Cerro-Verde Crusher Parts List

FLUOR - CERRO-VERDE
04-31645-720
PROJECT No. 04-31645
P.O. No. A1WF-59-001-PO
EQUIPMENT No. C-3110-CR-001
PARTS LIST NO. 5.401287
FFE MINERALS USA INC.
LIST OF PARTS
FOR
1525 X 2870 (60"X113") TYPE "NT"

GYRATORY CRUSHER
ORIGINAL ISSUE: SIGN KCL DATE 22 APR 2005
CURRENT ISSUE D SIGN MDS DATE 19 DEC 2005

Parts List No. 5.401287
Information concerning
MANUFACTURE and SHIPMENT
"Number Required" applies to one machine only Weight of complete machine 567,133 kg
"Mat." Code refers to FFE Minerals Standard INSTRUCTION MANUALS

material specifications for manufacturing shipment designations,
unless noted otherwise
Document No. Description
SPECIAL TOOLS for manufacturing
Drawing No. Used for Drawing No.
Issue: D Date: 19 Dec 2005

Information concerning
MANUFACTURE and SHIPMENT
Nameplates, to be attached to machine
Serial Number Quantity To be stamped Machine Type and Size To be placed on
The explanatory text for the purchase part code number (consisting of four digits + dimension) is included in the document:
"Code for purchase parts" No. 7.000001.
x) in a column on parts list sheets indicates that there is a pertinent remark at the foot of the sheet.
Open dimensions are specified on a drawing as a variable letter dimension. Specific order dimensions are contained in the
part list dimenion column.
DO NOT USE ANY PREVIOUSLY RECEIVED DOCUMENT, USE ONLY THE DOCUMENT RECEIVED WITH THE ORDER.
Issue: D Date: 19 Dec 2005

1525 X 2870 (60"X113") TYPE "NT" NUMBER 5.401287 SECTION 00.00
GYRATORY CRUSHER PRODUCT CODE 720 SHEET NUMBER 01
Revision List
SECTION AND
SECTION OR SHEET TITLE SHEET NO. REVISION HISTORY
01 Main Shaft Assembly 01.10.02 1 01

01Feb05
02 Countershaft Assembly 01.12.01 1 02

04Mar05
03 Main Shaft Assembly 01.10.01 1 03

15Apr05
04 Lubrication Components 02.02.02 1 04

04May05
Lubrication Components 02.02.03 1 2

05 05
04May05 05Aug05
06 Hydraulic Compnents 02.03.01 1 2 06

04May05 08Aug05
Mantle Position Indicator 04.01.01 1

07 07
04May05
08 Countershaft Extension Assembly 07.01.01 1 08

24May05
09 Top Shell Assembly 01.03.01 1 09

24May05
Top Shell Assembly 01.03.02 1

10 10
26May05
11 Drawing List 00.02.01 1 2 11

03Jun05 22Nov05
Drawing List 00.02.02 1 2

12 12
03Jun05 22Nov05
13 Dust Seal Blower Assembly 08.01.01 1 13

15Jun05
14 Tools 05.01.01 Added 1 2 14

18Jul05 15Jun05 20Jul05
15 Lubrication/Hydraulic System 02.01.01 1 15

05Aug05
16 Lubrication Components 02.02.01 1 16

05Aug05
Supplied Spares 00.07.01 1

17 17
25Oct05
18 Spider Assembly 01.02.02 1 18

07Nov05
Instructions - Install, Operate, Maintain 00.10.01 1

19 19
22Nov05
20 SPL 00.03.01 Deleted 20

22Nov05
21 Air and Water Requirement 00.05.01 Deleted 21

22Nov05
Drawing List 00.02.03 1

22 22
22Nov05
23 Section List 00.01.01 1 23

22Nov05
Sign MDS Date 19Dec05

Revision List
SECTION AND
SECTION OR SHEET TITLE SHEET NO. REVISION HISTORY
01 Eccentric Cart Assembly 06.01.01 1 01

22Nov05
02 Top Shell Seal Assembly 20.01.01 1 02

22Nov05
03 Drive Motor 21.01.01 1 2 03

22Nov05 19Dec05
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
Sign MDS Date 19Dec05

Section List
DESCRIPTION SECTION NUMBER NUMBER OF SHEETS

Revision List 00.00 01
01 01
Section List 00.01 02

02 02
Drawing List 00.02 03

03 03
Motor List 00.04 01

04 04
05 05
Lubricants 00.06 01
06 06
Supplied Spares 00.07 01

07 07
Recommended Spare Parts 00.08 02

08 08
Instruments List 00.09 01

09 09
10 10
11 11
12 12
Spider Cap 01.01 01

13 13
Spider Assembly 01.02 03

14 14
Top Shell Assembly 01.03 02

15 15
Middle Shell Assembly 01.04 01

16 16
Bottom Shell Assembly 01.05 03

17 17
Bottom Shell Liners 01.06 04

18 18
Bottom Plate Assembly 01.07 01

19 19
Eccentric Assembly 01.08 01

20 20
Hydraulic Cylinder Assembly 01.09 03

21 21
Main Shaft Assembly 01.10 03

22 22
Concave Assembly 01.11 01

23 23
x) Line Original 22Apr05 KCL

1 03-04,06,08-09 22Nov05 MDS
Rev Line Date Sign

Section List
DESCRIPTION SECTION NUMBER NUMBER OF SHEETS

Countershaft Assembly 01.12 04
01 01
Lubrication/Hydraulic System 02.01 01

02 02
Lubrication Components 02.02 03

03 03
Hydraulic Compnents 02.03 02

04 04
Spider Lubrication System 03.01 02

05 05
Mantle Position Indicator 04.01 02

06 06
Tools 05.01 02
07 07
Eccentric Cart Assembly 06.01 01

08 08
Countershaft Extension Assembly 07.01 01

09 09
Drive Guard 07.02 01

10 10
Dust Seal Blower Assembly 08.01 01

11 11
Platform Weigh Scale 09.01 01

12 12
Mainshaft Assembly (Oversize) 10.01 03

13 13
Top Shell Seal Assembly 20.01 02

14 14
Drive Motor 21.01 01

15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
Rev Line Date Sign

Drawing List
DESCRIPTION DOCUMENT NUMBER COMMENTS

Foundation Clearance Requirements 1.511717
01 01
02 02
Spider Handling 3.502096
03 03
04 04
Main Shaft Assembly Handling 3.503421
05 05
06 06
Top Shell Handling 3.503523
07 07
08 08
Middle Shell Handling 3.503418
09 09
10 10
Bottom Shell Handling 3.503417
11 11
Main Shaft Stand 1.512867
12 12
General Assembly 1.511716
13 13
14 14
Spider Assembly 1.511993
15 15
16 16
Top Shell Assembly 1.512269
17 17
18 18
Middle Shell Assembly 1.512081
19 19
20 20
Bottom Shell Assembly 1.512297
21 21
22 22
Bottom Shell Liner Assembly 1.512065
23 23
1 05,07,12-13 03Jun05 MDS
2 12 22Nov05 SRH
Rev Line Date Sign

Drawing List

Bottom Plate Assembly 3.503404
01 01
02 02
Eccentric Assembly 2.504285
03 03
04 04
Hydraulic Cylinder Assembly 2.504204
05 05
06 06
Main Shaft Assembly 1.511982
07 07
Main Shaft Assembly (oversize) 1.512075
08 08
Concave Assembly 2.504312
09 09
10 10
Counter Shaft Assembly 1.512159
11 11
12 12
Lube & Hyd. System Schematic 1.512111
13 13
14 14
Lube/hydraulic Unit - Bill of Material 6.507158
15 15
16 16
Lube/hydraulic ga Drawing 6.506776
17 17
18 18
Lube/hydraulic Unit - Schematic 6.506777
19 19
20 20
Lube/hydraulic Unit - Wiring Diagram 6.506779
21 21
22 22
Spider Lubrication System 1.512209
23 23
1 13 03Jun05 MDS
2 08,15,17,19,21 22Nov05 MDS
Rev Line Date Sign

Drawing List

Mantle Position Indicator Assembly 3.503402
01 01
02 02
Eccentric Maintenance Cart 1.512456
03 03
04 04
Countershaft Extension Assy. 2.504280
05 05
06 06
Drive Guard Assembly 1.512295
07 07
08 08
Dust Seal Blower Assembly 3.502299
09 09
10 10
Control & Instrumentation Diagram 8.500980
11 11
12 12
Load List 8.500983
13 13
14 14
Instrument List 8.500981
15 15
16 16
Signal List 8.500982
17 17
18 18
Functional Specification 8.500985
19 19
20 20
21 21
22 22
23 23
1 19 22Nov05 MDS
Rev Line Date Sign

Motor List

ELECTRICAL LOAD LIST 8.500983
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
Rev Line Date Sign

Lubricants

Lubrication Schedule 5.401228 Located in Crusher IOM Manual Volume 1 Section 3.10
01 01
02 02
Crusher Hydraulic System ISO VG 320 Grade Oil - 150 Gallons Initial Fill
03 03
04 04
Crusher Lubrication System ISO VG 320 Grade Oil - 1000 Gallons Initial Fill
05 05
06 06
Mainshaft Dust Seal Lithium Sodium Grease NLGI #1 - 2 Gallon Initial Fill
07 07
08 08
Countershaft Triple Seal Lithium Sodium Grease NLGI #1 - 0.5 Gallon Initial Fill
09 09
10 10
Spider Lubrocation System Lithium Sodium Grease NLGI #1 - 55 Gallon Initial Fill
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
Rev Line Date Sign

Supplied Spares
DRAWING NO
DESCRIPTION QTY PRODUCT NO REMARKS
ECCENTRIC ASSEMBLY 1 5.401287 SECTION 08.01 (COMPLETE)
01 01
02 02
MAINSHAFT (2920mm MANTLE) 1 5.401287 SECTION 10.02 (COMPLETE)

03 03
04 04
COUNTERSHAFT ASSEMBLY 6 5.401287 SECTION 12.01(COMPLETE)

05 05
06 06
SPIDER SEAL 1 5.401287 ITEM 01.02.02.01

07 07
08 08
FILTER ELEMENT 6 6.507158 ITEM 005A

09 09
PN V394-0400-B-1
10 10
FILTER 6 6.507158 ITEM 040

11 11
PN HP17110VG30
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23

1 07,09,11 25Oct05 KCL
Rev Line Date Sign

Recommended Spare Parts
DRAWING NO
Standard Lower Mantle 1 x)
01 01
02 02
Oversized Lower Mantle 1 x)

03 03
04 04
Full Set of Concaves 1 x)

05 05
06 06
Burn-Out Ring for Mainshaft Head Nut 1

07 07
08 08
Spider Bushing Seal 1

09 09
10 10
Dust Bonnet 1
11 11
12 12
Dust Bonnet Gasket 1

13 13
14 14
Dust Seal Ring 1

15 15
16 16
Split Contact Oil Seal Ring 1

17 17
18 18
Main Shaft Assembly 1

19 19
20 20
Eccentric Assembly 1
21 21
22 22
Countershaft Assembly 1
23 23

01,03,05) SET
Rev Line Date Sign

Recommended Spare Parts
DRAWING NO
Spider Bushing
01 01
02 02
Outer Eccentric Bushing

03 03
04 04
Inner Eccentric Bushing

05 05
06 06
Eccentric Wearing Ring

07 07
08 08
Upper Hydraulic Piston Bushing

09 09
10 10
Lower Hydraulic Piston Bushing

11 11
12 12
Bottom Piston Wearing Ring

13 13
14 14
Shaft Wearing Ring

15 15
16 16
Countershaft Bearings
17 17
18 18
19 19
20 20
21 21
22 22
23 23
Rev Line Date Sign

Instruments

Field Instrument List 8.500981
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
Rev Line Date Sign

Instructions - Install, Operate, Maintain

Installation, Operation and Maintenance Manual 5.401465
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
1 01,03 22Nov05 MDS
Rev Line Date Sign

Spider Cap
DRAWING NO MAT TOTAL
DESCRIPTION QTY PRODUCT NO {PART} CODE DIM MANUF (PAT) CODE WGT KG
Rock Box Type Spider Cap 1 2.501946 (2.501946) ASTM 5610
01 A128 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 22Apr05 Sign KCL Total 5610
Rev Line Date Sign

Spider Assembly
Spider Assembly 1.511993
01 x) 01
02 02
Spider 1 1.506282 x) (1.506282) ASTM 24890

03 x) A27 03
04 04
Spider Bushing 1 2.501051 ASTM 635

05 x) B584 05
06 06
Hex. Head Bolt 6 M36 X 4-6g X 110mm Lg. DIN 931 Class 8.8 8
07 07
08 08
Lockwasher 6 M36 DIN 127-B

09 09
10 10
Spider Hose Clamp 1 4.500478 ASTM 1

11 A36 11
12 12
Spider Hose Clamp Gasket 1 720-82-1-0211 {01} x)

13 x) 13
14 14
Hex. Head Bolt 4 M12 X 1.75-6g X 35mm Lg. DIN 931 Class 8.8
15 15
16 16

17 17
18 18
Hose Assembly 1 1/2" Low Presure w/ 1/2" NPT ends Parker

19 # F7010101-8-8-8-102.0 19
20 20
21 21
22 22
23 23
01) Spider seal installation instructions 720-85-1-0205
03) Manufacture and Inspect per ED40.720.001
03) Reference 1.506283 for details
13) Material per 720-85-1-6801
Rev Line Date Sign

Spider Assembly
Spider Seal 1 Chicago Rawhide No. 51384
01 Style HS9 Lip Type "D" (Duralip) x) 01
02 02
Spider Seal Retainer 1 x) 720-96-2-0201 {01} ASTM 15

03 A36 03
04 04
Hex. Head Bolt 8 M8 X 1.25-6g X 25mm Lg. DIN 931 Class 8.8
05 05
06 06

07 07
08 08
Spider Shield 2 1.511992 (1.511992) ASTM 3500

09 A-128 09
10 10
Metric Taper Head Bolt 4 720-82-2-0212 {01} AISI 1020 50

11 11
12 12
Plain Washer 4 3.501472 4

13 13
14 14
Hex. Nut 8 M48 X 5-6H DIN 934 Class 8 8

15 15
16 16
Backing Material - Spider Shields 8 x) 7.500064 Epoxy (5 Gallon Units) 189

17 17
18 18
Spider Bolt 4 3.502200 AISI 1020 556

19 19
20 20
Spider Bolt Nut 4 720-90-3-0201 {03} M125 148

21 21
22 22
Washer 4 720-90-3-0202 {03} M125 AR235 16

23 23
01) 33.188" [842.98mm] Dia Bore, 31.000" [787.40mm] Shaft, 0.953" [24.21mm] T 1 01 07Nov05 KCL
03) Saw Cut after machining- 2 Halves Required
17) Amount includes 15% Allowance
Rev Line Date Sign

Spider Assembly
Hex. Head Cap Screw 24 M24 x 3-6g x 220mm Lg. DIN 933 Class 8.8 21
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
Rev Line Date Sign

Top Shell Assembly
Top Shell Assembly 1 1.512269
01 01
02 02
Top Shell 1 1.512530 (1.512530) ASTM 61645

03 A27 x) 03
04 04
Backing Material - Spider Pockets 6 x) 7.500064 Epoxy (5 Gallon Units) 142

05 x) 05
06 06
Top Shell Rim Liner Plate 2 2.501942 AR500F 1200

07 07
08 08

09 09
10 10

11 11
12 12
Top Shell Web Liner 2 3.501613 AR500F 304

13 13
14 14
Top Shell Web Liner 2 3.501614 AR500F 304

15 15
16 16
Liner Mounting Disc 16 3.500615 (3.500615) ASTM 16

17 A-128 17
18 18
Hex. Head Bolt 4 M24x 3-6g X 200 Lg. DIN 931 Class 8.8 3
19 19
20 20
Hex. Head Bolt 12 M24 X 3-6g X 240mm Lg. DIN 931 Class 8.8 11
21 21
22 22
23 23
03) Grade 70-40 Class I per ED40.720.001 1 03 24May05 KCL
05) Amount Includes 10% Allowance
05) Refer To Instructions 720-77-1-6950 & 720-77-1-6951
Rev Line Date Sign

Top Shell Assembly
Hex. Nut 28 M24 X 3-6H DIN 934 Class 8 3
01 01
02 02
Flat Washer 16 M24 DIN 125A 1

03 03
04 04
Shell Bolt 24 M80 X 6-6g X 500 Lg. DIN 931 Class 8.8 528
05 05
06 06
Hex. Nut 48 M80 X 6-6H, DIN 934 Class 8 165

07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
1 09,11,13,15,17,19 26May05 KCL
Rev Line Date Sign

Middle Shell Assembly
Middle Shell Assembly 1.512081
01 01
02 02
Middle Shell 1 1.511834 (1.511834) ASTM 67280

03 A27 x) 03
04 04
Concave Ring Segment 2 3.503422 ASTM 280

05 A36 05
06 06
Concave Ring Segment 2 3.503423 ASTM 254

07 A36 07
08 08
Shell Bolt 24 M80 X 6-6g X 500 LONG DIN 931 Class 8.8 566
09 09
10 10
Hex Nut 48 M80 X 6-6H DIN 934 Class 8 165

11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
03) Grade 70-40 Class 1 per ED40.720.001
Rev Line Date Sign

Bottom Shell Assembly
Bottom Shell Assembly 1.512297
01 01
02 02
Bottom Shell - Casting 1 1.511795 x) (1.511795) ASTM 67520

03 x) A27 03
04 04
Outer Eccentric Bushing 1 1.507711 (720-92-3-0500-90) ASTM 2100

05 x) B584 x) 05
06 06
Dust Seal Bonnet 1 1.504291 ASTM 573

07 A36 07
08 08
Dust Seal Bonnet Gasket 1 720-92-2-0502 {01} x)

09 09
10 10
Hex Head Cap Screw 12 M36 X 4-6g X 120mm DIN 931 Class 8.8 6
11 11
12 12
Lockwasher 12 M36 DIN 127-B Steel

13 13
14 14
Hose Assembly 1 Parker 3/4" [20mm] ID Low Press Assy. No. 2

15 8310606-12-12-12-66" x) 15
16 16
Adapter 2 Triple-Lok "03"

17 Parker P/N 0103-12-12 17
18 18
Neoprene Pad 1 30 Durometer 1/4" [6mm] X 4" [102mm] X Neoprene

19 13" [330mm] 19
20 20
Hose Assembly 1 Parker 2" [51mm] ID High Press Assy No. 4

21 3010606-32-32-32-66" x) 21
22 22
23 23
03) Manufacture Per ED40.720.001
03) Ref 1.511796 (Machining), 1.511797 (Detail) & 1.512064 (Drilling)
05) UNS#C94300
09) Material Spec per 720-85-1-6801
15) Both Ends Triple-Lok swivel nut part #30682-12-12
21) Both Ends Triple-Lok swivel nut part #20630-24-24 Rev Line Date Sign
Adapter 2 Triple-Lok "03"
01 Parker P/N 0103-32-32 01
02 02
Neoprene Pad 1 30 Durometer 1/8" [3mm] X 4" [102mm] X Neoprene

03 24" [610mm] 03
04 04
Threaded Bar 3 4.500457 AISI 1018 18

05 05
06 06

07 x) 07
08 08

09 x) 09
10 10
Hex. Nut 72 M56 X 5.5-6H DIN 934 Class 8 104

11 11
12 12
13 13
14 14
Threadlocker 2 Loctite No. 27731

15 15
16 16
Bracket Assembly 1 4.500129 4

17 17
18 18
Access Port Cover 2 3.501790 Lukens 12

19 500F 19
20 20
Access Port Cover 3 3.502033 ASTM 90

21 A36 21
22 22
Hex Head Bolt 20 M12 X 1.75-6g X 60mm DIN 933 Class 8.8 1
23 23
07,09) Heat Treat to 140,000 PSI Tensile Strength
Rev Line Date Sign

Lockwasher 20 M12 DIN 127 Steel
01 01
02 02
Circular Gasket 2 7.500085 N=4, D=15 mm BC=150 mm T=1 mm x)

03 W=50 mm 03
04 04
Circular Gasket 3 7.500085 N=4, D=15 mm BC=550 mm T=1 mm x)

05 W=100 mm 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 22Apr05 Sign KCL Total
03,05) Material to be Garlock 3000 Compressed Non Asbestos Gasketing
Rev Line Date Sign

Bottom Shell Liners
Bottom Shell Liner Assembly 1.512065
01 x) 01
02 02
Rib Liner 2 1.512060 AR500F 274

03 03
04 04
Rib Liner 2 1.512061 AR500F 438

05 05
06 06
Rib Liner 2 1.512062 AR500F 274

07 07
08 08
Rib Liner 2 1.512063 AR500F 438

09 09
10 10
Countershaft Housing Liner 1 2.502359 AR500F 160

11 11
12 12

13 13
14 14

15 15
16 16

17 17
18 18

19 19
20 20

21 21
22 22
Hub Liner 1 1.507421 AR500F 283

23 23
01) Liner Drilling Drawing 1.512064
Rev Line Date Sign

Bottom Shell Liners
Hub Liner 1 1.507422 AR500F 330
01 01
02 02
Hub Liner 1 1.507423 AR500F 283

03 03
04 04
Gear Case Liner 1 1.507424 AR500F 283

05 05
06 06

07 07
08 08

09 09
10 10

11 11
12 12

13 13
14 14

15 15
16 16
Outer Shell Liner 13 2.504233 AR235 1625

17 17
18 18

19 19
20 20

21 21
22 22

23 23
Rev Line Date Sign

Bottom Shell Liners
01 01
02 02

03 03
04 04

05 05
06 06

07 07
08 08

09 09
10 10
Liner Mounting Disc 106 3.500615 ASTM 144

11 A128 11
12 12
Hex Head Bolt 24 M24 x 3-6g x 220 Long, DIN 931 Class 8.8 20
13 13
14 14
Hex Nut 106 M24 x 3-6H, DIN 934 Class 8 12

15 15
16 16
Flat Washer 70 A25, DIN 125 2

17 17
18 18
Hex. Head Bolt 20 M24 x 3-6g x 150 Long, DIN 931 Class 8.8 13
19 19
20 20
Oversize Flat Washer 36 26 I.D x 120 O.D x 8 THK ASTM 24

21 A36 21
22 22
23 23
Rev Line Date Sign

Bottom Shell Liners
Flat Washer 6 A21, DIN 125
01 01
02 02
Hex Head Screw 6 M20 x 2.5-6g x 60 Long, DIN 933 Class 8.8 1
03 03
04 04
Bar 6 38 x 63 x 100 Long ASTM 12

05 A36 05
06 06
07 07
08 08
Hex Head Bolt 22 M24 x 3-6g x 180 Long DIN 931 Class 8.8 17
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
Rev Line Date Sign

Bottom Plate Assembly
Bottom Plate Assembly 3.503404
01 01
02 02
Bottom Plate 1 1.507298 ASTM 4128

03 A36 03
04 04
Eccentric Wearing Ring 1 2.502319 (720-94-3-0706-90) ASTM 500

05 x) B584 05
06 06
Gasket 2 x) 720-92-2-0702 {02} 1/16" (2mm) thick x)

07 07
08 08
Gasket 2 x) 720-92-2-0702 {01} 1/32" (1mm) thick x)

09 09
10 10
Steel Dowel Pin - Flat Vent 4 McMaster-Carr P/N 97360A530

11 11
12 12
Threadlocker 1 Loctite No. 27731

13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 02Mar05 Sign MDS Total 4628
07) For Initial Assembly
07,09) Material per 720-85-1-6801
09) For Adjustment
Rev Line Date Sign

Eccentric Assembly
Eccentric Assembly 2.504285
01 01
02 02
Eccentric Detail 1 1.507302 (1.507302) ASTM 7710

03 x) A27 03
04 04
Spiral Bevel Gear 1 1.512220 ASTM

05 x) A291 05
06 06
Key Detail 1 3.501896 AISI 1018 10

07 07
08 08
Inner Eccentric Bushing 1 2.502316 (2.502316) ASTM 1270

09 x) B584 x) 09
10 10
Splash Plate 2 3.501899 (3.501899) ASTM 14

11 B584 x) 11
12 12
Wire 1 1.6 mm Dia. x 4500 mm Lg. SS 304 1

13 13
14 14
Bolt, Hex Head 4 M24 x 3-6g x 75 Lg. DIN 933 Class 8.8 1
15 x) 15
16 16
Bolt, Hex Head 8 M24 X 3-6g x 60 Lg. DIN 933 Class 8.8 2
17 x) 17
18 18
Hoist Ring 3 Complete with Hardware McMaster-Carr

19 No. 29495T48 x) 19
20 20
21 21
22 22
23 23
05) Manufacture Per ED's 40.736.020 & 40.736.022
1.512221
09) UNS #C94300
11) UNS #C93700
15,17) Drill 2.5mm dia. hole through head for 1.6mm dia. lockwire Rev Line Date Sign
Hydraulic Cylinder Assembly
Hydraulic Cylinder Assembly 2.504204
01 01
02 02
Bottom Hydraulic Cylinder 1 720-92-4-0900 {01} (720-92-4-0900-90) ASTM 8300

03 x) A27 03
04 04
Pipe Plug 1 Square Head 1 1/2" NPT Steel

05 05
06 06
Pipe Plug 1 Square Head 1/4" NPT Steel

07 07
08 08
Piston Bottom 1 1.503860 x) (720-94-4-0912-90) ASTM 3098

09 x) A27 09
10 10
11 11
12 12
Pipe Plug 1 Solid Square Head 1" NPT Steel

13 13
14 14
Upper Piston Bushing 1 720-92-3-0903 {01} (720-92-3-0903-90) ASTM 400

15 x) B584 x) 15
16 16
Lower Piston Bushing 1 720-92-3-0904 {01} (720-92-3-0904-90) ASTM 415

17 x) B584 x) 17
18 18
Socket Head Cap Screw 4 M12x1.75-6gx30mm, DIN 912 Class 8.8

19 19
20 20
Rubber Wiper Ring 1 3/4"[19mm] Square Cross Section Rubber x)

21 x) 21
22 22
Packing Retainer Plate 1 720-92-3-0906 {01} ASTM 17

23 A36 23
x) Line Date 14Jan05 Sign KCL Total 12230
03,09) Manufacture Per ED40.720.005
09) Refer 2.501109 (Piston Bottom Plate)
15,17) Manufacture Per ED40.100.003
15,17) UNS #C93700
21) Scarf Cut to Fit 38" [965.2mm] DIA Piston
21) 70 Durometer
Rev Line Date Sign
Slotted Countersunk Flat Head Machine Screws 12 M10x1.5-6gx20mm, Din 963 Class 8.8
01 01
02 02
Piston Seal Garlock, Garthane U-Seal No.9220 1 38" [965mm]OD x 36" [914mm] ID x 1.5"
03 [38mm] THK 03
04 04
Seal Retainer Plate 1 3.502125 ASTM 39

05 A36 05
06 06
Socket Head Cap Screw 12 M16x2-6gx40mm, DIN 912 Class 8.8 1

07 07
08 08
Bottom Cover 1 2.504205 ASTM 1875

09 A36 09
10 10
Pipe Plug 1 Solid Square Head, 1/2" NPT Steel

11 11
12 12
O-Ring 1 47.875" [1216mm] ID x.275"[6.99mm] DIA Buna N

13 Cross Section x) 13
14 14
Bar 18 3.503334 AISI 4340 180

15 x) 15
16 16
Hex Nut 84 M56 x 5.5-6H, DIN934 Class 8 119

17 17
18 18
Lock Washer, Spring Type 12 M16, DIN 127

19 19
20 20
21 21
22 22
23 23
13) 50-60 Durometer
15) Heat Treat to 140,000 psi Tensile Strength
Rev Line Date Sign

01 01
02 02
O-Ring 1 91.8"[2331] ID x 0.275"[6.99] DIA Cross Buna N

03 Section x) 03
04 04
O-Ring 1 47.8"[1214] ID x 0.275"[6.99] DIA Cross Buna N

05 Section x) 05
06 06
Bottom Piston Wearing Ring 1 2.502789 (720-92-3-0907-90) ASTM 390

07 x) B584 x) 07
08 08
Center Wearing Ring 1 3.502120 AR235 412

09 09
10 10
Pipe Plug 1 Square Head, 3" NPT Steel 1

11 11
12 12
Pipe Plug 1 Square Head, 2" NPT Steel

13 13
14 14
Steel Dowel Pin 4 1" DIA x 80mm Lg, Chamfer Both Ends AISI 1018
15 x) 15
16 16
Loctite Stud Lock 1 50cc Bottle, No 277-31

17 17
18 18
Bar 6 3.503335 AISI 4340 42

19 x) 19
20 20
21 21
22 22
23 23
03,05) 50-60 Durometer
07) UNS #C93700
15) Grind 10mm Flat along One Side
19) Heat Treat to 140,000 psi Tensile Strength
Rev Line Date Sign

Main Shaft Assembly
01 01
02 02
Main Shaft 1 1.511983 ASTM 39595

03 A668 x) 03
04 04
Eyebolt - Forged Steel 1 2.502317 AISI 1040 211

05 05
06 06
Dowel Pin - Shaft Wearing Ring 1 38mm Dia. X 80mm Lg. DIN 7 Tolerance AISI 1018
07 m6 07
08 08
Mantle Head Core 1 1.511984 (1.511984) A27 x) 37470

09 09
10 10
Backing Material - Mantle Head Core 8 x) 7.500064 Epoxy (5 Gallon Kits) 189
11 Shop Instructions 720-77-1-6951 11
12 12
Mantle Head, 3-part 1 1.505052 {01} Upper (720-94-4-1017-90) ASTM 3204

13 A-128 x) 13
14 14
Backing Material - Mantle Head Upper 5 x) 7.500064 Epoxy ( 5 Gallon Kits) 118
16 16
Mantle Head, 3-part 1 1.505052 {02} Middle (720-94-4-1017-91) ASTM 5715

17 A-128 x) 17
18 18
Backing Material - Mantle Head Middle 6 x) 7.500064 Epoxy ( 5 Gallon Kits) 142
20 20
Mantle Head, 3-part 1 1.505052 {03} Lower (720-94-4-1018-90) ASTM 13158

21 A-128 x) 21
22 22
Backing Material - Mantle Head Lower 34 x) 7.500064 Epoxy ( 5 Gallon Kits) 804
23 Shop Instruction 720-77-1-6951 23
03) Class C, Material Spec. per ED40.720.002 1 01 15Apr05 KCL
09) Grade 70-40
11,15,19,23) Amount Includes 5% Allowance
13,17,21) Grade E-1
Rev Line Date Sign

Main Shaft Assembly
Head Nut 1 2.504202 AISI 1045 550
01 x) 01
02 02
Shaft End Cover 1 3.503330 ASTM 60

03 A36 03
04 04
Filler Ring 1 3.502061 ASTM 50

05 A36 05
06 06
Hex Head Screw 16 M36 X 4-6g X 120mm Lg. DIN 933 Class 8.8 13
07 07
08 08
Dowel Pin - Mantle 2 30mm Dia. X 70mm Lg. DIN 7 Tolerance AISI 1018
09 m6 09
10 10
Dust Seal Ring 1 3.503351 Nylatron 31

11 11
12 12
Dust Seal Retainer 1 2.502183 ASTM 862

13 A36 13
14 14
Hex. Head Bolt 16 M30 X 3.5-6g X 100mm Lg. DIN 931 Class 8.8 12
15 15
16 16
Locking Bar 16 10mm X 25mm X 29mm M1020 1

17 x) 17
18 18
Lube Fitting 2 Alemite No. 1627-B

19 19
20 20
Shaft Wear Ring 1 2.501821 (2.501821) ASTM 870

21 B584 21
22 22
Threaded Bar 1 M30 X 110 long, M30x3.5-6g x 45, AISI 1018 2

23 x) M30x3.5-6g x 50 23
01) Annealed 1 07 01Feb05 KCL
17) Spot weld at assembly
23) Drill 45mm end for 3mm pin 12mm from end
Rev Line Date Sign

Main Shaft Assembly
Hex Nut - Castellated 1 M30 X 3.5-6H DIN 935 Class 5
01 01
02 02
Cotter Pin 1 3mm Dia. X 60mm Long, DIN 94

03 03
04 04
Main Shaft Sleeve 1 2.504203 AISI 1040 960

05 x) 05
06 06
Threadlocker 1 Loctite Stud Locker

07 Letter Grade "AW" No. 277-31 07
08 08
Contact Seal Ring Set 2 3.501897 Teflon 24

09 x) 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
05) Head Nut Thread Test per 720-76-1-6907
09) Includes Dowel Pin
Rev Line Date Sign

Concave Assembly
Concave Assembly 2.504312
01 01
02 02
Upper Concave 16 1.512254 ASTM 7056

03 x) A128 03
04 04
Upper Middle Concave 16 1.512255 ASTM 6128

05 x) A128 05
06 06
Lower Middle Concave 16 1.512256 ASTM 7616

07 x) A128 07
08 08
Lower Concave 16 1.512257 ASTM 9168

09 A128 09
10 10
Concave Locking Pin 64 3.501397 ASTM 96

11 A36 11
12 12
Backing Material - Upper Concaves 10 x) 7.500064 Epoxy (5 Gallon Units) 237

14 14
Backing Material - Upper Middle Concaves 9 x) 7.500064 Epoxy (5 Gallon Units) 213
16 16
Backing Material - Lower Middle Concaves 28 x) 7.500064 Epoxy (5 Gallon Units) 662
18 18
Backing Material - Lower Concaves 50 x) 7.500064 Epoxy (5 Gallon Units) 1183

20 20
21 21
22 22
23 23
x) Line Date 25Feb05 Sign MDS Total 32359
03,05,07) Inspect per ED40.720.006
13,15,17,19) Amount includes 15% Allowance
Rev Line Date Sign

Countershaft Assembly
Counter Shaft Assembly 1.512159
01 x) 01
02 02
Countershaft Housing 1 1.512057 x) ASTM 2337

03 A48 03
04 04
Countershaft Detail 1 1.512274 ASTM 1060

05 A668 x) 05
06 06
Key 1 2" {51mm} X 2" {51mm} AISI 1018 6

07 X 12" {305mm) Lg. x) 07
08 08
Key 1 2" {51mm} X 1 1/2" {38mm} X 7 AISI 1018 3

09 1/2"{191mm} Lg. x) 09
10 10
Bevel Pinion Data 1 1.512222 AISI 4320 177

11 x) 11
12 12
Spiral Retaining Ring 1 Heavy Duty 9" Shaft Steel

13 Smalley P/N WSM-900 13
14 14
Timken Bearing 2 Cone EE295102 184

15 Cup 295193 15
16 16
Countershaft Housing Gasket 3 720-86-3-0702 {32} (2) For Initial Assembly x)

17 (1) for Gear Adjustment 17
18 18
Hex. Head Cap Screw 12 M48 X 5-6g X 130 mm Lg., DIN 931 Class 8.8 24
19 19
20 20
Lockwasher 12 M48 DIN 127 Steel 1

21 21
22 22
Hex. Head Cap Screw 2 M48 X 5-6g X 100mm Lg., DIN 933 Class 8.8 4
23 23
01) Lip Type Seal Installation Proceedure 720-85-2-1201 1 05 04Mar05 MDS
03) Work drawing with 1.512058
05) Class C, Material Spec per ED40.720.002
07,09) CFS
11) Manufacture per ED's 40.736.021 & 40.736.022
17) Material per 720-85-1-6801
Rev Line Date Sign
Seal Retainer - Inner 1 720-96-2-1201 ASTM 75
01 A36 01
02 02
Hex. Head Cap Screw 8 M30 X 3.5-6g X 85mm Lg., DIN 933 Class 8.8 4
03 03
04 04
Lockwasher 8 M30, DIN 127 Steel

05 05
06 06
Seal Retainer Gasket 1 720-86-3-0702 {04} x)

07 07
08 08
Seal Retainer - Outer 1 720-96-3-1202 ASTM 34

09 A36 09
10 10
Hex. Head Cap Screw 8 M20 x 2.5-6g X 40mm Lg., DIN 933 Class 8.8 1
11 11
12 12

13 13
14 14
Liquid Gasket 1 13 Oz. Cartridge, Ultra Blue Silicone

15 Permatex P/N 77C 15
16 16
Grease Fitting 1 1/8" NPT

17 Alemite No. 1610-BL 17
18 18
Clipper Seal - Split 3 J.M. No. 10890

19 Type RPD Mat. H1/L5 x) 19
20 20
Seal Retainer Plate 1 720-96-2-1203 ASTM 4

21 A36 21
22 22
Hex. Head Cap Screw 6 M12 X 1.75-6g 30mm Lg., DIN 933 Class 8.8
23 23
07) Material Spec. per Drawing 720-85-1-6801
19) 330.2[13"] ID X 381[15"] OD X 19.05[3/4"] Thk.
Rev Line Date Sign

01 01
02 02
Countershaft Bushing 1 3.501038 Steel x) 91

03 03
04 04
Countershaft Nut 1 SKF N 048 Steel 6

05 05
06 06
Lockplate 1 SKF P48 Steel

07 x) 07
08 08
Resistance Temperature Detector 1 Minco Model No. S56PA075Z83

09 x) 09
10 10
Detector Holder 1 For 0.215" {5.4mm} Dia. Stem

11 Minco FG110-1 11
12 12
Hose Assembly 1 3/8" Hose, 3/8"NPT Swivel Ends, 51" lg 1

13 Parker F6011313-6-6-6-51 13
14 14
Jiffy Clip 1 3/4" One Hole

15 McMaster-Carr No. 9434T72 15
16 16
Hex. Head Cap Screw 1 M6 X 1-6g X 10mm, DIN 933 Class 8.8
17 17
18 18
Detector Holder 1 For 0.215" {5.4mm} Dia. Stem

19 Minco FG110-1 19
20 20
Pipe Coupling 2 SCH 40 - 3/4" NPT Steel

21 21
22 22
Pipe Nipple 2 SCH 40- 3/4" NPT X 4" {101mm} Steel

23 23
03) Hot Rolled Steel Tubing
07) Includes (2) Drilled Cap Screws and (1) Lockwire
09) Dual Winding 0.215" {5.4mm} Dia. X 7 1/2" {191mm} Lg.
with 83" {2108mm} Wires
Rev Line Date Sign

Connection Head 2 Minco No. CH103P2T6 2
01 x) 01
02 02
Resistance Temperature Detector 1 Minco Model No. S56PA085Z30

03 x) 03
04 04
Reducing Adapter 1 3/4" NPT Female to 1/2" NPT Male Steel

05 Swagelok S-12-RA-8 05
06 06
Elbow 45 Degree 1 3/4" NPT Male x 3/4" NPT Female Steel 1

07 McMaster-Carr #50925K183 07
08 08
Bushing 1 3/4" NPT Male x 3/8" NPT Female Steel

09 McMaster-Carr #50925K356 09
10 10
Turning Tool 1 3.503375 ASTM 11

11 A36 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
01) Cast Iron w/3/4" NPT Sensor and Conduit Threads
03) Dual Winding 0.215" {5.4mm} Dia. X 9.5" {241mm} Lg.
with 30" [965mm} Wires
Rev Line Date Sign

Lubrication/Hydraulic System
Standard Lube & Hydraulic System 1.512111
01 01
02 02
Lube/Hydraulic Unit - Bill Of Material 1 6.507158 SIZE 100, 60 Hz, 460V 5443 x)
03 x) 03
Lube/Hydraulic Unit - GA Drawing 6.506776

04 04
Lube/Hydraulic Unit - Schematic Drawing 6.506777

05 05
06 06
Lube/Hydraulic Unit - Wiring Drawing 6.506779

07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
03) 5443 Kg Dry 1 03,06 05Aug05 MDS
03) Manufacture in accordance to 7.500164
Rev Line Date Sign

Lubrication Components
Heat Exchanger 2 Young#OCS-2000D,piped 1pass,10HP,
01 1200RPM,460v/3ph/60Hz fan motor x) 01
02 02
03 03
Relief Valve 1 2"NPT Fulflo#VJ-8R-XS, 60-175psi Cast Iron 10

04 (400-1200kPa) set@100psi(689kPa) 04
05 05
06 06
Pressure Gauge 2 Ashcroft 25-1009SWL-02L-300# & KPa,

07 1/4" bottom adapted, dual scale 07
0-300psi x)
08 08
09 09
Needle Valve 2 1/4" NPTF Apollo 60-101-01 or equal 1

10 10
11 11
12 12
Temperature Gauge 2 Ashcroft#30C160L040 0/200F or equal dual 1

13 scale 0 to 200F (-17 to 93C) 13
x)
14 14
15 15
Ball Valve (Isolation) 7 3" FLANGED ANSI 150 lb Carbon Steel Steel 112
16 Body, Apollo 88A-100-01 or equal 16
17 17
18 18
Flow Monitor with Switch 2 2" NPTF Dual scale (GPM, LPM), alarm at 2
19 34 GPM, Universal Flow 19
Monitor x)
20 20
21 21
Flow Monitor with Switch 1 3/4" NPTF Dual scale (GPM, LPM), alarm 1
22 at 3 GPM, Universal Flow 22
Monitor x)
23 23
01) With 4" 150Lb Flanges on Inlet & Outlet 1 01,19,22 05Aug05 MDS
07) (0-2068kPa) Glycerin Filled
13) Includes 4" overall brass thermowell & 3/4" Service Port
19) #MNFSB60GLM-16-#1500V.9A1XR-ST-34D
22) #SNFSB6GLM-6-#1500V.9A1XR-ST-3.5D
Rev Line Date Sign

Globe Valve 2 2" NPTF Nibco T275-B 2" or equal Bronze 12
01 01
02 02
03 03
Globe Valve 1 3/4" NPTF Nibco T275-B 3/4" or equal Bronze 1

04 04
05 05
06 06
Hose 1 x) 2" Dia., Overall length 36", Parker Assy 5

07 #3010601-32-32-3-36 Medium 07
Pressure Hose Type 301, x)

08 08
09 09
Adapter 1 x) 2" Tube Size to 2" NPT Male Triple Lok "03" 1
10 Parker #0103-32-32 10
11 11
12 12
Flange, Threaded 1 x) 2" ANSI 150 lb / 2" NPT Raised Face, Forged 3
13 complete with gasket and bolting Steel 13
hardware
14 14
15 15
Hose 1 x) 3/4" Dia., Overall length 36", Parker Assy 1

16 #8310106-12-12-12-36 Low 16
Pressure Hose Type 831 x)

17 17
18 18
Adapter 1 x) 3/4" Tube Size to 3/4" NPT Male Triple Lok

19 "03" Parker #0103-12-12 19
20 20
21 21
Flange, Threaded 1 x) 3/4" ANSI 150 lb / 3/4" NPT Raised Face, Forged 1
22 complete with gasket and Steel 22
bolting hardware
23 23
07) End 1 Triple-Lok swivel nut part # 20630-32-32 1 07,10,13,16,19,22 04May05 MDS
End 2 Male Pipe part # 20130-32-32
07,10,13,16,19,22) BY OTHERS (NOT FFEM SUPPLY)
16) End 1 Push-Lok swivel nut part # 30682-12-12
End 2 Male Pipe part # 30182-12-12
Rev Line Date Sign

Hose 1 x) 6" ID X 60" Overall length Steel 37
01 Corrugated Metal Flexonics Type 01
401M-60"x6"-150Lb ASA Raised Face Weld

02 neck Flanges each end 02
03 03
Hex Head Bolt 8 x) M20 x 2.5-6g x 60 Lg DIN 931 Class 8.8 2

04 04
05 05
06 06
Gasket 1 x) 6-5/8" ID x 8-3/4 OD x 1/16" Thick 40 Neoprene

07 Durometer Neoprene 07
08 08
09 09
Flange, Slip On welding 2 x) 6" ANSI 150 lb Raised Face, complete w/ Forged 24
10 gasket & bolting hardware Steel 10
11 11
12 12
Flange, Slip On welding 7 3" ANSI 150 lb Raised Face, complete w/ Forged 42
13 gasket & bolting hardware Steel 13
14 14
15 15
Motorized Ball Valve 1 1-1/2" NPTF Ports Reversable 3

16 Weatherproof Electric Actuator 16
120V/1PH/60HZ x)
17 17
18 18
RTD, Connection Head & Thermowell Assembly 1 3/4" NPT Proc Conn, 6" immersion length x) 1
19 x) 19
20 20
21 21
22 22
23 23
01,04,07,10) BY OTHERS (NOT FFEM SUPPLY) 1 01,04,07,10 04May05 MDS
16) Jamesbury Model 9FB-2236TT-B-ER50-01QL2 16,19 MDS
2 05Aug05
19) Rosemount Part # (RTD & Thermowell) 0078-D-25-N-00-A-060-T26
19) Thermowell = 316SS, Connection head = Aluminum
Rev Line Date Sign

Hydraulic Compnents
Relief Valve & Accumulator Assembly 1 1.512208 Set Relief Valve to 400 PSI 175
01 01
02 02
03 03
Accumulator x) 5 Gallon, Bosch Rexroth Part#

04 R978018794, Pre-charge to 300 PSI 04
05 05
06 06
Flange, Socket weld 1 3/4" SAE Code 61 4-Bolt With O-Ring & Forged 1
07 Metric Hardware, R978887152 or Steel 07
Equal
08 08
09 09
Flange, Socket Weld 2 3" SAE Code 61 4-Bolt With O-Ring & Forged 12
10 Metric Hardware, R978887164 or Steel 10
Equal
11 11
12 12
Hose 1 x) 3" ID corrugated flexible metal, Steel 26

13 42" Overall Length Flexonics Type 13
402H-42"x3"-600Lb
14 14
15 15
Flange, Weld Neck 1 x) 3" ANSI 600 lb Raised face complete with Forged 15
16 gasket and bolting hardware Steel 16
17 17
18 18
Flange, Threaded 1 x) 3" ANSI 600 lb / 3" NPT Raised face Forged 9
19 complete with gasket and bolting Steel 19
hardware
20 20
21 21
Pipe Nipple 1 x) 3" Schedule 80 x 8" Long, 3" NPT Each Steel 3
22 End 22
23 23
04) Included with Relief valve assy postion #02.03.01.07 1 13,16,19,22 04May05 MDS
13,16,19,22) BY OTHERS (NOT IN FFEM SUPPLY) 04,07,10 MDS
2 08Aug05
Rev Line Date Sign

Hydraulic Compnents
Flange, Slip on Welding 1 3/4" ANSI 600 lb Raised face complete with Forged 2
02 02
03 03
Flange, Slip on Welding 1 3" ANSI 150 lb Raised face complete with Forged 6
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
Rev Line Date Sign

Spider Lubrication System
Spider Lubrication System 1.512209
01 01
02 02
Lincoln Electrical Operated Barrel Pump 1 For 400 lb [181 kg] Drum 30
03 Including : 24.5 Cubic Inch per Min / 5000 psi 03
(1) Electric Pump 0.5HP - 120V/240V - 50/60Hz TENV 1.0 SF

04 Lincoln Part #85588 04
(1) Drum Cover Lincoln Part #85475

05 05
(1) Follower Plate Lincoln Part #83366

06 06
(1) Safety Unloader Lincoln Part #272722

07 07
08 08
Lincoln Manifold XL Feeder 1 Total Grease Displacement = 1 Cubic Inch 11

09 Consisting of the Following: per Cycle 09
(1) Base Plate Lincoln Part #87030-4

10 10
(2) Distribution Block -15S 0.3 Cubic Inch Total Displacement

11 Lincoln Part #87026-15S 11
(2) Distribution Block -10S 0.2 Cubic Inch Total Displacement

12 Lincoln Part #87026-10S 12
(1) Crossing Plate Lincoln Part #87823

13 13
(1) Singling Plate Lincoln Part #87824

14 14
(1) Cycle Switch Lincoln Part #87070

15 15
16 16
Lincoln Solid State Controller 1 110V/1PH/60HZ Lincoln Part #85530 5

17 17
18 18
19 19
20 20
21 21
22 22
23 23
Rev Line Date Sign

Mantle Position Indicator
Mantle Position Indicator Assembly 3.503402
01 01
02 02
Linear Transducer 1 4.500460 {01} MPI-300 1

03 03
04 04
Cable 1 4.500460 {02} MPI-300 1

05 05
06 06
Rod Style Magnet 1 4.500460 {03} MPI-300 1

07 07
08 08
Spacers 1 4.500460 {04} MPI-300 1

09 09
10 10
Bargraph Indicating Alarm 1 4.500460 {05} MPI-300 5

11 x) Input Power 120V/1PH/60HZ 11
12 12
Socket Head Cap Screw 2 M4 x 0.7-6g x 25mm Lg. DIN 912 Class 8.8
13 13
14 14
Lockwasher 2 M4 DIN 7980 Grade A4

15 15
16 16
Socket Head Cap Screw 6 M6 x 1-6g x 25mm Lg. DIN 912 Class 8.8
17 17
18 18
Lockwasher 6 M6 DIN 127B Class 8

19 19
20 20
21 21
22 22
23 23
11) With "RAISE" and "LOWER" Push Buttons 1 03,05,07,09,11 04May05 SRH
Rev Line Date Sign

Tools
Shackle 1 Crosby No. G-2130 Bolt Type Anchor 24
01 4" Size, 150 Ton Capacity 01
02 02
Striking Face Box End Wrench 1 115mm Wrench Opening for M80 Nuts. 15
03 Metric & Multistandard No. 2400 03
04 04
Impact Spanner Wrench 1 SKF Model No. 718911 10

05 05
06 06
Lifting Eye Screw 3 M24 x 3 x 36 DIN 580 2

07 x) 07
08 08
Lifting Eye Screw 2 M20 x 2.5 x 30 DIN 580 1

09 x) 09
10 10
Accumulator Charging & Gauging Assembly 1 Set Rexroth #0538103013 25

11 11
12 12
Eccentric Centering Spacer 6 4.500291

13 13
14 14
200 Ton Hydraulic Jack Assembly

15 Consisting of: 15
- Hydraulic Jack 2 Simplex #RDA2006 286

16 16
- Pump 1 Simplex #PEM2145, 0.5HP 115/1Ph/50-60 40

17 Hz Motor, 5 Gal Res. 17
- Valve, 4-Way, 3-Position. 1 Simplex #VP4 1

18 18
- Pressure Gauge 1 Simplex #G5 1

19 19
- Gauge Adaptor 1 Simplex #GA1

20 20
- Hex Nipple 2 Simplex #F3

21 21
- Valve, Flow Control and Shut Off 2 Simplex #V5B 2

22 22
- Hose 4 1/4" ID x 40' Long 20

23 x) 23
01) Serves: Mainshaft Assembly 1 17 15Jun05 MDS
03) Serves: Shell Bolts 01,03,05,07,09,17 KCL
2 20Jul05
05) Serves: Countershaft Nut
07) Serves: Gear, Concave Ring, Dust Seal Bonnet, inner & outer Ecc. Bushings
09) Serves : Spider Bolt, Eccentric & Center Wearing Rings
23) End 1 Std. NPTF Male , End 2 3/8" Hose Half Coupling #C213
Rev Line Date Sign
Tools
Shell Splitting Wedges 4 4.500495 AISI 4140 24
01 01
02 02
Lifting Eye 1 1"-8 UNC McMaster Carr No. 3049T96

03 x) 03
04 04
Lifting Eye 2 M12x1.75x20.5 DIN 580

05 x) 05
06 06
Lifting Eye 2 M36x4x54 DIN 580 5

07 x) 07
08 08
Main Shaft Stand Assembly 2 1.512978 x) Steel 7100

09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 22Nov05 Sign MDS Total 7129
03) Serves: Shaft Wearing Ring
05) Serves: Pinion
07) Serves: Spider Bushing, Head Nut, Dust Seal Retainer, Piston, Countershaft
09) See 1.512979 for details.
Rev Line Date Sign

Eccentric Cart Assembly
Eccentric Maintenance Cart 1 1.512456 15500
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
1 01 22Nov05 MDS
Rev Line Date Sign

Countershaft Extension Assembly
Countershaft Extension Assy. 6.507057 80" Overall Length
01 01
02 02
Countershaft Extension Bar 1 8" [203.2] Dia x 79.188"[2011.38] Shaft AISI 1045 178
03 Length 03
04 04
Coupling Falk 1060G52 Single Engagement (or

05 equal) Consisting of : 05
"G" Flex Hub 1 Bored for a 7.875"+0.000"/-0.001" Dia. Steel 30

06 Shaft, 2" x 3/4" Keyway 06
07 07
"G" Rigid Hub 1 Bored for a 9.000" +0.000"/-0.001" Dia. Steel 30

08 Shaft, 2" X 1 1/2" Keyway 08
09 09
Components 1 Lot 8
10 10
11 11
12 12
Coupling Falk 1060G52 Single Engagement (or

13 equal) Consisting of : 13
"G" Flex Hub 1 Bored for a 7.875"+0.000"/-0.001" Dia. 30

14 Shaft, 2" X 3/4" Keyway 14
15 15
"G" Rigid Hub 1 Bored for a 7.000" +0.000"/-0.001" Dia 30

16 Shaft, 1 3/4" x 7/8" Keyway 16
17 17
Components 1 Lot 8
18 18
19 19
Key 2 2" X 1 1/2" X 7 1/2" Long AISI 1045 2

20 20
21 21
22 22
23 23
1 01 24May05 KCL
Rev Line Date Sign

Drive Guard
Drive Guard Assembly 1.512295
01 01
02 02
Drive Guard Top Cover 2 3.503428 Steel 48

03 03
04 04
Drive Guard Bottom Cover 1 2.504340 Steel 62

05 05
06 06
Drive Guard Mounting Base 12 3.503004 Steel 12

07 07
08 08
Square Tubing 6 50x50x3.2x800 LG. ASTM 24

09 A513 09
10 10
Hex Head Bolt 42 M10x1.5-6gx25 LG. DIN 933 Class 8.8 1

11 11
12 12
Hex Nut 54 M10x1.5-6H. DIN 934 Class 8 1

13 13
14 14
Lock Washers 18 M10 DIN 127B Steel

15 15
16 16
Large O.D. Metric Washer 36 30 O.D. x 10.5 I.D. x 2.5 THK, DIN 9021 Steel
17 17
18 18
Hex Head Bolt 12 M10x1.5-6gx40 LG. DIN 933 Class 8.8

19 19
20 20
21 21
22 22
23 23
Rev Line Date Sign

Dust Seal Blower Assembly
Dust Seal Blower Assembly 3.502299
01 01
02 02
Dust Seal Blower 1 Gast Regenair R3305A-1 14

03 480V/3PH/60HZ 1 HP TEFC Motor x) 03
TAG #C-3110-BL-001
04 04
Inlet Filter 1 Gast# AJ126C 1

05 05
06 06
Adjustable Relief Valve 1 30"-170" H2O Gast# AG258 1

07 07
08 08
Check Valve 1 Gast# AH326C 1

09 09
10 10
Pressure Gauge 1 0"-60" H2O Gast# AJ496

11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 02Mar05 Sign MDS Total 17
03) 42.4 CFM Open Flow, 47"WC Max Press 1 04 15Jun05 MDS
Rev Line Date Sign

Platform Weigh Scale
01 01
02 02
PORTABLE DIGITAL PLATFORM SCALE 1 1000 LB CAPACITY WITH LED DIGITAL 65

03 DISPLAY & TARE ADJ. 03
#1858T65 x)
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
03) FOR OPERATION ON 120V/1PH/60HZ
Rev Line Date Sign

Mainshaft Assembly (Oversize)
01 01
02 02
Main Shaft 1 1.511983 ASTM 39595

03 A668 x) 03
04 04
Eyebolt - Forged Steel 1 2.502317 AISI 1040 211

05 05
06 06
Dowel Pin - Shaft Wearing Ring 1 38mm Dia. X 80mm Lg. DIN 7 Tolerance AISI 1018
07 m6 07
08 08
Mantle Head Core 1 1.511984 (1.511984) A27 x) 37470

09 09
10 10
Backing Material - Mantle Head Core 8 x) 7.500064 Epoxy (5 Gallon Kits) 189
12 12
Mantle Head, 3-part 1 1.505053 {01} Upper (720-94-4-1017-90) ASTM 3204

13 A-128 x) 13
14 14
Backing Material - Mantle Head Upper 5 x) 7.500064 Epoxy ( 5 Gallon Kits) 118
16 16
Mantle Head, 3-part 1 1.505053 {02} Middle (720-94-4-1017-91) ASTM 5715

17 A-128 x) 17
18 18
Backing Material - Mantle Head Middle 6 x) 7.500064 Epoxy ( 5 Gallon Kits) 142
20 20
Mantle Head, 3-part 1 1.505053 {03} Lower (115") (720-94-4-1018-90) ASTM 13158
21 A-128 x) 21
22 22
Backing Material - Mantle Head Lower 36 x) 7.500064 Epoxy ( 5 Gallon Kits) 852
23 Shop Instruction 720-77-1-6951 23
03) Class C, Material Spec. per ED40.720.002
09) Grade 70-40
11,15,19,23) Amount Includes 5% Allowance
13,17,21) Grade E-1
Rev Line Date Sign

Head Nut 1 2.504202 AISI 1045 550
01 x) 01
02 02
Shaft End Cover 1 3.503330 ASTM 60

03 A36 03
04 04
Filler Ring 1 3.502061 ASTM 50

05 A36 05
06 06
Hex Head Screw 16 M36 X 4-6g X 120mm Lg. DIN 933 Class 8.8 13
07 07
08 08
Dowel Pin - Mantle 2 30mm Dia. X 70mm Lg. DIN 7 Tolerance AISI 1018
09 m6 09
10 10
Dust Seal Ring 1 3.503351 Nylatron 31

11 11
12 12
Dust Seal Retainer 1 2.502183 ASTM 862

13 A36 13
14 14
Hex. Head Bolt 16 M30 X 3.5-6g X 100mm Lg. DIN 931 Class 8.8 12
15 15
16 16
Locking Bar 16 10mm X 25mm X 29mm M1020 1

17 x) 17
18 18
Lube Fitting 2 Alemite No. 1627-B

19 19
20 20
Shaft Wear Ring 1 2.501821 (2.501821) ASTM 870

21 B584 21
22 22
Threaded Bar 1 M30 X 110 long, M30x3.5-6g x 45, AISI 1018 2

23 x) M30x3.5-6g x 50 23
01) Annealed
17) Spot weld at assembly
23) Drill 45mm end for 3mm pin 12mm from end
Rev Line Date Sign

Hex Nut - Castellated 1 M30 X 3.5-6H DIN 935 Class 5
01 01
02 02
Cotter Pin 1 3mm Dia. X 60mm Long, DIN 94

03 03
04 04
Main Shaft Sleeve 1 2.504203 AISI 1040 960

05 x) 05
06 06
Threadlocker 1 Loctite Stud Locker

07 Letter Grade "AW" No. 277-31 07
08 08
Contact Seal Ring Set 2 3.501897 Teflon 24

09 x) 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
05) Head Nut Thread Test per 720-76-1-6907
09) Includes Dowel Pin
Rev Line Date Sign

Top Shell Seal Assembly
Top Shell Seal Assembly 1.512121
01 01
02 02
Top Shell Seal Plate 8 3.503436 2464

03 03
04 04
Lower Seal Plate 8 3.503437 256

05 05
06 06
Liner Mounting Disc 16 3.500615 ASTM 16

07 A128 07
08 08
Hex Head Bolt 16 M24x3-6g x 180mm Long DIN 931 Class 8.8
09 09
10 10
Hex Nut 16 M24x3-6H DIN 934 Class 8

11 11
12 12
Flatwasher 16 M24 DIN 125A Steel

13 13
14 14
Neoprene Sheeting 1 1/4"x36"x108 Linear Feet Commercial 50

15 Grade Neoprene Rubber McMaster 15
Carr #9455K96
16 16
Backer Rod 1 5/8" Dia x 1550 Ft Full Coil Length

17 McMaster Carr #77605T443 17
18 18
Self Leveling Sealant (One Part) 7 Flexiprene PSI-952

19 19
20 20
Primer for Steel 1 Flexiprene PSI-590

21 21
22 22
Primer for Concrete 1 Flexiprene PSI-591

23 23
1 03,05 22Nov05 MDS
Rev Line Date Sign

Top Shell Seal Assembly
Adhesive 1 3M Scotch-Grip Rubber and Gasket
01 Adhesives McMaster Carr #7509A77 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
x) Line Date 22Apr05 Sign KCL Total
Rev Line Date Sign

Drive Motor
MOTOR, TEAC 1 6.506964 1000 HP, 514 RPM,1.15 SF, 4000V, 3PH, 11000
01 60HZ - 2700MASL,30C AMBIENT 01
TEMPERATURE x)
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
01) MINIMUM LRT = 180% AT 90% VOLTAGE, MINIMUM BDT = 250 % 1 01 22Nov05 MDS
01) TEMPERATURE RISE = B, INSULATION CLASS = F 03 MDS
2 19Dec05
Rev Line Date Sign

Cerro-Verde Crusher Parts List

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Cerro-Verde Crusher Parts List

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FLUOR - CERRO-VERDE

PARTS LIST NO. 5.401287

FFE MINERALS USA INC.

1525 X 2870 (60"X113") TYPE "NT"

ORIGINAL ISSUE: SIGN KCL DATE 22 APR 2005

CURRENT ISSUE D SIGN MDS DATE 19 DEC 2005

"Mat." Code refers to FFE Minerals Standard INSTRUCTION MANUALS

SPECIAL TOOLS for manufacturing

Drawing No. Used for Drawing No.

Issue: D Date: 19 Dec 2005

Nameplates, to be attached to machine

Serial Number Quantity To be stamped Machine Type and Size To be placed on

Issue: D Date: 19 Dec 2005

01 Main Shaft Assembly 01.10.02 1 01

02 Countershaft Assembly 01.12.01 1 02

03 Main Shaft Assembly 01.10.01 1 03

04 Lubrication Components 02.02.02 1 04

Lubrication Components 02.02.03 1 2

06 Hydraulic Compnents 02.03.01 1 2 06

Mantle Position Indicator 04.01.01 1

08 Countershaft Extension Assembly 07.01.01 1 08

09 Top Shell Assembly 01.03.01 1 09

Top Shell Assembly 01.03.02 1

11 Drawing List 00.02.01 1 2 11

Drawing List 00.02.02 1 2

13 Dust Seal Blower Assembly 08.01.01 1 13

14 Tools 05.01.01 Added 1 2 14

15 Lubrication/Hydraulic System 02.01.01 1 15

16 Lubrication Components 02.02.01 1 16

Supplied Spares 00.07.01 1

18 Spider Assembly 01.02.02 1 18

Instructions - Install, Operate, Maintain 00.10.01 1

20 SPL 00.03.01 Deleted 20

21 Air and Water Requirement 00.05.01 Deleted 21

Drawing List 00.02.03 1

23 Section List 00.01.01 1 23

Sign MDS Date 19Dec05

01 Eccentric Cart Assembly 06.01.01 1 01

02 Top Shell Seal Assembly 20.01.01 1 02

03 Drive Motor 21.01.01 1 2 03

Sign MDS Date 19Dec05

DESCRIPTION SECTION NUMBER NUMBER OF SHEETS

Section List 00.01 02

Drawing List 00.02 03

Motor List 00.04 01

Supplied Spares 00.07 01

Recommended Spare Parts 00.08 02

Instruments List 00.09 01

Spider Cap 01.01 01

Spider Assembly 01.02 03

Top Shell Assembly 01.03 02

Middle Shell Assembly 01.04 01

Bottom Shell Assembly 01.05 03

Bottom Shell Liners 01.06 04

Bottom Plate Assembly 01.07 01

Eccentric Assembly 01.08 01

Hydraulic Cylinder Assembly 01.09 03

Main Shaft Assembly 01.10 03

Concave Assembly 01.11 01

x) Line Original 22Apr05 KCL

Rev Line Date Sign

DESCRIPTION SECTION NUMBER NUMBER OF SHEETS

Lubrication/Hydraulic System 02.01 01