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Partes Canastilla Uprigh Tab-46-Rt
Partes Canastilla Uprigh Tab-46-Rt
4 WHEEL DRIVE
WORK PLATFORM
Service &
Parts Manual
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SECTION 1
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Figure 1-1: AB46 Work Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
SECTION 2
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Figure 2-1: Chassis Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Figure 2-5: Manual Turret Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Figure 2-2: Platform Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Figure 2-6: Securing the machine for transportation . . . . . . . . . . . . . 2-9
Figure 2-3: Fall Restraint Anchorage Point . . . . . . . . . . . . . . . . . . . . . 2-5 Figure 2-7: Fuel Pipe and Level Gauge . . . . . . . . . . . . . . . . . . . . . . 2-10
Figure 2-4: Emergency Control Operation . . . . . . . . . . . . . . . . . . . . . 2-8 Figure 2-8: Hydraulic Oil Filler / Breather Cap . . . . . . . . . . . . . . . . . 2-10
SECTION 3
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Figure 3-1: Deutsch Connector Kit, Small . . . . . . . . . . . . . . . . . . . . . 3-2 Figure 3-16: Pressure Override Valve . . . . . . . . . . . . . . . . . . . . . . . 3-15
Figure 3-2: Deutsch Connector Kit, Large . . . . . . . . . . . . . . . . . . . . . 3-2 Figure 3-17: Front Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Figure 3-3: Plugs and Receptacles, Deutsch Connectors . . . . . . . . . . 3-2 Figure 3-18: Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Figure 3-4: Locking Finger, Deutsch Connector . . . . . . . . . . . . . . . . . 3-3 Figure 3-19: Torque Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Figure 3-5: Heavy Duty Deutsch Connector . . . . . . . . . . . . . . . . . . . . 3-3 Figure 3-20: Torque Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Figure 3-6: Blocking Elevating Assembly . . . . . . . . . . . . . . . . . . . . . . 3-6 Figure 3-21: Valve Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Figure 3-7: Lubrication Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Figure 3-22: Master Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Figure 3-8: Propoortional Controller . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Figure 3-23: Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Figure 3-9: Rotary Control Adjustment, Upper Control Box . . . . . . . 3-10 Figure 3-24: Cage Rotate Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Figure 3-10: Proportional Control Adjustment, Upper Control Box . 3-10 Figure 3-25: Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Figure 3-11: Platform Down Limit Switch . . . . . . . . . . . . . . . . . . . . 3-11 Figure 3-26: Jib Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Figure 3-12: Tilt Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Figure 3-27: Boom Riser Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Figure 3-13: Hydraulic Manifold, Exploded View . . . . . . . . . . . . . . . 3-13 Figure 3-28: Removing Boom Extend Cylinder . . . . . . . . . . . . . . . . 3-25
Figure 3-14: Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Figure 3-29: Boom Extend Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Figure 3-15: Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
SECTION 5
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Figure 5-1: Legend, Electrical Schematic, Figure 5-12: Lower Control Box Cover . . . . . . . . . . . . . . . . . . . . . . 5-15
Gasoline Model 068341-010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Figure 5-13: Terminal Strip Relay Identification
Figure 5-2: Electrical Schematic, Dual Fuel Model 068341-011 . . . . . 5-5 (Diesel Model Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Figure 5-3: Electrical Schematic, Diesel Model 068341-012 . . . . . . . 5-7 Figure 5-14: Electrical Diagram, Lower Control Box,
Figure 5-4: Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 Gas and Dual Fuel Models - 068328-004 . . . . . . . . . . . . . . . . . . 5-16
Figure 5-5: Boom Valve block Assembly . . . . . . . . . . . . . . . . . . . . . 5-10 Figure 5-15: Electrical Diagram, Lower Control Box,
Diesel Models - 068328-005 . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Figure 5-6: Check Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Figure 5-7: Hydraulic Valve Ports . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Figure 5-8: Drive Valve Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Figure 5-9: Upper Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Figure 5-10: Electrical Diagram, Upper Control Box,
Gasoline Model - 068329-006#2 . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Figure 5-11: Electrical Diagram, Upper Control Box,
Diesel Model - 068329-007#2 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
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ITEM Specification
Height
Working height maximum 52 ft. 10 in. (16,1 m)
Platform height maximum 46 ft. 10 in. (14,27 m)
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All personnel shall carefully read, understand and follow all safety rules, operating instructions, and the Scaffold Industry Associa-
tion’s Manual of Responsibilities (ANSI A92.6) before operating or performing maintenance on any Upright aerial work platform.
NEVER position the platform NEVER elevate or drive elevated on uneven NEVER sit, stand or climb on
NEVER operate the machine within ten
without checking for overhead slopes or soft ground or elevate the platform guardrail or midrail
feet of power lines.
obstructions unless the platform is level
THIS MACHINE IS NOT INSULATED
$//2 && 83$176 must wear an approved fall restraint properly attached to designated platform anchorage point. Attach only one
fall restraint to each anchorage point.
1(9(5exceed maximum platform load of 500 lbs. (225 kg) and two (2) occupants.
1(9(5exceed 45 lbs. (200 N) of side force per occupant.
',675,%87(all platform loads evenly on the platform.
1(9(5operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps, curbs, or
debris; and avoiding them.
23(5$7(machine only on surfaces capable of supporting wheel loads.
1(9(5elevate the machine when wind speeds exceed 28 mph (12,5 m/sec.).
,1&$6(2)(0(5*(1&<push emergency stop button to cut power to all machine functions.
$/:$<6close and secure gate after entering platform.
1(9(5exit or enter platform while elevated.
1(9(5use ladders, scaffolding, or other items to gain height; work only from the platform floor.
1(9(5climb down elevating assembly while platform is elevated.
,163(&7the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections, and dam-
aged cables or hoses before using.
9(5,)<that all labels are in place and legible before using.
1(9(5use a machine that is damaged, not functioning properly, or has damaged or missing labels.
,)$/$506281'6while boom is elevated, STOP, carefully retract boom and lower platform without rotating. Move machine to a
firm, level surface.
1(9(5attach overhanging loads or use boom as a crane.
1(9(5alter operating or safety systems without manufacturers written consent.
1(9(5charge battery near sparks or open flame. Charging batteries emit explosive hydrogen gas.
1(9(5replace any component or part with anything other than original UpRight replacement parts without the manufacturer's writ-
ten consent.
1(9(5tow the machine. Transport by truck or trailer only.
$)7(586(secure the work platform from unauthorized use by turning both keyswitches off and removing all keys.
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Gasoline and diesel engine exhaust and some of their constituents are known to the State of California to cause cancer, birth defects,
and other reproductive harm.
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Check condition of platform Daily
Check fittings for proper torque 30d
Check condition of anchorage points Daily
Entire Unit Check for and repair collision damage Daily
Check condition of operators manual Daily
Check fasteners for proper torque 3m
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Check for corrosion, remove and repaint 3m
Check air pressure (55 psi) Daily
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Check for hose fitting leaks Daily
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AMERICAN STANDARD CAP SCREWS METRIC CAP SCREWS
METRIC
SAE GRADE 5 8 8.8 10.9
GRADE
8.8 10.9
Cap Screw
Cap Screw
TORQUE TORQUE Size TORQUE TORQUE
Size (inches)
(millimeters)
Ft./Lbs Nm. Ft./Lbs. Nm. Ft./Lbs. Nm. Ft./Lbs. Nm.
MIN MAX MIN MAX MIN MAX MIN MAx MIN MAX MIN MAX MIN MAX MIN MAX
1/4 - 20 6.25 7.25 8.5 10 8.25 9.5 11 13 M6 x 1.00 6 8 8 11 9 11 12 15
1/4 - 28 8 9 11 12 10.5 12 14 16 M8 x 1.25 16 20 21.5 27 23 27 31 36.5
5/16 - 18 14 15 19 20 18.5 20 25 27 M10 x 1.50 29 35 39 47 42 52 57 70
5/16 - 24 17.5 19 23 26 23 25 31 34 M12 x 1.75 52 62 70 84 75 91 102 123
3/8 - 16 26 28 35 38 35 37 47.5 50 M14 x 2.00 85 103 115 139 120 146 163 198
3/8 - 24 31 34 42 46 41 45 55.5 61 M16 x 2.50 130 158 176 214 176 216 238 293
7/16 - 14 41 45 55.5 61 55 60 74.5 81 M18 x 2.50 172 210 233 284 240 294 325 398
7/16 - 20 51 55 69 74.5 68 75 92 102 M20 x 2.50 247 301 335 408 343 426 465 577
1/2 - 13 65 72 88 97.5 86 96 116 130 M22 x 2.50 332 404 450 547 472 576 639 780
1/2 - 20 76 84 103 114 102 112 138 152 M24 x 3.00 423 517 573 700 599 732 812 992
9/16 - 12 95 105 129 142 127 140 172 190 M27 x 3.00 637 779 863 1055 898 1098 1217 1488
9/16 - 18 111 123 150 167 148 164 200 222 M30 x 3.00 872 1066 1181 1444 1224 1496 1658 2027
5/8 - 11 126 139 171 188 168 185 228 251
5/8 - 18 152 168 206 228 203 224 275 304
3/4 - 10 238 262 322 355 318 350 431 474
3/4 - 16 274 302 371 409 365 402 495 544 NOTE: These values apply to fasteners as received from the supplier, dry or when
lubricated with normal engine oil. They do not apply if special graphited or
7/8 - 9 350 386 474 523 466 515 631 698 molydisulphide greases or other extreme pressure lubricants are used
7/8 - 14 407 448 551 607 543 597 736 809
1-8 537 592 728 802 716 790 970 1070
1 - 14 670 740 908 1003 894 987 1211 1337
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Type: SAE Part Series Cartridge Poppet Fittings Hoses
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Steer Valve X
Steer Cylinder X
High Relief X X X X X X X X
Relief Check Valves X X X X X X X X X X
High Dump 1 X X
Diverter Valve 2 2 2 2 2 2 2 2
Riser Valve X
Riser Cylinder X
Riser C/B Valve X
Riser CK Valve X
Boom Extend Valve X
Boom Extend Cylinder X
Boom Extend C/B Valve X
Boom Extend CK Valve X
Boom Raise Valve X
Boom Raise Cylinder X
Boom Raise C/B Valve X
Boom Raise CK Valve X
Proportional Valve X X X X X
Jib Valve X
Jib Orifice X
Jib Cylinder X
Jib C/B Valve X
Jib CK Valve X
Master Cylinder X
Master Cylinder C/B Valves X
Master Cylinder CK Valves X
Slave Cylinder X
Slave Cylinder CB Valves X
Trim Level Valve X
Low Relief Valve X X X X X X X
Cage Rotate Cylinder X
Cage Rotate Valve X
Cage Rotate C/B Valve X
Cage Rotate CK Valve X
Slew Motor X
Turret Rotate Valve X
Turret Rotate CK Valve X
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1. High dump is not activated by steering. It will
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Drive Pump X
Charge Pump X X
Charge Pump Relief Valve X X
Drive Motors X
Brake Valve X X
Brake Orifices X X
Brake Cylinders X X
Left Axle Cylinder X
Right Axle Cylinder X
Left Axle Valve X
Right Axle Valve X
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25 A Fuse X X
Chassis EM Stop Switch X X
Chassis Key Switch X X X
10 A Circuit Breaker CB1 X X
Chassis Control Power Relay X X
Starter Motor / Solenoid X X
Start Solenoid X X
Alternator X X
10 Amp Circuit breaker CB2 X
Platform EM Stop Switch X X
10 Amp Control Box Fuse X
Control Box Key Switch X
Diode DB20R X
Diode DB20L X
Engine Relay Contacts and Coil X X
Tilt Relay Contacts X X X X
Tilt Light off for normal operation X X
Tilt Alarm off for normal operation X X
Brake Relay Contacts X X
Tilt Sensor (red wire) X X
Tilt Sensor (white wire) X X X X
Propane Relay contacts (Dual Fuel) X X
Gas Relay contacts (Dual Fuel) X X
Propane Prime Switch (Dual Fuel) X X
Engine Run Solenoid (Diesel) X X
Glow Plug Relay (Diesel) X X
Glow Plug Solenoid (Diesel) X X
Glow Plug (Diesel) X X
Glow Plug Resistor (Diesel) X X
Horn Relay contacts X X
Throttle Relay contacts X X X X X X X X X X X X X X X X X X X
Down Limit Switch X X X X
Down Relay coil X X
Engine Oil Pressure Switch X X
Distributor X X
Ignition Coil X X
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REFERENCE REFERENCE
NAME FUNCTION LOCATION NAME FUNCTION LOCATION
DESIGNATION DESIGNATION
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2 68339-007 CONTROLLER INSTL-GAS DOM 1 205 29433-099 CABLE, 24 COND. 18 GA. 63 FT
3 68335-004 LABEL KIT/INSTL-GAS 1 206 29498-099 WIRE, 4 COND. 16 GA. 13 FT
4 68336-003 HOSE KIT/INSTL-I/CNOT SHOWN 1 207 29447-099 WIRE, 3 COND. 16 GA. 24 FT
5 20032-003 FITTING TEE (SEE HOSE INSTL) 1 208 29498-099 WIRE, 4 COND. 16 GA. 11 FT
6 29945-014 LEVEL SENS0RNOT SHOWN 1 210 29496-099 WIRE, 2 COND. 16 GA. 26 FT
7 20032-007 FITTING TEE (SEE HOSE INSTL) 1 211 29496-099 WIRE, 2 COND. 16 GA. 37 FT
8 14693-005 ADAPTOR (SEE HOSE INSTL) 1 212 29496-099 WIRE, 2 COND. 16 GA. 5 FT
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12 11934-001 FITTING 90ø (SEE HOSE INSTL) 1 302 29931-003 TERMINAL, FEM. PUSH-ON 16-14 15
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202 29433-099 CABLE, 24 COND. 18 GA. 63 FT. 403 29496-099 WIRE, 2 COND. 16 GA. 2 FT
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2 68339-008 CONTROLLER INSTL-DSL, DOM 1 209 29498-099 WIRE, 4 COND. 16 GA. 11 FT
3 68335-005 LABEL KIT/INSTL-DSL, DOM 1 210 29447-099 WIRE, 3 COND. 16 GA. 11 FT
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7 20032-007 FITTING TEE (SEE HOSE INSTL) 1 215 29434-099 CABLE, 3-10 GA. / 9-14 GA. 63 FT
8 14693-005 ADAPTOR (SEE HOSE INSTL) 1 216 29433-099 CABLE, 24 COND. 18 GA. 63 FT
9 11979-006 O-RING (SEE HOSE INSTL) 1 217 29433-099 CABLE, 24 COND. 18 GA. 11 FT
10 68952-000 CHECK VALVE (SEE HOSE INSTL) 1 301 29601-005 TERM, RING 18-22 GA. #10 22
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6 68412-000 FRONT RISER WELDMENT 1 30 11248-006 LOCKNUT, HEX 3/8-16UNC (ESNA) 6
7 68415-000 2ND. RISER BOOM WELDMENT 1 31 11254-024 SCR, HHC 3/8-16UNC X 3 1
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18 68477-002 PIN, 1.75 DIA. X 16.50 LG. 1 45 68556-002 SWITCH 1
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23 62642-031 BUSHING, O 1.75 X 1.50 (28DU24) 16 51 14996-005 WASHER 5/16 SAE FLAT 8
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4 68479-000 EXTENSION TUBE WELDMENT 1 33 12553-014 SCR, SOC HD. 1/4-20 UNC X 1 3/4 4
5 68447-000 LEVELING TUBE WELDMENT 1 34 11822-006 SCR, BUTT. HD. 5/16-18 UNC X 3/4 8
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9 68455-000 SLAVE CYLINDER 1 39 68508-000 PIN, LOWER 1
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10 68436-000 UPPER BEARING PAD CASSETTE 1 41 68470-000 PIVOT BRACKET WELDMENT 1
11 68435-000 LOWER BEARING PAD CASSETTE 1 42 68691-022 CAT TRACK (22 LINKS) 1
12 68423-001 WEAR PAD 12 43 REF. MOUNTING BRACKET (SET) 1
13 68492-000 EXT. TUBE MTG. BRACKET 1 44 68701-099 WEAR STRIP, POLYETHYLENE 1.33 FT
14 68477-006 PIN, JIB ASSY. PIVOT 1 45 11934-003 FITTING 6-4 4
15 68473-000 PIN, SLAVE CYL. TRUNNION 2 46 11941-001 FITTING 6-4 2
16 68476-005 PIN, SLAVE CYL. ROD END 1 47 65214-001 ROD END 1
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18 68476-003 PIN, BOOM PIVOT 2 49 11238-006 WASHER, 3/8 SPLIT LOCK 5
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21 68474-000 PIN, TELESCOPIC CYL. ROD END 1 52 61692-099 GROMMET (EDGE COVER) 1.5 FT
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