2005 V-Rod Parts

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2005 Service Communications
VRSCA/B Model Harley-Davidson Motor Company
Parts Catalog P.O. Box 653
99457-05 Milwaukee, WI 53201
CMl-3. 7-06/04
GENERAL INFORMATION
THIS IS NOT AN ASSEMBLY MANUAL AND SHOULD NOT BE USED AS SUCH.
This Parts Catalog has been prepared for your convenience when ordering parts for the 2005 VRSCA/B model. A complete Hard-
ware Listing is also featured . Index numbers shown in the illustrations correspond to index numbers in parts lists. Consult the illustra-
tions when ordering parts so you are sure to get the part required. The number in parenthesis following description of parts is the
quantity needed for complete assembly. If there is no number in parenthesis, only one is used. Prices of parts in this catalog are pub-
lished separately.
The following instructions should be followed carefully when ordering parts.
• Specify the correct part number for each item. Check the "MODEL" column of the parts list which shows the model on which the
part fits. Whenever in doubt, refer to the Vehicle Identification Number (V.l.N.).
VEHICLE IDENTIFICATION NUMBER (V.l.N.)

See Figu re 1. The full 17 digit serial , or Vehicle Identification Number (V.l.N .) is stamped on the right side of the steering head and on
a label located on the left frame tube above the front engine cylinder.
An abbreviated V.l.N. is stamped on the left side crankcase above the sump.
Sample V.l.N . as it appears on the steering head - 1HD1HAZ135K800000
Sample abbreviated V.l.N. as it appears on the left crankcase - HAZ5800000
Always give the full 17 digit Vehicle Identification Number when ordering parts or making any inquiry about your motorcycle.
0f
800000
Figure 1. VRSC Vehicle Identification Number (typical)
Harley-Davidson 2005 VRSC Model V.l.N. Description
ITEM DESCRIPTION POSSIBLE VALUES
1 Market destination 1=Domestic

5=1nternational
2 Manufacturer HD=Harley-Davidson
3 Motorcycle type 1=Heavyweight motorcycle
4 Model see model V.l.N . table
5 Engine type Z=VRSC
A=VRSC 98 HP HDI Only
6 Introduction date 1=Regular 4=Special Edition
2=Mid-year 5=Special Edition Cal. Only
3=California
7 VIN check digit Can be 0-9 or X
8 Model year 5=2005
9 Assembly plant K=Kansas City, MO.
10 Sequential number (last 6 digits) varies
1
GENERAL INFORMATION
2005 VRSC Model V.l.N. Codes
CODE MODEL NAME
HA VRSCA
HB VRSCB
• Orders may be placed via your computer for all parts. Please review your system documentation for details on placing orders
electronically. All non-warranty replacement crankcase orders require return of the complete left crankcase half with VIN. All
non-warranty replacement frame orders require return of the steering neck with VIN . Non-compliance will result in a fine. See
non-warranty frame and crankcase policy or contact your SPOC team for details.
•To the best knowledge of Harley-Davidson, Inc., the material contained herein is accurate as of the date this publication was
approved for printing. Harley-Davidson, Inc. reserves the right to change specifications, equipment, or designs at any time without
notice and without incurring obligation.
COPYRIGHT 2004 BY HARLEY-DAVIDSON MOTOR COMPANY, ALL RIGHTS RESERVED
2
3
ALPHABETICAL INDEX
DESCRIPTION PAGE DESCRIPTION PAGE

Air Cleaner ...... ...... ..... .... ........ ..... .... .... ...... ..... ... .. ......... .... . 31 Frame ...... .. .... .... ... ........ ..... ...... ......... ...... ..... .... ... ..... .... ..... . 73
Alternator .. .. ....... .. .... ... .... ... .... ..... .. ..... .. ..... .... ......... .......... . 33 Fuel gauge, instrument cluster ... ...... ... ..... ...... .. ............. .. 103
Alternator cover ..... .... .... ..... ...... ... ..................... .......... .. .. ... 47 Fuel module ..... ........ .:... .... .... .... ..... .... ...... ....... .. .. .... ... ...... . 97
Auxiliary volume ....... .... .............. ... .......... .... ..... ..... ... ......... 99 Fuel tank ..... .. ..... ...... ..... ..... ......... .... .... .. ... ... .... ...... ... ........ . 97
Battery ...... .... ...... .... ..... ....... ........ .. ......... ... ... .... .......... ...... 101 Gear shifter .. ......... .......... ... ........ ..... ... .. .... ....... ....... ..... ...... 41
Battery cables ....... ...... .. ..... ..... ............... .... ..... ............ .... 101 Gears transmission .... ..... .... .. ......... ... ... .. ..... ........ .... ..... ..... 43
Belt, rear .......... .. .................. .. .. .. ......... .............. .... ............ 49 Gasket kits .... .. ... ..... .... ....... ... .. ...... .... .. ... ..... ... .. .... ... ..... 17,47
Belt guard .. ... ... ... ......... .. ..... .. .... ... ... ... .. ..... ... ..... ................. 75 Handlebar .... ...... ......... .. ........ ... ..... .. .... ... .... ..... ............ ...... 81
Bracket, headlamp ......... ...... ....... .............. ... .... ......... ... 85,87 Handlebar cover ..... .. ....... ............. .. ..... ... ..... ........ .... ..... ... 103
Brake caliper, front .......... ........... ........ .......... .... .. ............. .. 61 Handlebar grips ... .. ........ ..... ... ......... ..... ....... ... ..... ..... ....... .. 81
Brake caliper, rear ...... .... ... ....... .. .. ...... ...... ... ... ...... ........ ... .. 63 Handlebar switches ... ..... ... .... ......... ... ..... ..... ..... ..... .. .... .... .. 83
Brake control , front .... .. ................. ..... ... ........ .. .... ....... ..... ... 57 Hardware listing ........ .... .......... ........... ..... .. ... .... .... ... . 118-119
Brake control , rear. ... ...... .... .. ......... ... ..... .. ....... .... .... ...... ..... 59 Head, cylinder ....... ....... .... ........ .. ....... ... ....... ... ... ...... .... .. . 8,11
Brake disc, front ........... ........ ........... ........... ..... ... ... .... ..... ... 65 Headlamp ........................ .. .... ....... ... ..... ...... .. ....... ... ...... 85,87
Brake disc, rear ......... ... .... .. .......... .. ... .... .... ... ...... ....... .... .... 67 Horn ....... ... ........ ...... .... .... ..... ... .... ......... ......... .. ... .... ... .... .. 105
Brake lines, front .... .. ....... .. ...... ... ....... .... .. ..... ...... .... .... ..... .. 57 Ignition coil ....... ........ ... ... ... .... .... .......... .... ..... ....... ... ... ...... .. 35
Brake lines, rear ..... .. ..... ...... ........ .... .... ... ...... .............. ..... .. 59 Intake air temp. sensor. ....... ...... ...... ... ...... .. ... .... ..... ... ... ..... 37
Camshafts .. .. .... .... ..... ...... .... ................ .... ... ..... ..... .... ...... 9,11 Instruments ...... .... .. .... ......... .. ..... .. ... ..... ..... ... .... ... ... ......... 103
Camdrive ...... .... ......... ..... ........ .. ..... ........ ....... ....... ............. . 13 Jiffy stand .. ..... ................... ... ... .... .... ... .. .... ..... ...... ... ....... .. .. 73
Cam cover ... .. ............ ..................... ... ........ .... ... .. ... ...... ...... 17 License plate bracket.. ......... ....... .. ... .... ..... .... ..... ..... .. ... .... . 95
Chain , primary/secondary ... ..... .... ...... ............. ............. .... . 13 Lockset , fork & ignition ..... ... ...... ... .. .... .... ....... ..... .... .... 73,113
Clutch ..... ................................ ... ...... ..... ..... ........ ..... .. ..... .. .. 45 Map sensor .... ... .... ........ .... .... ....... .... ...... ...... ........... ... ....... 37
Clutch, line .... ... ..... .... ............. .. ..... ..... .. .... .......... ...... .. .... ... 55 Master cylinder w/hand lever, front .... ..... ... .. ..... ... .... ... ...... 57
Clutch cover ..... ... ........ ...... ....... .. ................ ....... .. ........ ...... 47 Master cylinder w/brake pedal , rear .......... .. .... ... .... .... ... .. .. 59
Clutch control ... .. ....... ........... ...... ........ .... ....... .... ..... ..... ..... . 55 Mirrors ....... ... .... ......... .......... ........ ..... ... ........... ....... ... ... . 55 ,57
Coil ....... ... ... .. ... .... ............ ...... .... ..... ....... ............ ..... ........... 35 Motor mount isolator, front & rear ........ ..... .. ....... ...... ......... 27
Compensator, rear wheel .. ........ .... ...... .. ... ......... .. ............. . 67 Module, turn signal canceller ....... ........ ........... ...... .. .. ...... 113
Connecting rods ........ .... ...... ....... .... ...... .. ..... ........ .. ...... .... .. 19 Mufflers ... ...... ....... ..... ............. .. ... .................. ........ ..... .... ... 99
Coolant hoses .. ........... ..... ... ...... ........... ..... ..... ... ..... .. ......... 53 Numerical index ...... ..... ............... ... ....... .......... .... ..... 120-123
Cover, air box ....... ...... ...... ................ ..................... ... ... .... 115 Oil cooler .............. ........ ...... ... .... .... ... .. .... ... .............. .... ...... 51
Coolant bottle .... .... .. ... ... .. ... .... ........ ... ... .. ..... ... ..... ... .. ...... .. . 53 Oil filters & mounts ................ .... ...... .. .. ... .......... ... ..... ....... .. 47
Cover, clutch ........ ..... ...... ..... .. .. ... ............ ..... ..... .... ............ 47 Oil pan ............. .... ... .... ...... ..... .... ........ .... .. .. ..... ........ .. ... ...... 47
Covers, cosmetic ....... ........ .. .... .... ..... ......... ... .. ... ... ... .. ...... 115 Oil pick up .... .. ...... ........ .. ... .......... ...... .. .. .... .. .. .... ... .... ... ... .. . 47
Covers, engine ....... ........ .......... .. .... ........ ... ....... .. ..... .... ..... . 47 Oil pump assembly ..... ...... ..... .. .......... ........ ....... ..... ..... ...... 25
Cover, handlebar .. ...... ... ....... ...... .. .... .. .. .... ........ .. .... ........ . 103 Oil pressure switch .... .... .. ..... ... .......... ...... ..... ....... ... .. ......... 37
Cover, radiator .. ....... ..... ... ..... ..... ........ ..... .... ... .... .. ... ..... .... 115 Piston liner .... .. ... ............ ... .. ......... ..................... .... .. ....... ... 19
Crankcase ........... .. ..... ... .... .. ...... ... ..... ........ .......... ... ........... 21 Radiator .. .. ..... ......... ..... ... .. .... .... ... ..... ... ..... ..... ......... .... .. .... 51
Cylinders heads .... ..... ....... ........ ................ ........ ... ... .... ... 9,11 Radiator cover ............. .. .. ...... ...... ........ ...... .... .. ......... ...... . 115
Cylinder liner .. .... ..... ..... .... .... ... .... .... ... ...... ...... .... ... ............ 19 Rear fork ... ... ...... ...... ....... .. ... ... ....... ....... ... .......... ..... ....... ... 75
Debris deflector ........ ..... ............ .......... ....... .. ..... .. ........ .. .. .. 75 Regulator, voltage .. .... .... ........ ..... ... ..... .... ...... ...... .... ... ... ... . 33
Electronic control module - E.C.M .. ........ .. ................... ...... 35 Rotor assembly .... ..... ..... ...... ... ..... ... ..... ... .... .... ....... .... .... ... 33
Engine ....... .... ... .. ....... .... ......... ... ..... ........ .. .......... ... ..... ... ...... 7 Seats ..... ................ .............. ..... ...................... ... ..... .. .. ... .... 77
Engine balancer ... ........ ...... .. .. .. .... ..... ... ........ ...... ......... ...... 23 Sensors .. ...... ....... ............ .. ........... ..... ... ... .. .. ..... ..... .. ........ .. 37
Engine mount.& stabilizer link ..... ..... .... .. ...... .... .. ...... ......... 27 Sensor, camshaft position ..... .. .... ........ .. .... ...... ... ....... ..... ... 37
Engine sensor & switches ... .... ... ........ ... .. .... ....... .......... .... . 37 Sensor, engine coolant temp . ...... ... ..... ..... ......... .. ... ........ .. 37
Evaporative emissions kit ... ......... ....... .... ..... ... .... ... .......... 117 Sensor, intake air temp .... ... ...... .... .... ............... ... .... ..... ... .. 37
Exhaust system .. ... ....... .......... ...... .. ..... ... ..... ............. ... ...... 99 Sensor, map ....... ..... .......... ...... ... .......... ... ....... .. .... .. ........... 37
Fender, front. ... ... ........ .... .. ........ ........ ........... .. ... .... ......... .... 89 Sensor, speed .... ......... .... ... .... ... ......... ....... ........... .. ....... ... . 37
Fender, rear ... ... ... .. ....... ........ ...... ........... .. .... .... ............. ..... 91 Sensor, throttle position .. ...... ...... ....... ............ .. ..... ......... ... 29
Fender support, rear .. .......... .. ... .. ...... ....... .. ..... ............. ... . 91 Shifter cam ....... ... ................. .... ..... ........ .... ....... ... ... ....... .... 41
Footrests & supports ..... ... ..... ..... .. .............. ..... ... ... ... .. ....... 79 Shifter fork .. .......... ..... ...... ... ... .... ... ......... ..... ....... ....... .. ... .. .. 41
Fork, front .............................. ............... .. ... .... ... ..... ........ .... 69 Sh ift lever .. ... .. ... ... ........ ..... ........ ...... .... ... ........... .. ...... ........ 41
4
ALPHABETICAL INDEX
DESCRIPTION PAGE DESCRIPTION PAGE

Shock absorbers ...... ......... ...... ... .. .. ... ... .. ... .. .... ... ...... ..... .... 71
Siren ......... ............. ..... ......... .. ........... ........ ...... ... .. .... .. .. .. .. 113
Solenoid valve .. .. ........ ............ .... ..... ..... ...... .... ...... ........ .. ... 39
Spark plugs .... ... ...... ... .... .... ..... ........ ... ... .... .. .... ..... ...... ....... 35
Speedometer, instrument cluster .. .... .. .... .... .... ... .. ...... ..... 103
Sprocket, rear wheel .............. ............. .. ... ... ... ........... ... 49,67
Stabilizer link, engine ................... .. ...... .. ........... ... .. .... .... ... 27
Starter motor & housing .. .. ... .. .. ............ .. .. .. ..... .... .. ..... ... .. .. 39
Stator .... .. ... ....... .. .. ..... ......... .. ..... ...... ... ...... .. ................. ...... 33
Switch , ignition .... .. .. ... ...... ... ........ .. .......... .. ...... .... ... .... ..... 113
Switches, handlebar w/housing ........ .. ... .... .. ............. .. ....... 83
Switch , netural gear .. .......................................... .............. 37
Switch , oil pressure .......... .. ...... .......... .... ... .. .. .. .. ... .. ... ........ 37
Tachometer, instrument cluster ........ ..... .. .. .... ......... ...... ... 103
Tail lamp ... ... ... .... ....... ........ ...... .... ..... ....... .. .. ............. .. ...... . 95
Thermostat .. .... ..... ... ... .................. .. ..... .. .. .... .... ........... ....... 15
Throttle body ...... .... ................ .. ......... ... .. ... ... ...... ..... ... ...... . 29
Throttle control & idle ...... ... ... ..... .. .... .......... .. ............. ... ..... 81
Throttle position sensor ... ...... ... ... ... .. ....... .. .. ..... ....... .. .. ...... 29
Transmission gears .... .... ........ ... ...... ....... ....... ... ......... ..... ... 43
Transmission bearings ............ ......... .... ............... .... ...... ... . 43
Turn signals, front ........................ .. ....... .... .. .. ....... ...... .. .... .. 93
Turn signals, rear ...... .. .. .. .... ... ....... .. ... .. .............. ..... .. ... ...... 95
Velocity stack ... ............. ..... .. ........ ....... .. ... ..... .. .... .. .. .... .. ..... 31
Valves ............. ..... .. .... ... ... ....... ..... ...... ....... .... ..... .. ...... ..... 9, 11
Valve , solenoid ..... .... .... .. .. ............. ... ... ... ....... ... ............... 117
Water pump .. .... ...... ... ............ ...... .. ......... .. ..... ..... ..... .. ... ..... 15
Wheel , front .... ... ... .. .. .. ..... ..... .... ...... ... ........ ........ ................ 65
Wheel , rear .. .... .. .... ..... ....... .. ...................... .. .. ................ .... 67
Wiring harness, ............................ ..... ........ ..... .. .... .. . 107,109
Wiring harness, engine ..... .. .... .. .............. ..... .. ... .. ..... ....... 111
5
ENGINE ASSEMBLY - COMPLETE
6
v0049a ENGINE ASSEMBLY
INDEX PART
NO. NO. DESCRIPTION MODELS
19532-0SK ENGINE ASSEMBLY (chrome) VRSCA

19533-0SK ENGINE ASSEMBLY (polished) VRSCB
7
CYLINDER HEAD, CAMSHAFTS, & VALVES (FRONT SHOWN)
8
v0035c CYLINDER HEAD, CAMSHAFTS, & VALVES
INDEX PART
769M PLUG , expansion (4) VRSCA/B

2 966M SCREW (4) VRSCA/B
3 984M BOLT (8) VRSCA/B
4 101 4M SCREW (16) VRSCA/B
5 101 7M SCREW (4) VRSCA/B
7 1043MA SCREW VRSCA/B
8 11391 K 0-RING VRSCA/B
9 6215M WASHER VRSCA/B
10 16448-01 KA STUD (4) VRSCA/B
11 17012-03KA CYLINDER HEAD ASSEMBLY, front VRSCA/B
17013-03KA CYLINDER HEAD ASSEMBLY, rear - not shown VRSCA/B
12 17419-01K CAMSHAFT ASSEMBLY, intake (2) VRSCA/B
13 17421 -01 KA CAMSHAFT ASSEMBLY, exhaust (2) VRSCA/B
14 17423-01 K SPROCKET, camshaft (4) VRSCA/B
15 17625-01 K GASKET, cylinder head - front VRSCA/B
17626-01 K GASKET, cylinder head - rear - not shown VRSCA/B
16 18052-01 K VALVE SPRING , inner valve (8) VRSCA/B
17 18055-01 K VALVE SPRING , outer valve (8) VRSCA/B
18 18057-01 K COLLET, valve (8) VRSCA/B
19 18181-01K TAPPET (8) VRSCA/B
20 18661-01 K COLLAR, valve spring - lower (8) VRSCA/B
21 18662-01 K COLLAR , valve spring - upper (8) VRSCA/B
22 18663-01 K EXHAUST VALVE (4) VRSCA/B
23 18664-01 K INTAKE VALVE (4) VRSCA/B
24 18665-01 K VALVE GUIDE (8) VRSCA/B
25 18687-01 K SEAL, valve (8) VRSCA/B
27043-02KA CYLINDER HEAD KIT, front VRSCA/B
26 29601-05K TUBE ASSEMB LY, front breather w/# 11391 K VRSCA/B
SHIMS 1.825 mm - 3.000 mm LISTED BELOW

27 18696-01 K SHIM , 1.825 mm VRSCA/B
18697-01K SHIM , 1.850 mm VRSCA/B
18698-01 K SHIM , 1.875 mm VRSCA/B
18699-01 K SHIM , 1.900 mm VRSCA/B
18700-01 K SHIM , 1.925 mm VRSCA/B
18701 -01 K SHIM , 1.950 mm VRSCA/B
18702-01 K SHIM , 1.975 mm VRSCA/B
18666-01 K SHIM , 2.000 mm VRSCA/B
18624-01 K SHIM , 2.025 mm VRSCA/B
18667-01K SHIM , 2.050 mm VRSCA/B
18625-01 K SHIM , 2.075 mm VRSCA/B
18668-01 K SHIM , 2.100 mm VRSCA/B
18626-01 K SHIM , 2.125 mm VRSCA/B
18669-01 K SHIM , 2.150 mm VRSCA/B
SHIMS CONTINUED ON NEXT PAGE
9
CYLINDER HEAD, CAMSHAFTS, & VALVES (FRONT SHOWN)
~Q\
,
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\ 27
19
~ \ 21 18
~ 16
~ ~~\ 17
/<} \ 20
"" ' \ / ( / ' \ 25
""11 ' \"v ~ 24

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\ 1
10
10
v0035c CYLINDER HEAD, CAMSHAFTS, & VALVES (CONTINUED)
INDEX PART
SHIMS 1.825 mm - 3.000 mm LISTED BELOW (CONTINUED)

27 18627-01K SHIM , 2.175 mm VRSCA/B
18670-01 K SHIM , 2.200 mm VRSCA/B
18628-01 K SHIM , 2.225 mm VRSCA/B
18671-01 K SHIM, 2.250 mm VRSCA/B
18629-01 K SHIM, 2.275 mm VRSCA/B
18672-01 K SHIM, 2.300 mm VRSCA/B
18630-01 K SHIM, 2.325 mm VRSCA/B
18673-01 K SHIM, 2 .350 mm VRSCA/B
18631-01K SHIM , 2.375 mm VRSCA/B
18674-01 K SHIM, 2.400 mm VRSCA/B
18632-01 K SHIM, 2.425 mm VRSCA/B
18675-01 K SHIM, 2.450 mm VRSCA/B
18638-01 K SHIM , 2.475 mm VRSCA/B
18676-01 K SHIM , 2.500 mm VRSCA/B
18639-01 K SHIM, 2.525 mm VRSCA/B
18677-01K SHIM , 2.550 mm VRSCA/B
18655-01 K SHIM, 2.575 mm VRSCA/B
18678-01 K SHIM , 2.600 mm VRSCA/B
18656-01 K SHIM, 2.625 mm VRSCA/B
18679-01 K SHIM , 2.650 mm VRSCA/B
18657-01K SHIM , 2.675 mm VRSCA/B
18680-01 K SHIM , 2.700 mm VRSCA/B
18658-01 K SHIM , 2.725 mm VRSCA/B
18681-01 K SHIM, 2.750 mm VRSCA/B
18659-01 K SHIM , 2.775 mm VRSCA/B
18682-01 K SHIM , 2.800 mm VRSCA/B
18692-01 K SHIM , 2.825 mm VRSCA/B
18683-01 K SHIM , 2.850 mm VRSCA/B
18693-01 K SHIM , 2.875 mm VRSCA/B
18684-01 K SHIM , 2.900 mm VRSCA/B
18694-01 K SHIM , 2.925 mm VRSCA/B
18685-01 K SHIM , 2.950 mm VRSCA/B
18695-01 K SHIM , 2.975 mm VRSCA/B
18686-01 K SHIM , 3.000 mm VRSCA/B
11
CAM DRIVE SYSTEM
12
v0036a CAM DRIVE SYSTEM
INDEX PART
1 409K PIN (2) VRSCA/B

2 485K PIN VRSCA/B
4 1007M SCREW VRSCA/B
5 17406-01 KA CHAIN , primary cam drive VRSCA/B
6 17407-01KA CHAIN , secondary cam drive (2) VRSCA/B
7 17629-01 K TENSIONER ASSEMBLY, primary w/guide, shaft, clips, & dowel VRSCA/B
8 17632-01 K TENSIONER ASSEMBLY, secondary (2) VRSCA/B
9 17637-01K GUIDE TENSIONER , primary - front VRSCA/B
10 17638-01 K GUIDE TENSIONER , secondary - front VRSCA/B
11 17639-01 K GUIDE TENSIONER, secondary - rear VRSCA/B
12 17640-01 K GUIDE TENSIONER , secondary (2) VRSCA/B
13 25800-01 K SPROCKET, triple VRSCA/B
14 40095-01 K SHIM , tensioner VRSCA/B
13
WATER PUMP & THERMOSTAT
DRIVE SYSTEM
>
/
14
v0051 WATER PUMP & THERMOSTAT
INDEX PART
978M SCREW (7) VRSCA/B

4 11312K 0 -RING (4) VRSCA/B
5 11366K 0-RING (2) VRSCA/B
6 25911-01 K WASHER VRSCA/B
7 26582-01 K SHAFT, intermediate VRSCA/B
8 26737-01 K TUBE , thermostat (2) VRSCA/B
9 26740-01 K THERMOSTAT ASSEMBLY w/# 26745-01 K, & housing VRSCA
26769-04K THERMOSTAT ASSEMBLY w/# 26745-01 K, & housing (black) VRSCB
10 26748-01 K COVER , water pump VRSCA
25295-04K COVER , water pump (polished) VRSCB
11 26749-01 K GASKET OUTER , water pump VRSCA/B
12 26750-01 K HOUSING , wate r pump asm . w/# 11366K VRSCA
26759-04K HOUSING , wate r pump asm. w/# 11366K (black) VRSCB
13 26752-01K GASKET, water pump VRSCA/B
14 26765-01 K GASKET, thermostat VRSCA/B
15 32315-01 SENSOR , engine coolant temperature VRSCA/B
15
CAM COVERS - FRONT SHOWN
1~
13 ,
/"'
/'Z 2
10
-s
16
v0046c CAM COVERS - FRONT SHOWN
INDEX PART

4 11392K 0-RING VRSCA/8
5 17010-01K GASKET KIT, cam cover VRSCA/8
6 17416-01KA CAM COVER GASKET, outer (2) VRSCA/B
7 17418-01K CAM COVER GASKET, INNER (2) VRSCA/B
8 17641-01K SECONDARY TOP GUIDE (2) VRSCA/B
9 17661-01 K CAM COVER , lower front (chrome) VRSCA
17679-04K CAM COVER, lower front (polished) VRSCB
10 17664-01 K CAM COVER, upper (chrome) (2) VRSCA
17680-04K CAM COVER , upper (polished) (2) VRSCB
11 17666-01 K CAM COVER GASKET, upper (2) VRSCA/B
12 17689-04K COVER ASSEMBLY KIT, lower rear cam, w/# 11392 (chrome) VRSCA
17690-04K COVER ASSEMBLY KIT, lower rear cam , w/# 11392 (polished) VRSCB
13 63654-04K FITTING ASSEMBLY, breather VRSCA/8
17
AND CRANK
18
v0044 PISTONS AND CRANKSHAFTS
INDEX PART
983M BOLT (6) VRSCA/B

2 11314K 0-RING , cylinder liner (4) VRSCA/B
3 11329K KEY (2) VRSCA/B
4 21910-01K PISTON RING SET VRSCA/B
5 22117-01K PISTON PIN (2) VRSCA/B
6 22121-01 K RETAINING RING (4) VRSCA/B
7 22926-01 K PISTON/LINER ASM w/#s 2, 4, 5, & 6, (2) VRSCA/B
8 22927-01K PISTON ASM ., w/pistons, rings , & pins, (2) VRSCA/B
9 23712-01 K PRIMARY CRANK GEAR VRSCA/B
10 23725-01 K CRANK ASSEMBLY w/11329K VRSCA/B
11 24307-01 K CONNECTING ROD ASM ., w/# 24311-01 (2) VRSCA/B
12 24311-01K BOLT, connecting rod (4) VRSCA/B
13 24312-01K BEARING , thrust (2) VRSCA/B
14 24409-01 K MAIN BEARING SHELL (red) (2) VRSCA/B
24410-01 K MAIN BEARING SHELL (green) (2) VRSCA/B
24411-01K MAIN BEARING SHELL (blue) (2) VRSCA/B
15 24412-01 K ROD BEARING SHELL (red) (2) VRSCA/B
24413-01 K ROD BEARING SHELL (blue) (2) VRSCA/B
19
CRANKCASE UPPER & LOWER
16
13
11 8 8
20
v0043c CRANKCASE - UPPER & LOWER
INDEX PART

2 482K DOWEL (4) VRSCA/B
3 485K PIN VRSCA/B
4 486K PIN VRSCA/B
6 488K DOWEL RING (2) VRSCA/B
13 1034M PLUG VRSCA/B
14 6137K WASHER VRSCA/B
15 6298M SEALING RING VRSCA/B
16 24444-05K CRANK CASE SET, upper & lower VRSCA
24462-05K CRANK CASE SET, upper & lower (black) VRSCB
17 25735-01 K BUSHING , swingarm (2) VRSCA/B
21
ENGINE BALANCER
,)
22
v0054b ENGINE BALANCER
INDEX PART
1033M BOLT VRSCA/B

2 11335K E-CLIP (3) VRSCA/B
3 14794-01 K BEARING , left VRSCA/B
4 14795-01 K BEARING , right VRSCA/B
5 14791-01K BALANCE SHAFT VRSCA/B
6 14758-01K GEAR , balance shaft VRSCA/B
23
OIL PUMP
7
24
v0050 OIL PUMP
INDEX PART

3 11312K 0-RING VRSCA/B
4 11331 K 0-RING VRSCA/B
5 26534-01 K SPRING , oil pump VRSCA/B
6 26022-02K ROTOR ASSEMBLY INNER/OUTER , oil pump VRSCA/B
7 26575-01K OIL PUMP ASSEMBLY VRSCA/B
8 26578-01 K COVER , oil pump VRSCA/B
9 26738-01 K VALVE PISTON VRSCA/B
10 26739-01 K PLUG , screw VRSCA/B
25
ENGINE MOUNTS & STABILIZER LINK
26
v0028c ENGINE MOUNTS & STABILIZER LINK
INDEX PART

3 3704M STUD, dual threaded (2) VRSCA/B
4 3966M SCREW, set VRSCA/B
7 6839M WASHER (8) VRSCA/B
8 7427M NUT, locking (4) VRSCA/B
9 16298-05 ENGINE MOUNT, rear (2) VRSCA/B
10 16299-01 BRACKET, engine mount rear VRSCA/B
11 16306-04 STABLILIZER LI NK VRSCA/B
12 16307-05 ENGINE MOUNT, front VRSCA/B
13 16308-01 BRACKET, front engine mount VRSCA/B
14 16311-05 BRACKET, front mount - frame VRSCA/B
15 16312-04 SPACER VRSCA/B
16 94756-01 WASHER VRSCA/B
27
THROTTLE BODY
28
v0032b THROTTLE BODY
INDEX PART
964 STUD VRSCA/B

3 10232K HOSE CLAMP (2) VRSCA/B
4 27225-01 SCREW (3) VRSCA/B
5 27408-01 FUEL PRESSURE REGULATOR VRSCA/B
6 27628-01 IDLE AIR CONTROL MOTOR KIT, w/ o-ring , screw, & motor VRSCA/B
7 27657-01 THROTTLE BODY ASSEMBLY w/#s 6, 11 , 12, 13, & 15 VRSCA/B
8 27662-01 A FUEL RAIL ASSEMBLY w/#s 5, 9, 14, & 15 VRSCA/B
9 27665-01 INJECTOR w/ o-rings VRSCA/B
10 27669-01 K RUBBER BOOT (2) VRSCA/B
11 27975-01 THROTTLE POSITION SENSOR KIT, VRSCA/B
w/ screws for sensor, plate t.p.s. , & sensor - throttle position
12 27977-01 CAM LEVER KIT, VRSCA/B
w/ bushing ,clip, spring cam ,shim roller, cam roller assembly, & cam lever
13 27982-01 LINKAGE ROD KIT, w/ bushing, clip, linkage rod asm ., nut, & rod end VRSCA/B
14 27993-01 CHECK VALVE BODY ASSEMBLY, w/ washers VRSCA/B
15 27995-01 HARDWARE KIT, throttle body VRSCA/B
w/ shim , cable brkt. washer shaft purge tube cap, clip, spring , screws, o-ring
16 28002-01 FUEL RAIL HARDWARE KIT, w/ o-rings, washer & pressure regulator plate VRSCA/B
29
AIR CLEANER
~ -5
-----3
16 -- @
I
I
~-7
~
I
11
~ /~15
I
21 \
~~--12
20 18 ~ ,_,r'U-6
2-8 '\"-,I
19
14
~-17
b
13-\b
30
v0029c AIR CLEANER
INDEX PART
3729M SCREW (6) VRSCNB

2 9998 CLAMP VRSCNB
3 11361 0-RING VRSCNB
4 24927-01 PLUG VRSCNB
5 27388-01 SENSOR, intake air temperature , w/#11361 VRSCNB
6 28862-01 0-RING (2) VRSCNB
7 28863-01 CAP, filter element VRSCNB
8 29434-03 COVER, air cleaner VRSCNB
9 29435-05 BOTTOM , air cleaner w/# 29504-05, & 29505-05 VRSCNB
10 29436-01 GASKET VRSCNB
11 29437-01 FILTER ELEMENT VRSCNB
12 29438-01 VELOCITY STACK, front - 115 H.P. VRSCNB
13 29439-01 GASKET, throttle body VRSCNB
14 29519-01 CLIP (7) VRSCNB
15 29521-01 VELOCITY STACK, rear - 115 H.P. VRSCNB
16 29522-01 WING NUT VRSCNB
17 29504-05 BREATHER TUBE , front VRSCNB
18 29505-05 BREATHER TUBE , rear VRSCNB
19 29647-01 CLIP VRSCNB
H-D INTERNATIONAL ONLY

20 29464-01 VELOCITY STACK, front - 98 H.P. (HDI) VRSCNB
21 29484-01 VELOCITY STACK, rear - 98 H.P. (HDI ) VRSCNB
31
ALTERNATOR & REGULATOR
4~
10
~
/ 30 ' 8
'/
/
/ ~v s
< ~
19-
~ ~
2/ 28
/ 29
32
v0052f ALTERNATOR & REGULATOR
INDEX PART
965M SCREW VRSCNB

2 978M SCREW (14) VRSCNB
3 1035M SCREW VRSCNB
7 6176MA WASHER VRSCNB
8 6839M WASHER VRSCNB
9 8002K NEEDLE ROLLER AND CAGE ASSEMBLY VRSCNB
10 10006 CABLE STRAP VRSCNB
11 10108 CLIP VRSCNB
12 10141 CLI P VRSCNB
13 11328M RETAINING CLIP VRSCNB
14 25881 -01 KA COVER KIT/STATOR w/# 1, 2, 15, 19, 24, & 27 (chrome) VRSCNB
15 25895-04K ALTERNATOR COVER (chrome) VRSCNB
16 25918-04K STATOR CONNECTOR KIT w/# 22, 24, 27, & 31 VRSCNB
17 25919-04K REGULATOR CONNECTOR KIT w/# 22, 23, 25, & 26 VRSCNB
18 30731-01 K ROTOR ASSEMBLY w/ ball catch assembly VRSCNB
19 30734-04K STATOR ASSEMBLY w/ plug assembly stator VRSCNB
20 31301-01 K GEAR , ball clutch VRSCNB
21 31303-01 K LIMITER ASSEMBLY VRSCNB
22 72087-04 SEAL CABLE (3) VRSCNB
23 72088-04 TERMINAL, pin (3) VRSCNB
24 72089-04 SOCKET HOUSING 3-way female (black) VRSCNB
25 72090-04 PIN HOUSING , 3-way male (black) VRSCNB
26 72091-04 LOCK, secondary 3-way VRSCNB
27 72092-04 LOCK, secondary 3-way VRSCNB
28 721 71-01 SOCKET TERM INAL, 8-10 AWG . VRSCNB
29 72183-01 SOCKET HOUSING , 1-way (black) VRSCNB
30 72249-94 SHRINK TUBE (black) VRSCNB
31 72308-97 TERMINAL, female (3) VRSCNB
32 74440-01 VOLTAGE REGULATOR , w/# 12, 22, 23, 25, 26, 28, 29 , & 30 VRSCNB
33
ELECTRONIC CONTROL MODULE & COIL
FRONT & REAR COIL

FROM MAIN HARNESS
f- 2
I
I
-7
ELECTRONIC CONTROL
MODULE
FROM MAIN HARNESS
6-'
I
8
34
v0033 ELECTRONIC CONTROL MODULE & COIL
INDEX PART

5 27671-01 K SPARK PLUG ASSEMBLY (2) VRSCA/B
6 31651-01 COIL BOOT (2) VRSCA/B
7 32477-01 COIL ASSEMBLY (2) VRSCA/B
8 32534-05 ELECTRONIC CONTROL MODULE , base level -120/98 H.P. (DOM/HDI) VRSCA/B
Requires digital tech programing
9 32616-01B BRACKET, E.C.M . VRSCA/B
35
ENGINE SENSORS & SWITCHES
l
/~
2
36
v0055c ENGINE SENSORS & SWITCHES
INDEX PART
1 965M SCREW VRSCNB

3 6298M SEALING RING , throttle plug assembly VRSCNB
4 11290 0-RING VRSCNB
5 11291 SEAL VRSCNB
6 11362K 0-RING VRSCNB
7 24986-01 K THROTTLE PLUG ASSEMBLY, w/# 11362K VRSCNB
8 26561-99 SWITCH , oil pressure VRSCNB
9 27667-01 K BRACKET, map sensor VRSCNB
10 32313-01A SENSOR , crankshaft position, w/# 74194-98 VRSCNB
11 32316-99 MAP SENSOR, w/ 11291 , 32424-98 VRSCNB
12 32424-98 SENSOR BODY VRSCNB
13 33902-98A SWITCH, neutral gear, w/11290 VRSCNB
14 74194-98 TERMINAL (2) VRSCNB
15 74402-05 SPEED SENSOR VRSCNB
37
TER & SOLEN
/
~
// /
~ /
//
~
<ir.'
~~ 6
2
38
v0053c STARTER & SOLENOID
INDEX PART

2 7495 NUT (5) VRSCNB
4 31717-01 K STARTER MOTOR ASSEMBLY w/#11346K VRSCNB
5 70442-04 CABLE ASSEMBLY, solenoid to starter w/# 70578-89, & 70590-04 VRSCNB
6 70578-89 BOOT, starter VRSCNB
7 70590-04 BOOT, solenoid VRSCNB
8 71023-04 COVER , starter solenoid VRSCNB
9 71474-04 SOLENOID w/# 73152-96BK, & 73191 -96 VRSCNB
10 73152-96BK HOUSING SOCKET, 2-way VRSCNB
11 73191-96 SOCKET CONTACT (2) VRSCNB
39
GEAR SHIFTER
40
v0045b GEAR SHIFTER
INDEX PART
3708M SCREW VRSCA/B

3 11356K SNAP RING - silver VRSCA/B
4 11355K SNAP RING - black VRSCA/B
5 12071K SHAFT SEAL VRSCA/B
6 33757-01 A SHIFTER LEVER ASSEMBLY, w/# 42569-03 VRSCA/B
7 33758-01 SHIFTER ROD VRSCA/B
8 34567-01 LEVER , shift rod VRSCA/B
9 34611-65 PEG , shift lever VRSCA/B
10 35427-01 K DRUM SHIFTER ASSEMBLY VRSCA/B
11 35428-01 K SHIFTER FORK, 1st. & 3rd. gears VRSCA/B
12 35429-01 K SHIFTER FORK, 2nd. gear VRSCA/B
13 35430-01 K SHIFTER FORK, 4th . & 5th . gears VRSCA/B
14 35432-01 K SHIFT SHAFT VRSCA/B
15 35434-01 K SHIFTER FORK VRSCA/B
16 35441-01 K SHIFT DRUM AXIS VRSCA/B
17 35443-01 K SPRING VRSCA/B
18 35444-01 K SHIFT ACTUATOR VRSCA/B
20 35446-01 K DETENT ARM ASSEMBLY VRSCA/B
21 35450-01 K SHIFT ACTUATOR ASSEMBLY w/#s 14, 17, 18, 19, & 20 VRSCA/B
22 42569-03 BUSHING VRSCA/B
INTERNATIONAL ONLY
14270-92 LABEL SHIFT PATTERN (not illustrated) (Japan) VRSCA/B
23 33738-04 SHIFTER ROD (Japan) VRSCA/B
24 34647-04 SPACER, peg assembly (Japan) VRSCA/B
25 34696-04 PEG , sift lever (Japan) VRSCA/B
41
MISSION G
19
~
18
42
v0047d TRANSMISSION GEARS
INDEX PART

2 79 10M NUT COLLAR VRSCNB
3 8027K BEARING VRSCNB
4 8028K BEARING VRSCNB
5 8029K BEARING (2) VRSCNB
6 11200K RING (2) VRSCNB
8 11354K 0 -RING VRSCNB
9 12072K SEAL VRSCNB
10 34007-01 K CAP, thread VRSCNB
11 35001-01 K BEARING RETAINER , upper - outer VRSCNB
12 35002-01 K BEARING RETAINER , upper - inner VRSCNB
13 35003-01 K BEARING RETAINER , lower - outer VRSCNB
14 35004-01 K BEARING RETAINER , lower - inner VRSCNB
15 35423-01 K FLANGE OUTPUT VRSCNB
16 35433-01 K SEAL CARRIER ASSEMBLY w/# 11353K & 12072K VRSCNB
17 35451-01 K LOCKING PLATE VRSCNB
18 35454-01 K INPUT SHAFT ASSEMBLY VRSCNB
19 35455-01KA OUTPUT SHAFT ASSEMBLY KIT VRSCNB
43
CLUTCH
23
17
\7
44
v0037a CLUTCH
INDEX PART

2 8008M NUT VRSCA/B
3 8885 BEARING VRSCA/B
4 11347K 0 -RING VRSCA/B
5 11363K RETAINING RING VRSCA/B
6 36699-01 K CLUTCH SHELL VRSCA/B
7 36701 -01 K CLUTCH HUB VRSCA/B
8 36702-01 K CLUTCH PLATE (8) VRSCA/B
9 36704-01 K CLUTCH PRESSURE PLATE VRSCA/B
10 36705-01 K SPRING , pressure plate (5) VRSCA/B
11 36706-01 K BOLT (5) VRSCA/B
12 36707-01 K COLLAR , distance VRSCA/B
13 36709-01 K THRUST WASHER VRSCA/B
14 36710-01 K LIFTER PLATE VRSCA/B
15 36711 -01 K SEAT, spring VRSCA/B
17 36713-01 K FRICTION PLATE (9) VRSCA/B
18 36714-01 K RETAINING CLIP VRSCA/B
19 36731 -91 RELEASE PLATE ASSEMBLY w/#8885 VRSCA/B
20 36735-05K SECONDARY CLUTCH BODY VRSCA/B
21 36757-05K BLEEDER SCREW, w/ o-ring VRSCA/B
22 36769-05K SECONDARY CLUTCH ACTUATOR , repair kit (chrome) VRSCA
36782-05K SECONDARY CLUTCH ACTUATOR , repair kit (polished) VRSCB
23 36779-05K SECONDARY CLUTCH ACTUATOR VRSCA/B
24 36780-01 K CONTACT BUTTON VRSCA/B
25 37909-90 RETAINING RING VRSCA/B
45
COVERS, OIL PAN/FILTER/PICKUP
- 12
<
-~~
"20 25
46
v0048d COVERS, OIL PAN/FILTER/PICKUP
INDEX PART

4 7124 LOCKWASHER VRSCA/B
7 11140 0-RING (2) VRSCA/B
9 11341 K 0 -RING VRSCA/B
11 11384K RETAINER WIRE CLIP (2) VRSCA/B
12 17011-01K ENGINE GASKET KIT VRSCA/B
13 25080-01 K GASKET, cover alternator VRSCA/B
14 25302-01 K COVER , derby (chrome) VRSCA
25291-04K COVER , derby (polished) VRSCB
15 25732-01 K COVER , clutch (chrome) VRSCA
25294-04K COVER , clutch (polished) VRSCB
16 25895-04K COVER , alternator (chrome) VRSCA/B
17 25881-01 KA COVER KIT/STATOR - for parts see page 33 (chrome) VRSCA/B
18 25891-01 K GASKET, clutch cover VRSCA/B
19 26034-01 K GASKET, baffle plate VRSCA/B
20 26103-01 K OIL PAN VRSCA
26107-04K OIL PAN (black) VRSCB
21 26393-01 K OIL PICKUP ASSEMBLY w/# 11312K, & oil pickup VRSCA/B
22 26399-01 K OIL FILTER ADAPER VRSCA/B
23 26539-01 K OIL FILTER MOUNT VRSCA
26762-04K OIL FILTER MOUNT (black) VRSCB
24 26541-01 K OIL FILL PLUG ASSEMBLY, w/#11341 K, & dipstick VRSCA
26778-04K OIL FILL PLUG ASSEMBLY, w/#1134 ~ & dipstick VRSCB
25 26542-01 K PLUG , oil drain w/ magnet - VRSCA/B
26 34783-05 COVER , secondary clutch actuator (chrome) VRSCA
34927-05 COVER , secondary clutch actuator (polished) VRSCB
27 34918-04 EMBLEM , cover secondary clutch actuator VRSCA/B
28 36757-05K SCREW, bleeder w/ o-ring VRSCA/B
29 36779-05K SECONDARY CLUTCH ACTUATOR VRSCA/B
30 63650-04K CONNECTOR ASSEMBLY, w/# 10994K, 11140, 11384K, & fitting (2) VRSCA/B
31 63793-01 K ENGINE OIL FILTER VRSCA/B
32 70441-01 CABLE, engine ground to chassis w/# 70578-89 VRSCA/B
33 70578-89 BOOT, cable assembly VRSCA/B
47
BELT, & SPROCKETS
13
/
~
/
48
v001 2a BELT & SPROCKETS
INDEX PART

3 7910M NUT VRSCA/B
4 11354K SPACER, rubber seal VRSCA/B
5 11542 BUSHING (6) VRSCA/B
6 26791-01 SPACER (3) VRSCA/B
7 34007-01 K CAP, plastic VRSCA/B
8 34985-01 COVER ASSEMBLY, sprocket w/# 34965-01 , 34988-01 , & cover (chrome) VRSCA
34905-04 COVER ASSEMBLY, sprocket w/# 34965-01 , 34988-01 , & cover (polished) VRSCB
9 35423-04K FLANGE , output VRSCA/B
10 35451-01 K LOCKING PLATE VRSCA/B
40014-04K CONVERSION KIT 28T w/# 3, 4, 7, 9, 10, 11 , 12, & 13 VRSCA/B
11 40105-04 REAR BELT - 149T (Domestic, California, Canada) VRSCA/B
12 40345-04 SPROCKET, transmission 28T (Domestic, California, Canada) VRSCA/B
13 40399-01 M SCREW (3) VRSCA/B
14 40429-01 SPROCKET ASSEMBLY - 72T w/ sprocket & 40433-01 VRSCA/B
15 40433-01 BEARING VRSCA/B
INTERNATIONAL ONLY
16 40027-01A REAR BELT- 150T (HDI) VRSCA/B
40008-04K CONVERSION KIT 30T w/# 3, 4, 7, 9, 10, 13, 16, & 17 (HDI) VRSCA/B
17 40341-04 SPROCKET, transmission 30T (HDI) VRSCA/B
49
TOR I OIL C
13 /"' I 12
I
I
(
I
ro c
"" I
~/
50
v0039b RADIATOR I OIL COOLER
INDEX PART
3725M NUT (2) VRSCA/B

2 5235 PLUG VRSCA/B
5 5238M NUT (4) VRSCA/B
6 6838M WASHER, front (2) VRSCA/B
7 10065 CABLE STRAP (3) VRSCA/B
8 11101 0-RING (2) VRSCA/B
26721-01A RADIATOR/OIL COOLER ASSEMBLY KIT VRSCA/B
10 26722-04 RADIATOR VRSCA/B
11 26723-04 OIL COOLER ASSEMBLY VRSCA/B
12 26724-04 FAN ASSEMBLY VRSCA/B
13 26757-01 GROMMET (4) VRSCA/B
14 26758-01 SPACER (2) VRSCA/B
15 26772-04 BRACKET VRSCA/B
16 62909-04 CAP VRSCA/B
17 62940-04 OIL LINE, oil cooler - inlet VRSCA/B
18 62941-04 OIL LINE , oil cooler - outlet VRSCA/B
19 62953-01 HOSE DRAIN VRSCA/B
20 73152-96BK SOCKET HOUSING , 2-place (2) VRSCA/B
21 73191-96 CONTACT SOCKET, (4) VRSCA/B
51
COOLANT HOSES I BOTTLE
I1
4 I
I I
15 ...___
18
/(1/ ~
17 12 I ~18 I
/@
6 /~
10~
/
18
52
v0042b COOLANT HOSES I BOTTLE
INDEX PART
965M SCREW VRSCA/B

2 5234 PLUG , w/ seal VRSCA/B
3 7036 LOCKWASHER VRSCA/B
4 9830 CLAMP, VRSCA/B
5 26003-01 SLEEVE HOSE VRSCA/B
6 26730-01 CLAMP, bright (3) VRSCA/B
7 26731-01 COOLANT BOTILE & CAP ASM . VRSCA/B
8 26733-01 CAP, pressure VRSCA/B
9 26753-01 HOSE COOLANT, engine VRSCA/B
10 26754-01 HOSE COOLANT VRSCA/B
11 26755-01 HOSE COOLANT, engine in - front VRSCA/B
12 26756-01 HOSE COOLANT, engine in - rear VRSCA/B
13 26767-01 PIPE COOLANT, engine out VRSCA/B
14 26768-01 PIPE COOLANT, engine in VRSCA/B
15 26770-01 CLAMP, shrink (4) VRSCA/B
16 26777-01 CLAMP VRSCA/B
17 26782-01 COVER, hose VRSCA/B
18 26790-01 CLAMP, black (3) VRSCA/B
19 61813-01 CAP & HOSE ASSEMBLY VRSCA/B
20 62942-01 HOSE , drain VRSCA/B
21 62943-01 CLAMP, drain hose (2) VRSCA/B
53
CLUTCH CONTROL
r--------------,
\
\
--_/
54
v00 13a CLUTCH CONTROL
INDEX PART
2579A SCREW (2) VRSCA/B

2 4132 SCREW (2) VRSCA/B
3 5774 SPACER VRSCA
4 6101 WASHER (2) VRSCA/B
5 7127 LOCKWASHER (2) VRSCA/B
6 10006 CABLE STRAP VRSCA/B
7 10110 CLIP (3) VRSCA
10116 CLIP (3) VRSCB
8 11143 RETAINING RING VRSCA/B
9 11348 0-RING VRSCA
10 38657-0 1B MASTER CYLINDER ASM ., clutch w/#1 , 15, 16, 17, 18, 20, & 21 (silver) VRSCA
38690-04A MASTER CYLINDER ASM ., clutch w/#1, 15, 16, 17, 18, 20, & 21 (black) VRSCB
11 38658-01A LINE ASSEMBLY, clutch w/#1 1348 VRSCA
38692-04A LINE ASSEMBLY, clutch VRSCB
12 41731-01 GASKET, brake line (2) VRSCA/B
13 41747-82A BOLT, banjo VRSCA/B
14 44456-01 CLAMP, master cylinder clutch (silver) VRSCA
45044-96 CLAMP, master cylinder clutch (black) VRSCB
15 45005-05 GASKET COVER VRSCA/B
16 45032-82 PIVOT PIN VRSCA/B
17 45042-05 SIGHT GLASS VRSCA/B
18 45379-01 A COVER , master cylinder assembly (silver) VRSCA
45004-96A COVER , master cylinder assembly (black) VRSCB
19 45423-92 BUSHING, lever pivot VRSCA/B
20 46243-01 HAND LEVER ASSEMBLY, w/#11143 , 45423-92 , & 46246-01 VRSCA/B
21 46244-01 REPAIR KIT, master cylinder w/# 11143, & 41731-01 VRSCA/B
22 46246-01 BUSHING & ROLLER KIT VRSCA/B
23 56073-83 RETAINER VRSCA
70345-84 RETAINER VRSCB
24 91914-01 MI RROR , kit - left VRSCA
91848-03A MIRROR , kit - left VRSCB
55
FRONT BRAKE CONTROL
16
r - -\'
1
\
2
11----1
118 -
~
'rJ
\
)
~ I I
~\. I )5 I I
s--rtR; (J .-f-13
12 --~/" \, t--a I
_ ..J '\~
', • I/\ , ~-- 9
- - - - - 11 - JQ -~
I I I
I ~ ~o-~-O- ~ \
I~ ~ t " \~ 19
I
---
1L - '
"
~"'
7
I
I
L... - \ \
'- -
-1- - ..J
14
56
v0014b FRONT BRAKE CONTROL
INDEX PART
2579A SCREW (2) VRSCA/B

3 4741A SCREW VRSCA/B
4 5774 SPACER VRSCA
6 7 127 LOCKWASHER VRSCA/B
7 11143 RETAINING RING VRSCA/B
8 41731-01 GASKET (6) VRSCA/B
9 41747-82A BOLT, banjo (3) VRSCA/B
10 44454-01 BRAKE LINE VRSCA
44463-04 BRAKE LINE VRSCB
11 44455-01A MASTER CYLINDER ASM ., front w/# 1, 7 , 13, 14, 15, 16, 17, & 18 (silver) VRSCA
45013-96C MASTER CYLINDER ASM ., front w/# 1, 7, 13, 14, 15, 16, 17, & 18 (black) VRSCB
12 44456-01 CLAMP, master cylinder front brake (silver) VRSCA
45044-96 CLAMP, master cylinder front brake (black) VRSCB
13 45005-05 GASKET, cover VRSCA/B
14 45016-96 HAND LEVER , front brake control w/# 45423-96 VRSCA/B
15 45032-82 PIVOT PIN VRSCA/B
16 45042-05 SIGHT GLASS VRSCA/B
17 45072-96C REPAIR KIT, master cylinder (11 /16 dia.) VRSCA/B
18 45379-01A COVER , master cylinder (silver) VRSCA
45004-96A COVER , master cylinder (black) VRSCB
19 45423-96 BUSHING , lever pivot VRSCA/B
20 91915-01 MIRROR , kit - right VRSCA
91846-03A MIRROR, kit - right VRSCB
57
R BRAKE CONTR
,-3
Qj>-9
I
I'
21
35
28
_J
/~~tr-
17 16
58
v00 15b REAR BRAKE CONTROL
INDEX PART
1 515 COTTER PIN VRSCNB

2 3588 SCREW VRSCNB
3 4240 SCREW (4) VRSCNB
4 6366 WASHER VRSCNB
5 7744 NUT VRSCNB
6 7951 JAM NUT VRSCNB
7 10038A CLAMP (2) VRSCNB
8 10184 CLI P VRSCNB
9 10231 CLI P (4) VRSCNB
10 40903-87 RETAINING RING VRSCNB
11 40918-87 RETAINING RING VRSCNB
12 40920-87 SPRING , brake return VRSCNB
13 40922-87 DUST BOOT VRSCNB
14 40949-01 A BRAKE ASSEMBLY, rear VRSCNB
15 40953-01 BRAKE LINE , rear VRSCNB
16 41731-01 GASKET (4) VRSCNB
17 41747-82A BOLT (2) VRSCNB
18 42375-87 SCREW (2) VRSCNB
19 42382-87C REBUILT KIT, master cylinder VRSCNB
20 42397-01 HOSE, master cylinder rear VRSCNB
21 42400-01A BREAK PEDAL ASSEMBLY w/# 1, 5, 24, 25, & 26 VRSCNB
22 42409-01 CONDUIT VRSCNB
23 42448-87 PUSH ROD VRSCNB
24 42682-01 ROD END VRSCNB
25 42569-03 BUSHING , brake pedal VRSCNB
26 42460-80B CLEVIS PIN VRSCNB
27 42471-01A HOUSING, cartridge VRSCNB
28 42585-05 MASTER CYLINDER ASSEMBLY VRSCNB
29 42586-01 RESERVOIR ASSEMBLY, master cylinder VRSCNB
30 43914-01 RESERVOIR , body VRSCNB
31 43915-01 COVER, reservoir VRSCNB
32 43917-01 GASKET, master cylinder reservoir VRSCNB
33 44126-87 RETAINER , brake return spring VRSCNB
34 72023-51C STOPLIGHT SWITCH , rear w/# 9898 VRSCNB

35 42699-04 BREAK PEDAL ASSEMBLY w/# 1, 5, 24, 25, & 26 (Japan) VRSCA/B
59
BRAKE CALI
-5
8
I -6
12
60
v0016a FRONT BRAKE CALIPER
INDEX PART
44048-83A BLEEDER FITTING (2) VRSCNB

2 44082-00C PAD KIT VRSCNB
3 44147-87A CAP BLEEDER (2) VRSCNB
4 44160-00 BOLT, caliper mounting - lower (2) VRSCNB
5 44163-00 BOLT, caliper mounting - upper (2) VRSCNB
6 44177-00 BOLT, bridge (4) VRSCNB
7 44313-01 PISTON KIT VRSCNB
8 44314-00 PAD PIN KIT VRSCNB
9 44315-00 SEAL KIT VRSCNB
10 44337-00B SPRING KIT, anti rattle VRSCNB
11 44338-00 DECAL (2) VRSCNB
12 44451 -01 c CALIPER ASSEMBLY, right (silver) VRSCA
44023-00C CALIPER ASSEMBLY, right (black) VRSCB
44452-01C CALIPER ASSEMBLY, left (silver) VRSCA
44046-00C CALIPER ASSEMBLY, left (black) VRSCB
61
BRAKE CALI
62
v0017a REAR BRAKE CALIPER
INDEX PART
44048-83A SCREW, bleeder VRSCA/B

2 44082-00C PAD KIT VRSCA/B
3 44147-87A CAP, bleeder screw VRSCA/B
4 44177-00 BOLT, bridge (3) VRSCA/B
5 44313-01 PISTON KIT VRSCA/B
6 44314-00 PAD PIN KIT VRSCA/B
7 44315-00 SEAL KIT VRSCA/B
8 44337-00B SPRING KIT, anti rattle VRSCA/B
9 44338-00 DECAL VRSCA/B
10 44351-00 BUMPER VRSCA/B
11 44681-05 CALIPER ASSEMBLY (si lver) VRSCA
44680-05 CALIPER ASSEMBLY (black) VRSCB
63
I
FRONT WHEEL
31 \
\\ )
<\
\ \ >
-~- · \
~ \ 11 \ 6 ~i ~
5 13 ~ @~ ~
~ 14 9
8
64
v0018b FRONT WHEEL
INDEX PART
3762M BOLT (10) VRSCNB

2 6655 WASHER VRSCNB
3 6966M WASHER (10) VRSCNB
4 7813 NUT VRSCNB
5 9247 BEARING (2) VRSCNB
6 41123-79 VALVE CAP VRSCNB
7 41540-04 AXLE , front VRSCNB
8 43157-83A VALVE STEM w/#54321-85 VRSCNB
9 43212-01 PLUG (10) VRSCNB
10 41089-01 WHEEL ASSEMBLY 19" cast w/sleeve & bearings VRSCNB
11 43641-01 SLEEVE VRSCNB
12 43642-01A SPACER (2) VRSCNB
13 44343-01 BRAKE DISC (2) VRSCNB
14 95595-84 WEIGHT 1/4 oz. (silver) (4) VRSCNB
65
EAR WHEEL
12
I 22
ij I
~ @
I
17
66
v001 9a REAR WHEEL
INDEX PART
1 7039 LOCKWASHER (5) VRSCA/B

2 8020 NUT VRSCA/B
3 9247 BEARING (2) VRSCA/B
4 40429-01 SPROCKET ASSEMBLY - 72T w/# 40433-01 VRSCA/B
5 40433-01 BEARING VRSCA/B
6 40434-01 CUSHION , compensator VRSCA/B
7 40436-01A SPACER VRSCA/B
8 40437-01 A SPACER VRSCA/B
9 40438-01 COMPENSATOR BOWL VRSCA/B
10 40439-01 SCREW (5) VRSCA/B
11 41062-01 WHEEL ASSEMBLY w/sleeve & bearings VRSCA/B
12 41123-79 VALVE CAP VRSCA/B
13 41139-02 E-CLIP VRSCA/B
14 41666-01 DISC, brake VRSCA/B
15 41541-05 AXLE ASSEMBLY, rear VRSCA/B
16 41714-05 REAR AXLE ADJUSTER VRSCA/B
17 43157-83A VALVE STEM ASSEMBLY w/# 54321-85 VRSCA/B
18 43567-92 SCREW (5) VRSCA/B
19 43571-01A SPACER VRSCA/B
20 43704-01 SLEEVE BEAR ING VRSCA/B
21 43708-01 PLUG (5) VRSCA/B
22 95595-84 WEIGHT, 1/4 oz . (silver) (4) VRSCA/B
67
FRONT FORK
13-~
14-<±>
g-1
~- 9
I
@-a
I -1
I
[J!l!l1l>- -
-==-- $ -34
I 1 10-
I @ -31
1 ~-23
~ (3-25
32 z@ -33 @--5
·-18
6-19
~-20
~-21
$-22
-30 I
29- 16-
1
11
1 I 12
~
-l"""y~~~=i...________27
I
I
filillllll- 15----~
I
I
35-~---
___,-36
68
v0020c FRONT FORK
INDEX PART

4 45069-01 HOLDER AXLE , right VRSCA/B
5 45070-01 COVER, slider (2) VRSCA/B
6 45611-86 RETAINING RING VRSCA/B
7 45670-80 CA.P, fork stem VRSCA/B
8 45717-63 LOCKWASHER , fork stem nut VRSCA/B
9 45718-60 NUT, fork stem VRSCA/B
10 46504-01 SLIDER TUBE (2) VRSCA/B
11 46505-01 SLIDER , right VRSCA/B
12 46506-01 SLIDER, left VRSCA/B
13 46507-01 CAP, slider tube (2) VRSCA/B
14 46508-01 0-RING (2) VRSCA/B
15 46509-01 WASHER VRSCA/B
16 46510-01 COLLAR, spring (2) VRSCA/B
17 46511-01 SPRING (2) VRSCA/B
18 46512-01 DUST COVER (2) VRSCA/B
19 46513-01 RING , stopper (2) VRSCA/B
20 46514-01 OIL SEAL (2) VRSCA/B
21 46515-01 SPACER, seal (2) VRSCA/B
22 46516-01 BUSHING GUIDE (2) VRSCA/B
23 46517-01 SPRING (2) VRSCA/B
24 46518-01 SEAT PIPE (2) VRSCA/B
25 46519-01 STOP OIL LOCK PIECE (2) VRSCA/B
26 45405-75A SCREW w/washer (2) VRSCA/B
27 46752-01 STEM & BRACKET, w/bearing & shield VRSCA/B
28 46755-01 BRACKET UPPER VRSCA/B
29 46756-01 FORK ASSEMBLY, right VRSCA/B
30 46757-01 FORK ASSEMBLY, left VRSCA/B
31 48184-01 SEAL (2) VRSCA/B
32 48300-60 ROLLER BEARING w/cup VRSCA/B
33 48315-60 BEARING CUP (2) VRSCA/B
34 48324-00 SEAT UPPER HEAD CONE VRSCA/B
35 59481-00 REFLECTOR , amber - R.H . VRSCA/B
36 59482-00 REFLECTOR, amber - L. H. VRSCA/B
69
SHOCK ABSORBERS - HYDRAULIC
70
v000 1 SHOCK ABSORBERS - HYDRAULIC
INDEX PART
3705M SCREW VRSCNB

4 5809 SPACER, shock - L.H . VRSCNB
5 5812 SPACER, shock - R.H. VRSCNB
6 6012 WASHER (2) VRSCNB
7 7433M NUT, right VRSCNB
8 54556-84 BUSHING , damper (2) VRSCB
9 54582-01 SHOCK ASSEMBLY, rear w/# 54715-96 (2) VRSCA
54583-04 SHOCK ASSEMBLY, rear w/# 54556-84 (2) VRSCB
10 54715-96 BUSHING , damper (2) VRSCA
71
FRAME & JIFFY STAND
72
v0003a FRAME & JIFFY STAND
INDEX PART
554A COTTER PIN VRSCA/B

4 3718M ANCHOR VRSCA/B
6 8235 RIVET (2) VRSCA/B
8 45804-01 FORK LOCK w/# 10065, 71452-91 A, & 71578-01 VRSCA/B
9 47959-04BGO FRAME ASSEMBLY UPPER (leafy aluminum) VRSCA
47959-04BK FRAME ASSEMBLY UPPER (black) VRSCB
10 47987-04BGO FRAME LOWER , left (leafy aluminum) VRSCA
47987-04BK FRAME LOWER , left (black) VRSCB
11 47988-04BGO FRAME LOWER , right (leafy aluminum) VRSCA
47988-04BK FRAME LOWER , right (black) VRSCB
12 48086-01 CROSS MEMBER , front VRSCA/B
13 48315-60 BEARING CUP, steering head (2) VRSCA/B
14 49733-04BGO LEG , jiffy stand (leafy aluminum) VRSCA
49733-04BK LEG , jiffy stand (black) VRSCB
15 50003-89B PIN VRSCA/B
16 50005-85A SPRING VRSCA/B
17 53158-98 BUSHING , jiffy stand (2) VRSCA/B
18 62107-01 BUMPER VRSCA/B
19 66712-01 S-SPRING VRSCA/B
20 71452-91A KEY (specify key code) VRSCA/B
61081-92 COVER, key head set (2) (not illustrated) VRSCA/B
21 71578-01 PLUNGER FORK LOCK VRSCA/B
73
REAR FORK, DEBRIS DEFLECTOR, & BELT GUARD
74
v0002a REAR FORK, DEBRIS DEFLECTOR, & BELT GUARD
INDEX PART

3 6703 WASHER VRSCA/B
5 6863 PLUG , large VRSCA/B
6 6864 PLUG , small (2) VRSCA/B
7 7460M NUT VRSCA/B
8 9208 BEARING VRSCA/B
9 48372-05 REAR FORK ASSEMBLY, w/# 9208 , 48389-01 , & pin axle adjuster VRSCA/B
10 48386-05 SPACER, left VRSCA/B
11 48389-01 BUSHING , pivot - right VRSCA/B
12 48392-05 PIVOT SHAFT ASSEMBLY VRSCA/B
13 60466-01 DEBRIS DEFLECTOR VRSCA/B
14 60467-01 BELT GUARD VRSCA/B
15 67621-94 BUSHING , (3) VRSCA/B
75
6
10
-9
76
v0004 SEATS
INDEX PART

5 52041-82 SLEEVE VRSCA/B
6 52383-01 SEAT, rider w/# 52402-01 VRSCA
52393-04 SEAT, rider VRSCB
7 52386-01 STRAP, seat VRSCA/B
8 52387-01 SEAT, passenger VRSCA
52389-04 SEAT, passenger VRSCB
9 52402-01 LANYARD, seat VRSCA/B

10 52453-04 SEAT, rider (Japan) VRSCA
52904-04 SEAT, rider (Japan) VRSCB
77
FOOTRESTS
78
v0005a FOOTRESTS
INDEX PART

3 11304 RING , retaining (4) VRSCNB
4 33048-72 FOOTREST w/# 33189-63 (4) VRSCNB
5 33189-63 COVER (black) (4) VRSCNB
6 42584-01 CLEVIS, footrest (2) VRSCNB
7 45041-01 PIN , clevis (4) VRSCNB
8 50912-72 SPRING WASHER (4) VRSCNB
9 50994-04BGO FOOTREST SUPPORT, passenger - right VRSCA
50994-04BK FOOTREST SUPPORT, passenger - right VRSCB
10 50995-04BGO FOOTREST SUPPORT, passenger - left VRSCA
50995-04BK FOOTREST SUPPORT, passenger - left VRSCB
INTERNATIONAL ONLY
11 50272-02A CLEVIS, footrest - right (Japan) VRSCNB
12 50274-02A CLEVIS, footrest - left (Japan) VRSCNB
79
HANDLEBAR &THROTTLE CONTROL
__ 11
1 --
n - - 11
(!J
12 ___
I
5 19
6
13
18 I
\--2
80
v0006b HANDLEBAR & THROTTLE CONTROL
INDEX PART
3385M SCREW (4) VRSCB

3 11155 SNAP RING VRSCNB
4 11271 RETAINING RING , idle control VRSCNB
5 11272 RETAINING RING , throttle control VRSCNB
6 38653-01 BOOT, throttle cable VRSCNB
7 55988-04 HANDLEBAR VRSCB
8 55989-04 RISER HANDLEBAR (silver) VRSCB
9 55990-04 CLAMP HANDLEBAR (silver) VRSCB
10 56046-01 HANDLEBAR VRSCA
11 56206-96 GRIP, left VRSCNB
12 56220-94A GRIP & SLEEVE , throttle - right VRSCNB
13 56365-01 THROTILE CONTROL ASSEMBLY w/#s11272 , 38653-01, 56508-76 VRSCA
56593-04 THROTILE CONTROL ASSEMBLY w/#s11272 , 38653-01, 56508-76 VRSCB
14 56367-01 IDLE CONTROL ASSEMBLY w/#s11271 , 56508-76 VRSCA
56594-04 IDLE CONTROL ASSEMBLY w/#s11271 , 56508-76 VRSCB
15 56394-74 SPRING, adjusting screw VRSCNB
16 56396-74A FRICTION SPRING , throttle VRSCNB
17 56402-83A ADJUSTING SCREW VRSCNB
18 56508-76 FERRULE , control wire (2) VRSCNB
19 70504-81 CLIP, throttle cables VRSCNB
81
HANDLEBAR SWITCHES
3-, ~- 5
21- ~
4 -~
-12
i -2 2- I
82
v0007b HANDLEBAR SWITCHES
INDEX PART
2955 SCREW (4) VRSCA/B

3 10181 CABLE STRAP (as req 'd.) VRSCA/B
4 70010-03 CONDUIT, 3/8" 1.0. (25' lg.) (silver) VRSCA/B
5 70345-84 RETAINER (2) VRSCA/B
6 71509-00 CLIP VRSCA/B
7 71589-96B SWITCH ASM ., eng ine stop/start (w/# 3 & 21) VRSCA/B
8 71590-96 STOPLAMP SWITCH (w/# 3 & 20) VRSCA/B
9 71591 -00 SWITCH ASM ., right turn signal (w/# 3 & 21 ) VRSCA/B
10 71597-96B SWITCH ASM ., dimmer & horn (w/# 3 & 21) VRSCA/B
11 71598-00 SWITCH ASM ., left turn signal (w/# 3 & 21) VRSCA/B
12 71797-01 HOUSING , lower - left (silver) VRSCA
71568-96 HOUSING , lower - left (black) VRSCB
13 71798-01 HOUSING , upper - left (silver) VRSCA
71567-96 HOUSING , upper - left (black) VRSCB
14 71799-01 HOUSING , lower - right (silver) VRSCA
71563-96 HOUSING , lower - right (black) VRSCB
15 71801-01 HOUSING , upper - right (silver) VRSCA
71564-96 HOUSING , upper - right (black) VRSCB
16 72116-94BK PLUG , 6-way socket - right (black) VRSCA/B
17 72136-94GY PLUG , 6-way socket - left (white) VRSCA/B
18 72156-94 SOCKET LOCK, secondary, 6-way (2) VRSCA/B
19 72176-94 FRONT SEAL, 6-way plug (2) VRSCA/B
20 72191-94 TERMINAL, socket (12) VRSCA/B
21 72266-94 HEAT SHRINK TUBE , dual wall , .3 x 2" (as req 'd .) VRSCA/B
83
HEADLAMP
22
25 42
/ 43
34
35 ~
34 /
35
17
40
84
v0008b HEADLAMP
INDEX PART
3514 SCREW VRSCB

3 3753M SCREW (2) VRSCA
6 7068 LOCKWASHER VRSCB
7 7606 NUT VRSCB
8 7880 NUT VRSCB
9 9847 CONNECTOR R.H ., spade female VRSCB
10 9848 CONNECTOR L.H ., spade female (2) VRSCB
11 10065 CABLE STRAP VRSCA
12 67657-05 HARNESS HEAD LIGHT VRSCA
13 67717-01 BULB - high beam VRSCA
14 67790-93 BEZEL VRSCB
15 67815-59A WASHER VRSCB
16 67883-04 RING , lamp adaptor VRSCB
17 68297-05 LAMP ASSEMBLY 5-3/4 VRSCB
18 68329-03 BULB HB2/H4 VRSCB
19 68380-05 BOOT HB2/H4 VRSCB
20 68807-01 BRACKET, reflector mounting (2) VRSCA
21 68254-0 1 REFLECTOR ASSEMBLY, headlamp VRSCA
22 68880-01 HEAD LIGHT ASSEMBLY (Dom ./ Cal./ Canada) VRSCA
23 68881-01 BULB - low beam VRSCA
24 68884-01 BRACKET, head light mtg. (chrome) VRSCA
85
HEADLAMP
22
25 42
/ 43
34
35 ~
34 /
35
17
40
86
v0008b HEADLAMP (CONTINUED)
INDEX PART
25 68957-02 HEADLIGHT BUCKET VRSCA

26 69082-05 BRACKET, headlamp mtg. (polished) VRSCB
27 69083-05 PLUG VRSCB
28 69683-05 HEAD LIGHT SHELL ASSEMBLY VRSCB
29 72056-92 HOUSING TERMINAL , female - 3-way VRSCB
30 72449-01 HOUSING SOCKET - 2 way (black) VRSCA
31 72450-01 HOUSING SOCKET - 2 way (gray) VRSCA
32 72527-01 SOCKET TERMINAL, 18-20 AWG . (4) VRSCA
33 72633-02 SEAL WIRE , #1 4-16 AWG . (white) (4) VRSCA
34 73154-96BK SOCKET HOUSING - 4 way VRSCNB
35 73 191-96 SOCKET CONTACT 20-16 gage (as required) VRSCNB

36 9898 TERMINAL (2) (HDI ) VRSCB
37 53436-97 BULB, position lamp (HDI ) VRSCNB
38 67658-05 HARNESS HEADLAMP (HDI) VRSCA
39 68255-01 REFLECTOR ASSEMBLY, headlamp - right dip (HDI) VRSCA
68256-01 REFLECTOR ASSEMB LY, headlamp - left dip (HDI) VRSCA
40 68335-05 LAMP ASSEMBLY 5-3/4 - left dip (HD I) VRSCB
68341-05 LAMP ASSEMBLY 5-3/4 - right dip (HDI) VRSCB
41 68653-05 CONNECTOR, position bulb (HDI) VRSCB
42 68882-01 HEADLAMP ASSEMBLY - left dip (England ,Au stralia , Japan) VRSCA
68883-01 HEADLAMP ASSEMBLY - right dip (HDI ) VRSCA
43 69088-01 HEADLAMP BUCKET - left dip (HDI) VRSCA
69089-01 HEADLAMP BUCKET - right dip (HDI ) VRSCA
44 69683-05 HEAD LIGHT SHELL ASSEMBLY (HDI) VRSCB
87
FRONT FENDER
/
~ 1
\ --
\
/~
3
88
v0009 FRONT FENDER
INDEX PART

3 7495 NUT (4) VRSCNB
4 59020-01 BRACKET FENDER , front (chrome) VRSCNB
5 59789-03BEO FENDER, front (prime) VRSCNB
89
REAR FENDER & SUPPORTS
2 ~
lji
15-
I
12-
~
/ 16
14
90
v0010a REAR FENDER & SUPPORTS
INDEX PART

8 7495 NUT (2) VRSCA/B
9 48483-01 FENDER SUPPORT, R.H. VRSCA/B
10 48485-01 FENDER SUPPORT, L.H . VRSCA/B
11 48486-01 NUT, shock mount VRSCA/B
12 59033-01 FENDER REAR , inner VRSCA/B
13 59040-01 STUD PLATE, mud flap VRSCA/B
14 59275-01 FASTENER (2) VRSCA/B
15 59605-03BEO FENDER REAR , outer (prime) VRSCA/B
16 59709-01 MUDFLAP w/ part number 59275-01 & 59040-01 VRSCA/B
91
FRONTTURN SIGNALS
@-1
:
~-5
~-4
I
i
/ Not sold separately
8
14
a/
14
92
v0022b FRONT TURN SIGNALS
INDEX PART
7127 LOCKWASHER (2) VRSCA/B

2 7744 JAM NUT (2) VRSCA/B
3 67822-88 BALL STUD (2) VRSCA/B
4 67827-88A CLAMP, ball stud (2) VRSCA/B
5 67831-03 RETAINER , right VRSCA/B
6 68168-89 BULB, front turn signals (2) VRSCA/B
68885-00 TURN SIGNAL ASSEMBLY w/# 6, 8, 9, & 11 (2) VRSCA/B
7 68904-00 SOCKET ASSEMBLY (2) VRSCA/B
8 68972-00 TURN SIGNAL w/# 6, 7, & 9 (2) VRSCA/B
9 68973-00 LENS (2) VRSCA/B
10 73156-96BK SOCKET HOUSING , 6-place VRSCA/B
11 73191-96 SOCKET CONTACT, 16-20 ga. (6) VRSCA/B

12 68163-84 BULB, P21 W (2) (HDI) VRSCA/B
68886-00 TURN SIGNAL ASSEMBLY w/# 11 , 12, 14, & 15 (2) VRSCA/B
13 68906-00 SOCKET ASSEMBLY (2) (HDI) VRSCA/B
14 68975-00 TURN SIGNAL w/# 12,13, & 15 (2) (HDI) VRSCA/B
15 68976-00 LENS (2) (HDI) VRSCA/B
93
TAIL LAMP, REAR TURN SIGNALS & LICENSE PLATE BRACKET
4
9 23 ~~ 21
29
J(5~ 22
I 15
~
17'@,
I I
7 /~
27 / "---"""· t'IR
16
35
14
-34
/
36 /
33
94
v0021b TAIL LAMP, REAR TURN SIGNALS, & LICENSE PLATE BRACKET
INDEX PART

3 7495 NUT(4) VRSCA/B
4 53436-97 BULB, license plate illumination (2) VRSCA/B
5 59407-01 REFLECTOR , side - left/right (2) VRSCA/B
6 59988-72A REFLECTOR VRSCA/B
7 68163-84 BULB, turn signal (2) VRSCA/B
8 68168-89 BULB, tail lamp VRSCA/B
9 68205-02 LAMP ASSEMBLY, license plate illumination w/# 4, 21 , & 22 VRSCA/B
10 68324-01 BULBSOCKETASSEMB~ VRSCA/B
11 68326-01 ENVELOPE ASSEMBLY, taillamp VRSCA/B
12 68340-01 BRACKET, reflector rear w/59988-72A VRSCA/B
13 68876-01 TAIL LAMP ASSEMBLY w/# 8, 10, & 11 VRSCA/B
14 68984-01 TURN SIGNAL ASSEMBLY KIT w/# 7, 16, 17, & 23 (2) VRSCA/B
15 69051-01A LICENSE PLATE BRACKET, rear lighting VRSCA/B
16 69066-01 SOCKET ASSEMBLY, turn signal (2) VRSCA/B
17 69110-01 LENS, turn signal (2) VRSCA/B
18 69148-01 SUPPORT PLATE (2) VRSCA/B
19 73152-96BK HOUSING SOCKET, 2-way (black) VRSCA/B
20 73152-96WE HOUSING SOCKET, 2-way (white) VRSCA/B
22 73191-96 TERMINAL (12) VRSCA/B

23 53436-97 BULB, license plate illumination (2) (HDI) VRSCA/B
24 59259-90 REFLECTOR (HDI) VRSCA/B
25 59407-01 REFLECTOR, side - right/left (2) (HDI) VRSCA/B
26 60119-03 BRACKET, reflector (HDI) VRSCA/B
27 68163-84 BULB, turn signal (2) (HDI) VRSCA/B
28 68169-90A BULB, tail lamp (HDI) VRSCA/B
29 68205-02 LAMP ASSEMBLY, license plate illumination w/ 4, 21, & 22 (HDI) VRSCA/B
30 68325-01 BULB SOCKET ASSEMBLY (HDI) VRSCA/B
31 68327-01 ENVELOPE ASSEMBLY, taillamp (HDI) VRSCA/B
32 68879-01 TAIL LAMP ASSEMBLY w/# 28, 30, & 31 (HDI) VRSCA/B
33 68985-01 TURN SIGNAL ASSEMBLY KIT w/# 7, 22, 35, & 36 (2) (HDI) VRSCA/B
34 69051-01A LICENSE PLATE BRACKET, rear lighting (HDI) VRSCA/B
35 69068-01 SOCKET ASSEMBLY, turn signal (2) (HDI) VRSCA/B
36 69110-01 LENS, turn signal (2) (HDI) VRSCA/B
95
FUEL TANK
26
28
16
27
25
96
v0023b FUEL TANK
INDEX PART

10039 CABLE STRAP, fue l pump connecter to frame (not illustrated) VRSCA/B
3 10108 CLIP VRSCA/B
4 10238 CLAMP (2) VRSCA/B
5 10239 CLAMP (2) VRSCA/B
6 11380 0-RING VRSCA/B
7 27378-01 TUBE ASSEMBLY, tank to vapor valve VRSCA/B
8 60966-01 BRACKET, fuel tank VRSCA/B
9 61109-85D GASKET, filler cap VRSCA/B
10 61274-92 FILLER CAP w/# 61109-85D VRSCA/B
11 61329-01 LOCK RING , fuel module VRSCA/B
12 61498-01 SEAL, fuel module VRSCA/B
13 61504-01 FUEL LINE , pressure VRSCA/B
14 61505-01 FUEL LINE , return VRSCA/B
15 61828-01 BOOT, fuel filler VRSCA/B
16 62109-01A FUEL PUMP w/# 5, 20, & 27 VRSCA/B
17 62150-85 VAPOR VALVE VRSCA/B
18 62921-01 FUEL TANK ASSEMBLY VRSCA/B
19 62926-01 HOSE , filte r to fuel outlet VRSCA/B
20 62927-01 HOSE, pump to filter VRSCA/B
21 72437-00 CLIP VRSCA/B
22 72439-00A CONNECTOR ASSEMBLY KIT w/# 6, 21 , & 23 VRSCA/B
24 75122-01 SENDING UNIT, fuel gauge VRSCA/B
25 75123-01 B FUEL MODULE ASSEMBLY w/# 4, 16, 19, 24, 26, 28, 29, & 30 VRSCA/B
26 75169-01 FILTER, pressure side VRSCA/B
27 75170-04 FILTER, suction side VRSCA/B
28 75171-01 CARRIER FUEL PUMP/FILTER VRSCA/B
29 75172-01A ELECTRICAL HARNESS VRSCA/B
30 75173-01A FLANGE, fuel module VRSCA/B
NOTE: Hose or insulator is sold in bulk length

under the following part numbers. Cut to length.
31 27138-90 HOSE, 3/16 l.D. (rubber) (1 O' lg.) (cut 13.75 - 14.00) VRSCA/B
97
EXHAUST SYSTEM
19-
6
__.. . --- 13
,,.....--- 18
6
23 ""
98
v0024a EXHAUST SYSTEM
INDEX PART

3 6702 WASHER (2) VRSCNB
4 7432M NUT (?) VRSCNB
5 7444M NUT (4) VRSCNB
6 9955 CLAMP (6) VRSCNB
7 64930-01 PI N VRSCNB
8 65043-01A CLAMP, exhaust VRSCNB
9 65045-01 RETAINING RIN G (2) VRSCNB
10 65046-01 SHIELD, lower exhaust (chrome) VRSCNB
11 65101-01 EXHAUST PIPE, front (chrom e) VRSCNB
12 65102-01 FLANGE , exhaust (2) VRSCNB
13 65104-01 EXHAUST PIPE, rear (chrome) VRSCNB
14 65106-01 SU PPORT BAR VRSCNB
15 65107-01 ISOLATOR MOUNT VRSCNB
16 65108-01 CLAMP, exhaust (2) VRSCNB
17 65109-01 SEAL, exhaust (2) VRSCNB
18 65110-01 SH IELD EXHAUST ASSEMBLY, front (chrome) VRSCNB
19 65111 -01 SH IELD EXHAUST ASSEMBLY, rear (ch rome) VRSCNB
20 6511 2-01 SH IELD, upper exhaust (chrome) VRSCNB
21 65113-01 EXHAUST SUPPORT VRSCNB
22 65151 -01A AUXILIARY VOLUME (Domestic, California, Canada) VRSCNB
23 65152-01A MUFFLER , rear (Domestic, California, Canada, HDI , Australia , England) VRSCNB
24 65153-01A MUFFLER , front (Domestic, California, Canada, HDI , Australia, England) VRSCNB
25 65165-01 BRACKET, exhaust support VRSCNB
26 65200-01 RU BBER ISOLATOR (2) VRSCNB
INTERNATIONAL ONLY
27 64929-01 A AU XILIARY VOLUME (Australia, England, 98H .P.) VRSCNB
64908-04 AU XILIARY VOLUME (Japan) VRSCNB
28 64909-04 MUFFLER , rear (Japan) VRSCNB
29 64911 -04 MUFFLER , front (Japan) VRSCNB
99
BATTERY
FROM MAIN
HARNESS I
I
I
I
I
100
v0025b BATTERY
INDEX PART
965M SCREW VRSCA/B

2 4312A SCREW (2) VRSCA/B
3 7229W LOCKWASHER VRSCA/B
4 7495 NUT VRSCA/B
5 65948-00 BATTERY w/# 4312A VRSCA/B
6 66017-01 BATTERY STRAP VRSCA/B
7 66056-00 ADAPTER KIT w/#7495 VRSCA/B
8 66494-01 PAD, battery (2) VRSCA/B
9 66495-01 PAD, battery bottom VRSCA/B
10 66496-01 TR IM, battery (2) VRSCA/B
11 70439-01 CABLE ASSEMBLY, battery - neg. to eng. VRSCA/B
12 70441-01 CABLE ASSEMBLY, engine - eng. to chassis grd . w/boot #70578-89 VRSCA/B
13 70578-89 BOOT VRSCA/B
101
INSTRUMENTS & COVERS
10
12
13
/ 14
15
17
8
12
r
13
14
16 """
17 """
/ ) "" 2
102
v0011b INSTRUMENTS & COVERS
INDEX PART
3386 SCREW (4) VRSCB

4 3798M SCREW (2) VRSCB
5 46095-04BGO COVER HANDLEBAR , bottom VRSCA
6 46096-04BGO COVER HANDLEBAR , top VRSCA
7 46150-04 INSTRUMENT HOUSING (silver) VRSCB
8 67392-01 B INSTRUMENT CLUSTER , mph w/# 12, & 13 (Domestic, California) VRSCA
9 67399-01 BEZEL, instrument housing VRSCA
10 67453-05 INSTRUMENT CLUSTER , mph (Domestic, California) VRSCB
11 67591-04 BEZEL, instrument housing VRSCB
12 67854-98 SWITCH , reset w/# 70585-93 VRSCA/B
13 67880-94 BOOT, reset switch VRSCA/B
14 70585-93 CONNECTOR VRSCA/B

15 67308-05 INSTRUMENT CLUSTER , kph w/# 12, & 13 (Canada, HDI , Australia , Japan)VRSCB
16 67393-01 B INSTRUMENT CLUSTER , kph w/# 12, & 13 (Canada, HDI , Australia, Japan)VRSCA
17 67394-01 B INSTRUMENT CLUSTER , dual mph/kph w/# 12, & 13 (England) VRSCA/B
103
HORN
~
9
I
I
104
v0026b HORN
INDEX PART
3701M SCREW VRSCA/B

3 3724M ACORN NUT VRSCA/B
6 7435M NUT VRSCA/B
7 7495 NUT VRSCA/B
9 69040-01 HORN COVER VRSCA/B
10 69060-900 HORN VRSCA/B
11 69143-01 MOUNT (rubber) VRSCA/B
12 69152-01 BRACKET, horn mount VRSCA/B
13 70068-96 WIRE , ground VRSCA/B
105
WIRING HARNESS
CONTINUED ON
NEXT PAGE
64
66
17
25 -
27
15
20-
25
9
63
66 HEADLAMP JUMPER
HARNESS
SPEEDOMETER
4
70
74 ELECTRONIC
CONTROL
76 MODULE
77
13 16 DATA LINK
CONNECTOR
14 19
STARTER
SOLENOID COIL
25
28
STARTER
36 MAIN FUSE
SOLENOID
48
51
65 I 1
50 11
23
24 -5
VOLTAG E REGULATOR
C.P.S. I
68
BA TTE RY 72
+ 76
106
v0027d WIRING HARNESS
INDEX PART
70125-05 MAIN WIRING HARNESS VRSCA/B

includes the following:
1 9833 RING, #4AWG VRSCA/B

2 9834 RING, #6AWG VRSCA/B
3 9937 TERMINAL, female , #14-16 wire (3) VRSCA/B
4 10065 CABLE STRAP (3) VRSCA/B
6 10136 ANCHOR (2) VRSCA/B
7 31511-01 A RELAY, black VRSCA/B
8 31522-00B RELAY (2) VRSCA/B
9 48454-05 CLIP ADAPTER VRSCA/B
10 70003-04 COVER, battery terminal VRSCA/B
70374-04 CADDY, electrical components (not illustrated) VRSCA/B
11 70590-04 BOOT, starter solenoid VRSCA/B
13 72076-00 SOCKET TERMINAL, # 18 wire (29) VRSCA/B
14 72077-00 SEAL PIN (7) VRSCA/B
15 72106-94BK RECEPTACLE , 6-way pin (black) VRSCA/B
16 72124-94GY PIN HOUSING, 4-way (gray) VRSCA/B
17 72126-94GY PIN HOUSING , 6-way (gray) VRSCA/B
18 72139-94GY SOCKET HOUSING , 12-way w/# 72179-94(gray) VRSCA/B
19 72144-94 SECONDARY LOCK , 4-way VRSCA/B
20 72146-94 SECONDARY LOCK, 6-way (2) VRSCA/B
21 72159-94 SECONDARY LOCK, 12-way (2) VRSCA/B
22 72164-94A PLUG , 4-way VRSCA/B
23 72170-01 TERMINAL, pin #8-10 AWG VRSCA/B
24 72182-01 HOUSING , pin VRSCA/B
25 72190-94 TERMINAL, pin (16) VRSCA/B
26 72191-94 TERMINAL, socket (1 0) VRSCA/B
27 72195-94 SEAL PIN (2) VRSCA/B
28 72199-94 ANCHOR VRSCA/B
29 72213-94 TERMINAL , female 18-20 GAUGE (2) VRSCA/B
30 72214-94 CABLE SEAL, #14-16 wire (2) VRSCA/B
31 72218-94 TERMINAL AUTO FUSE (2) VRSCA/B
33 72263-95 SOCKET HOUSING , 4-way VRSCA/B
34 72312-04 SOCKET HOUSING , 4-way (5) VRSCA/B
36 72314-01 FUSE, 40 AMP VRSCA/B
37 72330-95 FUSE, 15 AMP (8) VRSCA/B
38 72416-01 HOUSING , female #10-12 AWG VRSCA/B
40 72428-00 TERMINAL, female (6) VRSCA/B
107
WIRING HARNESS 12
~
4
CONTINUED FROM 52
PREVIOUS PAGE
GNDY ,@lJIL!I!IlllllilJJlIIllJILllilJl!Illlm-j
-:::=====J.<=C a 12
34
I THROTTLE POS.
SENSOR
67
71
/75 , IDLE SPEED
I n '
I
CONTROL ACTUATOR
ENGINE SENSOR 12
HARNESS
33
GND3
3
STAR0i~
- 6
_.----.~::!1.----1
0
40
>35 41
REAR BRAKE
31 I 3 -57
SWITCH
- - --8
39
40
~llJillIIIJIIIIIITITllIIIDJIIIIIITllJillIIIJIIIIIITITllIIIDJIIIIIITllJillIIIJIIIIIITllllilillJIIIIIITID-i!;CJ FUELPUMP
I AND SENDER
69
73
74 18
29 21
3 0 - ~krnmr~'\\ 26
-27
46
47 SECURITY!TURN SIGNAL
55 MODULE
SECURITY SIREN
60 63
66 66
-- _J
LICENSE
PLATE LAMP
L LEFT REAR
TURN
52_J RIGHT TAIL L61
REAR STOP
66 TURN 66
108
v0041b WIRING HARNESS, (CONTINUED)
INDEX PART
70125-05 MAIN WIRING HARNESS (CONTINUED) VRSCA/B

42 72431-00 MOUNTING BLOCK, 6 fuses ,relay VRSCA/B

43 72432-00 FUSE BLOCK, type 2 VRSCA/B
45 72516-01 DUST CAP VRSCA/B
46 72518-01 HOUSING , socket 2-way (red) VRSCA/B
47 72520-01 SECONDARY LOCK , 2-way (blue) VRSCA/B
48 72521-01 FUSE HOLDER 1-way VRSCA/B
49 72522-01 TERMINAL FEMALE MXIFUSE VRSCA/B
50 72523-01 TERMINAL FEMALE MXIFUSE VRSCA/B
51 72524-0 1 SECONDARY LOCK, maxifuse VRSCA/B
52 72525-01 TERMINAL, ring (2) VRSCA/B
53 72526-01 HOUSING SOCKET 2-way VRSCA/B
55 72529-01 PLUG VRSCA/B
56 72532-02 TERMINAL, ring VRSCA/B
57 72535-04 FUSE BLOCK COVER VRSCA/B
58 72633-02 SEAL WIRE (2) VRSCA/B
59 73101-96BK PIN HOUSING , 2-way (black) (2) VRSCA/B
61 73102-96WE PIN HOUSING , 2-way (white) VRSCA/B
62 73103-96BK PIN HOUSING , 3-way (black) VRSCA/B
64 73106-96BK PIN HOUSING , 6-way (black) VRSCA/B
65 73169-01 FUSE MOUNT VRSCA/B
66 73190-96 TERMINAL, pin 20-16 GAUGE (24) VRSCA/B
67 74108-98BK PI N HOUSING , 8-way (black) VRSCA/B
71 74148-98 SECONDARY LOCK, pin - 8-way VRSCA/B
72 74152-98 SECONDARY LOCK, socket - 2-way VRSCA/B
75 74190-98 TERMINAL, pin (8) VRSCA/B
76 74 191-98 TERMINAL, socket (16) VRSCA/B
77 74195-98 SEAL PIN , plug VRSCA/B
109
WIRING HARNESS, ENGINE
main
harness
9-
oil pressure
switch
front
coolant injector
temp [mrnrr: "'
I
1
8
J7
6
7
rear
injector
110
v0040a WIRING HARNESS, ENGINE
INDEX PART
70155-03 WIRING HARNESS, ENGINE VRSCA/B

72033-93 TERMINAL, socket (2) VRSCA/B

2 72213-94 TERMINAL, female , 18-21 ga.(3) VRSCA/B
3 72214-94 CABLE SEAL (3) VRSCA/B
5 72231-98 SOCKET LOCK , secondary 3-way VRSCA/B
6 72244-95 SOCKET HOUSING 2-way (2) VRSCA/B
9 72405-98GN TERMINAL, push on #18 awg . VRSCA/B
10 74118-98BK SOCKET HOUSING 8-way (black) VRSCA/B
11 74158-98 SOCKET LOCK , secondary 8-way VRSCA/B
12 74191 -98 TERMINAL, socket (8) VRSCA/B
111
TURN SIGNAL MODULE & IGNITION SWITCH
112
v0031b TURN SIGNAL MODULE & IGNITION SWITCH
INDEX PART
3708M SCREW VRSCA/B

6 11548 GROMMET VRSCA/B
7 45804-01 LOCK w/#'s10065 , 71452-91 A, 71578-01 VRSCA/B
8 48493-01 TAPE, protective VRSCA/B
9 48096-00 BRACKET, module VRSCA/B
10 52385-01 LOCK ASSEMBLY VRSCA/B
11 59283-01 ADHESIVE STRIP (2) VRSCA/B
12 66494-01 PAD VRSCA/B
13 c
68920-01 MODULE, turn signal canceller (Domestic, HDI) VRSCA/B
68922-00C MODULE , security system VRSCA/B
14 68926-00 REMOTE CONTROL FOB (2) VRSCA/B
15 71403-01 IGNITION SWITCH (specify key code) w/#'s 5, 10, 16, & 18 VRSCA/B
16 71452-91A KEY (specify key code) (2) VRSCA/B
61081-92 COVER , key head set (2) (not illustrated) VRSCA/B
17 71578-01 PLUNGER VRSCA/B
18 71702-01 ADAPTER VRSCA/B

19 59274-01 STRAP, siren (HDI , Australia , England) VRSCA/B
20 59275-01 FASTENER (2) (HDI) VRSCA/B
21 68924-00C MODULE , security system (HDI , Australia, England) VRSCA/B
22 68927-00 REMOTE CONTROL FOB (HDI , Australia, England) (2) VRSCA/B
23 68958-00 SIREN (HDI , Australia, England) VRSCA/B
24 69018-00 SIREN ALARM , battery replacement kit (HDI) VRSCA/B
113
SMETIC COV
4-J
114
v0038c COSMETIC COVERS
INDEX PART
3612 SCREW (4) VRSCA/B

7 8130 SPEED NUT (6) VRSCA/B
8 8235 RIVET (2) VRSCA/B
10 11523 WASHER VRSCA/B
11 11524 RUBBER MOUNT (4) VRSCA/B
12 11558 BUMPER, air box (2) VRSCA/B
13 15348-01 WARNING LABEL VRSCA/B
14 26788-01 COVER , radiator VRSCA/B
48403-03 PROTECTIVE TAPE (not illustrated) VRSCA/B
15 62791-04 EMBLEM - left VRSCA
62792-04 EMBLEM - right VRSCA
16 66154-03BEO COVER , air box (prime) VRSCA/B
17 66155-03BEO SIDECOVER , front - right (prime) VRSCA/B
18 66156-03BEO SIDECOVER , front - left (prime) VRSCA/B
19 66115-01 BEZEL INLET, radiator - right VRSCA/B
66116-01 BEZEL INLET, radiator - left VRSCA/B
20 66157-03BEO RADIATOR , trim cover - left (prime) VRSCA/B
66158-03BEO RADIATOR , trim cover - right (prime) VRSCA/B
21 66712-01 S-SPRING VRSCA/B
22 66713-01 STUD BAIL HEAD VRSCA/B
115
CALIFORNIA EVAPORATIVE EMISSIONS KIT
1-I I
~ -2
- 7
\ \
~\
4-
116
v0030a CALIFORNIA EVAPORATIVE EMISSIONS KIT
INDEX PART
3707M SCREW VRSCNB

2 10006 CABLE STRAP, throttle body hose (2) VRSCNB
3 10108 CLIP VRSCNB
4 27042-84A CARBON CANISTER ASSEMBLY VRSCNB
5 27378-01 TUBE ASSEMBLY, tank to vapor valve VRSCNB
6 27382-01 TUBE ASSEMBLY, canister to solenoid VRSCNB
7 27391-01 TUBE ASSEMBLY, solenoid to throttle body VRSCNB
8 27660-01 VALVE SOLENOID, purge VRSCNB
9 62150-85 VAPOR VALVE VRSCNB
NOTE: Hose or insulator is sold in bulk length

under the following part numbers. Cut to length.
10 27138-90 HOSE , 3/16 l.D. (rubber) (1 O' lg .) (cut 13.75 - 14.00) VRSCNB
HOSE VAPOR VALVE TO ATM/CANNISTER
117
HARDWARE LISTING
968M SCREW, M10 X 1.S X 1SO LG . hex flange 3726M SCREW, M10 X 1.S X SO LG . hex flange
96SM SCREW, M6 X 1.0 X 12 LG . socket hd. cap 3729M SCREW, M6 X 1.0 X 16 LG. hex socket hd.
966M SCREW, M6 X 1.0 X 3S LG . socket hd. 3731M SCREW, M6 X 1.0 X 12 LG. button hex socket
970M SCREW, M8 X 1.2S X 40 LG . hex hd. w/ lock patch
972M SCREW, M8 X 1.2S X 1SO LG . hex flange hd. 37S3M SCREW, M3 X 1.06 pan hd. x-recess
973M SCREW, M8 X 1.2S X 120 LG . hex flange 37SSM SCREW, M8 X 1.2S X 16 LG . hex cap hd .
978M SCREW, M6 X 1.0 X 40 LG . socket hd. cap 37S6M SCREW, 6 X 1.0 X 6 LG. torx button hd. cap
983M BOLT, M10 X 1.0 X 33 LG . - 12 point flange hd. w/ lock patch
1004M SCREW, M6 X 1.0 X 27 LG . socket hd. cap 37S9M SCREW, M4 X 0.7 X 12 LG . socket hd. cap
1007M SCREW, M6 X 1.0 X 12 LG . socket hd. cap 3762M BOLT, M8 X 1.2S X 23 - 12.S DIA. shoulder
1009M SCREW, M6 X 1.0 X 20 LG . socket hd . cap torx drive
101 OM SCREW, M6 X 1.0 X 20 LG. hex flange hd. 3798M SCREW, MS X 0.8 X 12 LG socket hd. cap
1014M SCREW, M6 X 1.0 X 40 LG. hex flange hd. 3832M SCREW, M6 X 1.0 X 20 LG . button hex cap
1017M SCREW, M6 X 1.0 X 9S LG. socket hd. cap 38S3M SCREW, MS X 1.S9 X1 .30 LG. flat hex hd.
1021 M SCREW, M8 X 29 LG . torx hd. cap self-tapping
1023M SCREW, M8 X 1.2S x SS LG . hex flange hd. 38S8M SCREW, M6 X 1.0 X 30 LG . hex socket hd. cap
1024M SCREW, M6 X 1.0 X 60 LG. socket hd. cap 3919M SCREW, M10 X 1.S X 40 LG . socket hd. cap
102SM SCREW, M8 X 1.2S X 90 LG . hex flange hd. 3920M SCREW, M10 X 1.S X 60 LG. flat socket hd.
1030M SCREW, M6 X 1.0 X SO LG. socket hd. cap 3966M SCREW, M10 X 1.S X 6S socket hd.
1031M SCREW, M8 X 1.0 X 18 LG . hex hd. 40399-01 M SCREW, M12 X 1.7S X 2S LG. hex flange hd.
103SM SCREW, M14 X 1.S X 70 LG . hex flange w/ lock patch
1043MA SCREW, MS X 0.8 X 10 LG. socket hd . cap 40439-01 SCREW, 7/ 16-14 X 2.0 LG. - 12 point flange hd.
1061M BOLT, M10 X 1.S X 60 LG . hex hd. w/ lock patch
1114M SCREW, M6 X 1.0 X 20 LG . socket hd . cap 4132A SCREW, 1/4-20 X 1 1/8 hex socket button hd.
4213 SCREW, M8 X 1.2S X 30 LG . button hd. cap
24311-01 K BOLT, M10 X 1.0 X SS LG .
4240 SCREW, 10-24 X 3/8 hex washer hd.
2S79A SCREW, #8-32 X S/16 machine oval hd .
431 2A BOLT M6 X 1.0 X 12 LG . flange hd.
2S911-01 K WASHER , 8.2 X 28 X S.O
4480M SCREW, M12 X 1.7S X 6S button hd.
27S2 SCREW, #6-3/8 X 3/4 pan hd. phillips
4741A SCREW, 1/4-20 X 1 hex socket hd. w/ lock patch
29SS SCREW, #6-32 X 1/4 pan hd . phillips machine
4772M SCREW, M8 X 1 .2S X 2S LG button hex socket hd.
lock washer
S236M SCREW, M6 X 1.0 X 20 LG . flange hex hd.
338SM SCREW, M8 X 1.2S X 3S LG . socket hd. cap
S237M SCREW, M6, X 1.0 X 16 LG . flange hex
3386 SCREW, #8-32 X 3/8 socket hd. cap
S238M NUT, M6 flange hex lock
3S14 SCREW, #8-32 X 1 fillister hd. (grade S)
6012 WASHER , 1/2 X 1-3/ 16 X 1/ 16
3S88 SCREW, 1/4-20 X 1/2 hex flange hd.
6101 WASHER, 17/64 X 27/64 X 1/ 16
3612 SCREW, #10-16 X 1/2 torx pan hd. (self tapping)
6137K WASHER, 6.3S X 9.80 X 1.0
36S8 SCREW, #10-24 X 1/2 hex socket button hd.
6176MA WASHER , 37 X 47 X 2.5
36706-01 K BOLT, M6 X 1.0 X 30 LG . hex flange hd.
621SM WASHER, 7.3 X 5.3S X 1.0
3700M SCREW, M10 X 1.S X 30 LG . hex cap
6298M WASHER , 12.45 X 15.3 X 1.5
3701M SCREW, M10 X 1.S X 2S LG . hex socket hd.
6366 WASHER, 1/2 X 1-1 /4 X 3/32
3703M SCREW, M10 X 1.S X 30 LG. hex socket hd.
66SS WASHER, S/8 X 1-1 /2 X 7/64
370SM SCREW, M12 X 1.7S X 80 LG . button socket hd.
6702 WASHER, 5/ 16X11 / 16X1 / 16
3706M SCREW, M6 X 1.0 X 20 LG . hex cap
6703 WASHER , 1/4 X S/8 X 1/16
3707M SCREW, M6 X 1.0 X 10 LG . hex socket hd.
6837M WASHER , M6 regular
3708M SCREW, M6 X 1.0 X30 LG. hex cap
6838M WASHER , M8 regular
3709M SCREW, M8 X 1.2S X 20 LG . hex socket hd .
6839M WASHER , M10 narrow
3711M SCREW, M6 X 1.0 X 16 LG . hex hd.
6856M WASHER , M10
3713M SCREW, M12 X 1.7S X 80 LG . button socket hd .
68S9M WASHER , M6 special
3714M SCREW, M10 X 1.S X 14 LG . hex hd.
6872M WASHER , M6 special
371 6M SCREW, M6 X 1.0 X 10 LG . button hex socket hd.
6966M WASHER , spring , 12.6 X 19.0 X .63
3724M ACORN NUT M8 X 1.2S
7036 LOCKWASHER, 1/4 X 31 /64 X 1/ 16
372SM NUT, M8 X 1.2S hex flange top lock 7039 LOCKWASHER , 7/ 16
118
HARDWARE LISTING
706B LOCKWASHER , 1/2

7124 LOCKWASHER , 1/4 internal tooth
7127 LOCKWASHER , 5/ 16 internal tooth
7229W LOCKWASHER , 1/4 internal/external tooth
7427M NUT, M10 X 1.5 hex flange top lock
7432M NUT, MB X 1.25 hex flange
7433M LOCKNUT, M12 X 1.75 flexlock height hex
7435M NUT, MB X 1.25 hex flange w/locker
7444M NUT, M6 X 1 square
7460M NUT, M20 X 2.5 hex flange lock
7495 FLANGE NUT, M6
7606 NUT, #B-32 X 1/4 hex
7629 NUT, #10-32 X 3/B hex
7744 JAM NUT, 5/16-24 X 3/ 16 X1 /2 hex (grade 2)
7B13 NUT, 5/B-1B hex
7BBO NUT, 1/2-13 X 7/ 16 hex
7951 JAM NUT, 3/4-16 X 17/64 X 1-7/64 (grade 2)
7999M NUT, M6 X 1.0
B130 SPEED NUT, 3/ 16
119
NUMERICAL INDEX
Part No. Page Part No. Page Part No. Page Part No. Page Part No. Page
11304 79 17423-01 K 9 18684-01 K 11 26399-01 K 47

10006 117 11312K 15 17625-01 K 9 18685-01 K 11 26534-01 K 25
10006 33 11312K 25 17626-01 K 9 18686-01 K 11 26539-01 K 47
10006 55 11312K 47 17629-01 K 13 18687-01 K 9 26541-01 K 47
10038A 59 11314K 19 17632-01 K 13 18692-01K 11 26542-01 K 47
10039 97 11328M 33 17637-01K 13 18693-01K 11 26561-99 37
1004M 17 11329K 19 17638-01 K 13 18694-01K 11 26575-01 K 25
1004M 35 11331 K 25 17639-01 K 13 18695-01 K 11 26578-01 K 25
1004M 39 11335K 23 17640-01 K 13 18696-01 K 9 26582-01 K 15
1004M 47 11341 K 47 17641-01K 17 18697-01K 9 26721-01A 51
10065 107 11346K 39 17661-01 K 17 18698-01 K 9 26722-04 51
10065 113 11347K 45 17664-01 K 17 18699-01 K 9 26723-04 51
10065 51 11347K 47 17666-01 K 17 18700-01 K 9 26724-04 51
10065 73 11348 55 17679-04K 17 18701-01 K 9 26730-01 53
10065 85 11353K 43 17680-04K 17 18702-01 K 9 26731 -01 53
10073 107 11354K 43 17689-04K 17 19532-05K 7 26733-01 53
1007M 13 11354K 49 17690-04K 17 19533-05K 7 26737-01 K 15
1009M 37 11355K 41 18052-01 K 9 21910-01K 19 26738-01 K 25
1009M 45 11356K 41 18055-01 K 9 22117-01 K 19 26739-01 K 25
1009M 47 11361 31 18057-01K 9 22121-01 K 19 26740-01K 15
10108 117 11362K 37 18181 -01K 9 22926-01 K 19 26748-01K 15
10108 33 11363K 45 18624-01 K 9 22927-01 K 19 26749-01 K 15
10108 97 11366K 15 18625-01K 9 23712-01 K 19 26750-01 K 15
1010M 25 11380 97 18626-01K 9 23725-01 K 19 26752-01 K 15
10110 55 11384K 47 18627-01 K 11 24307-01 K 19 26753-01 53
10116 55 11391 K 9 18628-01 K 11 24311-01 K 19 26754-01 53
10136 107 11392K 17 18629-01 K 11 24312-01K 19 26755-01 53
10141 33 11519 115 18630-01 K 11 24409-01 K 19 26756-01 53
1014M 9 11523 115 18631 -01K 11 24410-01 K 19 26757-01 51
1017M 9 11524 115 18632-01 K 11 24411-01K 19 26758-01 51
10181 83 11542 49 18638-01 K 11 24412-01 K 19 26759-04K 15
10184 59 11548 113 18639-01 K 11 24413-01 K 19 26762-04K 47
1021M 43 11558 115 18655-01 K 11 24444-05K 21 26765-01 K 15
10231 59 11568 51 18656-01 K 11 24462-05K 21 26767-01 53
10232K 29 12071K 41 18657-01K 11 24927-01 31 26768-01 53
10238 97 12072K 43 18658-01 K 11 24986-01 K 37 26769-04K 15
10239 97 14270-92 41 18659-01 K 11 25080-01 K 47 26770-01 53
1023M 15 14758-01K 23 18661-01 K 9 25291-04K 47 26772-04 51
1024M 35 14791-01K 23 18662-01 K 9 25294-04K 47 26777-01 53
1025M 21 14794-01 K 23 18663-01 K 9 25295-04K 15 26778-04K 47
1030M 15 14795-01 K 23 18664-01 K 9 25302-01 K 47 26782-01 53
1031M 9 15348-01 115 18665-01K 9 25732-01 K 47 26788-01 115
1033M 23 16298-05 27 18666-01K 9 25735-01 K 21 26790-01 53
1034M 21 16299-01 27 18667-01 K 9 2579A 55 26791 -01 49
1035M 33 16306-04 27 18668-01 K 9 2579A 57 27042-84A 117
1043MA 9 16307-05 27 18669-01 K 9 25800-01 K 13 27043-02KA 9
1061M 33 16308-01 27 18670-01 K 11 25881-01 KA 33 27138-90 117
10994K 47 16311 -05 27 18671-01 K 11 25881-01 KA 47 27138-90 97
11101 51 16312-04 27 18672-01 K 11 25891-01 K 47 27225-01 29
11130K 47 16448-01 KA 9 18673-01 K 11 25895-04K 33 27378-01 117
11140 47 17010-01K 17 18674-01K 11 25895-04K 47 27378-01 97
11143 55 17011-01K 47 18675-01 K 11 25911-01 K 15 27382-01 117
11143 57 17012-03KA 9 18676-01 K 11 25918-04K 33 27388-01 31
1114M 29 17013-03KA 9 18677-01K 11 25919-04K 33 27391 -01 117
11155 81 17406-01KA 13 18678-01 K 11 26003-01 53 27408-01 29
11200K 43 17407-01KA 13 18679-01 K 11 26022-02K 25 27628-01 29
11271 81 17416-01KA 17 18680-01 K 11 26034-01 K 47 27657-01 29
11272 81 17418-01K 17 18681-01 K 11 26103-01K 47 27660-01 117
11290 37 17419-01K 9 18682-01K 11 26107-04K 47 27662-01A 29
11291 37 17421-01 KA 9 18683-01K 11 26393-01 K 47 27665-01 29
120
NUMERICAL INDEX
27667-01 K 37 34985-01 49 3706M 91 40399-01M 49 43704-01 67

27669-01 K 29 35001-01 K 43 3706M 95 40429-01 49 43708-01 67
27671-01K 35 35002-01 K 43 3707M 103 40429-01 67 43914-01 59
27975-01 29 35003-01 K 43 3707M 115 40433-01 49 43915-01 59
27977-01 29 35004-01 K 43 3707M 117 40433-01 67 43917-01 59
27982-01 29 3514 85 3707M 35 40434-01 67 44023-00C 61
27993-01 29 35423-01 K 43 3708M 113 40436-01A 67 44046-00C 61
27995-01 29 35423-04K 49 3708M 35 40437-01A 67 44048-83A 61
28002-01 29 35427-01 K 41 3708M 41 40438-01 67 44048-83A 63
28862-01 31 35428-01 K 41 3709M 79 40439-01 67 44082-00C 61
28863-01 31 35429-01 K 41 3709M 85 40903-87 59 44082-00C 63
29434-03 31 35430-01 K 41 3709M 89 40918-87 59 44126-87 59
29435-05 31 35432-01 K 41 3709M 99 40920-87 59 44147-87A 61
29436-01 31 35433-01 K 43 3711M 105 40922-87 59 44147-87A 63
29437-01 31 35434-01 K 41 3711M 113 40949-01 A 59 44160-00 61
29438-01 31 35441-01 K 41 3711M 91 40953-01 59 44163-00 61
29439-01 31 35443-01 K 41 3711M 95 409K 13 44177-00 61
29464-01 31 35444-01 K 41 3713M 71 409K 21 44177-00 63
29484-01 31 35445-01 K 41 3714M 91 41062-01 67 44313-01 61
29504-05 31 35446-01 K 41 3716M 115 41089-01 65 44313-01 63
29505-05 31 35450-01K 41 3716M 17 41123-79 65 44314-00 61
29519-01 31 35451-01K 43 3718M 73 41123-79 67 44314-00 63
29521-01 31 35451-01 K 49 3724M 105 41139-02 67 44315-00 61
29522-01 31 35454-01 K 43 3725M 51 4132 55 44315-00 63
2955 83 35455-01KA 43 3726M 81 4132 57 44337-00B 61
29601-05K 9 3588 59 3729M 31 41540-04 65 44337-00B 63
29647-01 31 3612 115 3729M 33 41541-05 67 44338-00 61
30731-01K 33 3658 83 3729M 47 41666-01 67 44338-00 63
30734-04K 33 36699-01 K 45 3729M 75 41714-05 67 44343-01 65
31301-01K 33 36701-01 K 45 3729M 79 41731-01 55 44351-00 63
31303-01 K 33 36702-01 K 45 3731M 115 41731-01 57 44451-01c 61
31511-01A 107 36704-01 K 45 3731M 89 41731-01 59 44452-01C 61
31522-00B 107 36705-01 K 45 3753M 85 41 747-82A 55 44454-01 57
31651-01 35 36706-01 K 45 3755M 73 41 747-82A 57 44455-01A 57
31717-01K 39 36707-01 K 45 3755M 75 41 747-82A 59 44456-01 55
32313-01A 37 36709-01 K 45 3755M 77 4213 69 44456-01 57
32315-01 15 36710-01 K 45 3755M 91 42375-87 59 44463-04 57
32316-99 37 36711-01 K 45 3756M 99 42382-87C 59 44680-05 63
32424-98 37 36712-01 K 45 3759M 103 42397-01 59 44681-05 63
32477-01 35 36713-01 K 45 3762M 65 4240 59 4480M 71
32534-05 35 36714-01 K 45 37909-90 45 42400-01A 59 45004-96A 55
32616-018 35 3673 1-91 45 3798M 103 42409-01 59 45004-96A 57
33048-72 79 36735-05K 45 3832M 85 42448-87 59 45005-05 55
33189-63 79 36757-05K 45 3853M 85 42460-808 59 45005-05 57
33738-04 41 36757-05K 47 3858M 49 42471-01A 59 45013-96C 57
33757-01A 41 36769-05K 45 38653-01 81 42569-03 41 45016-96 57
33758-01 41 36779-05K 45 38657-01 B 55 42569-03 59 45032-82 55
3385M 81 36779-05K 47 38658-01 A 55 42584-01 79 45032-82 57
3386 103 36780-01 K 45 38690-04A 55 42585-05 59 45041-01 79
33902-98A 37 36782-05K 45 38692-04A 55 42586-01 59 45042-05 55
34007-01 K 43 3700M 97 3919M 27 42682-01 59 45042-05 57
34007-01 K 49 3701M 105 3920M 27 42699-04 59 45044-96 55
34567-01 41 370 1M 27 3966M 27 4312A 101 45044-96 57
34611-65 41 370 1M 33 40008-04K 49 43157-83A 65 45069-01 69
34647-04 41 3701M 73 40014-04K 49 43157-83A 67 45070-01 69
34696-04 41 3703M 27 40027-01A 49 432 12-01 65 45072-96C 57
34783-05 47 3703M 69 40095-01 K 13 43567-92 67 45379-01 A 55
34905-04 49 3704M 27 40105-04 49 43571-01A 67 45379-01A 57
34918-04 47 3705M 71 40341-04 49 43641-01 65 45405-75A 69
34927-05 47 3706M 77 40345-04 49 43642-01A 65 45423-92 55
121
NUMERICAL INDEX
45423-96 57 485K 21 59033-01 91 64930-01 99 68163-84 93
45611-86 69 486K 21 59040-01 91 65043-01A 99 68163-84 95
45670-80 69 487K 21 59259-90 95 65045-01 99 68163-84 95
45717-63 69 488K 21 59274-01 113 65046-01 99 68168-89 93
45718-60 69 49733-04BGO 73 59275-01 113 65101-01 99 68168-89 95
45804-01 113 49733-04BK 73 59275-01 91 65102-01 99 68169-90A 95
45804-01 73 50003-898 73 59283-01 113 65104-01 99 68205-02 95
46095-04BGO 103 50005-85A 73 59407-01 95 65106-01 99 68205-02 95
46096-04BGO 103 50272-02A 79 59407-01 95 65107-01 99 68254-01 85
46150-04 103 50274-02A 79 59481-00 69 65108-01 99 68255-01 87
46243-01 55 50912-72 79 59482-00 69 65109-01 99 68256-01 87
46244-01 55 50994-04BGO 79 59605-03BEO 91 65110-01 99 68297-05 85
46246-01 55 50994-04BK 79 59709-01 91 65111-01 99 68324-01 95
46504-01 69 50995-04BGO 79 59789-03BEO 89 65112-01 99 68325-01 95
46505-01 69 50995-04BK 79 59988-72A 95 65113-01 99 68326-01 95
46506-01 69 515 59 60119-03 95 65151-01A 99 68327-01 95
46507-01 69 52041-82 77 6012 71 65152-01A 99 68329-03 85
46508-01 69 5234 53 60466-01 75 65153-01A 99 68335-05 87
46509-01 69 5235 51 60467-01 75 65165-01 99 68340-01 95
46510-01 69 5236M 51 60966-01 97 65200-01 99 68341-05 87
46511-01 69 5237M 51 6101 55 65948-00 101 6837M 113
46512-01 69 52383-01 77 6101 57 66017-01 101 6837M 115
46513-01 69 52385-01 113 61081-92 113 66056-00 101 6837M 77
46514-01 69 52386-01 77 61081-92 73 66115-01 115 6837M 91
46515-01 69 52387-01 77 61109-850 97 66116-01 115 68380-05 85
46516-01 69 52389-04 77 61274-92 97 66154-03BEO 115 6838M 105
46517-01 69 5238M 51 61329-01 97 66155-03BEO 115 6838M 51
46518-01 69 52393-04 77 6137K 21 66156-03BEO 115 6838M 75
46519-01 69 52402-01 77 61498-01 97 66157-03BEO 115 6838M 77
46752-01 69 52453-04 77 61504-01 97 66158-03BEO 115 6838M 91
46755-01 69 52904-04 77 61505-01 97 66494-01 101 6839M 105
46756-01 69 53158-98 73 6176MA 33 66494-01 113 6839M 27
46757-01 69 53436-97 87 61813-01 53 66495-01 101 6839M 33
4741A 57 53436-97 95 61828-01 97 66496-01 101 6856M 97
4772M 41 53436-97 95 62107-01 73 6655 65 6859M 49
47959-04BGO 73 54556-84 71 62109-01A 97 66712-01 115 6863 75
47959-04BK 73 54582-01 71 62150-85 117 66712-01 73 6864 75
47987-04BGO 73 54583-04 71 62150-85 97 66713-01 115 68653-05 87
47987-04BK 73 54715-96 71 6215M 9 6702 73 6872M 115
47988-04BGO 73 554A 73 62791-04 115 6702 99 68807-01 85
47988-04BK 73 55988-04 81 62792-04 115 6703 75 68876-01 95
48086-01 73 55989-04 81 62909-04 51 67308-05 103 68879-01 95
48096-00 113 55990-04 81 62921-01 97 67392-01 B 103 68880-01 85
48184-01 69 56046-01 81 62926-01 97 67393-01 B 103 68881-01 85
482K 21 56073-83 55 62927-01 97 67394-01 B 103 68882-01 87
48300-60 69 56206-96 81 62940-04 51 67399-01 103 68883-01 87
48315-60 69 56220-94A 81 62941-04 51 67453-05 103 68884-01 85
48315-60 73 56365-01 81 62942-01 53 67591-04 103 68885-00 93
48324-00 69 56367-01 81 62943-01 53 67621-94 75 68886-00 93
48372-05 75 56394-74 81 62953-01 51 67657-05 85 68904-00 93
48386-05 75 56396-74A 81 6298M 21 67658-05 87 68906-00 93
48389-01 75 56402-83A 81 6298M 37 67717-01 85 68920-01C 113
48392-05 75 56508-76 81 63650-04K 47 67790-93 85 68922-00C 113
48403-03 115 56593-04 81 63654-04K 17 67815-59A 85 68924-00C 113
48454-05 107 56594-04 81 6366 59 67822-88 93 68926-00 113
48483-01 91 5774 55 63793-01 K 47 67827-88A 93 68927-00 113
48485-01 91 5774 57 64908-04 99 67831-03 93 68957-02 87
48486-01 91 5809 71 64909-04 99 67854-98 103 68958-00 113
48493-01 113 5812 71 64911-04 99 67880-94 103 68972-00 93
485K 13 59020-01 89 64929-01A 99 67883-04 85 68973-00 93
122
NUMERICAL INDEX
68975-00 93 71568-96 83 7229W 101 74152-98 109 94756-01 27

68976-00 93 71578-01 113 72308-97 33 74 153-98 109 95595-84 65
68984-01 95 71578-01 73 723 12-04 107 74158-98 111 95595-84 67
68985-01 95 71589-968 83 72314-01 107 74159-98 109 964 29
69018-00 113 71590-96 83 72326-95 107 74190-98 109 965M 101
69040-01 105 71591-00 83 72330-95 107 74191-98 109 965M 21
69051 -01A 95 71597-968 83 72405-98G N 111 74191-98 111 965M 33
69051-01A 95 71598-00 83 72416-01 107 74191-98 97 965M 37
69060-900 105 71702-01 113 72427-00 107 74194-98 37 965M 53
69066-01 95 71797-01 83 72428-00 107 74195-98 109 966M 13
69068-01 95 71798-01 83 72429-00 107 7427M 27 966M 9
69082-05 87 71799-01 83 72431-00 109 7432M 91 968M 21
69083-05 87 71801-01 83 72432-00 109 7432M 99 970M 21
69088-01 87 72023-51C 59 72434-00 109 7433M 71 972M 21
69089-01 87 72033-93 107 72437-00 97 7435M 105 973M 21
69110-01 95 72033-93 111 72439-00A 97 74402-05 37 978M 15
69110-01 95 72056-92 87 72449-01 87 74440-01 33 978M 17
69143-01 105 72076-00 107 72450-01 87 7444 M 99 978M 25
69148-01 95 72077-00 107 72516-01 109 7460M 75 978M 33
69152-01 105 72087-04 33 72518-01 109 7495 101 9830 53
6966M 65 72088-04 33 72520-01 109 7495 105 9833 107
69683-05 87 72089-04 33 72521-01 109 7495 39 9834 107
69683-05 87 72090-04 33 72522-01 109 7495 89 983M 19
70003-04 107 7209 1-04 33 72523-01 109 7495 91 9847 85
70010-03 83 72092-04 33 72524-01 109 7495 95 9848 85
70068-96 105 72106-948K 107 72525-01 109 75122-01 97 984M 9
70125-05 107 72116-948 K 83 72526-0 1 109 75123-01 8 97 9898 87
70125-05 109 72124-94GY 107 72527-0 1 109 75169-01 97 9937 107
70155-03 111 72126-94GY 107 72527-01 87 75170-04 97 9955 99
70345-84 55 72136-94GY 83 72529-01 109 75171-01 97 9998 31
70345-84 83 72139-94GY 107 72532-02 109 75172-01A 97
7036 53 72144-94 107 72535-04 109 75173-01 A 97
70374-04 107 72146-94 107 72633-02 109 7606 85
7039 67 72156-94 83 72633-02 87 7629 113
70439-01 101 72159-94 107 73101-968K 109 769M 9
70441 -01 101 72164-94A 107 73102-968 K 109 7744 59
70441-01 47 72170-01 107 73102-96WE 109 7744 93
70442-04 39 72171-01 33 73103-968K 109 78 13 65
70504-81 81 72176-94 83 73104-968K 109 7880 85
70578-89 101 72182-01 107 73 106-968K 109 79 10M 43
70578-89 39 72183-01 33 73 152-968K 39 79 10M 49
70578-89 47 72190-94 107 73152-968 K 51 795 1 59
70585-93 103 72191-94 107 73152-968K 95 7999M 105
70590-04 107 72191-94 83 73152-96WE 95 8002K 33
70590-04 39 72195-94 107 73153-968K 95 8008M 45
7062 69 72199-94 107 73154-96 8K 87 8020 67
7068 85 72213-94 107 73156-96 8 K 93 8027K 43
71023-04 39 72213-94 111 73 169-01 109 8028 K 43
7124 47 72214-94 107 73 190-96 109 8029 K 43
7127 55 72214-94 11 1 73191-96 39 8130 115
7127 57 72218-94 107 73 19 1-96 51 8235 115
7127 93 72230-98 11 1 73 19 1-96 87 8235 73
71403-01 113 72231-98 111 73 191-96 93 8885 45
71452-91A 113 72244-95 111 73191-96 95 91846-03A 57
71452-91A 73 72245-95 111 74108-988 K 109 91848-03A 55
7 1474-04 39 72249-94 33 74112-988K 109 91914-01 55
71509-00 83 72252-01 107 74113-988K 109 91915-01 57
71563-96 83 72263-95 107 741 18-988K 111 9208 75
71564-96 83 72266-94 83 74119-988K 109 9247 65
71567-96 83 72273-95 111 74148-98 109 9247 67
123

2005 V-Rod Parts

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THIS IS NOT AN ASSEMBLY MANUAL AND SHOULD NOT BE USED AS SUCH.

The following instructions should be followed carefully when ordering parts.

VEHICLE IDENTIFICATION NUMBER (V.l.N.)

Figure 1. VRSC Vehicle Identification Number (typical)

Harley-Davidson 2005 VRSC Model V.l.N. Description

ITEM DESCRIPTION POSSIBLE VALUES

1 Market destination 1=Domestic

2005 VRSC Model V.l.N. Codes

CODE MODEL NAME

COPYRIGHT 2004 BY HARLEY-DAVIDSON MOTOR COMPANY, ALL RIGHTS RESERVED

DESCRIPTION PAGE DESCRIPTION PAGE

DESCRIPTION PAGE DESCRIPTION PAGE

19532-0SK ENGINE ASSEMBLY (chrome) VRSCA

769M PLUG , expansion (4) VRSCA/B

SHIMS 1.825 mm - 3.000 mm LISTED BELOW

""11 ' \"v ~ 24

SHIMS 1.825 mm - 3.000 mm LISTED BELOW (CONTINUED)

1 409K PIN (2) VRSCA/B

978M SCREW (7) VRSCA/B

978M SCREW (6) VRSCA/B

983M BOLT (6) VRSCA/B

1 409K PIN (2) VRSCA/B

1033M BOLT VRSCA/B

1 978M SCREW (3) VRSCA/B

3701M SCREW (6) VRSCA/B

964 STUD VRSCA/B

3729M SCREW (6) VRSCNB

H-D INTERNATIONAL ONLY

965M SCREW VRSCNB

FRONT & REAR COIL

1004M SCREW (2) VRSCA/B

1 965M SCREW VRSCNB

1004M SCREW (2) VRSCNB

3708M SCREW VRSCA/B

1021M SCREW (8) VRSCNB

1009M SCREW (3) VRSCA/B

1 1004M SCREW (48) VRSCA/B

1 3858M SCREW (3) VRSCA/B

3725M NUT (2) VRSCA/B

965M SCREW VRSCA/B

2579A SCREW (2) VRSCA/B

2579A SCREW (2) VRSCA/B

1 515 COTTER PIN VRSCNB

H-D INTERNATIONAL ONLY

44048-83A BLEEDER FITTING (2) VRSCNB

44048-83A SCREW, bleeder VRSCA/B

3762M BOLT (10) VRSCNB

1 7039 LOCKWASHER (5) VRSCA/B

3703M SCREW (4) VRSCA/B

3705M SCREW VRSCNB

554A COTTER PIN VRSCA/B

1 3729M SCREW VRSCA/B

3706M SCREW (2) VRSCA/B

H-D INTERNATIONAL ONLY

1 3709M SCREW (4) VRSCNB

3385M SCREW (4) VRSCB

2955 SCREW (4) VRSCA/B

3514 SCREW VRSCB

25 68957-02 HEADLIGHT BUCKET VRSCA