic key :
Check condition of key;
check that key is securely engaged in transmitter cover

URWE21V-B
Electronic key in good condition ? no
(URE elec key)

yes

Check of function and "On/horn" buttons :


Check condition of the capsules (tightness), push-in and rotary
operation (check for automatic return, if applicable).

PR0057 BP
PR0249 COM
Function buttons in good condition ? no
Mechanical kit
yes

Mechanical check of stop palmswitch button


Check that stop palmswitch locks and unlocks correctly

Palmswitch mechanism in good condition ? (Pin, PR0227 (Kit stop


mushroom) no palmswitch button)
Also check condition of green capsule and ring + capsule 319241 +
ring 323260

yes
Symbols :
: Continue diagnosis
: Stop diagnosis
Continued on
M.P. : Preventive maintenance page 2
01 T607 Evolution UR version B JM. BORMAN 19/02/2007 B.CHACORNAC
Indice N° de modif: Modification Nom Date Approuvé par:
00 T001 Création D.PARAT 22/03/2004

Format: A4
Technical diagnosis
ZA C l a B a t i e 3 8 3 3 4
Nom du fichier:
S t I S M I ER C ED EX
T él : 0 4 . 76 . 4 1. 4 4 .0 0 URE-B version
F ax: 0 4 . 76 . 4 1. 4 4 .4 4 REF DOC: SJ 52 0020-00 Page: 1/4
Ce docum ent est notre propriété, sans notre autorisation form elle, il ne doit pas être reproduit, copié ou com m uniqué à des tiers.
Technical diagnosis URE-B version
Additional PRODUCT
Tool From page 2
information INTERVENTION
SHEET TO BE
Functional check of URE transmitter COMPLETED

Unlock the transmitter stop palmswitch button sub-assy to be


replaced
no
Orange and green leds off ?

yes

Stabilized
power supply Lock palmswitch on transmitter and supply it with power supply set
Or for 4V (100mA min.) or connect a test battery.
Test battery

Unlock the transmitter stop palmswitch button

PR0250***
Document Orange and green leds Motherboard
SN 520040
yes
still off ?
PR0248
no Battery

Continue with a test battery

Green led on steady ? no

yes Lock and unlock transmitter


stop palmswitch button
observing a stop period

Green led on
Press the "ON" button after 15s yes
steady ?

Document PR0250***
SN 520040
Green led flashes ? no Motherboard

yes

Stop transmitter and connect a test charger to check if charging


takes place.

Green Led flashes and Orange led on steady PR0250***


no Motherboard
?

yes

Test of "battery charge" detection thresholds

If not already done, supply the transmitter using the variable power
supply set for 4V (100mA mini).
Adjustable
power supply
Gradually decrease the supply voltage while locking then
unlocking the transmitter stop palmswitch button (check performed
on each start-up).

Decrease the voltage until the red led flashes slowly

Document Power supply voltage measured in this case is PR0250***


SN 520040
no
between 3,6V and 3,8V Motherboard

yes
Symbols :
: Continue diagnosis
: Stop diagnosis
Continued on page 3
M.P. : Preventive maintenance
URE-B version diagnosis 2/4
Technical diagnosis URE-B version PRODUCT
Additional From page 2 INTERVENTION
Tool
information SHEET TO BE
COMPLETED
Lower the voltage until the Orange led flashes rapidly.
sub-assy to be
replaced

Document Power supply voltage measured in this case is PR02501** confb 15


SN 520040
no Motherboard
between 3,3 and 3,5 V

yes

Decrease the voltage again until the Orange and green leds
go off

Document Power supply voltage is under PR02501** confb 15


SN 520040 no Motherboard
< 3.2V

yes

Radio module check

Use the charged battery or connect a stabilized power supply


set for 4V to the motherboard

Use the test URR receiver

Software
"DialogUR"
Program an electronic key with receiver parameters (same ID
+ programming
tool bench code and same radio channel)
P01533

Unlock the transmitter stop palmswitch button


and press the "on" button

Green led on radio receiver on steady


? (place transmitter as far away as no
possible)
Test radio
Install the transmitter test radio
module
ref: PR0254 E module in place of the radio module

Unlock the transmitter stop palmswitch


button and press the "on" button
yes
PR0254 E
Document Receiver’s green led is on Transmitter radio
SN 520040
yes
steady ? module

Jay PR0250***
no Motherboard
Electronique Do you have the means to measure
special test no
instrumentation
the radio module characteristics?

Document Radio module


SN 520040 yes more than 5 y old? yes

no
In the case of Test radio module
the use of the
using test bench
tool P01570 + Customer has
DialogUR, The PR0254 E
reported
radio quality yes Transmitter radio
transmission module
must be
superior to
cutouts?
Radio module
90 %
performance sufficient? no
Symbols :
: Continue diagnosis yes
: Stop diagnosis Continued on page 4 non URE-B version diagnosis 3/4
M.P. : Preventive maintenance
Technical diagnosis URE-B version
Additional From page 3 PRODUCT
Tool
information
no Check of the IR start-up INTERVENTION
IR start-up option present? SHEET TO BE
option
COMPLETED
yes sub-assy to be
replaced
Connect the test IR module to the test receiver

Program receiver according to URE, unlock palmswitch


and press « On » button.
Point URE at test UDF with minimum distance of 3 meters.

Document SN Test receiver safety relays pull in and red PR0250***


520040
no Motherboard
led of test UDF flashes?

yes

Test a range of 10 meters


Repeat the transmitter start-up procedure (lock, unlock
stop palmswitch button and press "on" button)

Document SN Test receiver safety relays


PR0250***
520040 pull in and red led of test no Motherboard
UDF flashes?

yes

Check of button states


Use test receiver and program the button/relay
correspondence according to transmitter button configuration

Unlock the transmitter stop palmswitch button, press the "on"


button and actuate the function buttons one by one (1st,
2nd speed for BPDV) and any rotary switches which may be
present.

Tool P01570
Check that actions on transmitter buttons/switches are
+ DialogUR
transmitted to receiver relays
Software

Actions transmitted
no
correctly ?
PR 0252 ou PR0253
Document SN Button mechanical part in (complete housing)
520040
no
good condition? + PR0249 COM
(switch kit)
yes

yes PR0250***
Motherboard
Symbols :
: Continue diagnosis END of diagnosis.
: Stop diagnosis After repair, perform final test
M.P. : Preventive maintenance
URE-B version diagnosis 4/4
7

1- Configure cover of housing (1) by adding rotary switches if necessary

2- Insert motherboard (2) by lifting seal as shown in drawing. Secure with


8 screw (3).
5 4
3- Connect the HF module (4).

4- If it is a new HF module « PR0254E », glue foam (8) supplied with


module to housing base in order to block it.
3

5- Connect the battery (5) and position it on the motherboard.


2

6- Position the fastener (6) by passing it through shackle ring (9).

7- Close the housing and secure it with screws (7)

9 6

1
Référence N° Modif Modifications Nom Date Vérifié par
SN520030-00 T607 Création du document A.PORTAZ 29/03/2007 B.CHACORNAC
Transmitter assembly Format : A4
électronique
ZAC la Batie
Loc doc :
URE 1st version
38334 St Ismier

Réf : SN 520030-00
Tél : 04.7 6.41.44 .00
Téléc opie : 0 4.76.41.44.44
ce doc ument est notre propri été, sans autorisatio n formelle, il n edoit pas être reproduit, copié ou communiq ué à des tiers
7 1- Configure cover of housing (1) by adding rotary switches if necessary.

2- Insert motherboard (2) by lifting seal as shown in drawing. Secure with


screw (3).
3- Connect the HF module (4).

4- Connect the battery (5) and position it on the HF module.

5- Close the housing and secure it with screws (7).


5 4

1 Référence N° Modif Modifications Nom Date Vérifié par


SN520040-00 T607 Création du document A.PORTAZ 29/03/2007 B.CHACORNAC
Transmitter assembly Format : A4
électronique
ZAC la batie
Loc doc :
URE-B
38334 St Ismier

Réf : SN 52 0040-00
Tél : 04.7 6.41.44 .00
Téléc opie : 0 4.76.41.44.44
ce doc ument est notre propri été, sans autorisatio n formelle, il n edoit pas être reproduit, copié ou communiq ué à des tiers
URE final test after intervention
START

Additional Unlock the stop palmswitch button


information
Transmitter green led comes on steady? no
yes
Press transmitter "on" button

Transmitter green led flashes? no


yes
Press transmitter stop palmswitch button

Tools : Green led goes off? no

Test receiver yes

Install test key configured with test receiver parameters on URE unit
Test elec key
or program test receiver according to URE
Test tool P01570
DialogUR
software Unlock the stop palmswitch button and press "on" button

Receiver’s green led is « on » steady ? no

yes

Safety and horn relays pull in


no
when transmitter "on" button is pressed?
yes

Actuate the function buttons or switches one by one

All actions transmitted? no


yes
no
IR start-up option present ?
yes

Equip the test receiver with a UDF and program it as follows:


Test UDF
IR start-up option

Press green "on" button while pointing the URE toward the test
receiver (3m min. distance between URE and UDF)

Receiver safety and horn relays pull in ? no

Key : yes
no
Press the stop palmswitch button
=
Test is negative, repeat
technical diagnosis on Fill in the repair labels and fasten them to the transmitter,
product then fill in the intervention sheet

END

Indice N° de modif: Modification Nom Date Approuvé par:


00 T 607 Création JM.BORMANN 29/03/2007 B.CHACORNAC

Format: A4
Transmitter final test
ZAC l a ba t i e
Nom du fichier: \dossier UR\dossier rep\ure\final
3 8 3 3 4 S t I S M I ER C ED EX
T él: 0 4 .76 .4 1.4 4 .0 0 URE
F ax: 0 4 .76 .4 1.4 4 .4 4 REF DOC: SJ 520030-00 Page: 1/1
Ce docum ent est notre propriété, sans notre autorisation form elle, il ne doit pas être reproduit, copié ou com m uniqué à des tiers.
2

Spare part
Item Description Qty
reference
3
URR motherboard
1 PR0225** 1
(specify voltage version)
2 PR0226 Housing assembly 1
3 PR0224R tuner 1

1 Spare part
Description
reference
PR0225C4 URR MOTHERBOARD 3+6RL 12-24VDC
PR0225CA URR MOTHERBOARD 3+6RL 24-48VAC
PR0225CB URR MOTHERBOARD 3+6RL 115-230VAC
Only motherboards with 6 function relays are available

Référence N° Modif Modifications Nom date Vérifié par


SE 530010 T607 Création du document A.PORTAZ 29/03/2007 B.CHACORNAC
Receiver exploded view Format : A4
électronique
ZAC la batie
Loc doc :
URR 1st version
38334 la Batie

Réf :SE 53 0010-00


Tél : 04.7 6.41.44 .00
Téléc opie : 0 4.76.41.44.44
c e document est no tre propriété, sans au torisation form elle, il n edoit pas être repro du it, copié o u com muniqué à des tiers
Item PR Description
1 PR0225** URR Motherboard (specify version)
2 PR0226 Housing assembly
3 PR0237R Tuner

2
Detai ls on motherboard reference
Spare part
Description
reference
PR0225C4 URR M OTHERBOARD 3+6RL 12-24VDC
PR0225CA URR MOTHERBOARD 3+6RL 24-48VAC
PR0225CB URR MOTHERBOARD 3+6RL 115-230VAC
Only motherboards w i th 6 functi on relays are av ai lable
3

Fixed antenna or BNC kit for plug-in antenna ref. OWR01


2

Référence N° Modif Modifications Nom date Vérifié par


Création du document A.PORTAZ 29/03/2007 B.CHACORNAC

Transmitter exploded view Format : A4


électronique
ZAC la Batie
Loc doc :
URR-B
38334 St Ismier

Réf : SE 530020-00
Tél : 04.7 6.41.44 .00
Téléc opie : 0 4.76.41.44.44
c e document est notre propriété, sans autorisation formelle, il n edoit pas être reprodu it, co pié ou communiqué à des tiers
LIST OF SPARE PARTS TO USE ACCORDING TO RECEIVER VERSION

Subsequent to product technical evolutions, certain spare parts of the product have changed.
The various spare parts to be used are indicated below.

Sales designation Parts to be used with Parts to be used REMARKS


of spare parts URR receiver 1st with URR-B
version, data package receiver, data
A001 to A003 package A001
URR motherboard PR0225** PR0225** Only motherboards with 6 function relays are available

Tuner PR0237R PR0237R The new tuner is compatible with the old and new receiver.
The tuner ref. PR0208R is discontinued.
Housing assembly PR0226 PR0226 The rubber wire grommets have been replaced by plastic
cable glands (PE).

Indice N° Modif Modifications Nom date Vérifié par


0 T607 Création du document A.PORTAZ 2 9/ 03 /200 7 B.CH ACORNAC

Evolution of receiver Format : A4


électronique
ZAC la Bati e
Loc doc :
URR
38334 St Ismi er

Réf :SN 530010-00


Té l : 04.7 6.41.44 .00
Té léc opi e : 0 4.76.41.44.44
c e do cum en t e st no tre prop rié té, sa ns au to risa ti on form ell e, il n edoi t p as être re pro du it, co pié o u com muni qué à de s ti ers
Technical diagnosis receiver URR PRODUCT
INTERVENTION
All version SHEET TO BE
COMPLETED

sub-assy to be
replaced
Additional
Tool information

START

Visual inspection of UDR


POZIDRIV
screwdriver
Open the receiver housing
No. 2

See "Receiver
changes" Check the receiver version
document

******
Receiver complies with respect to technical changes
no Spare part or technical
table? upgrade accessory
(M.P.)
yes

POZIDRIV
Document PR0226
screwdriver
NN 695100
Housing in good condition? no Receiver housing
No. 2
yes

UDF 1 / 2
Torx n°10 If present, IR modules in good condition? no PR0133
screwdriver IR Module (M.P.)
yes

If present, plug-in connectors in good condition? no PR0226


Receiver housing

yes

Document PR0225 **
Receiver motherboard oxidised or modified by third party? yes Motherboard (M.P.)
NN 695100

- POZIDRIV no
screwdriver
No. 2
PR0225 **
-flat nose pliers Spring terminal boards in good condition? no Motherboard (M.P.)

yes

Continued on page 2

Symbols/abbreviations :
: Continue Diagnosis
: Stop Diagnosis
P.M. : Preventive Maintenance

SJ 530010-00 T607 Mise à jour version UR-B JM BORMANN 29/03/2007 B.CHACORNAC


Indice N° de modif: Modification Nom Date Approuvé par:
NON CODIFIE T001 Création D,PARAT 19/03/2004

Format: A4
ZAC l a Ba t i e
URR (all version) \dossierUR\reparation\diagnostics
Nom du fichier:
3 8 3 3 4 S t I S M I ER C ED EX
T él: 0 4 .76 .4 1.4 4 .0 0
Technical diagnosis
F ax: 0 4 .76 .4 1.4 4 .4 4 REF DOC: REF SJ 530010-00 Page: 1/5
Ce docum ent est notre propriété, sans notre autorisation form elle, il ne doit pas être reproduit, copié ou com m uniqué à des tiers.
PRODUCT
Tool
Additional
information Technical diagnosis receiver URR INTERVENTION
SHEET TO BE
COMPLETED
Power supply fuse Continued
ratings: from page 1 sub-assy to be
24/48VAC replaced
F1=0.8A, F2=1.6A Check of power supply fuses
115/230VAC
continuity test
F1=0.16A, F2=0.315A
12/24VDC
F1=1A, F2=1A

6mm flat tip Fuses in good condition and compliant with respect to PR0123
no
screwdriver power supply voltage? Receiver fuse kit

Replace fuses for


yes subsequent part of
diagnosis

Pay attention to
power supply
Functional check of receiver URR
voltage.
If necessary, equip
receiver with a test Switch on the receiver
UDF IR module

-POZIDRIV
screwdriver Document
PR0225 **
No. 2 SN 530020 Green led « Power » on ? no
Receiver motherboard
- flat nose
pliers

yes

See table of
possible fault Leds of safety microswitches
causes in
no
flashing ?
installation manual

yes

Tool P01570
+ DialogUR Program a URE key with the parameters corresponding to the
software receiver and place it on the test transmitter.

See installation Apply the procedure for transfer of identity


manual code from key to URE transmitter

Unlock the transmitter stop palmswitch button and


press the "on" button

See installation
manual for The green led " Safety 2 " of the PR0237R
no Radio module
transmitter indicator receiver is on ?
light functions

yes
See installation
manual for receiver
indicator light yes Receiver’s red led is flashing ?
functions

Continued
Symbols/abbreviations : on page 3
: Continue Diagnosis
: Stop Diagnosis
P.M. : Preventive Maintenance

URR receiver diagnosis 2/5


PRODUCT
Tool
Additional
information Technical diagnosis receiver URR INTERVENTION
SHEET TO BE
COMPLETED
From page 2
sub-assy to be
replaced

Document Safety and horn relays pull in PR0225 **


SN 530020 no Receiver
when "on" button of URE is pressed?
motherboard

yes

Digital
Measure the contact resistance of the safety relays, horn relay and auxiliary
multimeter
relay (if auxiliary board is present)

PR0225 **
Document
Relay contact resistance is R<2 ? no Receiver
SN 530020
motherboard

yes

Are all the function relays engaged when the URE PR0225 **
control buttons are pressed as defined in the button/ no Receiver
relay assignment table for the URR ? motherboard

yes

Measure the contact resistance of the function relays (press and maintain one
by one transmitter function buttons)

PR0225 **
Document Contact resistance of each function relay is Receiver
SN 530020
no
R<2 ? motherboard

yes

Press the stop palmswitch button


of the URE

PR0225 **
Document Safety contacts open? no Receiver
SN 530020 motherboard

yes

Continued
on page 4

Symbols/abbreviations :
: Continue Diagnosis
: Stop Diagnosis
P.M. : Preventive Maintenance
URR receiver diagnosis 3/5
PRODUCT
Tool
Additional
information Technical diagnosis receiver URR INTERVENTION
SHEET TO BE
From page 3 COMPLETED

sub-assy to be
Test of IR start-up option
replaced

IR start-up option present in receiver?

yes

Shut down the receiver

Equip the receiver with one of the UDFs to be


tested

Switch on the receiver

Unlock the stop palmswitch button of the transmitter and press the green
"on" button while pointing the URE toward the UDF of receiver to be
tested (at a minimum distance of 3m)

Document PR0225 **
SN 530020 Receiver safety and horn relays pull in ? no Receiver motherboard
no
yes

Repeat the test but at a distance of 10m


between the URE and the UDF

Document PR0225 **
SN 530020
Receiver safety and horn relays pull in ? no
Receiver motherboard

yes

Check of radio module

Continued
on page 5

Symbols/abbreviations :
: Continue Diagnosis
: Stop Diagnosis
P.M. : Preventive Maintenance
URR receiver diagnosis 4/5
PRODUCT
Tool
Additional
information Technical diagnosis receiver URR INTERVENTION
SHEET TO BE
From page 4 COMPLETED

Check of radio module sub-assy to be


replaced

Unlock the stop palmswitch button of the transmitter and


press the "on" button

Green led of safety microswitch No. 2 on


receiver comes on steady or flashes ?
See table of
possible fault
causes in no
installation
manual
Lock the test transmitter stop
palmswitch button

Document Install the test radio module in place of


SN 530020 the radio module in the receiver

Unlock the transmitter stop palmswitch button and


press the "on" button

yes

Document PR0237 R
Green led is on steady ? yes
SN 530020 Radio module

no PR0225 **
Receiver motherboard

Jay
électronique Do you have the means to measure
specific test the radio module characteristics
instrumentat.

yes
In the case of
the use of the
tool P01570 + no
DialogUR, the Switch off receiver and remove radio module
radio quality from its support.
must be
superior to
90%

Test the radio module


on the test bench

Customer has
reported PR0237R
Document yes
transmission Radio module
SN 530020
cutouts ?

Radio module
Document
SN 530020
performance is PR0237R
satisfactory? no Radio module

no
yes

END of diagnostic.
After repair, perform final
test
Symbols/abbreviations :
: Continue Diagnosis
: Stop Diagnosis
P.M. : Preventive Maintenance

URR receiver diagnosis 5/5


1- Connect the tuner (3) to the board (1). Secure with screw.

NB : In the case of the use of external BNC antenna, verify the good connection with radio
tuner and NBC connector.

2- Place the motherboard in the housing (2) –Pay attention to mounting direction – when
inserting the antenna wiring in the spiral cable gland. Screw in the 4 cover screws..
3

NN695101.00 T607 Release UR P.NITSCH 12/01/2007


Référence N° Modif Modifications Nom date Vérifié par
NN695100.00 T001 Création du document P. NITSCH 20.02.03
Assembly Format : A4
électronique
BP5
Loc doc :
URR receiver
38330 MONTBONNOT ST MAR TIN

Réf : NN 695101.00
Tél : 04.7 6.41.44 .00
Téléc opie : 0 4.76.41.44.41
c e document est notre propriété, sans autorisation formelle, il n edoit pas être reprodu it, co pié ou communiqué à des tiers
URR final test after intervention

Key:

START
Additional =
information Test negative, repeat
In accordance with sales reference, equip the receiver with a test
UDF or the customer’s UDF. technical diagnosis on
product
Switch on the receiver.

Receiver led « Power » comes on? no

yes
Safety microprocessor leds flash? yes

no

Program the test key with the parameters of the receiver to be


tested and place it on the test transmitter.

Unlock the palmswitch on the test transmitter and press the « On »


button.

Point the transmitter at the UDF if the receiver has an IR startup


function.

Receiver’s green led is on steady ? no


Check radio tuner / or UDF then
repeat final test
yes

Safety and horn relays pull in when


no
"on" button of URE is pressed?
Check receiver’s motherboard
yes

Press each transmitter function buttons

Receiver’s function relays pull in for each transmitter’s


no
order ?
Check receiver’s motherboard
yes

Press the transmitter stop palmswitch button

Safety relay contacts open? no


Check receiver’s motherboard
yes

Stick
intervention Fill in the repair labels and fasten them to the receiver. Fill in the
labels on product intervention sheet
product

END
SJ 530020-00 T607 Evolution UR-B JM BORMANN 29/03/2007 B.CHACORNAC
Indice N° de modif: Modification Nom Date Approuvé par:
Non CODIFIE T001 Création D,PARAT 19/03/2004

Format: A4
ZAC l a B a t i e
URR Receiver (all \dossier UR\dossier rep\URR\final,vsd
Nom du fichier:
3 8 3 3 4 S t I S M I ER C ED EX
T él: 0 4 . 76 . 4 1.4 4 . 0 0
version) Final Test
F ax: 0 4 .76 .4 1.4 4 .4 4 REF DOC: SJ 530020-00 Page: 1/1
Ce docum ent est notre propriété, sans notre autorisation form elle, il ne doit pas être reproduit, copié ou com m uniqué à des tiers.

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