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AU-0663-E
AU-0663-E ii
THE PURPOSE OF THIS DOCUMENT
To provide the necessary instruction and guidance to successfully operate the DataChief
C20
NOTE Notes are used to call attention to critical information or a procedure step.
CAUTION
Is used when a procedure may cause damage to equipment.
WARNING
Is used when a procedure may cause personal injury or death or if an action or
procedure could result in the injury or death of others.
AU-0663-E iii
TERMS AND ABBREVIATIONS
This is a list of special terms and abbreviations used in this handbook
Abbreviations
Terms
DataChief® C20
Alarm & Monitoring System from Kongsberg Maritime AS
AutoChief® C20
Propulsion Control System from Kongsberg Maritime AS
AU-0663-E iv
The communication software program necessary for running the communication and
protocols. It is used with a commercial network.
OCP 8810 S2
Operator Control Panel from Kongsberg Maritime AS
AU-0663-E v
Kongsberg Maritime AS reserves the right to make improvements or alterations to their
systems and equipments without incurring any responsibility to make the same
improvements or alterations to systems or equipments previously sold.
© Kongsberg Maritime AS
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form by any means, electronic, mechanical, photocopying,
recording or otherwise without the prior permission of Kongsberg Maritime AS.
All efforts have been made to ensure the accuracy of this document. We at Kongsberg
Maritime AS are always striving to improve our products and handbooks, therefore we
would greatly appreciate being informed of any errors found in our product or its
handbook.
Kongsberg Maritime AS
Bekkajordet Telephone: +47 33 03 20 00
P.O.Box 1009 Telefax: +47 85 02 80 28
N-3194 Horten, www.kongsberg.com
Norway
AU-0663-E vi
DOCUMENT STATUS
CHANGES IN DOCUMENT
AU-0663-E vii
TABLE OF CONTENTS
Section Page
1 GENERAL INFORMATION (DPS) ................................... 10
1.1 DPS Overview................................................................ 10
2 DISTRIBUTED PROCESSING UNITS ....................................... 12
2.1 General ........................................................................ 12
2.2 Functions RAi-16, flexible input module ............................. 14
2.3 Functions RDi-32, digital input module .............................. 14
2.4 Functions RDi-32 A, digital input module 24VAC ................ 14
2.5 Functions RAi-10tc, thermo coupler module ....................... 15
2.6 Functions RDo-16, relay module....................................... 15
2.7 Functions RAo-8, analog output module ............................ 15
2.8 Functions RIO-C1, combi module C1 ................................. 16
2.9 Functions RIO-C2, combi module C2 ................................. 16
2.10 Functions dPSC, dual Process Segment Controller ............... 17
2.11 Functions PSS, Process Segment Starcoupler ..................... 17
2.12 Functions RIO-C3, generator protection module C3 ............ 18
2.13 Functions RIO-C4, generator control module C4 ................ 19
2.14 Functions VCC, Voltage Converter Controller ..................... 20
2.15 Functions MEI, Main Engine Interface ............................... 21
2.16 Functions ESU, Engine Safety Unit ................................... 22
2.17 Functions DGU, Digital Governor Unit ............................... 23
2.18 Functions RPMU, RPM Unit .............................................. 24
2.19 Functions PBT, Push Button Telegraph............................... 25
2.20 Functions MPP, Multi Purpose Panel.................................. 26
2.21 Functions MPD, Multi Purpose Display .............................. 27
2.22 Functions ACP, AutoChief Control Panel ............................ 28
2.23 Local Operator Stations................................................... 29
2.24 Midi Operator Stations, MOS ............................................ 30
3 COMMON DESIGN FEATURES ................................................ 31
3.1 Distributed Processing System, an example ....................... 31
3.2 Controller Area Network .................................................. 32
3.3 CANopen....................................................................... 32
3.4 Process Signal Handling .................................................. 32
3.5 Analog input signal handling ............................................ 33
3.6 Digital input signal handling............................................. 35
3.7 Counter input signal handling........................................... 37
3.8 Digital output signal handling........................................... 38
3.9 Analog output signal handling .......................................... 39
3.10 Process signal simulation................................................. 41
3.10.1 Alarm & Event Handling .................................................. 43
3.11 Exhaust gas Deviation & Mean Value Calculation................. 47
3.12 Installation and Cabling .................................................. 50
AU-0663-E viii
3.13 Commissioning .............................................................. 50
3.14 Test facilities, fault finding and repair................................ 51
3.15 Communication with the Server (DataChief® C20 or Equivalent
System)........................................................................ 51
3.16 Self-Check Function........................................................ 51
3.17 Changing Operational Data .............................................. 51
3.18 Power Requirements and Power Consumption .................... 52
3.19 Environmental and Physical Data...................................... 52
3.19.1 Operational Ambient Temperature .................................... 52
3.19.2 Storage temperature ...................................................... 52
3.19.3 Shock and vibration: ...................................................... 52
3.19.4 EMC properties: ............................................................. 52
4 OPERATOR INTERACTION (HMI) ......................................... 53
4.1 Remote Operator Station (ROS) ....................................... 53
4.2 Local Operator Station (LOS) ........................................... 54
4.3 Midi Operator Station (MOS) ............................................ 54
4.4 Commissioning tool (PC) ................................................. 54
AU-0663-E ix
1 GENERAL INFORMATION (DPS)
This document describes the Kongsberg Maritime AS Distributed Processing System and
assumes that the system is being used as part of a larger Alarm,Monitoring and Control
System such as the DataChief® C20 or Autochief®C20.
The information in this handbook will provide a clear understanding of the Kongsberg
Maritime AS Distributed Processing System, and its basic features.
The figure illustrates the Distributed Processing System and its interface to a DataChief®
C20. The DPS is in the figure organized as one redundant CAN-segment (CAN line 1 &
2).
ROS ROS
Ethernet
Ethernet
LOS LOS
Processing Unit
Processing Unit
Processing Unit
Processing Unit
Processing Unit
Distributed
Distributed
Distributed
Distributed
Distributed
The Distributed Processing System comprises hardware modules and software program
which consists of:
• Distributed Processing Units (DPU).
• Optional Local Operator Stations (LOS).
• System Gateways (SGW), gateway to the Distributed Processing System
• Portable Commissioning tool
AU-0663-E 10
The Distributed Processing Units are used for interface to process sensors and actuators.
Local Operator Stations makes it possible to inspect process variables processed in the
DPUs. All processed information are available at a Remote Operation Station. At
commissioning and service, a portable PC can be used for system configuration and fault
finding.
AU-0663-E 11
2 DISTRIBUTED PROCESSING UNITS
2.1 General
7 RIO- A module with combined input and output, 21 channels flexible type.
C1
8 RIO- A module with combined input and output, 8 channels digital input(both
C2 dry and alive contacts) and 8 channels digital outputs (relay contacts).
9 dPSC Dual Process Segment Controller
10 PSS Process Segment Starcoupler for CAN, with 8 strands galvanic isolated
11 RIO- A module dedicated for protection of maritime generators
C3
12 RIO- A module with combined input and output, dedicated for control of
C4 maritime generators and bustie breakers. Only used in Power
Management Systems.
13 VCC Voltage Converter Controller, a module for transforming higher voltage
to low and safe levels.
14 LOS Local Operator Station, a module for local HMI with alfanumeric user
interface.
15 MOS Midi Operator Station, a module for local HMI with graphic user
interface.
16 MEI Main Engine Interface, a module with several types of digital and
analogue inputs and outputs.
17 ESU Engine Safety Unit, a module with digital inputs and outputs, and two
independent power, with automatical changeover.
18 DGU Digital Governor Unit, for communication with external equipment on
serial line or CAN, and to communicate with ROS on global CAN.
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19 RPMU RPM Unit, a module with pickup input and two digital output, one relay
output and one solenoid driver output.
20 MPP Multi-purpose panel, a multi purpose push button panel.
21 MPD Multi Purpose Display, a multi purpose display.
22 ACP Autochief Control Panel, comprise a display and “navigation wheel” to
operate screen menus.
23 PBT Push Button Telegraph
All modules requires 24 VDC power and supports two CAN high speed multi-master
communication networks.
Common features
• All parameters stored in module
• Remote configurable
• No trimmers or jumpers
• No serviceable parts
• All connections plug-able
• Suitable for direct installation on main engine superstructure
• Module status LED’s:Watchdog, Running, Gen. info, Initialized module and Power
polarity
AU-0663-E 13
2.2 Functions RAi-16, flexible input module
• 16 analog or digital input channels.
• Scaled in technical units
• 1 Counter 5 - 500 Hz
• Limit check
• Alarm and monitoring for all channels
• Trend
• Time stamp of alarms and events
• Self check
• Sensor excitation power overload
• RS 422-A or RS 485 serial port
• CAN net status, error handling
AU-0663-E 14
2.5 Functions RAi-10tc, thermo coupler module
• 10 thermo-coupler input channels.
• Scaled in technical units
• Limit check
• Alarm and monitoring for all channels
• Trend
• Time stamp of alarms and events
• Self check
• Sensor excitation power overload
• RS 422-A or RS 485 serial port
• CAN net status, error handling
AU-0663-E 15
2.8 Functions RIO-C1, combi module C1
• 21 analog or digital, input and output channels with LED status indicator .
• 6 channels relays NO/NC & solenoid valve driver with loop fail detection
• 2 channels 24VDC pulse (pick-up input)
• 2 channels 0-30VAC
• 1 channel 0-1 AmpAC
• 4 channels flexible analog/digital input (ref. Rai-16)
• 4 channels digital inputs, dry contacts
• 2 channels analog output ±22mA
• Based on the above measurement following calculations can be done:
• KW calculation (active power)
• KVAr calculation (reactive power )
• AC current consumption
• Phase angle voltage/current (cosine φ)
• Phase angle between the two AC voltages
• Rotating machinery revolution per time unit and direction (from pick-up inputs)
• Alarm and monitoring for all channels
• Trend
• Time stamp of alarms and events
• Self check
• Sensor excitation power overload
• RS 422-A or RS 485 serial port
• CAN net status, error handling
AU-0663-E 16
2.10 Functions dPSC, dual Process Segment
Controller
• Dual two channel CAN gateway with separate and galvanic isolated processors
• Possible to power the two processors from separate power supplies
• High speed data-link between the two processors
• A node with CANopen master capability on all four CAN channels
• Redundant routing of messages between local and global CAN segments
• The four CAN channels are based on the ISO 11898 standard, with optical isolation.
Shortcircuit or malfunction on one CAN channel does not affect the other CAN
channel.
• Dual serial interface, galvanic isolated, RS422/485 to communicate with other vendors
equipment
• Various redundant application process control logic. When the dual PSC is controlling
the same Distributed Processing Units (DPU’s) they are working in parallel running the
same process algorithm
AU-0663-E 17
2.12 Functions RIO-C3, generator protection
module C3
• 16 analog or digital, input and output channels with LED status indicator .
• 4 channels relays NO/NC.
• 3 channels 0-30VAC
• 3 channel 0-5 AmpAC generator current (MSB side)
• 3 channel 0-5 AmpAC generator current (generator internal)
• 3 channels digital input, dry contacts
• Local 7-segment display, for indication of active protection function.
• Local reset-switch for reset of protection function.
AU-0663-E 18
2.13 Functions RIO-C4, generator control module C4
• 17 analogue or digital, input and output channels with LED status indicator .
• 8 channels relays NO/NC.
• 2 channels 0-30VAC
• 1 channel 0-5 AmpAC generator current (MSB side)
• 4 channels digital input, dry contacts
• 2 channels analogue output
AU-0663-E 19
2.14 Functions VCC, Voltage Converter Controller
The VCC module is dedicated for use in main switchboards. The module secures the
installation of the C20 Power Management & Generator Protection installation, by
transforming the higher voltage to low and safe levels.
The VCC-440 module is equipped with 6 voltage transformers, 440 / 24 VAC.
The module has three major tasks to handle:
• Supply the C3 generator protection module with AC voltage from the measured three
phase generator busbars, L1-L2, L1-L3 and L2-L3, derated from 440 to 24 VAC.
• Supply the C3 generator protection module with a 24VDC power, with the generator
busbar (L2-L3) as a source.
• Supply the C4 power management module with single phase AC voltage from the
generator busbar L1-L2 and the swithcboard busbar L1-L2, derated from 440 to 24
VAC.
As an option the VCC module can be equipped with transformers based on the primary
voltage 690 VAC; VCC-690.
VCC-440
440V
Ubus
24V
L1-L2
TO C4 module
Ugen
440V 24V
L1-L2
Ugen
24V
L1-L2
24V
Ugen
440V TO C3 module
L1-L3
24V
Ugen
440V
L2-L3.
L1
L2
L3
24VDC TO C3 module
AU-0663-E 20
2.15 Functions MEI, Main Engine Interface
The MEI module is a module with several types of digital and analogue inputs and outputs.
All inputs can be used to activate outputs and the values are also reported on CAN.
I/O on MEI.
24 Vdc
5 * 4 - 20 mA 10 * Solenoide driver
2*CAN
AU-0663-E 21
2.16 Functions ESU, Engine Safety Unit
The ESU module is a module with digital inputs and outputs. The module is supplied with
two independent power, with automatical changeover.
On this module some of the digital inputs are directly connected to the solenoid outputs, if
one of these inputs are activated the output immediately. All inputs can be used to activate
outputs and the values are also reported on CAN.
I/O on ESU.
24 Vdc 24 Vdc
Power 1 Power 2
9 x solenoid output
with loop check
15 x digital input
with loop check
ESU
4 x relay output
2*CAN
− Dual 24Vdc input (Power)
− 15 * digital input with line check
− 9 * Solenoid driver with line check (broken only).
− 4 * Relay output, changeover contacts.
− 2 * CAN
AU-0663-E 22
2.17 Functions DGU, Digital Governor Unit
The DGU module is designed to communicate with external equipment on serial line or
CAN, and to communicate with ROS on global CAN.
All communication ports on the module are isolated.
I/O on DGU.
24 Vdc
2 * Communication
RS422
DGU
2 * Communication
CAN
2*CAN
AU-0663-E 23
2.18 Functions RPMU, RPM Unit
The RPMU module is a module with pickup input and two digital outputs, one relay output
and one solenoid driver output. The value from the pickups can be used to activate the
outputs and also to reported on CAN.
I/O on RPMU.
24 Vdc
Solenoid
Pick-up A driver
Pick-up B RPMU
Relay
output
2*CAN
AU-0663-E 24
2.19 Functions PBT, Push Button Telegraph
The telegraph is a panel with 11 push buttons, the buttons have internal lamp to illuminate
the buttons. One direct connected emg. (emergency) switch.
24 Vdc
Telegraph
xxx
xxx
xxx
xxx
xxx
xxx
xxx
xxx
xxx
xxx
xxx
2*CAN
AU-0663-E 25
2.20 Functions MPP, Multi Purpose Panel
The MPP is a multi purpose push button panel. Status from the push buttons are reported
on CAN. Back lightning are implemented on the panel.
AU-0663-E 26
2.21 Functions MPD, Multi Purpose Display
The MPP is a multi purpose display. Data to display are received on from the MPP.
24 Vdc
MPD
AU-0663-E 27
2.22 Functions ACP, AutoChief Control Panel
The ACP includes display and “navigation wheel” to operate screen menus.
24 Vdc
Load speaker
ACP and line audio
USB host
USB device
USB OTG
LAN
RS422
Blue
RS232 tooth Blue tooth
module Wireless
2 * digital output
4 * 1/5/10k
2*CAN
− 24Vdc input (Power)
− Load speaker output
− Audio line output
− Three USB (host, device and OTG)
− LAN
− RS422 isolated
− RS232 not ssolated
− 2 * digital output. Relays with one change over contact.
− 2 * CAN
AU-0663-E 28
2.23 Local Operator Stations
Local Operator Stations (LOS) used in a Alarm & Monitoring System:
AU-0663-E 29
2.24 Midi Operator Stations, MOS
AU-0663-E 30
3 COMMON DESIGN FEATURES
32 x 32 x
Digital RDi-32 Digital RDi-32
ALARM AM ALARM AM
INPUTS INPUTS
ROS / GW no.1 ROS / GW no.2
16 x 16 x
Analog RAi-16 Analog RAi-16
ALARM AM ALARM AM
INPUTS INPUTS
CAN1
CAN2
LOS LOS
AU-0663-E 31
3.2 Controller Area Network
CAN is a serial bus system with multi-master capabilities, that is, all CAN nodes are able
to transmit data and several CAN nodes can request the bus simultaneously. A transmitter
sends a message to all CAN nodes (broadcasting). Each node decide on the basis of the
identifier received whether it should process the message or not. The identifier also
determines the priority that the message enjoys in competition for bus access.
One of the outstanding features of the CAN protocol is its high transmission reliability.
The CAN controller registers a stations error and evaluates it statistically in order to take
appropriate measures. These may extend to disconnecting the CAN node producing the
errors.
3.3 CANopen
CANopen is a family of communication profiles based on CANopen additional
functionality such as standardized communication for process data, service data, network
management, synchronization, time-stamping and emergency messages. The CANopen
Communication Profile (CiA DS-301) supports both direct access to device parameters and
time-critical process data communication. CANopen unleashes the full power of CAN by
allowing direct peer to peer data exchange between nodes in an organized manner. The
network management functions specified in CANopen simplify project design,
implementation and diagnosis by providing standard mechanisms for network start-up and
error management.
The Distributed Processing Units are directly connected to the process sensors and
actuators. This chapter describes the handling of different process signals.
AU-0663-E 32
3.5 Analog input signal handling
In the DPU RAi-16, signal conditioning network makes it possible to adapt to almost any
analog input signal type and range. All analog signals are then treated in the same way, by
an analog input handler. This chapter describes the design.
Purpose
Based on the 16 bit raw-data ADC value the Analog Input Handler function shall
produce :
The analog scaling function converts the measured raw value to an engineering value with
range corresponding to the instruments input range.
The PT100 and the PT1000 channel types are scaled in the same way but with different
input data tables. Each of the PT types has it’s own table which defines temperature versus
raw data value.
The filter function ( A second order low pass filter) uses an adjustable time constant,
which defines the cut-off frequency for the filter. The time constant resolution is 0.1 sec. A
time constant = 0 disables the filter, hence the lowest cut-off frequency is 10 Hz with the
time constant set to 0.1 sec.
The instrument fail (IF) check is dependent of the channel type, and is divided in three
categories:
• The instrument fail check for the digital inputs is done in the analogue to digital
conversion part
• For the analog inputs the Instrument Failure status is defined as follows :
1. Activation of IF when the sensor value exceeds the full scale limits with more
than 5 %.
2. Deactivation of IF when sensor value is within full scale range.
AU-0663-E 33
• The instrument fail check for the Ptxxx inputs is done the same way as for the analog
channels, but now the instrument fail limits are based on the engineering unit high and
engineering unit low :
1. Activation of IF when temperature exceeds the engineering limits with more than
5 %.
2. Deactivation of IF when temperature is within engineering range.
The filtered value is compared with 4 alarm and 4 event limits. The corresponding alarm
and event status are updated as follows :
AU-0663-E 34
3.6 Digital input signal handling
Normally the DPU RDi-32 is used to interface to digital input signals, dry contacts or RDi-
32 A, voltage. In the DPU RAi-16 it is also possible to adapt to digital input signals,
mostly used when there is a need for sensor line monitoring (loop failure detection). All
digital signals are then treated in the same way, by a digital input handler. This chapter
describes the design.
Based on the raw-data value the Digital Input Handler function provides the following
functionality:
Digital Input
Handler
Fail
Line Check
OK
check inversion
Check delays
finished
AU-0663-E 35
Instrument failure update
If a line failure is detected (SHORT or BROKEN), the events and alarms are cleared. On
return from line failure, the events and alarms are updated immediately regardless of any
specified delay.
If no line error, the input is inverted according to the parameter invert and delays are
checked :
Input No
Yes
Changed
Timer
Expired
Yes
input input
input
low high
low high
No
Yes Yes
Finished
AU-0663-E 36
3.7 Counter input signal handling
In the DPU RAi-16, signal conditioning network makes it possible to adapt to almost any
analog input signal type and range at 16 channels. In addition one channel is fixed for
interface to 24VDC frequency signals with maximum 500Hz. This chapter describes the
design.
Purpose
Based on the counter raw data values the Counter Input Handler function calculates :
Detailed Description
• Counter Event mode
The counter is operating in a pulse accumulating mode, i.e. counting each incoming
pulse. The counter content is eventually filtered, reported or a base for alarm- or
event checking. In this mode t is possible to activate a separate HW filter
algorithm, by activating an external switch.
Typical application is “total fuel consumption” measurement.
• Frequency mode
The counter is measuring the time between incoming pulses. By using the
time-base and no. of pulses pr. unit parameters, engineering units can be
calculated.
Typical application is “ship speed” where the time-base is HOURS and number of
pulses equal 200 pulses pr. nautical mile.
• Counter Time mode
Measuring time between pulses, presenting the result in units specified by
the time-base.
AU-0663-E 37
3.8 Digital output signal handling
The relay-module RDo-16 is a unit with which receives relay setpoints over the redundant
CAN bus. It has no alarm & monitoring functionality of its own. Any alarm group relay
logic must be organized in the Alarm & Monitoring intelligent modules RAi-16 or RDi-32.
All digital output tags will be hosted in a DPU with AM-functionality, a DS401 Digital
output client will be able to read these tags and send setpoints to the appropriate relay
module.
The RDo-16 is a standard relay-module and uses the concept of device profiles defined in
the CANopen DS401 standard.
DO-
tag ref
handler
tag #x
tag ref tag #x tag #1
DO- tag #2
tag ref tag #x tag #3 DS401
handler
DO- Dig.outp.
handler
DO- client
handler tag#16
RAi-16
DS401 Tx-PDO
PDO transmit
CAN BUS
CAN BUS
RDo-16
DO #1
DO #2
DS401 DO #3
Dig.outp.
server
DO #16
AU-0663-E 38
3.9 Analog output signal handling
Within the DPS it is possible to configure a Analog Output Handler to read any analog
input signal tag, take a copy and then re-scale and convert to a +-10VDC or 0-20mA
output signal, called instrument output. This makes it possible to i.e. install a RAo-8 in a
engine control room panel to drive 8 instruments. The source for these instrument signals
are analog inputs at different RAi-16 modules, located far away from the control room
panel.
The analog output-module RAo-8 is a unit with capability to read analog setpoints over the
redundant CAN bus. It has no alarm & monitoring functionality of its own. Any analog
output handler logic must be organized in the Alarm & Monitoring intelligent module RAi-
16. All analog output tags will be hosted in a DPU with AM-functionality, a DS401
Analog output client will be able to read these tags and send setpoints to the appropriate
analog output module.
The RAo-8 is a standard analog output-module and uses the concept of device profiles
defined in the CANopen DS401 standard.
AU-0663-E 39
tag ref tag #x
AO-
tag ref
handler
tag #x
tag ref tag #x tag #1
AO- tag #2 DS401
tag ref tag #x tag #3
handler
AO- Analog
handler
AO- Output
handler client
tag#16
RAi-16
DS401 Tx-PDO
PDO transmit
CAN BUS
CAN BUS
AO #1
DS401 AO #2
Analog AO #3
output.
server
AO #8
RAo-8
AU-0663-E 40
3.10 Process signal simulation
Purpose
The simulation module is used to simulate input values. It produces sine wave, saw tooth
and square wave signals. The DPU Simulation function calculates simulated input values
for analog and digital input channels. DPU simulation is done independent for each
channel.
DPU input simulation is used to bypass the input sampling of the analog and digital input
channels.
Input signals can be replaced by a time-cycle automatically generated externally or by a
manually entered constant value.
10000
ampl =4500
offset =5500
1000
t=100s t=220s
0
t
period = 120s
start_time
AU-0663-E 41
Square wave curve
Square wave simulation is done according to the curve below. The figure below
illustrates how the scaling parameters are defined for a square wave. Offset and
amplitude are given in counts corresponding to an A/D converter reading.
counts
20000
ampl =18000
2000
offset =2000
t=450s t=550s
0
t
period = 100s
start_time
Saw tooth wave simulation is then done according to the curve below. The figure below
shows how the amplitude, offset and period time is defined. Amplitude value and offset is
given counts related to the A/D converter output.
counts
10000
ampl =9000
1000
start_time
AU-0663-E 42
3.11 Alarm & Event Handling
The DPS Alarm & Event Handler function monitors the alarm and event status for a
given input channel. Changes in status are signaled as events to the ROS. Events are
stored until requested by the ROS.
The unit is developed to handle both analog and digital input signals according to the
modular structure of the DPS concept. Alarms may occur on both input and output
channels.
These 11 status signals are maintained by the Analog Input or Output handler
function module.
AU-0663-E 43
These 6 status signals are maintained by the Digital Input or Output handler
function module.
When a change in status for one of the alarms or events is detected, an event is
created and added to the history list.
Functional Description
Except for the alarm delay, acknowledge and inhibit, alarms and events are
basically the same. They are treated the same way by the A&E handler.
AU-0663-E 44
Check Delay
Alarm Delay Logic
Al.Input
Yes
Changed
Delay
Timer
set On-delay Yes
only
Yes
Al-Input
Off-delay
Timer Yes
only
Expired On
Off
Al-Input On
Yes
ALARM = No ALARM =
No
Al.Input Off Al.Input
reset Timer No
Next Alarm
AU-0663-E 45
Each kind of event is checked as illustrated by the flowsheet below. Alarm detection is
based upon the delayed alarm status. This function also takes care of the time stamping.
The function logic is shown in the diagram below.
Event Active No
Yes
Last_Event
active
Last_Event
Yes
active
event_time = system_time
No tag_number = current tag
event_type = EV_x_DOWN
event_time = system_time
tag_number = current tag
event_type = EV_x_UP
Last_Event = Event
AU-0663-E 46
Inhibit (Alarm Suppression)
Each alarm tag can be configured to use any other tag in the DPS as a inhibit source. The
same inhibit is valid for all alarm types (L, LL, H, HH and GR) on one channel (tag).
Events and instrument failures are not affected by inhibit. After inhibit is received, no
alarms is issued until the inhibit is released again. If the alarm status is active at the time of
inhibit , the alarms is automatically returned. If the alarm status is active at the time of
inhibit release, a new alarm is issued if the ON-delay timer has expired. "Inhibit Set" and
"Inhibit Release" is stored as events in the module's alarm and event history list.
Alarm Acknowledge
There is only one acknowledge command/ status for each channel (tag). This acknowledge
is valid for all types of alarm related to the specific channel. When the acknowledge is
received, the ACK event is stored in the module's alarm and event history list. Any new
alarm will reset the ACK status for the channel.
AU-0663-E 47
Exhaust
Mean The figure shows the sequence of
Handler execution for the two functions :
AU-0663-E 48
Cylinder Exhaust
Temperature
°C
Alarm
600
Zone
500
dtH : Cylinder Exh. temp
Deviation high
limit at Mean temp
400 high limit
300
Alarm
200
Zone
dtL : Cylinder Exh. temp
Deviation low limit
at Mean temp low
100 limit
Engine Mean
Temperature
100 200 300 400 500 600 °C
From the figure we can express the deviation alarm limit as a function of engine mean
temperature :
dtH − dtL
Dev _ temp _ lim it ( Meantemp) = ∗ ( Meantemp − mtB) + dtL
mtH − mtB
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normalized so that the deviation alarm limits are valid for all cylinders. The correction
temperature is calculated in the following way :
This calculation is done for all the cylinders and stored in each cylinders
correction_temp parameter.
The Mean temperature high alarm is often used as an engine slowdown criteria, and the
high high alarm as a shutdown criteria.
3.14 Commissioning
Each DPU, LOS and MOS contains identification and address information as part of its
software program. This information allows each unit to identify itself to the “plug and
play” function of the ROS software program. When the units are connected to the
Controller Area Network (CAN), the ROS software program searches, identifies and
connects each DPU’s, LOS and MOS to its (resident) server/computer.
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3.15 Test facilities, fault finding and repair
All DPU modules are equipped with LED’s to indicate status of the unit. A special “watch
dog” red led is used to indicate that the unit has failed totally or not initialized with system
software. Chapter 5.3 describes the leds on the unit. If a DPU has failed, simply replace
the failed unit with a replacement spare unit.
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3.19 Power Requirements and Power Consumption
18 VDC to 32 VDC ±5 % ripple
The maximum power consumption is for each DPU is:
• RAi-16: 16 –18 watts per unit.
• RDi-32: 8 watts per unit.
• RD0-16: 8 watts per unit.
• RAo-8: 12 - 15 watts per unit
• RAi-10tc: 14 watts per unit
• RIO-C1: 10 watts per unit
• RIO-C2: 8 watts per unit
• DPSC: 2 x 8 watts per unit
• PSS: 2.4 watts per unit
• RIO-C3: 15 watts per unit
• RIO-C4: 15 watts per unit
• VCC 12 watts per unit
• MOS: 10 watts per unit
•
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4 OPERATOR INTERACTION (HMI)
The operation of the DPS is primary done from one or more ROS, normally located in the
engine control room. Secondary limited operations can be done from the LOS, located
more close to the process, i.e. in a DPU cabinet.
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4.2 Local Operator Station (LOS)
The Local Operator Station (LOS) is an optional HMI panel in the DataChief system. The
purpose of the LOS is to enable the operator local access to the distributed input/output
modules for inspection of process variables, local operation of equipment, simulation of
input/output signals, adjustment of parameters and inspection of the built-in diagnostics.
Local access to a distributed unit is established via a menu on the panel-display. As soon as
the logical connection is established, the panel will assign the display control to the
connected distributed module. The dialog itself is defined by the downloaded functionality
of the distributed module. All modules connected to the same process-bus as the LOS are
accessible by the operator.
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