Technical Analysis 1 (TA1) Visual Inspection for Off-Highway Trucks {0372,

2023/05/16
0374, 1000, 7000, 753S, 7565} (M0067346-05)

SMCS - 0372, 0374, 1000, 7000, 753S, 7565 i09834939

Off-Highway Truck/Tractor PSP
All
-
202 0007
Introduction
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Inspections are the most basic form of condition monitoring. Inspections are easy to do
20: 3
and surprisingly effective at helping you spot equipment health issues. Proactive
M0 36+
monitoring and analysis of equipment information will allow Dealers to effectively

067
intervene before problems occur.
05:
©2 346 30
023
Note: Before adjusting product settings to comply with listed baseline TA1 values,
consult SIS for the latest specification values.
Cat
Table 1
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Serial Number:    Inspector:    Temperature:   

Model: 

Engine S/N: 
 

  SMU: 
c.
Work Order:   

 
Time: 

Date: 
 

Manufacture:    Unit Location:   

Note: Review Machine & S.O.S. History and check for Active Service Letters prior
to inspection. 

Status of the Machine(1) 

The status recommendation of your Off-Highway Truck is:   

(1) N = Normal, D = Down Machine, M = Monitor/Needs Attention

Visual Inspection
1.0 Prepare Machine Inspection
Refer to "1.0 Inspection Preparation" section in "Inspection Reference" for more
information for performing machine inspection preparation.

Table 2

Sl.No.  Status(1)  Description  Comments 

 1.1    Check with customer for operator complaints   

1.2    Prepare the machine for the inspection   

1.3    Perform safety/preparatory inspection   

1.4    Download machine fault codes   

1.5    Observe engine exhaust colors   

1.6    PSP
Listen for unusual noises (hydraulic pumps, engine,
transmission, and axles) 
 

202 0007-
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

2.0 Lower-Level Inspection 3 4

10: 08/2 468
/
20: 3
Refer to "2.0 Lower-Level Inspection" section in "Inspection Reference" for more

M0 36+
information for performing lower-level inspection.

Table 3 067 05:

©2 346 30
Sl.No.  Status(1) 
023 Description  Comments 

2.1   
Cat
Tires and rims   

2.2   
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Front Wheels and Brakes   

2.3    illa
Rear Final Drives, Brakes, and Wheel Spindles   
r In
2.4 

2.5 
 

 
Differential Housing 

Drive Shaft 
c.  

2.6    Transmission and Transfer Gears   

2.7    Rear Axle Housing Support   

2.8    Hoist Control Valve   

2.9    Rear Engine/Torque Converter Mounts   

2.10    Brake Accumulator   

2.11    Oil Coolers and Lines   

2.12    Steering Cylinders and Steering Linkage   

Engine Damper, Front Engine Trunnion Mounts,

2.13     
and Support Mounts 

2.14    Secondary Steering/Brake Release Pump   

2.15    Engine Oil Pan   

2.16    Machine Frame   
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

3.0 Middle-Level Inspection

Refer to "3.0 Middle-Level Inspections:" section in "Inspection Reference" for more
information for performing middle-level inspection.

Table 4

Sl.No.  Status(1)  Description  Comments 

3.1    Mud Flaps PSP  

3.2    -
202 0007
Front Suspension Cylinders   

3 4
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3.3    Fuel Lines, Fuel Pump, and Fuel Filter Base   

20:
3.4    Exhaust Manifold   

36+ 3
3.5   
M0
Turbocharger   

3.6   
067 05:
Brake Hydraulic Lines and Components   

3.7    ©2 346 30
Steering Valves   

3.8    023
Hydraulic Tank   

3.9    Fuel Tank  Cat  

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3.10   
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Rear Suspension Cylinder   

3.11   
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Ground Level Electrical Components   

3.12    Work Lights  c.  

3.13    Radiator, Aftercooler, and Condenser   

3.14    Cylinder Head and Valve Cover   

3.15    Water Pump   

(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

4.0 Upper-Level Inspection

Refer to "4.0 Upper-Level Inspections:" section in "Inspection Reference" for more
information for performing upper-level inspection.

Table 5

Sl.No.  Status(1)  Description  Comments 

 4.1    Steps and Handrails   

4.2    Hood and Platform   

4.3    Precleaner and Air Cleaner   

4.4    Pulleys, Belts, Compressor Clutch, and Alternator   

4.5    Cooling Fan, Fan Guard and Shroud   

4.6    Steering Tank   

4.7    Cab Exterior   

4.8    Cab Interior   

4.9    Cab Mounts   

PSP
Upper and Lower Radiator Lines, Air Inlet Lines,
4.10   

202 0007 -
and Aftercooler Lines 
 

4.11   
3
Radiator Cap 
/0 446  

4.12   
10: 8 / 8
Hydraulic Pump Compartment 
2
 

4.13    20: 3
Auto-Lube Pump, Tank, and Injectors   
M0 36+
4.14   
067 05:
Rear Brake Lines and Components   

©2 3 3
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

4 0
023
5.0 Implement/Attachment 6
Inspection
Cat
Refer to "5.0 Implement/Attachment Inspections:" section in "Inspection Reference" for

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more information for performing implement/attachment inspection.

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Table 6
r In
Sl.No.  Status(1)  c.
Description  Comments 

5.1    Hoist cylinders   

  Truck body   

Body Liner   

Canopy   

Heated Body Exhaust Ports   

5.2 
Rock Ejectors   

Rocker Shoes, Rest Pads & Shims   

Frame Rest Pads & Shims   

 Body Position Switch   
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

6.0 Site Conditions

Table 7

Sl.No.  Status(1)  Description  Comments 

Ambient Temperature   

NORMAL: −18 to 32 °C (0 to 90 °F)  

6.1    MONITOR: 32 to 46 °C (90 to 115 °F) or

 
−18 to -29 °C (0 to -20 °F)

ACTION: Above 46° C (115° F) or Below −29° C

 
(−20° F)

Altitude  PSP  
-
202 0007 NORMAL: 0 to 1524 m (0 to 5000 ft)  
6.2   
3 /0 446
MONITOR: 1524 to 3048 m (5000 to 10000 ft)  
10: 8 /2 8
20: ACTION: Above 3048 m (10000 ft)  
3
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Haul Road Grade   

067 05: NORMAL: Flat  

6.3   
©2 346 30 MONITOR: Mild  
023 ACTION: Steep  
Cat
Haul Road Condition   
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NORMAL: Positive Banking, Gradual Turns, Good
 
6.4   
r In Erosion Control

c.
ACTION: Negative Banking, Sharp Turns, Poor
Erosion Control
 

Humidity   

NORMAL: Below 25%  

6.5   
MONITOR: 25 to 60%  

ACTION: Above 60%  

Air Quality   
 6.6    NORMAL: No Dust  

MONITOR: Light Dust  

ACTION: Heavy Dust  

Underfoot Condition   

NORMAL: Dry Flat Surface  

6.7    MONITOR: Moderate Grades, Mixture of Muddy /
 
Dry Surfaces

ACTION: Steep Grades, Muddy, Snow, Ice  

Machine Utilization   

6.8    NORMAL: 0 to 10 Hours  

ACTION: Above 10 hours  

Equipment Role   

6.9    PSP NORMAL: Utility  

-
202 0007
MONITOR: Support  

ACTION: Production  
3 /0 446
10:
Working Material 
8 /2 8  

20: 3
NORMAL: Uncompacted, Low Abrasion  
6.10   
M0 36+
MONITOR: Moderately Compacted, Moderate
067 05: Abrasion
 

©2 346 30
ACTION: High Abrasion, Compacted, Dense  
023
Maintenance Practices   
Cat
6.11    erp NORMAL: Excellent  

illa MONITOR: Good  

r In ACTION: Poor  

6.12    Primary Industries  c.  

(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

Inspection Reference
Inspection Benefits:
Minimizes downtime through scheduled maintenance
 Locates potential problems

Finds overlooked problems

Enables scheduled maintenance and repairs

Lowers owning and operating costs

Guidelines
Wiring Harness Inspection Guidelines
Check for:

Tubes, hoses, and wiring harnesses rubbing against:

- One another

- Sharp corners

- Bolt heads

PSP
Tubes, hoses, and wiring harnesses not properly secured

202 0007
- Missing clips and/or wire ties-
- P-clips not attached
3 /0 446
10: Guidelines
Harness Connector Inspection 8 /2 8
20: 3
M0
Check for connectors:
36+
067
Not properly secured in place 05:
©2 346 30
023
Rubbing against machine frame

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Rubbing against sharp edges

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Implement Linkage Pin Inspection Guidelines
Check for: r In
Loose or broken flange mounting bolt c.
Elongated bolt hole in flange (hole is located behind pin retaining bolt)

Loose or missing pin retainer bolts

 Irregular shaped pin bores

Hydraulic Cylinder Inspection Guidelines:

Check for:

Oil leaks indicated by dirt or oil buildup around the cylinder lip seal

Oil leaks at hose connections

Damage to cylinder rods

Damage or wear to linkage pins (refer to "Pin Inspection Guidelines" for inspection
procedure)

1.0 Inspection Preparation

1.1 Check with customer for operator complaints

1.2 Prepare the machine for the inspection

Park the machine in a level place clear free of personnel and obstacles

Put the transmission in the "Park" position

Apply the parking brake

PSP
Lower the truck body -
202 0007
3 / 446
Turn the engine start switch to OFF and remove the key
0
10: 8 /2 8
20:
1.3 Perform safety/preparatory inspection
3
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Make sure no one is underneath the machine, around the machine, or on the

067 05:
machine. Be sure that the area is free of personnel.

©2 346 30
023
Walk around the machine and inspect underneath the machine for visible signs of
fluid leaks.
Cat
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Check the engine oil, hoist/converter/brake oil, transmission oil, steering oil, and

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coolant levels. If necessary, add oil or coolant to reach minimum level for each
system.
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1.4 Download machine fault codes c.
Download machine fault codes using either of the following methods:
- Electronic Technician (ET)

- VIMS Advisor Monitoring System

1.5 Observe engine exhaust colors

Start the machine and observe exhaust colors:

- White smoke after initial startup could indicate coolant in the engine cylinder

- Blue smoke during startup may indicate oil in the engine cylinder

- Black smoke during startup may indicate plugged air filter

- Continuous black smoke could indicate improper air/fuel mixture

- Continuous gray smoke may indicate fuel timing problem

1.6 Listen for unusual noises (Hydraulic Pumps, Engine, Transmission, and Axles)

Excessive noise coming from hydraulic pump could indicate either:

- Pump cavitation

- A loose or failed bearing

Excessive noise coming from engine compartment could indicate:

- Fuel injector knocks PSP

- Engine bearing damage -
202 0007
3 /0 4 46
10:
- Valve train damage

20: 8 /2 8
3
Excessive noise coming from the transmission when traveling could indicate:
36+
M0
- Pump cavitation
067 05:
- Loose or failed bearing ©2 346 30
- Clutch disc or gear damage 023
Cat
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Excessive noise coming from rear differential/final drives and drive train when
traveling could indicate:
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c.
- Gear damage
 llar
In c.
- Loose or failed bearing

2.0 Lower-Level Inspection

2.1 Tires and Rims

Check for:

Proper inflation

Cuts, cracks, splits, or bruises in the tread or sidewall area. Bumps or bulges may
indicate tire separation

Cracks, pits from corrosion, or other visible damage to rims

Safe tread depth

- Tread worn down to the built-in wear indicators

- Tire cords or exposed fabric

- Uneven tread wear

2.2 Front Wheels and Brakes

Check the following for leaks:

- Sealing surface between the wheel cover and the wheel hub

- Oil leakage around the drain and fill plugs

PSP
- Duo-cone seal located between the wheel hub and the brake pack housing

202 -0007
- Duo-cone seal located between the brake pack housing and the axle housing

3 /0 4 46
10: 8 8
- Sealing surfaces between the various brake pack housing components
/2
20: 3
- Brake cooling oil & hydraulic oil lines & connectors
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067 05:
If equipped, check the magnetic plug for metal particles

©2 346 30
2.3 Rear Final Drives, Brakes & Wheel Spindles
023
Cat
Check the following areas for leaks:

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- Sealing surface between the axle cover and the final drive planet carrier

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c
 Cat
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- Oil leakage around the drain and fill plugs r In
- Sealing surface between the final drive housing and the rear wheel housing
c.
- Duo-cone seal located between the rear wheel housing and wheel spindle

- Duo-cone seal located between the brake pack housing and the rear wheel housing

- Sealing surfaces between the various brake pack housing components

- Brake cooling oil & hydraulic oil lines & connectors

If equipped, check the magnetic plug for metal particles

2.4 Differential Housing

Check differential housing for leaks in the following areas:

- Sealing surface between the differential housing and the transmission housing

- Sealing surface between the differential housing and the wheel spindles

- Oil leakage around the drain and fill plugs

If equipped, check the magnetic plug for metal particles.

Check the following for loose or damaged axle housing joints, bolts, pins, retainers:

- Lateral control arm

- Transmission housing & axle housing support

2.5 Drive Shaft

PSP
202 -0007
Check for:

Loose or missing U-joint retainer bolts

3 4
10: 08/2 468
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Worn or loose U-joints or drive shaft spline

20: 3
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Use a pry bar to pry between yoke and U-joint or between the frame and drive shaft
spline to check for movement. Movement in these areas would indicate excessive wear.
067 05:
©2 346 30
Grease leaking from U-joint seals or from drive shaft spline seal

023
Grease leakage in these areas would indicate possible seal damage
Cat
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 ©2 346
023
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2.6 Transmission & Transfer Gears
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Check for:
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Leaks around hose connections c.
Rubbing, damaged, or worn hoses

Rubbing, damaged, or worn wiring harnesses or connectors

Oil leakage around drain and fill plugs

Oil or dirt buildup on the transmission and transfer gear housings. If visible, inspect:

- Sealing surfaces between axle housing and transmission housing

- Sealing surfaces between transmission housing and transfer gear

- Drive shaft yoke assembly seal

2.7 Rear Axle Housing Support

Check for:

Loose or damaged spherical bearing retainer bolts

Loose or damaged retainer block mounting bolts

Irregular shape pin bores or excessive pin wear

Damaged grease lines or fittings

2.8 Hoist Control Valve

Check for:

PSP
Leaks around connection points for hose and control valve components

-
202 0007
Rubbing, damaged, or worn hoses

3 4
10: 08/2 468
/
Rubbing, damaged, or worn wiring harnesses and connectors

20: 3
2.9 Rear Engine/Torque Converter Mounts

Check for: M0 36+

067 05:
©2 346 30
Structural damage to support brackets & engine supports

023
 M0 36+
067 05:
©2 346 30
023
Structural damage or weld cracks on frame supports

Cat
Loose or damaged support mounting bolts
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2.10 Brake Accumulator
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Check for: rI nc.
Leaks around connection points for hoses

Rubbing, damaged, or worn hoses

Rubbing, damaged, or worn wiring harnesses and connectors

2.11 Oil Coolers & Lines

Check for:

Leaks around hose connections

Rubbing, cracked, and damaged hoses

Loose Connections

Improperly secured hoses

2.12 Steering Cylinders and Steering Linkages

Check steering cylinder for: (Refer to "Hydraulic Cylinder Inspection Guidelines" for
inspection procedure)

- Oil leaks indicated by dirt or oil buildup around the cylinder lip seal

- Damage to cylinder rods

- Oil leaks at hose connections

Check steering linkages for:

PSP
- Oil leaks indicated by dirt or oil buildup around the cylinder lip seal

- Damage to cylinder rods

-
202 0007
3 4
10: 08/2 468
- Oil leaks at hose connections /
20: 3
2.13 Engine Damper, Front Engine Trunnion, Support, Trunnion Mounts, Support
Mounts M0 36+
067 05:
© 3
 10: 8
20: /23
M0 36+
067 05:
Check:
©2 346 30
023
Fluid filled engine damper for fluid leaks

Cat
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Trunnion & Support Mounts for:

- Structural damage illa

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- Loose or damaged bolts

- Worn or damaged rubber pads

c.
2.14 Secondary Steering/Brake Release Pump

Check for:

Oil leaks at pump connections

Rubbing, damaged, or worn hoses or tubes

Rubbing, damaged, or worn wiring harnesses or connectors

Loose wiring connections

2.15 Engine Oil Pan

Check for oil accumulation on the bottom of the oil pan

If oil is found on the pan, inspect the following:

- Check for leaks around the oil pan mounting flange

- Check for leaks around the oil level sensor, drain valve, dipstick tube, turbo lube return

2.16 Machine Frame

Check for:

- Damage to frame

- Structural cracks
PSP
- Cracked welds
-
202 0007
3 4
Reference Special Instructions REHS1227 (Small OHT) or REHS0541 (Large OHT) for

10: 08/2 468

/
detailed instructions regarding frame maintenance, inspections, & repair.

20: 3
3
 202 007
3 /0 446
1 0 :20 8 /2 8
3.0 Middle-Level Inspections:
:36+ 3
M0
067
3.1 Mud Flaps
05:
Check for:
©2 346 30
023
Bent or damaged fenders
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- Potential interference with tires
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Loose or missing mounting nuts, bolts, brackets, straps
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3.2 Front Suspension Cylinders
c.
Check for:

Oil leaks indicated by dirt or oil buildup around the cylinder lip seal

Nicked, scored, pitted cylinder boot

Loose or missing cylinder boot

Structural damage or weld cracks

Damaged or loose steering arm or cylinder cap bolts

Damaged or loose suspension cylinder mounting bolts

Improperly lubricated bearing cap

Broken or damaged grease lines, grease fittings, or grease seals

Rubbing, damaged, or worn wiring harnesses or connectors

Cylinder charge height (Dimension "x"). Reference the OMM & T&A manual for
measurement specifications.

3.3 Fuel Line, Pump & Filter Base

Check fuel priming pump, primary/secondary fuel filter bases, and fuel injection
pump for:

Damaged, rubbing, or worn fuel lines or hydraulic lines

Loose connections PSP

Leaks -
202 0007
3/0 446
 PSP
-
202 0007
3.4 Exhaust Manifold
3 /0 446
10: 8 /2 8
20:
Check for:

36+ 3
M0
Black soot indicating a loose, broken, damaged connection around the following
sealing surfaces:
067 05:
©2 346 30
- Where the exhaust manifold bolts to the cylinder head
023
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- Clamps and baffles between manifold segments on each cylinder head

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- Where the exhaust manifold bolts to the turbocharger turbine inlet
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Cracks or other damage in the manifold housing

3.5 Turbocharger c.
Check for:

Black soot around the areas where the turbocharger bolts to the exhaust manifold or
to the exhaust pipe would indicate:

- Loose connections at the joints

- Loose or broken mounting bolts

Oil leakage around the turbocharger oil line

Dirt tracks which may indicate air inlet or boost air leaks due to loose or damaged
hoses, clamps on:

- Air inlet tubes and compressor housing

- Turbo boost air lines

- Turbo wastegate and wastegate boost lines

3.6 Brake Hydraulic lines & Components

Inspect the following components:

- Service Brake Valve

- Cab Brake Manifold

- Front Brake Slack Adjuster located on the left hoist cylinder frame support

PSP
-0
 Check for: PSP
- Leaks around hose connections
-
202 0007
3 /0 446
10:
- Rubbing, damaged, or worn hoses
8 /2 8
20: 3
36+
- Rubbing, damaged, or worn wires/harness/connectors
M0
3.7 Steering Valves
067 05:
©2 346 30
Inspect the steering pressure control valve & steering disable valve for:
023
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Leaks around connection points for hose and control valve components

Rubbing, damaged, or worn hoses erp

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Rubbing, damaged, or worn wiring harnesses and connectors

3.8 Hydraulic Tank c.

Check:

Upper & lower mounts for loose mounting bolts and structural cracks on frame
mounting brackets

Tank caps seals for damage

Breather for dirt and debris buildup

Hydraulic lines for leaks, loose or damaged connections

Sight glass covers for damage

Sight glasses for damage or leaks

3.9 Fuel Tank

Check for:

Leaks

Structural damage to tank, welds

Breather and fill cap

Loose or damaged bolts

 Worn or damaged rubber mounts

3.10 Rear Suspension CylindersPSP

Check for: -
202 0007
3 /0 446
Oil leaks indicated by dirt or oil buildup around the cylinder lip seal
10: 8 /2 8
20:
Nicked, scored, pitted cylinder rods
3
M0 36+
Loose or missing cylinder boot
067 05:
©2 346 30
Structural damage or weld cracks

023
Broken or damaged grease lines or fittings
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Loose, damaged, or missing pin retaining bolts

Irregular shaped pin bores illa

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c.
Rubbing, damaged, or worn wiring harnesses or connectors

Cylinder Charge Height (Dimension "x") Reference the OMM & T&A manual for
measurement specifications

3.11 Ground Level Electrical Components

Check the following for proper operation:

Compartment covers, latches, hinges

Battery disconnect switch

Engine disconnect switch

Auxiliary start (jump-start) receptacle

Starter & alternator circuit breakers

Machine lockout control & light

Engine lockout control & light

Machine access light switch

3.12 Work Lights

Check road lights, turn signals, hazard flashers, work lights, and other lights for:

Proper operation

Cracked or broken lenses

PSP
202 -0007
Damaged wiring harnesses

3
Loose or damaged mounting brackets
/0 4 4 6
10: 8 /2
3.13 Radiator, Aftercooler & AC Condenser 8
20: 3
Check for:
M0 36+
Plugged screens 067 05:
©2 346 30
Plugged cores
023
Damaged fins Cat
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Note: Inspect both sides of cores, when possible

3.14 Cylinder Head and Valve Cover r In

Check for:
c.
Oil and dust buildup around the sealing surfaces of the valve covers or cylinder
head gasket. Leakage in this area would indicate:

- Loose connection at the joint

- Damaged gasket or seal

3.15 Water Pump

Check Primary (& Auxiliary) Pump for:

Coolant leaks around water pump mounting flange

Coolant leaks through the weep hole in the water pump housing

4.0 Upper-Level Inspections:

4.1 Steps & Handrails

Ensure that steps and handrails are in place. Check for:

 Damaged, missing, or loose bolts

Damage to steps or handrails

Excessive dirt or debris

4.2 Hood & Platform

Check for: PSP

202 -0007
Debris or excessive dirt on service platform

3 /0 4 4 6
10: 8
Loose or damaged bolted access covers
/2 8
20: 3
Proper function of access panels, latches, hinges
M0 36+
067 05:
Loose or damaged platform mounts, bolts

©2
4.3 Pre-cleaner and Air Cleaner 346 30
023
Check for:
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erp
Dirt and/or debris in the air pre-cleaner
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Loose or damaged hose clamps on air inlet tube

Loose or damaged air cleaner covers, clamps c.

4.4 Pulleys, Belts, Compressor Clutch, and Alternator

Check belts for:

- Worn, cracked, or broken belts

- Proper belt tension

Check for oil leaks around air condition compressor clutch

4.5 Cooling Fan, Fan Guard, and Shroud

Check for:

Loose, damaged, or missing bolts

Loose or damaged wire fan guard

Loose or damaged fan shroud

 Damaged, cracked, or missing engine fan blades

4.6 Steering Tank & Lines

Check for:

- Loose or damaged tank mounts & mounting bolts

- Leaks at tank assembly sealing surface gasket, nuts, bolts

PSP
- Cracks, leaks in oil level sight glass

202 -0007
- Leaks at hydraulic filter bases & line connections

3 4
10: 08/2 468
/
Make sure that breather is clean and properly ventilating

20: 3
- Check by depressing the pressure relief button on top of breather

4.7 Cab Exterior M0 36+

067 05:
Check for:
©2 346 30
023
Bent or damaged cab structure

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Cracked or broken glass
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Damaged or missing mirrors illa
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c.
Worn or broken windshield wiper arm or wiper blade

4.8 Cab Interior

Check for:

Excessive dirt in cab air filter

Proper function of seat and seat belt

Wear or damage to seat belt

Seat belt replacement date

Proper function of door and latches

Worn or broken window latches or slides

Damaged or inoperable gauges and controls

4.9 Cab Mounts

Check for:

Loose or damaged bolts

Worn or damaged rubber mounts

4.10 Upper & Lower Radiator Lines, Air Inlet Lines, and Aftercooler Lines

Check for:

Rubbing, cracked, or damaged hoses

PSP
-
Loose, over-tightened, damaged hose clamps

202 0007
4.11 Radiator Cap
3 4
10: 08/2 468
/
If the radiator is cool, check the radiator cap gaskets for wear or for damage
20: 3
M0
4.12 Hydraulic Pump Compartment
36+
Check for: 067 05:
©2 346 30
023
Leaks around hose connection points

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Rubbing, damaged, or worn hoses

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Loose or damaged hose clamps on pump suction lines

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Rubbing, damaged, or worn wiring harnesses or connectors

4.13 Auto-Lube Pump, Tank, Injectors

c.
Check for:

Leaks around connection points for hoses

Rubbing, damaged, or worn hoses

Rubbing, damaged, or worn wiring harnesses and connectors

4.14 Rear Brake Lines & Components

Inspect the following components:

Parking Brake Valve

 TCS Control Valve

Rear Brake Slack Adjuster

Secondary Brake Pressure Switch

Brake Diverter (Towing) Valve located on the left hoist cylinder frame support

Check for:

Leaks around hose connections

Rubbing, damaged, or worn hoses

Rubbing, damaged, or worn wiring harnesses or connectors

PSP
5.0 Implement/Attachment Inspections:
5.1 Hoist Cylinder -
202 0007
3 4
10: 08/2 468
/
Refer to “Hydraulic Cylinder Inspection Guidelines” for inspection procedure

Check for:
20: 3
M0 36+
Oil leaks indicated by dirt or oil buildup around telescopic rod & cylinder lip seals
067 05:
©2
Oil leaks at hose connections
346 30
Damage to cylinder rods 023
Cat
erp
Damage or wear to truck body linkage pins & retainer plates

illa
Grease leaking from frame bearing retainer, cap
r In
Broken/damaged grease lines, fittings
c.
5.2 Truck Body Inspection

Check for excessive wear, structural damage, or weld cracks on:

Body liner

Canopy

Heated Body Exhaust Ports

Rock Ejectors
Check for improper adjustment, excessive wear, or damage to:

Rocker Shoes, Rest Pads & Shims

Frame Rest Pads & Shims

Body Position Switch

Performance Checks
Hydraulic Performance Checks
Hoist Cylinder Tests
Table 8

Status(1)  Description  Specification  Actual  Comments 

 
PSP
Lift Cycle Time for Hoist Cylinders       

-
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

Cylinder Drift Test 202 0007

3 4
Table 9
10: 08/2 468
/
Status(1)  20:
Description  3Specification  Actual  Comments 
M0 36+
 
067
Oil Temperature 
05:     

 
©2 346 30
Lift Cylinder Drift       

023
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

Steering Performance ChecksC

ater
Steering Turn Diameter Check pill
ar I
Table 10

Status(1)  Description 
nc.
Specification  Actual  Comments 

  Full Steer Left       

  Full Steer Right       

(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

Brake Performance Checks

Table 11
Status(1)  Description  Specification  Actual  Comments 

Service Brake Check (Test from

       
OMM) 

Secondary Brake Check (Test from

       
OMM) 

Parking Brake Check (Test from

       
OMM) 

Retarder Brake Check (Test from

       
T&A) 

Air System Warning Check (Test

       
from T&A) 
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

PSP-00074468
2023/08/23

PSP
10:20:00+05:30
i06562793
© 2023 Caterpillar Inc. -
202 0007
3 4
10: 08/2 468
/
20: 3
36+
05:
30