Arburg

injection molding machine manual pdf

Arburg injection molding machine price in india.

All safety regulations must be strictly observed. The connection values for USA and Canada are described at the end of this chapter. The low voltage can be changed by varying the connection to the taps on the terminal strip (1) connected to the transformer (see illustration). 10 mm! ( GB 1702 ZA GP 1744 ZA )BA M_2 0718 5_00 0_EN _10 Machine
installation 1.1.5 ..\TE CH -DA T\C 570\ EN 01A E_2 6_54 04_0 01.F M 0 1 2 007. US tons 5.5 / 57.2Opening stroke max.
Ensure that adequate ventilation and exhaustion is provided. US-tons 7.7Nozzle retraction stroke max.

Hydraulic and pneumatic equipment Work on hydraulic equipment must only be carried out by persons with specialized knowledge and experience of hydraulic systems.
Keep the machine operating-area free of any dirt, granulate and cleaning agents. The low voltage is dependent on which mains voltage the machine is connected to. 06.1 9 - 1 - Transport and operating conditions Transport conditions During transport of the machine the following environmental-specific values for temperature and humidity must be
fulfilled (EN 60204-1 : 1997 pt.

Adhere to the inspection and maintenance schedules of the hydraulic bladder-type accumulator. kg 1500Ejector force max. This could lead to production problems and premature wear. 1 Connection for compressed air2 Pressure adjustment valve Connect a compressed air supply line DN 9 to the pneumatic maintenance unit. Use a suitable hoisting
device (crane) for the removal and instal-lation of the mould. Cut off the power supply (pull power plug). Use a suitable hoisting device when changing the working position of the injection unit. Connect the supply line to the connection pieces (1) and tighten it with a hose clip. Before loading, apply devices provided for securing machine and injection
unit against unintentional position change. 04.0 4 - 3 - Cooling water connection Supply and return connections for the machine cooling system are located on the rear side of the machine on the fluid distributors (see illustration).1 For the cooling water supply line (inlet) you must use a filter. ( 000 245_ US _000 )BA M_2 0718 5_00 0_EN _10
Dimensions for mould installation / ejector connections 1.1.2 ..\TE CH -DA T\C G57 0\E N01 AB _28_ 5404 _000 .FM 01 200 7.11 .05 - 4 - Mold dimensions 570 C Part 2 - USA The technical data specifications refer to those at the time of going to print. Observe these instructions and proceed very carefully. The direction of motor rotation must now be
checked.

inch 19.4 / 23.9 / 28.9Shot weight max oz PS 10.3 / 12.7 / 15.3Material throughput 4) max. ( GJ1 712E )BA M_2 0718 5_00 0_EN _10 Dimensions for mould installation / ejector connections 1.1.2 ..\TE CH -DA T\C G57 0\E N01 AB _28_ 5404 _000 .FM 01 200 7.11 .05 - 3 - Moud dimensions 570 CPart 1 - USA The technical data specifications refer to
those at the time of going to print. The load is evenl distributed over three phases (depending on optional equipment ordered).3) A combination of max. BAM _207 185_ 000_ EN_1 0 SAFETY INSTRUCTIONS..\ ALL G\E N00 _CB _00_ 306_ 001. Reconnect the machine to the mains supply properly before recommissioning. In addition to the operating
instructions, the user must observe all other generally applicable legal regulations relevant to accident prevention and environmental protection and instruct other persons involved accordingly. The fittings, lengths and quality of the hoses must comply with the technical specifications. 1.01 of the nominal frequency, when permanently on0.98 ... Use a
special filter unit for hydraulic fluid systems when filling the tank. The machine weight without oil is as follows: The machine weight can be significantly higher depending on the machine equipment. (000 246_ US _000 )BA M_2 0718 5_00 0_EN _10 Dimensions for mould installation / ejector connections 1.1.2 ..\TE CH -DA T\C G57 0\E N01 AB _28_
5404 _000 .FM 01 200 7.11 .05 - 5 - Ejector coupling The two following illustrations each show a different method for the connection of an ejector: With compulsory ejector retraction.The bolts of the hydraulic ejector and the mould are connected firmly together. 244844,Transport jig Japan: Part no. ARBURG cannot be held liable for any damage
resulting from such misuse. Tighten first the upper and then the lower lock nuts (2). Two supply lines will also be necessary if the total rating of the machine is so high that it cannot be connected together with the bridges. The ejector bolts are only hydraulically actuated during advancement. This assessment is to be directive in the choice of suitable
personal protective equipment. S923 must remain marked! If you pour in too much oil, the marking at S923 is erased. This operating manual is to be supplemented by any additional safety regulations for the prevention of accidents and for environmental protection valid in your particular country. The regulations of NFPA 79 also apply. BA M_2 0718
5_00 0_EN _10 Electrical connections 1.1.7 ..\TE CH -DA T\A LLG \EN 01A G_0 0_30 6_00 5.FM 01 200 7.11 .14 - 12 - BAM _207 185_ 000_ EN_1 0 Filling the hydraulic oil 1.1.8 ..\TE CH -DA T\S 630\ EN 01A H_0 9_54 04_0 01.F M 0 1 2 007. Pour in the oil. Observe all safety instructions and warnings attached to the machine. Alternative hydraulic
fluids must not be used without our explicit written consent - otherwise no guarantee! Please take the required oil quantities from the following table: Calling up the oil level display The machine must have been previously connected as described in chapter 1.1.7. Put main switch to I (red/yellow switch on control cabinet). Attach the 2 head screws (3)
with nuts to both support brackets directly in front of and behind the transport belt.

Before starting any work check these parts for the presence of power and ground or short circuit them in addition to insulating adjacent live parts and elements. When carrying out overhead assembly, maintenance or other work always use specially designed or otherwise safety-orientated climbing aids and platforms. Layout of the operating manual
This operating manual has a loose leaf system layout which is comprised of individual chapters.
injection flow (max. 11.0 8 - 1 - 1.1.5 Machine installation Explanation The machine requires neither foundation nor bracing. 1.1 of the nominal voltage frequency0.99 ... x: max. (See illustration above). If a value is available in the data set for this cooling circuit, water may jet out if the nipple remains inserted. kg/h PS 46 / 53 / 59max. The connections
must have this form of identification. They may have become loose during transport. ( 000 086_ 00_0 00 0 0008 7_00 _000 000 088_ 00_0 00 0 0008 9_00 _000 )BA M_2 0718 5_00 0_EN _10 Electrical connections 1.1.7 ..\TE CH -DA T\A LLG \EN 01A G_0 0_30 6_00 5.FM 01 200 7.11 .14 - 6 - Cover with straight front edge, and 2 inner screws Removing
the screws Open the doors of the control cabinet Look for the two screws. These electro-magnetic fields may slightly exceed the limit values specified in the DIN VDE 0848 (1995-07) regulations for exposure range 2 and may be hazardous for persons carrying implanted electronic health-supportive equipment. ( GC 1469 Z G D14 69Z GB 1469 Z G E14
69Z )BA M_2 0718 5_00 0_EN _10 Personal protective equipment ..\A LLG \EN 00_C C_0 0_30 6_00 0.FM 01 200 3.11 .21 - 2 - BAM _207 185_ 000_ EN_1 0 Transport and operating conditions..\ ALL G\E N00 _CD _00_ 306_ 003. Symbol Explanation enumeration: identifies a list of items action: requires the machine operator to act reaction: identifies
the reaction of the machine/controller to an action ( TB 0049 7B ) BAM _207 185_ 000_ EN_1 0 SAFETY INSTRUCTIONS ..\A LLG \EN 00_C B_0 0_30 6_00 1.FM 01 200 4.12 .03 - 2 - General principles; designated use of the machine The machine has been built in accordance with state of the art standards and recognized safety regulations. Switch off
the machine immediately if trouble occurs in the electrical supply system. Pressure accumulator and swivel crane are not available for the ALLROUNDER C GOLDEN EDITION.

The values entered at Class J / AJT* are provided to help select the correct mains fuse.* (Fuse type by Ferraz Shawmut Inc, Newburyport, MA 01950 USA. Attach appro-priate warning signs. ( GC 1678 ZA )BA M_2 0718 5_00 0_EN _10 SAFETY INSTRUCTIONS..\ ALL G\E N00 _CB _00_ 306_ 001. Ensure that a sufficiently wide area is cordoned off
around the maintenance work being carried out.
1 depending on the machine equipment Connection dimensions HoseSupply pressure staticbar / psi Supply pressure dynamicbar / psi Supply temperature C / FSupply: DN 25 max. maximum installation height:max. When transporting the machine without delivery pallet, and when applying hoisting equipment, the welts provided for this purpose in the
floor of the machine base must be used to avoid slipping. 1 Transport belts2 Head screws3 Head screws with nuts4 Support bracket ( PA 0581 ZA GN 1690 ZA )BA M_2 0718 5_00 0_EN _10 Machine installation 1.1.5 ..\TE CH -DA T\C 570\ EN 01A E_2 6_54 04_0 01.F M 0 1 2 007. Now fill more slowly until S924 is also marked. FM 0 1 2 005. ( GJ1
430Z )BA M_2 0718 5_00 0_EN _10 Machine installation 1.1.5 ..\TE CH -DA T\C 570\ EN 01A E_2 6_54 04_0 01.F M 0 1 2 007. Unscrew the nuts or screws on the machine feet and remove the transport pallets. NO You cannot operate the machine in this manner. Unscrew the two screws and remove them. Report any changes (including changes in its
operational behaviour) to the competent authority/person immediately. BAM _207 185_ 000_ EN_1 0 Using fibre direct compounding (FDC) is an exciting alternative to PBT in the field of mobility, among others. inch 15.75Installed cylinder heating power kW 13.2/ 6Installed nozzle heating power kW 0.6Material hopper capacity lbs 80Machine
dimensions and weights of basic machineOil capacity US-gall. ( GI1 712E )BA M_2 0718 5_00 0_EN _10 Dimensions for mould installation / ejector connections 1.1.2 ..\TE CH -DA T\C G57 0\E N01 AB _28_ 5404 _000 .FM 01 200 7.11 .05 - 2 - Mould dimensions 570 CPart 2 - Europe The technical data specifications refer to those at the time of going to
print. Using the machine for purposes other than those specified e.g. using the machine as a press or for processing non-injection-mouldable materials or disassembling the machine and using the component parts for other purposes is considered contrary to its designated use. To do that turn on the machine (read section 1.4.1 Switches and their
functions beforehand). unitOverall hardness < 15 dHCarbonate hardness when using hardness stabi-lisers < 5.6 dH pH-value 6.5-8.5 LCE 1 1 LCE = lime-carbon equilibrium Conductivity < 50 mS/mChloride Cl < 100 mg/lGrain size < 0.1 mm BAM _207 185_ 000_ EN_1 0 Cooling water and pneumatic connections 1.1.6 ..\TE CH -DA T\C -ALL G\D E01
AF_ 05_3 07_0 03.F M 0 1 2 005. The safety-relevant functioning or setting of the part could no longer be guaranteed. The pump motor cannot be switched on. Before starting up / actuating the machine, ensure that nobody is at risk by its functions or movements. For all work to be carried out on the machine, in particular work inside the protective
safeguards or work on the plasticizing unit, always switch off the main switch first and secure it against reacti-vation. powerBox c = 16 A Back-up fuse for heatingBox e = 50 A Back-up fuse for motor With this specification the power for the heating and motor can either be connected together or separately. Remember to leave enough free space for
conversion and maintenance work, see floor plan. Pulling the cover to the front Pull the cover approx. Observing this infor-mation helps to avoid any dangers of personal injury, reduce repair costs and machine down-time and to increase the reliability and life- span of the machine. lbs 3300Ejector force max. 30 cm from the control cabinet surface.
Connection values A serial label with technical data is located on the control cabinet of the machine. The personal protective equipment must be inspected regularly and kept in correct working order. kN 70Opening force / increased max. There is only one lock nut (top) on the middle machine feet. kg/h PA 6.6 23 / 27 / 30 Injection pressure3) max. ft
lbs 650 Nozzle contact force max. For the execution of maintenance work, it is essential to use only workshop equipment especially adapted to the task on hand. Cut off the external power supply even if only minor changes in location are carried out. 04.0 4 - 6 - Cover of the cooling water manifold In order to connect the thermocouples 1 to the
respective sockets on the cooling water manifold, the cover of the cooling water manifold must be swivelled open. If necessary, stop the machine and inhibit all functions. ( GA 0950 ZA GB 0950 ZA )BA M_2 0718 5_00 0_EN _10 Dimensions for mould installation / ejector connections 1.1.2 ..\TE CH -DA T\C G57 0\E N01 AB _28_ 5404 _000 .FM 01 200
7.11 .05 - 6 - Dimensions of the coupling element 570 C = Part no. 4): permissible temperature range:-25 C to 55 C-13 F to 130 F permissible relative air humidity:min. Rectify any faults immediately. BAM _207 185_ 000_ EN_1 0 SAFETY INSTRUCTIONS ..\A LLG \EN 00_C B_0 0_30 6_00 1.FM 01 200 4.12 .03 - 6 - Non-routine work in conjunction
with the utilization of the machine, maintenance and repair work and trouble shooting in the course of operation, disposal of materials. Tighten the head screws (2) to a torque of 710 Nm (523.6 ft lbs). S A F E T YI N S T R U C T I O N S Never operate the machine when the cover is open or not correctly fastened. 500 Luxfollowing EN1837/1999; in
accordance with German operational safety standard (BetrSichV), App. injection capacity) can be mutually exclusive.4) Deviations are possible, depending on process settings and type of material used. 04.2 8 - 1 - 1 Introduction BAM _207 185_ 000_ EN_1 0 Introduction ..\M AS CH INE \TR EN NB LATT _TY P_2 \EN 01_I .FM 01 200 4.04 .28 - 2 - BAM
_207 185_ 000_ EN_1 0 Technical data ALLROUNDER 570 C 1.1.1 ..\TE CH -DA T\C G57 0\E N01 AA _28_ 5404 _000 .FM 01 200 7.11 .05 - 1 - 1.1 Getting to know your ALLROUNDER 1.1.1 Technical data ALLROUNDER 570 C Technical data 570 C - EuropeMachine model 570 CEUROMAP size 1) 2000-800Clamping unitClamping force max. Suitable
fire-extinguishing facilities, in particular for the types of materials being processed on the machine, as well as personal protective equipment to protect against possible gas formation, must be made readily available. Does it rotate in the direction indicated by the arrow on the motor housing? Interchange two of three wires L1, L2, L3 on the power
cable on the terminal strip inside the control cabinet (see 1.1.7 Electrical Connections). Two supply lines are required if the machine is to be operated with separate heating and motor current. All ARBURG registered trade marks are written in capital letters, e.g. ALLROUNDER. to DIN EN 420/EN 407For all work with hot objects such as the
plasticizing cylinder, screw and nozzle. tempera-tures permissible for the connection line. Observe the instructions of the material manufacturer. +49 (0)7446 / 33-0 BAM _207 185_ 000_ EN_1 0 Additional information for USA, Canada..\ ALL G\E N00 _CA _00_ 306_ 000. Carefully refit and fasten all parts which have been removed for transport
purposes before re-commissioning the machine. If your ALLROUNDER is equipped with a swivel crane and electrical hoist chain, the installation instructions in chapter 13.4 must be observed! Pressure accumulator and swivel crane are not available for the ALLROUNDER C GOLDEN EDITION. inch 37.4Tie-bar clearance inch 22.44 x 22.44Mold
platen size (hor x vert) inch 31.3 x 31.3Weight of mov. Observe the direction of motor rotation when the motor is activated (a second person can do this). II, section 2.4 BAM _207 185_ 000_ EN_1 0 Transport and operating conditions ..\A LLG \EN 00_C D_0 0_30 6_00 3.FM 01 200 7.06 .19 - 2 - BAM _207 185_ 000_ EN_1 0 Introduction..\ MA SC HIN
E\T RE NN BLA TT_T YP _2\E N01 _I.F M 0 1 2 004. Supply cables for the power connection The machine is connected to the mains via one or two power supply cables, depending on the equipment installed. 11.0 8 - 6 - BAM _207 185_ 000_ EN_1 0 Cooling water and pneumatic connections 1.1.6 ..\TE CH -DA T\C -ALL G\D E01 AF_ 05_3 07_0 03.F M 0
1 2 005. In this case we cannot accept any obligation of warranty. psi 5080 / 2760Circumferential screw speed max. Nm 880Nozzle contact force max. The stated power rating applies to the drive of the hydraulic pump, any connected electrically driven auxiliary axes are not included. Please go on to the next point. Condensation could otherwise
damage machine components. 1 coupling element2 fixed connection3 mould ejector bolt With thrust pad.There is no fixed connection between the hydraulic ejector bolt and the mould. Engage only trained or instructed staff; clearly define the individual responsibilities of the personnel for operation, set-up, maintenance and repair. In the event that
safety-relevant changes are noticed on the machine or in its operational behaviour, stop the machine immedi-ately and report the malfunction to the competent authority/person. Lift machines properly with lifting gear in accordance with the instructions in the operating manual (observe fixing points for lifting gear etc.) Use only suitable means of
transport of adequate load capacity. If required by the production procedure this protective equipment must also be worn during machine operation. kN 70Nozzle retraction stroke max.
In the vicinity of the control cabinets for frequency converters (on machines with electric drives), electro-magnetic fields can be generated in a range of up to approx. For transport by air or sea the pressure accumulator is discharged and must be re-charged with nitrogen before setting into operation. Call up the parameter panel Valves/switches
control circuit with this function key. For the overhead task of refilling the material hopper suitable climbing aids must be used that comply with safety regulations. This applies especially to persons working only occasionally on the machine e.g. for setting-up, conversion or maintenance work. Observe the adjusting, maintenance and inspection duties
and schedule stipulated in the operating manual, including information on the replacement of parts and equipment. If in doubt, have your water analysed or consult a firm specialised in circulating cooling systems.
To install the machine, proceed as follows for best results: Transport the machine to the place of installation, but do not set it down yet. This work must be executed by skilled personnel only.
Machine model Machine weight570 C 2000-800 7750 kg / 17,086 lbs BAM _207 185_ 000_ EN_1 0 Machine transport 1.1.4 ..\TE CH -DA T\C G57 0\E N01 AD _24_ 5404 _000 .FM 01 200 6.03 .06 - 2 - S A F E T YI N S T R U C T I O N S For transport purposes, the movable platen of the machine must be opened to the maximum stroke. The pages are
numbered within each section in order to speed up cross referencing. Transport with a crane570 C Attach the support brackets (4) of the transport jig to the fixed mould platen (see illustration). Place the mains cable in the opening provided in the control cabinet. Mains connection terminals 1 PE terminal 2 N1terminal 3 L4, L5, L6 terminal 4 L1, L2,
L3 terminal 5 N terminal 6 Main switch If the machine requires high connection values it will be equipped with an additional high-current cabinet.
When processing different types of plastic materials, gases can be emitted that may be aggressive and/or detrimental to health. Observe start-up and shut-down procedures, inspection and monitoring displays in accordance with the operating manual. 12.0 3 - 5 - Selection and qualification of personnel - fundamental responsibilities All work on the
machine must be executed by reliable personnel only. Lower the machine slowly to the floor. 5.7 (the locked rotor current is six times the current indicated in table 18). Lifting off the cover Lift the front edge of the cover slightly. 56 / 62 / 69Screw torque max. cm/s 174 / 214 / 260Back pressure positive/negative max.
The operating instructions must be supplemented by additional instructions from the employer (including supervisory and reporting duties) covering the companys own particular facilities, e.g. in regard to work organization, work sequences or the personnel entrusted with the work. +49 (0)7446 / 33-0 BAM _207 185_ 000_ EN_1 0 P R E F A C E \\A
LLG \EN 00_B _00_ 306_ 001. The possible functions are clarified with the aid of parameter panels. Ensure that all replaced parts and materials are disposed of safely and with the minimum of environmental impact.
Pushing back the cover Push the cover back approx. mold half max. I M P O R T A N T Refer to the group 2 circuit diagram (low voltage supply). Place the transport belts through the support brackets as shown in the illustration. Switch off machine before refilling the hopper. 1 not standard ( GE 1308 ZA )BA M_2 0718 5_00 0_EN _10 Electrical
connections 1.1.7 ..\TE CH -DA T\A LLG \EN 01A G_0 0_30 6_00 5.FM 01 200 7.11 .14 - 1 - 1.1.7 Electrical connections S A F E T Y I N S T R U C T I O N S The electrical connections of the machine must be carried out by a suitably qualified specialist in accordance with VDE (for USA, Canada: NFPA 79) as well as any other regulations applicable to
your country. Heat-resistant protective gloves, acc. 07.0 4 - 1 - Additional information for USA, Canada S A F E T YI N S T R U C T I O N S The working space in front of the control cabinet of the machine must be at least 750 mm (2 1/2 ft) or more. Example:Field a = 63 A Pre-fusing of total nominal currentField c = 16 A Pre-fusing of heatingField e =
50 A Pre-fusing of motor These specifications mean that the power for the heating and for the motor can be connected either together or separately. The same applies when connecting and disconnecting supply lines or pipes of conveyer appliances. Please complete these few lines with Your Comments.
244702.
Otherwise 2 cables are also needed when the total amount of power needed is so great that it cannot be connected together with the bridges. 12.0 6 - 2 - Contents of the document The machine is briefly introduced and its operating elements explained. The operating manual must always be at hand at the place where the machine is operating. 1
mould2 mould ejector bolt3 connection piece4 adjustment screw5 lock nut6 coupling piece Compulsory retraction Blunt ejection Coupling with connection element as an adjustable ejector bolt Coupling with adjustment screw as an adjustable thrust pad ( G A08 81Z B ) BAM _207 185_ 000_ EN_1 0 Mould weights 1.1.3 ..\TE CH -DA T\A LLG \EN 01A
C_0 0_30 6_01 0.FM 01 200 7.11 .12 - 1 - 1.1.3 Mould weights Maximum permitted mould weights (mould mass) The maximum allowed mould weights for the moving mould half can be viewed in the following table. Pour in another 10 litres approx. Safety shoes, category S2 according to DIN EN 345For work where there is a risk of injury to the feet
due to falling objects. kg 7450Electrical connection (pre-fused) 2) A 100 1 1st figure: clamping force (kN) 2nd figure: max. In order to ensure a problem-free operation, the quality of the water must fulfil the following requirements: The cooling water must be free from contaminations such as floating or sinking particles or algae. We reserve the right
of modification in the interest of continuous further development. Motor The machine is driven by a three-phase A.C. motor which is connected to the control cabinet before leaving the factory. I M P O R T A N T Tighten the head screws for clamping the transport device of the monitor housing before transporting the machine again. Do not use
aggressive detergents. On the electric machine ALLDRIVE the locking switch on the safety door can be mechanically deactivated (see chapter 8.6 in the ALLDRIVE operating manual). Use a commercially available decalcifier for this purpose. Ensure that safety instructions and warnings on the machine are complete and perfectly legible. The mains
connection for this version is shown in the following illustration: ( GB 1392 ZA )BA M_2 0718 5_00 0_EN _10 Electrical connections 1.1.7 ..\TE CH -DA T\A LLG \EN 01A G_0 0_30 6_00 5.FM 01 200 7.11 .14 - 8 - Mains connectionfor additional cabinet (depending on the machine equipment) 1 PE terminal2 N terminal3 L1, L2, L3 terminal4 N1 terminal5
L4, L5, L6 terminal6 main switch S A F E T Y I N S T R U C T I O N S The machine must only be connected to the mains by a qualified specialist.
bar 350 / 190Circumferential screw speed max. 1 / 15.9Back pressure positive/negative max. The motor can not be switched on. The position of the centre of gravity can vary depending on the machine equipment. 207185 Thermofisher Scientific FSP BioLife Sciences Group 570 C 2000 - 800 BAM _207 185_ 000_ EN_1 0 27.11.2007 BAM _207 185_
000_ EN_1 0 abcdefghijklmnopqrstuvwxyz ABCDEFGHIJKLMNOPQRSTUVWXYZ Preface / Safety Instructions Preface Additional information for USA, Canada Safety instructions Personal protective equipment Transport and operating conditions 1 Introduction 1.1 Getting to know your ALLROUNDER 1.1.1 Technical data ALLROUNDER 570 C 1.1.2
Dimensions for mould installation / ejector connections 1.1.3 Mould weights 1.1.4 Machine transport 1.1.5 Machine installation 1.1.6 Cooling water and pneumatic connections 1.1.7 Electrical connections 1.1.8 Filling the hydraulic oil 1.1.9 Checking the direction of rotation of the pump motor 1.1.10 Setting the nozzle centre 1.1.11 Noise emission 1.2
Inspecting the safety devices 1.2.1 Overview of the safety devices on the ALLROUNDER 470 C, 570 C 1.2.2 Inspecting the safety devices on the clamping unit 1.2.3 Inspecting the safety devices on the injection unit 1.2.4 Overview of the switch designations of safety devices ALLROUNDER 470 C, 570 C 1.2.5 Inspecting the hoses 1.2.6 Replacement of
parts after natural ageing 1.2.7 Safety markings 1.2.8 Position of the safety markings - ALLROUNDER CENTEX BAM _207 185_ 000_ EN_1 0 11 13 15 17 25 27 29 31 32 33 39 41 43 49 55 67 71 73 77 79 80 81 85 89 91 93 95 97 abcdefghijklmnopqrstuvwxyz ABCDEFGHIJKLMNOPQRSTUVWXYZ 1.2.9 Inspecting the viewing panels 1.2.11 Inspection
of screw-in fixing points for hoisting gear 1.3 General information on the SELOGICA controller 1.3.1 Modular structure of the SELOGICA controller 1.3.2 Software packages 1.3.3 Introduction to the screen layout 1.3.4 The status lines 1.3.5 Navigation mode and navigation level 1.3.6 The direct access keys 1.3.7 The special keys 1.3.8 The editing box
1.3.9 The parameter panel 1.3.10 The navigation levels 1.4 Overview of the operating elements 1.4.1 The most important operating elements and their functions 1.4.5 The operating panels 1.5 Accessories and machine sizes 1.5.1 Available accessories and optional equipment 1.6.3 Cycle time diagram 2 Production sequence, production / order control
2.1 Basic information on the production sequence 2.3 Extended production sequences 2.3.1 Basic sequence 2.3.2 Inserting symbols in the sequence 2.3.3 Erasing symbols 2.3.4 Moving symbols 2.3.5 Changing the start condition, switching over the drive 2.3.6 Programming examples of various production cycles BAM _207 185_ 000_ EN_1 0 99 101
103 104 105 109 111 115 117 119 123 129 131 137 138 141 155 156 157 165 167 173 174 177 181 185 189 195 abcdefghijklmnopqrstuvwxyz ABCDEFGHIJKLMNOPQRSTUVWXYZ 2.4 Markings in the sequence 2.4.1 Dry cycle / automatic cycle 2.5 Data input 2.5.1 Inputting production data 2.5.2 Inputting mould data 2.5.3 Changing the units 2.6
Order control, production control 2.6.1 Inputting order data 2.6.2 Operating mode selection 2.6.3 Automatic switch-on/off 2.6.4 Sequences for start-up and shut-down 2.6.5 Order change 3 Machine movements 3.1 Machine movements 3.1.1 Parameter input and colour codes 3.1.2 Direction of movement in the graphical displays 3.2 Parameter input
for machine movements 3.2.1 Options for selecting parameter panels 3.2.2 Basic information on parameter panels 3.2.3 Parameters for mould movements 3.2.4 Parameters for ejector movements 3.2.5 Parameters for nozzle movements 4 Temperatures, plasticizing process and part formation 4.1 Temperature settings for the injection unit 4.1.1
Recommended values for nozzle and cylinder temperatures 4.1.2 Temperature settings for the nozzle and cylinder heating 4.1.3 Cylinder cooling, programmable 4.2 Mould temperature control settings BAM _207 185_ 000_ EN_1 0 197 198 203 204 209 211 213 214 215 221 225 235 239 241 242 243 245 246 249 251 263 273 279 281 282 283 291
295 abcdefghijklmnopqrstuvwxyz ABCDEFGHIJKLMNOPQRSTUVWXYZ 4.2.1 Mould cooling, manually adjustable 4.3 Nominal value control of cylinder and mould temperature 4.5 Plasticizing process 4.5.1 Dosage 4.5.3 Diagram: stroke volume / screw stroke injection unit 800 (15.3 oz 4.5.4 Decompression 4.6 Moulded part formation 4.6.1 Options for
moulded part formation 4.6.2 Injection 4.6.3 Holding pressure 4.6.4 Remaining cooling time 5 Production control 5.1 Quality assurance 5.1.1 General information on quality assurance 5.1.2 Configuration of the monitoring graphics 5.1.3 Displaying the monitoring charts 5.1.4 Quality control and quality monitoring 5.3.2 Freely configurable pages 5.4
Monitoring functions 5.4.1 Monitoring off in set-up operating mode 5.4.2 Monitoring functions of machine, mould and injection unit 5.4.3 Monitoring functions 5.4.4 Mould position monitoring 5.4.5 End position monitoring via stroke marker 5.5 Printer 5.5.1 Types of printer 5.5.2 Printer connection 5.5.3 Printer configuration BAM _207 185_ 000_
EN_1 0 296 297 301 302 305 307 309 310 313 317 321 323 325 326 327 331 343 349 357 358 359 365 367 373 379 380 381 383 abcdefghijklmnopqrstuvwxyz ABCDEFGHIJKLMNOPQRSTUVWXYZ 5.5.5 Configuration of documentation (printing or saving data 5.5.6 Archiving parameter panels and sequences, printing hard copies 6 Data set handling
6.1 Editing level and program designations 6.2 Program administration 6.2.1 Data memory 6.2.2 Program administration 7 Working with the machine 7.1 Setting into Operation 7.1.1 Inspections when installing the machine and during initial setting into operation 7.1.2 Switching on the machine 7.1.3 Mould installation ALLROUNDER 470/520/570 C
7.1.4 Zeroing the stroke measuring systems 7.1.5 Starting up the machine 7.2 Change of material, end of production 7.2.1 Important information on various plastics 7.2.2 Adjustment values and processing information for injection moulding materials 7.2.4 End of production, stopping the machine 7.4.3 User authorisation with transponder cards 7.5.6
Safety instructions for horizontal parting line injection 8 What to do in the case of malfunctions 8.1 Diagnosis 8.1.1 Valves / switches 8.2 Alarm functions 8.2.1 Alarms parameter panels and alarm functions 8.2.2 Alarm sequence 9 Cleaning and maintenance work 9.1 Cleaning the plasticizing cylinder, screw and nozzle BAM _207 185_ 000_ EN_1 0 385
387 391 393 395 396 399 405 407 408 411 415 421 425 429 430 431 433 435 445 447 449 450 453 454 455 459 461 abcdefghijklmnopqrstuvwxyz ABCDEFGHIJKLMNOPQRSTUVWXYZ 9.1.1 Removing the injection unit 9.1.2 Swivelling the injection unit 9.1.3 Cleaning the plasticizing cylinder and screw with a cleaning agent 9.1.4 Nozzle removal,
cleaning and installation injection unit 800 (15.3 oz 9.1.5 Removing, cleaning and reinstalling the screw, injection unit 800 (15.3 oz 9.2 Changing the screw tips 9.2.1 Screw tips 9.2.2 Tools necessary for changing the nozzle tips 9.2.3 Installing / removing the screw tips 9.4 Changing the plasticizing cylinder 9.4.1 Changing the cylinder, injection unit
800 (15.3 oz 9.4.3 Reinstalling the cylinder after it has been dismantled 9.5 Installing the thermocouples 9.5.1 Replacing the thermocouples on the plasticizing cylinder, injection unit 800 (15.3 oz 9.5.2 Exchanging the thermocouples on the nozzle, injection unit 800 (15.3 oz 9.6 Changing the heating elements 9.6.1 Changing the heating elements,
injection unit 800 (15.3 oz 9.6.2 Changing the nozzle heating band, injection unit 800 (15.3 oz 9.7 External heating-up of the cylinder module 9.8 Maintenance and inspection work 9.8.1 Maintenance schedule 9.8.2 Oil change, inspection of toothed ring 9.8.3 Maintenance of the oil filter / oil cooler 9.8.4 Venting the hydraulic system 9.8.6 Maintenance
and repair work on the hydraulic system 9.8.9 Pressure settings 9.9 Hydraulic oils and lubricants 9.10 Environmental protection measures BAM _207 185_ 000_ EN_1 0 462 463 465 467 471 473 474 475 477 479 480 485 487 488 489 491 492 493 495 497 498 501 503 505 507 511 513 521 abcdefghijklmnopqrstuvwxyz
ABCDEFGHIJKLMNOPQRSTUVWXYZ 9.10.2 Gaseous materials / vapours 9.10.3 Disposal of used oils and lubricants 10 Graphical recording and measuring systems 10.1 Graphics - nominal/actual values 10.1.1 Configuration of graphics 10.1.2 Recording the starting point 10.1.3 Setting the graphics 10.1.4 Graphics display 10.2 Measuring systems
10.2.1 Measuring systems of the SELOGICA direct controller 10.2.2 Connecting and configurating the measuring system 10.2.3 Measuring the mould cavity pressure 10.2.4 External switch-over devices 10.2.5 Measuring system for thermocouples 10.2.6 General measuring system 11 In/outputs 11.2 Programmable outputs 11.2.1 Function of the
programmable outputs 11.2.2 Start and end conditions for programmable outputs 11.2.3 Linking and repeating outputs 11.2.4 Movement stages and output active in end position 11.2.5 Outputs non-cyclic, alternating 11.2.6 Starting outputs as a stroke-dependent function 11.2.7 Additional functions for outputs 11.2.8 Parameters for programmable
outputs 11.2.9 Monitoring 14 Part removal 14.2 EUROMAP 67 interface for robot system BAM _207 185_ 000_ EN_1 0 522 523 525 527 528 531 533 535 541 542 543 549 555 557 559 561 563 564 567 571 577 581 587 589 591 595 597 599 abcdefghijklmnopqrstuvwxyz ABCDEFGHIJKLMNOPQRSTUVWXYZ 14.2.1 General information on the
interface 14.2.2 Connection between injection moulding machine and robot system 14.2.3 Pin assignment 14.2.4 Activating the robot system 14.2.5 Selecting the operating mode of the robot system 14.2.6 Inputting parameters for the robot system 14.2.7 Connecting a robot system, function check 14.2.8 Signal transfer, EUROMAP 67 interface 14.2.9
EUROMAP 12 adapter 14.3.3 Mould blow device 17 Software options / process technology 17.8 Production protocol 17.8.1 Parameter selection for the production protocol 17.8.2 Protocol (logging 17.8.3 Random sample selection 17.8.4 Production protocol 17.8.5 Protocol graphics Important information ARBURG subsidiaries and agencies Important
ARBURG addresses Tell us your opinion BAM _207 185_ 000_ EN_1 0 600 601 603 609 611 613 615 617 619 621 625 627 628 629 637 639 641 647 649 651 653 Preface / Safety Instructions..\ MA SC HIN E\T RE NN BLA TT_T YP _2\E N00 _I.F M 0 1 2 004. mm 950Tie-bar clearance mm 570 x 570Mould platen size (hor x vert) mm 795 x 795Weight of
mov. Place the mains cable through the opening provided in the control cabinet. 1 open2 close I M P O R T A N T Before setting into operation, the direction of rotation of the motor must be checked (see chapter 1.1.9). Hydraulic and pneumatic hoses must be laid and fitted correctly. 80 / 176 Pressure difference between supply and return min. 11.2 1
- 1 - Personal protective equipment As a protection against possible dangers during conversion, mainte-nance or repair work the machine operator must wear personal protective equipment. When working on the electric or hydraulic system, always switch off the main switch and lock it to prevent it being inadvertently switched on again. BAM _207
185_ 000_ EN_1 0 Personal protective equipment..\ ALL G\E N00 _CC _00_ 306_ 000. injection pressure (kbar)2) Values apply to 400 V/50 Hz. The load is symmetrically distributed over the 3 phases (observe when adding machine equipment).3) A combination of max. ( GB 1678 A ) BAM _207 185_ 000_ EN_1 0 Additional information for USA, Canada
..\A LLG \EN 00_C A_0 0_30 6_00 0.FM 01 200 5.07 .04 - 2 - Locks on the control cabinet doors The doors of the control cabinets are locked. Check that the output pressure complies with the value stipulated on the designation label near the maintenance unit and adjust it if necessary, proceeding as described in chapter 9.8.9. I M P O R T A N T The
pneumatic system must only be operated via the pneumatic maintenance unit. One cannot learn the processes of injection moulding with this document. 12.0 3 - 1 - Safety instructions Warnings and symbols In this operating manual the following headings and symbols are used for particularly important information: I M P O R T A N T The text in these
boxes contains instructions regarding the efficient operation of the machine, in particular precautionary measures to prevent damage to the machine. Call up the superior group Valves/switches with this key. Loop one end of the transport belt (1) around the upper tie-bar of the clamping unit. The connectable conductor cross sections must be
determined in accordance with the cable length and fusing. If it is not possible to transport the machine to the site of instal-lation with a crane, we recommend the use of a heavy-duty roller system with hoist. Mains connection with separate heating current Connect the green/yellow protective earth cable to the PE-terminal and N1 to the N1 terminal.
Observe the handling and storing recommendations of the fluid manufacturer. Look for the two screws. lbs/h PS max lbs/z PA 6.6101.2 / 116.6 / 129.850.6/ 59.4 / 66 Injection pressure 3) max psi 35800 / 29000 / 23900Injection flow 3) max in/s 10.6 / 13. Place the other end of the belt through the loop and pull it to a knot. Always tighten any screwed
connections that have been loosened during maintenance and repair to the required torque. We recommend decalcifying the cooling circuits from time to time. When normally enclosed live parts are exposed for inspection or servicing purposes, the working space must be suitably safeguarded if it is in a passageway or general open space. ( 000 090_
00_0 00 0 0008 7_00 _000 000 092_ 00_0 00 0000 93_0 0_00 0 0 0008 9_00 _000 )BA M_2 0718 5_00 0_EN _10 Electrical connections 1.1.7 ..\TE CH -DA T\A LLG \EN 01A G_0 0_30 6_00 5.FM 01 200 7.11 .14 - 7 - Power connection Guide the mains cable through the opening provided in the high current control cabinet. injection pressure and max. If
the terminals are not tightened the main switch and other compo-nents may suffer irreparable damage. Do not simply let gases escape into the atmosphere.
20 %max. BAM _207 185_ 000_ EN_1 0 Technical data ALLROUNDER 570 C 1.1.1 ..\TE CH -DA T\C G57 0\E N01 AA _28_ 5404 _000 .FM 01 200 7.11 .05 - 2 - Technical data 570 C - USA Machine model570 C 220 tons 15.3 oz Clamping unitClamping force max. 1.02 when briefly on electro-magnetic compatibility (EMC)in accordance with EEC
guideline (EMC 89/336) permissible temperature range:5 C to 40 C40 F to 105 F minimum hydraulic oil temperature:15C, 60 F permissible relative air humidity:max. Connect the thermocouples. must not contain substances which react with the plastic fittings or with copper and aluminium elements. Do not exceed these values for any reason. On the
other hand, some options, accessories and parameters may be described in the operating manual which are not standard equipment. The circuit diagrams are supplied in the machine control cabinet. If however only the fields c and e are marked, the current for the heating and motor must be connected separately. Place an industrial spirit level in
longitidunal and transverse direc-tions on the lower tie-bars of the clamping unit. Switch the machine off. Nevertheless, its use may constitute a risk to life and limb of the user or third parties, or cause damage to the handling device/machine or other material property. The machine is designed exclusively for the processing of injection-mouldable
materials in accordance with the data provided by the material supplier. Always inform operating personnel before beginning non-routine operations and maintenance work. Then load the start programme from the Compact-Flash system and vent the whole hydraulic system as described in chapter 9.8.4. It can be necessary to top up the oil level after
a few axis movements have been carried out. kN 50 / 520Opening stroke max. 4) Deviations are possible depending on process settings and material type. This applies also to the installation and adjustment of safety devices and valves as well as to welding or other work on load-bearing elements.
Proceed in reverse order, as described for demounting. Appoint a person with the relevant specialized knowledge to assist in lifting operations. 1 cover2 screw3 screw (do not unscrew) To open the cover Unscrew the two upper screws (2) at the front and the back of the cover (the screws (3) must not be unscrewed). Use a suitable climbing aid which
complies with the safety regula-tions when suspending the injection on the crane hook. FM 0 1 2 004. While filling in the oil, watch the positions S923, S924 and S925 in the parameter panel Valves/switches control circuits. 14, pos. 95518.
inch 11.81Daylight between platens max. 50 % at a max. Guide each free end of the two transport belts through the support brackets (see illustration) and suspend the end onto the crane hook. Now proceed with the power connections, as described in the previous pages of this chapter. The machines centre of gravity is located in the machine base
near the fixed mounting platen. ( GU 1553 Z ) BAM _207 185_ 000_ EN_1 0 Electrical connections 1.1.7 ..\TE CH -DA T\A LLG \EN 01A G_0 0_30 6_00 5.FM 01 200 7.11 .14 - 3 - Removing the cover To connect the mains cable, the cover of the control cabinet must be removed. US tons 7.7Opening force / increased max. Proceed as follows: First you
must ascertain which variation of fixture is applicable to your machine: Cover with 4 outer screws on top Cover with oblique front edge, and 2 inner screws Cover with straight front edge, and 2 inner screws ( 000 083_ 00_0 00 0 0008 6_00 _000 000 090_ 00_0 00 ) BAM _207 185_ 000_ EN_1 0 Electrical connections 1.1.7 ..\TE CH -DA T\A LLG \EN
01A G_0 0_30 6_00 5.FM 01 200 7.11 .14 - 4 - Removing the cover Cover with outer 4 screws on top Removing the screws Unscrew the 4 screws located on the top of the cover and remove them. FM 0 1 2 006. ( GB 1306 ZB )BA M_2 0718 5_00 0_EN _10 Filling the hydraulic oil 1.1.8 ..\TE CH -DA T\S 630\ EN 01A H_0 9_54 04_0 01.F M 0 1 2 007. You
may skip the following points. The fields h and j contain the values for the - full-load current in accordance with CSA 22.2 no. Please ensure that the cables L1, L2 and L3 and the bridges (2) are connected in accordance with the available mains voltage in your area by referring to the table on the transformer or in the circuit diagrams. 12.0 3 - 3 -
Organisational measures The operating manual and the short operating manual(s) must always be at hand at the place of work of the machine. The connections must only be carried out in accordance with this information. When the machine is completely shut down for maintenance and repair work, it must be secured against inadvertent restart-up:
secure the main switch with a lock and remove the key and/or attach a warning sign to the main switch. Connect the L1, L2, L3 conductors to the L1, L2 and L3 terminals, see illustration. ARBURG GmbH + Co KG Postfach 11 09 72286 Lossburg Tel.: +49 (0) 74 46 33-0 Fax: +49 (0) 74 46 33 33 65 e-mail: [email protected] Operating manual for
machine no. The stipulated voltage is entered in the boxes "b", "d", "f", as on the serial label. mm 200Calculated injection volume max. Open the door. Power connection cable(s) The machine may have one or two connection cables, depending on the size and equipment of the machine. 25 / 77Return: DN 25 max. Appropriate cautionary measures to
protect the environment are also to be taken. Work on electrical equipment of the machine must only be carried out by a skilled electrician or by instructed persons under the supervision and guidance of a skilled electrician and in accordance with electrical engineering rules and regulations. Hydrological data max. 8 / 120 min. We reserve the right to
modify specifications in the interest of further development.. Check all cables, pipes, hoses and screwed connections regularly for leaks and visible damage. 242702,Transport jig USA: Part no. Attach the fixing screws (2) and tighten them. Never use machine parts as a climbing aid.
2006 ARBURG GmbH + Co KG, Technical Documentation, D-72290 Lossburg, Tel. Contaminations in the oil can lead to malfunctions! A suitable filter unit can be ordered from ARBURG (Part no. Input low speeds and pressure values for the first axis movements. 6600 ft above sea level Ambient light intensity, in particular around the clamping
unit:min. kN 66Ejector stroke max. mm 400Installed cylinder heating power kW 13.2 / 6Installed nozzle heating power kW 0.6Material hopper capacity l 50Machine dimensions and weights of basic machineOil capacity l 290Net weight ca. 80 % Operating conditions During operation of the machine the following environmental-specific values must be
fulfilled (EN 60204-1 : 1997 pt. This interrupts the flow. The machine must only be used in technically perfect condition and in accordance with its designated use and the instructions specified in the operating manual, by persons aware of its potential dangers and the safety regulations.
Connection and installation of the machine is also shown. Switch display with oil filled to correct level: S923 = marked, S924 = marked, S925 = marked. Two cables are required if the machine is to be operated with the type of connection "Separate power for heating and motor". The optimal application of the machine can be learned by following the
respective machine set-up course. with EN 50178 chapter 5.2.11.2), Pick-up current => 300 mA (no operator safety), Reaction time => 300 ms. If your ALLROUNDER is equipped with a swivel crane and electro hoist chain, the installation instructions in chapter 13.4 must be observed. Mounting the cover Mount the cover onto the control cabinet. US
tons 7.26Ejector stroke max. The locking plate (3) is moved out and releases the rod (5) which is turned by a tension spring (4) All other control cabinet doors can be opened. 1 cm to the front. Transport jig570 C Fr den Transport sollte auf jeden Fall die im Maschinenwerkzeug enthaltene Transportvorrichtung verwendet werden. 06.2 6 - 4 - Replace
oil tank cover with air filter and turn to right to close. 04.0 4 - 5 - Connection assignment of an optional cooling water manifold 1 Connection for power supply 5 V (on rear side)2 insert thermocouple connector here (observe x-designation)3 feed zone4 oil temperature5 control cabinet6 supply7 switch-off valve8 return9 water processor ( GC 1435 ZA
)BA M_2 0718 5_00 0_EN _10 Cooling water and pneumatic connections 1.1.6 ..\TE CH -DA T\C -ALL G\D E01 AF_ 05_3 07_0 03.F M 0 1 2 005. FM 0 1 2 007. Inspect the machine regularly for visible damage and defects. ( P F048 1ZA )BA M_2 0718 5_00 0_EN _10 Electrical connections 1.1.7 ..\TE CH -DA T\A LLG \EN 01A G_0 0_30 6_00 5.FM 01 200
7.11 .14 - 10 - Power connectionsfor USA, Canada The following information applies only to machines in the USA and Canada. Connect the heating current cable to L4, L5 and L6. temperature of 40C (104F) the temperature of the cooling water supply must be above the temperature at which condensation takes place. 06.2 6 - 3 - Filling in the oil
Unscrew the oil tank lid with air filter at the front of the machine base (to the left). This is always guaranteed with original spare parts. Connect the yellow/green protective earth cable to the yellow/green earthing terminal and connect N to the N-terminal. BAM _207 185_ 000_ EN_1 0 SAFETY INSTRUCTIONS ..\A LLG \EN 00_C B_0 0_30 6_00 1.FM
01 200 4.12 .03 - 8 - Oil, grease, plastics and other chemical substances Observe the product-related safety regulations when handling oil, grease, plastic and other chemical substances. Adjust the set screws (1) so that the machine stands horizontal. 11.0 8 - 3 - Transport protection on the monitor housing The monitor housing is firmly screwed onto
the machine with clamping elements (1) for transport purposes, so that the monitor housing can not move. Transport jig 570 C:Transport jig metric: Part no. bar 2470 / 2000 / 1650Injection flow 3) max. 06.2 6 - 2 - Panel selection Call up the main group Production control with this key. inch 7.87Calculated injection volume max. Operating the machine
within the limits of its designated use also involves complying with the instructions specified in the operating manual and the inspection and maintenance instructions. Check the setting again after several hours of operation.
Turn the main switch to I (red/yellow switch on front door of control cabinet).
Do not interchange the connections. 04.0 4 - 2 - Compressed air connection If your machine is equipped with a pneumatic system, the machine must be connected to the compressed air network. Particle-filtering face mask, category FFP3, acc. The technical data correspond to the level at the time of going to print. Screws and nuts which are sealed
with red sealing lacquer must not be re-adjusted or removed. In the interest of continual further development, we reserve the right to make modifications. BAM _207 185_ 000_ EN_1 0 Filling the hydraulic oil 1.1.8 ..\TE CH -DA T\S 630\ EN 01A H_0 9_54 04_0 01.F M 0 1 2 007. Swivel the cover to the front. If additional devices approved by ARBURG
are subsequently removed, the original protective safety panels/devices must be reinstalled. Otherwise there is a risk of the operator being squashed between the machine and other objects by moving aggregates! ( 000 292_ US _000 GE 1404 Z ) BAM _207 185_ 000_ EN_1 0 Machine installation 1.1.5 ..\TE CH -DA T\C 570\ EN 01A E_2 6_54 04_0 01.F
M 0 1 2 007. cm 318 / 392 / 474Shot capacity max. Work on hydraulic devices is only to be carried out by personnel with skilled knowledge and experience: Safety instructions for specific operational phases standard operation Refrain from carrying out any operations that might be prejudicial to safety. Any condensation is collected in the water
separator on the maintenance unit. The compressed air which is fed to the maintenance unit must be free of oil and contaminations. Place the machine feet (3) with the centring bores exactly under the set screws (1). kN 2000Closing force max. Reading the instructions after work has begun is too late. mm 300Daylight between platens max. 184 / 203
/ 226Screw torque max. Use lint-free cleaning cloths only. Other fuse types may be used if they have the same characteristic values.).
Other symbols Three further symbols are also frequently used in this operating manual. Replace hydraulic hoses within stipulated or adequate intervals even if no safety-relevant defects are apparent. mm 225Hydraulics, drive, generalDrive power of hydraulic pump kW 22Total connected load 2) kW 38.3Colour: plastic coated, structure light grey /
mint green / canary yellowControl cabinetSafety standard DIN EN 60204Socket combination (1 single phase, 1 three-phase) 1 x 16 AInjection unit 800Screw diameter mm 45 / 50 / 55Effective screw length L/D 22 / 20 / 18Screw stroke max. 4 bar / 60 psi. Opening the control cabinet doors Switch off the main switch Open the locks at the top and
bottom of the control cabinet doors by inserting a two-way key (1) into the lock (2) and turning it 1/4 revolution to the right or left, depending on the locking position. Any functional disorders, especially those affecting the safety of the machine, must be rectified immediately. Inspect the direction of motor rotation again (as outlined above). The
condensation must be discharged via the outlet cock before the maximum level is reached. The electrical equipment of the machine is to be inspected and checked regularly. This allows any air that is trapped in the hydraulic system to escape gently.
( G Q15 96A )BA M_2 0718 5_00 0_EN _10 Electrical connections 1.1.7 ..\TE CH -DA T\A LLG \EN 01A G_0 0_30 6_00 5.FM 01 200 7.11 .14 - 11 - The temperature values given in C and F are the max. injection pressure and max. The pre-fusing values are entered at a, c and e. Otherwise there is a risk of the operator being squashed between the
machine and other objects by moving aggregates! ( GT1 702E GE 1404 Z ) BAM _207 185_ 000_ EN_1 0 Machine installation 1.1.5 ..\TE CH -DA T\C 570\ EN 01A E_2 6_54 04_0 01.F M 0 1 2 007. We reserve the right to modify specifications in the interest of further development. Gas, dust, steam and smoke Before carrying out welding, flame cutting
and grinding work, clean the machine and its surroundings so that it is free of dust, granulate, oil and other flammable materials. mm 650Mould height min. Such obligations also apply for example to the handling of hazardous substances and to the issuing and/or wearing of personal protective equipment. 1 cooling water supply DN 252 cooling water
return DN 25 I M P O R T A N T Do not use pipes for connection, use hoses only. Observe the separate instruc-tions of the manufacturer. inch 25.59Mold height min. Lifting off the cover Lift off the cover. When recommissioning, proceed only in accordance with the operating instructions. YESYour machine is now ready for the test run. 1 coupling
element2 no connection3 mould ejector bolt Ejector length 570 C = max. The connection is made through the pneumatic maintenance unit which is to be found on the machine base (see illustration). Take all necessary precautions to ensure that the machine is operated only in a safe and correctly functioning state! Only operate the machine if all
protective and safety-orientated devices, such as removable safety panels/switches/stops and emergency-stop equipment are in place, fully functional and activated.
5 mm.
After cleaning, examine all hydraulic hoses and pipes for leaks, loose connections, chafe-marks and damage. The technical data correspond to the current level when going to print. For material refilling and all other overhead work on the machine, a suitable climbing aid is necessary: e.g. platform lift, safe ladder. BAM _207 185_ 000_ EN_1 0
Dimensions for mould installation / ejector connections 1.1.2 ..\TE CH -DA T\C G57 0\E N01 AB _28_ 5404 _000 .FM 01 200 7.11 .05 - 1 - 1.1.2 Dimensions for mould installation / ejector connections Mould dimensions 570 CPart 1 - Europe The technical data specifications refer to those at the time of going to print. This operating manual contains
important information to ensure safe, efficient and economic operation of the machine. They must be collected and neutralised. ( TB 0026 3A G A14 35Z B ) BAM _207 185_ 000_ EN_1 0 Cooling water and pneumatic connections 1.1.6 ..\TE CH -DA T\C -ALL G\D E01 AF_ 05_3 07_0 03.F M 0 1 2 005.
420 C 235 litres / 62 US gall.470 C 235 litres / 62 US gall.570 C 290 litres / 84.5 US gall. Opening the doors is only possible when the main switch has been switched off and the door in which the main switch is integrated has been opened.When the door with the main switch is closed, all other doors lock automatically on closing. ( P G04 81Z A G L134
3Z ) BAM _207 185_ 000_ EN_1 0 Electrical connections 1.1.7 ..\TE CH -DA T\A LLG \EN 01A G_0 0_30 6_00 5.FM 01 200 7.11 .14 - 9 - Inspecting / adapting low voltage In order to guarantee a disturbance-free function of the controller and the control elements, the low voltage of the machine must be 24 V (26-28 V in unloaded condition). The values
for the back-up fuse are entered in the boxes "a", "c" and "e". ( GK 1678 ZA )BA M_2 0718 5_00 0_EN _10 Machine installation 1.1.5 ..\TE CH -DA T\C 570\ EN 01A E_2 6_54 04_0 01.F M 0 1 2 007.
Have any defects rectified immediately. Spare parts must comply with the technical requirements specified by ARBURG. Maximum mould weights Machine model Maximum weight of moving mould half kg / lbs Maximum weight of moving mould half on index unit(multi-comp.
4 / 60 max.
Cover the hoses and provide adequate ventilation (risk of fire or explosion). I M P O R T A N T Inspect the flow volume and return temperatures of your cooling water at regular intervals. The voltage specified on the machine rating plate is entered at b, d and f. Defects such as loose connections or scorched wires must be replaced immediately.
Tighten the terminals. mould half max. The following personal protective equipment is stipulated: I M P O R T A N T Before deciding on the choice and application of personal protective equipment, the operating authority of the injection moulding machines has to carry out an inidiviual assessment of the degree of risk involved, in accordance with the
law of safety precautions at the place of work, which takes into consideration in particular the type and extent as well as duration and probability of the risk involved for the operating personnel. Check - from time to time - whether the personnel is carrying out the work in compliance with the operating instructions and paying attention to the risks
and safety factors involved. Personnel entrusted with work on the machine must have read the operating instructions and in particular the safety instructions before beginning work. Fasten the load safely using suitable fixing points.
Application examples and data suggestions are not included. The power rating of the motor (in kW and hp) is entered at g and i. Diagrams, dimensions, weights All diagrams, dimensions, weights and descriptions in this document are solely related to a possible combination of equipment features for this machine type. S A F E T Y I N S T R U C T I O N
S The text in these boxes contains information relating to your personal safety or the prevention of machine damage. ( PI0 496Z A ) BAM _207 185_ 000_ EN_1 0 Cooling water and pneumatic connections 1.1.6 ..\TE CH -DA T\C -ALL G\D E01 AF_ 05_3 07_0 03.F M 0 1 2 005. 06.2 6 - 1 - 1.1.8 Filling the hydraulic oil Oil quantities You need hydraulic oil
in accordance with DIN 51524 part 2 HLP46, DIN 51519 (see chapter 9.9 for selection of permissible oil types). Significant changes usually point to a narrowing of the cross-section of the cooling circuits.
04.2 8 - 1 - Preface / Safety Instructions BAM _207 185_ 000_ EN_1 0 Preface / Safety Instructions ..\M AS CH INE \TR EN NB LATT _TY P_2 \EN 00_I .FM 01 200 4.04 .28 - 2 - BAM _207 185_ 000_ EN_1 0 P R E F A C E\\ ALL G\E N00 _B_0 0_30 6_00 1.FM 01 200 6.12 .06 - 1 - Preface The purpose of this document This document serves as an
introduction to the operation of your ALLROUNDER machine. 2000 m above sea levelmax. The specified working space is to be kept free at all times and is not to be used e.g. as storage space.
The working space in front of the control cabinet must be freely accessible from at least one side. When the prompt press start key appears on the monitor, press the start key underneath the monitor, see illustration. Cooling water additives such as anti-frost, anti-alga, decalcifiers etc. When the request to press controller start key is displayed, press
the controller start button under the screen of the monitor. 230 V/60 cycles for heating.
Compressed air which has not ben processed by the maintenance unit can cause malfunctions or a total failure of the pneumatic components. to DIN EN 149For all work where there is a possibility of air impurities. The highest pressure level from the compressed air network must not exceed 10 bar. dosage volume (cm3 ) x max. Insert the mains cable
through the opening provided in the control cabinet. Switch on the motor very briefly and immediately off again with the motor on/off keys on the manual control panel (see illustration). to 1.1.8). Example:Box a = 63 A Back-up fuse for total nom. 11.0 8 - 5 - Floor plan ALLROUNDER 570 C - USA S A F E T Y I N S T R U C T I O N S Clearance zone
according to EN349 (at least 500 mm / 20) must be observed. The last page of this document has been reserved for you. 16390Electrical connection (pre-fused) 1) A 125Electrical connection (pre-fused) Motor 2) A 50 Heat A 40 1) Values apply to 230 V/60 cycles. Using cooling water which does not fulfil the above criteria, can lead to malfunctions and
damage (e.g. corrosion, lime formation).
ft./min. m/min. You will find an explanation of the valve and switch displays in chapter 8.1. Switch display on machine without oil filling: S923 = marked, S924 = not marked, S925 = not marked. 04.0 4 - 4 - Connection assignment of an optional cooling water manifold 1 power supply (on rear side)2 insert thermocouple connector here (observe x-
designation)3 knob for manual adjustment4 feed zone5 oil temperature6 control cabinet7 supply8 shut-off valve9 return10 water processor ( GB 1435 ZA )BA M_2 0718 5_00 0_EN _10 Cooling water and pneumatic connections 1.1.6 ..\TE CH -DA T\C -ALL G\D E01 AF_ 05_3 07_0 03.F M 0 1 2 005. 12.0 3 - 7 - Warnings of particular sources of danger -
electrical energy Use only original fuses with the specified current rating.
Before carrying out any maintenance or repair work, clean the machine, in particular connection terminals and threaded connec-tions, so that they are free of oil, fuel or cleaning agents. Eye protection / face mask according to DIN EN 166For all work on the heated plasticizing unit and work that presents a risk for eyes and face. FM 0 1 2 003. BAM
_207 185_ 000_ EN_1 0 SAFETY INSTRUCTIONS ..\A LLG \EN 00_C B_0 0_30 6_00 1.FM 01 200 4.12 .03 - 4 - Do not carry out program changes (software) to the programmable control systems, unless specifically permitted. Keep filling with oil until S925 is marked. Springs in the mould push them back into place. 11.0 8 - 4 - Floor plan
ALLROUNDER 570 C - Europe S A F E T Y I N S T R U C T I O N S Clearance zone according to EN349 (at least 500 mm / 20) must be observed. The risk of such misuse lies entirely with the user. The operating manual must be read and the information contained in it applied by every person engaged in the following kind of work with or on the
machine e.g. operationincluding set-up, troubleshooting in the course of operation, removal of production waste, cleaning and the disposal of operating and processing aids.
( 000 083_ 00_0 00 0 0008 4_00 _000 000 085_ 00_0 00 ) BAM _207 185_ 000_ EN_1 0 Electrical connections 1.1.7 ..\TE CH -DA T\A LLG \EN 01A G_0 0_30 6_00 5.FM 01 200 7.11 .14 - 5 - Cover with oblique front edge, and 2 inner screws Removing the screws Open the doors of the control cabinet. The appearance, function, dimensions and weights of
your individually configured machine may well differ from these specifications. 14, table 18 and - locked - rotor current in accordance with CSA 22.2 no. The load is evenly distributed over three phases.2) Values apply to 460 V/60 cycles for motor and control resp. inch 8.86Hydraulics, drive, generalDrive power of hydraulic pump kW 22Dry cycle time
for opening stroke 5) s-inch 2.6 - 15.71Total connected load 1)2) kW 38.3Colour: plastic coated, structure light grey / mint green / canary yellowControl cabinetSafety standard ANSIInjection unit 15.3 ozScrew diameter inch mm1.77 / 1.97 / 2.17 45 / 50 / 55 Effective screw length L/D 22 / 20 / 18Screw stroke max. 358 mm / 14.1 I M P O R T A N T
Select the ejector length to be at least 1-2 mm shorter than the maximum dimension, so that the ejector system is not under pressure when the mould is closed. injection capacity) can be mutually exclusive, depending on the equipment- related motor output. Which connection type is specified for your machine can be taken from the label on the inside
of the control cabinet door (see illus-tration). It is designed to simplify the process of getting to know the machine and allow you to fully benefit from its possibilities of application. Check whether all screw terminals are well tightened. 1 Controller start key2 Emergency stop button3 Reading device for transponder cards (user access rights)4 Reading
device for CompactFlash (memory medium)5 USB interface for PC keyboard Machine Oil quantity270 C 165 litres / 43.6 US gall.320 C 165 litres / 43.6 gall.
In the event of a malfunction, stop the device/machine immediately and inhibit all functions. 4): voltage supply0.9 ... g/PS 291 / 359 / 434 Material throughput 4) max. is displayed on the monitor. Repair any damage immediately. Some chapters are compiled as an autonomous document and are only included if the machine comprises the respective
equipment. If however only boxes "c" and "e" are marked, the power for the heating and the motor must be connected separately. Which type of connection is stipulated for your machine is to be taken from the information label on the inside of the control cabinet door (see illustration).
529475, spare filter PN 529476).
Use the transport belts supplied when suspending the machine on a crane.
( GE 1754 Z ) BAM _207 185_ 000_ EN_1 0 Electrical connections 1.1.7 ..\TE CH -DA T\A LLG \EN 01A G_0 0_30 6_00 5.FM 01 200 7.11 .14 - 2 - Motor The machine is driven by a three-phase motor which was connected to the control cabinet before leaving the factory. ( GA 0229 ZA )BA M_2 0718 5_00 0_EN _10 Checking the direction of rotation of
the pump motor 1.1.9 ..\TE CH -DA T\S DA LLG \EN 01A I_00 _540 4_00 0.FM 01 200 6.02 .09 - 1 - 1.1.9 Checking the direction of rotation of the pump motor Switching on the motor You cannot switch on the motor if there is no oil in the tank! The tank is already filled with hydraulic oil (acc.
Remove the bridge between terminals L1 and L4, L2 and L5, L3 and L6, N and N1. Secure the set screws with the lock nuts provided. Remove connection nipples which are not required from the cooling water manifold. 76.62Net weight (without oil) lbs.
When inspection, maintenance, and repair work is being carried out on the control cabinet or other live parts, the machine parts must be de-energized, if specified. Tighten all screw terminals in the control cabinet. Any sections or even entire chapters which are not relevant to this machine type are therefore omitted. (They are each located 20 cm
away from the outer wall).
Use personal protective equipment/clothing wherever required by the circumstances or by law, especially when working with hot injection moulding materials. no or too little oil correct oil level overfilled Motor can not be switched on Motor can not be switched on ( GM 1677 Z G N16 77Z GO 1677 Z G P16 77Z )BA M_2 0718 5_00 0_EN _10 Filling the
hydraulic oil 1.1.8 ..\TE CH -DA T\S 630\ EN 01A H_0 9_54 04_0 01.F M 0 1 2 007. The centre of gravity is indicated on the operating side of the machine base. If safety devices need to be removed for set-up, maintenance or repair purposes, they must be refitted and checked immediately upon completion of the maintenance and repair work. Never
make modifications, additions or conversions to the handling device which might affect its safety without ARBURGs written approval. Do not allow persons under training / instruction or persons taking part in a general training course to work on or with the device/machine without permanent supervision by an experienced person. weight of moving
mould half on rotary table(kg) Maximum weight of mould (kg) 320 A 320 / 705 300 / 661 480 / 1058 370 A 360 / 793 360 / 793 540 / 1190 420 A 600 / 1323 450 / 992 900 / 1984 470 A 760 / 1675 450 / 992 1140 / 2513 520 A 1500 1000 / 2205 750 / 1653 1500 / 3307 520 A 1100 / 2425 750 / 1653 1600 / 3527 570 A 1300 / 2866 750 / 1653 2000 / 4409
270/320 C 180/270 / 397/595 1) 1 With optional support of moving mould mounting platen 400 / 882 370/420 C 600 / 1323 400 / 882 900 / 1984 420 C 1300 650 / 1433 400 / 882 1000 / 2205 470 C 1500 800 / 1764 600 / 1323 1200 / 2646 520 C 1500 1000 / 2205 1500 / 3307 470/520 C 1250 / 2756 750 / 1653 1800 / 3968 570 C 1500 / 3307 750 / 1653
2200 / 4850 221 K 75 / 165 150 / 331 170 S 36/55 / 79/1211) 85 / 187 270 S 135/200 / 297/4411) 300 / 661 370 S 360 / 793 360 / 793 540 / 1190 470 S 760 / 1675 600 / 1323 1140 / 2513 520 S 1050 / 2315 600 / 1323 1600 / 3527 570 S 1400 / 3086 750 / 1653 2100 / 4630 630 S 2500 / 5511 1000 / 2205 3800 / 8377 720 S 3600 / 7936 2000 / 4410 5300
/ 11684 820 S 5000 / 11023 2000 / 4410 7500 / 16535 920 S Golden Edition 6000 / 13228 9000 / 19841 920 S 8000 / 17637 12000 / 26455 1200 T 400 / 882 750 / 1653 175 V 18 / 40 2) 2 upper mould half 60 / 132 55 / 121 275 V 65 / 143 2) 120 / 264 200 / 441 BAM _207 185_ 000_ EN_1 0 Mould weights 1.1.3 ..\TE CH -DA T\A LLG \EN 01A C_0 0_30
6_01 0.FM 01 200 7.11 .12 - 2 - Support of the moving mould platen Without support Support of the moving mould platen (Support for the vertically acting forces e.g. mould weight) Mould carrier ( 0 0019 6_00 _000 000 197_ 00_0 00 0 0030 4_00 _000 )BA M_2 0718 5_00 0_EN _10 Machine transport 1.1.4 ..\TE CH -DA T\C G57 0\E N01 AD _24_ 5404
_000 .FM 01 200 6.03 .06 - 1 - 1.1.4 Machine transport Transporting the machine A crane is required to transport the machine. For example, to produce stable and lightweight housings made of PP with long glass fibres. US tons 220Closing force max. The monitor housing must now swivel easily. Adhere to the prescribed schedule and intervals
specified in the operating manual for routine checks and inspections. machine) kg / lbs Max. revolution. The alarm message Alarm S925 oil level Oil level below min. To close the cover Swivel the cover back again. Unscrew the head screws (2) at the top and bottom by approx. I M P O R T A N T If your machine is equipped with a hydraulic pressure
accumulator, please refer to chapter 15.4 also. Reconnection must only be carried out by a suitably qualified electrician under observance of the safety regulations. Work on gas-engineered equipment (pressure accumulators) is only to be carried out by especially trained personnel.
11.0 8 - 2 - Check the alignment in longitidunal and transverse directions in two positions. Faulty-current circuit breaker If your machine is equipped with a frequency converter and is protected by a faulty-current circuit breaker, a universal-current type faulty-current circuit breaker with the following features must be used: Type B in accordance
with IEC 60755 A2, Universal-current type (in acc. maintenance (servicing, inspection, repair work) and/or transport In addition to the operating instructions and mandatory rules and regulations for the prevention of accidents and environmental pollution valid in the country and place of application of the machine, the generally recognized
regulations for safe and correct operation particular to this field of technology are also to be observed. Depressurize all system sections and pressure pipes (pressure accumulator, hydraulics, compressed air) in accordance with the specific instructions for these assembly groups, before carrying out any repair work involving them. Before starting any
work for which you depend on precise specifica-tions, please contact us at ARBURG and ask for the data/drawings relating to your particular machine type. I M P O R T A N T Your supply voltage must correspond to the working voltage indicated on the machine ratings label or mains connection label on the machine. 04.0 4 - 1 - 1.1.6 Cooling water
and pneumatic connections Water quality Your injection moulding machine is equipped with high-quality aggre-gates and components which become hot during operation and must therefore be cooled.
The machine must be aligned so that the error in both directions does not exceed 0.1 mm/m (as far as possible). Extreme care must be taken when handling hot operating materials and processing aids, in particular hot plastic materials (danger of burning or scalding)! Transport of the machine Use only appropriate lifting gear and load-bearing
equipment of adequate capacity during transport and loading operations.