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CUTTING PLOTTER

FC7000-75/100/130/160
FC7000MK2-60/75/100/130/160
SERVICE MANUAL

FC7000-UM-251-10-9370
HISTORY OF REVISIONS
No. Date issued Description of revision Page Edition
1 05.06.21 First Printing All 01
2 05.08.29 The cutting mats are added for the recommended parts list. 4-1 02
3 05.08.29 Part number for the right and left media stocker bracket corrected. 10-13 02
4 05.08.31 List of item requiring readjustment corrected. 7-1 02
5 05.11.24 Part number for the bracket bottom corrected. 10-3 03
6 05.11.24 Part number for the media sensor bracket corrected. 10-7 03
7 05.11.24 Part number for the labels added. 10-12 03
8 05.12.13 Part number for the model labels corrected. 10-12 04
9 05.12.13 Part number for the X motor belt corrected. 10-7 04
10 05.12.13 Part number for the pinch roller corrected. 10-10 04
11 06.02.26 The distance adjustment pattern size changed. 7-18 05
12 06.07.04 Part number for the Y drive pulley 38 assy corrected. 10-9 06
13 06.07.04 Part number for the idler pulley assy corrected. 10-9 06
14 06.08.08 Item number for the pinch roller sensor dog corrected. 10-10 07
15 06.10.19 Part number for the idler pulley assy corrected. 10-7 08
16 07.07.11 Information of the FC7000MK added. All 09
17 07.07.13 Information of the new main board for FC7000 added. 4-1,7-1,7-31 09
18 07.10.19 Information of the sensor dog position added. 6-28 10
19 07.10.19 Correction of procedure. 7-14 10
20 07.10.19 Part number for the X motor corrected. 4-1,4-2,10-7,10-9 10
21 07.10.19 Part number for the Y motor corrected. 4-1,4-2,10-7,10-9 10
22 07.10.19 Part number for the Y drive pulley corrected. 10-9 10

FC7000-UM-251-9370 I
CONTENTS
1. INTRODUCTION ..................................................................1-1
1.1 Main Specifications ................................................................................................... 1-1
1.1.1 Main Specifications (FC7000 Series)......................................................................................... 1-1
1.1.2 Main Specifications (FC7000MK2 Series).................................................................................. 1-1
1.2 External Dimensions .................................................................................................. 1-3
2. PARTS NAMES and FUNCTIONS ..........................................2-1
2.1 Parts Names and Functions ....................................................................................... 2-1
2.2 Assembling the Plotter ..............................................................................................2-3
2.3 Attaching the FC7000 Basket (Option) .......................................................................2-8
2.4 Attaching a Cutter Pen ..............................................................................................2-9
2.5 Replacing the Cross-Cutter Unit ............................................................................... 2-12
3. OPERATIONS .................................................................... 3-1
3.1 Control Panel ............................................................................................................3-1
3.2 Menu List ..................................................................................................................3-3
3.3 Description of Background Settings ...........................................................................3-5
3.4 Setting the Background Settings................................................................................3-8
4. RECOMMENDED PARTS LIST ............................................. 4-1
5. LIST OF TOOLS ................................................................. 5-1
5.1 Tools .........................................................................................................................5-1
5.2 Greasing And Gluing Points........................................................................................5-1
6. DISASSEMBLY AND REASSEMBLY ..................................... 6-1
6.1 Exterior Parts............................................................................................................6-1
6.1.1 How to Replace the Right Side Cover ........................................................................................6-1
6.1.2 How to Replace the Left Side Cover ..........................................................................................6-2
6.1.3 How to Replace the Center Cover .............................................................................................6-3
6.1.4 How to Replace the Front Guide ................................................................................................6-4
6.1.5 How to Replace the Rear Guide .................................................................................................6-5
6.1.6 How to Replace the Rear Writing Panel .....................................................................................6-6
6.1.7 How to Replace the Front Writing Panel Assembly ..................................................................... 6-7

FC7000-UM-251-9370 II
6.2 Mechanical Parts ......................................................................................................6-8
6.2.1 How to Replace the Rear Media Sensor .....................................................................................6-8
6.2.2 How to Replace the Front Media Sensor ....................................................................................6-9
6.2.3 How to Replace the Pinch Roller ............................................................................................. 6-10
6.2.4 How to Replace the Control Panel Board, LCD Assembly ......................................................... 6-11
6.2.5 How to Replace the Pen Block ................................................................................................ 6-13
6.2.6 How to Replace the Y-belt ....................................................................................................... 6-15
6.2.7 How to Replace the Pinch Roller Sensor .................................................................................. 6-17
6.2.8 How to Replace the Y-relay Board ........................................................................................... 6-19
6.2.9 How to Replace the Cam Sensor .............................................................................................6-20
6.2.10 How to Replace the Y-motor ................................................................................................... 6-21
6.2.11 How to Replace the X-motor ...................................................................................................6-22
6.2.12 How to Replace the Main Board ..............................................................................................6-23
6.2.13 How to Replace the Vacuum Fan .............................................................................................6-24
6.2.14 How to Replace the Drive Roller ..............................................................................................6-25
6.2.15 How to Replace the Cutting Mat ..............................................................................................6-27
6.2.16 Home Dog Position .................................................................................................................6-28
6.2.17 Cross Cutter Dog Position .......................................................................................................6-28

7. ADJUSTMENTS ..................................................................7-1
7.1 List of Items Requiring Readjustment ......................................................................... 7-1
7.2 Mechanical Adjustments ............................................................................................ 7-2
7.2.1 Y-Belt Tension Adjustment ........................................................................................................ 7-2
7.2.2 Y-Drive Belt Tension Adjustment ............................................................................................... 7-3
7.2.3 X-Drive Belt Tension Adjustment ...............................................................................................7-4
7.2.4 Pinch Roller Pressure Adjustment ............................................................................................. 7-5
7.3 Electrical Adjustments ............................................................................................... 7-7
7.3.1 Position of the DIP Switch and Connectors ................................................................................ 7-7
7.3.2 DIP Switch Settings .................................................................................................................. 7-9
7.3.3 Checking the Power Supply Board Voltage Levels.................................................................... 7-10
7.3.4 Explanation of the Values of the Main Board Settings .............................................................. 7-11
7.3.5 Clearing the Non-Volatile RAM ................................................................................................ 7-12
7.3.6 How to Enter the Adjustment Menu ......................................................................................... 7-14
7.3.7 Adjusting the Pen Force.......................................................................................................... 7-16
7.3.8 Adjusting the Distance Accuracy ............................................................................................ 7-18

FC7000-UM-251-9370 III
7.3.9 Adjusting the Auto-Registration Mark Sensor Sensitivity.......................................................... 7-20
7.3.10 Adjusting the Offset of the Auto-Registration Mark Sensor ...................................................... 7-21
7.3.11 Adjusting the Cross Cutter Home Position ............................................................................... 7-23
7.3.12 Adjusting the Offset of the Light Pointer Position..................................................................... 7-25
7.3.13 Confirming the 2-Pen Model (2-pen model) ............................................................................. 7-26
7.3.14 Adjusting the Pen Exchange Y Direction Value (2-pen model) .................................................. 7-27
7.3.15 Adjusting the Spacing Between Pen 1 and Pen 2 (2-pen model) ............................................................ 7-29
7.3.16 Adjusting the Servo Gain ........................................................................................................ 7-31
7.4 Upgrading the System Firmware .............................................................................. 7-32
8. SERVICE MODES ................................................................8-1
8.1 Sensor Test Mode ......................................................................................................8-1
8.2 Control Panel Switch Test Mode .................................................................................8-2
9. TROUBLESHOOTING .......................................................... 9-1
9.1 The Plotter is Turned On But Doesn’t Operate .............................................................9-1
9.2 Media Loading Operations .........................................................................................9-2
9.3 Cutting Operations ....................................................................................................9-3
9.4 Error Messages .........................................................................................................9-4
9.4.1 Hardware Error Messages ........................................................................................................9-4
9.4.2 Error Messages in GP-GL Command Mode ................................................................................9-5
9.4.3 Error Messages in HP-GL Emulation Mode ................................................................................9-6

10. PARTS LIST ......................................................................10-1


10.1 Outer Casing ........................................................................................................... 10-1
10.2 Control Panel ..........................................................................................................10-3
10.3 Pen Block ................................................................................................................10-5
10.4 Main Frame ............................................................................................................. 10-7
10.5 Y Rail ......................................................................................................................10-9
10.6 Y Slider ................................................................................................................. 10-11
10.7 Wiring Harness ...................................................................................................... 10-12
10.8 Labels ................................................................................................................... 10-13
10.9 Media Stocker, Stand .................................................................... 10-14
10.10 Option Basket ........................................................................................................ 10-15

FC7000-UM-251-9370 IV
10.11 Other Parts ........................................................................................................... 10-15
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS ..................... 11-1
11.1 Block Diagrams ....................................................................................................... 11-1
11.1.1 Block Diagrams FC7000 ......................................................................................................... 11-1
11.1.2 Block Diagrams FC7000MK2 .................................................................................................. 11-2
11.2 Circuit Diagrams ..................................................................................................... 11-3
11.2.1 Main Board Top Section .......................................................................................................... 11-3
11.2.2 Main Board (CONNECTOR 1 BLOCK) ....................................................................................... 11-4
11.2.3 Main Board (CONNECTOR BLOCK) .......................................................................................... 11-5
11.2.4 Main Board (CPU BLOCK) ....................................................................................................... 11-6
11.2.5 Main Board (DC DRIVER) ........................................................................................................ 11-7
11.2.6 Main Board (I/F BLOCK) ......................................................................................................... 11-8
11.2.7 Main Board (GRC SERVO BLOCK) ............................................................................................ 11-9
11.2.8 Main Board (MEMORY BLOCK) ...............................................................................................11-10
11.2.9 Main Board (USB BLOCK).......................................................................................................11-11
11.2.10 Control Board........................................................................................................................11-12
11.2.11 Relay Board, Pinch Roller Sensor Board, RMS Board ..............................................................11-13
11.3 Circuit Diagrams (FC7000MK2 Main Board) ............................................................11-14
11.3.1 Main Board (CPU) ..................................................................................................................11-14
11.3.2 Main Board (CPU) ..................................................................................................................11-15
11.3.3 Main Board (FPGA) ................................................................................................................11-16
11.3.4 Main Board (I/F) ....................................................................................................................11-17
11.3.5 Main Board (Motor Drive) ......................................................................................................11-18
11.3.6 Main Board (Memory) ............................................................................................................11-19
11.3.7 Main Board (Power Supply) ................................................................................................... 11-20

FC7000-UM-251-9370 V
1. INTRODUCTION

1. INTRODUCTION
1.1 Main Specifications
1.1.1 Main Specifications (FC7000 Series)
FC7000-75 FC7000-100 FC7000-130 FC7000-160
CPU 32-bit
Configuration Grit-rolling plotter
Drive Digital servo
Max. cutting area 50m x 762 mm 50m x 1067 mm 50m x 1372 mm 50m x 1626 mm
(expanded mode)
Guaranteed precision cutting area 10m x 742 mm 10m x 1047 mm 10m x 1352 mm 10m x 1606 mm
*1

Mountable media width Max. 920 mm, Min. Max. 1224 mm, Min. Max. 1529 mm, Min. Max. 1834 mm, Min.
50 mm 50 mm 50 mm 50 mm
Max. cutting speed (Axial) 148.5cm/sec (45 ips)
Specifiable speeds 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 70, 80, 90, 100, 105 cm/sec
Cutting pressure 48 steps, 0.196-5.88N (20-600gf)
Min. character size 3mm (0.125 in.) alphanumeric Helvetica med. Font
Mechanical resolution 0.005mm
Programmable resolution GP-GL: 0.01/0.05/0.025/0.01mm, HP-GL: 0.025mm *2
Repeatable accuracy *1 Max. 0.1 mm/2-m unit (excluding media shrinkage)
Number of cutters/pens 1 (2 for the optional 2-pen models) *3
Pen types Water-based fiber-tip, oil-based ballpoint, ceramic, and disposable ink pens
Pouncing tool type Pouncing tool: PPA33-TP12, 1.2-mm pin diameter) *4
Compatible media Mono-vinyl chloride media, fluorescent media, and media for illuminated displays,
high reflective media, up to 0.25mm thick, Sandblast rubber up to 1mm thick*5
Compatible paper for pouncing Regular paper from 0.06 to 0.13 mm thick
Standard interfaces RS-232C/USB (Auto switching)
Buffer memory 2 MB
Resident command sets GP-GL/HP-GL(Control panel switching)
LCD Panel 20x4 - Supports 7 languages: with amber backlight
Power supply 100-240VAC/50-60 Hz (Auto switching)
Power consumption 140VA max.
Operating environment Temperature: +10˚C to +35˚C
Humidity: 35% to 75% (non-condensing)
Guaranteed accuracy environment Temperature: +16 ˚C to +32 ˚C
Humidity: 35% to 70%(non-condensing)
External dimensions without stand 1260 x 402 x 477mm 1560 x1210 x 715mm 1860 x 1210 x 715mm 2120 x 1210 x 715mm
Weight 29 kg 43 kg 51 kg 59 kg
(including stand) (including stand) (including stand)
*1 When the optional basket and Graphtec-specified media are used.
*2 HP-GL is a registered trademark of Hewlett-Packard Company.
*3 The 2-pen unit is a factory-installed option. It cannot be retrofitted.
*4 The PPA32-TP12 pouncing pen cannot be used.
*5 The CB15UA cutter blade and a reinforced backing sheet must be used when cutting high-intensity reflective film.

1.1.2 Main Specifications (FC7000MK2 Series)

FC7000-UM-251-9370 1-1
1. INTRODUCTION

FC7000MK2-60 FC7000MK2-75 FC7000MK2-100 FC7000MK2-130 FC7000MK2-160


CPU 32-bit
Configuration Grit-rolling plotter
Drive Digital servo
Max. cutting area 50m x 610 mm 50m x 762 mm 50m x 1067 50m x 1372 50m x 1626
(expanded mode) mm mm mm
Guaranteed precision cutting area 15m x 590 mm 15m x 742 mm 15m x 1047 15m x 1352 15m x 1606
*1
mm mm mm
Mountable media width Max. 866 mm, Max. 920 mm, Max. 1224 mm, Max. 1529 mm, Max. 1834 mm,
Min. 50 mm Min. 50 mm Min. 50 mm Min. 50 mm Min. 50 mm
Max. cutting speed (Axial) 148.5cm/sec (45 ips)
Specifiable speeds 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 70, 80, 90, 100, 105 cm/sec
Cutting pressure 48 steps, 0.196-5.88N (20-600gf)
Min. character size 3mm (0.125 in.) alphanumeric Helvetica med. Font
Mechanical resolution 0.005mm
Programmable resolution GP-GL: 0.01/0.05/0.025/0.01mm, HP-GL: 0.025mm *2
Repeatable accuracy *1 Max. 0.1 mm/2-m unit (excluding media shrinkage)
Number of cutters/pens 1 (2 for the optional 2-pen models) *3
Pen types Water-based fiber-tip, oil-based ballpoint and disposable ink pens
Pouncing tool type Pouncing tool: PPA33-TP12, 1.2-mm pin diameter) *4
Compatible media Mono-vinyl chloride media, fluorescent media, and media for illuminated displays,
high reflective media, up to 0.25mm thick, Sandblast rubber up to 1mm thick*5
Compatible paper for pouncing Regular paper from 0.06 to 0.13 mm thick
Standard interfaces RS-232C/USB (Auto switching)
Buffer memory 2 MB
Resident command sets GP-GL/HP-GL(Control panel switching)
LCD Panel 20x4 - Supports 7 languages: with amber backlight
Power supply 100-240VAC/50-60 Hz (Auto switching)
Power consumption 160VA max.
Operating environment Temperature: +10˚C to +35˚C
Humidity: 35% to 75% (non-condensing)
Guaranteed accuracy environment Temperature: +16 ˚C to +32 ˚C
Humidity: 35% to 70%(non-condensing)
External dimensions without stand 1110 x 402 x 1260 x 402 x 1560 x1210 x 1860 x 1210 x 2120 x 1210 x
477mm 477mm 715mm 715mm 715mm
Weight 22 kg 29 kg 43 kg 51 kg 59 kg
(including stand) (including stand) (including stand)
*1 When the optional basket and Graphtec-specified media are used.
*2 HP-GL is a registered trademark of Hewlett-Packard Company.
*3 The 2-pen unit is a factory-installed option. It cannot be retrofitted.
*4 The PPA32-TP12 pouncing pen cannot be used.
*5 The CB15UA cutter blade and a reinforced backing sheet must be used when cutting high-intensity reflective film.

FC7000-UM-251-9370 1-2
1. INTRODUCTION

1.2 External Dimensions


FC7000-75, FC7000MK2-60/75

21
383
62 170 123
922 (FC7000MK2-60)
1072 (FC7000-75,FC7000MK2-75) 94 476.763
1110 (FC7000MK2-60)
1260 (FC7000-75,FC7000MK2-75)

Units: mm
Dimensional accuracy: ±5 mm

FC7000-75, FC7000MK2-60/75 with Option Stand


90

1014
715
209

20
1190

1110 (FC7000MK2-60)
1260 (FC7000-75, FC7000MK2-75) 209 715 90

Units: mm
Dimensional accuracy: ±5 mm

FC7000-UM-251-9370 1-3
FC7000-100/130/160

90

1014
715
209

20
1190

1560 (FC7000-100)
1860 (FC7000-130)
2120 (FC7000-160) 209 715 90

Units: mm
Dimensional accuracy: ±5 mm
2. PARTS NAMES and FUNCTIONS

2. PARTS NAMES and FUNCTIONS


2.1 Parts Names and Functions
Front View

Pinch roller
Cross-cutter unit

Power switch Pen carriage


Pen holder
Grit roller position guide Pinch rollers

Cutting mat Control panel


Cutting groove

Grit roller

Media sensor

Stand

Pen station

Power switch: ................. Used to turn the plotter on and off.


Control panel: ................. Used to access various plotter functions.
Pinch rollers: ................... Rollers that push the media against the grit rollers.
Grit rollers: ...................... Metallic rollers with a file-like surface that feed the media back and forth.
Media sensors: ............... The front sensor is used to sense the leading edge of the media. The rear sensor is
used to sense the trailing edge of the media.
Pen carriage: .................. Moves the cutter-pen or plotting pen across the media during cutting or plotting.
Pen holder: ..................... Holds the cutter-pen or plotting pen and moves it up or down.
Pen station (installed on 2-pen models only):
The second pen is mounted here.
Stand: ............................. Used to make the plotter more portable and to free up counter space.
Grit roller position guide:
Stickers on the front of the Y rail and the rear side of the top cover that show the
position of each grit roller. Use these alignment marks as an aid in locating the
pinch rollers.
Cutting groove: ............... Used when cross-cutting is performed.
Cross-cutter unit: ............ Used to perform cross-cutting of media so that the cut length can be removed from
the roll.

FC7000-UM-251-9370 2-1
2. PARTS NAMES and FUNCTIONS

Rear View

Pinch roller hold-down force switching lever


AC line inlet

Media stocker

Stock rollers

Media set lever


USB interface connector

Media lock

Serial interface connector

Media set lever: .............. Used to raise or lower the pinch rollers during the loading or unloading of media.
Pinch roller hold-down force switching lever:
Used to switch between the two pinch roller forces (strong and weak).
AC line inlet: ................... Inlet where the power cord is connected.
Media stocker: ................ Used to carry roll media and ensure its proper rotation.
Stock rollers: ................... A media roll is placed on these rollers.
Media lock: ..................... Used to prevent the stock rollers from rotating when the media roll has been placed
on top of them. The media lock ensures that the media is pulled straight out from
the roll.
USB interface connector:
Used to connect the plotter to the computer with a USB interface cable.
Serial interface connector:
Used to connect the plotter to the computer with an RS-232 serial interface cable.

FC7000-UM-251-9370 2-2
2. PARTS NAMES and FUNCTIONS

2.2 Assembling the Plotter


FC7000-75 (desktop model; stand not provided but is available as an option)
When the FC7000-75 is used without a stand, the media stocker bracket is attached directly to the plotter.
The media stocker is made up of the following parts.

Media stocker bracket x 2 Stock roller x 2 M4 binding-head screw x 4

ATTACHING THE MEDIA STOCKER


(1) Fasten the media stocker brackets to the left and right inside surfaces of the plotter unit, using two M4
binding-head screws for each media stocker bracket.
(2) Insert an M4 screw in the second hole from the front side of the plotter.

• Check that all of the screws used for fastening have been tightened. The media
may not be fed correctly if even one of the screws is loose.
• When installing the plotter, make sure that there are no objects in its vicinity.
Leave a clear space of at least 300 mm around the plotter.
• When the FC7000-75 is used without a stand, the maximum diameter of the roll
media that can be used is 160 mm.

FC7000-UM-251-9370 2-3
2. PARTS NAMES and FUNCTIONS

FC7000-100/130/160 (stand provided)


Assemble the stand, attach the media stocker to the stand, and then mount the plotter on the stand.
The stand and the media stocker are made up of the following parts.

Stand side bar x 2 Base assembly x 2 Center bar x 1 Allen wrench Socket head cap screw
(for M5 screws) x 1 (M5) x 20

Media stocker bracket x 2

Stock roller x 2

ASSEMBLING THE STAND


The mounting direction is different for the front loading and the rear loading models.
<Front loading>

<Rear loading>

FC7000-UM-251-9370 2-4
2. PARTS NAMES and FUNCTIONS

(1) Assemble the left and right stand sides. Fasten a base assembly to each of the stand side bars with four
socket head cap screws, using the Allen wrench.

Socket head
cap screws

Base assembly

Stand side bar

Stand side bar

• Assemble the stand so that the front and rear lengths of the base assembly are
the same for both the left and right stand sides.
(2) Loosely fasten the center bar to the left and right stand sides with four socket head cap screws (two on
each side), using the Allen wrench.

Socket head
cap screws

Center bar

Socket head
cap screws

Stand sides

(3) Attach a media stocker bracket to each of the left and right stand sides with two socket head cap screws,
using the Allen wrench. Mount the media stocker brackets so that each one protrudes directly above the
longer of the two base assembly lengths.
Media stocker bracket

Socket head cap screws

Media stocker bracket

Base assembly

Stand sides

FC7000-UM-251-9370 2-5
2. PARTS NAMES and FUNCTIONS

(4) Mount the plotter on the stand by inserting the positioning pins on the stand into the positioning holes
on the underside of the plotter. Fasten with four socket head cap screws (two on each side), using the
Allen wrench.The cutting plotter mounting direction is different for the front loading and the rear loading
models.
<Front loading>

<Rear loading>
Socket head
cap screws

Positioning pin hole

Socket head
Positioning pin cap screws

Caster stoppers

(5) Tighten the socket head cap screws loosely fastened in Step 2.

• Check that all of the screws used for fastening have been tightened. The media
may not be fed correctly if even one of the screws is loose.
• When installing the plotter, make sure that there are no objects in its vicinity.
Leave a clear space of at least 300 mm around the plotter.

FC7000-UM-251-9370 2-6
2. PARTS NAMES and FUNCTIONS

Mounting the stock rollers


Insert the stock rollers into the slots on the media stocker brackets.
<Front loading>

Stock rollers

<Rear loading>
Front

Stock rollers

FC7000-UM-251-9370 2-7
2. PARTS NAMES and FUNCTIONS

2.3 Attaching the FC7000 Basket (Option)


The FC7000 Basket box contains one basket holder assembly (one front basket tube and one rear basket
tube inserted into two tube brackets), one cloth basket, and a screw/wrench set.
(1) Attach one of the two tube brackets on the basket holder assembly to the left side of the stand with two
socket head cap screws, using the Allen wrench.
Repeat this step with the other side.

Socket head
cap screw

Socket head
cap screw

Stand

Basket holder assembly

(2) Drape the middle section of the cloth basket over the stand’s center bar, and then snap the middle
section of the cloth basket around the center bar. Snap the front edge of the cloth basket around the
front basket tube, and then snap the rear edge of the cloth basket around the rear basket tube.
Side view

Holder snap

Front

Center bar

Cloth basket
Cloth basket
Separate into front and rear baskets,
with the center bar as the center point

FC7000-UM-251-9370 2-8
2. PARTS NAMES and FUNCTIONS

2.4 Attaching a Cutter Pen


When mounting the cutter pen in the pen holder, push the pen all the way into the holder until its flange
contacts the upper part of the holder and then tighten the screw firmly. To prevent injury, avoid touching the
pen immediately after the cutting plotter is turned on or whenever the pen is moving.
(1) Loosen the pen holder screw.

(2) While pushing the pen holder in the upward direction, push the pen all the way into the holder until its
flange contacts the upper part of the holder.

• When pushing the pen holder with your fingers, the blade tip may be protruding.
Take care not to cut your fingers.

Upper part of pen holder

Flange

(3) Make sure that the pen bracket is engaged on the pen’s flange, and then tighten the screw.

Flange

Bracket to hold pen

FC7000-UM-251-9370 2-9
2. PARTS NAMES and FUNCTIONS

Attaching a Pen to the Two-Pen Holder (Option)


The two-pen holder is a factory-installed option, and cannot be retrofitted.
(1) Loosen the pen holder screw.

(2) While pushing the pen holder in the upward direction, push the pen all the way into the holder until its
flange contacts the upper part of the holder.

• When you push the pen holder with your fingers, the blade tip may be protruding.
Take care not to cut your fingers.

Flange

Upper part of pen holder

(3) Make sure that the pen bracket is engaged on the pen’s flange, and then tighten the screw.
Flange

Bracket to hold pen

FC7000-UM-251-9370 2-10
2. PARTS NAMES and FUNCTIONS

Attaching a Plotting Pen to the Pen Station

(1) Open the pen-hold mechanism on the pen station, and then attach a pen.

(2) Make sure that the bracket of the pen station is engaged in the upper groove of the pen.

(3) Close the pen-hold mechanism on the pen station to hold the pen in place.

• Do not leave a pen attached to the pen station for a long period of time, as the
pen tip will dry up and make it unusable.
• To store the pen, remove it from the pen station and replace its protective cap.

FC7000-UM-251-9370 2-11
2. PARTS NAMES and FUNCTIONS

2.5 Replacing the Cross-Cutter Unit


Follow the procedure below to replace the cross-cutter unit that is used to cut the media after the plotting or
cutting operation has been completed.
(1) Check that the power switch is turned off (the “O“ side is pressed down).

(2) Remove the screw holding the cross-cutter unit in place, and then remove the cross-cutter unit.

Cross-cutter unit

(3) Remove the protective cover from the replacement cross-cutter unit. Be sure to remove the protective
cover while holding the part of the unit shown in the figure below.
Protective cover

(4) Attach the replacement cross-cutter unit, and tighten the screw to hold it in place.

Cross-cutter unit

WARNING: The cross-cutter unit uses a very sharp blade. Take care not to cut
yourself on the blade.

FC7000-UM-251-9370 2-12
3. OPERATIONS

3. OPERATIONS
3.1 Control Panel

Indicator Lamps
POWER lamp: ................ Remains lit (green) while the plotter is on.
PROMPT lamp: .............. Lights green when the cutting data goes beyond the effective cutting area.

Function Keys
These four keys [F1, F2, F3 and F4] have functions which change as each menu changes. Depending on the
menu being displayed, these keys are used to:
F1 (FORCE) key: ............ When the FC7000 is in MENU mode, press the F1 key to select a function. When
the FC7000 is online, press F1 to select the Condition numbers 1 and 5. After
pressing the CONDITIONS key, use F1 to adjust the cutting/pen FORCE.
F2 (SPEED) key: ............ When the FC7000 is in MENU mode, press the F2 key to select a function. When
the FC7000 is online, press F2 to select the Condition numbers 2 and 6. After
pressing the CONDITIONS key, use F2 to adjust the cutting SPEED.
F3 (QUALITY) key: ......... When the FC7000 is in MENU mode, press the F3 key to select a function. When
the FC7000 is online, press F3 to select the Condition numbers 3 and 7. After
pressing the CONDITIONS key, use F3 to adjust the cutting QUALITY.
F4 (OFFSET) key: .......... When the FC7000 is in MENU mode, press the F4 key to select a function. When
the FC7000 is online, press F4 select the Condition numbers 4 and 8. After
pressing the CONDITIONS key, use F4 to adjust the cutting OFFSET.

Position Keys
POSITION keys .............. Depending on the operating status of the FC7000, the POSITION keys have the
following functions.
When the FC7000 is in MENU mode, use the POSITION keys to change the
setting values shown in the various menu displays. The POSITION keys are also
used to move the pen carriage and the media. If a POSITION key is pressed once,
the pen carriage moves the length of the step specified in Section 5.9, “Using the
MOVE STEP Function of the FC7000 User’s Manual”. If the key is held down, the
movement is continuous. To speed up the movement of the pen carriage, press the
NEXT key together with a POSITION key.

FC7000-UM-251-9370 3-1
3. OPERATIONS

Menu Keys
CONDITIONS key: ......... Press CONDITIONS to change the pen conditions shown on the FC7000 display
panel.
HOLD key: ...................... Press HOLD to temporarily suspend cutting or plotting. While the cutting or plotting
operation is suspended, the media set lever can be lowered to enable skewed
media to be reset if necessary.
MENU key: ..................... Press MENU to access the MENU mode. When this key is pressed, the MENU
mode is accessed and the green LED lights. Press it again to cancel MENU mode.
The green LED goes out. Use this key to set the various menu functions. If data is
received after the MENU key has been pressed, that data is temporarily stored in
the plotter’s buffer.
COPY key: ...................... Press COPY to repeat the cutting operation defined by the data in the plotter’s
buffer.
HOME/VIEW key: ........... Press HOME/VIEW to move the pen carriage to the standby position. Press it again
to move the pen carriage to the origin point. Press it one more time to return the
pen carriage to its former position.
NEXT key: ...................... When the FC7000 is in MENU mode, press NEXT to move to the next menu page.
TEST key: ....................... Press TEST to run a cutting test to check whether the currently-selected cutting
conditions are compatible with the media loaded.
AXIS/R.M.S. key: ............ Press AXIS/R.M.S. to initiate automatic reading of the registration marks. If Off
has been selected for the registration mark mode, this key is used to perform axis
alignment.
ORIGIN key: ................... Press ORIGIN to move the origin point. To reset the FC7000, press ORIGIN and
ENTER together when the initial MENU mode screen is displayed.
ENTER key: .................... Press ENTER to register your setting after setting a function.
To reset the FC7000, press ENTER and ORIGIN together when the INITIAL MENU
mode screen is displayed. The cutting area can also be displayed by pressing the
ENTER key in Ready status.

FC7000-UM-251-9370 3-2
3. OPERATIONS

3.2 Menu List


When the FC7000 is in MENU mode
The Main menu can be accessed by pressing the NEXT key when the plotter is in MENU mode (the MENU
lamp is lit). Press the corresponding function key to select the sub menu when the desired main menu
appears.
Page Main menu Sub menu
NEXT
ASSIGN PEN (2-pen model only)

CROSS CUT

PRE FEED

MOVE STEP

NEXT
INTERFACE STEP SIZE (GP-GL only)
RS-232C
F1
FORCE COMMAND

AREA PARAMETERS ORIGIN (HP-GL only)


AREA
F2
SPEED EXPAND
PAGE LENGTH

FUNCTION 1 PERF. LINE TYPE


ROTATE
F3
QUALITY MIRROR
SCALE

FUNCTION 2 DATA SORTING


AXIS ALIGNMENT
F4
OFFSET AUTO FEED
TANGENT EMULATION

NEXT
PEN UP/DOWN

F1
FORCE

BACKGROUND
SETTINGS
F2
SPEED

OPTION 1 PEN UP SPEED


OFFSET ANGLE
F3
QUALITY OFFSET FORCE
STEP PASS

OPTION 2 PEN OFFSET ADJ. (2-pen model only)


INITIAL DOWN FORCE
F4
OFFSET DISTANCE ADJUST
TEST

FC7000-UM-251-9370 3-3
3. OPERATIONS

When the power is turned on without any media loaded


If the power is turned on without any media loaded in the plotter, the initial menu is displayed on the LCD.
The initial menu configuration is as follows.
Main menu Sub menu

Initial menu AUTO REG. MARK

F4
OFFSET AUTO PRE FEED

INITIAL FEED SPEED

INTERFACE STEP SIZE (GP-GL only)


RS-232C
F4
OFFSET COMMAND

FC7000-UM-251-9370 3-4
3. OPERATIONS

3.3 Description of Background Settings


The FC7000 is provided with the special functions listed below.

• Display Language Setting (LANGUAGE SELECTION)


This function sets the language used on the display. One of seven languages can be selected: English,
French, German, Italian, Portuguese, Spanish, or Japanese.

• Enabling/Disabling the “;” and “:” Commands (COMMAND ; and :)


Note: This function can only be specified when the COMMAND setting is GP-GL.
This function enables or disables the “;” and “:” commands when the COMMAND setting is GP-GL. If
the first part of the data is lost, these commands may be having an adverse effect. In this case, set this
function to DISABLED (the default setting is ENABLED).

• Moving the Pen While Raised or Lowered in Response to the “W” Command (“W” COMMAND)
Note: This function can only be specified when the COMMAND setting is GP-GL.
This function selects whether, upon receipt of the “W” command for the drawing of arcs, the plotter
moves the pen to the specified starting position in the raised status or in the pen status (raised or
lowered) that was in effect immediately prior to receipt of the “W” command.
When PEN DOWN is selected, the pen is moved to the starting position for the drawing of arcs in the
pen status (raised or lowered) that was in effect immediately prior to receipt of the “W” command. When
PEN UP is selected, the pen is moved to the starting position for the drawing of arcs in the raised status.
This setting is only effective if a cutter blade has been selected in the cutter-pen settings.

• Model ID Response (MODEL EMULATED)


Note: This function can only be specified when the COMMAND setting is HP-GL™.
This function sets the response to the “OI” command when the COMMAND setting is HP-GL™.
When 7550 is set, the “OI” command response is 7550.
When 7586 is set, the “OI” command response is 7586.

• Setting Priority (CONDITION PRIORITY)


This function sets whether the plotter places priority on the cutting conditions specified through command
input from the computer or through manual settings (on the plotter control panel).
When MANUAL is selected, cutting is performed using the cutting conditions set at the control panel,
and cutting conditions sent from the computer are ignored.
When PROGRAM is selected, the cutting conditions can be set either at the plotter’s control panel or by
command input from the computer. The most recent setting conditions are set. When the power is turned
off, only the conditions set at the control panel are retained in the plotter’s internal memory.

• Enabling/Disabling the Pen Select Command (PEN SELECT)


Note: This function can only be specified for a 2-pen model.
This function enables or disables the PEN SELECT command (“J” Command in GP-GL mode or the “SP”
command in HP-GL™ mode) for a 2-pen model.

FC7000-UM-251-9370 3-5
3. OPERATIONS

• Initial Blade Tip Position Setting (INITIAL BLADE CONTROL POSITION)


The cutter blade is placed on the medium to orient it after the power is turned on or the cutter-pen
conditions are set. This is referred to as “initializing” the cutter blade.
This function sets the “Initial Blade Tip Position” for this operation.
When 2 mm BELOW is selected, initial blade control is performed at a position 2 mm below the cutting
start position.
When OUTSIDE is selected, initial blade control is performed outside of the effective cutting/plotting
area.

• Setting the Display Length Unit (LENGTH UNIT)


This function enables you to set the unit for coordinates appearing on the display panel to either
millimeter or inch units.

• Enabling/Disabling Pen Up Move (PEN UP MOVE)


This function sets whether the pen will travel to each point specified or only from the initially specified
point to the last specified point when consecutive commands are received specifying pen movement
while it is raised.
When ENABLED is selected, the pen travels consecutively to each coordinate specified by the data
received.
When DISABLED is selected, the pen travels directly from the initially specified point to the last specified
point.

• Enabling/Disabling the Media Sensors (MEDIA SENSOR)


This function enables or disables the media sensors that detect the size of the medium in the feed
direction.
When ENABLED is selected, the feed-direction media sensors are enabled.
When DISABLED is selected, the feed-direction media sensors are disabled.

• Enabling/Disabling the Pinch Roller Sensors (PINCH ROLLER SENSOR)


This function enables or disables the pinch roller sensors that detect the width of the medium.
When ENABLED is selected, the pinch roller sensors are enabled.
When DISABLED is selected, the pinch roller sensors are disabled.

• Since the pinch roller sensors are also used for the cross-cutting operation, cross-
cutting cannot be performed if DISABLED is selected.

• Circle-Command Resolution Setting (CIRCLE RESOLUTION)


Note: This function can only be specified when the COMMAND setting is HP-GL™.
This function sets whether the resolution is automatically set or fixed at a constant 5 degrees when a
plotter circle command is output while the COMMAND setting is HP-GL™.

• Cross-cut Force Setting (CROSS CUT PRESSURE)


This function sets the cutting force for the cross-cut operation.
The default value is 30, but the setting should be changed to suit the media type.
Thin media: Decrease the value.
Thick media: Increase the value.

FC7000-UM-251-9370 3-6
3. OPERATIONS

• Enabling or Disabling the 1/2 Pen Setting (CHECK PEN)


Note: This function can only be specified for a 2-pen model.
This function checks whether the physical PEN 2 is actually mounted in the pen station during the media
detection operation on a 2-pen model.
When ENABLED is selected, a check is performed
When DISABLED is selected, a check is not performed. If DISABLED is selected, always check that
PEN 2 is mounted in the pen station before turning on the power.

• Fan Suction Setting (FAN POWER)


This function sets the suction force used to affix media to the plotter.
Thin media: Weak
Normal media: Normal

• Enabling/Disabling the Beep Setting (BEEP FOR KEY OPERATION)


This function selects whether to enable or disable the beep that is emitted whenever a control panel key
is pressed.
ON: The beep sounds.
OFF: The beep does not sound.

• Enabling/Disabling Auto Registration Mark Recognition (MARK AUTO SCAN)


This function enables or disables the automatic sensing of registration marks from the plug-in software.
ON: The registration marks are sensed automatically.
OFF: The registration marks are not sensed automatically.
CAUTION: If DISABLED was selected for the media or pinch roller sensors, be sure
to specify the cutting or plotting area. If the cutting or plotting area is not
specified, the blade tip and the cutting mat may be damaged, and the pen
carriage may strike the sides of the plotter.

FC7000-UM-251-9370 3-7
3. OPERATIONS

3.4 Setting the Background Settings


SETTING PROCEDURE
(1) Use the following procedure to display the background setting menus.
Load media in the plotter, and then turn on the power. Press the MENU key and then press the NEXT
key until the following menu appears.

PEN UP/DOWN>
BACKGROUND SETTINGS>
OPTION 1>
OPTION 2>

Press the F2 key (BACKGROUND SETTINGS) to enter the setting mode.


(2) Press the NEXT key to move through the BACKGROUND SETTINGS menus in the displayed sequence.
GP-GL HP-GLTM
Background Settings Background Settings
LANGUAGE SELECTION LANGUAGE SELECTION
[ JAPANESE ] [ JAPANESE ]

COMMAND ; AND : MODEL EMULATED


ENABLED * 7550*
DISABLED 7586

"W" COMMAND CONDITION PRIORITY


PEN UP MANUAL*
PEN DOWN* PROGRAM

*2-Pen Model

CONDITION PRIORITY PEN SELECT


MANUAL* ENABLED*
PROGRAM DISABLED

*2-Pen Model

PEN SELECT INITIAL BLADE


CONTROL POSITION
ENABLED 2mm BELOW*
DISABLED OUTSIDE

INITIAL BLADE LENGTH UNIT


CONTROL POSITION
2mm BELOW * INCH
OUTSIDE METRIC *

LENGTH UNIT PEN UP MOVE


INCH ENABLED
METRIC* DISABLED*

PEN UP MOVE MEDIA SENSOR


ENABLED * ENABLED*
DISABLED DISABLED

MEDIA SENSOR PINCH ROLLER SENSOR


ENABLED * ENABLED*
DISABLED DISABLED

PINCH ROLLER SENSOR CIRCLE RESOLUTION

ENABLED * AUTO
DISABLED DEFAULT*

CROSS CUT PRESSURE CROSS CUT PRESSURE

30 30
*2-Pen Model *2-Pen Model

CHECK PEN CHECK PEN

ENABLED * ENABLED *
DISABLED DISABLED

FAN POWER FAN POWER

WEAK WEAK
NORMAL* NORMAL*

BEEP BEEP
FOR KEY OPERATION FOR KEY OPERATION
OFF OFF
ON* ON*

MARK AUTO SCAN MARK AUTO SCAN


ON ON
O FF * O FF*

(3) At the LANGUAGE SELECTION menu, use the ( ) POSITION keys to select the desired language
and then press the ENTER key.
At the CROSS CUT PRESSURE menu, use the ( ) POSITION keys to increase or decrease the value
and then press the ENTER key.

FC7000-UM-251-9370 3-8
3. OPERATIONS

For all other displays, press the F3 or the F4 key to move the asterisk to your desired choice, and then
press the ENTER key. The asterisk indicates the currently selected setting. If you do not wish to change
the currently displayed setting, press the NEXT key to move to the next menu.
(4) Turn off the power when all the settings are completed.

• These settings are retained in the plotter’s memory even when the power is
turned off.

FC7000-UM-251-9370 3-9
4. RECOMMENDED PARTS LIST

4. RECOMMENDED PARTS LIST


FC7000-75/100/130/160
No. Part No. Description -75 -100 -130 -160 Remarks
1 772126500 Main Board for FC7000 1 1 1 1 FC7000
792700703 New Main Board for the FC7000 1 1 1 1 Same as FC7000Mk2
2 500052449 Switching Power Supply Unit 1 1 1 1 PS3122
3 500052478 LG-217D-3, Cam Sensor 1 1 1 1
4 500052515 PS-117ED1 2 2 2 2 Paper Sensor
5 682132430 UGJMEE-A7JGR34 – 1 1 1 X motor
6 682132440 UGJMEE-A7MGR73 2 1 1 1 Y motor, XY motor for 75
7 772126660 Pen Board 1 1 1 1
8 772126650 Pinch Roller Sensor Board 1 1 1 1
9 692126531 FFC312203A, Flexible Cable 75 1 – – –
10 692126541 FFC312204A, Flexible Cable 100 – 1 – –
11 692126551 FFC312205A, Flexible Cable 130 – – 1 –
12 692126561 FFC312206A, Flexible Cable 160 – – – 1
13 772126700 Pen Block Assembly 1 1 1 1
14 772126710 Light Pointer Assembly 1 1 1 1
15 772126720 Registration Mark Sensor Board, PR312207A 1 1 1 1
16 500052472 TDS-05B-DC12V, Fan 1 2 2 2
17 772126560 LCD Assembly 1 1 1 1
18 772126570 Control Panel Board, PR312208A 1 1 1 1
19 692126521 FFC312202A, Control Panel Flexible Cable 1 1 1 1
20 772126340 Cross Cutter Assembly 1 1 1 1
21 621261220 150S2M-1150, Y Belt 75 1 – – –
22 621262020 Drive Roller Set 75 1 – – –
23 621262010 Drive Roller Shaft 75 1 – – –
24 621271220 300S2M-1450, Y Belt 100 – 1 – –
25 621272020 Drive Roller Set 100 – 1 – –
26 621272010 Drive Roller Shaft 100 – 1 – –
27 621281220 300S2M-1750 – – 1 –
28 621282020 Drive Roller Set 130 – – 1 –
29 621282010 Drive Roller Shaft 130 – – 1 –
30 621291220 300S2M-2010 – – – 1
31 621292020 Drive Roller Set 160 – – – 1
32 621292011 Drive Roller Shaft 160 – – – 1
33 095002121 Push Roller 2 3 3 3
34 378413041 130TN15-10W, Motor Belt 2 2 2 2
35 095013010 Roller BB13, Y Slider Roller 7 7 7 7
36 621261053 Cutting Mat 75 1 – – –
37 621271053 Cutting Mat 100 – 1 – –
38 621281053 Cutting Mat 130 – – 1 –
39 621291053 Cutting Mat 160 – – – 1

FC7000-UM-251-9370 4-1
4. RECOMMENDED PARTS LIST

FC7000MK2
No. Part No. Description -60 -75 -100 -130 -160 Remarks
1 792700703 Main Board for FC7000Mk2 1 1 1 1 1 FC7000MK2
2 500052449 Switching Power Supply Unit 1 1 1 1 1 PS3122
3 500052478 LG-217D-3, Cam Sensor 1 1 1 1 1
4 500052515 PS-117ED1 2 2 2 2 2 Paper Sensor
5 682126200 DMN37HE-003 1 1 – – – X motor
682132430 UGJMEE-A7JGR34 – – 1 1 1
6 682126200 DMN37HE-003 1 1 1 1 1 Y motor
7 772126660 Pen Board 1 1 1 1 1
8 772126650 Pinch Roller Sensor Board 1 1 1 1 1
9 692126531 FFC312203A, Flexible Cable 60/75 1 1 – – –
692126541 FFC312204A, Flexible Cable 100 – – 1 – –
692126551 FFC312205A, Flexible Cable 130 – – – 1 –
692126561 FFC312206A, Flexible Cable 160 – – – – 1
10 772126700 Pen Block Assembly 1 1 1 1 1
11 772126710 Light Pointer Assembly 1 1 1 1 1
12 772126720 Registration Mark Sensor Board, PR312207A 1 1 1 1 1
13 500052472 TDS-05B-DC12V, Fan 1 1 2 2 2
14 772126560 LCD Assembly 1 1 1 1 1
15 772126570 Control Panel Board, PR312208A 1 1 1 1 1
16 692126521 FFC312202A, Control Panel Flexible Cable 1 1 1 1 1
17 772126340 Cross Cutter Assembly 1 1 1 1 1
18 621391220 150S2M1000, Y Belt 60 1 – – – –
621261220 150S2M-1150, Y Belt 75 – 1 – – –
621271220 300S2M-1450, Y Belt 100 – – 1 – –
621281220 300S2M-1750, Y Belt 130 – – – 1 –
621291220 300S2M-2010, Y Belt 160 – – – – 1
19 621392020 Drive Roller set 60 1 – – – –
621262020 Drive Roller Set 75 – 1 – – –
621272020 Drive Roller Set 100 – – 1 – –
621282020 Drive Roller Set 130 – – – 1 –
621292020 Drive Roller Set 160 – – – – 1
20 621391340 Drive Roller Shaft 60 1 – – – –
621262010 Drive Roller Shaft 75 – 1 – – –
621272010 Drive Roller Shaft 100 – – 1 – –
621282010 Drive Roller Shaft 130 – – – 1 –
621292011 Drive Roller Shaft 160 – – – – 1
21 095002121 Push Roller 2 2 3 3 3
22 378413041 130TN15-10W, Motor Belt 2 2 2 2 2
23 095013010 Roller BB13, Y Slider Roller 7 7 7 7 7
24 621390050 Cutting Mat 60 1 – – – –
621261053 Cutting Mat 75 – 1 – – –
621271053 Cutting Mat 100 – – 1 – –
621281053 Cutting Mat 130 – – – 1 –
621291053 Cutting Mat 160 – – – – 1

FC7000-UM-251-9370 4-2
5. LIST OF TOOLS

5. LIST OF TOOLS
5.1 Tools
No. Adjustment Item Jig Tool
1 Pen force adjustment Cutter Pen Holder (CB09) Colex gauge (50,300,500 gf)
2 Distance adjustment Glass scale
3 Pen block height adjustment 10 mm height block
4 Firmware update PC, USB I/F cable
5 X-drive belt tension adjustment Push-pull gauge (2 kg)
6 Y-drive belt tension adjustment Push-pull gauge (2 kg)
7 Replacing the main board
Screwdriver
8 Replacing the vacuum fan

5.2 Greasing And Gluing Points


No. Grease or Glue Point Grease or Glue name Application quantity
1 Cam Shinetu silicon grease G501 Suitable quantity
2 X-drive motor pulley Shinetu silicon grease G501 Suitable quantity
3 Y-drive motor pulley Shinetu silicon grease G501 Suitable quantity
4 X-drive pulley Shinetu silicon grease G501 Suitable quantity
5 Y-drive pulley Shinetu silicon grease G501 Suitable quantity
6 Y-tension pulley Shinetu silicon grease G501 Suitable quantity
7 Y-rail, pinch roller assy sliding area Shinetu silicon grease G501 Suitable quantity
8 Y-motor drive pulley set screws Loctite 222 Small quantity
9 X-motor drive pulley set screws Loctite 222 Small quantity
10 X-drive pulley set screws Loctite 222 Small quantity

FC7000-UM-251-9370 5-1
6. DISASSEMBLY AND REASSEMBLY

6. DISASSEMBLY AND REASSEMBLY


6.1 Exterior Parts
6.1.1 How to Replace the Right Side Cover
How to detach the right side cover
(1) Remove the two M4L6 binding head screws from the right side cover.
(2) Remove the two M3L6 binding head screws from the right side plate.
Left side cover
M3L6 binding head screw

M4L6 binding head screw

M4L6 binding head screw


M3L6 binding head screw

Right side cover

How to reinstall the right side cover


(1) Mount the right side cover to the right side plate.
(2) Fasten the two M4L6 binding head screws and the two M3L6 binding head screws.

FC7000-UM-251-9370 6-1
6. DISASSEMBLY AND REASSEMBLY

6.1.2 How to Replace the Left Side Cover


How to detach the left side cover

(1) Remove the two M4L6 binding head screws from the left side cover.
(2) Remove the two M3L6 binding head screws from the left side plate.
Left side cover
M3L6 binding head screw

M4L6 binding head screw

M4L6 binding head screw


M3L6 binding head screw

Right side cover

How to reinstall the left side cover


(1) Mount the left side cover to the left side plate.
(2) Fasten the two M4L6 binding head screws and the two M3L6 binding head screws.

FC7000-UM-251-9370 6-2
6. DISASSEMBLY AND REASSEMBLY

6.1.3 How to Replace the Center Cover


How to detach the center cover
(1) Detach the right side cover (see Subsection 6.1.1).
M3L6 binding head screw
M3L6 binding head screw

Center cover assembly

M4L6 binding head screw

M3L6 binding head screw

Right side cover


(2) Disconnect the cables from connector J2 and J3 on the main board.

Disconnect the cables


from connector J2 and
J3 on the main board.

(3) Remove the four M3L6 binding head screws from the center cover assembly.
(4) Detach the center cover assembly.

How to reinstall the center cover assembly


(1) Reattach the center cover assembly in the reverse order in which it was detached.

FC7000-UM-251-9370 6-3
6. DISASSEMBLY AND REASSEMBLY

6.1.4 How to Replace the Front Guide


How to detach the front guide
(1) Remove the four M3L6 binding head screws from the front guide for the FC7000-75.
(Remove the five M3L6 binding head screws from the front guide for the FC7000-100.
Remove the six M3L6 binding head screws from the front guide for the FC7000-130.
Remove the seven M3L6 binding head screws from the front guide for the FC7000-160.)
(2) Detach the front guide.

Front guide

M3L6 binding head screw

How to reinstall the front guide


(1) Reattach the front guide in the reverse order in which it was detached.

FC7000-UM-251-9370 6-4
6. DISASSEMBLY AND REASSEMBLY

6.1.5 How to Replace the Rear Guide


How to detach the rear guide
(1) Remove the four M3L6 binding head screws from the rear guide for the FC7000-75.
(Remove the five M3L6 binding head screws from the rear guide for the FC7000-100.
Remove the six M3L6 binding head screws from the rear guide for the FC7000-130.
Remove the seven M3L6 binding head screws from the rear guide for the FC7000-160.)
(2) Detach the rear guide.

Rear guide

M3L6 binding head screw

How to reinstall the rear guide


(1) Reattach the rear guide in the reverse order in which it was detached.

FC7000-UM-251-9370 6-5
6. DISASSEMBLY AND REASSEMBLY

6.1.6 How to Replace the Rear Writing Panel


How to detach the rear writing panel
(1) Detach the rear guide (see Subsection 6.1.5).
(2) Remove the M3L6 binding head screw from the top of the rear writing panel.
(3) Remove the five M3L6 binding head screws from the rear of the rear writing panel for the FC7000-75.
(Remove the five M3L6 binding head screws from the rear of the rear writing panel for the FC7000-100.
Remove the six M3L6 binding head screws from the rear of the rear writing panel for the FC7000-130.
Remove the seven M3L6 binding head screws from the rear of the rear writing panel for the
FC7000-160.)
(4) Detach the rear writing panel.

Rear writing panel

M3L6 binding head screw

M3L6 binding head screw

How to reinstall the rear writing panel


(1) Reattach the rear writing panel in the reverse order in which it was detached.

FC7000-UM-251-9370 6-6
6. DISASSEMBLY AND REASSEMBLY

6.1.7 How to Replace the Front Writing Panel Assembly


How to detach the front writing panel assembly
(1) Detach the front guide (see Subsection 6.1.4).
(2) Detach the rear writing panel (see Subsection 6.1.6).
(3) Remove the five M3L6 binding head screws from the front writing panel assembly for the FC7000-75.
(Remove the six M3L6 binding head screws from the front writing panel assembly for the FC7000-100.
Remove the seven M3L6 binding head screws from the front writing panel assembly for the FC7000-130.
Remove the eight M3L6 binding head screws from the front writing panel assembly for the FC7000-160.)
(4) Loosen the five M3L6 binding head screws at the top of the front writing panel assembly for the
FC7000-75.
(Loosen the six M3L6 binding head screws at the top of the front writing panel assembly for the
FC7000-100.
Loosen the seven M3L6 binding head screws at the top of the front writing panel assembly for the
FC7000-130.
Loosen the eight M3L6 binding head screws at the top of the front writing panel assembly for the
FC7000-160.
(5) Detach the front writing panel assembly.
Loosen these M3L6 binding head screws

Front writing panel

M3L6 binding head screw

How to reinstall the front writing panel assembly


(1) Reattach the front writing panel in the reverse order in which it was detached.

FC7000-UM-251-9370 6-7
6. DISASSEMBLY AND REASSEMBLY

6.2 Mechanical Parts


6.2.1 How to Replace the Rear Media Sensor
How to detach the rear media sensor
(1) Detach the rear guide (see Subsection 6.1.5).
(2) Remove the M3L10 binding head screw attaching the rear media sensor.
(3) Disconnect the sensor from the connector.

M3L10 binding head screw

Rear media sensor

How to reinstall the rear media sensor


(1) Reattach the rear media sensor in the reverse order in which it was detached.

FC7000-UM-251-9370 6-8
6. DISASSEMBLY AND REASSEMBLY

6.2.2 How to Replace the Front Media Sensor


How to detach the front media sensor
(1) Detach the front writing panel (see Subsection 6.1.7).
(2) Remove the M3L6 binding head screw attaching the front media sensor bracket.

M3L6 binding head screw

Front media sensor

Front media sensor

(3) Remove the M3L10 binding head screw attaching the front media sensor.

M3L10 binding head screw

(4) Disconnect the sensor from the connector.

How to reinstall the front media sensor


(1) Reattach the front media sensor in the reverse order in which it was detached.

FC7000-UM-251-9370 6-9
6. DISASSEMBLY AND REASSEMBLY

6.2.3 How to Replace the Pinch Roller


How to detach the pinch roller
(1) Detach the right side of the E-ring from the pinch roller shaft.

E-ring

Pinch roller shaft Pinch roller


(2) Detach the pinch roller shaft from the pinch roller arm from the left side.
(3) Detach the pinch roller.

How to reinstall the pinch roller


(1) Reattach the pinch roller in the reverse order in which it was detached.

FC7000-UM-251-9370 6-10
6. DISASSEMBLY AND REASSEMBLY

6.2.4 How to Replace the Control Panel Board, LCD Assembly


How to detach the control panel board, LCD assembly
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Detach the center cover (see Subsection 6.1.3).
(3) Remove the three M3L6 binding head screws attaching the control panel board from the top of the
center cover.

M3L6 binding head screw

(4) Remove the three M3L6 binding head screws holding the control panel bracket and the center cover.

Control panel bracket

M3L6 binding head screw

(5) Detach the control panel board assembly from the center cover.
(6) Remove the three M3L6 binding head screws holding the control panel bracket to the control panel
cover.

Control panel bracket

Control panel cover M3L6 binding head screw

FC7000-UM-251-9370 6-11
6. DISASSEMBLY AND REASSEMBLY

(7) Detach the control panel bracket from the control panel cover.

Control panel bracket

(8) Disconnect the cable from the LCD assembly.


(9) Detach the control panel board from the control panel cover.

Control panel cover

Control panel board

(10) Detach the LCD assembly from the control panel cover.

LCD assembly

Control panel board

How to reinstall the control panel board, LCD assembly


(1) Reattach the control panel board and LCD assembly in the reverse order in which they were detached.

FC7000-UM-251-9370 6-12
6. DISASSEMBLY AND REASSEMBLY

6.2.5 How to Replace the Pen Block


How to detach the pen block
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Detach the center cover (see Subsection 6.1.3).
(3) Loosen the two M3L6 binding head screws attaching the pen block cover.
M3L6 binding head screw

(4) Detach the pen block cover.


(5) Disconnect the cables from connector J502, J504, J505 and J506 on the Y-relay board.
Disconnect these cables from the connectors.

(6) Remove the two M4L6 binding head screws attaching the Y-relay block.

M4L6 binding head screw

FC7000-UM-251-9370 6-13
6. DISASSEMBLY AND REASSEMBLY

How to reinstall the pen block


(1) Attach the pen block to the Y-slider.
(2) Fasten the two M4L6 binding head screws to attach the pen block so that there is a gap of 10 mm
between the bottom of the pen block and the cutting mat. Perform a visual check to make sure that
the pen block is not mounted at an angle.

10 mm

(3) Reattach the other parts in the reverse order in which they were detached.
(4) Perform the pen force adjustment (see Section 7.3.7).
(5) Perform the auto registration mark sensor sensitivity adjustment (see Section 7.3.9).
(6) Perform the auto registration mark sensor offset adjustment (see Section 7.3.10).

FC7000-UM-251-9370 6-14
6. DISASSEMBLY AND REASSEMBLY

6.2.6 How to Replace the Y-belt


How to detach the Y-belt
(1) Detach the right and left side covers (see Subsection 6.1.1 and Subsection 6.1.2).
(2) Detach the center cover (see Subsection 6.1.3).
(3) Detach the pen block (see Subsection 6.2.5).
(4) Loosen the two M3L35 binding head screws adjusting the Y-belt tension.

M3L35 binding head screw

(5) Remove the four M3L6 binding head screws attaching the right and left Y-belt stopper plates to the
slider.

M3L6 binding head screw Y belt

(6) Detach the Y-belt from the unit.

FC7000-UM-251-9370 6-15
6. DISASSEMBLY AND REASSEMBLY

How to reinstall the Y-belt


(1) Shave 2 to 3 mm off both ends of the Y-belt until the wire comes out as shown below.
Y-belt

Shave 2 to 3 mm off both ends of


the Y-belt until the wire comes out.

(2) Hang the Y-belt on both sides of the pulley.


(3) Attach both ends of the Y-belt to the Y-slider so that four notches of the Y-belt fit into the Y-slider, then
attach with the Y-belt stopper plates removed in step (5) in the previous subsection.

M3L6 binding head screw Y belt

Four notches of the Y-belt fit into


the Y-slider.

(4) Attach the pen block (see Subsection 6.2.5).


(5) Reattach the other parts in the reverse order in which they were detached.
(6) Perform the Y-belt tension adjustment. (see Subsection 7.2.1).

FC7000-UM-251-9370 6-16
6. DISASSEMBLY AND REASSEMBLY

6.2.7 How to Replace the Pinch Roller Sensor


How to detach the pinch roller sensor
(1) Detach the center cover (see Subsection 6.1.3).
(2) Detach the pen block (see Subsection 6.2.5).
(3) Disconnect the pinch roller flexible cable from the Y-relay board.
(4) Remove the pinch roller flexible cable that is attached with double-sided adhesive tape to the Y-slider.
(5) Remove the M3L6 binding head screw attaching the pinch roller sensor bracket to the slider.

M3L6 binding head screw Y slider

Pinch roller sensor bracket Pinch roller sensor board

(6) Remove the two M3L6 binding head screws attaching the pinch roller sensor guard.
Pinch roller sensor guard Pinch roller sensor board

Pinch roller sensor bracket

M3L6 binding head screw


(7) Remove the M3L6 binding head screw attaching the pinch roller sensor board.
M3L6 binding head screw

Pinch roller sensor board Pinch roller sensor bracket


(8) Disconnect the pinch roller flexible cable from the pinch roller sensor board.

FC7000-UM-251-9370 6-17
6. DISASSEMBLY AND REASSEMBLY

How to reinstall the pinch roller sensor


(1) Attach the pinch roller bracket to the pinch roller sensor board.
(2) Connect the pinch roller flexible cable to the pinch roller sensor board.
(3) Attach the pinch roller sensor guard to the pinch roller sensor board bracket.
(4) Attach the pinch roller bracket to the Y-slider.
Fit the top and left edges of the pinch roller bracket to the Y-slider as shown in the figure below.
M3L6 binding head screw

Pinch roller sensor bracket


(5) Attach the pen block (see Subsection 6.2.5).
(6) Reattach the other parts in the reverse order in which they were detached.

FC7000-UM-251-9370 6-18
6. DISASSEMBLY AND REASSEMBLY

6.2.8 How to Replace the Y-relay Board


How to detach the Y-relay board
(1) Detach the center cover (see Subsection 6.1.3).
(2) Remove the two plastic rivets attaching the flexible cable holding plate.
Plastic rivet

Flexible cable holding plate


(3) Disconnect all the cables from the Y-relay board.
(4) Remove the two M3L35 binding head screws attaching the Y-relay board.

M3L35 binding head screw

(5) Detach the Y-relay board from the Y-slider.

How to reinstall the Y-relay board


(1) Reattach the Y-relay board in the reverse order in which it was detached.

FC7000-UM-251-9370 6-19
6. DISASSEMBLY AND REASSEMBLY

6.2.9 How to Replace the Cam Sensor


How to detach the cam sensor
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Disconnect the cable from the cam sensor.

Cam sensor

M3L6 binding head screw

(3) Remove the M3L6 binding head screw attaching the cam sensor.

How to reinstall the cam sensor


(1) Reattach the cam sensor in the reverse order in which it was detached.

FC7000-UM-251-9370 6-20
6. DISASSEMBLY AND REASSEMBLY

6.2.10 How to Replace the Y-motor


How to detach the Y-motor
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Disconnect the Y-motor cables from connector J7 and J13 on the main board.
(3) Loosen the two M3L4WP set screws to detach the Y-motor pulley.

M3L6 binding head screw

Y motor pulley

Y motor

M3L4WP set screw


(4) Remove the four M3L6 binding head screws holding the Y-motor.
(5) Detach the Y-motor pulley, then detach the Y-motor.

How to reinstall the Y-motor


(1) Attach the Y-motor to the Y-motor bracket.
(2) Hang the Y-drive belt on the Y-motor pulley and the Y-idler pulley.
(3) Attach the Y-motor pulley to the Y-motor.
(4) Tighten the two M3L4WP set screws that hold the Y-motor pulley.
(5) Spread a suitable quantity of Loctite 222 on the two M3L4WP set screws that hold the Y-motor pulley.
(6) Spread a suitable quantity of the Shinetu silicon grease G501 on the Y-motor pulley and Y-idler pulley.
(7) Perform the Y-drive belt tension adjustment. (see Subsection 7.2.2).
(8) Reattach the other parts in the reverse order in which they were detached.

FC7000-UM-251-9370 6-21
6. DISASSEMBLY AND REASSEMBLY

6.2.11 How to Replace the X-motor


How to detach the X-motor
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Detach the main board (see Subsection 6.2.12).
(3) Loosen the two M3L4WP set screws holding the X-motor pulley, then detach the X-motor pulley.

M3L6 binding head screw

M3L4WP set screw

X motor pulley

X motor

(4) Remove the three M3L6 binding head screws holding the X-motor, then detach the X-motor.

How to reinstall the X-motor


(1) Attach the X-motor to the right side plate.
(2) Hang the X-drive belt on the X-drive pulley.
(3) Attach the X-motor pulley to the X-motor.
(4) Tighten the two M3L4WP set screws that hold the X-motor pulley.
(5) Spread a suitable quantity of Loctite 222 on the two M3L4WP set screws that hold the X-motor pulley.
(6) Perform the X-drive belt tension adjustment. (see Subsection 7.2.3).
(7) Tighten the mounting screws that hold the X-motor.
(8) Spread a suitable quantity of the Shinetu silicon grease G501 on the X-motor pulley.
(9) Move the X-drive pulley and check the tension of the X-drive belt.
(10) Reattach the other parts in the reverse order in which they were detached.

FC7000-UM-251-9370 6-22
6. DISASSEMBLY AND REASSEMBLY

6.2.12 How to Replace the Main Board


How to detach the main board
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Disconnect all the cables and flexible cables from their connectors on the main board.
(3) Remove the four M3L6 binding head screws holding the main board to the chassis.
(4) Detach the main board from the chassis.

Main board

M3L6 binding head screw

How to reinstall the main board


(1) Reattach in the reverse order in which it was detached.
(2) Perform any adjustments required (see Section 7.1).

FC7000-UM-251-9370 6-23
6. DISASSEMBLY AND REASSEMBLY

6.2.13 How to Replace the Vacuum Fan


How to detach the vacuum fan
(1) Detach the front guide (see Subsection 6.1.4).
(2) Disconnect the vacuum fan from the relay connector.
Vacuum fan

Relay connector
(3) Use a long screwdriver to remove the two M3L35 binding head screws holding the vacuum fan as shown
in the figure below.

Vacuum fan

(4) Detach the vacuum fan.

How to reinstall the vacuum fan


(1) Reattach in the reverse order in which it was detached.

FC7000-UM-251-9370 6-24
6. DISASSEMBLY AND REASSEMBLY

6.2.14 How to Replace the Drive Roller


How to detach the drive roller
(1) Detach the right and left side covers (see Subsection 6.1.1).
(2) Detach the front guide and rear guide (see Subsection 6.1.4 and Subsection 6.1.5).
(3) Detach the rear and front writing panels. (see Subsection 6.1.6 and Subsection 6.1.7).
(4) Loosen the three M3L6 binding head screws holding the X-motor to loosen the X drive belt.
(5) Remove the two M3L4WP set screws holding the X-drive pulley and detach the X-drive pulley from the
drive roller.

M3L4WP set screw

X drive belt

X motor drive pulley

M3L6 binding head screw X motor

(6) Remove the X drive belt from the X-motor pulley.


(7) Remove the M3L6 binding head screws holding the bearing covers and detach the bearing covers from
the pillow blocks. (Don’t remove the M3L6 binding head screws holding the pillow blocks.)

Drive roller assembly

Bearing cover

Pillow block

M3L6 binding head screw

(8) Slide out the X-drive roller to the left side and detach the X drive roller assembly from the unit.

FC7000-UM-251-9370 6-25
6. DISASSEMBLY AND REASSEMBLY

How to reinstall the drive roller


(1) Reattach in the reverse order in which it was detached.
(2) Spread a suitable quantity of Loctite 222 on the two M3L4WP set screws holding the X-drive pulley.
(3) Perform the X-drive belt tension adjustment. (see Subsection 7.2.3).
(4) Spread a suitable quantity of the Shinetu silicon grease G501 on the X-motor pulley.
(5) Move the X-drive pulley and check the tension of the X-drive belt.
(6) Reattach the other parts in the reverse order in which they were detached.

FC7000-UM-251-9370 6-26
6. DISASSEMBLY AND REASSEMBLY

6.2.15 How to Replace the Cutting Mat


How to detach the cutting mat
(1) Peel off the cutting mat from the cutting mat base.

How to reinstall the cutting mat


(1) Clean the surface of the cutting mat base with alcohol where the cutting mat was attached.
(2) Attach the new cutting mat to the cutting mat base.
(3) Make sure that there is no air between the cutting mat and the cutting mat base.

FC7000-UM-251-9370 6-27
6. DISASSEMBLY AND REASSEMBLY

6.2.16 Home Dog Position


Home dog position
Adjust the home dog position when you remove or replace the dog as shown below.
If you have an error about the pinch roller position, confirm position of this dog.

115 mm

Home position dog

6.2.17 Cross Cutter Dog Position


Cross cutter dog position
Adjust the cross cutter position dog when you remove or replace the dog as shown below.
Cross cutter position dog

91 mm

FC7000-UM-251-9370 6-28
7. ADJUSTMENT

7. ADJUSTMENTS
7.1 List of Items Requiring Readjustment
If you replaced any of the units listed in the table below or altered their sensor positions, be sure to readjust
the corresponding items.
Auto
Unit name Light Pinch roller X,Y Motor registration
Main board Pen block X,Y motor Drive roller
Item pointer sensor drive belt mark
sensor
NOV-RAM clear M
Pen force adjustment M M
Distance adjustment M M M
Auto registration mark sensor
N N N M
adjustment
Light pointer adjustment N M N
Firmware upgrade M
Belt tension adjustment M M M
Pinch roller pressure adjustment M
2-Pen option adjustment N N
DIP switch setting N
Servo gain adjustment N N
No mark: Unnecessary M: Must always be adjusted N: To be adjusted as necessary
Note: The main board must have the latest version of firmware unless otherwise specified.

FC7000-UM-251-9370 7-1
7. ADJUSTMENT

7.2 Mechanical Adjustments


7.2.1 Y-Belt Tension Adjustment
How to adjust the Y-belt tension
Belt tension adjustment is required to set proper tension of the belt to maintain machine performance, reduce
overshoot, and correct any out-of-phase condition in the Y-axis.
(1) Detach the right side cover (see Subsection 6.1.1).
(2) With the Y-slider on the Y-rail and the belt attached, adjust the Y-tension pulley adjustment screws that
hold the Y-tension pulley onto the left side plate in order to tighten the Y-slider belt. Do not over-tighten.
Move the Y-slider from left to right several times to verify that the tension is set correctly.
(3) Move the Y-slider all the way to the right and pull the belt 20 mm towards the center using a force
gauge. Adjust the Y-tension pulley adjustment screws evenly until the tension reads as follows:
Specification of the Belt Tension
Model Force gauge reading specification
FC7000-75 700 g+50
FC7000-100 700 g+50
FC7000-130 700 g+50
FC7000-160 700 g+50
Y idler pulley

20 mm

Y belt
700 g + 50g

(4) Verify that the Y-slider belt is centered and does not move up and down when the Y-slider is moved from
left to right several times. The Y-slider belt should not move up and down more than 1.5 mm.

Y-tension pulley
adjustment screws
The Y-slider belt should
not move up and down
more than 1.5 mm.
Y idler pulley

(5) If the Y-slider belt continues to move up and down or exhibits less clearance, re-adjust the Y-tension
pulley adjustment screws and check the belt tension again.
(6) Reattach the right side cover.

FC7000-UM-251-9370 7-2
7. ADJUSTMENT

7.2.2 Y-Drive Belt Tension Adjustment


How to adjust the Y-Drive belt tension
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Loosen the four M3L6 binding head screws that hold the Y-motor.
(3) Use the force gauge to pull the Y-drive motor pulley flange with a 2.25 kg force.

(4) Tighten the four M3L6 binding head screws that hold the Y-motor.
(5) Spread a suitable quantity of the Shinetu silicon grease G501 on the Y-motor pulley.
(6) Move the pen block and check the tension of the Y-drive belt.
(7) Reattach the right side cover.

FC7000-UM-251-9370 7-3
7. ADJUSTMENT

7.2.3 X-Drive Belt Tension Adjustment


How to adjust the X-Drive belt tension
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Loosen the three M3L6 binding head screws that hold the X-motor.
(3) Use the force gauge to push the X-drive motor pulley flange with a 2.25 kg force as shown in the figure
below.

M3L6 binding head screw


(4) Tighten the mounting screws that hold the X-motor.
(5) Spread a suitable quantity of the Shinetu silicon grease G501 on the X-motor pulley.
(6) Move the X-drive pulley and check the tension of the X-drive belt.
(7) Reattach the right side cover.

FC7000-UM-251-9370 7-4
7. ADJUSTMENT

7.2.4 Pinch Roller Pressure Adjustment


How to adjust the pinch roller pressure
(1) Detach the center cover (see Subsection 6.1.3).
(2) Change the hold-down force switching lever to the Strong position.

Weak hold-down force Strong hold-down force

(3) Place the pinch roller on the grit roller.


(4) Sandwich the stainless steel plate jig as shown in the figure below and catch the push pressure wire jig
on the pinch roller shaft.

(5) Pull the wire of the push pressure wire jig in the direction of the arrow with the 10 kgf push-pull gauge.
Note *Be sure to pull in the correct direction.
*Be sure to pull at the angle shown in the figure above (the angle at which the wire jig is almost
touching the Y rail).
(6) Read out the value at which the stainless steel plate jig slips out.
The pinch roller pressure should be 6.5 kg ±0.25 force.
The pressure difference between each pinch roller should be less than 0.4 kg.

FC7000-UM-251-9370 7-5
7. ADJUSTMENT

(7) If the measurement does not match this value, adjust the pinch roller pressure adjustment screw and
check again.

Pinch roller pressure adjustment screw

(8) Reattach the center cover.

FC7000-UM-251-9370 7-6
7. ADJUSTMENT

7.3 Electrical Adjustments


7.3.1 Position of the DIP Switch and Connectors
FC7000
J4 J6 J7 J9 J8

J16

J13

J12

J24

F1
J23

J2

SW1

J3

J5

J18

J1

J17 J20

FC7000-UM-251-9370 7-7
7. ADJUSTMENT

FC7000MK2
J6 J7 J4

J8
J9

F4

J13

F5 J12

J61

F1

J60
J2

J16

J5

J3

J1
SW1
J21

J17 J20

FC7000-UM-251-9370 7-8
7. ADJUSTMENT

7.3.2 DIP Switch Settings


The black circles indicate the position of each switch.

Factory presets (Normal Mode)


FC7000MK2-60 FC7000MK2-60 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-75/MK2-75 FC7000-75/MK2-75 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-100/MK2-100 FC7000-100/MK2-100 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-130/MK2-130 FC7000-130/MK2-130 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-160/MK2-160 FC7000-160/MK2-160 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

NOV-RAM Clear
FC7000Mk2-60 FC7000Mk2-60 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-75/MK2-75 FC7000-75/MK2-75 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-100/MK2-100 FC7000-100/MK2-100 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-130/MK2-130 FC7000-130/MK2-130 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-160/MK2-160 FC7000-160/MK2-160 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

FC7000-UM-251-9370 7-9
7. ADJUSTMENT

7.3.3 Checking the Power Supply Board Voltage Levels


(1) Detach the left side cover (see Subsection 6.1.2).
(2) Turn on the power switch and then check the voltage levels.

CN1
CN2

Power supply board

(3) The output voltage levels of the pins are shown in the table below.
Connector name Pin No. Name Output voltage
1 AC (L) AC power voltage (Depends on
CN1 2 Not used
3 AC (N) the supply voltage.
1 +40 V DC +40V
2 +40 V DC +40V
CN2
3 GND -
4 GND -

FC7000-UM-251-9370 7-10
7. ADJUSTMENT

7.3.4 Explanation of the Values of the Main Board Settings


(Default factory settings)
The default factory settings are recorded in the location shown below.

The default factory settings


are recorded here.

The contents of an example record are shown below.


25 47 100 228 346
X= 0 X= 80 X= -
Y= 4 Y= 50 Y= -

Explanation of the values


Pen force values
10 g 40g 120 g 300 g 450 g (400g)
Distance adjustment values Gain adjustment values Auto registration mark position adjustment values
X X X
Y Y Y
You can input the same values when you have replaced the main board without making any adjustments.
If you have changed any values by making adjustments, record those values for the next maintenance check.

FC7000-UM-251-9370 7-11
7. ADJUSTMENT

7.3.5 Clearing the Non-Volatile RAM


When you replace the main board, you must clear the Non-Volatile RAM (NOV-RAM).
If you clear the Non-Volatile RAM, you will lose the setup parameters for each adjustment.
Input the adjustment values to the main board after you clear the Non-Volatile RAM.

How to clear the Non-Volatile RAM.


(1) Set SW1 to the NOV-RAM clear mode as shown below.
FC7000MK2-60 FC7000MK2-60 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-75/MK2-75 FC7000-75/MK2-75 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-100/MK2-100 FC7000-100/MK2-100 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-130/MK2-130 FC7000-130/MK2-130 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-160/MK2-160 FC7000-160/MK2-160 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
(2) Turn on the power to the plotter.
(3) The NOVRAM CLEAR START menu appears. The plotter immediately starts to clear the parameters on
the NOV-RAM, and then sets the default values.

NOVRAM CLEAR START

(4) When the programming is complete, the NOVRAM CLEAR END menu appears.

NOVRAM CLEAR END

(5) Turn off the power to the plotter.

FC7000-UM-251-9370 7-12
7. ADJUSTMENT

(6) Return the SW1 setting to the normal mode as shown below.
FC7000MK2-60 FC7000MK2-60 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-75/MK2-75 FC7000-75/MK2-75 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-100/MK2-100 FC7000-100/MK2-100 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-130/MK2-130 FC7000-130/MK2-130 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC7000-160/MK2-160 FC7000-160/MK2-160 (2-Pen Model)
ON ON
SW1 OFF SW1 OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

FC7000-UM-251-9370 7-13
7. ADJUSTMENT

7.3.6 How to Enter the Adjustment Menu


(1) Turn on the power while pressing the TEST and ENTER keys.
Or
After turning on the power, press the TEST key and the ENTER key simultaneously within 2 seconds.
(2) Load a sheet of paper in the plotter.
(3) The plotter displays the menu shown below.

CONDITION 1 12
20
READY 4
PEN
(4) Press the MENU key to display the menu shown below.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN

FC7000-UM-251-9370 7-14
7. ADJUSTMENT

Adjustment Menu List

SENSOR TEST Sensor test.


KEY TEST Key test.
PEN FORCE Pen pressure adjustment.
XY GAIN Gain adjustment. (Not used.)

1/2 PEN POSITION ADJ 1 and 2 pen position adjustment for the 2-pen model.
DISTANCE ADJUST Distance adjustment.
2 PEN EXCHANGE ADJ 2-pen exchange adjustment for the 2-pen model.
RM SENSOR LEVEL ADJ Registration mark sensor level adjustment.

RM SENSOR POS ADJ Registration mark sensor position adjustment.


C-CUTTER POS ADJ Cross cutter position adjustment.
2 PEN THRESHOLD 2-pen height position adjustment.(Not used.)
C-CUTTER THRESHOLD Cross cutter height position adjustment.(Not used.).

Light pointer position adjustment.


LED PEN POS ADJ 2-pen type confirmation.
2 PEN TYPE MACHINE Registration sensor level adjustment.
RM SENSOR LEVEL Debug menu.(Not used.)
RM DEBUG>

R-MARK MONITOR X
CAM POS CHECK R-MARK MONITOR Y
MEDIA DEFAULT RMS SENSING SPEED
LED PEN TEST RMS THRESHOLD
PAPER WEIGHT TEST
Not used.
Not used.
CROSS CUT SPEED Not used.
Not used.

Not used.

FC7000-UM-251-9370 7-15
7. ADJUSTMENT

7.3.7 Adjusting the Pen Force


This adjustment will set the pen force.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the moving coil and/or the pen block assembly, you must adjust the pen force using the
following procedure.

How to adjust the pen force


(1) Mount a 0.9 mm diameter cutter pen in the pen holder.
(2) Load a sheet of paper in the plotter.
(3) Enter the adjustment menu (see Section 7.3.6).
(4) Press the MENU key to display the menu shown below.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(5) Press the F3 key to display the menu shown below.
Don’t select AUTO!

PEN PRESS ADJUST

AUTO with gauger>


MANUAL>
(6) Press the F4 key to display the menu shown below.

PRS 10g D/A= 20

(7) The pen is lowered. If you have replaced the moving coil and/or the pen block assembly, use the force
gauge to measure the actual force. If you have only replaced the main board, input the adjustment
values that were recorded.
Use the UP ARROW key or DOWN ARROW key to change the force setting. The number on the LCD
will increase or decrease. If you have replaced the moving coil and/or the pen block assembly, measure
the actual pen force again.
If you replaced the moving coil and/or the pen block assembly, adjust the 10g-pen force. If the measured
value is within the specification range (10±2g) or if you have input the recorded value, press the ENTER
key to store the setting. The next specified pen force appears.
(8) Adjust the 40g-pen force. If the measured value is within the specification range (40±4g) or if you
have input the recorded value, press the ENTER key to store the setting. The next specified pen force
appears.
(9) Adjust the 120g-pen force. If the measured value is within the specification range (120±10g) or if you
have input the recorded value, press the ENTER key to store the setting. The next specified pen force
appears.

FC7000-UM-251-9370 7-16
7. ADJUSTMENT

(10) Adjust the 300g-pen force. If the measured value is within the specification range (300±20g) or if you
have input the recorded value, press the ENTER key to store the setting. The next specified pen force
appears.
(11) Adjust the 450 (400) g-pen force. If the measured value is within the specification range (FC7000: 450
±20g, FC7000Mk2 and FC7000 with new main board, 9 Series: 400±20g ) or if you have input the
recorded value, press the ENTER key to store the setting.
Note: When adjusting the pen force, it is important to do it quickly. Delaying the pen force adjustment
changes the temperature of the actuator and causes artificially lower readings. When this happens the
actual pen force may be higher than the specification. This is especially true for the upper pen force
adjustment.
(12) Press the NEXT key to complete this adjustment.
(13) Turn off the power to exit from the adjustment menu.

Specification of the actual pen force


Actual force range
Specified pen force FC7000 with new
FC7000 FC7000MK2 9 Series
Main boaed
10g 8 to 12g 8 to 12g 8 to 12g 8 to 12g
40g 36 to 44g 36 to 44g 36 to 44g 36 to 44g
120g 110 to 130g 110 to 130g 110 to 130g 110 to 130g
300g 280 to 320g 280 to 320g 280 to 320g 280 to 320g
450g (400g) 430 to 470g 380 to 420g 380 to 420g 380 to 420g

FC7000-UM-251-9370 7-17
7. ADJUSTMENT

7.3.8 Adjusting the Distance Accuracy


This adjustment will set the distance accuracy.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the drive roller, you must adjust the distance accuracy using the following procedure.

How to adjust the distance accuracy


(1) Enter the adjustment menu (see Section 7.3.6).
(2) Press the MENU key to display the menu shown below.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(3) Load an A2 or larger size sheet of paper in the plotter. The paper color must be white, and it is
recommended that high-quality paper made for ink-jet printers be used.
(4) Mount a disposable ink pen (0.2 mm tip size) in the pen holder.
(5) Set the plotting conditions to the following settings:
Force: 12, Speed: 40, Quality: 1, Tool: Pen
(6) Lower the media set lever to raise the pinch rollers, and then raise the media set lever to detect the
paper size.
The menu shown below is displayed after the media set lever is raised.

CONDITION 12
40
READY 1
PEN
(7) Press the MENU key to display the menu shown below.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(8) Press the NEXT key to display the menu shown below.

1/2 PEN POSITION ADJ


DISTANCE ADJUST DISTANCE ADJUST
2 PEN EXCHANGE ADJ
RM SENSOR LEVEL ADJ RM SENSOR LEVEL ADJ
1-PEN MODEL 2-PEN MODEL

FC7000-UM-251-9370 7-18
7. ADJUSTMENT

(9) Press the F2 key to start the test. The plotter immediately plots the test pattern, and the following menu
appears.

DADJ.X= 0 Y= 0

X=300 mm

+X

Y=300 mm

(10) Remove the paper and measure the Y-axis distance. If you have replaced the main board only, use the
recorded values.
(11) Input the values using the POSITION keys.
Press the LEFT or RIGHT ARROW key to select the Y-axis or X-axis distance adjustment.
The UP and DOWN ARROW keys are used to change the Y-axis or X-axis adjustment value.
The formula of the input value is as follows:
Input value for X-axis = (300mm - measured X distance) x 10
Input value for Y-axis = (300mm - measured Y distance) x 10
For example:
If you measured 299.0mm for the Y-axis then input 10 for the adjustment value.
Adjustable range: -9.9 mm to +9.9mm , 0.1-mm steps
(12) Press the ENTER key to store the setting. The following menu appears.

XY LENG L=XXX.XX

The value of the XY LENG L is showing the calculated value, so you do not need to adjust this value.
(13) If you wish to complete this adjustment, press the NEXT key. If you wish to plot the adjusted test
pattern, press the ENTER key.
(14) Turn off the power to exit from the adjustment menu.

FC7000-UM-251-9370 7-19
7. ADJUSTMENT

7.3.9 Adjusting the Auto-Registration Mark Sensor Sensitivity


If you replace the main board, you need to adjust the sensitivity.
How to adjust the auto-registration mark sensor sensitivity
(1) Load an A4 (Letter) or larger size sheet of paper in the plotter. The paper color must be white, and it is
recommended that high-quality paper made for ink-jet printers be used.
(2) Enter the adjustment menu (see Section 7.3.6).
(3) Press the MENU key to display the menu shown below.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(4) Press the NEXT key to display the menu shown below.

1/2 PEN POSITION ADJ


DISTANCE ADJUST DISTANCE ADJUST
2 PEN EXCHANGE ADJ
RM SENSOR LEVEL ADJ RM SENSOR LEVEL ADJ
1-PEN MODEL 2-PEN MODEL
(5) Press the F4 key to start the registration mark sensor gain adjustment. The plotter immediately adjusts
the registration mark sensor gain automatically. Press the ENTER key immediately to display the menu
shown below. The plotter displays the menu shown below while pressing the ENTER key is hold down.

50

Confirm that the output level is between 50 to 60.


(6) The plotter displays the menu shown below when this adjustment has been completed.

1/2 PEN POSITION ADJ


DISTANCE ADJUST DISTANCE ADJUST
2 PEN EXCHANGE ADJ
RM SENSOR LEVEL ADJ RM SENSOR LEVEL ADJ
1-PEN MODEL 2-PEN MODEL
(7) Turn off the power to exit from the adjustment menu.

FC7000-UM-251-9370 7-20
7. ADJUSTMENT

7.3.10 Adjusting the Offset of the Auto-Registration Mark Sensor


If you replace the Auto-registration mark sensor or the main board, you need to adjust the offset.
How to adjust the auto-registration mark sensor
(1) Enter the adjustment menu (see Section 7.3.6).
(2) Press the MENU key to display the menu shown below.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(3) Load an A2 or larger size sheet of paper in the plotter. The paper color must be white, and it is
recommended that high-quality paper made for ink-jet printers be used.
(4) Mount a disposable ink pen (0.2 mm tip size) in the pen holder.
(5) Set the plotting conditions to the following settings:
Force: 12, Speed: 40, Quality: 1, Tool: Pen
(6) Lower the media set lever to raise the pinch rollers, and then raise the media set lever to detect the
paper size.
The menu shown below is displayed after the media set lever is raised.

CONDITION 12
40
READY 1
PEN
(7) Press the MENU key to display the menu shown below.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(8) Press the NEXT key until the menu shown below is displayed.

RM SENSOR POS ADJ


C-CUTTER POS ADJ
2 PEN THRESHOLD
C-CUTTER THRESHOLD
(9) Use the ARROW keys to move the pen to an open area to plot the adjustment pattern.

FC7000-UM-251-9370 7-21
7. ADJUSTMENT

(10) Press the F1 key to plot the adjustment pattern shown below.
Plotted target mark

Adjustment lines

(11) The plotter immediately adjusts the registration mark sensor position automatically, and adds a vertical
line and a horizontal line to the scanned plotted pattern.
(12) Measure the offset between the lines and confirm that they are within 0.25 mm.
(13) Turn off the power to exit from the adjustment menu.

FC7000-UM-251-9370 7-22
7. ADJUSTMENT

7.3.11 Adjusting the Cross Cutter Home Position


This adjustment will set the cross cutter home position value.
If you replace the main board, use the following procedure to input the recorded adjustment values.
How to adjust the cross cutter home position
(1) Enter the adjustment menu (see Section 7.3.6).
(2) Load an A3 or larger size sheet of paper in the plotter. The paper must cover the front and rear media
sensors.
(3) Lower the media set lever to raise the pinch rollers, and then raise the media set lever to detect the
paper size.
The menu shown below is displayed after the media set lever is raised.

CONDITION 12
40
READY 1
PEN
(4) Press the MENU key to display the menu shown below.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(5) Press the NEXT key until the menu shown below is displayed.

RM SENSOR POS ADJ


C-CUTTER POS ADJ
2 PEN THREAHOLD
C-CUTTER THREAHOLD
(6) Press the F2 key to display the menu shown below.
The menu shown below is displayed after the paper size is detected.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(7) Press the NEXT key until the menu shown below is displayed.

RM SENSOR POS ADJ


C-CUTTER POS ADJ
2 PEN THREAHOLD
C-CUTTER THREAHOLD
(8) Press the F2 key to display the menu shown below.
The pen head moves to the left side of the cross cutter home position.

C-CUTTER POS ADJ


20

CONFIRM>

FC7000-UM-251-9370 7-23
7. ADJUSTMENT

(9) Confirm the gap between the cross cutter dog and the cross cutter release plate.
(10) Press the F4 key to confirm the gap.
(11) Adjust the gap to a value in the range of 0 mm to 0.2 mm.
Press the UP or DOWN ARROW key to adjust the gap.
(1 unit = 0.05 mm)

Cross cutter dog Cross cutter release plate


0 to 0.2 mm

(12) Press the F4 key to confirm the gap.


If the cross cutter dog presses on the cutter release plate too much, a position alarm error will be
displayed.
At this time reduce the C-CUTTER POS ADJ value.
(13) Press the ENTER key to store the setting.
(14) Turn off the power to exit from the adjustment menu.

FC7000-UM-251-9370 7-24
7. ADJUSTMENT

7.3.12 Adjusting the Offset of the Light Pointer Position


If you replace the light pointer or the main board, you need to adjust the offset.
How to adjust the offset of the light pointer position
(1) Enter the adjustment menu (see Section 7.3.6).
(2) Press the MENU key to display the menu shown below.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(3) Load an A2 or larger size sheet of paper in the plotter.
(4) Mount a disposable ink pen (0.2 mm tip size) in the pen holder.
(5) Set the plotting conditions to the following settings:
Force: 12, Speed: 40, Quality: 1, Tool: Pen
(6) Lower the media set lever to raise the pinch rollers, and then raise the media set lever to detect the
paper size.
The menu shown below is displayed after the media set lever is raised.

CONDITION 12
40
READY 1
PEN
(7) Press the MENU key to display the menu shown below.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(8) Press the NEXT key until the menu shown below is displayed.

LED PEN POS ADJ


2 PEN TYPE MACHINE
RM SENSOR LEVEL
RM DEBUG
(9) Use the POSITION keys to move the pen to an open area to plot the adjustment pattern.
(10) Press the F1 key to plot the adjustment pattern shown below.

(11) Move the light pointer to the center of the adjustment pattern using the POSITION keys, and then press
the ENTER key to register the position.

(12) Turn off the power to exit from the adjustment menu.

FC7000-UM-251-9370 7-25
7. ADJUSTMENT

7.3.13 Confirming the 2-Pen Model (2-pen model)


This setting will confirm that the plotter is a 2-pen model.
If you replace the main board, use the following procedure to make the 2-pen model setting.
(1) Load an A2 or larger size sheet of paper in the plotter.
(2) Enter the adjustment menu (see Section 7.3.6).
(3) Press the MENU key to display the menu shown below.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(4) Press the NEXT key until the menu shown below is displayed.

LED PEN POS ADJ


2 PEN TYPE MACHINE
RM SENSOR LEVEL
RM DEBUG
(5) Press the F2 key to display the menu shown below.

2 PEN SYSTEM

ENABLED*
DISABLED
(6) Change DIP switch 6 of SW1 from ON to OFF if the 2-pen system is disabled.
FC7000MK2-60 (2-Pen Model)
ON
SW1 OFF
1 2 3 4 5 6 7 8
FC7000-75/MK2-75 (2-Pen Model)
ON
SW1 OFF
1 2 3 4 5 6 7 8
FC7000-100/MK2-100 (2-Pen Model)
ON
SW1 OFF
1 2 3 4 5 6 7 8
FC7000-130/MK2-130 (2-Pen Model)
ON
SW1 OFF
1 2 3 4 5 6 7 8
FC7000-160/MK2-160 (2-Pen Model)
ON
SW1 OFF
1 2 3 4 5 6 7 8
(7) Turn off the power to exit from the adjustment menu.

FC7000-UM-251-9370 7-26
7. ADJUSTMENT

7.3.14 Adjusting the Pen Exchange Y Direction Value (2-pen model)


This adjustment will set the pen exchange Y direction value.
This value is used for the 2nd pen pen exchange.
If you replace the main board, use the following procedure to input the recorded adjustment values.
(1) Confirm that DIP switch 6 of SW1 is OFF. (2-pen model mode)
(2) Enter the adjustment menu (see Section 7.3.6).
(3) Press the MENU key to display the menu shown below.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(4) Load an A2 or larger size sheet of paper in the plotter.
(5) Mount a disposable ink pen (0.2 mm tip size) in the 2nd pen station.
(6) Set the plotting conditions to the following settings:
Force: 12, Speed: 40, Quality: 1, Tool: Pen
(7) Lower the media set lever to raise the pinch rollers, and then raise the media set lever to detect the
paper size.
The menu shown below is displayed after the media set lever is raised.

CONDITION 12
40
READY 1
PEN
(8) Press the MENU key to display the menu shown below.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(9) Press the NEXT key until the menu shown below is displayed.

1/2 PEN POSITION ADJ


DISTANCE ADJUST
2 PEN EXCHANGE ADJ
RM SENSOR LEVEL ADJ
(10) Press the F3 key to display the following menu for moving the second pen holder to the second pen
station.

PENSELE ACTION>
PENSELE POS.
+ 70 (0.05mm)

(11) Press the F1 key; the 2nd pen holder moves to the 2nd pen station and takes the second pen.
Press the F2 key; the 2nd pen holder stops at the exchange position.

FC7000-UM-251-9370 7-27
7. ADJUSTMENT

(12) Measure the gap between the 2nd pen holder and the 2nd pen station.

Right Side Plate

2nd Pen Holder 2nd Pen Station

1 mm

(13) Adjust the gap to a value of 1 mm.


Press the LEFT or RIGHT ARROW key to change the PENSELE POS. value.
(1 unit = 0.05 mm)
(14) Press the ENTER key to store the setting and complete the adjustment.

FC7000-UM-251-9370 7-28
7. ADJUSTMENT

7.3.15 Adjusting the Spacing Between Pen 1 and Pen 2 (2-pen model)
This adjustment will set the spacing between pen 1 and pen 2.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the pen block, you must adjust this value using the following procedure.
(1) Enter the adjustment menu (see Section 7.3.6).
(2) Press the MENU key to display the menu shown below.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(3) Load an A2 (Letter) or larger size sheet of paper in the plotter.
(4) Mount a disposable ink pen (0.2 mm tip size) in both the pen 1 holder and the pen 2 holder.
(5) Set the plotting conditions to the following settings:
Force: 12, Speed: 40, Quality: 1, Tool: Pen
(6) Lower the media set lever to raise the pinch rollers, and then raise the media set lever to detect the
paper size.
(7) The menu shown below is displayed after the media set lever is raised.

ROLL-1 REAR SET>


ROLL-2 REAR SET>
SHEET>
CONTINUE
(8) Press the F2 key to display the menu shown below.

CONDITION 12
40
READY 1
PEN
(9) Press the MENU key to display the menu shown below.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(10) Press the NEXT key until the menu shown below is displayed.

1/2 PEN POSITION ADJ


DISTANCE ADJUST
2 PEN POSITION ADJ
RM SENSOR LEVEL ADJ
(11) Press the F1 key to display the menu shown below.

PEN 1-2 OFFSET


ADJUST
TEST PATTERN>
PARAMETER SET>

FC7000-UM-251-9370 7-29
7. ADJUSTMENT

(12) Use the ARROW keys to move the pens to an open area to plot the cross marks.
(13) Press the F3 key to plot the cross marks by pen 1 and pen 2 shown below.
When they have been plotted, the menu shown below is displayed.

PEN 1-2 OFFSET


ADJUST
TEST PATTERN>
PARAMETER SET>
(14) Measure the offset between the pen 1 cross mark and the pen 2 lines.
Cross mark Y
plotted by
pen 1 +X

+Y -Y
Media feed
direction
-X
X

Lines plotted by pen 2

(15) Press the F4 key to display the menu shown below.

PEN 1-2 OFFSET


ADJUST
X=+ 0.0 mm
Y=+ 0.0 mm
(16) Set the offset value(s). Press the UP ARROW key or DOWN ARROW key to change the number based
on the pen 1 cross mark.
Press the F3 key or F4 key to select the X or Y direction.
(17) Verify that the plotted pen 1 cross mark is located at the center of the plotted pen 2 lines.
(18) Repeat steps (13) to (16) if the plotted cross marks are incorrectly positioned. If the plotted cross marks
are in the correct positions, press the ENTER key to store the setting and complete the adjustment.

FC7000-UM-251-9370 7-30
7. ADJUSTMENT

7.3.16 Adjusting the Servo Gain


This adjustment will set the servo gain for controlling the X/Y motor.
When you replace the main board of FC7000-75 to new type of main board (Main board for the FC7000MK2
series) this procedure is required.
The servo gain value is set to the default of firmware, except using the new type of main board (Main board
for the FC7000MK2 series) for the FC7000-75.
Note: You must readjust the servo gain when you performed the Nov-RAM Clear to the FC7000-75,
which is installed new main board.

How to adjsut the servo gain


(1) Mount a 0.9 mm diameter cutter pen in the pen holder.
(2) Load a sheet of paper in the plotter.
(3) Turn on the power while pressing the TEST and ENTER keys or after turning on the power, press the
TEST key and the ENTER key simultaneously within 2 seconds.
(4) Press the PAUSE key to display the menu shown below.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(5) Press the F4 key to display the menu shown below.

GAIN
X=40 Y=70

(6) Input the values that are shown below.


Model X-Gain Y- Gain
FC7000-75 with new main board 30 32
Press the UP or DOWN ARROW key to change the X-Gain value.
Press the LEFT or RIGHT ARROW key to change the Y-Gain value.
(7) Press the ENTER key to store the setting and complete the adjustment.

FC7000-UM-251-9370 7-31
7. ADJUSTMENT

7.4 Upgrading the System Firmware


To upgrade the system firmware you need to have the following files. In addition, you need to use a computer
and USB cable.
• FC7000V***.X :FC7000 firmware
Use the firmware version 1.8 or former to the FC7000.
Use the firmware version 3.0 or later to the FC7000Mk2.
Also use the firmware version 3.0 or later to new main board of the FC7000.
• SEND.EXE :Utility to transfer files using Windows®
• OPS662 :USB Driver software for the FC7000
Preparation
Install the USB Driver software to your computer before upgrading the system firmware.
How to upgrade the system firmware
(1) Connect the computer and the plotter via the USB interface.
(2) Load a sheet of paper in the plotter.
(3) Turn on the power while pressing the LEFT ARROW and RIGHT ARROW keys.
Or
After turning on the power, press the LEFT ARROW key and the RIGHT ARROW key simultaneously
within 2 seconds.
(4) The plotter displays the menu shown below.

UPDATE ? No

(5) Select “Yes” using the UP ARROW or DOWN ARROW key.

UPDATE ? Yes

(6) Press the ENTER key to display the menu shown below.

PLEASE SEND PRG.

(7) Send firmware to the plotter from the computer.


Execute SEND.EXE.
Select the system firmware file from the SEND.EXE menu.
Output the system firmware file to the FC7000.

FC7000-UM-251-9370 7-32
7. ADJUSTMENT

(8) The following menu is displayed while data is being received.

**KB RECEIVED

(9) The plotter will start the initialization routine when all the data has been received. The firmware version
is displayed during the initialization routine. Check the firmware version that you upgraded.
(10) Turn off the power.

FC7000-UM-251-9370 7-33
8. SERVICE MODES

8. SERVICE MODES
8.1 Sensor Test Mode
This mode checks the sensor status. If there is a bad sensor you will observe one of the symptoms in the
table below.
Please check the relevant sensor(s).
Sensor Symptom
Y home sensor The pen block hits the right side plate.
Cam sensor The plotter displays “LOAD MEDIA!” when media is already loaded.
Pinch roller sensor The pen block hits the left side plate.
+X, -X media sensor Media drops out of the plotter.
How to test the sensors
(1) Load an A2 or larger size sheet of paper in the plotter.
(2) Enter the adjustment menu (see Section 7.3.6).
(3) Press the MENU key to display the menu shown below.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(4) Press the NEXT key until the menu shown below is displayed.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(5) Press the F1 key to display the menu shown below.

YL CH PL -XL +XL

Y: Y home sensor, C: Cam sensor, P: Pinch roller sensor, -X: -X media sensor, +X: +X media sensor
(6) Cover the front media sensor with a piece of paper.
The status of +X changes from “L” to “H”.
(7) Cover the rear media sensor with a piece of paper.
The status of -X changes from “L” to “H”.
(8) Move the pen block to the far right. When the pen block reaches the home position flag, the status of Y
changes from “L” to “H”.
(9) Lower the media set lever to raise the pinch rollers. The status of C changes from “L” to “H”.
(10) Move the pen block to the left and right. When the pen block crosses the pinch roller, the status of P
changes from “L” to “H”.
(11) When testing is complete, turn off the power to the plotter.

FC7000-UM-251-9370 8-1
8. SERVICE MODES

8.2 Control Panel Switch Test Mode


This mode checks the control panel switch status. If there is a bad switch you may have trouble with the
control panel switch panel or the control panel relay board.

How to test the control panel switches


(1) Load an A2 or larger size sheet of paper in the plotter.
(2) Enter the adjustment menu (see Section 7.3.6).
(3) Press the MENU key to display the menu shown below.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(4) Press the NEXT key until the menu shown below is displayed.

SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(5) Press the F2 key to display the menu shown below.

00000000
00000000

(6) Press each key on the control panel; the status will change from “0” to “1”.
The status of each digit:
Key Status Bit
LEFT ARROW (-Y) 1st row 1st digit
NEXT 1st row 2nd digit
AXIS/RM 1st row 3rd digit
1st row 4th digit
CONDITION 1st row 5th digit
RIGHT ARROW (+Y) 1st row 6th digit
DOWN ARROW (-X) 1st row 7th digit
UP ARROW (+X) 1st row 8th digit
F1 2nd row 1st digit
F2 2nd row 2nd digit
F3 2nd row 3rd digit
F4 2nd row 4th digit
COPY 2nd row 5th digit
TEST 2nd row 6th digit
ORIGIN 2nd row 7th digit
ENTER 2nd row 8th digit
PAUSE STATUS Lamp (lights when the PAUSE key is pressed, but only the first time)
(7) When testing is completed, turn off the power to the plotter.

FC7000-UM-251-9370 8-2
9. TROUBLESHOOTING

9. TROUBLESHOOTING
9.1 The Plotter is Turned On But Doesn’t Operate
Symptom Verification item Solution
The control panel’s LED (1) Is the plotter being supplied with No .....Check that the power cord is
lamp does not light or power? securely connected to the plotter’s
the LCD does not display AC line inlet.
anything. Yes ....Verify item (2).
(2) Is the FFC312202A flexible No .....Connect the flexible cable
cable securely connected to securely.
the main board and the control Yes ....Verify item (3).
panel?
(3) Is the FFC312202A flexible No .....Verify item (4).
cable broken? Yes ....Replace the FFC312202A flexible
cable.
(4) Is the AC line electrical output No .....Change the AC line.
correct? Yes ....Verify item (5).
(5) Does the power supply unit No .....Replace the power supply unit.
have a 40 V output? Yes ....Replace the main board.

FC7000-UM-251-9370 9-1
9. TROUBLESHOOTING

9.2 Media Loading Operations


Symptom Verification item Solution
The media drops to the (1) Is the front edge of the media Yes ....Replace the media.
front of the plotter. curled? No .....Verify item (2).
(2) Is the front media sensor dirty? Yes ....Clean the front media sensor.
No .....Verify item (3).
(3) Is the front media sensor cable Yes ....Replace the front media sensor.
securely connected to the main No .....Connect the cable securely.
board and the sensor?
The media drops to the (1) Is the rear edge of the media Yes ....Replace the media.
rear of the plotter. curled? No .....Verify item (2).
(2) Is the rear media sensor dirty? Yes ....Clean the rear media sensor.
No .....Verify item (3).
(3) Is the rear media sensor cable Yes ....Replace the rear media sensor.
securely connected to the main No .....Connect the cable securely.
board and the sensor?
The plotter displays (1) Does the cam sensor plate Yes ....Check the cam sensor plate and
“LOAD MEDIA!” when block the cam sensor? attach it at the correct position.
media has been loaded. No .....Verify item (2).
(2) Is the cam sensor cable No .....Connect the cable securely.
securely connected to the main Yes ....Replace the cam sensor board.
board and the sensor?
The plotter can’t (1) Is there any dust on the pinch Yes ....Clean the pinch roller sensor.
recognize the Y direction roller sensor? No .....Verify item (2).
of the media size. (2) Is the pinch roller sensor flexible Yes ....Replace the pinch roller sensor.
cable securely connected to No .....Connect the cable securely.
each connector?
The plotter can’t (1) Is there any dust on the front Yes ....Clean the front media sensor and
recognize the X direction media sensor and the rear the rear media sensor.
of the media size. media sensor? No .....Verify item (2).
(2) Are the front media sensor and No .....Connect the cables securely.
the rear media sensor cables Yes ....Replace the sensor(s).
securely connected to each
connector?
The media is fed at an (1) Are the pinch rollers worn Yes ....Replace the pinch roller(s).
angle. down? No .....Verify item (2).
(2) Is there anything on the drive Yes ....Clean the drive roller with a brush.
roller? No .....Verify item (3).
(3) Do the pinch rollers have the No .....Replace the pinch roller spring(s).
correct pressure? Yes ....Verify item (4).
(4) Is the drive roller worn down? Yes ....Replace the drive roller.
No .....Verify item (5).
(5) Is the drive roller attached Yes ....Replace the bearing of the drive
correctly? roller.
No .....Attach the drive roller correctly.

FC7000-UM-251-9370 9-2
9. TROUBLESHOOTING

9.3 Cutting Operations


Symptom Verification item Solution
The cut line is crooked. (1) Does the blade turn well in the No .....Replace the blade holder.
blade holder? Yes ....Verify item (2).
(2) Do the X and Y drive motor belts No .....Adjust the tension.
have the correct tension? No .....Verify item (3).
(3) Is the Y belt attached correctly? No .....Attach it correctly.
Yes ....Verify item (4).
(4) Is the pen block attached No .....Attach it correctly.
correctly? Yes ....Verify item (5).
(5) Is the pen arm shaky? Yes ....Adjust the pen arm shaft slider
tension.
The blade skips and (1) The blade is extended too far. Adjust the blade length.
does not completely (2) The cutting SPEED is too high. Adjust the SPEED setting.
(3) Verify the pen force. Adjust the pen force.
cut lines that should be (4) Verify the pen block height. Adjust the pen block height.
solid.
The cutting position is (1) The media is skewing. Confirm the position of the pinch roller(s).
shifted. (2) The X or Y belt tension is Adjust the belt tension.
incorrect.
(3) Is the Y belt installed correctly? Install the Y belt correctly.
(4) Is there any play in the Y drive Replace the Y drive pulley.
pulley?

FC7000-UM-251-9370 9-3
9. TROUBLESHOOTING

9.4 Error Messages


9.4.1 Hardware Error Messages
Error Display Cause Verification item Solution
XY POSITION ERROR Cutting conditions Cutting conditions Lower the cutting SPEED
do not suit the and/or the cutting FORCE.
cutting medium.
Movement of the Is there anything blocking Turn off the plotter, remove
pen carriage is the X or Y slider? the obstacle, then turn the
being obstructed. plotter back on.
Excessive load is (1) Does the X or No .....Check and adjust the
causing the current Y slider move X or Y belt tension
to the motor to smoothly? and X or Y motor belt
exceed the rated tension.
value. Yes ....Verify item (2).
(2) Is the X or Y flexible No .....Connect it securely.
cable securely Yes ....Replace the X or
connected? Y flexible cable if
defective.
Home sensor (3) Is the X or Y home No .....Check and adjust the
or sensor plate sensor plate position X or Y home sensor
adjustment. correct? plate position.
Yes ....Verify item (4).
(4) Is the X or Y home No .....Check and adjust
sensor position the X-home sensor
correct? position.
Yes ....Replace the X-home
sensor if defective.
Motor (5) Does the X-motor No .....Replace the X-motor if
turn smoothly? defective.
Yes ....Replace the main
board if defective.
CPU ADDRESS ERROR Address error. Replace the main board.

DMA ADDRESS ERROR DMA address error. Replace the main board.

FC7000-UM-251-9370 9-4
9. TROUBLESHOOTING

9.4.2 Error Messages in GP-GL Command Mode


Error Display Cause Verification item Solution
ERROR 1 The plotter received (1) Did the plotter No .....Verify item (2)

COMMAND ERROR an unrecognizable receive an Yes ....Send correct data to


command. unrecognizable plotter.
command?
(2) Is there any noise on No .....Verify item (3)
the line? Yes ....Check the interface
cable or move the
plotter to another
location.
(3) Has the correct No .....Set the correct model
model name been name.
set for the plotter? Configure your software
application menu to permit
Graphtec plotter control.
Re-specify the software
application’s interface
conditions.
ERROR 4 • The software The numeric parameter Configure your software

PARAMETER OVERFLOW configuration of an input command application menu to permit


regarding the exceeds its permissible Graphtec plotter control.
output device range. Re-specify the software
ERROR 5 has been An error related to the application’s interface
I/O ERROR changed. receipt of data occurred conditions.
• The plotter’s within the interface. Set the correct model name
interface if it was incorrect.
conditions have
been changed.

FC7000-UM-251-9370 9-5
9. TROUBLESHOOTING

9.4.3 Error Messages in HP-GL Emulation Mode


If any of the following command errors occur, they are nearly always caused by one of the reasons below:
(1) The software configuration regarding the output device has been changed; or
(2) The plotter’s interface conditions have been changed.
When a command error occurs in HP-GLTM emulation mode, therefore, first check the two corresponding
points below:
(1) Configure the software to drive your plotter, and ensure that the software’s interface conditions are
correctly set; and
(2) Ensure that the plotter’s interface conditions are set to match those of the software.

Error Display Cause Verification item Solution


ERROR 1 Instruction An unrecognizable (1) Did the plotter No .....Verify item (2)

not recognized instruction was receive an Yes ....Send correct data


executed. unrecognizable to plotter.
Execute a command?
recognizable (2) Is there any noise on No .....Verify item (3)

command. the line? Yes ....Check the interface


cable or move the
plotter to another
location.
(3) Has the correct No .....Set the correct
model name been model name.
set for the plotter? Configure your software
application menu to permit
Graphtec plotter control.
Re-specify the software
application’s interface
conditions.
ERROR 2 Wrong number A command was Execute the command Configure your software

of parameters executed with the with the correct number of application menu to permit
wrong number of parameters. Graphtec plotter control.
parameters. Re-specify the software
ERROR 3 Out of range A command Execute the command application’s interface
parameters containing an with its parameters conditions.
unusable parameter specified within their Set the correct model
was specified. permissible ranges. name if it was incorrect.
ERROR 5 Unknown An unrecognizable Specify a recognizable

character set character set was character set.


specified.

FC7000-UM-251-9370 9-6
9. TROUBLESHOOTING

Error Display Cause Verification item Solution


ERROR 6 A command was Execute the command Configure your software

Position overflow executed with with its coordinate data application menu to permit
coordinate data that specified within the Graphtec plotter control.
exceeds the effective effective cutting/plotting Re-specify the software
cutting/plotting area. area. application’s interface
ERROR 7 The data being Decrease the conditions.
Buffer overflow input exceeded the downloadable characters, Set the correct model
capacity of the plotter’ polygons. name if it was incorrect.
s downloadable
character buffer,
polygon buffer, etc.
ERROR 10 Invalid During execution of Check the flow of your

I/O output request an output command, programmed data.


another output
command was
executed.
ERROR 11 Invalid The ESC character Check the ESC

byte following ESC was followed by an commands in your


invalid byte. program.
ERROR 12 Invalid A device control Check the device control

byte I/O Control command containing commands in your


an invalid byte was program.
received.
ERROR 13 Out of A parameter outside Check the program.

range I/O parameter of the permissible


numeric range was
specified.
ERROR 14 Too many Too many parameters Check the number of

I/O parameters were received. command parameters.

ERROR 15 Error in During data transfer, Check the settings of the

I/O transmission a framing error, parity interface conditions.


error, or overrun error
occurred.
ERROR 16 I/O buffer The I/O buffer Check the settings of the

overflow received data at a handshaking mode and


faster pace than other interface conditions.
it could process,
indicating that
handshaking is not
successful.

FC7000-UM-251-9370 9-7
10. PARTS LIST

10. PARTS LIST


10.1 Outer Casing
No. Part No. Description Q’ty Remarks
1 621264032 Right Side Cover 1 FC7000/MK2
621314120 Right Side Cover 9 1 9 series
2 621264022 Left Side Cover 1 FC7000/MK2
621314110 Left Side Cover 9 1 9 series
3 621391170 Center Cover 060 1 FC7000MK2-60
621264211 Center Cover 075 1 FC7000-75/MK2-75
621274211 Center Cover 100 1 FC7000-100/MK2-100
621284211 Center Cover 130 1 FC7000-130/MK2-130
621294211 Center Cover 160 1 FC7000-160/MK2-160
621312130 Center Cover 9060 1 960
621314130 Center Cover 9075 1 975
621315130 Center Cover 9100 1 9100
621316130 Center Cover 9130 1 9130
621317130 Center Cover 9160 1 9160
4 621390080 Front Guide 60 1 FC7000MK2-60
621261082 Front Guide 75 1 FC7000-75/MK2-75
621271083 Front Guide 100 1 FC7000-100/MK2-100
621281083 Front Guide 130 1 FC7000-130/MK2-130
621291083 Front Guide 160 1 FC7000-160/MK2-160
5 621390090 Rear Guide 60 1 FC7000MK2-60
621261093 Rear Guide 75 1 FC7000-75/MK2-75
621271093 Rear Guide 100 1 FC7000-100/MK2-100
621281093 Rear Guide 130 1 FC7000-130/MK2-130
621291093 Rear Guide 160 1 FC7000-160/MK2-160
6 621390030 Front Writing Panel 60 1 FC7000MK2-60
621261034 Front Writing Panel 75 1 FC7000-75/MK2-75
621271034 Front Writing Panel 100 1 FC7000-100/MK2-100
621281034 Front Writing Panel 130 1 FC7000-130/MK2-130
621291035 Front Writing Panel 160 1 FC7000-160/MK2-160
7 621390040 Rear Writing Panel 60 1 FC7000MK2-60
621261042 Rear Writing Panel 75 1 FC7000-75/MK2-75
621271042 Rear Writing Panel 100 1 FC7000-100/MK2-100
621281042 Rear Writing Panel 130 1 FC7000-130/MK2-130
621291043 Rear Writing Panel 160 1 FC7000-160/MK2-160
8 772126500 Main Board for FC7000 1 FC7000-75/100/130/160
792700703 Main Board for FC7000MK2 1 FC7000MK2-60/75/100/130/160
792700700 Main Board for 9 series 1 975/9100/9130/9160
792700704 Main Board for 960 960
9 500052449 Power Supply Board (PS3122) 1
10 363024101 Foot (NT24) 4
11 500052449 Fan (TDS-05B-DC12V) 1
12 621390050 Cutting Mat 60 1 FC7000MK2-60
621261053 Cutting Mat 75 1 FC7000-75/MK2-75
621271053 Cutting Mat 100 1 FC7000-100/MK2-100
621281053 Cutting Mat 130 1 FC7000-130/MK2-130
621291053 Cutting Mat 160 1 FC7000-160/MK2-160
Outer Casing

FC7000-UM-251-9370 10-1
10. PARTS LIST

1
8
10
12
Control Panel Assy

11
9
3

4
2

FC7000-UM-251-9370 10-2
10. PARTS LIST

10.2 Control Panel


No. Part No. Description Q’ty Remarks
1 772126570 Control Panel Board 1
2 772126560 LCD Board Assy 1
3 692126521 Cable, FFC312202A 1 Control Panel Flexible Cable
4 692126170 Cable, CA312217 1 Main Board to Control Panel
5 621264161 Bracket, Top 1
6 621264143 Control Panel Sheet 1
621394140 Control Panel Sheet MK2 1 FC7000MK2
7 621264110 Key Top, Function 4
8 621264120 Key Top, Cursor 4
9 621264132 Control Panel 1
10 621264170 Bracket, Bottom 1

FC7000-UM-251-9370 10-3
10. PARTS LIST

Control Panel

6 3 4

1
7

10

FC7000-UM-251-9370 10-4
10. PARTS LIST

10.3 Pen Block


No. Part No. Description Q’ty Remarks
1 792219702 Pen Holder Assy 4200 1 For 2-pen model
2 621263281 Cutter Pen Holder 1
3 621113581 Thumb Screw L14 1
4 621263222 Pen Arm 1
5 621263230 Slide Shaft 1
6 682126520 Moving Coil with Yoke (PM1306) 1
7 617363351 Pen Encoder Strip 1
8 691700521 Pen Flexible Cable, FPC601103A 1
9 380205511 Pen Arm Spring E-551 1
10 772126710 Light Pointer Assy 1
11 621263251 Bearing Roller Base Bracket 1
12 310068320 Bearing Roller 2 683ZZMC3PS2S
13 621263212 Moving Coil Base 1
14 500050122 Encoder Sensor, HEDS-9720#P50 1
15 772126720 Auto Registration Mark Sensor Assy 1
16 772126340 Cross Cutter Assy 1
17 772126700 Pen Block Assy 1
18 622192091 Arm Spring 2 1 For 2-pen model
19 622192070 Lock Arm 2 For 2-pen model
20 053203420 Magnet 2 For 2-pen model
21 622192060 Pen Holder AP 2 For 2-pen model
22 337120250 Shaft Pin D2L25H7 2 For 2-pen model
23 333302001 Stopper Ring CS 2 mm 4 For 2-pen model
24 621163200 Pen Holder Spacer 1 For 2-pen model
25 622192081 Arm Spring 1 1 For 2-pen model
26 792219703 Pen Station Assy 4200 1 For 2-pen model

FC7000-UM-251-9370 10-5
10. PARTS LIST

Pen Block
8 5
26
23
22 23

21 22 24

21
4

20
7 18 19 1
Pen Holder for 2-pen Model 19
20 25
Pen Station for 2-pen Model

15 6

10 9

16

12

11

13

14

17

FC7000-UM-251-9370 10-6
10. PARTS LIST

10.4 Main Frame


No. Part No. Description Q’ty Remarks
1 621390020 Sub Chassis 60 1 FC7000MK2-60
621261023 Sub Chassis 75 1 FC7000-75
621271023 Sub Chassis 100 1 FC7000-100
621281023 Sub Chassis 130 1 FC7000-130
621291023 Sub Chassis 160 1 FC7000-160
2 621260081 Right Side Plate 1 FC7000
621260380 Right Side Plate for MK2 FC7000MK2
3 378413041 X Drive Belt, 130TN15-10W 1
4 010012022 X Motor Pulley 1
5 500052478 Cam Sensor, LG-217D-3 1
6 621260230 Cable Bracket 1
7 617362100 X Drive Shaft Pulley, 85Z 1
8 Bush, D8L21 1
9 621260222 Right Side Sub Plate 1
10 035132220 Brush 1
11 621392010 X Drive Roller Shaft 60 1 FC7000MK2-60
621262010 X Drive Roller Shaft 75 1 FC7000-75/MK2-75
621272010 X Drive Roller Shaft 100 1 FC7000-100/MK2-100
621282010 X Drive Roller Shaft 130 1 FC7000-130/MK2-130
621292011 X Drive Roller Shaft 160 1 FC7000-160/MK2-160
12 682132430 X Motor, UGJMEE-A7JGR34 1 FC7000/MK2-100/130/160
682132440 X Motor, UGJMEE-A7MGR73 1 FC7000-75
682126200 X Motor, DMN37HE-003 1 FC7000MK2-60/75
13 500052451 Fan, KLDC12B4-940 1 FC7000-75/MK2-60/75
500052451 Fan, KLDC12B4-940 2 FC7000/MK2-100,130,160
14 500052515 Media Sensor, PS-117ED1 2
15 621260011 Pillow Block 5 FC7000-75/FC7000MK2-60
621260011 Pillow Block 7 FC7000-100/MK2-100
621260011 Pillow Block 9 FC7000-130/MK2-130
621260011 Pillow Block 11 FC7000-160/MK2-160
16 310014820 Bearing, MR148ZZMC3PS2S 5 FC7000-75/FC7000MK2-60
310014820 Bearing, MR148ZZMC3PS2S 7 FC7000-100/MK2-100
310014820 Bearing, MR148ZZMC3PS2S 9 FC7000-130/MK2-130
310014820 Bearing, MR148ZZMC3PS2S 10 FC7000-160/MK2-160
17 621271250 Flexible Cable Reinforcement 100 1 FC7000-100/MK2-100
621281250 Flexible Cable Reinforcement 130 1 FC7000-130/MK2-130
621291250 Flexible Cable Reinforcement 160 1 FC7000-160/MK2-160
18 621260021 Bearing Cover 4 FC7000-75/FC7000MK2-60
621260021 Bearing Cover 5 FC7000-100/MK2-100
621260021 Bearing Cover 6 FC7000-130/MK2-130
621260021 Bearing Cover 6 FC7000-160/MK2-160
19 621260132 Media Sensor Bracket 1
20 621392020 X Drive Roller Set 60 1 FC7000MK2-60
621262020 X Drive Roller Set 75 1 FC7000-75/MK2-75
621272020 X Drive Roller Set 100 1 FC7000-100/MK2-100
621282020 X Drive Roller Set 130 1 FC7000-130/MK2-130
621292020 X Drive Roller Set 160 1 FC7000-160/MK2-160
21 621390010 Main Chassis 60 1 FC7000MK2-60
621261014 Main Chassis 75 1 FC7000-75/MK2-75
621271014 Main Chassis 100 1 FC7000-100/MK2-100
621281014 Main Chassis 130 1 FC7000-130/MK2-130
621291014 Main Chassis 160 1 FC7000-160/MK2-160
22 621263140 Y Rail Reinforcement Bracket 1
23 621263133 Idler Bracket 1
24 792700702 Idler Pulley Assy 1
25 621260212 Left Side Sub Plate 1
26 621260071 Left Side Plate 1 FC7000
621260370 Left Side Plate 1 FC7000MK2

FC7000-UM-251-9370 10-7
10. PARTS LIST

Main Frame

24
23
22

25

20

20 14 17
21 19 18
16
15

26

14 11
12 9
8
10 7
13

3
2
4 5
1

FC7000-UM-251-9370 10-8
10. PARTS LIST

10.5 Y Rail
No. Part No. Description Q’ty Remarks
1 682132440 Y Motor, UGJMEE-A7MGR73 1 FC7000
682126200 Y Motor, DMN37HE-003 1 FC7000MK2
2 378413041 Y Motor Belt, 130TN15-10W 1
3 010012022 Y Motor Pulley Z24 1
4 792700705 Y Drive Pulley Assy 1
5 500052478 Cam Sensor, LG-217D-3 1
6 621393110 Y Drive Bracket 1 FC7000MK2
621293113 Y Drive Bracket 1 FC7000
7 621263120 Y Drive Adjustment Plate 1
8 621230101 Cam Shaft Holder 2
9 621263072 Cam Sensor Dog 1
10 092002041 Pinch Roller Shaft 2 FC7000/MK2-75, FC7000MK2-60
092002041 Pinch Roller Shaft 3 FC7000/MK2-100/130
092002041 Pinch Roller Shaft 4 FC7000-160/MK2-160
11 621230390 Pinch Roller Sensor Dog 2
12 095002121 Pinch Roller 2 FC7000/MK2-75, FC7000MK2-60
095002121 Pinch Roller 3 FC7000/MK2-100/130
095002121 Pinch Roller 4 FC7000/MK2-160
13 621112120 Pinch Roller Arm Shaft 4 FC7000/MK2-75, FC7000MK2-60
621112120 Pinch Roller Arm Shaft 6 FC7000/MK2-100/130/160
621112120 Pinch Roller Arm Shaft 8 FC7000/MK2-160
14 621261250 Cam Lever Spring 1
15 621264012 Cam Lever Top 1
16 621261231 Cam Lever 1
17 621112100 Pinch Roller Arm 2 FC7000/MK2-75, FC7000MK2-60
621112100 Pinch Roller Arm 3 FC7000/MK2-100/130
621112100 Pinch Roller Arm 4 FC7000/MK2-160
18 621391240 Cam Shaft 60 1 FC7000MK2-60
621261241 Cam Shaft 75 1 FC7000/MK2-75
621271241 Cam Shaft 100 1 FC7000/MK2-100
621281241 Cam Shaft 130 1 FC7000/MK2-130
621291241 Cam Shaft 160 1 FC7000/MK2-160
19 621263011 Pinch Roller Base 2 FC7000/MK2-75, FC7000MK2-60
621263011 Pinch Roller Base 3 FC7000/MK2-100/130
621263011 Pinch Roller Base 4 FC7000/MK2-160
20 621230111 Cam 2 FC7000/MK2-75, FC7000MK2-60
621230111 Cam 3 FC7000/MK2-100/130
621230111 Cam 4 FC7000/MK2-160
21 621263052 Stopper Plate 1 FC7000/MK2-75, FC7000MK2-60
621263052 Stopper Plate 2 FC7000/MK2-100/130/160
22 621263060 Pinch Roller Spring 2 FC7000/MK2-75, FC7000MK2-60
621263060 Pinch Roller Spring 3 FC7000/MK2-100/130
621263060 Pinch Roller Spring 4 FC7000/MK2-160
23 621263042 Pinch Roller Spring Lever 2 FC7000/MK2-75, FC7000MK2-60
621263042 Pinch Roller Spring Lever 3 FC7000/MK2-100/130
621263042 Pinch Roller Spring Lever 4 FC7000-160
24 621263031 Spring Hook Adjustment Bracket 2 FC7000/MK2-75, FC7000MK2-60
621263031 Spring Hook Adjustment Bbracket 3 FC7000/MK2-100/130
621263031 Spring Hook Adjustment Bracket 4 FC7000/MK2-160
25 621263022 Spring Hook Base Bracket 2 FC7000/MK2-75, FC7000MK2-60
621263022 Spring Hook Base Bracket 3 FC7000/MK2-100/130
621263022 Spring Hook Base Bracket 4 FC7000/MK2-160
26 692126532 Y Flexible Cable, FFC312203B 1 FC7000/MK2-75, FC7000MK2-60
692126542 Y Flexible Cable, FFC312204B 1 FC7000/MK2-100
692126552 Y Flexible Cable, FFC312205B 1 FC7000/MK2-130
692126562 Y Flexible Cable, FFC312206B 1 FC7000/MK2-160
27 621271250 Flexible Cable Reinforcement Bracket 100 1 FC7000/MK2-100
621281250 Flexible Cable Reinforcement Bracket 130 1 FC7000/MK2-130
621291250 Flexible Cable Reinforcement Bracket 160 1 FC7000/MK2-160
28 621391210 Y Rail 60 1 FC7000MK2-60
621261210 Y Rail 75 1 FC7000/MK2-75
621271210 Y Rail 100 1 FC7000/MK2-100
621281210 Y Rail 130 1 FC7000/MK2-130
621291210 Y Rail 160 1 FC7000/MK2-160
29 772126660 Pen Board 1
30 621263140 Y Rail Reinforcement Bracket 1

FC7000-UM-251-9370 10-9
10. PARTS LIST

No. Part No. Description Q’ty Remarks


31 621263133 Idler Bracket 1
32 792700702 Idler Pulley Assy 1
33 621391220 Y Belt, 150S2M-1000 1 FC7000MK2-60
621261220 Y Belt, 150S2M-1150 1 FC7000/MK2-75
621271220 Y Belt, 300S2M-1450 1 FC7000/MK2-100
621281220 Y Belt, 250S2M-1750 1 FC7000/MK2-130
621291220 Y Belt, 300S2M-2010 1 FC7000/MK2-160
34 621263271 Pen Block Cover 1
Y Rail

4
5

2
9
14

6
15
13
23

1
3
20

7
24
25

16
13

10
22
21

17
19

11
12
18
26

27
28
29

34
11
30
31
9

32
33

FC7000-UM-251-9370 10-10
10. PARTS LIST

10.6 Y Slider
No. Part No. Description Q’ty Remarks
1 621173160 Y Sensor Guard 1
2 772126650 Pinch Roller Sensor Board 1
3 621173150 Y Sensor Bracket B 1
4 095013010 Roller B13 8
5 621183403 Y Slider L-FC51 1
6 621183410 Roller Tension Plate L 1
7 692123350 Spacer CL-310N 2
8 772126660 Pen Board 1
9 692123320 Y Belt Fixing Plate L-51 2
10 392230020 Spacer CE302 2
Y Slider

8 4

6 10
4 4

6
5

9
4

2 3

FC7000-UM-251-9370 10-11
10. PARTS LIST

10.7 Wiring Harness


No. Part No. Description Q’ty Remarks
1 692126082 CA312208B (Media Sensor to Main Board) 1
2 692123020 CA312209A (Fan to Main Board) 1 FC7000/MK2-75/60
692126101 CA312210A (Fan to Main Board) 1 FC7000-100
692126111 CA312211A (Fan to Main Board) 1 FC7000-130/160
3 692126012 CA312201B (Power Supply Switch to Main Board) 1 FC7000-75
692126022 CA312202B (Power Supply Switch to Main Board) 1 FC7000-100
692126032 CA312203B (Power Supply Switch to Main Board) 1 FC7000-130
692126042 CA312204B (Power Supply Switch to Main Board) 1 FC7000-160
4 692126121 CA312212A (Main Board to Cam Sensor) 1
5 692126170 CA312217 (Main Board to Control Panel Board) 1

FC7000-UM-251-9370 10-12
10. PARTS LIST

10.8 Labels
No. Part No. Description Q’ty Remarks
1 621394360 Emblem MK2-60 1 FC7000MK2-60
621264300 Emblem MK2-75 FC7000MK2-75
621274340 Emblem MK2-100 FC7000MK2-100
621284340 Emblem MK2-130 FC7000MK2-130
621294340 Emblem MK2-160 FC7000MK2-160
621264350 Emblem 75 1 FC7000-75
621274350 Emblem 100 1 FC7000-100
621284350 Emblem 130 1 FC7000-130
621294350 Emblem 160 1 FC7000-160
621312210 Emblem 960 1 960
621314210 Emblem 975 1 975
621315210 Emblem 9100 1 9100
621316210 Emblem 9130 1 9130
621317210 Emblem 9160 1 9160
2 621264370 Warning Label 1
3 621264430 Push Roller Label 1
4 910990020 WEEE Label 1
5 621264380 Caution Label 1
6 621264310 Model Label 1 FC7000
621314220 Model VE Label 1 9 series
7 621264390 Standby Label 1
8 621264330 I/F Label 1
9 621263290 ARMS Label 1
Labels
1 2 3

5 6
4

7 8 9

FC7000-UM-251-9370 10-13
10. PARTS LIST

10.9 Media Stocker, Stand


No. Part No. Description Q’ty Remarks
1 621269215 Right Media Stocker Bracket 1
2 621269225 Left Media Stocker Bracket 1
3 621391170 Center Bar 60 1 FC7000MK2-60
621261170 Center Bar 75 1 FC7000/MK2-75
621271120 Center Bar 100 1 FC7000/MK2-100
621281120 Center Bar 130 1 FC7000/MK2-130
621291120 Center Bar 160 1 FC7000/MK2-160
4 621391330 Stock Roller 60 2 FC7000MK2-60
621261332 Stock Roller 75 2 FC7000/MK2-75
621271332 Stock Roller 100 2 FC7000/MK2-100
621281332 Stock Roller 130 2 FC7000/MK2-130
621291332 Stock Roller 160 2 FC7000/MK2-160
5 621261120 Side Stay Assembly 2
6 621261151 Foot (Base Assembly) 2
7 Hexagonal Wrench (M5) 1
8 Socket Head Cap Screw 20
Media Stocker, Stand

5
6

1 2

FC7000-UM-251-9370 10-14
10. PARTS LIST

10.10 Option Basket


FC7000/MK2-75/100/130/160
No. Part No. Description Q’ty Remarks
1 621399430 Basket Pipe 7060 2 FC7000MK2-60
621269430 Basket Pipe 7075 2 FC7000/MK2-75
621279430 Basket Pipe 7100 2 FC7000/MK2-100
621289430 Basket Pipe 7130 2 FC7000/MK2-130
621299430 Basket Pipe 7160 2 FC7000/MK2-160
2 621179430 Basket Bracket 2
3 621269450 Basket MK2 7060 1 FC7000MK2-60
621269450 Basket MK2 7075 1 FC7000MK2-75
621279450 Basket MK2 7100 1 FC7000MK2-100
621289450 Basket MK2 7130 1 FC7000MK2-130
621299450 Basket MK2 7160 1 FC7000MK2-160
621269420 Basket 7075 1 FC7000-75
621279420 Basket 7100 1 FC7000-100
621289420 Basket 7130 1 FC7000-130
621299420 Basket 7160 1 FC7000-160
4 621399440 Center Pipe 7060 1 FC7000MK2-60
621269440 Center Pipe 7075 1 FC7000MK2-75
621279440 Center Pipe 7100 1 FC7000MK2-100
621289440 Center Pipe 7130 1 FC7000MK2-130
621299440 Center Pipe 7160 1 FC7000MK2-160
5 M6L12 Socket Head Cap Screw 4
6 End Cap KP-107 4
Option Basket

3
1

5
1 2
4

10.11 Other Parts


Standard Accessories
No. Part No. Description Q’ty Remarks
1 500052533 USB Cable, CBL1112-3.0M 1
2 621269311 CD-ROM (FC7000-CDM**M) 1 FC7000
621399310 CD-ROM (FC7MK2-CDM01M) 1 FC7000MK2
3 621269321 Quick Start Manual 1
Packing Boxes
No. Part No. Description Q’ty Remarks
1 621269110 Packing Box for FC7000-75 1
2 621279110 Packing Box for FC7000-100 1
3 621289110 Packing Box for FC7000-130 1
4 621299110 Packing Box for FC7000-160 1
5 621399110 Packing Box for FC7000MK2-60 1
6 621269140 Packing Box for FC7000MK2-75 1
7 621279130 Packing Box for FC7000MK2-100 1
8 621289130 Packing Box for FC7000MK2-130 1
9 621299130 Packing Box for FC7000MK2-160 1

FC7000-UM-251-9370 10-15
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS

11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS


11.1 Block Diagrams
11.1.1 Block Diagrams FC7000
52089-2610 20FMZ-BT
GND 20 1 GND

CONTROL PANEL
KEY0 19 2 KEY0
KEY1 18 3 KEY1
1 GND KEY2 17 4 KEY2

PR312208*
WH2004A-AYH-JT
2 +5V KEY3 16 5 KEY3

BOARD

RS232C
3 LCD_CNT KEY4 15 6 KEY4
4 RS KEY5 14 7 KEY5

J17
R/W

FFC312202
5 KEY6 13 KEY6

CA312214
8

LCD
6 E KEY7 12 9 KEY7

J3
J1
7 D4 VIEWZ 11 10 VIEWZ
8 D5 HOLDZ 10 11 HOLDZ
9 D6 MENUZ 9 12 MENUZ
10 D7 PROCESSLED 8 13 PROCESSLED
11 ANODE MENULED 7 14 MENULED

USB
J19
12 CATHODE POWERLED 6 15 POWERLED
GND 5 16 GND
KCONT0 4 17 KCONT0
KOUNT1 3 18 KOUNT1

LCD_CNT
KCONT2 2 19 KCONT2
+5V 1 20 +5V

PR312207

GND
R/W
MARK SENSOR

+5V
RS

D4
D5
D6
D7
E

10
1
2
3
4
5
6
7
8
9
B10B-PH
1 RS
LED DRV
3 TOMBOSNS
+5V

R/W
J701

2
3 E
4 D4

CA312217
5 D5
1
2

J2
6 D6
CA312216

7 D7
8 +5V
9 LCD_CNT
10 GND
CA312213

+5V 1
LED DRV 2
TOMBOSN 3
S3B-PH
J504

22FMZ-ST 22FMZ-BT
PEN A 22 PEN A
POINTER

S2B-PH 1
PR312204
LIGHT

PEN B 21 PEN B
J505

1 ANODE 2
PEN JUNCTION

GND 20 3 GND

MAIN BOARD
2 CATHODE

FFC312204(-100)
FFC312206(-160)
Y HOME 19 4 Y HOME

PR312201*
PINCH 18 5 PINCH
PR312205*

B2B-EH TOMBO 17 6 TOMBO


T U/D
SOL.

BOARD

1 TMC+ TOMBO- 16 7 TOMBO-


J506

2 TMC- L-POINTER 15 8 L-POINTER


+5V 14 9 +5V
GND 13 10 GND

J1
MCP 12 11 MCP
MCP 11 12 MCP
MCM 10 13 MCM
MCM 9 14 MCM
FFC312205(-130)

GND 8 15 GND
FFC312203(-75)

TOMBOMC+ 7 16 TOMBOMC+
MC ENCODER

1 MC+ TOMBOMC- 6 17 TOMBOMC-


PEN BLOCK

FPC601103A

5597-08APB

2 MC- CUTMC+ 5 18 CUTMC+


MC COIL

3 FG CUTMC- 4 19 CUTMC-
4 GND N.C. 3 20 N.C.
J501

5 GND N.C. 2 21 N.C.


52089-0410

6 PENB N.C. 1 22 N.C.


J502

+5V
2 PINCH R
GND
4 ANODE
J503

7 +5V
8 PENA
1

B3B-PH
FFC312201

1 +5V
J5

CAM SENSOR CA312212 2 GND


FC7000-75/100/130/160 WIRING CONNECTION

3 CAMZ
PINCH ROLLER SENSOR BOARD

B6B-PH-K
1 +5V
FILM SENSOR
CA312208

2 +X SNS
Y MOTOR

(REAR)
J16

3 GND
52089-0410
+5V 4
PINCH R 3
GND 2
ANODE 1

4 +5V
FILM SENSOR
J601

5 -X SNS
(FRONT) 6 GND
UGJMEE-A7MGR72

DF1B-4P
1 +5V
PR312206

Y MOTOR

2 GND
J13

3 YENA
4 YENB
5566-02
1 YM+
J17

2 YM-
UGJMEE-A7MGR33

DF1B-4P
1 +5V
X MOTOR

2 GND
J12

3 XENA
4 XENB
5566-02
(100/130/160)
CA312218

1 XM+
J6

2 XM-
1 FAN1(+)

1 FAN2(+)
2 FAN1(-)

2 FAN2(-)

B4P-VH
+40V
+40V
GND
GND
J4
J8

J9

1
2
3
4
CA312210(-100)
CA312211(-130)
CA312209

CA312201(-75)
CA312202(-100)
CA312203(-130)
CA312204(-160)
KLDC12B4
FAN

(ALL)

(100/130/160)

1
2
3
4
POWER SUPPLY

CN2
SWITCHING

+40V
+40V
GND
GND
PS-3122

3 AC(N)
1 AC(L)
CN1

2
CA312207

CA312215
CA312205

CA312206

POWER SW.
SUP-J3G-E

2WI36/114
AC INLET

FC7000-UM-251-9370 11-1
FC7000MK2-60/75/100/130/160 WIRING CONNECTION

FC7000-UM-251-9370
T U/D LIGHT
PEN BLOCK SOL. POINTER
MC COIL
MC ENCODER PR312204

FPC601103A CA312213 LCD

2
1
1

8
7
6
5
4
3
2
1
WH2004A-AYH-JT

FG
S2B-PH

B2B-EH

+5V
MC-
MC+

GND
GND

PENA
PENB
TMC-
TMC+
ANODE
2 CATHODE
J502 5597-08APB J506 J505 MARK SENSOR
J504 J701
PINCH ROLLER SENSOR BOARD +5V 1 1 +5V
LED DRV 2 CA312216 2 LED DRV CA312214
J601 J503 TOMBOSN 3 3 TOMBOSNS PR312207
+5V 4 1 +5V S3B-PH
PINCH R 3 FFC312201 2 PINCH R
PR312206 GND 2 3 GND
9
8
7
6
5
4
3
2
1

11
12
10

ANODE 1 4 ANODE
52089-0410 52089-0410 1 RS
E

D7
D6
D5
D4
RS
+5V

R/W

2 R/W
GND
11.1.2 Block Diagrams FC7000MK2

ANODE

3 E
LCD_CNT

CATHODE

4 D4
5 D5
DMN37HE-003 (60/75) PEN JUNCTION 6 D6 CONTROL PANEL
UGJMEE-A7MGR33 (100/130/160) DMN37HE-003 (All) 7 D7

11-2
8 +5V BOARD
X MOTOR Y MOTOR BOARD 9 LCD_CNT
10 GND
PR312208*
CABLE: MOTOR CA312224 (60/75) Y MOTOR J1
ENCODER CA312225 (60/75)
PR312205*
+5V
GND
GND

KEY7
KEY6
KEY5
KEY4
KEY3
KEY2
KEY1
KEY0

VIEWZ
HOLDZ
MENUZ

KCONT2
KOUNT1
KCONT0

J501

CAM SENSOR
MENULED
POWERLED
52089-2610

PROCESSLED

(REAR)

(FRONT)
CA312218
1
2
3
4
5
6
7
8
9
11
10
12
13
14
15
16
17
18
19
20

22FMZ-ST

FILM SENSOR
FILM SENSOR
N.C. 1
N.C. 2
N.C. 3
CUTMC- 4
CUTMC+ 5
TOMBOMC- 6
TOMBOMC+ 7
GND 8
MCM 9
MCP 11
MCM 10
MCP 12
GND 13
+5V 14
L-POINTER 15
TOMBO- 16
TOMBO 17
PINCH 18
Y HOME 19
GND 20
PEN B 21
PEN A 22

(100/130/160)
FFC312203(-60/75) FFC312204(-100) CA312217 FFC312202

CA312212
CA312208
FAN FFC312205(-130) FFC312206(-160)
9
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1

11
11

22
21
20
19
18
15
14
13
12
10
10
20
19
18
17
16
15
14
13
12
10

KLDC12B4
J8

5566-02
5566-02

1 +5V

2 XM-
2 YM-
CA312205

1 +5V
4 +5V
1 +5V
1 +5V
+5V

1 XM+
1 YM+

2 GND
DF1B-4P
DF1B-4P

2 GND
6 GND
3 GND
2 GND
GND
GND

1 FAN1(+)

4 XENB
3 XENA
KEY7
KEY6
KEY5
KEY4
KEY3
KEY2
KEY1
KEY0

B6B-PH-K
B3B-PH

4 YENB
3 YENA
3 CAMZ
AC INLET
VIEWZ

CA312209

5 -X SNS
B10B-PH
HOLDZ

(ALL)

2 +X SNS
MENUZ

2 FAN1(-)
22FMZ-BT
KCONT2
KOUNT1
KCONT0
MENULED

17 TOMBOMC-
16 TOMBOMC+
TOMBO-
TOMBO
Y HOME

N.C.
N.C.
N.C.
CUTMC-
CUTMC+
GND
MCM
MCM
MCP
MCP
GND
+5V
8 L-POINTER
PINCH
GND
PEN B
PEN A
GND
LCD_CNT
+5V
D7
D6
D5
D4
E
R/W
RS

SUP-J3G-E
20FMZ-BT

POWERLED

CA312207 J6 J12 J17 J13 J16 J5


PROCESSLED

J9 J1 J2
CA312206 1 FAN2(+)
(100/130/160) 2 FAN2(-) J3
CA312210(-100)
POWER SW. SWITCHING CA312211(-130)

2WI36/114 POWER SUPPLY


PS-3122 MAIN BOARD
CN2 J4
CN1 +40V 1 1 +40V
1 AC(L) +40V 2 2 +40V
PN6043-01*
2 GND 3 3 GND
3 AC(N) GND 4 4 GND
CA312215 CA312201(-60/75) B4P-VH
CA312202(-100)
CA312203(-130)
CA312204(-160)

J19 J17
USB RS232C
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
CPU GRC1507
D[0..15] A[0..21] CENCSZ
D[0..15] A[0..21] A[0..21] CENCSZ
NVRAMCSZ
NVRAMCSZ IOCS11Z
SRVINTZ RDZ RDZ IOCS11Z KROMCSZ
SRVINTZ WRHZ KROMCSZ USB1CSZ
MENUINTZ WRLZ WRLZ USB1CSZ SRVINTZ
HOLDINTZ MENUINTZ RDWR SRVINTZ MENUINTZ
USB1INTZ HOLDINTZ MENUINTZ HOLDINTZ DCDRIVER
VIEWINTZ USB1INTZ RASZ HOLDINTZ VIEWINTZ
VIEWINTZ CASLZ VIEWINTZ
PENFB TOMBO CASHZ XCOMA XCOMA MC+
PENFB XCOMB XCOMB MC-
CS0Z YCOMA YCOMA
CS1Z CS1Z YCOMB YCOMB PENFB
CS2Z CS2Z PNCOMA PCOMA PENFB
VIEWZ PNCOMB PCOMB
DTR-DZ MENUZ SFRZ SFRZ
RTS-DZ HOLDZ FANONZ

FC7000-UM-251-9370
CTS0Z SFREE FANLOWZ
RXD0
TXD0
DSR0 PNENA
PNENB DCDRIVER
PHASE
PHASE 04OFS MINE MENULED
EPROMDOUT 04OFS T_REF ENB
EPROMDOUT T_REF RESET IOCS12Z
LCDB[0..6] RESET IOCS12Z
POINTERIN VIEWZ
POINTERIN MENUZ RESET
RMSLEDIN RESET RESETZ D[0..15]
RMSLEDIN RESETZ
04LEAD CUTPHASE
04LEAD CUTPHASE GRC1507
CUTENAZ
CUTENAZ
11.2 Circuit Diagrams

CUT_REF
CUT_REF POINTEROUT
POINTEROUT RMSLEDOUT
RMSLEDOUT
TOMBOMC-
CUTMC-
MEMORY
FR_BUSYZ
CPU D[0..15] FR_BUSYZ EPROMDOUT
A[0..21] EPROMDOUT

RASZ
CASLZ
11.2.1 Main Board Top Section

CASHZ FANLOWZ
IF RDWR

IOCS12Z RDZ
IOCS12Z WRLZ
MINE
ENB NVRAMCSZ CS0Z ENABLEZ
KROMCSZ NVRAMCSZ ENABLEZ
D[0..15] DTR-DZ RESETZ KROMCSZ
A[0..21] RTS-DZ RESETZ
CENCSZ CTS0Z
CENCSZ RXD0

11-3
RDZ TXD0
WRLZ DSR0Z MEMORY
RESETZ
RESETZ
PB[0..7]
YHOMEZ PB[0..7]
PINCH YHOMEZ
CAMZ PINCH PMDATA
FR_BUSYZ CAMZ PMCLK
PHASE FR_BUSYZ PMCSZ
ENABLEZ PHASE FANONZ
T_REF ENABLEZ
CUTPHASE T_REF TOMBOMC+ CONNECT
CUTENAZ CUTPHASE TOMBOMC-
CUT_REF CUTENAZ CUTMC+ IOCS11Z D[0..15]
CUT_REF CUTMC- IOCS11Z PENA CONNECT1
PENB
IF MC+ 04OFS 04LEAD
MC- SFREE 04OFS 04LEAD
PB[0..7] TOMBO
MENULED
PMDATA MENUZ
PMCLK HOLDZ
RESETZ PMCSZ VIEWZ YHOMEZ
LCDB[0..6] RESETZ YHOMEZ PINCH
LCDB[0..6] PINCH CAMZ
CAMZ
TOMBOMC+ POINTERIN
TOMBOMC- POINTERIN RMSLEDIN
CUTMC+ RMSLEDIN CONNECT1
POINTEROUT CUTMC-
RMSLEDOUT POINTEROUT
RMSLEDOUT
CONNECT

USB_OPT

D[0..15] USB1INTZ
A[0..21] USB1INTZ
USB1CSZ
USB1CSZ

WRLZ
RDZ
RESETZ
RESETZ

USB_OPT
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS

11.2.2 Main Board (CONNECTOR 1 BLOCK)


VCC
R112 R113 R114 R115 R117 R116
1K 1.5K 2.2K 4.7K 6.8K 3.3K

RE-H022TD-1130

JP10 JP11 JP12 JP13 JP14 R93

R94 100K
VCC
C96 VCC
100K
103/50V

D47
U39A 1SS352-TPH3

4
VCC NJM3403A
3 R95
J23 �
1

11
U39B 04LEAD
1 2 � 100
6 � C97
2 R96 D48 104
3 7

11
5 � 1SS352-TPH3
4
100K NJM3403A
B4B-EH-A
R97 4
100_3225 R98 R99
100K 100K
RE-H022TD-1130
JP7 JP8 JP9 RE-H022TD-1130
RE-H022TD-1130

R102 R103 R104


10K 47K 150K
11

U39C
9 �
R105 R106
8
04OFS 10 �
NJM3403A
22K 33K
C98
C107 102
4

104
PR312201A CONNECTOR1 BLOCK

FC7000-UM-251-9370 11-4
U1A
RA7 RA1 RA2 PROCESSLED 1 2 R1
VCC 10K*4 10K*4 10K*4 74LS06 470 2012
U1B
3 4 R2 VCC
MENULED
74LS06 470 2012
PB[0..7]
� � � � � � � � � � � �
RESETZ J3
PB0 FL1 KCONT0 1 ���
PB1 EXCCET102U D1 1SS352-TPH3 2 ����
PB2 FL2 KCONT1 3 ����
PB3 EXCCET102U D2 1SS352-TPH3 4 ����
PB4 FL3 KCONT2 5 ����
SFREE
PB5 PROCESSLED EXCCET102U D3 1SS352-TPH3 6 ����
PB6 FL4 7 ����
POINTERIN
PB7 EXCCET102U 8 ����
RMSLEDIN
����������� FL5 9 ����
EXCCET102U 10 �����
VIEWZ
FL6 FL7 11 �����
EXCCET102U HOLDZ N2012Z121T03 12 �����
HOLDZ
RA4 RA5 FL8 13 ����������
VCC 10K*4 10K*4 EXCCET102U FL9 14 �������

FC7000-UM-251-9370
FL10 N2012Z121T03 15 ��������
MENUZ ���
EXCCET102U 16
FL11 17 ������
U2 � � � � � � � � EXCCET102U R3 470 2012 18 ������
D[0..15] D0 KCONT0
2 18 FL12 19 ������
D1 A0 B0 EXCCET102U KCONT1 ���
3 A1 B1 17 20
D2 4 16 FL13 KCONT2
D3 A2 B2 EXCCET102U 20FMZ-BT
5 A3 B3 15
D4 6 14
D5 A4 B4 VCC C2
7 13

8
7
6
5
4
3
2
1
D6 A5 B5 R4 22K R5 104
8 A6 B6 12
D7 9 11
A7 B7 C1
1 SW1 470 2012 47uF/16V
DIR CHS-08TB2
IOCS11Z 19 OE R82

9
10
11
12
13
14
15
16
74HC245/SO 15K
RA6 RA3 VCC
VCC 10K*4 10K*4

FL14 J2
1SS352-TPH3 EXCCET102U 1 ��
� � � � � � � � FL15 2 ���
EXCCET102U 3 �
HOLDZ D5 D7 D9 D11 FL16 4 ��
D4 D6 D8 D10 EXCCET102U 5 ��
LCDB0 FL17 6 ��
LCDB1 EXCCET102U 7 ��
LCDB2 FL18 8 ���
LCDB3 EXCCET102U 9 �������
LCDB4 FL19 10 ���
LCDB5 EXCCET102U
LCDB6 FL20 B10B-PH
EXCCET102U
LCDB[0..6]
R77 470 2012

11-5
R8 150 3225
RCS00000C001A C91
104 RMSLEDOUT
+40V
TP1 R87 680 3225
11.2.3 Main Board (CONNECTOR BLOCK)

VCC
J1

1
2
PENA 1 ����
J4 R10 220 3225 2 ����
PENB
1 POINTEROUT 3 ���
2 YHOMEZ 4 �����
3 PINCH 5 �����
4 6 �����
VCC 7 ����������
B4P-VH VR1 8 ���������
9 ���
ST-7TA 10K 10 ���
U3A U3B C7 TP5 C4 11

8
MC+ ���
TP4 R12 10K NJM3404AM NJM3404AM 104 RCS00000C001A 101 12
8

���
RCS00000C001A 3 � 13 ���
C6 MC-
1 5 � 14 ���
2 � 7 104 15 ���
TOMBO

1
2
R13 6 � 16 ��������
10K C5 TOMBOMC+
TOMBOMC- 17 ��������

4
C8 FL21 220uF/50V 18 ������
CUTMC+
4

472 N2012Z121T03 19 ������


VCC C9 CUTMC-
20
C10 472 472 21
22 �������
R17
U4 R14
* 22FMZ-BT
R16 13 3 100K VCC
10K A1 A2 R19 R85
14 2 R15 R18
B1 B2 10K 0
12 4 150K 10K J5
W1 W2
1 ���
VCC R20 2 ���
8 11 * 3 ����
PMDATA SDI Vdd CAMZ C11 R76
9 CLK
PMCLK 101 B3B-PH 0
7 CS
PMCSZ C12
RESETZ 10 5 104
RESETZ RS DG
6 SHDN AG 1

AD8402AR10

PR312201A CONNECTOR BLOCK


11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
22K*4 22K*4 22K*4 22K*4 22K*4
VCC RA8 RA9 RA10 RA11 RA12
C13 22 R21 0 * Not mounted

VCC R22 � � � � � � � � � � � � � � � � � � � �
U5
R*
RA13 C14 72 32 A21
10K*4 XTAL PB9/IRQ7/A21 A20

A17
A10
A11
A12
A13
A14
A15
A16

A1
A0
A2
A3
A4
A5
A6
A7
A8
A9
PB8/IRQ6/A20/WAIT 31
22 74 30 A19
� � � � Y1 EXTAL PB7/A19 A18
PB6/A18 29 A[0..21]
XPEEEC6.00MHz VCC 22 A17
A17 A16
VIEWZ 73 MD3 A16 20
VCC 75 19 A15
U6 MENUZ MD2 A15
78 18 A14
MD1 A14 A13
3 1 79 MD0 A13 17
Vcc VOUT A12
A12 16
C15 U1C U1D 84 15 A11
104 RES A11 A10
4 GND M.R 2 5 6 9 8 RESETZ A10 14
76 13 A9
NMI A9

FC7000-UM-251-9370
PST592DMT 74LS06 74LS06 12 A8
A8 A7
A7 11
VCC 10 A6
A6 A5
RESET A5 9
R23 8 A4
10K A4 A3
A3 7
D12 6 A2
1SS352-TPH3 A2 A1
A1 5
4 A0
R24 A0
99 PF7/AN7
98 52 D15
PENFB PF6/AN6 D15 D14
97 AVSS D14 53
100 96 54 D13
D13 C16 PF5/AN5 D13 D12
04LEAD 95 PF4/AN4 D12 56
1SS352-TPH3 104 94 57 D11
VCC PF3/AN3 D11 D10
93 PF2/AN2 D10 58
RA14 VCC 92 59 D9 10K*4 10K*4 10K*4 10K*4
10K*4 RA15 PF1/AN1 D9 D8 VCC RA16 RA17 RA18 RA19
91 PF0/AN0 D8 60
10K*4 100 62 D7
� � � � U7A AVCC D7 D6
D6 63
1 � � � � 64 D5
HOLDINTZ D5 D4
3 49 PA2/SCK0/DREQ0/IRQ0 D4 66
2 46 67 D3 � � � � � � � � � � � � � � � �
PA5/SCK1/DREQ1/IRQ1 D3 D2
43 PA8/TCLKCC/IRQ2 D2 68
D1

D0
D8
D1
D9
D2
D3
D4
D5
D6
D7

74HC08

D10
D11
D12
D13
D14
D15

42 PA9/TCLKCD/IRQ3 D1 69
U7B 70 D0
SRVINTZ D0
MENUINTZ 4 USB1INTZ D[0..15]
6
VIEWINTZ 5 PB2/IRQO/RAS 24 RASZ
11.2.4 Main Board (CPU BLOCK)

PB3/IRQ1/CASL 25 CASLZ
74HC08 26
PB4/IRQ2/CASH CASHZ
28 VCC
PB5/IRQ3/RDWR RDWR
38 WRLZ U38
WRL
36 WRHZ UPA2003
R25 1K WRH
34 RDZ POINTERIN 1 16 POINTEROUT
RD
TOMBO RMSLEDIN 2 15 RMSLEDOUT
VCC 41 3 14

11
CS0 CS0Z
J24 U39D 40 4 13
CS1Z

11-6
C17 CS1 BZIN BZOUT
1 13 � 45 CS2Z 5 12
PA6/TCLKA/CS2
2 14 44 6 11
104 PA7/TCLKB/CS3
3 12 � 7 10
NJM3403A 83 9
B3B-EH-A PA15/CK CUT_REF

4
PA0/RXD0 51 RXD0
8

PA1/TXD0 50 TXD0
R84 100 R26 100 85
PE0/TIOC0A/DREQ0 CUTPHASE
80 PLLVcc PE1/TIOC0B/DRAK0 86 EPROMDOUT
81 PLLCAP PE2/TIOC0C/DREQ1 87 RTS-DZ
VCC C18 82 88
104 PLLVss PE3/TIOC0D/DRAK1 DTR-DZ

PA3/RXD1 48 CTS0Z
C20 C21 C22 C23 C24 C25 47
104 104 104 104 104 PA4/TXD1 DSR0
104 89
C19 470 PE4/TIOC1A CUTENAZ
PE5/TIOC1B 102 PHASE

PE6/TIOC2A 104 04OFS LCDB[0..6]


R83 R27 105
1.5K PE7/TIOC2B T_REF LCDB0
1.5K 106
PE8 LCDB1
PE9 107
108 LCDB2
PE10 LCDB3
PE11 110
111 LCDB4
PE12 LCDB5
PE13 112
1 LCDB6
PE14/DACK0/AH BZIN BZ1 VCC
PE15/DACK1 2
SH7014
1

Vcc
Vcc
Vcc
Vcc
Vcc
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss

BZOUT 2
MEB-12C-5
21
37
65
77
103
3
23
27
33
39
55
61
71
90
101
109

VCC
104
U7C C26
9
8
10

74HC08 C27 104


U7D
12
11
13

74HC08

PR312201A CPU BLOCK


11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
+40V

D14
SFPW-56 D15
SFPW-56
QA1 L6203

XCOMA 5 IN1 OUT1 3

7 C28 R29
XCOMB IN2 153 33_1W
BOOT1 4
SFRZ 11
SFRZ ENA
OUT2 1
J6
10 SNS C29 C30
153 152 1
9 VREF BOOT2 8 2
5566-02
D16 D17

VS
GND
C31
224 2012 SFPW-56 SFPW-56

FC7000-UM-251-9370
2
6
C32
+40V 103/50V

C33
220uF/50V
+40V

D18
D19
SFPW-56
SFPW-56
QA2 L6203

YCOMA 5 IN1 OUT1 3

7 C34 R30
YCOMB IN2 153
4 33_1W
SFRZ BOOT1
11 ENA
OUT2 1
J7
10 SNS C35 C36
153 152 1
9 VREF BOOT2 8 2
5566-02
D20 D21

VS
GND
11.2.5 Main Board (DC DRIVER)

SFPW-56 SFPW-56

2
6
C37 C38
103/50V
224 2012 +40V

C39
220uF/50V

11-7
QA3 L6203

PCOMA 5 IN1 OUT1 3 MC+


7 C40 R31 +12V
PCOMB IN2 153 33_1W
BOOT1 4
SFRZ 11 ENA MC-
1 J8
OUT2
10 SNS 1
C41 C42
R33 153 152 2
9 VREF BOOT2 8
15K R32 B2B-PH-K
0.47/2W C43
224 2012 +12V
VS
GND

2
6

VCC +12V
D31
R79 SFPW-56
U8A 47 3W J9

4
NJM3404AM R34 R35 D32
R39 R40 470 2012 470 2012 SFPW-56 1
D22 � 2
1K 1K F1 R78 2
1
PENFB RXEF110 47 3W B2B-PH-K
� 3 U1E
1SS352-TPH3 FANLOWZ 11 10
C46

8
1UF/50V R41 R42 C47 74LS06 R36 1K
33K C48 1K 224 2012 Q4
C44 2SD1286-Z
103/50V
+40V
104 VCC
VCC

C45 Q5
220uF/50V
R43 R44 2SD1286-Z
470 2012 470 2012
U8B U1F

4
NJM3404AM 13 12
FANONZ
� 6
7 74LS06 R45 1K
� 5

8
PR312201A MOTOR DRIVER
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
VCC
+40V

D[0..15] 10K*4 U40 SI-8050


RA24 RA25 4
U34 � � � � � � � � 10K*4 FB
VCC
D0 3 2 1 L1 SLF12575-151M1R5
D1 D1 Q1 Vin
4 D2 Q2 5 Vout 2
D2 7 6 C110
D3 D3 Q3 220uF/50V
8 9

GND
ON
D4 D4 Q4 D49 C111
13 D5 Q5 12 PMDATA
D5 14 15 SFPW-56 1000uF/10V
D6 Q6 PMCLK

3
5
D6 17 16
D7 Q7 PMCSZ
D7 18 19
D8 Q8 FANONZ
CEN1CSZ 11 CLK

RESETZ 1 CLR
74HC273/SO +40V

FC7000-UM-251-9370
U35 U41 SI-8120
D0 3 2 PB0 4
D1 Q1 FB +12V
D1 4 5 PB1
D2 D2 Q2 PB2 L2 SLF12575-151M1R5
7 D3 Q3 6 1 Vin
D3 8 9 PB3 2
D4 D4 Q4 PB4 C112 Vout
13 D5 Q5 12 C113
D5 14 15 PB5 220uF/50V

GND
ON
D6 D6 Q6 PB6 D50
17 D7 Q7 16
D7 PB7 SFPW-56 680uF/16V
18 D8 Q8 19

3
5
CEN2CSZ 11 CLK PB[0..7]
1 CLR
74HC273/SO
VCC
U36 VCC
D0 2 18
D1 A0 B0
3 A1 B1 17
D2 4 16 J16 C65

9
D3 A2 B2 U19
5 A3 B3 15 1 VCC
D4 6 14 2 10 11 224 2012
D5 A4 B4 PINCH +XSNS C1+ V+
C66

Vcc
7 A5 B5 13 CAMZ 3 GND
D6 8 12 4 224 2012
D7 A6 B6 FR_BUSYZ VCC
9 11 5 C67 12 15 C68 224 2012
A7 B7 YHOMEZ -XSNS C1- V-
6 104 13
11.2.6 Main Board (I/F BLOCK)

GND C69 C2+


1 DIR 224 2012 R50 VCC
IOCS12Z 19 OE B6B-PH-K
� � � � VCC � � � � R51 1K
14 C2-
74HC245/SO VCC R52 1K J17
1K
TXD0 5 T1 IN T1 OUT 2 4 RTS
RTS-DZ 18 T2 IN T2 OUT 1 20 DTR
U37A RA26 19 24 2
DTR-DZ T3 IN T3 OUT TXD
1 10K*4 RA27 21 20 3
CENCSZ T4 IN T4 OUT RXD
3 10K*4 5
U37B
CTS
WRLZ 2 RXD0 6 R1 OUT R1 IN 7 6 DSR
A[0..21] 4 CTS0Z 4 3 9
CEN1CSZ R2 OUT R2 IN +5V
74HC32 6 22 23 1

11-8
A2 DSR0Z R3 OUT R3 IN SHILED
5 17 16 7
R4 OUT R4 IN JP3 � GND
74HC32 �
GND

U37C � R53 FCN675J025-L/C#U


9 SP208ECA SSOP
1K
8

U33B 8 CEN2CSZ
DSP03-003-432
3 4 10

74HC04 74HC32

VCC +12V
VCC VCC
VCC +12V

R54 R55
CUT_REF R56
10K 10K R57
R59 R62 10K 10K
R58 22K U21 33K
22K U22
2 3 R60 0
REF RC R61
1 T_REF 2 REF RC 3
BRAKE R63 0
CUTPHASE 7 1 BRAKE
PHASE 15K
8 10 7 PHASE
CUTENAZ ENABLE OUTA CUTMC+ PHASE
14 8 ENABLE OUTA 10
R64 MODE ENABLEZ TOMBOMC+
15 14 MODE
1K OUTB CUTMC- R65
C72 15
101 R66 1K C73 OUTB TOMBOMC-
11 1 1W D25 D26 101 R67
VCC SENSE SFPW-56 SFPW-56 0.47 1W D27 D28
SENSE 11
VCC SFPW-56 SFPW-56
LOAD-SUPP 9
6 16 LOAD-SUPP 9
LOGIC-VCC LOAD-SUPP C75
R68 6 16
C76 681 LOGIC-VCC LOAD-SUPP R69 C78
C74 15K
104 4 12 C79 C77 15K 681
D-GND M-GND 104
5 13 4 D-GND M-GND 12
D-GND M-GND
5 D-GND M-GND 13
100uF/50V ECEV1HA101P (G)
100uF/50V ECEV1HA101P (G)
A3953SLB
A3953SLB

PR312201A I/F BLOCK


11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
VCC U32A
FL22 FL23 IOCS1Z 1
GA-VCC GA-GND 3 IOCS11Z
EXCCET103U A2 2
C49 N2012Z121T03
104 74HC32
U32B
4
C50 U33A 6

FC7000-UM-251-9370
IOCS12Z
A[0..21] RESET 104 1 2 5

C51 74HC04 74HC32


102

A21
A20
A19
A18
3
28
53
78
4
15
29
40
54
65
79
90
U9

� � � � WRLZ

VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS

VDD
VDD
VDD
VDD
92 SYSRST
SRAMCS* 35
A21 31 36
HA<2> KROMCS* KROMCSZ
RA20 A20 32 37 U10A
HA<1> FDDCS* USB1CSZ
VCC 22K*4 A19 33 38 1
HA<0> CENCS* CENCSZ
A5 23 39 3
A<5> PENCS* NVRAMCSZ
A4 24 41 2
RA21 A3 A<4> NVRAMCS*
25 A<3> IOCS1* 42
VCC 470*4 A2 26 43 74HC32
� � � � A1 A<2> IOCS2*
27 44 U10B
VCC A<1> OFFCS*
D[0..15] PSADCS* 56 4
J12 C52 104 D11 9 69 6 IOCS1Z
D10 D<11> XDAL* RDZ
1 10 D<10> YDAL* 70 5
EXCCET102U D9 11
2 D8 D<9>
FL24 12 73 SRVINTZ 74HC32
3 D7 D<8> SRVINT*
4 13 D<7> LOCALINT* 74 MENUINTZ
FL25 D6 14 75

14
7
D<6> VIEWINT* VIEWINTZ
DF1B-4P EXCCET102U D5 16 76
D<5> HISPINT* HOLDINTZ
1 3 D4 17 77
1A 1Y D3 D<4> CINTOUT*
4 6 18

VCC
GND
J13 2A 2Y D2 D<3>
10 3A 3Y 8 19 D<2> SDADIN 51
EXCCET102U 13 11 D1 20 52
1 FL26 4A 4Y D0 D<1> SDACLK
2 21 D<0> SDALD 57
3 2 C1
5 RDZ 47 62
4 C2 RDZ WRLZ RD* XCOMA XCOMA
9 C3 WRLZ 46 WR* XCOMB 63 XCOMB
DF1B-4P 12 64
C4 YCOMA YCOMA
FL27 22 66
CS1Z CS4* YCOMB YCOMB
EXCCET102U 34 67
U11 CS2Z CS6* PNCOMA PNCOMA
PNCOMB 68 PNCOMB
SN75189APW

11-9
49 PENSD
50 SAMP HISINLED 1
C53 C54 C55 C56 5
102 102 102 102 CARLED
93 XENA YLED 55
VCC 94 80
11.2.7 Main Board (GRC SERVO BLOCK)

XENB LOCALLED MENULED


95 YENA HISPLED 81
VCC 96 83
C57 YENB CHALED2
97 PNENA CHALED1 84
RA22 98 99
470*4 � � � � PNENB PENLED13
PENLED24 100
104 MENUZ 86 LOCALKEY*
VCC 87 2
VIEWZ VIEWKEY* ADTRG*
HOLDZ 88 45
HISPKEY* WAIT*
89 61

14
7
R46 CHARTKEY* OUTDIS* SFRZ
82
2.2K CHARTHOLD
PNENA 1 1A 1Y 3 58
TSNS2*
4 6 59

VCC
GND
PNENB 2A 2Y TSNS1*
MINE 10 3A 3Y 8 SFREE 60
GA-VCC SFREE
ENB 13 4A 4Y 11 72 CINTIN
85 CHARTTIMER
2 C1 6
U13A TC7WU04F TSTIN
5 C2 30 7
CPUCLK TSTIN2
9 C3 U13B 91 8
CLKIN TSTIN3
12 C4 1 7 3 5
C58 C59
102 102 R47 2.2K TC7WU04F GRC1507 GA-GND
U12
SN75189APW GA-GND
C60 C61
102 102 Y2
XPCEEC50.0MHz

C62
10 C63
10

PR312201A GRC1507
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
VCC C80 104

D[0..15]

VCC C81 104

37
27
46
A1 25 29 D0
A2 A0 DQ0 D1
24 31

VSS
VSS

VCC
A3 A1 DQ1 D2
23 33

37
27
46
A[0..21] A4 A2 DQ2 D3
A[0..21] 22 A3 DQ3 35
A1 25 29 D0 A5 21 38 D4
A2 A0 DQ0 D1 A6 A4 DQ4 D5
24 31 20 40

VSS
VSS

VCC
A3 A1 DQ1 D2 A7 A5 DQ5 D6
23 A2 DQ2 33 19 A6 DQ6 42
A4 22 35 D3 A8 18 44 D7
A5 A3 DQ3 D4 A9 A7 DQ7 D8
21 A4 DQ4 38 8 A8 DQ8 30
A6 20 40 D5 A10 7 32 D9
A5 DQ5 A9 DQ9

FC7000-UM-251-9370
A7 19 42 D6 A11 6 34 D10
A8 A6 DQ6 D7 A12 A10 DQ10 D11
18 A7 DQ7 44 5 A11 DQ11 36
A9 8 30 D8 A13 4 39 D12
A10 A8 DQ8 D9 A14 A12 DQ12 D13
7 A9 DQ9 32 3 A13 DQ13 41
A11 6 34 D10 A15 2 43 D14
A12 A10 DQ10 D11 A16 A14 DQ14 D15
5 A11 DQ11 36 1 A15 DQ15/A-1 45
A13 4 39 D12 A17 48
A14 A12 DQ12 D13 A18 A16
3 A13 DQ13 41 17 A17
A15 2 43 D14 16
A16 A14 DQ14 D15 VCC A18
1 A15 DQ15/A-1 45 9 A19 RY/BY 15
A17 48 26
A18 A16 CE

A20
17 A17 KROMCSZ 28 OE WP 14
VCC A19 16 11
A18 WE
RY/BY 15 FR_BUSYZ 47 BYTE
26 CE 12 RESET
RDZ 28 OE
WRLZ 11
WRLZ WE U23
47 BYTE
�����������
RESETZ 12 MBM29F160
RESETZ RESET

U10C U24 MBM29F800BA-70PFTN


CS0Z 9
8 VCC
U13C TC7WU04F 10 J18
����� 1
6 2 � 74HC32
� 2
� 3
U10D
JP6 4
12 5
������ DSP03-003-432 11 DEBUGZ A1
VCC C82 A2 6
13 7
A3
A4 8
74HC32 10uF/16V A5 9
C83 104 A6 10
A7 11
11.2.8 Main Board (MEMORY BLOCK)

A8 12
A9 13

11-10
A10 14
A11 15
A12 16

1
6
21
22
37
42

A13 17
A1 D0 A14 18
17 A0 DQ0 2
A2 D1 A15 19
18 3
VSS
VSS
VSS

VCC
VCC
VCC

VCC A3 A1 DQ1 D2 A16 20


19 A2 DQ2 4
VCC C84 104 A4 D3 A17 21
20 A3 DQ3 5
A5 D4 A18 22
23 A4 DQ4 7
A6 D5 A19 23
24 A5 DQ5 8
A7 D6 24
25 A6 DQ6 9
RA28 A8 D7 25
26 A7 DQ7 10
10K*4 � � � � A9 D8 26
27 A8 DQ8 33
A10 D9 27
28 A9 DQ9 34
D10 D0 28
16 35

8
5
U26 U27 NC DQ10 D11 D1 29
15 NC DQ11 36
D0 D12 D2 30
3 D1 Q1 2 3 4 38
D1 DI DO DQ12 D13 D3 31
4 5 14 39

VCC
GND
D2 D2 Q2 VCC RASZ RAS DQ13 D14 D4 32
7 D3 Q3 6 1 CASHZ 30 40
D3 CS UCAS DQ14 D15 D5 33
8 D4 Q4 9 2 7 CASLZ 31 41
D4 SK NC LCAS DQ15 D6 34
13 D5 Q5 12 6
D5 TEST D7 35
14 D6 Q6 15 RDWR 13
D6 BR93L86RF-W RDZ WE D8 36
17 D7 Q7 16 RDZ 29
D7 OE D9 37
18 D8 Q8 19
D10 38
EPROMDOUT D11 39
NVRAMCSZ 11 CLK ENABLEZ U25 D12 40
RESETZ M5M418160CJ-6S D13 41
1 CLR D14 42
74HC273/SO D15 43
FANLOWZ DEBUGZ 44
45
46
47
48
49
50
8911-050-178S-A

PR312201A MEMORY BLOCK


11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
FC7000-UM-251-9370
U30 VCC
D[0..15] D0 44 R73 1.5K
D1 D0 R86 J20
43 D1 PUCTL 23 (0)
D2 42 1
D3 D2 R74 22 Vcc
41 D3 2 D-
D4 38 1 3 VCC
D5 D4 D+ D+
37 D5 4 GND
D6 36 2
D7 D6 D- USB OPTION(TYPE B)
35 D7
D8 22 R75 22 FL31
D9 D8 EXCCET103U D29 VCC_L VCC_LFL
21 D9 UPC29M33
D10 20 U29
D11 D10 R118 C108 HSM126S
19 D11 470
D12 16 6
A[0..21] D13 D12 XIN
15 22 1 3
D14 D13 I O FL35
14 R119

G
D15 D14 (EXCCET103U)
13 D15 1M C106
A1 C109 22 FL30 C87 C88 D30 C105
11.2.9 Main Board (USB BLOCK)

32 A0 XOUT 7 (104)

2
A2 31 N2012Z121T03 104 47uF/16V (10uF/16V)
A3 A1 HSM126S
30 A2
A4 29 Y3
A5 A3 XPEEEC6.00MHz
28 A4
A6 27
A7 A5
26 A6
24 ADSEL INTR 12

11-11
33 DACK0 DREQ0 34

18 DACK1 DREQ1 25

9 VCC_L
RDZ RD
WRLZ 10 WR VCC0 3
VCC1 40
RESETZ 11 RES
8 C90
USB1CSZ CS
RA30 8 7 6 4 5 104
100K*4 TEST1 GND0
17 TEST2 GND1 39

ML60852A

USB1INTZ
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
VCC VCC

J802
C801 104 1
2
J803
3
1 4
2 5
3 6
4 7
5 8
6 9
7 10
D1

FC7000-UM-251-9370
8 11
9 12
10 C802 1SR139-400
104 DF11-12DP-2DS
DF11-10DP-2DSA
11.2.10 Control Board

SW801 F1 SW809 +X

SW802 F2 SW810 NEXT

SW803 F3 SW811 AXIS/RMS

SW804 F4

11-12
VCC SW805 COPY SW813 CONDITION

J801
20
19
18 SW806 TEST SW814 -X
17
16
15
14
13 SW807 ORIGIN SW815 -Y
12
11
10
9
8 SW816 +Y
SW808 ENTER
7
6
5
4
3
2
1 C804 SW819 HOME/VIEW
104
C803
20FMZ-ST
104
SW817 HOLD

SW818 MENU

LED801 LED802 LED803


VCC

POWERLED MENULED PROCESSLED PR312208


11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
J507
1 CMC+
2 CMC-
3 Cross Cutter MC
B3B-EH

FC7000-UM-251-9370
J506
1 TMC+
VCC TMC- Registration Mark MC
2

J501 B2B-EH
VCC
GND(FG) 1
2 C504 104 J505
3 C505 104 1 ANODE J601
CUTMC- 4 2 CATHODE Light Pointer ANODE
3
1

CUTMC+ GND 1
5 2
TOMBOMC- 6 S2B-PH CAM 4
TOMBOMC+ VCC 3
7 4
GND 8
MCM J504 U601
9 52089-0410
MCM 10 1 Vcc
MCP
LG-207D
11 2 LEDDRV Registration Mark Sensor
5
2

MCP 12 3 TOMBOSNS
GND 13
VCC 14 VCC S3B-PH
L-POINTER 15
TOMBO-CATH 16 C502
TOMBO 104
17
PINCH R502 470 J503
18
YHOME 19 4
GND ANODE
20 3 GND
PENB 21 2
PENA PINCH R Pinch Roller
22 1 +5V

22FMZ-ST C501 04FM-1.0ST


104

C503
J502
104 1 MCP PINCH ROLLER SENSOR BOARD
2 MCM
3 FG

11-13
4 GND PR312207B
5 GND Moving Coil
PEN RELAY BOARD 6 PENB
7 VCC
PR312205B 8 PENA

08FE-ST-VK-N

J701
3
1

U701
Vcc 1
LEDDRV 2
TOMBOSNS 3

VCC
KR1228
4
2

VCC

3
1
R501 470
4

U501

5
2
LG-207D
REGISTRATION MARK SENSOR BOARD
PR312207B
11.2.11 Relay Board, Pinch Roller Sensor Board, RMS Board
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS

11.3 Circuit Diagrams (FC7000MK2 Main Board)


11.3.1 Main Board (CPU)

FC7000-UM-251-9370 11-14
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS

11.3.2 Main Board (CPU)

FC7000-UM-251-9370 11-15
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS

11.3.3 Main Board (FPGA)

FC7000-UM-251-9370 11-16
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS

11.3.4 Main Board (I/F)

FC7000-UM-251-9370 11-17
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS

11.3.5 Main Board (Motor Drive)

FC7000-UM-251-9370 11-18
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS

11.3.6 Main Board (Memory)

FC7000-UM-251-9370 11-19
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS

11.3.7 Main Board (Power Supply)

FC7000-UM-251-9370 11-20

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