Assessment Tool - Progress Milestone 2

G10-AET531-Term3-NQC-Perform basic mechanical maintenance

NQA-Unit National Code LO/Topic Performance criteria to be assessed

Perform Basic Mechanical ENG04032NU17 4 PC4.1,PC4.2,PC4.3,PC4.4
Maintenance 5 PC5.1,PC5.2,PC5.3,PC5.4
6 PC6.1,PC6.2, PC6.3, PC6.4

Submission Date 20/05/2022 □ First submission □ EoT submission □ EoY submission

Name No Signature
Student Abdulrhman khalifa 21012831

Name CO NYC Marking Date Signature

Assessor Ali Altaweel 20/05/2022

PC No Student PC Grades
Not Achieved Achieved
0 1 2 3 4 5*
PC4.1
PC4.2
PC4.3
PC4.4
PC5.1
PC5.2
PC5.3
PC5.4
PC6.1
PC6.2
PC6.3
PC6.4
*- Allowed only for the first submission.

Instruction to students
• If you have any individual needs that may affect your participation in this assessment, inform your assessor.
• If you are allowed three attempts to demonstrate competence against this assessment.
• You have the right to appeal an assessment result.

AET531 1 V01- 2021-2022

PC4.1 Identify and select different types of bearings.
Answer the following questions:

1-What is the function of bearings in a mechanical system?

A. Increase noise
B. Reduce friction
C. Decrease production
D. Heat generation
E. Increase wear
2-What is the name of the bearing shown in the image below?
A. Ball bearing
B. Taper roller bearing
C. Shell bearing
D. Needle roller bearing
E. Spherical bearing

3- What is the name of the bearing shown in the image below?

A. Ball bearing
B. Roller bearing
C. Shell bearing
D. Needle roller bearing
E. Spherical bearing

4- What is the type of bearing shown in the image?

A. Spherical roller bearing
B. Tapered roller bearing
C. Needle roller bearing
D. ball bearing

PC4.2 Recognise bearing standards and bearing numbers

Answer the following questions:

1-In the bearing number system, what does no. 1 refer to___?
A. Cage with roller elements
B. Removable bearing ring
C. Roll body of stainless steel
D. Stainless steel deep groove ball bearing
E. Grease type used inside the bearing

2-What does number 6 mean in the bearing number: 6001 2RS?

A. Bearing material
B. Bearing balls
C. Bearing cage
D. Bearing type

AET531 2 V01- 2021-2022

PC4.3 Install bearings safely and correctly use the appropriate tools

PC4.4 Remove bearings safely and correctly use the appropriate tools

1- What is the device shown below used to remove bearings?

A. Puller
B. pin
C. G clamp
D. punch

Question for PC4.3 and PC 4.4:

Q: Watch the video:

https://www.youtube.com/watch?v=5C4KjJ-j3u4

https://www.youtube.com/watch?v=w6ouY21TaKE

And describe verbally to the assessor how to install and remove the bearing as mentioned in the
video; you should mention the name of the tools used.

Five tool names:

1.

2.

3.

4.

5.

I confirm this is an accurate record of the task carried out by the student
Assessor Decision: and the final decision.
CO NYC

I confirmed that the student explained how to install and remove the
Witness /Observer Feedback bearing. You should mention the name of the tools used.
about his Decision

Witness /Observer signature: Date: 20/05/2022

AET531 3 V01- 2021-2022

PC5.1 Recognise and understand the use of Mechanical seals.
Watch the video and answer the questions below:
https://www.youtube.com/watch?v=etwMK1x9nhA

1- Write three problems that could be caused by leakage.

a- Pollution
b- Corrosion and bearing fatigue
c- Destroying equipment and reducing efficiency

2- Write three benefits of mechanical seals.

a-
Eliminate leakage
b- Cut down on pollution
c- Ensure worker safety

PC5.2 Recognise and understand the use of Gaskets.

Answer the following questions:

1-Which one of the following is an example of metallic and semi-metallic gaskets?

A. Rubber
B. Fiber reinforced
C. Graphite
D. Metals
E. Paper

2- Explain the use of a Gasket when it placed in between two objects .

Answer:

To prevent leakage of any kind of the pressurised or

not pressurised media.

PC5.3 Recognise and understand how to make the gasket

1-What is the name of the tools that are being used to create holes in the gasket?
A. Wrenches
B. Spanners
C. Punches
D. Drills
E. Rulers

AET531 4 V01- 2021-2022

2- Describe verbally to the assessor how to make the gasket; you should mention the name of the
tools used.

1.

2.

3.

4.

I confirm this is an accurate record of the task carried out by the student
Assessor Decision: and the final decision.
CO NYC

Witness /Observer Feedback I confirmed that the student explained how to make the gasket you
about his Decision should mention the name of the tools used.

Witness /Observer signature: Date: 20/05/2022

PC5.4 Recognise and identify moving seals such as shaft seal, piston rings.
Answer the following questions:

1-The main function of a mechanical seal is to_________________.

A. filter oil
B. prevent corrosion
C. reduce heat
D. stop oil leakage
E. reduce the lubrication

2-What is the seal type shown in the picture below?

A. Piston ring
B. Shaft
C. Static
D. O-ring

AET531 5 V01- 2021-2022

3- From the table provided answer the following.

Hook scraper ring Compression ring Oil scraper ring Expansion ring

A- Write the name of the Piston rings in their right location to ensure high efficiency of the

piston cylinder.

Compression ring

Hook scraper ring

Compression ring

b- Write the name of the rings under its picture.

Hook scraper ring Oil scraper ring Compression ring

AET531 6 V01- 2021-2022

PC6.1 Describe the basic working principle of drive belts

Explain verbally to the assessor the basic working principle of drive belts; this should include the 4
parts name.

1.

2.

3.

4.

I confirm this is an accurate record of the task carried out by the student and
Assessor Decision: the final decision.
CO NYC

I confirmed that the student explained the basic working principle of drive
Witness /Observer Feedback about belts; this should include the 4 parts name:
his Decision

Witness /Observer signature: Date: 20/05/2022

AET531 7 V01- 2021-2022

PC6.2 Recognise the different types of belt
Answer the following questions:

1-What is the type of the belt shown below?

A. Round belt
B. V belt
C. Flat belt
D. Toothed belt

2- What type of belts are used where input and output shafts must be synchronised?
A. V belts
B. Toothed
C. Flat belts
D. Round

PC6.3 Demonstrate belt installation and check and correct pulley and shaft alignment.
Answer the following questions:

1. Identify whether the alignment in the pulley images shown below is aligned or misaligned.
Images aligned or misaligned

AET531 8 V01- 2021-2022

2- Explain verbally to the assessor about belt installation, check and correct pulley and shaft
alignment. You should include the five points below.

1. Caution: Before doing any inspection.

2. Remove old belts.
3. Inspect and service drive elements.
4. Inspect and clean pulleys; replace worn or damaged pulleys.
5. Check and correct pulley alignment.

I confirm this is an accurate record of the task carried out by the student
Assessor Decision: and the final decision.
CO NYC

Witness /Observer Feedback I confirmed that the student explained about belt installation, check and
about his Decision correct shaft alignment. He included the five points mentioned points.

Witness /Observer signature: Date: 20/05/2022

AET531 9 V01- 2021-2022

PC6.4 Recognise belt tensioning
Explain verbally to the assessor how to measure the belt tension; you should mention the name of
the two distances 1 and 2 and what is a?

1-

2-

a-

I confirm this is an accurate record of the task carried out by the student
Assessor Decision: and the final decision.
CO NYC

I confirmed that the student explained how to measure the belt tension
Witness /Observer Feedback as per the question given.
about his Decision

Witness /Observer signature: Date: 20/05/2022

End of Assessment

AET531 10 V01- 2021-2022