CLG375B (Yanmar 4F) OM 201801002-EN

201801002
CLG375B SKID STEER LOADER

YANMAR TIER4F ENGINE
OPERATION AND
MAINTENANCE MANUAL
Important Safety Information
Most accidents that involve product operation, maintenance and repair are caused by failure to observe
basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards. This person should
also have the necessary training, skills and tools to perform these functions property.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result
in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and
understood the operation, lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard
warnings are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the "Safety Alert Symbol" and followed by a "Signal Word"such as
"DANGER", "WARNING" or "CAUTION". The Safety Alert "WARNING" label is shown below.
The meaning of this safety alert symbol is as follows: Attention! Become alert! Your safety is involved.
The message that appears under the warning explains the hazard and can be either written or pictorially
presented.
Operations that may cause product damage are identified by "NOTICE" labels in this publication.
LiuGong cannot anticipate every possible circumstance that might involve a potential hazard. The
warnings in this publication and on the product are, therefore, not all inclusive, if a tool, procedure, work
method or operating technique that is not specifically recommended by Liugong is used, you must satisfy
yourself that it is safe for you and for others. You should also ensure that the product will not be
damaged or be made unsafe by the operation, lubrication, maintenance or repair procedures that you
choose.
The information, specifications, and illustrations in this publication are on the basis of information that
was available at the time that the publication was written. The specifications, torques, pressures.
measurements, adjustments, illustrations, and other items can change at any time. These changes can
affect the service that is given to the product. Obtain the complete and most current information before
you start any job. LiuGong dealers have the most current information available.
When replacement parts are required for this product Liugong recommends using Liugong
replacement parts or parts with equivalent specifications including, but not limited to, physical
dimensions, type, strength and material.
Failure to heed this warning can lead to premature failures, product damage, personal injury or
death.
1
CONTENTS
CONTENTS
Preface Operator Controls and Instrument Panels ...... 53
Engine Starting ................................................ 79

Safety Information
Operation Techniques ..................................... 80
Safety Decals and Decal Locations ...................6
General Hazard Information .............................23 Maintenance Manual

Crushing and Cutting Prevention .....................26 Run-in .............................................................. 92
Burn Prevention ...............................................27 Maintenance Interval Schedule ...................... 93
Fire & Explosion Prevention .............................28 General Torque Specifications ........................ 95
Fire Extinguishers and First-aid Kit ..................29 Tire Inflation Information .................................. 96
Electrical Storm Injury Prevention ....................29 Oil Change Interval and Refill Capacities ........ 96
Tire Explosion Prevention ................................30 Lubrication Specifications ............................... 97
ROPS/FOPS ....................................................30 Important Maintenance Procedures ................ 98
Operator Station ...............................................31

INDEX
Attachment Cautions ........................................31
Cautions about Machine Operation .................31
Cautions about Machine Maintenance .............39
Sound and Vibration ........................................40
Key Spare Parts to be Periodically Changed .42
Applications and Specifications

Applications ......................................................43
Main Specifications ..........................................44
Operation Manual
Before Operation ..............................................50
1
January 3, 2018 Preface
CLG375B
Preface Safety
The safety section lists basic safety precautions.

In addition this section identifies the text and
This manual includes important instructions locations of warning signs and labels used on the
concerning operation, lubrication, checking machine.
testing, adjusting the machine and permanent
key components. Read and understand the basic precautions
listed in the safety section before operating or
This manual should always be kept safe, clean performing lubrication, maintenance or repairs
and with the machine where it is convenient to on this machine.
find for operators to use. This manual should not
be separated from the machine even when Operation
reselling or leasing.
Some photographs and illustrations in this The operation section is a reference for the new
manual show details of attachments that may be operator and a refresher for the experienced
different from your machine. Guards and covers operator. Read, understand and reference it
may have been removed for the purpose of whenever necessary. This section includes a
illustration. description of gauges, machine controls,
switches and other controls at the operators
Read this manual carefully and follow all station. It also provides transportation and towing
instructions for proper operation and information.
maintenance of this machine. Instructions in this
manual should help the reader avoid possible Photographs and illustrations guide the operator
personal injury or damage to the machine. The through correct procedures of checking, starting,
operator should proficiently and correctly operate operating and stopping the machine.
the machine to ensure safety. Operating techniques outlined in this publication
Use this machine only for the purpose described are basic. Skill and techniques develop as the
in this manual. Contact your LiuGong dealer for operator gains knowledge of the machine and its
approval before making any modifications or capabilities.
adding attachments to the machine. The addition
of any unauthorized attachment may cause Maintenance
operation of the machine to become unsafe and
reduce the service life of the machine. Guangxi The maintenance section is a guide for
LiuGong accepts no liability for any damage equipment care. The illustrated, step-by-step
resulting from the use of unapproved instructions are grouped by servicing intervals.
attachments or working practices. Items without specific intervals are listed under
the "When Required" service interval. Items in
Only trained or experienced personnel should be the "Maintenance Intervals" are referenced to
allowed to operate or maintain this machine. detailed instructions that follow.
Correctly record the machine type, serial
number, engine serial number and all major
component serial numbers for your reference
when ordering parts or in the event of theft.
Record the correct numbers to both the
operators manual and a secure place outside the
machine.
2
Preface January 3, 2018
CLG375B
Maintenance Intervals
Use the service hour meter to determine

servicing intervals. Calendar intervals shown
(daily, weekly, monthly, etc) can be used instead
of service hour meter intervals if they provide
more convenient servicing schedules and
approximate the indicated service hour meter
reading. Recommended service should always
be performed at the interval that occurs first.
Under extremely severe, dusty or wet operating
conditions, more frequent lubrication than is
specified in the "Maintenance Intervals" may be
necessary.
Perform service on items at multiples of the
original requirement. For example, at every 500
service hours, also service those items listed
under every 250 service hours, 50 service hours
and every 8 service hours or daily.
All the information, figures, tables and
specifications are the latest product information
obtainable at the time of publication. Guangxi
LiuGong Company will reserve the right to make
change without notice.
Certified Engine Maintenance
Correct maintenance and repair methods are

essential to keeping the engine and machine
systems operating correctly. As the owner, you
are responsible for performance of required
maintenance listed in the Maintenance Manual
for this machine. It is prohibited for person
engaged in the business of repairing, servicing,
selling, leasing or trading engines or machines to
remove, alter or render inoperative any
emissions related device or element of design
installed on or in an engine or machine that is in
compliance with the regulations. Certain
elements of the machine such as exhaust
system, fuel system, electrical system, air intake
system and cooling system may be emission
related and should not be altered unless
approved by LiuGong.
3
CLG375B
Main Components of the Machine
1. Bucket 8. Travel hydraulic system

2. Electrical system 9. Work hydraulic system
3. Air conditioner system (optional) 10. Frame
4. Cab group 11. Engine system
5. Work implement 12. Hood
6. Transmission chain system
13. Rear hood assembly
7. Pilot control hydraulic system
4
Preface January 3, 2018
CLG375B
Type and Serial Number of the Machine and Parts

Manufacturers Name Guangxi Liugong Machinery Co., Ltd.
Type of the Whole Machine
Serial Number of the Whole Machine
Type of Engine
Serial Number of Engine
Type of Hydraulic Pump
Serial Number of Hydraulic Pump
Cab Manufacturer
Serial Number of Cab
Note: The user should fill out the above table according to the specific configuration of the machine upon receiving the
machine.
5
CLG375B
Identification Plates of the Machine and Parts
Machine nameplate
FOPS & ROPS plate
FOPS & ROPS

Guangxi Liugong Machinery Co.,Ltd.
No.1 Liutai Road, Liuzhou, Guangxi 545007, PR China
MODEL
MAX. RECOMMENDED MASS
STANDARD
TEST REPORT
SERIAL NUMBER
6
Safety Information January 3, 2018
Safety Decals and Decal Locations CLG375B
Safety Information "Caution" is also used to indicate safety

information relating to unsafe operations which
may cause personal injuries. "Danger"
represents the most dangerous conditions. The
Safety Symbol safety signs "Danger" or "Warning" are placed
near particular dangerous places. General notice
information is placed on the safety sign
The symbol for safety alerting appears
"Caution."
on machines, safety signs, manuals or
for important safety information at
other places. When you see this Safety Decals and Decal
symbol, you should follow the instructions in the
safety information, guarding against any Locations
possibility of personal injuries or death.
There are several specific safety decals on your
Safety Signs machine. The exact location of and description of
the hazards are reviewed in this section. Please
take time to read, understand and familiarize
Definitions of the safety signs with the words yourself with each and every one of these safety
"Danger", "Warning" and "Caution" which appear decals.
in this manual and on the machine are as
follows? Make sure that you can read all safety decals.
Clean or replace if you cannot read the words or
see the pictures. When cleaning the decals use a
cloth, water and soap. Do not use solvent,
gasoline, or other harsh chemicals to clean the
● Danger: this word denotes an impending safety decals. Solvents, gasoline or hash
danger, failure to observe instructions could chemicals could loosen the adhesive backing of
result in death or serious injuries. decals causing them to fall off the machine.
You must replace a decal if it is damaged,
missing or cannot be read. If a decal is on a part
that is replaced, make sure a new decal is
● Warning: this word denotes potential danger, installed on the replacement part. Pay attention
failure to observe instructions could result in to the notice decals located in the cab before
death or serious injuries. starting.
● Caution: this word denotes potential danger,

failure to observe instructions could result in
minor to medium degree of injury.
7
January 3, 2018 Safety Information
CLG375B Safety Decals and Decal Locations
Safety labels (uses for ISO standard market)
1. WARNING DECAL 16. WARNING DECAL 30. SYMBOL 43.DECORATION

2. WARNING DECAL 17. SYMBOL 31. WARNING DECAL 44.WARNING DECAL
3. WARNING DECAL 18.SYMBOL 32. CAUTION DECAL 45.WARNING DECAL
4. SYMBOL 19. SYMBOL 33. SYMBOL 46.WARNING DECAL
5. DECORATION 20. SYMBOL 34. WARNING DECAL 47.SYMBOL
6. DECORATION 21. SYMBOL 35. SYMBOL 48.DECORATION
7. SYMBOL 22. SYMBOL 36. WARNING DECAL 49.SYMBOL
8. SYMBOL 23. SYMBOL 37.WARNING DECAL 50.SYMBOL
9. SYMBOL 24. WARNING DECAL 38. SYMBOL 51.WARNING DECAL
11. RIVET 25. DANGER DECAL 39. DECORATION 52.WARNING DECAL
13. SYMBOL 27. LUBRICATION CHART 40. SYMBOL 53.WARNING DECAL
14. SYMBOL 28. DECORATION 41.WARNING DECAL
15. SYMBOL 29. WARNING DECAL 42.WARNING DECAL
8
1. WARNING DECAL 16. WARNING DECAL 30. SYMBOL 43.DECORATION

2. WARNING DECAL 17. SYMBOL 31. WARNING DECAL 44.WARNING DECAL
5. DECORATION 20. SYMBOL 34. WARNING DECAL 47.SYMBOL
6. DECORATION 21. SYMBOL 35. SYMBOL 48.DECORATION
7. SYMBOL 22. SYMBOL 36. WARNING DECAL 49.SYMBOL
8. SYMBOL 23. SYMBOL 37.WARNING DECAL 50.SYMBOL
9. SYMBOL 24. WARNING DECAL 38. SYMBOL 51.WARNING DECAL
11. RIVET 25. DANGER DECAL 39. DECORATION 52.WARNING DECAL
13. SYMBOL 27. LUBRICATION CHART 40. SYMBOL 53.WARNING DECAL
14. SYMBOL 28. DECORATION 41.WARNING DECAL
9
Fig. 3 WARNING DECAL

(Located in the cab)
TIP HAZARD. Carry load low.
74A3114
Avoid serious injury or death.
● Read and understand operation manual
before operating, servicing, or repairing
attachment. Follow all safety rules and
instructions.
● Only operate from operator's seat with
seat belt fastened.
● Before leaving operator's seat: follow
operation manual instructions, lower lift
74A3111
arm and attachment to ground, stop
engine, remove key, engage brake, and
remove seat belt.
● Allow no children and untrained people to
operate equipment.
Fig. 32 CAUTION DECAL

Use seat bar.
74A3109
(Located on the bucket)
Avoid injury or death.
● Never carry riders.
Never use loader as a man lift or work
platform. 74A3110
10

(Located on the arm or arm cylinder)
CRUSH HAZARD. Install arm support before
maintenance or repair with loader arm raised.
74A3165

(Located on the arm)
Crush hazard. Keep away from raised loader
arm or bucket.
74A3153

(Located on the coolant reservoir)
Hot liquid under pressure, service when cool.
74A3082
11

(Located near the engine fan)
CUTTING HAZARD. Keep clear or stop
engine before servicing.
74A3161

(Located near the engine belt)
ENTANGLEMENT HAZARD. Keep clear or
stop engine before servicing.
74A3171
12

(Located near the battery)
Only attempt to use jumper cables from an
operating machine with a 12 volt negative
ground system, failure to observe could result
in serious injury. Follow this procedure when
attaching jumper cables. Confirm positive
terminal(+) of each machine. Positive(+)
terminal has a red cable connected to
machine starter motor not to other battery.
Connect a jumper cable to positive terminal
(+) of disabled machine and connect other
end to positive terminal (+) of operating
machine. Connect a second jumper cable to
machine frame of operating machine and
connect other end of jumper cable to disabled
machine frame or engine block as far away
from batteries as possible. Start operating
machine from operator seat only. Start 74A3086
disabled machine from operator seat only.
Once disabled machine is started remove
jumper cables in reverse order.
Fig. 25 DANGER DECAL

Fumes given off by batteries are combustible.
Keep flame and sparks away, do not store
tools or metal objects near batteries. Risk of
explosion if metal objects cause a short
circuit. Sulphuric acid contained in batteries is
poisonous, do not allow acid to contact skin,
clothing or your eyes. If you spill acid on
yourself, immediately: Flush your skin with
water. Apply a neutralizing agent such as
lime. Flush eyes with water for 10-15 minutes.
Immediately seek medical attention.
74A3188

(Located on the cylinder)
Cylinder contains high pressure gas. Do not
open cylinder. Opening cylinder can release
rod at high speed causing injury or death.
74A3026
13

(Located on the rear door)
RUNOVER HAZARD. Keep clear
74A3177

(Located near the engine)
Pressurized fluid. Check for leaks with
cardboard, never use hand. Before loosening
fitting: lower load, release pressure, and be
sure oil is cool. Consult physician immediately
if skin penetration occurs. 74A3027

(Located on the fuel tank)
Fill fuel tank or service the fuel system with
engine off, keep sparks, open flames away
from fuel system. No smoking near fuel
system.
74A3081

(Located on the hydraulic oil tank)
Relieve tank pressure. With engine off,
remove cap slowly to prevent burns from hot
oil.
74A3093

(Located on the engine)
Pressurized system. Relieve pressure before
maintenance
74A3170
14

EXPLOSION HAZARD. Do not use ether.
Machine is equipped with electrical cold
weather start aid device.
74A3175

RUNOVER HAZARD. Start engine from
operator's seat, hydraulic control lever in
NEUTRAL.
74A3112

(Located near the hot surface)
Hot surface, keep clear.
74A3168
15
Safety labels (uses for USA standard market)
1. WARNING DECAL 15. WARNING DECAL 29. WARNING DECAL 43.WARNING DECAL
2. DANGER DECAL 16.SYMBOL 30. DANGER DECAL 44.DECORATION
5. NOTICE DECAL 19. SYMBOL 33.CAUTION DECAL 47.CAUTION DECAL
6. DECORATION 20. SYMBOL 34. WARNING DECAL 48.DECORATION
7. DECORATION 21. SYMBOL 35. DECORATION 49.SYMBOL
8.SYMBOL 22. SYMBOL 36. WARNING DECAL 50.SYMBOL
9. SYMBOL 23. WARNING DECAL 37. WARNING DECAL 51.WARNING DECAL
10.SYMBOL 24. WARNING DECAL 38. SYMBOL 52.NOTICE DECAL
11. RIVET 25. DANGER DECAL 39. SYMBOL 53.WARNING DECAL
12. SYMBOL 26. LUBRICATION CHART 40. DECORATION 54.WARNING DECAL
13. SYMBOL 27.DECORATION 41.SYMBOL
16
1. WARNING DECAL 15. WARNING DECAL 29. WARNING DECAL 43.WARNING DECAL
2. DANGER DECAL 16.SYMBOL 30. DANGER DECAL 44.DECORATION
5. NOTICE DECAL 19. SYMBOL 33.CAUTION DECAL 47.CAUTION DECAL
6. DECORATION 20. SYMBOL 34. WARNING DECAL 48.DECORATION
7. DECORATION 21. SYMBOL 35. DECORATION 49.SYMBOL
8.SYMBOL 22. SYMBOL 36. WARNING DECAL 50.SYMBOL
9. SYMBOL 23. WARNING DECAL 37. WARNING DECAL 51.WARNING DECAL
10.SYMBOL 24. WARNING DECAL 38. SYMBOL 52.NOTICE DECAL
11. RIVET 25. DANGER DECAL 39. SYMBOL 53.WARNING DECAL
12. SYMBOL 26. LUBRICATION CHART 40. DECORATION 54.WARNING DECAL
13. SYMBOL 27.DECORATION 41.SYMBOL
17

TIP HAZARD. Carry load low.
74A2982
Avoid serious injury or death.
● Read and understand operation manual
before operating, servicing, or repairing
attachment. Follow all safety rules and
instructions.
● Only operate from operator's seat with
seat belt fastened.
● Before leaving operator's seat: follow
operation manual instructions, lower lift
74A3009
arm and attachment to ground, stop
engine, remove key, engage brake, and
remove seat belt.
● Allow no children and untrained people to
operate equipment.

Use seat bar.
74A2984
(Located on the bucket)
Avoid injury or death.
● Never carry riders.
Never use loader as a man lift or work
platform. 74A2986
18

(Located on the arm or arm cylinder)
CRUSH HAZARD. Install arm support before
maintenance or repair with loader arm raised.
74A2829
Fig. 2 DANGER DECAL

(Located on the arm)
Crush hazard. Keep away from raised loader
arm or bucket.
74A2828

(Located on the coolant reservoir)
Hot liquid under pressure, service when cool.
74A2841
19

(Located near the engine fan)
CUTTING HAZARD. Keep clear or stop
engine before servicing.
74A2826

(Located near the engine belt)
ENTANGLEMENT HAZARD. Keep clear or
stop engine before servicing.
74A2837
20

Only attempt to use jumper cables from an
operating machine with a 12 volt negative
ground system, failure to observe could result
in serious injury. Follow this procedure when
attaching jumper cables. Confirm positive
terminal(+) of each machine. Positive(+)
terminal has a red cable connected to
machine starter motor not to other battery.
Connect a jumper cable to positive terminal
(+) of disabled machine and connect other
end to positive terminal (+) of operating
machine. Connect a second jumper cable to
machine frame of operating machine and
connect other end of jumper cable to disabled
machine frame or engine block as far away
from batteries as possible. Start operating
machine from operator seat only. Start 74A3054
disabled machine from operator seat only.
Once disabled machine is started remove
jumper cables in reverse order.

Fumes given off by batteries are combustible.
Keep flame and sparks away, do not store
tools or metal objects near batteries. Risk of
explosion if metal objects cause a short
circuit. Sulphuric acid contained in batteries is
poisonous, do not allow acid to contact skin,
clothing or your eyes. If you spill acid on
yourself, immediately: Flush your skin with
water. Apply a neutralizing agent such as
lime. Flush eyes with water for 10-15 minutes.
Immediately seek medical attention.
74A2870

(Located on the cylinder)
Cylinder contains high pressure gas. Do not
open cylinder. Opening cylinder can release
rod at high speed causing injury or death.
74A3026
21

(Located on the rear door)
RUNOVER HAZARD. Keep clear
74A2823

(Located near the engine)
Pressurized fluid. Check for leaks with
cardboard, never use hand. Before loosening
fitting: lower load, release pressure, and be
sure oil is cool. Consult physician immediately
if skin penetration occurs. 74A3011

(Located on the fuel tank)
Fill fuel tank or service the fuel system with
engine off, keep sparks, open flames away
from fuel system. No smoking near fuel
system.
74A2874

(Located on the hydraulic oil tank)
Relieve tank pressure. With engine off,
remove cap slowly to prevent burns from hot
oil.
74A2882

Pressurized system. Relieve pressure before
maintenance
74A2856
22

EXPLOSION HAZARD. Do not use ether.
Machine is equipped with electrical cold
weather start aid device.
74A2853

RUNOVER HAZARD. Start engine from
operator's seat, hydraulic control lever in
NEUTRAL.
74A3014

(Located near the hot surface)
Hot surface, keep clear.
74A2814
23
CLG375B General Hazard Information
General Hazard Information
Be familiar with all safety cautions, failure to

observe could result in property damage, serious
injury or even death.
Only trained and qualified personnel should be
allowed to operate or maintain the machine.
Wear relevant personal protective equipment

(PPE) such as a hard hat, ear protection, safety
glasses, safety shoes and gloves when
operating or servicing the machine.
Do not operate the machine if you feel sick,

sleepy or after taking some medication. Check
with your doctor if unsure. Never operate
machinery while under the influence of drugs or
alcohol.
Attach a DO NOT OPERATE or similar warning
tag to start switch or control levers before
servicing or repairing the machine.
Using goggles, safety glasses or full face mask
can protect your eyes from being injured by high
pressure liquids, when maintaining storage
NG
batteries, by flying scraps when the engine is in

NI
AR
W
operation or you are using tools to strike objects,

er ot
!
op o n
e
at
remove springs or resilient parts, add acid/

d
electrolyte to batteries, you should wear a full

:
er
at
er
p
O
:
a te
face protective mask. When carrying out welding

D
operations or gas cutting operations with a

welding torch, wear specific safety goggles
Do not wear loose fitting clothing, dangling
suitable for the task being performed. Consult
jewelry or long hair that can catch on controls or
your welding equipment dealer for more
in other moving parts of the machine.
information.
24
General Hazard Information CLG375B
When working under high noise conditions, wear

appropriate safety equipment to protect your Know the appropriate worksite hand signals and
hearing, such as approved earmuffs or plugs. who gives them. Accept signals from one person
Avoid the damage caused by exposure to high only.
noise on your hearing.
Never put maintenance fluids into glass
containers.
Observe the relevant laws and regulations when
handling harmful articles such as lubricants,
fuels, coolants, solvents, filters, batteries and
other materials.
Use all cleaning solutions with care. Do not use
any flammable material to wash components, for
example, diesel oil or gasoline. They may easily
catch fire.
Make sure all protective guards and covers are

secured in place on the machine. Always replace
protective guards and covers removed for
servicing or maintenance. Repair damaged
guards and covers before operation.
Keep the machine, especially the panels,
accesses, step and ladders, free of foreign
material, such as debris, oil, tools and other
items which are not part of the machine.
Report all required repairs in time.
Secure all loose items such as lunch boxes, tools
and others. Do not allow unauthorized personnel on or
around the machine.
Pay attention when opening fluid compartments,
prevent foreign materials from entering the Guangxi Liugong bears no responsibility for
system. Always remove loose materials from failures caused by modifications to machine
near caps and plugs. structure without Liugong’s permission.
25
CLG375B General Hazard Information
Compressed Air
Compressed air can cause personal injury. When

using compressed air for cleaning, wear a
protective face shield, protective clothing,
hearing protection and protective shoes. Never
direct compressed air at yourself or others.
Compressed air could penetrate your skin and
cause serious injury or death. The maximum air
pressure used should not exceed 25psi(0.2Mpa).
High-pressure Fluid
Cautions about Accumulators
Improper handling of the waste fluid will cause
pollution of the environment. Obey all local
regulations for disposal of waste fluids.
Avoid injury from high-pressure oil. When
repairing hydraulic lines, ensure that system Collect all waste fluids when performing
pressure is completely released before inspections, maintenance, testing, adjusting and
beginning the repair. Hydraulic oil under repairs to the machine.
pressure contacting the skin could cause Prepare to collect fluids with suitable containers
serious injury or damage. before opening any compartment or
disassembling any component that contains
Use caution before disconnecting hydraulic lines fluids.
or connectors. High pressure oil that is released
can cause a hose to whip. Use suitable containers to collect waste fluids.
Do not use food containers or beverage bottles
Always support attachments and release as they could mislead people to drink the
residual pressure before attempting to contents.
disconnect hydraulic lines. Pressure applied by
loads on attachments could cause hydraulic oil to
spray when lines are removed.
Wear safety glasses and leather gloves. Never
check for a high-pressure leaks with your
unprotected hand. Use a board or cardboard
when checking for leaks.
Cautions about Accumulators
High-pressure nitrogen is contained in the

accumulators making them dangerous articles.
Read the following requirements and pay
Even a pin-hole size leak can cause serious
attention to the proper use of accumulators.
injury, If you are hit by spraying high-pressure oil,
see a doctor for treatment at once.
26
Crushing and Cutting Prevention CLG375B
Check accumulators before charging with Shower after contact with asbestos.
nitrogen. Safe use cannot be guaranteed if there
Wear an approved respirator if there is no other
is not a nameplate attached to the accumulator.
way to control the dust. .
Never charge accumulators that have an
incomplete nameplate or that are of an
unidentified type.
Accumulators are charged with nitrogen. The
use of oxygen, compressed air or other
flammable air in the accumulator could cause an
explosion and possible injury, death and damage
to the machine.
When charging accumulators with nitrogen, care
should be taken not to damage the diaphragm.
The accumulator's valve should be installed
facing vertically upward. Do not attempt to fix
Crushing and Cutting
accumulators by welding them. Prevention
Do not drill any hole in the accumulator or close
a hole by welding. Don't put hands, arms, or any other parts of the
body in the way of removable parts.
Do not weld a boss on the accumulator.
Support equipment and attachments properly
Accumulators are high-pressure vessels and
when working beneath them. Do not depend on
should be repaired only by trained specialized
hydraulic cylinders to hold up the implement/
personnel.
attachment. The implement/attachment can fall if
Always release pressure in the accumulator a control lever is accidentally moved, or if a
before disposing of it. hydraulic line breaks.
If it is necessary to remove shields in order to
Asbestos Danger
perform maintenance, always install the shields
after the maintenance is performed.
Breathing asbestos dust can be hazardous to
your health. Equipment and replacement parts Check all protective devices for safety such as
shipped from Liugong have no asbestos in them. doors, safety guards and covers. Ensure they
Liugong recommends the use of genuine factory have been installed correctly so as to avoid any
spare parts only. Observe the following rules if possible injury caused by moving parts, for
you are handling any spare parts that contain example: prevent fans from causing injury by
asbestos or asbestos fibers: cutting. Keep clear or stop engine before
servicing. If any door, guard or cover is
Never use compressed air to clean up asbestos.
damaged, they should be repaired or replaced
Use a wet method in order to clean up asbestos
before using the machine.
materials. Water the area down to clear asbestos
dust.
A vacuum cleaner that is equipped with a high
efficiency particulate air filter (HEPA) can also be
used.
Do not grind materials that contain asbestos.
Obey environmental regulations for the disposal
of asbestos.
27
CLG375B Burn Prevention
Keep hands and objects away from moving fan Check the coolant level only after the engine has
blades. They can throw or cut any object that been stopped and the coolant filler cap is cool
contacts the moving blades. enough to remove with your bare hand.
Never attempt adjustments while the machine is Remove the cooling system filler cap slowly to
moving or the engine is running unless otherwise relieve pressure.
specified.
Coolant contains alkali that can cause personal
If the machine must be repaired with engine injury. Avoid contact with the skin, eyes and
running, make sure that a driver is available in mouth.
the cab to shut down the engine if required.
Oil
Do not use a kinked or frayed wire cable. Wear
gloves when handling wire cables.
Hot oil and components can cause personal
Retainer pins, when struck with force, can fly out injury. Do not allow hot oil or components to
and injure nearby persons. Make sure the area is contact the skin.
clear of people when driving retainer pins. Wear
protective glasses when striking a retainer pin to
avoid injury to your eyes.
Chips or other debris can fly off objects when
struck. Make sure no one can be injured by flying
debris before striking any object.
Burn Prevention
At operating temperature the hydraulic oil tank is
Some parts of the machine become hot during
hot and can be under pressure.
normal operation. Use caution when maintaining
the engine and hydraulics. Allow the machine to Remove the hydraulic oil tank cap only after the
cool after it has been operating for a long period engine has been stopped and the cap is cool
of time. enough to remove with your bare hand.
Remove the hydraulic oil tank oil filling cap
Coolant slowly to relieve pressure.
At operating temperature, the engine coolant is Relieve all residual pressure in air, oil, fuel or
hot and under pressure. The radiator and all cooling systems before any lines, connectors or
lines to heaters and the engine contain hot water related items are disconnected or removed.
or steam. Any contact can cause severe burns.
Batteries
Remove the hydraulic oil tank cap only after the

engine has been stopped and the cap is cool
enough to remove with your bare hand.
Remove the hydraulic oil tank oil filling cap
slowly to relieve pressure.
Relieve all residual pressure in air, oil, fuel or
cooling systems before any lines, connectors or
related items are disconnected or removed.
28
Fire & Explosion Prevention CLG375B
Batteries Clean and tighten all electrical connections.

Check daily for loose or frayed electrical wires.
Batteries give off flammable fumes which can Have all loose or frayed electrical wires
explode. tightened, repaired or replaced before operating
the machine.
Batteries and battery terminals may contain lead,
do not touch batteries with your bare hands. Check the electric circuit periodically to avoid fire
Always wash your hands right after maintaining a caused by overload or short circuit.
battery.
Keep all fuels and lubrications stored in properly
Do not smoke when observing the battery marked containers and away from all
electrolyte levels. unauthorized persons.
Electrolyte is an acid and causes personal injury Store all oily rags or other flammable materials in
if it contacts skin or eyes. If contact occurs flush a protective container away from naked flames
with water and seek medical attention right away. or other sources of ignition. Do not weld or flame
cut pipes that contain flammable fluids. Remove
Always wear protective glasses and gloves when
them from the machine and clean them
checking batteries.
thoroughly with nonflammable solvent before
welding or flame cutting on them.
Remove all flammable materials such as fuel,
lubrication and other debris before they
accumulate on the machine.
Do not operate the machine near an open flame.
Keep all open flames or sparks away from the
battery. Do not smoke in battery charging areas.
Do not charge a frozen battery. This may cause
an explosion.
Fire & Explosion Prevention Ether
All fuels, most lubrication and some coolant

mixtures are flammable.
Fuel leaked or spilt onto hot surfaces or electrical Do not attempt to ether-start this machine.
components can cause a fire.
Do not smoke while refueling or in a refueling Starting the machine by use of ether could result
area, or where flammable materials are stored. in serious damage to the engine or personal
injury or death.
29
CLG375B Fire Extinguishers and First-aid Kit
Cautions Concerning Lines, Tubes and Know how to use the fire extinguisher and first-
Hoses aid kit in case the fire or injury occurs.
A first-aid kit should be available at the work site.
Do not bend or strike high-pressure lines. Do not
Periodically check the contents of the kit and
install bent or damaged tubes or hoses.
replace used medical supplies as necessary.
Tighten any loose fuel or oil pipes, hydraulic
Keep telephone numbers of doctors, first-aid
system tubes or hoses. Repair any damaged fuel
centers or fire stations etc with you so you can
or oil lines, tubes or hoses. Leaks can cause
contact them in case of an emergency. Post the
fires. Contact Liugong or your Liugong Dealer for
contact telephone numbers in regulated places.
factory authorized replacement parts.
Ensure that all persons know where the
If you see evidence of any of the following telephone numbers are located and know the
situations, replace the part before using: correct contact method.
● Connectors damaged or leaking.
● Outer covering frayed or cut and reinforcing
wire exposed.
● Outer covering ballooning.
● Evidence of kinking or crushing.
● Reinforcing steel wire of the hose embedded
in the outer covers.
● Connectors incorrectly fitted or tensioned. Inspect and service the fire extinguisher
Make sure that all clamps, guards and heat regularly. Obey the recommendations on the
shields are properly installed. During operation instruction plate and all local laws and
this will prevent vibration, abrasion, friction with regulations relating to fire extinguishers.
other parts and guard from excessive heat.
Before removing or servicing any lines of the air Electrical Storm Injury
conditioning system, always ensure there is not Prevention
an open fire nearby, any escaping gas coming
into contact with fire could result in poisonous
fumes. Never smoke when servicing or repairing When lightning is striking in the vicinity of the
the air conditioning system, any escaping gas machine, the operator should never attempt to
that burns and inhaled can cause bodily harm or mount and dismount the machine.
death.
If you are in the cab during an electrical storm,
stay in the cab. If you are on the ground during
Fire Extinguishers and First- an electrical storm, stay away from the machine.
aid Kit
A fire extinguisher that meets with all local fire

extinguisher laws and regulations should be
available on the machine.
Maintain the fire extinguisher in accordance with
all local laws and regulations. Contact your local
fire department for further information.
30
Tire Explosion Prevention CLG375B
Do not approach a warm tire. Maintain a

Tire Explosion Prevention minimum distance, as shown. Stay outside the
shadow area.
Maintenance, removal, repair and installation of
the tires and wheel rims must be performed with AT LEAST 15m(50ft) AT LEAST 500m(1500ft)
special equipment and a trained repairer.
Therefore, it is better to repair and maintain the
tires in a tire service shop.
Dry nitrogen is recommended for inflation of

tires. If the tires were originally inflated with air,
nitrogen is still preferred for adjusting the
pressure. Nitrogen mixes properly with air.
Nitrogen inflated tires reduce the potential of a
tire explosion because nitrogen does not aid
combustion. Nitrogen helps to prevent oxidation
Explosions of tires have resulted from gas heat-
of the rubber, deterioration of rubber, and
induced and combustion inside the tires.
corrosion of rim components.
Explosions can be caused by heat that is
generated by welding, by heating rim
components, by external fire, or by excessive ROPS/FOPS
use of brakes.
A tire explosion is much more violent than a ROPS/FOPS of Guangxi Liugong Machinery
blowout. The explosion can propel the tire, the Co., Ltd (if equipped) are located above or are
rim components, and the drive train components the operator's compartment and are secured to
as far as 500 m (1500 ft) or more from the the machine. Any ROPS or FOPS structure fitted
machine. Both the force of the explosion and the to a machine by Liugong will have a name plate
flying debris can cause property damage, attached.
personal injury, or death.
FOPS & ROPS

Guangxi Liugong Machinery Co.,Ltd.
No.1 Liutai Road, Liuzhou, Guangxi 545007, PR China
MODEL
MAX. RECOMMENDED MASS
STANDARD
TEST REPORT
SERIAL NUMBER
31
CLG375B Operator Station
The strength of the structure will be reduced if it Attachment Cautions

is damaged due to a rollover. ROPS are certified
structures and cannot be repaired. Any damage
to the ROPS structure will require replacement of Attachments should only be installed by
the structure to retain the certification. authorized people who have been trained to
operate and maintain the attachment according
Always fasten your seat belt when you operate to the operator’s manual.
the machine.
Refer to the instructions in the operation manual
It is forbidden to drill holes or weld inside or and any other related information when installing
outside or change anything of the cab. This will and using attachments.
damage the integrity of the ROPS structure.
Incorrect installation of attachments or optional
If the cab is to be modified in any way, contact parts not only will result in safety problems, but
your local Liugong dealer to avoid damaging the also will negatively influence the operation and
ROPS structure. service life of the machine and the attachments.
It is forbidden to modify the machine or any
attachments without permission from your
Liugong dealer.
Liugong bears no responsibility for injuries,
accidents or machine damage resulting from the
use of unauthorized attachments.
Cautions about Machine

Operation
Mounting and Dismounting

Operator Station
Before mounting or dismounting the machine,
This machine is equipped with a cab that meets check the condition of handrails, ladders and
with industry standard: SAE J154 and ISO 3411. steps. Clean them of grease, lubricants and dirt
before use. Repair any damaged parts and
Any modifications or additional equipment added
tighten loose bolts.
to the inside of the operator station should not
project into the operator space. The addition of a Mount and dismount the machine only where
radio, fire extinguisher and other equipment must there are handrails, steps or ladders.
be installed so that the defined operator space is
maintained. Any item that is brought into the cab
should not project into the defined operator
space. A lunch box or other loose items must be
secured. Objects must not pose an impact
hazard during travel over rough terrain or in the
event of the machine tipping.
32
Cautions about Machine Operation CLG375B
Face the machine when getting on or off, grab nderstand Your Working Area
the handrails with both hands and step onto the
steps or ladders. Touch at three points Before starting, inspect the area where you will
simultaneously (two feet and one hand or two be working. You should check: adequate
hands and one foot) to ensure stability of the ventilation the position of any slopes, visible
body. ditches, falling or hanging objects, conditions of
soils (soft or hard), accumulated water and
swamp areas, rocks or stumps, hidden
groundwork, posts or the outer limits of walls, the
outer limits of the areas where garbage is buried
or that are filled in with earth, holes or openings,
obstacles, mud or ice, traffic, heavy dust, heavy
smoke, heavy fog, the exact locations of cables
or pipes for power supply, gas supply, phone
service, water supply, sewage disposal and other
utilities that are hidden or hung. If necessary
Never jump off the machine. before starting work you should ask the utility
companies to mark out, close or move out these
Never get on or off a moving machine.
utilities.
Be careful not to touch any control levers when
getting on or off the machine. Before Starting the Engine
Do not try to climb on or off the machine when
Inspect the machine carefully before starting the
carrying tools or supplies. Use a rope to pull
engine, ensure all systems are in good
equipment up onto the platform or have an
operational condition. Make sure nobody is on or
assistant pass them to you.
around the machine before starting the engine.
Understand Your Machine Keep the steps and handrail clean. Clear any dirt
and sands from your shoes before mounting the
Be able to operate all the equipment on your machine.
machine.
Check all structural members, covers and
Understand the purpose of all control systems, fenders for deformation or damaged.
instruments and indicators.
Check the condition of safety guards such as
Understand the rated load, speed range, the doors, guards and covers. Repair any damage
characteristics of braking and steering, turning as necessary.
radius and the space clearance for operation.
Check the hydraulic system for oil leakage.
Remember that rain, snow, ice, gravel and soft Check the condition of hoses and pipes.
earth may change the performance of the
Check all fasteners for security.
machine.
Check the condition of electrical wiring harness
Understand the safety signs on the machine
and fuses, replace or repair as necessary. Also
(Danger, Warning, Caution) and any other signs.
check the connectors for good connection.
Check the fuel level and fuel system for normal
condition, drain any water or sediment in the
water/fuel separator. Dispose of fluids in
accordance with local regulations.
33
CLG375B Cautions about Machine Operation
Replace all damaged or lost parts and carry out Ensure the hydraulic control levers are all in the
lubrication according to the maintenance interval NEUTRAL position.
schedule.
Sound the horn to alert personnel before starting
Remove all loose objects from the cab. Loose the engine.
objects may affect the operation and cause
accidents.
Make sure that all the windows if fitted are clean
and the screenwiper works normally.
Adjust the operators seat to a position that is
most comfortable and provides for easiest di di
operation of the machine. Check the seat belt
and the condition of mounting hardware. Repair
or replace any items that are damaged. Replace
the seat belt after three years of use or any time
the belt shows signs of wear or damage.
Check all the illumination equipment before Only start the engine from the operators seat in
operation in low light, and ensure that the the cab. Never start the engine by short-circuiting
illumination system is in good condition. the starter motor terminals. Starting the engine
by short-circuiting could result in damage of the
Engine Starting electrical system, personal injury or death.
After the engine is started, you should observe,
Do not start the engine if there is a DO NOT instruments and warning lights, and make sure
OPERATE or similar tag attached to the start that they work and every reading is within
switch or control levers. working range.
Observe machine movements and listen
carefully for unusual noises. If there is any fault
or abnormality, you should stop the engine
immediately. Locate the source of the problem
and fix before further operation.
NG
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AR
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e r ot
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e
at
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te
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Do not start the engine until seated in operators

seat and the seat belt is firmly fastened.
34
Never run the engine in a closed or poorly Do not allow another person to sit on the
ventilated environment. If working inside a machine.
building, open the doors and windows to ensure
enough ventilation and try to prevent exhaust
gas poisoning. Use a power exhaust system
when working in an enclosed area.
Before working the machine, you should operate

the machine slowly in an open area, check for
proper operation of all control levers and all
Before Operating the Machine protective devices.
Note any needed repairs during machine
Make sure the machine is free of personnel and operation such as an abnormal noise, vibration,
fasten the seat belt before operation. smell, wrong reading of gauges, gas or oil
Keep all the windows, lightshades and rearview leakage, etc., stop what you are doing and report
mirrors clean. Secure doors and windows in any needed repairs.
either the open or shut position. Dust, heavy rain, and heavy fog will blur your
Adjust the rearview mirrors for best vision, vision. You should keep windows, mirrors and
especially close to the machine. lights clean and in good condition. When the
visibility decreases, you should decrease speed
Clear all obstacles from where the machine will and apply the proper lights.
be working. Be aware of hazards such as high
voltage wires, ditches, etc.
Make sure the horn, backup alarm (if equipped)
and all other alert devices are working properly.
Machine Operation
Before operating the machine on roads, check

whether the machine meets the requirements of
the local laws and regulations for road operation.
Make sure that you get the road operating
permission from relevant road administration
offices. Observe the local traffic regulations when
driving the machine on roads.
If driving or operating the machine with a bad
Before driving the machine, you should carefully view or in a crowded area, you should work with
observe the surroundings, make sure that no one a signalman, keep the signalman within the field
will be endangered and find out the relations of your vision, and coordinate your hand signals.
between the direction that you want to go in and
the pedal/operating lever.
35
When traveling with a load in the bucket, set the Avoid operating the machine across a slope. If
load height at 365mm (14.5in) from the ground possible, drive the machine forward when
level to below the boom articulation joint. upgrade with a load; do conversely when
downgrade.
Do not go close to the edge of a cliff, a dyke, or a

hillock to avoid collapse.
If the machine begins to slip sideways on a

slope, immediately remove the load and turn the
Avoid any conditions that can lead to the
machine downhill.
machine tipping. The machine can tip when you
work on hills, on banks and on slopes. Also, the Carry work attachment low. Lower the lift arms
machine can tip when the machine goes across fully. Tilt back the work attachment in order to
ditches, hillocks or other unexpected keep it off the ground.
obstructions. Use only LiuGong approved work attachments
on this machine. Obey all the lift restrictions.
36
To prevent the machine from tipping over or You should prevent the boom and bucket from
damaging the attachment due to overloading, contacting any overhead obstacle.
never exceed the machines rated capacity. See
Applications and Specifications for details.
Be careful when working beside high voltage

wire. If it is possible to contact the electrical wire
while working, consult the Electricity Company
Know the maximum dimensions of your before working.
machine. The machine can only be used within
its capability. Any operation beyond its capability
will bring damage to the machine. Refer to
Specification section for the capabilities.
Never straddle a wire cable. Never allow
personnel to straddle a wire cable.
Always keep the Rollover Protective Structure
(ROPS) installed during machine operation.
This machine is designed to operate in the
ambient temperature range of -25°C (-14°F) to
40°C (104°F).
Never hoist heavy articles by directly hanging
slings on the bucket teeth.
Never use the bucket to lift people. Do not use
the bucket as a work platform for people. Never
allow people to ride in the bucket.
37
Contact with electrical wire may cause accidents, No personal should be between the machine and
such as injury or death, do not get any part of the trailing equipment when maneuvering to connect
machine close to electrical wires. Check the area them. Block the tongue or hook of trailing
above the machine, and learn about the exact equipment to align it with the drawbar or hook.
distance between electrical wire, the machine
and ground. If possible, you’d better cut off the Parking the Machine
power supply. If it is impossible to cut off the
power supply, you should ask a signaler to guide When possible choose flat level ground to park
you. the machine, apply the parking brake (if
equipped), always lower any attachment to the
ground and ensure the machine will not move,
possibly causing damage or injury.
Consider any overhead hazards such as the
possibility of falling rocks, any powerlines or any
other overhead hazards that may exist.
Consider the ground conditions. Do not park the
machine near the edge of a cliff, close to an open
excavation or pit.
Consider environmental conditions such as the
possibility of flooding, heavy snow fall, electrical
If the machine has contacted a high voltage wire: storms and exposure to wind and cold. Any of
● Alert all persons to keep away from the these conditions may cause damage to the
machine. machine.
● If you can, drive the machine away to Do not cause an obstruction, consider the site
disconnect the contact point and separate access and other emergency conditions the
the high voltage wire from the machine and machine may obstruct.
leave. If it is necessary to park the machine on a slope
● If you cannot disconnect the contact point, or incline, lower the implement to the ground,
stay inside the cab until the Electricity engage the parking brake (if equipped) and shut
Company cuts off the wire and you are off the engine. Place chocks under the wheels or
informed it is safe to leave. tracks at the downhill side on both sides to
prevent the machine from moving.
● If a fire occurs, hold your feet as close as
possible and jump off the machine without
touching ground with your hands. Try to jump
into a safe place.
After contacting high voltage cables with the
machine. Do not use the machine until it has
been inspected by a trained service person as
the machine may have been damaged and could
be unsafe to operate.
When transporting, make sure that the hooks
and the towing devices are adequate. Connect
trailing equipment to a drawbar or hook only. Understand and obey all regulations relating to
Never straddle a wire rope cable or similar public roads, if the machine is parked on a public
device, nor allow others to do so. road. Additional signal or lighting may be
required.
38
Always lower attachments or other equipment Lowering the Attachment/ Implement with
before leaving the machine, apply the parking Engine Stopped
brake (if equipped).
Move all hydraulic control levers while you are
pressing several times on the left side of the
auxiliary hydraulic control (if equipped) and the
For a machine controlled by electro-
high flow control (if equipped) in order to relieve
hydraulically control lever, in order to lower
hydraulic pressure.
the implement, the engine start switch must
Put the hydraulic control levers to NEUTRAL be on ON position.Turn the engine start
position and the shift control lever to NEUTRAL switch to OFF position after lowering the
position. implement.
Engage the parking brake (if equipped).
In order to lower the implement to the ground or
Keep the engine running at idle speed for five trailer, move all control levers to DOWN position.
minutes to let the engine cool down gradually. When release them, they will return to HOLD
Stop the engine, keep the safety armrest in the position.
RAISED position, and take out the key from the
switch. Store Accessories Safely
Turn the battery disconnect switch (if equipped) Store accessories and tools safely so as to
to OFF position to avoid battery discharge. prevent them from falling and causing serious
When leaving the machine lock all equipment injury or death. Keep playful children and
covers and doors with the key. Remove the key bystanders away from the storage area or any
and keep it with you. area accessories are being stored whilst in use.
39
CLG375B Cautions about Machine Maintenance
Cautions about Machine Chock the wheel of the trailer to make it unable
to move.
Maintenance
Prepare the Working Area
Please choose a clean and flat area with

adequate space, enough light, and good
ventilation to carry out any repair work. Clean the
ground surface, wipe up fuel, lubricating oil and
water, and spread sands or other absorptive
materials on the slippery ground. Keep the work
area clean and dry.
Support the Machine Correctly 1. Wedge

2. Block
3. Angle (Max. angle is 15°)
Lower to the ground or support any attachments 4. Distance between the ramps
with stands or other methods. Ensure that any 5. Ramp
attachment can not move during maintenance or Use loading ramps appropriate for the machine
repair work, use wheel chocks or other devices being moved. Consider: size, strength, departure
to prevent machine movement. angle and proper height. Make sure that the
Do not work under any part of the machine or loading ramp is anti-slip and free of mud and
attachment that is not adequately supported. Do snow.
not rely on hydraulic systems as support. Use Use chains and blocks to secure the machine to
stands or other measures that are secure and the trailer.
can support the weight being applied to them.
Keep the bystanders away.
Transportation Information Place all the working equipment in the
transportation position, secure all the equipment
Obey the appropriate laws that govern the and attachments or additional equipment with
parameters of the load (weight, length, width, chains or other secure methods to prevent
and height). accidental movement.
Understand the correct procedures for loading
and unloading. Welding Operation
Carry out the loading and unloading operations Any personnel engaging in welding operations
on flat ground. must have occupational certificates and carry out
the operation at a place with appropriate devices
equipped, When carrying out the welding
operation, the personnel must follow the
instructions below:
Before carrying out the welding operation, turn
off the battery isolator switch, disconnect the
battery, disconnect the controllers, GPS and
other electrical parts.
Remove all paint from the place to be welded, so
as to prevent harmful gas from being produced.
40
Sound and Vibration CLG375B
Do not inhale smoke produced by burning paint. When carrying out the cleaning operation, wear
suitable PPE. Consider exposure to: chemicals,
Never weld pipes, close to rubber hose and
slippery surfaces, high pressure water spray and
electrical wires.
material splash.
Always remove residual pressure from the
machine. Never weld pipes that are fitted to the
machine.
Always wear correct PPE for welding, protect
bystanders by using screens and signs advising
of the operation being performed.
Ensure good ventilation.
Remove all the inflammable materials, supply
the work area with a fire extinguisher.
Do not spray the water directly onto sensors,

connectors or instruments of the electrical
system. If water enters the electrical system
malfunction may occur.
Sound and Vibration
Sound
The sound performance offered for this machine

Clean the Equipment Periodically is the standard in European Union countries and
in countries that adopt the EU Directives.
To avoid possible injury or damage to the
machine, all the oil and scraps accumulated The operator sound pressure levels are
should be removed. The engine, radiator, measured according to dynamic test procedures
storage battery, hydraulic hose, fuel tank and cab and conditions that are specified in "ISO 6396".
should be kept clean. Hearing protection may be required when
operating with an open operator station and cab
(when not properly maintained or doors/windows
open) for extended periods or in a noisy
environment.
As manufactured by LiuGong, this machine's
exterior sound power level meets the criteria
specified in the European Directives noted on the
Certificate of Conformance and the
accompanying label.
The labeled interior sound power level is
85dB(A). The labeled exterior sound power level
is 101 dB(A) measured according to the test
procedures and conditions specified in "2000/14/
EC".
41
CLG375B Sound and Vibration
Vibration Leve
Whole body vibrations generated by

construction machines, are to a high degree,
influenced by different factors, e.g. working
methods, ground conditions and traveling
speed selected by the operator
This machine is equipped with an operator's

seat, which meets the criterion in standard ISO
7096. This seat is tested with the input spectral
class EM6 and has a Seat Amplitude
Transmissibility factor SEAT=0.99.
The hands and arms are exposed to a weighted
root mean square acceleration that is 2.5 m/s2
The whole body is exposed to a weighted root
mean square acceleration that is 0.5 m/s2 (2.3 ft/
s2).
Measurements are obtained on a representative
machine using the procedures in the following
standards:
● "ISO 2631/1"
● "ISO 5349"
● "SAE Jl166'
42
Key Spare Parts to be Periodically Changed CLG375B
Key Spare Parts to be Periodically Changed
No. Key spare parts to be periodically changed Q’ty Changing intervals

Every six months or every 500h (To see
1 Filter element of hydraulic oil tank 1
which one comes earlier)
2 Fuel hose (fuel tank——fuel water separator) 1
3 Fuel hose (fuel water separator——diesel filter) 1
4 Fuel hose (diesel filter——fuel transfer pump) 1
Every 2 years or every 4000h (To see which
5 Fuel hose (fuel return line) 1
one comes earlier)
6 Steering cylinder seal 2 sets
7 Hose assembly (hoses between two steering cylinders) 4
8 Arm cylinder seal 1 set
1. To ensure the safety of the machine during usage, the user must adhere to replace the parts listed in the above table
regularly due to the important of these parts in the security and fire prevention.
2. The materials of these parts will degenerate along with the passage of time, or more easy to wear, corrosion.
Moreover, it is very difficult to determine the state of these parts simply according to the regular maintenance.
Therefore, no matter what usage state they are, it is necessary to change these parts regularly in order to ensure their
performance.
3. If the parts not work properly even less than the time for replacement, they should be repaired or replaced immediately.
4. If the pipe folder of the fixed hose has any damage, such as distortion or cracks, it should be replaced together with the
hose.
5. Please replace the O-ring, seals and other parts like these at the same time when replace the hose.
6. Please contact the designated dealer of Liugong Machinery Co., Ltd. to replace the safety key parts.
43
January 3, 2018 Applications and Specifications
CLG375B Applications
Applications and
Specifications
Applications
Skid steer loader is a kind of mini engineering

machinery mainly used for loading & unloading
loose materials. It is mainly used for loading,
unloading, bulldozing etc. at mine areas, ports
and docks, capital construction, road repair and
steel & iron enterprises etc. It is a kind of multi-
purpose and high efficiency engineering
machinery.
This loader is a kind of general-purpose
engineering machinery and is not suitable for the
flammable, explosive, dusty and air poisonous
environments.
Requirements of Work Environments
1. Altitude: ≤ 2000m
2. Environmental temperature: -15 °C~ 40 °C
3. Water Depth: ≤ 200mm
Preventive measures for operation,

maintenance and safety rules outlined on this
manual are only suitable for the stipulated
applications of the machine. Do not use the
machine beyond the stipulated application
scope, Guangxi Liugong Machinery Co., Ltd
will not bear any safety liability, and these
safety liabilities will be born by users. Under
any cases, do not use the forbidden
operation outlined in this manual.
44
Applications and Specifications January 3, 2018
Main Specifications CLG375B
Main Specifications
All rated lift capacities specification are collected from the machine operation on a hard and flat ground.
When the machine is operated in conditions that different from the above-mentioned condition (e. g. on
soft or uneven ground, on a slope), these conditions shall be taken into account by the operator.
Dimensions in metres and are based on standard tires fitted. For loader dimensions contact your
LiuGong dealer.
375B Exterior Drawing
45
CLG375B Main Specifications
375B Machine Specifications
Technical Specifications
Descriptions Unit
Yammar 4TNV98C-PLYS
Operating weight (standard bucket) kg 3100±50
Rated Capacity kg 865
Capacity of Operating m3 0.4
Engine Net Power kW 49.9
Engine Speed r/min 2400
Bucket Breakout Force kN 20.4
Lift Capacity kN 21
Max. Travel Speed km/h 11
Raise Time s 3.6
Lower Time s 1.8
Cycle Time
Dump Time s 2.0
Total Cycle Time s 7.4
Boom Cylinder--bore×stroke mm 2-φ63×708
Working implement Tilting Cylinder--bore×stroke mm 2-φ70×313
Work Device Reverse 4-bar Mechanism
A: Overall operating height mm 3773
B: Height of bucket pivot pin mm 2923
C: Max. dump height mm 2220
D: Ground clearance mm 204
E: Wheelbase mm 1087
F: Rear overhang mm 1018
G: Overall length without attachment mm 2590
H: Overall height to the top of cab mm 1940
Operating Data and L: Overall length with attachment on ground mm 3432

Dimensions L1: Dump reach at max. dump height mm 540
R: Clearance circle, front (with attachment) mm 1800
R1: Max. rollback at max. operating height ° 95°
R2: Max. rollback on ground ° 30°
R3: Dump angle at max. dump height ° 40°
R4: Rear departure angle ° 26°
W: Max. width with attachment mm 1630
W1: Tread width mm 1335
W2: Overall width mm 1575
46
CLG375B Main Components Specifications

Diesel Engine Yammar 4TNV98C-PLYS
Emission Tire 4f
Rated Power 49.9kw
Rated Speed 2400rpm
Power System
Displacement 3.319L
Idle Speed 1000rpm
Compression Ratio 21.4/1
Cylinder bore X stroke 98X110
Standard Flow 69L/min
Hydraulic System
Optional High Flow 107L/min
Work Medium Diesel engine coolant
Warm Air
Heating Capacity 5000 K Cal/h
Air Conditioning System Work Medium R134A
Cool Air
Cooling Capacity 4000 K Cal/h
System Voltage 12V
Oil Inlet Pressure of Radiator Motor 103kPa
Cooling System
The Opening Temperature Range 85°C-93°C
System Voltage 12V
Battery G31
Electrical System
Bulb Voltage 12V
Engine Starting 12V electric start
Fuel 100L
Hydraulic Oil 60L
Filling Capacity Engine Crankcase 7L
Coolant 15L
Each Chain Case 12L
CLG375B Optional Buckets
Multipurpose
Standard bucket Rock Buckets Grapple Buckets
Buckets
Part Number BU040 MB045 RB040 GB187
W: Max. Width with
1630mm (72inch) 1880mm (74inch) 1880mm (74inch) 1780mm (70inch)
Attachment
Rated Volume 0.40m 3 (0.68yd 3) 0.45m 3 (0.59yd 3) 0.40m 3 (0.52yd3) 0.34m 3 (0.44yd3 )
Bucket Weight 206kg (500 lb) 330kg (728 lb) 230kg (507 lb) 318kg (701 lb)
Rated Capacity 865 kg (1900lb) 783 kg (1726 lb) 696kg (1534 lb) 592 kg (1305 lb)
C: Max. Dump
2200mm (7.21 ft) 2315mm (7.59 ft) 2315mm (7.59 ft) 2315mm (7.59 ft)
Height
L1: Dump Reach at
540mm (1.77 ft) 540mm (1.78 ft) 540mm (1.78 ft) 540mm (1.78 ft)
Max. Dump Height
47
Hydraulic Hammer (Optional)
The size of the hydraulic hammer must match

with the machine. Consult the excavator
manufacturer beforehand so as to prevent the
hydraulic hammer and excavator from being
damaged.
● To install the hydraulic hammer properly and
safely, it is recommended to install the
hammer by the excavator manufacturer or
excavator dealer.
● Refer to the Operator's Manual of Hydraulic
Hammer.
The installation and testing must be carried

out by qualified and trained personnel.
Strictly follow the hydraulic hammer
operation manual to operate and maintain it.
Use protective devices for the operator to
prevent objects or debris flying out to hurt
the operator when working.
It is prohibited to operate the hammer with a
passerby nearby, to prevent objects or debris
flying out to hurt the passerby.
Wear protective goggles, respirator, earcap
and helmet and so on when operating the
hammer.
The hammer can only be used within the
specific areas. Do not exceed the specific
areas, otherwise personal injury and death
could result.
The hammer is under hot temperature after
use. Do not touch it until it cools down.
48
Fork
Fork FK105
Rated Capacity 666 kg (1468 lb)

Weight 304 kg (670 lb)
A: Max. Fork Height 2987mm (9.8ft)
B: Load Center 494 mm (1.62ft)
C: Reach 810 mm (2.6 ft)
D: Fork Tine Length 1070 mm (3.51ft)
49
Material handling arm
Material handling arm 375B

Rated Capacity 420kg (926 lb)
A: Clearance at Full Down -932 mm (-3.06 ft)
B: Maximum Placement Height 4526mm (14.8 ft)
C: Minimum Reach 1514 mm (4.97 ft)
D: Maximum Reach 2310mm (7.6 ft)
50
Operation Manual January 3, 2018
Before Operation CLG375B
Operation Manual Engine Start Switch
The start switch (also called ignition switch) is

Before Operation located on the right top of the driver’s seat in
front of the cab and it has three positions in
clockwise direction. See the following picture:
Direction
In this manual, left and right means your left and

right when you are seated correctly in the
machine.
Mounting and Dismounting
Before mounting or dismounting the machine,

check the condition of handrails, ladders and
steps. Clean them of grease, lubricants and dirt
1. OFF--- The start switch key can only be
before use. Repair any damaged parts and
inserted or taken out in this position. The
tighten loose bolts.
engine is shut down and the power is cut off.
Mount and dismount the machine only where All of the other electrical appliances can not
there are handrails, steps or ladders. be turned on except the cab lights, panel
lights, working lights and fuel gauge light
Face the machine when getting on or off, grab
the handrails with both hands and step onto the
steps or ladders. Touch at three points
simultaneously (two feet and one hand or two
hands and one foot) to ensure stability of the Only insert or take out the start switch key at
body. OFF position!
2. ON---The first position when inserting the

start switch key and turning it clockwise. The
electrical system of the machine can turn on
and work normally.
Never jump off the machine.

Never get on or off a moving machine.
Be careful not to touch any control levers when
getting on or off the machine.
Do not try to climb on or off the machine when
carrying tools or supplies.
51
January 3, 2018 Operation Manual
CLG375B Before Operation
3. START---The second position when inserting Disconnect switch-ON

the start switch key and turning it clockwise.
The engine will be turned on and run. In this position, the battery disconnect
Release the start switch key after starting the switch key will point to the “I” position
engine. This position can not hold on
.
automatically and the key will reset to ON
position automatically after being released.
O I
If the engine fails to start, turn the start
switch to the OFF position before attempting
a restart or the start switch could be
damaged!
Turn the battery disconnect switch key clockwise
to ON position before you start the engine.
Disconnect switch-OFF
Do not engage the start switch for more than
15 seconds at one time. Wait at least 30s
In this position, the battery disconnect
before restarting. Do not exceed three
switch key will point to the “OFF”
consecutive attempts before allowing the
position
starter motor and choke solenoid to cool
down. Failure to comply could result in a
reduction of the service life of the battery as
well as damage to the starter motor and O I
choke solenoid.
Battery disconnect switch
The battery disconnect switch is located in the To shut down the electrical system, turn the
back of frame. battery disconnect switch key counterclockwise
to OFF position.
Disconnect switch
The battery disconnect switch and the engine
start switch perform different functions, To
disable the entire electrical system, turn the
battery disconnect switch to the OFF position.
But the battery remains connected to the
electrical system when you just turn off the
engine start switch.
52
Before Operation CLG375B
Turn the battery disconnect switch to the OFF

position and remove the key when servicing the
machine or when the machine will not be used
for an extended period of a month or more. This
will help to prevent discharge of the battery.
Turning the battery disconnect switch off

while the engine is running may damage the
electrical system.
Engine off 20s to switch off the Battery

disconnect switch , otherwise it will cause
damage of the engine ECU.
53
CLG375B Operator Controls and Instrument Panels
Operator Controls and Instrument Panels
1. Interlock control/ safety armrest 8. A/C control panel

2. Seat 9. Sound system
3. Left control lever 10. Hazard flasher switch
4. Right control lever 11. Lighter
5. Left instrument panel 12. Backup switch
6. Right instrument panel 13. Hand throttle lever
7. Engine start switch 14. Foot throttle （If equiped）
54
Operator Controls and Instrument Panels CLG375B
Instrument Panels Fuel Meter
Fuel meter indicates the fuel level of

Left Instrument Panel(For Tier3 Model) the machine. It has two zones. Right
end of the green zone indicates a full fuel tank,
red zone indicates an empty fuel tank. Replenish
1 2 3 fuel immediately if the pointer points to the red
zone.
Warning Indicator Group
3
2
7 11
1. Engine coolant temperature meter 4

2. Fuel meter 6
3. Warning Indicator Group 12
8
9
Engine Coolant Temperature Meter 10
This temperature meter indicates the

coolant temperature of the engine. The 1. Bucket locking indicator
normal range is between 65°C~105°C. When the
coolant temperature is more than 105°C, the This indicator shows the bucket is
relevant indicator will flash locked or not. The indicator will light
when the bucket locking is engaged, it will go out
when the bucket locking is disengaged.
2. Boom locking indicator

Shut down the engine when the engine
coolant temperature indicator flashes. Park This indicator shows the loader arm is
the machine in a safe and convenient place locked or not. The indicator will light
for repair. Check the engine fan, belts and the when the loader arm locking is engaged, it will go
radiator coolant level out when the bucket locking is disengaged.
3. High-flow output indicator
When checking the engine fan, belt and water This indicator will light when the high-
tank level, be extremely careful to avoid flow output is engaged, it will go out
injury. Keep away from the moving parts to when the high-flow output is disengaged.
avoid being injured and keep away from hot
parts to avoid being burnt. 4. Engine failure indicator
The alert indicator will light when the

engine fails.
55
If electrical system is overloaded and the engine

speed is too low, increasing the engine speed
will generate more output from the alternator, if
the indicator goes out in one minute, which
indicates the electrical system works normally.
The cab door must be closed before
The electrical system may be overloaded when
operating the machine. Otherwise, the
the engine runs in low speed.
machine cannot work.
Adjust the operating cycle in order to prevent the
5. Safety armrest indicator electrical system overloading and the battery
discharging.
This indicator will light when the If this method does not stop the indicator
safety armrest is in UP position, it will flashing, park the machine at a convenient place.
go out when the safety armrest is in DOWN Check for faults, such as loose alternator belt,
position. broken alternator belt, faulty battery, etc.
10. Hydraulic oil filter indicator
Before operating the machine, the safety This indicator will light when the
armrest must be in the DOWN position. hydraulic oil filter is not working
properly. Stop the machine and replace the oil
filter. The indicator will stay on until the hydraulic
6. Engine oil pressure indicator
oil has warmed up. Do not operate the machine
until the light goes out.
This indicator will light when the
engine oil pressure is low. If this
11. Air filter indicator
indicator lights, stop the machine immediately.
Stop the engine to check.
This indicator will light when the air
filter is not working properly. Stop the
7. Engine coolant indicator
machine and clean or replace the air filter.
12. Oil-water separator indicator
engine coolant temperature is too
high. If this indicator lights, stop the machine
This indicator will light when the Oil-
immediately. Stop the engine to check.
water separator accumulat enough
water. Stop the machine and clean the Oil-water
8. Hydraulic oil temperature
separator.
indicator

hydraulic oil temperature is too high. If this
indicator lights, stop the machine immediately.
Stop the engine to check.
9. Charging system indicator
This indicator lights if there is a failure

in the electrical system. If this
indicator lights, the system voltage is too high or
too low for normal machine operation.
56
Left Instrument Panel(For Tier4f Model) Fuel Meter
Fuel meter indicates the fuel level of

1 2 the machine. It has two zones. Right
end of the green zone indicates a full fuel tank,
red zone indicates an empty fuel tank. Replenish
fuel immediately if the pointer points to the red
zone.
Warning Indicator Group
1. Engine coolant temperature meter

2. Fuel meter
Engine Coolant Temperature Meter
This temperature meter indicates the

coolant temperature of the engine. The
normal range is between 65°C~105°C. When the
coolant temperature is more than 105°C, the
relevant indicator will flash. The meter only have 1. Boom/Bucket locking indicator
an action for indication, alarm yes or not need to
see the warning light is light or not. The indicator turns red when the
boom/ bucket is locked, it does not
light when the boom/ bucket is unlocked.
Shut down the engine when the engine 2. High-flow output indicator
coolant temperature indicator flashes. Park
the machine in a safe and convenient place The indicator does not light when
for repair. Check the engine fan, belts and the standard flow output is engaged, it
radiator coolant level turns green when the high-flow output is
engaged.
3. Engine failure indicator

When checking the engine fan, belt and water
This indicator is used to warn operator
tank level, be extremely careful to avoid
that the operating condition of the
injury. Keep away from the moving parts to
engine may result in engine damage. The
avoid being injured and keep away from hot
indicator turns yellow when there is valid
parts to avoid being burnt.
diagnosis or fault code, it does not light in normal
condition.
57
4. Safety armrest indicator Adjust the operating cycle in order to prevent the
electrical system overloading and the battery
The indicator turns red when the discharging.
safety armrest is in UP position, it
If this method does not stop the indicator
does not light when the safety armrest is in
DOWN position. flashing, park the machine at a convenient place.
Check for faults, such as loose alternator belt,
broken alternator belt, faulty battery, etc.
8. Hydraulic oil filter indicator

Before operating the machine, the safety
armrest must be in the DOWN position.
The indicator does not light in normal
condition, it turns red and starts to
5. Engine oil pressure indicator alarm when the hydraulic oil filter is blocked.
Stop the engine and replace the oil filter. The
The indicator does not light in normal indicator will stay on until the hydraulic oil has
condition, it turns red when the engine warmed up. Do not operate the machine until the
oil pressure lower the normal range or the engine light goes out.
haven’t started to work when the engine start
switch has been turned on. If the indicator turns 9. Air filter indicator
red, stop the machine immediately and stop the
engine to check. The indicator does not light in normal
condition, it will turns red when the air
6. Hydraulic oil temperature filter is not working properly. Stop the machine
indicator and clean or replace the air filter.
The indicator does not light in normal 10. Oil-water separator indicator
condition, it turns red and starts to alarm when
the hydraulic oil temperature is too high. Stop the The indicator does not light in normal
engine immediately and check for fault if the condition, it turns red and starts to
indicator alarms continuously. alarm when the oil-water separator accumulated
a lot of water. Stop the engine and clean the oil-
7. Charging system indicator water separator.
a) Befor starting, it indicate red. 11. warm up indicator

b) After starting, it does not light.
The indicator does not light in normal
This indicator warning if there is a failture in the condition, when the ambient
electrical system. This indicator warning if the temperature is too low and the engine starts to
electrical system voltage is too low. warm up automatically, the indicator turns red.
If electrical system is overloaded andthe engine
speed is too low, increasing the engine speed 12. Low water level indicator
will generate more output from the alternator, if The indicator does not light in normal
the indicator goes out in one minute, which condition, it turns red when water level
indicates the electrical system works normally. is too low.
The electrical system may be overloaded when
the engine runs in low speed.
58
13. Door open or close indicator Right Switch Panel

The indicator does not light when the
cab door is closed, it turns red when 2 3 5 6
the cab door is open.
14. Brake indicator
The indicator turns red when travel is

braked, otherwise it does not light.
15. DPF Regeneration require

indicator
This icon is not light when engine work 1 10 4 7 9 8

normally. The color of this icon will turn to yellow
when engine DPF need regenerate.
1. Bucket Lock Switch
16. DPF Regenerate inhibit
indicator Press the switch, the bucket will be
locked; unlock it with one more press.
This icon is not light when engine work
normally. The color of this icon will turn to yellow 2. Attachment switch
when operator selects the regenerate model to
"Regenerate Inhibition". The engine regenerate Press this switch, the locking of the
will inhibit all the time. auxiliary hydraulic system is
disengaged. Lock it with one more press.
17. Regeneration indicator
Acknowledgement indicator 3. Parking brake switch (if
equipped)
This icon is not light when engine work
normally. The color of this icon will turn to yellow Press this switch, the parking brake is
and flash when engine enter regenerate standby engaged. Disengaged it with one more press,
model.
4. Work Lights Switch
18. Elevated exhaust gas
temperature indicator Press the switch to turn on the front
work lights, press it again to turn on
Normally the indicator does not both the front work lights and the rear work lights.
light,when DPF regeneration it will indicate Press the switch once more to turn off all the
yellow, to suggestion exhaust gas temperature is work lights.
high.
59
5. High-flow Output Switch
This switch is a transfer switch for the

high and standard flow. Press the
switch, the output from the hydraulic pipe joint is
high flow; it will be the standard flow when the
switch is off.
Only press the high-flow output switch when

using the high-flow accessories and keep the
switch off if not use it. Otherwise, it may
damage the low-flow accessories.
9. Service Hour Meter(For T3)
6. Rotation beacon switch (if Service hour meter indicates the total
equipped) work hours of the machine, units are in
hours. When the engine is started, it will start to
Press it to switch on the rotation time. The service hour meter should be used to
beacon switch. It goes out when press it again. determine maintenance intervals.
7. Front Windshield Wiper Switch 10.Two speed switch(Option)
Press the switch, the windshield wiper Press the two speed switch, then press
starts to work continuously; press the the red button in the back of the left
switch again, the windshield wiper will stop control lever while travelling, the machine will
working. travel at higher speed.
8. Windshield Washer Switch
The washer will run and spray water

from a reservoir to the windshield by
pressing the switch. The washer will stop
spraying after one more press on the switch. The
washer reservoir is located on the right rear of
the machine, as show:
60
Lighter Backup Switch
Lighter is located on the right side of the driver’s The backup switch is located on the right side of
seat. Press down the lighter button, when the the driver’s seat. You can see it after opening the
lighter pops up, it can be removed and used to cover.
light a cigarette. Remove the lighter and the
socket, the lighter can also be used as an
emergency energy source output.
Hazard Warning Lights Switch
Hazard warning lights switch is located on the

right side of the driver’s seat. Press it to switch
on the hazard warning lights. A light on the
instrument panel flashes with the outside lights,
which functions as warning lights when the
machine stops in case of danger and emergency.
When the bucket lock switch and the boom lock
switch both fail, press the black area of this
switch to unlock the bucket and boom forcedly.
61
DPF Switch
All DPF regenerate function are under engine

ECU and DPF regenerate model select switch's
control . The DPF regenerate model select
switch locates at the right side of cabin . There
are Three positions on the switch.
The central position of switch is "Auto
Regenerate " . This is the default position of
switch. Engine ECU will regenerate the DPF
automatically at low level DPF maintenance ; So
suggest to keep switch on this position during
work.
The upper position of switch is "Regenerate
require". When operator press down this
position, require engine ECU enter the
regenerate standby model to prepare stationary
regenerate. Please follow the below operation
step and engine status to implement DPF
stationary regenerate.
The lower position of switch is "Regenerate
Inhibit". When operator press down this position,
require engine ECU can not regenerate all the
time. So Do not select this model unless the
engine working condition is easy to catch fire.
62
DPF Regeneration
In general, the engine through the automatic regeneration function can be clear DPF in the particulate
matter, to prevent the engine's performance from falling due to DPF blockage. However, the engine is
often in a short time working, no load idling or low-speed, low-load working condition, Automatic
regeneration does not fully remove particulate matter in DPF, can cause the particulate matter to block
over the limit value, in this case , the LCD meter will display a Stationary Regeneration request and must
be manually regenerated in a timely manner.
There are two forms of Automatic Regeneration: Note: Engine shutdown during Reset
Assist Regeneration and Reset Regeneration. Regeneration(When the DPF exhaust
temperature icon is displayed ), Regeneration
Assist Regeneration: Automatic adjustment of
not complete, restart the machine again and
exhaust temperature for regeneration, to remove
Reset regeneration again. If the engine runs
a quantity of particulate matter.
repeatedly, shutdown, Reset Regeneration
Reset Regeneration: First regeneration time in cannot be fully performed, you need to
the engine running first 50 hours, approximately Stationary Regeneration. Try not to stop the
every 100 hours thereafter; regeneration mode: engine during the Reset Regeneration process ,
Assist Regeneration+DPF internal fuel preferably continue working until regeneration is
combustion ,high temperature regeneration, complete.
usually 20-30 minutes.
Stationary Regeneration Safety:
Before beginning a stationary regenerate

operation there are several safety precautions to
be aware of:
63
1. Do not do a stationary regeneration in a poorly 2. Operate machine to make engine coolant

ventilated location. There is the danger of carbon temperature high than 60 ℃ or 15 minutes have
monoxide poisoning. passed after starting the engine.
2. Be sure that there are no flammables near the 3. Park machine on flat ground and engine run at
exhaust pipes to avoid fires. lowest idle speed. ( ≤ 1100r/min);
3. Do not touch the exhaust pipes during 4. Activate the interlock function by lifting the
stationary regenerate to avoid injury. Be sure safety arm.
there are no people close to the exhaust pipes.
4. After stationary regeneration starts, white
smoke may be discharged from the exhaust
pipe. This is not a fault, but seam discharged
when the exhaust temperature is low. As the
exhaust temperature increase , the white smoke
should disappear.
5. Stationary regeneration may not operate while
the engine is cold .Start it after the engine has
warmed normal operating temperature ,140°F(60
℃ or above.
6. The exhaust gas has a different odor from that
of a conventional diesel engine. This is not a
fault. The different odor is generated because
the exhaust gas is purified by the catalyst
integrated in the DPF.
Note: During regeneration, there may be a
change in sound due to the intake throttle and
the EGR(Exhaust Gas Recirculation) valve
opening changes, but normal regeneration
should otherwise be transparent to the operator.
The exhaust may also smell different from non-
DPF equipped diesel engines.
WARNNING: There is a possibility carbon
monoxide poisoning if the regeneration occurs in
enclosed spaces. Be sure to allow for an outside
air source of park the loader outside during a
regeneration.
During regeneration there will be high exhaust
gas temperatures ,even at low load. Be sure to
stay clear of the DPF during a regeneration.
Stationary Regeneration Procedure:
Take the following steps when performing a

stationary regeneration.
1. Move to a safe location that is well-ventilated.
64
5. Stationary regeneration procedure as follows:
When the LCD meter appears normal ,no alarm, Note: When stationary regeneration starts, the
press regenerate switch to "Regenerate require" DPF regeneration required lamp turns off , the
for 10 seconds, then release the switch, when DPF Acknowledge lamp briefly appears and the
regenerate ACK icon flash, it mean that engine Exhaust Gas Temperature lamp illuminates.
enter regenerate standby model. Otherwise, try
to press the "Regenerate require" for one more Recovery Regeneration Procedure:
10 seconds. If engine enter regenerate standby
model or PDF plug alarm(EM mode 3719-16), When you enter Backup mode due to not being
then press switch to "Regenerate require" for 3 regenerated in time, at this point the alarm code
seconds.Then you will see the regenerate ACK is 3719-0, Recovery regeneration required .Take
icon is on. the following steps when performing a recovery
regeneration.
6. The stationary generate start. The engine will
increase the engine speed from idle speed to 1. Move to a safe location that is well-ventilated.
maximums automatically to implement the
2. Operate machine to make engine coolant
regeneration.
temperature high than 60 ℃ or 15 minutes have
7. This produce will cost approximately half hour passed after starting the engine.
. Please do not press any switch or button on
3. Park machine on flat ground and engine run at
monitor during this process.
lowest idle speed. (≤1100r/min);
8. When the above has passed ,the engine
4. Activate the interlock function by lifting the
speed gradually decrease to the low idle speed
safety arm.
and the ACK icon lamp and the Exhaust Gas
Temperature lamp turn off. Stationary 5. Press regenerate switch to "Regenerate
regeneration is completed. require" for 20 seconds, then you will see the
regenerate ACK icon is on.
65
6. The recovery generation start. The engine will Fan Speed Switch
increase the engine speed from idle speed to
maximums automatically to implement the Turning the fan speed switch clockwise will
regeneration. increase the fan speed and vice versa. Three
positions are available: high, medium, and low.
7. This produce will cost approximately four
Turning the switch to OFF position will turn off
hours . Please do not press any switch or button
the fan.
on monitor during this process.
8. When the above has passed ,the engine Temperature Control Switch
speed gradually decrease to the low idle speed
and the ACK icon lamp and the Exhaust Gas Turn the temperature control switch clockwise to
Temperature lamp turn off. Recovery reduce the temperature. When it is lower than
regeneration is completed. the ambient temperature in the cab, the cooling
system starts to work; turn the temperature
Note: When recovery regeneration starts, the
control switch counterclockwise to increase the
DPF regeneration required lamp turns off , the
temperature. When it is higher than the ambient
DPF Acknowledge lamp briefly appears and the
temperature, the cooling system stops to work.
Exhaust Gas Temperature lamp illuminates.
Detailed functions and operations of the air
conditioning system are as follows:
Air Conditioner Panel
Cooling
Air conditioner panel is located on the right side
of the driver’s seat. 1. After starting the air conditioning, adjust the
fan speed switch to the desired position;
3 4
2. Turn clockwise the temperature control
switch to reduce the temperature until it is
lower than the ambient temperature in the
cab, the cooling system is starting to work
and the cooling air comes out from the air
vent.
3. Adjust the temperature control switch to
adjust the cool air temperature.
1 2
Heating, defrosting
1. Fan speed switch
1. Turn on the warm water valve in the engine.
2. Temperature Control Switch
3. Green indicator (Cool air) 2. After the engine is started, turn the fan speed
4. Yellow indicator (Fan working indicator)
switch to the desired position (the yellow light
The air conditioning system is provided with illuminates).
three functions: cooling, heating and natural air.
3. Turn the temperature control switch to target
the “0” position. After the engine coolant
temperature rises, the warm air comes out
from the air vent.
66
Fresh air During normal operation, the manual warm water

valve should be in the ON position (the warm
Recirculating air and fresh air device are water valve direction is identical to that of the
provided for this air conditioner system. Turn on hoses). The warm air is controlled by the water
the fan speed switch to proper position (the solenoid. If it is necessary to repair the air
yellow light illuminates). When the cooling or conditioning system due to fault, first turn off the
heating does not work, the fresh air comes into manual warm water valve (the warm water valve
the cab. direction is vertical to hoses) to prevent coolant
loss.
Warm water valve
Open the warm water valve and water solenoid
to replace the evaporator coolant together while
The heating function of the air conditioning
replacing the engine coolant. Make sure the
system can be obtained by this: the coolant of
engine coolant is at the proper level.
the engine flows through the evaporator of the
system to release heat. A manual warm water
valve is fitted at the engine water intake pipe, a
water solenoid is fitted between the water intake
When the ambient temperature is below 0 °C,
and the evaporator and is controlled by the
the engine doesn' t work, if the coolant of the
selector switch.
engine doesn' t fill with antifreeze, the engine
Warm water valve OFF reservoir should be emptied, and open the
warm water valve and solenoid valve at the
same time, discharge the coolant in the
evaporator, otherwise the radiator pipeline
will be damaged by freezing due to the low
temperature.
Warm water valve ON

67
Sound System (Optional) Speaker
The sound system located on the left side of

operator’s seat inside the cab consists of the
main unit, loudspeaker and antenna.
1. Power supply switch

2. Automatic search key
3. LCD
4. Volume key
5. Store stations/ MP3 player functional key
6. Manual search keys
7. Time and volume model select key
8. Mute key and loudspeaker
9. USB interface
Power supply switch
Press this button once to switch on the

power supply. Press it again to switch
off the power supply.
Automatic search key
Press the key for more than 2

seconds, The radio will search the
station automatically, from lower frequency to
higher frequency. Meanwhile store 6 strongest
stations automatically.
Press the key for less than 2 seconds, change
the band between the FM band and the MW
band.
Volume key
Press the volume button up/

down to adjust the volume.
68
Store stations (1-6) MP3 Player
1-6 keys are used for memory storage of the Step 1, connect the disc with songs.
desired station frequencies, press the desired
Step 2, player will show the total number of the
preset key (1 to 6) for more than 2 seconds to
songs, then play them automatically
store the current tuned station.
.
You can automatically store 6 strongest FM
stations on the FM AST band or 6 strongest MW
(AM) stations on the MW(AM) AST band. When
you use Auto Store, the new stations replace any
stations previously stored in the FM AST band or Speakers are easily damaged by water. Do
the MW (AM) AST band. not spurt water on this sound system when
Pause key wash the machine.Be careful if you need to
touch the body of the unit as the temperature
Press the key to pause the play. can exceed 160 degrees Fahrenheit (70°C)
after prolonged periods of operation.
Scan repeat and random

key Operator Controls
Press one the key, to
choose the play model. Left Pilot Control Lever
Repress the key, play the song in order.
Manual search keys
Press the key to choose the

song.
Time and volume model select key
Press this key for less than 2 seconds,

LCD will display clock, and then press
the key again within 2 seconds, to set volume
model. Press the key again and again, to choice
VOL->BAS->TRE->BAL->VOL.
Mute Key Speed and Direction Control?
Press this key shortly to mute or Push the left control lever forward, the machine
cancel the mute (silence) . moves forward. Pull the left lever backward, the
machine moves backward. Push the left lever
USB interface forward for a short distance, the travel speed is
slow,.Push the lever fully to the furthest position
Connect the USB disc, and the mp3 to get the fastest travel speed.
player will read it. If no song in the disc,
the LCD will display the information: NO Push the left control lever rightward, the machine
SONG. turns right; push the left lever left ward, the
machine turns left.
69
The lever will return to Neutral automatically Horn Switch

when released.
Horn switch is located on the left control lever,
Note: Keep the work implement close to the
press the button to sound the horn.
ground when the machine is running in high
speed, which will maximize the stability of the
machine.
Control buttons on left control lever
1 3
4 Right Pilot Control Lever
5 Boom and bucket Control
1. Auxiliary control switch (3 positions, automatic reset)

2. Flow output (2 positions, not automatic reset)
3. Turning signal lights switch
4. Horn switch (2 positions, automatic reset)
5. Two speed switch
Steering Indication lights
The steering indication switches are located on

the left pilot control lever. Press the left switch to
turn on the left turn signal light, press it again to
turn off the light. Press the right switch to turn on
the right turn signal light, press it again to turn off
the light.
70
The bucket will dump when pushing the control Accelerator Pedal
lever rightward; conversely, the bucket will tilt
back when moving the lever leftward. The lever The accelerator pedal is located at the front right
will return to the Neutral position when released. side of the driver’s seat.
Push the right lever forward, the boom will lower,
pull it backward, the boom will be raised. The
lever will return to the Neutral position when
released.
Control buttons on right pilot control

lever?option?
The engine speed will increase by depressing

down the pedal, while engine speed slows down
1 3 by releasing it. Use the accelerator pedal as
desired to control engine speed.
4
5 Hand Throttle Lever (if equipped)
The hand throttle lever is located on the front

right side in the cab.
1. Control the left cylinder of cold planer (3 positions,

automatic reset)
2. Control the right cylinder of cold planer (3 positions,
automatic reset)
3. Control the sideshift cylinder of cold planer (3
positions, automatic reset)
4. Locking switch of cold planer motor (retaining button)
5. Trigger switch
If you find the engine falls speed when

operating the machine to work, turn or travel Use the hand throttle lever to set the desired
simultaneously, please release one of the engine speed. Pull the hand throttle lever
operations to reduce the engine load. This towards the operator, the engine speed will
will ensure the smooth implementation of the increase. Push it away, the engine speed will
other operation and prevent the engine from reduce.
dropping speed.
71
Seat Adjustment 2. Backrest angle adjustment (rotational)
Press your back firmly against the backrest.

Standard Seat Rotate the control knob clockwise or
counterclockwise to adjust the backrest angle as
The standard seat provided in this machine can required. When the backrest is in position
be adjusted in the aspects of backrest angle, release the control knob, the backrest will lock in
fore/aft direction, and weight to meet the needs position automatically.
of different drivers in various working conditions.
Always adjust the seat by seated in it. 3. Weight adjustment
Rotate the control lever clockwise to adjust the

seat according to the operator's weight. Three
Do not adjust the seat while the machine is stroke options are available for this weight
running, otherwise serious accident could be adjustment. It is suggested to use the first stroke
resulted! option for the operators who weight about 60kg,
the second stroke option for the operators weight
about 80kg, the third stoke option for the
operators weight above 95kg.
3
2 When adjusting the seat forwards or

backwards, move the control lever to the seat
center to ensure the seat being unlocked
before moving the seat. Otherwise, the
locking parts is easy to be damaged. After
adjusting the seat, the control lever should
return to original position to ensure the
1 reliable locking of the seat.
1. Fore/Aft control lever

2. Backrest control knob
3. Weight control lever
1. Fore/Aft adjustment
The seat can be moved forwards and

backwards, move the control lever to the seat
center and slide the seat to the required position,
release the control lever to lock the seat. Make
sure the seat is locked in position.
72
Mechanical Suspension Seat 2. Backrest angle adjustment (rotational)
Press your back firmly against the backrest.

Rotate the control knob clockwise or
counterclockwise to adjust the backrest angle as
The seat provided on this machine meets the required. When the backrest is in position
standard of ISO7096. release the control knob, the backrest will lock in
position automatically.
This is a seat which is featuring in mechanical
suspension and hydraulic shock absorption. It 3. Weight adjustment and mechanical
can be adjusted in the aspects of armrest, suspension function
backrest angle, fore/aft direction, weight,
suspension stroke, height and seat slope angle Move the lever to the left side of the seat (when
to meet the need of different drivers in various seated) to increase spring tension. Adjust
working conditions. Always adjust the seat by according to the operator's weight. Weight
seating in it. adjustment is infinite from 50 kg to120 kg.
Seat Belt
This machine is equipped with a seat belt, which

meets the SAE J386 standard. Refer to your
Do not adjust the seat while the machine is LiuGong dealer for all replacement parts.
running, otherwise serious accident could be Always check the condition of the seat belt and
resulted! the condition of the mounting hardware before
operating the machine.
2 Non-Retractable Seat Belt Adjustment
Adjust both ends of the seat belt. The seat belt

should be tight but comfortable.
Lengthening the Seat Belt
1 3
1. Fore/Aft control lever

2. Backrest angle control lever
3. Weight control lever
1. Fore and Aft adjustment
The seat can be moved forwards and

backwards, lift the control lever and slide the
seat to the required position, release the lever to
lock the seat. Make sure the seat is locked in
position. Unfasten the seat belt.
73
1. To remove the slack in the outer loop, rotate The retractor will adjust the belt length and the
the buckle. This will free the lock bar, and retractor will lock in place. The comfort ride
permit the seat belt to move through the sleeve will allow the operator to have limited
buckle. movement.
2. Remove the slack from the outer belt loop by
Releasing the Seat Belt
pulling on the buckle.
3. Loosen the other half of the seat belt in the
same manner. If the seat belt does not fit
snugly with the buckle in the center, readjust
the seat belt.
Fasten the seat belt.
1. Pull out on the outer belt loop in order to

tighten the seat belt.
2. Adjust the other half of the seat belt in the
same manner.
3. If the seat belt does not fit snugly with the
buckle in the center, readjust the seat belt. Push the release button on the buckle in order to
release the seat belt. The seat belt will
Retractable Seat Belt Adjustment automatically retract into the retractor.
Fastening the Seat Belt Extension of the Seat Belt
When using retractable seat belts, do not use

seat belt extensions, or personal injury or
death can result.
The retractor system may or may not lock up
depending on the length of the extension and
the size of the person. If the retractor does
not lock up, the seat belt will not retain the
person.
3 2 1
Longer, non-retractable seat belts and
1. Seat belt buckle extensions for the non-retractable seat belts are
2. Seat belt catch available.
3. Seat belt
LiuGong requires only non-retractable seat belts
Pull seat belt out of the retractor in a continuous to be used with a seat belt extension.
motion.
Consult your LiuGong dealer for longer seat belts
Fasten seat belt catch into buckle. Make sure and for information on extending the seat belts.
that the seat belt is placed low across the lap of
the operator.
74
Access Doors and Covers
Rear Cover
1. Hold the handle of rear cover, and lift it up.
1. Release lever
2. Rear door
1. Pull the release lever and swing the door
open fully to latch automatically.
2. The support pin will lock the rear cover when
open the cover fully.
2. Pull down the loop to close the rear door.
3. Pull the handle down to close the cover. It will

be automatically locked.
Rear Door
The engine access door is located on the rear of

the machine. There is a locating latch in the right
side of the rear door.
75
Radiator Removal and Mounting Cab Tilting
1. Open the rear door, hold upward the latch

located on the right side of the radiator, turn
the radiator outward a bit angle.
Do not work beneath the cab unless the cab
support lever is engaged.
Failure to follow the instructions or heed the
warnings could result in injury or death.
Tilting the Cab
1. Park the machine on level ground.
Empty the water tank (if equipped) before you

tilt the cab.
2. Remove the retaining bolts on the left side of
2. Turn the engine start switch key to the OFF
the radiator, see above picture.Remove all position.
the pipes and hoses connecting to the
radiator. And remove the fan guard. 3. If you tilt the cab upward with the loader lift
arms in the RAISED position, you must
3. Install the hoisting hook to the two lugs on engage the support for the loader arms.
the two sides of the radiator and lift the Refer to "Loader Arm Support" on page 63
radiator upwards to remove it. for details.
4. Install the radiator in reverse order. 4. Before tilting the cab, ensure there are no
5. Close the rear door. loose tools or parts inside.
76
When the cab is raised, it is held in the up

position by gas springs, a safety mechanism
located on one spring prevents the cab from
falling. When you tip up the cab, nobody
should press down the spring strip of the gas
spring unless the cab is to be lowered and all
personnel are clear. Serious personal injury
or death could result.
5. Remove the two front bolts for the ROPS 8. Place the safety pin through the hole to
further fix the tilted cab.
6. Tilt the cab upward. Stand on the ground
when you tilt the cab.
Note: More than one person may be needed to
tilt the cab.
Lower the Cab
Note: More than one person may be needed to

lower the cab.
1. Ensure that all persons are not under the
7. Tip up the cab until the spring strip pops out.
cab. Remove all of the tools and unsecured
The cab can be held at this position.
items that are underneath the cab.
2. Remove the safety pin.
77
3. Press the spring strip in the direction of the 2. Let another worker remove the pin that holds
following arrow, and then lay the cab down the support strut in the stored position.
slowly.
3. Lower the support to rest on the cylinder

4. Install the bolts for the ROPS. Refer to housing.
"General Torque Specifications" on page 80.
4. Fasten the seat belt and lower the safety
armrest. Start the machine.
Loader Arm Support
5. Raise the lift arms until the support falls onto
the cylinder rod. Slowly lower the lift arms
until the support stops movement.
6. Stop the engine.

Loader arm support must be in place when
working under raised lift arms. Failure to
Disengage the Loader Arm Support
follow the instructions or heed the warnings
could result in injury or death.
1. Mount the machine. Fasten the seat belt and
lower the safety armrest. Start the engine.
Engage the Loader Arm Support
2. Slowly raise the loader arms until the support
is loose on the cylinder rod.
1. Park the machine on level ground. Empty the
work attachment, remove the work 3. Stop the engine. Let another person install
attachment. Lower lift arms to the ground. the support pin in the stored position.
Stop the engine.
4. Start the engine. Slowly lower the lift arms to
the ground. Stop the engine.
78
Emergency Exit Cab Dome Light
Press one end of the light to turn on the light.

Press the other end to turn off the light.
1 2
1. Pulling ring
2. Opening
The window in the rear of the machine serves as
an emergency exit. Remove the window in order
to use the emergency exit.
Withdraw the pulling ring at the top of the
window, the window rubber seal can be removed
at the same time. When the seal is taken out,
carefully remove the window.
Interlock Control
Move the safety armrest to the RAISED position

in order to lock the hydraulic controls.
Note: When the safety armrest is moved to the
RAISED position, the parking brake will engage
automatically.
In order to start the engine the safety armrest

must be lowered.
79
CLG375B Engine Starting
Engine Starting 14. Sound the horn to alert personnel that you
are going to start the machine, wait 5
seconds before moving and starting.
Before Starting the Engine
Starting the Engine
You should have completed a walk around of the
machine as described in “Before Starting the
Ensure you have read and follow “Before
Engine” in the Safety Information, “Cautions
Starting the Engine” instructions written on this
about Machine Operation” section of this manual
page.
at the start of each shift.
Note: If the outside temperature is 0°C (32°F)
Before each individual start ensure that you
or below, turn the starter switch key to the (II )
observe the following:
position for 15 -20 seconds to heat the engine
1. No oil or coolant leaks can be observed. induction manifold. (If fitted.)
2. The machine has not been damaged, all 1. Slightly rotate the hand throttle lever towards
guards and covers are in place. the operator.
3. No persons are working on or are close to the 2. Turn start switch to START position and hold
machine. for 15 seconds.
4. All of the electrical components work, all Note: If the engine fails to start after 20 seconds,
directional indicator lights, brake lights, and release the start switch. Wait two minutes before
work lights. attempting another start to allow the starter
motor to cool down.
5. No loose objects are in the cab, secure any
loose objects. 3. Release the start key as soon as engine
starts. The switch will return to “I” position.
6. You can see clearly around the machine,
clean any dirt from windows and adjust 4. Rotate the hand throttle lever towards the
mirrors if necessary. outside to reduce engine speed.
7. You are seated in the operators seat with the
seat belt securely fastened. After Starting the Engine
8. You have adjusted the seat to provide
comfortable reach of levers and controls. Observe all instruments and warning lights,
9. The safety armrest is lowered. ensure that they work and the readings are
within working range. Stop the engine if any
10. All attachments are secured in their locked instruments or lights show any problems.
position and lowered to the ground.
Slowly move each function, observe any noises
11. The directional control lever is in neutral or abnormality, if observed lower all attachments
position. and stop engine. Locate and resolve problem
12. Ensure that the hand throttle lever and foot before further operation.
pedal (if equipped) are at minimum engine
speed positions.
13. Do not attempt to start the engine if a “Do Not
Operate” tag or similar device has been
attached to the start switch or control levers.
Find the reason for the tag to have been
attached and resolve.
80
Operation Techniques CLG375B
Operation Techniques Operating on a Slope
Operation Information Avoid operating the machine across a slope. If it

is necessary, operate the machine with the
heaviest end up a slope and in reverse going
Follow these basic instructions when you are down a slope. Never operate the machine on
operating the machine. continuous slopes that are greater than 20
1. Adjust the operator's seat, and fasten the degrees or intermittent slopes that are greater
seat belt. than 30 degrees. Do not turn the machine while
you are operating on a slope.
2. Lower the safety armrest.
If it is necessary to travel across a slope, the
3. Start the engine and allow the machine to following steps should always be followed:
warm up.
1. If it is necessary to turn while travelling
4. Raise all lowered work attachments in order across a slope, stop the machine first, and
to negotiate any obstacle. then turn the machine slowly keeping the
5. Smoothly move the speed and direction heaviest end towards the top of the slope.
control lever for the desired direction and
speed.
6. To prevent injury, make sure that no people
are working on the machine or near the Do not back up a hill in order to turn.
machine. To prevent injury, keep the
2. Position the machine so that the front of the
machine under control at all times.
machine faces the direction for travel that is
7. Do not allow the machine to over speed desired.
when you go downhill. Move the speed
control lever toward the HOLD position in
order to reduce the speed of the machine
Work Attachment Quick Coupler
before going downhill. Operation
8. Always put the heaviest end of the machine
uphill when you are working on an incline.
9. The loader arms of the machine should be
fully lowered when using the machine to dig, Using an improper work attachment could
which will transfer the stress that is placed on result in injury or death.
the loader arms into the frame.
Do not operate this machine until you have a

positive indication that the coupler pins are fully
engaged. Check for engagement by:
LiuGong does not recommend the use of
steel tracks over tires on any model of its 1. Roll the work attachment forward.
machines. Using steel tracks, work
2. Put downward pressure on the forward lower
attachments may not engage the quick
edge of the work attachment.
coupler properly, and grounding may not be
effective. The loader arms may contact the
steel tracks which will cause damage to the
machine.
81
CLG375B Operation Techniques
3. Drive the machine backwards slightly and 4. Fasten the seat belt and lower the safety
make sure there is not any movement armrest.
between the work attachment and the quick
5. Start the engine.
coupler assembly. Repeat this process for
two or three times. 6. Roll the quick coupler assembly forward.
3
Work Attachment Assembly
1. Angled plate
2. Outer plates
Before assembly of a work attachment, inspect 3. Quick coupler assembly
the quick coupler and the work attachment 7. Align the quick coupler assembly between
mounting bracket for wear and damage. Refer to the outer plates of the mounting bracket.
"Quick Coupler--Inspect" on page 100, "Work Move the quick coupler assembly under the
Attachment Mounting Bracket--Inspect" on page angled plate of the mounting bracket and roll
99 for inspection procedures. back the work attachment.
1. Place the work attachment on level ground. 8. Fully lower the loader arms.
Move the hydraulic lines (if equipped) of the
9. Roll the work attachment forward until it is
work attachment and wiring harness (if
slightly off the ground.
equipped) away from the work attachment
mounting bracket. 10. Turn the engine start switch key to the OFF
position in order to stop the engine.
11. If the work attachment requires hydraulic
lines, release the hydraulic system pressure
according to the following procedure
If the work attachment is equipped with an

Operation and Maintenance Manual, follow
the procedure that is described in the
manual. Damage to the work attachment and
2. If the machine is equipped with a manual the host machine may occur if you do not
quick coupler, ensure that the levers for the follow the proper installation procedure.
coupler pins are in the unlocked position.
3. Enter the machine.
82
Auxiliary quick connectors （If equiped）
1 2
a) Sit in the seat rightly and fasten the seat 1. Disengaged position
belt. 2. Engaged position
b) Make sure the safety armrest is in 13. If the work attachment requires hydraulics,
LOWERED position. then use the following procedure:
c) Turn the engine start switch key to the

ON position.
d) Relieve the hydraulic pressure in the
system by slightly pushing the left control
lever to all directions.
e) Turn the engine start switch key to the
OFF position.
f) The pressure in the hydraulic system has
been released.
12. Leave the machine.
a) Route the hydraulic hoses through the
note: If you are installing a material handling arm hose guide on the machine in order to
that is not equipped with the optional center step, prevent damage to the hoses. Not all
do not leave the machine. Another person is work attachments require the hydraulic
needed to perform step13 to step 15. hoses to be routed through the hose
If the machine is equipped with a manual guide. The operator's manual of the work
coupler, move the levers for the coupler pins to attachment will inform you if the hydraulic
the ENGAGED position. hoses need to be routed through the
hose guide. LiuGong hydraulic hoses
must be routed through the hose guide.
b) Ensure that the quick couplers are clean.
c) Connect the auxiliary hydraulic hoses of
the work attachment to the machine.
d) If the work attachment is equipped with
electrical lines, then route the electrical
lines with the hydraulic hoses.
83
e) Connect the wire harness (if equipped) to Work Attachment Disassembly

the electrical connector on the machine.
f) Connect the water line (if equipped) to
the water tank on the machine.
Disengaging the coupler pins will release the

work attachment from control of the operator.
Serious injury or death may result from
disengaging the work attachment when it is
in an unstable position or carrying a load.
Place the work attachment in a safe position
before disengaging the coupler pins.
Auxiliary hoses and electrical lines for work

14. Visually ensure that both coupler pins are attachments must be disconnected before
extending out of the holes in the work the quick coupler is disengaged.
attachment mounting bracket.
15. Visually ensure that both coupler pins are
Pulling the work attachment with the auxiliary
extending out of the holes in the work
hoses could result in damage to the host
attachment mounting bracket.
machine or the work attachment.
a) Enter the machine.
1. Position the machine on level ground.
b) Fasten the seat belt and lower the safety
2. Lower the work attachment to the ground.
armrest.
3. Roll back the work attachment until it is
c) Start the engine.
slightly off the ground.
d) Keep the work attachment close to the
ground.
position in order to stop the engine.
e) Tilt the work attachment downward.
5. If the work attachment requires hydraulics,
f) Apply down pressure on the work use the following procedure in order to
attachment. release the hydraulic system pressure.
g) Move the machine backward. Ensure that a) Ensure that the safety armrest is lowered.
there is no movement between the work
b) Turn the engine start switch key to the
attachment and the quick coupler
ON position.
assembly.
c) Relieve the hydraulic pressure in the
16. Test the work attachment for leaks and for
system by slightly pushing the left control
proper operation.
lever to all directions.
d) Stop the engine.
e) Disconnect the auxiliary hydraulic hoses
from the machine.
Note: If protective caps are available, install
protective caps over the quick connect couplers.
84
f) If hoses are routed through the hose 11. As you slowly back away from the mounting
guide, remove the hoses from the hose bracket, tilt the quick coupler assembly
guide. Move the hoses to a position that forward until the top of the quick coupler
is away from the work attachment assembly clears the angled plate.
mounting bracket.
12. Back away from the work attachment.
Note: Connect the hoses for the work
attachment together. Connecting the hoses for
the work attachment together will reduce the
Parking
probability of contaminating the hydraulic
system. Connecting the hoses together will Stopping the Engine
reduce the buildup of pressure in the hoses.
Connecting the hoses together will ease the
connection of the hoses to the machine.
g) If the work attachment is equipped with
an electrical line, then disconnect the wire Stopping the engine immediately after it has
harness from the connector on the been working under a load will result in
machine. If protective caps are available, overheating and accelerated wear of the
install protective caps over the electrical engine components.
connectors
Refer to the following procedure, to allow the
h) If the auxiliary electrical line is routed
engine to cool, and to prevent excessive
through the hose guide, remove the line
temperatures in the turbocharger housing (if
from the hose guide. Move the auxiliary
equipped), which could cause the oil to overheat
electrical line to a position that is away
problems.
from the work attachment mounting
bracket. 1. After finishing the work, operate the engine
for five minutes at low idle without a load.
i) If the work attachment is equipped with a
water line, then disconnect the water line Note: This allows hot areas in the engine to cool
from the connector on the machine. Move gradually. This will extend the service life of the
the water line to a position that is away engine.
from the work attachment mounting
2. Move the control levers into Neutral position.
bracket.
3. Turn the engine start switch key to the ON
6. Leave the machine.
position.
Note: If you are removing a material handling
4. Relieve the pressure in the auxiliary hydraulic
arm that is not equipped with an optional center
system.
step, do not leave the machine. Another person
is needed to perform following steps. 5. Ensure that the engine start switch key is in
the OFF position after the pressure in the
7. If the machine is equipped with a manual
auxiliary hydraulic system has been relieved.
coupler, move the levers for the coupler pins
to the DISENGAGED position. 6. Cover the exhaust opening after the machine
has cooled down.
8. Enter the machine.
9. Fasten the seat belt and lower the safety Stopping the Engine with an Electrical
armrest. Failure
1. Lower the work tool to the ground.
85
2. Raise the safety armrest. Unfasten the seat Lowering the Equipment with an
belt. Leave the machine.
Engine Failure
3. Open the rear door. Refer to "Access Doors
and Covers" on page 60 for details.
If the engine has a failure while the boom is
4. Unplug the connector for the fuel shutoff raised, turn the engine start switch key to the
solenoid. “ON” position. Press the boom unlocking switch
5. The lever located on the fuel pump can also on the right instrument panel, then push the right
be used to shut off the fuel on machines control lever forward to lower the boom.
Do not go under the raised boom without the
boom support in the LOCKED position. Use the
emergency exit if the boom support cannot be
Do not operate the machine until the fault has installed on the raised arms.
been removed.
Storage
Equipment Lowering with Engine
Stopped Before Storage
1. Environmental temperature for machine

storage: -25°C~40°C (-13°F~104°F).
Personal injury or death can result from a 2. Clean and dry every part of the machine and
work attachment falling. store it in a dry warehouse. If the machine
has to be stored in the open air, park the
Personal injury can result from oil under high
machine on the concrete ground and cover
pressure.
with canvas.
Do not allow high pressure oil to contact your
3. Before storage, refill the oil tank, lubricate
skin.
every moving pin & shaft and change
Wear appropriate protective equipment while hydraulic oil.
working with high pressure oil systems.
4. Paint a thin layer of grease on the exposed
Keep personnel away from the front of the part of hydraulic oil cylinder piston rod.
machine when lowering the work attachment.
5. Remove batteries from the machine and
store in a separate place with temperature
Before lowering any equipment with the engine above 0°C.
stopped, clear the area around the equipment of
6. If the air temperature is below 0°C, add
all personnel. The procedure will vary with the
antifreeze in cooling water of the engine till it
type of equipment that is lowered. Keep in mind
reaches the engine body and evaporator of
that most systems use a high pressure fluid in
the air conditioner. Drain out water in the
order to raise or lower the equipment.
cooling system, also drain out water in the
evaporator of the air conditioner.
7. Check the machine regularly to avoid the
corrosion of its parts.
8. Attach a DO NOT OPERATE or similar
warning tag to the start switch or control
levers in the cab.
86
During Storage
1. Start the machine once every month and run

every system, and lubricate every parts of the Check whether there are any cracks, broken
moving pins and shafts. Meanwhile, charge or missing parts on the machine before reuse
the battery. the machine.
2. Before starting the machine, wipe off grease
on the hydraulic oil cylinder piston rod. After Transportation Information
operation, paint a layer of grease on it.
3. Paint antirust additive on rusted parts. Transportation of the Machine
To avoid personal injury or death, when

working with antifreeze inside the room, open Obey the correlative laws that govern
the windows for ventilation. characteristics of the load (weight, width, and
length).
Before Re-usage
Investigate the travel route for overpass
1. Fill the cooling system with coolant. clearances, ensure that there will be adequate
clearance for the machine.
2. Change the lubricant, engine oil, hydraulic oil
and antifreeze, fill oil to the chain case. Clean ice, snow, or other slippery material from
the loading dock and from the truck bed before
3. Lubricate all moving pins and shafts. you load the machine onto transport machine.
4. Install the charged battery. This will prevent the machine from slipping in
transit. This will also prevent the machine from
5. Before starting the machine, wipe off grease moving during transportation.
on the hydraulic oil cylinder piston rod.
6. Start the engine and let it run at idle speed for
two minutes to see whether there is any
leakage to the oil filter and the radiator drain Before moving the machine onto the trailer,
valve. make sure that the trailer and ramp are free
7. Turn off the engine and check all of the oil from oil, grease and ice. Remove oil, grease
levels, the coolant level, and the chain case and ice from the machine tires. Make sure the
oil level. machine will not fall on the ramp angle. See
"Main Specifications" on page 36 for the
minimum ground clearance of your machine.
If the machine is not applied with antirust

additive per month during storage, consult
with Liugong dealer.
87
8. After you load the machine onto the trailer be

sure that the machine is properly positioned
on the trailer.
Make sure the cooling system has proper 9. Lower the work attachment to the floor of the
antifreeze if moving the machine to a colder trailer.
climate.
Do not use a forklift to lift the machine. Using position in order to stop the engine.
a forklift to move the machine can result in
property damage. 11. Turn the engine start switch key to the ON
position.
Choose the flattest ground to load the
machine or unload the machine. 12. Move all work implement control levers while
you are pressing several times on each side
Perform loading according to the following of the hydraulic control pedal (if equipped) in
steps: order to relieve hydraulic pressure.
13. Move all work implement control levers to
1. Chock the trailer wheels or the truck wheels the HOLD or Neutral position.
before you load the machine
14. Check that the overall height of the machine
is within regulations. Adjust if necessary.
15. Stop the engine, turn every switch to
NEUTRAL or OFF position and remove the
key.
16. Move the safety armrest to the UP position.
Unfasten the seat belt, secure the cab.
17. Turn the battery disconnect switch (if
equipped) to OFF position.
18. Chock the wheels of the machine and fasten
2. Make sure the loading ramps have adequate it with steel wires or chains to avoid
length, width, and strength. movement during transportation.
3. Make sure the ramps are correctly in place 19. Refer to "Lifting the Machine" on page 73 for
and secure. lifting information.
4. Maintain the slope of the loading ramps 20. Cover the exhaust outlet when the machine
within 15 degrees of the ground. has cooled down.
5. Minimize any step between the base of the
loading ramps and the ground. Driving the Machine
6. Set the machine so that the heaviest end of
Disable the work attachment control, the
the machine is going up the ramps first.
auxiliary hydraulic control and the high flow
Carefully drive the machine onto the trailer
control when you drive the machine.
7. Use caution when you travel over the areas
When you drive the machine lower the work
around the loading ramp joints. Maintain the
attachment as close to the ground as possible.
balance point of the machine. Keep the work
attachment low. Before you drive the machine, consult your tire
dealer for recommended tire pressure and speed
limitations.
88
Stop for 30 minutes after every 40km or after 3. The lifting decal can be seen on the front and
every hour when driving the machine for a long rear frame of the machine.
distance in order to cool down the tire.
Inflate the tire to the correct pressure. Please
refer to page 96, "Tire Inflation Information" for
more information.
Perform a walk-around inspection and check the
fluid levels in the various compartments.
Ensure that your machine obtains the required
licenses and it is equipped to comply with driving
regulations.
Travel at a moderate speed. Observe all speed
limitations when you drive the machine. 4. The lifting device should be fixed on the lift
eyes with lift decals on the machine.
Front lifting eye
Lifting the Machine
Improper lift or securing could cause the

machine to move and cause machine
damage, personnel injury or death.
The machine can be lifted with a bucket or a

pallet fork that is not hydraulic. All other work
attachments must be removed from the
machine before lifting the machine.
The cab's four points can be used to lift cab,
but can't be used to lift the machine.
Do not allow any personnel in the area
around the machine. 5.
1. Refer to "Main Specifications" on page 36 for Rear lifting eyes
the operating weight of the machine.
Calculate the maximum lift weight of the
crane and loading capacity of the lifting
device to ensure the lift safety.
2. The length of the four ropes on the lifting
device must be the same to ensure the four
lifting eyes share the same pressure.
89
6.
1. Two sling with a length of 2.0m

2. Two sling with a length of 2.4m
While using the hoist to swing your machine, you
should use the hook which has four slings, with
30 degree included angle and 4500kg hoisting
ability. The length of the two slings must not be
shorter than 2.4 meters, the length of the other
two must not be shorter than 2.0 meters
Understand and use the correct command

signals.
You should check whether there is any
damage and lost parts of the swing
equipment everyday. Let other people leave
the scene while swinging; do not pass over
other's head while swinging
90
Towing Information
To prevent damage to engine bearings and to

electrical circuits when you jump start a
If the machine is disabled, the machine machine, do not allow the stalled machine to
should be lifted onto a trailer in order to be touch the machine that is used as the
transported. Refer to "Lifting the Machine" electrical source.
on page 73 for the lifting procedure.
Severely discharged maintenance free batteries
Do not tow the machine, towing the machine will not fully recharge from the alternator after
more than 4 meters will cause damage to the
jump starting. The batteries must be charged to
tires and the machine hydrostatic system.
proper voltage with a battery charger. Many
batteries thought to be unusable are still
rechargeable.
Engine Starting (Alternate
Use only equal voltage for starting. Check the
Methods) battery and starter voltage rating of your
machine. Use only the same voltage for jump
Engine Starting with Jump Start Cables starting. Use of a welder or higher voltage
damages the electrical system. This machine
has a 12 volt starting system. Use only the same
voltage for jump starting.
1. Lower the work attachments to the ground.
Batteries give off flammable fumes that can
explode resulting in personal injury. 2. Move all control levers to NEUTRAL position.
Prevent sparks near the batteries. They could 3. Turn the engine start switch key to the OFF
cause vapors to explode. Do not allow the position and turn all accessory switches to
jump start cable ends to contact each other the OFF position.
or the machine.
4. Move the machine that is being used as an
Do not smoke when checking battery electrical source near the stalled machine so
electrolyte levels. that the jump start cables reach the stalled
machine. Do not allow the machines to
Electrolyte is an acid and can cause personal
contact each other.
injury if it contacts skin or eyes.
5. Stop the engine of the machine that is being
Always wear eye protection when starting a
used as an electrical source. If you are using
machine with jump start cables.
an auxiliary power source, turn off the
Improper jump start procedures can cause an charging system.
explosion resulting in personal injury.
6. Ensure that battery caps on both machines
Always connect the positive (+) to positive (+) are tight and correctly placed. Ensure that
and the negative (-) to negative (-). batteries in the stalled machine are not
frozen.
Jump start only with an energy source with
the same voltage as the stalled machine. 7. Connect the positive jump start cable to the
positive cable terminal of the discharged
Turn off all lights and accessories on the
battery. Do not allow the positive cable
stalled machine. Otherwise, they will operate
clamps to contact any metal except for the
when the energy source is connected.
battery terminals.
91
8. Connect the other positive end of the jump

start cable to the positive cable terminal of
the electrical source.
9. Connect one negative end of the jump start
cable to the negative cable terminal of the
electrical source.
10. Connect the other negative end of the jump
start cable to the engine block or to the frame
of the stalled machine. Do not connect the
jump start cable to the battery post. Do not
allow the jump start cables to contact the
battery cables, the fuel lines, the hydraulic
lines, or any moving parts.
11. Start the engine of the machine that is being
used as an electrical source or energize the
charging system on the auxiliary power
source.
12. Wait at least two minutes before you attempt
to start the stalled machine. This will allow
the battery in the stalled machine to partially
charge.
13. Attempt to start the stalled engine.
14. After the stalled engine starts, disconnect the
negative jump start cable from the stalled
machine.
15. Disconnect the negative jump start cable
from the negative terminal of the electrical
source.
16. Disconnect the positive jump start cable from
the positive terminal of the electrical source.
17. Disconnect the positive jump start cable from
the positive terminal of the stalled machine.
18. Conclude the failure analysis on the starting
system of the stalled machine and/or on the
charging system of the stalled machine.
Check the machine while the engine is
running and the charging system is in
operation.
92
Maintenance Manual January 3, 2018
Run-in CLG375B
Maintenance Manual 8. Check the tightness of all bolts and nuts.
The following must be done after the first 8

hours of operation during the run-in period.
1. Check the tightness of all the bolts and nuts.

Please perform the maintenance procedures 2. Check the belt tightness of the fan, engine
at the intervals according to this manual. and air conditioner compressor.
Proper maintenance will extend the service
3. Check the level of the chain tank oil,
life of the machine and provide safer
hydraulic oil tank, engine oil and coolant.
operation.
4. Check the water in fuel separator and the
refrigerant of the air conditioner.
Run-in 5. Check the hydraulic system for leakage.

6. Check temperatures and connections of the
electrical system, power supply of the
The run-in of new loader is an important
alternator and the lights.
procedure for prolonging of the service life of the
machine, eliminating fault and avoiding 7. Lubricate the work implement pins every 10
accidents. The user must read these guidelines hours (for the first 100 service hours)
for run-in a new loader and how to operate and
maintain the machine after purchase.
Run-in-Requirements for New Machine

Check oil level according to the relevant
operation regulations.
1. Run-in of a new machine is 100 hours.
2. Start the engine and run at idling speed for Work should be done after the finish of run-in
15 seconds. Start the engine at low speed
and slowly increase. 1. Check the tightness of all bolts and nuts,
3. Run the machine at idling speed for 5 especially diesel cylinder head cover,
minutes for every start-up. exhaust pipe and engine fixing.
4. Avoid heavy load or high speed operation 2. Check the tension of the fan belts.
during run-in period. 3. Check, adjust and lubricate the components
5. It is better to load with loose material during of the machine after run-in. Check the
the first 50 hours in run-in period. Do not hydraulic oil cleanness simultaneously.
operate rushly. Fill the bucket to 1/2 of its Replace the return filter element if necessary
rated capacity. Increase the load capacity
gradually after the first 50 hours. Keep the
load within 3/4 of the bucket.
6. Check the lubricant periodically. Replace or Replace the hydraulic oil according to the
refill the lubricant according to the stipulated stipulated procedures.
period.
7. Check the moving components of the
machine. If any abnormality is found, look for
reasons and remove them.
93
January 3, 2018 Maintenance Manual
CLG375B Maintenance Interval Schedule
Maintenance Interval Fuel Tank Cap--Clean
Schedule Water and Impurity--Remove

Machine Frame--Clean
Oil Filter--Inspect
Window Washer Reservoir--Fill
Read and understand all the safety Window Wiper--Inspect / Replace
instructions, warnings and indications before
Windows--Clean
any operations or maintenances.
Every 10 Service Hours or Daily
The maintenance intervals stated in this manual
are determined according to the service hour Backup Alarm--Test
meter or calendar intervals shown (daily, weekly, Coolant Level--Check
monthly, etc). Liugong recommends that
maintenance should be performed according to Engine Oil Level--Check
whichever of the above-mentioned intervals Hydraulic Oil Level--Check
occurs first.
Pivot pins--Lubricate (refer to the lubrication
Under extremely severe, dusty or wet operating chart)
conditions, more frequent lubrication than is
specified in the "Maintenance Intervals" chart Radiator Core--Clean
may be necessary. Seat Belt--Inspect
Perform service on items at multiples of the Work Attachment--Lubricate
original requirement. For example, at every 500
service hours or 3 months, also service those Fuel tank -fill
items listed under every 250 service hours or Every 50 Service Hours
monthly, every 50 service hours or weekly and
every 10 service hours or daily. Engine oil drain and fill(1st time)
Engine oil filter replace(1st time)
As Required
Drain water separator
Battery--Recycle
Every 100 Service Hours
Battery or Battery Cable--Inspect/Replace
Bucket Cutting Edges--Inspect/Replace Engine Belt hardware--Check
Bucket Tips--Inspect/Replace Every 250 Service Hours

Cab Air Filter--Clean/Replace
Engine Belt--Check/Adjust/Replace
Circuit Breakers and Fuses--Reset/Replace
Engine oil drain and fill(2nd and after)
Air Pre-Filter--Clean / Replace
Engine oil filter replace(2nd and after)
Air Filter Safety Element--Replace
Engine Compartment--Clean Every 500 Service Hours or 3 Months
Engine Oil-water Separator--Drain Drive Chain Tension--Check/Adjust

Engine Starting with Jump Start Cables
94
Maintenance Interval Schedule CLG375B
Every 500 Service Hours or 6 Months
Fuel Filter--Replace
Hydraulic Oil Filter--Replace
Water separator element-Replace
Every 1000 Service Hours or 6 Months
Drive Chain Case Oil--Replace

Rollover Protective Structure (ROPS) and Falling
Object Protective Structure (FOPS)--Inspect
Every 1000 Service Hours or 1 Year
Hydraulic Oil--Replace
Every 2000 Service Hours
Refrigerant Dryer--Replace
Every 3000 Service Hours or 2 Years
Coolant Temperature Regulator--Replace

Coolant--Replace
Every 3 Years After Date of Installation or

Every 5 Years After Date of Manufacture
Seat Belt--Replace
NOTE:Engine maintenance Interval schedule

refer to engine service manual.
95
CLG375B General Torque Specifications
General Torque Specifications
Tighten the bolts used in the machine according to the torque requirements shown in the following table
unless otherwise specified:
Standard torque for metric threads
Standard Torque lb.ft (N • m)

Thread Size
8.8 Grade Strength 10.9Grade Strength
M6 7.7±1.1(10.5±1.5)
M8 19±2.9(26±4)
M10 38±5(52±7) 53±4(72±6)
M12 66±9(90±12) 89±7(120±10)
M14 107±15(145±20) 144±11(195±15)
M16 166±26(225±35) 225±18(305±25)
M18 229±33(310±45) 306±26(415±35)
M20 302±37(410±50) 443±37(600±50)
M22 443±59(600±80) 590±52(800±70)
M24 561±74(760±100) 752±74(1020±100)
M27 811±111 (1100±150) 1106±74(1500±100)
M30 1106±148 (1500±200) 1364±11(1850±150)
M33 1512±221 (2050±300) 2139±295(2900±400)
M36 1955±258 (2650±350) 2286±184(3100±250)
Standard torque for British system threads

Thread Size Standard Torque lb.ft (N • m)
1/4 9±3 (12±4)
5/16 18±5 (25±7)
3/8 33±5 (45±7)
7/16 52±11 (70±15)
1/2 74±11 (100±15)
9/16 110±15 (150±20)
5/8 148±18 (200±25)
3/4 266±37 (360±50)
7/8 420±59 (570±80)
1 645±74 (875±100)
96
Tire Inflation Information CLG375B
Tire Inflation Information Oil Change Interval and Refill

Capacities
Liugong recommends the use of dry nitrogen for
tire inflation and tire pressure adjustments. It
includes all machines with rubber tires. Nitrogen
is an inert gas that will not aid combustion inside
the tire.
Care must be taken in order to ensure that
The use of nitrogen for tire inflation can not only fluids are contained during performance of
reduce the risk of explosion, but also help to inspection, maintenance, testing, adjusting
prevent oxidation, aging of the rubber, and and repair of the equipment. Collect the fluid
corrosion of the wheel rim parts. with suitable containers before opening any
compartment or disassembling any
component. Obey all local regulation for the
disposal of liquids.
Training for using the equipment is
necessary to avoid over inflation. A tire
blowout or a rim failure can cause personal
injury. Do not set the tire inflation equipment
CLG375B
regulator higher than 140 kPa (20 psi) over
the recommended tire pressure. Interval Approximate
Item
(service hours) quantity (L)
Check and adjust the tire inflation pressure after
the tire cools down completely. Ask all other Engine oil 250 7
persons to leave the danger area (around the Hydraulic oil 1000 60
rim). Fuel Tank 10 100
The inflation pressure for nitrogen and air are the Cooling
3000 15
same when charging the tires. Consult your tire system
dealer for operating pressures. Each Drive
1000 12
Chain
The tire pressure will significantly change when
you drive the machine into freezing temperature
from a normal environment with a temperature of
18°C to 21 °C (65° to 70 °F). If you inflate the tire
to the correct pressure under normal
temperature, the tire will be underinflated in
freezing temperature. Low pressure will shorten
the service life of tires.
97
CLG375B Lubrication Specifications
Lubrication Specifications
Type of oil Name of oil Position of use

For roller bearings, bushings, pins, frame pins, swing
Grease ★ 3# MOS2 lithium based grease frame of rear axle, drive shaft spline, universal joint
and water pump shaft etc.
For implement hydraulic system & steering hydraulic
Hydraulic oil SHELL TELLUS 46# anti-wear hydraulic oil
system.
CJ-4 For diesel engine
Engine oil
10W-30 CH-40 For chain box
Fuel Tier 4f diesel oil, S<=15 PPM For diesel engine
Cooling System 50% water and 50% ethylene glycol
Note: " ★ " used by the manufacturer after the machine is newly produced
Do not mix oils of different brands even if they have the same specifications. Clean the system
before refilling with a different oil.
If the machine is used at low temperature in severe cold areas for a long time, HV-46 low
temperature anti-wear hydraulic oil should be used.
Replace the lubricant periodically even though the lubricant is very clean because the lubricant
might go bad after a long time use.
Choose the oil according to the lowest air temperature in the local area where the machine is
used.
98
Important Maintenance Procedures CLG375B
Important Maintenance 11. Check the ROPS for visible damage. Consult
with your Liugong dealer for repair
Procedures information, if there is damage.
12. Check all the lighting equipment and replace
Daily Inspection the bulbs and glass if necessary.
13. Check the cab and keep the cab tidy.
14. Check the instrument panels and indicators
for damage. Replace damaged parts, if
necessary.
Watch carefully for leakage. If you find
leakage, service it. If you suspect leakage or 15. Check the seat belt, buckle and tighten the
observe leakage, check the fluid levels more bolts. Replace frayed or damaged belt, if
frequently. necessary.
16. Adjust the rear view mirrors and check the
Check the following items before starting the window to ensure a good vision for the driver.
engine everyday: Clean the windows, if necessary.
1. Check the engine compartment. Clean the Engine System

accumulated sundries on it and on the
radiator.
Coolant Level--Check
2. Check the engine for damaged parts.
3. Check the tires for damage. Check for
missing air caps.
4. Check the axles and wheel rim for leakages. Pressurized system: Hot coolant can cause
Repair the leakage point. serious burn. To open cap, stop engine, wait
until radiator is cool. Then loosen cap slowly
5. Check the hydraulic oil tank, all of the tubes
to relieve the pressure.
and hoses, plugs, seals, connectors and oil
nozzles for leakages. Repair the leakage and
replace the hose if necessary. 1. Open the engine access door Refer to
"Access Doors and Covers" on page 60.
6. Check all of the implements, cylinders,
linkage for cracks and damages.
7. Ensure that all doors, covers and shields are
securely attached. Check them for damage.
8. Check the handrail for damage and check
the bolt for loose condition.
9. Check the bucket which is equipped with a
lifting hood for damage.
10. Check the air inlet and outlet of air
conditioner evaporator. Clear away the
cotton, paper, plastic and film that can block
the air inlet. 2. Open the coolant filler cap. Maintain the
coolant to the top of the filler cap neck.
99
CLG375B Important Maintenance Procedures
3. If you need to add coolant to the radiator, the For information about the addition of Extender to
radiator cap is located on the upper left your cooling system, consult your LiuGong
corner of the radiator. Remove the radiator dealer.
filler cap slowly in order to relieve system
Note: Do not change the coolant until you read
pressure.
and understand the material in the Cooling
4. Check if coolant level is at 1 cm below the System Specifications section.
filler neck, replenish coolant if necessary.
Drain the coolant whenever the coolant is dirty or
5. Inspect the radiator cap and the gasket. whenever the coolant is foaming.
Replace the cap if the cap or the gasket is
The radiator cap is located under the radiator
damaged. Install the radiator cap.
guard on the top of the engine compartment.
6. Screw in the coolant filler cap.
Allow the machine to cool before you change the
7. Close the engine access door. coolant.
1. Open the engine access door.
2. Slowly loosen the radiator cap in order to
relieve system pressure. Remove the
Inspect the cooling system hoses for any
radiator cap.
leaks, cracks, or signs of deterioration.
Replace any damaged hoses.
Coolant--Replace
Care must be taken in order to ensure that

fluids are contained during the performance
of inspection, maintenance, testing,
adjusting and repair of the equipment.
Prepare to collect the fluid with suitable
containers before disassembling any coolant 3. The drain plug for the coolant is located on
lines. Obey all local regulations for the the radiator. Open the drain valve and allow
disposal of liquids. the coolant to drain into a suitable container.
Hot coolant can cause serious burns. To

open the cap, stop the engine until the
radiator cools down. Then loosen the cap
slowly to release the pressure.
Mixing with other products will reduce the

effectiveness of the coolant. This could result
in damage to cooling system components.
Note: The machine was shipped from the factory

with coolant in the cooling system. 4. Close the valve.
100
5. Replace the thermostat if necessary. See The thermostat should be replaced after the
page 100, "Coolant Thermostat - Replace" cooling system has been cleaned. Replace the
for the process for replacing the thermostat. thermostat while the cooling system is
completely drained or while the cooling system
6. Add the coolant solution. Refer to "Oil
coolant is drained to a level that is below the
Change Interval and Refill Capacities" on
thermostat housing.
page 81.
The engines incorporate a shunt design cooling
Note: Premix the coolant solution before filling
system. It is mandatory to always operate the
the cooling system. The coolant solution should
engine with a thermostat.
contain 50 percent coolant and 50 percent
distilled water. 1. Open the engine access door, refer to
Add the coolant solution at a maximum rate of
five liters per minute. This will reduce the chance 2. Drain the coolant from the machine. See
of trapping air inside the engine block. A large page 99, "Coolant--Replace" for the
amount of trapped air can cause localized procedure to drain the cooling system.
heating to occur upon start-up Localized heating
may result in engine damage, which may lead to
failure of the engine.
7. Start the engine. Run the engine without the
radiator cap until the coolant level stabilizes.
8. Maintain the coolant level in the sight gauge.
The sight gauge is located on the right side of
the radiator.
9. Stop the engine. Inspect the radiator cap and
the gasket. Replace the cap if the cap or the 1
gasket is damaged. Install the radiator cap. 2
10. Pull the radiator guard downward and install

the retaining pin.
1. Hose clamp
11. Remove the retaining pin for the engine 2. Thermostat housing assembly
access door from the locked position and 3. Loosen the hose clamp and remove the hose
place the pin in the stored position. Close the from the thermostat housing assembly
engine access door.
4. Remove the two bolts from the thermostat
housing assembly. Remove the thermostat
Coolant Thermostat - Replace
housing assembly
Replace the thermostat on a regular basis in 5. Remove the gasket and the thermostat from
order to reduce the chance of unscheduled the thermostat housing assembly.
downtime and of problems with the cooling
6. Install a new thermostat and a new gasket.
system. Failure to replace the engine's
Install the thermostat housing assembly on
thermostat on a regularly scheduled basis could
the engine cylinder head.
cause severe engine damage.
7. Install the hose. Tighten the hose clamp.
8. Refill the cooling system.
9. Close the engine access door.
101
Air Pre-Filter--Clean / Replace

Air filter
Never service the air cleaner when the engine

is running to avoid engine damage.
Note: LiuGong recommends certified air filter

cleaning services that are available at LiuGong
dealers. The LiuGong cleaning process uses
proven procedures to assure consistent quality
and sufficient filter life.
Observe the following recommendations if you
attempt to clean the filter element:
1. Remove the air cleaner housing cover.
Never tap or strike the filter element in order to
remove dust. 2. Remove the pre-filter element.
Never wash the filter element. 3. Install a clean filter element and install the
cover.
Use Iow pressure compressed air in order to
remove the dust from the filter element. Air 4. Reset the engine air filter service indicator.
pressure must not exceed 206 kPa (30 psi).
Direct the air flow up the pleats and down the Air Filter Safety Element--Replace
pleats from the inside of the filter element. Take
extreme care in order to avoid tearing or voiding
the pleats.
Service the air cleaner filter elements when the
Always replace the safety filter element with a
engine air filter service indicator illuminates.
new filter element. Never use again after
Note: The storage time of a new air filter is 5 cleaning.
years. It will become useless if it is exceed the
time limit. The production date is marked on the The secondary filter element should be replaced
air filter. The filter element must be changed after at the time the primary element is serviced for
using for over one year. the third time.
Do not take the filter element down from the The filter safety element should also be replaced
machine when checking the blocking situation of when the indicator illuminates after installation of
the filter. Go on according to the steps that a clean primary element, or if the exhaust smoke
recommend in this section. is still black.
Each time when checking the air filter, you
should check whether the joint of all the pipes is
connected firmly. If there is any damaging,
change it in time.
102
3. Wash the fuel cap in a clean, nonflammable

solvent and dry the fuel cap.
4. Put a light coating of fuel on the cap gasket.
5. Install the fuel cap.
Water and Impurity--Remove
1. Slowly remove the fuel tank cap in order to

relieve tank pressure.
2. The fuel tank drain is located on the bottom
of the fuel tank on the left side of the
machine. Remove the fuel tank drain plug. .
1. Remove the air cleaner housing cover.
2. Remove the primary filter element.
3. Remove the secondary filter element.
4. Cover the air inlet opening. Clean the inside
of the air cleaner housing.
5. Inspect the gasket between the air inlet pipe
and the air cleaner housing. Replace the
gasket if the gasket is damaged.
6. Uncover the air inlet opening. Install a new
secondary element.
7. Install the primary element and the air
3. Allow the water and sediment to drain into a
cleaner housing cover.
suitable container.
Fuel Tank Cap--Clean 4. Apply 169-5464 Quick Cure Primer and 5P-
3413 Pipe Sealant to the threads on the drain
Fuel tank cap plug. Install the fuel tank drain plug.
5. Install the fuel tank cap.
Note: Drain the water and sediment from the fuel
tank when the tank is almost empty. Removal of
the plug will cause all of the contents of the tank
to drain out of the tank.
Fuel Filter--Replace
Do not fill fuel filters with fuel before

1. Remove the fuel cap. installing them. Contaminated fuel will cause
2. Inspect the cap. Replace the cap if the cap is accelerated wear to fuel system parts.
damaged.
103
The fuel filter is located on the left side of the 1. Open the engine access door. Refer to
engine in the engine compartment. "Access Doors and Covers" on page 60.
1. Tilt the cab. See "Cab Tilting" on page 61. 2. Remove any debris or dirt from the engine
compartment.
Use care when you clean the engine

compartment. Damage to the machine may
occur.
Engine Oil Level--Check
Too much or too little engine oil can result in

1. Fuel filter assembly
2. Setscrew
damage to the engine.
3. Canister
2. Close the fuel supply valve. 1. Open the engine access door. Refer to
3. Clean the outside of the fuel filter assembly.
2. While the engine is stopped, maintain the oil
4. Remove the setscrew. level between the "ADD" mark and the
5. Remove the caniser. Ensure that any fluid is "FULL" mark on the engine oil dipstick
drained into a suitable container. Engine oil dipstick
6. Fix the sealing parts in order. Refer to the
operation and maintenance manual of
Perkins engine.
7. Install the new fuel filter by hand. Rotate the
locking ring clockwise. When the seal
contacts the base, tighten the locking ring for
an additional three quarters of a turn.
Reinstall the water separator bowl.
8. Prime the fuel system. Refer to the operation
and maintenance manual of Perkins engine
9. Drop the cab. See "Cab Tilting" on page 61
Engine Compartment--Clean
Inspect the engine compartment for dirt buildup

or debris. Remove any dirt or debris from the
engine compartment.
104
3. If necessary, remove the oil filler cap and add Ferrous metals can indicate wear on steel parts
oil. and on cast iron parts.
Engine oil filler Nonferrous metals can indicate wear on the
aluminum parts of the engine such as main
bearings, rod bearings, or turbocharger bearings.
Small amounts of debris may be found in the
filter element. This could be caused by friction
and by normal wear. Consult your LiuGong
dealer in order to arrange for further analysis if
an excessive amount of debris is found.
Using an oil filter element that is not
recommended by LiuGong can result in severe
engine damage to engine bearings, to the
crankshaft, and to other parts. This can result in
4. Clean the oil filler cap and install the oil filler larger particles in unfiltered oil. The particles
cap. could enter the lubricating system and the
particles could cause damage.
Engine Oil and Filter--Replace
Oil Filter--Inspect The normal oil change interval for the Skid Steer
loader is Every 250 Service Hours or every year
Inspect a Used Filter for Debris when the following conditions are met:
● Use the engine oil LiuGong recommends.
● Use the filters LiuGong recommends.
● The altitude does not exceed 2300 m (7545
ft).
● Sulfur content in the fuel is no more than
15ppm
Liugong guarantees that the engine system

The element is shown with debris.
and aftertreatment system on this machine
Use a filter cutter to cut the filter element open. comply with the certified configuration. Any
Spread apart the pleats and inspect the element modifications to the engine aftertreatment
for metal and for other debris. An excessive system or change of parts suppliers are not
amount of debris in the filter element can indicate allowed. Otherwise, Liugong will take no
a possible failure. responsibilities for this.
If metals are found in the filter element, a magnet Consult your LiuGong Dealer for detailed
can be used to differentiate between ferrous information regarding the optimum oil change
metals and nonferrous metals. interval.
105
1. Open the engine access door.

Note: The crankcase drain is located on the Engine oil filler
bottom of the oil pan.
2. To disassemble back cover under the frame.
Drain plug
8. Start the engine and allow the oil to warm.

Check for leaks.
9. Stop the engine and let the engine oil return
into the oil pan. Maintain the oil level in the
3. Open the crankcase drain valve and drain
crosshatched region of the engine oil
the oil into a suitable container. Close the
dipstick. Add oil, if necessary.
crankcase drain valve. Install the plug in the
drain hose. 10. Close the engine access door.
4. Remove the filter element with a strap type
wrench. Refer to page 104, "Oil Filter-- Engine Oil-water Separator--Drain
Inspect".
Note: Do not drain when the engine is running.
5. Apply a thin film of clean engine oil to the
Oil-water separator
sealing surface of the new filter element.
6. Install the new filter element by hand. When
the gasket contacts the filter base, tighten the
filter for an additional 3/4 turn.
7. Remove the oil filler plug. Fill the crankcase
with new oil. Refer to "Oil Change Interval
and Refill Capacities" on page 81. Clean the
oil filler plug and install the oil filler plug.

2. If the oil-water separator service indicator
illuminates, please drain.
3. Open the access door and cover.
4. Open the oil-water separator to drain water.
5. Close the access door and cover.
106
Engine Belt--Check/Adjust/Replace
Note: Belt tension gauge may be used to
If a new belt is installed, check the belt measure belt tension. This measurement should
adjustment after 30 minutes of operation. A belt be taken between the alternator pulley and the
is considered to be used after 30 minutes of crankshaft pulley. Refer to the following table for
operation. belt tension.
1. Stop the engine in order to inspect the belt.
Belt Tension Initial Belt Tension Used
2. Drain the cooling system. Refer to page 99,
"Coolant--Replace". 400-489N(90-110Ib) 267-356N(60±80Ib)
3. Open the engine access door. Remove the 6. Loosen the alternator mounting bolt. Loosen
top hose, radiator fan guard and then remove the adjusting locknut.
the radiator.
7. Move the alternator until the correct tension
is reached.
8. Tighten the adjusting locknut. Tighten the
mounting bolt.
9. Recheck the belt deflection. If the amount of
deflection is incorrect, repeat step 3 to step 6.
10. Install the radiator fan and the guard.
Power Train System
Drive Chain Case Oil--Replace
2
1
1. Securing bolt
2. Adjusting bolt
3. Alternator
4. Bolt
1. The left oil drain plug of the driving chain box.
4. Inspect the condition of the belt and the 2. The right oil drain plug of the driving chain box.
adjustment of the belt.?
he plugs for the drive chain cases as the plugs
5. Belt tension gauge may be used to measure are viewed from the underside of the machine.
belt tension. Install the gauge at the center of
1. Park the machine on level ground and clean
the belt between the alternator and the
the area around the drain plugs.
crankshaft pulley and check the belt tension.
107
2. Remove the drain plugs for the left drive There are four drive chains on the skid steer
chain case and the right drive chain case. loader that must be checked and adjusted.
Allow the oil to drain into a suitable container.
1. Park the machine on level ground and stable
3. Apply 169-5464 Quick Cure Primer and 5P- ground.
3413 Pipe Sealant to the threads on the drain
2. Chock the rear tires.
plugs. Install the drain plugs.
3. Use an appropriate floor jack to lift the front
of the machine so that the front tires are off of
the ground. Block up the front of the machine
with two suitable Jack Stands
1. Filling plug
4. Remove the drain plug for the right drive
chain case. Fill the drive chain case with oil,
refer to "Oil Change Interval and Refill
Capacities" on page 81. 4. Rotate the wheel forward and backward.
Measure the total free play (A).
5. Fill the drive chain case with oil to the bottom
of the threads on the fill port. Note: If the total free play does not exceed 15
mm (0.6 inch) the chain tension does not need
6. Apply 169-5464 Quick Cure Primer and 5P- further inspection. If the total free play exceeds
3413 Pipe Sealant to the threads on the filler 16 mm (0.6 inch), adjust the drive chain tension.
plug. Install the filler plug.
5. Do this also for the other side
7. Repeat the process for the left side drive
chain case.
Drive Chain Tension--Check
Note: Steel tracks that go over the tires should

only be used with pneumatic tires. The use of
rubber tracks that go over the tires is not
recommended. When you use steel tracks that
go over the tires and under severe operating
conditions the interval for checking the drive
chains should be reduced to Every 100 Service
Hours.
You should check the tightening of the four drive
chains after the new machine or the new chain
has been working for 20 hours. After that, check
it every 250 hours after work.
108
6. Remove bolts and the cover for the drive 9. Check the upper part of each front drive
chain case. chain (between the two chain wheels). Press
it and pull it up with 2.3 kg force. the
deformation should be between 2mm and
10mm.
10. Check the upper part of each rear drive chain
(between the two chain wheels). Press it and
pull it up with 2.3 kg force. the deformation
should be between 2mm and 10mm.
Note: If the total free play does not exceed 10
mm (0.4 inch) the chain tension does not need
further inspection. If the total free play exceeds
10 mm (0.4 inch), you should continue to adjust
the tension of the drive chain.
1 3 2
1. Rim
2. Cover
3. Nut
7.
6 5 4
1. Bolt
2. Axle housing
3. Chain tension adjuster
8. Check the tension of the two front drive

chains.
109
11. Loosen the eight bolts for the axle housing. Hydraulic System
Adjust the chain tension adjuster between
the axle housings until the deflection of the
chains are within 2-10mm Hydraulic Oil Level--Check
12. Tighten the bolts for the axle housing in the

order that is shown above to 225 ± 15 N.m 1. Park the machine on level ground.
(166 ± 11 lb ft). Torque all nuts again to 225 ± 2. Lower the work attachment to the ground.
15 N. m (166 ± 11 lb ft) and turn an additional Turn off the engine.
90 ± 5° in the same order.
3. Wait for about five minutes before checking
13. Repeat the procedure for the other side. the level of the hydraulic oil.
4. Maintain the oil level to the middle of the
sight gauge. Do not overfill the hydraulic
tank.
Be careful not to damage the O-ring seal.
Use Silicone Gasket in order to seal the cover Hydraulic Oil--Replace
to the machine.
14. Use an appropriate nylon lifting strap and a

hoist in order to position the tire and rim to
the axle. The weight of the tire and rim is Operate the machine for a few minutes in
51kg (113 lb). Refer to "General Torque order to warm the hydraulic system oil
Specifications" on page 77 for the procedure
to tighten the wheel nuts. Personal injury or death can result without
releasing all of the hydraulic pressure.
15. Lower the front of the machine to the ground.
16. Repeat the adjustment procedure on the rear Place the machine on level ground. Lower the
drive chains if it is necessary. bucket to the ground and apply slight downward
pressure. Stop the engine. Keep the armrest
17. Install the chain cover
lowered. Turn the engine start switch key to ON
position. Move the hydraulic control lever to
relieve hydraulic pressure. Move the engine start
switch key to the OFF position.
110
. 7. Refill the hydraulic tank. Refer to "Oil

Hydraulic tank filler cap Change Interval and Refill Capacities" on
page 81.
8. Check the hydraulic oil level to the middle of
the sight gauge.
9. Install the hydraulic tank filler cap.
10. Start the machine and let the engine idle for
about 2 minutes at a low speed.
11. Turn off the engine.
12. Check for oil leaks of the oil filter.
13. Check the oil level, refer to page 109,
"Hydraulic Oil Level--Check".
The hydraulic tank filler cap is located on the
right side of the machine. 14. Deal with the waste oil carefully and observe
the relevant legal provisions.
Hydraulic oil drain plug
Hydraulic Oil Filter--Replace
The hydraulic oil filter is located in the engine

compartment.
1. Open the engine access door. Refer to
"Access Doors and Covers" on page 60
1. .
Hydraulic oil filter
The hydraulic oil drain plug is located under the

hydraulic tank.
1. Drop the bucket onto the ground and turn off
the engine.
2. Clean the hydraulic tank filler cap and the
hydraulic oil drain plug with washer fluid.
3. Loosen the hydraulic tank filler cap for 1/2
turns to release the pressure stored in the
tank. 2. Remove the hydraulic tank filler cap.
4. Remove the hydraulic oil drain plug and drain 3. Remove the filter with a strap type wrench.
the oil into a suitable container.
Note: Place a suitable container under the
5. Install the hydraulic oil drain plug. hydraulic oil filter. Use this container in order to
6. Change the hydraulic system filter. Refer to catch any oil that may spill from the filter or the
"Hydraulic Oil Filter--Replace" on page 94. filter element mounting base.
111
4. Clean the filter element mounting base. 4: cylinder end pin hole of the steering bucket cylinder.
Remove any part of the filter element gasket 5: hinge pin of the boom and the frame.
that remains on the filter element mounting 6: cylinder end pin hole of the steering bucket cylinder.
base. 7: cylinder piston rod hole of the steering bucket cylinder.
8: front tyre&rim shaft.
5. Apply a light coat of oil to the gasket of the
9:rear tyre&rim shaft.
new filter element.
6. Install the new filter element by hand. When Repeat the process for the opposite side of the
the gasket contacts the filter element machine.
mounting base, tighten the filter element for Periodically apply lubricant to the handle joint
an additional three quarters of a turn using a hole of the quick coupler.
strap wrench.
7. The sight glass for the hydraulic oil is located
on the hydraulic tank. Check the hydraulic oil Work Attachment--Lubricate
level to the middle of the sight glass. Do not
overfill the hydraulic tank. 4-in-1 Bucket
8. Inspect the gasket on the hydraulic tank filler
cap for damage. Replace the hydraulic tank
filler cap, if necessary. Install the hydraulic
tank filler cap.
10. Start the engine. Run for a few minutes at
low engine speed.
11. check for leakages.
Centralized Lubrication System
Boom and Cylinder Linkage--Lubricate

1. Pivot pin
2. Rod end of the 4-in-1 bucket cylinder
3. Head end of the 4-in-1 bucket cylinder
Apply lubricant to the grease fitting for the pivot
pin of the apron.
Apply lubricant to the grease fitting for the rod
end of the 4-in-1 bucket cylinder.
Apply lubricant to the grease fitting for the head
end of the 4-in-1 bucket cylinder.
Repeat for the other side of the bucket.
1 : locking pin of the quick coupler.

2: hinge pin of the boom and bucket.
3: hinge pin of the boom and the boom cylinder.
112
There are six grease fittings. Battery or Battery Cable--Inspect/

Grapple Bucket Replace
1. Turn the engine start switch to the OFF

position. Turn all switches to the OFF
position.
2. Disconnect the negative and positive battery
cables from the starter.
Do not allow the disconnected battery cable

to contact the frame of the machine.
3. Disconnect the negative battery cable at the

Apply lubricant to the six grease grapples. battery.
Snow Blade 4. Perform the necessary repairs. Replace the
cable or the battery, as needed.
5. Connect the negative battery cable at the
battery.
6. Connect the battery cable to the starter of the
machine.
7. Install the engine start switch key. Repeat the
process for the positive battery cable.
Circuit Breakers and Fuses--Reset/

Replace
Apply lubricant to the grease fitting on the rod of
the angle cylinder. Fuses protect the electrical system from damage
that is caused by overloaded circuits. Replace
There are five grease fittings. the fuse if broken and check the circuit. Repair
the circuit, if necessary.
Electrical System
Battery--Recycle Replace the fuses with the same type and

size only. Otherwise, electrical damage can
Always recycle a battery. Never discard a
result.
battery.
Always return used batteries to one of the
following locations:
● A battery supplier
● An authorized battery collection facility
● Recycling facility
113
If it is necessary to replace fuses frequently, an

electrical problem may exist. Contact your
LiuGong dealer.
114
Air Conditioning System procedure to change the receiver-dryer

assembly and for the procedure to reclaim the
refrigerant gas.
Refrigerant Dryer--Replace (If
Note: The receiver-dryer must also be replaced
Equipped)
when the air conditioning system is evacuated.
Air Conditioning Condenser--Clean
Personal injury can result from contact with The air conditioning condenser is located at the
refrigerant. back of the engine compartment. Cleaning the
air conditioning condenser will maintain optimum
Contact with refrigerant can cause frost bite. performance of the air conditioning system.
Keep face and hands away to help prevent
injury. Use Iow pressure water in order to clean the
condenser.
Protective goggles must always be worn
when refrigerant lines are opened, even if the
Cab Air Filter--Clean/Replace (If
gauges indicate the system is empty of
refrigerant.
Equipped)
Always use precaution when a fitting is Fresh Air Filter
removed. Slowly loosen the fitting. If the
system is still under pressure, release it 1. Raise the loader lift arms. Install the brace for
slowly in a well ventilated area. the loader lift arm. Refer to "Loader Arm
Personal injury or death can result from Support" on page 63.
inhaling refrigerant through a lit cigarette.
Inhaling air conditioner refrigerant gas
through a lit cigarette or other smoking
method or inhaling fumes released from a
flame contacting air conditioner refrigerant
gas, can cause bodily harm or death.
Do not smoke when servicing air
conditioners or wherever refrigerant gas may
be present.
Use a certified recovery and recycling cart to
properly remove the refrigerant from the air
2. Remove the seal from the cover and inspect
conditioning system.
the seal. If the seal is damaged replace the
seal.
3. Remove the air filter element from the cover
and clean the filter element with Iow pressure
If the refrigerant system has been open to the air. Replace the element if the element is
outside air (without being plugged) for more damaged.
than 30minutes, the receiver-dryer must be
replaced. Moisture will enter an open 4. Install the seal onto the filter cover and install
refrigerant system and cause corrosion the filter element.
which will lead to component failure. 5. Install the filter cover on the machine.
Refer to Service Manual, for the proper

115
6. Remove the brace for the loader lift arms and 3. Purge the fins with clean water and dry with
return the brace to the stored position. Refer compressed air.
to "Loader Arm Support" on page 63.
Recirculation Filter
The Recirculation Filter is located on the back of

operator seat.
1. Remove the cover in order to access the air
filter element.
2. Remove the air filter element and clean the
element with soap and water. Replace the
element if the element is damaged.
3. Install the element and replace the cover. 4. Use gripping tongs to repair and recondition
the fins of the condensor.
Condensor - Clean 5. Fix the screen.
1. Turn off the power supply to the air CAUTION:

conditioning system. Remove the bolts fixing
the protective screen, then remove the 1. The water gun shall not touch the radiator
screen. fins during the process.
2. The water pressure and the compressed
air pressure shall not be too high,
otherwise the fins may be deformed.
3. Never purge the ventilator If it is equipped
2. Eliminate some big articles and the dust from

the condensor.
116
Other Maintenance nspect the Falling Objects Guard Structure (if

equipped) for any damage to the structure or any
damage to the window.
Rollover Protective Structure (ROPS)
Consult your LiuGong dealer for repair of any
and Falling Object Protective Structure
cracks in the Falling Objects Guard Structure.
(FOPS)--Inspect
Front ROPS Retaining Bolt (One bolt per side) Work Attachment Mounting Bracket--
Inspect
Rear ROPS Retaining Bolt (One bolt per side)
1. Upper angled plate

2. Holes
3. Lower angled plate
Inspect upper angled plate and ensure that the
plate is not bent or otherwise damaged. Inspect
holes for wear and for damage. Inspect lower
angled plate and ensure that the plate is not bent
or otherwise damaged. If any wear suspected or
any damage is suspected, consult your LiuGong
dealer before you use the work attachment.
Bucket Cutting Edges--Inspect/Replace

1. Inspect the ROPS and the FOPS for loose
bolts or for damaged bolts. Replace any
damaged bolts or missing bolts with original
equipment parts only. Personal injury or death can result from
bucket falling. Block the bucket before
2. If there are noise emitting from the ROPS changing bucket cutting edges.
front or rear mounts during operation, stop
the machine and consult your LiuGong
dealer to check for damages. 1. Lower the lift arms fully. Tilt back the bucket
so that the bucket cutting edge is accessible.
Do not straighten the ROPS or the FOPS. Do not
repair the ROPS or the FOPS by welding 2. Place blocks under the raised edge of the
reinforcement plates to the ROPS or the FOPS. bucket.
Consult your LiuGong dealer for repair of any 3. Remove the bolts. Remove the cutting edge
cracks in the ROPS or the FOPS. and the end bits.
117
4. Clean the contact surfaces. Machine Frame--Clean

5. Use the opposite side of the cutting edge, if
this side is not worn.
6. Install a new cutting edge, if both edges are
worn.
7. Remove the blocks that are under the
bucket.
8. After a few hours of operation, check the
bolts for proper torque.
Bucket Tips--Inspect/Replace
1. Remove the access panel in the frame that is

Personal injury or death can result from
located underneath the machine.
bucket falling. Block the bucket before
changing bucket cutting edges. 2. Remove any debris or dirt from the inside of
the frame.
1. Lower the lift arms fully. Tilt back the bucket 3. Reinstall the access panel and tilt the cab
so that the bucket tips are accessible. downward.
2. Place blocks under the raised edge of the
bucket. Quick Coupler--Inspect
3. Remove the mounting bolts. Remove the
bucket tips.
1
4. Clean the mounting surface.
5. Replace the bucket tips.
6. Remove the blocks that are under the
bucket.
7. After a few hours of operation, check the 2
bolts for proper torque.
1. Quick coupler levers

2. Quick coupler assembly
1. Move the quick coupler levers to the
disengaged position. Ensure that the levers
are not bent or broken.
118
2. Check the top edges of the quick coupler 1. Get into the operator's seat. Fasten the seat
assembly for wear or for damage belt and pull the safety armrest downward.
2. Move the speed/direction control lever to the
REVERSE position.
The backup alarm (if equipped) should sound
immediately. The backup alarm should continue
to sound until the speed/direction control lever is
returned to the Neutral position or to the
FORWARD position.
Seat Belt--Inspect
Always check the condition of the seat belt and

3 the condition of the seat belt mounting hardware
3. Coupler pins before you operate the machine. Replace any
parts that are damaged or worn before you
operate the machine.
engaged position. Ensure that the levers
move freely without restriction.
4. Make sure that the coupler pins extend
through the bottom of the quick coupler
assembly. Check the pins for wear and check
the pins for damage.
disengaged position.
If any wear is suspected or damage is
suspected, consult your LiuGong dealer before
you use a work attachment. 3 2 1
Backup Alarm--Test 1. Mounting hardware

2. Buckle
To prevent injury, make sure that no people are 3. Seat belt
working on the machine or near the machine. To Check the seat belt mounting hardware for wear
prevent injury, keep the machine under control at or for damage. Replace any mounting hardware
all times. that is worn or damaged. Make sure that the
mounting bolts are tight.
Check buckle for wear or for damage. If the
buckle is worn or damaged, replace the seat belt.
Inspect the seat belt for webbing that is worn or
frayed. Replace the seat belt if the seat belt is
worn or frayed.
Consult your LiuGong dealer for the replacement
of the seat belt and the mounting hardware.
119
Note: Within three years of the date of

installation or within five years of the date of
manufacture, replace the seat belt. Replace the
seat belt at the date which occurs first. A date Check the washer reservoir frequently to
label for determining the age of the seat belt is ensure enough water is in it, otherwise a dirty
attached to the seat belt, the seat belt buckle, windshield may impact the visibility of the
and the seat belt retractor. operator. The washer reservoir should be
emptied or filled with antifreeze when the
If your machine is equipped with a seat belt ambient temperature is below 0 °C, or the
extension, also perform this inspection washer will not work or even be damaged by
procedure for the seat belt extension. being frozen.
Seat Belt--Replace The washer fluid with additive is poisonous

and importable. Dispose of according to the
Within three years of the date of installation or local laws and regulations.
within five years of the date of manufacture,
replace the seat belt. Replace the seat belt at the Window Wiper--Inspect / Replace
date which occurs first. A date label for
determining the age of the seat belt is attached
to the seat belt, the seat belt buckle, and the seat
belt retractor.
Consult your LiuGong dealer for the replacement
of the seat belt and the mounting hardware.
If your machine is equipped with a seat belt
extension, also perform this replacement
procedure for the seat belt extension.
Window Washer Reservoir--Fill (If

Equipped)
Inspect the condition of the windshield wiper
The window washer reservoir is located on the blade.
rear machine. Replenish the washer solvent
through the water filler of the washer reservoir. Replace the windshield wiper blade if the
windshield wiper blade is worn or damaged. If
Window washer reservoir
the window wiper blade streaks the window,
replace the window wiper blade.
Windows--Clean
Use commercially available window cleaning

solutions in order to clean the windows. Clean
the outside of the windows from the ground
unless handholds are available.
120
Radiator Core--Clean Welding Operations
The radiator is located at the rear of the machine To avoid damage of the electrical parts and
above the engine compartment. bearings, always observe proper welding
operation steps. When welding on the loader
1. Open the engine access door. Refer to with the electrical parts or engine, always
"Access Doors and Covers" on page 60. observe the following operation steps:
2. Remove the radiator guard. 1. Park the machine on level and open ground.
2. Engage the parking brake.
3. Stop the engine, turn off the start switch.
When you are using compressed air or high
pressure water to clean the radiator fins,
ensure that the air or water is directed
parallel to the fins. If the compressed air or
high pressure water is not directed parallel to
the radiator fins, the radiator fins could be
bent or damaged.
You can use compressed air, high pressure

water, or steam to remove dust and other debris
from the radiator fins. However, the use of
compressed air is preferred. O I
3. Clean the radiator core.
Do not clean a running fan with high pressure

water. Fan blade failure can result.
4. Remove all the connectors of engine control
4. Remove any dirt or debris from the fan, the unit ECM, as well as the connectors of the
fan hub, the oil cooler, the radiator guard and instrument panel before welding to avoid
the fan guard. damaging the control unit and the instrument
panel.
Note: Dirt or debris on the cooling fan can cause
an imbalance. 5. If your machine is equipped with other
electronic components such as a
5. Reinstall the radiator guard. loudspeaker, please remove all connectors of
6. Close the engine access door. the electronic components connected to the
machine harness before welding to avoid
possible loss.
6. Clear away paint of those parts to be welded
to prevent harmful vapors.
121
7. Clamp ground cables of the welder with parts ● Never weld on or cut containers or tanks
to be welded. Try to make ground position as which contain or may have contained
close to the welding place as possible. Check flammable liquids.
and confirm the circuit from the ground
● Do not let welding sparks and slag produced
cables to the welded parts not touch the any
by welding spatter to the cables, rubber
following parts:
hoses and other flammable materials,
● Bearings otherwise, it will bring fire, and cause losses
and injuries.
● Hydraulic cylinder
● Controller
● Interior circuit of other electronic components
Any damage to the following parts could be

avoided by doing so:
● Bearings
● Hydraulic parts
● Electronic parts
● Other parts on the machine.
8. Keep flammable articles away from the
welding site. Protect every cable and rubber
hose and remove any flammable material.
Do not let welding sparks ignite flammable
material.
9. Use proper safety welding operation
procedures for welding.
Cautions for Welding Operation
● Never use the machine's electrical system

ground terminals as the ground for the
welder.
● When welding near an electrical system
ground terminal, remove the ground wire
from the terminal to prevent damage to the
machine's electrical system.
● Do not use welder voltages over 200V
continuously.
● The distance between the welding area and
welder ground cables should be within 1m.
● Never weld on or cut pipes or lines containing
fuels, engine oil or hydraulic oil.
122
123
INDEX
INDEX
A D
Accelerator Pedal ............................................70 Daily Inspection .............................................. 98

Access Doors and Covers ..............................74 Direction ......................................................... 50
After Starting the Engine .................................79 DPF ................................................................ 61
Air Conditioner Panel ......................................65 Drive Chain Case Oil--Replace .................... 106
Air Conditioning Condenser ..........................114 Drive Chain Tension--Check ........................ 107
Air Conditioning System ................................114 Driving the Machine ........................................ 87
Air Filter Satety Element--Replace ................101 During Storage ............................................... 86
Air Pre-Filter--Clean/Replace ........................101
Applications .....................................................43
Applications and Specifications ......................43
E
Attachment Cautions .......................................31
Electrical Storm Injury Prevention .................. 29
Electrical System .......................................... 112
B Emergency Exit .............................................. 78
Engine Belt--Check/Adjust/Replace ............. 106
Backup Alarm--Test ......................................118 Engine Compartment--Clean ........................ 103
Backup Switch ................................................60 Engine Oil and Filter--Replace ..................... 104
Battery or Battery Cable--Inspect/Replace ...112 Engine Oil Level--Check ............................... 103
Battery--Recycle ...........................................112 Engine Oil-water Separator--Drain ............... 105
Before Operation .............................................50 Engine Starting ............................................... 79
Before Re-usage .............................................86 Engine Starting with Jump Start Cables ......... 90
Before Starting the Engine ..............................79 Engine Starting(Alternate Methods) ............... 90
Before Storage ................................................85 Engine System ............................................... 98
Boom and Cylinder Linkage--Lubricate .........111 Equipment Lowering with Engine Stopped ..... 85
Bucket Cutting Edges--Inspect/Replace .......116
Bucket Tips--Inspect/Replace .......................117
Burn Prevention ..............................................27
F
Fire & Explosion Prevention ........................... 28

C Fire Extinguishers and First-aid Kit ................. 29
Fuel Filter--Replace ...................................... 102
Cab Air Filter--Clean/Replace .......................114 Fuel Tank Cap--Clean .................................. 102
Cab Dome Light ..............................................78
Cab Tilting .......................................................75
Centralized Lubrication System ....................111
G
Circuit Breakers and Fuses--Reset/Replace .112
Condensor - Clean ........................................115 General Hazard Information ........................... 23
Coolant Level--Check .....................................98
Coolant Thermostat - Replace ......................100
Crushing and Cutting Prevention ....................26 H
Hand Throttle Lever(if equipment) .................. 70

Hazard Warning Lights Switch ....................... 60
124
INDEX
Hydraulic Oil Filter--Replace .........................110 Operation Techniques .................................... 80

Hydraulic Oil Level--Check ...........................109 Operator Controls ........................................... 68
Hydraulic Oil--Replace ..................................109 Operator Controls and Instrument Panels ...... 53
Hydraulic System ..........................................109 Operator Station ............................................. 31
Other Maintenance ....................................... 116
I
P
Identification Plates of the Machine and Parts ..5
Important Maintenance Procedures ................98 Parking ........................................................... 84
Instrument Panels ...........................................54 Power Train System ..................................... 106
Interlock Control ..............................................78 Preface ............................................................. 1
K Q
Key Spare Parts to be Periodically Changed ..42 Quick Coupler--Inspect ................................. 117
L R
Left Instrument Panel ......................................56 Radiator Core--Clean ................................... 120

Left Instrument Panel(for Tier3 Model) ...........54 Radiator Removal and Mounting .................... 75
Left Instrument Panel?for Tier4F Model? .......56 Refrigerant Dryer--Replace .......................... 114
Left Pilot Control Lever ...................................68 Right Pilot Control Lever ................................. 69
Lifting the Machine ..........................................88 Right Switch Panel ......................................... 58
Lighter .............................................................60 Rollover Protective Structure (ROPS) and Falling
Loader Arm Support ........................................77 Object Protective Structure (FOPS)--Inspect 116
Lowering the Equipment with an Engine Failure . ROPS/FOPS ................................................... 30
85 Run-in ............................................................. 92
Lubrication Specifications ...............................97
S
M
Safety Decals and Decal Locations .................. 6
Machine Frame--Clean .................................117 Safety Information ............................................ 6
Main Components of the Machine ....................3 Safety Signs ..................................................... 6
Maintenance Manual .......................................92 Safety Symbol .................................................. 6
Mechanical Suspension Seat ..........................72 Seat Adjustment ............................................. 71
Mounting and Dismounting .............................50 Seat Belt ......................................................... 72
Seat Belt--Inspect ......................................... 118
Seat Belt--Replace ....................................... 119
O Sound and Vibration ....................................... 40
Sound System(0ptional) ................................. 67
Oil Change Interval and Refill Capacities .......96 Standard Seat ................................................. 71
Oil Filter--Inspect ...........................................104 Starting the Engine ......................................... 79
Operating on a Slope ......................................80 Stopping the Engine ....................................... 84
Operation Information .....................................80 Stopping the Engine with an Electrical Failure 84
Operation Manual ...........................................50 Storage ........................................................... 85
125
INDEX
Tire Explosion Prevention ...............................30

Tire Inflation Information .................................96
Towing Information .........................................90
Transportation Information ..............................86
Transportation of the Machine ........................86
Type and Serial Number of the Machine and
Parts ..................................................................4
Water and Impurity--Remove ........................102

Welding Operations ......................................120
Window Washer Reservoir--Fill (If Equipped) .....
119
Window Wiper--Inspect/Replace ...................119
Windows--Clean ............................................119
Work Attachment Assembly ............................81
Work Attachment Disassembly .......................83
Work Attachment Mounting Bracket--Inspect .....
116
Work Attachment Quick Coupler Operation ....80
Work Attachment--Lubricate .........................111
126
INDEX

CLG375B (Yanmar 4F) OM 201801002-EN

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CLG375B (Yanmar 4F) OM 201801002-EN

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201801002

CLG375B SKID STEER LOADER

Preface Operator Controls and Instrument Panels ...... 53

Engine Starting ................................................ 79

General Hazard Information .............................23 Maintenance Manual

Burn Prevention ...............................................27 Maintenance Interval Schedule ...................... 93

Fire & Explosion Prevention .............................28 General Torque Specifications ........................ 95

Tire Explosion Prevention ................................30 Lubrication Specifications ............................... 97

ROPS/FOPS ....................................................30 Important Maintenance Procedures ................ 98

Operator Station ...............................................31

Cautions about Machine Operation .................31

Cautions about Machine Maintenance .............39

Sound and Vibration ........................................40

Key Spare Parts to be Periodically Changed .42

Applications and Specifications

Main Specifications ..........................................44

The safety section lists basic safety precautions.

Use the service hour meter to determine

Certified Engine Maintenance

Correct maintenance and repair methods are

Main Components of the Machine

1. Bucket 8. Travel hydraulic system

Type and Serial Number of the Machine and Parts

Type of the Whole Machine

Serial Number of the Whole Machine

Serial Number of Engine

Type of Hydraulic Pump

Serial Number of Hydraulic Pump

Serial Number of Cab

Identification Plates of the Machine and Parts

FOPS & ROPS plate

FOPS & ROPS

Safety Information "Caution" is also used to indicate safety

● Caution: this word denotes potential danger,

Safety labels (uses for ISO standard market)

1. WARNING DECAL 16. WARNING DECAL 30. SYMBOL 43.DECORATION

1. WARNING DECAL 16. WARNING DECAL 30. SYMBOL 43.DECORATION

Fig. 3 WARNING DECAL

Fig. 32 CAUTION DECAL

Fig. 31 WARNING DECAL

Fig. 2 WARNING DECAL

Fig. 52 WARNING DECAL

Fig. 46 WARNING DECAL

Fig. 53 WARNING DECAL

Fig. 24 WARNING DECAL

Fig. 25 DANGER DECAL

Fig. 29 WARNING DECAL

Fig. 34 WARNING DECAL

Fig. 36 WARNING DECAL

Fig. 37 WARNING DECAL

Fig. 41 WARNING DECAL

Fig. 42 WARNING DECAL

Fig. 44 WARNING DECAL

Fig. 45 WARNING DECAL

Fig. 46 WARNING DECAL

Safety labels (uses for USA standard market)

Fig. 3 WARNING DECAL

Fig. 33 CAUTION DECAL

Fig. 30 DANGER DECAL

Fig. 2 DANGER DECAL

Fig. 53 WARNING DECAL

Fig. 51 WARNING DECAL

Fig. 54 WARNING DECAL