Professional Documents
Culture Documents
FC7000-75/100/130/160
FC7000MK2-60/75/100/130/160
SERVICE MANUAL
FC7000-UM-251-10-9370
HISTORY OF REVISIONS
No. Date issued Description of revision Page Edition
1 05.06.21 First Printing All 01
2 05.08.29 The cutting mats are added for the recommended parts list. 4-1 02
3 05.08.29 Part number for the right and left media stocker bracket corrected. 10-13 02
4 05.08.31 List of item requiring readjustment corrected. 7-1 02
5 05.11.24 Part number for the bracket bottom corrected. 10-3 03
6 05.11.24 Part number for the media sensor bracket corrected. 10-7 03
7 05.11.24 Part number for the labels added. 10-12 03
8 05.12.13 Part number for the model labels corrected. 10-12 04
9 05.12.13 Part number for the X motor belt corrected. 10-7 04
10 05.12.13 Part number for the pinch roller corrected. 10-10 04
11 06.02.26 The distance adjustment pattern size changed. 7-18 05
12 06.07.04 Part number for the Y drive pulley 38 assy corrected. 10-9 06
13 06.07.04 Part number for the idler pulley assy corrected. 10-9 06
14 06.08.08 Item number for the pinch roller sensor dog corrected. 10-10 07
15 06.10.19 Part number for the idler pulley assy corrected. 10-7 08
16 07.07.11 Information of the FC7000MK added. All 09
17 07.07.13 Information of the new main board for FC7000 added. 4-1,7-1,7-31 09
18 07.10.19 Information of the sensor dog position added. 6-28 10
19 07.10.19 Correction of procedure. 7-14 10
20 07.10.19 Part number for the X motor corrected. 4-1,4-2,10-7,10-9 10
21 07.10.19 Part number for the Y motor corrected. 4-1,4-2,10-7,10-9 10
22 07.10.19 Part number for the Y drive pulley corrected. 10-9 10
FC7000-UM-251-9370 I
CONTENTS
1. INTRODUCTION ..................................................................1-1
1.1 Main Specifications ................................................................................................... 1-1
1.1.1 Main Specifications (FC7000 Series)......................................................................................... 1-1
1.1.2 Main Specifications (FC7000MK2 Series).................................................................................. 1-1
1.2 External Dimensions .................................................................................................. 1-3
2. PARTS NAMES and FUNCTIONS ..........................................2-1
2.1 Parts Names and Functions ....................................................................................... 2-1
2.2 Assembling the Plotter ..............................................................................................2-3
2.3 Attaching the FC7000 Basket (Option) .......................................................................2-8
2.4 Attaching a Cutter Pen ..............................................................................................2-9
2.5 Replacing the Cross-Cutter Unit ............................................................................... 2-12
3. OPERATIONS .................................................................... 3-1
3.1 Control Panel ............................................................................................................3-1
3.2 Menu List ..................................................................................................................3-3
3.3 Description of Background Settings ...........................................................................3-5
3.4 Setting the Background Settings................................................................................3-8
4. RECOMMENDED PARTS LIST ............................................. 4-1
5. LIST OF TOOLS ................................................................. 5-1
5.1 Tools .........................................................................................................................5-1
5.2 Greasing And Gluing Points........................................................................................5-1
6. DISASSEMBLY AND REASSEMBLY ..................................... 6-1
6.1 Exterior Parts............................................................................................................6-1
6.1.1 How to Replace the Right Side Cover ........................................................................................6-1
6.1.2 How to Replace the Left Side Cover ..........................................................................................6-2
6.1.3 How to Replace the Center Cover .............................................................................................6-3
6.1.4 How to Replace the Front Guide ................................................................................................6-4
6.1.5 How to Replace the Rear Guide .................................................................................................6-5
6.1.6 How to Replace the Rear Writing Panel .....................................................................................6-6
6.1.7 How to Replace the Front Writing Panel Assembly ..................................................................... 6-7
FC7000-UM-251-9370 II
6.2 Mechanical Parts ......................................................................................................6-8
6.2.1 How to Replace the Rear Media Sensor .....................................................................................6-8
6.2.2 How to Replace the Front Media Sensor ....................................................................................6-9
6.2.3 How to Replace the Pinch Roller ............................................................................................. 6-10
6.2.4 How to Replace the Control Panel Board, LCD Assembly ......................................................... 6-11
6.2.5 How to Replace the Pen Block ................................................................................................ 6-13
6.2.6 How to Replace the Y-belt ....................................................................................................... 6-15
6.2.7 How to Replace the Pinch Roller Sensor .................................................................................. 6-17
6.2.8 How to Replace the Y-relay Board ........................................................................................... 6-19
6.2.9 How to Replace the Cam Sensor .............................................................................................6-20
6.2.10 How to Replace the Y-motor ................................................................................................... 6-21
6.2.11 How to Replace the X-motor ...................................................................................................6-22
6.2.12 How to Replace the Main Board ..............................................................................................6-23
6.2.13 How to Replace the Vacuum Fan .............................................................................................6-24
6.2.14 How to Replace the Drive Roller ..............................................................................................6-25
6.2.15 How to Replace the Cutting Mat ..............................................................................................6-27
6.2.16 Home Dog Position .................................................................................................................6-28
6.2.17 Cross Cutter Dog Position .......................................................................................................6-28
7. ADJUSTMENTS ..................................................................7-1
7.1 List of Items Requiring Readjustment ......................................................................... 7-1
7.2 Mechanical Adjustments ............................................................................................ 7-2
7.2.1 Y-Belt Tension Adjustment ........................................................................................................ 7-2
7.2.2 Y-Drive Belt Tension Adjustment ............................................................................................... 7-3
7.2.3 X-Drive Belt Tension Adjustment ...............................................................................................7-4
7.2.4 Pinch Roller Pressure Adjustment ............................................................................................. 7-5
7.3 Electrical Adjustments ............................................................................................... 7-7
7.3.1 Position of the DIP Switch and Connectors ................................................................................ 7-7
7.3.2 DIP Switch Settings .................................................................................................................. 7-9
7.3.3 Checking the Power Supply Board Voltage Levels.................................................................... 7-10
7.3.4 Explanation of the Values of the Main Board Settings .............................................................. 7-11
7.3.5 Clearing the Non-Volatile RAM ................................................................................................ 7-12
7.3.6 How to Enter the Adjustment Menu ......................................................................................... 7-14
7.3.7 Adjusting the Pen Force.......................................................................................................... 7-16
7.3.8 Adjusting the Distance Accuracy ............................................................................................ 7-18
FC7000-UM-251-9370 III
7.3.9 Adjusting the Auto-Registration Mark Sensor Sensitivity.......................................................... 7-20
7.3.10 Adjusting the Offset of the Auto-Registration Mark Sensor ...................................................... 7-21
7.3.11 Adjusting the Cross Cutter Home Position ............................................................................... 7-23
7.3.12 Adjusting the Offset of the Light Pointer Position..................................................................... 7-25
7.3.13 Confirming the 2-Pen Model (2-pen model) ............................................................................. 7-26
7.3.14 Adjusting the Pen Exchange Y Direction Value (2-pen model) .................................................. 7-27
7.3.15 Adjusting the Spacing Between Pen 1 and Pen 2 (2-pen model) ............................................................ 7-29
7.3.16 Adjusting the Servo Gain ........................................................................................................ 7-31
7.4 Upgrading the System Firmware .............................................................................. 7-32
8. SERVICE MODES ................................................................8-1
8.1 Sensor Test Mode ......................................................................................................8-1
8.2 Control Panel Switch Test Mode .................................................................................8-2
9. TROUBLESHOOTING .......................................................... 9-1
9.1 The Plotter is Turned On But Doesn’t Operate .............................................................9-1
9.2 Media Loading Operations .........................................................................................9-2
9.3 Cutting Operations ....................................................................................................9-3
9.4 Error Messages .........................................................................................................9-4
9.4.1 Hardware Error Messages ........................................................................................................9-4
9.4.2 Error Messages in GP-GL Command Mode ................................................................................9-5
9.4.3 Error Messages in HP-GL Emulation Mode ................................................................................9-6
FC7000-UM-251-9370 IV
10.11 Other Parts ........................................................................................................... 10-15
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS ..................... 11-1
11.1 Block Diagrams ....................................................................................................... 11-1
11.1.1 Block Diagrams FC7000 ......................................................................................................... 11-1
11.1.2 Block Diagrams FC7000MK2 .................................................................................................. 11-2
11.2 Circuit Diagrams ..................................................................................................... 11-3
11.2.1 Main Board Top Section .......................................................................................................... 11-3
11.2.2 Main Board (CONNECTOR 1 BLOCK) ....................................................................................... 11-4
11.2.3 Main Board (CONNECTOR BLOCK) .......................................................................................... 11-5
11.2.4 Main Board (CPU BLOCK) ....................................................................................................... 11-6
11.2.5 Main Board (DC DRIVER) ........................................................................................................ 11-7
11.2.6 Main Board (I/F BLOCK) ......................................................................................................... 11-8
11.2.7 Main Board (GRC SERVO BLOCK) ............................................................................................ 11-9
11.2.8 Main Board (MEMORY BLOCK) ...............................................................................................11-10
11.2.9 Main Board (USB BLOCK).......................................................................................................11-11
11.2.10 Control Board........................................................................................................................11-12
11.2.11 Relay Board, Pinch Roller Sensor Board, RMS Board ..............................................................11-13
11.3 Circuit Diagrams (FC7000MK2 Main Board) ............................................................11-14
11.3.1 Main Board (CPU) ..................................................................................................................11-14
11.3.2 Main Board (CPU) ..................................................................................................................11-15
11.3.3 Main Board (FPGA) ................................................................................................................11-16
11.3.4 Main Board (I/F) ....................................................................................................................11-17
11.3.5 Main Board (Motor Drive) ......................................................................................................11-18
11.3.6 Main Board (Memory) ............................................................................................................11-19
11.3.7 Main Board (Power Supply) ................................................................................................... 11-20
FC7000-UM-251-9370 V
1. INTRODUCTION
1. INTRODUCTION
1.1 Main Specifications
1.1.1 Main Specifications (FC7000 Series)
FC7000-75 FC7000-100 FC7000-130 FC7000-160
CPU 32-bit
Configuration Grit-rolling plotter
Drive Digital servo
Max. cutting area 50m x 762 mm 50m x 1067 mm 50m x 1372 mm 50m x 1626 mm
(expanded mode)
Guaranteed precision cutting area 10m x 742 mm 10m x 1047 mm 10m x 1352 mm 10m x 1606 mm
*1
Mountable media width Max. 920 mm, Min. Max. 1224 mm, Min. Max. 1529 mm, Min. Max. 1834 mm, Min.
50 mm 50 mm 50 mm 50 mm
Max. cutting speed (Axial) 148.5cm/sec (45 ips)
Specifiable speeds 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 70, 80, 90, 100, 105 cm/sec
Cutting pressure 48 steps, 0.196-5.88N (20-600gf)
Min. character size 3mm (0.125 in.) alphanumeric Helvetica med. Font
Mechanical resolution 0.005mm
Programmable resolution GP-GL: 0.01/0.05/0.025/0.01mm, HP-GL: 0.025mm *2
Repeatable accuracy *1 Max. 0.1 mm/2-m unit (excluding media shrinkage)
Number of cutters/pens 1 (2 for the optional 2-pen models) *3
Pen types Water-based fiber-tip, oil-based ballpoint, ceramic, and disposable ink pens
Pouncing tool type Pouncing tool: PPA33-TP12, 1.2-mm pin diameter) *4
Compatible media Mono-vinyl chloride media, fluorescent media, and media for illuminated displays,
high reflective media, up to 0.25mm thick, Sandblast rubber up to 1mm thick*5
Compatible paper for pouncing Regular paper from 0.06 to 0.13 mm thick
Standard interfaces RS-232C/USB (Auto switching)
Buffer memory 2 MB
Resident command sets GP-GL/HP-GL(Control panel switching)
LCD Panel 20x4 - Supports 7 languages: with amber backlight
Power supply 100-240VAC/50-60 Hz (Auto switching)
Power consumption 140VA max.
Operating environment Temperature: +10˚C to +35˚C
Humidity: 35% to 75% (non-condensing)
Guaranteed accuracy environment Temperature: +16 ˚C to +32 ˚C
Humidity: 35% to 70%(non-condensing)
External dimensions without stand 1260 x 402 x 477mm 1560 x1210 x 715mm 1860 x 1210 x 715mm 2120 x 1210 x 715mm
Weight 29 kg 43 kg 51 kg 59 kg
(including stand) (including stand) (including stand)
*1 When the optional basket and Graphtec-specified media are used.
*2 HP-GL is a registered trademark of Hewlett-Packard Company.
*3 The 2-pen unit is a factory-installed option. It cannot be retrofitted.
*4 The PPA32-TP12 pouncing pen cannot be used.
*5 The CB15UA cutter blade and a reinforced backing sheet must be used when cutting high-intensity reflective film.
FC7000-UM-251-9370 1-1
1. INTRODUCTION
FC7000-UM-251-9370 1-2
1. INTRODUCTION
21
383
62 170 123
922 (FC7000MK2-60)
1072 (FC7000-75,FC7000MK2-75) 94 476.763
1110 (FC7000MK2-60)
1260 (FC7000-75,FC7000MK2-75)
Units: mm
Dimensional accuracy: ±5 mm
1014
715
209
20
1190
1110 (FC7000MK2-60)
1260 (FC7000-75, FC7000MK2-75) 209 715 90
Units: mm
Dimensional accuracy: ±5 mm
FC7000-UM-251-9370 1-3
FC7000-100/130/160
90
1014
715
209
20
1190
1560 (FC7000-100)
1860 (FC7000-130)
2120 (FC7000-160) 209 715 90
Units: mm
Dimensional accuracy: ±5 mm
2. PARTS NAMES and FUNCTIONS
Pinch roller
Cross-cutter unit
Grit roller
Media sensor
Stand
Pen station
FC7000-UM-251-9370 2-1
2. PARTS NAMES and FUNCTIONS
Rear View
Media stocker
Stock rollers
Media lock
Media set lever: .............. Used to raise or lower the pinch rollers during the loading or unloading of media.
Pinch roller hold-down force switching lever:
Used to switch between the two pinch roller forces (strong and weak).
AC line inlet: ................... Inlet where the power cord is connected.
Media stocker: ................ Used to carry roll media and ensure its proper rotation.
Stock rollers: ................... A media roll is placed on these rollers.
Media lock: ..................... Used to prevent the stock rollers from rotating when the media roll has been placed
on top of them. The media lock ensures that the media is pulled straight out from
the roll.
USB interface connector:
Used to connect the plotter to the computer with a USB interface cable.
Serial interface connector:
Used to connect the plotter to the computer with an RS-232 serial interface cable.
FC7000-UM-251-9370 2-2
2. PARTS NAMES and FUNCTIONS
• Check that all of the screws used for fastening have been tightened. The media
may not be fed correctly if even one of the screws is loose.
• When installing the plotter, make sure that there are no objects in its vicinity.
Leave a clear space of at least 300 mm around the plotter.
• When the FC7000-75 is used without a stand, the maximum diameter of the roll
media that can be used is 160 mm.
FC7000-UM-251-9370 2-3
2. PARTS NAMES and FUNCTIONS
Stand side bar x 2 Base assembly x 2 Center bar x 1 Allen wrench Socket head cap screw
(for M5 screws) x 1 (M5) x 20
Stock roller x 2
<Rear loading>
FC7000-UM-251-9370 2-4
2. PARTS NAMES and FUNCTIONS
(1) Assemble the left and right stand sides. Fasten a base assembly to each of the stand side bars with four
socket head cap screws, using the Allen wrench.
Socket head
cap screws
Base assembly
• Assemble the stand so that the front and rear lengths of the base assembly are
the same for both the left and right stand sides.
(2) Loosely fasten the center bar to the left and right stand sides with four socket head cap screws (two on
each side), using the Allen wrench.
Socket head
cap screws
Center bar
Socket head
cap screws
Stand sides
(3) Attach a media stocker bracket to each of the left and right stand sides with two socket head cap screws,
using the Allen wrench. Mount the media stocker brackets so that each one protrudes directly above the
longer of the two base assembly lengths.
Media stocker bracket
Base assembly
Stand sides
FC7000-UM-251-9370 2-5
2. PARTS NAMES and FUNCTIONS
(4) Mount the plotter on the stand by inserting the positioning pins on the stand into the positioning holes
on the underside of the plotter. Fasten with four socket head cap screws (two on each side), using the
Allen wrench.The cutting plotter mounting direction is different for the front loading and the rear loading
models.
<Front loading>
<Rear loading>
Socket head
cap screws
Socket head
Positioning pin cap screws
Caster stoppers
(5) Tighten the socket head cap screws loosely fastened in Step 2.
• Check that all of the screws used for fastening have been tightened. The media
may not be fed correctly if even one of the screws is loose.
• When installing the plotter, make sure that there are no objects in its vicinity.
Leave a clear space of at least 300 mm around the plotter.
FC7000-UM-251-9370 2-6
2. PARTS NAMES and FUNCTIONS
Stock rollers
<Rear loading>
Front
Stock rollers
FC7000-UM-251-9370 2-7
2. PARTS NAMES and FUNCTIONS
Socket head
cap screw
Socket head
cap screw
Stand
(2) Drape the middle section of the cloth basket over the stand’s center bar, and then snap the middle
section of the cloth basket around the center bar. Snap the front edge of the cloth basket around the
front basket tube, and then snap the rear edge of the cloth basket around the rear basket tube.
Side view
Holder snap
Front
Center bar
Cloth basket
Cloth basket
Separate into front and rear baskets,
with the center bar as the center point
FC7000-UM-251-9370 2-8
2. PARTS NAMES and FUNCTIONS
(2) While pushing the pen holder in the upward direction, push the pen all the way into the holder until its
flange contacts the upper part of the holder.
• When pushing the pen holder with your fingers, the blade tip may be protruding.
Take care not to cut your fingers.
Flange
(3) Make sure that the pen bracket is engaged on the pen’s flange, and then tighten the screw.
Flange
FC7000-UM-251-9370 2-9
2. PARTS NAMES and FUNCTIONS
(2) While pushing the pen holder in the upward direction, push the pen all the way into the holder until its
flange contacts the upper part of the holder.
• When you push the pen holder with your fingers, the blade tip may be protruding.
Take care not to cut your fingers.
Flange
(3) Make sure that the pen bracket is engaged on the pen’s flange, and then tighten the screw.
Flange
FC7000-UM-251-9370 2-10
2. PARTS NAMES and FUNCTIONS
(1) Open the pen-hold mechanism on the pen station, and then attach a pen.
(2) Make sure that the bracket of the pen station is engaged in the upper groove of the pen.
(3) Close the pen-hold mechanism on the pen station to hold the pen in place.
• Do not leave a pen attached to the pen station for a long period of time, as the
pen tip will dry up and make it unusable.
• To store the pen, remove it from the pen station and replace its protective cap.
FC7000-UM-251-9370 2-11
2. PARTS NAMES and FUNCTIONS
(2) Remove the screw holding the cross-cutter unit in place, and then remove the cross-cutter unit.
Cross-cutter unit
(3) Remove the protective cover from the replacement cross-cutter unit. Be sure to remove the protective
cover while holding the part of the unit shown in the figure below.
Protective cover
(4) Attach the replacement cross-cutter unit, and tighten the screw to hold it in place.
Cross-cutter unit
WARNING: The cross-cutter unit uses a very sharp blade. Take care not to cut
yourself on the blade.
FC7000-UM-251-9370 2-12
3. OPERATIONS
3. OPERATIONS
3.1 Control Panel
Indicator Lamps
POWER lamp: ................ Remains lit (green) while the plotter is on.
PROMPT lamp: .............. Lights green when the cutting data goes beyond the effective cutting area.
Function Keys
These four keys [F1, F2, F3 and F4] have functions which change as each menu changes. Depending on the
menu being displayed, these keys are used to:
F1 (FORCE) key: ............ When the FC7000 is in MENU mode, press the F1 key to select a function. When
the FC7000 is online, press F1 to select the Condition numbers 1 and 5. After
pressing the CONDITIONS key, use F1 to adjust the cutting/pen FORCE.
F2 (SPEED) key: ............ When the FC7000 is in MENU mode, press the F2 key to select a function. When
the FC7000 is online, press F2 to select the Condition numbers 2 and 6. After
pressing the CONDITIONS key, use F2 to adjust the cutting SPEED.
F3 (QUALITY) key: ......... When the FC7000 is in MENU mode, press the F3 key to select a function. When
the FC7000 is online, press F3 to select the Condition numbers 3 and 7. After
pressing the CONDITIONS key, use F3 to adjust the cutting QUALITY.
F4 (OFFSET) key: .......... When the FC7000 is in MENU mode, press the F4 key to select a function. When
the FC7000 is online, press F4 select the Condition numbers 4 and 8. After
pressing the CONDITIONS key, use F4 to adjust the cutting OFFSET.
Position Keys
POSITION keys .............. Depending on the operating status of the FC7000, the POSITION keys have the
following functions.
When the FC7000 is in MENU mode, use the POSITION keys to change the
setting values shown in the various menu displays. The POSITION keys are also
used to move the pen carriage and the media. If a POSITION key is pressed once,
the pen carriage moves the length of the step specified in Section 5.9, “Using the
MOVE STEP Function of the FC7000 User’s Manual”. If the key is held down, the
movement is continuous. To speed up the movement of the pen carriage, press the
NEXT key together with a POSITION key.
FC7000-UM-251-9370 3-1
3. OPERATIONS
Menu Keys
CONDITIONS key: ......... Press CONDITIONS to change the pen conditions shown on the FC7000 display
panel.
HOLD key: ...................... Press HOLD to temporarily suspend cutting or plotting. While the cutting or plotting
operation is suspended, the media set lever can be lowered to enable skewed
media to be reset if necessary.
MENU key: ..................... Press MENU to access the MENU mode. When this key is pressed, the MENU
mode is accessed and the green LED lights. Press it again to cancel MENU mode.
The green LED goes out. Use this key to set the various menu functions. If data is
received after the MENU key has been pressed, that data is temporarily stored in
the plotter’s buffer.
COPY key: ...................... Press COPY to repeat the cutting operation defined by the data in the plotter’s
buffer.
HOME/VIEW key: ........... Press HOME/VIEW to move the pen carriage to the standby position. Press it again
to move the pen carriage to the origin point. Press it one more time to return the
pen carriage to its former position.
NEXT key: ...................... When the FC7000 is in MENU mode, press NEXT to move to the next menu page.
TEST key: ....................... Press TEST to run a cutting test to check whether the currently-selected cutting
conditions are compatible with the media loaded.
AXIS/R.M.S. key: ............ Press AXIS/R.M.S. to initiate automatic reading of the registration marks. If Off
has been selected for the registration mark mode, this key is used to perform axis
alignment.
ORIGIN key: ................... Press ORIGIN to move the origin point. To reset the FC7000, press ORIGIN and
ENTER together when the initial MENU mode screen is displayed.
ENTER key: .................... Press ENTER to register your setting after setting a function.
To reset the FC7000, press ENTER and ORIGIN together when the INITIAL MENU
mode screen is displayed. The cutting area can also be displayed by pressing the
ENTER key in Ready status.
FC7000-UM-251-9370 3-2
3. OPERATIONS
CROSS CUT
PRE FEED
MOVE STEP
NEXT
INTERFACE STEP SIZE (GP-GL only)
RS-232C
F1
FORCE COMMAND
NEXT
PEN UP/DOWN
F1
FORCE
BACKGROUND
SETTINGS
F2
SPEED
FC7000-UM-251-9370 3-3
3. OPERATIONS
F4
OFFSET AUTO PRE FEED
FC7000-UM-251-9370 3-4
3. OPERATIONS
• Moving the Pen While Raised or Lowered in Response to the “W” Command (“W” COMMAND)
Note: This function can only be specified when the COMMAND setting is GP-GL.
This function selects whether, upon receipt of the “W” command for the drawing of arcs, the plotter
moves the pen to the specified starting position in the raised status or in the pen status (raised or
lowered) that was in effect immediately prior to receipt of the “W” command.
When PEN DOWN is selected, the pen is moved to the starting position for the drawing of arcs in the
pen status (raised or lowered) that was in effect immediately prior to receipt of the “W” command. When
PEN UP is selected, the pen is moved to the starting position for the drawing of arcs in the raised status.
This setting is only effective if a cutter blade has been selected in the cutter-pen settings.
FC7000-UM-251-9370 3-5
3. OPERATIONS
• Since the pinch roller sensors are also used for the cross-cutting operation, cross-
cutting cannot be performed if DISABLED is selected.
FC7000-UM-251-9370 3-6
3. OPERATIONS
FC7000-UM-251-9370 3-7
3. OPERATIONS
PEN UP/DOWN>
BACKGROUND SETTINGS>
OPTION 1>
OPTION 2>
*2-Pen Model
*2-Pen Model
ENABLED * AUTO
DISABLED DEFAULT*
30 30
*2-Pen Model *2-Pen Model
ENABLED * ENABLED *
DISABLED DISABLED
WEAK WEAK
NORMAL* NORMAL*
BEEP BEEP
FOR KEY OPERATION FOR KEY OPERATION
OFF OFF
ON* ON*
(3) At the LANGUAGE SELECTION menu, use the ( ) POSITION keys to select the desired language
and then press the ENTER key.
At the CROSS CUT PRESSURE menu, use the ( ) POSITION keys to increase or decrease the value
and then press the ENTER key.
FC7000-UM-251-9370 3-8
3. OPERATIONS
For all other displays, press the F3 or the F4 key to move the asterisk to your desired choice, and then
press the ENTER key. The asterisk indicates the currently selected setting. If you do not wish to change
the currently displayed setting, press the NEXT key to move to the next menu.
(4) Turn off the power when all the settings are completed.
• These settings are retained in the plotter’s memory even when the power is
turned off.
FC7000-UM-251-9370 3-9
4. RECOMMENDED PARTS LIST
FC7000-UM-251-9370 4-1
4. RECOMMENDED PARTS LIST
FC7000MK2
No. Part No. Description -60 -75 -100 -130 -160 Remarks
1 792700703 Main Board for FC7000Mk2 1 1 1 1 1 FC7000MK2
2 500052449 Switching Power Supply Unit 1 1 1 1 1 PS3122
3 500052478 LG-217D-3, Cam Sensor 1 1 1 1 1
4 500052515 PS-117ED1 2 2 2 2 2 Paper Sensor
5 682126200 DMN37HE-003 1 1 – – – X motor
682132430 UGJMEE-A7JGR34 – – 1 1 1
6 682126200 DMN37HE-003 1 1 1 1 1 Y motor
7 772126660 Pen Board 1 1 1 1 1
8 772126650 Pinch Roller Sensor Board 1 1 1 1 1
9 692126531 FFC312203A, Flexible Cable 60/75 1 1 – – –
692126541 FFC312204A, Flexible Cable 100 – – 1 – –
692126551 FFC312205A, Flexible Cable 130 – – – 1 –
692126561 FFC312206A, Flexible Cable 160 – – – – 1
10 772126700 Pen Block Assembly 1 1 1 1 1
11 772126710 Light Pointer Assembly 1 1 1 1 1
12 772126720 Registration Mark Sensor Board, PR312207A 1 1 1 1 1
13 500052472 TDS-05B-DC12V, Fan 1 1 2 2 2
14 772126560 LCD Assembly 1 1 1 1 1
15 772126570 Control Panel Board, PR312208A 1 1 1 1 1
16 692126521 FFC312202A, Control Panel Flexible Cable 1 1 1 1 1
17 772126340 Cross Cutter Assembly 1 1 1 1 1
18 621391220 150S2M1000, Y Belt 60 1 – – – –
621261220 150S2M-1150, Y Belt 75 – 1 – – –
621271220 300S2M-1450, Y Belt 100 – – 1 – –
621281220 300S2M-1750, Y Belt 130 – – – 1 –
621291220 300S2M-2010, Y Belt 160 – – – – 1
19 621392020 Drive Roller set 60 1 – – – –
621262020 Drive Roller Set 75 – 1 – – –
621272020 Drive Roller Set 100 – – 1 – –
621282020 Drive Roller Set 130 – – – 1 –
621292020 Drive Roller Set 160 – – – – 1
20 621391340 Drive Roller Shaft 60 1 – – – –
621262010 Drive Roller Shaft 75 – 1 – – –
621272010 Drive Roller Shaft 100 – – 1 – –
621282010 Drive Roller Shaft 130 – – – 1 –
621292011 Drive Roller Shaft 160 – – – – 1
21 095002121 Push Roller 2 2 3 3 3
22 378413041 130TN15-10W, Motor Belt 2 2 2 2 2
23 095013010 Roller BB13, Y Slider Roller 7 7 7 7 7
24 621390050 Cutting Mat 60 1 – – – –
621261053 Cutting Mat 75 – 1 – – –
621271053 Cutting Mat 100 – – 1 – –
621281053 Cutting Mat 130 – – – 1 –
621291053 Cutting Mat 160 – – – – 1
FC7000-UM-251-9370 4-2
5. LIST OF TOOLS
5. LIST OF TOOLS
5.1 Tools
No. Adjustment Item Jig Tool
1 Pen force adjustment Cutter Pen Holder (CB09) Colex gauge (50,300,500 gf)
2 Distance adjustment Glass scale
3 Pen block height adjustment 10 mm height block
4 Firmware update PC, USB I/F cable
5 X-drive belt tension adjustment Push-pull gauge (2 kg)
6 Y-drive belt tension adjustment Push-pull gauge (2 kg)
7 Replacing the main board
Screwdriver
8 Replacing the vacuum fan
FC7000-UM-251-9370 5-1
6. DISASSEMBLY AND REASSEMBLY
FC7000-UM-251-9370 6-1
6. DISASSEMBLY AND REASSEMBLY
(1) Remove the two M4L6 binding head screws from the left side cover.
(2) Remove the two M3L6 binding head screws from the left side plate.
Left side cover
M3L6 binding head screw
FC7000-UM-251-9370 6-2
6. DISASSEMBLY AND REASSEMBLY
(3) Remove the four M3L6 binding head screws from the center cover assembly.
(4) Detach the center cover assembly.
FC7000-UM-251-9370 6-3
6. DISASSEMBLY AND REASSEMBLY
Front guide
FC7000-UM-251-9370 6-4
6. DISASSEMBLY AND REASSEMBLY
Rear guide
FC7000-UM-251-9370 6-5
6. DISASSEMBLY AND REASSEMBLY
FC7000-UM-251-9370 6-6
6. DISASSEMBLY AND REASSEMBLY
FC7000-UM-251-9370 6-7
6. DISASSEMBLY AND REASSEMBLY
FC7000-UM-251-9370 6-8
6. DISASSEMBLY AND REASSEMBLY
(3) Remove the M3L10 binding head screw attaching the front media sensor.
FC7000-UM-251-9370 6-9
6. DISASSEMBLY AND REASSEMBLY
E-ring
FC7000-UM-251-9370 6-10
6. DISASSEMBLY AND REASSEMBLY
(4) Remove the three M3L6 binding head screws holding the control panel bracket and the center cover.
(5) Detach the control panel board assembly from the center cover.
(6) Remove the three M3L6 binding head screws holding the control panel bracket to the control panel
cover.
FC7000-UM-251-9370 6-11
6. DISASSEMBLY AND REASSEMBLY
(7) Detach the control panel bracket from the control panel cover.
(10) Detach the LCD assembly from the control panel cover.
LCD assembly
FC7000-UM-251-9370 6-12
6. DISASSEMBLY AND REASSEMBLY
(6) Remove the two M4L6 binding head screws attaching the Y-relay block.
FC7000-UM-251-9370 6-13
6. DISASSEMBLY AND REASSEMBLY
10 mm
(3) Reattach the other parts in the reverse order in which they were detached.
(4) Perform the pen force adjustment (see Section 7.3.7).
(5) Perform the auto registration mark sensor sensitivity adjustment (see Section 7.3.9).
(6) Perform the auto registration mark sensor offset adjustment (see Section 7.3.10).
FC7000-UM-251-9370 6-14
6. DISASSEMBLY AND REASSEMBLY
(5) Remove the four M3L6 binding head screws attaching the right and left Y-belt stopper plates to the
slider.
FC7000-UM-251-9370 6-15
6. DISASSEMBLY AND REASSEMBLY
FC7000-UM-251-9370 6-16
6. DISASSEMBLY AND REASSEMBLY
(6) Remove the two M3L6 binding head screws attaching the pinch roller sensor guard.
Pinch roller sensor guard Pinch roller sensor board
FC7000-UM-251-9370 6-17
6. DISASSEMBLY AND REASSEMBLY
FC7000-UM-251-9370 6-18
6. DISASSEMBLY AND REASSEMBLY
FC7000-UM-251-9370 6-19
6. DISASSEMBLY AND REASSEMBLY
Cam sensor
(3) Remove the M3L6 binding head screw attaching the cam sensor.
FC7000-UM-251-9370 6-20
6. DISASSEMBLY AND REASSEMBLY
Y motor pulley
Y motor
FC7000-UM-251-9370 6-21
6. DISASSEMBLY AND REASSEMBLY
X motor pulley
X motor
(4) Remove the three M3L6 binding head screws holding the X-motor, then detach the X-motor.
FC7000-UM-251-9370 6-22
6. DISASSEMBLY AND REASSEMBLY
Main board
FC7000-UM-251-9370 6-23
6. DISASSEMBLY AND REASSEMBLY
Relay connector
(3) Use a long screwdriver to remove the two M3L35 binding head screws holding the vacuum fan as shown
in the figure below.
Vacuum fan
FC7000-UM-251-9370 6-24
6. DISASSEMBLY AND REASSEMBLY
X drive belt
Bearing cover
Pillow block
(8) Slide out the X-drive roller to the left side and detach the X drive roller assembly from the unit.
FC7000-UM-251-9370 6-25
6. DISASSEMBLY AND REASSEMBLY
FC7000-UM-251-9370 6-26
6. DISASSEMBLY AND REASSEMBLY
FC7000-UM-251-9370 6-27
6. DISASSEMBLY AND REASSEMBLY
115 mm
91 mm
FC7000-UM-251-9370 6-28
7. ADJUSTMENT
7. ADJUSTMENTS
7.1 List of Items Requiring Readjustment
If you replaced any of the units listed in the table below or altered their sensor positions, be sure to readjust
the corresponding items.
Auto
Unit name Light Pinch roller X,Y Motor registration
Main board Pen block X,Y motor Drive roller
Item pointer sensor drive belt mark
sensor
NOV-RAM clear M
Pen force adjustment M M
Distance adjustment M M M
Auto registration mark sensor
N N N M
adjustment
Light pointer adjustment N M N
Firmware upgrade M
Belt tension adjustment M M M
Pinch roller pressure adjustment M
2-Pen option adjustment N N
DIP switch setting N
Servo gain adjustment N N
No mark: Unnecessary M: Must always be adjusted N: To be adjusted as necessary
Note: The main board must have the latest version of firmware unless otherwise specified.
FC7000-UM-251-9370 7-1
7. ADJUSTMENT
20 mm
Y belt
700 g + 50g
(4) Verify that the Y-slider belt is centered and does not move up and down when the Y-slider is moved from
left to right several times. The Y-slider belt should not move up and down more than 1.5 mm.
Y-tension pulley
adjustment screws
The Y-slider belt should
not move up and down
more than 1.5 mm.
Y idler pulley
(5) If the Y-slider belt continues to move up and down or exhibits less clearance, re-adjust the Y-tension
pulley adjustment screws and check the belt tension again.
(6) Reattach the right side cover.
FC7000-UM-251-9370 7-2
7. ADJUSTMENT
(4) Tighten the four M3L6 binding head screws that hold the Y-motor.
(5) Spread a suitable quantity of the Shinetu silicon grease G501 on the Y-motor pulley.
(6) Move the pen block and check the tension of the Y-drive belt.
(7) Reattach the right side cover.
FC7000-UM-251-9370 7-3
7. ADJUSTMENT
FC7000-UM-251-9370 7-4
7. ADJUSTMENT
(5) Pull the wire of the push pressure wire jig in the direction of the arrow with the 10 kgf push-pull gauge.
Note *Be sure to pull in the correct direction.
*Be sure to pull at the angle shown in the figure above (the angle at which the wire jig is almost
touching the Y rail).
(6) Read out the value at which the stainless steel plate jig slips out.
The pinch roller pressure should be 6.5 kg ±0.25 force.
The pressure difference between each pinch roller should be less than 0.4 kg.
FC7000-UM-251-9370 7-5
7. ADJUSTMENT
(7) If the measurement does not match this value, adjust the pinch roller pressure adjustment screw and
check again.
FC7000-UM-251-9370 7-6
7. ADJUSTMENT
J16
J13
J12
J24
F1
J23
J2
SW1
J3
J5
J18
J1
J17 J20
FC7000-UM-251-9370 7-7
7. ADJUSTMENT
FC7000MK2
J6 J7 J4
J8
J9
F4
J13
F5 J12
J61
F1
J60
J2
J16
J5
J3
J1
SW1
J21
J17 J20
FC7000-UM-251-9370 7-8
7. ADJUSTMENT
NOV-RAM Clear
FC7000Mk2-60 FC7000Mk2-60 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-75/MK2-75 FC7000-75/MK2-75 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-100/MK2-100 FC7000-100/MK2-100 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-130/MK2-130 FC7000-130/MK2-130 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-160/MK2-160 FC7000-160/MK2-160 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-UM-251-9370 7-9
7. ADJUSTMENT
CN1
CN2
(3) The output voltage levels of the pins are shown in the table below.
Connector name Pin No. Name Output voltage
1 AC (L) AC power voltage (Depends on
CN1 2 Not used
3 AC (N) the supply voltage.
1 +40 V DC +40V
2 +40 V DC +40V
CN2
3 GND -
4 GND -
FC7000-UM-251-9370 7-10
7. ADJUSTMENT
FC7000-UM-251-9370 7-11
7. ADJUSTMENT
(4) When the programming is complete, the NOVRAM CLEAR END menu appears.
FC7000-UM-251-9370 7-12
7. ADJUSTMENT
(6) Return the SW1 setting to the normal mode as shown below.
FC7000MK2-60 FC7000MK2-60 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-75/MK2-75 FC7000-75/MK2-75 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-100/MK2-100 FC7000-100/MK2-100 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-130/MK2-130 FC7000-130/MK2-130 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-160/MK2-160 FC7000-160/MK2-160 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-UM-251-9370 7-13
7. ADJUSTMENT
CONDITION 1 12
20
READY 4
PEN
(4) Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
FC7000-UM-251-9370 7-14
7. ADJUSTMENT
1/2 PEN POSITION ADJ 1 and 2 pen position adjustment for the 2-pen model.
DISTANCE ADJUST Distance adjustment.
2 PEN EXCHANGE ADJ 2-pen exchange adjustment for the 2-pen model.
RM SENSOR LEVEL ADJ Registration mark sensor level adjustment.
R-MARK MONITOR X
CAM POS CHECK R-MARK MONITOR Y
MEDIA DEFAULT RMS SENSING SPEED
LED PEN TEST RMS THRESHOLD
PAPER WEIGHT TEST
Not used.
Not used.
CROSS CUT SPEED Not used.
Not used.
Not used.
FC7000-UM-251-9370 7-15
7. ADJUSTMENT
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(5) Press the F3 key to display the menu shown below.
Don’t select AUTO!
(7) The pen is lowered. If you have replaced the moving coil and/or the pen block assembly, use the force
gauge to measure the actual force. If you have only replaced the main board, input the adjustment
values that were recorded.
Use the UP ARROW key or DOWN ARROW key to change the force setting. The number on the LCD
will increase or decrease. If you have replaced the moving coil and/or the pen block assembly, measure
the actual pen force again.
If you replaced the moving coil and/or the pen block assembly, adjust the 10g-pen force. If the measured
value is within the specification range (10±2g) or if you have input the recorded value, press the ENTER
key to store the setting. The next specified pen force appears.
(8) Adjust the 40g-pen force. If the measured value is within the specification range (40±4g) or if you
have input the recorded value, press the ENTER key to store the setting. The next specified pen force
appears.
(9) Adjust the 120g-pen force. If the measured value is within the specification range (120±10g) or if you
have input the recorded value, press the ENTER key to store the setting. The next specified pen force
appears.
FC7000-UM-251-9370 7-16
7. ADJUSTMENT
(10) Adjust the 300g-pen force. If the measured value is within the specification range (300±20g) or if you
have input the recorded value, press the ENTER key to store the setting. The next specified pen force
appears.
(11) Adjust the 450 (400) g-pen force. If the measured value is within the specification range (FC7000: 450
±20g, FC7000Mk2 and FC7000 with new main board, 9 Series: 400±20g ) or if you have input the
recorded value, press the ENTER key to store the setting.
Note: When adjusting the pen force, it is important to do it quickly. Delaying the pen force adjustment
changes the temperature of the actuator and causes artificially lower readings. When this happens the
actual pen force may be higher than the specification. This is especially true for the upper pen force
adjustment.
(12) Press the NEXT key to complete this adjustment.
(13) Turn off the power to exit from the adjustment menu.
FC7000-UM-251-9370 7-17
7. ADJUSTMENT
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(3) Load an A2 or larger size sheet of paper in the plotter. The paper color must be white, and it is
recommended that high-quality paper made for ink-jet printers be used.
(4) Mount a disposable ink pen (0.2 mm tip size) in the pen holder.
(5) Set the plotting conditions to the following settings:
Force: 12, Speed: 40, Quality: 1, Tool: Pen
(6) Lower the media set lever to raise the pinch rollers, and then raise the media set lever to detect the
paper size.
The menu shown below is displayed after the media set lever is raised.
CONDITION 12
40
READY 1
PEN
(7) Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(8) Press the NEXT key to display the menu shown below.
FC7000-UM-251-9370 7-18
7. ADJUSTMENT
(9) Press the F2 key to start the test. The plotter immediately plots the test pattern, and the following menu
appears.
DADJ.X= 0 Y= 0
X=300 mm
+X
Y=300 mm
(10) Remove the paper and measure the Y-axis distance. If you have replaced the main board only, use the
recorded values.
(11) Input the values using the POSITION keys.
Press the LEFT or RIGHT ARROW key to select the Y-axis or X-axis distance adjustment.
The UP and DOWN ARROW keys are used to change the Y-axis or X-axis adjustment value.
The formula of the input value is as follows:
Input value for X-axis = (300mm - measured X distance) x 10
Input value for Y-axis = (300mm - measured Y distance) x 10
For example:
If you measured 299.0mm for the Y-axis then input 10 for the adjustment value.
Adjustable range: -9.9 mm to +9.9mm , 0.1-mm steps
(12) Press the ENTER key to store the setting. The following menu appears.
XY LENG L=XXX.XX
The value of the XY LENG L is showing the calculated value, so you do not need to adjust this value.
(13) If you wish to complete this adjustment, press the NEXT key. If you wish to plot the adjusted test
pattern, press the ENTER key.
(14) Turn off the power to exit from the adjustment menu.
FC7000-UM-251-9370 7-19
7. ADJUSTMENT
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(4) Press the NEXT key to display the menu shown below.
50
FC7000-UM-251-9370 7-20
7. ADJUSTMENT
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(3) Load an A2 or larger size sheet of paper in the plotter. The paper color must be white, and it is
recommended that high-quality paper made for ink-jet printers be used.
(4) Mount a disposable ink pen (0.2 mm tip size) in the pen holder.
(5) Set the plotting conditions to the following settings:
Force: 12, Speed: 40, Quality: 1, Tool: Pen
(6) Lower the media set lever to raise the pinch rollers, and then raise the media set lever to detect the
paper size.
The menu shown below is displayed after the media set lever is raised.
CONDITION 12
40
READY 1
PEN
(7) Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(8) Press the NEXT key until the menu shown below is displayed.
FC7000-UM-251-9370 7-21
7. ADJUSTMENT
(10) Press the F1 key to plot the adjustment pattern shown below.
Plotted target mark
Adjustment lines
(11) The plotter immediately adjusts the registration mark sensor position automatically, and adds a vertical
line and a horizontal line to the scanned plotted pattern.
(12) Measure the offset between the lines and confirm that they are within 0.25 mm.
(13) Turn off the power to exit from the adjustment menu.
FC7000-UM-251-9370 7-22
7. ADJUSTMENT
CONDITION 12
40
READY 1
PEN
(4) Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(5) Press the NEXT key until the menu shown below is displayed.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(7) Press the NEXT key until the menu shown below is displayed.
CONFIRM>
FC7000-UM-251-9370 7-23
7. ADJUSTMENT
(9) Confirm the gap between the cross cutter dog and the cross cutter release plate.
(10) Press the F4 key to confirm the gap.
(11) Adjust the gap to a value in the range of 0 mm to 0.2 mm.
Press the UP or DOWN ARROW key to adjust the gap.
(1 unit = 0.05 mm)
FC7000-UM-251-9370 7-24
7. ADJUSTMENT
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(3) Load an A2 or larger size sheet of paper in the plotter.
(4) Mount a disposable ink pen (0.2 mm tip size) in the pen holder.
(5) Set the plotting conditions to the following settings:
Force: 12, Speed: 40, Quality: 1, Tool: Pen
(6) Lower the media set lever to raise the pinch rollers, and then raise the media set lever to detect the
paper size.
The menu shown below is displayed after the media set lever is raised.
CONDITION 12
40
READY 1
PEN
(7) Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(8) Press the NEXT key until the menu shown below is displayed.
(11) Move the light pointer to the center of the adjustment pattern using the POSITION keys, and then press
the ENTER key to register the position.
(12) Turn off the power to exit from the adjustment menu.
FC7000-UM-251-9370 7-25
7. ADJUSTMENT
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(4) Press the NEXT key until the menu shown below is displayed.
2 PEN SYSTEM
ENABLED*
DISABLED
(6) Change DIP switch 6 of SW1 from ON to OFF if the 2-pen system is disabled.
FC7000MK2-60 (2-Pen Model)
ON
SW1 OFF
1 2 3 4 5 6 7 8
FC7000-75/MK2-75 (2-Pen Model)
ON
SW1 OFF
1 2 3 4 5 6 7 8
FC7000-100/MK2-100 (2-Pen Model)
ON
SW1 OFF
1 2 3 4 5 6 7 8
FC7000-130/MK2-130 (2-Pen Model)
ON
SW1 OFF
1 2 3 4 5 6 7 8
FC7000-160/MK2-160 (2-Pen Model)
ON
SW1 OFF
1 2 3 4 5 6 7 8
(7) Turn off the power to exit from the adjustment menu.
FC7000-UM-251-9370 7-26
7. ADJUSTMENT
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(4) Load an A2 or larger size sheet of paper in the plotter.
(5) Mount a disposable ink pen (0.2 mm tip size) in the 2nd pen station.
(6) Set the plotting conditions to the following settings:
Force: 12, Speed: 40, Quality: 1, Tool: Pen
(7) Lower the media set lever to raise the pinch rollers, and then raise the media set lever to detect the
paper size.
The menu shown below is displayed after the media set lever is raised.
CONDITION 12
40
READY 1
PEN
(8) Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(9) Press the NEXT key until the menu shown below is displayed.
PENSELE ACTION>
PENSELE POS.
+ 70 (0.05mm)
(11) Press the F1 key; the 2nd pen holder moves to the 2nd pen station and takes the second pen.
Press the F2 key; the 2nd pen holder stops at the exchange position.
FC7000-UM-251-9370 7-27
7. ADJUSTMENT
(12) Measure the gap between the 2nd pen holder and the 2nd pen station.
1 mm
FC7000-UM-251-9370 7-28
7. ADJUSTMENT
7.3.15 Adjusting the Spacing Between Pen 1 and Pen 2 (2-pen model)
This adjustment will set the spacing between pen 1 and pen 2.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the pen block, you must adjust this value using the following procedure.
(1) Enter the adjustment menu (see Section 7.3.6).
(2) Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(3) Load an A2 (Letter) or larger size sheet of paper in the plotter.
(4) Mount a disposable ink pen (0.2 mm tip size) in both the pen 1 holder and the pen 2 holder.
(5) Set the plotting conditions to the following settings:
Force: 12, Speed: 40, Quality: 1, Tool: Pen
(6) Lower the media set lever to raise the pinch rollers, and then raise the media set lever to detect the
paper size.
(7) The menu shown below is displayed after the media set lever is raised.
CONDITION 12
40
READY 1
PEN
(9) Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(10) Press the NEXT key until the menu shown below is displayed.
FC7000-UM-251-9370 7-29
7. ADJUSTMENT
(12) Use the ARROW keys to move the pens to an open area to plot the cross marks.
(13) Press the F3 key to plot the cross marks by pen 1 and pen 2 shown below.
When they have been plotted, the menu shown below is displayed.
+Y -Y
Media feed
direction
-X
X
FC7000-UM-251-9370 7-30
7. ADJUSTMENT
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(5) Press the F4 key to display the menu shown below.
GAIN
X=40 Y=70
FC7000-UM-251-9370 7-31
7. ADJUSTMENT
UPDATE ? No
UPDATE ? Yes
(6) Press the ENTER key to display the menu shown below.
FC7000-UM-251-9370 7-32
7. ADJUSTMENT
**KB RECEIVED
(9) The plotter will start the initialization routine when all the data has been received. The firmware version
is displayed during the initialization routine. Check the firmware version that you upgraded.
(10) Turn off the power.
FC7000-UM-251-9370 7-33
8. SERVICE MODES
8. SERVICE MODES
8.1 Sensor Test Mode
This mode checks the sensor status. If there is a bad sensor you will observe one of the symptoms in the
table below.
Please check the relevant sensor(s).
Sensor Symptom
Y home sensor The pen block hits the right side plate.
Cam sensor The plotter displays “LOAD MEDIA!” when media is already loaded.
Pinch roller sensor The pen block hits the left side plate.
+X, -X media sensor Media drops out of the plotter.
How to test the sensors
(1) Load an A2 or larger size sheet of paper in the plotter.
(2) Enter the adjustment menu (see Section 7.3.6).
(3) Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(4) Press the NEXT key until the menu shown below is displayed.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(5) Press the F1 key to display the menu shown below.
YL CH PL -XL +XL
Y: Y home sensor, C: Cam sensor, P: Pinch roller sensor, -X: -X media sensor, +X: +X media sensor
(6) Cover the front media sensor with a piece of paper.
The status of +X changes from “L” to “H”.
(7) Cover the rear media sensor with a piece of paper.
The status of -X changes from “L” to “H”.
(8) Move the pen block to the far right. When the pen block reaches the home position flag, the status of Y
changes from “L” to “H”.
(9) Lower the media set lever to raise the pinch rollers. The status of C changes from “L” to “H”.
(10) Move the pen block to the left and right. When the pen block crosses the pinch roller, the status of P
changes from “L” to “H”.
(11) When testing is complete, turn off the power to the plotter.
FC7000-UM-251-9370 8-1
8. SERVICE MODES
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(4) Press the NEXT key until the menu shown below is displayed.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(5) Press the F2 key to display the menu shown below.
00000000
00000000
(6) Press each key on the control panel; the status will change from “0” to “1”.
The status of each digit:
Key Status Bit
LEFT ARROW (-Y) 1st row 1st digit
NEXT 1st row 2nd digit
AXIS/RM 1st row 3rd digit
1st row 4th digit
CONDITION 1st row 5th digit
RIGHT ARROW (+Y) 1st row 6th digit
DOWN ARROW (-X) 1st row 7th digit
UP ARROW (+X) 1st row 8th digit
F1 2nd row 1st digit
F2 2nd row 2nd digit
F3 2nd row 3rd digit
F4 2nd row 4th digit
COPY 2nd row 5th digit
TEST 2nd row 6th digit
ORIGIN 2nd row 7th digit
ENTER 2nd row 8th digit
PAUSE STATUS Lamp (lights when the PAUSE key is pressed, but only the first time)
(7) When testing is completed, turn off the power to the plotter.
FC7000-UM-251-9370 8-2
9. TROUBLESHOOTING
9. TROUBLESHOOTING
9.1 The Plotter is Turned On But Doesn’t Operate
Symptom Verification item Solution
The control panel’s LED (1) Is the plotter being supplied with No .....Check that the power cord is
lamp does not light or power? securely connected to the plotter’s
the LCD does not display AC line inlet.
anything. Yes ....Verify item (2).
(2) Is the FFC312202A flexible No .....Connect the flexible cable
cable securely connected to securely.
the main board and the control Yes ....Verify item (3).
panel?
(3) Is the FFC312202A flexible No .....Verify item (4).
cable broken? Yes ....Replace the FFC312202A flexible
cable.
(4) Is the AC line electrical output No .....Change the AC line.
correct? Yes ....Verify item (5).
(5) Does the power supply unit No .....Replace the power supply unit.
have a 40 V output? Yes ....Replace the main board.
FC7000-UM-251-9370 9-1
9. TROUBLESHOOTING
FC7000-UM-251-9370 9-2
9. TROUBLESHOOTING
FC7000-UM-251-9370 9-3
9. TROUBLESHOOTING
DMA ADDRESS ERROR DMA address error. Replace the main board.
FC7000-UM-251-9370 9-4
9. TROUBLESHOOTING
FC7000-UM-251-9370 9-5
9. TROUBLESHOOTING
of parameters executed with the with the correct number of application menu to permit
wrong number of parameters. Graphtec plotter control.
parameters. Re-specify the software
ERROR 3 Out of range A command Execute the command application’s interface
parameters containing an with its parameters conditions.
unusable parameter specified within their Set the correct model
was specified. permissible ranges. name if it was incorrect.
ERROR 5 Unknown An unrecognizable Specify a recognizable
FC7000-UM-251-9370 9-6
9. TROUBLESHOOTING
Position overflow executed with with its coordinate data application menu to permit
coordinate data that specified within the Graphtec plotter control.
exceeds the effective effective cutting/plotting Re-specify the software
cutting/plotting area. area. application’s interface
ERROR 7 The data being Decrease the conditions.
Buffer overflow input exceeded the downloadable characters, Set the correct model
capacity of the plotter’ polygons. name if it was incorrect.
s downloadable
character buffer,
polygon buffer, etc.
ERROR 10 Invalid During execution of Check the flow of your
FC7000-UM-251-9370 9-7
10. PARTS LIST
FC7000-UM-251-9370 10-1
10. PARTS LIST
1
8
10
12
Control Panel Assy
11
9
3
4
2
FC7000-UM-251-9370 10-2
10. PARTS LIST
FC7000-UM-251-9370 10-3
10. PARTS LIST
Control Panel
6 3 4
1
7
10
FC7000-UM-251-9370 10-4
10. PARTS LIST
FC7000-UM-251-9370 10-5
10. PARTS LIST
Pen Block
8 5
26
23
22 23
21 22 24
21
4
20
7 18 19 1
Pen Holder for 2-pen Model 19
20 25
Pen Station for 2-pen Model
15 6
10 9
16
12
11
13
14
17
FC7000-UM-251-9370 10-6
10. PARTS LIST
FC7000-UM-251-9370 10-7
10. PARTS LIST
Main Frame
24
23
22
25
20
20 14 17
21 19 18
16
15
26
14 11
12 9
8
10 7
13
3
2
4 5
1
FC7000-UM-251-9370 10-8
10. PARTS LIST
10.5 Y Rail
No. Part No. Description Q’ty Remarks
1 682132440 Y Motor, UGJMEE-A7MGR73 1 FC7000
682126200 Y Motor, DMN37HE-003 1 FC7000MK2
2 378413041 Y Motor Belt, 130TN15-10W 1
3 010012022 Y Motor Pulley Z24 1
4 792700705 Y Drive Pulley Assy 1
5 500052478 Cam Sensor, LG-217D-3 1
6 621393110 Y Drive Bracket 1 FC7000MK2
621293113 Y Drive Bracket 1 FC7000
7 621263120 Y Drive Adjustment Plate 1
8 621230101 Cam Shaft Holder 2
9 621263072 Cam Sensor Dog 1
10 092002041 Pinch Roller Shaft 2 FC7000/MK2-75, FC7000MK2-60
092002041 Pinch Roller Shaft 3 FC7000/MK2-100/130
092002041 Pinch Roller Shaft 4 FC7000-160/MK2-160
11 621230390 Pinch Roller Sensor Dog 2
12 095002121 Pinch Roller 2 FC7000/MK2-75, FC7000MK2-60
095002121 Pinch Roller 3 FC7000/MK2-100/130
095002121 Pinch Roller 4 FC7000/MK2-160
13 621112120 Pinch Roller Arm Shaft 4 FC7000/MK2-75, FC7000MK2-60
621112120 Pinch Roller Arm Shaft 6 FC7000/MK2-100/130/160
621112120 Pinch Roller Arm Shaft 8 FC7000/MK2-160
14 621261250 Cam Lever Spring 1
15 621264012 Cam Lever Top 1
16 621261231 Cam Lever 1
17 621112100 Pinch Roller Arm 2 FC7000/MK2-75, FC7000MK2-60
621112100 Pinch Roller Arm 3 FC7000/MK2-100/130
621112100 Pinch Roller Arm 4 FC7000/MK2-160
18 621391240 Cam Shaft 60 1 FC7000MK2-60
621261241 Cam Shaft 75 1 FC7000/MK2-75
621271241 Cam Shaft 100 1 FC7000/MK2-100
621281241 Cam Shaft 130 1 FC7000/MK2-130
621291241 Cam Shaft 160 1 FC7000/MK2-160
19 621263011 Pinch Roller Base 2 FC7000/MK2-75, FC7000MK2-60
621263011 Pinch Roller Base 3 FC7000/MK2-100/130
621263011 Pinch Roller Base 4 FC7000/MK2-160
20 621230111 Cam 2 FC7000/MK2-75, FC7000MK2-60
621230111 Cam 3 FC7000/MK2-100/130
621230111 Cam 4 FC7000/MK2-160
21 621263052 Stopper Plate 1 FC7000/MK2-75, FC7000MK2-60
621263052 Stopper Plate 2 FC7000/MK2-100/130/160
22 621263060 Pinch Roller Spring 2 FC7000/MK2-75, FC7000MK2-60
621263060 Pinch Roller Spring 3 FC7000/MK2-100/130
621263060 Pinch Roller Spring 4 FC7000/MK2-160
23 621263042 Pinch Roller Spring Lever 2 FC7000/MK2-75, FC7000MK2-60
621263042 Pinch Roller Spring Lever 3 FC7000/MK2-100/130
621263042 Pinch Roller Spring Lever 4 FC7000-160
24 621263031 Spring Hook Adjustment Bracket 2 FC7000/MK2-75, FC7000MK2-60
621263031 Spring Hook Adjustment Bbracket 3 FC7000/MK2-100/130
621263031 Spring Hook Adjustment Bracket 4 FC7000/MK2-160
25 621263022 Spring Hook Base Bracket 2 FC7000/MK2-75, FC7000MK2-60
621263022 Spring Hook Base Bracket 3 FC7000/MK2-100/130
621263022 Spring Hook Base Bracket 4 FC7000/MK2-160
26 692126532 Y Flexible Cable, FFC312203B 1 FC7000/MK2-75, FC7000MK2-60
692126542 Y Flexible Cable, FFC312204B 1 FC7000/MK2-100
692126552 Y Flexible Cable, FFC312205B 1 FC7000/MK2-130
692126562 Y Flexible Cable, FFC312206B 1 FC7000/MK2-160
27 621271250 Flexible Cable Reinforcement Bracket 100 1 FC7000/MK2-100
621281250 Flexible Cable Reinforcement Bracket 130 1 FC7000/MK2-130
621291250 Flexible Cable Reinforcement Bracket 160 1 FC7000/MK2-160
28 621391210 Y Rail 60 1 FC7000MK2-60
621261210 Y Rail 75 1 FC7000/MK2-75
621271210 Y Rail 100 1 FC7000/MK2-100
621281210 Y Rail 130 1 FC7000/MK2-130
621291210 Y Rail 160 1 FC7000/MK2-160
29 772126660 Pen Board 1
30 621263140 Y Rail Reinforcement Bracket 1
FC7000-UM-251-9370 10-9
10. PARTS LIST
4
5
2
9
14
6
15
13
23
1
3
20
7
24
25
16
13
10
22
21
17
19
11
12
18
26
27
28
29
34
11
30
31
9
32
33
FC7000-UM-251-9370 10-10
10. PARTS LIST
10.6 Y Slider
No. Part No. Description Q’ty Remarks
1 621173160 Y Sensor Guard 1
2 772126650 Pinch Roller Sensor Board 1
3 621173150 Y Sensor Bracket B 1
4 095013010 Roller B13 8
5 621183403 Y Slider L-FC51 1
6 621183410 Roller Tension Plate L 1
7 692123350 Spacer CL-310N 2
8 772126660 Pen Board 1
9 692123320 Y Belt Fixing Plate L-51 2
10 392230020 Spacer CE302 2
Y Slider
8 4
6 10
4 4
6
5
9
4
2 3
FC7000-UM-251-9370 10-11
10. PARTS LIST
FC7000-UM-251-9370 10-12
10. PARTS LIST
10.8 Labels
No. Part No. Description Q’ty Remarks
1 621394360 Emblem MK2-60 1 FC7000MK2-60
621264300 Emblem MK2-75 FC7000MK2-75
621274340 Emblem MK2-100 FC7000MK2-100
621284340 Emblem MK2-130 FC7000MK2-130
621294340 Emblem MK2-160 FC7000MK2-160
621264350 Emblem 75 1 FC7000-75
621274350 Emblem 100 1 FC7000-100
621284350 Emblem 130 1 FC7000-130
621294350 Emblem 160 1 FC7000-160
621312210 Emblem 960 1 960
621314210 Emblem 975 1 975
621315210 Emblem 9100 1 9100
621316210 Emblem 9130 1 9130
621317210 Emblem 9160 1 9160
2 621264370 Warning Label 1
3 621264430 Push Roller Label 1
4 910990020 WEEE Label 1
5 621264380 Caution Label 1
6 621264310 Model Label 1 FC7000
621314220 Model VE Label 1 9 series
7 621264390 Standby Label 1
8 621264330 I/F Label 1
9 621263290 ARMS Label 1
Labels
1 2 3
5 6
4
7 8 9
FC7000-UM-251-9370 10-13
10. PARTS LIST
5
6
1 2
FC7000-UM-251-9370 10-14
10. PARTS LIST
3
1
5
1 2
4
FC7000-UM-251-9370 10-15
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
CONTROL PANEL
KEY0 19 2 KEY0
KEY1 18 3 KEY1
1 GND KEY2 17 4 KEY2
PR312208*
WH2004A-AYH-JT
2 +5V KEY3 16 5 KEY3
BOARD
RS232C
3 LCD_CNT KEY4 15 6 KEY4
4 RS KEY5 14 7 KEY5
J17
R/W
FFC312202
5 KEY6 13 KEY6
CA312214
8
LCD
6 E KEY7 12 9 KEY7
J3
J1
7 D4 VIEWZ 11 10 VIEWZ
8 D5 HOLDZ 10 11 HOLDZ
9 D6 MENUZ 9 12 MENUZ
10 D7 PROCESSLED 8 13 PROCESSLED
11 ANODE MENULED 7 14 MENULED
USB
J19
12 CATHODE POWERLED 6 15 POWERLED
GND 5 16 GND
KCONT0 4 17 KCONT0
KOUNT1 3 18 KOUNT1
LCD_CNT
KCONT2 2 19 KCONT2
+5V 1 20 +5V
PR312207
GND
R/W
MARK SENSOR
+5V
RS
D4
D5
D6
D7
E
10
1
2
3
4
5
6
7
8
9
B10B-PH
1 RS
LED DRV
3 TOMBOSNS
+5V
R/W
J701
2
3 E
4 D4
CA312217
5 D5
1
2
J2
6 D6
CA312216
7 D7
8 +5V
9 LCD_CNT
10 GND
CA312213
+5V 1
LED DRV 2
TOMBOSN 3
S3B-PH
J504
22FMZ-ST 22FMZ-BT
PEN A 22 PEN A
POINTER
S2B-PH 1
PR312204
LIGHT
PEN B 21 PEN B
J505
1 ANODE 2
PEN JUNCTION
GND 20 3 GND
MAIN BOARD
2 CATHODE
FFC312204(-100)
FFC312206(-160)
Y HOME 19 4 Y HOME
PR312201*
PINCH 18 5 PINCH
PR312205*
BOARD
J1
MCP 12 11 MCP
MCP 11 12 MCP
MCM 10 13 MCM
MCM 9 14 MCM
FFC312205(-130)
GND 8 15 GND
FFC312203(-75)
TOMBOMC+ 7 16 TOMBOMC+
MC ENCODER
FPC601103A
5597-08APB
3 FG CUTMC- 4 19 CUTMC-
4 GND N.C. 3 20 N.C.
J501
+5V
2 PINCH R
GND
4 ANODE
J503
7 +5V
8 PENA
1
B3B-PH
FFC312201
1 +5V
J5
3 CAMZ
PINCH ROLLER SENSOR BOARD
B6B-PH-K
1 +5V
FILM SENSOR
CA312208
2 +X SNS
Y MOTOR
(REAR)
J16
3 GND
52089-0410
+5V 4
PINCH R 3
GND 2
ANODE 1
4 +5V
FILM SENSOR
J601
5 -X SNS
(FRONT) 6 GND
UGJMEE-A7MGR72
DF1B-4P
1 +5V
PR312206
Y MOTOR
2 GND
J13
3 YENA
4 YENB
5566-02
1 YM+
J17
2 YM-
UGJMEE-A7MGR33
DF1B-4P
1 +5V
X MOTOR
2 GND
J12
3 XENA
4 XENB
5566-02
(100/130/160)
CA312218
1 XM+
J6
2 XM-
1 FAN1(+)
1 FAN2(+)
2 FAN1(-)
2 FAN2(-)
B4P-VH
+40V
+40V
GND
GND
J4
J8
J9
1
2
3
4
CA312210(-100)
CA312211(-130)
CA312209
CA312201(-75)
CA312202(-100)
CA312203(-130)
CA312204(-160)
KLDC12B4
FAN
(ALL)
(100/130/160)
1
2
3
4
POWER SUPPLY
CN2
SWITCHING
+40V
+40V
GND
GND
PS-3122
3 AC(N)
1 AC(L)
CN1
2
CA312207
CA312215
CA312205
CA312206
POWER SW.
SUP-J3G-E
2WI36/114
AC INLET
FC7000-UM-251-9370 11-1
FC7000MK2-60/75/100/130/160 WIRING CONNECTION
FC7000-UM-251-9370
T U/D LIGHT
PEN BLOCK SOL. POINTER
MC COIL
MC ENCODER PR312204
2
1
1
8
7
6
5
4
3
2
1
WH2004A-AYH-JT
FG
S2B-PH
B2B-EH
+5V
MC-
MC+
GND
GND
PENA
PENB
TMC-
TMC+
ANODE
2 CATHODE
J502 5597-08APB J506 J505 MARK SENSOR
J504 J701
PINCH ROLLER SENSOR BOARD +5V 1 1 +5V
LED DRV 2 CA312216 2 LED DRV CA312214
J601 J503 TOMBOSN 3 3 TOMBOSNS PR312207
+5V 4 1 +5V S3B-PH
PINCH R 3 FFC312201 2 PINCH R
PR312206 GND 2 3 GND
9
8
7
6
5
4
3
2
1
11
12
10
ANODE 1 4 ANODE
52089-0410 52089-0410 1 RS
E
D7
D6
D5
D4
RS
+5V
R/W
2 R/W
GND
11.1.2 Block Diagrams FC7000MK2
ANODE
3 E
LCD_CNT
CATHODE
4 D4
5 D5
DMN37HE-003 (60/75) PEN JUNCTION 6 D6 CONTROL PANEL
UGJMEE-A7MGR33 (100/130/160) DMN37HE-003 (All) 7 D7
11-2
8 +5V BOARD
X MOTOR Y MOTOR BOARD 9 LCD_CNT
10 GND
PR312208*
CABLE: MOTOR CA312224 (60/75) Y MOTOR J1
ENCODER CA312225 (60/75)
PR312205*
+5V
GND
GND
KEY7
KEY6
KEY5
KEY4
KEY3
KEY2
KEY1
KEY0
VIEWZ
HOLDZ
MENUZ
KCONT2
KOUNT1
KCONT0
J501
CAM SENSOR
MENULED
POWERLED
52089-2610
PROCESSLED
(REAR)
(FRONT)
CA312218
1
2
3
4
5
6
7
8
9
11
10
12
13
14
15
16
17
18
19
20
22FMZ-ST
FILM SENSOR
FILM SENSOR
N.C. 1
N.C. 2
N.C. 3
CUTMC- 4
CUTMC+ 5
TOMBOMC- 6
TOMBOMC+ 7
GND 8
MCM 9
MCP 11
MCM 10
MCP 12
GND 13
+5V 14
L-POINTER 15
TOMBO- 16
TOMBO 17
PINCH 18
Y HOME 19
GND 20
PEN B 21
PEN A 22
(100/130/160)
FFC312203(-60/75) FFC312204(-100) CA312217 FFC312202
CA312212
CA312208
FAN FFC312205(-130) FFC312206(-160)
9
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
11
11
22
21
20
19
18
15
14
13
12
10
10
20
19
18
17
16
15
14
13
12
10
KLDC12B4
J8
5566-02
5566-02
1 +5V
2 XM-
2 YM-
CA312205
1 +5V
4 +5V
1 +5V
1 +5V
+5V
1 XM+
1 YM+
2 GND
DF1B-4P
DF1B-4P
2 GND
6 GND
3 GND
2 GND
GND
GND
1 FAN1(+)
4 XENB
3 XENA
KEY7
KEY6
KEY5
KEY4
KEY3
KEY2
KEY1
KEY0
B6B-PH-K
B3B-PH
4 YENB
3 YENA
3 CAMZ
AC INLET
VIEWZ
CA312209
5 -X SNS
B10B-PH
HOLDZ
(ALL)
2 +X SNS
MENUZ
2 FAN1(-)
22FMZ-BT
KCONT2
KOUNT1
KCONT0
MENULED
17 TOMBOMC-
16 TOMBOMC+
TOMBO-
TOMBO
Y HOME
N.C.
N.C.
N.C.
CUTMC-
CUTMC+
GND
MCM
MCM
MCP
MCP
GND
+5V
8 L-POINTER
PINCH
GND
PEN B
PEN A
GND
LCD_CNT
+5V
D7
D6
D5
D4
E
R/W
RS
SUP-J3G-E
20FMZ-BT
POWERLED
J9 J1 J2
CA312206 1 FAN2(+)
(100/130/160) 2 FAN2(-) J3
CA312210(-100)
POWER SW. SWITCHING CA312211(-130)
J19 J17
USB RS232C
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
CPU GRC1507
D[0..15] A[0..21] CENCSZ
D[0..15] A[0..21] A[0..21] CENCSZ
NVRAMCSZ
NVRAMCSZ IOCS11Z
SRVINTZ RDZ RDZ IOCS11Z KROMCSZ
SRVINTZ WRHZ KROMCSZ USB1CSZ
MENUINTZ WRLZ WRLZ USB1CSZ SRVINTZ
HOLDINTZ MENUINTZ RDWR SRVINTZ MENUINTZ
USB1INTZ HOLDINTZ MENUINTZ HOLDINTZ DCDRIVER
VIEWINTZ USB1INTZ RASZ HOLDINTZ VIEWINTZ
VIEWINTZ CASLZ VIEWINTZ
PENFB TOMBO CASHZ XCOMA XCOMA MC+
PENFB XCOMB XCOMB MC-
CS0Z YCOMA YCOMA
CS1Z CS1Z YCOMB YCOMB PENFB
CS2Z CS2Z PNCOMA PCOMA PENFB
VIEWZ PNCOMB PCOMB
DTR-DZ MENUZ SFRZ SFRZ
RTS-DZ HOLDZ FANONZ
FC7000-UM-251-9370
CTS0Z SFREE FANLOWZ
RXD0
TXD0
DSR0 PNENA
PNENB DCDRIVER
PHASE
PHASE 04OFS MINE MENULED
EPROMDOUT 04OFS T_REF ENB
EPROMDOUT T_REF RESET IOCS12Z
LCDB[0..6] RESET IOCS12Z
POINTERIN VIEWZ
POINTERIN MENUZ RESET
RMSLEDIN RESET RESETZ D[0..15]
RMSLEDIN RESETZ
04LEAD CUTPHASE
04LEAD CUTPHASE GRC1507
CUTENAZ
CUTENAZ
11.2 Circuit Diagrams
CUT_REF
CUT_REF POINTEROUT
POINTEROUT RMSLEDOUT
RMSLEDOUT
TOMBOMC-
CUTMC-
MEMORY
FR_BUSYZ
CPU D[0..15] FR_BUSYZ EPROMDOUT
A[0..21] EPROMDOUT
RASZ
CASLZ
11.2.1 Main Board Top Section
CASHZ FANLOWZ
IF RDWR
IOCS12Z RDZ
IOCS12Z WRLZ
MINE
ENB NVRAMCSZ CS0Z ENABLEZ
KROMCSZ NVRAMCSZ ENABLEZ
D[0..15] DTR-DZ RESETZ KROMCSZ
A[0..21] RTS-DZ RESETZ
CENCSZ CTS0Z
CENCSZ RXD0
11-3
RDZ TXD0
WRLZ DSR0Z MEMORY
RESETZ
RESETZ
PB[0..7]
YHOMEZ PB[0..7]
PINCH YHOMEZ
CAMZ PINCH PMDATA
FR_BUSYZ CAMZ PMCLK
PHASE FR_BUSYZ PMCSZ
ENABLEZ PHASE FANONZ
T_REF ENABLEZ
CUTPHASE T_REF TOMBOMC+ CONNECT
CUTENAZ CUTPHASE TOMBOMC-
CUT_REF CUTENAZ CUTMC+ IOCS11Z D[0..15]
CUT_REF CUTMC- IOCS11Z PENA CONNECT1
PENB
IF MC+ 04OFS 04LEAD
MC- SFREE 04OFS 04LEAD
PB[0..7] TOMBO
MENULED
PMDATA MENUZ
PMCLK HOLDZ
RESETZ PMCSZ VIEWZ YHOMEZ
LCDB[0..6] RESETZ YHOMEZ PINCH
LCDB[0..6] PINCH CAMZ
CAMZ
TOMBOMC+ POINTERIN
TOMBOMC- POINTERIN RMSLEDIN
CUTMC+ RMSLEDIN CONNECT1
POINTEROUT CUTMC-
RMSLEDOUT POINTEROUT
RMSLEDOUT
CONNECT
USB_OPT
D[0..15] USB1INTZ
A[0..21] USB1INTZ
USB1CSZ
USB1CSZ
WRLZ
RDZ
RESETZ
RESETZ
USB_OPT
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
RE-H022TD-1130
R94 100K
VCC
C96 VCC
100K
103/50V
D47
U39A 1SS352-TPH3
4
VCC NJM3403A
3 R95
J23 �
1
11
U39B 04LEAD
1 2 � 100
6 � C97
2 R96 D48 104
3 7
11
5 � 1SS352-TPH3
4
100K NJM3403A
B4B-EH-A
R97 4
100_3225 R98 R99
100K 100K
RE-H022TD-1130
JP7 JP8 JP9 RE-H022TD-1130
RE-H022TD-1130
U39C
9 �
R105 R106
8
04OFS 10 �
NJM3403A
22K 33K
C98
C107 102
4
104
PR312201A CONNECTOR1 BLOCK
FC7000-UM-251-9370 11-4
U1A
RA7 RA1 RA2 PROCESSLED 1 2 R1
VCC 10K*4 10K*4 10K*4 74LS06 470 2012
U1B
3 4 R2 VCC
MENULED
74LS06 470 2012
PB[0..7]
� � � � � � � � � � � �
RESETZ J3
PB0 FL1 KCONT0 1 ���
PB1 EXCCET102U D1 1SS352-TPH3 2 ����
PB2 FL2 KCONT1 3 ����
PB3 EXCCET102U D2 1SS352-TPH3 4 ����
PB4 FL3 KCONT2 5 ����
SFREE
PB5 PROCESSLED EXCCET102U D3 1SS352-TPH3 6 ����
PB6 FL4 7 ����
POINTERIN
PB7 EXCCET102U 8 ����
RMSLEDIN
����������� FL5 9 ����
EXCCET102U 10 �����
VIEWZ
FL6 FL7 11 �����
EXCCET102U HOLDZ N2012Z121T03 12 �����
HOLDZ
RA4 RA5 FL8 13 ����������
VCC 10K*4 10K*4 EXCCET102U FL9 14 �������
FC7000-UM-251-9370
FL10 N2012Z121T03 15 ��������
MENUZ ���
EXCCET102U 16
FL11 17 ������
U2 � � � � � � � � EXCCET102U R3 470 2012 18 ������
D[0..15] D0 KCONT0
2 18 FL12 19 ������
D1 A0 B0 EXCCET102U KCONT1 ���
3 A1 B1 17 20
D2 4 16 FL13 KCONT2
D3 A2 B2 EXCCET102U 20FMZ-BT
5 A3 B3 15
D4 6 14
D5 A4 B4 VCC C2
7 13
8
7
6
5
4
3
2
1
D6 A5 B5 R4 22K R5 104
8 A6 B6 12
D7 9 11
A7 B7 C1
1 SW1 470 2012 47uF/16V
DIR CHS-08TB2
IOCS11Z 19 OE R82
9
10
11
12
13
14
15
16
74HC245/SO 15K
RA6 RA3 VCC
VCC 10K*4 10K*4
FL14 J2
1SS352-TPH3 EXCCET102U 1 ��
� � � � � � � � FL15 2 ���
EXCCET102U 3 �
HOLDZ D5 D7 D9 D11 FL16 4 ��
D4 D6 D8 D10 EXCCET102U 5 ��
LCDB0 FL17 6 ��
LCDB1 EXCCET102U 7 ��
LCDB2 FL18 8 ���
LCDB3 EXCCET102U 9 �������
LCDB4 FL19 10 ���
LCDB5 EXCCET102U
LCDB6 FL20 B10B-PH
EXCCET102U
LCDB[0..6]
R77 470 2012
11-5
R8 150 3225
RCS00000C001A C91
104 RMSLEDOUT
+40V
TP1 R87 680 3225
11.2.3 Main Board (CONNECTOR BLOCK)
VCC
J1
1
2
PENA 1 ����
J4 R10 220 3225 2 ����
PENB
1 POINTEROUT 3 ���
2 YHOMEZ 4 �����
3 PINCH 5 �����
4 6 �����
VCC 7 ����������
B4P-VH VR1 8 ���������
9 ���
ST-7TA 10K 10 ���
U3A U3B C7 TP5 C4 11
8
MC+ ���
TP4 R12 10K NJM3404AM NJM3404AM 104 RCS00000C001A 101 12
8
���
RCS00000C001A 3 � 13 ���
C6 MC-
1 5 � 14 ���
2 � 7 104 15 ���
TOMBO
1
2
R13 6 � 16 ��������
10K C5 TOMBOMC+
TOMBOMC- 17 ��������
4
C8 FL21 220uF/50V 18 ������
CUTMC+
4
AD8402AR10
VCC R22 � � � � � � � � � � � � � � � � � � � �
U5
R*
RA13 C14 72 32 A21
10K*4 XTAL PB9/IRQ7/A21 A20
A17
A10
A11
A12
A13
A14
A15
A16
A1
A0
A2
A3
A4
A5
A6
A7
A8
A9
PB8/IRQ6/A20/WAIT 31
22 74 30 A19
� � � � Y1 EXTAL PB7/A19 A18
PB6/A18 29 A[0..21]
XPEEEC6.00MHz VCC 22 A17
A17 A16
VIEWZ 73 MD3 A16 20
VCC 75 19 A15
U6 MENUZ MD2 A15
78 18 A14
MD1 A14 A13
3 1 79 MD0 A13 17
Vcc VOUT A12
A12 16
C15 U1C U1D 84 15 A11
104 RES A11 A10
4 GND M.R 2 5 6 9 8 RESETZ A10 14
76 13 A9
NMI A9
FC7000-UM-251-9370
PST592DMT 74LS06 74LS06 12 A8
A8 A7
A7 11
VCC 10 A6
A6 A5
RESET A5 9
R23 8 A4
10K A4 A3
A3 7
D12 6 A2
1SS352-TPH3 A2 A1
A1 5
4 A0
R24 A0
99 PF7/AN7
98 52 D15
PENFB PF6/AN6 D15 D14
97 AVSS D14 53
100 96 54 D13
D13 C16 PF5/AN5 D13 D12
04LEAD 95 PF4/AN4 D12 56
1SS352-TPH3 104 94 57 D11
VCC PF3/AN3 D11 D10
93 PF2/AN2 D10 58
RA14 VCC 92 59 D9 10K*4 10K*4 10K*4 10K*4
10K*4 RA15 PF1/AN1 D9 D8 VCC RA16 RA17 RA18 RA19
91 PF0/AN0 D8 60
10K*4 100 62 D7
� � � � U7A AVCC D7 D6
D6 63
1 � � � � 64 D5
HOLDINTZ D5 D4
3 49 PA2/SCK0/DREQ0/IRQ0 D4 66
2 46 67 D3 � � � � � � � � � � � � � � � �
PA5/SCK1/DREQ1/IRQ1 D3 D2
43 PA8/TCLKCC/IRQ2 D2 68
D1
D0
D8
D1
D9
D2
D3
D4
D5
D6
D7
74HC08
D10
D11
D12
D13
D14
D15
42 PA9/TCLKCD/IRQ3 D1 69
U7B 70 D0
SRVINTZ D0
MENUINTZ 4 USB1INTZ D[0..15]
6
VIEWINTZ 5 PB2/IRQO/RAS 24 RASZ
11.2.4 Main Board (CPU BLOCK)
PB3/IRQ1/CASL 25 CASLZ
74HC08 26
PB4/IRQ2/CASH CASHZ
28 VCC
PB5/IRQ3/RDWR RDWR
38 WRLZ U38
WRL
36 WRHZ UPA2003
R25 1K WRH
34 RDZ POINTERIN 1 16 POINTEROUT
RD
TOMBO RMSLEDIN 2 15 RMSLEDOUT
VCC 41 3 14
11
CS0 CS0Z
J24 U39D 40 4 13
CS1Z
11-6
C17 CS1 BZIN BZOUT
1 13 � 45 CS2Z 5 12
PA6/TCLKA/CS2
2 14 44 6 11
104 PA7/TCLKB/CS3
3 12 � 7 10
NJM3403A 83 9
B3B-EH-A PA15/CK CUT_REF
4
PA0/RXD0 51 RXD0
8
PA1/TXD0 50 TXD0
R84 100 R26 100 85
PE0/TIOC0A/DREQ0 CUTPHASE
80 PLLVcc PE1/TIOC0B/DRAK0 86 EPROMDOUT
81 PLLCAP PE2/TIOC0C/DREQ1 87 RTS-DZ
VCC C18 82 88
104 PLLVss PE3/TIOC0D/DRAK1 DTR-DZ
PA3/RXD1 48 CTS0Z
C20 C21 C22 C23 C24 C25 47
104 104 104 104 104 PA4/TXD1 DSR0
104 89
C19 470 PE4/TIOC1A CUTENAZ
PE5/TIOC1B 102 PHASE
Vcc
Vcc
Vcc
Vcc
Vcc
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
BZOUT 2
MEB-12C-5
21
37
65
77
103
3
23
27
33
39
55
61
71
90
101
109
VCC
104
U7C C26
9
8
10
74HC08
D14
SFPW-56 D15
SFPW-56
QA1 L6203
7 C28 R29
XCOMB IN2 153 33_1W
BOOT1 4
SFRZ 11
SFRZ ENA
OUT2 1
J6
10 SNS C29 C30
153 152 1
9 VREF BOOT2 8 2
5566-02
D16 D17
VS
GND
C31
224 2012 SFPW-56 SFPW-56
FC7000-UM-251-9370
2
6
C32
+40V 103/50V
C33
220uF/50V
+40V
D18
D19
SFPW-56
SFPW-56
QA2 L6203
7 C34 R30
YCOMB IN2 153
4 33_1W
SFRZ BOOT1
11 ENA
OUT2 1
J7
10 SNS C35 C36
153 152 1
9 VREF BOOT2 8 2
5566-02
D20 D21
VS
GND
11.2.5 Main Board (DC DRIVER)
SFPW-56 SFPW-56
2
6
C37 C38
103/50V
224 2012 +40V
C39
220uF/50V
11-7
QA3 L6203
2
6
VCC +12V
D31
R79 SFPW-56
U8A 47 3W J9
4
NJM3404AM R34 R35 D32
R39 R40 470 2012 470 2012 SFPW-56 1
D22 � 2
1K 1K F1 R78 2
1
PENFB RXEF110 47 3W B2B-PH-K
� 3 U1E
1SS352-TPH3 FANLOWZ 11 10
C46
8
1UF/50V R41 R42 C47 74LS06 R36 1K
33K C48 1K 224 2012 Q4
C44 2SD1286-Z
103/50V
+40V
104 VCC
VCC
C45 Q5
220uF/50V
R43 R44 2SD1286-Z
470 2012 470 2012
U8B U1F
4
NJM3404AM 13 12
FANONZ
� 6
7 74LS06 R45 1K
� 5
8
PR312201A MOTOR DRIVER
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
VCC
+40V
GND
ON
D4 D4 Q4 D49 C111
13 D5 Q5 12 PMDATA
D5 14 15 SFPW-56 1000uF/10V
D6 Q6 PMCLK
3
5
D6 17 16
D7 Q7 PMCSZ
D7 18 19
D8 Q8 FANONZ
CEN1CSZ 11 CLK
RESETZ 1 CLR
74HC273/SO +40V
FC7000-UM-251-9370
U35 U41 SI-8120
D0 3 2 PB0 4
D1 Q1 FB +12V
D1 4 5 PB1
D2 D2 Q2 PB2 L2 SLF12575-151M1R5
7 D3 Q3 6 1 Vin
D3 8 9 PB3 2
D4 D4 Q4 PB4 C112 Vout
13 D5 Q5 12 C113
D5 14 15 PB5 220uF/50V
GND
ON
D6 D6 Q6 PB6 D50
17 D7 Q7 16
D7 PB7 SFPW-56 680uF/16V
18 D8 Q8 19
3
5
CEN2CSZ 11 CLK PB[0..7]
1 CLR
74HC273/SO
VCC
U36 VCC
D0 2 18
D1 A0 B0
3 A1 B1 17
D2 4 16 J16 C65
9
D3 A2 B2 U19
5 A3 B3 15 1 VCC
D4 6 14 2 10 11 224 2012
D5 A4 B4 PINCH +XSNS C1+ V+
C66
Vcc
7 A5 B5 13 CAMZ 3 GND
D6 8 12 4 224 2012
D7 A6 B6 FR_BUSYZ VCC
9 11 5 C67 12 15 C68 224 2012
A7 B7 YHOMEZ -XSNS C1- V-
6 104 13
11.2.6 Main Board (I/F BLOCK)
11-8
A2 DSR0Z R3 OUT R3 IN SHILED
5 17 16 7
R4 OUT R4 IN JP3 � GND
74HC32 �
GND
U33B 8 CEN2CSZ
DSP03-003-432
3 4 10
74HC04 74HC32
VCC +12V
VCC VCC
VCC +12V
R54 R55
CUT_REF R56
10K 10K R57
R59 R62 10K 10K
R58 22K U21 33K
22K U22
2 3 R60 0
REF RC R61
1 T_REF 2 REF RC 3
BRAKE R63 0
CUTPHASE 7 1 BRAKE
PHASE 15K
8 10 7 PHASE
CUTENAZ ENABLE OUTA CUTMC+ PHASE
14 8 ENABLE OUTA 10
R64 MODE ENABLEZ TOMBOMC+
15 14 MODE
1K OUTB CUTMC- R65
C72 15
101 R66 1K C73 OUTB TOMBOMC-
11 1 1W D25 D26 101 R67
VCC SENSE SFPW-56 SFPW-56 0.47 1W D27 D28
SENSE 11
VCC SFPW-56 SFPW-56
LOAD-SUPP 9
6 16 LOAD-SUPP 9
LOGIC-VCC LOAD-SUPP C75
R68 6 16
C76 681 LOGIC-VCC LOAD-SUPP R69 C78
C74 15K
104 4 12 C79 C77 15K 681
D-GND M-GND 104
5 13 4 D-GND M-GND 12
D-GND M-GND
5 D-GND M-GND 13
100uF/50V ECEV1HA101P (G)
100uF/50V ECEV1HA101P (G)
A3953SLB
A3953SLB
FC7000-UM-251-9370
IOCS12Z
A[0..21] RESET 104 1 2 5
A21
A20
A19
A18
3
28
53
78
4
15
29
40
54
65
79
90
U9
� � � � WRLZ
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VDD
VDD
VDD
VDD
92 SYSRST
SRAMCS* 35
A21 31 36
HA<2> KROMCS* KROMCSZ
RA20 A20 32 37 U10A
HA<1> FDDCS* USB1CSZ
VCC 22K*4 A19 33 38 1
HA<0> CENCS* CENCSZ
A5 23 39 3
A<5> PENCS* NVRAMCSZ
A4 24 41 2
RA21 A3 A<4> NVRAMCS*
25 A<3> IOCS1* 42
VCC 470*4 A2 26 43 74HC32
� � � � A1 A<2> IOCS2*
27 44 U10B
VCC A<1> OFFCS*
D[0..15] PSADCS* 56 4
J12 C52 104 D11 9 69 6 IOCS1Z
D10 D<11> XDAL* RDZ
1 10 D<10> YDAL* 70 5
EXCCET102U D9 11
2 D8 D<9>
FL24 12 73 SRVINTZ 74HC32
3 D7 D<8> SRVINT*
4 13 D<7> LOCALINT* 74 MENUINTZ
FL25 D6 14 75
14
7
D<6> VIEWINT* VIEWINTZ
DF1B-4P EXCCET102U D5 16 76
D<5> HISPINT* HOLDINTZ
1 3 D4 17 77
1A 1Y D3 D<4> CINTOUT*
4 6 18
VCC
GND
J13 2A 2Y D2 D<3>
10 3A 3Y 8 19 D<2> SDADIN 51
EXCCET102U 13 11 D1 20 52
1 FL26 4A 4Y D0 D<1> SDACLK
2 21 D<0> SDALD 57
3 2 C1
5 RDZ 47 62
4 C2 RDZ WRLZ RD* XCOMA XCOMA
9 C3 WRLZ 46 WR* XCOMB 63 XCOMB
DF1B-4P 12 64
C4 YCOMA YCOMA
FL27 22 66
CS1Z CS4* YCOMB YCOMB
EXCCET102U 34 67
U11 CS2Z CS6* PNCOMA PNCOMA
PNCOMB 68 PNCOMB
SN75189APW
11-9
49 PENSD
50 SAMP HISINLED 1
C53 C54 C55 C56 5
102 102 102 102 CARLED
93 XENA YLED 55
VCC 94 80
11.2.7 Main Board (GRC SERVO BLOCK)
14
7
R46 CHARTKEY* OUTDIS* SFRZ
82
2.2K CHARTHOLD
PNENA 1 1A 1Y 3 58
TSNS2*
4 6 59
VCC
GND
PNENB 2A 2Y TSNS1*
MINE 10 3A 3Y 8 SFREE 60
GA-VCC SFREE
ENB 13 4A 4Y 11 72 CINTIN
85 CHARTTIMER
2 C1 6
U13A TC7WU04F TSTIN
5 C2 30 7
CPUCLK TSTIN2
9 C3 U13B 91 8
CLKIN TSTIN3
12 C4 1 7 3 5
C58 C59
102 102 R47 2.2K TC7WU04F GRC1507 GA-GND
U12
SN75189APW GA-GND
C60 C61
102 102 Y2
XPCEEC50.0MHz
C62
10 C63
10
PR312201A GRC1507
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
VCC C80 104
D[0..15]
37
27
46
A1 25 29 D0
A2 A0 DQ0 D1
24 31
VSS
VSS
VCC
A3 A1 DQ1 D2
23 33
37
27
46
A[0..21] A4 A2 DQ2 D3
A[0..21] 22 A3 DQ3 35
A1 25 29 D0 A5 21 38 D4
A2 A0 DQ0 D1 A6 A4 DQ4 D5
24 31 20 40
VSS
VSS
VCC
A3 A1 DQ1 D2 A7 A5 DQ5 D6
23 A2 DQ2 33 19 A6 DQ6 42
A4 22 35 D3 A8 18 44 D7
A5 A3 DQ3 D4 A9 A7 DQ7 D8
21 A4 DQ4 38 8 A8 DQ8 30
A6 20 40 D5 A10 7 32 D9
A5 DQ5 A9 DQ9
FC7000-UM-251-9370
A7 19 42 D6 A11 6 34 D10
A8 A6 DQ6 D7 A12 A10 DQ10 D11
18 A7 DQ7 44 5 A11 DQ11 36
A9 8 30 D8 A13 4 39 D12
A10 A8 DQ8 D9 A14 A12 DQ12 D13
7 A9 DQ9 32 3 A13 DQ13 41
A11 6 34 D10 A15 2 43 D14
A12 A10 DQ10 D11 A16 A14 DQ14 D15
5 A11 DQ11 36 1 A15 DQ15/A-1 45
A13 4 39 D12 A17 48
A14 A12 DQ12 D13 A18 A16
3 A13 DQ13 41 17 A17
A15 2 43 D14 16
A16 A14 DQ14 D15 VCC A18
1 A15 DQ15/A-1 45 9 A19 RY/BY 15
A17 48 26
A18 A16 CE
A20
17 A17 KROMCSZ 28 OE WP 14
VCC A19 16 11
A18 WE
RY/BY 15 FR_BUSYZ 47 BYTE
26 CE 12 RESET
RDZ 28 OE
WRLZ 11
WRLZ WE U23
47 BYTE
�����������
RESETZ 12 MBM29F160
RESETZ RESET
A8 12
A9 13
11-10
A10 14
A11 15
A12 16
1
6
21
22
37
42
A13 17
A1 D0 A14 18
17 A0 DQ0 2
A2 D1 A15 19
18 3
VSS
VSS
VSS
VCC
VCC
VCC
8
5
U26 U27 NC DQ10 D11 D1 29
15 NC DQ11 36
D0 D12 D2 30
3 D1 Q1 2 3 4 38
D1 DI DO DQ12 D13 D3 31
4 5 14 39
VCC
GND
D2 D2 Q2 VCC RASZ RAS DQ13 D14 D4 32
7 D3 Q3 6 1 CASHZ 30 40
D3 CS UCAS DQ14 D15 D5 33
8 D4 Q4 9 2 7 CASLZ 31 41
D4 SK NC LCAS DQ15 D6 34
13 D5 Q5 12 6
D5 TEST D7 35
14 D6 Q6 15 RDWR 13
D6 BR93L86RF-W RDZ WE D8 36
17 D7 Q7 16 RDZ 29
D7 OE D9 37
18 D8 Q8 19
D10 38
EPROMDOUT D11 39
NVRAMCSZ 11 CLK ENABLEZ U25 D12 40
RESETZ M5M418160CJ-6S D13 41
1 CLR D14 42
74HC273/SO D15 43
FANLOWZ DEBUGZ 44
45
46
47
48
49
50
8911-050-178S-A
G
D15 D14 (EXCCET103U)
13 D15 1M C106
A1 C109 22 FL30 C87 C88 D30 C105
11.2.9 Main Board (USB BLOCK)
32 A0 XOUT 7 (104)
2
A2 31 N2012Z121T03 104 47uF/16V (10uF/16V)
A3 A1 HSM126S
30 A2
A4 29 Y3
A5 A3 XPEEEC6.00MHz
28 A4
A6 27
A7 A5
26 A6
24 ADSEL INTR 12
11-11
33 DACK0 DREQ0 34
18 DACK1 DREQ1 25
9 VCC_L
RDZ RD
WRLZ 10 WR VCC0 3
VCC1 40
RESETZ 11 RES
8 C90
USB1CSZ CS
RA30 8 7 6 4 5 104
100K*4 TEST1 GND0
17 TEST2 GND1 39
ML60852A
USB1INTZ
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
VCC VCC
J802
C801 104 1
2
J803
3
1 4
2 5
3 6
4 7
5 8
6 9
7 10
D1
FC7000-UM-251-9370
8 11
9 12
10 C802 1SR139-400
104 DF11-12DP-2DS
DF11-10DP-2DSA
11.2.10 Control Board
SW801 F1 SW809 +X
SW804 F4
11-12
VCC SW805 COPY SW813 CONDITION
J801
20
19
18 SW806 TEST SW814 -X
17
16
15
14
13 SW807 ORIGIN SW815 -Y
12
11
10
9
8 SW816 +Y
SW808 ENTER
7
6
5
4
3
2
1 C804 SW819 HOME/VIEW
104
C803
20FMZ-ST
104
SW817 HOLD
SW818 MENU
FC7000-UM-251-9370
J506
1 TMC+
VCC TMC- Registration Mark MC
2
J501 B2B-EH
VCC
GND(FG) 1
2 C504 104 J505
3 C505 104 1 ANODE J601
CUTMC- 4 2 CATHODE Light Pointer ANODE
3
1
CUTMC+ GND 1
5 2
TOMBOMC- 6 S2B-PH CAM 4
TOMBOMC+ VCC 3
7 4
GND 8
MCM J504 U601
9 52089-0410
MCM 10 1 Vcc
MCP
LG-207D
11 2 LEDDRV Registration Mark Sensor
5
2
MCP 12 3 TOMBOSNS
GND 13
VCC 14 VCC S3B-PH
L-POINTER 15
TOMBO-CATH 16 C502
TOMBO 104
17
PINCH R502 470 J503
18
YHOME 19 4
GND ANODE
20 3 GND
PENB 21 2
PENA PINCH R Pinch Roller
22 1 +5V
C503
J502
104 1 MCP PINCH ROLLER SENSOR BOARD
2 MCM
3 FG
11-13
4 GND PR312207B
5 GND Moving Coil
PEN RELAY BOARD 6 PENB
7 VCC
PR312205B 8 PENA
08FE-ST-VK-N
J701
3
1
U701
Vcc 1
LEDDRV 2
TOMBOSNS 3
VCC
KR1228
4
2
VCC
3
1
R501 470
4
U501
5
2
LG-207D
REGISTRATION MARK SENSOR BOARD
PR312207B
11.2.11 Relay Board, Pinch Roller Sensor Board, RMS Board
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
FC7000-UM-251-9370 11-14
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
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11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
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11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
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11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
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11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
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11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
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