5000 Series: Service Manual

CE5000 Series
CUTTING PLOTTER
SERVICE MANUAL
MANUAL NO. CE5000-UM-251
CE5000-UM-251-09-9370
HISTORY OF REVISIONS
No. Date issued Description of revision Page Edition
1 06.07.06 First Printing All 01
2 06.09.13 Information for the 9e60p was added. 10-1,10-12 02
3 06.09.13 Part list for the steel stand ST0068 was added. 10-9 02
4 06.09.13 Part number for the main board of the CE5000-40 was corrected. 4-1,10-1 02
5 06.09.26 Procedure of upgrading the system firmware was corrected. 7-13 03
6 06.09.26 Section numbers were corrected. 11-10 to 11-12 03
7 06.11.07 Procedure of adjusting the pen force was corrected. 7-4 04
8 06.11.16 Footer of page was wrong. 4-1 05
9 06.11.16 Cutting Mat 40 of part number was updated. 4-1,10-3 05
10 06.11.16 Cutting Mat 120 of part number was updated. 4-1,10-3 05
11 07.02.28 Part number for the cutter pen holder was corrected. 10-6 06
12 07.02.28 The cutter pen holder and the pen holder thumb screw L10 4-1 06
were deleted from recommended parts list.
13 07.05.18 CE5000-120AP information added. All 07
14 07.10.19 Remark of the Main Board of CE5000-120AP was corrected. 4-1 08
15 08.03.04 Discription for the roll stocker was corrected. 10-15 09
CE5000-UM-251-9370 ii
CONTENTS
1. INTRODUCTION ..................................................................1-1
1.1 Main Specifications ................................................................................................... 1-1
1.2 External Dimensions .................................................................................................. 1-3
2. PARTS NAMES and FUNCTIONS ..........................................2-1
2.1 Parts Names and Functions ....................................................................................... 2-1
2.2 Assembling the Stand ................................................................................................2-5
2.3 Attaching the Basket (CE5000-60/120: Optional) .................................................... 2-12
3. OPERATIONS .................................................................... 3-1
3.1 Control Panel ............................................................................................................3-1
3.2 Menu List ..................................................................................................................3-2
3.3 Description of Special Functions A .............................................................................3-5
3.4 Description of Special Functions B .............................................................................3-8
4. RECOMMENDED PARTS LIST ............................................. 4-1
5. LIST OF TOOLS ................................................................. 5-1
5.1 Tools .........................................................................................................................5-1
5.2 Greasing And Gluing Points........................................................................................5-1
5.3 Subparts List .............................................................................................................5-1
6. DISASSEMBLY AND REASSEMBLY ..................................... 6-1
6.1 Exterior Parts............................................................................................................6-1
6.1.1 How to Replace the Right Side Cover ........................................................................................6-1
6.1.2 How to Replace the Left Side Cover ..........................................................................................6-1
6.1.3 How to Replace the Center Cover (CE5000-40/60) ...................................................................6-2
6.1.4 How to Replace the Center Cover (CE5000-120/120AP) ...........................................................6-3
6.1.5 How to Replace the Front Guide (CE5000-40/60)......................................................................6-4
6.1.6 How to Replace the Front Guide (CE5000-120/120AP) ..............................................................6-5
6.1.7 How to Replace the Rear Guide .................................................................................................6-8
6.2 Mechanical Parts .................................................................................................... 6-10
6.2.1 How to Replace the Front and Rear Media Sensors .................................................................. 6-10
CE5000-UM-251-9370 iii
6.2.2 How to Replace the Push Roller .............................................................................................. 6-11
6.2.3 How to Replace the Push Roller Arm ....................................................................................... 6-12
6.2.4 How to Replace the Cam Sensor Board ................................................................................... 6-14
6.2.5 How to Replace the Pen Block ................................................................................................ 6-15
6.2.6 How to Replace the Push Roller Sensor ................................................................................... 6-17
6.2.7 How to Replace the Y-relay Board ........................................................................................... 6-18
6.2.8 How to Replace the Cutting Mat .............................................................................................. 6-19
6.2.9 How to Replace the Control Panel Relay Board, LCD and Membrane Switch Panel....................6-20
6.2.10 How to Replace the Y-belt .......................................................................................................6-22
6.2.11 How to Replace the Y-motor ...................................................................................................6-24
6.2.12 How to Replace the X-motor ...................................................................................................6-26
6.2.13 How to Replace the Y-flexible Cable ........................................................................................6-28
6.2.14 How to Replace the Vacuum Fan .............................................................................................6-31
6.2.15 How to Replace the Main Board ..............................................................................................6-32
6.2.16 How to Replace the Power Supply ...........................................................................................6-33
6.2.17 How to Replace the Drive Roller ..............................................................................................6-34
7. ELECTRICAL ADJUSTMENTS ...............................................7-1

7.1 DIP Switch Settings ................................................................................................... 7-1
7.2 List of Items Requiring Readjustment ......................................................................... 7-1
7.3 Explanation of the Values of the Main Board Settings ................................................. 7-2
7.4 Clearing the Non-Volatile RAM ................................................................................... 7-3
7.5 Adjusting the Pen Force .............................................................................................7-4
7.6 Adjusting the Distance Accuracy ................................................................................7-6
7.7 Inputting the Servo Gain ............................................................................................7-8
7.8 Setting the Auto-Registration Mark Sensor Option...................................................... 7-9
7.9 Adjusting the Offset of the Auto-Registration Mark Sensor ....................................... 7-10
7.10 Upgrading the System Firmware .............................................................................. 7-13
7.11 Adjusting the Pen Exchange Y Direction Value (CE5000-120AP) ............................... 7-14
7.12 Adjusting the Pen Exchange Height Value (CE5000-120AP) ...................................... 7-15
7.13 Adjusting the Spacing Between Pen 1 and Pen 2 (CE5000-120AP) ...................................... 7-16
CE5000-UM-251-9370 iv
8 SERVICE MODES ................................................................8-1
8.1 Sensor Test Mode ......................................................................................................8-1
8.2 Control Panel Membrane Switch Test Mode ................................................................8-2
8.3 Clear Setup Mode......................................................................................................8-3
9. TROUBLESHOOTING .......................................................... 9-1
9.1 The Plotter is Turned On But Doesn’t Operate .............................................................9-1
9.2 Media Loading Operations .........................................................................................9-2
9.3 Cutting Operations ....................................................................................................9-3
10. PARTS LIST ......................................................................10-1
10.1 Outer Casing ........................................................................................................... 10-1
10.2 Main Frame for CE5000-40/60 ...............................................................................10-3
10.3 Main Frame CE5000-120/120AP .............................................................................10-5
10.4 Pen Block ................................................................................................................ 10-7
10.5 Wiring Harness ........................................................................................................10-9
10.6 Stand (CE5000-60, CE5000-120, CE5000-120AP) ................... 10-10
10.7 Option Basket ........................................................................................................ 10-15
10.8 Other Parts ........................................................................................................... 10-15
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS ..................... 11-1
11.1 Block Diagrams ....................................................................................................... 11-1
11.1.1 Block Diagram for CE5000-120 .............................................................................................. 11-1
11.1.2 Block Diagram for CE5000-40/60 .......................................................................................... 11-2
11.2 Circuit Diagrams ..................................................................................................... 11-3
11.2.1 Main Board Top Section (PN5043-01A) ................................................................................... 11-3
11.2.2 Main Board Connector Block Section (PN5043-01A) ............................................................... 11-4
11.2.3 Main Board CPU Block Section (PN5043-01A)......................................................................... 11-5
11.2.4 Main Board Motor Drive Section (PN5043-01A)....................................................................... 11-6
11.2.5 Main Board FPGA Section (PN5043-01A) ................................................................................ 11-7
11.2.6 Main Board Interface Section (PN5043-01A)........................................................................... 11-8
11.2.7 Main Board Memory Block Section (PN5043-01A) .................................................................. 11-9
11.2.8 Relay and Sensor Board Section ............................................................................................11-10
11.2.9 Control Panel Membrane Switch Panel Section ......................................................................11-11
CE5000-UM-251-9370 v
11.2.10 120-Relay Board Section .......................................................................................................11-12
11.2.11 120-Pen Encoder Flexible Cable Section (PN5043-10) ...........................................................11-12
CE5000-UM-251-9370 vi
1. INTRODUCTION
1. INTRODUCTION
CAUTION
DOUBLE POLE/NEUTRAL FUSING
1.1 Main Specifications

CE5000-40CRP/60/120
Item CE5000-40CRP CE5000-60 CE5000-120
CPU 32-bit CPU
Configuration Grit rolling
Drive system Digital servo
Maximum cutting area 375 mm x 50 m 603 mm x 50 m 1213 mm x 50 m
Range of guaranteed precision 356 mm x 5 m*1 584 mm x 5 m*1 1194 mm x 5 m*1
Compatible media widths Minimum: 50 mm Minimum: 50 mm Minimum: 85 mm
Maximum: 482 mm Maximum: 712 mm Maximum: 1346 mm
(19 inches) (28 inches) (52 inches)
Maximum media thickness 0.25 mm
Maximum cutting speed 60 cm/s (in all directions) 100 cm/s (45° direction)
Specifiable cutting speeds 1–10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60 cm/s 1–10, 15, 20, 25, 30, 35, 40, 45,
50, 55, 60, * cm/s
Cutting force 0.2 to 2.3 N 0.2 to 4.4 N
(20 gf to 300 gf) (31 levels) (20 gf to 450 gf) (38 levels)
Minimum character size Approximately 5 mm for alphanumeric characters (varies depending on the medium, font, etc.)
Mechanical resolution 0.005 mm
Programmable resolution GP-GL: 0.1/0.05/0.025/0.01 mm; HP-GLTM *2: 0.025 mm
Repeatability precision 0.1 mm or less per 2 m*1
No. of pens mountable 1 pen
Compatible cutter type Supersteel cutter blades
Compatible pen type Water-based fiber-tip pens
Compatible cutting film Marking film (PVC, fluorescent, or reflective film) up to 0.25 mm in thickness
(excluding high-luminosity reflective film)
Interfaces RS-232C/USB (Full Speed)
Buffer capacity 2 MB
Command modes GP-GL, HP-GLTM *2 (selected on the control panel)
Display panel Liquid crystal display (16 characters x 1 row)
Rated power supply 100 to 240 V AC, 50/60 Hz
Power consumption 100 VA
Operating environment 10°C to 35°C, 35% to 75% RH
Conditions for guaranteed precision 16°C to 32°C, 35% to 70% RH
External dimensions (W x D x H) Approx. Approx. Approx.
623 x 285 x 223 mm 851 x 585 x 1004 mm*3 1,487 x 744 x 1194 mm*3
Weight Approx. 9.4 kg Approx. 25 kg*3 Approx. 39.1 kg*3
*1: Varies depending on the type of Graphtec-authorized film and the cutting conditions
*2: HP-GLTM is a registered trademark of Hewlett-Packard Company.
*3: Including the stand
CE5000-UM-251-9370 1-1
1. INTRODUCTION
CE5000-120AP
Item CE5000-120AP
CPU 32-bit CPU
Configuration Grit rolling
Drive system Digital servo
Maximum cutting area 1164 mm x 50 m
Maximum guaranteed cutting area 1164 mm x 3 m*1
Compatible media widths
Media widths 160 to 270, 300 to 400, 440 to 540, 580 to 680, 710 to 810, 850 to
950, 990 to 1090, 1120 to 1220 mm (the effective drawing area is the
maximum obtainable area for the corresponding medium width) Up to
1180 mm when roll media (2-inch core) is used
Maximum roll outer diameter 190 mm
Media types Fine quality paper for apparel patterns (64 to 130 g/m2)
Roll media diameter: 2-inch, 3-inch
Maximum cutting speed 60 cm/s
Specifiable cutting speeds 1 to 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60 cm/s
Cutting force 20 to 300 gf (31 levels)
Mechanical resolution 0.005 mm
Programmable resolution GP-GL: 0.1/0.5/0.025/0.01 mm, HP-GLTM *3: 0.025 mm
Repeatability precision
Mechanical precision Within 0.1 mm/3m*2
Guaranteed precision Within ±0.5 mm/3 m, up to a maximum of five consecutive pages*1
(cutter pen/plotter pen exchange precision is also included)
No. of pens mountable 2
Compatible cutter blade type Supersteel
Compatible pen type Water-based fiber-tip pens, Oil-based ballpoint pen
Interfaces RS-232C/USB 2.0 (Full speed)
Buffer capacity 2 MB
Command modes GP-GL, HP-GLTM *3 (selected on the control panel)
Display panel LCD (16 characters x 1 row)
Rated power supply 100 to 240 V AC, 50/60 Hz
Power consumption 100 VA
Operating environment 10°C to 35°C, 35% to 75% RH
Conditions for guaranteed precision 16°C to 32°C, 35% to 70% RH
External dimensions (W x D x H) Approx. 1,487 x 656 x 1189 mm
Weight 43 kg
*1: When the following Graphtec-specified conditions have been met:
• Graphtec-specified paper must be used for cutting/plotting.
• “PAPER LOAD: 2” must be specified for the PAPER LOAD setting and “UNTIL: 180 seconds” for the PAPER READY
TIME setting.
• After five pages have been cut/plotted consecutively, the paper must be reloaded.
• If expansion or contraction of the paper due to temperature and/or humidity changes has occurred during a cutting
or plotting operation, the following margins of error are added to the repeatability precision value:
0.1 mm/°C, 0.3 mm/10% RH.
*2: The precision specification is the precision that was obtained when Graphtec’s mylar film was used to measure the
mechanical precision. Please note that as only fine quality pattern paper can be used with this device, the precision
may differ slightly.
*3: HP-GLTM is a registered trademark of Hewlett-Packard Company.
CE5000-UM-251-9370 1-2
1. INTRODUCTION
1.2 External Dimensions

CE5000-40CRP
322
623
（221）
223 285
443
Units: mm
Dimensional accuracy: ±5 mm
CE5000-60
851 585
1004
Units: mm
CE5000-UM-251-9370 1-3
1. INTRODUCTION
CE5000-120
1487 744
1194
Units: mm
CE5000-120AP
1487
1189
1020
Units: mm
CE5000-UM-251-9370 1-4
2. PARTS NAMES and FUNCTIONS

2.1 Parts Names and Functions
Front View
Cutting mat
Grit roller Pen carriage
Pen holder Media set lever
Control panel
Push rollers Serial (RS-232C)

interface connector
USB interface
connector
The above illustration is of the CE5000-120 model.
Cutting mat : Cutting or plotting is performed on this mat.

Grit roller : Feeds the medium backward or forward
Push rollers : Push the medium against the grit roller
Pen carriage : Moves the cutter pen to the left and right
Pen holder : Holds the cutter pen and moves it up and down
Media set lever : Raises or lowers the push rollers during loading of a
medium
Control panel : Used to operate the cutting plotter and set functions
USB interface connector : Used to connect a USB cable
Serial (RS-232C) interface connector : Used to connect an RS-232C serial interface cable
CE5000-UM-251-9370 2-1
Rear View
Power switch
AC power inlet
Stock rollers
Stoppers Stand
The above illustration is of the CE5000-120 model.
AC power inlet : Connects the power cord to the cutting plotter

Power switch : Turns the power supply to the cutting plotter on or off
Stand : Supports the cutting-plotter unit
Stock rollers : Hold the roll media
Stoppers : Used to determine the position of the roll media loaded
CE5000-UM-251-9370 2-2
Front View (CE5000-120AP)

Cutter pen holder Pen holder
Pen station
Cutting mat
Grit roller Control panel
Pen carriage Media set lever
Serial (RS-232C)
interface connector
USB
interface connector
Stopper
Stock shaft Push rollers
Cutting mat : Cutting or plotting is performed on this mat.

Grit roller : Feeds the medium backward or forward.
Push rollers : Pushes the medium against the grit rollers.
Pen carriage : Moves the cutter pen to the left and right.
Cutter pen holder : Hold the cutter pen and moves it up and down.
Pen holder : Holds the pen and moves it up and down.
Pen station : Used to mount the pen before it is used.
Media set lever : Raises or lowers the push rollers during loading of a
medium.
Control panel : Used to operate the cutting plotter and set functions.
USB interface connector : Used to connect a USB cable.
Serial (RS-232C) interface connector : Used to connect an RS-232C serial interface cable.
Stock shaft : Used to load roll media.
Stoppers : Used to hold a roll medium in place (left and right, one
each).
CE5000-UM-251-9370 2-3
Rear View (CE5000-120AP)
Power switch
AC power inlet
Stand
Basket
Alignment shaft
AC power inlet : Connects the power cord to the cutting plotter.

Power switch : Turns the power supply to the cutting plotter on or off.
Stand : Supports the cutting-plotter unit.
Alignment shaft : Used when loading roll media.
Basket : Used to catch media after it has been cut.
CE5000-UM-251-9370 2-4
2.2 Assembling the Stand

CE5000-60/120:Standard
Stand Construction
The stand is made up of the following parts.
Stand feet (L/R) Stand side bar（L/R） Center bar
CE5000-60 CE5000-60 CE5000-120 CE5000-60
CE5000-120
CE5000-120
Hexagonal socket bolt

Hexagonal socket bolt Coin screw x 4 (M6) x 8 Allen wrench (M5) Allen wrench (M6)
(M5) x 12 CE5000-60 only CE5000-120 only CE5000-120 only
Stand Assembly Instructions

(1) Fasten the stand feet (L/R) to the side bars (L/R) with the hexagonal socket bolts (M5), using the Allen
wrench.
CE5000-60 Hexagonal CE5000-120 Hexagonal
socket bolt (M5) socket bolt (M5)
Front Front
Stand foot Stand foot
Stand side bar Stand side bar

* There are three
Stopper
bolt holes, but
the center one
is not used.
(2) Fasten the stand tops (L/R) to the stand side bars (L/R) with the hexagonal socket bolts (M5), using the
Allen wrench.
CE5000-60 CE5000-120 Hexagonal
Hexagonal socket bolt (M5)
socket bolt (M5)
Stand top
Stand top
Stand side bar
Stand side bar
CE5000-UM-251-9370 2-5
(3) Loosely fasten the stand side bars (L/R) to the center bar with the hexagonal socket bolts (CE5000-60:
M5, CE5000-120: M6), using the Allen wrench.
CE5000-60
Center bar
Center bar Hexagonal

socket bolt
(M6)
Stand side bar
Stand side bar
Hexagonal
socket bolt
(M6)
CE5000-120
(4) Mount the CE5000 cutting plotter on the stand by inserting the positioning pins on the stand into the
positioning holes on the underside of the cutting plotter. Fasten using the four coin screws or hexagonal
socket bolts (M6).
CE5000-60
Positioning pins
Stand
CE5000-60 Coin screws
CE5000-120
Positioning pins
Stand
CE5000-120
Hexagonal socket
bolts (M6)
(5) Tighten the hexagonal socket bolts loosely fastened in step 3.
CE5000-UM-251-9370 2-6
CE5000-120AP:Standard
Stand Construction
The stand is made up of the following parts.
Stand side bar x 2 (L/R) Center bar x 1 Hexagonal socket bolt (M6) x 8
Allen wrench (M6) x 1
Stopper x 2 (L/R)
Alignment shaft x 1
Stock shaft x 1
Basket Construction
Sheet support pipe x 2 Sheet x 1
Sheet support pipe bracket x 2 Rubber cap x 4 Hexagonal socket bolt (M6) x 4
CE5000-UM-251-9370 2-7
Stand Assembly Instructions

(1) Fasten the center bar to the stand side bars (L/R) temporarily with the hexagonal socket bolts (M6),
using the Allen wrench.
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(2) Fasten the sheet support pipe brackets to the stand tops with the hexagonal socket bolts (M6).
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CE5000-UM-251-9370 2-8
(3) Insert the sheet support pipes into the sheet support pipe brackets. Use the lower holes for the pipe that
will be at the front of the cutting plotter, and the upper holes for the pipe that will be at the rear.
Remove the tape from the ends of the pipes to expose the adhesive, and then fit the rubber caps on
firmly.
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(4) Mount the CE5000-120AP on the stand by inserting the positioning pins on the stand into the positioning
holes on the underside of the cutting plotter and then fasten with the four hexagonal bolts (M6).
Make sure that the casters with the stoppers are at the front.
CE5000AP
cutting plotter
Positioning pin
Stand
Hexagonal
socket bolt (M6)
Stoppers
CE5000-UM-251-9370 2-9
(5) Attach the media guide bracket to the underside of the front panel. Loosen the two decorative screws
that are attached to the underside of the front panel (one on each side) by two or three turns, slot the
bracket in, and then tighten the screws.
Pin
Decorative screw
Media guide bracket
(6) Attach the alignment shaft to the top of the stand. Loosen the attached bindhead screws A (M4) two or
three turns, and then insert the brackets on the end of the shaft using the elongated screw holes. Tighten
the screws to hold the brackets in place. Push the shaft in until it contacts the curved area indicated by “a”
in the figure below, and then tighten the A (M4) bindhead screws.
When the shaft has been attached, tighten the bindhead screws B (M4), and check that the shaft does
not rotate. The bindhead screws B are screws to prevent the shaft from rotating. Position the shaft as
desired (check both the rotation direction and the horizontal direction) and then tighten the screws.
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(7) Tighten all the hexagonal bolts that were temporarily fastened in step 1.
CE5000-UM-251-9370 2-10
(8) Pull out the sheet support pipes, and attach the sheet to them. Pass the sheet over the center bar, and
fasten the ends to the support pipes using the press-studs.
Sheet support pipe
Press-stud Pass over the center bar
Side view
Sheet
Sheet
center bar
(9) Attach the stoppers (L/R) to the stock shaft and then attach the shaft to the top of the stand.
Stopper
Stock shaft
Collar
CE5000-UM-251-9370 2-11
2.3 Attaching the Basket (CE5000-60/120: Optional)

Basket Construction
The basket is made up of the following parts.
Sheet support pipe Sheet Hexagonal socket bolts (M6) x 4
Basket Assembly Instructions

(1) Detach the four coin screws or hexagonal socket bolts (M6), and separate the cutting plotter from the
stand.
(2) Attach the sheet support pipe to the stand tops, and fasten using the hexagonal socket bolts.
Sheet support pipe
Hexagonal socket bolts (M6)
Stand top
CE5000-60
Sheet support pipe
Hexagonal socket bolts (M6)
Stand top
CE5000-120
CE5000-UM-251-9370 2-12
(3) Mount the CE5000 cutting plotter on the stand by inserting the positioning pins on the stand into the
positioning holes on the underside of the cutting plotter. Fasten using the four coin screws or hexagonal
socket bolts (M6).
CE5000-60
Positioning pins
Stand
CE5000-60
Coin screws
CE5000-120
Positioning pins
Stand
Hexagonal
socket bolts (M6)
CE5000-120
(4) Pull out the sheet support pipe and attach the sheet. Divide the sheet over the center bar, and then
fasten the sheet to the sheet support pipe using the press-studs.
CE5000-60
Sheet support pipe
Sheet
Divide over the center bar

Press-studs
Divide over
the center bar
Sheet support pipe
Press-studs
CE5000-120
Sheet
CE5000-UM-251-9370 2-13
3. OPERATIONS
3. OPERATIONS
3.1 Control Panel
Indicator Lamp
STATUS .....Illuminates while the power to the cutting
plotter is turned on, and goes out when
the cutting plotter is in PAUSE status.
This lamp flashes when data is being
received from an interface, regardless
of whether or not the cutting plotter is in
PAUSE status.
Panel Keys
TEST..........Press this function key to conduct
a cutting test and check the cutting
conditions.
PREV. ........Press this function key to view the
previous display on the LCD when in
PAUSE status.
NEXT .........Press this function key to view the next
display on the LCD when in PAUSE
status.
COND. .......Press this function key to view the cutter-
pen condition settings.
PAUSE.......Press this function key once in READY status to switch to PAUSE status in order to change
the various settings. Press it again to cancel the PAUSE status. Pressing this key while
cutting or plotting is in progress stops the cutting or plotting.
ENTER ......Pressing this function key registers the cutting or plotting conditions set.
POSITION .These keys are used to move the cursor or change the settings on the LCD display on the
function setting screens. Press these keys when in PAUSE status to move the pen carriage
or the medium.
ORIGIN ......Press this function key to set the origin point. The pen position is set as the origin point when
this key is pressed.
CE5000-UM-251-9370 3-1
3. OPERATIONS
3.2 Menu List

Pressing the (PAUSE) key in READY mode displays the PAUSE menu, enabling the various settings to be
made. Select the required menu by scrolling through the list using the (NEXT) and (PREV.) keys.
CE5000-40CRP
MOVE TO R. MARK
FEED
AUTO PRE FEED MARK MODE
TANGENTIAL MARK POSITION
AUTO REG. MARK MARK TYPE
CLEAR BUFFER MARK SIZE
AXIS ALIGNMENT MARK DIST. ADJ.
DISTANCE ADJUST MARK OFFSET
PAGE LENGTH MARK SENSOR ADJ1
PLOT AREA MARK SENSOR ADJ2
EXPAND MARK AUTO SCAN
ROTATE MARK SENSOR ADJ
MIRROR
COPY
SORT
COMMAND GP-GL COMMAND HP-GL
RS-232C
STEP SIZE ORIGIN PT
COMMAND
BLADE WEAR SETUP

(Special function only displayed for BLADE WEAR SETUP “ON ”)
SET BLADE GROUP
PEN UP/DOWN
FACTOR
TEST
COND. PAT. CLEAR GROUP
PEN UP SPEED
SELF TEST
OFFSET FORCE
DUMP
OFFSET ANGLE
CUT MODE
STEP PASS
PRESS TEST CUT
INIT. DOWN FORCE
LENGTH UNIT
FOLDING LINE SET
CE5000-UM-251-9370 3-2
3. OPERATIONS
CE5000-60/120
MOVE TO R. MARK
FEED The Registration Mark Sensor function is an option.
AUTO PRE FEED MARK MODE
TANGENTIAL MARK POSITION
AUTO REG. MARK MARK TYPE
CLEAR BUFFER MARK SIZE
AXIS ALIGNMENT MARK DIST. ADJ.
DISTANCE ADJUST MARK OFFSET
PAGE LENGTH MARK SENSOR ADJ1
PLOT AREA MARK SENSOR ADJ2
EXPAND MARK AUTO SCAN
ROTATE MARK SENSOR ADJ
MIRROR
COPY
SORT
COMMAND GP-GL COMMAND HP-GL
RS-232C
STEP SIZE ORIGIN PT
COMMAND
BLADE WEAR SETUP

SET BLADE GROUP
PEN UP/DOWN
FACTOR
TEST
COND. PAT. CLEAR GROUP
PEN UP SPEED
SELF TEST
OFFSET FORCE
DUMP
OFFSET ANGLE
CUT MODE
STEP PASS
PRESS TEST CUT
INIT. DOWN FORCE
LENGTH UNIT
CE5000-UM-251-9370 3-3
3. OPERATIONS
CE5000-120AP
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CE5000-UM-251-9370 3-4
3. OPERATIONS
3.3 Description of Special Functions A

The cutting plotter is provided with the special functions described below. These functions are specified only
in special situations, and are not normally used.
(1) Turn on the cutting plotter while holding down the key. The menus for setting the special functions are
displayed.
CE5000-40/60/120
In GP-GL command mode In HP-GL command mode
":", ";" ENABLED MODEL 7550
"W" PEN DOWN PRIORITY MANUAL
PRIORITY MANUAL INIT.B 2mm
INIT.B 2mm UP MODE DISABLED
UP MODE DISABLED MEDIA ENABLED
MEDIA ENABLED HOME ENABLED
HOME ENABLED CIRCLE AUTO
B.W.S. DISABLED B.W.S. DISABLED
CE5000-120AP
In GP-GL command mode In HP-GL command mode
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(2) Scroll up or down to select the required menu using the (NEXT) or (PREV.) keys.
(3) Select the setting details using the and keys, and press the (ENTER) key to register the setting. To
cancel, press the (NEXT) or (PREV.) key. The next menu is displayed.
(4) Once all the settings have been made, turn off the cutting plotter.
CE5000-UM-251-9370 3-5
3. OPERATIONS
¡Enabling/Disabling the “:” and “;” Commands (when the COMMAND setting is GP-GL)
This function enables or disables the “:” and “;” commands when the COMMAND setting is GP-GL. If
the first part of the data is lost, these commands may be having an adverse effect. In this case, set this
function to DISABLED (the default setting is ENABLED).
¡Moving the Pen While Raised or Lowered in Response to the “W” Command (when the COMMAND
setting is GP-GL)
This function selects whether, upon receipt of the “W” command for the drawing of arcs, the cutting
plotter moves the pen to the specified starting position, raised or in the pen status (raised or lowered)
that was in effect immediately prior to receipt of the “W” command.
When PEN DOWN is selected, the pen is moved to the starting position for the drawing of arcs in the
pen status (raised or lowered) that was in effect immediately prior to receipt of the “W” command.
When PEN UP is selected, the pen is moved to the starting position for the drawing of arcs in the raised
status. This setting is only effective if a cutter blade has been selected in the cutter-pen settings.
(The default setting is PEN UP.)
¡Model ID Response (when the COMMAND setting is HP-GL)

This function sets the response to the “OI” command when the COMMAND setting is HP-GL.
When 7550 is set, the “OI” command response is 7550.
When 7586 is set, the “OI” command response is 7586.
(The default setting is 7550.)
¡SETTING PRIORITY
This function sets whether the cutting plotter places priority on the cutting conditions specified through
command input from the computer or through manual settings (on the cutting-plotter control panel).
When MANUAL is selected, cutting is performed using the cutting conditions set at the control panel,
and cutting conditions sent from the computer are ignored.
When PROGRAM is selected, cutting is performed using the cutting conditions specified in a received
cutting-condition command. If no commands are received, cutting is performed using the cutting
conditions set at the control panel.
(The default setting is MANUAL.)
¡Blade-Tip Initial Position Setting (Except CE3000-120AP)

The cutter blade is placed on the medium to orient it after the power is turned on or the cutter-pen
conditions are set. This is referred to as “initializing” the cutter blade.
This function sets the “Blade-Tip Initial Position” for this operation.
When 2 mm BELOW is selected, initial blade control is performed at a position 2 mm below the cutting
start position.
When OUTSIDE is selected, initial blade control is performed outside of the effective cutting/plotting
area.
(The default setting is 2 mm BELOW.)
CE5000-UM-251-9370 3-6
3. OPERATIONS
¡Enabling/Disabling PEN UP MOVE

This function sets whether the pen will travel to each point specified or only from the initially specified
point to the last specified point when consecutive commands are received specifying pen movement
while it is raised.
When ON is selected, the pen travels consecutively to each coordinate specified by the data received.
When OFF is selected, the pen travels directly from the initially specified point to the last specified point.
(The default setting is OFF.)
¡Enabling/Disabling the Media Sensors

This function sets the media sensors that detect the size of the medium in the feed direction.
When ON is selected, the feed-direction media sensors are enabled.
When OFF is selected, the feed-direction media sensors are disabled.
(The default setting is ON.)
¡Enabling/Disabling the Home Sensors

This function sets the home sensors that detect the width of the medium.
When ON is selected, the home sensors are enabled.
When OFF is selected, the home sensors are disabled.
(The default setting is ON.)
¡Circle-Command Resolution Setting (when the COMMAND setting is HP-GL)

This function sets whether the resolution is automatically set or fixed at a constant 5 degrees when a
cutting-plotter circle command is output while the COMMAND setting is HP-GL.
(The default setting is Auto.)
¡Enabling/Disabling Blade Wear Detection

When ON is selected, the blade wear-detection setting is enabled and the blade wear-detection setting
menu is displayed in the PAUSE menu.
When OFF is selected, the blade wear-detection setting is disabled, and the blade wear-detection setting
menu is removed from the PAUSE menu and is not displayed.
(The default setting is OFF.)
¡Setting the Cross-Cut Force (CE5000-120AP only)

The cross-cut force can be set in the range “1” to “31”.
(The default value is 20)
¡PAUSE Key Setting

Selects the screen to be displayed when you press the (PAUSE) key while cutting or plotting.
If you serect “HOLD” the cutting plotter stops cutting or plotting and displays a jobselect screen
prompting you to choose to continue or stop cutting/plotting.
If you serect “MENU” the cutting plotter stops cutting or plotting and displays a pause menu screen.
(The default setting is MENU)
CE5000-UM-251-9370 3-7
3. OPERATIONS
3.4 Description of Special Functions B

These functions are specified only in the special situations described below, and are not normally used.
¡Display Language Setting (MENU LANGUAGE SELECTION)

This function sets the language used on the display. One of six languages can be selected: English,
French, German, Italian, Spanish, or Japanese.
(1) Turn the cutting plotter on while holding down the (ENTER) and (ORIGIN) keys simultaneously. The
special functions B setting menu is displayed.
DISPLAY ENGLISH
(2) Use the and keys to select the desired display language, and then press the (ENTER) key to
confirm. To cancel, press the (NEXT) or (PREV.) key.
(3) Once all the settings have been made, turn off the cutting plotter.
CE5000-UM-251-9370 3-8
4. RECOMMENDED PARTS LIST
4. RECOMMENDED PARTS LIST

No. Part No. Description -40 -60 -120 -120AP Remarks
1 095002122 Push Roller 2 2 3 3
2 621360021 Cutting Mat 40 1 – – –
621350041 Cutting Mat 60 – 1 – –
621351051 Cutting Mat 120 – – 1 –
621250520 Cutting Mat 120AP – – – 1
3 095013010 Roller BB13 7 7 7 7
4 621233201 Y Belt 40 1 – – –
621113022 Y Belt 60 – 1 – –
621153202 Y Belt 120 – – 1 1
5 791230710 Y Drive Pulley 1 1 1 1
6 792130700 Main Board CE5000-60/120 – 1 1 – CE5000-60/120
792130713 Main Board CE5000-40CRP 1 – – – CE5000-40CRP
792130715 Main Board CE5000-120AP – – – 1 CE5000-120AP
7 682900551 Fan, KLDC24Z4-913A 1 1 2 2
8 692132330 Y Flexible Cable 40/60 1 1 – – FPC504303
692132340 Y Flexible Cable 120/120AP – – 1 1 FPC504304
9 682132200 Power Supply 1 1 1 1 SNP-Y119
10 692132350 Cam Sensor Flexible Cable 1 1 1 1 FPC504305
11 692132360 Push Roller Sensor Flexible Cable 1 1 1 1 FPC504306
12 692132320 Control Panel Flexible Cable 1 1 1 1 FPC504302
13 561080004 Paper Sensor 2 2 2 2 PS117ED1
14 792130704 X Motor for CE5000-40/60 1 1 – – DMN37JE-001
792130705 X Motor for CE5000-120 – – 1 1 UGFMED-B5LGRA5
15 792130704 Y Motor for CE5000-40/60/120 1 1 1 1 DMN37JE-001
16 792130702 Pen Block Assy for CE5000-40/60 1 1 – –
792130703 Pen Block Assy for CE5000-120 – – 1 –
792130716 Pen Block Assy for CE5000-120AP – – – 1
17 792130707 Y Relay Board 1 1 1 1 PN5043-05
18 792130706 Control Panel Relay Board 1 1 1 1 PN5043-04
19 792130708 Push Roller Sensor Board 1 1 1 1 PN5043-06
20 792130709 Cam Sensor Board 1 1 1 1 PR5043-07
21 792130710 Auto Registration Mark Sensor Board 1 1 1 – PN5043-09
22 682132080 Control Panel Membrane Switch Panel 1 1 1 1 PN5043-08
23 562060004 LCD 1 1 1 1 RCM-2122R-B
24 792130711 X Motor Relay Board – – 1 1 PN5043-11
25 792130712 Fan Relay Board – – 1 1 PN5043-12
26 621232202 Drive Roller 120 – – 1 1 CE5000-120/AP
621232000 Drive Roller 60 – 1 – – CE5000-60
621232100 Drive Roller 40 1 – – – CE5000-40
27 314690020 Drive Roller Bearing, 6900ZZNXR 2 2 2 2
CE5000-UM-251-9370 4-1
5. LIST OF TOOLS
5. LIST OF TOOLS
5.1 Tools
No. Adjustment Item Jig Tool
1 Pen force adjustment Cutter pen holder (CB09) Colex gauge (50,300,500 gf)
2 Distance adjustment Glass scale
3 Pen block height adjustment 10 mm height block
4 Firmware update PC, USB I/F cable
5 X-drive belt tension adjustment Push-pull gauge (2 kg)
6 Y-drive belt tension adjustment Push-pull gauge (2 kg)
7 Replacing the main board
Short screwdriver (50 mm)
8 Replacing the vacuum fan
5.2 Greasing And Gluing Points

No. Grease or Glue Point Grease or Glue name Application quantity
1 Cam Shinetu silicon grease G501 Suitable quantity
2 X-drive motor pulley Shinetu silicon grease G501 Suitable quantity
3 Y-drive motor pulley Shinetu silicon grease G501 Suitable quantity
4 X-drive pulley Shinetu silicon grease G501 Suitable quantity
5 Y-drive pulley Shinetu silicon grease G501 Suitable quantity
6 Y-tension pulley Shinetu silicon grease G501 Suitable quantity
7 Y-rail, push roller assy sliding area Shinetu silicon grease G501 Suitable quantity
8 Y-motor drive pulley set screws Loctite 222 Small quantity
9 X-motor drive pulley set screws Loctite 222 Small quantity
10 X-drive pulley set screws Loctite 222 Small quantity
5.3 Subparts List

No. Where used Subpart name Size
1 Front guide 120 Measuring tape 250 mm x 2
2 Rear paper sensor Outdoor use cutting sheet, black 7 x 15 mm, thickness 0.08 to 0.1 mm
3 Y-relay board core Double-sided adhesive tape 10 x 20 mm
4 Y-rail Double-sided adhesive tape 10 x 15, 10 x 50 mm
5 Y-relay board Harness tiewrap About 100 x 2.5 mm, t=1.0 mm
6 Vacuum fan wiring harness Harness tiewrap About 100 x 2.5 mm, t=1.0 mm
7 Y-motor Bush 5 x 3 mm
8 Tension pulley Bush 4 x 3 mm
9 Drive roller bearing Bush 3 x 4.5 mm
10 Cam sensor bracket Bush 4 x 2, 4 x 12 mm
11 Cam sensor bracket Washer 4 mm
CE5000-UM-251-9370 5-1
6. DISASSEMBLY AND REASSEMBLY

6.1 Exterior Parts
6.1.1 How to Replace the Right Side Cover
How to detach the right side cover
(1) Remove the three M4L6 binding head screws from the right side cover.
Note: Hold the right side cover after you have detached the screws; there is a flexible cable inside the cover.
(2) Disconnect the flexible cable which is connected to the control panel relay board.
M3L6 TP head screw
M4L6 binding
head screw
Center cover
Left side cover
Right side cover

M4L6 binding
head screw
How to reinstall the right side cover

(1) Connect the flexible cable to the control panel relay board, and mount the right side cover.
(2) Fasten the three M4L6 binding head screws.
6.1.2 How to Replace the Left Side Cover

How to detach the left side cover
(1) Remove the three M4L6 binding head screws from the left side cover.
How to reinstall the left side cover

(1) Fasten the three M4L6 binding head screws.
CE5000-UM-251-9370 6-1
6.1.3 How to Replace the Center Cover (CE5000-40/60)

How to detach the center cover
(1) Remove the two M3L6 TP head screws from the center cover.
M3L6 TP head screw
M4L6 binding
head screw
Center cover
Left side cover
Right side cover

M4L6 binding
head screw
How to reinstall the center cover

(1) Mount the center cover and fasten the two M3L6 TP head screws.
CE5000-UM-251-9370 6-2
6.1.4 How to Replace the Center Cover (CE5000-120/120AP)

How to detach the center cover
(1) Remove the three M3L6 TP head screws from the center cover.
M3L6 TP head screw
Center cover
Right side cover
Left side cover
How to reinstall the center cover

(1) Mount the center cover and fasten the three M3L6 TP head screws.
CE5000-UM-251-9370 6-3
6.1.5 How to Replace the Front Guide (CE5000-40/60)

How to detach the front guide (CE5000-60)
(1) Remove the two M3L6 binding head screws from front guide 40.
(2) Remove the M3L6 binding head screw from front guide 60.
(3) Pull out the front guides to the front.
Front guide 60
M3L6 binding
head screw
Front guide 40
M3L6 binding
head screw
How to detach the front guide (CE5000-40)

(1) Remove the two M3L6 binding head screws from front guide 40.
(2) Pull out the front guide to the front.
How to reinstall the front guide (CE5000-60)

(1) Install front guide 60 and fasten the one M3L6 binding head screw.
(2) Install front guide 40 and fasten the two M3L6 binding head screws.

(1) Install front guide 40 and fasten the two M3L6 binding head screws.
CE5000-UM-251-9370 6-4
6.1.6 How to Replace the Front Guide (CE5000-120/120AP)

There are two measuring tapes on the front guide of the CE5000-120. You have to attach new tapes after
replacing the front guide.
How to detach the front guide (CE5000-120/120AP)

(1) Remove the three M3L6 TP head screws from front guide 120.
(2) Pull out the front guide to the front.
M3L6 TP
head screw
The top of the front guide is hooked onto these holders.
Front guide notch
Front guide
CE5000-UM-251-9370 6-5

(1) Have ready two 250 mm-long measuring tapes when you replace the front guide.
Front guide 120
Fold back a 30-mm length of tape at this edge.

Make sure that a thick line is right on the edge.
Affix approx. 205 mm of the tape here, and

fold back the rest of the tape to the inside of the guide.
Measuring tape
(2) Clean the surface of the front guide 120 with alcohol at the locations where the measuring tapes will be
affixed.
(3) Affix the measuring tapes as shown in the above figure.
CE5000-UM-251-9370 6-6
(4) Install the front guide as shown below.
M3L6 TP
head screw
Hook the front guide notches onto these holders.
Front guide notch
Front guide
(5) Slide in front guide 120 and hook the notches onto the main frame as shown in the above figure.
(6) Fasten the three M3L6 TP head screws.
CE5000-UM-251-9370 6-7
6.1.7 How to Replace the Rear Guide

How to detach the rear guide
(1) Remove the two M3L6 binding head screws from the rear guide.
(Remove the three M3L6 binding head screws from the rear guide for the CE5000-120/120AP.)
(2) Set the cam lever to the media hold position.
(3) Pull out the rear guide to the rear.
M3L6 binding
head screw
How to install the rear guide

(1) Slide in the rear guide and hook the notches to the left and right side plates as shown in the figure below.
(The CE5000-120/120AP has six notches; two notches for the left and right side plates, and four notches
for the center chassis.)
Rear guide
M3L6 binding
head screw
Notch
Hook this rear guide notch onto the side plate.

Notch
CE5000-UM-251-9370 6-8
(2) Fasten the two M3L6 binding head screws.

(Fasten the three M3L6 binding head screws for the CE5000-120/120AP.)
CE5000-UM-251-9370 6-9
6.2 Mechanical Parts

6.2.1 How to Replace the Front and Rear Media Sensors
How to detach the front or rear media sensor
(1) Detach the front or rear guide (Front guide: see Subsection 6.1.5 for CE5000-40 and 60, and
Subsection 6.1.6 for CE5000-120/120AP; Rear guide: see Subsection 6.1.7).
(2) Remove the M3L12 binding head screw attaching the sensor.
(3) Disconnect the sensor from the connector.
Front media sensor
M3L12
binding head
screw
Rear media sensor
How to reinstall the front media sensor

(1) Connect the sensor to the connector.
(2) Fasten the M3L12 binding head screw to mount the sensor.
(3) Install the front guide.
How to reinstall the rear media sensor

(1) Connect the sensor to the connector.
(2) Fasten the M3L12 binding head screw to mount the sensor.
(3) Install the rear guide.
CE5000-UM-251-9370 6-10
6.2.2 How to Replace the Push Roller

How to detach the push roller
(1) Detach the right side of the E-ring from the push roller shaft.
Push roller arm
Push roller E-ring Push roller shaft
(2) Detach the push roller shaft from the push roller arm from the left side.
(3) Detach the push roller.
How to reinstall the push roller

(1) Reattach the push roller in the reverse order in which it was detached.
CE5000-UM-251-9370 6-11
6.2.3 How to Replace the Push Roller Arm

How to detach the push roller arm
(1) Detach the right and left side covers (see Subsection 6.1.1 and Subsection 6.1.2).
(2) Detach the center cover (see Subsection 6.1.3 or 6.1.4).
(3) Set the cam lever to the media release position.
(4) Remove the two M3L6 binding head screws attaching the cam lever.
Cam lever M3L6 binding head screw
M3L6 binding head screw
Push roller arm spring
Cam shaft
Left cam shaft holder
(5) Remove the M3L6 binding head screw attaching the left side cam shaft holder.
(6) Remove the two M3L6 binding head screws attaching the cam sensor plate to the cam shaft.
Cam sensor plate
CE5000-UM-251-9370 6-12
(7) Detach the right side cam shaft holder.

Right cam shaft holder
Cam
Cam shaft
(8) Pull out the cam shaft from the right side.
(9) Detach the push roller arm spring from the push roller arm.
(10) Detach the E-ring from the push roller arm shaft.
Push roller arm shaft
E-ring
(11) Detach the push roller arm shaft from the push roller arm and detach the push roller arm, push roller arm
base, and the cam.
How to reinstall the push roller arm

(1) Spread a suitable quantity of the Shinetu silicon grease G501 on the cam as shown below.
Spread a suitable quantity of

silicon grease on this part.
(2) Reattach the push roller arm in the reverse order in which it was detached.
CE5000-UM-251-9370 6-13
6.2.4 How to Replace the Cam Sensor Board

How to detach the cam sensor board
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Disconnect the flexible cable from connector J701 on the cam sensor board.
Cam sensor board
(3) Remove the M3L6 binding head screw attaching the cam sensor board.
How to reinstall the cam sensor board

(1) Reattach the cam sensor board in the reverse order in which it was detached.
CE5000-UM-251-9370 6-14
6.2.5 How to Replace the Pen Block

How to detach the pen block
(2) Loosen the M3L6 binding head screw attaching the pen block cover.
M3L6 binding screw J503
M2L5 binding screw Y-relay board

J505
J504
Auto registration sensor bracket
Pen block cover
(3) Remove the pen block cover.

(4) Disconnect the cables from connector J503 and J505 (Except CE5000-120AP) on the Y-relay board.
(Also disconnect the flexible cable from connector J504 when you are replacing the pen block on the
CE5000-120)
(5) Remove the two M2L5 binding head screws attaching the auto registration mark sensor bracket.
Then remove the auto registration mark sensor. (Except CE5000-120AP)
CE5000-UM-251-9370 6-15
(6) Remove the two M4L6 binding head screws attaching the pen block.
M4L6 binding
head screw
Pen block
How to reinstall the pen block

(1) Attach the pen block to the Y-slider.
(2) Fasten the two M4L6 binding head screws to attach the pen block so that there is a gap of 10 mm
(CE5000-120AP: 11.5 mm) between the bottom of the pen block and the cutting mat. Perform a
visual check to make sure that the pen block is not mounted at an angle.
Side view of the pen block
CE5000-40/60/120: Cutting mat

10 mm
CE5000-120AP:
11.5 mm
(3) Reattach the other parts in the reverse order in which they were detached.
(4) Perform the pen force adjustment (see Section 7.5).
(5) Perform the auto registration mark sensor offset adjustment for the CE5000-40/60/120 (see Section 7.9).
CE5000-UM-251-9370 6-16
6.2.6 How to Replace the Push Roller Sensor

How to detach the push roller sensor
(2) Detach the pen block (see Subsection 6.2.5).
(3) Disconnect the push roller sensor flexible cable from the Y-relay board.
(4) Remove the push roller sensor flexible cable that is attached with double-sided adhesive tape to the
Y-slider.
(5) Remove the M3L6 binding head screw attaching the push roller sensor bracket to the slider.
Y-slider
M3L6 binding
head screw
Push roller sensor board

Push roller sensor bracket
(6) Remove the M3L6 binding head screw attaching the push roller sensor board.
(7) Disconnect the push roller sensor flexible cable from the push roller sensor board.
How to reinstall the push roller sensor

(1) Attach the push roller sensor bracket to the push roller sensor board.
(2) Connect the push roller sensor flexible cable to the push roller sensor board.
(3) Attach the push roller sensor bracket to the Y-slider.
Fit the top and left edges of the push roller sensor bracket to the Y-slider as shown in the figure below.
Push roller sensor bracket
(4) Attach the pen block (see Subsection 6.2.5).

CE5000-UM-251-9370 6-17
6.2.7 How to Replace the Y-relay Board

How to detach the Y-relay board
(2) Detach the pen block cover (see Subsection 6.2.5).
(3) Disconnect all the cables from the Y-relay board.
To disconnect the Y-flexible cable:
Remove the wiring harness tiewrap and detach the core attached with double-sided adhesive tape to the
Y-relay board.
(4) Remove the push roller sensor flexible cable attached with double-sided adhesive tape to the Y-slider.
Y-flexible cable
Core
Y-relay board
(5) Remove the two M3L6 binding head screws attaching the Y-relay board.
How to reinstall the Y-relay board

(1) Reattach the Y-relay board in the reverse order in which it was detached.
CE5000-UM-251-9370 6-18
6.2.8 How to Replace the Cutting Mat

How to detach the cutting mat
(2) Detach the front guide (see Subsection 6.1.5 or 6.1.6).
(4) Peel off the cutting mat from the vacuum base.
Cutting mat
Vacuum base
How to reinstall the cutting mat

(1) Clean the surface of the vacuum base with alcohol where the cutting mat was attached.
(2) Attach the new cutting mat to the vacuum base as shown below.
Fit the top of the cutting mat edge
to the vacuum base edge.
Cutting mat Fit the right cutting mat edge

against this vacuum base notch.
(3) Make sure that there is no air between the cutting mat and the vacuum base.
CE5000-UM-251-9370 6-19
6.2.9 How to Replace the Control Panel Relay Board, LCD and Membrane Switch Panel
How to detach the control panel relay board, LCD and membrane switch panel
(2) Disconnect the flexible cables from connector J402 and J403 on the control panel relay board.
(3) Remove the M3L8 self-tapping screw attaching the control panel relay board.
Right side cover
Control panel relay board
M3L8
selt-tapping screw
(4) Detach the control panel relay board from the right side cover.
(5) Remove the M3L8 self-tapping screw attaching the LCD assembly.
LCD assembly
Right side cover
M3L8 self-tapping screw
(6) Detach the LCD assembly from the right side cover.
(7) Slide the LCD and then detach the LCD from the LCD bracket.
LCD assembly
Slide the LCD and then

detach the LCD from the
LCD bracket.
LCD bracket LCD
CE5000-UM-251-9370 6-20
(8) Peel off the membrane switch panel from the right side cover.
Membrane switch panel
Right side cover
How to reinstall the control panel relay board, LCD assembly and membrane switch panel
(1) Clean the surface of the right side cover with alcohol where the membrane switch panel was attached.
(2) Reattach the LCD assembly to the right side cover.
(3) Attach the membrane switch panel to the right side cover so that it fits around the LCD window.
CE5000-UM-251-9370 6-21
6.2.10 How to Replace the Y-belt

How to detach the Y-belt
(4) Loosen the M3L6 TP head screw attaching the Y-tension arm.
(5) Push the Y-tension arm in the direction of the arrow as shown below, then detach the Y-tension spring
hook from the left side plate.
M3L6 TP head screw
Y-tension bracket
Y-tension arm
Y-tension spring
(6) Remove the four M3L6 binding head screws attaching the right and left Y-belt stopper plates to the
slider.
Y-belt
Y-belt stopper plate Y-slider
(7) Detach the Y-belt from the unit.
CE5000-UM-251-9370 6-22
How to reinstall the Y-belt

(1) Shave 2 to 3 mm off both ends of the Y-belt until the wire comes out as shown below.
Y-belt
Shave 2 to 3 mm off both ends of

the Y-belt until the wire comes out.
(2) Hang the Y-belt on both sides of the pulley.

(3) Attach both ends of the Y-belt to the Y-slider so that four notches of the Y-belt fit into the Y-slider, then
attach with the Y-belt stopper plates removed in step (6) in the previous subsection.
Y-belt
Y-belt stopper plate Y-slider

CE5000-UM-251-9370 6-23
6.2.11 How to Replace the Y-motor

How to detach the Y-motor
(3) Disconnect the Y-motor cables from connector J8 and J11 on the main board.
(4) Loosen the two M3L4WP set screws to detach the Y-motor pulley.
M3L4WP set screw
Y-motor drive belt

Y-motor M3L6 binding head screw
Y-motor pulley
(5) Remove the three M3L6 binding head screws holding the Y-motor.
(6) Detach the Y-motor pulley, then detach the Y-motor.
(7) Detach the pulley flange and the spacer from the Y-motor.
Y-motor
Spacer
Pulley flange
CE5000-UM-251-9370 6-24
How to reinstall the Y-motor

(1) Attach the pulley flange and the spacer to the new Y-motor.
(2) Attach the Y-motor to the Y-motor bracket.
(3) Hang the Y-drive belt on the Y-motor pulley and the Y-idler pulley.
(4) Attach the Y-motor pulley to the Y-motor.
(5) Tighten the two M3L4WP set screws that hold the Y-motor pulley.
(6) Spread a suitable quantity of Loctite 222 on the two M3L4WP set screws that hold the Y-motor pulley.
(7) Spread a suitable quantity of the Shinetu silicon grease G501 on the Y-motor pulley and Y-idler pulley.
(8) Use the force gauge to pull the Y-drive motor pulley flange with a 1.2 kg to 1.3 kg force.
(9) Tighten the three M3L6 binding head screws that hold the Y-motor.
(10) Move the pen block and check the tension of the Y-drive belt.
CE5000-UM-251-9370 6-25
6.2.12 How to Replace the X-motor

The CE5000-40 and the CE5000-60 models use the same X-motor.
The CE5000-120/120AP model uses a different X-motor from the CE5000-40 and the CE5000-60 models.
How to detach the X-motor

(1) Detach the left side cover (see Subsection 6.1.2).
(2) Detach the rear guide (see Subsection 6.1.7).
(3) Loosen the two M3L4WP set screws holding the X-motor pulley then detach the X-motor pulley.
M3L6 binding head screw M3L4WP set screw
(4) Remove the three M3L6 binding head screws holding the X-motor then detach the X-motor.
(5) Disconnect the X-motor cable from its connector(s) on the main board.
CE5000-40/60: ............. Disconnect the encoder cable from the motor and disconnect the motor cable
from the relay connector.
CE5000-120/120AP: .... Disconnect the cables from connector J1102 and J1104 on the X-motor relay
board.
(6) Remove the wiring harness tie-wrap holding the X-motor harness and detach the X-motor.
CE5000-UM-251-9370 6-26
How to reinstall the X-motor

(1) Attach the X-motor to the left side plate.
(2) Connect the X-motor cable to its connector(s) on the main board.
CE5000-40/60: ........ Connect the cables to connector J7 and J10 on the main board.
CE5000-120/120AP: Connect the cables to connector J1102 and J1104 on the X-motor relay board.
(3) Fasten the X-motor harness with the wiring harness tie-wrap.
(4) Hang the X-drive belt on the X-drive pulley.
(5) Attach the X-motor pulley to the X-motor.
(6) Tighten the two M3L4WP set screws holding the X-motor pulley.
(7) Spread a suitable quantity of Loctite 222 on the M3L4WP set screw holding the X-motor pulley.
(8) Use the force gauge to pull the X-drive motor pulley flange with a 1.2 kg to 1.3 kg force.
(9) Tighten the mounting screws that hold the X-motor.
(10) Spread a suitable quantity of the Shinetu silicon grease G501 on the X-motor pulley.
(11) Move the X-drive pulley and check the tension of the X-drive belt.
CE5000-UM-251-9370 6-27
6.2.13 How to Replace the Y-flexible Cable

How to detach the Y-Flexible cable
(4) Remove the wiring harness tie-wrap holding the Y-flexible cable and the core on the Y-relay board.
(5) Detach the core attached with double-sided adhesive tape to the Y-relay board.
(6) Disconnect the Y-flexible cable from connector J501 on the Y-relay board.
(7) Disconnect the Y-flexible cable from connector J1 on the main board.
(8) Remove the four plastic rivets holding the flexible cable stopper.
Flexible cable
Plastic rivet stopper
Y flexible cable
(9) Remove the Y-flexible cable attached with double-sided adhesive tape to the Y-rail.
CE5000-UM-251-9370 6-28
How to reinstall the Y-flexible cable

(1) Clean the surface of the Y-rail with alcohol to remove any glue from the double-sided adhesive tape that
was attached the Y-flexible cable.
(2) Affix two pieces of double-sided adhesive tape to the flexible cable guide of the Y-rail. The first piece of
tape should start at the right end of the Y-rail. The position of the second piece of tape depends on the
model.
Size of the double-sided adhesive tape:
10 mm wide, 15 mm long for the first piece of tape (Nitto #500)
10 mm wide, 50 mm long for the second piece of tape (Nitto #500)
Position of the second piece of tape:
CE5000-40: about 260 mm from the right end of the Y-rail
CE5000-60: about 360 mm from the right end of the Y-rail
CE5000-120/120AP: about 660 mm from the right end of the Y-rail
The first piece of double-sided adhesive tape.
Affix the tape onto the right edge of the Y-rail.
The second piece of double-sided adhesive tape.

Affix the tape at the specified position on the Y-rail.
(3) Insert the Y-flexible cable into the core and connect the Y-flexible cable to connector J501.
(4) Attach the core to the Y-relay board using double-sided adhesive tape.
(5) Move the pen block to the left end.
CE5000-UM-251-9370 6-29
(6) Fit the Y-flexible cable into the Y-rail as shown below. The Y-flexible cable shouldn’t touch the left side
plate. Allow a 3-mm space between the left end of the Y-flexible cable and the left side plate.
Allow a 3-mm space between the left end
of the Y-flexible cable and the left side plate.
(7) Secure the Y-flexible cable onto the flexible cable guide of the Y-rail using double-sided adhesive tape.
CE5000-UM-251-9370 6-30
6.2.14 How to Replace the Vacuum Fan

How to detach the vacuum fan
Access the screw from this hole.
(4) Remove the harness tie-wrap holding the vacuum fan cables.
(5) Disconnect the vacuum fan from its connector.
CE5000-40 and CE5000-60: connector J9 on the main board.
CE5000-120/120AP: connector J1202 or J1203 on the fan relay board.
(6) Use a long screwdriver to remove the two M3L35 binding head screws holding the vacuum fan from the
holes of the bottom chassis.
(7) Detach the vacuum fan from the main unit.
How to reinstall the vacuum fan

(1) Reattach in the reverse order in which it was detached.
CE5000-UM-251-9370 6-31
6.2.15 How to Replace the Main Board

How to detach the main board
(1) Detach the right cover (see Subsection 6.1.1).
USB interface RS-232C interface
(3) Remove the two screws holding the RS-232C interface connector to the chassis.
(4) Remove the screw holding the USB interface connector to the chassis.
(5) Disconnect all the cables and flexible cables from their connectors on the main board.
(6) Remove the four M3L6 binding head screws holding the main board.
(7) Detach the main board from the chassis.
How to reinstall the main board

(2) Install the main board corresponding to each model when replaying to the new main board.
(3) If you have “BOOT START ERROR” when you replaced the main board, Install the firmware for new
main board (see Section 7.10).
(4) Perform any adjustments required (see Section 7.2).
CE5000-UM-251-9370 6-32
6.2.16 How to Replace the Power Supply

How to detach the power supply
(2) Disconnect the cables from the connectors CN1 and CN2.
Power supply
M3L6 binding
head screw
(3) Remove the four M3L6 binding head screws holding the power supply to the bottom of the chassis.
(4) Detach the power supply from the chassis.
How to reinstall the power supply

CE5000-UM-251-9370 6-33
6.2.17 How to Replace the Drive Roller

How to detach the drive roller
(4) Loosen the two M3L6 binding head screws holding the X-motor.
M3L4WP set screw
X-drive pulley
X-drive belt
(5) Push up the X-motor from inside the left side plate then remove the X drive belt from the X-drive pulley.
(6) Loosen the two M3L4WP set screws holding the X-drive pulley and detach the X-drive pulley from the
drive roller.
(7) Remove the two M3L6 binding screws holding the X-drive roller bearing with a flange.
X-drive roller bearing
(8) Slide out the X-drive roller from the unit. There is a bearing stopper flange and a bush on the left side
plate; don’t miss those parts when removing the X-drive roller.
CE5000-UM-251-9370 6-34
How to reinstall the drive roller

(2) Spread a suitable quantity of Loctite 222 on the M3L4WP set screw holding the X-drive pulley.
(3) Use the force gauge to pull the X-drive motor pulley flange with a 1.2 kg to 1.3 kg force.
(4) Tighten the mounting screws that hold the X-motor.
(5) Spread a suitable quantity of the Shinetu silicon grease G501 on the X-motor pulley.
(6) Move the X-drive pulley and check the tension of the X-drive belt.
CE5000-UM-251-9370 6-35
7. ELECTRICAL ADJUSTMENTS
7.1 DIP Switch Settings
Factory presets (Normal Mode)
Set all the bits to OFF.
ON
SW1 OFF
1 2 3 4
NOV-RAM Clear
Set bit 3 to ON.
ON
SW1 OFF
1 2 3 4
7.2 List of Items Requiring Readjustment

If you replaced one of the units listed in the table below or altered their sensor positions, be sure to readjust
the corresponding items.
Auto
registration
mark
Unit name Power Pinch roller X,Y Motor
Main board Pen block X,Y motor Drive roller sensor
Item supply sensor drive belt
(Except
CE3000-
120AP)
NOV-RAM clear M
Pen force adjustment M M N
Distance adjustment M M M
Auto registration mark sensor
N N N M
adjustment
Gain adjustment M M
Menu setting N
Firmware update M
Belt tension adjustment M M M
No mark: Unnecessary M: Must always be adjusted N: To be adjusted as necessary
Note: The main board must have the latest version of firmware unless otherwise specified.
CE5000-UM-251-9370 7-1
7.3 Explanation of the Values of the Main Board Settings

(Default factory settings)
The default factory settings are recorded on the left side plate shown below.
The default factory settings

are recorded here.
The contents of an example record are shown below.

25 47 100 228 346
X= 0 X= 80 X= -
Y= 4 Y= 50 Y= -
Explanation of the values
Pen force values
10 g 40g 120 g 300 g 450 g
Distance adjustment values Gain adjustment values Auto registration mark position adjustment values
X X X (when the option is installed)
Y Y Y (when the option is installed)
You can input the same values when you have replaced the main board without making any adjustments.
If you have changed any values by making adjustments, record those values for the next maintenance check.
CE5000-UM-251-9370 7-2
7.4 Clearing the Non-Volatile RAM

When you replace the main board, you must clear the Non-Volatile RAM (NOV-RAM).
If you clear the Non-Volatile RAM, you will lose the setup parameters for each adjustment.
Input the adjustment values to the main board after you clear the Non-Volatile RAM.
How to clear the Non-Volatile RAM.

(1) Set SW1 to the NOV-RAM clear mode as shown below.
Set bit 3 to ON.
ON
SW1 OFF
1 2 3 4
(2) Turn on the power to the plotter.
(3) The NOVRAM INIT. menu appears. The plotter immediately starts to clear the parameters on the NOV-
RAM, and then sets the default values.
NOVRAM INIT.
(4) When the NOV-RAM clear operation is complete, a menu for model selection appears on the LCD panel.
CE5000-40CRP
(5) Select your plotter model using the UP and DOWN ARROW keys, and then press the ENTER key to
register your plotter model setting.
(6) When the model selection is complete, the END message appears on the LCD panel.
CE5000-40CRP END
(7) Turn off the power to the plotter.
(8) Return the SW1 setting to normal mode as shown below.
Set all the bits to OFF.
ON
SW1 OFF
1 2 3 4
CE5000-UM-251-9370 7-3
7.5 Adjusting the Pen Force

This adjustment will set the pen force.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the moving coil and/or the pen block assembly, you must adjust the pen force using the
following procedure.
How to adjust the pen force

(1) Mount a 0.9 mm diameter cutter pen in the pen holder.
(2) Load a sheet of paper in the plotter.
(3) Turn on the power while pressing the TEST and ENTER keys.
(4) Select the media mode.
(5) Press the PAUSE key to display the menu shown below.
MODEL SELECT
(6) Press the NEXT key until the following menu is displayed.
PEN PRES ADJ MT

(7) Press the ENTER key to display the menu shown below.
PRS 10g D/A= 20

(8) The pen is lowered. If you have replaced the moving coil and/or the pen block assembly, use the force
gauge to measure the actual force. If you have only replaced the main board, input the adjustment
values that were recorded.
Use the UP ARROW key or DOWN ARROW key to change the force setting. The number on the LCD
will increase or decrease. If you have replace the moving coil and/or the pen block assembly, measure
the actual pen force again.
If you replaced the moving coil and/or the pen block assembly, adjust the 10g-pen force. If the measured
value is within the specification range (10±2g) or if you have input the recorded value, press the ENTER
key to store the setting. The next specified pen force appears.
(9) Adjust the 40g-pen force. If the measured value is within the specification range (40±4g) or if you
have input the recorded value, press the ENTER key to store the setting. The next specified pen force
appears.
appears.
appears.
have input the recorded value, press the ENTER key to store the setting. (Only for the CE5000-120.)
CE5000-UM-251-9370 7-4
Note: When adjusting the pen force, it is important to do it quickly. Delaying the pen force adjustment
changes the temperature of the actuator and causes artificially lower readings. When this happens the
actual pen force may be higher than the specification. This is especially true for the upper pen force
adjustment.
(13) Press the NEXT key to complete this adjustment.
Specification of the actual pen force

Specified pen force Actual force range Remark
10g 8 to 12g
40g 36 to 44g
120g 110 to 130g
300g 280 to 320g
450g 430 to 470g Only for the CE5000-120
CE5000-UM-251-9370 7-5
7.6 Adjusting the Distance Accuracy

This adjustment will set the distance accuracy.
If you replace the grit roller, you must adjust the distance accuracy using the following procedure.
How to adjust the distance accuracy

(1) Mount a ceramic pen (0.2 mm tip size) in the pen holder.
(2) Load a sheet of A2 size paper or ANSI C size paper in the plotter.
MODEL SELECT
DISTANCE ADJUST
(7) Press the ENTER key to start the test. The plotter immediately plots the test pattern, and the following
menu appears.
DADJ.X= 0 Y= 0
X=400 mm
+X
Y=300 mm
(8) Remove the paper and measure the X- and Y-axis distances. If you have replaced the main board only,
use the recorded values.
(9) Input the values using the POSITION keys.
Press the LEFT or RIGHT ARROW key to select the Y-axis or X-axis distance adjustment.
Press the UP or DOWN ARROW key to change the Y-axis or X-axis distance adjustment value.
The formula of the input value is as follows:
Input value for X-axis = (400mm - measured X distance) x 10
Input value for Y-axis = (300mm - measured Y distance) x 10
For example:
If you measured 299.0mm for the Y-axis then input 10 for the adjustment value.
Adjustable range: -9.9 mm to +9.9mm , 0.1-mm steps
CE5000-UM-251-9370 7-6
(11) Press the ENTER key to store the setting. The following menu appears as like.
If you are not adjusted about the distance, L=500.00 appears. This is only displaying the calculated
value.
XY LENG L=500.00
(12) If you wish to complete this adjustment, press the NEXT key. If you wish to plot the adjusted test pattern,
press the ENTER key.
CE5000-UM-251-9370 7-7
7.7 Inputting the Servo Gain

If you replace the main board or the motor, use the following procedure to input the recorded adjustment
values.
How to input the servo gain

(1) Load a cutting sheet in the plotter.
MODEL SELECT
SET GAIN
GAIN X= 80 Y= 50
(7) Input the values that are recorded on the chassis. (default factory settings)
Press the UP or DOWN ARROW key to change the X-Gain value.
Press the LEFT or RIGHT ARROW key to change the Y-Gain value.
If the default factory settings were not shown on the label input the following value.
Model X-Gain Y-Gain
CE5000-40 32 32
CE5000-60 45 42
CE5000-120/120AP 80 50
(8) Press the ENTER key to store the setting and complete the adjustment.
CE5000-UM-251-9370 7-8
7.8 Setting the Auto-Registration Mark Sensor Option

If you have the auto-registration mark sensor option, you must set the MARK OPTION mode to ON.
How to set the auto-registration mark sensor option
MODEL SELECT
MARK OPTION
MARK OPTION OFF

(6) Press the UP or DOWN ARROW key to change this setting to ON.
(7) Press the ENTER key to store the setting. This completes the setting.
CE5000-UM-251-9370 7-9
7.9 Adjusting the Offset of the Auto-Registration Mark Sensor

If you have the auto-registration mark sensor option, you must adjust the offset of the auto-registration mark
sensor.
How to set the auto-registration mark sensor option
(1) Load an A4 (Letter) or larger size sheet of paper in the plotter. The paper must have a printed target
cross mark. (Print out the target sheet (see page 7-12) on a printer.) The specification of the cross mark
is 30 mm line length, and 0.3 to 0.5 mm line width.
(2) Mount a water-based ballpoint pen in the plotter.
(5) Set the plotting conditions to the following settings:
Force: 12, Speed: 40, Quality: 1, Tool: Pen
MODEL SELECT
MARK SENS POS

MARK ADJ SCAN

(9) Use the Position keys to move the pen position to the printed cross mark area shown below.
Printed target mark
Media feed
direction
10 mm
10 mm
Move the pen position into this area.
(10) Press the ENTER key to scan the printed cross mark. The plotter then plots a new cross mark based on
the reading of the printed cross mark.
The following menu is displayed.
X=00.0 Y=00.0
CE5000-UM-251-9370 7-10
(11) Measure the offset between the printed cross mark and plotted cross mark.
Cross mark Y
plotted by the
plotter +X
+Y -Y
Media feed
direction
-X
X
Printed target mark
(12) Set the offset value. Press the UP ARROW key or DOWN ARROW key to change the number.
Press the LEFT ARROW key or RIGHT ARROW key to change the digits of a number.
Press the ORIGIN key to select the X or Y direction.
Press the COND. key to select the + or - direction.
(13) Press the ENTER key to store the setting.
(14) Verify that the plotted cross mark line is located at the center of the printed cross mark line. Move the
pen to the printed cross mark area. Press the ENTER key to repeat the scan as described in step (10).
MARK ADJ SCAN

(15) Repeat steps (9) to (14) if the location of the plotted cross mark is incorrectly positioned. If the location of
the plotted cross mark is in the correct position, press the NEXT key and then turn off the power.
CE5000-UM-251-9370 7-11
AUTO REGISTRATION MARK TARGET
The specification of the cross mark is 30mm line length, and 0.3 to 0.5mm line width.
X axis
7-12
CE5000-UM-251-9370
Y axis
7.10 Upgrading the System Firmware

To upgrade the system firmware you need to have the following files. In addition, you need to use a computer
and USB cable.
• CE50.X :CE5000 firmware (Use later version than 1.5 for the CE5000-120AP)
• SEND.EXE :Utility to transfer files using Windows®
• OPS662 :USB Driver software for CE5000-60/120
• OPS660 :USB Driver software for CE5000-40CRP (Craft Robo Pro)
• OPS628 :USB Driver software for CE5000-120AP
Preparation
Install the USB Driver software to your computer before upgrading the system firmware.
How to upgrade the system firmware
(1) Connect the computer and the CE5000 via the USB interface.
(2) Turn on the power while pressing the RIGHT ARROW key and the LEFT ARROW key to display the
menu shown below.
UPDATE NO
(3) Select “YES” using the UP ARROW or DOWN ARROW key.
UPDATE YES
PLEASE SEND PRG

(5) Send firmware to the plotter from the computer.
Execute SEND.EXE.
Select the system firmware file from the SEND.EXE menu.
Select CE5000 from the output menu.
Output the system firmware file to the CE5000.
(6) The following menu is displayed while data is being received.
**KB RECEIVED
(7) When the upgrading is complete, the plotter will start the initialization routine.
When you install the firmware for the first time, model select menu appears, so select the model at this
time.
(8) The firmware version is displayed during the initialization routine. Check the firmware version that you
upgraded.
(9) Turn off the power.
CE5000-UM-251-9370 7-13
7.11 Adjusting the Pen Exchange Y Direction Value (CE5000-120AP)

This adjustment will set the pen exchange Y direction value.
This value is used for the 2nd pen pen exchange.
MODEL SELECT
Pensel POS
Pensel POS 0
(7) Press the RIGHT ARROW key; the 2nd pen holder moves to the 2nd pen station.
While the pens are being exchanged, continue pressing the LEFT ARROW key until the 2nd pen holder
stops at the exchange position.
(8) Measure the gap between the 2nd pen holder and the 2nd pen station.
Right Side Plate
2nd Pen Holder 2nd Pen Station
1 mm
(9) Adjust the gap to be 1 mm.

Press the UP or DOWN ARROW key to change the Pensel POS value.
(1 unit = 0.05 mm)
CE5000-UM-251-9370 7-14
7.12 Adjusting the Pen Exchange Height Value (CE5000-120AP)

This adjustment will set the pen exchange height value (SIKII).
This value is used for pen selection.
The plotter reads the pen height position when the power is turned on.
If the pen height position value is higher than this value (SIKII) the plotter knows it has taken the 2nd pen.
If the pen height position value is lower than this value (SIKII) the plotter knows it has taken the 1st pen.
If you replace the pen block, you must adjust the pen exchange height value using the following procedure.
MODEL SELECT
PEN 1/2 SIKII

DPOS= 0 SH=+80
(7) If you replaced the main board only, input the values that are recorded on the chassis. (default factory
settings)
Press the UP or DOWN ARROW key to change the SIKII value.
(8) If you replaced the pen block, mount a cutter pen in the cutter pen holder.
(9) Press the RIGHT ARROW key to lower the cutter pen and read the DPOS value for the 1st pen height
position.
(10) Mount a ball-point pen in the 2nd pen holder. (The pen holder on the right side.)
(11) Press the RIGHT ARROW key to lower the 2nd pen and read the DPOS value for the 2nd pen height
position.
(12) Calculate the SIKII value and input the value using the UP ARROW key or the DOWN ARROW key.
SH(SIKII) = (1st pen DPOS + 2nd pen DPOS)/2
Example: 1st pen DPOS=122, 2nd pen DPOS=53
(122+53)/2=87.5
Input 87 for SH (SIKII) value (Input integer number of calculated value.)
CE5000-UM-251-9370 7-15
7.13 Adjusting the Spacing Between Pen 1 and Pen 2 (CE5000-120AP)

This adjustment will set the spacing between pen 1 and pen 2.
If you replace the pen block, you must adjust this value using the following procedure.
(1) Load an A4 (Letter) or larger size of paper in the plotter.
(2) Mount a water-based ballpoint pen in both the pen 1 holder and the pen 2 holder.
(4) Select the ROLL2 media mode.
(5) Press the COND key to display the 1 PEN condition setting menu.
Set condition 1 as shown below, and then press the ENTER key to store the setting.
1 PEN 12 30 2
(6) Press the COND key again, and then press the UP ARROW key to select the condition 2 setting menu.
Set condition 2 as shown below, and then press the ENTER key to store the setting.
2 PEN 12 30 2
DISTANCE ADJUST
(8) Press the PREV key until the menu shown below is displayed.
PEN 1/2 ADJ(M)

PLOT ADJ PAT.

(10) Use the ARROW keys to move the pen to an open area to plot the cross marks.
(11) Press the ENTER key to plot cross marks by pen 1 and pen 2.
(12) After plotting the two cross marks, the following menu is displayed.
X= 0 Y= 0
(13) Measure the offset between the pen 1 cross mark and the pen 2 cross mark.
Cross mark Y
plotted by
pen 1 +X
+Y -Y
Media feed
direction
-X
X
Cross mark plotted by pen 2
CE5000-UM-251-9370 7-16
(14) Set the offset value. Press the UP ARROW key or DOWN ARROW key to change the number based on
the pen 2 cross mark.
Press the RIGHT ARROW key or LEFT ARROW key to select the X or Y direction.
(15) Verify that the plotted pen 1 cross mark line is located at the center of the plotted pen 2 cross mark line.
(16) Repeat steps (8) to (15) if the plotted cross marks are incorrectly positioned. If the plotted cross marks
are in the correct positions, press the ENTER key to store the setting and complete the adjustment.
CE5000-UM-251-9370 7-17
8. SERVICE MODES
8 SERVICE MODES
8.1 Sensor Test Mode
This mode checks the sensor status. If there is a bad sensor you will observe one of the symptoms in the
table below.
Please check the relevant sensor(s).
Sensor Symptom
Y home sensor The pen block hits the right side plate.
Cam sensor The plotter displays “LOAD MEDIA!” when media is already loaded.
Push roller sensor The pen block hits the left side plate.
+X, -X media sensor Media drops out of the plotter.
How to test the sensors
(1) Load an A4 (Letter) or larger size sheet of paper in the plotter.
MODEL SELECT
SENSOR TEST
(6) Press the ENTER key to display the status shown below.
YH CH PH +XH -XH
Y: Y home sensor, C: Cam sensor, P: Push roller sensor, +X: +X media sensor, -X: -X media sensor
(7) Cover the front media sensor with a piece of paper.
The status of +X changes from “L” to “H”.
(8) Cover the rear media sensor with a piece of paper.
The status of -X changes from “L” to “H”.
(9) Move the pen block to the far right. When the pen block reaches the home position flag, the status of Y
changes from “L” to “H”.
(9) Lower the media set lever to raise the push rollers. The status of C changes from “L” to “H”.
(10) Move the pen block to the left and right. When the pen block crosses the push roller, the status of P
changes from “L” to “H”.
(11) When testing is complete, turn off the power to the plotter.
CE5000-UM-251-9370 8-1
8. SERVICE MODES
8.2 Control Panel Membrane Switch Test Mode

This mode checks the control panel membrane switch status. If there is a bad switch you may have trouble
with the control panel membrane switch panel or the control panel relay board.
How to test the control panel membrane switches

(1) Load an A4 (Letter) or larger size sheet of paper in the plotter.
MODEL SELECT
KEY TEST
(6) Press the ENTER key to display the status shown below.
00 0000 0000
(7) Press each key on the control panel; the status will change from “0” to “1”.
The status of each digit:
Key Digit
NEXT 1st digit
PREV. 2nd digit
ORIGIN 3rd digit
TEST 4th digit
COND 5th digit
ENTER 6th digit
DOWN ARROW 7th digit
UP ARROW 8th digit
RIGHT ARROW 9th digit
LEFT ARROW 10th digit
PAUSE STATUS Lamp (lights when the PAUSE key is pressed, but only the first time)
(8) When testing is completed, turn off the power to the plotter.
CE5000-UM-251-9370 8-2
8. SERVICE MODES
8.3 Clear Setup Mode

This mode returns all the conditions to their default settings.
How to clear the setups

(1) Turn on the power while pressing the UP ARROW key to display the menu shown below.
HL metric ENG
(2) Select the default mode using the UP ARROW or DOWN ARROW key.
HL metric ENG
HP-GL, Metric unit, English
HL inch ENG
HP-GL, Inch unit, English
GL metric KANA
GP-GL, Metric unit, Japanese
(3) Press the ENTER key to store the setting.
Wait a few moments for the plotter to start the initialization routine.
(4) Turn off the power to the plotter when the initialization routine has finished.
CE5000-UM-251-9370 8-3
8. SERVICE MODES
CE5000 Conditions (HP-GL Inch Eng)

Condition Force Speed Pen Type Offset Quality
1 12 30 09U 0 2
2 14 30 09U 0 2
3 17 30 15U 0 2
4 25 10 15U 0 1
5 20 10 15U 0 1
6 20 10 15U 0 1
7 20 10 15U 0 1
8 17 10 15U 0 1
9 20 10 15U 0 1
RS-232C Baud Rate Parity Data Bit Handshake
9800 N 8 H
Command HP-GL HP-GL Origin Lower Left
Pen Up Speed Auto Step Pass 1
Offset Force 4 Offset Angle 30
Rotate Off Page Length 196”
Display Unit inch Sort Off
Init. Down Force 0 Auto Pre Feed Off, 3ft
Expand Off
Cond. Thick Mode Overcut1 Overcut2 Dist. Adj X Y
1 Off 0.008” 0.008” Off 0.00% 0.00%
2 Off 0.008” 0.008” Off 0.00% 0.00%
3 Off 0.008” 0.008” Off 0.00% 0.00%
4 Off 0.008” 0.008” Off 0.00% 0.00%
5 Off 0.008” 0.008” Off 0.00% 0.00%
6 Off 0.008” 0.008” Off 0.00% 0.00%
7 Off 0.008” 0.008” Off 0.00% 0.00%
8 Off 0.008” 0.008” Off 0.00% 0.00%
Mark Mode Off Mark Type 1
Mark Size 0.40” Mark Dist. Adj. Off
Move Position 0”,0”
Mark Offset 0.00”, 0.00”
:,; Command Enabled W Command Pen Up
Model Emulated 7586 Cond. Priority Manual
Init Blade CTRL 0.08” below
Pen Up Move Disabled HP-GL Circle Default
Media Sensor Enabled Home Sensor Enabled
Group Condition
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
Condition Factor
1 1.00
2 1.00
3 1.00
4 1.00
5 1.00
6 1.00
7 1.00
8 1.00
CE5000-UM-251-9370 8-4
8. SERVICE MODES
CE5000 Conditions (HP-GL Metric Eng)

Conditions Force Speed Pen Type Offset Quality
1 12 30 09U 0 2
2 14 30 09U 0 2
3 17 30 15U 0 2
4 25 10 15U 0 1
5 20 10 15U 0 1
6 20 10 15U 0 1
7 20 10 15U 0 1
8 17 10 15U 0 1
9 20 10 15U 0 1
RS-232C Baud Rate Parity Data Bit Handshake
9800 N 8 H
Command HP-GL HP-GL Origin Lower Left
Pen Up Speed Auto Step Pass 1
Offset Force 4 Offset Angle 30
Rotate Off Page Length 5000mm
Display Unit mm Sort Off
Init. Down Force 0 Auto Pre Feed Off, 1m
Expand Off
Cond. Thick Mode Overcut1 Overcut2 Dist. Adj X Y
1 Off 0.2mm 0.2mm Off 0.00% 0.00%
2 Off 0.2mm 0.2mm Off 0.00% 0.00%
3 Off 0.2mm 0.2mm Off 0.00% 0.00%
4 Off 0.2mm 0.2mm Off 0.00% 0.00%
5 Off 0.2mm 0.2mm Off 0.00% 0.00%
6 Off 0.2mm 0.2mm Off 0.00% 0.00%
7 Off 0.2mm 0.2mm Off 0.00% 0.00%
8 Off 0.2mm 0.2mm Off 0.00% 0.00%
Mark Mode Off Mark Type 1
Mark Size 20mm Mark Dist. Adj. Off
Move Position 0.0mm, 0.0mm
Mark Offset 0.0mm, 0.0mm
:,; Command Enabled W Command Pen Up
Model Emulated 7586 Cond. Priority Manual
Init Blade CTRL 2mm below
Pen Up Move Disabled HP-GL Circle Default
Media Sensor Enabled Home Sensor Enabled
Group Condition
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
Condition Factor
1 1.00
2 1.00
3 1.00
4 1.00
5 1.00
6 1.00
7 1.00
8 1.00
CE5000-UM-251-9370 8-5
9. TROUBLESHOOTING
9. TROUBLESHOOTING
9.1 The Plotter is Turned On But Doesn’t Operate
Symptom Verification item Solution
The control panel’s LED (1) Is the plotter being supplied with No .....Check that the power cord is
lamp does not light or power? securely connected to the plotter’s
the LCD does not display AC line inlet.
anything. Yes ....Verify item (2).
(2) Is the FPC504302 flexible cable No .....Connect the flexible cable
securely connected to the main securely.
board and the control panel? Yes ....Verify item (3).
(3) Is the FPC504302 flexible cable No .....Verify item (4).
broken? Yes ....Replace the FPC504302 flexible
cable.
(4) Is the AC line electrical output No .....Change the AC line.
correct? Yes ....Verify item (5).
(5) Does the power supply unit have No .....Replace the power supply unit.
a 5 V output? Yes ....Replace the main board.
CE5000-UM-251-9370 9-1
9. TROUBLESHOOTING
9.2 Media Loading Operations

The media drops to the (1) Is the front edge of the media Yes ....Replace the media.
front of the plotter. curled? No .....Verify item (2).
(2) Is the front media sensor dirty? Yes ....Clean the front media sensor.
No .....Verify item (3).
(3) Is the front media sensor cable Yes ....Replace the front media sensor.
securely connected to the main No .....Connect the cable securely.
board and the sensor?
The media drops to the (1) Is the rear edge of the media Yes ....Replace the media.
rear of the plotter. curled? No .....Verify item (2).
(2) Is the rear media sensor dirty? Yes ....Clean the rear media sensor.
(3) Is the rear media sensor cable Yes ....Replace the rear media sensor.
securely connected to the main No .....Connect the cable securely.
board and the sensor?
The plotter displays (1) Does the cam sensor plate block Yes ....Check the cam sensor plate and
“LOAD MEDIA!” when the cam sensor? attach it at the correct position.
media has been loaded. No .....Verify item (2).
(2) Is the cam sensor cable securely No .....Connect the cable securely.
connected to the main board and Yes ....Replace the cam sensor board.
the sensor?
The plotter can’t (1) Is there any dust on the push Yes ....Clean the push roller sensor.
recognize the Y direction roller sensor? No .....Verify item (2).
of the media size. (2) Is the push roller sensor flexible Yes ....Replace the push roller sensor.
cable securely connected to No .....Connect the cable securely.
each connector?
The plotter can’t (1) Is there any dust on the front Yes ....Clean the front media sensor and
recognize the X direction media sensor and the rear media the rear media sensor.
of the media size. sensor? No .....Verify item (2).
(2) Are the front media sensor and No .....Connect the cables securely.
the rear media sensor cables Yes ....Replace the sensor(s).
securely connected to each
connector?
The media is fed at an (1) Are the push rollers worn down? Yes ....Replace the push roller(s).
angle. No .....Verify item (2).
(2) Is there anything on the drive Yes ....Clean the drive roller with a brush.
roller? No .....Verify item (3).
(3) Do the push rollers have the No .....Replace the push roller spring(s).
correct pressure? Yes ....Verify item (4).
(4) Is the drive roller worn down? Yes ....Replace the drive roller.
(5) Is the drive roller attached Yes ....Replace the bearing of the drive
correctly? roller.
No .....Attach the drive roller correctly.
CE5000-UM-251-9370 9-2
9. TROUBLESHOOTING
9.3 Cutting Operations

The cut line is crooked. (1) Does the blade turn well in the No .....Replace the blade holder.
blade holder? Yes ....Verify item (2).
(2) Do the X and Y drive motor belts No .....Adjust the tension.
have the correct tension? Yes ....Verify item (3).
(3) Is the Y belt attached correctly? No .....Attach it correctly.
Yes ....Verify item (4).
(4) Is the pen block attached No .....Attach it correctly.
correctly? Yes ....Verify item (5).
(5) Is the pen arm shaky? Yes ....Adjust the pen arm shaft slider
tension.
The blade skips and (1) The blade is extended too far. Adjust the blade length.
does not completely (2) The cutting SPEED is too high. Adjust the SPEED setting.
(3) Verify the pen force. Adjust the pen force.
cut lines that should be (4) Verify the pen block height. Adjust the pen block height.
solid.
CE5000-UM-251-9370 9-3
10. PARTS LIST
10. PARTS LIST

10.1 Outer Casing
No. Part No. Description Q’ty Remarks
1 500051515 Inlet 1 ID-0322-H
2 508000025 Power Switch 1 JWA2120-0033
3 682132080 Control Panel Membrane Switch Panel 1 PN5043-08
4 682132200 Power Supply Unit 1 SNP-Y119
5 792130712 Fan Relay Board 1 PN5043-12, CE5000-120
6 363126121 Foot 4 TM-127-4
7 792130700 Main Board CE5000-60/120 1 CE5000-60/120
792130713 Main Board CE5000-40CRP 1 CE5000-40CRP
792130715 Main Board CE5000-120AP 1 CE5000-120AP
792130714 Main Board 9e60p 1 9e60p
8 792130711 X Motor Relay Board 1 CE5000-120/120AP
9 792130706 Control Panel Relay Board 1 PN5043-04
621324001 Left Side Cover 1
10
621313151 Left Side Cover for 9e60p 1 9e60p
621230053 Front Guide 60 1 CE5000-60
11 621230454 Front Guide 120 V2 1 CE5000-120
621250114 Front Guide 120AP 1 CE5000-120AP
621324011 Right Side Cover 1
12
621313141 Right Side Cover for 9e60p 1 9e60p
13 621230043 Front Guide 40 1 CE5000-40,60
621351001 Main Chassis 120 1 CE5000-120/120AP
14 621350000 Main Chassis 60 1 CE5000-60
621360001 Main Chassis 40 1 CE3000-40
621354200 Center Cover CE5000-120 1 CE5000-120/120AP
621354101 Center Cover CE5000-60 1 CE5000-60
15
621313131 Center Cover for 9e60p 1 9e60p
621364000 Center Cover CE5000-40 1 CE5000-40
621230468 Rear Guide 120/120AP 1 CE5000-120/120AP
16 621230065 Rear Guide 60 1 CE5000-60
621230225 Rear Guide 40 1 CE5000-40
17 562060004 LCD, RCM-2122R-B 1
18 621354010 LCD Cover Bracket 1
19 621114110 Caution Label 1
621364101 Emblem CE5000-40 1 CE5000-40
621354400 Emblem CE5000-60 1 CE5000-60
20 621313230 Emblem for 9e60p 1 9e60p
621354500 Emblem CE5000-120 1 CE5000-120
621374300 Emblem CE5000-120AP 1 CE5000-120AP
621354410 Model Label 60 1 CE5000-60
621313240 Model Label for 9e60p 1 9e60p
21 621354510 Model Label 120 1 CE5000-120
621364110 Model Label ProS 1 CE5000-40
621374310 Model Label 120AP CE5000-120AP
22 421000001 Measure Tape 1 CE5000-120, 1 roll, 50 m
23 621250076 Front Media Guide 1 CE5000-120AP
CE5000-UM-251-9370 10-1
10. PARTS LIST
Outer Casing
20
10 8
21
15 19
11
16
4 18
17
1
9
2
7
13
12
14
CE5000-UM-251-9370 10-2
10. PARTS LIST
10.2 Main Frame for CE5000-40/60

1 682900551 Vacuum Fan, KLDC24Z4-913A 1 CE5000-40,60
2 314690020 Bearing, 6900ZZNXR 2
3 621113040 Y Rail 60 1 CE5000-60
621233210 Y Rail 40 1 CE5000-40
4 621113141 Pulley Flange 1
5 561080004 Media Sensor, PS117ED1 2
6 621350011 Left Side Plate 1
7 792130704 Y Motor 1 Y Motor for CE5000-40/60/120/120AP
8 792130709 Cam Sensor Board 1 PN5043-07
9 380206731 Spring 1 DE-673
10 010012022 Y Motor Pulley 1
11 378410011 Y Drive Belt 1 100TN15-5W,CE5000-40,60
12 378408211 X Drive Belt 1 82TN15-5W,CE5000-40,60
13 092002041 Push Roller Shaft 2 CE5000-40,60
14 621230090 Cam Shaft 60 1 CE5000-60
621230240 Cam Shaft 40 1 CE5000-40
15 095000040 Cam Shaft Spring 1
16 309011003 Bearing, 10SRF41Z 2 CE5000-40,60
17 035032260 Tension Pulley 1 CE5000-40,60
18 621350021 Right Side Plate 1 CE5000-40,60,120/120AP
19 621350030 Vacuum Base 60 1 CE5000-60
621360010 Vacuum Base 40 1 CE5000-40
20 621112111 Push Roller Arm Base 2 CE5000-40,60
21 621350301 Y Drive Bracket 1
22 621234222 Cam Lever Cap 1
23 621234630 Push Roller Position Label 23 3 CE5000-60
621234640 Push Roller Position Label 148 1 CE5000-60
621234710 Push Roller Position Label 40 1 CE5000-40
24 621230133 Cam Sensor Plate 1
25 621230123 Cam Lever 1
26 621232000 Drive Roller 60 1 CE5000-60
621232100 Drive Roller 40 1 CE5000-40
27 621112100 Push Roller Arm 2 CE5000-40,60
28 621232012 X Drive Pulley 1
29 621233431 Y Tension Bracket 1
30 621233423 Y Tension Arm 1
31 621230111 Cam 2 CE5000-40,60
32 621112120 Push Roller Arm Shaft 2 CE5000-40,60
33 621112021 Bearing Stopper 2
34 621350041 Cutting Mat CE5000-60 1 CE5000-60
621360021 Cutting Mat 40 1 CE5000-40
35 621230101 Cam Shaft Bush 2
36 621112011 Drive Roller Holder 1 CE5000-40,60
37 621112040 Rubber Spacer 1 CE5000-40,60
38 621230140 Left Slider Stopper 1
39 621230150 Right Slider Stopper 1
40 621112140 Push Roller Spring 2 DE-645
41 095002122 Push Roller 2 CE5000-40,60
42 621230081 Home Sensor Bracket 1
43 791230710 Y Drive Pulley Assy 1
44 792130704 X Motor for CE5000-40/60 1
CE5000-UM-251-9370 10-3
10. PARTS LIST
Main Frame
9
17 29
30
28 14
3
38
12
32 20
33 40
2
22 13 31
6 25
10 27
44 37
26 36 41
42 15
39 35
16 23
24
34 8
19
5 11
21 10
18 43
1
4
CE5000-UM-251-9370 10-4
10. PARTS LIST
10.3 Main Frame CE5000-120/120AP

1 682900551 Vacuum Fan, KLDC24Z4-913A 2 CE5000-120/120AP
2 314690020 Bearing, 6900ZZNXR 2
3 621233310 Y Rail 120 1 CE5000-120/120AP
4 621113141 Pulley Flange 1
5 561080004 Media Sensor, PS117ED1 2
6 621350011 Left Side Plate 1
7 792130704 Y Motor 1 Y Motor for CE5000-40/60/120/120AP
8 792130709 Cam Sensor Board 1 PN5043-07
9 380206731 Spring 1 DE-673
10 010012022 Y Motor Pulley 1
11 379500004 Y Drive Belt 1 100TN15-10W,CE5000-120/120AP
12 375311002 X Drive Belt 1 82TN15-10.0W,CE5000-120/120AP
13 092002041 Push Roller Shaft 3 CE5000-120/120AP
14 621230380 Cam Shaft 120 1 CE5000-120/120AP
15 095000040 Cam Shaft Spring 1
16 309011003 Bearing, 10SRF41Z 6 CE5000-120
309011003 Bearing, 10SRF41Z 8 CE5000-120AP
17 621153211 Tension Pulley 1 CE5000-120/120AP
18 621350021 Right Side Plate 1
19 621351010 Vacuum Base 120 1 CE5000-120
621370011 Vacuum Base 120AP 1 CE5000-120AP
20 621112111 Push Roller Arm Base 3 CE5000-120/120AP
21 621350301 Y Drive Bracket 1
22 621234222 Cam Lever Cap 1
23 621234630 Push Roller Position Label 23 8 CE5000-120/120AP, Right side
621234640 Push Roller Position Label 148 1 CE5000-120/120AP, Left side
24 621230133 Cam Sensor Plate 1
25 621230123 Cam Lever 1
26 621232202 Drive Roller 120 1 CE5000-120/120AP
27 621112100 Push Roller Arm 3 CE5000-120/120AP
28 621232012 X Drive Pulley 1
29 621233431 Y Tension Bracket 1
30 621233423 Y Tension Arm 1
31 621230111 Cam 3 CE5000-120/120AP
32 621112120 Push Roller Arm Shaft 3 CE5000-120/120AP
33 621112021 Bearing Stopper 2
34 621351051 Cutting Mat CE5000-120 1 CE5000-120
621250520 Cutting Mat CE5000-120AP 1 CE5000-120AP
35 621230101 Cam Shaft Bush 2
36 621112011 Drive Roller Holder 3 CE5000-120/120AP
621112011 Drive Roller Holder 4 CE5000-120A
37 621112040 Rubber Spacer 3 CE5000-120
621252110 Rubber Spacer 40 4 CE5000-120AP
38 621230140 Left Slider Stopper 1
39 621230150 Right Slider Stopper 1
40 621112140 Push Roller Spring 2 DE-645
621153151 Center Push Roller Spring 1 DE-646, CE5000-120
380265281 Center Push Roller Spring 120AP DE-528, CE50000-120AP
41 095002122 Push Roller 2 CE5000-40,60
095002122 Push Roller 3 CE5000-120/120AP
42 621230081 Home Sensor Bracket 1 CE5000-120
621253111 Home Sensor Bracket AP 1 CE5000-120AP
43 791230710 Y Drive Pulley Assy 1
44 792130705 X Motor for CE5000-120 1
45 792130711 X Motor Relay Board 1 CE5000-120/120AP
46 792130712 Fan Relay Board 1 CE5000-120/120AP
47 035132220 Brush 1
48 621230391 Brush Bracket 1
49 621250114 Front Guide 120AP 1 CE5000-120AP
621230454 Front Guide 120 V2 1 CE5000-120
50 621250076 Front Media Guide 1 CE5000-120AP
51 621250083 Front Media Guide Base 1 CE5000-120AP
52 508000025 Power Switch 1 JWA2120-0033
53 500051515 Inlet 1 ID-0322-H
54 682132200 Power Supply Unit 1 SNP-Y119
55 792130700 Main Board CE5000-60/120 1 CE5000-60/120
792130715 Main Board CE5000-120AP 1 CE5000-120AP
CE5000-UM-251-9370 10-5
10. PARTS LIST

56 621230468 Rear Guide 120/120AP 1 CE5000-120/120AP
57 621234411 Center Cover Bracket for CE5000-120 1
58 621354200 Center Cover CE5000-120 1 CE5000-120/120AP
59 621351001 Main Chassis 120 1 CE5000-120/120AP
60 421000001 Measure Tape 1 CE5000-120, 1 roll, 50 m
Main Frame for CE5000-120/120AP
32 20
27 58
31
9 40
17 29 41 57
30 13
28 56
3
38
12
34
33
22
2 6 36 16
45 23
44
37 46 25
10 26
39 14
42 24
19 15
35
47 18
8
48
5 11
52 53 43
49 54
21 10 7 4
55
59
50
51
CE5000-UM-251-9370 10-6
10. PARTS LIST
10.4 Pen Block

1 310068320 Bearing Roller 2 683ZZMC3PS2S
2 562510001 Core 1 FPC-25-12
3 791230709 Encoder Sensor Assembly 1 CE5000-120/120AP
4 617363321 Bush LB4YC Assembly 1 Bush & Shaft
5 682132520 Moving Coil PM805 with Yoke 1
6 621263282 Cutter Pen Holder 1
7 621113000 Y Slider 1
8 380205551 Pen Arm Spring E-555 1
380205381 Pen Arm Spring E-538 1 CE5000-120AP
9 621323500 Pen Arm Holder 1
10 617363390 Guide Shaft 1
11 621333200 Pen Encoder Strip 1 CE5000-120/AP
12 621113591 Thumb Screw L10 1
13 792130707 Y Relay Board 1 PN5043-05
14 792130710 Auto Registration Mark Sensor 1 PN5043-09
15 792130708 Push Roller Sensor Board 1 PN5043-06
16 095013010 Bearing BB13 7
17 621234233 Pen Block Cover 1
18 621113500 Moving Coil Base 1
19 621233201 Y Belt 40 1 CE5000-40
621113022 Y Belt 60 1 CE5000-60
621153202 Y Belt 120 1 CE5000-120/AP
20 621239813 Auto Registration Mark Sensor Bracket 1 Except CE5000-120AP
21 621113520 Rubber Plate 1
621253130 Rubber Plate AP 1 CE5000-120AP
22 621239805 Auto Registration Mark Sensor Bracket A 1 Except CE5000-120AP
23 621233000 Bearing Roller Tension Plate 1
24 621113531 Bearing Roller Base Bracket 1
25 621113051 Push Roller Sensor Bracket 1
25 621113031 Y Belt Stopper 2
27 692132330 Y Flexible Cable, FPC504303 1 CE5000-40,60
692132340 Y Flexible Cable, FPC504304 1 CE5000-120/AP
28 792130702 Pen Block Assembly 1 CE5000-40,60
792130703 Pen Block Assembly 120 1 CE5000-120
792130716 Pen Block Assembly 120AP 1 CE5000-120AP
29 622192091 Arm Spring 2 1 CE5000-120AP
30 337120250 Shaft Pin D2L25H7 2 CE5000-120AP
31 622192060 Pen Holder AP 2 CE5000-120AP
32 053203420 Magnet 2 CE5000-120AP
33 622192070 Lock Arm 2 CE5000-120AP
34 622192081 Arm Spring 1 1 CE5000-120AP
35 333302001 Stopper ring CS 2 mm 4 CE5000-120AP
36 792219702 Pen Holder Assy 4200 1 CE5000-120AP
37 621163200 Pen Holder Spacer 1 CE5000-120AP
38 792219703 Pen Station Assy 4200 1 CE3000-120AP
CE5000-UM-251-9370 10-7
10. PARTS LIST
Pen Block
2
13
23
17 24 27
18 1
26
3
4
16
10 7
21 8 19
5 25
11 15
9
14 6
20 28
22 12 5
28
36 38
35
31
35
30
37
29 32 30
33 31
33
Pen Holder CE5000-120AP 32 35
34
Pen Station
CE5000-120AP
CE5000-UM-251-9370 10-8
10. PARTS LIST
10.5 Wiring Harness

1 692132011 CA504301A (Power Supply to Power Switch) 1
2 692132021 CA504302A (Power Supply to Main Board) 1 CE5000-40/60
692132101 CA504310A (Power Supply to Main Board) 1 CE5000-120
3 692132031 CA504303A (Media Sensor to Main Board) 2
4 692132041 CA504304A (Inlet to Power Switch, Brown) 1
5 692132051 CA504305A (Inlet to Power Switch, Blue) 1
6 692132061 CA504306A (Inlet to FG) 1
7 692132081 CA504308A (Auto Registration Mark Sensor to Y Relay) 1
8 692132330 FPC504303 (Y Flexible Cable 40/60) 1 CE5000-40/60
692132340 FPC504304 (Y Flexible Cable 120) 1 CE5000-120
9 692132350 FPC504305 (Cam Sensor Flexible Cable) 1
10 692132360 FPC504306 (Push Roller Sensor Flexible Cable) 1
11 692132320 FPC504302 (Control Panel Flexible Cable) 1
12 692132111 CA504311A (X Motor Extension Cable) 1 CE5000-120
13 692132121 CA504312A (X Motor Encoder Extension Cable) 1 CE5000-120
14 692132131 CA504313A (Fan Extension Cable) 1 CE5000-120
15 682132100 PN5043-10 (Pen Encoder Flexible Cable) 1 CE5000-120
CE5000-UM-251-9370 10-9
10. PARTS LIST
10.6 Stand (CE5000-60, CE5000-120, CE5000-120AP)

Stand CE5000-60 (ST0065)
1 621320210 Side Stay 60 (Right and Left) 2 CE5000-60
2 621320250 Right Foot 60 1 CE5000-60
3 621320230 Right Top Plate 60 1 CE5000-60
4 621239910 Side Stay 60 (Right and Left)
5 621320260 Left Foot 60 1 CE5000-60
6 621320240 Left Top Plate 60 1 CE5000-60
7 621320220 Center Bar 60 1 CE5000-60
8 621320300 Stock Shaft 60 2 CE5000-60
9 621151241 Stock Shaft 60
10 621320290 Stopper 60 2 CE5000-60
11 305811005 Hexagonal Wrench (M5) 1
12 621320310 Hexagonal Bolts (M5L10Ni) 12
13 Coin Screw 4
14 621320270 End Cap 94 4 CE5000-60
Stand CE5000-60 (ST0065)
CE5000-UM-251-9370 10-10
10. PARTS LIST
Stand CE5000-60 (ST0068, Steel Stand)

1 621350090 Right Top Bracket 1
2 621350080 Left Top Bracket 1
3 621350220 Side Stay Assy 2
4 621350260 Center Bar Assy 1
5 621350120 Foot Assy 2
6 621350180 Stock Shaft 2
7 Coin Screw (M4L10) 2
8 621350190 Stopper 2
9 Hexagonal Bolts (M5L12) 16
10 Hexagonal Wrench (M5) 1
11 562500102 Coin Screw (M4L20) 4
Stand CE5000-60 (ST0068)
7
6
2 8
8
3 8
5 3
10
CE5000-UM-251-9370 10-11
10. PARTS LIST
Stand CE5000-120
1 621239410 Side Stay 120 2
2 621239430 Right Top Plate 120 1
3 621239450 Foot 120 Assembly 2
4 621239440 Left Top Plate 120 1
5 621330120 Center Bar 120 1
6 621239190 Stock Shaft Assembly Set 120 1
Stand CE5000-120
2
5
CE5000-UM-251-9370 10-12
10. PARTS LIST
Stand CE5000-120AP
1 621231370 Left Side Stay 120AP 1
2 621231380 Right Side Stay 120AP 1
3 621151130 Center Bar 120 1
4 621231170 Left Foot 120AP 1
5 621231180 Right Foot 120AP 1
6 621159730 BS Rear Pipe 120 2
7 621159710 BS Bracket 120 2
8 621161250 Stock Shaft 120AP 1
9 619052391 2/3 Inch Stopper 2
10 391906101 Coin Screw M6L10 1
11 621259011 Spring, P-424 Ni 1
12 621370210 Collar Base 1
13 621370230 Press Block 1
14 621370220 Collar 2 1
15 621251152 Alignment Shaft Holder AP 2
16 621231103 Shaft 120 1
17 621231113 Shaft Cap 2
18 621161133 100AP Shaft Holder 1
19 621259050 AP Stopper Base 1
20 392040180 Bush D4L18 2
21 380101981 Spring, C-198 1
22 621259070 AP Stopper Arm 1
23 621251020 Left 120AP Holder Plate 1
24 310063620 Bearing 636ZZ 2
25 621251031 Right 120AP Holder Plate 1
26 M6L16 Cap Screw 2
27 Washer C6 D11.5 2
28 M4L14 Binding Head Screw 4
31 M3 Nut 1
32 Washer C3 D8 1
621239720 Basket W 1
305811005 Hexagonal wrench (M5) 1
301001020 Hexagonal wrench (M6) 1
391650100 Hexagonal bolts (M5M5L10Ni) 12
391660200 Hexagonal bolts (M6L20Ni) 8
CE5000-UM-251-9370 10-13
10. PARTS LIST
Stand CE5000-120AP
25 28
23
27
34 19
24 33
6 18 29
26 22 31
32 20
16
17 21 30
15
6
1
9
9
8 7
3
10 2
11
13
4
14
12 5
CE5000-UM-251-9370 10-14
10. PARTS LIST
10.7 Option Basket

1 621339140 BS Pipe 120 2 CE5000-120
621329520 BS Front Pipe 60 1 CE5000-60
2 621329510 BS Bracket 2
3 621329530 BS Rear Pipe 60 1 CE5000-60
4 621339110 Basket 120 1 CE5000-120
621329540 Basket W 1 CE5000-60
5 621320310 Hexagonal Screw (M5L10) 8
6 621329560 End Cap 4
Option Basket
4
1
5
3 2
10.8 Other Parts

Standard Accessories
1 772136940 Roll Stocker Set (L and R) 1 CE5000-40
2 972100400 Cutter Blade, CB09UA-1 1
3 308002101 Cutter Knife, Q-100P 1
4 971118901 Fiber Tip Pen, KF552-BK(1P) 1
5 691330570 USB Cable, CBL1112ACL2-2.9M 1 CE5000-40/60/120
621369201 Quick Start Manual (English) 1 CE5000-40 (Craft ROBO Pro S)
621359400 Quick Start Manual (English) 1 CE5000-60/120
6
621313440 9e60p Setup Manual 1 9e60p
621379201 Quick Start Manual (English) 1 CE5000-120AP
621359200 CE5000 CD-Manual and Software 1 CD-ROM for CE5000-60/120
621369002 Craft ROBO Pro S CD-Manual and Software 1 CD-ROM for CE5000-40CRP
7
621313411 9e60p CD-Manual and Software 1 CD-ROM for 9e60p
621379001 CE50APCDM01M 1 CD-ROM for CE5000-120AP
621269332 Safety Manual, ANCUTG-UM-AM2 1
8
621313430 Safety Manual, SAFE-UM-AM2 1 9e60p
Packing Boxes
1 621369301 Packing Box for CE5000-40 1
4 621329550 Packing Box for CE5000-60 Stand 1
5 621330280 Packing Box for CE5000-120 Stand 1
6 621313320 Packing Box for 9e60p 1 9e60p
7 621379401 Packing Box for CE5000-120AP 1
CE5000-UM-251-9370 10-15
PN5043-08
Y RELAY BOARD
SHEET SW
MC PM805 FPC504304
J503
PINCH ROLLER SENSOR
PN5043-06 CONTROL PANEL
FPC504306 J502 RELAY BOARD
J601
PN5043-04
CE5000-UM-251-9370
PEN ENCODER PN5043-10 J504 J402
FPC504302
J501
The CE5000-120AP is not using.
J401
MARK SENSOR J505
CA504308
PN5043-09
PR5043-05 RCM-2122R-B
11.1 Block Diagrams
J403
LCD
FAN RELAY BOARD
NC-174-10N PN5043-12
CA504304 J1201
FAN FAN
J1203 J1202
KLDC24Z4-913A KLDC24Z4-913A
CA504313 N.C
SNP-Y119
J19 CAM SENSOR
CA504301 CA504310 J9
J7 J8 FPC504305 PN5043-07
11.1.1 Block Diagram for CE5000-120
J701
11-1
CA504305 J21
J2
CA504306 JWA2120-0033
POWER SUPPLY CA504311
BOARD J6
CA504324 J1
PN5043-01
MAIN BOARD
Y MOTOR J11
CA504325
DMN37JE-001 J20
PN5043-11
J1101
J10 J12 J13
J1104
RS-232C USB
J1103
X MOTOR
CA504312 CA504303
UGFMED-B5L J1102
X RELAY BOARD
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
+X PAPER SENSOR -X PAPER SENSOR
CE5000-120 BLOCK DIAGRAM

Y RELAY BOARD PN5043-08
MC PM805 SHEET SW
FPC504303
J503
PINCH ROLLER SENSOR
PN5043-06
CONTROL PANEL
FPC504306 J502 RELAY BOARD
J601
PN5043-04
CE5000-UM-251-9370
N.C
J504
J402
MARK SENSOR J501 FPC504302
CA504308
PN5043-09 J505
NC-174-10N J401
CA504304
PN5043-05
RCM-2122R-B
J403
LCD
FAN
KLDC24Z4-913A N.C
SNP-Y119
J19 CAM SENSOR
CA504301 CA504302 J9
J7 J8 FPC504305 PR5043-07
CA504305 J21 J701

J2
CA504306 JWA2120-0033
11.1.2 Block Diagram for CE5000-40/60
POWER SUPPLY BOARD
11-2
J6
J1
PN5043-01
CA504324
CA504325 MAIN BOARD
J11
J 20
Y MOTOR
DMN37JE-001 J10 J12 J13

CA504322
RS-232C USB
X MOTOR
CA504323
CA504303
DMN37JE-001
+X PAPER SENSOR -X PAPER SENSOR
CE5000-40/60 BLOCK DIAGRAM

PN5043-01A TOP
CE5000-UM-251-9370
FPGA DCDRIVER
D[0..15] MC+
CPU D[0..15] XCOMA XCOMA DCMC+ MC-
D[0..15] A[0..21] A[0..21] A[0..21] XCOMB XCOMB DCMC-
D[0..15] A[0..21] KEY[0..3] KEY[0..3] YCOMA YCOMA
WRLZ FPGRES YCOMB YCOMB
LOCALINTZ
LOCALINTZ WRLZ RDZ WRLZ FPGRES PNCOMA PCOMA
SRVOINTZ
SRVOINTZ RDZ PENA WRLZ PNCOMB PCOMB
USBINTZ
USBINTZ PENB PNENA
RASZ PNENB FAN_ON FAN_ON
CASLZ
11.2 Circuit Diagrams
R. MARK CASHZ DIN SFRZ SFRZ

R. MARK RDWR CCLK DIN
EPROMOUT INIT CCLK
DCDRIVER
EPROMDOUT CS0Z CS1Z PROGRAM INIT
CS1Z CS2Z DONE PROGRAM CONNECT
FR_BUSYZ CS2Z DONE KEY[0..3]
FR_BUSY LCDB0(RS) LCDB0(RS) KEY[0..3]
INIT DTR-DZ RDZ LCDB1(R/W) LCDB1(R/W)
PROGRAM INIT RTS-DZ RDZ LCDB2(E) LCDB2(E) PENA
CCLK PROGRAM CTS0Z PENA PENB
DIN CCLK RXD0 LCDB[0..7] PENB
DONE DIN TXD0 CS1Z LCDB[0..7] LCDB[0..7] R. MARK
DONE DSR0 CS2Z CS1Z R. MARK YHOME
CS2Z KCONT0 KEYCONT0 YHOME CAM
R. MARK-OFT YHOME KCONT1 KEYCONT1 CAM PINCH
R. MARK-OFT CAM YHOME KCONT2 KEYCONT2 PINCH
PINCH CAM
MEMORY PINCH R. MARK-ANO R. MARK-ANO LOCALZ
R. MARK-OFT
NV_DI D[0..15] FR_BUSYZ R. MARK-OFT LOCALZ
11-3
NV_CS D[0..15] FR_BUSYZ EPROMOUT CLK6M LOCALLED LOCALLED
NV_SK A[0..21] EPROMOUT CLK6M
USBCSZ LOCALINTZ MC+
FPGRES RASZ USBCSZ LOCALINTZ MC+
MC-
FPGRES CASLZ LOCALZ SRVOINTZ MC-
RESETZ CASHZ LOCALZ SRVINTZ
RESETZ RDWR CONNECT
11.2.1 Main Board Top Section (PN5043-01A)
FPGA
RDZ
WRLZ RDZ
CPU WRLZ
CS0Z
IF
NV_DI
D[0..15] D[0..15] DTR-DZ NV_CS
A[0..21] A[0..21] RTS-DZ NV_SK
CTS0Z
RDZ
WRLZ RDZ RXD0 RESETZ
WRLZ TXD0 RESETZ
CLK6M DSR0Z
CLK6M
RESETZ
RESETZ MEMORY
USBCSZ USBINTZ
USBCSZ USBINTZ
IF
U1A R1 470
1 2 SN74LS06DBR VCC
LOCALLED
30FLT-SM1-TB(0.5mm Pitch)
J1
LOCALZ
1
GND
2
KEY0
3
KCONT0 KEY1
KEYCONT0 4
KEY2
KEYCONT1 D1 1SS352-TPH3 5
KCONT1 KEY3
KEYCONT2 6
GND
D2 1SS352-TPH3 7
KCONT2 CAM_ANO
8
CAM
D3 1SS352-TPH3 9
PAUSEZ
R. MARK-ANO 10
PAUSELED
11
�� GND
KCONT2 12
RA4 RA5 KCONT2
KCONT0 13
VCC 10K*4 10K*4 KCONT0
KCONT1 14
CE5000-UM-251-9370
KCONT1
15
VCC
16
VCC
KEY[0..3] 17
� � � � � � � � VCC
18
LCD_CNT
KEY0 19
LCDB0(RS)
KEY1 20
LCDB1(R/W)
KEY2 21
LCDB2(E)
KEY3 22
�� LCDB0
PINCH 23
�� LCDB1
CAM 24
�� LCDB2
YHOME 25
VCC LCDB3
26
RA6 RA7 RA43 LCDB4
27
VCC 10K*4 10K*4 10K*4 LCDB5
28
LCDB6
29
R112 LCDB7
30
GND
2.2K C112
104
U1F
13 12 C111
47uF/16V
SN74LS06DBR
LCDB0(RS)
LCDB1(R/W)
LCDB2(E)
LCDB0
LCDB1 VCC VCC
LCDB2 05FMN-SMT-A-TF
LCDB3 V CC
LCDB4 R95 R4 R5
LCDB5 470 10K 0 R94
LCDB6 J21 470
LCDB7 5 R93
4 ANODE VCC 470
LCDB[0..7] GND
3
2 CAM J6
C2
1 VCC 1
101 PENA
OPEN 2 PENA
PENB
11-4
3 PENB
C1
4 GND
101
5 YHOME
6 PINCH
7 YH-ANO
R106 150 �� 8 PI-ANO
U1E
9 R. MARK
11 10
10 R. MARK-ANO
SN74LS06DBR 11 VCC
12 GND
MC+ MCP
13
VCC C3 14 MCP
MC- MCM
104 15
16 MCM
GND(FG)
+24V C116 16FMN-BMT-A-TF

104
U5 SI-8050
4 U51A
8
FB R100 10K NJM3404AM U51B
8
1 L1 SLF12575-151M1R5 VCC 3 �
C5 Vin
2 1 5 �
Vout 7
2 � R. MARK
220uF/50V D8 R103 6 �
GND
ON
C6 C113 10K
4
SFPW-56 NJM3404AM
3
5
4
1000uF/10V 472
C114 472 C115
R113 472
11.2.2 Main Board Connector Block Section (PN5043-01A)
10K
R104
R105 10K
R101 10K
R102 100K
10K
+24V
R. MARK-OFT
J2
1
2
3
4
5
B5P-VH
VCC
PN5043-01A CONNECTOR BLOCK
RA8 RA9 RA10 RA11 RA12
22K*4 22K*4 22K*4 22K*4 22K*4
VCC
Y1 XPEEEC6.00MHz
C104
22p
A1
A5
A2
A13
A12
A11
A10
A17
A16
A15
A14
A0
A4
A3
A9
A8
A7
A6
U6
A[0..21]
VCC C105 72 32 A21
XTAL PB9/IRQ7/A21
31 A20
22p PB8/IRQ6/A20/WAIT
74 30 A19
EXTAL PB7/A19
29 A18
VCC PB6/A18
22 A17
A17
73 20 A16
C11 MD3 A16
75 19 A15
104 MD2 A15
78 18 A14
MD1 A14
79 17 A13
MD0 A13
16 A12
A12
84 15 A11
CE5000-UM-251-9370
RES A11
14 A10
A10
76 13 A9
NMI A9
12 A8
A8
11 A7
VCC A7
10 A6
A6
9 A5
RA15 R9 A5
8 A4
10K*4 10K A4
7 A3
VCC A3
6 A2
U7 A2
5 A1
A1
3 1 4 A0
C7 Vcc VOUT A0
99
U1C U1D PF7/AN7 52
98 D15
104 PF6/AN6 D15 53
4 2 5 6 9 8 RESETZ 97 D14
GND M.R AVSS D14 54
96 D13
PST592DMT PF5/AN5 D13 56
95 D12
SN74LS06DBR SN74LS06DBR PF4/AN4 D12 57
94 D11
PF3/AN3 D11 58
93 D10
VCC PF2/AN2 D10 59 10K*4 10K*4 10K*4 10K*4
92 D9
RA21 PF1/AN1 D9 60 VCC RA22 RA23 RA24 RA25
91 D8
10K*4 PF0/AN0 D8 62
100 D7
AVCC D7 63 D6
D6 64 D5
D5 66
LOCALINTZ 49 D4
PA2/SCK0/DREQ0/IRQ0 D4 67
SRVOINTZ 46 D3
PA5/SCK1/DREQ1/IRQ1 D3 68
43 D2
PA8/TCLKCC/IRQ2 D2
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
42 69 D1
USBINTZ PA9/TCLKCD/IRQ3 D1 70 D0
D0
D[0..15]
VCC 24
PB2/IRQO/RAS RASZ
25
PB3/IRQ1/CASL CASLZ
J30 26
PB4/IRQ2/CASH CASHZ
28
PB5/IRQ3/RDWR RDWR
1 U60A 38
8
R200 WRL WRLZ
2 1K NJM3404AM 36
R11 WRH WRHZ
3 3 � 1K 34
RD RDZ
1 R. MARK
C211 2 � 41 VCC
CS0 CS0Z
11-5
B3B-PH-K-S 40
CS1 CS1Z
104 C8 45
CS2Z
4
PA6/TCLKA/CS2 44
PA7/TCLKB/CS3 FPGRES SW1
104
83 ��
PA15/CK
VCC 51
PA0/RXD0 RXD0
50
R12 220 PA1/TXD0 TXD0 ��
85
80 PE0/TIOC0A/DREQ0 86
PE1/TIOC0B/DRAK0 EPROMDOUT
U60B 81 PLLVcc 87 A6S-4101(OMRON)
PE2/TIOC0C/DREQ1 RTS-DZ
NJM3404AM C9 82 PLLCAP 88
8
104 PLLVss PE3/TIOC0D/DRAK1 DTR-DZ
C212 RA50
5 � 104 48 1K*4
PA3/RXD1 CTS0Z
7 47
PA4/TXD1 DSR0
6 � 89
C10 471 R13 3.3K PE4/TIOC1A 102
PE5/TIOC1B FR_BUSY
4
104
PE6/TIOC2A NV_SK
105
PE7/TIOC2B NV_CS
106
11.2.3 Main Board CPU Block Section (PN5043-01A)
�� PE8 NV_DI

107
PE9 DIN
108 R110 22K R111 22K
PE10 CCLK
110
PE11 INIT R. MARK-OFT
111
PE12 PROGRAM
112
PE13 DONE ��
1 C119 C120
PE14/DACK0/AH 2 ��
SH7014 PE15/DACK1 104 104
Vcc
Vcc
Vcc
Vcc
Vcc
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
21
37
65
77
103
3
23
27
33
39
55
61
71
90
101
109
VCC
104
C25
PN5043-01A CPU BLOCK

+24V
D11
SFPW-56 D12
SFPW-56
QA1 L6203
5 3
XCOMA IN1 OUT1
7 C26 R14
XCOMB IN2 4 153 33_1W
SFRZ 11 BOOT1
SFRZ ENA 1
10 OUT2
YCOMA SNS J7
C27 C28
R205 9 8 153 152
YCOMB VREF BOOT2 1
1K
2
D13 D14
VS
GND
CE5000-UM-251-9370
C29 B2B-XH-A
104 SFPW-56 SFPW-56
2
6
RA51 C30
10K*4 +24V 104
C31
330uF/35V
+24V
D15
D16
SFPW-56
SFPW-56
QA2 L6203
5 3
IN1 OUT1
7 C32 R15
IN2 4 153 33_1W
SFRZ 11 BOOT1
ENA 1
10 OUT2
SNS C33 C34 J8
9 8 153 152
VREF BOOT2 1
2
C35 D17 D18 3
VS
GND
104
SFPW-56 SFPW-56 B3B-XH-A
2
6
C36
104
+24V
C37
330uF/35V
11-6
QA3 L6203
5 3
PCOMA IN1 OUT1
7 C38 R16
PCOMB IN2 4 153 33_1W
SFRZ 11 BOOT1
RA52 ENA 1 DCMC+
10K*4 10 OUT2
SNS C39 C40
9 8 153 152
VREF BOOT2 DCMC-
C41
104
VS
GND
2
6
C42
104
11.2.4 Main Board Motor Drive Section (PN5043-01A)
+24V
VCC +24V
F1
J9
RXEF040
R17 1
1K 2
U1B B2B-EH-A
3 4 Q1
FAN_ON 2SD1286-Z
SN74LS06DBR
PN5043-01A MOTOR DRIVER

VCC_L VCC_2.5
VCC
C44 C45
104 104
C15 104
U11
1
16
35
36
53
70
71
90
107
108
127
144
9
14
24
55
82
92
97
125
LCDB[0..7]
22 3 LCDB7
YHOME YHOME LCDB7
26 4 LCDB6
TP1 LCDB6
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
27 5 LCDB5
A[0..21] CLK LCDB5
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
A21 40 6 LCDB4 RA2 RA3
41 A21 LCDB4 7 LCDB3 10K*4 10K*4
A20
43 A20 LCDB3 10 LCDB2 VCC
A18
A21
A20
A19
CE5000-UM-251-9370
D[0..15] A19
46 A19 LCDB2 11 LCDB1
D11
RA13 47 D11 LCDB1 12 LCDB0
D10
D10 LCDB0
D9
1K*4 D8 49 13 � � � � � � � �
D9 LCD_E LCDB2(E)
D7 50 19
D8 LCD_RS LCDB0(RS) LOCALZ
D6 56 20
D7 LCD_RW LCDB1(R/W)
D5 57 23
D6 LOCALLED LOCALLED
D4 59 76
D5 USBCS USBCSZ
D3 60
62 D4 93
D2 KCONT2
63 D3 KEYCONT2 94
D1 KCONT1
D2 KEYCONT1
D0
65 95
FPGRES D1 KEYCONT0 KCONT0
VCC 66 96
D0 LOCALINT LOCALINTZ
C46 74 112
102 CS1Z CS1 XCOMA XCOMA
75 113
CS2Z CS2 XCOMB XCOMB
RA26 77 114
RDZ READ YCOMA YCOMA
VCC 470*4 79 115
� � � � WRLZ WRITE YCOMB YCOMB
80 117
RESET PNCOMA PNCOMA
VCC 83 118
C47 KEY[0..3] KEY3 PNCOMB PNCOMB
J10 KEY3
104 KEY2 84 131
1 KEY2 SFRZ SFRZ
KEY1 85 133
2 KEY1 SRVINT SRVINTZ
KEY0 86 134
3 LOCALZ KEY0 TOMBO_ANO TOMBO-ANO
99 136
4 LOCALZ LOCALKEY FAN_ON FAN_ON
100 29
14
7
CAM CAM CLK6M CLK6M
B4B-XH-A 103
PINCH 120 PINCH 39
1 1A 3 DIN DIN
1Y 121 XENA 37
4 6
VCC
GND
2A 2Y XENB CCLK CCLK
J11 10 8 68
3A 3Y INIT INIT
13 11 123 69
1 4A 4Y YENA PROGRAM PROGRAM
124 72
2 YENB DONE DONE
2 C1 126 106
3 130 PNENA M2 111 1 JP2 2
5 C2
4 PNENB M1 109 ��
9 C3
5 M0
12 C4
DSP02-002-431G ��
B5B-XH-A
VCC_2.5 15 ��
U12 GCK3
+XSNS 140 18 ��
11-7
SN75189APW 141 XSNS_PLUS GCK2 91
-XSNS
XSNS_MINUS GCK1 88 CLK
C48 C49 C50 C51 2 GCK0
102 102 102 102 J12 32 TCK
VCC 34 TDI
1
142 TDO
2
TMS 58
3
21 IO_VREF3 67 ��
4
28 IO-VREF_1A IO_D7 102
5
30 IO-VREF_1B IO_VREF_5 122
6
31 CFGWRITE IO_VREF_6 129
7
R201 R202 �� 38 CFGCS IO_IRDY_B 132
11.2.5 Main Board FPGA Section (PN5043-01A)
470 470 44 IO/DOUT/BUSY IO_VREF_7 137

B7B-PH-K-S �� 48 IO_D1 IOB 139 VCC
51 IO_VREF_2 IO_VREF7
54 IO_IRDY_A
IO_TRDY
PNENA
VCC
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
PNENB
R203 R204
8
17
25
33
45
52
61
73
81
89
9
110
119
128
135
143
XC2S15-TQG144C 10K 10K

C117 C118 J20
102 102 1
+XSNS 2 VCC
3 +XSNS
R30 R31 4 GND
4.7K 4.7K -XSNS 5 VCC
6 -XSNS
GND
U14A U14B
B6B-PH-K
SN74LVC2GU04DCKR SN74LVC2GU04DCKR
VCC_L 1 6 3 4 CLK
R21 2.2K
C13
104
Y2
XPCEECF48.0MHz
C107
C106 33p
15p
PN5043-01A FPGA
VCC_L VCC
C55 C94
104 104
1
16
12
35
U19 VCC VCC_L VCC_2.5
D[0..15]
D0 23 R23 1.5K
24 D0 6 J13
D1
D1 TrON U21 UPC37M32TJ
IOVcc
IOVcc
D2 25 1
D2 Vcc
CoreVcc
CoreVcc
D3 26 R24 22 2 1 4
27 D3 4 D- INPUT OUTPUT1
D4 3
28 D4 D+ D+ 2 5
D5 4
29 D5 3 GND NC OUTPUT2
D6
30 D6 D- USB CONNECTOR(TYPE B) 3 6
D7
31 D7 R25 22 C59 GND GND(FIN)
D8
CE5000-UM-251-9370
32 D8/P0 14 104 C60 C110
D9
33 D9/P1 Xin 10uF/16V 10uF/16V
D10
34 D10/P2 13
D11
37 D11/P3 Xout
A[0..21] D12 CLK6M
38 D12/P4
D13
39 D13/P5
D14
40 D14/P6
D15
A1 17 D15/A0
41
A2 18 A1 HWR/BYTE
A3 19 A2
A4 20 A3 42
A5 21 A4 INT0 11
VCC A6 22 A5 INT1/SOF
A6 VCC
48
8 Dack0 47
Dack1 Dreq0 9
43 Dreq1
RDZ RD
44
WRLZ LWR 10
46 TC1
RESETZ RST
45 5
USBCSZ CS Vbus
7
TEST C95
1uF/50V
GND
GND
GND
M66291GP
2
15
36
11-8
USBINTZ
VCC
11.2.6 Main Board Interface Section (PN5043-01A)
C92
9
U20
10 11 104
C1+ V+
Vcc
C57
104
C56 12 15 C93 104
13 C1- V-
104
C58 C2+
104
14
C2-
J14
5 2 4
TXD0 T1 IN T1 OUT RTS
18 1 20
RTS-DZ T2 IN T2 OUT DTR
19 24 2
DTR-DZ T3 IN T3 OUT TXD
21 20 3
T4 IN T4 OUT RXD
5
6 CTS
RXD0 7 6
4 R1 OUT R1 IN DSR
CTS0Z 3 9
22 R2 OUT R2 IN +5V
DSR0Z 23 1
17 R3 OUT R3 IN SHILED
16 7
R4 OUT R4 IN GND
GND
RS-232C
SP208ECA SSOP8
PN5043-01A I/F BLOCK

D[0..15]
VCC C61 104
37
46
27
A[0..21] U22
A[0..21]
A1 25 29 D0
A2 A0 DQ0 31 D1
24
VCC
GND
GND
A3 A1 DQ1 33 D2
23
A4 A2 DQ2 35 D3
22
A5 A3 DQ3 38 D4
21
A6 A4 DQ4 40
20 D5
CE5000-UM-251-9370
A7 A5 DQ5 42 D6
19
A8 A6 DQ6 44 D7
18
A9 A7 DQ7 30 D8 VCC
8
A10 A8 DQ8 32 D9 J19
7
A9 DQ9 34 D10
A11 6 1
A12 A10 DQ10 36 D11
5 2
A13 A11 DQ11 39 D12
4 3
A14 A12 DQ12 41 D13
3 4
A15 A13 DQ13 43 D14
2 5
A16 A14 DQ14 45 D15 A1
1 6
A17 A15 DQ15/A-1 A2
48 7
A16
A21
VCC A18 17 15 A3
A17 RY/BY FR_BUSYZ 8
A19 16 A4
A18 9
A20 9 A5
A19 10
R206 A6
11
47 10K A7
BYTE 12
28 A8
RDZ OE 13
RESETZ 12 A9
R208 open RESETZ RST 14
11 A10
WRLZ WE 15
26 A11
CE 16
14 VCC A12
WP 17
VCC U49A A13
18
U61 1 A14
CS0Z 19
C12 7 MBM29F160BE/TSOP A15
20
104 SN74LVC1GU04DCKR 2 A16
21
�� A17
22
2 4 SN74LVC2G32DCUTE4 A18
23
A19
24
U49B
5 25
JP20
3 DEBUGZ 26
�� DSP03-003-432
6 C63 27
VCC
28
D0
29
VCC SN74LVC2G32DCUTE4 D1
10uF/16V 30
D2
11-9
C64 31
C213 104 D3
32
104 D4
33
D5
34
D6
35
D7
36
D8
37
D9
1
6
21
22
37
42
38
D10
39
A1 17 2 D0 D11
A0 DQ0 40
A2 18 3 D1 D12
VSS
VSS
VSS
VCC
VCC
VCC
A1 DQ1 41
A3 19 4 D2 D13
A2 DQ2 42
A4 20 5 D3 D14
A3 DQ3 43
A5 23 7 D4 D15
A4 DQ4 44
A6 24 8 D5 DEBUGZ
A5 DQ5 45
A7 25 9 D6
A6 DQ6 46
A8 26 10 D7
A7 DQ7 47
A9 27 33 D8
A8 DQ8 48
A10 28 34 D9
A9 DQ9 49
16 35 D10
NC DQ10 50
15 36 D11
VCC NC DQ11 D12
38 8911-050-178S-A
C62 104 14 DQ12 D13
RASZ 39
30 RAS DQ13 D14
CASHZ 40
11.2.7 Main Board Memory Block Section (PN5043-01A)
31 UCAS DQ14 D15

CASLZ 41
LCAS DQ15
13
RDWR WE
29
RDZ OE
2
7
U24
5 6
NV_DI DI DO U27
VCC
GND
NV_CS MSM511865F-60JS
NV_SK 3
CS
4
SK
BR93L86B
EPROMOUT
� � � �
VCC RA36
10K*4
PN5043-01A MEMORY BLOCK
VCC
VCC
3
1
VCC
J401 4
��
J402
30
�� 29 12 U501
��
28 11 �� LG-207D
�� 27 10 ��
5
2
�� 26 9
��
25 8 ��
�� 24 7
��
23 6 ��
�� 22 5
��
21 4 ��
CE5000-UM-251-9370
�� 20 3
��
19 2 ��
�� 18 1 VCC VCC
��
17 J501
�� 16
�� 15 16 J505
12FMN-BMT-A-TF_LF (1.0 mm pitch straight) ��
�� 14 15 1
�� VCC
�� 13 14 2
�� LEDDRV
�� 12 13 3
�� TOMBOSNS
11 �� 12 4 VCC
�� 10 11
�� S4B-PH-SM3-TB_LF(2.0mm)
�� 9 10
��
�� 8 9
�� J502
�� 7 8
��
�� 6 7 5
J403 �� ANODE
�� 5 6 4
�� GND
�� 4 1 �� 5 3
�� PINCH R
�� 3 2 �� 4 2
�� VCC
�� 2 3 �� 3 1
�� OPEN
�� 1 4 �� 2
��
5 �� 1 05FMN-SMT-A-TF_LF
6 �
7 ��
30FLT-SM1-TB_LF (0.5 mm angle) 8 16FMN-SMT-A-TF_LF J503
��
9 ��
10 1 ��
�� 2
11 ��
12 �� S2B-PH-SM3-TB_LF
13 ��
14 ��
C501 104
Control Panel Relay Board Pen Relay Board J504
14FMN-BMT-A-TF_LF (1.0 mm pitch straight) ��
PN5043-04 PN5043-05 1 ��
LCD UNIT FLEXIBLE CABLE 2 ��
3 ��
11.2.8 Relay and Sensor Board Section
11-10
04FFS-SP-TF3_LF(JST 1.25 mm pitch)
J901
3
1
J701 U901
3
1
J601 ANODE 1 VCC 1
3
1
ANODE 1 GND 2 LEDDRV 2
GND 2 PINCH R 3 4 TOMBOSNS 3
CAM 3 4 VCC 4 VCC 4
VCC 4 OPEN 5
5 U701
OPEN U601
05FMN-SMT-A-TF_LF KR1228
4
2
LG-207D
05FMN-SMT-A-TF_LF LG-207D
5
2
5
2
Pinch Roller Sensor Board Cam Sensor Board Auto Registration Mark Sensor Board
PN5043-06 PN5043-07 PN5043-09
CE5000-UM-251-9370
D1
LED GREEN
2
2
2
2
SW11
SW1 SW2 SW3 SW4
\ PAUSE 1
\
\
\
PAUSELED
1
1
1
1
1 2 2 PAUSEZ
3 VCC
4 KCONT1
NEXT SW9 5 KEY2
6 KEY3
1 2 7 KEY0
8 KEY1
11-11
9 KCONT0
10 KCONT2
11 GND
12 GND
SW10
1 2
2
2
2
2
SW5
PREVIOUS SW6 SW7 SW8
ORIGIN TEST ENTER
CONDITION
1
1
1
1
11.2.9 Control Panel Membrane Switch Panel Section
11.2.10 120-Relay Board Section

120 RELAY BOARD
J1101 J1102
1 1
2 2
B2B-XH-A IL-G-2P-S3T2-SA
J1103 J1104
1 1
2 2
3 3
4 4
B4B-XH-A IL-G-4P-S3T2-SA
PN5043-11
J1201 J1202
1 1
2 2
B2B-EH-A B2B-EH-A
J1203
1
2
B2B-EH-A
PN5043-12
11.2.11 120-Pen Encoder Flexible Cable Section (PN5043-10)

1 PENA
E 2
3
4
VCC
PENB
GND
HEDS-9720#P50
CE5000-UM-251-9370 11-12

5000 Series: Service Manual

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CE5000 Series

7. ELECTRICAL ADJUSTMENTS ...............................................7-1

DOUBLE POLE/NEUTRAL FUSING

1.1 Main Speciﬁcations

1.2 External Dimensions

2. PARTS NAMES and FUNCTIONS

Push rollers Serial (RS-232C)

The above illustration is of the CE5000-120 model.

Cutting mat : Cutting or plotting is performed on this mat.

The above illustration is of the CE5000-120 model.

AC power inlet : Connects the power cord to the cutting plotter

Front View (CE5000-120AP)

Stock shaft Push rollers

Cutting mat : Cutting or plotting is performed on this mat.

Rear View (CE5000-120AP)

AC power inlet : Connects the power cord to the cutting plotter.

2.2 Assembling the Stand

Hexagonal socket bolt

Stand Assembly Instructions

Stand foot Stand foot

Stand side bar Stand side bar

Center bar Hexagonal

Stand side bar

CE5000-60 Coin screws

(5) Tighten the hexagonal socket bolts loosely fastened in step 3.

Allen wrench (M6) x 1

Sheet support pipe x 2 Sheet x 1

Stand Assembly Instructions

����������� ��������� ���������

Sheet support pipe

Press-stud Pass over the center bar

2.3 Attaching the Basket (CE5000-60/120: Optional)

Basket Assembly Instructions

Sheet support pipe

Hexagonal socket bolts (M6)

Hexagonal socket bolts (M6)

Sheet support pipe

Divide over the center bar

Sheet support pipe

3.2 Menu List

AUTO PRE FEED MARK MODE

TANGENTIAL MARK POSITION

AUTO REG. MARK MARK TYPE

CLEAR BUFFER MARK SIZE

AXIS ALIGNMENT MARK DIST. ADJ.

DISTANCE ADJUST MARK OFFSET

PAGE LENGTH MARK SENSOR ADJ1

PLOT AREA MARK SENSOR ADJ2

EXPAND MARK AUTO SCAN

ROTATE MARK SENSOR ADJ

BLADE WEAR SETUP

FOLDING LINE SET

FEED The Registration Mark Sensor function is an option.

AUTO PRE FEED MARK MODE

TANGENTIAL MARK POSITION

AUTO REG. MARK MARK TYPE

CLEAR BUFFER MARK SIZE

AXIS ALIGNMENT MARK DIST. ADJ.

DISTANCE ADJUST MARK OFFSET

PAGE LENGTH MARK SENSOR ADJ1

PLOT AREA MARK SENSOR ADJ2

EXPAND MARK AUTO SCAN

ROTATE MARK SENSOR ADJ

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