Professional Documents
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LIST OF PARTS
FOR
Information concerning
MANUFACTURE and SHIPMENT
"Number Required" applies to one machine only Weight of complete machine 509,107 kg
Information concerning
MANUFACTURE and SHIPMENT
The explanatory text for the purchase part code number (consisting of four digits + dimension) is included in the document:
"Code for purchase parts" No. 7.000001.
x) in a column on parts list sheets indicates that there is a pertinent remark at the foot of the sheet.
Open dimensions are specified on a drawing as a variable letter dimension. Specific order dimensions are contained in the
part list dimension column.
DO NOT USE ANY PREVIOUSLY RECEIVED DOCUMENT, USE ONLY THE DOCUMENT RECEIVED WITH THE ORDER.
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
04 04
Lubricants 00.06 01
07 07
Instruments 00.09 01
10 10
Instructions 00.10 01
11 11
17 17
18 18
19 19
Tools 13.01 02
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
12 12
Main Bearing Assembly, Non-Thrust 1.532208 07.01.01.01
13 13
Main Bearing Internal Piping Assembly, 1.532219 07.04.01.01
14 Non-Thrust 14
Main Bearing RTD & Wiring Assembly, 2.510935 07.05.01.01
15 Non-Thrust 15
Main Bearing Lubrication System x) 08.01.01.01
16 16
Brake Assembly and Hydraulic Control Unit x) 09.01.01.01
17 17
18 18
Main Bearing Seal Grease System x) 10.01.01.01
19 19
Main Bearing Terminal Box x) 04.05.02.01, 07.05.01.17
20 20
Main Motor x) 06.01.01.01
21 21
22 22
23 23
x) Line Original 19Oct10 DBM
16) 69000012, 69000013, 69000015, 69000017, and 69000845
17) 6.517654 thru 6.517656, 6.517749 thru 6.517752, 6.517754, 69008327
19) 69002570 thru 69002572
20) 19004724, 19004725, 19004727, 19004729
21) 6.516060, 6.516061, 6.516064, 6.516066
04 04
Feed Head Shipping Sketch 3.506927
05 05
Feed End Trunnion Shipping Sketch 3.507001
06 06
Feed End Trunnion Shipping Sketch 3.506928
07 07
Discharge End Trunnion Shipping Sketch 3.507012
08 08
Shell (center Segment) Shipping Sketch 3.506930
09 09
Shell (end Segment) Shipping Sketch 3.506929
10 10
Match Mark Arrangement 1.502854
11 11
12 12
Motor Pole Mounting Flange 2.510070
13 13
14 14
List of Critical Fasteners 29004032
15 15
Epoxy Joint Sealant 2.505207
16 16
Feed Chute Transporter x) 13.01.01.04
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Original 19Oct10 DBM
17) 69009290, 69009291, 69009292
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Original 19Oct10 DBM
02 02
Air Pump, 31 Std. M3/Hr @ 690 kPa Hydraulic Power Pack fo Bearing Pad Adjustment
03 03
04 04
Air Pump, 34 Std. M3/Hr @ 517 kPa 69002570 Grease Lubrication System - Main Bearing Seals
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Original 19Oct10 DBM
02 02
Hydraulic Oil, ISO VG 32 6.517749 Hydraulic Brake Fluid
03 Mobil DTE 13M or Equal Initial Fill: 265 Liters 03
04 04
Hydraulic Oil, Enerpac Oil 150 SUS @ 37ºC or 1.532077 Hydraulic Jacking System
05 ISO Grade 32 Initial Fill: 95 Liters 05
06 06
Cup Grease 69002570 Main Bearing Seals (4)
07 NLGI #1 Calcium Base Initial Fill: 20 kG, Manually Filled 07
08 08
Hydraulic Oil - Enerpac Oil 150 SUS @ 37ºC or Hydraulic Power Pack for Bearing Pad Adjustment
09 ISO Grade 32 Initial Fill: 8 Liters 09
10 10
11 11
12 12
Circulating Oil, ISO Grade 320 x) Temporary Lube System (Mill Erection Unit)
13 Initial Fill: 300 Liters 13
14 14
Hydraulic Oil Hydraulic Power Unit for Torque Wrenches
15 Initial Fill: 7.6 Liters 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Original 19Oct10 DBM
13) 69008203 thru 69008205
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
02 02
03 03
04 04
Control and Instrumentation Diagram 80013558 Sheets 2.01 thru 2.10
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Original 19Oct10 DBM
02 02
Functional Specification 80013558 Sheet 3.01
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Original 19Oct10 DBM
02 02
04 04
06 06
08 08
10 10
12 12
14 14
16 16
18 18
20 20
21 21
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total 6350
03,05,07,09,11,13,15,17,19) All quantities are for One Soleplate Assembly
15) ANSI B18.3.3M
17) DIN 125-300HV
02 02
04 04
06 06
08 08
10 10
12 12
14 14
16 16
18 18
20 20
21 21
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total 5233
03,05,07,09,11,13,15,17,19) All quantities are for One Soleplate Assembly
15) ANSI B18.3.3M
17) DIN 125-300HV
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 19Oct10 Sign DBM Total 1852
02 02
Washer, Flat 346 x) 2 1/2" Dia. (2 5/8" ID x 4 1/2" OD x 1/4" ASTM 115
07 PN F006271 Thk.) F436 07
11 11
12 12
13 13
14 14
20 20
21 21
22 22
23 23
x) Line Date 19Oct10 Sign DBM Total 101400
04-06,08,19) Inspection per 70008494
04-08,16-19) Quantity includes extra 5%
10) Also to be used on Shell & Discharge End Assemblies
04 04
05 05
06 06
Band-It-Buckles 4
10 McMaster-Carr No. 5422K19 10
12 12
17 17
18 18
23 23
x) Line Date 19Oct10 Sign DBM Total 7441
02-03,15-16,21-22) Quantity includes extra 5%
05 05
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 19Oct10 Sign DBM Total 558
02-04,13,16-17) Quantity includes extra 5%
02 02
Washer, Flat 346 x) 2 1/2" Dia. (2 5/8" ID x 4 1/2" OD x 1/4" ASTM 115
07 PN F006271 Thk.) F436 07
10 10
11 11
12 12
13 13
14 14
Key 2 3.500095 6
20 20
04 04
09 09
Band-It Buckles 4 1
13 McMaster-Carr No. 5422K19 13
14 14
19 19
02 02
04 04
06 06
08 08
10 10
12 12
14 14
16 16
18 18
20 20
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total 14460
03) 1.532209, 1.532210, 1.532211
03,05,07,09,11,13,15,17,19,21) All quantities are for One Thrust Bearing Assy.
11,21) ASTM F-844
02 02
04 04
06 06
08 08
10 10
12 12
14 14
16 16
18 18
20 20
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total 328
01,03,05,07,09,11,13,15,17,19,21) All quantities are for One
Thrust Bearing Assy.
07) ASTM F468 MB
11) DIN 912 Class 10.9
13) ASTM F436M Type 3
17) Phenolic Nema Grade CE - Rigid Laminate
Rev Line Date Sign
24'-0" DIA. X 36'-0" NUMBER 5.402982 SECTION 04.01
BALL MILL PRODUCT CODE 726 SHEET NUMBER 03
Main Bearing Assembly, Thrust
DRAWING NO MAT TOTAL
DESCRIPTION QTY PRODUCT NO {PART} CODE DIM MANUF (PAT) CODE WGT KG
Capscrew Hex. Head 56 x) 1/2"-13UNC-2A X 1" ASTM
01 A449 01
02 02
04 04
06 06
08 08
10 10
12 12
14 14
16 16
18 18
20 20
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total 396
01,03,05,09,11,13,15,17,19,21) All quantities are for One
Thrust Bearing Assy.
07) 24m per Bearing Assy.
13) ASTM F-844
02 02
04 04
06 06
08 08
10 10
12 12
14 14
15 15
16 16
18 18
20 20
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total 4
01,03,05,07,09,11,13,17,19,21) All quantities are for
One Thrust Bearing Assy.
05,09) DIN 933 Class 8.8
07) DIN 125-140HV
13) DIN 6325 Steel
21) DIN 906-NPT Steel
Rev Line Date Sign
24'-0" DIA. X 36'-0" NUMBER 5.402982 SECTION 04.01
BALL MILL PRODUCT CODE 726 SHEET NUMBER 05
Main Bearing Assembly, Thrust
DRAWING NO MAT TOTAL
DESCRIPTION QTY PRODUCT NO {PART} CODE DIM MANUF (PAT) CODE WGT KG
Pipe Plug, Hex. Head 2 x) 1 1/4" NPT x)
01 01
02 02
04 04
06 06
08 08
10 10
12 12
14 14
16 16
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total 32
01) DIN 906-NPT Steel
01,03,05,07,09,11,13,15,17) All quantities are for
One Thrust Bearing Assy.
02 02
04 04
06 06
08 08
Washer 1 x) 2.503634 13
09 09
10 10
12 12
14 14
16 16
18 18
Machine Screw 90 Deg. Countersunk Hex. Socket 4 x) M10 X 25 Lg. Din 7991
19 Head 19
20 20
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total 1618
03,05,07,09,11,13,15,17,19,21) All quantities are for
One Lift Pad Assy.
15) Phenolic Nema Grade CE - Rigid Laminate
21) DIN 933 Class 8.8
02 02
04 04
06 06
08 08
10 10
12 12
14 14
16 16
18 18
20 20
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total 6
01,03,05,07,09,11,13,15,17,19,21) All quantities are for
One Lift Pad Assy.
03) DIN 912 Class 8.8
05,07) ASTM F468 MD
09,11) DIN 906-NPT Steel
15) Phenolic Nema Grade CE- Rigid Laminate
Rev Line Date Sign
24'-0" DIA. X 36'-0" NUMBER 5.402982 SECTION 04.02
BALL MILL PRODUCT CODE 726 SHEET NUMBER 03
Lift Pad Assembly
DRAWING NO MAT TOTAL
DESCRIPTION QTY PRODUCT NO {PART} CODE DIM MANUF (PAT) CODE WGT KG
SAE "O"-Ring Plug 1 x) 1" NPT
01 01
02 02
04 04
06 06
08 08
10 10
12 12
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total
01,03,05,07,09,11,13) All quantities are for One Lift Pad Assy.
05,07) DIN 125-BR Brass
02 02
04 04
Piston 1 x) 2.503625 90
05 05
06 06
Locknut 1 x) 2.503626 40
07 07
08 08
Spacer 1 x) 2.503627 31
09 09
10 10
12 12
14 14
16 16
18 18
20 20
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total 271
03,05,07,09,11,13,15,17,19,21) All quantities are for One Bearing Jack
Assembly
15) (280 O.D./266 I.D.)
19) DIN 912 Class 8.8
21) DIN 6325
02 02
04 04
1" Non-Conductive Hose Assy. w/FC5810 2 x) Synflex No. 374 3-16 556 556
05 JIC 37 Deg., 1 5/16-12 Female (Both Ends) (Length To Suit At Assembly) x) 05
06 06
1" Non-Conductive Hose Assy. w/FC5810 2 x) Synflex no. 374 3-16 556 556
07 JIC 37 Deg., 1 5/16-12 Female (Both Ends) (Length To Suit At Assembly) x) 07
08 08
10 10
12 12
3/4" Non-Conductive Hose Assy. w/FC5810 2 x) Synflex No. 374 3-12 552 612
13 JIC 37 Deg., 1 1/16-12 Female (One End) x) (Length To Suit At Assembly) x) 13
14 14
15 15
16 16
3/4" Non-Conductive Hose Assy. w/FC5810 2 x) Synflex No. 374 3-12 552 612
17 JIC 37 Deg. (Both Ends), (Length To Suit At Assembly) x) 17
18 18
20 20
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total
03,05,07,09,11,13,17,19,21) All quantities are for One
Thrust Bearing Assy.
05,07,13,17) Hose Lengths are to be Confirmed at Trial Shop Assembly.
13) FC 5813 JIC 37 Deg.- 45 Deg. Bent Tube 1 1/16-12 Female (One End)
02 02
04 04
06 06
08 08
10 10
12 12
14 14
16 16
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total 26
03,05,07,09,11,13,15,17-21) All quantities are for
One Thrust Bearing Assembly
11) DIN 933 Class 8.8
13) DIN 125-140HV
07 07
08 08
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total
01) 19004724 and 19004725 1 01 07Jul09 DBM
01-06,09) All quantities are for One Thrust Bearing Assy.
02 02
04 04
06 06
08 08
10 10
12 12
14 14
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total 320
03,05,07,09,11,13,15) All quantities are for One Assembly
07) ASTM F-844
09) DIN 933 Class 8.8
11) DIN 125-140HV
13) DIN 934 Class 8
02 02
04 04
06 06
08 08
Washer, Flat 706 x) 2 1/2" Dia. (2 5/8" ID x 4 1/2" OD x 1/4" ASTM 240
11 PN F006271 Thk.) F436 11
13 13
16 16
Gasket 48 3.500330 2
18 18
20 20
23 23
x) Line Date 19Oct10 Sign DBM Total 217428
03) 1.525702 & 1.525703
05) 1.525704 & 1.525705
07) 1.525706 & 1.525707
09-10) Inspection per 70008494
09-11) Quantity includes extra 5%
02 02
04 04
Washer, Flat 48 2" Dia. (3 3/4" O.D. x 2 1/8" I.D. x 3/16" ASTM 8
06 Thk.) F436 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 19Oct10 Sign DBM Total 169
03) Quantity includes extra 5%
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 19Oct10 Sign DBM Total
01) 6.516060, 6.516061, 6.516064, 6.516066
02 02
04 04
06 06
08 08
10 10
12 12
14 14
16 16
18 18
20 20
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total 10860
03) 1.532212, 1532213, 1532214
03,05,07,09,11,13,15,17,19,21) All quantities are for One
Non-Thrust Bearing Assy.
11,21) ASTM F-844
02 02
04 04
06 06
08 08
10 10
12 12
14 14
16 16
18 18
20 20
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total 6806
01,03,05,07,09,13,15,17,19,21) All quantities are for One
Non-Thrust Bearing Assy.
11) 24m per Bearing Assy.
02 02
04 04
06 06
08 08
10 10
12 12
14 14
16 16
18 18
20 20
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total 146
01,03,05,07,09,11,13,15,17,19,21) All quantities are for One
Non-Thrust Bearing Assy.
03) ASTM F-844
17,21) DIN 933 Class 8.8
19) DIN 125-140HV
02 02
04 04
05 05
06 06
08 08
10 10
12 12
14 14
16 16
18 18
20 20
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total
01,03,07,09,11,13,15,17,19,21) All quantities are for One
Non-Thrust Bearing Assy.
03) DIN 6325 Steel
11,13) DIN 906 Steel
02 02
1" Non-Conductive Hose Assy. w/Female Swivel 2 x) Synflex No. 374 3-16 556 556
03 JIC 37 Deg., 1 5/16-12 Female (Both Ends) (Length To Suit At Assembly) x) 03
04 04
1" Non-Conductive Hose Assy. w/Female Swivel 2 x) Synflex No. 374 3-16 556 556
05 JIC 37 Deg., 1 5/16-12 Female (Both Ends) (Length To Suit At Assembly) x) 05
06 06
08 08
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 19Jan09 Sign DBM Total
03,05) Hose Lengths are to be Confirmed at Trial Shop Assembly.
03,05,07,09) All quantities are for One Non-Thrust Bearing Assy.
02 02
04 04
06 06
08 08
10 10
12 12
16 16
23 23
x) Line Date 19Jan09 Sign DBM Total 22
03,05,07,09,11,13-14,17-22) All quantities are for One 1 17 07Jul09 DBM
Non-Thrust Bearing Assy.
07) DIN 933 Class 8.8
09) DIN 125-140HV
17) 19004727 and 19004729
02 02
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 19Oct10 Sign DBM Total
01) 69000012, 69000015, 69000845
03) 69000013, 69000017
02 02
04 04
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 19Oct10 Sign DBM Total
01) 6.517654 thru 6.517656
03) 6.517749 thru 6.517752, 6.517754, 69008327
05) Provided with Parts List 5.402833
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 19Oct10 Sign DBM Total
01) 69002570 thru 69002572
02 02
10 10
18 18
22 22
03 03
04 04
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 12Jan10 Sign DBM Total 8516
01-02) 19002079 & 19002080 1 01 13Aug10 AAM
02 02
08 08
09 09
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 12Jan10 Sign DBM Total 2280
1 01 13Aug10 AAM
02 02
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 19Oct10 Sign DBM Total 13900
02 02
Motor Starter Box with Start-Stop Button x) Nema 4 Enclosures, Full Volt, Starter
05 w/Overload Relay 05
Non-Interflow Directional Valve Manual w/Locking x) "Enerpac" Four-Way, Three Position Rotary
07 Shear #VM-43L 07
15 15
21 21
22 22
23 23
x) Line Date 19Oct10 Sign DBM Total
04-07) Included w/Item 3
06) First Stage 3700 PSI. Second State 10,000 PSI
16) With 3/8" NPTF (Male) Hose Fittings
18) Use From Item 20
20) "Enerpac" #CLRG-10006 with 2 CR-400 Couplers
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 19Oct10 Sign DBM Total
01) 69008203 thru 69008205
02,04) Provided with Parts List 5.402833
03) Includes: Case, (2) Transucers, (3) Transducer Cables
(4) Bottles Couplant, Digital Thermometer w/ probe
04) 69009290, 69009291, 69009292
13) Includes: Hydraulic Hose Assemblies w/ Quick Connect Couplers
Oil Level Gauge, Remote Pendant Control, Pressure Gauge and Regulator Rev Line Date Sign
24'-0" DIA. X 36'-0" NUMBER 5.402982 SECTION 13.01
BALL MILL PRODUCT CODE 726 SHEET NUMBER 02
Tools
DRAWING NO MAT TOTAL
DESCRIPTION QTY PRODUCT NO {PART} CODE DIM MANUF (PAT) CODE WGT KG
Hydraulic Jack 30 Ton Low Height Cylinder x)
01 RSM-300 FLAT-JAC PN F001603 01
Gauge Adapter x)
03 Enerpac GA-3 PN F001913 03
Pressure Gauge x)
04 Enerpac G2535L PN F002733 04
Pipe Fitting, Hex. Reducer 16 x) 3000 LB, 3/8" MNPT x 1/8" FNPT Steel
08 PN F006995 08
Gauge Adapter x)
12 Enerpac GA-2 PN F001046 12
Pressure Gauge x)
13 Enerpac GP-10S PN F000343 13
Hose Assembly x)
14 Enerpac HC-7220 PN F004329 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 19Oct10 Sign DBM Total
01-05,10-14) Provided with Parts List 5.402833
06-09) Refer to Installation Procedure for Epoxy Joint Sealant Dwg. 2.505207