Cutting Plotter Service Manual - Manual No. Fc4200-Um-251 Fc4200-Um

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MANUAL NO. FC4200-UM-251
SERVICE MANUAL
FC4200-UM-251-08-9370
CONTENTS
HISTORY OF REVISIONS
NO. Date issued Description of revision Page Edition

1 01/10/23 First Printing 1 to 87 01
2 05/01/20 FC4210-60 information added. 1 to 101 02
3 05/03/22 The parts number for the writing panel of the FC4200-50 is corrected. 75 03
4 05/07/11 Procedure to change the displayed language added. 11 04
5 06/01/17 Procedure into the mark sensor-adjusting mode is corrected. 39 05
6 06/11/30 Correcponded to the RoHS directive. 51,72,86,87,104 06
7 07/02/28 The parts number for the main board was corrected. 72 07
8 08/02/26 Parts number for the LCD assembly was corrected. 72,83 08
FC4200-UM-251-9370 ii
CONTENTS
CONTENTS
1. INTRODUCTION ........................................................................................................................... 1
1.1 Specifications ........................................................................................................................................ 1
1.2 Options .................................................................................................................................................. 3
1.3 External Dimensions ............................................................................................................................. 4
2. NAMES OF THE MAIN PARTS ..................................................................................................... 6

2.1 Plotter Nomenclature............................................................................................................................. 6
2.2 Control Panel......................................................................................................................................... 8
3. The Tree Structure of Menus ....................................................................................................... 10

How to change the displayed language .................................................................................................... 11
4. DAILY MAINTENANCE AND STORAGE .................................................................................... 12
5. LIST OF TOOLS .......................................................................................................................... 13
6. REPLACEMENT PROCEDURES ............................................................................................... 14

6.1 Precautions ......................................................................................................................................... 14
6.2 Removing the Y Rail Cover ................................................................................................................. 15
6.3 Removing the Front and Rear Y End Covers ...................................................................................... 15
6.4 Removing the Corner Cover................................................................................................................ 16
6.5 Removing the Right Side Cover .......................................................................................................... 16
6.6 Removing the Interface Cover............................................................................................................. 17
6.7 Removing the Rear Cover ................................................................................................................... 17
6.8 Removing the Operation Panel ........................................................................................................... 18
6.9 Removing the Operation Tray ............................................................................................................. 18
6.10 Changing Pen Blocks ........................................................................................................................ 19
6.11 Adjusting the Pen Block Height ......................................................................................................... 21
6.12 Adjusting the X Belt Tension .............................................................................................................. 22
6.13 Adjusting Y Belt Tension .................................................................................................................... 23
6.14 Adjusting the X and Y Motor Synchro Belt Tension ........................................................................... 24
6.15 Setting the Origin Position (FC4200-50) ........................................................................................... 25
6.18 About the Position of the Register Sensor Height ............................................................................. 28
6.19 Measure Seal Pasting Position (FC4200-50) .................................................................................... 29
6.22 Pen Sense Rubber Pasting Position (FC4200-50 / -60 only) ............................................................ 32
6.23 Replacing the Main Board ................................................................................................................. 33
FC4200-UM-251-9370 iii
CONTENTS
7. ELECTRICAL SECTION ............................................................................................................. 34
7.1 List of DIP Switches ............................................................................................................................ 34
7.2 Writing to Flash Memory ..................................................................................................................... 35
7.3 Clearing Non-Volatile RAM.................................................................................................................. 37
7.4 Setting Suffix ....................................................................................................................................... 38
7.5 Adjusting the Mark Sensor Level ......................................................................................................... 39
7.6 Adjusting the Pen Pressure ................................................................................................................. 40
7.7 Adjusting Pen Exchange (FC4200-50 / 60 only) ................................................................................. 41
7.8 Adjusting the Home Position ............................................................................................................... 42
7.9 Adjusting the Distance Accuracy ......................................................................................................... 43
7.10 Adjusting the Mark Sensor Mechanical Position ............................................................................... 45
7.11 Verifying the Carriage Check Position (FC4200-50 / 60 only) ........................................................... 46
7.12 Adjusting the Gain ............................................................................................................................. 47
7.13 Recording Adjustment Data............................................................................................................... 48
7.14 List of Readjustment Items ................................................................................................................ 49
7.15 Location of Parts on the Main Board ................................................................................................. 50
7.16 Setting the Power Unit’s Supply Voltage (PS089B) .......................................................................... 51
8. TEST MODES ............................................................................................................................. 52

8.1 Printing a List of the Currently Selected Conditions ............................................................................ 52
8.2 Running the SELF TEST ..................................................................................................................... 53
8.3 Using the Character Dump Mode ........................................................................................................ 54
9. TROUBLE SHOOTING ............................................................................................................... 55

9.1 The Plotter Doesn’t Operate After Being Turned On ........................................................................... 55
9.2 The Cut Results Are Unsatisfactory .................................................................................................... 56
9.3 The Coordinate Axes Cannot Be Correctly Aligned ............................................................................. 58
9.4 General Error Messages ..................................................................................................................... 59
9.5 Error Messages in GP-GL Command Mode ....................................................................................... 60
9.6 Error Messages in HP-GL Command Mode ........................................................................................ 61
10. SPECIFYING THE PEN CONDITIONS..................................................................................... 62

10.1 The Cutter Pen’s Conditions ............................................................................................................. 62
10.2 Selecting a Set of Cutting Conditions ................................................................................................ 64
10.3 Specifying the Cutting Conditions ..................................................................................................... 65
10.4 Running a Cutting Test ...................................................................................................................... 70
11. PART LIST ................................................................................................................................. 72

11.1 Recommended List of Parts .............................................................................................................. 72
11.2 External Casing ................................................................................................................................. 73
11.3 Main Frame, X Slide Section, and X Drive Section ........................................................................... 75
11.4 Y Bar, Y Slide Section, Y Drive Section, and Pen Block Section ....................................................... 78
11.5 Electrical Section ............................................................................................................................... 83
11.6 Accessories, and Others .................................................................................................................... 85
11.7 Option Stand for FC4200-60 and FC4210-60 (ST0032) ................................................................... 85
FC4200-UM-251-9370 iv
CONTENTS
12. CIRCIT DIAGRAMS .................................................................................................................. 86
12.1 Wiring Diagram.................................................................................................................................. 86
12.2 Main Board ........................................................................................................................................ 90
12.3 Control Panel Relay Board .............................................................................................................. 100
12.4 Y Motor Relay Board ....................................................................................................................... 101
12.5 Pen Board ....................................................................................................................................... 102
12.6 Power Relay Board (RoHS model).................................................................................................. 104
FC4200-UM-251-9370 v
INTRODUCTION
1. INTRODUCTION
This plotter incorporates a digital servo drive to perform cutting and plotting operations at high speed and
high precision.
Besides being used to cut marking film and other media, this plotter can also be used as a pen plotter.
1.1 Specifications
Specifications for the FC4200-50 and the FC4200-60
FC4200-50 FC4200-60
CPU 32-bit CPU
Configuration Flatbed cutting plotter
Drive system Fully-digital servo drive
Max. cutting area 590 × 430 mm 910 × 610 mm
Compatible media width 500 mm 666 mm
Max. cutting speed 65 cm/s
Specifiable cutting speeds 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60,65 cm/s
Cutting force 10 to 600 gf
Min. character size about 5 mm for alphanumerics (varies with the medium and font used)
Mechanical step size 0.005 mm
Programmable step size GP-GL: 0.1, 0.05, 0.025, 0.01 mm; HP-GL™: 0.025 mm*1
Repeatability precision*2 0.1 mm or less
Distance precision*2 [Travelling distance × ±0.2% or less] or ±0.1 mm, whichever is larger
Perpendicular precision 0.3/430 mm or les 0.4/610 mm or less
Registration mark reading precision*3 within 0.3 mm
Max. no. of pens 2 pens can be concurrently mounted
Compatible blade type Supersteel, ceramic, and sapphire blades
Compatible pen types Water- and oil-based ballpoint pens
Compatible cutting media Marking film (polyvinyl, fluorescent, reflective)
Paper of 0.5-mm thickness or less (pattern paper, oilboard)*4
Compressed polystyrene sheets of 0.8-mm thickness or less*5
Sandblasting rubber of 1.5-mm thickness or less*5
High-luminance reflective film*6
Interfaces RS-232-C serial and Centronics-compatible parallel interfaces (automatic
selection)
Buffer capacity 2 Mbytes
Resident command sets GP-GL and HP-GL™ (selected at the control panel)
LCD display 20 characters x 2 lines
Rated power 100 to 120 VAC, 50/60 Hz; 220 to 240 VAC, 50 Hz (specify when ordering)
Power consumption 120 VA or less
Operating environment 10 to 35°C, 35 to 75% R.H. (non-condensing)
External dimensions (WxDxH) approx. 857 x 780 x 200 mm approx. 1172 x 964 x 200 mm
Weight (without stand) approx. 19 kg approx. 26 kg
*1 HP-GL is a registered trademark of Hewlett-Packard Company.
*2 The figure varies with the type of Graphtec-designated medium used and the currently selected cutting conditions.
*3 Based on the precision when using the pen provided and high-grade paper to read this plotter’s resident pattern.
*4 For use with the CB15U or CB15U-K30 cutter blade.
*5 For use with the CB15U-K30 cutter blade.
*6 For use with the CB15UA cutter blade.
FC4200-UM-251-9370 1
INTRODUCTION
Specifications for the FC4210-60
FC4210-60
CPU 32-bit CPU
Configuration Flatbed cutting plotter
Drive system Fully-digital servo drive
Max. cutting area 860 × 600 mm
Compatible media width 666 mm
Max. cutting speed 65 cm/s
Specifiable cutting speeds 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60,65 cm/s
Cutting force 0.098 to 5.88 N (10 to 600 gf)
Minmum character size about 5 mm for alphanumeric characters (varies depending on the medium
and fonts used)
Mechanical resolution 0.005 mm
Programmable resolution GP-GL: 0.1, 0.05, 0.025, 0.01 mm; HP-GL™: 0.025 mm*1
Repeatability precision*2 0.1 mm or less
Distance precision*2 Travelling distance × ±0.2% or less or ±0.1 mm, whichever is larger
Perpendicular precision 0.4/610 mm or less
Registration mark reading precision*3 within 0.2 mm
Maximum number of tools 2
Compatible blade type Supersteel blade
Compatible pen types Creasing/scoring tool, water- and oil-based ballpoint pens
Usatible cutting media Marking film (polyvinyl, fluorescent, reflective)
Cardboard of a thickness of 0.5 mm or less
Paper of 0.5mm thickness or less (pattern paper, oilboard)*4
F, G grade microflute
Clear sheet for packaging
Interfaces RS-232-C serial and Centronics (automatic selected)
Buffer capacity 2 MB
Resident command sets GP-GL and HP-GL™ (selected at the control panel)
LCD display 20 characters x 2 lines
Rated power-supply voltage 100 to 120 VAC, 50/60 Hz; 220 to 240 VAC, 50 Hz (specify when ordering)
Power consumption 120 VA or less
Operating environment 10 to 35°C, 35 to 75% R.H. (no condensation allowed)
External dimensions (WxDxH) approx. 1172 x 964 x 200 mm
Weight (without stand) approx. 27 kg
*1 HP-GL is a registered trademark of Hewlett-Packard Company.
*2 Depends on Graphtec-designated medium used and the currently selected cutting conditions.
*3 As determined by reading the plotter using the pen (included with the plotter) and high-grade paper.
*4 For use with the CB15U or CB15U-K30 cutter blade.
FC4200-UM-251-9370 2
INTRODUCTION
1.2 Options
Name Part no. Description
Stand ST0032 Dedicated stand for the FC4200-60 and FC4210-60
FC4200-UM-251-9370 3
INTRODUCTION
1.3 External Dimensions
The FC4200-50 Model
780
200
857
Unit: mm
Dimensional precision error: ±5 mm
FC4200-UM-251-9370 4
INTRODUCTION
The FC4200-60 and FC4210-60 Model (Excluding the Optional Stand)
964
200
1172
Unit: mm
Dimensional precision error: ±5 mm
FC4200-UM-251-9370 5
NAMES OF THE MAIN PARTS
2. NAMES OF THE MAIN PARTS

2.1 Plotter Nomenclature
FC4200-50 / FC4200-60
(1) Pen carriage : Drives the cutter/pen to the left/right.
(2) Pen holder : Holds the cutter/pen and drives it up/down.
(3) Pen station : Holds a pen for plotting.
(4) Y bar : Holds the pen carriage; moves left/right.
(5) Writing panel : Cutting/plotting is performed here.
(6) Control panel : Used to set and use the plotter’s various functions.
(7) Centronics parallel interface : Used to connect the plotter to a computer by cable via the Centronics-
connector compatible parallel interface.
(8) RS-232C serial interface : Used to connect the plotter to a computer by cable via the RS-232C
connector serial interface.
(9) AC line inlet : Connect one end of the power cord here and the other end to an
electri cal socket.
(10) Power switch : Controls the on/off status of the power supply to the plotter.
(11) CHART HOLD key (–50 only) : Used to hold the medium.
(5)
(7)
(8)
(4)
(9) (1)
(10) (2)
(3)
Pen holder 1
(6) (11)
Pen holder 2
Pen station
FC4200-UM-251-9370 6
FC4210-60
(1) Pen carriage : Drives the cutter/pen to the left/right.
(2) Pen holder : Holds the cutter/pen and drives it up/down.
(3) Y bar : Holds the pen carriage; moves left/right.
(4) Writing panel : Cutting/plotting is performed here.
(5) Control panel : Used to set and use the plotter’s various functions.
(6) Centronics parallel interface : Used to connect the plotter to a computer by cable via the Centronics-
connector compatible parallel interface.
(7) RS-232C serial interface : Used to connect the plotter to a computer by cable via the RS-232C
connector serial interface.
(8) AC line inlet : Connect one end of the power cord here and the other end to an
electri cal socket.
(9) Power switch : Controls the on/off status of the power supply to the plotter.
(4)
(6)
(3)
(7)
(1)
(8)
(9)
(2)
(5)
Pen holder 1 Pen holder 2
FC4200-UM-251-9370 7
2.2 Control Panel
FORCE OFFSET
F1 F3
F2 F4
SPEED QUALITY
POWER
PROMPT
Indicator Lamps
POWER The POWER lamp remains lit (green) while the plotter is on.
PROMPT The PROMPT lamp lights (red) when the plotter receives data that will cause the pen carriage
to move outside the effective cutting area.
Function Keys
The four function keys F1 through F4 are used to select a menu or to select a function on a displayed menu.
F1 Press the F1 key to select a function during Menu mode, to select Cutter Conditions 1 during
Online status, or to change the cutting FORCE setting after the CONDITIONS key has been
pressed.
Online status, or to change the cutting SPEED setting after the CONDITIONS key has been
pressed.
Online status, or to change the cutter OFFSET setting after the CONDITIONS key has been
pressed.
Online status, or to change the cutting QUALITY setting after the CONDITIONS key has been
pressed.
POSITION Keys
These POSITION keys function differently according to the plotter’s operat-
ing status. They are used to change a setting on a displayed menu during
Menu mode, but are used to move the pen carriage at all other times.
When a key is first initially pressed, the pen carriage moves slowly. When you con-
tinue to hold down the key, the pen carriage starts moving more quickly.
FC4200-UM-251-9370 8
Menu Keys
PAUSE key: Press this key to enter Menu mode and light its green lamp. Press it again to
cancel Menu mode and turn off the lamp. Press this key when you wish to proceed to set a
function. If the plotter receives data after this key is pressed, it will temporarily store the data
in its data buffer.
ENTER key: Press this key to register the selected setting when specifying a function. In
Pause status, you can reset the plotter by concurrently pressing the ENTER and ORIGIN
keys.
ORIGIN key: Used to change the position of the coordinate system’s origin point. When
the automatic detection of registration marks is enabled, press this key to initiate automatic
detection.
COPY key: Used to repeat the cutting operation defined by the data in the plotter’s buffer.
CONDITIONS key: Press this key to change any of the cutting conditions appearing on the
plotter’s display panel.
TEST key: Press this key to run a test to check whether the currently selected cutting
conditions are suitable for the medium loaded.
NEXT PAGE key: Press this key during Menu mode to proceed to the next menu page.
CANCEL/VIEW key: During a cutting operation, press this key to immediately stop cutting.
While the Ready message is being shown on the plotter’s display panel, press this key to
move the pen outside of the maximum cutting/plotting area. To return the pen to its original
position, press this key again.
FC4200-UM-251-9370 9
THE TREE STRUCTURE OF MENUS
3. The Tree Structure of Menus

In Menu mode for FC4200-50 and FC4200-60
Page Main Menu Submenu
PAUSE
MARK
NEXT PAGE
CLEAR
PEN U/D
SELECT PEN
INTERFACE F1 STEP SIZE

NEXT PAGE (GP-GL mode only)
RS-232C
COMMAND
FILM F2 ORIGIN POINT

(HP-GL mode only)
AREA
FUNCTION F3 ROTATE
THICK
MIRROR
SORT
PEN WIDTH F4
OPTION1 F2 UP SPEED
NEXT PAGE OFST FCE
OFST ANG
STP PASS
OPTION2 F4 L UNIT
DIST ADJ
TEST
FC4200-UM-251-9370 10
THE TREE STRUCTURE OF MENUS
In Menu mode for FC4210-60
Page Main Menu Submenu
PAUSE
MARK F1 MODE
NEXT PAGE TYPE�
SIZE�
EXPAND� F4 DIST ADJ.
�Only when the MARK mode is ON ADJ.SENS
OFFSET
SENS OPT. F4 SPEED
LEVEL
CUT MARK
T3 SENS STEP
CLEAR
PEN U/D
SELECT PEN F4 PEN NO.

PERF.
INTERFACE F1 STEP SIZE (GP-GL mode only)

NEXT PAGE RS-232C
COMMAND
FILM F2 ORIGIN POINT (HP-GL mode only)

AREA
FUNCTION F3 ROTATE
THICK
MIRROR
SORT
PEN WIDTH F4
OPTION1 F2 UP SPEED
NEXT PAGE OFST FCE
OFST ANG
STP PASS
OPTION2 F4 L UNIT
DIST ADJ
TEST
How to change the displayed language

The menus of this plotter are displayed in English (Alphabet) by the factory setting.
If necessary, change the English display to Japanese (Kata-kana) display using the following procedure:
Turn the power on while pressing the F1 key : Display in Japanese (Kata-kana)
Turn the power on while pressing the F3 key : Display in English (Alphabet)
FC4200-UM-251-9370 11
DAILY MAINTENANCE AND STORAGE
4. DAILY MAINTENANCE AND STORAGE

Daily Maintenance
During the course of daily plotter operation, be sure to observe the following precautions.
Never lubricate the mechanisms of the plotter.
If the plotter’s casing becomes dirty, wipe the soiled areas using a dry cloth or a cloth that has been moist-
ened in a neutral detergent diluted with water.
Never use thinner, benzine, alcohol, or similar solvents; they will damage the casing’s finish.
If the writing panel becomes dirty, wipe it using a dry cloth. In case of stubborn stains, use a cloth that has
been moistened in a neutral detergent diluted with water.
Never use benzine, thinner, alcohol, or similar solvents to clean the panel.
Storing Your Plotter

To store the plotter when it is not being used, be sure to observe the following points:
Remove the cutter and/or plotter pen attached to the pen holder and cover its tip with the protective cap
provided.
To protect the plotter from dust and dirt, cover it with a cloth.
Avoid storing the plotter in places subject to direct sunlight or high temperatures.
FC4200-UM-251-9370 12
LIST OF TOOLS
5. LIST OF TOOLS
• Colex gauges (20g, 50g, 100g, 200g, 500g)
• Push-pull gauges (1kg, 2kg, 10kg)
• Ceramic Pen
• Cutter Pen Plunger
• Steal Scale (Up to 30mm)
• Personal Computer
• Centronics Interface Cable
• Gain Adjustment program
FC4200-UM-251-9370 13
REPLACEMENT PROCEDURES
6. REPLACEMENT PROCEDURES
6.1 Precautions
6.1.1 Safety Confirmation
To prevent the plotter from malfunctioning and to ensure the safety of operators, please follow the
instructions below:
• Before turning on the power for the plotter, take care that your hands, hair, or clothing are not caught up
in the pen carriage or sliding mechanism.
• Before performing any work, turn off the power switch and unplug the power cord to ensure electrical
safety.
6.1.2 Confirmation Before and After Operations

Before and after any operation, perform the following steps:
• Mark the part attachment positions with a pencil to ensure that parts can be restored to their proper
positions.
• Confirm the order of parts assembly.
• Perform condition printing and self and cutting tests to check the plotter status before performing any
operation. Confirm whether the plotter settings have changed and whether the plotter has trouble mov-
ing smoothly.
FC4200-UM-251-9370 14
6.2 Removing the Y Rail Cover
Remove the M3L6 binding head screws securing the Y Rail Cover at five locations (two locations on the
pen block side and three locations on the opposite side), in addition to the Rail Cover.
To replace the Rail Cover, reverse the above procedure.
M3L6 binding head screws
6.3 Removing the Front and Rear Y End Covers

Unfasten the M3L8 binding head screws securing the Front and Rear Y End Covers at four locations
each, and then remove the Front and Rear Y End Covers.
To replace the Front and Rear Y End Covers, reverse the above procedure.
FC4200-UM-251-9370 15
6.4 Removing the Corner Cover
Remove the two screws securing the Corner Cover 50L (left side) and Corner Cover 50R (right side) at
the corners on the operation side (M3L10 tapping screw and M4L8 binding head screw, one pc. each),
followed by the Corner Cover 50L and Corner Cover 50R.
Remove the M4L8 binding head screws securing the Corner Cover A (on right back side) and Corner
Cover B (on left back side) on the main unit’s rear side, followed by Corner Covers A and B.
To replace the Corner Cover, reverse the above procedure.
Corner Cover B
M3L10 tapping screw Corner Cover 50L
M4L8 binding head screw M4L8 binding head screw
6.5 Removing the Right Side Cover

Remove the four M4L8 binding head screws securing Panel R, and then Panel R.
Remove Corner Cover A (on the right back side) and Corner Cover 50R.
Remove the seven screws securing the Side Cover (three screws at the top and four TP screws at the
bottom), followed by the Side Cover.
To replace the Right Side Cover, reverse the above procedure.
M4L6 binding head screw
FC4200-UM-251-9370 16
6.6 Removing the Interface Cover
Remove the four M4L6 binding head screws securing Panel L, followed by Panel L.
Remove Corner Cover A (on the right back side) and Corner Covers 50R and 50L.
Remove the five screws securing the Interface Cover (three screws at the top and two TP screws at the
bottom), followed by the Interface Cover.
To replace the Interface Cover, reverse the above procedure.
6.7 Removing the Rear Cover

Remove Corner Cover A (on the right back side) and Corner Cover B (on the left back side).
Remove the seven screws securing the Rear Cover (2 x 2 screws on the corner cover side and three TP
screws at the bottom), followed by the Rear Cover.
To replace the Rear Cover, reverse the above procedure.
FC4200-UM-251-9370 17
6.8 Removing the Operation Panel
Remove the two screws securing the Corner Cover 50L (left side) at the corner on the operation side
(M3L10 tapping screw and M4L8 binding head screw, one pc. each), followed by Corner Cover 50L.
Remove the four M3L6 binding head screws securing the Operation Panel, followed by the Operation
Panel.
To replace the Operation Panel, reverse the above procedure.
6.9 Removing the Operation Tray

Remove the two screws securing the Corner Cover 50L (left side) at the corner on the operation side
(M3L10 tapping screw and M4L8 binding head screw, one pc. each), followed by Corner Cover 50L.
Remove the seven screws securing the Operation Tray (2 x 2 screws on the corner cover side and three
TP screws at the bottom), followed by the Operation Tray.
To replace the Operation Tray, reverse the above procedure.
FC4200-UM-251-9370 18
6.10 Changing Pen Blocks
Remove the Y Rail Cover.
Unfasten the two screws securing the Carriage Cover, and then remove the Carriage Cover.
FC4200-50 / FC4200-60
Unfasten the screws
FC4210-60
Unfasten the screws
FC4200-UM-251-9370 19
Remove the flexible cable from the connector.
Remove the two M4L8 binding head screws securing the Pen Block, followed by the Pen Block.
To attach a Pen Block, reverse the above procedure after adjusting the Pen Block fitting height.
The Pen Block height must be adjusted to within 10 mm (10.5 mm for FC4210-60) from the Writing Panel
to the bottom of the Pen Block.
FC4200-50 / FC4200-60
Remove the flexible cable
from the connector
M4L8
binding head screw
FC4210-60
Remove the flexible cables from
the connectors
M4L8
binding head screw
FC4200-UM-251-9370 20
6.11 Adjusting the Pen Block Height
The Pen Block height needs be adjusted when attaching a Pen Block.
Position the Pen Block within 10 mm (10.5 mm for FC4210-60) from the Writing Panel to the bottom of the
Pen Block.
FC4200-UM-251-9370 21
6.12 Adjusting the X Belt Tension
Move the Y Rail toward the home side stopper (left side of the main unit).
Press the belt downward at the middle part of the X Rail (where a screw hole is opened), and at the
position where the belt is in contact with the X Rail, adjust the X belt tension to the following values:
FC4200-50: 500 ± 25 gf
FC4200-60 / FC4210-60: 300 ± 25 gf
Apply suitable quantity of the silicon grease to the X belt when you replace to new one.
FC4200-UM-251-9370 22
6.13 Adjusting Y Belt Tension
Move the Y Slider toward the upper stopper.
Press the rail-side belt at the middle part of the Y Rail, and at the position where the belt is in contact with
the Y Rail, adjust the Y belt tension to the following values:
FC4200-50: 600 ± 20 gf
FC4200-60 / FC4210-60: 450 ± 20 gf
Apply suitable quantity of the silicon grease to the Y belt when you replace to new one.
FC4200-UM-251-9370 23
6.14 Adjusting the X and Y Motor Synchro Belt Tension
For both X and Y motors of the FC4200-50 / 60 and FC4210-60, adjust the synchro belt tension to 2.0 ± 0.2
kgf.
X motor
Y motor
FC4200-UM-251-9370 24
6.15 Setting the Origin Position (FC4200-50)
Adjust the drawing origin to a position (7.5 mm, 24 mm) from the printing lines of the electrostatic
adhesion panel.
To set the origin (or home position), follow the procedure in Section 7.8, “Adjusting the Home Position.”
FC4200-UM-251-9370 25
Adjust the drawing origin to a position (87 mm, 20 mm) from the left edge of the XR rail.
FC4200-UM-251-9370 26
Adjust the drawing origin to a position (13 mm, 20 mm) from the bottom left edge of the writing panel.
FC4200-UM-251-9370 27
6.18 About the Position of the Register Sensor Height
Adjust the sensor height from the sensor edge to the writing panel to 5 mm.
FC4200-UM-251-9370 28
6.19 Measure Seal Pasting Position (FC4200-50)
Cut the measure to the length shown below and paste the cut measure into place.
Termination 595 mm
Termination 435 mm
Pasting
X: Paste the measure at the position at which the 0 on the measure is set 7.5
mm from the honeycomb edge along the X-axis, and the measure is vertically
aligned with the honeycomb edge.
Y: Paste the measure at the position at which the 0 on the measure is 24 mm from
the honeycomb edge vertically, and distance along the X axis is 10 mm from
the edge of Panel L.
FC4200-UM-251-9370 29
Cut the measure to the length shown below, then paste it into place.
Termination 915 mm
Termination 615 mm
Pasting
X: Paste the measure at the position at which the 0 on the measure is 5 mm from
the left edge of the X Rail along the X-axis, and the measure is vertically aligned
with the honeycomb edge.
the honeycomb edge vertically, and the distance along the X-axis is 10 mm from
FC4200-UM-251-9370 30
Cut the measure to the length shown below, then paste it into place.
Termination 900 mm
Termination 620 mm
Pasting
X: Paste the measure at the position at which the 0 on the measure is 13 mm from
the left edge of the honeycomb edge the X-axis, and the measure is vertically
aligned with the honeycomb edge.
the honeycomb edge vertically, and the distance along the X-axis is 5 mm from
FC4200-UM-251-9370 31
6.22 Pen Sense Rubber Pasting Position (FC4200-50 / -60 only)
Paste (1) Pen Sense Rubber at the position shown below.
The pasting position is accepted

if the pen is within the hatched
section of the rubber.
2.5
25
(2.5)
2 3
FC4200-UM-251-9370 32
6.23 Replacing the Main Board
Open the main control box.
Main Board
Disconnect all cables from the main board.

Remove the all screws securing the main board.
To replace the main board, reverse the above procedure.
Execute the adjustment item of chapter 7-14.
FC4200-UM-251-9370 33
ELECTRICAL SECTION
7. ELECTRICAL SECTION
7.1 List of DIP Switches
1. Normal mode (factory settings)
ON ON
OFF OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC4200-60 / FC4210-60 FC4200-50
2. Adjustment mode
ON ON
OFF OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC4200-60 / FC4210-60 FC4200-50
3. NOVRAM clear
ON ON
OFF OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC4200-60 / FC4210-60 FC4200-50
4. Emergency gain adjustment mode

If gain adjustment resulted in registering an inappropriate value, setting off a position alarm, use this mode
to rewrite the gain value.
ON
OFF
1 2 3 4 5 6 7 8
FC4200-UM-251-9370 34
ELECTRICAL SECTION
7.2 Writing to Flash Memory
To update the system frmware you need to have the following files. In addition, you need to use a com-
puter.
Firmware :FC4200-50 / 60 or FC4210
SEND.EXE :Utillity to transfer files using Windows
SENDB.EXE :Utillity to transfer files using DOS
1. Check that the power supply (J14) and control panel unit (J10) are connected to the main board.
Connect a personal computer to the Centronics terminal (J18).
Caution:
If you are writing to a new board for the first time, remove the motor and flex cable connectors before
performing the write.
2. Set the DIP switch to “Normal mode” or “Adjustment mode.”
3. Hold down both the “Right” and “Left” POSITION keys while turning on the power. When you hear a short
buzzer tone, release the keys. The LCD should display the following:
FORCE OFFSET
F1 F3
INPUT PASSWORD
F2 F4
SPEED QUALITY
4. Press the POSITION keys in the sequence “Up”, “Down”, “Right” and “Left”. A buzzer will sound, and the
LCD will display the following:
FORCE OFFSET
F1 F3
SELECT SEND MODE
GET-ACK ACK-GET
F2 F4
SPEED QUALITY
Press [F2] or [F4] depending on the type of computer you are using. (Normally, press [F2].)
The display changes to display the following:
FORCE OFFSET
F1 F3
PLEASE SEND PROGRAM!
PLOTTER (GET-ACK)
F2 F4
SPEED QUALITY
FC4200-UM-251-9370 35
ELECTRICAL SECTION
5. Transfer firmware data from the personal computer.
Send frmware to the plotter from the computer.
Drag and drop the frmware file onto the SEND.EXE icon when using Windows.
For DOS mode, use SENDB.EXE as shown below.
(For example: Firmware file name is "v2.40")
>SENDB v.2.40
The display changes to display the following:
FORCE OFFSET
F1 F3
PROGRAM RECEIVING
** KB COMPLETE
F2 F4
SPEED QUALITY
Number of bytes transferred

As the firmware data is successfully transferred, the number of transferred bytes shown on the LCD
increases. When the transfer finishes, the display automatically changes to “FLASH MEMORY CLEAR”
and “FLASH MEMORY WRITE,” and the system begins writing to flash memory.
Note:
If you are writing to a new board, the system will automatically perform a NOVRAM clear operation follow-
ing the write.
6. Switch off power when you’re done.
FC4200-UM-251-9370 36
ELECTRICAL SECTION
7.3 Clearing Non-Volatile RAM
Caution:
Always perform the operation described here when using a new board for the first time. Note that this
operation deletes all previously set settings.
A NOVRAM clear is executed automatically after you write firmware to a new board. To execute a sepa-
rate NOVRAM (that is, not as part of this operation), follow the procedure given below.
Check that the operation unit (J14) and power supply (J10) are connected to the main board. Set the DIP
switch as shown below and switch on power.
ON ON
OFF OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FC4200-60 / FC4210-60 FC4200-50
1. The LCD displays the following screen, and the system begins initializing the NOVRAM.
FORCE OFFSET
F1 F3
NOV RAM CLEAR MODE
OK!!
F2 F4
SPEED QUALITY
(The PROMPT lamp flashes as initialization proceeds.)
2. The system proceeds to write the initial values to the NOVRAM.

FORCE OFFSET
F1 F3
SET SUFFIX
STD[V2.10]
F2 F4
SPEED QUALITY
3. The following appears when initialization is complete.

FORCE OFFSET
F1 F3
SUFFIX SET MODE
POWER OFF THEN ON!
F2 F4
SPEED QUALITY
4. Switch off power.
FC4200-UM-251-9370 37
ELECTRICAL SECTION
7.4 Setting Suffix
When you first switch on power after performing a NOVRAM clear, a suffix setup screen opens.
1. Set the DIP switch to adjustment mode (or normal mode) and switch on power.
2. The LCD displays the following:

FORCE OFFSET
F1 F3
SET SUFFIX
STD[V*.**]
F2 F4
SPEED QUALITY
Firmware version
3. Press the F4 key to change the suffix display. Adjust to the one specified upon shipment before pressing
the Enter key.
4. The LCD displays the following. After confirming this display, switch off power.
FORCE OFFSET
F1 F3
SUFFIX SET MODE
POWER OFF THEN ON!
F2 F4
SPEED QUALITY
FC4200-UM-251-9370 38
ELECTRICAL SECTION
7.5 Adjusting the Mark Sensor Level
Correctly connect the connectors for all wire materials before performing the operation described below.
1. Set the DIP switch to adjustment mode (or normal mode).
2. Hold down the POSITION keys “Left” and “Lower” while switching on power. The LCD displays the follow-
ing:
FORCE OFFSET
F1 F3
0 0% MAX
F2 F4
SPEED QUALITY
3. Place white paper for adjustment use on the panel, making sure that no part of it is raised above the sur-
face. Move the mark sensor by hand to the position exactly above the paper. The bar graph shown in the
lower row of the LCD will indicate, as a percentage value, the amount detected of reflected sensor light.
On the main board, turn VR1 clockwise or counterclockwise to adjust the indicated value in the range 27–
30%.
4. Switch off power.
FC4200-UM-251-9370 39
ELECTRICAL SECTION
7.6 Adjusting the Pen Pressure
Required jigs and tools
• Collet gauges (500 g, 300 g, 50 g)
• Cutter plunger
1. Check that the carriage cover is in place. Fit the cutter plunger from which the blade has been removed
into the cutter holder.
2. Set the DIP switch to adjustment mode and switch on power.
3. Hold down the [Next Page] key until the LCD displays the following:
FORCE OFFSET
F1 F3
PEN PRESS ADJUST
PRESS ENTER KEY!!
F2 F4
SPEED QUALITY
4. Press the [Enter] key. The LCD display changes to display the following:
FORCE OFFSET
F1 F3
PEN PRESS SETTING
24[G]
F2 F4
SPEED QUALITY
Use F4 key to change
5. Press the [Enter] key. When the LCD screen changes to display the following, measure the pen pressure
with a collet gauge. Use the [F1] through [F4] keys to adjust pen pressure until the pressure is within 24 ±
1 g. After adjustment, press the [Enter] key to go to the next step.
Target pen pressure
[F1] key: Increases pen pressure by a small amount. [F3] key: Reduces pen pressure by a small amount.
FORCE OFFSET
F1 F3
+1 24G -1
+10 ***** -10
F2 F4
SPEED QUALITY
Correction value
[F2] key: Increases pen pressure by a large amount. [F4] key: Reduces pen pressure by a large amount.
6. Next, when the LCD display changes to a 210 g setup screen, adjust the pen pressure to within 210 ± 10
g in the same way as described above.
7. Finally, on a 400 g setup screen, adjust the pen pressure to within 400 ± 20 g.
8. You will have the 2nd pen pressure adjustment menu when you are adjusting for the FC4210-60.
Adjust the 2nd pen pressure by same as the 1st pen pressure adjustment manner.
9. Following adjustment, the LCD display returns to the 24 g screen. At this screen, press the [Next Page]
key to make the next adjustment.
FC4200-UM-251-9370 40
ELECTRICAL SECTION
7.7 Adjusting Pen Exchange (FC4200-50 / 60 only)
FORCE OFFSET
F1 F3
PEN EXCHANG ADJUST
PRESS ENTER KEY!!
F2 F4
SPEED QUALITY
3. Attach pens to the pen station.
Modify the correction value Change pens
FORCE OFFSET
F1 F3
UP CHANG
Y=+000 H=+000
F2 F4
SPEED QUALITY
Move the cursor to the left Move the cursor to the right
Thrust amount adjustment value Pen exchange height adjustment value
5. Press the [F3] key to prompt the plotter to perform a pen exchange and pen placement operations. Adjust
the Y and H values until the plotter can execute pen exchange and pen placement operations normally.
To move in the reverse direction, decrement the Y value.

To move in the thrust direction, increment the Y value. (Y is expressed in increments of 0.1 mm.)
To raise the pen holder, decrement the H value.

To lower the pen holder, increment the H value. (H is expressed in increments of 0.1 mm.)
Note:
Hold down the [F3] key as the plotter begins moving to get access to a pen. This causes the plotter to
stop, allowing you to easily check the pen height.
6. If the plotter has no problems changing pens, press the [Enter] key to finish.
7. Switch off power, or proceed to the next adjustment.
FC4200-UM-251-9370 41
ELECTRICAL SECTION
7.8 Adjusting the Home Position
FORCE OFFSET
F1 F3
HOME ADJ.
PRESS ENTER KEY!!
F2 F4
SPEED QUALITY
3. Press the [Enter] key. The plotter starts reading the home sensor. The LCD screen will switch to display
the following:
FORCE OFFSET
F1 F3
MOVE HOME POINT
PRESS ENTER KEY!!
F2 F4
SPEED QUALITY
4. Attach a pen-type magnifier to the cutter holder, and move to the home position using the position key.
After confirming the position, press the [Enter] key.
Note:
For more information on the mechanical dimensions of the home position, see the mechanism manufac-
turing specifications.
5. The plotter starts reading the home sensor again and returns to the display in 3. If the position is good,
press the [Enter] key to finish.
6. Switch off power, or proceed to the next adjustment.
Reference:
This adjustment does not affect the plotter’s pen exchange adjustment.
FC4200-UM-251-9370 42
ELECTRICAL SECTION
7.9 Adjusting the Distance Accuracy
1. Set the DIP switch to adjustment mode and set micro trace. Attach a ceramic pen to the cutter holder and
switch on power.
FORCE OFFSET
F1 F3
DISTANCE ADJUST
PRESS ENTER KEY!!
F2 F4
SPEED QUALITY
FORCE OFFSET
F1 F3
ORIGNAL CLEAR
ADJ.DRAW INPUT
F2 F4
SPEED QUALITY
F1: Plots a distance adjustment pattern before distance adjustment.

F2: Plots a distance adjustment pattern after distance adjustment.
F3: Clears the set value for distance adjustment.
F4: Goes to a distance adjustment value input screen.
Select F1 to draw a distance adjustment pattern. After removing the paper, measure the lengths of X and
Y reference lines and diagonal lines.
4. Select F4 to switch to a distance adjustment value input screen.

FORCE OFFSET
F1 F3
DISTANCE ADJUST
X =+10 Y =-10
F2 F4
SPEED QUALITY
Enter differences in increments of 0.1 mm relative to X = 500 mm and Y = 400 mm.

F1: Increments the X axis difference value by 0.1 mm
F2: Decrements the X axis difference value by 0.1 mm
F3: Increments the Y axis difference value by 0.1 mm
F4: Decrements the Y axis difference value by 0.1 mm
* If the measured value is smaller than the reference value, enter a positive value.
5. After setting the values, press the [Enter] key. The LCD screen will switch to an X-Y length adjustment
input screen.
FORCE OFFSET
F1 F3
+0.1 X-Y LENG -0.1
+0.01 L=640.31 -0.01
F2 F4
SPEED QUALITY
Enter the measured values of diagonal lines using F1 through F4. Press the [Enter] key to confirm the
values you’ve entered.
6. Attach the paper again and press the [F2] key to draw a post-adjustment pattern and verify distance ac-
curacy.
FC4200-UM-251-9370 43
ELECTRICAL SECTION
7. When the adjustment is complete, press the [Next Page] key to finish.
FC4200-UM-251-9370 44
ELECTRICAL SECTION
7.10 Adjusting the Mark Sensor Mechanical Position
1. Place a sheet of white paper on the panel, making sure that no part of it is raised above the surface.
FORCE OFFSET
F1 F3
MARK ADJUST
PRESS ENTER KEY!!
F2 F4
SPEED QUALITY
FORCE OFFSET
F1 F3
MARK ADJUST
MOVE POSITION
F2 F4
SPEED QUALITY
5. Mount a ceramic pen in the pen holder, move the carriage to a blank area of the paper, and press the [Enter]
key. The plotter draws a square shape, reads it with a sensor, and corrects the position.
6. When done, switch off power, or perform the next adjustment.
FC4200-UM-251-9370 45
ELECTRICAL SECTION
7.11 Verifying the Carriage Check Position (FC4200-50 / 60 only)
FORCE OFFSET
F1 F3
SET CARCHK POS
PRESS ENTER KEY!!
F2 F4
SPEED QUALITY
FORCE OFFSET
F1 F3
X= 0 1ST Y=+230
X=- 70 1ND Y=+230
F2 F4
SPEED QUALITY
The values shown here indicate the position to which the plotter moves as it performs carriage pen check
operations. This is a two-step operation; after retracting to the “1st” position, the plotter performs a pen-
down operation at the “2nd” position.
4. Press the [TEST] key to prompt the plotter to perform a carriage pen check operation. Check that the No.
1 and No. 2 pens both are placed almost at center of the rubber plate.
If the pens are not at the center of the rubber plate, their positions can be adjusted as described below.
(1) Select the item you want to modify, using keys [F1] through [F4].
(2) Modify the value using the position keys [Up] or [Down]. The value here indicates a coordinate position
in increments of 0.1 mm.
(3) Press the [Enter] key to confirm the value you’ve set.
5. Press the [Next Page] key to finish.
FC4200-UM-251-9370 46
ELECTRICAL SECTION
7.12 Adjusting the Gain
1. Set the DIP switch to normal mode.
2. Hold down the [Left] position key while switching on power.
3. After an initialization operation, execute a gain adjustment program from the personal computer. The
LCD displays the following:
FORCE OFFSET
F1 F3
GAIN SET
X= 65 Y= 60
F2 F4
SPEED QUALITY
4. Adjust the gain until MAX ERROR is equal to or less than 7.

[F1]: Increases the X gain. [F3]: Increases the Y gain.
[F2]: Reduces the X gain. [F4]: Reduces the Y gain.
After adjusting the gains, press the [Enter] key and confirm that a beeper sounds.
5. If NG, check the X and Y motor belt tension and repeat the gain adjustment from the beginning.
6. If OK, switch off power.
FC4200-UM-251-9370 47
ELECTRICAL SECTION
7.13 Recording Adjustment Data
After completing the adjustment work, record the adjusted values at the position in the electrical box
shown below.
Power supply
Main board
Record position
Inlet SW
The contents of an example record are shown below.
88, 308, 562 Pen pressure adjusted values
84, 305, 559 2nd Pen pressure adjusted values (FC4210-60 only)
Y = +4, H = 0 Pen exchange adjusted values
X = +10, Y = 0 Distance accuracy adjusted values
X = 65, Y = 60 Gain adjusted values
FC4200-UM-251-9370 48
ELECTRICAL SECTION
7.14 List of Readjustment Items
If you replaced one of the units listed in the table below or altered their sensor positions, be sure to read-
just the corresponding items.
Unit name Main board Pen relay X home Mark sensor Pen block XY motor XY timing
board sensor belt
Note 1 replacement
Item
Flash memory write
NOVRAM clear
Mark sensor level

adjustment
Pen pressure
adjustment
Pen exchange
adjustment (Except FC4210-60)
Home position
adjustment
Distance accuracy
adjustment
Carriage check position
verification (Except FC4210-60)
Mark sensor mechanical
position adjustment
Gain adjustment
Belt tension adjustment
No mark: Unnecessary : Must always be adjusted : To be adjusted as necessary
Note 1:
The main board must have the latest version of firmware unless otherwise specified.
FC4200-UM-251-9370 49
ELECTRICAL SECTION
7.15 Location of Parts on the Main Board
TP4 TP1 TP3 TP2 TP5 DIP SW
Centronics
Checking Voltage Levels

The output voltage levels
Main Board
Pin No. Output valtage Permissible range
TP1 +34V +33.5V to +34.5V
TP2 +12V +11.5V to +12.5V
TP3 -12V -11.5V to -12.5V
TP4 +5V +4.9V to +5.1V
TP5 GND 0V
FC4200-UM-251-9370 50
ELECTRICAL SECTION
7.16 Setting the Power Unit’s Supply Voltage (PS089B)
If your plotter has the PS089B power supply board then perform following procedure.
The LEP100F-36 power supply board doesn’t need to set the power unit’s supply voltage.
(1) Check that the plotter’s POWER switch is off.
(2) Open the chassis of the Main Control Box.
Power Unit
(3) Connect the power unit’s cable to the required connector.
Voltage series Corresponding area Connector
100 V JAP 110T/K WGl117UL CN2
200 V CEE SEV BS AS CN3
FC4200-UM-251-9370 51
TEST MODES
8. TEST MODES
8.1 Printing a List of the Currently Selected Conditions
Caution:
As soon as the F2 (COND. PAT.) key is pressed to select this function in Step (4) below, the pen carriage
begins moving. Be sure to keep hands, hair, and so forth away from the plotter’s moving parts.
The PRINT CONDITION function prints a list of the plotter’s currently selected conditions so you can
check them all at once.
Setting Procedure
1. Load a medium of A4 size or larger in the plotter.
2. Press the PAUSE key, then press the NEXT PAGE key until the menu below appears.
FORCE OFFSET
F1 F3
OPTION1 OPTION2
F2 F4
SPEED QUALITY
3. Press the F4 (OPTION2) key to display the menu below.
FORCE OFFSET
F1 F3
SELF TEST
COND. PAT. DUMP
F2 F4
SPEED QUALITY
4. When the F2 (COND. PAT.) key is pressed, the menu below appears and the plotter begins printing a
list of its currently selected conditions.
FORCE OFFSET
F1 F3
PRINT CONDITION
F2 F4
SPEED QUALITY
5. After the conditions have been printed, the plotter resumes READY status.
FC4200-UM-251-9370 52
TEST MODES
8.2 Running the SELF TEST
Caution:
As soon as the F3 (SELF TEST) key is pressed to select this function in Step (4) below, the pen carriage
begins moving. Be sure to keep hands, hair, and so forth away from the plotter’s moving parts.
The SELF TEST function prints a test pattern that allows you to check the plotter’s operation independent
of its interface functions.
Setting Procedure
FORCE OFFSET
F1 F3
OPTION1 OPTION2
F2 F4
SPEED QUALITY
FORCE OFFSET
F1 F3
SELF TEST
COND. PAT. DUMP
F2 F4
SPEED QUALITY
4. When the F3 (SELF TEST) key is pressed, the menu below appears and the plotter begins plotting the
self test pattern.
FORCE OFFSET
F1 F3
SELF TEST
F2 F4
SPEED QUALITY
5. The plotter repeatedly plots the self test pattern until it is turned off. To terminate the self test, therefore,
turn off the plotter.
FC4200-UM-251-9370 53
TEST MODES
8.3 Using the Character Dump Mode
Caution:
As soon as the F4 (DUMP) key is pressed to select this function in Step (4) below, the pen carriage be-
gins moving. Be sure to keep hands, hair, and so forth away from the plotter’s moving parts.
This CHAR DUMP function enables advanced users to check whether or not the plotter is properly receiv-
ing the data sent from the computer. If the data printed by the CHAR DUMP function does not match the
data actually sent from the computer, check your RS-232C interface conditions or COMMAND setting
once more. These settings may be incorrectly set or may not match your software application’s settings.
Setting Procedure

FORCE OFFSET
F1 F3
OPTION1 OPTION2
F2 F4
SPEED QUALITY
FORCE OFFSET
F1 F3
SELF TEST
COND. PAT. DUMP
F2 F4
SPEED QUALITY
FORCE OFFSET
F1 F3
CHAR DUMP
F2 F4
SPEED QUALITY
4. When the F4 (DUMP) key is pressed, the menu below appears and the plotter enters DUMP mode.
5. When you send data from the computer to the plotter, the plotter begins printing that data.
6. To exit the DUMP mode, turn off the plotter.
Note:
• In DUMP mode, the plotter prints the data it receives as ASCII codes. Control codes are printed in
smaller characters as two-digit hexadecimal values.
• In response to the receipt of a READ-type command, the plotter sends back dummy data except when
requested to output its current status.
FC4200-UM-251-9370 54
TROUBLE SHOOTING
9. TROUBLE SHOOTING
If your plotter is not operating properly, try the solution(s) described in the following tables before contacting
your sales representative or nearest Graphtec vendor to request a service call.
9.1 The Plotter Doesn’t Operate After Being Turned On

Symptom Cause Solution
The control panel’s POWER lamp does The plotter isn’t being supplied
Check that the power cord is properly
not light. with power. plugged into the plotter’s AC inlet and
The display panel is blank. the electrical outlet.
The POWER lamp lights but the plotter The plotter has broken down. Replace the power supply unit.
doesn’t operate. Replace the main board.
The control panel’s POWER lamp The ROM and RAM are defective. Replace the main board.
lights, but the plotter doesn’t operate.
The control panel’s PAUSE lamp is
flashing.
The display panel is blank.
The control panel’s POWER lamp The ROM and RAM are defective. Replace the main board.
lights, but the plotter doesn’t operate.
The “Sum-ck-ROM ERROR!!” message
appears on the display panel.
FC4200-UM-251-9370 55
TROUBLE SHOOTING
9.2 The Cut Results Are Unsatisfactory
• The cut corners are too round The OFFSET setting is not suitable Adjust the OFFSET setting.
• The cut corners are too pointed for the blade type being used. a Corners are too rounded: Raise the
OFFSET value.
a Corners are too pointed: Lower the
OFFSET value
The cutter blade wobbles only when The blade does not rotate Remove any foreign matter in the
it starts to cut smoothly in the holder. holder.
The OFFSET FORCE setting is Raise the OFFSET FORCE setting.
too low. * The cutter pen’s OFFSET FORCE
and the cutting FORCE are two
different functions.
The spring has come loose from Replace the blade with a new one
the CB09UA blade. equipped with a spring.
• Solid lines are cut as dotted lines (the The cutter’s blade is extended too Adjust the extended length of the cutter’
blade skips). far. s blade.
• The cutter blade seems to undulate The cutting speed is too fast. Lower the SPEED setting to reduce the
when cutting solid lines. cutting speed.
Curved lines become zigzagged. The software application’s cutting Rewrite the software application’s
data is too coarse. cutting data to specify more coordinate
points for smoother curves.
The OFFSET ANGLE setting is too Raise the OFFSET ANGLE setting.
low.
• The medium’s corners peel off. The cutter’s blade is extended too Adjust the extended length of the cutter’
• The medium peels off when cutting far. s blade.
small characters. The OFFSET setting is not suitable Adjust the OFFSET setting.
for the blade type being used.
The cutting speed is too fast. Lower the SPEED setting to reduce the
cutting speed.
The cutter’s blade is too dull to cut Replace the blade.
the medium.
The QUALITY setting is too high. Lower the QUALITY setting.
• The blade cuts even into the backing The cutter’s blade is extended too Adjust the extended length of the cutter’
sheet. far. s blade.
The cutting FORCE setting is too Lower the FORCE setting.
high.
• The blade falls out of the cutter The cutter plunger’s diameter is Use a cutter plunger of the proper
plunger. too large for the blade being used. diameter for your blade.
• The medium is being cut but The retack sheet’s adhesion is too Use a retack sheet with greater
remaining scraps are hard to remove. weak. adhesive power.
• The processed film cannot be picked The medium gets entangled where • Retract the extended length of the
up with a retack sheet. cutting has been performed. cutter’s blade.
• Lower the cutting FORCE setting.
After processing, the medium was Peel off remaining scraps as promptly
left without promptly peeling off as possible.
remaining scraps.
FC4200-UM-251-9370 56
TROUBLE SHOOTING
• The cutter unit generates an The tip of the cutter plunger is Adjust the extended length of the cutter’
abnormal noise during operation. rubbing against the medium. s blade and the cutting FORCE setting.
• The medium becomes discolored
wherever the blade passes.
• The resulting image is not the The software application and Specify the same STEP SIZE setting
specified size. plotter are not set to the same for both your software application and
STEP SIZE setting. for the plotter.
Scaling is enabled at your software Check the scaling setting.
application.
• The PROMPT lamp lights when The software application and Specify the same STEP SIZE setting
data is output (an off-scale error hasplotter are not set to the same for both your software application and
occurred) STEP SIZE setting. for the plotter.
• Certain areas of the medium cannot Computer output to the plotter Re-specify the AREA setting.
be cut. contains data specifying coordinate
points outside of the specified
AREA setting.
Computer output to the plotter Rewrite your data to specify a smaller
specifies an image that exceeds image.
the effective area.
• Cutting conditions cannot be retained The CONDITION PRIORITY Switch the setting to MANUAL.
or changed. setting is PROGRAM.
The ENTER key wasn’t pressed Check your setting procedure.
after changing a setting.
• Characters and lines become The plotter is set to Cutter mode. At the CONDITIONS menu, switch the
deformed when plotting. pen type setting from a blade type to
PEN.
• The plotter does not cut/plot the The DIST. ADJ. function is Adjust the distance precision.
specified length (slight error in improperly specified.
distance precision).
• Characters become deformed. The STEP PASS setting is too Lower the STEP PASS setting.
• Complex images become deformed. high.
• The starting and end points of an The cutting data has not been Check your cutting data by plotting it
image do not match. written so that the points meet. with a pen.
The OFFSET FORCE setting is Raise the OFFSET FORCE setting.
too weak.
The medium’s backing sheet is too Switch to a medium with a stiff backing
limp. sheet.
The blade does not rotate Check if any foreign matter has adhered
smoothly. to the blade. If so, remove it.
FC4200-UM-251-9370 57
TROUBLE SHOOTING
9.3 The Coordinate Axes Cannot Be Correctly Aligned
During automatic registration mark There is foreign matter or plotting Ensure that the detection area is free of
alignment, the MARK SEARCH on the area where the mark sensor foreign matter or plotting.
ERROR message is displayed or the passes.
coordinate axes cannot be properly The medium is loose or wrinkled • Firmly secure the medium so that it
aligned. where the mark sensor passes. will not come loose.
• Use a medium without any wrinkles,
creases, or folds.
The medium is not white. Use a white medium.
The registration marks are not Print the registration marks using
printed using black ink. black ink.
The lines of the printed registration Print clean registration marks with a line
marks are too thin or are not width of at least 0.3 mm.
cleanly printed.
Strong light is irradiating the Ensure that no light from an external
vicinity of the mark sensor. source irradiates the vicinity of the mark
sensor.
If none of the above solutions are feasible, perform registration mark
alignment manually.
FC4200-UM-251-9370 58
TROUBLE SHOOTING
9.4 General Error Messages
Error message Cause Solution
[X POSITION ALARM POWER OFF The cutting conditions specified Lower the SPEED setting. Lower the
THEN ON] for the medium to be cut are FORCE setting.
or unreasonable.
[Y POSITION ALARM POWER OFF
THEN ON]
Something is obstructing the pen After removing the obstacle, turn the
carriage’s movement. plotter off then back on again.
An external load was applied to After removing the obstacle, turn the
the pen carriage during operation. plotter off then back on again.
Fragments of the cut medium have After removing the obstacle(s), turn the
entered into the plotter’s moving plotter off then back on again.
parts and are impeding their
movement.
• The beeper sounds. The table of acceleration rates is Replace the X motor or the Y motor.
• The PROMPT lamp lights. faulty. Replace the main board.
FC4200-UM-251-9370 59
TROUBLE SHOOTING
9.5 Error Messages in GP-GL Command Mode
ERROR 1 The plotter received an Press the plotter’s ENTER key.
Command Error unrecognizable command.
When turning on the plotter to
which your software application
has output data, noise mixed into
the data input.
Your software application’s output Configure your software application
device setting has changed. menu to permit Graphtec plotter control.
Re-specify the software application’s
interface conditions.
The plotter’s interface conditions Re-specify the plotter’s interface
have changed. conditions.
ERROR 4 The numeric parameter of an input Configure your software application
Parameter Overflow command exceeds its permissible menu to permit Graphtec plotter control.
range. Re-specify the software application’s
Your software application’s output interface conditions.
device setting has changed.
ERROR 5 An error related to the receipt of Configure your software application
I/O Error data occurred within the interface. menu to permit Graphtec plotter control
Your software application’s output Re-specify the software application’s
device setting has changed. interface conditions..
FC4200-UM-251-9370 60
TROUBLE SHOOTING
9.6 Error Messages in HP-GL Command Mode
If any of the HP-GL command error messages listed in the following table is displayed, the cause can
nearly always be traced to one of the causes below:
(1) The software application’s output device setting has changed; or
(2) The plotter’s interface conditions have changed.
If a command error occurs while the COMMAND setting is HP-GL, therefore, first check the two corre-
sponding points below.
(1) Configure the software to drive your plotter and ensure that the software’s interface conditions are cor-
rectly set; and
(2) Re-specify the plotter’s interface conditions.

ERROR 1 An unrecognizable command was Issue a command that the plotter will
Instruction not recognized issued. recognize.
ERROR 2 A command was issued with the Re-issue the command with the correct
Wrong number of parameters wrong number of parameters. number of parameters.
ERROR 3 A command containing an invalid Re-issue the command with its
Out of range parameters parameter was issued. parameters specified within their
permissible ranges.
ERROR 5 An unknown character set was Specify a character set that the plotter
Unknown character set specified. will recognize.
ERROR 6 A command was issued with Issue the command with its coordinate
Position overflow coordinate data that exceeds the data specified within the effective
effective cutting/plotting area. cutting/plotting area.
ERROR 7 The data being input exceed the Increase the buffer size.
Buffer overflow capacity of the downloadable
character buffer, polygon buffer,
etc.
ERROR 10 While executing an output Check the programmed data.
Invalid I/O output request command, the plotter received
another output command.
ERROR 11 Receipt of the ESC character was Check the programmed data.
Invalid byte following ESC followed by an invalid byte.
ERROR 12 A device control command Check the programmed data.
Invalid byte in I/O Control containing an invalid byte was
received.
ERROR 13 An I/O control command was Check the programmed data.
Out of range I/O parameter issued with parameter outside of
the permissible numeric range.
ERROR 14 An I/O control command was Check the programmed data.
Too many I/O parameters issued with too many parameters.
ERROR 15 During data transfer, a framing Check the settings of the RS-232C
Error in I/O transmission error, parity error, or overrun error interface conditions.
occurred.
ERROR 16 The I/O buffer received data faster Check the settings of the RS-232C
I/O buffer overflow than it could process the data. interface conditions.
FC4200-UM-251-9370 61
SPECIFYING THE PEN CONDITIONS
10. SPECIFYING THE PEN CONDITIONS

In preparation for starting a cutting operation, this chapter provides instructions on achieving optimum
cutting conditions by specifying the cutter pen’s blade type as well as the cutting FORCE, cutting SPEED,
cutter OFFSET, and cutting QUALITY settings.
The cutter pen conditions for cutting media consists of the following five elements.
(1) Extended length of the cutter blade: See the table below to adjust the extended length of the cutter
blade to suit the thickness of the medium being used. For instructions, see Section 2.4, “Adjusting the
Length of the Cutter Blade.”
(2) Cutting FORCE: Specify the FORCE setting based on the reference FORCE values listed in the table
below.
(3) Cutting SPEED: Specify the SPEED setting based on the reference SPEED values listed in the table
below.
(4) Cutter OFFSET: Specify the OFFSET setting based on the reference values listed in the table below.
(5) Cutting QUALITY: Specify the QUALITY setting based on the reference values listed in the table
below.
10.1 The Cutter Pen’s Conditions

Optimum Cutting Conditions by Media Type
Medium Thickness (mm) Blade used FORCE SPEED QUALITY
Film for outdoor signs 0.05 to 0.08 CB09UA 10 to 14 30 or less 2 to 3
Decorative film 0.08 to 0.1 CB09UA 14 to 17 30 or less 2 to 3
Transparent or
0.08 to 0.1 CB09UA 14 to 20 30 or less 2 to 3
semi-transparent film
Reflective film 0.08 to 0.1 CB09UA 14 to 20 30 or less 2 to 3
Fluorescent film 0.20 to 0.25 CB09UA, CB15U 20 to 24 10 to 20 2 to 3
Rubber for sandblasting 0.5 to 1.5 CB15U-K30 17 to 36 10 to 20 1 to 3
Thick paper 0.3 to 0.5 CB15U 28 to 40 10 to 20 1 to 2
Compressed styrofoam 0.8 CB15U-K30 37 to 42 10 to 20 1 to 2
High-luminance reflective film 0.25 to 0.3 CB15UA 23 to 24 5 to 25 1
Blade Part Nos., Displayed Blade Types, and OFFSET Values

Display indication Specifiable Default
Blade material Blade’s part no.
Blade type Displayed OFFSET range OFFSET
CB09UA 09U 0 ±5 17
CB15-10U 15-10U 0 ±5 18
Supersteel blades
CB15U 15U 0 ±5 28
CB15U-K30 15U-K30 0 ±5 28
Ceramic blade CB15-10C 15-10C 0 ±5 18
Sapphire blade CB15-05S 15-05S 0 ±5 9
Other OTHER 1 1 to 45 1
Plotting pen PEN None None 0
When a blade type has been selected, the default OFFSET value can be adjusted within a ±5 range.
Select OTHER when you will use a hard-to-cut medium that requires an OFFSET setting that is not listed under any
of the blade types.
Select PEN for a plotting pen.
FC4200-UM-251-9370 62
Reference Values for Plotting Conditions
Pen type FORCE SPEED QUALITY
Water-based ballpoint pen 20 to 23 40 2 to 3
Oil-based ballpoint pen 18 to 23 40 2 to 3
To avoid unnecessary wear on the pen’s tip, specify the FORCE value to its lowest permissible setting. When speci-
fying the SPEED value, check that the plotted results are not too faint or otherwise unsatisfactory.
Note:
• Raising the SPEED and QUALITY settings results in a coarser finish but shortens the overall cutting/
plotting time.
• Lowering the SPEED and QUALITY settings results in a finer finish but lengthens the overall cutting/
plotting time.
Precautions on Cutting Rubber for Sandblasting
1. The amount of rubber that can be cut in one session varies with the characteristics of the medium (thick-
ness, hardness, and weight) and the pattern to be cut. Use the medium that will actually be cut to alter-
nately adjust the cutting conditions and run a cutting test.
2. If the rubber tends to curl, rubber that has been cut may come loose and contact the travelling cutter
blade, thereby preventing the starting and end points of cutting from accurately matching.
FC4200-UM-251-9370 63
10.2 Selecting a Set of Cutting Conditions
Four different sets of user-defined cutting conditions can be registered in the plotter’s memory as COND
Nos. 1 through 4. To specify a set of cutting conditions, you must first select the destination COND No. By
selecting a different COND No., you can easily switch between pre-defined cutting conditions for four types
of media.
Procedure
1. Press a function key ( F1 , F2 , F3 , or F4 ) to select a pre-defined set of cutting conditions of the

corresponding number.
2. The selected set of cutting conditions are loaded to the plotter and become the currently selected cutting
conditions.
FC4200-UM-251-9370 64
10.3 Specifying the Cutting Conditions
This section describes how to specify the cutter pen’s blade type and its cutting FORCE, cutting SPEED, cut-
ter OFFSET, and cutting QUALITY parameters.
Note:
Before specifying the cutting conditions, first perform the setting procedure described in Section 5.6,
“Specifying the Pen Conditions.”
10.3.1 Specifying the Cutter OFFSET

The OFFSET parameter lets you specify a corrective cutter offset value when required by the blade type
being used. When the pen type is PEN, a plotting pen can be used. When it is a blade type or OTHER, a
cutter pen can be used.
Because the tip of the blade mounted in the cutter pen’s plunger is not positioned along the center line
of the pen, the tip’s offset from the pen’s center must be corrected by setting the OFFSET parameter.
With this plotter, the optimum OFFSET value for each blade type has been registered in advance and is
automatically selected when a blade type is specified. In addition, fine adjustment of the pre-registered
OFFSET value for each blade type is possible within a ±5 range.
Setting Procedure
1. Press a function key from F1 to F4 to select the COND No. of the cutting conditions to be edited.
2. Press the CONDITIONS key to display the menu below for specifying the cutting conditions.
FORCE OFFSET
F1 F3
12 COND1 09U 0
30 CHANGE PEN1 4
F2 F4
SPEED QUALITY
3. Press the F3 (OFFSET) key to move the blinking cursor to the upper right position as shown
in the following figure. In this status, the blade type can be changed by pressing the or
POSITION key. Select the blade type to match the currently mounted blade.
FORCE OFFSET
F1 F3
12 COND1 09U 0
30 CHANGE PEN1 4
F2 F4
SPEED QUALITY
4. If the pen type setting is a cutter blade, press the or POSITION key to finely adjust the
OFFSET value for that blade type within a ±5 range.
5. When the displayed conditions are satisfactory, press the ENTER key. To exit this setting
operation without registering your new setting(s), press the NEXT PAGE key before pressing the
ENTER key.
Caution:
When PEN No. 2 is selected for a set of pen conditions at the SELECT PEN menu, you cannot switch the
pen type from PEN to a blade type.
FC4200-UM-251-9370 65
10.3.2 Specifying the Cutting/Plotting FORCE
The FORCE parameter is used to specify the pressure applied either by the cutter pen during cutting or
by the plotting pen during plotting.
Select the FORCE setting while referring to the optimum FORCE setting for both your pen type and the
currently loaded medium.
Setting Procedure
FORCE OFFSET
F1 F3
12 COND1 09U 0
30 CHANGE PEN1 4
F2 F4
SPEED QUALITY
3. Press the F1 (FORCE) key to move the blinking cursor to the upper left position as shown in
the following figure.
FORCE OFFSET
F1 F3
12 COND1 09U 0
30 CHANGE PEN1 4
F2 F4
SPEED QUALITY
4. To change the FORCE setting, press the or POSITION key to specify a FORCE setting in a
range from 1 to 48.
ENTER key.
FC4200-UM-251-9370 66
10.3.3 Specifying the Cutting SPEED
The SPEED parameter is used to specify the travelling speed of either the lowered cutter pen during cut-
ting or the lowered plotting pen during plotting.
Select the SPEED setting while referring to the optimum SPEED setting for both your pen type and the
currently loaded medium.
Setting Procedure
FORCE OFFSET
F1 F3
12 COND1 09U 0
30 CHANGE PEN1 4
F2 F4
SPEED QUALITY
3. Press the F2 (SPEED) key to move the blinking cursor to the lower left position as shown in the
following figure.
FORCE OFFSET
F1 F3
12 COND1 09U 0
30 CHANGE PEN1 4
F2 F4
SPEED QUALITY
4. To change the SPEED setting, press the or POSITION key. Permissible SPEED values are:
1 through 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, and 65.
ENTER key.
FC4200-UM-251-9370 67
10.3.4 Selecting the Cutting QUALITY
The QUALITY parameter is used to specify the acceleration rate during cutting or plotting.
Select the QUALITY setting while referring to the optimum QUALITY setting for both your pen type and
the currently loaded medium.
Setting Procedure
FORCE OFFSET
F1 F3
12 COND1 09U 0
30 CHANGE PEN1 4
F2 F4
SPEED QUALITY
3. Press the F4 (QUALITY) key to move the blinking cursor to the lower right position as shown in
the following figure.
FORCE OFFSET
F1 F3
12 COND1 09U 0
30 CHANGE PEN1 4
F2 F4
SPEED QUALITY
4. To change the QUALITY setting, press the or POSITION key to specify the QUALITY setting
in a range from 1 to 6. A lower value selects a slower acceleration rate which results in higher quality.
ENTER key.
FC4200-UM-251-9370 68
10.3.5 Setting Cutting Conditions in THICK MODE
Select the THICK MODE setting when you will be cutting either thick media (such as masking rubber for
sandblasting or thick paper for apparel patterns) or thin but hard media (such as acrylic film).
Note:
For more information about the THICK MODE parameter, see Section 6.4, “Enabling the THICK MODE
Setting.”
Setting Procedure
1. When the THICK MODE setting has been enabled for the currently selected COND No., the display
appears as follows.
FORCE OFFSET
F1 F3
12 COND1 09U 0
30 READY PEN1 4
F2 F4
SPEED QUALITY
FORCE OFFSET
F1 F3
12 COND1 09U 0
30 CHANGE PEN1 4
F2 F4
SPEED QUALITY
3. Press the ENTER key to display the THICK MODE menu shown below.
FORCE OFFSET
F1 F3
*MODE1 THICK MODE2
STR. 0MM END. 0MM
F2 F4
SPEED QUALITY
4. Press the F1 (MODE 1) or F3 (MODE 2) key to move the asterisk symbol and select MODE 1 or 2.
MODE 1 : Overcutting is performed at the starting and end points of cutting as well as at corners with
a sharp angle in order to prevent incomplete cut areas of the medium. Moreover, because
the blade is moved across the medium’s surface in one stroke when the cutter’s blade must
rotate by a wide angle, this mode allows you to cut thicker media or perform more detailed
cutting than is possible in MODE 2.
MODE 2 : Overcutting is only performed at the starting and end points of cutting. Because MODE 2
performs simpler blade control of the travelling cutter blade than MODE 1, the overall cut-
ting time is shorter.
Press the F2 (STR.) or F4 (END) key to move the blinking cursor next to the STR. or END
setting. In this status, press the or POSITION key to specify the overcut distance.
ENTER key.
FC4200-UM-251-9370 69
10.4 Running a Cutting Test

After specifying the blade type, FORCE, and SPEED settings, run a cutting test to actually confirm the com-
bined impact of your settings. Check how deeply the medium has been cut and the roundness of the cut cor-
ners. If the cut results are not satisfactory, specify your cutting conditions once more and then run another
cutting test. Repeat these two steps until the optimum cutting conditions are achieved.
Setting Procedure
1. Load the medium that will actually be used for cutting.
2. Press a function key from F1 to F4 to select the target COND No.
3. Press the TEST key to display the TEST menu below.
FORCE OFFSET
F1 F3
TEST1 TEST2
CUTTING PRO
F2 F4
SPEED QUALITY
4. Using the , , , POSITION keys, move the carriage to the position on the medium from
which you wish to start the cutting test.
Caution:
The cutter pen will start moving as soon as the TEST function is selected, so be sure to keep your hands,
hair, and so forth away from the plotter’s moving parts.
5. Press the F1 (TEST 1) key to cut a single test pattern, consisting of a triangle within a square, at the
cutter pen’s current position.
Press the F3 (TEST 2) key to cut three test patterns, each consisting of a triangle within a square,
at the cutter pen’s current position. Among the three patterns, the first pattern is cut using the current
FORCE setting minus 1, the second pattern is cut using the current FORCE setting, and the third pattern
is cut using the current FORCE setting plus 1.
Press the F2 (CUTTING PRO) key to display the CUTTING PRO prompt menu shown below.
FORCE OFFSET
F1 F3
CUTTING PRO OK ?
YES NO
F2 F4
SPEED QUALITY
While the above menu is displayed, press the F2 (YES) key to cut out the CUTTING PRO characters
from the cutter pen’s current position. To return to Step (3) without running the CUTTING PRO test, press
the F4 (NO) key.
FC4200-UM-251-9370 70
6. Check the cut pattern(s). Peel off the four outside corners of the test pattern(s) that you cut by selecting
TEST 1 or 2, and then look at the corners of the inner triangle. If the corners are rounded, the OFFSET
setting is too low. Conversely, if the corners are too pointed, the OFFSET setting is too high.
Insufficent offset Ideal offset Excessive offset

Raise the OFFSET value Lower the OFFSET value
(+1 to +5) (-1 to -5)
7. Next, peel off the corners of the triangle(s). Ideally, only slight traces of the cutter blade should remain on
the medium’s base sheet. If the base sheet has been cut through, either the FORCE setting is too high
or the cutter blade’s tip is extended too far. If the base sheet shows only a few traces of the cutter blade,
either the FORCE setting is too low or the cutter blade’s tip is not sufficiently extended.
8. Press the CONDITIONS key to display the menu for specifying the cutting conditions, then adjust
the FORCE and OFFSET settings.
9. Repeat Steps (3) through (8) until you achieve satisfactory test results.
10.When satisfactory test results are achieved, press the ENTER or NEXT PAGE key to return the
plotter to READY status.
FC4200-UM-251-9370 71
PART LIST
11. PART LIST

11.1 Recommended List of Parts
Part No. Description Name Remarks
792420100 4200 Main Board
772219530 4200 Pen Board FC4200-50, FC4200-60
772121520 4210 Pen Board FC4210-60
792219701 Pen Block FC4200-50, FC4200-60
792121701 4210 Pen Block Assy FC4210-60
772219510 4200 Relay
772219520 4200 Mark Sensor Assy FC4200-50, FC4200-60
772121530 4210 Mark Sensor Assy FC4210-60
500050535 KR1228 Mark Sensor
772219500 4200 X Sensor
370801091 X Drive Belt Belt 120S2M160U
622190411 Y Slide Belt 4250 Y Belt 4250 FC4200-50
622191411 Y Slide Belt 4260 Y Belt 4260 FC4200-60, FC4210-60
618122100 X Intermediate Pulley X Intermediate Pulley 60
622190130 X Tension Pulley X Tension Pulley
622190151 Pulley S2M-Z30 Pulley S2M-Z30
622190401 X Belt 4250 X Belt 4250 FC4200-50
622191401 X Belt 4260 X Belt 4260 FC4200-60, FC4210-60
622190140 P4 Y Tension Pulley P4 Y Tension Pulley
622190350 Inertia Pulley Z24 Inertia Pulley Z24
500050538 4200 Fan TUDC24B4-602
772219560 4200 Control Panel Relay Board Control Panel Relay Board
772219600 4250 Elect-static Panel SW FC4200-50
622190490 Pen Sense Rubber FC4200-50, FC4200-60
772219550 Operation Sheet (domestic)
622190420 Inertia Wheel Inertia 42
771900580 LCD Assembly LCD GND2020B
122527140 Y Flex Cable FCA2252014 FC32
775421810 X Motor FP90
775421830 Y Motor FP90
691800520 X Flex Cable A1 FPC,06710 FC4200-60, FC4210-60,FP91
691800530 X Flex Cable A2 FPC,67110 FC4200-50, FP92
775421740 High Voltage Unit FC4200-50, FP90
510000051 Power Supply Unit PS089B Non-RoHS Model
682247530 Power Supply Unit LEP100F-36 RoHS Model
772219660 Power Relay Board PN5042-04 RoHS Model
054112100 20Z Pulley 14 FP61
772160580 Y Drive Pulley FC21
379500004 Y Drive Belt 100TN15-10W GX10
035132220 P Deenergize Brush MP50
054212140 Wiper FP80
054212201 L Roller S FP80
054212211 L Roller L FP80
054212221 L Roller SC FP80
054212231 L Roller LC FP80
095013010 Roller BB13 GX10
031009020 Positioning Seal MP30
508000025 Power Supply SW JWA2120-0033 3120
313068820 Roller B 688ZZNRAV2S
FC4200-UM-251-9370 72
PART LIST
11.2 External Casing
No. Part No. Description Name Remarks Q’ty
1 022550180 Corner Cover 50L 1
2 022550190 Corner Cover 50R 1
3 054215240 Corner Cover -A FP80 1
4 054215250 Corner Cover -B FP80 1
5 622190490 Pen Sense Rubber FC4200-50, FC4200-60 only 1
6 622195061 Operation Tray 4250 FC4200-50 1
622195561 Operation Tray 4260 FC4200-60, FC4210-60 1
7 022550130 Front Cover 50H FC4200-50 1
622195540 Front Cover 4260 FC4200-60, FC4210-60 1
8 054225030 Front Cover A2 FC4200-50 1
622195551 Rear Cover 4260 FC4200-60, FC4210-60 1
9 622195121 Side Cover 50 FC4200-50 1
622195621 Side Cover 60 FC4200-60, FC4210-60 1
10 622195132 Interface Cover 50 FC4200-50 1
622195632 Interface Cover 60 FC4200-60, FC4210-60 1
11 622190250 Plate Nut
12 308002001 Measure ST13-01BP 1
FC4200-UM-251-9370 73
PART LIST
External Casing
FC4200-UM-251-9370 74
PART LIST
11.3 Main Frame, X Slide Section, and X Drive Section
1 775421810 X Motor X Motor FP80 1
2 691800530 X Flex Cable Section A2 FPC, 06711 FC4200-50, FP92 1
691800520 X Flex Cable Section A1 FPC, 06710 FC4200-60, FC4210-60, FP91 1
3 054220010 Honeycom board A2 Honeycom board FC4200-50, FP82 1
022552120 Honeycom board Honeycomb Panel 3260 FC4200-60, FC4210-60, 3260 1
4 771805000 Elect-static Adhesion Panel 92 Elect-static Panel FC4200-50, FP92 1
022552010 Writing Panel PV Panel 92x66 FC4200-60 1
621210100 Writing Panel PV Panel 4210 FC4210-60 1
5 054112100 X Motor Pulley 20Z Pulley 14 FP61 1
6 313068820 Roller B 688ZZNRAV2S 5
7 618122100 X Intermediate Pulley 60 X Intermediate Pulley 60 1
8 622190130 X Tension Pulley X Tension Pulley 2
9 622190151 Pulley S2M-Z30 Pulley S2M-Z30 2
10 370801091 X Drive Belt Belt 120S2M160V 1
11 622190401 X Slide Belt X Belt 4250 FC4200-50 2
622191401 X Slide Belt X Belt 4260 FC4200-60, FC4210-60 2
12 035132220 Anti-static Brush P Anti-static Brush Brush MP50 1
13 054212140 Wiper Wiper FP80 4
14 054212201 Roller S Roller S 4
15 054212211 Roller L Roller L 2
16 054212221 Roller SC Roller SC 2
17 054212231 Roller LC Roller LC 1
18 308002001 Tape Measure Measure ST13-01BP 1
19 772219500 X Sensor Board Assy 4200X Sensor 1
19-1 508000005 X Home Sensor SW, GP1A52HR 1
20 621212000 X Rear Slider Base X Rear Slider Base RK FC4210-60 1
21 621212030 Applying Plate Applying Plate FC4210-60 1
22 621212020 Block Block FC4210-60 1
23 054212240 Vertical Tension Plate V Plate FC4210-60 1
24 054212120 Tension Plate Per-Tension Arm H3 FC4210-60 1
FC4200-UM-251-9370 75
PART LIST
Main Frame, X Slide Section, and X Drive Section
FC4200-UM-251-9370 76
PART LIST
X Rear Slide Section for FC4210-60
20
21
15
14
23
22
24
FC4200-UM-251-9370 77
PART LIST
11.4 Y Bar, Y Slide Section, Y Drive Section, and Pen Block Section
1 775421830 Y Motor Y Motor FP80 1
2 122527140 Y Flex Cable FCA2252014 3250 1
3 772160580 Y Drive Pulley Assembly FC21 1
4 379500004 Y Drive Belt 100TN15-10W GX10 1
5 622190140 P4 Y Tension Pulley 1
6 622190350 Inertia Pulley Z24 1
7 622190420 Inertia 42 1
8 095013010 Roller Roller BB13 GX10 5
9 621113010 BR Tension Plate FC4200-50, FC4200-60, CE10 1
621213000 Y Tension Plate FC4210-60 FC4210-60 1
10 035132220 Anti-static Brush 1
11 322195213 Y End Cover F 1
12 622145202 Y End Cover R 1
13 322190500 Stopper 8mm 1
14 622190091 Y Rail Y Rail FC4200-50 FC4200-50 1
622191091 Y Rail Y Rail FC4200-60 FC4200-60, FC4210-60 1
15 622195031 Y Rail Cover FC4200-50 FC4200-50 1
622195531 Y Rail Cover FC4200-60 FC4200-60, FC4210-60 1
16 622190411 Y Belt Y Belt FC4200-50 FC4200-50 1
622191411 Y Belt Y Belt FC4200-60 FC4200-60, FC4210-60 1
17 622192130 Mark Sensor Base Braket Mark Sensor Base FC4200-50, FC4200-60 1
621213100 Mark Sensor Base Braket Mark Sensor Base FC4210 FC4210-60 1
18 095004130 MC Insulating Collar FC4200-50, FC4200-60 2
095004130 MC Insulating Collar FC4210-60 4
19 095704040 Insulating Sheet B FC4200-50, FC4200-60 1
095704040 Insulating Sheet B FC4210-60 2
20 617363321 LB4YC Assembly FC4200-50, FC4200-60 1
621214000 LM6L Assembly FC4210-60 2
21 619003360 Bearing Roller Base BR Base FC4200-50, FC4200-60 1
621214051 Bearing Roller Base B BR Base Bracket FC4210-60 1
621214060 Bearing Roller Base BR Base FC4210-60 2
22 617363351 Pen Encoder Strip FC4200-50, FC4200-60 1
617363351 Pen Encoder Strip FC4210-60 2
23 619003371 Offset Pin Shaft FC4200-50, FC4200-60 Only 1
24 619004011 Carriage Cover FC4200-50, FC4200-60 1
621216000 Carriage Cover FC4210-60 FC4210-60 1
25 310068320 Bearing Roller 683ZZMC3PS2S FC4200-50, FC4200-60 2
310068320 Bearing Roller 683ZZMC3PS2S FC4210-60 4
26 617363390 Guide Shaft FC4200-50, FC4200-60 1
617363390 Guide Shaft FC4210-60 2
27 380205381 Tension Spring E-538 FC4200-50, FC4200-60 1
380205551 Tension Spring E-555 FC4210-60 2
621214070 Spring Bracket FC4210-60 1
28 622192050 Moving Coil Base MC Base 42 FC4200-50, FC4200-60 1
621214010 Moving Coil Base MC Base 4210 FC4210-60 1
29 622192040 Pen Arm 42 FC4200-50, FC4200-60 1
621214020 Pen Arm 4210 FC4210-60 2
30 053203420 Magnet FC4200-50, FC4200-60 2
31 622192012 Cutter Holder A FC4200-50, FC4200-60 1
021500631 Cutter Holder FC4210-60 2
32 622192022 Cutter Holder B FC4200-50, FC4200-60 1
621214100 Cutter Pen Stopper FC4210-60 2
33 622192060 Pen Holder AP FC4200-50, FC4200-60 2
34 622192071 Lock Arm FC4200-50, FC4200-60 2
FC4200-UM-251-9370 78
PART LIST
35 622192081 Arm Spring 1 FC4200-50, FC4200-60 1
36 622192091 Arm Spring 2 FC4200-50, FC4200-60 1
37 621113590 Thumb Screw L10 FC4200-50, FC4200-60 1
621113580 Thumb Screw L14 FC4210-60
38 772219510 4200 Relay Board 1
39 772219520 4200 Mark Sensor Board FC4200-50, FC4200-60 1
772121530 4210 Mark Sensor Board FC4210-60 2
39-1 500050535 Mark Sensor KR1228 FC4200-50, FC4200-60 1
500050535 Mark Sensor KR1228 FC4210-60 2
40 772219530 4200 Pen Board FC4200-50, FC4200-60 1
772121520 4210 Pen Board FC4210-60 1
40-1 508000015 Y Home Sensor GP1A53HR 1
41 500050122 Encoder HEDS-9720#P50 1
42 792219701 FC4200 Pen Block Assy 1
792121701 FC4210 Pen Block Assy 1
43 621213000 Y Slider Pre-Tension Plate FC4210-60 1
44 622192200 Y Slider 1
45 792219702 Pen Holder AP Assy FC4200-50, FC4200-60 1
46 792219703 Pen Station AP Assy FC4200-50, FC4200-60 1
47 622190500 Stopper 8MM FC4210-60 2
48 621212010 Flexible Cable Guide K FC4210-60 1
49 621212020 Flexible Cable Guide B FC4210-60 1
FC4200-UM-251-9370 79
PART LIST
Y Bar, Y Slide Section, Y Drive Section, and Pen Block Section
46
45
FC4200-UM-251-9370 80
PART LIST
Y Slide Section for FC4210-60
40 10
43
44
Y Drive Section for FC4210-60
47
49
48
Pen Block Section for FC4210-60

42
24
31
32
37
FC4200-UM-251-9370 81
PART LIST
Registration Mark Sensor Section for FC4210-60
17
39
FC4200-UM-251-9370 82
PART LIST
11.5 Electrical Section
1 771900580 LCD (New) GMD2020B Assembly New LCD 1
2 122527110 Control Panel Cable CA2252-11 1
3 510000051 Switching Power Supply PS089B Non-RoHS Model 1
682247530 Switching Power Supply LEP100F-36 RoHS Model 1
772219660 Power Relay Board PN5042-04 RoHS Model 1
4 772219560 Control Panel Relay Board 4200 Control Panel Relay Board 1
5 508000025 Power Supply SW JWA2120-0033 1
6 518000033 Inlet SUP-B3G-E 1
7 792420100 4200 Main Board 4200 Main Board 1
8 500050538 Fan TUDC24B4-602 1
9 772219550 FC4200 Control Panel Sheet FC4200 Control Panel Sheet 1
10 622191293 Chassis 60 (Non-RoHS Model) Chassis 60 FC4200-60/FC4210-60 1
622191294 Chassis 60 (RoHS Model) Chassis 60 FC4200-60/FC4210-60 1
622190293 Chassis 50 (Non-RoHS Model) Chassis 50 FC4200-50 1
622190294 Chassis 50 (RoHS Model) Chassis 50 FC4200-50 1
11 775421740 High-voltage Unit 4250 High-voltage Board FC4200-50 1
12 772219600 4250 Elect-static Panel SW 4250 Elect-static Panel SW FC4200-50 1
13 692819010 Cable Power Supply to Main Board CA905001
14 692819110 Cable, Switch to LEP100F-36 CA905011 RoHS Model 1
15 692819120 Cable, LEP100F-36 to Power Relay Board CA905012 RoHS Model 1
FC4200-UM-251-9370 83
PART LIST
Electrical Section
10
FC4200-UM-251-9370 84
PART LIST
11.6 Accessories, and Others
1 957000029 Water Ball-Point Pen KB540-S1-1 1
2 972200641 Cutter Blade Holder PHP32-CB15N 1
3 972100250 Cutter Blade CB15U-2P 1
4 622190911 User’s Manul FC4200-UM-152 FC4200-50, FC4200-60 1
621219920 User’s Manul FC4210-UM-151 FC4210-60 1
5 500051720 Power code UL/CSA AC Power UL 2.5M 115V UL 1
500050024 Power code CEE YM0306B-0304B 2M 220V CEE 1
520100103 Power code SUS PISEV-H05VV-F-1C 220V SEV 1
520000022 Power code BS GRCK-B0 220/240V BS without plug 1
520000005 Power code BS with Plug Z-VCTF-OR-BS 220/240V BS with plug 1
520100099 Power code SAA SAA Code Set 240 AS 1
6 621219000 Creasing Tool Creasing Pen FC4210-60 1
7 621219010 Adhesive sheet Adhesive sheet FC4210-60 1
8 621219020 Application Sheet Application Sheet FC4210-60 1
9 622190810 Packing Box for FC4200-50 Packing Box FC4250 1
622190800 Packing Box for FC4200-60 Packing Box FC4260 1
621219900 Packing Box for FC4210-60 Packing Box FC4210 1
11.7 Option Stand for FC4200-60 and FC4210-60 (ST0032)

1 772219400 ST0032 Stand Assy ST0032 Stand Assy 1
2 622193010 Stand Frame Frame 32 1
3 622193020 Sleeve Bracket 32 Sleeve 32 2
4 054211141 Right Side Foot Right Side Foot 1
5 054211070 Left Side Foot Left Side Foot 1
6 380000069 Adjustor Foot Adjustor 4
7 054211200 Spacer GT Spacer GT 5
8 054211181 Front Main Bar Front Main Bar 1
9 054211191 Rear Main Bar Rear Main Bar 1
10 054211000 Drawer Drawer 2
11 054211010 End Cap End Cap 6
12 391914201 Coin Screw Coin Screw 3
13 621219010 Right Side Leg Right Side Leg 1
14 621219020 Left Side Leg Left Side Leg 1
FC4200-UM-251-9370 85
WRITING X HOME SENSOR
PANEL
PR06704 PR905006
FC4200-UM-251-9370
CA3260-92
MEMBRANE SW
FC4200-50 ONLY
CA08917B
POWER SW
CA905002
CA3260-91
CA6150-6A J2 J4
12.1 Wiring Diagram
CA2252-11
AC INLET
PR31003C J3 PR905002
NC
J9 J10 J2 J20 J1 J5
CA216096A
CA3260-95 POWER SUPPLY CA06707A J11

CA3260-94 PS089B
RS-232C TW-VF-14-0.1*0.6-180
12. CIRCIT DIAGRAMS
CA905001 J19 CA905004

J14
MAIN BOARD LCD

FC4200-50 ONLY
GML2020A
PR905001
SW
J16 J6
86
CENTRONICS
J18
X MOTOR
NC
J4 J22
F4200-60:
FPC06710
X FLEX.
F4200-50:
FPC06711
J3 Y MOTOR
J2
Y FLEX. FCA2252014
PR905004A J3 J4 PR905003A J5
J4 J2
FPC601103
CA905003
ENCORER
12.1.1 Wiring Diagram for FC4200-50 and FC4200-60 (Non-RoHS model)
MC PR905005
CIRCIT DIAGRAMS
X HOME SENSOR
PR06704 PR905006
FC4200-UM-251-9370
CA3260-92
MEMBRANE SW
CA08917B
POWER SW
CA905002
CA3260-91
J2 J4
CA2252-11
AC INLET
J3 PR905002
NC
J9 J10 J2 J20 J1 J5
CA216096A
CA3260-95 POWER SUPPLY J11

CA3260-94 PS089B
RS-232C TW-VF-14-0.1*0.6-180
CA905001 J19
J14
MAIN BOARD LCD

GML2020A
PR905001
J16 J6
87
CENTRONICS
J18
X MOTOR
NC
J4 J22
PR905005 PR905005
FPC06710 X FLEX.
12.1.2 Wiring Diagram for FC4210-60 (Non-RoHS model)
CA905007
J3 Y MOTOR
J4 J2
Y FLEX. FCA2252014
PR905008 J3 J4 PR905003A J5
J1 J2
FPC601103 FPC601103
ENCORER ENCORER
MC MC
CIRCIT DIAGRAMS
WRITING X HOME SENSOR
PANEL
PR06704 PR905006
FC4200-UM-251-9370
CA3260-92
MEMBRANE SW
FC4200-50 ONLY
CA08917B
POWER SW
CA905002
CA3260-91
CA6150-6A J2 J4
CA2252-11
AC INLET
PR31003C J3 PR905002
NC
J9 J10 J2 J20 J1 J5
CA905011
POWER SUPPLY
LEP100F-36 CA06707A J11
RS-232C TW-VF-14-0.1*0.6-180
CA905001 J19 CA905004
J14
CA905012
MAIN BOARD LCD
FC4200-50 ONLY
POWER RELAY BOARD GML2020A
PN5042-04 PR905001
SW
J16 J6
88
CENTRONICS
J18
X MOTOR
NC
J4 J22
F4200-60:
FPC06710
X FLEX.
F4200-50:
FPC06711
J3 Y MOTOR
J2
Y FLEX. FCA2252014
PR905004A J3 J4 PR905003A J5
J4 J2
12.1.3 Wiring Diagram for FC4200-50 and FC4200-60 (RoHS model)
FPC601103
CA905003
ENCORER
MC PR905005
CIRCIT DIAGRAMS
X HOME SENSOR
PR06704 PR905006
FC4200-UM-251-9370
CA3260-92
MEMBRANE SW
CA08917B
POWER SW
CA905002
CA3260-91
J2 J4
CA2252-11
AC INLET
J3 PR905002
NC
J9 J10 J2 J20 J1 J5
CA905011
POWER SUPPLY
LEP100F-36 J11
RS-232C TW-VF-14-0.1*0.6-180
CA905001 J19
J14
CA905012
MAIN BOARD LCD
POWER RELAY BOARD GML2020A
PN5042-04 PR905001
J16 J6
89
CENTRONICS
J18
X MOTOR
NC
J4 J22
12.1.4 Wiring Diagram for FC4210-60 (RoHS model)
PR905005 PR905005
FPC06710 X FLEX.
CA905007
J3 Y MOTOR
J4 J2
Y FLEX. FCA2252014
PR905008 J3 J4 PR905003A J5
J1 J2
FPC601103 FPC601103
ENCORER ENCORER
MC MC
CIRCIT DIAGRAMS
DRAM
MEMORY
RASZ
CASHZ A[21 1]
CASLZ RDZ D[15 0]
RDDZ A[21 1] ROMCSZ
Main Board (1/10)
WRLZ D[15 0] SRAMCSZ

KROMCSZ
FC4200-UM-251-9370
NVRAMCSZ
WRHZ
(Value) WRLZ
RDZ
12.2 Main Board
RESETZ
NV_BUSYZ
FR_BUSYZ
CPU (Value)
A[21 1]
NV_BUSYZ A[21 1] D[15 0]
FR_BUSYZ D[15 0]
RDDZ
WRHZ
WRLZ G_ARRAY DRIVER
RASZ CONNECT
CASHZ SRAMCSZ
CASLZ NVRAMCSZ
ROMCSZ KROMCSZ XCOMA XCOMA
SNS0
PENFB A[21 1] XCOMB XCOMB
SNS1
CAMINTZ D[15 0] YCOMA YCOMA YMP YMP
SNS2
TOMBO CS4Z RDDZ YCOMB YCOMB YMM YMM
CS6Z WRLZ PNCOMA PNCOMA MCP MCP
SNS3 CS4Z PNCOMB PNCOMB MCM MCM
PA+Y CLK19.66M CS6Z SFRZ SFRZ SNS5
WATZ CLK19.66M PENFB PA+X SNS6
INT0
SRVINZ RESETZ WAITZ XENA PA-X SNS3
RESET RESET XENB PA+Y SNS4
INT1
LOCALINTZ SFREE (Value) YENA YHOMEZ
INT2 INT0
CENINTZ SFREE SRVINTZ LOCALLED YENB
INT1 TMBLED
FAN_ONZ LOCALINTZ PNENA SNS2
INTKEYZ ADRRGZ PNENB TOMBO
OFFSLED XENA
CINTINZ XENB
INT2
CINTOUTZ YENA
RXD0 TXD0 YENB CONNECT
SNS0
CTS0Z RTS0Z PNENA
90
DSR0Z DTR0Z PNENB
RXD1 TXD1 IOCS1Z LOCALZ
CENCSZ
ADTRGZ
CPU
GA
CONNECT1
IF
IO SNS1
RXD1 CAMINTZ
TXD1
DSR0Z DTR0Z A[21 1]
CTS0Z RTS0Z D[15 0] LOCALZ
RXD0 TXD0 RDZ
CENCSZ WRLZ LOCALLED FAN_ONZ
A[21 1] IOCS1Z SNS5 OFFSLED
TMBLED D[15 0] RESET PA+X
SNS4 SNS6
RDZ YHOME PA-X
RESET WRLZ KCONT0Z KCONT0Z
SNS1 KCONT1Z
CENINTZ CAMZ KCONT1Z INTKEYZ
KEYB[7 0] KCONT2Z LCDB[6 0]
LCDB[6 0]
KCONTZZ LCDB[6 0] KEYB[7 0]
(Value)
(Value) (Value)
INT[2 0]
SNS[8 0]
KEYB[7 0]
VCC
C1 C2 C3 C4 C5 C6 C7
104 104 104 104 104 104 104
CIRCIT DIAGRAMS
VCC
C8
Main Board (2/10)
NJM3403AM
NJM3403AM VCC
FC4200-UM-251-9370
104
4
U1A
U1B RA1 VCC
4
EXCCET103U R1 3 470
5 + 1 C9
VCC
FL1 + R2
7 2 TOMBO
J1 -
10K 6
- 10K
VR1 104
1
11
FL2 PA+X EXCCET102U
2
11
3
C11 C10 FL3
14
7
EXCCET102U
B3B-PH-K R3 FL4 1 3
R4 1A 1Y PNENA
472 4 6
VCC
GND
150K 2A 2Y PNENB
VCC 472 FL5 10 8
100K 3A 3Y YENA
10K_VR R5 R6 13 11
4A 4Y YENB
J2 R7 10K C12 FL6 2
10K
FL7 200_1/4W 472 5 C1
1 9 C2
2 12 C3
EXCCET103U FL8
3 PA-X C4
4 VCC
EXCCET102U
U2
B4B-PH-K FL9 SN75189A
EXCCET102U
MCP
MCM
C13 C14 C15 C16
102 102 102 102
FL10 J3
PA+Y
YM+
91
YMP 1 YM-
EXCCET102U YMM 2
VCC FL11 B2B-XH
YHOMEZ VCC EXCCET103U
FL12 J4
EXCCET102U
J5 1 GND
RA2 C17 2
C18 YM+
470 GND 681 3
1 YM+
MC+ 681 4
2 YM-
VCC MC- 5 YM-
VCC 3
GND 4 6 GND
EXCCET103U C19
+5V 5 7 MC+
J6 FL13 YHOMEZ 6 8 MC+
EXCCET102U YSNS 9 MC-
1 7
2 104 GND 8 10 MC-
FL14 TMBLED 11 GND
3 9
4 TMBSNS 10 12 +5V
FL15 GND
14
7
11 13 +5V
IL-G-4P PNENA 14 YHOMEZ
1 3 12
1A 1Y XENB PNENB 13 15 GND
4 6 GND 16
VCC
GND
2A 2Y XENA 14 TMBLED
10 8 17
3A 3Y TMBSNS
13 11 5597-14CPB 18
4A 4Y GND
FL16 19 PNENA
2 C1 20 PNENB
5 J7
C2 21 GND
9 +5V 1 22
C3 YENA
12 EXCCET102U GND 23
C4 2 YENB
YENA 3 24 GND
YENB 4 25 HEAT+
U3 26
SN75189A HEAT+
DF1B-4P 27 HEAT+
U4A 28 HEAT-
1 2 FL18 J8 FL17 FBR07HA
TMBLED 29 HEAT-
HEAT+ 30
1 HEAT-
74LS06 HEAT-
2
C20 C21 EXCCET102U FL19 FBR07HA SLD30S-1
102 102 5566-02A
CIRCIT DIAGRAMS
+34V R8
VCC
0 47_2W
R9
U5A 10K
C22 +
KEYB5 2 U4B
U6 1 3 4 INTKEYZ
3
MG
Main Board (3/10)
8 1 L1 74LS06
CD CS LHL08TB221K +24V U5B
FC4200-UM-251-9370
74HC02
220UF/50V 7 2 U5C 5
SI ES D1 + C23 KEYB6 8 U4C 4
6 3 10 5 6 6
VCC CT 9
SFPL-62
5 4 74LS06 74HC02
INVIN GND MG
C25 MG 74HC02
C24 47UF/35V U5D
104 KEYB7 11 U4D
MC34063A 13 9 8
681
12 VCC
74LS06 FL20
74HC02 EXCCET103U
MG
R10 R11
FL21
17
KEYB[7 0] KEYB0
1K
G
18K 1 1A 1B 16
KEYB1 2 15
KEYB2 2A 2B
3 3A 3B 14
EXCCET103U KEYB3 4 13
KEYB4 4A 4B
FL22 J9 5 12
KEYB5 5A 5B
6 6A 6B 11
1 KEYB6 7 7A 7B 10
2 KEYB7 8 9
G
3 8A 8B J10
FL23
B3B-EH-A VCC 1 GND
18
2 GND
NFA8 3 VCC
EXCCET103U RA3 4 VCC
MG
10K*4 5 KEYB0
74LS06 6
R12 KEYB1
J11 U4E FL24 EXCCET102U
430 7 KEYB2
FL25 11 10 8 KEYB3
1 LOCALLED
9
92
2 KEYB4
U7A U4F 10 KEYB5
3 13 12 R13
CHART 1 2 Q1 11
OFFSLED KEYB6
2SC4112 EXCCET103U IL-G-3P EXCCET102U
430 12 KEYB7
74HC14 74LS06 FL26
13 PAUSELED
MG FL27 14 PROMPTLED
J12
LOCALZ 15 SHIELD
1 16 SHIELD
EXCCET102U
2 17 CHART
VCC FL28 18 PAUSE
B2B-EH-A KCONT0Z 19 KCONT0
FL30
17
20 KCONT1
R14 FL29 J13 EXCCET102U
KCONT1Z 21 SHIELD
47K 1 16
G
1 1A 1B 22 SHIELD
LCDB0 2 15
2 2A 2B 23 LCDB0
U8A LCDB1 3 14
3A 3B 24 LCDB1
1 2 Q2 EXCCET103U B2B-EH-A LCDB2 4 13
FAN_ONZ 2SD1286-Z 4A 4B 25 LCDB2
U9B LCDB3 5 12
1 5A 5B 26 LCDB3
74LS06 LCDB4 6 11
3 6A 6B 27 LCDB4
LCDB5 7 10
MG 7A 7B 28 LCDB5
2 LCDB[6 0] LCDB6 8 9
G
8A 8B 29 LCDB6
U9B 30
4 CAM
74HC32 NFA8
18
TP1 TP2 TP3 TP4 6 DF11-30DP 2DSA

5
+34V +12V -12V VCC
RCS00000C001A 74HC32 FL31
U9C CHART
1 21 21 2 1 2 9
J14 8 U7B FL32 EXCCET103U
10 4 3
1 CAMINTZ
2 + EXCCET103U
74HC32
3 74HC14
4 C26
5
6 100UF/16V
7
8
9
10 TP5
5566-10A
1 2
GND RCS00000C001A
MG
CIRCIT DIAGRAMS
C27 104 VCC RA4 RA5 RA6 RA7 RA8 RA9
VCC
VCC 22K*4 22K*4 22K*4 22K*4 22K*4 22K*4
VCC
U10
Main Board (4/10)
3 1
VCC VOUT
FC4200-UM-251-9370
C29 104
RA10 U11 C28
FL33
104 4 2 N2012Z121T03 C30
GND MR 10K*4 CSA19 66MHZ
A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
RA11
PST592DMT
15
43
70
75
77
83
84
99
3
12
22
31
40
52
61
72
96
106
300 U12
R15 47 A21
1M A21 RA12 A20 A[21 0]
U7C U8B 46 47*4
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VCC
VCC
VCC
VCC
VCC
VCC
VCC
VCC
C31 A20 A19
5 6 3 4 45
74 A19 A18
44
XTAL A18 A17 RA14 RA15 RA16 RA17 VCC
74HC14 74LS08 73 42 47*4
EXTAL A17 RA13 A16 10K*4 10K*4 10K*4 10K*4
41
300 A16 A15
VCC 39
A15 A14
82 38
MD2 A14 A13 47*4
81 37
RESETZ MD1 A13 A12
80 36 RA18
MD0 A12 A11
35
A11 A10
79 34
RES* A10 A9
33 47*4
A9
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
76 32 RA19 A8
RESET NMI A8 A7
30
A7 A6
56 29 D[15 0]
WAITZ WAIT*/PA3/CS7* A6 A5
28 47*4
A5 A4
27 RA20
R17 R16 A4 A3
26
1K 100 A3 A2
95 25 47*4
AN7/PC7 A2 A1
94 24
PENFB AN6/PC6 A1
93 23 A0
TOMBO AN5/PC5 A0
92
91 AN4/PC4 21 D15
AVSS D15 20 D14
90 D14
VCC 89 AN3/PC3 19 D13
AN2/PC2 D13 18 D12
88 D12
87 AN1/PC1 17 D11
AN0/PC0 D11
93
RA21 86 16 D10
AVREF D10 14 D9
10K*4 VCC 85
AVCC D9 13 D8
D8 11 D7
D7 10 D6
RA22 D6 9 D5
D5 8 D4
D4 7 D3
10K*4 D3
C33 C32 FRBZ 6 D2
D2 5 D1
104 C
D1 4 D0
PA+Y 103 D0
PB5/TP5/TIOCB4
97
NV_BUSYZ PB0/TP0TIOCA2
66 71
LOCALINTZ PA12/IRQ0*/DACK0*/TCLKA CK CLK19 66M
67
68 PA13/IRQ1*/DRFQ0*/TCLKB 59
SRVINZ PA14/IRQ2*/DACK1* RD*/PA6 RDDZ
U7D U7E 69 59
R10 CENINTZ PA15/IRQ3*/DRFQ1* WRH*/LBS*/PA5 WRHZ
9 8 11 10 111 57
INTKEYZ PB12/TP12/IRQ4*/SCK0 WRL*/WR*/RA4 WRLZ
112
20K 1 PB13/TP13/IRQ5*/SCK1 54
74HC14 74HC14 RAS*/CS5*/PA1 RASZ
+ 2 PB14/TP14/IRQ6* 49
C34 C35 CASHZ
1UF/50V 103 CAMINTZ PB15/TP15/IRQ7* CASH*/CS1* 51
CASL*/CS3* CASLZ
78
WDTOVF* 48
CS0* ROMCSZ
107 50
RXD0 RXD0/PB8/TP8 CS2* 53
103 CS4Z
CTS0Z TCLKD/PB7/TP7/TOCKB4 CS4*/PA0/TIOCA0 55 +12V
104 CS6Z
DSR0Z TCLKC/PB6/TP6/TOCKA4 CS6*/PA2/TIOCB0
108
TXD0/PB9/TP9 TXD0
98
PB1/TP1/TIOCB2 RTS0Z BZ1
J15 109 100
RXD1 RXD1/PB10/TP10 PB2/TP2/TIOCA3 DTR0Z
102 110 MEB-12B-12
1 RB4/TP4/TIOCA4 TXD1/PB11/TP11 TXD1 FRBZ
101 FR_BUSYZ
2 PB3/TP3/TIOCB3
U7F
13 12 60
PA7/BACK* SFREE
IL-G-2P 62
PA8/8REO* FAN_ONZ
74HC14 63 U8C
PA9/AH*/IRQOUT*/ADTRG* ADTRGZ
64 5 6
PA10/DPL/TIOCA1 65
PA11/DPH/TIOCB1 OFFSLED 74LS06
SH7032
CIRCIT DIAGRAMS
Main Board (5/10)
FC4200-UM-251-9370
A[21 1]
A[21 1]
VCC C36
U13 + 10UF/16V
A1 2 18
1A1 1Y1
A2 4 16
1A2 1Y2 C37
A3 6 14
1A3 1Y3
A4 8 12
1A4 1Y4
A5 11 9
2A1 2Y1
A6 13 7
2A2 2Y2 104 D[15 0]
A7 15 5 D[15 0]
2A3 2Y3
A8 17 3
2A4 2Y4
1
1
6
21
22
37
42
1G
19
2G 2 D0
17
A0 DQ0
74HC244 18 3 D1
VSS
VSS
VSS
VCC
VCC
VCC
A1 DQ1
VCC 19 4 D2
A2 DQ2
20 5 D3
A3 DQ3
23 7 D4
A4 DQ4
24 8 D5
A5 DQ5
94
25 9 D6
A6 DQ6
RA23 26 10 D7
A7 DQ7
27 33 D8
1K*4 A8 DQ8
28 34 D9
A9 DQ9
U15 16 35 D10
NC DQ10
A9 2 18 15 36 D11
1A1 1Y1 NC DQ11
A10 4 16 38 D12
1A2 1Y2 DQ12
6 14 14 39 D13
RASZ 1A3 1Y3 RAS DQ13
8 12 30 40 D14
CASHZ 1A4 1Y4 UCAS DQ14
11 9 31 41 D15
CASLZ 2A1 2Y1 LCAS DQ15
13 7
RDDZ 2A2 2Y2 RDZ
15 5 13
WRLZ 2A3 2Y3 WE
17 3 29
2A4 2Y4 OE
1
1G
19
2G U14
74AC244 M5M418160CJ
CIRCIT DIAGRAMS
VCC
QA1 L8203
1K*4
5 3
Main Board (6/10)
IN1 OUT1
RA24
FC4200-UM-251-9370
7 C38 R19
IN2 153 39_1W
4
BOOT1
U16A SFRZ 11
1 2 SFRZ ENA
1
XCOMA OUT2 J16
10
SNS C39 C40
74LS07 1
9 8 153 152
U16B VREF BOOT2 2
3 4
XCOMB
IL-G-2P
74LS07
GND
VS
U1C C41
4
224
NJM3403AM
2
6
10
+ 8 C42
9 MG +34V 103/50V
- MG
11
+
C43 MG
220UF/50V
QA2 L8203
U16C
5 6 5 3
YCOMA IN1 OUT1
74LS07 7 C44 R20
IN2 4 153 39_1W
11 BOOT1
U16D SFRZ YMP
ENA
+12V 9 8 1
YCOMB 10 OUT2
SNS C45 C46
74LS07
9 8 153 152
VREF BOOT2 YMM
MG
R21 R22 C47
224
GND
VS
1K_1/4W 1K_1/4W
95
MG
2
6
C48
+34V 103/50V
U16E 4049
11 10 U17 +12V
PNCOMA
14 15
I6 O6
74LS07 11 12
I5 O5 +34V
U16F 9 10 + MG
13 12 I4 O4 C49
7 6
PNCOMB I3 O3 220UF/50V
5 4 D2 D3 +34V
I2 O2
74LS07 3 2 1SS352
I1 O1 C50
1 8 1SS352 103/50V
VDD VSS R23
+12V
10K
C52 D4
R24 100
R25 C51 103 MG
MG MA1Z100
473
D6 D7 D5
15K D8 R26 QA3
1SS352 1SS352
10K 11
1SS352 C53 S4 MCP
MA1Z100 12 10
R27 100 G4 D4
NJM3403AM
9
MG S3
8 7
U18 4050 473 G3 D3
U1D
14 15 D9 1SS352 6
11
I6 O6 R28 100 S2
11 12 5 4
D10 I5 O5 G2 D2
13 9 10 MCM
PENFB - I4 O4
14 7 6 3
R29 R30 I3 O3 S1
12 5 4 1 2
1SS352 + I2 O2 D11 1SS352 G1 D1
3 2
1K 1K I1 O1
C54 + R31 1 8
VDD VSS R32 100 SMA5103
4
30K C55 +12V
1UF/50V R34 311 R33
0 47_2W
1K C56 103 D12 1SS352
MG
MG
CIRCIT DIAGRAMS
VCC
FL34 FL35
GA-VCC GA-GND
EXCCET103U
C57 N2012Z121T03
104
C58
RESET 104
C59
C
Main Board (7/10)
3
28
53
78
4
15
29
40
54
65
79
90
U19
FC4200-UM-251-9370
TP6 TP7 TP8
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VDD
VDD
VDD
VDD
92 TH TH TH
SYSRST 35
A[21 1] SRAMCS* SRAMCSZ
A21 31 36
HA<2> KROMCS* KROMCSZ
A20 32 37
A19 33 HA<1> FDDCS* 38
A5 23 HA<0> CENCS* 39 CENCSZ
A4 24 A<5> PENCS* 41
A<4> NVRAMCS* NVRAMCSZ
A3 25 42
A<3> IOCS1* IOCS1Z
A2 26 43
A1 27 A<2> IOCS2* 44
A<1> OFFCS* 56
D[15 0] PSADCS*
D11 9 69
D10 10 D<11> XDAL* 70
D9 11 D<10> YDAL*
D8 12 D<9>
73
D7 13 D<8> SRVINT* SRVINTZ
74
D6 14 D<7> LOCALINT* LOCALINTZ
75
D5 16 D<6> VIEWINT* 76
D4 17 D<5> HISPINT* 77
D3 18 D<4> CINTOUT* CINTOUTZ
D2 19 D<3> 51
D1 20 D<2> SDADIN 52
D0 21 D<1> SDACLK 57
D<0> SDALD
47 62
XCOMA
96
RDDZ RD* XCOMA
46 63
WRLZ WR* XCOMB XCOMB
94
YCOMA YCOMA
22 66
CS4Z CS4* YCOMB YCOMB
34 67
CS6Z CS6* PNCOMA PNCOMA
68
PNCOMB PNCOMB
49
50 PENSD 1
SAMP HISINLED 5
93 CARLED 55
XENA XENA YLED
XENB 94 80
XENB LOCALLED LOCALLED
YENA 95 81
96 YENA HISPLED 83
YENB YENB CHALED2
PNENA 97 84
98 PNENA CHALED1 99
PNENB PNENB PENLED13 100
86 PENLED24
VCC GA-VCC LOCALZ 87 LOCALKEY* 2
VIEWKEY* ADTRG* ADTRGZ
88 45
HISPKEY* WAIT* WAITZ
89 61
CHARTKEY* OUTDIS* SFRZ
R35 82
2K 58 CHARTHOLD
59 TSNS2* J17
U8D
60 TSNS1* 9 8
SFREE SFREE 1
CINTINZ 72
CINTIN 2
85 74LS06
CHARTTIMER 6 IL-G-2P
30 TSTIN 7
CLK19 88M CPUCLK TSTIN2
91 8
VCC FL36 CLKIN TSTIN3
EXCCET103U
GRC1507 GA-GND
U20 GA-GND
1
VCC
3
C60 OUT
FL37
2
GND
104 JXO-7-50MHZ
N2012Z121T03
CIRCIT DIAGRAMS
VCC C61 VCC
DATA[7 0]
104
RA25 RA26
Main Board (8/10)
10K*4 10K*4 J18

DATA7 9
24
17
39
2
FC4200-UM-251-9370
D[15 0] D7
U22 DATA6 8
DATA7
DATA6
DATA5
DATA4
DATA3
DATA2
DATA1
DATA0
D0 32 43 2 18 DATA0 DATA5 7 D6
D1 D0 PA0 A1 B1 DATA4 6 D5
31 42 3 17 DATA1
VCC
VCC
VCC
GND
D2 D1 PA1 A2 B2 RA28 VCC DATA3 5 D4
30 41 4 16 DATA2 RA27
29 40 5 15 DATA3 1K*4 1K*4
28 38 6 14 DATA4
27 37 7 13 DATA5
D6 D5 PA5 A6 B6 18 D0
26 36 8 12 DATA6
D7 D6 PA6 A7 B7 13 +5V
25 35 9 11 DATA7
A[21 1] D7 PA7 A8 B8 SLC
10
A2 4 19 1 ACK
14 KEYB0
A3 3 A0 PB0 1 G JP1 11 STB
15 KEYB1
A1 PB1 DIR 32 BUSY
16 KEYB2
44 PB2 U23A U23B 14 ERROR
RDZ 18 KEYB3 74LS245
34 RD PB3 2 4 3 15 OPEN
19 KEYB4 1
WRLZ WR PB4 OPEN
1 20 KEYB5 12
CENCSZ CS PB5 GND
33 21 KEYB6 16
RESET RESET PB6 74LS14 74LS14 GND
23 KEYB7 U23C 17
PB7 19 GND
5 6
C62 20 GND
9
102 PC0 TMBLED 21 GND
10 74LS14
PC1 11 22 GND
PC2 13 JP2 23 GND
U23D U23E
PC3 8 11 10 24 GND
9 8
PC4 7 25 GND
PC5 6 74LS14 26 GND
74LS14 GND
PC6 5 27
VCC PC7 28 GND
U23F
C63 29 GND
13 12
U21 30 GND
MSM62C55A 31 GND
74LS14
33 NC
104 CENINTZ GND
U24 CENTRO
R36 VCC
97
16 9 R37 1K RA29 RA30 VCC
VCC GND R38 1K J19 10K*4
1K 10K*4
14 3 4
TXD0 DI1 TX1 RTS VCC
12 5 20 RA31 RA32
RTS0Z 10 DI2 TX2 DTR
7 2 1K*4 1K*4
DTR0Z DI3 TX3 TXD
3 RA33 RA34
15 2 5 RXD
RXD0 DO1 RX1 CTS 10K*4 10K*4
13 4 6
CTS0Z DO2 RX2 DSR
11 6 9 KEYB7
DSR0Z DO3 RX3 +5V
1 KEYB6
1 8 JP3 7 SHILED KEYB5
+12V VDD VSS -12V GND KEYB4
RS-232C KEYB3
C64 MC145406F C65 R39 KEYB2
KEYB1
1K
KEYB0
RE-H032TD-1130
104 104
VCC
8
7
6
5
4
3
2
1
C66
KEYB[7 0]
S1
KSD08
104
U25
9
10
11
12
13
14
15
16
16 9
VCC GND R40 J20
14 3
TXD1 DI1 TX1 1
12 5
10 DI2 TX2 1K 2
7
DI3 TX3 3
15 2 4
RXD1 DO1 RX1 5
13 4
11 DO2 RX2 6 KCONT2Z
IL-G-5P-S3T2
DO3 RX3
D13 D15 D17 D19
1 8 D14 D16 D18 D20
+12V VDD VSS -12V
1SS352 1SS352 1SS352
1SS352 1SS352 1SS352
MC145406F 1SS352 1SS352
CIRCIT DIAGRAMS
Main Board (9/10)
FC4200-UM-251-9370
LCDB[6 0]
VCC
VCC C67
RA35 RA36
10K*4 10K*4
104
VCC
24
17
19
2
D[15 0]
D0 32 43
D1 31 D0 PA0 LCDB0 RA37 RA38
42
VCC
VCC
VCC
GND
D2 30 D1 PA1 LCDB1
41 10K*4 10K*4
D3 29 D2 PA2 LCDB2
40
D3 PA3 LCDB3
D4 28 38
D4 PA4 LCDB4
D5 27 37
D5 PA5 LCDB5
D6 26 36
D6 PA6 LCDB6
D7 25 35
A[21 1] D7 PA7
A2 4 14
A0 PB0 KCONT0Z
A3 3 15
A1 PB1 KCONT1Z
16
PB2 KCONT2Z
44 18
RDZ RD PB3
34 19
WRDZ WR PB4
1 20
IOCS1Z PB5
98
CS 21
33
RESET RESET PB6 23
PB7 U8E J21
C68 9 11 10
PC0 1
102 10
PC1 2
11 74LS06 U8F
PC2 13 12 3
13
PC3 4
8
PC4 PA+X 5
7 U27A 74LS06
PC5 PA-X 6
6 1 2
PC6 CAMZ 7
5
PC7 YHOMEZ 8
74LS06 U27B
9
3 4
U26 IL-G-9P
MSM82C55A U27C 74LS06
5 6
74LS06 U27D
9 8
U27E 74LS06
VCC RA39 RA40 11 10
10K*4 10K*4
74LS06 U27F
13 12
74LS06
CIRCIT DIAGRAMS
D[15 0]
A[215 0]
VCC
A20 VCC C69 VCC C70 C71
R41 A19
R 104 104 104
R42 (2 chips)
0 (1 chip)
Main Board (10/10)
27
40
41
12
FC4200-UM-251-9370
37
27
46
28
14
A1 7 16 D0
A0 D0
U31 A1 25 29 D0 A1 10 11 D8 A2 5 19 D1
VSS
VSS
VSS
VCC
RDZ A0 DQ0 A0 D0 A1 D1
1 15 A2 24 31 D1 A2 9 12 D9 A3 4 23 D2
VSS
VSS
VCC
VCC
A2
GND
A Y0 A1 DQ1 A1 D1 A4 D2
WRLZ 2 14 A3 23 33 D2 A3 8 13 D10 3 25 D3
B Y1 A2 DQ2 A2 D2 A3 D3
3 13 A4 22 35 D3 A4 7 15 D11 A5 2 29 D4
C Y2 A3 DQ3 A3 D3 A4 D4
12 A5 21 38 D4 A5 6 16 D12 A6 63 33 D5
VCC JP4 Y3 A4 DQ4 A4 D4 A5 D5
11 A6 20 40 D5 A6 5 17 D13 A7 62 36 D6
Y4 A5 DQ5 A5 D5 A6 D6
6 10 A7 19 42 D6 A7 4 18 D14 A8 61 39 D7
G1 Y5 9 A6 DQ6 A6 D6 A7 D7
4 A8 18 44 D7 A8 3 19 D15 A9 56 15 D8
G2A Y6 7 A7 DQ7 A7 D7 A8 D8
5 A9 8 30 D8 A9 25 A10 55 18 D9
G2B Y7 A8 DQ8 A8 A9 D9
RE-H032TD-1130 A10 7 32 D9 A10 24 A11 54 21 D10
A9 DQ9 A9 A10 D10
74AC138 A11 6 34 D10 A11 21 A12 53 24 D11
A10 DQ10 A10 A11 D11
A12 5 36 D11 A12 23 A13 50 28 D12
A11 DQ11 A11 A12 D12
A13 4 39 D12 A13 2 A14 49 31 D13
U9D A12 DQ12 A12 A13 D13
A14 3 41 D13 A14 26 A15 48 34 D14
12 A13 DQ13 A13 A14 D14
A15 2 43 D14 A15 1 A16 47 37 D15
11 DEBUGZ A14 DQ14 A14 A15 D15
A16 1 45 D15 A17 46
13 A15 DQ15/A-1 A16
A17 48 SRAMCSZ 20 A18 60
A16 SRAMCSZ OE A17
A18 17 WRHZ WRHZ 27 VCC
74HC32 VCC 16 A17 RDZ 22 WE KROMCSZ 8
NC RDZ OE CE
15 13
RT/BY 44 OE
ROMCSZ 26
CE U30 BYTE
28
11 OE IDT71256SA
47 WE U38
UPPER
RESETZ 12 BYTE GRC2001FP
VCC RESETZ RESET
J22
U29 MBM29F400
1
2 C72 VCC C73
VCC
3
4
5 A1
6 104 104
A2 VCC C74
99
7 A3 104
8 A4
9 A5
28
14
28
14
10 A6
11 A7 A1 11 D0
A1 10 11 D0 10
37
27
46
12 A8 A0 D0 A2 A0 D0
A2 9 12 D1 9 12 D1
VCC
VCC
GND
GND
13 A9 A1 D1 A3 A1 D1
A1 25 29 D0 A3 8 13 D2 8 13 D2
14 A10 A0 DQ0 A2 D2 A4 A2 D2
A2 24 31 D1 A4 7 15 D3 7 15 D3
VSS
VSS
VCC
15 A11 A1 DQ1 A3 D3 A5 A3 D3
A3 23 33 D2 A5 6 16 D4 6 16 D4
16 A12 A2 DQ2 A4 D4 A6 A4 D4
A4 22 35 D3 A6 5 17 D5 5 17 D5
17 A13 A3 DQ3 A5 D5 A7 A5 D5
A5 21 38 D4 A7 4 18 D6 4 18 D6
18 A14 A4 DQ4 A6 D6 A8 A6 D6
A6 20 40 D5 A8 3 19 D7 3 19 D7
19 A15 A5 DQ5 A7 D7 A9 A7 D7
A7 19 42 D6 A9 25 25
20 A16 A6 DQ6 A8 A10 A8
A8 18 44 D7 A10 24 24
21 A17 A7 DQ7 A9 A11 A9
A9 8 30 D8 A11 21 21
22 A18 A8 DQ8 A10 A12 23 A10
A10 7 32 D9 A12 23
23 A19 A9 DQ9 A11 A13 2 A11
A11 6 34 D10 A13 2
24 A10 DQ10 A12 A12
A12 5 36 D11 A14 26
25 A11 DQ11 A13 20 1
A13 4 39 D12 A15 1 NVRAMCSZ BUSY NV_BUSYZ
16 A12 DQ12 A14 RDZ 22 CE 26
A14 3 41 D13 NC
27 A13 DQ13 WRLZ 27 OE
A15 2 43 D14 SRAMCSZ 20
28 D0 A14 DQ14 OE WE
A16 1 45 D15 WRLZ 27
29 D1 A15 DQ15/A-1 WRLZ WE
A17 48 RDZ 22
30 D2 A16 OE U33
A18 17
31 D3 VCC A17 HN58V65
A19 16
32 D4 NC U32
15
33 D5 RT/BY IDT71256SA
26
34 D6 CE
28
35 D7 OE
11
36 D8 WE
47 LOWER
37 D9 RESETZ BYTE
12
38 D10 RESET
39 FR_BUSYZ
D11 MBM29F400
40 D12 U34 MBM29F800
41 D13
42 D14
43 D15
44 DEBUGZ
45
46
47
48
49
50
8911-050-178S-A
CIRCIT DIAGRAMS
VCC
R1
200
J1
1
2
FC4200-UM-251-9370
3
4
IL-S-4P
J2
PAUSE
VCC 1
KEYB2
2
KEYB1
3
KEYB0
4
TP1 KEYB3
J3 FG 5
KEYB6
6
GND KEYB4
1 7
GND KEYB7
2 8
VCC KEYB5
3 9
VCC KEYCONT0
4 10
KEYB0 KEYCONT1
5 11
KEYB1 GND
6 12
KEYB2
KEYB3 7 5597-12APB
8
12.3 Control Panel Relay Board
KEYB4
KEYB5 9 VCC
KEYB6 10 J4
KEYB7 11 VCC
PAUSELED 12 1
PAUSELED
PROMPTLED 13 2
POWERLED
SHIELD 14 R2 3
PROMPTLED
100
SHIELD 15 4
CHART 16 5
PAUSE 17 D1 470 6
KCONTO 18 5597-06APB
KCONT1 19 1SS254 D2
SHIELD 20
SHIELD 21 1SS254 VCC C1
LCDB0 22 R3 R4 104
LCDB1 23
LCDB2 24
LCDB3 25 82K
100
LCDB4 26 J5
LCDB5 27 GND
LCDB6 28 1
VCC
CAM 29 2
VEE
30 3
RS
4
R/W
DF11-30DP-2DSA 5
E
6
VCC 7
8
9
10
D4
R5 11
D5
12
D6
200 13
D7
14
J6 CFP0114-0101
1
2
3
4
B4B-PH-K
CIRCIT DIAGRAMS
VCC
J1
HEAT-
1
HEAT-
FC4200-UM-251-9370
2
HEAT-
3
HEAT-
4
HEAT-
5
HEAT-
6
+5V
7
PNENA
8
PNENB
9
YHOMEZ
10
GND
11
MC+
12 J2
MC-
13
12.4 Y Motor Relay Board
GND YM+
14 1
YM-
2
5597-14APB
IL-G-2P-S3L2E
VCC
VCC J3
GND
J4 1
YM+
2
GND YM+
1 3
HEAT- YM-
2 4
TMBLED YM-
3 5
HEAT+ GND
4 6
101
GND MC+
5 7
TMBSNS MC+
6 8
+5V MC-
7 9
PNENA MC-
8 10
PNENB GND
9 11
YHOMEZ +5V
10 12
GND +5V
11 13
MC+ YHOMEZ
12 14
MC- GND
13 15
GND TMBLED
14 16
TMBSMS
17
5597-14APB GND
18
PNENA
19
VCC C1 PNENB
J5 20
151 GND
21
+5V YENA
1 22
GND YENB
2 23
YENA GND
3 24
YENB HEAT+
4 25
26
IL-G4P-S3L2E
27
28
29
HEAT-
30
SLD30R-1
CIRCIT DIAGRAMS
TP1 TP2
VCC H- H+
J1
HEAT-
HEAT- 14
HEAT- 13
HEAT+ 12
HEAT+ 11
HEAT+ 10
FC4200-UM-251-9370
+5V 9
8
12.5 Pen Board
PNENA
PNENB 7
YHOMEZ 6
GND 5
MC+ 4
MC- 3 VCC
GND 2
1
J2
5597-14APB 1 A
2 K
VCC 3 B
4 C
J3
Pen Board for FC4200-50 and FC4200-60
GND
14 R2 S4B-PH-K
HEAT-
13
TMBLED
12
HEAT+
11 140_1/4W
GND
10
TMBSNS
9 C3
+5V
8 104
102
PNENA
7
PNENB
6
YHOMEZ
5
GND
4
MC+
3
MC-
2
GND
1
5597-14APB
VCC
SNS1
VCC
R1 VCC
J4 C1
200_1/4W OUT 104
MC+
MC- 1 GND
FG 2
GND 3 GP1A53HR
GND 4 C2
ENA 5 104
+5V 6
ENB 7
8
52044-0845
FG
CIRCIT DIAGRAMS
VCC VCC
FC4200-UM-251-9370
VCC R8 R9 VCC
0:PEN 1 4.7K 4.7K 0:TOMBO X
J3 1:PEN 2 1:TOMBO Y
GND
14
HEAT-
13
TMBLED R4 TOMBO Y
12
HEAT+
Pen Board for FC4210-60
11 Q1
GND 2SA1015
10
TMBSNS
9
+5V 1.2K
8
PNENA
7
PNENB VCC
6
YHOMEZ
5
GND
4 R5
MC+ U1A U1B TOMBO X
3
MC- 1 2 3 4 Q2
2
GND 2SA1015
1 VCC
U3 74HC04 74HC04
1.2K
5597-14APB 1 6 C4
R6 A D2
U1F 103
13 12 2 5 J4
K S
1
74HC04 3 4 R3 R2 A
NC D1 2
1.2K 100
3
PS710A-1A 4 K
120_1/4W
5
6 E
U4 7
8
C
1 6
R7 A D2
U1D C5 C3 DF11-8OP-2DS
9 8 2 5 103 104
VCC K S
74HC04 3 4
J1 NC D1
103
1.2K R10
MC+ 100
1 PS710A-1A
MC-
2
FG
3
GND
4
GND
5
PEN 1 ENA
6
+5V
7
ENB
8
U1E
11 10 U2C
52044-0845 9
74HC04 10 8
&
74LS38
VCC
U2D VCC
12
13 & 11 VCC
SNS1
74LS38
U2B R1 VCC
4 C1
J2 5 6 200_1/4W OUT
& 104 U1C
MC+ GND 5 6
1
MC- 74LS38
2
FG C2 U2 U1 C6 GP1A53HR 74HC04
3
GND 104 U2A 104
4
PEN 2 GND 1
5
ENA 2 3
6 &
+5V
7
ENB 74LS38
8
52044-0845
FG
CIRCIT DIAGRAMS
FC4200-UM-251-9370
U1
CC6-2405SF-E
1 7 J2
+VIN +VOUT
5566-10A
C1 6
0.1u TRM 1 +5V
INS 2 5
RC -VOUT 2 +12V
3 4
J1 -VIN NC
B6P-VH 3 +36V
+36V 1 4 GND
+36V 2 5 GND
+36V 3 6 +5V
GND 4 7 -12V
GND 5 8 +36V
U2
CC6-2405SF-E
104
GND 6 9 +36V
12.6 Power Relay Board (RoHS model)
1 7 10 GND
+VIN +VOUT
C2 6
TRM
0.1u 2
INS RC COM 5
3 4
-VIN -VOUT
PN5042-04
POWER RELAY BOARD
CIRCIT DIAGRAMS

Cutting Plotter Service Manual - Manual No. Fc4200-Um-251 Fc4200-Um

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Cutting Plotter Service Manual - Manual No. Fc4200-Um-251 Fc4200-Um

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� CUTTING PLOTTER

NO. Date issued Description of revision Page Edition

2. NAMES OF THE MAIN PARTS ..................................................................................................... 6

3. The Tree Structure of Menus ....................................................................................................... 10

4. DAILY MAINTENANCE AND STORAGE .................................................................................... 12

5. LIST OF TOOLS .......................................................................................................................... 13

6. REPLACEMENT PROCEDURES ............................................................................................... 14

8. TEST MODES ............................................................................................................................. 52

9. TROUBLE SHOOTING ............................................................................................................... 55

10. SPECIFYING THE PEN CONDITIONS..................................................................................... 62

11. PART LIST ................................................................................................................................. 72

2. NAMES OF THE MAIN PARTS

Pen holder 1 Pen holder 2

3. The Tree Structure of Menus

Page Main Menu Submenu

INTERFACE F1 STEP SIZE

FILM F2 ORIGIN POINT

SELECT PEN F4 PEN NO.

INTERFACE F1 STEP SIZE (GP-GL mode only)

FILM F2 ORIGIN POINT (HP-GL mode only)

How to change the displayed language

4. DAILY MAINTENANCE AND STORAGE

Storing Your Plotter

• Push-pull gauges (1kg, 2kg, 10kg)

• Cutter Pen Plunger

• Steal Scale (Up to 30mm)

• Centronics Interface Cable

• Gain Adjustment program

6.1.2 Conﬁrmation Before and After Operations

• Conﬁrm the order of parts assembly.

M3L6 binding head screws

6.3 Removing the Front and Rear Y End Covers

M4L8 binding head screw M4L8 binding head screw

6.5 Removing the Right Side Cover

6.7 Removing the Rear Cover

M3L6 binding head screw

6.9 Removing the Operation Tray

M4L15 binding head screw

Unfasten the screws

Unfasten the screws

The pasting position is accepted

Disconnect all cables from the main board.

4. Emergency gain adjustment mode

2. Set the DIP switch to “Normal mode” or “Adjustment mode.”

Number of bytes transferred

6. Switch off power when you’re done.

(The PROMPT lamp ﬂashes as initialization proceeds.)

2. The system proceeds to write the initial values to the NOVRAM.

3. The following appears when initialization is complete.

4. Switch off power.

2. The LCD displays the following:

1. Set the DIP switch to adjustment mode (or normal mode).

4. Switch off power.

2. Set the DIP switch to adjustment mode and switch on power.

Use F4 key to change

3. Attach pens to the pen station.

To move in the reverse direction, decrement the Y value.

To raise the pen holder, decrement the H value.

7. Switch off power, or proceed to the next adjustment.

6. Switch off power, or proceed to the next adjustment.

F1: Plots a distance adjustment pattern before distance adjustment.

4. Select F4 to switch to a distance adjustment value input screen.

Enter differences in increments of 0.1 mm relative to X = 500 mm and Y = 400 mm.

10K4 10K4 J18