Professional Documents
Culture Documents
Service Manual
Intellectual Property Statement
SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called Mindray)
owns the intellectual property rights to this product and this manual.
This manual may refer to information protected by copyrights or patents and does not
convey any license under the patent rights of Mindray, nor the rights of others. Mindray
does not assume any liability arising out of any infringements of patents or other rights of
third parties.
Revision History
This manual has a revision number. This revision number changes whenever the manual is
updated due to software or technical specification change. Contents of this manual are
subject to change without prior notice. The version information of this manual is as follows:
Version number: 6.0
Release time: April 2019
I
Preface
Manual Purpose
This manual provides detailed information about the assembling, dissembling, testing and
troubleshooting of the equipment to support effective troubleshooting and repair. It is not
intended to be a comprehensive, in-depth explanation of the product architecture or
technical implementation.
This manual is based on the maximum configuration and therefore some contents may not
apply to your product. If you have any question, please contact our Customer Service
Department.
Observance of the manual is a prerequisite for proper equipment maintenance and prevents
equipment damage and personnel injury.
Intended Audience
This manual is for biomedical engineers, authorized technicians or service representatives
responsible for troubleshooting, repairing and maintaining the equipment.
Passwords
A password may be required to access different modes of the following equipments. The
passwords are listed below:
User settings: 888888 (User adjustable)
Factory maintenance: 332888
Demo mode: 2088
Configuration mode: 315666 (User adjustable)
II
Contents
2
6.3.2 Disassembling the Infrared Ear Thermometer Module (Optional) .............................. 6-2
6.3.3 Removing the Recorder ............................................................................................................... 6-3
6.3.4 Separating the Front and Rear Half of the Monitor ........................................................... 6-3
6.3.5 Removing the Parameter Connector Panel Assembly ..................................................... 6-5
6.3.6 Disassembling the Main Bracket Assembly.......................................................................... 6-6
6.3.7 Removing the Parameter Board (SpO2 Optional) and Power Management Board6-8
6.3.8 Removing the Parameter Connector Panel Assembly (With CO2) ............................... 6-9
6.3.9 Disassembling the CO2 Module Assembly..........................................................................6-10
6.3.10 Disassembling Pumps and Valves (NIBP optional) ........................................................6-10
6.3.11 Disassembling CO2 main Module .......................................................................................6-11
6.3.12 Disassembling the Main Bracket Assembly(With CO2) .........................................6-12
6.3.13 Disassembling Pumps and Valves (NIBP optional) ........................................................6-13
6.3.14 Disassembling AC/DC Power Board and Battery Converter Board.........................6-13
6.4 Disassembling the Front Housing Assembly ..................................................................................6-14
6.4.1 Removing the Touchscreen Control Board (Optional) ...................................................6-14
6.4.2 Removing the Wi-Fi Module (Optional) ...............................................................................6-15
6.4.3 Removing the Main Control Board ........................................................................................6-17
6.4.4 Removing SD Card (Optional) .................................................................................................6-18
6.4.5 Removing the Touchscreen (Optional) ................................................................................6-18
6.4.6 Disassembling the Display........................................................................................................6-19
6.4.7 Removing the Keypad ................................................................................................................6-19
6.4.8 Removing the Encoder...............................................................................................................6-19
6.4.9 Removing the Alarm Lamp.......................................................................................................6-20
6.5 Disassembling the SmarTempTM Module (Optional) ....................................................................6-20
6.5.1 Removing the SmarTempTM Module PCBA and SmarTempTM Module Power Board
PCBA ............................................................................................................................................................6-20
6.5.2 Disassembling the Temp On-Position Detection Board PCBA ....................................6-21
6.6 Disassembling the Infrared Ear Thermometer Module (Optional) .........................................6-22
6.6.1 Disassembling the Pop-up Unit ..............................................................................................6-22
6.6.2 Disassembling the Separator Plate PCBA ...........................................................................6-23
6.6.3 Disassembling the Convidien Infrared Ear Thermometer Module or Exergen
TemporalScanner Themometer Module (Optional) ..................................................................6-24
7 Parts ........................................................................................................................................ 7-1
7.1 Introduction................................................................................................................................................... 7-1
7.2 Main Unit ........................................................................................................................................................ 7-1
7.2.1 Exploded View ................................................................................................................................. 7-1
7.2.2 Parts List ............................................................................................................................................. 7-2
7.3 Front Housing Subassembly (Touchscreen) ...................................................................................... 7-2
7.3.1 Exploded View ................................................................................................................................. 7-2
7.3.2 Parts List ............................................................................................................................................. 7-3
7.4 Front Housing Subassembly (Non-Touchscreen) ............................................................................ 7-4
7.4.1 Exploded View ................................................................................................................................. 7-4
7.4.2 Parts List ............................................................................................................................................. 7-4
3
7.5 Rear Housing Assembly ............................................................................................................................ 7-6
7.5.1 Exploded View ................................................................................................................................. 7-6
7.5.2 Parts List ............................................................................................................................................. 7-6
7.6 Main Bracket Assembly ............................................................................................................................. 7-8
7.6.1 Exploded View ................................................................................................................................. 7-8
7.6.2 Parts List ............................................................................................................................................. 7-8
7.7 Power Management Board Assembly ................................................................................................. 7-9
7.7.1 Exploded View ................................................................................................................................. 7-9
7.7.2 Parts List ............................................................................................................................................. 7-9
7.8 Parameter Connector Panel Assembly ..............................................................................................7-10
7.8.1 Exploded View ...............................................................................................................................7-10
7.8.2 Parts List ...........................................................................................................................................7-10
7.9 Predictive Temp Assembly .....................................................................................................................7-11
7.9.1 Exploded View ...............................................................................................................................7-11
7.9.2 Parts List ...........................................................................................................................................7-11
7.10 THJ79JU Infrared Ear Thermometer Assembly ............................................................................7-13
7.10.1 Exploded View ............................................................................................................................7-13
7.10.2 Parts List ........................................................................................................................................7-13
GeniusTM 2 Tympanic Thermometer or Exergen TemporalScanner Thermometer Assembly
.................................................................................................................................................................................7-15
7.11 .........................................................................................................................................................................7-15
Exploded View .......................................................................................................................................7-15
7.11.1 ...........................................................................................................................................................7-15
Parts List ...................................................................................................................................................7-15
7.11.2 ...........................................................................................................................................................7-15
7.12 Exergen frame Assembly......................................................................................................................7-16
7.12.1 Exploded View ............................................................................................................................7-16
7.12.2 Parts List ........................................................................................................................................7-17
8 Hardware and Software Upgrade ........................................................................................ 8-1
8.1 Hardware Upgrade...................................................................................................................................... 8-1
8.1.1 Upgrade Package ........................................................................................................................... 8-1
8.1.2 Upgrading Parameter Modules ................................................................................................ 8-2
8.1.3 Upgrading NIBP .............................................................................................................................. 8-3
8.1.4 Upgrading Temp ............................................................................................................................. 8-3
8.1.5 Enabling Parameter Functions .................................................................................................. 8-3
8.1.6 Upgrading Wireless Network Function .................................................................................. 8-3
8.1.7 Upgrading Touchscreen .............................................................................................................. 8-4
8.1.8 Upgrading Recorder Function................................................................................................... 8-4
8.1.9 Upgrading Nurse Call Function and DIAP Protocol Port ................................................. 8-5
8.2 Software Upgrade ....................................................................................................................................... 8-5
8.2.1 Installing Mindray Patient Monitor Software Upgrade Tool .......................................... 8-6
8.2.2 Software Upgrade Procedure .................................................................................................... 8-8
8.2.3 Upgrading the Scoring................................................................................................................. 8-9
4
A Electrical Safety Inspection .................................................................................................. A-1
A.1 Power Cord Plug .........................................................................................................................................A-1
A.2 Device Enclosure and Accessories .......................................................................................................A-1
A.3 Device Labeling ..........................................................................................................................................A-2
A.4 Protective Earth Resistance ....................................................................................................................A-2
A.5 Earth Leakage Test .....................................................................................................................................A-3
A.6 Patient Leakage Current ..........................................................................................................................A-5
A.7 Mains on Applied Part Leakage ............................................................................................................A-6
5
FOR YOUR NOTES
6
1 Introduction
DANGER
Indicates an imminent hazard that, if not avoided, will result in death or serious
injury.
WARNING
Indicates a potential hazard or unsafe practice that, if not avoided, will result in
death or serious injury.
CAUTION
Indicates a potential hazard or unsafe practice that, if not avoided, could result in
minor personal injury or product/property damage.
NOTE
Provides application tips or other useful information to ensure that you get the
most from your product.
1-1
1.2.1 Dangers
There are no dangers that refer to the product in general. Specific “Danger” statements may
be given in the respective sections of this manual.
1.2.2 Warnings
WARNING
All installation operations, expansions, changes, modifications and repairs of this
product are conducted by Mindray authorized personnel.
There is high voltage inside the equipment. Never disassemble the equipment
before it is disconnected from the AC power source or the battery.
When you disassemble/reassemble a parameter module, a patient leakage current
test must be performed before it is used again for monitoring.
The equipment must be connected to a properly installed power outlet with
protective earth contacts only. If the installation does not provide for a protective
earth conductor, disconnect it from the power line and operate it on battery power,
if possible.
Disposal of the packaging material should observe the applicable waste control
regulations and keeping it out of children’s reach.
1.2.3 Cautions
CAUTION
Make sure that no electromagnetic radiation interferes with the performance of the
equipment when preparing to carry out performance tests. Mobile phone, X-ray
equipment or MRI devices are a possible source of interference as they may emit
higher levels of electromagnetic radiation.
Before connecting the receiver to the power line, check that the voltage and
frequency ratings of the power line are the same as those indicated on the unit’s
label or in this manual.
Protect the equipment from damage caused by drop, impact, strong vibration or
other mechanical force during servicing.
1.2.4 Notes
NOTE
Refer to Operator's Manual for detailed operation and other information.
1-2
1.3 Equipment Symbols
NOTE
Not all the symbols listed below are applied to your equipment.
DEFIBRILLATION –PROOF
Input/Output
TYPE CF APPLIED PART
Electrostatic sensitive
Serial number
devices.
1-3
The following definition of the WEEE label applies to EU member states only.
This symbol indicates that this product should not be treated as household
waste. By ensuring that this product is disposed of correctly, you will help
prevent bringing potential negative consequences to the environment and
human health. For more detailed information with regard to returning and
recycling this product, please consult the distributor from whom you purchased
it.
* For system products, this label may be attached to the main unit only.
1-4
2 Theory of Operation
2.1 Overview
The Monitor is intended for monitoring physiologic parameters, including SpO2, PR, NIBP
and TEMP, on adult, pediatric, and neonatal patients in healthcare facilities by clinical
physicians or appropriate medical staff under the direction of physicians.
Monitor
Nurse Call
LAN
Fi
Wi-
AP
Reserved port
EMR Server
The above figure shows a system consisting of the vital signs monitor and its peripheral
devices. The vital signs monitor:
Can be used for monitoring the physiological parameters, giving alarms and reviewing
patient data, etc.
Supports recorder.
Supports nurse call function.
Supports Wi-Fi module, wired network, remote view, and communication with the
Central Monitoring System (hereinafter called CMS).
Supports external AC power source and an internal battery.
Supports clinical data acquisition, which has two ways: by SD card and by USB drive.
The system software should support data output function, for SD card is a built-in
device.
2-1
2.2 Connectors for Peripheral Devices
3
1
4
2-2
The following figure shows the main unit architecture of the vital signs monitor.
Speaker
Power NIBP module
management
and interface
board
SpO2 board
SpO2 isolation power
Recorder (Standard
Mindray, OEM SpO2 socket
optional)
2600mAh
battery External Module
Predictive
Temp Temp
module probe
15V
AC-DC power
module
2-3
2.4 Front Housing Assembly
Alarm
lamp
b d
Wi-Fi
antenna
Touchsc
reen
control
Main
Wi-Fi
module
Keypa
2-4
Keypad
The keypad scans and detects the input of keys and knobs, integrates the power on/off key,
and connects AC and battery indicators.
Wi-Fi Module
The Wi-Fi enable the equipment to connect to 802.11 g/n wireless network.
Speaker
Power
management
NIBP and interface
module board
Recorder AC/DC
power
module
SpO2
board
Rear housing assembly consists of power module (AC/DC), power management and
interface board (including SpO2 isolation power), recorder, speaker, battery, NIBP module,
and SpO2 board (including three types of configuration, i.e. Mindray, Masimo, and Nellcor).
2-5
AC/DC Power Module
The AC/DC power board transforms the input AC into DC power, which is the power source
for all voltages in the equipment.
Recorder
The recorder receives data from the main board and sends them to the thermal printhead
for printing.
NIBP Module
The NIBP module consists of blood pressure measurement board and pump and valve
assembly, providing measurement acquisition of blood pressure data. The main functions of
the NIBP module are:
NIBP measurement; and,
Data exchange with the main board through the serial ports.
SpO2 Board
The independently developed Mindray SpO2 board provides SpO2 measurement as good as
other boards but with smaller size and lower consumption. The power management and
interface board is also compatible with Nellcor NELL-1 SpO2 board and Masimo MS-2013
SpO2 board.
The SpO2 board collects SpO2 signals, processes SpO2 algorithm and sends measurement
results to the main board. The power management interface board provides isolation power
for it.
CO2 Module
The CO2 monitoring is a continuous, non-invasive technique for determining the
concentration of CO2 in the patient’ airway by measuring the absorption of infrared (IR) light
of specific wavelengths. The main functions of the CO2 module are:
Provides a CO2 waveform, and EtCO2, FiCO2, awRR measurement; and
Data exchange with the main board through the serial ports.
2-6
2.7 External Module
An external SmarTempTM module or Infrared Ear Thermometer module can be extended on
the monitor. The two modules are mutually exclusive.
The SmarTempTM module consists of an isolation power board, Temp measurement board,
and probes. The Temp measurement board collects Temp signals, processes algorithm and
sends measurement results to the main board.
The Infrared Ear Thermometer module consists of an isolation power board, an infrared ear
thermometer, and a communication cable. The infrared ear thermometer collects
information, and displays the measurement. The measurement can be transmitted to the
main board through the communication cable.
2-7
FOR YOUR NOTES
2-8
3 Equipment Installation
3-1
NOTE
The environmental specifications of unspecified parameters are the same as those
of the main unit.
WARNING
Only power sockets with protective grounding can be used.
Use the supplied power cord only!
If you doubt the completeness of the installation and cabling of the external
protective cables, disconnect the equipment from the power line and operate it on
battery. Otherwise, patient or operator might be shocked.
Installation Support
The vital signs monitor can be mounted on a wall bracket or on a trolley support. The wall
bracket or trolley support can be ordered optionally. Each type of mounting bracket is
delivered with a complete set of mounting hardware and instructions. For detailed
installation information, please refer to Wall-mount Bracket Instructions for Use (PN:
0010-20-42933) and Rollstand Instructions for Use (PN: 0010-20-42934).
3-2
CAUTION
Use mounting brackets we supply or approve. If other compatible mounting bracket
is used, be sure it can be safely used on the vital signs monitor.
The mounting bracket should be installed by our qualified service personnel, or
engineers who have adequate knowledge on it.
If other mounting solution is used, the installation personnel and the customer
should verify if it can be safely used on the equipment, and the customer assume
the responsibility for any risk resulting from that.
3. Press the Power ON/Off button ( ) on the front panel to turn on the equipment.
3-3
FOR YOUR NOTES
3-4
4 Testing and Maintenance
4.1 Introduction
To ensure the equipment always functions normally, qualified service personnel should
perform regular inspection, maintenance and test. This chapter provides a checklist of the
testing procedures for the equipment with recommended test equipment and frequency.
The service personnel should perform the testing and maintenance procedures as required
and use appropriate test equipment.
The testing procedures provided in this chapter are intended to verify that the equipment
meets the performance specifications. If the equipment or a module fails to perform as
specified in any test, repairs or replacements must be done to correct the problem. If you
have any question, contact our Customer Service Department.
CAUTION
All tests should be performed by qualified service personnel only.
Care should be taken to change the settings in [User Settings >>] and [Factory
Maintenance >>] menus to avoid loss of data.
Service personnel should acquaint themselves with the test tools and make sure
that test tools and cables are applicable.
4-1
4.1.4 Recommended Frequency
Check/Maintenance Item Frequency
Visual inspection 1. When first installed or reinstalled.
1. When first installed or reinstalled.
Power-on test 2. Following any repairs or replacement of any main
unit parts.
SpO2test
Pressure check
NIBP test
Leakage test
1. If the user suspects that the measurement is
Performance test incorrect.
CO2 test
Calibration 2. Following any repairs or replacement of relevant
module.
Infrared ear
thermometer 3. At least once every two years.
Note: At least once a year is recommended for NIBP
Exergen
and CO2.
TEMP test TemporalScanner
thermometer
SmarTempTM
module
If the user suspects that the nurse call function does
Nurse call function test
not work well.
1. Following any repair or replacement of power
Refer to Appendix A module
Electric Safety
Electrical Safety
Tests 2. After the monitor drops.
Inspection.
3. At least once every two years.
1. When the touchscreen appears abnormal.
Touchscreen Calibration
2. After the touchscreen is replaced.
Recorder check Following any repair or replacement of the recorder.
1. When first installed.
Functional test
2. Whenever a battery is replaced.
Battery check
Once per year or if the battery run time reduced
Performance test
significantly.
4-2
Inspect all external connections for loose connectors, bent pins or frayed cables.
Inspect all connectors on the equipment for loose connectors or bent pins.
Make sure that safety labels and data plates on the equipment are clearly legible.
2. Press the Power ON/Off button ( ) on the front panel to turn on the equipment. The
work status indicator lights up inside the Power On/Off button.
3. The equipment gives a beep, which indicates that the selftest for alarm audio is passed,
and the alarm lamp turns yellow, then red, and then off, which indicates that the
selftest for alarm lamp is passed.
4. The welcome screen passes and the main interface is displayed. Now the equipment is
correctly started.
1. Connect SpO2 sensor for adult to the SpO2 connector of the monitor. Set [Patient Cat.]
to [Adu].
2. Apply the SpO2 sensor to your ring finger (assume that you stay healthy).
3. Check the Pleth wave and PR reading on the screen and make sure that the displayed
SpO2 is within 95% and 100%.
4. Remove the SpO2 sensor from your finger and make sure that an alarm of SpO2 Sensor
Off is triggered.
4-3
Measurement validation
The SpO2 accuracy has been validated in human studies against arterial blood sample
reference measured with a CO-oximeter. Pulse oximeter measurements are statistically
distributed, and only about two-thirds of the measurements can be expected to fall within
the specified accuracy compared to CO-oximeter measurements.
NOTE
The SpO2 simulator can only be used to verify that the pulse oximeter operates
properly. It cannot be used to verify the accuracy of the pulse oximeter or the SpO2
sensor. To verify the accuracy, clinical tests are required.
Test Method 2
Tool required:
SpO2 simulator, Index-2 recommended
4-4
4.4.2 NIBP Test
Leakage Test
NOTE
Perform NIBP leakage test before any other NIBP concerned test and calibration.
Tools required:
NIBP cuff for adult patient
Air tubing
Cylinder
Monitor Cylinder
After about 20 seconds, the monitor will automatically deflate. This means the test is
completed. If no message is displayed in the NIBP parameter area, it indicates that the
system has no leakage. If the message [NIBP Pneumatic Leak] is displayed, it indicates that
the system may have a leakage. Check the tubing and connections for leakages. If you
ensure that the tubing and connections are all correct, perform a leakage test again. If the
problem persists, contact your service personnel.
Monitor Standard
sphygmomanometer
2. Before inflation, check that the reading of the manometer is 0. If not, turn off the
balloon pump to let the whole airway open to the atmosphere. Turn on the balloon
pump after the reading is 0.
3. Select [Main]→[Maintenance >>]→[NIBP Accuracy Test].
4. Check the manometer values and the monitor values. Both should be 0 mmHg.
5. Raise the pressure in the rigid vessel to 50 mmHg with the balloon pump. Then, wait for
10 seconds to let the measured values become stable.
6. Compare the manometer values with the monitor values. The difference between the
manometer and displayed values should be ± 3 mmHg. If it is greater than ± 3 mmHg,
calibrate the monitor as described in .
7. Raise the pressure in the rigid vessel to 200 mmHg with the balloon pump. Then, wait
for 10 seconds to let the measured values become stable. Repeat step 6.
NOTE
You can use an NIBP simulator to replace the balloon pump and the reference
manometer to perform the test.
You can use an appropriate cylinder and a cuff instead of the rigid vessel.
4-6
4.4.3 CO2 Test
Accuracy test
Tool required:
A steel gas cylinder with 5±0.03% CO2 and balance gas N2 (P/N 0075-00-0033-01)
T-shape connector
Tubing
Flowmeter
Relief value
Sampling line
Cylinder
3. Open the valve to flow CO2 and make sure that there is flow sufficient to vent to
atmosphere.
4. Verify the realtime CO2 value is within 5.0 ± 0.3% in the [Calibrate CO2] menu.
CO2 calibration
Tool required:
A steel gas cylinder with 5±0.03% CO2 and balance gas N2 (P/N 0075-00-0033-01)
T-shape connector
Tubing
Relief value
Sampling line
Cylinder
4. Open the valve to flow CO2 and make sure that there is flow sufficient to vent to
atmosphere.
5. In the [Calibrate CO2] menu, enter the CO2 concentration in the [CO2] field.
6. In the [Calibrate CO2], the measured CO2 concentration is displayed. After the
measured CO2 concentration becomes stable, select [Calibrate CO2] to calibrate the
CO2 module.
1. Put the probe of four-channel thermometer into water bath, and then put the
blackbody into water bath, set the water bath to 37.0Ԩ. allow the water bath sufficient
time to equilibrate.
2. Set the infrared ear thermometer (THP79JU Infrared ear thermometer or Convidien
Genius 2 Tethered Tympanic Thermometer or Exergen TemporalScanner Themometer)
to EAR mode and “℃”.
3. Install a new probe cover. Measure and record the target temperature of blackbody
with infrared ear thermometer and four-channel thermometer.
4-8
4. Verify accuracy of temperature on monitor(subtract temperature value on four-channel
thermometer from temperature value on monitor) is within ±0.2Ԩ for THP79JU
Infrared ear thermometer or ±0.1Ԩ for Convidien Genius 2 Tethered Tympanic
Thermometer or ±0.1℃ for Exergen TemporalScanner Thermometer.
5. Repeat sections 1 to 4. For water bath set to 42.0Ԩ.
6. Verify accuracy of temperature on monitor is within ±0.2Ԩ for both types of infrared
ear thermometer.
1. Connet the Temperature probe to Monitor. Connect the two wires (orange wires) of
Temp probe connector to the two ends of the resistance box.
2. Set the resistance box to 9882.0 Ω (corresponding temperature is 25.3℃).
3. Verify displayed temperature value on monitor is within 25.3±0.1℃.
4. Set the resistance box to 6037.1 Ω (corresponding temperature is 37.0℃).
5. Verify displayed temperature value on monitor is within 37.0±0.1℃.
6. Set the resistance box to 4619.2 Ω (corresponding temperature is 43.7℃).
7. Verify displayed temperature value on monitor is within 43.7±0.1℃.
NOTE
Due to the different application environment and the test object in vivo and vitro
conditions, there are deviations in the measurement result. The maximum deviation
of 2.5℃ may exist in predictive Temp measurement by liquid bath techniques.
Method 2
Tool required:
Thermostatic oil tank (HART 7102 is recommended)
1. Set the temperature of the oil tank to 37℃ and conduct the test after the temperature
stabilizes.
2. Set the Temp type of the monitor to [Monitor].
3. Remove the Temp probe from the probe sheath and put it into the oil tank.
4-9
4. Wait till the Temp value displayed on the monitor stabilizes. Verify that the displayed
value is 37±0.1℃.
1. Connect the nurse call cable to the Multifunctional Connector of the equipment.
2. Select [Main]→[Maintenance >>]→[User Settings >>]→enter the required
password]→Ok]→[Nurse Call >>].
3. In the [Nurse Call Setup] menu, select the [Alarm Level] and [Alarm Category], and set
[Contact Type] to [Normally Open, and [Signal Type] to [Continuous].
4. Click to save the changes and quit the menu.
5. Select [Main]→[Maintenance >>]→[Demo >>]→enter the required password→[Ok]
to enter demo mode.
6. Make the monitor to generate an alarm and check that the oscillograph outputs
continuous high level when there is an alarm.
7. Quit the demo mode, and repeat step 2.
8. In the [Nurse Call Setup] menu, select the [Alarm Level] and [Alarm Category], and
set [Contact Type] to [Normally Open, and [Signal Type] to [Pulse].
9. Repeat steps 4 and 5.
10. Make the monitor to generate an alarm and check that the oscillograph displays
positive pulses of 1s width when there is an alarm.
1. Aim the bar code scanner at the target bar code. Adjust the field of view to capture the
bar code.
2. Hold the trigger until the bar code scanner gives a beep, indicating the bar code is
successfully decoded. Meanwhile, the scanned characters are displayed on the monitor.
Please contact our service personnel if the bar code scanner fails to work normally.
4-10
4.5 Electric Safety Tests
See Appendix A Electrical Safety Inspection for electrical safety tests.
1. Print SpO2 Pleth waveform. The recorder should print correctly and the printout should
be clear.
2. Set the recorder to some problems such as out of paper, etc., and then the equipment
should give corresponding prompt messages. After the problem is removed, the
recorder should be able to work correctly.
3. Set the recorder to print trend data. Check that the recorder can give printouts
accordingly.
Functional Test
1. If the equipment is installed with a battery, remove the battery first.
2. Verify that the equipment works correctly when running powered form an AC source.
3. Insert the battery per the procedures provided in the Operator’s Manual.
4. Remove the AC power cord and verify that the equipment still works correctly.
4-11
Performance Test
Perform the test by referring to the Battery chapter in the Operator's Manual (P/N:
H-046-004882-00) and verify the operating time of the battery meets the product
specification.
4-12
4.9.3 Software Version
Selecting the [Software Version >>] will show software version information, as shown
below:
4-13
4.9.4 Monitor Information
Selecting [Monitor Information >>] will show the status of the monitor as shown below:
NOTE
If the main board is replaced, you need to check the label on the main unit and
reconfigure the serial number of the monitor.
If you need the calibration methods of Covidien Genius infrared ear module and Exergen
TemporalScanner Thermometer module, please contact the manufacturer factory.
4-14
Maintenance and Test Report
(See the above sections for detailed test procedures and contents)
Customer name
Customer address
Servicing person
Servicing company
Equipment under test
(EUT)
Model of EUT
SN of EUT
Hardware version
Software Version
Test equipment Model/No. Effective date of calibration
Test Result
Test Contents Test Record
(Pass/Fail)
Visual Inspection
The case, display screen, buttons, knob, power cord, wall
mount, and accessories have no obvious signs of damage.
The external connecting cables are not frayed and the
connector pins are not loose and bent.
The external connectors are not loose or their pins are not
bent.
The safety labels and data plate are clearly legible.
Power-on test
The power-on test is passed. The power indicator and alarm
system work correctly and the monitor start up properly.
Performance test
SpO2test
Measure SpO2 on a healthy person’s finger and a Pleth wave
and PR value are displayed. The displayed SpO2 value is
within 95% and 100%.
NIBP test
4-15
The difference is within ±3 mm when 0, 50 or 200 mmHg is
set for NIBP accuracy test.
There is no leakage with NIBP, or the manual leakage test
result does not exceed 6 mmHg/min.
CO2 test
The difference is within ±0.3% when gas level 5% is set for
CO2 accuracy test.
Temp test
The accuracy of temperature on monitor is within ±0.2Ԩ
with THP79JU Infrared ear thermometer when the target
temperatures are 37.0Ԩ and 42.0Ԩ.
The accuracy of temperature on monitor is within ±0.1Ԩ
with Covidien Genius 2 Tethered Tympanic Thermometer
when the target temperature is 37.0Ԩ.
The accuracy of temperature on monitor is within ±0.2Ԩ
with Covidien Genius 2 Tethered Tympanic Thermometer
when the target temperature is 42.0Ԩ.
The accuracy of temperature on monitor is within ±0.1Ԩ
with Exergen TemporalScanner Thermometer when the
target temperatures are 16.0Ԩ and 43.0Ԩ.
The displayed Temp value on the monitor is within 37 ± 0.1
ºC with SmarTempTM module.
Nurse Call Reply Performance Test
When an alarm is reported on the monitor, a nurse call is sent
out through the cable.
Barcode Scanner Test
The indicator turns green and scanned characters are
displayed on the monitor.
Electric Safety Tests
Refer to . All the electrical safety tests should be passed.
Touchscreen Calibration
The touchscreen is calibrated successfully.
Recorder check
The recorder can print correctly and the printout is clear.
Set the recorder to some problems such as out of paper, etc.
the monitor gives corresponding prompt messages. After the
problem is removed, the recorder is able to work correctly.
Automatic alarm recording for each parameter functions
correctly when parameter alarms occur.
Battery check
4-16
The monitor can operates correctly from battery power
when an AC power failure accidentally occurs.
The monitor can operate independently on a single battery.
Test conclusion
4-17
FOR YOUR NOTES
4-18
5 Troubleshooting
5.1 Overview
In this chapter, equipment problems are listed along with possible causes and
recommended corrective actions. Refer to the tables to check the monitor, identify and
eliminate the troubles.
The troubles we list here are frequently arisen difficulties and the actions we recommend
can correct most problems, but not all of them. For more information on troubleshooting,
contact our Customer Service Department.
5-1
5.5 Checking Technical Alarms
Before troubleshooting the monitor, check for technical alarm messages. If an alarm
message is presented, eliminate the technical alarm first.
For detailed information on technical alarm message, possible cause and corrective action,
refer to the monitor’s Operation Manual.
5-2
Symptoms Possible Cause Troubleshooting
5-3
5.6.5 Sound Failures
Symptoms Possible Cause Troubleshooting
The key volume is set Select [Main]→[General Setup >>] to adjust the key
to 0. volume.
No hardkey
Check that the cable between the speaker and
or knob Cable defective
interface board is properly connected.
sound, or
hardkey or Speaker defective Replace the speaker.
knob sound
abnormal The main board failed. Replace the main board.
Power management
Replace the power management board.
board defective
Select [Main]→[Maintenance >>]→]User
Settings >>]→enter the required
The alarm volume is password→[Ok]→[Alarm Setup >>] and set the
set to 0. [Minimum Alarm Volume] to a proper level in the
prompt menu. Select [Main]→[General Setup >>] to
No alarm adjust the key volume.
sound or
1. Check that the cable between the speaker and
alarm sound Cable defective
interface board is properly connected.
abnormal
Speaker defective Replace the speaker.
The main board failed. Replace the main board.
Power management
Replace the power management board.
board defective
NOTE
When the battery module has a failure, it may cause problems to other components.
In this case, troubleshoot the battery module per the procedure described in the
table above.
Components of the main unit are powered by the power module. In the event that a
component malfunctions, check if the operating voltage is correct.
5-4
5.6.7 Recorder Failures
Symptoms Possible Cause Troubleshooting
1. Check if the recorder status indicator lights.
2. If yes, select
Recorder module [Main]→[Maintenance >>]→[Factory
disabled Maintenance >>]→enter the required
password→[Ok]→[Device Config >>] and check the
recorder box in the prompt menu to enable the
No printout recorder. Otherwise, check for other possible causes.
Paper reversed Re-install the paper roll.
1. Check that the cable between the recorder and
Cable defective
main board is correctly connected.
Recorder defective Replace the recorder.
Paper roll not properly
Stop the recorder and re-install the paper roll.
installed
Poor print
quality or 1. Check the thermal print head and the paper roller
paper not for foreign matter.
Print head dirty
feeding 2. Clean the thermal print head with an appropriate
properly clean solution.
Recorder defective Replace the recorder.
5-5
5.6.9 Data Storage Failure
Symptoms Possible Cause Troubleshooting
Abnormal patient admitting Admit the patient properly.
Fails to review
SD card full; unavailable for Delete garbage patient data, remove the
archived patient
more patient data related alarm, and readmit the patient.
data
The main board failed. Replace the main board.
SD card not formatted Format the SD card.
SD card failure Replace the SD card.
SD card failure
SD card is locked Unlock the SD card.
Main board defective Replace the main board.
The monitor is Incorrect LAN cable Check LAN cable connection. LAN cable shall not
connected to a LAN connection be longer than 50 m.
but cannot view Excessive requests A monitor can only be viewed by 4 other
other patients for viewing the monitors at the same time under the View Others
under the View monitor at the same mode. The excessive view requests system will be
Others mode time ignored.
5-6
Symptoms Possible Cause Troubleshooting
Incorrect IP address Check for IP address conflict. If yes, reconfigure
configuration the IP address.
Module can be Cable defective Check the cables connecting the converter
loaded, but "XX inside the module board and corresponding parameter module.
communication Parameter module
stopped" is reported Replace the corresponding module.
defective
5-7
or some parameters Converter board
cannot be used defective inside the Replace corresponding converter board.
module
"XX" indicates the configured modules, such as NIBP, SpO2 and Temp.
5-8
If system error “12”, power off the
Site mode corruption thermometer. Enter Biotech mode to reset the
error displayed. site mode. Save the Biotech settings and let
the thermometer power off. For all other
Site mode corruption
system errors, reset the thermometer by
installing a probe cover. If the system error
does not clear, contact the factory for
available service options.
5-9
5.6.16 CO2 Module Problems
5-10
5.6.18 Technical Alarm Messages
Please refer to the Operator's Manual.
5-11
FOR YOUR NOTES
5-12
6 Disassembly and Repair
WARNING
Before disassembling the equipment, be sure to eliminate the static charges first.
When disassembling the parts labeled with static-sensitive symbols, make sure you
are wearing electrostatic discharge protection such as antistatic wristband or gloves
to avoid damaging the equipment.
Properly connect and route the cables and wires when reassembling the equipment
to avoid short circuit.
Select appropriate screws to assemble the equipment. If unfit screws are tightened
by force, the equipment may be damaged and the screws or part may fall off during
use, causing unpredictable equipment damage or human injury.
Follow correct sequence to disassembly the equipment. Otherwise, the equipment
may be damaged permanently.
Be sure to disconnect all the cables before disassembling any parts. Be sure not to
damage any cables or connectors.
Be sure to place removed screws and disassembled parts properly, preventing them
from being lost or contaminated.
Place the screws and parts from the same module together to facilitate
reassembling.
To reassemble the equipment, first assemble the assemblies, and then the main
unit. Carefully route the cables.
Make sure that the waterproof material is properly applied during reassembling.
6-1
6.3 Disassembling the Main Unit
NOTE
The recorder can be disassembled separately.
To disassemble the equipment, place the equipment on a work surface free from
foreign material, avoiding damaging the antiglare screen, touchscreen and the
knob. Be careful not to break the two cotters on the front ends of rear housing.
All the operations should be performed by qualified service personnel only. Make
sure to put on the insulating gloves during service operations.
Operations relating to optional parts may not apply to your equipment.
Temp
cable
Infrared ear
temperature
cable
6-2
6.3.3 Removing the Recorder
Unscrew the two M3×6 screws and pull the clamps as indicated to take out the recorder.
Then disconnect the cable.
Clamps
NOTE
The recorder can be disassembled separately.
6-3
2. Remove the recorder or recorder cover, and pull the rear housing out as indicated
below to separate the fastener that are fixing the front and rear housing.
3. Stand the monitor and separate the front housing assembly and rear housing assembly
with caution. Disconnect the cable between the main board and power management
board and then take off the front panel.
Cable
NOTE
When reassembling the equipment, be sure to check if the front housing waterproof
strip is correctly placed.
6-4
6.3.5 Removing the Parameter Connector Panel Assembly
Lay the rear housing assembly of the equipment on a table. Pull out the cable for AC
receptacle and SpO2 cable, and then the silicon tube.
Cable for AC
input
receptacle
SpO2 signal
cable
6-5
6.3.6 Disassembling the Main Bracket Assembly
For monitors without multi-function connector, you need to prize the cover from the inside
of the monitor with a slot-type screwdriver, and then take out the cover.
Cover
6-6
Disconnect the speaker cable, recorder cable, power cable, battery interface board cable,
and NIBP cable. Unscrew the five PT3×8 screws and a M4 screw. Then take out the main
bracket assembly.
Speaker cable
Recorder cable
Battery interface
board cable
Power cord
NIBP cable
1 grounding
screw
5 self-tapping screws
6-7
6.3.7 Removing the Parameter Board (SpO2 Optional) and Power
Management Board
1. Unscrew the three M3×6 screws and take the power management board assembly out
from the main bracket assembly.
3 M3 screws
2. Unscrew the two M3×4 screws and take the parameter board out from the power
management board assembly.
Parameter Board
2 M3 screws
6-8
3. Unscrew the two M3×6 screws and take out the power management board assembly.
2 M3 screws
CO2 connection
cable
6-9
6.3.9 Disassembling the CO2 Module Assembly
1. Pull out the AC receptacle, NIBP connection cable, CO2 connection cable.
2. Unscrew two M3X6 screws.
3. Remove the CO2 module.
NIBP connection
cable
AC receptacle
Screw
CO2 connection
cable
Screw
6-10
2. Unscrew the three M3×6 screws as indicated and take out the valve.
3XM3 screws
3XM2.5 screws
6-11
6.3.12 Disassembling the Main Bracket Assembly(With CO2)
1. Disconnect the speaker cable, recorder cable, power cable, battery interface board
cable. Unscrew the five PT3×8 screws and a M4 screw.
2. Take out the main bracket assembly.
Speaker cable
Recorder cable
Battery interface
board cable
Power cord
One
grounding
screw
6-12
6.3.13 Disassembling Pumps and Valves (NIBP optional)
1. Cut the two cable ties and take out the gas pump.
Cable tie
2. Unscrew the three M3×6 screws as indicated and take out the valve.
3 M3 screws
4 M3 screws
6-13
2. Unscrew the two M3 nuts to take out the battery interface board.
2 M3 screws
Touchscreen
cable
Cable between
the main board 2 M3 screws
and touchscreen
board
6-14
6.4.2 Removing the Wi-Fi Module (Optional)
1. Remove the antennas on the front panel from the slots as shown below:
Antenna
Antenna
6-15
3. Remove the antennas from antenna sleeve.
Antenna
Antenna
sleeve
Clamps
6-16
5. Remove the Wi-Fi module.
Wi-Fi module
4 screws
Cable
Cable
Cable
6-17
6.4.4 Removing SD Card (Optional)
Take out the main board for VS-900, and push the SD card as indicated below to take out the
SD card.
SD card
Touchscreen
6-18
6.4.6 Disassembling the Display
Unscrew the four M3×6 screws indicated below to remove the screen.
Knob
6-19
6.4.9 Removing the Alarm Lamp
Unscrew the four PT2×6 screws indicated below and take out the alarm lamp board and
alarm lamp.
4 screws
Screw for cover board
Temp board cable
Cover board
Cable between the
SmarTempTM isolation power
module power board and Temp
board PCBA board
3 screws SmarTempTM
module PCBA
Metal sheet
Screw for metal sheet
6-20
6.5.2 Disassembling the Temp On-Position Detection Board PCBA
1. Unscrew the four M3×6 screws as indicated and take out the SmarTempTM module
housing.
4 screws
2. Unscrew the four M2 screws as indicated below and take out the Temp on-position
detection board PCBA.
4 screws
NOTE
Remember to assemble the silicon button for the Temp on-position detection switch
during reassembly.
6-21
6.6 Disassembling the Infrared Ear Thermometer Module
(Optional)
6.6.1 Disassembling the Pop-up Unit
1. Press the release button, and pull the pop-up unit out of the infrared ear thermometer
module.
Pop-up unit
Release button
Springs
6-22
6.6.2 Disassembling the Separator Plate PCBA
1. As indicated in the figure below, pull both sides of the pop-up unit open, and take out
the stop cover.
Stop cover
2. Unscrew the two PT2.5×6 screws to take out the separator plate.
Separator plate
PT2.5×6 screws
6-23
3. Unscrew the two M3×6 screws to take out the separator plate PCBA.
M3×6 screws
Separator
plate PCBA
6-24
2. Pull out the thermometer cable, unscrew two M3X6 screws, and then take out the
bottom panel.
M3×6 screws
Connection
cable
3. Unscrew four M3X6 screws, and then take out the metal bracket.
M3×6 screws
6-25
4. Unscrew three M3X6 screws, and then take out the power isolation board.
6-26
7 Parts
7.1 Introduction
This section contains the exploded views and parts lists of the main unit. It helps the
engineer to identify the parts during disassembling the monitor and replacing the parts.
This manual is based on the maximum configuration. Your equipment may not have same
parts and the quantity of the screws or stacking sleeves etc. may be different with those
included in the parts lists.
NOTE
The part number listed in the Parts List is only for checking the FRU part number
which is also included in the Parts List. Please provide the FRU parts number if you
want to purchase the spare parts.
7-1
7.2.2 Parts List
FRU part
SN PN Description Remarks
number
Touch
115-059373-00
Front Housing Assembly for screen
1 /
VS-900 Non-touch
115-059387-00
screen
2 115-046892-00 TR6F recorder(Datascope) 115-046892-00 /
Rear Housing Assembly for Cover
3 / 115-048904-00
VS-900 assembly
Screw, Pan head with washer,
4 / / /
Phillips M3×8
5 / Screw, pan head Phillips, M3×10 / /
6 115-048910-00 VS-900 Temp module 115-048910-00 /
7-2
7.3.2 Parts List
SN PN Description FRU part number Remarks
7-3
SN PN Description FRU part number Remarks
7-4
SN PN Description FRU part number Remarks
Screw, pan head Phillips,
9 / / /
M3×6
10 / LCD TFT 8.4" 115-018259-00 /
Plate, mounting display
11 / / /
(VS-900, touchscreen)
Touchscreen control board
12 051-000881-00 051-000881-00 /
PCBA-6301
Screw, Pan head with
13 / / /
washer, M3×6
14 / Main board PCBA (6301) 115-018264-00 /
Naked screen water-proof
15 / / /
plate for VS-900
16 / Self-tapping screw / /
Keypad board adjusting
17 / 043-003153-00 /
sleeve
18 / Keypad board cushion 047-010363-00 /
19 051-001359-00 VS-900 keypad PCBA 051-001359-00 /
20 0010-30-43089 Encoder 801-0010-00010-00 /
21 043-010368-00 Knob 043-010368-00 /
22 049-001679-00 VS-900 silicon buttons 049-001679-00 /
/ 9200-21-10460 Encoder cable 9200-21-10460 /
Cable between main board
/ 009-003232-00 009-003232-00 /
and display
Cable between main board
/ 009-003234-00 009-003234-00 /
and keypad board (6012)
Cable between the main
/ 009-003233-00 board and display backlight 009-003233-00 /
board (VS-900)
Cable between alarm lamp
/ 009-003235-00 board and main board 009-003235-00 /
(VS-900)
7-5
7.5 Rear Housing Assembly
7.5.1 Exploded View
7-6
SN PN Description FRU part number Remarks
115-018262-00 With multi-IO
Power management
6 / Without
board for VS-900 115-018263-00
multi-IO
Screw, Pan head
7 / / /
w/washer, Phillips M3X6
8 115-017679-00 Valve assembly for VS-900 115-017679-00 /
9 / Pump
Shock absorption cushion NIBP pump
10 / 801-9261-00040-00
for pump service kit
/ / Fixing strip
11 M02D CO2 module 115-038402-00 /
12 Main bracket assembly 115-038394-00 /
13 Speaker bolster plate 042-008296-00 /
14 / Speaker
020-000027-00 /
15 / Speaker pad
Cable between the power
/ 009-003237-00 management board and 009-003237-00 /
power board
Cable between the
/ 9211-20-87225 interface board and main 9211-20-87225 /
board
Cable between NIBP
/ 009-003238-00 module and power 009-003238-00 /
management board
/ 009-001969-00 Recorder cable 009-001969-00 /
multifunctional connector
/ 043-003311-00 043-003311-01 /
cap
7-7
7.6 Main Bracket Assembly
7.6.1 Exploded View
7-8
7.7 Power Management Board Assembly
7.7.1 Exploded View
7-9
SN PN Description FRU part number Remarks
(MDU)
SpO2 board, Masimo
040-001149-00
MS-2013
Screw, Pan head
8 / / /
w/washer
4 / FOOT, "ENDEAVOUR" /
7-11
SN PN Description FRU part number Remarks
7-12
7.10 THJ79JU Infrared Ear Thermometer Assembly
7.10.1 Exploded View
7-13
FRU part
SN PN Description Remarks
number
Sleeve label, infrared ear
10 047-012162-00 047-012162-00 /
thermometer VS
Ejector pad, infrared ear
11 043-004303-00 043-004303-00 /
thermometer(VS)
Button, infrared ear
12 043-004302-00 043-004302-00 /
thermometer(VS)
13 0601-20-78919 Spring 0601-20-7891 /
7-14
7.11 GeniusTM 2 Tympanic Thermometer or Exergen
TemporalScanner Thermometer Assembly
7.11.1 Exploded View
7-15
SN Description FRU part number Remarks
TM
8 Temp holder, Genius 2 042-016758-00 /
7-16
7.12.2 Parts List
SN Description FRU part number Remarks
3 spring holder /
045-003420-00
4 Exergen frame base /
5 7 X 12 Base, GeniusTM 2 /
7-17
FOR YOUR NOTES
7-18
8 Hardware and Software Upgrade
8-1
Upgrade Description of upgrade PN of upgrade Remarks
package package package
connector
Note: measurement accessories are not included in the above upgrade packages.
1. Remove the power management board and connector panel assembly as described in
6.3 Disassembling the Main Unit.
2. Assemble the SpO2 board and insulator onto the power management board as
described in 6.3.7 Removing the Parameter Board (SpO2 Optional) and Power
Management Board.
3. Install the power management board assembly with the SpO2 board and the connector
panel assembly in the service kit into the main unit as described in 6.3 Disassembling
the Main Unit.
1. Remove the power management board, connector panel assembly and the stopple of
multifunctional connector (if there is one) as described in 6.3 Disassembling the Main
Unit.
2. Install the power management board assembly with the SpO2 board and the connector
panel assembly in the service kit into the main unit as described in 6.3 Disassembling
the Main Unit.
8-2
8.1.3 Upgrading NIBP
List of upgrade package:
An NIBP valve;
A pump;
Two cable ties;
A cable between NIBP module and power management board;
A parameter connector panel assembly; and,
Two M3×6 screws
Disassemble the main bracket assembly and parameter connector panel assembly as
described in 6.3 Disassembling the Main Unit , assemble the NIBP valve and pump onto the
main bracket assembly, and then assemble the new connector panel assembly, cables, and
tubes together into the main unit.
Remove the decorative cover from the Temp module connector. Install the Temp module
onto the main unit as described in 6.5 Disassembling the SmarTempTM Module (Optional).
8-3
1. Install the Wi-Fi module onto the main board and then connect the Wi-Fi antennas as
described in 错误!未找到引用源。 错误!未找到引用源。.
2. Paste the Wi-Fi label.
1. Disassemble the main board and cables from the front housing, and install them to the
front housing with touchscreen as described in 6.4 Disassembling the Front Housing
Assembly.
2. Assemble the front housing assembly and rear housing assembly as described in 6.3
Disassembling the Main Unit.
3. Select [Main]→[Maintenance >>]→[Factory Maintenance >>]→enter the required
password→[Ok]→[Device Config. >>]. Check the touchscreen function in the menu to
enable the software. Then restart the equipment.
8-4
8.1.9 Upgrading Nurse Call Function and DIAP Protocol Port
Remove the power management board, and the stopple of multifunctional connector on
the rear panel of the equipment (if there is one) as described in 6.3 Disassembling the Main
Unit. Then assemble the power management board with multifunctional connector. Then
reassemble the main unit.
Once the above functions are successfully upgraded, perform related tests on the
equipment as described in 4.4 Module Performance Tests, 4.6 Touchscreen Calibration,
and 4.7 Recorder check.
Connect the monitor to be upgraded and a PC running the upgrade tool to the same
network, or directly connect the monitor and the PC via a crossover network cable. Then
configure the IP address of the PC. You can upgrade the following software:
No. Type PN Description
System software
1 110-002646-00 System software package
package
2 110-000889-00 Mindray NIBP function software
3 Module software 110-001842-00 Mindray SpO2 function software
4 110-002027-00 Temp function software
Power Management 110-002525-00 Power Management Software
5
Software
6 MEWS 115-030317-00 MEWS
Note: No specific sequence is required for the upgrading of above software. For detailed
information, please refer to 8.2.2Software Upgrade Procedure.
NOTE
The software upgrading could result in clearing the historic patient data. It is
recommended to export patient data before software upgrading.
8-5
8.2.1 Installing Mindray Patient Monitor Software Upgrade Tool
1. Find the installation program and double click it to
start installation.
2. Select language.
3. Click [Ok] and the following screen is displayed. Click [Next] to go to the next step.
4. Enter User Name, Company name, and Serial Number "26582640". Then click [Next].
8-6
5. Specify the destination folder for installing this program. Then select [Next].
8-7
8.2.2 Software Upgrade Procedure
Check the version of the software to be upgraded as described in 4.9.3 Software Version
before upgrade.
1. Connect the monitor to be upgraded and a PC running the upgrade tool to the same
network, or directly connect the monitor and the PC via a crossover network cable.
2. Set the IP address of the PC to "77.77.1.XX" and subnet mask to "255.255.255.0".
3. Run Mindray Patient Monitor Software Upgrade Tool on the PC and set Machine to
[Vital sign].
4. On the Mindray Patient Monitor Software Upgrade Tool screen, select [Select Package]
and then the packages you want to upgrade. Then select [Start].
5. Turn on the monitor to be upgrade. Press and hold (Silence) and (Admit
Patient) buttons for 2 to 3 seconds, the monitor enters upgrade mode and starts
software upgrade automatically, and corresponding prompt messages are displayed on
both the monitor and PC.
When software upgrade is finished, restart the monitor and check if the software is correctly
upgrade.
For details of software upgrade, please refer to help and instructions for use of Mindray
Patient Monitor Software Upgrade Tool.
CAUTION
Disconnect the equipment from the patient and make sure the important data are
saved before upgrade.
Do not shut down or power off the equipment when upgrading the system software.
Otherwise, it may cause the equipment to break down.
Software upgrade should be performed by qualified service personnel only.
Crossover network cable is recommended when a PC is connected for software
upgrade.
NOTE
Make sure the version of the upgrade package is what you desired. To obtain the
latest upgrade package, please contact Mindray Customer Service Department.
8-8
8.2.3 Upgrading the Scoring
Upgrading the Scoring Software
Refer to 8.2.2 Software Upgrade Procedure for more information.
Importing a Scoring
Refer to H-046-007126-00 Mindray Clinical Scoring Config Tool Instructions for Use and
H-046-004883-00 VS-900 Vital Signs Monitor Operator's Manual for more information.
8-9
FOR YOUR NOTES
8-10
A Electrical Safety Inspection
All tests can be performed using commercially available safety analyzer test equipment.
These procedures assume the use of a 601PROXL International Safety Analyzer or equivalent
safety analyzer. Other popular testers complying with IEC 60601-1 used in Europe such as
Fluke, Metron, or Gerb may require modifications to the procedure. Follow the instructions
of the analyzer manufacturer.
he electrical safety inspection should be periodically performed every two years .The safety
analyzer also proves to be an excellent troubleshooting tool to detect abnormalities of line
voltage and grounding, as well as total current loads.
A-1
A.2.2 Contextual Inspection
Test Item Acceptance Criteria
No unusual noises (e.g., a rattle inside the case).
No unusual smells (e.g., burning or smoky smells,
The enclosure and accessories particularly from ventilation holes).
No taped notes that may suggest device deficiencies or
operator concerns.
Preparation
1. First select the test current that will be used for performing the Protective Earth
Resistance test by pressing AMPERES (SOFT KEY 3).
2. Connect the test lead(s) between the RED input jack and the GREEN input jack.
3. Press CAL LEADS. The 601PRO will measure the lead resistance, and if less than 0.150
Ohms, it will store the reading and subtract it from all earth resistance readings taken at
the calibrated current.
If the calibration fails, the previously stored readings will be used until a passing calibration
has occurred.:
WARNING
During Earth Resistance testing, the DUT must be plugged into the 601PRO front
outlet. If the DUT fails Earth Resistance, discontinue tests and label the device
A-2
defective.
5. Press START TEST to start the test. The test current is applied while resistance and
current readings are taken. This takes approximately 5 seconds.
6. Press the print data key at any time to generate a printout of the latest measurement(s).
NOTE
When "Over" is displayed for Ohms, this signifies that a valid measurement was not
obtained because either an open connection was detected or that the measurement
was not within range. Readings greater than 9.999 Ohms will be displayed as Over.
In Case of Failure
Once it reaches the limitation, stop using and inform the Customer Service Engineer for
analysis and disposal.
LIMITS
ALL COUNTRIES R = 0.2 Ω Maximum
A-3
device internally.
SOFT KEY 1 toggles the DUT outlet Polarity from Normal to Off to Reverse.
SOFT KEY 2 toggles the DUT outlet from Earth to No Earth.
SOFT KEY 3 toggles the DUT outlet from L2 to No L2.
SOFT KEY 4 toggles the AP to Earth to No AP to Earth.
4. Press the print data key at any time to generate a printout of the latest measurement.
In Case of Failure
Check any broken of the enclosure. Replace any defective part.
Inspect wiring for bad crimps, poor connections, or damage.
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities. Notify
the user or owner to correct any deviations. As a work around, check the other outlets
to see if they could be used instead.
Change another probe to confirm if the fail is caused by console.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove
unit from operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.
LIMITS
For UL60601-1,
300 μA in Normal Condition
1000 μA in Single Fault Condition
For IEC60601-1,
500 μA in Normal Condition
1000 μA in Single Fault Condition
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A.6 Patient Leakage Current
Patient leakage currents are measured between a selected applied part and mains earth. All
measurements have a true RMS only response.
Preparation
Perform a calibration from the Mains on Applied Part menu.
WARNING
If all of the applied parts correspond to the instrument type, the applied parts will
be tied together and one reading will be taken. If any of the applied parts differ
from the instrument type, all applied parts will be tested individually, based on the
type of applied part. This applies to Auto and Step modes only.
4. Press APPLIED PART (SOFT KEY 4) at any time to select the desired applied part leakage
current.
5. Modify the configuration of the front panel outlet by pressing the appropriate SOFT
KEY on the 601PRO.
6. Press the print data key at any time to generate a printout of the latest measurement.
In Case of Failure
Check any broken of the enclosure. Replace any defective part.
Inspect wiring for bad crimps, poor connections, or damage.
A-5
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities. Notify
the user or owner to correct any deviations. As a work around, check the other outlets
to see if they could be used instead.
Change another probe to confirm if the fail is caused by console.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove
unit from operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.
LIMITS
For CF applied parts
10μA in Normal Condition
50μA in Single Fault Condition
The following outlet conditions apply when performing the Mains on Applied Part test.
Normal Polarity;
Reversed Polarity
Preparation
To perform a calibration from the Mains on Applied Part test, press CAL (SOFT KEY 2).
1. Disconnect ALL patient leads, test leads, and DUT outlet connections.
2. Press CAL to begin calibration, as shown:
If the calibration fails, the previously stored readings will be used until a passing
calibration has occurred. Also, the esc/stop key has no effect during calibration.
A-6
3. When the calibration is finished, the Mains on Applied Part test will reappear.
WARNING
A 2-beep-per-second signal indicates high voltage present at the applied part
terminals while a calibration is being performed.
High voltage is present at applied part terminals while measurements are being
taken.
5. Select the desired outlet configuration and applied part to test using the appropriate
SOFT KEYS:
6. Press START TEST (SOFT KEY 1) to begin the test.
7. Press the print data key to generate a printout of the latest measurement.
NOTE
If all of the applied parts correspond to the instrument type, the applied parts will
be tied together and one reading will be taken. If any of the applied parts differ
from the instrument type, all applied parts will be tested individually, based on the
type of applied part. This applies to Auto and Step modes only.
In Case of Failure
Check any broken of the enclosure. Replace any defective part.
Inspect wiring for bad crimps, poor connections, or damage.
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities. Notify
the user or owner to correct any deviations. As a work around, check the other outlets
to see if they could be used instead.
Change another probe to confirm if the fail is caused by console.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove
unit from operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.
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LIMITS
A-8
ELECTRICAL SAFETY INSPECTION FORM
Overall assessment
Location: Technician:
Equipment: Control Number:
Manufacturer: Model: SN:
Measurement equipment /SN: Date of Calibration:
INSPECTION AND TESTING Pass/Fail Limit
1 Power Cord Plug
2 Device Enclosure and Accessories
3 Device Labeling
4 Protective Earth Resistance Ω Max 0.2 Ω
Normal Max:
condition(NC) ____μA NC: 300μA(refer to
Earth UL60601-1) *
5
Leakage Single Fault NC: 500μA(refer to
____μA
condition(SFC) IEC60601-1) *
SFC: 1000μA
Normal □BF____μA Max:
Patient condition(NC) □CF____μA CF applied part:
6 Leakage NC:10μA, SFC: 50μA
Current Single Fault □BF____μA BF applied part:
condition(SFC) □CF____μA NC:100μA, SFC: 500μA
□BF____μA Max:
□CF____μA CF applied part: 50μA
7 Mains on Applied Part Leakage
BF applied part:
5000μA
Note: The equipment which sell to America shall comply with the requirement of UL60601-1,
others shall comply with the requirement of IEC60601-1.
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PN: 046-004903-00 (6.0)