H Psvwin31 Sa V132 GB

Adjustment Instructions
Programmable Switching Amplifier
Configuration Manager
PSA 3/1 Win System
Adjustment Instructions
Item No. #416334
All rights reserved
Warranty
We reserve the right to make design changes or technical modifications to the product
under description without prior notification.
We reserve the right to amend this operating manual without prior notification.
PAT GmbH can accept no liability for any technical or printing errors or deficiencies in
this operating manual. In addition, PAT GmbH cannot be made liable for any damage
directly or indirectly resulting from the use of the operating manual.
Copying restriction
This operating manual and the examples provided for the product under description
constitute protected information that is subject to the law of copyright. All rights are
protected under the law. This operating manual may not be copied in whole or in part or
otherwise reproduced without the prior consent of PAT GmbH.
Trademarks
The use of generic names, trade names and trademarks etc. in this documentation
cannot be taken to mean that such names are not protected by trademark and brand
protection legislation and therefore open to use by anyone, even if this is not expressly
stated.
Attention
We hereby make express reference to the fact that any parts or accessories not
supplied by us have not been tested or released by us. The installation and/or use of
such products may therefore have a negative effect on the design properties of your
device and thus impair active and/or passive safety. No liability can be accepted for
damage caused by the use of spare parts and accessories manufactured by third
parties.
PAT GmbH
A Hirschmann Group company
Alte Bottroper Str. 39
D-45356 Essen
Telephone +49 201 40861-0
Facsimile +49 201 40861 49
Customer service: +49 201 40861-24
e-mail: info.essen@pat-group.net
2 / 85 Programmable Switching Amplifier PSA 3/1 Win Version 1.32

Item No. 416334 Issued 02/05
Please note:
The PSA 3/1 Win can be supplied in a calibrated condition ex works if

required. Adaptation of the system on site can only be carried out as
described below using a PC.
Safety Instructions
The user can change the functionality or relevant data of this product.
Therefore the user takes the full responsibility by himself.
PAT GmbH cannot admit any liability.
These adjustment instructions are to be regarded as exemplary instruc-

tions. For special applications please contact
PAT GmbH
Alte Bottroper Str. 39
D-45356 Essen
Phone +49 201 40861-0
Fax +49 201 40861 49
Programmable Switching Amplifier PSA 3/1 Win Version 1.32 3 / 85

Item No. 416334 Issued: 02/05
Contents
About this Manual 5
PSA 3/1 Win General Introduction 8
List of Hardware Components 9
Basic functions 11
Connecting the PSA 3/1 Win to the PC 15
Installation of the PSA 3/1 Win software 16
Operation of the PSA 3/1 Win software 18
Views and applications of the individual menus 19
Opening a file 21
Producing or modifying a configuration file 22
“File“ menu item 23
Menu item “Basic Adjustments“ 26
Programming the basic functions 31
“Analog Input“ module 31
“Switching points“ module 34
“Calculation“ module 37
Configuration of the analog output 39
Enhanced functions 45
Programming the enhanced functions 49
“Curve“ module 49
”LC - Display ” module (optional) 52
"Switch" module 55
“Lifetime counter (optional)“ module 57
“RS422 interface“ module 59
“RS485 interface“ module 61
"Harbour display" 63
"Snagload" module 67
Analog input alignment 69
“System“ menu 70
Data type; Compatibility with older versions 73
System Errors 75
Preventive Maintenance 80
Specifications 81
Abbreviations and their Meaning 82
Appendix 83
A – Solder Bridge Diagram/Tables 83
B – Solder Bridge Diagram Overview 84
C – Connection Diagram 85
Customized information (optional)

About this Manual
This document is a constituent part of the system supplied by:
PAT GmbH
In this documentation you will find information on starting-up, operating and

maintaining the system.
The Safety Information chapter tells you how warning information and symbols
are used in this manual. You will also find information on the intended use of the
system and the qualifications needed by the operatives.

Safety Information
Warning Information and Symbols
The following designations and symbols are used in the operating manual to
indicate information that is especially important:
This symbol refers to dangers involved in the activity under description that
could possibly result in injury to personnel.
Here your attention is drawn to dangers which could pose a threat to property,
e.g. damage to the equipment or the environment.
The hand with the pointing finger refers you to sections providing additional
information and tips.
This sign points out a possible loss of warranty cover.
Make sure you read all the safety information in this documentation and comply
with this information when using the system.
Always keep these instructions in a safe place. Issue a copy to everyone

who needs one.
The system may no longer be operated if the device is damaged. It should

be disconnected from the mains. The device must be protected against
damp, liquids and dust, in particular, for as long as it is damaged.
Always use mild detergents when cleaning the device. Solvent-containing,

aggressive and abrasive detergents may not be used.
On disposal of the device, the electronic assemblies must be disposed of

as special waste in accordance with local regulations.

Intended Use
This system is built to recognised safety standards. However, the improper use
of the device can endanger the life and limb of the user or of other persons and
may result in damage to the equipment or other items.
It may be used only for the intended purpose and must be in perfect technical
condition.
Faults that represent a potential safety risk must be remedied immediately.
This system is designed solely for the tasks described in this documentation. It
may not be used for any other purpose. With the aid of the sensors installed on
the equipment being used, the system compares the values measured against
the preset default values. It may not be used for any other purpose.
Your attention is directed to the fact that this system is, and shall not be, a
substitute for good operator judgement or experience with regard to equipment
procedures. Responsibility for safe equipment operation and any consequences
arising therefrom shall remain solely with the operator.
The manufacturer can accept no liability for damage or injury caused by

improper or impermissible use of the system. The user alone bears the risk.
Requirements for Operating Personnel

Only appropriately trained personnel should operate this system, i.e. persons
who:
- are familiar with the procedures for starting up and operating the system;
- have read and understood the documentation or have received the neces-
sary training or instruction;
- know the accident-prevention regulations.

PSA 3/1 Win General Introduction
Basic Schematic
µP-System
Machine
control
PSA 3/1 WIN
The principle use of a programmable switching amplifier (PSA) is to monitor

machinery or equipment. With the aid of sensors the machine status and/or
important ambient data is transmitted to the PSA by means of analog signals.
The PSA converts these signals into physical variables for further processing.
These physical variables can then be used to carry out various functions
(comparisons, calculations etc.). The PSA makes available relay contacts,
analog output voltages and interfaces as outputs, which can be installed directly
in the machine control.
List of Basic and Extended Functions

• Setting of switching points for an overload protection device
• Calculation of physical variables
• Configuration of analog outputs
• Enabling of various functions via digital inputs
• Relay option
• Curve processing
• Information via LC display
• Communication with external devices (RS422/RS485 interfaces)
• Switch function
• Snagload monitoring
• Lifetime counting

List of Hardware Components
Analog Signal Inputs
The PSA 3/1 Win features a maximum of 8 analog inputs for the connection of
PAT sensors as well as those made by other manufacturers. Voltage signals of
between 0 VDC and +8 VDC can be connected. The device can also process
current signals of between 4 mA and 20 mA.
All input signals are user-scalable for further processing. Sensors with different
rated loads can also be hooked up and processed.
By scaling we mean the assignment of an input voltage (sensor) to a numerical

load value e.g in tonnes.
If, for instance, a load value of 0 - 10 tonnes is to be used with an output voltage
of 2.5 – 7.5 VDC, the system can be told the corresponding assignment via a
special function.
All subsequent processing operations then refer only to the numerical load
signal.
Analog Signal Outputs

The PSA 3/1 Win features a maximum of 12 analog signal outputs, of which 4
can be assigned and scaled at will.
For the first eight analog outputs the signal (1:1), usually 2.5 VDC to 7.5 VDC,
is made directly available at the terminal strip by a decoupling amplifier.
The four additional user-programmable outputs can refer to a free scaled value,
e.g. an individual load, a half-load or a total load, and lie in the voltage range
1 – 10 VDC. Optionally, the outputs can also be in the current range 4 – 20 mA.
The outputs are made available by a 12 bit D/A converter.
Depending on the application, scale intervals of between 0.1% and 0.025 % can
be achieved. List of hardware componentry

Digital control input
A maximum of 8 optoelectronic coupler control inputs are available for binary
signals. These can be potential-free contacts such as roller switches or prox-
imity switches.
All inputs can process signals between 0VDC and 30VDC.
Relay output
The PSA 3/1 Win is supplied as a standard with 8 output relays. Optionally, a
supplementary card can be equipped with 8 additional relays.
Each relay has a potential-free change-over contact that is lead through by

means of a 3-pole screw-type terminal.
The maximum connectable trip line cross section amounts to 2.5mm². The
relays comply with insulation group "C" according to VDE 0100 and switch
250VAC / 8A / 2KVA or 30VDC / 5A.
The switching time of the relays is mainly determined by the number of con-
nected sensory mechanisms (reading cylce minimum 10ms). If, for instance, 2
sensors are used, the minimum switched-off time amounts to 20ms.
All relays have a LED status indicator.

Basic functions
Setting Switching Points, Illustrated by an Overload
Control Unit
Machine
control
PSA 3/1 WIN
A PSA 3/1Win is intended to measure a load and shut down a relay in case of
overloading. With a load of 0-10t the output signal of the load sensor is 2.5-
7.5V.
Programming has been divided into individual software modules in order to

achieve highest possible complexity and flexibility of the PSA 3/1Win system
and a simultaneous clear structure and simple handling.
Only those modules need to be programmed that are necessary for a certain
function. At the same time modules that have already been programmed can be
re-used again and again.
To begin with the sensor signal must be converted into a physical actual
variable in order to realize an overload function. This task is taken on by an
analog to digital transformer, which supplies a number between 0 and 4095.
The signal is now scaled to 0-10.0t (see software module "Analog input" page
31).
After activating a switch function, entering a limiting value and selecting a relay,
(see software module "Switching points" page 34) the system executes the
overload function.
For instance, if a limiting value of 7.5t has been entered, the relay will be closed
at a load below 7,5t. If the load is increased to more than 7,5t, the relay will be
opened.
As a result, machine functions can be shut down.

Individual and Total Loads Processing with the Help
of the Calculation Module
Machine
control
PSA 3/1 WIN
If, for instance, the overload of a load total of 2 sensors is to be monitored, one
should proceed as follows: Analog input "1" is already programmed and can
thus be used. Analog input "2" is programmed in the same way as input "1" .
The output of both "Analog Input" modules can now be used directly in order
to trigger switching points (individual monitoring). They can, however, also be
switched simultaneously to a further software module, i.e. "Calculations" in
order to calculate the load total. This load total can then also be monitored
(compound monitoring). In addition to a summation as shown in this example,
the "Calculations" software module can also carry out other mathematical
operations such as subtraction, determination of the highest or lowest value,
etc.
At this point, one is able to recognise the variable structure of the system with
its combination possibilities, as the load total can also serve as input for further
software modules.

Controlling a machine PLC via analog output
PSA 3/1 Win
The load total is to be provided as an analog output signal of, for example,
0... 10VDC.
For this purpose select "Alignment" (DA/ Align) on the menu bar. As the
calculation of the load total is already available, the required benchmark figures
can be adapted and adjusted, e.g. 0... 20t and 0... 10VDC.
In addition to this, a current of 4 to 20mA can also be emitted as an output

signal (see menu item "Alignment" (DA/ Align) page 39).
Please observe the hardware setting. If necessary, see the solder bridge
plan in the addendum.

Activation of functions via digital inputs
Individual modules can be activated or deactivated via digital inputs.
PSV 3/1 Win
Relay adjustment 1
AD-converter
Terminal Analog input 1 Limit 1
2,5V-7,5V 0 - 4095
Sensors
Terminal
floating
Digital
contacts
Signals
PSA 3/1 WIN
Hardware Software
This type of isolation can be used in the following modules:
SWITCHING POINT (see page 34)
RELAYS (see page 44)
CURVES (see page 45 and 49)
DISPLAY DESIGN (see page 46 and 52)
RS485 INTERFACE (see page 48 and 61)
RS422 INTERFACE (see page 48 and 59)
The "Switch" module offers a very varied possibility of controlling signal

courses via digital input (see page 55)
The voltage level for logic "High" is >10VDC.

Connecting the PSA 3/1 Win to the PC
The PC is connected to one of the serial interfaces (COM1 / COM2) using the
supplied cable. When doing so the PSA 3/1 Win must be de-energized.
Connect the supplied hardlock component to the parallel interface (for

USB design to the USB port) after installation of the software.

Installation of the PSA 3/1 Win software
1. Start WINDOWS.
2. Place the CD-Rom in the CD-ROM drive.
3. Read the "readme"-file first.
4. If the installation starts automatically, please follow the instructions on the

screen. Otherwise use Windows- Explorer to access the CD-ROM drive,
open the CD-Rom and start installation by double clicking on ”SETUP.EXE“
5. Now follow the instructions on the screen.
6. Once installation has been carried out, connect your PC and the PSA using
the supplied link cable. Plug the 25 pole plug on the link cable into the ap-
propriate 25 pole socket on the PSA base board. Connect the other end to
the COM1 interface (COM-N port) of your PC according to the configuration.
7. Now connect the hardlock (available for the parallel or USB port accord-
ing to customer’s requirements) to the appropriate connection on your
computer.
8. Installation is now completed.

Switching on PSA 3/1 Win
Once PSA 3/1 Win has been switched on, the following will appear on the
screen for approx. "2" seconds:
PAT GmbH
The equipment will carry out a self-check. Once this has been completed, either
the display design module pre-programmed display will appear in the PSA 3/1
Win display (see Design Display Module, page 52) or:
SYSTEM :PSA3/1
D-INPUTS :©©©©©©©©
This standard display consists of the system name and the information on the
condition of the digital input.
The equipment is now operative and can be programmed.
PSA 3/1 Win is now ready and can be programmed. To avoid unwanted
overwriting of data, safe the existing configuration on your PC harddisk.
"Data Read" "Save As"

Operation of the PSA 3/1 Win software
Once the software has been started, the main menu can be accessed.
View: PSA 3/1 main menu

Menu "File"
Menu "Module"
Menu "Alignment" Comprehensive
Menu "System" help can be found
here
Menu "View"
Status bar:
If "Offline" is displayed in the right half of the status bar
PSA 3/1 Win is not connected.
"Online" indicates recognition of PSA 3/1 Win equipment.
In the "online direct" mode, any data change will be written directly into PSA 3/1
Win, (see pages 26 and 28). In the "online indirect" mode, data changes will
only be written into PSA 3/1 Win, when "write data " in menu "System" has been
clicked on.

Views and applications of the individual menus
"File" menu
see page 23
"Module" menu
see page 31
"Alignment" menu
see page 69

"System" menu
see page 70
"View" menu
see page 18

Opening a file
A configuration must initially be loaded onto the PC if you wish to begin with the
programming of the modules. You may either:
- load an existing configuration from the hard disk
or disk ("File / Open" menu)
or
- produce a new configuration ("File / New" menu)
or
- read out the configuration of a connected PSA 3/1
("System / Read Data" menu)
This data are subsequently available for configuration changes. Menu item
"Module......." is selected for this purpose.
PSA 3/1 Win goes into calibration mode during programming, i.e. as soon as a
module has been selected. All relays are shut down and the following appears
on the PSA 3/1 Win display:
SYSTEM
CALIBRATION

Producing or modifying a configuration file
A configuration file can also be produced offline, i.e. PSA 3/1 Win not con-
nected. The produced configuration is loaded into the equipment using the
"System / Write Data" menu.
The new configuration is saved using "Save" (corresponds to the disk symbol
on the menu bar ), or by selecting the "File / Save As" menu. If neces-
sary, the name of the configuration file can be altered on your PC.

“File“ menu item
New
This is used to produce a new file.
Insert your 6-digit Access code here. This is found on a yellow card supplied
with every piece of PSA 3/1 equipment.
The data type can be selected. It is recommended to confirm the file type shown
by the program. The file type must be adapted to the respective software
version if you wish to program a PSA 3/1 using an earlier software version.

The appropriate file type for the software version can be recognized when data
are read out of the PSA 3/1 ("Read Data" in the "System" menu) and "Infor-
mation" opened in "Basic Adjustment" in the "File" menu.
Detailed information on file types can be found in chapter "Data type; compati-
bility with older versions". (See page 73).
Open
This lists the existing bin files in the active directory that can be opened.
Close
Closes the active file without saving.
Save
Saves the active file on the hard disk using the same name.
Save as...
Saves the file on the hard disk and offers the possibility of using a new name.
Before saving of a datafile, the checkroutine will be activated.

(see page 25 " Check data record")
Print...
Prints off the produced configuration.
Printer setting...
Used to select the printer, paper format, etc.

Check data record
Checks the produced configuration for plausibility and errors. Appropriate

information is provided if configurations are faulty.
We strongly recommend checking a new or altered configuration before this is
loaded into PSA 3/1 Win using "Write Data" in the "System" menu.
Important notice
If you have used digital inputs to control modules (e.g. in the switch module),
the system will check whether both conditions (on and off) have been consid-
ered.
If e.g. a switching point is only active, when digital input 1 is closed, then
another switching point must become active when digital input 1 is open. This is
strongly recommended in order to have a definitive action of PSA 3/1 Win under
all conditions.
When the data check finds that only one condition of a digital input has been
considered, a warning message "used digital inputs not fully programmed" will
appear together with the afflicted module.
If not all constellations of digital inputs can be considered in PSA 3/1 Win, then
it is mandatory to check which constellations of digital inputs can come in reality
and at least consider those in order to be sure to program the wanted reaction
of PSA 3/1 Win. Only thereafter the configuration may be written into PSA 3/1
Win.
Generally, the user has to exercise proper care when using digital inputs
because of the need to really consider any constellation. Please also read the
Safety Instruction on page 3.
Quit
Used to quit the program.

Menu item “Basic Adjustments“
“Communication“ dialog box
This is where the PC interface can be selected to which the PSA 3/1 is to be
connected.
Interface selection
The current interface is displayed and a new selection can now be made. The
program memorizes the adjustment and selects this automatically when the
program is re-started. It is therefore only necessary to carry out this adjustment
once.
Online mode
A direct connection is produced to the PSA 3/1 Win system if the online mode is
activated by clicking in the “Connetion establish” box and the OK button
operated. The access number must normally be entered before the “Online”
status is displayed in the lower right section of the screen. The system connec-
tion can be disconnected in the same way (offline mode).
It is possible to process data online when in online mode ("Online direct"), see
page 28) or to alter data in PSA 3/1 Win after using the “Write data“ command,
"Online indirect".
It is necessary to be in online mode in order to communicate with PSA 3/1 Win

(read / write data). The access code is to be entered for this purpose (see page
30). It is also necessary to be in “Online direct” mode for calibration of the
analogue inputs and outputs.
Conversion will be offered if the program determines differences in the data
type between PSA 3/1 Win and the configuration file.
Detailed information on data types can be found in chapter "Data type; com-
patibility with older versions". (See page 73).

“Information“ dialog box
This is where important system data are displayed.
The left-hand "WinPsv" column refers to the data record currently being
processed by the computer. If the PSA 3/1 Win is connected and in online mode
this data will also be displayed.
Access Code
The 6-digit data record code number on the PC and on PSA 3/1 Win must be
identical in online mode.
There is the possibility of changing the code number on the PC data record in
offline mode. The access code of the PSA 3/1 Win to be programmed must be
entered in order to use a produced data record on several items of PSA 3/1 Win
equipment.
The code number of a connected PSA 3/1 Win cannot be altered.
Data type
In this case it should also be observed that the data type of the data record in
the PC complies with the connected PSA 3/1 Win. The current data type is "7".
If a PSA 3/1 Win is to be programmed with data type "<7", this must be entered
appropriately when re-producing a data record (see page 23). It is to be
observed that all PSA 3/1 Win functions and modules may possibly not be
available.
Detailed information on data types can be found in chapter "Data type; com-
patibility with older versions". (See page 73).

Checksum
Each level of the configuration file has a specific checksum that also changes
following every configuration alteration. If one is in "Online direct" mode, the
WinPsa and PSA 3/1 system checksums must be identical, as every alteration
to the configuration is also accepted by PSA 3/1.
This field is purely a display field and makes configuration file alterations directly
visible.
Last alteration using Dongle SN
The dongle serial number is shown here, with which the last alterations were
made to the PSA 3/1 Win data.
“General“ dialog box
This is where the options for communication with the PSA 3/1 Win system can
be adjusted.
Process Data Online (Online direct)
As soon as a module is completed with "Accept" and "Ok", altered data are
saved directly in the PSA 3/1 system using the “Process Data Online” modus.
It is also necessary to be in Online-direct modus to calibrate the analogue

in- and outputs.
This option is only then permissible if the system data and the current data are
identical. Otherwise, an information message will appear and the option cannot
be activated.

Relay release in calibration mode
All relays normally move to safe condition (relay drop-out) after changing to
calibration mode. This option can be used, for example, during alignment to
move all relays to unsafe condition (relay pick-up).
This option is only to be used by PAT service staff for service purposes
and is not activated on the standard Hardlock.

Access Code
The access code is to be entered to protect against data alteration by unauthor-
ised persons in order to go into online mode.
The access number is provided on a separate card when the system is sup-
plied.
Access is gained to this dialog box as soon as you go into online mode using
“Basic Adjustment / Communication“.
Insert the 6-digit number here.
Caution
There is no possibility of controlling the system or making

alterations using a PC if an access code is forgotten or lost.
A correction can only be made by
PAT Customer Service
Entry of the access code is also necessary if a new data record is to be pro-
duced. (See page 23)

Programming the basic functions
The programming of the basic functions is explained using the examples shown
on page 11 (Basic Functions). The appropriate sensors are to be connected to
the respective analog channels in compliance with the connection plan.
Setting switching points

This example is used to describe the programming of the analog input and
setting the switching points using the "Module“ menu item.
“Analog Input“ module

The PSA 3/1 Win is adjusted to the sensors connected to its input using this
module. Production of a new data record normally commences using this
module.
Input - Name
Analog input “Channel 1“ is configured here (in the example).

(Channels 1 to 8 can be selected independently )
Sensor type
The output of the physical value for the sensor must be selected here, e.g.
“Load (t)“. Further entries can only be made after this has been carried out.

Curve correction
If a "0“ is entered in the "Curve Correction“ enter field, the input signal is not
corrected. A curve can be activated by entering a curve number between 1...16.
Please ensure that the curve type (see page 49) is selected correctly.
Filter functions
This function serves to smooth slightly unsteady sensor signals. The input
signal is not filtered if "0" is entered here. The input signal is recorded and the
mean taken arithmetically for a period of 1 sec. if, for instance, 1000 ms is
entered before being provided to the system. It should be observed that shut
down relative to this sensor input can also only take place after 1 sec.
Transformer
This display is used on the one hand to check whether or not the transformer
circuit is working and on the other hand to determine which values are to serve
as limiting values in order to check for cable break or short circuit respectively.
The current signal emitted from the sensor is shown as a number between 0
and 4095 (cable short circuit / cable parting, see page 33)
Entry is not possible here as this is purely a display function for service
purposes.
Actual variable
Entry is not possible here as this is purely a display function for service pur-
poses. The current load is displayed along with the correct dimension. The
alignment function and accuracy can be checked, e.g. with another test weight.

Cable short circuit / Cable parting
Appropriate limiting values are to be entered in order to monitor a sensor for

cable break or cable short circuit. These refer to the transformer values. If
these are fallen short of (short circuit) or exceeded (cable break), the appropri-
ate monitoring relay shuts down.
We recommend the following reference input:
Standard values of normal sensory analysis for cable

break and cable short circuit
Caution: Observe hardware setting, see solder bridge plan
Sensor output : 2.5-7.5V 4-20mA
Setting short circuit : 1000 = 2.0VDC 250 = 2mA
Setting cable break : 4000 = 8.0VDC 2750 = 22mA
PSA 3/1 Win is designed as a standard for sensors with voltage output.
Hardware alterations are to be carried out in accordance with the solder
bridge plan (see addendum) for sensors with current output.
Monitoring relay
The relay number can be entered here if the sensor monitoring is to trigger a
relay. Otherwise, all relays will shut down in case of an error. If a relay is
selected, only this relay will shut down. It is possible to place several sensor
monitors on one relay here.
The cable short circuit must be pending for at least "1 second" before the
relay switches.
Accept, OK, Cancel
Once the “Analog Input“ module has been programmed in full, the data can be
confirmed using “Accept“. Further analog input can be programmed following
this, beginning with the entry of the channel number. In order to program other
modules, exit analog input using “OK“.
Return to the main menu without altering data up until then by using “Cancel “.

“Switching points“ module
Switching point - Name
It is possible to set 16 different switching points. Enter the desired number of

the respective switching point in the “Switching point-Name“ box.
Switching point - Type
“Maximum“ is selected for an overload function and “Minimum“ for an under-

load function. “Not used“ will appear if the function has not yet been released.
Switching point - Reference
The value to be monitored is shown here. The program offers a list of all
programmed, relevant modules so far. The module output to be monitored can
be selected from this list. If none of these modules have been programmed so
far, "No Data" will appear in the display. In this case one of these modules
must first be programmed before continuing with "Switching Points".

Limit value - Constant
A static limiting value can be entered here, e.g. 10t.
Limit value - Variable
The output of one of the other previously programmed modules can also be
selected here as a limiting value instead of a constant value. This enables
dynamic load / load comparisons.
Limit value - Dynamic
A time interval-related limiting value can be entered here. If "0" is entered, this
function is not activated. If, for example, "0.5t" is entered, it is checked whether
there has been a change in load of more than "0.5t" within a certain period of
time. If so, the allocated relay shuts down. This therefore monitors any increase
in load. The period of time is determined by the minimal switched-off time. This
can be calculated by multiplying the number of programmed analog inputs by
10 ms.
Relay
The number of the relay to be shut down when a limiting value is exceeded is to
be entered.
The “Switching Point“ of several modules can be placed on one relay.

However, this should be avoided so that the cut-offs remain clear. It is
recommended to keep switchpoint name and relais the same number.
Hysteresis
The hysteresis value of the relay can be entered directly in 0.1% stages here.
"0" means that there is no switching hysteresis.
Delay - Off
If necessary, a cut-out delay time can be programmed in steps of "0.1s". "0"
means that there is no cut-out delay.
Important: If a delayed cut-out is used, the machine must have another

undelayed cut out!
This can for instance be achieved by connecting another relay with undelayed
cut-out (and slightly higher load) in series to the delayed relay.

Delay - on
The delay re-connection can be entered directly in "0.1 second" stages. "0"
means that there is no delay in re-connection.
Release via digital input
(Also see page 14)
Programmed switching points can be activated by assigning logical levels

(+12V for “high“, 0V for “low“) to the digital input of the PSA 3/1 Win. The
following sub-menu is opened after clicking on “Digital Input Release“:
Indication of the
digital inputs to
be queried
Enter which of the

specified digital
inputs need to be
“high“ in order to
activate the
switching point
In the above example, the switching point is only activated when digital inputs 2
and 6 are “high“ and input 5 “low".
If an entry is not made on the table, the switching point is always active.
Important instructions for the use of digital inputs (see page 25).
Accept, OK, Cancel
The module programming is confirmed here analogous to the procedure

described on page 33. Quit the module using either “OK“ or “Cancel“.

“Calculation“ module
There is the possibility of programming 16 different calculation modules.
Choose the module number.
Choose between:
-Addition
-Subtraction
-Multiplication
-Division
-Min (determination of the smallest value of the selected parameters)
-Max (determination of the greatest value of the selected parameters)
-Multiplication of a parameter by a constant value.

The dimension of the parameter is preserved.

Available parameters
The program lists all previously programmed modules whose output value can
be used for calculation.
Mark the parameter to be used in the calculation and click on “Add“. As a

result, this (parameter) is accepted in the list of selected parameters. Use
“Remove“ to delete a parameter again.
Constant parameter
If you have selected multiplication by a constant parameter, this is entered here.
Result
Finally, the calculated value can be displayed along with its dimension and
checked. This function is for service purposes and is only available during
online operation.
Accept, OK, Cancel

Please observe
- Only parameters of the same dimension can be processed using

addition, subtraction, minimize and maximize.
- For "Multiplication" and "Division"
- only a maximum of 2 parameters can be processed.
- the result is always further processed as a dimensionless value.
- parameters of "kg" or "lb" dimension can only be further

processed with other dimensionless parameters or parameters of
the same dimension.
- The program follows algorithm for subtraction:
- Selected parameter 1 -(total of the other selected parameters)

Configuration of the analog output
D/A Alignment
Also see “Controlling a machine PLC via analog output“ (see page 13).
Select the “DA Alignment“ module via “Alignment“ in the main menu.
It is necessary to switch to “Online mode direct“ in order to adjust this module,

i.e. connect the PSA 3/1 Win to the PC (see page 26).
However, contrary to the adjustment of the analog input, it is not necessary to

load the sensors with appropriate test loads.
Select one of the 4 available analog outputs.
There is the possibility of programming 16 different modules. Modules with

access to the same output channel must be released via digital inputs in such a
way that they do not interfere with each other.

DAC - Type
The type of analog output is laid down here. "mV limited" is selected if the
analog output is to supply a voltage and if this voltage is to be limited to the
respective minimum or maximum value when exceeding or falling short of the
reference value. "mV unlimited" is selected if, on the other hand, the voltage is
to continue in a linear fashion. The same applies to current output in compliance
with "mA limited" and "mA unlimited".
PSA 3/1 Win is supplied as a standard with current outputs.
Appropriate solder bridge connection is to be observed. If the function has not

been released, "Not used" will appear.
Actual value(Minimum/ Maximum)
The benchmark figures of the reference value are entered here that lay down
which numerical value (e.g. load) is to be released for which output voltage or
output current. The entered data will become active when clicking on "accept".
Output value (Minimum / Maximum)
Finally, the benchmark figures of the output voltage or output current that are
allocated to the respective actual measurable variables are entered numerically.
The dimension complies with the entry made at “DAC Type“. Due to component
tolerances it must be assumed that the exact entered value is not at the output
(check using a multimeter on the analog outputs – see connection plan
For fine tuning click on "Start" and then on the arrow buttons.
〈 Start 〉
DAC value
This is purely a display function. The direct DA transformer value of this output
is indicated. This value is always to be found in a range between "0" and
"4095". This display is used on the one hand to check whether or not the
transformer circuit is working and on the other hand to determine which output
voltage or current is released at which value.

Curve correction (also see page 45)
An analog output correction curve is now entered. If "0" is entered, the output
signal is not corrected and follows the respective actual measurable variable in
a linear fashion. A curve can be activated by entering a curve number between
1...16.
Control via digital inputs is carried out analogous to the procedure described on
page 36.
Accept, OK, Cancel


"General" dialog box
The value of the respective analog output to be accepted in PSA 3/1 Win non-
operative mode can be set here.
DAC Mode
There is "Non Operative Mode“ if the PSA 3/1 starts up (program start) following
connection of the supply voltage, during calibration and in the case of an error.
DAC Channel
Select the desired channel (1...4).
DAC Dimension
Choose “mV“ or “mA“ depending on the position of the solder bridges.
Output
Set the required voltage or current value for the respective “Non-Operative
Mode“ here.

Alignment / Correction
Fine alignment of the set value.
DAC value
This is purely a display function. The direct DA transformer value of this output
is indicated. This value is always to be found in a range between "0" and
"4095". This display is used on the one hand to check whether or not the
transformer circuit is working and on the other hand to determine which output
voltage or current is released at which value.
Accept, OK, Cancel


“Relay“ module
Using this module one is able to switch a relay directly dependent upon the
condition of one or more digital inputs.
Insert the number of the desired relay here.
Note: As a standard, the PSA 3/1 Win has 8 relays, (16 with supplemen-
tary card). On the standard design, selection of a relay number greater
than 8 will have no effect.
Digital input control is carried out analogous to the procedure described on

page 36.
Accept, OK, Cancel


Enhanced functions
Further functions can be used in addition to the basic functions that have been
described.
“Curve“ module:
(Angle) Kurvenverarbeitung
Curve
0 - 90° Output values

Ausgangswerte
0 -10 m
Eingangswerte
Input values
Using the PSA 3/1 Win it is possible to process various curves. It is, for in-
stance, possible to correct non-linear analog input and output signals.
Any desired output values can be allocated to the variable values on the input
side of the module using the "Curve Processing" module. This allocation is
carried out via 16 support points (pairs of values).
This module is required, for instance, for the correction of non-linear sensors.
However, angle values, for instance, can also be converted into lengths (also
see Programming the enhanced functions page 49)

"LC-Display" module (optional)
Switching
Point
The optional PSA 3/1 Win system display can be programmed as required in
normal working mode. It is possible to superimpose text as well as to also
present all system parameters (also see “LC-Display Module " Page 52)
"Switch" module
The switch module allows selection of the output signals from various modules
that are connected to the input of the switch module. The signal from the
selected module is forwarded to the output without any alteration being made.
Selection is made dependent on the respective constellation of the digital
inputs. ("Switch" module page 55)
Signals from Forwarding to

various modules next module
Digital Input

"Snagload" module
This module is used especially to detect sudden increases in load, caused for
instance by interlocking of the load if the load is suddenly blocked during lifting.
In order to do this, the system memorizes the current load value. If this load
suddenly rises by more than a prescribed percentage rate, the relay shuts down
in order to protect the crane and the load against damage.
(“Snagload“ module page 67)
“Lifetime counter“ module (optional)
The PSA 3/1 Win system can also be fitted with up to 4 lifetime counter by
means of an additional board (option) (also see "Lifetime counter" module page
57).

“RS422 interface“ module
External display equipment can be connected via the RS422 interface (e.g. a
large figure display) (also see "RS422 Interface" module page 59).
Switching points
Curves
External ST9 series display equipment can be connected via the RS485
interface (also see "RS485 Interface"module page 61).

Programming the enhanced functions
“Curve“ module
Curve - Name
There is the possibility of entering up to 16 different curves, each with 16 points.
To begin with select the number of the curve to be entered.
3 different kinds of curves can be produced. It is possible, for instance, to

produce completely new variables, i.e. if, for example, one wishes to produce a
radius dependent on an angle, this can be realized with the help of a curve. This
radius can then be used quite normally in the system in order, for example, to
switch a relay or control an analog output.
It is also possible to correct non-linear analog input and output signals.
Curve - Type
This shows what the curve is to be used for:
The “Measured value” is the most important type of curve. It is selected in

order to allocate values from one of the previously programmed modules to any
desired output values. At the same time, dimension alteration is also possible.

"Analog Input" is selected in order to change the characteristics of a sensor
connected to the input. The reference to the desired analog input is shown in
the “Analog Input“ module as this curve can be selected here (see page 31).
Note that the conversion table is in this case based on digital levels of the A/D
converter (from 0…4095) and not on physical parameters. We recommend
that only advanced users shall use this function!
“Analog output“ is selected in order to adapt the output signal to the character-
istics of a consumer attached at this point. Note that the conversion table is in
this case based on digital levels of the A/D converter (from 0…4095) and not on
physical parameters. We recommend that only advanced users shall use
this function!
X-axis
Where the "Measured variable" type of curve is concerned, the input values
are determined to which the curve is to refer. When making this selection the
dimension is determined simultaneously. The program provides the list of all
previously programmed modules that can be used as X-values.
If the "Analog Input" or "Analog Output" type of curve has been selected, no
entry needs to be made as these curves do not require a dimension, see above.
Y-parameter for output

values
X-parameter for input values
Y-axis
Where the "Measured Variable" type of curve is concerned, the dimensions
are determined for the Y-parameter.
If the "Analog Input" or "Analog Output" type of curve has been selected, no
entry needs to be made as these curves do not require a dimension, see above.

X-parameter / Y-parameter
The entry of the actual curve parameters is now carried out. It is determined
which output value is to be created for which input value (e.g. 10° corresponds
to 29m). The distances between 2 points can be entered as desired. For this
reason, linear curve courses can be realized with only 2 pairs of values. Non-
linear courses require the necessary number of pairs of values for that purpose.
Up to 16 pairs can be entered. The dimensions of the X and Y-values are
entered correctly dependent on the previous data.
Add new line / Remove line(s)

Pairs of values can be inserted or deleted using the "Add new line" and
"Remove line(s)" buttons.
The worksheet can also be imported from EXCEL® by copying appropri-
ately marked worksheets from EXCEL® and then inserting these in the
upper left input area by simultaneously pressing "CTRL" and "V".
Chart
This is used to visualize the entered curve. Worksheet alterations are shown
immediately in the graphics.
Use "Close" to close the graphic presentation.
Enable
Digital input control is carried out analogous to the procedure described on

page 36. However, this function is only available if the curve module is used in
connection with the analog input or output.
Accept, OK, Cancel


”LC - Display ” module (optional)
Up to 4 different presentations can be programmed on the optional display. If
more than 1 LC - display module is programmed, they must be released via
digital inputs in such a way that they do not interfere with each other.
The PSA 3/1 Win display can be programmed as required in normal working
mode. It is possible to superimpose text as well as to also present system
parameters. If a system has not yet been programmed or re-initialized, the
system name will always appear in the upper line (L-1) and information on the
digital inputs in the lower line (L-2).
SYSTEM :PSA3/1
D-INPUTS :©©©©©©©©
Display - Name
Select the number of the desired display module here.

Number of parameters
The number of the values to be presented is now entered. If, for instance, 4
loads are to be displayed, a 4 should be entered here. The following entries for
the individual parameters refer to this entry, i.e. there are also only 4 entry
possibilities. It is only possible to send a maximum of 8 values to the display. If
necessary, the entered value must be confirmed here using "Accept" in order to
open all further entry fields.
Select Parameters
Select the number here of the parameter to be specified in the block on the
right.
Type of parameter
To begin with the system must be informed of the type of parameter, e.g.
"Analog Input", "Calculations", "Switching Points" etc., in order to enable
output of all parameters available from PSA 3/1 Win.
The parameter type "Switch – Input" has a special status. This does not supply
a numerical value on the display. Instead it provides information on the module
just selected by the "Switch" module.
Number of Parameters
Once the type of parameter has been selected, the entry as to which parameter
it should be is still missing. If for instance the "Analog Input " type of parame-
ter is chosen, this is now followed by "1" for analog input 1, 2 for analog input
2, etc.
Format
The next step is to enter the type of presentation or the format of the output. In
order to simplify entry, a selection can be made from a list showing various
formats. This list closely follows EXCEL® format instructions (#### for no digits
after the decimal point, #.### for 3 digits after the decimal point, etc.).
If the "Switch - Input" parameter has been selected, this point is of no rele-
vance.
page 36.

Offset (Positioning in the PSA 3/1 Win LC-Display ):
The so-called offset is now entered. This value indicates at which point in the
display the parameter should appear, beginning with the upper left corner,
equivalent to "0", lower right corner to "39". If, for example, a value is to appear
in the center of line 2 (L-2), "30" should be entered.
0 19
20 30 39
Text line 1 / Text line 2:
Text for both lines can be entered here. Text with a maximum of 20 characters
can be entered per line. In case the text and a parameter to be displayed have
the same position on the display, only the display value will be superimposed at
the position concerned.
Confirm the entry of each parameter field using “Accept“.
Accept, OK, Cancel


"Switch" module
The switch module allows selection of the output signals from various modules
that are connected to the input of the switch module. The signal from the
selected module is forwarded to the output without any alteration being made.
Signals of various Forwarding to

modules next module
Digital Input
The incoming signals can come from various modules: analog input module,
calculation module, curve module or other switch modules. The output of the
switch module can be used as input for other modules with the exception of
analog inputs.
Selection of the input signal to be forwarded is made using the digital inputs of
the PSA 3/1. Up to 16 modules can be connected to the input of the switch
module.

Switch Name
Up to 8 switch modules are available. Choose between 1 and 8.
Inserting or removing available parameters
There is a list of all modules that have already been configured. Choose the
modules that are to be used as input signal of the switch module and add them
to the selection of parameters by using the “Add” field. Up to 16 modules can
be connected to the inputs of the switch module and thus also be available.
Modules selected in error can be deleted by using the “Remove“ field.
Selected parameters, digital inputs, closed
Mark the appropriate modules in the selection list. Determine the configuration
of the 8 digital inputs from which the modules are to be forwarded. Please
check that every module has a different configuration.
Please note: In case there are constellations of the digital inputs which are not
in the table, the system will remain in its present condition until a known
constellation is at the digital inputs.
Accept, OK, Cancel


“Lifetime counter (optional)“ module
Counter - Name
Using an additional board (option) the PSA 3/1 Win can be fitted with up to 4
lifetime counter. Choose the appropriate counter here.
Counter - Type
A resolution can be selected between "0.01h" and "0.1h".
Counter - Reference
Counter reference value. This value serves only as reference for the counter.

Reference - Maximum
Maximum reference value. This value can be entered numerically. It represents

100% of the reference value and is used to carry out appropriate counter
control.
Digital Input to Activate
Digital input used. This is where the digital input to be used for counter release
is determined. Entry is binary.
page 36.
Further information concerning the lifetime counter
The operating hours of the machine (e.g. crane winch) are dependent on the
loading and will be calculated according to VBG8/FEM9.755.
Integrated electromechanical counter
The microprocessor will generate a counting pulse every 36 seconds (equal to

1/100 h) when the machine is 100% loaded. Therefore, the counter can display
max 9999,99 hours. the counter can not be reset. Since the counter does not
have a decimal point, the displayed value must be divided by 100, i.e. 000001 =
1/100 hours.

Display - Name
The large numeric display can be connected to the PSA 3/1 Win system as
external display equipment using the RS422 interface. Using the control
system up to 4 different values can be displayed via digital inputs with up to 4
entry modules. Select the appropriate module number here.
Parameter Type
In order to enable the output of all parameters provided by PSA 3/1 Win, the
system must initially be informed of the type of parameter. This could be
"Analog Input", "Calculation ", "Curve Processing", etc. values.
Parameter Number
Enter the number of the selected module type here.
Enable large display
Activate the entry of further data by marking this field.

Parameter Format
The next step is to enter the type of presentation or the format of the output. In
order to simplify entry, a selection can be made from a list showing various
formats. This list closely follows EXCEL® format instructions (#### for no places
after the decimal point, #.### for 3 places after the decimal point, etc.).
Digital input tare key
The digital input to be used for the connection of a tare key is determined here.
The entry is binary. Only the currently displayed values are set to zero. These,
however, remain stored until new tare or final tare is carried out.
Accept, OK, Cancel


Type of equipment
Up to 4 ST9 series external display devices or the harbour crane display can be
connected to the PSA 3/1 Win system using the RS485 interface. Select one of
the two possibilities and click on “Edit“.
Please note that both, the ST9 and the harbour crane display, show error
messages during programming. The wanted display appears as soon as the
connection between PC and PSA 3/1 Win is interrupted (offline mode).
ST9 displays
If you have chosen this possibility, the following will appear on the screen:

ST9 - Name
Up to 4 external ST9 series display devices can be connected. Using up to 16

entry modules, up to 4x4 operating methods can thus be realized with digital
inputs via the control unit. Select the appropriate module number.
Device Address
The address of the device to be connected is set here. Addresses 8... 11 are
available. It should be ensured that the same address is set on the ST9 display
equipment.
Number of Parameters
The number of the values to be processed is now entered. If, for instance, 4
loads are to be displayed, the figure 4 is to be entered. The following entries of
the individual parameters refer to this entry, i.e. there are also only 4 subse-
quent entry possibilities. A maximum of 8 values can be transmitted to the
display.
Available Parameters, type of parameters, parameter number
Beginning with "Parameter 1“ specify the output values from the modules that
you wish to transfer via the RS485 interface.
page 36.
Accept, OK, Cancel


"Harbour display"
General
If you select this possibility, the following will appear on the screen:
To begin with, click on “Enable harbour display“ in the “General“ dialog box
and select from which modules the values for load (upper digital display) and
radius (lower digital display) come from. The number of digits after the decimal
point can be selected using "Format".
The analog loadmoment display as well as the optional analog windspeed

display are directly driven by the analog outputs of PSA 3/1 Win. A voltage of 1
V results to a full deflection of the pointer. See also page 39.

Overview harbour crane display
1 2
3 4 5 6 7
LED/push button 1 free programmable, recommended, prewarning wind
LED/push button 2 free programmable, recommended, prewarning wind
LED/push button 3 free programmable
LED/push button 4 free programmable
LED/push button 5 free programmable, recommended, prewarning load

moment
LED/push button 6 free programmable, recommended, shut off load moment
LED/push button 7 Tare load

Lights and horn
The lights and the horn of the harbour crane display are triggered by the PSA
3/1 switching point modules (however with the exception of the lower right
green tare light). Every light and the horn can be allocated to one or more
switching point modules.
An entry must also be made as to whether the light is to blink or illuminate

statically. The criteria for the lamp selected in the left field will then be visible in
the right field. By using the "Available Parameters", "Add" and "Remove"
fields, the settings are made for the respective lamp.
As far as the horn is concerned, an entry must be made as to whether this is to

be acknowledged (using any display key) or not .

Key allocation
There is the possibility of controlling the PSA 3/1 via its digital inputs by using
the harbour crane display keys. If one or more entries are made in the digital
inputs table for the respective key, this means that by pressing the key once the
indicated digital input switches to high. The input is unset if the key is pressed
again.
Note that key 7 (Tare) cannot be used for this function.
Accept, OK, Cancel


"Snagload" module
This module recognizes any sudden load increase, which, for example, can
happen if the load interlocks. The system memorizes the actual weight load. If
the weight suddenly exceeds a previously determined percentage rate, the relay
shuts down in order to protect the crane and the load.
Principle of the module
After the PSA 3/1 has been switched on, the indicated relay remains shut down
until the actual load on the hook is lower than the defined restload or a signal
appears on the acknowledge digital input.
If the actual load is lower than the restload (e.g. after placing the load on the
ground) or the acknowledge signal is pressed, the relay is connected and the
crane is ready to function.
The measurement cycle starts up after a signal goes to the digital input brake,
as soon as the brakes are released. The start delay time indicates the period
of time the system allows for load fluctuations to settle down after lifting the load
before commencing with measurement.

Following this, the load is measured in a defined measurement time within the
fluctuation width (measurement value). The measurement result is taken as
the reference value. If the system suddenly measures a load that is greater than
the reference load + the proportional increase in load, the relay will be shut
down. It remains switched off until either the actual load falls below the refer-
ence load (e.g. by placing the load on the ground), or the acknowledge signal is
pressed.
A maximum load fluctuation can be defined in order to avoid incorrect reference

value measurements. If the load rises above this maximum value during the
measurement period, a reference value will not be determined.
A new measurement cycle commences after the load has been deposited and
the brake released.
Snagload - Name
Select the number of the desired module.
Snagload - Type
Choose "Maximum" in order to detect a sudden overload.
Snagload – Reference
Select the module that contains the load information.
Control via digital inputs
The module can be activated or deactivated via digital inputs. Procedure as

described on page 36.
Accept, OK, Cancel


Analog input alignment
Analog output alignment has already been described on page 39, see “Configu-
ration of the analog outputs“.
First step: Make sure that PAS3/1 is connected to the PC and that the
system is in “Online-direct” modus. (See page 28)
Select “A/D-Alignment“ in the “Alignment“ main menu item.
The alignment (transformation into a physical value) of the sensors is carried

out using this menu item.
Select the channel to be aligned.
It is absolutely necessary for the sensors to be connected and that they

can be loaded using a calibrated test weight. Work must be carried out
“online“, i.e. PSA 3/1 Win connected.
To begin with, minimum alignment of the load is carried out, normally 0.0t (no
load on the hook). This value is confirmed using “Accept“. The AD transformer
value determined during setting is used for control and documentation pur-
poses. Maximum alignment of the load is carried out after this (e.g. 10.0t test
weight). This value is also confirmed using “Accept“. In order to carry out
alignment of the maximum load as exactly as possible, a test weight of at least
2/3 of the maximum crane load should be used. If the difference between min
and max is smaller than 500 converter digits, the system will display an error
message. In this case you have to increase the testload. If alignment is com-
pleted successfully, the measured data are confirmed by clicking on the
“Alignment“ field. Use “OK“ to return to the main menu.
Important: The alignment data will not be stored in the Configuration Manager,
but directly in PSA 3/1 Win. That means that every new programmed PSA
3/1 Win needs to be aligned once.

“System“ menu
In addition to the choice of programmable modules, PSA 3/1 Win also has
several control commands and menus at its disposal that are described below.
Checksum
The checksum of the data content of the memory IC’s is set using "Check-
sum". This is always necessary if data have been altered. This can be the
case when changing a control program or a data IC and also when changing
the contents of the control data not carried out using the adjustment modules.
This procedure is carried out automatically after selection of one of the memory
IC’s, "data control" for the control data or " EPROM program" for the system
control program. Following completion, it is imperative that a "re-start" is
carried out in order to re-start the system.
Error
If an error has occurred, the red error LED on the system will illuminate or blink.
By using the error function it can be determined which error has occurred. This
is displayed in the form of an error code.
If the system is working properly, “No error“ will be displayed. In all other cases
the appropriate error code will appear. The system error code table can be used
to determine the error that has occurred. It is then possible to find and rectify
the error as soon as possible.
Re-start
This is always only then necessary if, for example, changes have been made to
the system or if it has been necessary to set the checksum. A re-start is also
practical in order to put the system into basic condition or to allow alterations to
take effect.

Version
The "Version" menu can be used to determine the control program with which
the PSA 3/1 Win system operates. Use "OK“ to quit this menu level. This
function is only effective in online mode.
Initializing
The PSA 3/1Win system can be completely adjusted without auxiliary devices
by simply using the PC and the configuration manager. Basic initializing of the
system is necessary if unprogrammed memory components are also used.
Even if data are altered unintentionally, which could lead to a malfunction,

initializing can rectify the fault.
If this function is called up, the question will be raised whether initializing
really is to be carried out. If this is confirmed using "Y", all programming
data will be deleted and basic programming carried out.

Read data
The existing configuration of a connected PSA 3/1 Win can be read out using
this menu item.
For this purpose, go into online mode using “File“, “Basic Adjustments“ and
“Communication“ (see page 26).
Write data
The configuration produced on the PC is written in PSA 3/1 Win using this menu
program.
It is also necessary to go into online mode for this function (see above). As a
result the configuration data in the equipment will be overwritten in full. The
program will ask for confirmation in advance for safety reasons.
Prior to write the data into PSA 3/1 Win, the data check routine will become
active (see page 25).

Data type; Compatibility with older versions
In order to guarantee perfect communication between PSA 3/1 and the configu-
ration manager it must be observed that the data type is identical.
Every version of the PSA 3/1 control program can only process one certain data
type (e.g. Version 2.24 processes data type 2).
Control Program Data type Configuration Remarks

Version Manager
Version
(internal PSA 3/1
software)
2.10, 2.11, 2.12, 2 1.00, 1.01 Standard up until February

2.13, 2.20, 2.24, 2002
2.27
2.22 4 1.21 Special version
2.30 7 1.30 / 1.31 Standard as from February

2002
The configuration managers are compatible in downward order, i.e. the

1.30 version of the configuration manager processes all data types from 2
to 7; the 1.01 configuration manager only processes data type 2.
If an older version file is read in by the configuration manager, the data type is
recognized immediately and automatically adjusted.
When establishing a new configuration file the data type is always defined by
the user. On this occasion the program offers the highest possible data type,
e.g. the 1.25 configuration manager offers type 6. This highest possible data
type includes all software features of the respective configuration manager.
However, if the configuration file is intended for a PSA 3/1 that has an older
version of the control program, e.g. 2.20, data type 2 must be set.
On the other hand, newer versions of the PSA 3/1 control program (e.g. 2.30)
can only be programmed with a configuration manager in control of data type 7
belonging to this version and not with an older configuration manager (e.g.
1.01).

"File" and "Basic adjustments“ are used to see the type of configuration data
in the "Information" dialog box. "System" and "Version are used to see the
PSA 3/1 control program version.
With the 1.30 configuration manager there is the possibility of converting the
data type of a configuration file that has already been produced, e.g. from type
2 to type 7.
Conversion in an upward direction, thus for example from 2 to 7, is not critical,

because data type 7 includes all the functions that were possible for type 2.
Conversion in a downward direction, thus for example from 7 to 2, can lead to

loss of data. In this case, all new modules and functions that were not available
on data type 2 will be deleted. The configuration file must be adapted by the
user.
Support is offered by the check routine (see pages 23 and 25).

System Errors
System errors can be initiated by defective components or incorrect assembly.
The error message is indicated in code form on the device's display.
SYSTEM ERROR
CODE: FE00
System error code table

Internal system errors
1040 Division by zero
1042 Control program checksum
1100 Data program error
1101 Data program checksum
1160 Control program changed
1162 Data program changed
PSA 3/1 Win analog input module data programming error
1200 Table address
121C Number of modules
121D Module length
121E Module starting address
1220 Parameter : Curve processing
1221 : Filter
1222 : Cable short-circuit
1223 : Cable break
1224 : N-MIN (converter data)
1225 : N-MAX (converter data)
1226 : Dynamic area converter data too small
1227 : Control relay
Calculation module
1201 Table address
1228 Number of modules
1229 Module length
122A Module starting address

122B Parameter : TYPE
122C : number of parameters
122D : incorrect parameter type
122E : incorrect parameter number
122F : unequal dimensions
LC DISPLAY module
1202 Table address
1231 Module length
1232 Module starting address
1233 Parameter : parameter type
1234 : parameter number
1235 : parameter offset
1236 : parameter format
SWITCHING POINTS module
1203 Table address
1241 Module length
1243 Parameter : switching point type
1244 : switching point reference
1245 : limit value constant
1246 : relay
1247 : Delay off
1248 : Delay on
1249 : Dimension not same
RELAY module
1204 Table address
1251 Module length

Analog outputs (D/A alignment)
1205 Table address
1261 Module length
1263 Parameter : TYPE
1264 : DAC channel
1265 : DAC reference
1266 : curve correction
Curve module
1206 Table address
1271 Module length
1273 Parameter : TYPE
1274 : number of parameters
1275 : x-axis
1276 : y-axis
Lifetime counter module
1207 Table address
1281 Module length
1283 Parameter : counter type
1284 : counter reference
RS485 interface module
1208 Table address
1291 Module length
1293 Parameter : device address

1294 : number of parameters
1295 : parameter type
1296 : parameter number
RS422 interface module
1209 Table address
12A0 Number of modules
12A1 Module length
12A2 Module starting address
12A3 Parameter : TYPE
12A4 Not used
12A5 : parameter format
12A6 : parameter type
12A7 : parameter number
Switch Module
120A Table address
12C0 Number of modules
12C1 Module length
12C2 Standard address of the modules
12C3 Number of parameters
12C4 Parameter : TYPE
12C5 : Dimensions not the same
Snagload Module
120B Table address
12D0 Number of modules
12D1 Module length
12D2 Standard address of the modules
12D3 Parameter : Switch - type
12D4 : Switch - reference
12D5 : Start time
12D6 : Measurement time
12D7 : Measurement value

12D8 : Relay
Analog Output (D/A-Alignment) Expansion
120C Table address
12E0 Number of modules
12E1 Module length
12E2 Start address of the modules
12E3 Start address of the modules (expansion)
12E4 Parameter : Mode
12E5 : Output value
12E6 : Output transformer value
Harbour Display Module
120D Table address
12F0 Number of modules
12F1 Module length
12F2 Start address of the modules
12F3 Harbour display used
12F4 Parameter : Load – Type
12F5 : Radius - Type
12F6 : Format information
12F7 : Horn information
Special Modules
1300 Table address
1311 Module length
Hardware fault
F000 +12VDC fault
F001 A/D converter fault
FE00 Cable short-circuit analog input 1

FE10 Cable break analog input 1
Preventive Maintenance
The PSA 3/1 Win Programmable Switching Amplifier consists of electronic,
electrical and electromechanical components.
Maintenance work may be carried out on the system only by service personnel
of the company
PAT GmbH,
by personnel authorised by the manufacturer or by personnel trained by

PAT GmbH.
As even minor damage can significantly impair the efficiency of the device or
even put it out of operation, the operator must ensure that the device is fully
operational before the start of work each day.

Specifications
Operating voltage: 48/115/230 VAC, 12/24 VDC
Primary fuse: 48 VAC/0.8 AT- 115 VAC/0.25 AT, 230 VAC/
0.1AT
Secondary fuse: 1.0 AT
Power input: approx. 250 mA (DC secondary)
Supply voltage for external
consumer unit: 12 VDC, max. 0.6 A
Working temperature range: -25° C - +70° C
Degree of protection: IP 65
Relative humidity: max. 95%/40° C, non-cond.
Analog inputs: max. 8 analog inputs, either 2.5 – 7.5 VDC
or 4 – 20 mA
Digital inputs: max. 8 digital optoelectronic coupler inputs
(not isolated),
10 – 30 VDC
Relay outputs: standard = 8, optional max. 16 (with addi-
tional board),1 changeover contact, contact
load 250 VAC/8 A/2 kVA or 30 VDC/5 A
Analog outputs: 8 analog signal outputs (for the 8 analog
inputs) through 1:1 decoupling amplifier, 4
user-scaleable outputs 0 – 10 VDC/
4 – 20 mA, (12 bit resolution)
Interfaces: 1x RS232 for connection of a PC,
1x RS232/1x RS485/ 1x RS422
Switching points: user-programmable switching points for
overload, underload and offset load values
for individual, half and total loads
ON, OFF delay: separately user-programmable in 0.1 s steps
up to 10 s
Operating point hysteresis: user-programmable in 0.1 % steps up to
100%
Lifetime counter: max. 4 electromechanical, no-reset 6-digit
controllers (with additional board), scale in-
terval 0.01 h, registration of elapsed full-load
hours in accordance with FEM9.755
System configuration: the configuration manager consists of the
Windows program “Win Psa” on CD ROM,
hardlock key with connecting cable
System monitoring: power ON test, watchdog timer, operating
voltage control, sensor cabling control

Abbreviations and their Meaning
Abbreviation English German
Control Modules
AIN Analog input Analogeingänge
CALC Calculation Berechnungen
CURVE Curve control Kurvenverarbeitung
DAC Digital-to-analog Analogausgänge

converter
DISPLAY Display design LC- Display
LIMIT Switching points Schaltpunkte
LTC Lifetime counter Lebensdauerzähler
RELAY Relay control Relaisanpassung
RS422 RS422 interface Schnittstelle RS422
RS485 RS485 interface Schnittstelle RS485
Control Menus
CHECKSUM Checksum Berechnung von. Check-

summen
EEPROM EEPROM control Datensteuerung
ERRORS System errors Systemfehler
OFF OFF Ausschalten PSION®
RESET System reset System zurücksetzen
VERSION Display version Version Steuerprogramm
INIT System initialisation Systeminitialisierung

Appendix
A – Solder Bridge Diagram/Tables

B – Solder Bridge Diagram Overview

C – Connection Diagram
OPTION
K9 - K16
- 5VDC-


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Adjustment Instructions

Programmable Switching Amplifier

2 / 85 Programmable Switching Amplifier PSA 3/1 Win Version 1.32

The PSA 3/1 Win can be supplied in a calibrated condition ex works if

These adjustment instructions are to be regarded as exemplary instruc-

Programmable Switching Amplifier PSA 3/1 Win Version 1.32 3 / 85

4 / 85 Programmable Switching Amplifier PSA 3/1 Win Version 1.32

In this documentation you will find information on starting-up, operating and

Programmable Switching Amplifier PSA 3/1 Win Version 1.32 5 / 85

This sign points out a possible loss of warranty cover.

Always keep these instructions in a safe place. Issue a copy to everyone

The system may no longer be operated if the device is damaged. It should

Always use mild detergents when cleaning the device. Solvent-containing,

On disposal of the device, the electronic assemblies must be disposed of

6 / 85 Programmable Switching Amplifier PSA 3/1 Win Version 1.32

Faults that represent a potential safety risk must be remedied immediately.

The manufacturer can accept no liability for damage or injury caused by

Requirements for Operating Personnel

Programmable Switching Amplifier PSA 3/1 Win Version 1.32 7 / 85

PSA 3/1 WIN

The principle use of a programmable switching amplifier (PSA) is to monitor

List of Basic and Extended Functions

8 / 85 Programmable Switching Amplifier PSA 3/1 Win Version 1.32

By scaling we mean the assignment of an input voltage (sensor) to a numerical

Analog Signal Outputs

The outputs are made available by a 12 bit D/A converter.

Programmable Switching Amplifier PSA 3/1 Win Version 1.32 9 / 85

All inputs can process signals between 0VDC and 30VDC.

Each relay has a potential-free change-over contact that is lead through by

All relays have a LED status indicator.

10 / 85 Programmable Switching Amplifier PSA 3/1 Win Version 1.32

PSA 3/1 WIN

Programming has been divided into individual software modules in order to

As a result, machine functions can be shut down.

Programmable Switching Amplifier PSA 3/1 Win Version 1.32 11 / 85

PSA 3/1 WIN

12 / 85 Programmable Switching Amplifier PSA 3/1 Win Version 1.32

PSA 3/1 Win

In addition to this, a current of 4 to 20mA can also be emitted as an output

Programmable Switching Amplifier PSA 3/1 Win Version 1.32 13 / 85

PSV 3/1 Win

This type of isolation can be used in the following modules:

SWITCHING POINT (see page 34)

RELAYS (see page 44)

CURVES (see page 45 and 49)

DISPLAY DESIGN (see page 46 and 52)

RS485 INTERFACE (see page 48 and 61)

RS422 INTERFACE (see page 48 and 59)

The "Switch" module offers a very varied possibility of controlling signal

The voltage level for logic "High" is >10VDC.

14 / 85 Programmable Switching Amplifier PSA 3/1 Win Version 1.32

Connect the supplied hardlock component to the parallel interface (for

Programmable Switching Amplifier PSA 3/1 Win Version 1.32 15 / 85

2. Place the CD-Rom in the CD-ROM drive.

3. Read the "readme"-file first.

4. If the installation starts automatically, please follow the instructions on the

5. Now follow the instructions on the screen.

8. Installation is now completed.

16 / 85 Programmable Switching Amplifier PSA 3/1 Win Version 1.32

The equipment is now operative and can be programmed.

"Data Read" "Save As"

Programmable Switching Amplifier PSA 3/1 Win Version 1.32 17 / 85

View: PSA 3/1 main menu