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Tokheim Quality Calculator (TQC) Installation & Maintenance

Manual

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Transcription:

Tokheim Quality Calculator (TQC) Installation & Maintenance Manual Revision


07.06 2014.03.19 Copyright 2013 Tokheim, All Rights Reserved

DOCUMENT INFORMATION Authors Aldo Figarella Rinus Raas Frans van


Beers Stijn Paesen Document Identification Doc. Id: Part Number: 948998 Status:
Draft Nr. pages: 182 REVISION HISTORY Revision Date Author Description
00.00 30.03.2009 Aldo Figarella Initial document 00.01 15.04.2009 Aldo Figarella
Complete Hydraulic Setup added 00.02 27.04.2009 Aldo Figarella Wiring
Overview chapter 5 Added 00.03 11.05.2009 Aldo Figarella Development
Environment chapter 6 Added 00.04 26.05.2009 Aldo Figarella Application TQC
chapter 7 Added 00.05 02.06.2009 Aldo Figarella Trouble shooting chapter 8
Added 00.06 02.06.2009 Aldo Figarella BOM TQC Parts chapter 9 Added 00.07
17.07-2009 Aldo Figarella Chapter 6. Software download 01.00 22.01-2010 Aldo
Figarella Corrections, Update. 02.00 29.07-2010 Rinus Raas Corrections, Updates,
Software v00.006.0x to v01.000.0x. 04.00 01.06.2011 Rinus Raas Corrections,
Updates, Software v02.000.0x to v04.000.0x. 07.00 29.10.2012 Rinus Raas
Corrections, Updates, Software v05.000.0x to v07.000.0x. 07.01 31.10.2012 Rinus
Raas Corrections added from review ECN 6187. 07.02 12.11.2012 Frans van Beers
Added Fip Error codes (118-121). 07.03 28.11.2012 Stijn Paesen Updated
hydraulic manager error codes 07.04 28.11.2012 Frans van Beers Added
ProcessManager Error code 101 07.05 21.05.2013 Stijn Paesen Update 2.3.24
Protocols 07.06 03.09.2013 Marcel Stumpel Added new FIP error codes RECORD
OF CHANGES Revision Change Description 00.00 Initial document 02.00 Update
several chapters due to hardware software changes. 04.00 Update due to hardware
and software changes, errors, added TQC-VGA option into this manual. 07.00
Update due to hardware and software changes, errors. added. 07.01 Add comments
from review in section 2.3.x.x, 2.4, added on screen totals + TQC-VGA
description. 07.03 Add HM_CORRUPTED_VOLUME_ERROR to hydraulic
manager error codes 07.04 Added ProcessManager Error code 101 07.05 Updated
2.3.24 Protocols 07.06 Added new FIP error codes Page 2 of 182

Table of Contents 1. INTRODUCTION... 8 1.1 Background... 8 1.2 Health


&Safety... 8 1.2.1 Safety Checklist... 8 1.2.2 Duties of the Employees... 8 1.2.3
Hazards... 9 1.2.4 Warning Signs... 10 1.2.5 Personal Protective Equipment (PPE)...
11 1.3 Nomenclature... 12 1.4 References... 13 2. PRODUCT INFORMATION...
14 2.1 System Description... 14 2.1.1 Operating Principles... 14 2.2 Overview of
the TQC... 15 2.2.1 Top view of the TQC with EIO Board... 15 2.2.2 Top view of
the TQC with EST Board... 16 2.2.3 Detail view of the TQC-LCD... 17 2.3 Main
components of the TQC-LCD... 19 2.3.1 EIO-Board... 20 2.3.1.2 Piggy-Back
Boards... 21 2.3.1.3 Displays... 21 2.3.1.4 CAN Peripherals... 21 2.3.1.5 ECVR...
21 2.3.1.6 Communication Interfaces... 21 2.3.1.7 Pulser Preprocessor... 21 2.3.1.8
FPGA... 22 2.3.1.9 Local Power Supply... 22 Page 3 of 182

2.3.2 Slave IO Board... 23 2.3.2.1 SIO Power Supply... 23 2.3.2.2 CAN Interface...
24 2.3.2.3 Preset Keypad... 24 2.3.2.4 Opto Isolated Pulse Interface... 24 2.3.2.5
Auxilary Motor Output... 24 2.3.2.6 General Purpose Outputs... 24 2.3.2.7 General
Purpose Inputs... 24 2.3.3 Energy Limiting Unit for CAN bus... 24 2.3.4 VFM... 26
2.3.5 TQC Customer Sales Display... 27 2.3.6 TQC-LCD Power Supply Unit... 29
2.3.7 APB ( ARM Processor board )... 30 2.3.8 Hydraulic Module... 30 2.3.9 TQC
Communication Boards... 34 2.3.10 Battery... 39 2.3.11 EMT (Electromechanical
Totalizers)... 39 2.3.12 Preset Keypad... 41 2.3.13 Mains filter... 41 2.3.14 TQC-
LCD Trafo... 41 2.3.15 HHT ( Hand Held Terminal )... 42 2.3.16 Ethernet... 42
2.3.17 Sound... 43 2.3.18 RS-232... 43 2.3.19 USB... 43 2.3.20 Dispenser
dependent data storage (SD-card)... 44 2.3.23 Electronic Calibration... 45 2.3.24
Protocols... 45 2.3.24.1 EIN V05 V07... 46 2.3.24.1.1 Transmission... 46 2.3.24.1.2
HHT settings... 46 Page 4 of 182

2.3.24.2 EPS V05 V07... 47 2.3.24.2.1 Transmission... 47 2.3.24.2.2 HHT


settings... 47 2.3.24.3 Gilbarco V05 V07... 48 2.3.24.3.1 Transmission... 48
2.3.24.3.2 HHT settings... 48 2.3.24.4 Kienzle V05 V07... 49 2.3.24.4.1
Transmission... 49 2.3.24.4.2 HHT settings... 49 2.3.24.5 Logitron V05 V07... 50
2.3.24.5.1 Transmission... 50 2.3.24.5.2 HHT settings... 50 2.3.24.6 LON-IFSF
V05 V07... 51 2.3.24.6.1 Transmission... 51 2.3.24.6.2 HHT settings... 51 2.3.24.7
NUP V05 V07c... 52 2.3.24.7.1 Transmission... 52 2.3.24.7.2 HHT settings... 52
2.3.24.8 UDC V05 V07... 53 2.3.24.8.1 Transmission... 53 2.3.24.8.2 HHT
settings... 53 2.3.24.9 ZSR V05 V07... 54 2.3.24.9.1 Transmission... 54 2.3.24.9.2
HHT settings... 54 2.3.24.10 EIN V08+... 54 2.3.24.10.1 Transmission... 54
2.3.24.10.2 HHT settings... 54 2.3.24.10.3 Supported POS types... 55 2.3.24.11
EPS V08+... 56 2.3.24.11.1 Transmission... 56 2.3.24.11.2 HHT settings... 56
2.3.24.11.3 Supported POS types... 56 2.3.24.12 Gilbarco V08+... 57 2.3.24.12.1
Transmission... 57 2.3.24.12.2 HHT settings... 57 2.3.24.12.3 Supported POS
types... 57 2.3.24.13 Kienzle V08+... 58 2.3.24.13.1 Transmission... 58 2.3.24.13.2
HHT settings... 58 2.3.24.13.3 Supported POS types... 58 2.3.24.14 Logitron
V08+... 59 2.3.24.14.1 Transmission... 59 2.3.24.14.2 HHT settings... 59
2.3.24.14.3 Supported POS types... 59 2.3.24.15 LON-IFSF V08+... 60 2.3.24.15.1
Transmission... 60 2.3.24.15.2 HHT settings... 60 2.3.24.15.3 Supported POS
types... 60 2.3.24.16 NUP V08+... 61 2.3.24.16.1 Transmission... 61 2.3.24.16.2
HHT settings... 61 2.3.24.16.3 Supported POS types... 61 2.3.24.17 UDC V08+...
62 2.3.24.17.1 Transmission... 62 2.3.24.17.2 HHT settings... 62 2.3.24.17.3
Supported POS types... 63 2.3.24.18 ZSR V08+... 63 2.3.24.18.1 Transmission... 63
2.3.24.18.2 HHT settings... 63 2.3.24.18.3 Supported POS types... 63 Page 5 of 182
2.3.25 Pulsers... 64 2.3.26 ECVR monitoring... 65 2.3.27 Ethernet Switch... 66 2.4
TQC-VGA System Overview.... 66 2.4.1 Detail view of the TQC-VGA... 67 2.4.2
Main components of the TQC-VGA... 69 2.4.3 Single Board Computer (SBC)... 70
2.4.4 DC-DC Converter / PID Board / PSI Board... 72 2.4.5 TQC-VGA Customer /
Media Display... 73 2.4.6 Backlight Inverter... 74 2.4.7 IR Sensor board... 74 2.4.8
TQC-VGA Power supply unit... 75 2.4.9 External temperature sensor... 75 2.4.10
TQC-VGA Batteries... 76 2.4.11 TQC-VGA Trafo... 76 2.4.12 SAB Board ( Sound
Amplifier Board )... 77 2.4.13 Speakers... 77 2.5 TQC-VGA Screen Layout... 78
2.5.1 Advertisement Media Files... 81 2.5.2 USB Stick... 82 3. TQC COLD START
PROCEDURE... 84 3.1 Why a cold start is needed.... 84 3.2 Shutdown TQC.... 85
3.3 Restart TQC.... 85 4. COLD START SETUP... 85 4.1 HYDRAULIC SETUP...
85 4.2 TQC Software Version 01.000.0x Support 3 Setup s... 86 4.3 TQC Software
Version 02.xxx.xx -- 03.xxx.xx.... 89 4.4 Hydraulic Configuration Naming
Convention.... 90 Page 6 of 182

4.5 Hydraulic Setups supported for Europe ( V02.xxx.xx -- V03.xxx.xx ).... 94 4.6
Hydraulic Setups supported for Europe ( V04.xxx.xx and newer versions ).... 97 4.7
TQC Hym setup drawings... 98 5. IO CONFIGURATION... 107 6. WIRING
OVERVIEW... 109 7. SOFTWARE LOADING... 149 7.1 TQC collecting error
logging.... 149 8. APPLICATIONS... 150 8.1 Standard TQC... 150 8.2 TQC
VGA... 150 8.3 TQC Softw are Functions release info... 151 9. TROUBLE
SHOOTING... 152 9.1 Display error information... 152 9.1.1 Mod ID s... 153 9.1.2
Error IDs... 154 9.2 Replace CAN parts.... 175 10. TQC SPARE PART LIST... 176
Page 7 of 182

1. INTRODUCTION 1.1 Background The objective of the project is to develop a


new calculator concept with common hardware and software modules and
customizations for specific regional requirements. Configuration module is a
common module of new developed calculator, and it will be implemented in a way
that its main functions will meet any region requirements. 1.2 Health &Safety 1.2.1
Safety Checklist It is obligatory that this checklist be fully complied with during all
work at the petrol station, particularly construction or repair work. It is the duty of
the contractor to ensure that all workers employed by him obey each and all of the
relevant laws, directives and other regulations. Areas where special caution is
required The insides of tanks, tubes, dome shafts, filling shafts, change over shafts,
vessels and dispensers. All areas in which fuel vapor is heavier than air can
accumulate, e.g. fuel separator, draining shafts, low located rooms, cellars,
excavations, pipe trenches etc. The areas around the outlets of tank ventilation
pipes, especially during the filling phase. All areas near dispensers, tanker lorries
and other vehicles while they are being tanked up, and particularly when there is a
lack of wind. A radius of 1.0 meters around petrol carrying pipes, as well as pipes
that are not vapor free. Silt traps. 1.2.2 Duties of the Employees To ensure optimal
accident prevention in our company, in addition to general rules applying to worker
s protection, it is necessary to take into account all the national protection of
workers legislation and to actively support all measures which enhance safety
standards. It is an employee s duty to follow all company directives regarding the
prevention of accidents, unless such directives can be proved to be unfounded.
Employees should not follow any instructions that go against safety standards.
Employees are only permitted to use equipment for its original purpose, and this is
defined by the company alone. If an employee detects equipment that is deficient in
terms of safety, he shall eliminate this deficiency immediately. If such safety
rectification is not part of his defined area of activities or if his knowledge is
insufficient to carry out such work he must immediately inform his superior about
the detected safety deficiency. This equally applies to: 1) Work Materials which
have not been correctly packed or correctly marked in order to meet safety
requirements. 2) Work Methods or work processes which have not been correctly
coordinated or controlled in order to meet safety requirements. 3) Where dangerous
activities are carried out by several persons, the need for a permanent faultless
communication between them in order to avoid dangerous events shall require the
appointing of one person in order to carry out overall supervision. Page 8 of 182

1.2.3 Hazards Prior to starting work, the dispenser must be isolated (i.e. entirely
disconnected from the mains supply) and the mains supply switch locked in the
OFF position. The submerged pump (if applicable) and control signals from the
dispenser must also be isolated. This is done to provide safety for the technician. As
a further precaution, switch off the mains supply in the service station shop and
place a clear notice on the switch to avoid it being turned on again inadvertently.
WARNING: THE CONNECTION AND DISCONNECTION OF ELECTRICAL
CONNECTIONS MAY ONLY BE CARRIED OUT BY QUALIFIED
PERSONNEL AUTHORISED FOR SUCH ACTIVITIES. WORK IN
DANGEROUS AREAS MUST BE MADE SAFE BY OBSERVING ALL THE
NATIONAL SAFETY REQUIREMENTS IN FORCE. ELECTRICAL
CONNECTIONS MAY ONLY BE CARRIED OUT BY QUALIFIED
PERSONNEL AUTHORISED FOR SUCH ACTIVITIES. WORK IN
DANGEROUS AREAS MUST BE MADE SAFE BY OBSERVING ALL THE
NATIONAL SAFETY REQUIREMENTS IN FORCE. It is not permitted to put a
fuel dispenser into operation before an authorized official has inspected it and
released it. This depends upon the national regulations in force. Dismantled
packaging and cladding must be stored in such a way as to avoid damage to
components or injuries to persons. Covers that can be opened, such as the
calculator housing, should be handled with care. Ensure that the retaining catch is
placed in the correct position to prevent the cover falling onto the head of the
service engineer or other persons in the area. At unattended service stations, every
end-user should be able to read the User Instructions. They should be visible on a
notice board or integrated into the DIT and should be sufficiently well lit so that
they can be read at night. At unattended service stations break away couplings must
always be used to reduce the danger caused by a motorist driving off with the
nozzle still in the tan Page 9 of 182
1.2.4 Warning Signs The following warning signs are fitted as standard, on the
dispenser; however they may vary according to individual country requirements or
customer specifications. SIGN MEANING POSITION Do not use mobile Phones
Visible from both sides of dispenser Naked flames and Smoking forbidden Visible
from both sides of dispenser Do not spill fuel on the Ground Visible from both
sides of dispenser Stop vehicle engine Visible from both sides of dispenser Trucks
only Visible from both sides of dispenser Do not drive away with Nozzle in tank
Visible from both sides of dispenser Page 10 of 182

1.2.5 Personal Protective Equipment (PPE) Protective clothing The following


clothing should be worn at all times during installation and maintenance
procedures:- Protective helmet. Protective shoes (conductive). Protective gloves
and/or protective hand cream. Anti static clothing. Eye protection. Safety
equipment for working in hazardous areas The following safety equipment is
required for working in hazardous areas:- Only spark free tools are permitted for
work on dispensers. Work on bearings is only permitted using the standard
workshop tools authorized for this kind of work. The use of all electrical tools is
strictly prohibited. Only the use of explosion protected work lights is permitted.
The use of telecommunications equipment in hazardous areas is strictly prohibited.
Safety instructions The following safety instructions must be adhered to during
installation and maintenance procedures: Inhalation of petrol vapor must be
avoided. Suitable precaution must be taken and where necessary respirators used.
Avoid direct contact of fuel with the skin. Use suitable protective clothing,
protective gloves and/or protective hand cream. Avoid fuel spills. No smoking, no
naked flames are permitted. Long hair and ties can get caught in moving parts. Hair
must be suitably covered. Page 11 of 182

1.3 Nomenclature CAN ECVR ECVR-OL ECVR-SCS EMT FIP HHT HW HYM
ICS IRDA Kernel MID MPC NMT OIML OS POS PP RFID RTC SIO SPI SW
TQC UPD VCC VFM Controller Area Network (internal system communication
bus) Electronic Controlled Vapor Recovery ECVR-Open Loop ECVR-Self
Calibrated System Electro Mechanical Totalizer Filling Position Hand Held
Terminal Hardware Hydraulic Module Intertask Communication and Services
Infra-Red Data Association basic Linux kernel Measuring Instruments Directive
Magnetic Pulser Controller (option: temperature compensation) CAN Network
Management Service Organisation Internationale de Métrologie Légale Operating
System here Linux Point Of Sale Preprocessor Module Radio Frequency ID Real
Time Clock Slave IO board Serial Peripheral Interface Software Tokheim Quality
Calculator Unit Price Display Vapor flow CAN controller Vapor Flow Meter Page
12 of 182

1.4 References Page 13 of 182

2. PRODUCT INFORMATION 2.1 System Description The Tokheim Quality


Calculator (TQC) is a new calculator with common software and hardware modules
and customizations for the specific regional requirements. The TQC is also a
peripheral within the different Tokheim filling station systems. As such, the TQC
software and hardware can be configured without modifying the characteristics of
the measuring system. The hardware has been constantly in re-designed in order to
keep up with technological advances and to allow more flexibility in the extended
scope. The new calculator is developed around some technical standards to be used
in all three regions: ARM9 processor board Note: this will be mounted upon a
customizable IO board. Linux OS Communication Boards Ethernet
communication. CAN interface to calculator peripherals (e.g. pulser, display,
VFM,) Common display (SPI for China, CAN for India/Europe) Common Power
Supply Tokheim ECVR system Hand-Held terminal 2.1.1 Operating Principles The
TQC Calculator has been built around a central microprocessor which controls
several other microcontrollers for the input and output devices e.g counters,
indicators, peripherals, etc. For each road side (Right and left) of the metering
pump/dispenser, the double pulse signals from one or more pulsers, mounted at
mechanical volume meters, are checked and the information is counted and
displayed on the corresponding transaction indicator unit. One calculator can
simultaneously control two deliveries one at each side of the dispenser. The data is
checked through several hardware and software security systems. Connection to a
filling station control system (Self-service arrangement) is possible through data
communication. The calculator can also function as a standalone unit whereby
information is transmitted to the TQC via a remote control unit. Page 14 of 182

2.2 Overview of the TQC In order to understand the system s main parts and
functionality, this section has been divided into two main parts; these are Top view
and the detail view of the TQC system. Besides pictures, diagrams are added for
clarifying main concepts of the system. 2.2.1 Top view of the TQC with EIO Board
This is a top level view of the TQC system with European I/O board. This is how it
really looks like inside the case cover shield in the dispenser. However this is only
meant as a reference guide. The details will not be explained in this section but in
the next chapter. Display A Display B Ethernet Sound RS-232 USB EMT A EMT
B Gallus in/gallus out ( Removed EIO V6 ) ECRV Motor ECVR Valve CAN
Power ARM SD-card GPI/O Figure 1. General block diagram HYM 1 HYM 2/
HYM 3 HYM 4 HYM 5 COMMS EIO V6 without Gallus interface ( Cortex ) only
supported by TQC SW v06 and newer. Page 15 of 182

2.2.2 Top view of the TQC with EST Board This is a top level view of the TQC
system with European Single Twin board. This is how it really looks like inside the
case cover shield in the dispenser. However this is only meant as a reference guide.
The details will not be explained in this section but in the next chapter. EST board
details: - Limited set of hydraulic configurations - Three valves per product - GPIO
as EIO - SW releases cover both TQC and TQC-ST NB: it is not a different
product, just different IO Only supported by TQC SW v05 and newer. Does not
support: - ECVR - RS232 port Display A Display B Ethernet USB COMMS 2x
EMT CAN Power ARM SD-card GPI/O Pulser 1 Nozzle 1 Motor 1 Valve 1&2
Valve 3 Pulser 2 Nozzle 2 Motor 2 Valve 4&5 Valve 6 Page 16 of 182

2.2.3 Detail view of the TQC-LCD Below the block diagrams of the calculator
developed for the European market. Page 17 of 182

Page 18 of 182

Figure 2. European block diagram, always check latest rev. on EuroEng. Website.
2.3 Main components of the TQC-LCD The basis of the new calculator is that a
common processor board is used (developed) that can be mounted upon a
customizable IO-board. 1. EIO-board / or ST ( Single Twin ) I/O board; 2. Slave IO
board; 3. Energy Limiting Unit; 4. Customer Display; ( TQC-LCD ) 5. Power
Supply Unit; 6. VCC; ( VFM ) 7. APB; ( Processor board ) 8. Hydraulic Module; 9.
TQC Communication Board; 10. Battery; 11. EMT (Electromechanical Totalizers);
12. Preset Keypad; 13. Netfilter; 14. TQC-LCD Trafo; 15. HHT(Hand Held
Terminal). 16. Pulsers 17. Ethernet Switch: 18. Fafnir DVRC2 Page 19 of 182

2.3.1 EIO-Board This board holds the ARM9 processor board and provides the
input/output for the main European requirements. Note: less common I/O is
connected via the slave I/O to save money on the basic configurations The IO base
board does support the following IO and circuitry: ARM base board Ethernet
interface CAN interface for displays and slave IO Input for buttons(10x) External
memory interface to SD card IrDA interface for setup ( IRDA led mounted on the
display ) Local power supply ECRV circuitry for the valves, IO for Valves and VR
motor ( not for Single Twin I/O board ) CAN interface for the VFM FPGA
containing all logic, IO and pulse pre-processor (in case of MPT1 pulser) EMT
connector USB interface Via the pluggable IO module (one per product) the
following functions are provided Connector for motor (1x) Connectors for
valves(slow rate, HS valve and routing valve) (6x) Connectors nozzle input(2x)
Connectors for pulser IO(2x) Sealing mechanism of pulser cable, including sealing
for temperature compensation and electronic compensation. Ethernet activity LED
FPGA activity LED: Flashing in normal operation VR Calibrate LED Optical loop
VR Motor LED VR Valve LED s Ethernet Half / Full Duplex Ethernet 10/100MB/s
Speed LED Power on LED Pre-Processor activity LED: Flashing in normal
operation Figure 3. EIO Board Cold start switch S202: off in normal operation
Page 20 of 182

EIO V6, without Gallus optical interface, Supported from TQC APP V6 and higher
( Coretex Pre-Processor ) EIO Board main parts The baseboard will support
following IO and circuitry: 2.3.1.2 Piggy-Back Boards - ARM base board (1x) -
Hydraulic Module (5x) - TQC Comms Board (1x) 2.3.1.3 Displays - CAN displays
(2x) - IrDa is integrated on the displays 2.3.1.4 CAN Peripherals - Connector for
connecting peripheral boards. Important note on Can Bus, be aware that cable
length is maximal 40 meter (Sat. display connections). 2.3.1.5 ECVR - ECVR
motor output (1x) - Proportional valve outputs (2x) - ECVR circuitry as
temperature compensation for the valves, IO for valves and VR motor. - Connector
for Gallus meter 2.3.1.6 Communication Interfaces - Ethernet interface for POS -
CAN interface for displays and slave IO - CAN interface for peripherals (VFM,
Slave IO board etc) - Irda interface for setup (via display) - USB interface -
External memory interface to SD card - Serial interface (optional) - I2S and I2C
interface for AC97 Audio (optional) 2.3.1.7 Pulser Preprocessor - Gallus meter
interface Page 21 of 182

2.3.1.8 FPGA - ECVR (motor, 2x valves) - GPIO (8x), GPI (8x) - EMT + EMT
disconnect detect - Display power - CAN bus power - Interrupt from LAN and
SPI/CAN interface routed to ARM board IRQ5 and FIQ (fast interrupt request) -
Power control (mains fail, mains high, mains low, bat test, bat low, bat off, bat ok)
2.3.1.9 Local Power Supply - 8V as input for linear regulators on base board and
HYMs - 5V for CAN transceivers and ARM9 board - 3V3 for FPGA, preprocessor
and, SPI/CAN interface, Ethernet controller, ARM board - 1V8 for preprocessor
LPC2119-1V2 for FPGA 1 Note: Most of the EIO-board electronics items will be
explained in the following chapters. 1 TQC-EIOx_pss0.doc for further details on
this product Page 22 of 182

2.3.2 Slave IO Board The slave I/O board is connected via CAN to the base IO
Board. Via the salve IO board less common options are connected. Besides the
Slave IO board supports input/output functions not supported by the EIO board
(European IO board). It will support: Preset keypads (max. 20 keys), two sides
Opto isolated pulses for fleet applications (volume, amount, request, authorize),
two sides Auxiliary motor output (e.g. setup 60: 2nd LPG pump) General-purpose
outputs (8 times) General-purpose inputs: buttons etc (24 times) Volume/amount
pulses PRESET KEYPADS 5 X 4 MATRIX CAN out CAN in Activity LED :
Flashing in normal operation. Power on Led 24 INPUTS 24 VDC FOR EACH
INPUT AVAILABLE Figure 4. Slave I/O board AUXILIARY MOTOR OUTPUT
WITH LED 8 OUTPUTS WITH GND FOR EACH OUTPUT FLEET
INTERFACE POWERED BY SIO OR EXTERNAL 2.3.2.1 SIO Power Supply
The SIO is powered via the CAN bus with 24VDC. To power the logic circuits on
the SIO, 5VDC, 3.3VDC and 1.8VDC is needed. The 5VDC is generated by a buck
regulator (1 Amp max), from which the 3.3V and 1.8V is derived The power
voltages are: Page 23 of 182

24VDC: general purpose outputs. opto-isolated outputs, when no external power is


available (select by jumper). power to the GP inputs (buttons are connected
between 24VDC and an input). power out to the CAN bus. auxiliary motor output.
5VDC: Lower to the CAN driver. power to the 3.3V and 1.8V regulators. 3.3VDC:
power to the microcontroller and logic. 1.8VDC: power to the microcontroller core.
2.3.2.2 CAN Interface The CAN interface is implemented as indicated in the
generic schematics. The microcontroller is interfacing to the CAN-bus via a
TJA1050 driver. Power to the devices on the CAN-bus connected to the SIO is only
switched on; when the SIO has a valid CAN address other than the default address.
(See CAN bus topology: software assigns the CAN addresses) 2.3.2.3 Preset
Keypad The SIO will support 2 preset keypads of max.20 keys, 16 keys version is
used on TQC, same as on the WWC calculator, it consists of 4 rows and 4 columns
(matrix keypad). 2.3.2.4 Opto Isolated Pulse Interface The SIO is equipped with an
interface to supply pulses to a fleet POS. This interface is defined as having pulses
for volume and amount and being quadrature (2 channels with 90 phase shift). Also
signals for request for release (output) and authorize release (input) are provided.
All these signals are opto-isolated to ensure galvanic separation from the POS. The
isolated circuitry can be powered externally or via the SIO board by closing
jumpers. The 24VDC supply will then power the interface. 2.3.2.5 Auxilary Motor
Output This output can be used in hydraulic setups, where more an additional
motor is needed, for example setup 61, which is LPG (2 motors for a double side,
and 4 other products) and will need 6 motor outputs in full configuration. The EIO
board only supports 5 HYM's and as such only 5 motors. This auxiliary motor
output is controlled by the SIO board, but only on command by the application
(running in the ARM9 module). It will also detect over- and undercurrent as on the
HYM's. 2.3.2.6 General Purpose Outputs The SIO has 8 general-purpose outputs,
for additional options and configurations. Outputs are rated 24VDC at a maximum
of 1A for all outputs totally. The ports are controlled via a shift register via a serial
interface from the microcontroller. 2.3.2.7 General Purpose Inputs The SIO has 24
general-purpose inputs, so that all possible options and configurations can be
supported. The inputs are to be connected between the 24VDC supply and their
respective input circuit. On the SIO, the signals are level shifted and filtered (to
suppress spikes) and then fed into a shift register, which is read out serially by the
microcontroller 2.3.3 Energy Limiting Unit for CAN bus The TQC_ELU_CAN
forms an Exi safety barrier between the calculator in the dispenser-head and the
electronics in the hydraulic area, which has a potentially explosive atmosphere. The
barrier is developed for CAN based applications with various peripherals
everywhere in the dispenser and particular connects the VFM on CAN to the bus.
Page 24 of 182

CAN Bus Input CAN Bus Output STATUS LEDS: RED: CAN COMMS GREEN:
VFM COMMS YELLOW: POWER OUT STATUS Figure 5. Energy Limiting
Unit (ELU) To the VFM (INTRINSICALLY SAFE SIDE) At the regular (non-exi)
side of the board are two connectors (X1 & X2) provided. Both give access to the
CAN bus to maintain single-line bus structure. However, X1 (input) is used to
power the board while X2 (output) is used to feed 24V power to the next
peripheral. If no next peripheral is present, this second connector must be used to
terminate the bus. At the Exi side behind opto-isolation, a single ended driver
transmits info to the VFM, while a Schmitt trigger with filter input receives
messages. The driver is optimized for a cable-impedance of 50 Ohms. X3 carries
the info signals. Here also the energy-limited power is available for the Exi
peripheral. For lowest energy and best performance of the VFM two zener barriers
are implemented. When the Exi peripheral is not connected, the barrier is
considered to be not a CAN device and system 24V at connector X1 will appear
directly at the output connector X2. But, if the peripheral is connected, the barrier
acts as a TQC CAN device and system 24V will appear at X2 under control of this
peripheral. A step-down pre-regulator takes care for proper voltage with low loss to
the barrier s inputs. Clearances and separation are respected between every cluster
of components in the zener-barrier. If signals cross to different areas, infallible
components limit the output voltage and current to maintain and guarantee safety.
For the standard handling mistakes, electronic current limiting is provided with a
lower setting than the value of the safety fuses. So a fuse only will blow in case of
exceptional energy at the calculator side (like damage by lightning) and not by
short-circuit in the Exi circuit Remark: this is an ATEX approved part which is not
field serviceable. DO NOT REPAIR IN THE FIELD! It must be fully replaced.
Page 25 of 182

2.3.4 VFM The Vapor Flow Meter is a measuring device used in the Tokheim
Electronically Controlled Vapor recovery - SCS system. It is used to measure the
actual vapor flow that is recovered from the car fuel tank during a delivery. CAN
Bus/Supply voltage Figure 8. Vapor Flow Meter CAN Controller The VCC is the
control board for the VFM which sends flow and pressure data to the calculator.
The circuit gets flow information via a bridge sensor which gives an AC output
which frequency is proportional to the vapor flow through the VFM. The signal is
sent through an amplifier, a band-pass filter and finally through a self-correlating
filter. The microcontroller measures the frequency of this signal and converts it into
actual flow information. Because this flow information is measured at a pressure
lower than ambient (head loss in nozzle, piping etc.), the flow needs to be corrected
by the head loss. For this a second pressure sensor is present, which is interfaced
directly to the AD converter. The microcontroller gets the pressure information
from the AD converter and converts this into actual pressure information. From the
flow and pressure information, the corrected gas flow and thus the past volume can
be calculated. The microcontroller is also capable of detecting a damaged sensor or
flex cable or sensor. 2 Remark: this is an ATEX approved part which is not field
serviceable. DO NOT REPAIR IN THE FIELD! It must be fully replaced. 2 TQC-
VCCx_pss0.doc for further details on this product Page 26 of 182

2.3.5 TQC Customer Sales Display The display is a standard module used in all
three regions. Global functionality provided by the display module is: IRDA
interface on the board CAN interface to main board Add LED visible for
customer/station owner(e.g. for ECVR error led) 1-4 unit price displays Integrate
LED backlight(color: white) DOT symbol ONLY to show comma position Switch
off backlight LED s under control of calculator (e.g. in case of power supply via
battery) Volume/Amount:2-row,6-digit,7-segments characters of 25,4mm height.
UPD: 1-row, 7-segments characters of 12.7mm height Four part-numbers will be
created: for 1,2,3,4 UPD s Notes: -Service engineers can take always the 4 UPD
version on stock to limit the variants in the van. VR Error: LED: Bi-Color IRDA
Transceiver Volume amount display UPDs Make sure jumper selection match
software configuration, else unit price can be displayed on wrong position. Figure
6. TQC Display JUMPERS FOR NO OF UPD SELECTION: W300 SELECT
SINGLE UPD W301 SELECT TWO UPDs W302 SELECT THREE UPDs W303
SELECT FOUR UPDs CSD V1 Mechanical compatible with WWC livery,
Supported from TQC-APP V5 and higher ( using Cortex M3 Processor ) Page 27 of
182

The TQC-CSD board is used for displaying the volume, amount and product prices
to the customer, while fuelling his car. The board is connected to the TQC via a
CAN bus, via which all volume, amount a price information is sent. The CSD v0 is
controlled by an ARM7 microcontroller (LPC2119) / CSD v1 is controlled by an
Cortex M3 microcontroller, which sends the segment data to shift registers via a
SPI interface. The board also supports an IrDA interface for configuration of the
TQC calculator and a bi-color ECVR error LED. Each display has a LED
backlight, which for each display can be switched on and off individually 3 CSD
( not applicable for CSD V1 ) There are four applications of the board, which have
either one, two, three or four Unit Price displays fitted. The application with four
UPDs has jumpers on the display and can also be used to replace the other three
applications by inserting the right jumper. The jumper is used to select which
register sends the shifted data of the registers back to the microcontroller to verify
the data. Only one jumper is to be inserted on the board! 3 TQC-CSDx_pss0.doc
for further details on this product Page 28 of 182

2.3.6 TQC-LCD Power Supply Unit The power supply is a standard module used in
all three regions. Global functionality provided by the power supply module is: 4
Driving all configurations of TQC in India, China and Europe (including 24V coils
in European dispensers), except printer. Output: 24Volts,short circuit proof Note:
other voltages are generated locally at the peripheral boards or processor board
Charge circuitry for batteries, current selectable for type of battery. Support for
different battery in case of different battery backup requirements Mains power
supply: 90 300 Volts input range, Frequency 45-65 Hz Provide battery low output
to calculator (Battery test circuitry) Provide mains fail and mains low signal to
calculator Handle power down request from calculator(switch battery off) LED:
Mains Present LED: Charge ON Jumper: Charge current selection must always be
Charge Voltage Adjustment 20,6 V@25 C LED: Vout Present Mains in from
Transformer Fuse 6.3A(Battery) Figure 7. Power Supply Unit Battery Backup
Output to calculator +24VDC @ 5A This TQC power supply consists of two parts:
the converter stages and their control. It can accept a wide input range to cope with
mains variations. To be able to handle these variations a step-up converter is used
with an output voltage of around 40VDC followed by a step-down converter with
an output voltage of around 25VDC. The advantage of this concept is that a battery
can be used lower than the output voltage. The control part detects the various
levels of mains and battery and provides the power management. It also takes care
for proper fly-back switch-off in case of battery-test and mains-low or mains-down.
The power control part has also the possibility to start the power supply from
battery without mains present: the EMPD mode. If the switch is on, mains-high and
low indicators will be active, so the calculator knows it is running on battery only.
A power-off signal from the calculator can stop the TQC_PSU when running on
battery only and no mains is present. If mains power is on, power-off will have no
effect, Except for the status and control signals and the output. 4 TQC-
PSUx_pssx.doc for further details on this product Page 29 of 182

2.3.7 APB ( ARM Processor board ) The ARM9 processor board is the heart of the
Tokheim Quality Calculator. The Processor used is ARM9 Core AT91RM9200.
This board runs the Linux Operating System, file System, Device Drivers which is
able to do initialization & run the application of calculator. The APB has 64MByte
SDRAM (extendable to 128 Mbyte) and 64 MByte FLASH (extendable to 192
MByte) to run the OS & application. The calculator peripheral (HYM s, pulsers,
VFM, Slave IO board and displays) will communicate via the IO-board by means
of the CAN bus. The board also contains a battery back-upped RTC, a temperature
sensor and a serial number chip. Power for the board (3.3V and 1.8V) is generated
on board by linear voltage regulators. 5 Micro-controller ARM9 Reset button TQC
* Important read note Program / Watchdog Switches are Off in Normal operation.
RTC Battery Figure 9. ARM PCB board Status LED s, in Normal operation: Power
= On Normal = On Program = Off Activity = Flashing Flash memory Note don t
use reset button, as this can result in corrupt flash, reset button is only mounted on
first batch, will not be mounted on next batches of ARM board. 2.3.8 Hydraulic
Module 5 TQC-APBx_pss0.doc for further details on this product Page 30 of 182

The HYM board is an interface between the ARM9 module via the CAN bus and
devices connected to the HYM: - Nozzles (2x) - CAN pulsers (2x) - Valves (6x) -
Motor relay (1x) Sealing switch: EC+TC, depending on Software. Pulser Power
LED s Pulser Side A/Master Pulser Side B/Slave Motor Infinion processor. ( TQC
can t update HYM software ) Nozzle Side A/Master Motor ON LED Nozzle Side
B/Slave Valves ON Power LED s Valves Side A/Master HYM Activity Led,
Flashing in normal operation. Valve Side A/Master 40/80 or Vapor return per
product Valves Side B/Slave Valve Side B/Slave 40/80 or Vapor return per product
Figure 10.Hydraulic Module Page 31 of 182

Cortex processor. ( TQC can update HYM software from TQC_APP V5 and higher
) HYM V6 based on Cortex processor. Nozzle 2x nozzle switches can be
connected. CAN pulsers 2x Magnetic Pulsers CAN (MPC) can be connected. The
CAN connection to the ARM9 is not done via the micro on the HYM. There is a
common over current for both pulsers. When an over current is detected by the
microcontroller, it switches off both pulsers after 10ms to prevent damage to the
hardware. Valves Totally 6 valves can be connected. The valves are split in A and
B side. Each side has an over- and undercurrent detection. After detection an over-
or undercurrent the power is shut off within 10ms. Page 32 of 182
Motor One motor can be connected. An over- and undercurrent is present. After
detection of an over- or undercurrent, within 10ms the power is shut off. Interface
to EIO Pins Name IO Function 1,2 GND GND 3,4 +24V +24V motor/valve power
5,6 GND GND 7,8 +8V +8V logic power 9 CANH 10 CANL Pins Name IO
Function 11,12,13,14,15 GA[0..4] To HYM Group Address 16 RESET# To HYM
Reset HYM micro 17,18 EARTH To HYM 19,20 GND Dipswitches There a 2
dipswitches available for sealing of the pulsers. This is done by software: the HYM
reads the status of the switches and so the pulsers are enables to except certain
changes of settings. Electrical specifications Power consumption ma 24V supply
current 6 8V supply current 102 Over- and undercurrent levels ma Pulser over
current detection level 300 Valve over current detection level 400 Valve
undercurrent detection level (2 valves ON) 20 Valve undercurrent detection level (1
valve ON) 26 Valve undercurrent detection level (3 valves ON) 14 Motor over
current detection level 600 Motor undercurrent detection level 9 During 10ms an
over current is detected, power shuts off from the specific device 6 6 TQC-
HYMx_pss0.doc for further details on this product Page 33 of 182

2.3.9 TQC Communication Boards The TQC communication board is a CAN


device, where the CAN controller on the board is to handle all time critical aspects
of the protocols. The communication board is plugged into the European IO board
(EIO) or EST board, using the same connectors as the Hydraulic modules (HYM).
The CAN controller on the comms board translates the CAN messages into
messages to the POS interface. This can be interface like: LON 7, Tokheim 8, ZSR
9, EIN 10, EPS 11, DART 12, MTT2 13. TQC COMMS/HYM interface TQC
COMMS/HYM interface Activity LED Flashing in normal operation. Cortex
processor. ( TQC can update LON software from TQC_APP V5 and higher ).
Figure 11a. TQC LON Note: LON PCB V1 boards, connector is swapped LON V4,
Cortex M3. 7 TQC-LONx_pss.doc for further details on this product 8 TQC-
TOKx_pss.doc for further details on this product 9 TQC-ZSRx_pss.doc for further
details on this product 10 TQC-EINx_pss.doc for further details on this product 11
TQC-EPSx_pss.doc for further details on this product 12 TQC-DARTx_pss.doc for
further details on this product 13 TQC-MTTx_pss.doc for further details on this
product Page 34 of 182

TQC COMMS/HYM interface TQC COMMS/HYM interface Activity LED


Flashing in normal operation. Figure 11b. TQC Tokheim Figure 11c. TQC ZSR
Tokheim Communication ZSR Communication Page 35 of 182

TQC COMMS/HYM interface TQC COMMS/HYM interface Activity LED:


Flashing in normal operation. EIN Communication Figure 11d. TQC-EIN EPS
Communication Figure 11e. TQC- EPS Page 36 of 182

TQC COMMS/HYM interface TQC COMMS/HYM interface Activity LED:


Flashing in normal operation. Important: Jumper Interface selection. Figure 11f.
TQC-DART. Figure 11g. TQC-MTT. DART / UDC Communication
MMT( M3000 ) / GTW ( Gilbarco ) Communication Page 37 of 182

TQC COMMS/HYM interface Activity LED: Flashing in normal operation. Figure


11h. TQC-LOGITRON Logitron Communication Page 38 of 182

2.3.10 Battery There are two batteries, 6V and 12 V. These are actually used as a
backup system of the TQC in case the mains failure. The main job will be
supplying energy to the TQC system so that it could finish the last delivery
transaction being made and transfer data (Totals) to the main calculator ram/flash
memory and it is applicable to the POS. Figure 12.TQC-LCD Batteries 2.3.11 EMT
(Electromechanical Totalizers) This is actually sort of counter per product. All
liters/gallons will be stored in these modules and the values could be read on
counter. EMT s and connectors can be sealed with metal cover, when the counter is
powered, the current is measured, and is used for detecting if the EMT is really
connected. The current is 15mA. TQC-LCD Door Assy with EMT s mounted. Page
39 of 182

Figure 13.EIO Electromechanical Totalizer connections Figure 14.EST


Electromechanical Totalizer connections Current EMT s can handle max frequency
of 600 pulses per minute. Table of number of pulses to be given to the EMT based
on resolution and max. flow rate. 1.0 litre 0.1litre 0.01 litre 1.0 US gallon 0.1 US
gallon 0.01 US gallon 40 lpm per hose 40 400 4000 11 110 1100 40 lpm per
product 80 800 8000 22 220 2200 80 lpm per hose 80 800 8000 22 220 2200 80
lpm per product 160 1600 16000 44 440 4400 130 lpm per hose 130 1300 13000 35
350 3500 130 lpm per product 260 2600 26000 70 700 7000 160 lpm per hose 160
1600 16000 42 420 4200 160 lpm per product 320 3200 32000 84 840 8400 Note:
values in red are not possible with the current EMT. Page 40 of 182

2.3.12 Preset Keypad The preset functionality is to stop the dispenser at a


predefined amount or volume (preset value). 1 2 3 4 5 6 7 8 9 0. Figure 14. Preset
keypad Note: the lowest preset amount posted by any of these inputs prevails. So, if
via local preset buttons the value entered is 30 euro, but the POS has only
authorised for 20 Euros then the 20 Euros is taken into account, Preset Keypad is
supported from TQC_APP_Europe_04_004_00 and higher versions. 2.3.13 Mains
filter It is used for protecting and regulating peak voltages in the input/output of the
TQC system 2.3.14 TQC-LCD Trafo It is a transformer used for converting the
voltage 230V AC to a lower 25V AC voltage ranges. Figure 15. TQC-LCD Trafo
160VA Page 41 of 182

2.3.15 HHT ( Hand Held Terminal ) The hand-held terminal is what we used to call
the low-cost setup device, global functionality provided by the hand held terminal
is: IRDA output Alphanumerical keypad Dot matrix display Device is low cost so
in terms of functionality the setup device is a slave to the configuration software
running in the calculator Battery rechargeable by using USB cable Figure 16. Hand
Held Terminal. 2.3.16 Ethernet The Ethernet connection is used for: -
Communication to TC-VGA when this option is installed. - Diagnostics for
service / engineering. - Collect loggings. - Remote software update ( Future use ). -
IFSF over Ethernet TCP/IP. Figure 17. Ethernet connector in PCB Page 42 of 182

2.3.17 Sound It is added in the I/O board in case any audio implementation could
eventually take place in the future. Connector is used to supply 24VDC for optional
Ethernet switch or Fafnir DVRC2 RS232 to RS485 converter. Figure 18.Sound
connector in PCB 2.3.18 RS-232 RS-232 Serial port is used for RS232 to RS485
converter Fafnir. Figure 19.RS-232 in PCB 2.3.19 USB USB port is not used. Note:
Be aware that loading battery HHT via USB cable is not allowed as this can result
in unstable / rebooting TQC. Figure 20. USB Connector in PCB Page 43 of 182

2.3.20 Dispenser dependent data storage (SD-card) Figure 21. SD-Card connector
in PCB SD card can be used for: ( not supported on TQC software version 1 and 2 )
Software download. Configuration store / restore. Auto Backup (1 hour ) So when a
calculator is to be replaced the storage device can be transferred to the new
calculator, without the need of setting up the dispenser. SD-CARD Secure Digital
(SD) is a non-volatile memory card format developed used for portable/fixed
devices. SD card capacity used for TQC is 1 GB. Figure 22.SD-Card model Page
44 of 182

2.3.21 Vapour Recovery The vapour recovery system is integrated into the
calculator. It can handle the VR for 1 nozzle per side. The VR system will control 1
motor driving the VR pumps and 2 proportional valves controlling the vapour flow.
Two variants of vapour recovery can be selected: OL Openloop, where the system
is calibrated with an external meter SCS The OL system but a VFM and
zenerbarrier are added to measure and recalibrate the vapour flow Note: an OL
system can be upgraded to an SCS system. The VFM delivers real-time vapour
flow data for the VR-system via the CAN bus. The VFM is made intrinsically safe
(it is in zone 0/1) by means of an zener barrier (or energy limiting unit) The VFM
data is used the keep the VR system calibrated and operational at 100% efficiency.
Calibration of the OL system or system testing can be done with the aid of an
external gasflow meter (Gallus), which can be connected via the optical link. 2.3.22
Temperature Compensation This functionality has been designed to compensate for
differences in fuel deliveries as a result of temperature variation due to the fact that
fuel contracts at lower temperatures. Temperature compensation requires a
temperature probe input to perform the compensation calculation compared to a
nominal temperature (typically 15 C). Temperature compensation can be
implemented by mounting a TC (temperature compensation) capable pulser. The
pulser has a PT100 (thermo-sensor) connected to it, with which it can measure the
fuel temperature inside the meter in real-time. Software in the pulser will adjust the
measured fuel quantity with the temperature compensation. Temperature
compensation has to be activated by software. 2.3.23 Electronic Calibration
Electronic calibration is performed using software only to calibrate the meters by
means of an electronic correction factor to eliminate the expected meter drift over
time from mechanical calibration (via adjustment screw). This electronic correction
factor (k-factor) is a global factor applicable for all flow rates/fuel types and is
permanently stored in the pulser. This parameter is preset in the factory but can be
modified manually if required. The MPC pulser for electronic calibration is fully
retrofittable into Tokheim TQC dispensers equipped with TQM, MA26, SM80 or
TM80 meters. 2.3.24 Protocols IFSF via LON using the LON communication
board. Tokheim using the Tokheim communication board. Logitron using the
Logitron communication board. EIN protocol using the EIN communication board.
EPS protocol using the EPS/dresser communication board. IFSF via TCP/IP using
Ethernet port on EIO board Page 45 of 182

2.3.24.1 EIN V05 V07 2.3.24.1.1 Transmission Baudrate: 1200 start bits: 1 data
bits : 8 parity bit: even stop bit: 1 2.3.24.1.2 HHT settings Configuration\
Communication\Comm Board Node Address Node: 1 Point to Point P2P Settings
[Node Address] Pump 1: pump number of FIP-1 Pump 2: pump number of FIP-2
[UDC ID] Pump 1: 96 (default) OR 92 (5 product) OR 36 (CEM44) Pump 2: 96
(default) OR 92 (5 product) OR 36 (CEM44) (not used) (not used) Configuration\
Prod Configuration: Product Configuration Product: 1 Name: Product 1 Intern
Num: 1 Extern Num: 1 Jupiter-POS or EURO-PC POS or DIALOG : Product 1
(nozzle-1) : 1 Product 2 (nozzle-2) : 2 Product 3 (nozzle-3) : 3 Product 4 (nozzle-
4) : 4 Hermes-POS : Product 1 (nozzle-1) : 20 (here 20 means 0) Product 2 (nozzle-
2) : 1 Product 3 (nozzle-3) : 2 Product 4 (nozzle-4) : 3 Other POS : Product 1
(nozzle-1) : x (the external product code for product 1 is specific to brand) Product
2 (nozzle-2) : y (the external product code for product 2 is specific to brand)
Product 3 (nozzle-3) : z (the external product code for product 3 is specific to
brand) Product 4 (nozzle-4) : w (the external product code for product 4 is specific
to brand) Management\Delivery Mode Delivery Mode [ Pump 1 2 3 4] Connected -
- Page 46 of 182

2.3.24.2 EPS V05 V07 2.3.24.2.1 Transmission Baudrate: 1200 start bits: 1 data
bits : 7 parity bit: even stop bit: 2 2.3.24.2.2 HHT settings Configuration\
Communication\Comm Board Node Address Node: 1 Point to Point P2P Settings
[Node Address] Pump 1: pump number of FIP-1 Pump 2: pump number of FIP-2
[UDC ID] Pump 1: 96 (default) OR 92 (5 product) OR 36 (CEM44) Pump 2: 96
(default) OR 92 (5 product) OR 36 (CEM44) (not used) (not used) Configuration\
Prod Configuration: Product Configuration Product: 1 Name: Product 1 Intern
Num: 1 Extern Num: 1 Needs to be set to non-zero (value does not matter)
Management\Delivery Mode Delivery Mode [ Pump 1 2 3 4] Connected - - Page 47
of 182

2.3.24.3 Gilbarco V05 V07 2.3.24.3.1 Transmission Baudrate: 5787 start bits: 1
data bits : 8 parity bit: even stop bit: 1 2.3.24.3.2 HHT settings Configuration\
Communication\Comm Board Node Address Node: 1 Point to Point P2P Settings
[Node Address] Pump 1: pump number of FIP-1 Pump 2: pump number of FIP-2
[UDC ID] Pump 1: 96 (default) OR 92 (5 product) OR 36 (CEM44) Pump 2: 96
(default) OR 92 (5 product) OR 36 (CEM44) (not used) (not used) Configuration\
Prod Configuration: Product Configuration Product: 1 Name: Product 1 Intern
Num: 1 Extern Num: 1 Needs to be set to non-zero (value does not matter)
Management\Delivery Mode Delivery Mode [ Pump 1 2 3 4] Connected - - Page 48
of 182

2.3.24.4 Kienzle V05 V07 2.3.24.4.1 Transmission Baudrate: 1200 start bits: 1 data
bits : 8 parity bit: none stop bit: 1 2.3.24.4.2 HHT settings Configuration\
Communication\Comm Board Node Address Node: 1 Point to Point P2P Settings
[Node Address] Pump 1: different from zero ( value does not used ) Pump 2:
different from zero ( value does not used ) [UDC ID] Pump 1: 96 (default) OR 92
(5 product) OR 36 (CEM44) Pump 2: 96 (default) OR 92 (5 product) OR 36
(CEM44) (not used) (not used) Configuration\Prod Configuration: Product
Configuration Product: 1 Name: Product 1 Intern Num: 1 Extern Num: 1 Needs to
be set to non-zero (value does not matter) Management\Delivery Mode Delivery
Mode [ Pump 1 2 3 4] Connected - - Page 49 of 182

2.3.24.5 Logitron V05 V07 2.3.24.5.1 Transmission Baudrate: 4800 start bits: 1
data bits : 7 parity bit: odd stop bit: 1 2.3.24.5.2 HHT settings Configuration\
Communication\Comm Board Node Address Node: 1 Point to Point P2P Settings
[Node Address] Pump 1: pump number of FIP-1 Pump 2: pump number of FIP-2
[UDC ID] Pump 1: 96 (default) OR 92 (5 product) OR 36 (CEM44) Pump 2: 96
(default) OR 92 (5 product) OR 36 (CEM44) (not used) (not used) Configuration\
Prod Configuration: Product Configuration Product: 1 Name: Product 1 Intern
Num: 1 Extern Num: 1 Needs to be set to non-zero (value does not matter)
Management\Delivery Mode Delivery Mode [ Pump 1 2 3 4] Connected - - Page 50
of 182

2.3.24.6 LON-IFSF V05 V07 2.3.24.6.1 Transmission LON bus: Free Form
Topology FTT-10 at 78 Kbps Data bus: IO0-107 Read/Write: R/W (signal
manually generated by XC886) Address line: A0 ( 1 = control register / 0 = data
register) Chip Select: CS (signal manually generated by XC886) 2.3.24.6.2 HHT
settings Configuration\Communication\Comm Board Node Address Node: Please
set to the pump number of FIP-1 Point to Point P2P Settings [Node Address] Pump
1: value does not matter Pump 2: value does not matter [UDC ID] Pump 1: 96
(default) OR 92 (5 product) OR 36 (CEM44) Pump 2: 96 (default) OR 92 (5
product) OR 36 (CEM44) (not used) (not used) Configuration\Prod Configuration:
Product Configuration Product: 1 Name: Product 1 Intern Num: 1 Extern Num: x
Depend on the POS controller type : Product 1 : x (the external product code for
product 1 is specific to brand) Product 2 : y (the external product code for product 2
is specific to brand) Product 3 : z (the external product code for product 3 is
specific to brand) Product 4 : w (the external product code for product 4 is specific
to brand) Management\Delivery Mode Delivery Mode [ Pump 1 2 3 4] Connected -
- Page 51 of 182
2.3.24.7 NUP V05 V07c 2.3.24.7.1 Transmission Baudrate: 2400 start bits: 1 data
bits : 8 parity bit: odd stop bit: 1 2.3.24.7.2 HHT settings Configuration\
Communication\Comm Board Node Address Node: 1 Point to Point P2P Settings
[Node Address] Pump 1: pump number of FIP-1 Pump 2: pump number of FIP-2
[UDC ID] Pump 1: 96 (default) OR 92 (5 product) OR 36 (CEM44) Pump 2: 96
(default) OR 92 (5 product) OR 36 (CEM44) (not used) (not used) Configuration\
Prod Configuration: Product Configuration Product: 1 Name: Product 1 Intern
Num: 1 Extern Num: 1 Needs to be set to non-zero (value does not matter)
Management\Delivery Mode Delivery Mode [ Pump 1 2 3 4] Connected - - Page 52
of 182

2.3.24.8 UDC V05 V07 2.3.24.8.1 Transmission Baudrate: 9600 start bits: 1 data
bits : 8 parity bit: none stop bit: 1 2.3.24.8.2 HHT settings Configuration\
Communication\Comm Board Node Address Node: 1 Point to Point P2P Settings
[Node Address] Pump 1: pump number of FIP-1 Pump 2: pump number of FIP-2
[UDC ID] Pump 1: 96 (default) OR 92 (5 product) OR 36 (CEM44) Pump 2: 96
(default) OR 92 (5 product) OR 36 (CEM44) Configuration\Prod Configuration:
Product Configuration Product: 1 Name: Product 1 Intern Num: 1 Extern Num: 1
Needs to be set to non-zero (value does not matter) Management\Delivery Mode
Delivery Mode [ Pump 1 2 3 4] Connected - - Only in V07: Setup\System Setup\
Country Setup\Volume Scaling\ Volume Scaling [Volume times 10] Delivery
Volume Disabled Enabled Totals Volume Disabled Enabled Page 53 of 182

2.3.24.9 ZSR V05 V07 2.3.24.9.1 Transmission Baudrate: 9600 start bits: 1 data
bits : 8 parity bit: none stop bit: 2 2.3.24.9.2 HHT settings Configuration\
Communication\Comm Board Node Address Node: 1 Point to Point P2P Settings
[Node Address] Pump 1: pump number of FIP-1 Pump 2: pump number of FIP-2
[UDC ID] Pump 1: 96 (default) OR 92 (5 product) OR 36 (CEM44) Pump 2: 96
(default) OR 92 (5 product) OR 36 (CEM44) (not used) (not used) Configuration\
Prod Configuration: Product Configuration Product: 1 Name: Product 1 Intern
Num: 1 Extern Num: 1 Needs to be set to non-zero (value does not matter)
Management\Delivery Mode Delivery Mode [ Pump 1 2 3 4] Connected - -
2.3.24.10 EIN V08+ 2.3.24.10.1 Transmission Baudrate: 1200 start bits: 1 data
bits : 8 parity bit: even stop bit: 1 2.3.24.10.2 HHT settings During coldstart:
Communication [FCC Protocol] EIN Region [EUROPE] Country [NOT
SPECIFIED] Configuration\Communication\Comm Board P2P Setting [Node
Address] Page 54 of 182

Pump 1: pump number of FIP-1 Pump 2: pump number of FIP-2 Configuration\


Prod Configuration: Needs to be set to non-zero (value does not matter) Product
Configuration Product: 1 Name: Product 1 Intern Num: 1 Extern Num: 1 Jupiter-
POS or EURO-PC POS or DIALOG : Product 1 (nozzle-1) : 1 Product 2 (nozzle-2)
: 2 Product 3 (nozzle-3) : 3 Product 4 (nozzle-4) : 4 Hermes-POS : Product 1
(nozzle-1) : 20 (here 20 means 0) Product 2 (nozzle-2) : 1 Product 3 (nozzle-3) : 2
Product 4 (nozzle-4) : 3 Other POS : Product 1 (nozzle-1) : x (the external product
code for product 1 is specific to brand) Product 2 (nozzle-2) : y (the external
product code for product 2 is specific to brand) Product 3 (nozzle-3) : z (the
external product code for product 3 is specific to brand) Product 4 (nozzle-4) : w
(the external product code for product 4 is specific to brand) Management\Delivery
Mode Delivery Mode [ Pump 1 2 3 4] Connected - - 2.3.24.10.3 Supported POS
types Supplier Product Name P SW version Tokheim Jupiter JUP 1.14.2 SP6
Wincor i4court 01.02.04.01 Page 55 of 182

2.3.24.11 EPS V08+ 2.3.24.11.1 Transmission Baudrate: 1200 start bits: 1 data
bits : 7 parity bit: even stop bit: 2 2.3.24.11.2 HHT settings During coldstart:
Communication [FCC Protocol] EPS Region [EUROPE] Country [NOT
SPECIFIED] Configuration\Communication\Comm Board P2P Setting [Node
Address] Pump 1: pump number of FIP-1 Pump 2: pump number of FIP-2
Configuration\Prod Configuration: Needs to be set to non-zero (value does not
matter) Product Configuration Product: 1 Name: Product 1 Intern Num: 1 Extern
Num: 1 Management\Delivery Mode Delivery Mode [ Pump 1 2 3 4] Connected - -
2.3.24.11.3 Supported POS types Supplier Product Name P SW version Wincor
i4court 01.02.04.01 Page 56 of 182

2.3.24.12 Gilbarco V08+ 2.3.24.12.1 Transmission Baudrate: 5787 start bits: 1 data
bits : 8 parity bit: even stop bit: 1 2.3.24.12.2 HHT settings During coldstart:
Communication [FCC Protocol] Gilbarco Region [EUROPE] Country [NOT
SPECIFIED] Configuration\Communication\Comm Board P2P Setting [Node
Address] Pump 1: pump number of FIP-1 Pump 2: pump number of FIP-2
Configuration\Prod Configuration: Needs to be set to non-zero (value does not
matter) Product Configuration Product: 1 Name: Product 1 Intern Num: 1 Extern
Num: 1 Management\Delivery Mode Delivery Mode [ Pump 1 2 3 4] Connected - -
2.3.24.12.3 Supported POS types Supplier Product Name P SW version Page 57 of
182

2.3.24.13 Kienzle V08+ 2.3.24.13.1 Transmission Baudrate: 1200 start bits: 1 data
bits : 8 parity bit: none stop bit: 1 2.3.24.13.2 HHT settings During coldstart:
Communication [FCC Protocol] Kienzle Region [EUROPE] Country [NOT
SPECIFIED] Configuration\Communication\Comm Board P2P Setting [Node
Address] Pump 1: different from zero ( value does not used ) Pump 2: different
from zero ( value does not used ) Configuration\Prod Configuration: Needs to be
set to non-zero (value does not matter) Product Configuration Product: 1 Name:
Product 1 Intern Num: 1 Extern Num: 1 Management\Delivery Mode Delivery
Mode [ Pump 1 2 3 4] Connected - - 2.3.24.13.3 Supported POS types Supplier
Product Name P SW version Page 58 of 182

2.3.24.14 Logitron V08+ 2.3.24.14.1 Transmission Baudrate: 4800 start bits: 1 data
bits : 7 parity bit: odd stop bit: 1 2.3.24.14.2 HHT settings During coldstart:
Communication [FCC Protocol] Logitron Region [EUROPE] Country [NOT
SPECIFIED] Configuration\Communication\Comm Board P2P Setting [Node
Address] Pump 1: pump number of FIP-1 Pump 2: pump number of FIP-2
Configuration\Prod Configuration: Needs to be set to non-zero (value does not
matter) Product Configuration Product: 1 Name: Product 1 Intern Num: 1 Extern
Num: 1 Management\Delivery Mode Delivery Mode [ Pump 1 2 3 4] Connected - -
2.3.24.14.3 Supported POS types Supplier Product Name P SW version Passport
Euro V2.0 Build 52 Page 59 of 182

2.3.24.15 LON-IFSF V08+ 2.3.24.15.1 Transmission LON bus: Free Form


Topology FTT-10 at 78 Kbps Data bus: IO0-107 Read/Write: R/W (signal
manually generated by XC886) Address line: A0 ( 1 = control register / 0 = data
register) Chip Select: CS (signal manually generated by XC886) 2.3.24.15.2 HHT
settings During coldstart: Communication [FCC Protocol] IFSF or IFSF over IP
Region [EUROPE] Country [NOT SPECIFIED] Configuration\Communication\
Comm Board Node Address Node: Please set to the pump number of FIP-1 Point to
Point P2P Settings [Node Address] Pump 1 : value does not matter Pump 2 : value
does not matter Configuration\Prod Configuration: Product Configuration Product:
1 Name: Product 1 Intern Num: 1 Extern Num: x Depend on the POS controller
type : Product 1 : x (the external product code for product 1 is specific to brand)
Product 2 : y (the external product code for product 2 is specific to brand) Product 3
: z (the external product code for product 3 is specific to brand) Product 4 : w (the
external product code for product 4 is specific to brand) Management\Delivery
Mode Delivery Mode [ Pump 1 2 3 4] Connected - - 2.3.24.15.3 Supported POS
types Supplier Product Name P SW version Torex Lucas-POS NV 9730 604H
Torex Lucas-POS NV 9730 WINPOS,IS,918 Torex Lucas-POS NV 9730
WINPOS,IS,919 DOMs PSS5000 410-38-1.33 DOMs PSS5000 410-38-182
Radiant Radiant POS 6.1.7286 HUTH HUTH POS V5040038 & V5040040 Page
60 of 182

2.3.24.16 NUP V08+ 2.3.24.16.1 Transmission Baudrate: 2400 start bits: 1 data
bits : 8 parity bit: odd stop bit: 1 2.3.24.16.2 HHT settings During coldstart:
Communication [FCC Protocol] Nuovo Pignone Region [EUROPE] Country [NOT
SPECIFIED] Configuration\Communication\Comm Board P2P Setting [Node
Address] Pump 1: pump number of FIP-1 Pump 2: pump number of FIP-2 [Use
Address] From TQC Configuration\Prod Configuration: Needs to be set to non-
zero (value does not matter) Product Configuration Product: 1 Name: Product 1
Intern Num: 1 Extern Num: 1 Management\Delivery Mode Delivery Mode [ Pump
1 2 3 4] Connected - - 2.3.24.16.3 Supported POS types Supplier Product Name P
SW version Page 61 of 182

2.3.24.17 UDC V08+ 2.3.24.17.1 Transmission Baudrate: 9600 start bits: 1 data
bits : 8 parity bit: none stop bit: 1 2.3.24.17.2 HHT settings During coldstart:
Communication [FCC Protocol] UDC or UDC RS485 Region [EUROPE] Country
[NOT SPECIFIED] Configuration\Communication\Comm Board P2P Setting
[Node Address] Pump 1: pump number of FIP-1 Pump 2: pump number of FIP-2
[UDC ID] Pump 1: 96 (default) OR 92 (5 product) OR 36 (CEM44) Pump 2: 96
(default) OR 92 (5 product) OR 36 (CEM44) [Pos Timeout] 10 sec (default 10 sec,
min 1 sec, max 60 sec) [Running Trans Freq] 20 tenth of sec (default 20, min 0,
max 255) Configuration\Prod Configuration: Needs to be set to non-zero (value
does not matter) Product Configuration Product: 1 Name: Product 1 Intern Num: 1
Extern Num: 1 Management\Delivery Mode Delivery Mode [ Pump 1 2 3 4]
Connected - - Setup\System Setup\Country Setup\Volume Scaling\ Volume Scaling
[Volume times 10] Delivery Volume Disabled Enabled Totals Volume Disabled
Enabled Page 62 of 182

2.3.24.17.3 Supported POS types Supplier Product Name P SW version HTEC


Retalix Retalix Forcourt Server 2.5.26.999 Pump Server 4.0.26.40 DOMs PSS5000
410-38-184 2.3.24.18 ZSR V08+ 2.3.24.18.1 Transmission Baudrate: 9600 start
bits: 1 data bits : 8 parity bit: none stop bit: 2 2.3.24.18.2 HHT settings V08 & later
During coldstart: Communication [FCC Protocol] ZSR Region [EUROPE] Country
[NOT SPECIFIED] Configuration\Communication\Comm Board P2P Setting
[Node Address] Pump 1: pump number of FIP-1 Pump 2: pump number of FIP-2
Configuration\Prod Configuration: Needs to be set to non-zero (value does not
matter) Product Configuration Product: 1 Name: Product 1 Intern Num: 1 Extern
Num: 1 Management\Delivery Mode Delivery Mode [ Pump 1 2 3 4] Connected - -
2.3.24.18.3 Supported POS types Supplier Product Name P SW version Page 63 of
182

2.3.25 Pulsers TQC support 2 variants of pulsers: MPL 14 pulser without


temperature compensation. MPC 15 pulser with temperature compensation.
Connectors PT100 temperature sensor. Figure 23. Pulsers MPC5/MPL5 New
versions based on Cortex M3 Processor Connectors PT100 temperature sensor.
Note:MPC5/L5 need TQC APP V5 or higher, also pulser need only 4 core cable,
see technical letter TL192 how to connect. 14 MPLx_pss0.doc for further details on
this product 15 MPCx_pss0.doc for further details on this product Page 64 of 182

2.3.26 ECVR monitoring The TQC can also perform monitoring functions on the
VR system. In this case, the TQC can block the product which has a failing VR
system. In some dispenser-pos protocols the POS is informed about the status of
the VR system, however in protocols not supporting these VR-messages there is an
additional RS485 communication link available. The TQC s are then interrogated
via an RS485 link by en external monitoring device. The protocol used for VR-
monitoring is the DVRC2 protocol by Fafnir. The interface is connected to the
SUB-D9 connector on the EIO board (RS232) and is converted to RS485 with a
converter. Note 1: monitoring is only mandatory in certain countries. For this
always a SCS system is required to get information on system performance. In OL
mode this information is not available. TQC-SCN RS232 to RS485 converter. Page
65 of 182

2.3.27 Ethernet Switch Ethernet switch can be used when TQC communication is
done by IFSF over TCP/IP, and /or TQC-VGA need to be connected to Media
server. When using Ethernet switch in Dispenser, only 1 Ethernet cable need to be
routed to from POS / Media server to dispenser, switch can also be used to connect
Payment terminals to Fuel-POS. 2.4 TQC-VGA System Overview. Page 66 of 182

Additional TQC-VGA Controller is needed to drive 2x TFT 17 display s, as TQC


base can t control these display panels. Communication between TQC and TQC-
VGA controller is done via Ethernet connection. Additional PSU requirements to
drive TQC-VGA Controller and display s. TQC-VGA Controller is using Windows
XP Embedded running from Compact Flash card. 2.4.1 Detail view of the TQC-
VGA Below the block diagram of the calculator developed for the European
market. Page 67 of 182

Page 68 of 182

Figure 24. European block diagram, always check latest rev. on EuroEng. Website.
2.4.2 Main components of the TQC-VGA 1. Single Board Computer: ( SBC ) 2.
DC-DC converter / PID Board / PSI Board: 3. TQC-VGA Customer / Media
Display: 4. Backlight Inverter Board: 5. IR sensor board: 6. TQC-VGA Power
Supply Unit: 7. External Temperature sensor: 8. TQC-VGA Batteries: 9. TQC-
VGA Trafo: 10. SAB board: ( Sound Amplifier Board ) 11. Speakers: Page 69 of
182

2.4.3 Single Board Computer (SBC) It is an electronic device (Mini-computer)


used for interfacing the VGA System along with the TQC calculator. This is the
heart of the VGA system. ibase Front Side I/O LVDS Connectors Side B LVDS
Connectors Side A Two racks for DDR2 memory Power Sypply Connector Figure
25. Single Board Computer ( SBC ) CPU & Fan cooler Page 70 of 182

New Avalue SBC, Front Side I/O LVDS Connectors Side B Speaker Output
Connector SODIMM DDR2 Memory CPU & Fan cooler I/O Connector Backlight
Switching, only needed when using PSI Board. LVDS Connectors Side A Power
Sypply Connector Remark: Avalue SBC, no need for Audio Amplifier board,
Volume adjustment must be set via TQC-HHT. Page 71 of 182

2.4.4 DC-DC Converter / PID Board / PSI Board DC-DC Convertor: A DC to DC


converter is an electronic circuit which converts a source of direct current (DC)
from one voltage level to another. It is a class of power converter. In the TQC VGA
system a 24 DC Volts coming from the main supply is converted into +12DC V,
+5DC V and +3.3DC V respectively. Output Pin 1 = P-ON Pin 2 = GND Pin 3 =
GND Pin 4 = +12V Pin 5 = 3.3V Pin 6 = 5VSB Pin 7 = +5V Pin 8 = +5V Pin 9 = -
12V Pin 10 = GND +24V DC Input Figure 26.DC-DC Converter +12 V DC output
PID Board: The PID board is used as a distribution board for the power and input
and outputs between the TQCPSU, TQC-SAB, TQC VGA, Speakers PSI Board:
The main function of the PSI board is to convert the +24VDC input voltage into
+12VDC. It also distributes power and input/outputs between the TQC-PSU, TQC
VGA screens and speakers. PSI board is cost optimized board, replacing DC-DC
converter and PID board, PSI board can t be used in combination with ibase SBC
( need ATX type PSU ), PSI has only +12V regulator, so can be used when SBC
need 12V only input. New functionality PSI board: display backlight switching,
using I/O output Avalue SBC. Page 72 of 182

2.4.5 TQC-VGA Customer / Media Display A (TFT-LCD) is a variant of liquid


crystal display (LCD) which uses thin film transistor (TFT) technology to improve
image / color / quality. TQC VGA use 17 TFT Display with 1280x1024 pixels.
AUO LED Display CMO CCFL display Figure 27.TQC-VGA TFT display Page
73 of 182

2.4.6 Backlight Inverter Backlight inverter is used to create high voltage for TQC-
VGA CMO display. Input: +12 V DC,+5 V DC High Voltage CCFL Lamps LCD
Panel High Voltage CCFL Lamps LCD Panel Figure 28. TQC-VGA Backlight
inverter 2.4.7 IR Sensor board The board contains an IrDa transceiver which
communicates with the TQC hand-held terminal (HHT). The board is used in case
VGA displays are used instead of the standard CSD displays, which contains
already an IrDA transceiver. TQC-IRC Board ( TQC-013 ) 16 Figure 29. TQC-
VGA Infrared board 16 TQC-IRCx_pss.doc for further details on this product. Page
74 of 182

2.4.8 TQC-VGA Power supply unit The power supply for TQC-VGA is almost the
same then standard TQC PSU (see section 2.3.5), except NTC measure temperature
is with this version external measured between batteries. TQC-PSU ( TQC-005 ) 17
Figure 30. Power Supply Unit Connector external temperature sensor batteries
2.4.9 External temperature sensor TQC-VGA batteries use temperature sensor
between batteries, to control charging voltage. Figure 32. Temperature sensor NTC
17 TQC-PSUx_pss.doc for further details on this product. Page 75 of 182

2.4.10 TQC-VGA Batteries There are 3 batteries. 6V, these batteries are higher
capacity as TQC, this is needed to be able to finish the last transaction as TQC, and
to display last transaction for 15min after mains fail on TQC-VGA display(s).
Figure 31 TQC-VGA Batteries 2.4.11 TQC-VGA Trafo It is a transformer used for
converting the voltage 230V AC to a lower 25V AC voltage ranges. Figure 33.
TQC-VGA Trafo 225VA Page 76 of 182

2.4.12 SAB Board ( Sound Amplifier Board ) The Sound Amplifier Board is a
stereo class D audio amplifier of 2 x 12 W output. The audio level can be regulated
with a potentiometer P1 to suit local requirements. Volume cannot be regulated per
side separately. 2.4.13 Speakers TQC-VGA Speakers Page 77 of 182

2.5 TQC-VGA Screen Layout The screen layout is based on HTML pages. The
layout is changed dynamically during fuelling by some JavaScript procedures
embedded in those HTML pages according to a status received from the TQC, this
status mainly reflect the status of the pump. The general layout can be set to follow
customer whishes, means each customer can have it own layout, set of colors, logo,
fonts, products logos, warning signs picture. For customers who don t have specific
requirements, TOKHEIM provides standard layout. Layout resources are
considered part of the livery and are embedded in the dispenser at the factory
according to the order (customer, product, number of nozzles, ) as it is done for the
general dispenser livery. TOKHEIM STANDARD layout with MEDIA 1 2 3 9 10
4 5 6 7 8 Page 78 of 182

On Screen Totals (>= V07) Advert Layout (totals per product) Advert Layout
(totals per side) 1 Advertisement area. Media files from advert_idle & advert_fuel
are played here. This area is fully overlapped by Error[1/2].jpg file from livery in
case a error occur, and from TQC / TQC-VGA Application V7, on screen totals can
be shown in this area. 2 Current product. The picture displayed there is based on
LNO (nozzle number) given by TQC. Note : nozzle number is used, not the product
code! Logo and product name is part of productbottom[a/b][1-5].gif files in livery
(A/B stands for side, 1-5 stands for nozzle number). Can be an animated gif.
Animation is restarted when nozzle is used. In the event of an error state, this
background is replaced by TqcError.gif file in livery (should be red with an error
text as an example). Can be an animated gif. 3 Pump number (pump symbol is part
of the product picture). The number is read from TQC XML ( send by TQC ). 4
Software version, Livery version and number of blacklisted media file. Versions
come from installed software and livery packages signature file tag VersionString
(defined when packages are signed using signing tool). Number of blacklisted files
in updated dynamically. 5 Tokheim logo. Is part of the products picture. 6 Volume
and Amount unit. This is part of product picture file in livery 7 Vapor recovery
status. This is picture file VRLed[0-3].gif from livery. 0= OK, 1=WARNING,
2=ERROR, 3=OFF (picture should be empty in this case) Page 79 of 182

8 These texts are part of Background.jpg file in livery. ( from TQC software V4
this is controlled / send by TQC ) 9 Volume, Amount and Unit price, or error codes
Values and comma position are sent by TQC. Digits background color is defined in
default.html file in livery (change dynamically to black and white during OIML test
sequence). 10 Unit price unit. This is part of product picture file in livery Page 80
of 182

2.5.1 Advertisement Media Files Advertisement files are of the responsibility of


our customers. Our customer can freely update media file on their dispensers.
Media files are stored into TQC-VGA s compact flash, and updates can be done
using an USB stick plugged into TQC- VGA one by one. ( from TQC Software V4,
it s also possible to use T-Media for refresh media content ). During media file
transfer, TQC-VGA checks the size of the file is not greater that available space in
the compact flash. TQC-VGA try to play any downloaded media file with
supported extension. In case playing a file generates an error or uses too much CPU
resources, the file is blacklisted and will not be played any more. 1) Make sure you
have the following structure on your USB Stick memory before inserting to the
TQC- VGA system Advert_fuel In the folder. You can place the files which will be
displaying as either movie or pictures while fueling, inside this folder. The
Videos/commercials can be added with different extensions *.wmv, *.mpg, *.avi,
*.jpg,*.gif, *.bmp, *.png, *.swf ( Flash, no sound ). Advert_idle In the folder. You
can place the files which will be displaying as either movie or pictures while idle
state, Inside this folder, it can be added with different extensions *.wmv, *.swf,
*.mpg, *.avi, *.jpg,*.gif, *.bmp, *.png CONTENT management Page 81 of 182

The display in this area is managed as a slide show. All files with supported
extension in advert folders are played according a playlist which is defined in a
latter part of this document. Pictures are displayed for 5 seconds (by default, or
otherwise when specified in the playlist). Videos are played until their end. ( max. 5
minutes length ) Dispenser state management The displayed advertisement can be
different when the dispenser side is idle or when fuelling. For this, two sets of
media files are to be provided in two separate folders on the USB stick:
ADVERT_IDLE and ADVERT_FUEL. ADVERT_IDLE ADVERT_IDLE is the
default folder and ADVERT_FUEL is optional. If ADVERT_FUEL is not present,
advertising does not change during dispensing. ADVERT_FUEL If
ADVERT_FUEL is provided, then its content is displayed (replacing
ADVERT_IDLE content played on the screen) when a nozzle is unhooked and
until it is hooked back. Then after fueling ADVERT_IDLE content display is
restarted in the media area. Thanks ADVERT_IDLE can contain a special file
named thanks (with any supported extension). This file is played each time a
fuelling is finished. media formats The following file extensions are supported:
Pictures: Videos: Flash: BMP, JPG, PNG, GIF (both animated and not animated)
MPG, AVI, WMV, MOV. SWF (Flash, no sound) Any file with another extension
will be ignored. Supported video formats depend on installed video codecs and
versions. Some video samples should be tested to check if they are compatible with
installed codecs and if they do not load the CPU too much. Videos that load the
CPU too much can generate pop-ups. To avoid pop-ups the tool below can be used
to convert files to reduce the CPU load (conversion from MOV to WMV can result
in half of the CPU load!) Sound is supported, for the videos also the audio is
played. There is no way to play separately a separate sound file. Take care that for
the sound played always the balance is fully set to one side (left or right). For
Videos with stereo sound that have speech on only one side this means that the
speech will not be heard on the other side. REMARKS: 1. Shockwave Flash files
will NOT support sound since sound can t be balanced per side (left or right) in
shockwave. 2.5.2 USB Stick Page 82 of 182

USB stick can be used to do file download and upload depending on existing
folders in USB stick root directory. Subdirectories of E:\TQCVGA: E:\Exe\ E:\
Xmlfiles\ E:\Livery\ E:\Products\ E:\Advert_idle\ E:\Advert_fuel\ E:\Vgalog\
Should contain TQC-VGA software to be downloaded. Authenticity and integrity is
checked before transfer. Should contain TQC-VGA Xmlfiles to be downloaded.
Authenticity and integrity is checked before transfer. Should contain TQC-VGA
livery folder to be downloaded. Authenticity and integrity is checked before
transfer. Should contain TQC-VGA product pictures to be downloaded. Should
contain advertising media file for idle state to be downloaded Should contain
advertising media file for fuelling state to be downloaded Used to upload TQC-
VGA debug logging files for both sides to USB Stick Page 83 of 182

3. TQC COLD START PROCEDURE 3.1 Why a cold start is needed. The
intention of a cold start is to (re)configure the TQC in such a way that it can be
used as operational device. The cold-start can mean: take over the configuration as
set at the factory when building the dispenser OR take over the default
configuration as was put in the dispenser, OR let the operator change the default
configuration. For all of the above mentioned ways of cold-starting, after the cold
start is executed, the TQC will be operational again. Then, the operator can fine
tune other TQC configuration parameters with HHT. NOTES: 1. When performing
the cold-start, the seal that covers the switches must be broken! Possible ways to
perform a cold start. Thus the cold start can be performed in two different ways. 1.
Cold start to calculator default configuration. 2. Cold start to factory default
configuration. How to perform the cold start: 1. Power Down the TQC, ( see next
section for details how to shutdown ). 2. Put the cold start switches the way you
want to cold-start the TQC. 3. Power up the TQC. 4. Let the TQC perform the cold
start. 5. When Calculator defaults cold start is done, see chapter 4 how to setup
TQC. 6. When cold start ready, put cold start switches back to off position. 7. After
putting back the cold start switches to off position, the TQC will become
operational. Cold start: CALCULATOR DEFAULT SWITCH (on = Calculator
defaults) FACTORY DEFAULT SWITCH (on = Factory defaults) Switch
Calculator Default Factory Default Cold Start Type Cold start to calculator default
configuration. ON OFF Cold start to factory default configuration ON ON Page 84
of 182

3.2 Shutdown TQC. Switch MAINS off, don t disconnect battery, wait for system
to power down, depending on configuration this can take up to 15 minutes. 3.3
Restart TQC. Switch MAINS off, don t disconnect battery, wait for system to
report MAINS OFF error on display ( 0000-001 ), switch MAINS back on and wait
until TQC is restarted. 4. COLD START SETUP Cold start with calculator
defaults, the following settings need to be done: System setup - Set Date / Time -
Country Setup - Hydraulic Setup ( see section 4.1 / 4.4 for more details ) - I/O
Configuration ( see section 5 for more details ) For more details, see Hand Held
Terminal User Interface Manual 4.1 HYDRAULIC SETUP In TQC the hydraulic
configurations are defined by assigning a certain function to a HYM module. By
assigning such a function to each HYM module in a calculator we can configure the
required hydraulic configuration as defined in the marketing POM. Following
functions can be assigned to the HYM: Shortname NS/HS (AB) NS/HS + sat( A)
NS/HS + sat( B) NS/HS_1_motor_Sat (A) NS/HS_1_motor_Sat (B) VHS+Sat(A)
VHS+Sat(B) UHS+Sat(A)1 UHS+Sat(A)2 UHS+Sat(B)1 UHS+Sat(B)2
VHS+Sat+NS/HS(A) VHS+Sat+NS/HS(AB) VHS+Sat+NS/HS(B) Description
Normal Speed with HS option for side A and B Note: via special SW selection the
HS output can be used for vapour return per product. NS/HS + Satellite on side A
NS/HS + Satellite on side B NS/HS + Satellite on side A and using 1 motor NS/HS
+ Satellite on side B and using 1 motor Very High Speed + Satellite on side A Very
High Speed + Satellite on side B UHS + Satellite on side A (first HYM) UHS +
Satellite on side A (second HYM) UHS + Satellite on side B (first HYM) UHS +
Satellite on side B (second HYM) VHS+ Satellite +NS/HS on side A and B (first
HYM) VHS+ Satellite +NS/HS on side A and B (second HYM) VHS+ Satellite
+NS/HS on side A and B (third HYM) Page 85 of 182

NS/HS_1_pulser(AB) LPG(A) LPG(B) LPG(AB) LPG(AB)on (SIO) NS with HS


option with 1 pulser (fake Twin configuration) Note: via special SW selection the
HS output can be used for vapour return per product. LPG on side A LPG on side B
LPG on side AB LPG in 5 product dispenser where SIO is needed By reading this
hydraulic scheme one can check how this HYM will work. In fact you see there:
Which nozzle is used by this HYM If you take this nozzle, which pulser is then
checked and used Which valve(s) is (are) opened Which motor(s) is (are) switched
4.2 TQC Software Version 01.000.0x Support 3 Setup s Setup Matrix configuration
Setup HYM 1 HYM 2 HYM 3 HYM 4 HYM 5 Remarks: Setup 50 NS/HS (AB)
NS/HS (AB) NS/HS (AB) NS/HS (AB) NS/HS (AB) 5x NS/HS Setup 52 VHS +
Sat (A) VHS + Sat (B) NS/HS (AB) NS/HS (AB) NS/HS (AB) 2x VHS + Sat + 3x
NS/HS Setup 55 VHS + Sat + NS/HS (A) VHS + Sat + NS/HS (AB) VHS + Sat +
NS/HS (B) NS/HS (AB) NS/HS (AB) 2x VHS + Sat & NS/HS + 2x NS/HS NS/HS
= 40/80 ltr/min VHS = 130 ltr/min Sat = Sattelite The traditional setups (50, 52,)
can be realised by combining 5 HYM s and assign one of the above functions to a
HYM. The table how to realise the traditional setups is indicated below. Page 86 of
182

Setup 50 Page 87 of 182

Setup 55 Page 88 of 182

4.3 TQC Software Version 02.xxx.xx 03.xxx.xx. Page 89 of 182

TQC Hydraulic Configurations are done in different way to solve following


problems: 1. Make wiring as simple as possible, no cross-wiring. 2. Uniquely
identify hydraulic setups for all dispensers. Dispenser crossed wiring definition. A
functional requirement is that no crossed wiring will be used inside the dispenser
head. With crossed wiring we mean that the order of the HYMs inside the TQC is
different from the order in which the hydraulic stacks are placed. So cross wiring is
connecting HYM1 to hydraulic STACK4 and connecting HYM2 to hydraulic
STACK1. In this example, non-crossed wiring means HYM1 is connected to
hydraulic STACK1and HYM4 is connected to hydraulic STACK4. Because
STACK2 and STACK3 are empty, also the HYM2 and HYM3 are left empty. We
will stick to this way of wiring as much as possible. When a hydraulic stack has
more than two nozzle contacts (say both sides HS with NS nozzle = 4 nozzle
contacts), the wiring will be done differently, see chapter open issues. CROSSED
WIRING HYM 1 2 STACK 1 empty empty 4 NON-CROSSED WIRING HYM 1
empty empty 4 STACK 1 empty empty 4 When a dispenser is single sided, the side
that is wired on the HYM (A or B), is the side where the nozzles are: Single sided
A dispenser has HYMs wired on A-Side; single sided B dispenser has HYMs wired
on B-Side. 4.4 Hydraulic Configuration Naming Convention. The first step is to
come up with a unique hydraulic configuration naming convention per dispenser.
This chapter defines that and the goal should be to use this name throughout
Tokheim to uniquely identify a hydraulic configuration. There is no need to
identify the dispenser type in the hydraulic configuration name, since the hydraulic
configuration of one dispenser can fit into another one as well. E.g. Q410 hydraulic
configurations fit into a Q500T1 as well. Next generic hydraulic naming
convention is foreseen for the hydraulic configurations. <Basic name part+ - >
<Hydraulic stack descriptors (1..5)> <Basic name part+ - >: To identify the number
of used hydraulic stacks and number of hoses. The - (dash) is the separator between
the Basic Name part and the Hydraulic stack descriptor(s) < Hydraulic stack
descriptor(s)>: Per hydraulic stack, a more specific description is given. Basic
Name Part. Characters Description Description Q Type Identifier for the dispenser.
Fixed character Q S #StacksUsed Number of used hydraulic stacks HH #Hoses
Number of hose outlets 1 10. Two characters if need or one character Page 90 of
182

only (when the number of nozzles is less than 10). REMARK: Master + Slave +
Satellite = THREE hoses - Separator To separate basic name from the hydraulic
configuration part Hydraulic stack descriptors. Per hydraulic stack or group of
hydraulic stacks, identification is build. Characters Description Description # Stack
repeater Nr of hydraulic stacks with the same configuration (e.g. 4 normal speed
blocks). When this identifier is not available, 1 hydraulic block with that
configuration will follow. P Product indicator X = Empty (D1000361). This is for
mechanical identification. N = Normal Speed product (40 liter), H = High Speed
product (40 liter /80 liter), V = Very High Speed product (130 liter), U = Ultra
High Speed product (160 liter). C = Combined hose. L = LPG A = Ad-Blue (Since
TQC supports 4 active hoses, can this be a second active hose?) Currently, I think
the True High Speed (THS) is not needed to be defined. This because THS is a
single side High Speed (to give truly 80 liters per minute). The single side identifies
that it is true high speed. OOO Option Indicator Identifier can be: Not Available,
one, two or three characters. S = Combined with Satellite. N = Combined with
Normal Speed nozzle. SN = Combined with Satellite and Normal Speed nozzle. P =
Product is different (asymmetric) from previous VHS product. Not available means
the same product (symmetric) M = Only used for double sided LPG. When M is
available the motor on the IO (GPIO/SIO) is used. When the M is absent, use the
same motor for both sides (motor from the HYM) S Side indication A,B,C,D = One
side indication (for max 4 active hoses) 2 = 2-sided (A,B) 3 = 3-sided (A,B,C) 4 =
4-sided (A,B,C,D). Stack Separator Indication that the description of this stack has
ended. Not needed as final character in the name. Page 91 of 182

Examples. This section gives some name examples: Q24-VNB.2X.VNA VNB =


130 liter nozzle & 40 liter nozzle, B side 2X = 2 empty stacks VNA = 130 liter
nozzle & 40 liter nozzle, A side Two sided TQC, two products, four hoses Q44-
4NA 4NA = Four 40 liter nozzles on A side Q500T1 4-4 Side B / Left Hydraulic
Inlet One sided TQC, four products, four roses P1 Display R4 R3 R2 R1 Side A /
Right P Products (Pumps: EPZ/TQP-RS or PAS V3/TQP-HS) L/R Hose Outlet
(Flowrates: 40, 80 or 40/80) P2 P3 P4 NOTE: If Pump EPZ/ TQP-RS is selected
then only Flowrates of 40 can be selected. Q44-VA.VB.VA.VB VA = One 130 liter
nozzle on side A VB = One 130 liter nozzle on side B VA = One 130 liter nozzle
on side A VB = One 130 liter nozzle on side B Two sided TQC, four products, four
hoses Remarks: 1) P2 misses 1 MPC. 2) Really 4 different products? Q48-3N2.H2
3N2 = Three 40 liter nozzles on two sides H2 = One 80 liter nozzle on two sides
Q500T1 VHS 4-4 P L/R Product Hose Outlet Hydraulic Inlet Side B / Left 130 130
L2 L1 Display P1 P2 P3 P4 Display R2 R1 130 130 Side A / Right Two sided
TQC, four products, eight hoses Page 92 of 182

Q55-4NB.VA. 4NB = Four 40 liter nozzle on side B VA = One 130 liter nozzle on
side A Q500T1 SVHSM 5-5 R Hydraulic Inlet Side B / Left 40 40 40 40 L4 L3 L2
L1 Display P1 P2 P3 P4 P5 Two sided TQC, five products, five hoses P L/R
Product Hose Outlet Display R1 130 Side A / Right Page 93 of 182

4.5 Hydraulic Setups supported for Europe ( V02.xxx.xx V03.xxx.xx ). Nr Setup


Name HYM1 HYM2 HYM3 HYM4 HYM5 Remarks 1. Q11-X.NA X N - - - 2.
Q11-X.NB X N - - - 3. Q11-VA VSA - - - - 4. Q11-3X.VA X X X VSA - 5. Q12-
X.N2 X N - - - 6. Q12-N2 N - - - - 7. Q12-X.HSA X NSA - - - 8. Q12-H2 N - - - -
9. Q12-VSA VSA - - - - 10. Q12-3X.VSA X X X VSA - 11. Q13-VSNA VSNA
VSNA - - - B 12. Q22-2NA N N - - - 13. Q22-2NB N N - - - 14. Q22-HA.HB N N
- - - 15. Q22-HA.HPB N N - - - 16. Q22-LA.LB LA LB - - - 17. Q22-NA.HA N N
18. Q22-VA.VB VSA VSB - - - 19. Q22-VA.VPB VSA VSB - - - 20. Q22-
VB.2X.VA VSB X X VSA - 21. Q22-VB.2X.VPA VSB X X VSA - 22. Q23-
VB.2X.VSA VSB X X VSA - 23. Q23-VB.2X.VSPA VSB X X VSA - 24. Q23-
VSB.2X.VA VSB X X VSA - 25. Q23-VSB.2X.VPA VSB X X VSA - 26. Q24-
2N2 N N - - - 27. Q24-X.2N2 X N N - - 28. Q24-N2.X.N2 N X N - - 29. Q24-
N2.2X.N2 N X X N - 30. Q24-N2.2X.H2 N X X N - 31. Q24-VSA.VSB VSA VSB
- - - 32. Q24-VSA.VSPB VSA VSB - - - 33. Q24-VSB.2X.VSA VSB X X VSA -
34. Q24-VSB.2X.VSPA VSB X X VSA - 35. Q24-VNB.2X.VNA VSNB X X
VSNA VSNA B 36. Q24-VNB.2X.VNPA VSNB X X VSNA VSNA B 37. Q26-
VSNA.VSNB VSNA VSNB VSNA - - B 38. Q26-VSNA.VSNPB VSNA VSNB
VSNA - - B 39. Q33-3NA N N N - - 40. Q33-X.3NA X N N N - 41. Q33-
NA.X.2NA N X N N - 42. Q33-2NA.X.NA N N X N - 43. Q33-3NB N N N - - 44.
Q33-X.3NB X N N N - 45. Q33-NB.X.2NB N X N N - 46. Q33-2NB.X.NB N N X
N - 47. Q34-N2.HA.HB N N N - - 48. Q34-N2.HA.HPB N N N - - 49. Q35-
2N2.LA N N LA - - 50. Q35-X.2N2.LA X N N LA - 51. Q35-N2.X.N2.LA N X N
LA - Page 94 of 182

52. Q35-2N2.X.LA N N X LA - 53. Q35-2N2.LB N N LB - - 54. Q35-X.2N2.LB


X N N LB - 55. Q35-N2.X.N2.LB N X N LB - 56. Q35-2N2.X.LB N N X LB - 57.
Q36-3N2 N N N - - 58. Q36-X.3N2 X N N N - 59. Q36-N2.X.2N2 N X N N - 60.
Q36-N2.X.N2.H2 N X N N - 61. Q36-2N2.X.N2 N N X N - 62. Q38-
N2.VSNA.VSNB N VSNA VSNB VSNA - B 63. Q38-N2.VSNA.VSNPB N
VSNA VSNB VSNA - B 64. Q44-4NA N N N N - 65. Q44-4NB N N N N - 66.
Q44-VA.VPB.VPA.VPB VSA VSB VSA VSB - 2x 2 VHS products 67. Q46-
2N2.HA.HB N N N N - 68. Q46-2N2.HA.HPB N N N N - 69. Q46-2N2.LB.LA N
N LB LA - 70. Q46-X.2N2.LB.LA X N N LB LA 71. Q46-N2.X.N2.LB.LA N X N
LB LA Q36-N2.X.N2.L2 72. Q46-2N2.X.LB.LA N N X LB LA Q36-2N2.X.L2
73. Q47-2N2.X.HA.HSB N N X N NSB 74. Q47-2N2.X.HA.HSPB N N X N NSB
75. Q47-2N2.X.HSA.HB N N X NSA N 76. Q47-2N2.X.HSA.HPB N N X NSA N
77. Q47-2N2.X.N2.LA N N X N LA 78. Q47-2N2.X.N2.LB N N X N LB 79. Q47-
3N2.LA N N N LA - 80. Q47-3N2.LB N N N LB - 81. Q47-3N2.X.HB N N N X N
82. Q47-3N2.X.LA N N N X LA 83. Q47-3N2.X.LB N N N X LB 84. Q47-
N2.X.2N2.LA N X N N LA 85. Q47-N2.X.2N2.LB N X N N LB 86. Q47-
N2.X.N2.HA.HSB N X N N NSB 87. Q47-N2.X.N2.HA.HSPB N X N N NSB 88.
Q47-N2.X.N2.HSA.HB N X N NSA N 89. Q47-N2.X.N2.HSA.HPB N X N NSA
N 90. Q47-X.2N2.HA.HSB X N N N NSB 91. Q47-X.2N2.HA.HSPB X N N N
NSB 92. Q47-X.2N2.HSA.HB X N N NSA N 93. Q47-X.2N2.HSA.HPB X N N
NSA N 94. Q47-X.3N2.LA X N N N LA 95. Q47-X.3N2.LB X N N N LB 96.
Q48-2N2.VNA.VNB N N VSNA VSNB VSNA B 97. Q48-2N2.VNA.VNPB N N
VSNA VSNB VSNA B 98. Q48-2N2.X.2N2 N N X N N 99. Q48-
2N2.X.HSA.HSB N N X NSA NSB 100. Q48-2N2.X.HSA.HSPB N N X NSA
NSB 101. Q48-3N2.H2 N N N N 102. Q48-3N2.HSA N N N NSA - 103. Q48-
3N2.X.HSB N N N X NSB 104. Q48-3N2.X.N2 N N N X N 105. Q48-4N2 N N N
N - 106. Q48-N2.X.3N2 N X N N N Page 95 of 182

107. Q48-N2.X.N2.HSA.HSB N X N NSA NSB 108. Q48-N2.X.N2.HSA.HSPB N


X N NSA NSB 109. Q48-X.2N2.HSA.HSB X N N NSA NSB 110. Q48-
X.2N2.HSA.HSPB X N N NSA NSB 111. Q48-X.4N2 X N N N N 112. Q48-
X.3N2.L2 X N N N L2 Q48-N2.X.2N2.L2 N X N N L2 113. Q48-2N2.X.N2.L2 N
N X N L2 114. Q48-3N2.X.L2 N N N X L2 115. Q55-4NA.VB N N N N VSB
116. Q55-4NB.VA N N N N VSA 117. Q56-4NA.VSB N N N N VSB 118. Q56-
4NB.VSA N N N N VSA 119. Q58-3N2.HA.HB N N N N N 120. Q58-
3N2.HA.HPB N N N N N 121. Q58-3N2.LB.LA N N N LB LA Q48-3N2.L2 122.
Q58-3N2.NA.VPB N N N N VSB 123. Q58-3N2.VA.NPB N N N VSA N 124.
Q59-3N2.HA.HSB N N N N NSB 125. Q59-3N2.HA.HSPB N N N N NSB 126.
Q510-3N2.HSA.HSB N N N NSA NSB 127. Q510-3N2.HSA.HSPB N N N NSA
NSB 128. Q510-3N2.VSA.VSB N N N VSA VSB 129. Q510-4N2.H2 N N N N N
130. Q510-4N2.L2 N N N N L2 131. Q510-4N2.LM2 N N N N L2 LPG Motor on
SIO 132. Q510-5N2 N N N N N Page 96 of 182
4.6 Hydraulic Setups supported for Europe ( V04.xxx.xx and newer versions ).
From TQC software version 4 and newer, there is no predefined list as shown
above. This chapter describes how the selection of a hydraulic setup ID in the HHT
must be done. This selection is needed only when a cold-start with calculator
defaults must be done. When a cold-start with factory defaults is performed, the
correct hydraulic configuration is already available. HHT menut: cold Start, 2
System Setup, 3 Hydraulic Setup. HHT screens Hydraulic Setup [Setup ID] Q510-
5N2 Pump Setup VHS Setup Press OK 1/1 Hydraulic Setup [Setup ID] Q24-
VNB.2X.VNA Pump Setup VHS Setup Press OK 1/1 Description: SCREEN1: This
screen is the first screen that is displayed for to be able to enter the hydraulic setup
ID. Press <OK> to accept the hydraulic configurations. Press <C> to leave the
menu. Press < > to clear the field to be able to start typing. Press <#> to change to
alphanumeric entrance. ATTENTION: Use keys as when typing an SMS. Be aware
that the first character will be the numeric and not the alphanumeric character!
SCREEN2: To come to the setup Q24-VNB.2X.VNA 1. Press < > to clear, press
<#> to go into alphanumeric mode. 2. Press <7> 3X = Q, press <2> = Q2, press
<4> ( Q24 ) 3. Press <1> 2X = Q24-, press <8> 4X = Q24-V 4. Press <6> 3X =
Q24-VN, press <2> 3X = Q24-VNB 5. Press <1> 3X = Q24-VNB., press <2> =
Q24-VNB.2 6. Press <9> 3X = Q24-VNB.2X, press <1> 3X = Q24-VNB.2X. 7.
Also type VNA as above. Use <OK> to accept entrance Page 97 of 182

4.7 TQC Hym setup drawings Page 98 of 182

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5. IO CONFIGURATION In TQC the assignment of the inputs/outputs to a certain


function is done in a flexible way. For that a number of setups are defined. By
means of selecting the best setup it is the intention that in almost all cases all
required IO functions can be physically assigned to the EIO board. In that case the
SIO board with the additional inputs/outputs is not required. In the table below
(GPIO setups) you can find 5 setups defined. This defines the function of the
outputs on EIO and SIO. So, in the configuration menu there is only one parameter
to be entered: button setup. You can select then 1 of the defined GPIO setups.
Always check 943757 latest rev. on EuroEng. Website. Page 107 of 182

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6. Wiring overview Always check 945489 latest rev. on EuroEng. Website. Page
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7. SOFTWARE LOADING Software loading procedure is described is TQC


SOFTWARE LOADING PROCEDURE User Guide, this document is available on
Euroeng 946634. 7.1 TQC collecting error logging. How to collect loggings is
described is TQC SOFTWARE LOADING PROCEDURE User Guide, this
document is available on Euroeng 946634. Page 149 of 182

8. APPLICATIONS Some of the applications are as follows: 8.1 Standard TQC


Standard DISPLAY 8.2 TQC VGA VGA DISPLAY Page 150 of 182
8.3 TQC Software Functions release info TQC Software Functions From version
V0x.xxx.xx and higher Temp. compensation V01.xxx.xx EMT per hose
V01.xxx.xx preset buttons V01.xxx.xx Empty tank contact ( tank level input )
V01.xxx.xx Just stop V01.xxx.xx Satellite (excl. display) V01.xxx.xx OPT lamps
V01.xxx.xx EMT one side only V01.xxx.xx VR per product V02.xxx.xx Submerge
V02.xxx.xx Preset 4 buttons amount/volume selectable V02.xxx.xx Historic
journal loggings EC/TC functions V02.xxx.xx Satellite (display, not for VGA )
V02.xxx.xx OPT lamps ( via SIO ) V02.xxx.xx Tokheim Protocol V02.xxx.xx
Software download - SIO V02.xxx.xx Electr. Calibration V02.xxx.xx LPG
interlock V02.xxx.xx LPG ATC V02.xxx.xx LPG via SIO V02.xxx.xx Hydraulic
configurations V02.xxx.xx 4-active hose for Adblue dispensers V03.xxx.xx
Display with large amount/volume digits V03.xxx.xx Software download - ARM9
Via SD Card V03.xxx.xx Store/restore config Via SD Card V03.xxx.xx Logitron
Protocol V03.xxx.xx Hydraulic configuration selection in HHT V04.xxx.xx IFSF
over TCP/IP V04.xxx.xx EPS Protocol V04.xxx.xx Fafnir ECVR protocol DVRC2
V04.xxx.xx EST single / twin I/O board V05.xxx.xx CSD on Cortex M3, V1
(1UPD dial plate WWC compatible ) V05.xxx.xx MPC on Cortex M3, V5
V05.xxx.xx HYM on Cortex M3, V6 V05.xxx.xx LON on Cortex M3, V4
V05.xxx.xx ZSR Protocol V05.xxx.xx Stop Button ( Emergency Button )
V05.xxx.xx Preset Keypad via Slave I/O V05.xxx.xx Preset Keypad via GPIO
( EIO/EST ) V06.xxx.xx Programming switch functionality V06.xxx.xx Remote
SW update V06.xxx.xx EIO board pre-proc. on Cortex, V6 V06.xxx.xx Remote
diagnostics V06.xxx.xx Phase 1 V07.xxx.xx Phase 2 German ATC calculation
V06.xxx.xx Additional Hydraulic Setups V06.xxx.xx Gilbarco Protocol
V06.xxx.xx Extended journal logging V07.xxx.xx Key beep V07.xxx.xx Journal
for Koe factor V07.xxx.xx Cents overshoot V07.xxx.xx Format SD card
V07.xxx.xx Show Totalizers on VGA ( need also V7 TQC-VGA Applic. )
V07.xxx.xx Gallons V07.xxx.xx Page 151 of 182

9. TROUBLE SHOOTING 9.1 Display error information TQC Error Message


TQC-VGA Error Message Mod ID Error ID TQC-VGA Error Message Error ID
Mod ID Mod ID Error Message: Display the error occurred in the system. There
will be an Error messages displayed onto the screen. Mod ID: Once an error has
been occurred then the Liters space will be filled by an error number which is the
so-called Mod ID. It means Module identification. Error ID: Once an error has been
occurred then the Unit Price space will be filled by an error number with is the
socalled Error ID. It means Sub-error of the Module identification. Sequence of
interpreting/solving an error Error Message Mod ID Error ID The first thing the
user must look at is the Mod ID, then the Error ID. In this example the Mod ID= 51
which means there is something wrong on the Module FIP MANAGER SIDE 1..
Then Error ID=112 which means MAX NUMBER ZERO TRANSACTIONS Page
152 of 182

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