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Product description
Rectifier DPR 6000B-48
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Table of contents
1 About the rectifier ............................................................................................... 2
1.1 Safety ....................................................................................................... 2
2 Feature overview ................................................................................................ 4
3 Functional description ........................................................................................ 5
3.1 Input voltage range .................................................................................. 5
3.2 AC input.................................................................................................... 6
3.2.1 DPR 6000B-48 ID:A1 – standard AC version ............................ 6
3.2.2 DPR 6000B-48 ID:B1 – low AC version .................................... 6
3.3 Output characteristics .............................................................................. 7
3.4 Output voltage .......................................................................................... 7
3.5 Output current .......................................................................................... 7
3.6 Over-voltage protection OVP ................................................................... 7
3.7 Load sharing............................................................................................. 8
3.8 Cooling ..................................................................................................... 8
3.9 Thermal management .............................................................................. 8
4 Mechanical description ....................................................................................... 9
4.1 Front panel ............................................................................................... 9
4.2 Rectifier installation / removal .................................................................. 9
4.3 Configuration ............................................................................................ 9
4.4 Rectifier status indicators ....................................................................... 10

Product description, Rectifier 6000B-48 Table of contents

1 About the rectifier
The DPR 6000B-48 rectifier is a three-phase rectifier, offering high power for small
physical size. The rectifier provides a constant power output across the full output voltage
range. The rectifier meets the supply requirements for state-of-the-art
telecommunications equipment. The wide input voltage range and extended temperature
operating range contribute to a cost-effective and reliable solution.
Depending on the nominal grid voltage, a different model is applicable:

• 380 / 400 / 480 Vac DPR 6000B-48 ID:A1 / Standard AC version

• 208 / 220 Vac DPR 6000B-48 ID:B1 / Low AC version

Typical applications include telecommunications infrastructure and data centre, where the
AC utility to the infrastructure is realised with a pure three- phase power feed.

The rectifiers do not contain any user serviceable parts. A faulty rectifier module must be
replaced as a complete unit.

The installation description must be strictly adhered to.

1.1 Safety
The rectifier is a system component and the usage intended for installation in restricted
access locations (RAL).

For DPR 6000B-48 ID:A1 (standard AC version), the AC utility at the transformer in the
sub-station must be a star type, where the middle point (N) is connected to ground (refer
to Figure 1). This rectifier is not designed to support different grounding architecture in
the sub-station (e.g. triangle point grounding according Figure 2).

For DPR 6000B-48 ID:B1 (low AC version), the AC utility at the transformer in the sub-
station can be a star type or triangle type. This product version can be applied in utility
architectures according to Figure 1 and Figure 2.

Caution! Please consult the utility provider, in case the local grid architecture is
not clear.

2 Product description, Rectifier 6000B-48 About the rectifier

 Figure 1. Ground architecture in the sub-station – star type middle point grounding

L1
-

Power 48V DC-

L2 system Load
L-L
voltage L3
L-PE
voltage PE
+

Figure 2. Ground architecture in the sub-station – triangle point grounding

Product description, Rectifier 6000B-48 About the rectifier 3

2 Feature overview
The key features of the DPR 6000B-48 rectifier include:

• Rectifier platform with true three-phase AC feed

• Energy saving - leading edge efficiency > 96 %
• Energy saving - advanced energy saving functionality
3
• Space savings - leading edge power density 26.5 W / in
• Silent operation - very low audible noise
• Reliable operation - protection against AC overvoltage
• Constant output power characteristic
• CAN interface for controller Orion
• Two rectifier models
Standard AC version for 380 / 400 / 480Vac grid
Low AC version for 208 / 220Vac grid

4 Product description, Rectifier 6000B-48 Feature overview

3 Functional description

3.1 Input voltage range

The rectifier has a defined normal operating input voltage range:

• 266 ... 528 Vrms DPR 6000B-48 ID:A1 Standard AC version

• 176 ... 276 Vrms DPR 6000B-48 ID:B1 Low AC version

If the input voltage rises above the maximum input voltage limit, the rectifier switches off.
The rectifier has protection against AC mains voltage in the range of 530 – 550Vrms and
higher voltage up to 600Vrms for less than 10 seconds. The rectifier is not working but
safe. Exposure to AC overvoltage for greater voltages, or for a longer period, may cause
rectifier failure.

If the input voltage falls below the nominal input voltage lower limit, the rectifier continues
to operate with a lower output power to keep the maximum input current constant at
extreme AC voltage fluctuations. If the input voltage falls below the minimum input
voltage limit, the rectifier switches off.

The rectifier switches on when the input voltage is within the input voltage limits.

Figure 3. DPR 6000B-48 ID:A1 – standard AC version - input characteristics

Product description, Rectifier 6000B-48 Functional description 5

 Figure 4. DPR 6000B-48 ID:B1 - low AC version - input characteristics

Refer to the generic installation manual for power systems for further guidelines about AC
overvoltage and transient overvoltage protection.

The operating mode of the rectifier during phase failure is configurable on the Orion
system controller. As factory default configuration, the rectifier will shut down during the
phase failure condition. If the phase is recovering, the rectifier will restart automatically.
In case the Orion system controller “Two line operation” is enabled, the rectifier will
continue operation at 50 % (ID:A1) and 33 % (ID:B1) of its nominal power capacity. If the
phase is recovering, the rectifier automatically returns to its nominal power capacity.

3.2 AC input

3.2.1 DPR 6000B-48 ID:A1 – standard AC version

Maximum input current: 12 Arms

Inrush current: 16A peak

The rectifier has three inbuilt AC fuses in the L1, L2, L3 path.
Fuse rating: 20A Littelfuse P/N 0505020.MXEP
The fuses are not field replaceable. The rectifier must be sent to repair in case an internal
fuse trips due to internal failure.

3.2.2 DPR 6000B-48 ID:B1 – low AC version

Maximum input current: 21 Arms

Inrush current: 25A peak

The rectifier has three inbuilt AC fuses in the L1, L2, L3 path.
Fuse rating: 30A Littelfuse P/N 0314030.M52LP
The fuses are not field replaceable. The rectifier must be sent to repair in case an internal
fuse trips due to internal failure.

6 Product description, Rectifier 6000B-48 Functional description

3.3 Output characteristics
The rectifier has a constant output power characteristic to meet the demand of optimal
power supply usage for electronic constant power loads. The result is a constant
recharging current to the battery after a mains outage and improved rectifier efficiency.

Figure 5. DPR 6000B-48 output characteristics

3.4 Output voltage

An output voltage of 53.5 V is predefined for flooded battery types. If a controller with a
voltage programming function is used, the rectifier output voltage can be adjusted. The
output voltage range of the rectifier is 42 V to 58 V.

3.5 Output current

The typical factory setting for the output current limit is 125 ADC.

3.6 Over-voltage protection OVP

The rectifier is equipped with selective over-voltage protection (OVP). If the output
voltage exceeds an internally set limit, the rectifier shuts down. Combining OVP with a
current measuring condition allows selectivity for rectifiers connected in parallel to ensure
that only the affected rectifier is shut down.

The factory setting is 58.5 V.

The rectifier OVP shutdown level can be configured to a lower level down to 56V by
means of using an Orion controller.

Removing the rectifier for approximately two seconds from the system resets the rectifier
after an OVP shutdown.
Depending on the permissions, the OVP reset can also be done via an Orion controller.

Product description, Rectifier 6000B-48 Functional description 7

3.7 Load sharing
The rectifier is equipped with an active load sharing function that ensures an equal load
on parallel rectifiers. The function uses the communication interface bus between
rectifiers. This function does not require any other external unit outside the rectifiers.

3.8 Cooling
The rectifier uses a fan to force air through it from front to rear.

3.9 Thermal management

The rectifier is protected with nine integrated thermal sensors monitoring the fresh intake
air temperature and temperatures at critical components inside the rectifier.

Thermal management protects the rectifier against overheating by reducing the output
current limit to limit internal temperature, as shown in Figure 6 and Figure 7. To protect
against interrupted air flow and fan failure, the rectifier is shut down as soon as the
internal temperature reaches a critical value. If the temperature returns to within normal
limits, the rectifier restarts automatically. If the airflow is interrupted or the fan fails, the
rectifier protects itself against overheating and recognizes three unsuccessful restart
attempts within a short period. In that case, the rectifier remains shut down and generates
an alarm.
Removing the rectifier for approximately two seconds from the system resets the rectifier
after a latched OTP shutdown.
Depending on the permissions, the OTP reset can also be done via an Orion controller.

Figure 6. Thermal characteristics in float charge condition (53.5Vdc)

Figure 7. Thermal characteristics for battery recharge condition (48Vdc)

8 Product description, Rectifier 6000B-48 Functional description

4 Mechanical description

4.1 Front panel

Rectifier status LED Config button

Spring with locking mechanism

Lift to release locking mechanism
Figure 8. Front panel

4.2 Rectifier installation / removal

The rectifier is installed onto a shelf by sliding the module into the required location until a
“click” of the automatic locking mechanism is heard.

For removal of the rectifier from the system, the spring located on the front must be lifted
first to unlock the rectifier and then the rectifier can be removed from the system by
pulling the handle.

4.3 Configuration
Upon installation to a system with an Orion controller, the rectifier is automatically
configured according to the application settings. In systems without a controller, the
rectifier operates with the factory-set standard configuration.

Some special system functionalities with Orion require an acknowledge process of the
rectifier. In such a case the user will be guided by Orion to press the “Config” button on
the front of the rectifier.

Product description, Rectifier 6000B-48 Mechanical description 9

4.4 Rectifier status indicators
LED “OK”:

• Green “OK” status indication

- rectifier is operating in normal condition
• Green blinking “OK” standby indication
- rectifier is operating in standby mode (efficiency mode)
- rectifier is operating in the start-up delay period (configured on controller)
• Red “Failure” indication.
- rectifier failure
- shut down due to AC under- resp. AC over- voltage
- shut down due to FAN failure (latched)
- shut down due to OVP
- shut down due to OTP
- load sharing error

LED “COM”:

• Green indication in case the rectifier is communicating properly with the power
system controller.
• Green “COM” blinking – indicating communication initialisation into
communication system.

LED “LD”:

• Yellow indication in case the rectifier is not loaded (< 5 % of max current).
• Yellow blinking indication in case the rectifier operates in current limit.

LED “STA”:

• Red indication in case of latched shut-down over-temperature protection OTP,

over-voltage protection OVP.
• Load sharing error

10 Product description, Rectifier 6000B-48 Mechanical description

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