You are on page 1of 178

LOCATION GROUP CODE UNIT EQP DESC MODEL TYPE

LOREH BM01 WL01019 WHEEL LOADER 966H Wheel Loader

LOREH BM01 WL01024 WHEEL LOADER L220H Wheel Loader

MRBL BM02 WL01023 WHEEL LOADER 972H Wheel Loader

LOREH BM01 WL01021 WHEEL LOADER L220H Wheel Loader


MRBL BM02 WL01020 WHEEL LOADER Wheel Loader

LOREH BM01 WL01022 WHEEL LOADER L220H Wheel Loader

MRBL BM02 DZ01010 BULDOZER D8R Bulldozer


COMPONENT NAME AMOUNT POLICY LIFE CYCLE STD HM ACCUMULATIF NOW

ENGINE 16000 14616


DIFF FR 16000 14616
DIFF RR 16000 14616
HYD PUMP 16000 14616
STEERING PUMP 16000 14616
TRANSMISSION 16000 14616
BRAKE PUMP 16000 14616
LIFT CYLINDER 16000 14616
STEETING CYLINDER RH 16000 14616
STEETING CYLINDER LH 16000 14616
CONTROL VALVE 16000 14616
ENGINE 1,461,152,100 16000 4157
DIFF FR 1,072,544,600 16000 4157
DIFF RR 1,072,544,600 16000 4157
HYD PUMP 16000 4157
STEERING PUMP 16000 4157
TRANSMISSION 1,536,049,200 16000 4157
BRAKE PUMP 16000 4157
LIFT CYLINDER 16000 4157
STEETING CYLINDER RH 16000 4157
STEETING CYLINDER LH 16000 4157
CONTROL VALVE 16000 4157
ENGINE 16000 13150
DIFF FR 16000 13150
DIFF RR 16000 13150
HYD PUMP 16000 13150
STEERING PUMP 16000 13150
TRANSMISSION 16000 13150
BRAKE PUMP 16000 13150
LIFT CYLINDER 16000 13150
STEETING CYLINDER RH 16000 13150
STEETING CYLINDER LH 16000 13150
CONTROL VALVE 16000 13150
ENGINE 1,461,152,100 16000 15788
DIFF FR 1,072,544,600 16000 15788
DIFF RR 1,072,544,600 16000 15788
HYD PUMP 16000 15788
STEERING PUMP 16000 15788
TRANSMISSION 1,536,049,200 16000 15788
BRAKE PUMP 16000 15788
LIFT CYLINDER 16000 15788
STEETING CYLINDER RH 16000 15788
STEETING CYLINDER LH 16000 15788
CONTROL VALVE 16000 15788
ENGINE 1,461,152,100 16000 15,418
DIFF FR 1,072,544,600 16000 15,418
DIFF RR 1,072,544,600 16000 15,418
HYD PUMP 16000 15,418
STEERING PUMP 16000 15,418
TRANSMISSION 1,536,049,200 16000 15,418
BRAKE PUMP 16000 15,418
LIFT CYLINDER 16000 15,418
STEETING CYLINDER RH 16000 15,418
STEETING CYLINDER LH 16000 15,418
CONTROL VALVE 16000 15,418
ENGINE 1,461,152,100 16000 15544
DIFF FR 1,072,544,600 16000 15544
DIFF RR 1,072,544,600 16000 15544
HYD PUMP 16000 15544
STEERING PUMP 16000 15544
TRANSMISSION 1,536,049,200 16000 15544
BRAKE PUMP 16000 15544
LIFT CYLINDER 16000 15544
STEETING CYLINDER RH 16000 15544
STEETING CYLINDER LH 16000 15544
CONTROL VALVE 16000 15544
ENGINE 16000
F/DRIVE LH 16000
F/DRIVE RH 16000
TRANSMISSION 16000
TRACK SHOE ASSY 16000
PUMP ASSY 16000
DATE PAP

HM REPLACE 1 DATE RPLACE 1 HM REPLACE 2


OIL SAMPLING OIL SAMPLING OIL SAMPLING
1 2 3

18/12/2021 13/01/2022 18/02/2022

12892 5-Jul-21 6/2/2021 23/04/2021 31/07/2021


12892 5-Jul-21
23/08/2020 6/2/2021 31/07/2021
12892 5-Jul-21

26/06/2022 15/07/2022 6/8/2022

None None 25/03/2022

8/1/2022 25/03/2022 11/6/2022

22/06/2022 25/07/2022 26/08/2022

29/05/2021 2/12/2021 6/3/2022

29/11/2021 6/3/2022 1/6/2022

30/06/2022 21/07/2022 15/08/2022

28/03/2020 5/9/2020 7/4/2021


15/06/2021 25/09/2021 25/12/2021

13/06/2022 11/7/2022 5/8/2022

12/2/2020 27/08/2020 26/03/2021

10/6/2021 23/09/2021 31/12/2021

13/07/2022 2/8/2022 24/08/2022

26/01/2021 1/7/2021 16/12/2021

16/12/2021 19/03/2022 4/6/2022

16/06/2022 6/7/2022 30/07/2022


None None None
None None None
24/02/2022 17/05/2022 16/06/2022
RATING SAMPLE DATE PPM

OIL SAMPLING OIL OIL OIL OIL PPM 1 PPM 2


4 SAMPLING 1 SAMPLING 2 SAMPLING 3 SAMPLING 4

3/4/2022 C C C C 1/3/2021 11/4/2021

18/12/2021 A A A A 1/3/2021 11/4/2021

18/12/2021 A A A A 1/3/2021 11/4/2021

26/09/2022 A B B A None None

26/09/2022 None None B A None None


None None
26/09/2022 A A A A None None

21/09/2022 A B A B None None

1/6/2022 A A A A None None


None None
21/09/2022 A A A A None None

7/9/2022 A A A A None None

25/09/2021 A A A A None None


None None
21/07/2022 A A A A None None

11/9/2022 A A A A None None

23/09/2021 A A A A None None


None None
5/8/2022 A A A A None None

11/9/2022 A A B A None None

4/6/2022 A A A A None None


None None
24/08/2022 A A A A None None

3/9/2022 B B C C 21/01/2022 6/4/2022


1/12/2020 None None None A
1/12/2020 None None None A
30/07/2022 A A A A 21/01/2022 6/4/2022

21/01/2022 6/4/2022
DATE PPM RATING PPM

PPM 3 PPM 4 PPM 1 PPM 2 PPM 3 PPM 4

16/07/2021 16/08/2022 A A A A

16/07/2021 16/08/2022 A A A A

16/07/2021 16/08/2022 A A A A

11/7/2022 18/10/2022 None None A A

11/7/2022 18/10/2022 None None A A


11/7/2022 18/10/2022 None None B A
11/7/2022 18/10/2022 None None A A

12/6/2022 4/10/2022 None None A A

12/6/2022 4/10/2022 None None A A


12/6/2022 4/10/2022 None None A A
12/6/2022 4/10/2022 None None A A

26/06/2022 23/09/2022 None None A A

26/06/2022 23/09/2022 None None A A


26/06/2022 23/09/2022 None None A A
26/06/2022 23/09/2022 None None A A

30/04/2022 11/9/2022 None None A A

30/04/2022 11/9/2022 None None A A


30/04/2022 11/9/2022 None None A A
30/04/2022 11/9/2022 None None A A

4/6/2022 11/9/2022 None None A A

4/6/2022 11/9/2022 None None A A


4/6/2022 11/9/2022 None None A A
4/6/2022 11/9/2022 None None A A

16/06/2022 3/9/2022 A A A B

16/06/2022 3/9/2022 A A A A

16/06/2022 3/9/2022 A A A A
DATE VISUAL INSPECTION TREND RATING VISUAL INSPECTION

INSPECTION 1 INSPECTION 2 INSPECTION 3 INSPECTION 4 INSPECTI INSPECTI INSPECTI INSPECTI


ON 1 ON 2 ON 3 ON 4

20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A B


20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A B
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A B B
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A B
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A A
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A A
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A A
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A A
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A A
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A A
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A A
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A A
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A A
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A A
24/9/2023 1/10/2022 8/10/2022 15/10/2023 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A B B B
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A B
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A B B
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A B
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A A
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A A
24/9/2022 1/10/2022 8/10/2022 15/10/2022 B B B B
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A A
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A A
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A A
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A A
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A A
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A A
24/9/2022 1/10/2022 8/10/2022 15/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A B B B
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A B
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A B
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A A
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A B
20/9/2022 27/9/2022 3/10/2022 10/10/2022 A A A B
19/09/2022 26/09/2022 13/10/2022 20/10/2022 A A A B
19/09/2022 26/09/2022 13/10/2022 20/10/2022 A A A A
19/09/2022 26/09/2022 13/10/2022 20/10/2022 A A A A
19/09/2022 26/09/2022 13/10/2022 20/10/2022 A A A A
19/09/2022 26/09/2022 13/10/2022 20/10/2022 A B B B
19/09/2022 26/09/2022 13/10/2022 20/10/2022 A A A B
DATE PEMERIKSAAN UNDERCARRIAGE TRAND PEMERIKSAAN UNDERCARIAGE

PPU 1 PPU 2 PPU 3 PPU 4 PPU 1 PPU 2 PPU 3


None None 13/10/2022 20/10/2022 None None B
AN UNDERCARIAGE TREND PEMERIKSAAN ELEKCTRIK
% Worn
% Worn Link
ATTACHMENT
PPU 4 PPE 1 PPE 2 PPE 3 PPE 4

A A B A

A A A A A

A B A A

A A A A A

A B A A

A A A B A

A A A A

A
A A A A A

A A A A

A B A A A

A A A B

A A A A B

A A A A

A
A A A A
B
REMARK

RECOMMENDATION / FALLURE / BUDGET


Model Cat966H
S/N Unit BJ609263 7 PARAMETER UNIT +
HM Unit 14,712 WL01019
Date Update
PT.BDMS

ACTUAL PLAN
PHYSICAL AVAIBILITY 2022
100

80

60

40

20

0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

PA TAHUN 2022
MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL 96% 70.00 100.00 85.00 70.00 78.00 62.00 53.00 69.00 99.00
PLAN 90 90 90 90 90 90 90 90 90 90 90 90

ACTUAL PLAN
PERFORMANCE MTBF 2022
250

200

150

100

50

0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

MTBF TAHUN 2022


MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL 63.6 185.5 206.8 2 47.1 80.4 4.6 9.65 0 0
PLAN 80 80 80 80 80 80 80 80 80 80 80 80

PERFORMANCE MTTR 2022 ACTUAL PLAN

50.0
40.0
30.0
20.0
10.0
0.0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

MTTR TAHUN 2022


MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL 5.775 0 0 2 47.1 0 0 10.25 0 6
PLAN 7 7 7 7 7 7 7 7 7 7 7 7

FUEL CONSUMPTION 2022 ACTUAL / hrs PLAN / hrs


30
25
20
15
10
5
0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

FUEL CONSUMPTION
MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL / hrs 4.6
PLAN / hrs 26 26 26 26 26 26 26 26 26 26 26 26

GRAFIK COST PARAMETER Cost$/hr Rent.Hire rate

600
500
400
300
200
100
0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

PARAMETER COST
MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

Page 19 of 178
Model Cat966H
S/N Unit BJ609263 7 PARAMETER UNIT +
HM Unit 14,712 WL01019
Date Update
PT.BDMS
Cost$/hr 13.79 0 0 0 19.66 4.52 149.07 510.12
Rent.Hire rate 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2
RM Cost 9824.95 1926.2 1052.66 1586.49 290.92 14834 1277.32 2579.75 1278.14 15576.56 4323.15 6670.58

PENAMBAHAN OLI DILUAR PS

COMPONENT Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
ENG 21 17 5 14 10 35 25 48 15 7
T/M 18 20 38 55 425 55 57 45 104
HYD 55 55 140 220 35 25 105 85 200 60 80 44
F/D
PLAN ALL COMPART

TREND PAP ENGINE


100
90
80
70
60
50
40
30
20
10
0
14192.00 14192.00 14469.00 14712.00

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al) Timbal (Pb) Soot (Al) Visc (Visc) Water (Water) Fuel Chromium (Cr)

DATE 24/01/2022 13/01/2022 18/02/2022 3/4/2022


HM 14192.00 14192 14469 14712
Silicon (Si) 52.9 5.7 7.5 6.3
Iron (Fe) 90.9 8.1 15.4 13.7
Copper (Cu) 8.2 3.9 4.1 6.2
Alumunium (Al) 12.4 1.8 1.5 1.1
Chromium (Cr) 3.6 0.6 3.8 2.2
Timbal (Pb) 1.30 2.80 2.80 2.80
Soot (Al) 42 13 14 11
Visc (Visc) 92.75 59.43 52.18 32.15
Water (Water) 0 0 0 0
Fuel 0 2 4 0

TREND PAP POWER TAKE OFF (PTO) FRONT


250.0

200.0

150.0

100.0

50.0

0.0
14192.00 14192.00 14469.00 14712.00
Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE 24/01/2022 13/01/2022 18/02/2022 3/4/2022


HM 14192.00 14192 14469 14712
Silicon (Si) 19.4 15.3 17.0 12.0
Iron (Fe) 202.9 78.3 80.0 30.0
Copper (Cu) 23.6 3.7 3.0 3.0
Alumunium (Al) 2.5 1.1 1.0 5.0

TREND PAP POWER TAKE OFF (PTO) REAR


180.0
160.0
140.0
120.0
100.0
80.0
60.0
40.0
20.0
0.0
14192.00 14192.00 14469.00 14712.00

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

Page 20 of 178
Model Cat966H
S/N Unit BJ609263 7 PARAMETER UNIT +
HM Unit 14,712 WL01019
Date Update
PT.BDMS

DATE 24/01/2022 13/01/2022 18/02/2022 3/4/2022


HM 14192.00 14192 14469 14712
Silicon (Si) 13.5 25.7 15.0 20
Iron (Fe) 157.6 166.3 111.0 112
Copper (Cu) 33.8 16.2 18.0 18
Alumunium (Al) 2.8 3.7 5.0 6

TREND PAP FINAL DRIVE LH


12.0
10.0
8.0
6.0
4.0
2.0
0.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE
HM
Silicon (Si)
Iron (Fe)
Copper (Cu)
Alumunium (Al)

TREND PAP FINAL DRIVE RH


12
10
8
6
4
2
0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE
HM
Silicon (Si)
Iron (Fe)
Copper (Cu)
Alumunium (Al)

TREND PAP HYDRAULIC


9
9
8
77
6
55
4
33
2
11
0
1 2 3 4 5 6 7 8 9 10 11 12 13

Silicon (Si) Iron(Si)


Silicon (Fe) Copper
Iron (Cu)
(Fe) Alumunium
Copper (Cu)(Al) Alumunium (Al)

DATE 02/06/2021 04/06/2021 23/04/2021 31/07/2021 18/12/2021


HM 10940 12038 12482 12955 14012
Silicon (Si) 0.5 0.1 5 0.3 0.9
Iron (Fe) 5.1 8.2 7.6 7.1 3.5
Copper (Cu) 3 2.2 3 2.5 0.1
Alumunium (Al) 0.4 1.4 1.5 0.1 0.1

Kg/cm2 PPM _TREND BLOWBY PRESS ENGINE Std max PMS. Max actual

600

500

400

300

200

100

0
HM

Page 21 of 178
Model Cat966H
S/N Unit BJ609263 7 PARAMETER UNIT +
HM Unit 14,712 WL01019
Date Update
PT.BDMS
DATE 03/01/21 04/11/21 16/07/2021 16/01/2022 16/08/2022
HM
Std max
PMS. Max
actual 183 123 135 135 135

RPM PPM _TREND ENGINE SPEED LOW IDLE Range Lo Range Hi Actual
1000
950
900
850
800
750
700
650
600
550
500
450
400
HM

DATE 03/01/21 04/11/21 16/07/2021 16/01/2022 16/08/2022


HM
Range Lo
Range Hi
Actual 949 601 950 828 759

RPM PPM _TREND ENGINE SPEED HIGH IDLE Range Lo Range Hi Actual
2600

2500

2400

2300

2200

2100

2000
HM

DATE 03/01/21 04/11/21 16/07/2021 16/01/2022 16/08/2022


HM
Range Lo
Range Hi
Actual 2276 2269 2271 2272 2250

RPM PPM _TREND ENGINE SPEED T/C STALL Range Lo Range Hi Actual

3000

2800

2600

2400

2200

2000

1800

1600
HM

DATE 03/01/21 04/11/21 16/07/2021 16/01/2022 16/08/2022


HM
Range Lo
Range Hi
Actual 2021 2269 2271

Kg/cm2 PPM _TREND ENGINE OIL PRESS LOW IDLE actual


50 PMS. Min
45 STD. Min
40
35
30
25
20
15
10
5
0
HM

Page 22 of 178
Model Cat966H
S/N Unit BJ609263 7 PARAMETER UNIT +
HM Unit 14,712 WL01019
Date Update
PT.BDMS
DATE 03/01/21 04/11/21 16/07/2021 16/01/2022 16/08/2022
HM
STD. Min
PMS. Min
actual 30 49 21 32 32

Kg/cm2 PPM _TREND ENGINE OIL PRESS HIGH IDLE Range lo


70
Range hi
60 PMS. Min
actual
50

40

30

20

10

0
HM

DATE 03/01/21 04/11/21 16/07/2021 16/01/2022 16/08/2022


HM
Range lo
Range hi
PMS. Min
actual 56 56 42 54 54

Kg/cm2 PPM _TREND ENGINE BOOST PRESS Std Min. Pms Min. Actual R/H Axtual L/H
1500
1400
1300
1200
1100
1000
900
800
700
HM

DATE 03/01/21 04/11/21 16/07/2021 16/01/2022 16/08/2022


HM
Std Min.
Pms Min.
Actual R/H
Axtual L/H 13 18 15 20 13

Kg/cm2 PPM _TREND ENGINE EXHAUST TEMP


800

700

600

500

400

300

200

100
HM Std. Max Pms. Max Actual R/H Actual L/H

DATE
HM
Std. Max
Pms. Max
Actual R/H
Actual L/H

Kg/cm2 PPM _TREND TRANSMISSION RELIEF PRESSURE


50
45
40
35
30
25
20
15
10 Page 23 of 178
HM Range Lo Min. Range Hi Max. PMS. Min Actual Lo Actual Hi
45
40
35
Model Cat966H
S/N30
Unit BJ609263 7 PARAMETER UNIT +
HM25Unit 14,712 WL01019
Date
20Update
15 PT.BDMS

10
HM Range Lo Min. Range Hi Max. PMS. Min Actual Lo Actual Hi

DATE
HM
Range Lo Min.
Range Hi Max.
PMS. Min
Actual Lo
Actual Hi

Kg/cm2 PPM _TREND STEERING RELIEF PRESS


250

225

200

175

150
HM Range Lo Min. Range Hi Max. Actual Lo Actual Hi

DATE
HM
Range Lo Min.
Range Hi Max.
Actual Lo
Actual Hi

Kg/cm2 PPM _TREND HYDRAULIC RELIEF PRESS


250

225

200

175

150
HM Range Lo Min. Range Hi Max. Actual Lo Actual Hi

DATE
HM
Range Lo Min.
Range Hi Max.
Actual Lo
Actual Hi

Problem Desc Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Overheat Engine 1
Overheat Hydraulic 2

Page 24 of 178
PLAN

Nov Desc

YTD

81% 0
90.0

PLAN

Nov Desc

YTD

60.0 0
80.0

PLAN

ov Desc

YTD

7.1 0
7.0

hrs PLAN / hrs

Nov Desc

YTD

4.6 1
26.0

r Rent.Hire rate

Nov Desc

YTD

Page 25 of 178
87.1 0
45.2
5101.7

TOTAL
197 0
817
1104
0
0

uel Chromium (Cr)

Page 26 of 178
12 13

Result Oil Sampling


0

PMS. Max actual

Page 27 of 178
300
600
215

Range Hi Actual

625
675
640

Range Hi Actual

2300
2400
2310

Range Hi Actual

1790
1990
1820

Page 28 of 178
1
0.7
2.4

3
4
2.1
5.1

ual R/H Axtual L/H

/H Actual L/H

650
700
535.2
542.5

Page 29 of 178
Actual Lo Actual Hi
Actual Lo Actual Hi

34.5
41
32.5
35.5
40

Lo Actual Hi

185
225
185
215

Lo Actual Hi

185
215
185
200
Result PPM
0

YTD
1
2
3

Page 30 of 178
Model D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
HM Unit 29,989 DZ01010
Date Update
PT.BDMS

ACTUAL PLAN
PHYSICAL AVAIBILITY 2022
100

80

60

40

20

0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

PA TAHUN 2022
MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL 83.00 87 86 93 96 90 82 95 97 98
PLAN 90 90 90 90 90 90 90 90 90 90 90 90

ACTUAL PLAN
PERFORMANCE MTBF 2022
350
300
250
200
150
100
50
0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

MTBF TAHUN 2022


MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL 176.55 60.5666667 7.73 0.65 1.59 317.2 29.69 92 83 178
PLAN 80 80 80 80 80 80 80 80 80 80 80 80

PERFORMANCE MTTR 2022 ACTUAL PLAN

50.0
40.0
30.0
20.0
10.0
0.0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

MTTR TAHUN 2022


MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL 1 6.7 2.4 8.7 3.175 5.24 2 7.5 2 1.9333333
PLAN 7 7 7 7 7 7 7 7 7 7 7 7

FUEL CONSUMPTION 2022 ACTUAL / hrs PLAN / hrs


30
25
20
15
10
5
0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

FUEL CONSUMPTION
MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL / hrs
PLAN / hrs 26 26 26 26 26 26 26 26 26 26 26 26

GRAFIK COST PARAMETER Cost$/hr Rent.Hire rate

50

40

30

20

10

0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

PARAMETER COST
MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

Page 31 of 178
Model D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
HM Unit 29,989 DZ01010
Date Update
PT.BDMS
Cost$/hr 9.072744881 17.7941231 15.40551138 13.2809051 6.7775197195 8.1006617 20.713398
Rent.Hire rate 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2
RM Cost 9824.95 1926.2 1052.66 1586.49 290.92 14834 1277.32

PENAMBAHAN OLI DILUAR PS

COMPONENT Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
ENG 21 17 5 14 10 35 25 48 15 7
T/M 18 20 38 55 425 55 57 45 104
HYD 55 55 140 220 35 25 105 85 200 60 80 44
F/D
PLAN ALL COMPART

TREND PAP ENGINE


140
120
100
80
60
40
20
0
27041 27250 27517 27758 28019 28280 28535 28749 29124 29360 29564 29739

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al) Timbal (Pb) Soot (Al) Visc (Visc) Water (Water) Fuel Chromium (Cr)

DATE 25/12/2021 6/1/2022 4/2/2022 26/02/2022 12/3/2022 3/4/2022 14/04/2022 4/5/2022 1/6/2022 10/6/2022 25/06/2022 17/07/2022
HM 27041 27250 27517 27758 28019 28280 28535 28749 29124 29360 29564 29739
Silicon (Si) 5.9 9 27.6 23 11.5 15 6.9 11.2 8.8 10.7 9.2 13.8
Iron (Fe) 55.1 66.3 68.8 64.1 49.3 18.3 31.5 32.7 54 41.9 28.3 20.8
Copper (Cu) 3.90 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10
Alumunium (Al) 0.1 2.7 3.7 2 0.5 0.1 0.6 1.2 1.1 0.1 0.5 0.1
Chromium (Cr) 3.7 3.8 6.4 4.7 2.3 1 3.3 3.5 3.3 2.9 2.9 1.9
Timbal (Pb) 1.30 2.80 2.80 2.80 2.80 2.80 2.80 2.80 2.80 2.80 2.80 2.80
Soot (Al) 124 105 97 69 67 55 57 53 87 72 64 53
Visc (Visc) 9.43 8.71 8.71 8.71 8.71 8.71 8.71 8.71 8.71 8.71 8.71 8.71
Water (Water) 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Fuel 2.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00

TREND PAP POWER TAKE OFF (PTO) FRONT


250.0

200.0

150.0

100.0

50.0

0.0
12955.0 14012.0
Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE 15/08/2022 31/12/2022


HM 12955.0 14012.0
Silicon (Si) 19.4 15.3
Iron (Fe) 202.9 78.3
Copper (Cu) 23.6 3.7
Alumunium (Al) 2.5 1.1

TREND PAP POWER TAKE OFF (PTO) REAR


180.0
160.0
140.0
120.0
100.0
80.0
60.0
40.0
20.0
0.0
12955.0 14012.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

Page 32 of 178
Model D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
HM Unit 29,989 DZ01010
Date Update
PT.BDMS
DATE 15/08/2022 31/12/2022
HM 12955.0 14012.0
Silicon (Si) 13.5 25.7
Iron (Fe) 157.6 166.3
Copper (Cu) 33.8 16.2
Alumunium (Al) 2.8 3.7

TREND ROTARY
12.0

10.0

8.0

6.0

4.0

2.0

0.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE
HM
Silicon (Si)
Iron (Fe)
Copper (Cu)
Alumunium (Al)

TREND COMPRESSOR / AIR END


12.0

10.0

8.0

6.0

4.0

2.0

0.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE
HM
Silicon (Si)
Iron (Fe)
Copper (Cu)
Alumunium (Al)

TREND PAP FINAL DRIVE LH


60

50

40

30

20

10

0
1047 27041 28019 29980

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE 1/12/2021 13/12/2021 24/02/2022 30/07/2022


HM 1047 27041 28019 29980
Silicon (Si) 8 12.2 14.4 18
Iron (Fe) 18.7 53 57.1 54.8
Copper (Cu) 2.4 0.2 0.1 0.1
Alumunium (Al) 5.3 3.6 3.2 1.7

TREND PAP FINAL DRIVE RH


60
50
40
30
20
10
0
1047 27041 28019 29980
Page 33 of 178
Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)
TREND PAP FINAL DRIVE RH
60
50
40
Model D8R
30
S/N Unit T5X004419 7 PARAMETER UNIT +
20
HM Unit 29,989 DZ01010
10
Date Update
0
PT.BDMS
1047 27041 28019 29980

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE 1/12/2021 13/12/2021 24/02/2022 30/07/2022


HM 1047 27041 28019 29980
Silicon (Si) 8 12.2 14.4 18
Iron (Fe) 18.7 53 57.1 54.8
Copper (Cu) 2.4 0.2 0.1 0.1
Alumunium (Al) 5.3 3.6 3.2 1.7

TREND PAP HYDRAULIC


60
50
40
30
20
10
0
1047 27041 28019 29980

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE 13/12/2021 24/02/2022 30/07/2022


HM 27041 28019 29980
Silicon (Si) 0.9 0.9 18
Iron (Fe) 3.5 2 54.8
Copper (Cu) 6 3.1 0.1
Alumunium (Al) 0.1 1.5 1.7

Kg/cm2 PPM _TREND BLOWBY PRESS ENGINE Std max PMS. Max actual

600

500

400

300

200

100

0
27041 28019 HM

DATE 13/12/2021 24/02/2022


HM 27041 28019
Std max 986 986
PMS. Max 492 492
actual 393 393

RPM PPM _TREND ENGINE SPEED LOW IDLE Range Lo Range Hi Actual
900
850
800
750
700
650
600
550
500
450
400
27041 28019 HM

DATE 13/12/2021 24/02/2022


HM 27041 28019
Range Lo
Range Hi
Actual 759 750

RPM PPM _TREND ENGINE SPEED HIGH IDLE Range Lo Range Hi Actual
2600

2500

2400

2300

2200
Page 34 of 178
2100
RPM PPM _TREND ENGINE SPEED HIGH IDLE Range Lo Range Hi Actual
2600

Model
2500 D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
2400
HM Unit 29,989 DZ01010
Date2300
Update
PT.BDMS
2200

2100

2000
27041 29980 HM

DATE 13/12/2021 30/07/2022


HM 27041 29980
Range Lo
Range Hi
Actual 2250 2245

RPM PPM _TREND ENGINE SPEED T/C STALL Range Lo Range Hi Actual
2100

2000

1900

1800

1700

1600
27041 28019 HM

DATE 13/12/2021 24/02/2022


HM 27041 28019
Range Lo
Range Hi
Actual 60 60

Kg/cm2 PPM _TREND ENGINE OIL PRESS LOW IDLE STD. Min PMS. Min actual

2.8

2.4

1.6

1.2

0.8

0.4

0
27041 29980 HM

DATE 13/12/2021 30/07/2022


HM 27041 29980
STD. Min 48 48
PMS. Min 87 87
actual 56 59

Kg/cm2 PPM _TREND ENGINE OIL PRESS HIGH IDLE Range lo Range hi PMS. Min actual
7

0
HM

DATE
HM
Range lo
Range hi
PMS. Min
actual

Kg/cm2 PPM _TREND ENGINE BOOST PRESS Std Min. Pms Min. Actual R/H Axtual L/H
1500
1400
1300
1200 Page 35 of 178

1100
Model D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
Kg/cm2 PPM _TREND ENGINE BOOST PRESS Std Min. Pms Min. Actual R/H Axtual L/H
HM 1500
Unit 29,989 DZ01010
Date Update
1400
PT.BDMS
1300
1200
1100
1000
900
800
700
HM

DATE
HM
Std Min.
Pms Min.
Actual R/H
Axtual L/H

Kg/cm2 PPM _TREND ENGINE EXHAUST TEMP


800

700

600

500

400

300

200

100
27041 29980 HM Std. Max Pms. Max Actual R/H Actual L/H

DATE 13/12/2021 30/07/2022


HM 27041 29980
Std. Max
Pms. Max
Actual R/H 159 150
Actual L/H 159 156

Kg/cm2 PPM _TREND TRANSMISSION RELIEF PRESSURE


50
45
40
35
30
25
20
15
10
HM Range Lo Min. Range Hi Max. PMS. Min Actual Lo Actual Hi

DATE
HM
Range Lo Min.
Range Hi Max.
PMS. Min
Actual Lo
Actual Hi

Kg/cm2 PPM _TREND STEERING RELIEF PRESS


250

225

200

175

150
27041 29980 HM Range Lo Min. Range Hi Max. Actual Lo Actual Hi

DATE 13/12/2021 30/07/2022


HM 27041 29980
Range Lo Min.
Range Hi Max.
Actual Lo
Actual Hi 365 365

Kg/cm2 PPM _TREND HYDRAULIC RELIEF PRESS


250
Page 36 of 178
Model D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
HM Unit 29,989 DZ01010
Date Update
PT.BDMS
Kg/cm2 PPM _TREND HYDRAULIC RELIEF PRESS
250

225

200

175

150
HM Range Lo Min. Range Hi Max. Actual Lo Actual Hi

DATE
HM
Range Lo Min.
Range Hi Max.
Actual Lo
Actual Hi

Problem Desc Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Overheat Engine 1
Overheat Hydraulic 2

Page 37 of 178
PLAN

Nov Desc

YTD

90.7 1
90.0

PLAN

Nov Desc

YTD

94.7 1
80.0

PLAN

ov Desc

YTD

4.1 1
7.0

hrs PLAN / hrs

Nov Desc

YTD

#DIV/0! #DIV/0!
26.0

r Rent.Hire rate

Nov Desc

YTD

Page 38 of 178
13.0 1
45.2
4398.9

TOTAL
197 0
817
1104
0
0

29564 29739

uel Chromium (Cr)

13/08/2022
29980
8
25.9
4.10
2.2
1.9
2.80
70
8.71
0.00
4.00

Page 39 of 178
Page 40 of 178
Result Oil Sampling
0

PMS. Max actual

300
600
215

Range Hi Actual

625
675
640

Range Hi Actual

Page 41 of 178
Range Hi Actual

2300
2400
2310

Range Hi Actual

1790
1990
1820

PMS. Min actual

1
0.7
2.4

PMS. Min actual

3
4
2.1
5.1

ual R/H Axtual L/H

Page 42 of 178
ual R/H Axtual L/H

950
850
1100
1100

/H Actual L/H

650
700
535.2
542.5

Actual Lo Actual Hi

34.5
41
32.5
35.5
40

Lo Actual Hi

185
225
185
215

Page 43 of 178
Lo Actual Hi

185
215
185
200
Result PPM
0

YTD
1
2
3

Page 44 of 178
Model D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
HM Unit 29,989 WL01022
Date Update
PT.BDMS

ACTUAL PLAN
PHYSICAL AVAIBILITY 2022
100

80

60

40

20

0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

PA TAHUN 2022
MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL 80.00 72.00 97.00 92.00 94.00 88.00 98.00 97.00 96.00 92.00
PLAN 90 90 90 90 90 90 90 90 90 90 90 90

ACTUAL PLAN
PERFORMANCE MTBF 2022
350
300
250
200
150
100
50
0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

MTBF TAHUN 2022


MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL 176.55 60.5666667 7.73 0.65 1.59 317.2 29.69 92
PLAN 80 80 80 80 80 80 80 80 80 80 80 80

PERFORMANCE MTTR 2022 ACTUAL PLAN

50.0
40.0
30.0
20.0
10.0
0.0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

MTTR TAHUN 2022


MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL 0 11.2 2.325 9.233333333 11.766666667 2.1333333 0 8.5 0 8.825
PLAN 7 7 7 7 7 7 7 7 7 7 7 7

FUEL CONSUMPTION 2022 ACTUAL / hrs PLAN / hrs


30
25
20
15
10
5
0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

FUEL CONSUMPTION
MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL / hrs
PLAN / hrs 26 26 26 26 26 26 26 26 26 26 26 26

GRAFIK COST PARAMETER Cost$/hr Rent.Hire rate

50

40

30

20

10

0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

PARAMETER COST
MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

Page 45 of 178
Model D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
HM Unit 29,989 WL01022
Date Update
PT.BDMS
Cost$/hr 9.072744881 17.7941231 15.40551138 13.2809051 6.7775197195 8.1006617 20.713398
Rent.Hire rate 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2
RM Cost 9824.95 1926.2 1052.66 1586.49 290.92 14834 1277.32

PENAMBAHAN OLI DILUAR PS

COMPONENT Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
ENG 21 17 5 14 10 35 25 48 15 7
T/M 18 20 38 55 425 55 57 45 104
HYD 55 55 140 220 35 25 105 85 200 60 80 44
F/D
PLAN ALL COMPART

TREND PAP ENGINE


18.00
16.00
14.00
12.00
10.00
8.00
6.00
4.00
2.00
0.00
14192.00 14496.00

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al) Timbal (Pb) Soot (Al) Visc (Visc) Water (Water) Fuel Chromium (Cr)

DATE 24/01/2022 13/03/2022


HM 14192.00 14496.00
Silicon (Si) 5.70 7.50
Iron (Fe) 8.10 15.40
Copper (Cu) 3.90 4.10
Alumunium (Al) 1.80 1.50
Chromium (Cr) 0.60 3.80
Timbal (Pb) 1.30 2.80
Soot (Al) 13.00 14.00
Visc (Visc) 9.43 8.71
Water (Water) 0.00 0.00
Fuel 2.00 4.00

TREND PAP POWER TAKE OFF (PTO) FRONT


250.0

200.0

150.0

100.0

50.0

0.0
12955.0 14012.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE 15/08/2022 31/12/2022


HM 12955.0 14012.0
Silicon (Si) 19.4 15.3
Iron (Fe) 202.9 78.3
Copper (Cu) 23.6 3.7
Alumunium (Al) 2.5 1.1

TREND PAP POWER TAKE OFF (PTO) REAR


180.0
160.0
140.0
120.0
100.0
80.0
60.0
40.0
20.0
0.0
12955.0 14012.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE 15/08/2022 31/12/2022

Page 46 of 178
Model D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
HM Unit 29,989 WL01022
Date Update
PT.BDMS
HM 12955.0 14012.0
Silicon (Si) 13.5 25.7
Iron (Fe) 157.6 166.3
Copper (Cu) 33.8 16.2
Alumunium (Al) 2.8 3.7

TREND ROTARY
12.0

10.0

8.0

6.0

4.0

2.0

0.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE
HM
Silicon (Si)
Iron (Fe)
Copper (Cu)
Alumunium (Al)

TREND COMPRESSOR / AIR END


12.0

10.0

8.0

6.0

4.0

2.0

0.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE
HM
Silicon (Si)
Iron (Fe)
Copper (Cu)
Alumunium (Al)

TREND PAP FINAL DRIVE LH


12.0

10.0

8.0

6.0

4.0

2.0

0.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE
HM
Silicon (Si)
Iron (Fe)
Copper (Cu)
Alumunium (Al)

TREND PAP FINAL DRIVE RH


12
10
8
6
4
2
0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)


Page 47 of 178
10
8
6
Model4 D8R
S/N Unit
2 T5X004419 7 PARAMETER UNIT +
HM Unit
0 29,989 WL01022
Date Update
PT.BDMS
Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE
HM
Silicon (Si)
Iron (Fe)
Copper (Cu)
Alumunium (Al)

TREND PAP HYDRAULIC


12
10
8
6
4
2
0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE 15/08/2022 31/12/2022


HM 12955 14012
Silicon (Si) 0.9 0.9
Iron (Fe) 3.5 2
Copper (Cu) 6 3.1
Alumunium (Al) 0.1 1.5

Kg/cm2 PPM _TREND BLOWBY PRESS ENGINE Std max PMS. Max actual

600

500

400

300

200

100

0
HM

DATE
HM
Std max
PMS. Max
actual

RPM PPM _TREND ENGINE SPEED LOW IDLE Range Lo Range Hi Actual
900
850
800
750
700
650
600
550
500
450
400
HM

DATE
HM
Range Lo
Range Hi
Actual

RPM PPM _TREND ENGINE SPEED HIGH IDLE Range Lo Range Hi Actual
2600

2500

2400

2300

2200

2100

2000
HM
Page 48 of 178
2400

2300
Model D8R
S/N 2200
Unit T5X004419 7 PARAMETER UNIT +
HM 2100
Unit 29,989 WL01022
Date Update
2000 PT.BDMS
HM

DATE
HM
Range Lo
Range Hi
Actual

RPM PPM _TREND ENGINE SPEED T/C STALL Range Lo Range Hi Actual
2100

2000

1900

1800

1700

1600
HM

DATE
HM
Range Lo
Range Hi
Actual

Kg/cm2 PPM _TREND ENGINE OIL PRESS LOW IDLE STD. Min PMS. Min actual

2.8

2.4

1.6

1.2

0.8

0.4

0
HM

DATE
HM
STD. Min
PMS. Min
actual

Kg/cm2 PPM _TREND ENGINE OIL PRESS HIGH IDLE Range lo Range hi PMS. Min actual
7

0
HM

DATE
HM
Range lo
Range hi
PMS. Min
actual

Kg/cm2 PPM _TREND ENGINE BOOST PRESS Std Min. Pms Min. Actual R/H Axtual L/H
1500
1400
1300
1200
1100
1000
900
800 Page 49 of 178

700
Kg/cm2 PPM _TREND ENGINE BOOST PRESS Std Min. Pms Min. Actual R/H Axtual L/H
1500
1400
Model
1300 D8R
S/N 1200
Unit T5X004419 7 PARAMETER UNIT +
HM 1100
Unit 29,989 WL01022
Date Update
1000
PT.BDMS
900
800
700
HM

DATE
HM
Std Min.
Pms Min.
Actual R/H
Axtual L/H

Kg/cm2 PPM _TREND ENGINE EXHAUST TEMP


800

700

600

500

400

300

200

100
HM Std. Max Pms. Max Actual R/H Actual L/H

DATE
HM
Std. Max
Pms. Max
Actual R/H
Actual L/H

Kg/cm2 PPM _TREND TRANSMISSION RELIEF PRESSURE


50
45
40
35
30
25
20
15
10
HM Range Lo Min. Range Hi Max. PMS. Min Actual Lo Actual Hi

DATE
HM
Range Lo Min.
Range Hi Max.
PMS. Min
Actual Lo
Actual Hi

Kg/cm2 PPM _TREND STEERING RELIEF PRESS


250

225

200

175

150
HM Range Lo Min. Range Hi Max. Actual Lo Actual Hi

DATE
HM
Range Lo Min.
Range Hi Max.
Actual Lo
Actual Hi

Kg/cm2 PPM _TREND HYDRAULIC RELIEF PRESS


250

225

200 Page 50 of 178


Model
Kg/cm2 D8R
PPM _TREND HYDRAULIC RELIEF PRESS
S/N250
Unit T5X004419 7 PARAMETER UNIT +
HM Unit 29,989 WL01022
Date Update
225
PT.BDMS

200

175

150
HM Range Lo Min. Range Hi Max. Actual Lo Actual Hi

DATE
HM
Range Lo Min.
Range Hi Max.
Actual Lo
Actual Hi

Problem Desc Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Overheat Engine 1
Overheat Hydraulic 2

Page 51 of 178
PLAN

Nov Desc

YTD

90.6 1
90.0

PLAN

Nov Desc

YTD

85.7 1
80.0

PLAN

ov Desc

YTD

5.4 1
7.0

hrs PLAN / hrs

Nov Desc

YTD

#DIV/0! #DIV/0!
26.0

r Rent.Hire rate

Nov Desc

YTD

Page 52 of 178
13.0 1
45.2
4398.9

TOTAL
197 0
817
1104
0
0

uel Chromium (Cr)

Page 53 of 178
Page 54 of 178
Result Oil Sampling
0

PMS. Max actual

300
600
215

Range Hi Actual

625
675
640

Range Hi Actual

Page 55 of 178
2300
2400
2310

Range Hi Actual

1790
1990
1820

PMS. Min actual

1
0.7
2.4

PMS. Min actual

3
4
2.1
5.1

ual R/H Axtual L/H

Page 56 of 178
ual R/H Axtual L/H

950
850
1100
1100

/H Actual L/H

650
700
535.2
542.5

Actual Lo Actual Hi

34.5
41
32.5
35.5
40

Lo Actual Hi

185
225
185
215

Page 57 of 178
Lo Actual Hi

185
215
185
200
Result PPM
0

YTD
1
2
3

Page 58 of 178
Model D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
HM Unit 29,989 WL01023
Date Update
PT.BDMS

ACTUAL PLAN
PHYSICAL AVAIBILITY 2022
100
98
96
94
92
90
88
86
84
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

PA TAHUN 2022
MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL 91.00 98.00 100.00 98.00 98.00 94.00 95.00 98.00 94.00 97.00
PLAN 90 90 90 90 90 90 90 90 90 90 90 90

ACTUAL PLAN
PERFORMANCE MTBF 2022
450
400
350
300
250
200
150
100
50
0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

MTBF TAHUN 2022


MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL 420 115.766667 2.4 8.7 3.18 58.8 299 101 63.37 79.37
PLAN 80 80 80 80 80 80 80 80 80 80 80 80

PERFORMANCE MTTR 2022 ACTUAL PLAN

50.0
40.0
30.0
20.0
10.0
0.0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

MTTR TAHUN 2022


MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL 7 29.25 16.15 7.725 0.65 1.5875 1.6 4.8222222 2 5
PLAN 7 7 7 7 7 7 7 7 7 7 7 7

FUEL CONSUMPTION 2022 ACTUAL / hrs PLAN / hrs


30
25
20
15
10
5
0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

FUEL CONSUMPTION
MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL / hrs
PLAN / hrs 26 26 26 26 26 26 26 26 26 26 26 26

GRAFIK COST PARAMETER Cost$/hr Rent.Hire rate

50

40

30

20

10

0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

PARAMETER COST
MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

Page 59 of 178
Model D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
HM Unit 29,989 WL01023
Date Update
PT.BDMS
Cost$/hr 9.072744881 17.7941231 15.40551138 13.2809051 6.7775197195 8.1006617 20.713398
Rent.Hire rate 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2
RM Cost 9824.95 1926.2 1052.66 1586.49 290.92 14834 1277.32

PENAMBAHAN OLI DILUAR PS

COMPONENT Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
ENG 21 17 5 14 10 35 25 48 15 7
T/M 18 20 38 55 425 55 57 45 104
HYD 55 55 140 220 35 25 105 85 200 60 80 44
F/D
PLAN ALL COMPART

TREND PAP ENGINE


60.00

50.00

40.00

30.00

20.00

10.00

0.00
1047 10233 10543 10770 11044 11297 11546 11757 12007 12223 12521 12738

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al) Timbal (Pb) Soot (Al) Visc (Visc) Water (Water) Fuel Chromium (Cr)

DATE 11/12/2021 25/12/2021 4/2/2022 26/02/2022 18/03/2022 3/4/2022 24/04/2022 12/5/2022 10/6/2022 7/7/2022 13/08/2022 3/9/2022
HM 1047 10233 10543 10770 11044 11297 11546 11757 12007 12223 12521 12738
Silicon (Si) 5.70 7.50
Iron (Fe) 18.7 18.9 49.2 15.6 16.4 5.5 18.8 4.2 12.3 5.9 10.6 7.3
Copper (Cu) 2.2 3.4 6.2 5 7.2 4 6 1.9 4.7 2.8 4.3 3.7
Alumunium (Al) 4.3 20.1 33.3 10.8 4.3 1.9 9.5 2.2 4.2 3.4 4.7 4.4
Chromium (Cr) 2.2 3.4 6.2 5 7.2 4 6 1.9 4.7 2.8 4.3 3.7
Timbal (Pb) 1.30 2.80 1.30 2.80 1.30 2.80 1.30 2.80 1.30 2.80 1.30 2.80
Soot (Al) 13.00 14.00 13.00 14.00 13.00 14.00 13.00 14.00 13.00 14.00 13.00 14.00
Visc (Visc) 9.43 8.71 9.43 8.71 9.43 8.71 9.43 8.71 9.43 8.71 9.43 8.71
Water (Water) 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Fuel 2.00 4.00 2.00 4.00 2.00 4.00 2.00 4.00 2.00 4.00 2.00 4.00

TREND PAP POWER TAKE OFF (PTO) FRONT


250.0

200.0

150.0

100.0

50.0

0.0
12955.0 14012.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE 15/08/2022 31/12/2022


HM 12955.0 14012.0
Silicon (Si) 19.4 15.3
Iron (Fe) 202.9 78.3
Copper (Cu) 23.6 3.7
Alumunium (Al) 2.5 1.1

TREND PAP POWER TAKE OFF (PTO) REAR


180.0
160.0
140.0
120.0
100.0
80.0
60.0
40.0
20.0
0.0
12955.0 14012.0
Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

Page 60 of 178
Model D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
HM Unit 29,989 WL01023
Date Update
PT.BDMS
DATE 15/08/2022 31/12/2022
HM 12955.0 14012.0
Silicon (Si) 13.5 25.7
Iron (Fe) 157.6 166.3
Copper (Cu) 33.8 16.2
Alumunium (Al) 2.8 3.7

TREND ROTARY
12.0

10.0

8.0

6.0

4.0

2.0

0.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE
HM
Silicon (Si)
Iron (Fe)
Copper (Cu)
Alumunium (Al)

TREND COMPRESSOR / AIR END


12.0

10.0

8.0

6.0

4.0

2.0

0.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE
HM
Silicon (Si)
Iron (Fe)
Copper (Cu)
Alumunium (Al)

TREND PAP FINAL DRIVE LH


12.0

10.0

8.0

6.0

4.0

2.0

0.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE
HM
Silicon (Si)
Iron (Fe)
Copper (Cu)
Alumunium (Al)

TREND PAP FINAL DRIVE RH


12
10
8
6
4
2
0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al) Page 61 of 178
TREND PAP FINAL DRIVE RH
12
10
8
Model6 D8R
4
S/N Unit T5X004419 7 PARAMETER UNIT +
2
HM Unit 29,989 WL01023
0
Date Update
PT.BDMS

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE
HM
Silicon (Si)
Iron (Fe)
Copper (Cu)
Alumunium (Al)

TREND PAP HYDRAULIC


12
10
8
6
4
2
0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE 15/08/2022 31/12/2022


HM 12955 14012
Silicon (Si) 0.9 0.9
Iron (Fe) 3.5 2
Copper (Cu) 6 3.1
Alumunium (Al) 0.1 1.5

Kg/cm2 PPM _TREND BLOWBY PRESS ENGINE Std max PMS. Max actual

600

500

400

300

200

100

0
HM

DATE
HM
Std max
PMS. Max
actual

RPM PPM _TREND ENGINE SPEED LOW IDLE Range Lo Range Hi Actual
900
850
800
750
700
650
600
550
500
450
400
HM

DATE
HM
Range Lo
Range Hi
Actual

RPM PPM _TREND ENGINE SPEED HIGH IDLE Range Lo Range Hi Actual
2600

2500

2400

2300

2200

2100

2000
HM Page 62 of 178
2500

2400

Model
2300 D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
2200
HM Unit 29,989 WL01023
Date2100
Update
PT.BDMS
2000
HM

DATE
HM
Range Lo
Range Hi
Actual

RPM PPM _TREND ENGINE SPEED T/C STALL Range Lo Range Hi Actual
2100

2000

1900

1800

1700

1600
HM

DATE
HM
Range Lo
Range Hi
Actual

Kg/cm2 PPM _TREND ENGINE OIL PRESS LOW IDLE STD. Min PMS. Min actual

2.8

2.4

1.6

1.2

0.8

0.4

0
HM

DATE
HM
STD. Min
PMS. Min
actual

Kg/cm2 PPM _TREND ENGINE OIL PRESS HIGH IDLE Range lo Range hi PMS. Min actual
7

0
HM

DATE
HM
Range lo
Range hi
PMS. Min
actual

Kg/cm2 PPM _TREND ENGINE BOOST PRESS Std Min. Pms Min. Actual R/H Axtual L/H
1500
1400
1300
1200
1100
1000
900 Page 63 of 178
800
Kg/cm2 PPM _TREND ENGINE BOOST PRESS Std Min. Pms Min. Actual R/H Axtual L/H
1500
1400
Model D8R
S/N 1300
Unit T5X004419 7 PARAMETER UNIT +
HM 1200
Unit 29,989 WL01023
Date1100
Update
1000 PT.BDMS

900
800
700
HM

DATE
HM
Std Min.
Pms Min.
Actual R/H
Axtual L/H

Kg/cm2 PPM _TREND ENGINE EXHAUST TEMP


800

700

600

500

400

300

200

100
HM Std. Max Pms. Max Actual R/H Actual L/H

DATE
HM
Std. Max
Pms. Max
Actual R/H
Actual L/H

Kg/cm2 PPM _TREND TRANSMISSION RELIEF PRESSURE


50
45
40
35
30
25
20
15
10
HM Range Lo Min. Range Hi Max. PMS. Min Actual Lo Actual Hi

DATE
HM
Range Lo Min.
Range Hi Max.
PMS. Min
Actual Lo
Actual Hi

Kg/cm2 PPM _TREND STEERING RELIEF PRESS


250

225

200

175

150
HM Range Lo Min. Range Hi Max. Actual Lo Actual Hi

DATE
HM
Range Lo Min.
Range Hi Max.
Actual Lo
Actual Hi

Kg/cm2 PPM _TREND HYDRAULIC RELIEF PRESS


250

225

Page 64 of 178
200
Model D8R
S/NKg/cm2
Unit T5X004419 7 PARAMETER
PPM _TREND HYDRAULIC RELIEF PRESS UNIT +
250
HM Unit 29,989 WL01023
Date Update
225 PT.BDMS

200

175

150
HM Range Lo Min. Range Hi Max. Actual Lo Actual Hi

DATE
HM
Range Lo Min.
Range Hi Max.
Actual Lo
Actual Hi

Problem Desc Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Overheat Engine 1
Overheat Hydraulic 2

Page 65 of 178
PLAN

Nov Desc

YTD

96.3 1
90.0

PLAN

Nov Desc

YTD

115.2 1
80.0

PLAN

ov Desc

YTD

7.6 0
7.0

hrs PLAN / hrs

Nov Desc

YTD

#DIV/0! #DIV/0!
26.0

r Rent.Hire rate

Nov Desc

YTD

Page 66 of 178
13.0 1
45.2
4398.9

TOTAL
197 0
817
1104
0
0

12521 12738

uel Chromium (Cr)

3/10/2022
12951

14.5
4.8
6.1
4.8
1.30
13.00
9.43
0.00
2.00

Page 67 of 178
Page 68 of 178
Result Oil Sampling
0

PMS. Max actual

300
600
215

Range Hi Actual

625
675
640

Range Hi Actual

Page 69 of 178
2300
2400
2310

Range Hi Actual

1790
1990
1820

PMS. Min actual

1
0.7
2.4

PMS. Min actual

3
4
2.1
5.1

ual R/H Axtual L/H

Page 70 of 178
ual R/H Axtual L/H

950
850
1100
1100

/H Actual L/H

650
700
535.2
542.5

Actual Lo Actual Hi

34.5
41
32.5
35.5
40

Lo Actual Hi

185
225
185
215

Page 71 of 178
Lo Actual Hi

185
215
185
200
Result PPM
0

YTD
1
2
3

Page 72 of 178
Model D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
HM Unit 29,989 WL01024
Date Update
PT.BDMS

ACTUAL PLAN
PHYSICAL AVAIBILITY 2022
100

80

60

40

20

0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

PA TAHUN 2022
MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL 99.00 99.00 96.00 97.00 99.00 97.00 93.00 37.00 65.00 97.00
PLAN 90 90 90 90 90 90 90 90 90 90 90 90

ACTUAL PLAN
PERFORMANCE MTBF 2022
450
400
350
300
250
200
150
100
50
0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

MTBF TAHUN 2022


MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL 8.5 425 428 320 326 128 175 108
PLAN 80 80 80 80 80 80 80 80 80 80 80 80

PERFORMANCE MTTR 2022 ACTUAL PLAN

50.0
40.0
30.0
20.0
10.0
0.0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

MTTR TAHUN 2022


MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL 7 29.25 16.15 7.725 0.65 1.5875 1.6 4.8222222 8 3
PLAN 7 7 7 7 7 7 7 7 7 7 7 7

FUEL CONSUMPTION 2022 ACTUAL / hrs PLAN / hrs


30
25
20
15
10
5
0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

FUEL CONSUMPTION
MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL / hrs
PLAN / hrs 26 26 26 26 26 26 26 26 26 26 26 26

GRAFIK COST PARAMETER Cost$/hr Rent.Hire rate

50

40

30

20

10

0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

PARAMETER COST
MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

Page 73 of 178
Model D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
HM Unit 29,989 WL01024
Date Update
PT.BDMS
Cost$/hr 9.072744881 17.7941231 15.40551138 13.2809051 6.7775197195 8.1006617 20.713398
Rent.Hire rate 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2
RM Cost 9824.95 1926.2 1052.66 1586.49 290.92 14834 1277.32

PENAMBAHAN OLI DILUAR PS

COMPONENT Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
ENG 21 17 5 14 10 35 25 48 15 7
T/M 18 20 38 55 425 55 57 45 104
HYD 55 55 140 220 35 25 105 85 200 60 80 44
F/D
PLAN ALL COMPART

TREND PAP ENGINE


25

20

15

10

0
1282 1549 1800 2038 2448 2798 3146 3360 3596 3804 4029

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al) Timbal (Pb) Soot (Al) Visc (Visc) Water (Water) Fuel Chromium (Cr)

DATE 11/2/2022 26/02/2022 18/03/2022 3/4/2022 12/5/2022 1/6/2022 7/7/2022 7/7/2022 31/07/2022 26/08/202218/10/2022
HM 1282 1549 1800 2038 2448 2798 3146 3360 3596 3804 4029
Silicon (Si) 4.8 19.2 3.7 4.5 8.1 6.9 7.5 6 6.2 7.2 6.9
Iron (Fe) 5.1 16.9 3.7 5.6 7.9 5.7 13 6.3 8.4 4.8 9
Copper (Cu) 3.4 4.4 1.8 0.5 1.4 0.8 2.2 0.8 1.5 0.5 1.4
Alumunium (Al) 1.6 9.6 0.7 2.5 2.7 1.5 2.1 1.2 3.9 0.6 2.7
Chromium (Cr) 1.6 1.3 0.6 1.5 1.9 1.6 3 1.9 2.5 0.9 2.1
Timbal (Pb) 4 1.7 2.1 0.7 2.5 1.3 4.9 2.7 0.1 1 1.6
Soot (Al) 0.6 0.1 0.1 0.6 0.5 0.1 1.2 0.1 0.7 0.1 0.4
Visc (Visc) 9.43 8.71 7.99 7.27 6.55 5.83 5.11 4.39 3.67 2.95 2.23
Water (Water) 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Fuel 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 11.00 12.00

TREND PAP POWER TAKE OFF (PTO) FRONT


250.0

200.0

150.0

100.0

50.0

0.0
12955.0 14012.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE 15/08/2022 31/12/2022


HM 12955.0 14012.0
Silicon (Si) 19.4 15.3
Iron (Fe) 202.9 78.3
Copper (Cu) 23.6 3.7
Alumunium (Al) 2.5 1.1

TREND PAP POWER TAKE OFF (PTO) REAR


180.0
160.0
140.0
120.0
100.0
80.0
60.0
40.0
20.0
0.0
12955.0 14012.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

Page 74 of 178
Model D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
HM Unit 29,989 WL01024
Date Update
PT.BDMS
DATE 15/08/2022 31/12/2022
HM 12955.0 14012.0
Silicon (Si) 13.5 25.7
Iron (Fe) 157.6 166.3
Copper (Cu) 33.8 16.2
Alumunium (Al) 2.8 3.7

TREND ROTARY
12.0

10.0

8.0

6.0

4.0

2.0

0.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE
HM
Silicon (Si)
Iron (Fe)
Copper (Cu)
Alumunium (Al)

TREND COMPRESSOR / AIR END


12.0

10.0

8.0

6.0

4.0

2.0

0.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE
HM
Silicon (Si)
Iron (Fe)
Copper (Cu)
Alumunium (Al)

TREND PAP FINAL DRIVE LH


120

100

80

60

40

20

0
1047 988 2038 3146 4029

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE 1/12/2021 8/1/2022 25/03/2022 11/6/2022 26/09/2022


HM 1047 988 2038 3146 4029
Silicon (Si) 8 15.6 12.3 5.9 11.1
Iron (Fe) 18.7 90.4 101.6 25.3 27.9
Copper (Cu) 2.2 7.4 3.3 2.4 2.6
Alumunium (Al) 4.3 0.6 7.6 0.1 1.5

TREND PAP FINAL DRIVE RH


100
80

60

40

20

0
1047 988 2038 3146 4029
Page 75 of 178
Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)
TREND PAP FINAL DRIVE RH
100

80
Model
60 D8R
S/N Unit
40 T5X004419 7 PARAMETER UNIT +
HM Unit
20
29,989 WL01024
Date Update
0
PT.BDMS
1047 988 2038 3146 4029

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE 1/12/2021 8/1/2022 25/03/2022 11/6/2022 26/09/2022


HM 1047 988 2038 3146 4029
Silicon (Si) 8 16 5.9 7.2 8.2
Iron (Fe) 18.7 88 31.7 24.5 22.2
Copper (Cu) 2.2 7.4 1.9 2.4 2.4
Alumunium (Al) 4.3 1.4 2.6 0.5 1.5

TREND PAP HYDRAULIC


100

80

60

40

20

0
1047 988 2038 3146 4029

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE 15/08/2022 31/12/2022


HM 12955 14012
Silicon (Si) 0.9 0.9
Iron (Fe) 3.5 2
Copper (Cu) 6 3.1
Alumunium (Al) 0.1 1.5

Kg/cm2 PPM _TREND BLOWBY PRESS ENGINE Std max PMS. Max actual

600

500

400

300

200

100

0
HM

DATE
HM
Std max
PMS. Max
actual

RPM PPM _TREND ENGINE SPEED LOW IDLE Range Lo Range Hi Actual
900
850
800
750
700
650
600
550
500
450
400
HM

DATE
HM
Range Lo
Range Hi
Actual

RPM PPM _TREND ENGINE SPEED HIGH IDLE Range Lo Range Hi Actual
2600

2500

2400

2300

2200

2100
Page 76 of 178
2000
RPM PPM _TREND ENGINE SPEED HIGH IDLE Range Lo Range Hi Actual
2600

2500

Model
2400 D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
2300
HM Unit 29,989 WL01024
Date2200
Update
PT.BDMS
2100

2000
HM

DATE
HM
Range Lo
Range Hi
Actual

RPM PPM _TREND ENGINE SPEED T/C STALL Range Lo Range Hi Actual
2100

2000

1900

1800

1700

1600
HM

DATE
HM
Range Lo
Range Hi
Actual

Kg/cm2 PPM _TREND ENGINE OIL PRESS LOW IDLE STD. Min PMS. Min actual

2.8

2.4

1.6

1.2

0.8

0.4

0
HM

DATE
HM
STD. Min
PMS. Min
actual

Kg/cm2 PPM _TREND ENGINE OIL PRESS HIGH IDLE Range lo Range hi PMS. Min actual
7

0
HM

DATE
HM
Range lo
Range hi
PMS. Min
actual

Kg/cm2 PPM _TREND ENGINE BOOST PRESS Std Min. Pms Min. Actual R/H Axtual L/H
1500
1400
1300
1200
1100
1000 Page 77 of 178

900
Kg/cm2 PPM _TREND ENGINE BOOST PRESS Std Min. Pms Min. Actual R/H Axtual L/H
Model
1500 D8R
S/N 1400
Unit T5X004419 7 PARAMETER UNIT +
HM 1300
Unit 29,989 WL01024
Date Update
1200
PT.BDMS
1100
1000
900
800
700
HM

DATE
HM
Std Min.
Pms Min.
Actual R/H
Axtual L/H

Kg/cm2 PPM _TREND ENGINE EXHAUST TEMP


800

700

600

500

400

300

200

100
HM Std. Max Pms. Max Actual R/H Actual L/H

DATE
HM
Std. Max
Pms. Max
Actual R/H
Actual L/H

Kg/cm2 PPM _TREND TRANSMISSION RELIEF PRESSURE


50
45
40
35
30
25
20
15
10
HM Range Lo Min. Range Hi Max. PMS. Min Actual Lo Actual Hi

DATE
HM
Range Lo Min.
Range Hi Max.
PMS. Min
Actual Lo
Actual Hi

Kg/cm2 PPM _TREND STEERING RELIEF PRESS


250

225

200

175

150
HM Range Lo Min. Range Hi Max. Actual Lo Actual Hi

DATE
HM
Range Lo Min.
Range Hi Max.
Actual Lo
Actual Hi

Kg/cm2 PPM _TREND HYDRAULIC RELIEF PRESS


250

225 Page 78 of 178


Model D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
HMKg/cm2
Unit 29,989 WL01024
PPM _TREND HYDRAULIC RELIEF PRESS
Date Update
250
PT.BDMS

225

200

175

150
HM Range Lo Min. Range Hi Max. Actual Lo Actual Hi

DATE
HM
Range Lo Min.
Range Hi Max.
Actual Lo
Actual Hi

Problem Desc Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Overheat Engine 1
Overheat Hydraulic 2

Page 79 of 178
PLAN

Nov Desc

YTD

87.9 0
90.0

PLAN

Nov Desc

YTD

239.8 1
80.0

PLAN

ov Desc

YTD

8.0 0
7.0

hrs PLAN / hrs

Nov Desc

YTD

#DIV/0! #DIV/0!
26.0

r Rent.Hire rate

Nov Desc

YTD

Page 80 of 178
13.0 1
45.2
4398.9

TOTAL
197 0
817
1104
0
0

4029

uel Chromium (Cr)

Page 81 of 178
Page 82 of 178
Result Oil Sampling
0

PMS. Max actual

300
600
215

Range Hi Actual

625
675
640

Range Hi Actual

Page 83 of 178
Range Hi Actual

2300
2400
2310

Range Hi Actual

1790
1990
1820

PMS. Min actual

1
0.7
2.4

PMS. Min actual

3
4
2.1
5.1

ual R/H Axtual L/H

Page 84 of 178
ual R/H Axtual L/H

950
850
1100
1100

/H Actual L/H

650
700
535.2
542.5

Actual Lo Actual Hi

34.5
41
32.5
35.5
40

Lo Actual Hi

185
225
185
215

Page 85 of 178
Lo Actual Hi

185
215
185
200
Result PPM
0

YTD
1
2
3

Page 86 of 178
Model D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
HM Unit 29,989 WL01020
Date Update
PT.BDMS

ACTUAL PLAN
PHYSICAL AVAIBILITY 2022
100

80

60

40

20

0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

PA TAHUN 2022
MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL 97.00 98.00 98.00 100.00 98.00 88.00 97.00 94.00 70.00 55.00
PLAN 90 90 90 90 90 90 90 90 90 90 90 90

ACTUAL PLAN
PERFORMANCE MTBF 2022
400
350
300
250
200
150
100
50
0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

MTBF TAHUN 2022


MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL 346 284 5 301 35 159 82.25 234 79 58.5
PLAN 80 80 80 80 80 80 80 80 80 80 80 80

PERFORMANCE MTTR 2022 ACTUAL PLAN

50.0
40.0
30.0
20.0
10.0
0.0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

MTTR TAHUN 2022


MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL 0 1.8 5 0 0 2.7 4.025 0.8 4.025 12.7
PLAN 7 7 7 7 7 7 7 7 7 7 7 7

FUEL CONSUMPTION 2022 ACTUAL / hrs PLAN / hrs


30
25
20
15
10
5
0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

FUEL CONSUMPTION
MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc
ACTUAL / hrs
PLAN / hrs 26 26 26 26 26 26 26 26 26 26 26 26

GRAFIK COST PARAMETER Cost$/hr Rent.Hire rate

50

40

30

20

10

0
Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

PARAMETER COST
MONTH Jan Feb Maret Apr Mei Jun Jul Agust Sept Okt Nov Desc

Page 87 of 178
Model D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
HM Unit 29,989 WL01020
Date Update
PT.BDMS
Cost$/hr 9.072744881 17.7941231 15.40551138 13.2809051 6.7775197195 8.1006617 20.713398
Rent.Hire rate 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2
RM Cost 9824.95 1926.2 1052.66 1586.49 290.92 14834 1277.32

PENAMBAHAN OLI DILUAR PS

COMPONENT Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
ENG 21 17 5 14 10 35 25 48 15 7
T/M 18 20 38 55 425 55 57 45 104
HYD 55 55 140 220 35 25 105 85 200 60 80 44
F/D
PLAN ALL COMPART

TREND PAP ENGINE


20
18
16
14
12
10
8
6
4
2
0
1047 12732 13007 13276 13571 13773 14245 14468 14752 15000 15290

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al) Timbal (Pb) Soot (Al) Visc (Visc) Water (Water) Fuel Chromium (Cr)

DATE 1/12/2021 3/12/2021 31/12/2021 31/01/2022 24/02/2022 14/03/2022 30/04/2022 13/06/2022 11/7/2022 5/8/2022 11/9/2022
HM 1047 12732 13007 13276 13571 13773 14245 14468 14752 15000 15290
Silicon (Si) 8 9.6 8.6 11.7 5.9 4.9 14 7 14 7.7 7.1
Iron (Fe) 18.7 5.8 9.9 4.1 6.9 3.6 9.9 7.9 7.4 7.6 4.9
Copper (Cu) 2.4 0.9 0.9 1.3 1.1 0.6 1.2 1.1 0.7 1 0.4
Alumunium (Al) 4.3 2.9 2.5 4.8 1.7 2.9 6.9 3.1 6.6 2.7 2
Chromium (Cr) 2.2 1.4 1.4 2.5 1.3 0.8 2.7 2.1 2.1 1.1 1.1
Timbal (Pb) 8.64 8.71 8.79 8.83 8.76 9.26 8.92 8.78 8.81 8.72 8.83
Soot (Al) 0.2 0.1 0.1 0.7 0.3 0.1 0.6 0.4 0.1 0.1 0.1
Visc (Visc) 9.43 9.43 9.43 9.43 9.43 9.43 9.43 9.43 9.43 9.43 9.43
Water (Water) 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Fuel 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00

TREND PAP POWER TAKE OFF (PTO) FRONT


250.0

200.0

150.0

100.0

50.0

0.0
12955.0 14012.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE 15/08/2022 31/12/2022


HM 12955.0 14012.0
Silicon (Si) 19.4 15.3
Iron (Fe) 202.9 78.3
Copper (Cu) 23.6 3.7
Alumunium (Al) 2.5 1.1

TREND PAP POWER TAKE OFF (PTO) REAR


180.0
160.0
140.0
120.0
100.0
80.0
60.0
40.0
20.0
0.0
12955.0 14012.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE 15/08/2022 31/12/2022

Page 88 of 178
Model D8R
S/N Unit T5X004419 7 PARAMETER UNIT +
HM Unit 29,989 WL01020
Date Update
PT.BDMS
HM 12955.0 14012.0
Silicon (Si) 13.5 25.7
Iron (Fe) 157.6 166.3
Copper (Cu) 33.8 16.2
Alumunium (Al) 2.8 3.7

TREND ROTARY
12.0

10.0

8.0

6.0

4.0

2.0

0.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE
HM
Silicon (Si)
Iron (Fe)
Copper (Cu)
Alumunium (Al)

TREND COMPRESSOR / AIR END


12.0

10.0

8.0

6.0

4.0

2.0

0.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE
HM
Silicon (Si)
Iron (Fe)
Copper (Cu)
Alumunium (Al)

TREND PAP FINAL DRIVE LH


12.0

10.0

8.0

6.0

4.0

2.0

0.0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE
HM
Silicon (Si)
Iron (Fe)
Copper (Cu)
Alumunium (Al)

TREND PAP FINAL DRIVE RH


12
10
8
6
4
2
0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)


Page 89 of 178
10
8
6
Model4 D8R
S/N Unit
2 T5X004419 7 PARAMETER UNIT +
HM Unit
0 29,989 WL01020
Date Update
PT.BDMS
Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE
HM
Silicon (Si)
Iron (Fe)
Copper (Cu)
Alumunium (Al)

TREND PAP HYDRAULIC


12
10
8
6
4
2
0

Silicon (Si) Iron (Fe) Copper (Cu) Alumunium (Al)

DATE 15/08/2022 31/12/2022


HM 12955 14012
Silicon (Si) 0.9 0.9
Iron (Fe) 3.5 2
Copper (Cu) 6 3.1
Alumunium (Al) 0.1 1.5

Kg/cm2 PPM _TREND BLOWBY PRESS ENGINE Std max PMS. Max actual

600

500

400

300

200

100

0
HM

DATE
HM
Std max
PMS. Max
actual

RPM PPM _TREND ENGINE SPEED LOW IDLE Range Lo Range Hi Actual
900
850
800
750
700
650
600
550
500
450
400
HM

DATE
HM
Range Lo
Range Hi
Actual 1206

RPM PPM _TREND ENGINE SPEED HIGH IDLE Range Lo Range Hi Actual
2600

2500

2400

2300

2200

2100

2000
HM
Page 90 of 178
2400

2300
Model D8R
S/N 2200
Unit T5X004419 7 PARAMETER UNIT +
HM 2100
Unit 29,989 WL01020
Date Update
2000 PT.BDMS
HM

DATE
HM
Range Lo
Range Hi
Actual

RPM PPM _TREND ENGINE SPEED T/C STALL Range Lo Range Hi Actual
2100

2000

1900

1800

1700

1600
HM

DATE
HM
Range Lo
Range Hi
Actual

Kg/cm2 PPM _TREND ENGINE OIL PRESS LOW IDLE STD. Min PMS. Min actual

2.8

2.4

1.6

1.2

0.8

0.4

0
HM

DATE
HM
STD. Min
PMS. Min
actual

Kg/cm2 PPM _TREND ENGINE OIL PRESS HIGH IDLE Range lo Range hi PMS. Min actual
7

0
HM

DATE
HM
Range lo
Range hi
PMS. Min
actual 4044

Kg/cm2 PPM _TREND ENGINE BOOST PRESS Std Min. Pms Min. Actual R/H Axtual L/H
1500
1400
1300
1200
1100
1000
900
800 Page 91 of 178

700
Kg/cm2 PPM _TREND ENGINE BOOST PRESS Std Min. Pms Min. Actual R/H Axtual L/H
1500
1400
Model
1300 D8R
S/N 1200
Unit T5X004419 7 PARAMETER UNIT +
HM 1100
Unit 29,989 WL01020
Date Update
1000
PT.BDMS
900
800
700
HM

DATE
HM
Std Min.
Pms Min.
Actual R/H
Axtual L/H

Kg/cm2 PPM _TREND ENGINE EXHAUST TEMP


800

700

600

500

400

300

200

100
HM Std. Max Pms. Max Actual R/H Actual L/H

DATE
HM
Std. Max
Pms. Max
Actual R/H
Actual L/H

Kg/cm2 PPM _TREND TRANSMISSION RELIEF PRESSURE


50
45
40
35
30
25
20
15
10
HM Range Lo Min. Range Hi Max. PMS. Min Actual Lo Actual Hi

DATE
HM
Range Lo Min.
Range Hi Max.
PMS. Min
Actual Lo
Actual Hi

Kg/cm2 PPM _TREND STEERING RELIEF PRESS


250

225

200

175

150
HM Range Lo Min. Range Hi Max. Actual Lo Actual Hi

DATE
HM
Range Lo Min.
Range Hi Max.
Actual Lo
Actual Hi

Kg/cm2 PPM _TREND HYDRAULIC RELIEF PRESS


250

225

200 Page 92 of 178


Model
Kg/cm2 D8R
PPM _TREND HYDRAULIC RELIEF PRESS
S/N250
Unit T5X004419 7 PARAMETER UNIT +
HM Unit 29,989 WL01020
Date Update
225
PT.BDMS

200

175

150
HM Range Lo Min. Range Hi Max. Actual Lo Actual Hi

DATE
HM
Range Lo Min.
Range Hi Max.
Actual Lo
Actual Hi

Problem Desc Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Overheat Engine 1
Overheat Hydraulic 2

Page 93 of 178
PLAN

Nov Desc

YTD

89.5 0
90.0

PLAN

Nov Desc

YTD

158.4 1
80.0

PLAN

ov Desc

YTD

3.1 1
7.0

hrs PLAN / hrs

Nov Desc

YTD

#DIV/0! #DIV/0!
26.0

r Rent.Hire rate

Nov Desc

YTD

Page 94 of 178
13.0 1
45.2
4398.9

TOTAL
197 0
817
1104
0
0

15290

uel Chromium (Cr)

Page 95 of 178
Page 96 of 178
Result Oil Sampling
0

PMS. Max actual

300
600
215

Range Hi Actual

625
675
640

Range Hi Actual

Page 97 of 178
2300
2400
2310

Range Hi Actual

1790
1990
1820

PMS. Min actual

1
0.7
2.4

PMS. Min actual

3
4
2.1
5.1

ual R/H Axtual L/H

Page 98 of 178
ual R/H Axtual L/H

950
850
1100
1100

/H Actual L/H

650
700
535.2
542.5

Actual Lo Actual Hi

34.5
41
32.5
35.5
40

Lo Actual Hi

185
225
185
215

Page 99 of 178
Lo Actual Hi

185
215
185
200
Result PPM
0

YTD
1
2
3

Page 100 of 178


Date : Mar-22
Acquisition
NO Kode unit Location Model Eqp HM Eqp Policy (Thn)
Date Value

(a) 5
1 DZ01010 MRBL D8R 14,616 Jan-18 3,636,000,000 60
WL01019 LOREH CAT966H 14712 4310100% 363600000000% 6000%
WL01024 LOREH L220H 4157
WL01022 LOREH L220H 15544
WL01021 LOREH L220H 15788
WL01020 MRBL L220H 15,418
WL01023 MRBL 972L 13150

Mar-21
Acquisition
Policy
NO Kode unit Location Model Eqp HM Eqp Value
Date
(IDR) Year
(a) 5
1 DZ…. …….. D85ESS-2 17,600 Mar-11 3,636,000,000 60
Jumlah Bulan Policy Life Scrap Taksiran Kondisi Eqp
Nilai Residual
Depresiasi Book Value Performance Fisik % Life
Month Life HM
% 40.0% 20% 40.0%
(b) (c) d = (a-c)/b
50 20% 727,200,000 58,207,895 60 18,000 10.0% 6.0% 5.2%
5500% 20% 727200000 5288463837% 6000% 2200000% 10% 7% 1%

Policy Life Scrap Taksiran Kondisi Eqp


Nilai Residual Book Value
Waktu Depresiasi Life Time Performance Fisik % Life
Month
Bulan % (IDR) (IDR) (Hrs) 40.0% 20% 40.0%
(b) (c) d = (a-c)/b
120 20% 727,200,000 24,220,093 60 22,000 10.0% 6.0% 5.2%
ndisi Eqp Nilai Aset Base
Nilai Aset Base Nilai Biaya Repair On Kondisi dan Decision Scrap
Total On Kondisi
100% 14300 Plan Repair 10%
Final
(e) f=(a x e) (g) h=(f - g) e to 10% f to d h to 0
21.2% 769,793,143 954,696,970 - 184,903,827 1 1 0 0
18% 643572000 99430734 544141266 1 1 1 1

ndisi Eqp Nilai Aset Base Nilai Biaya Repair


Nilai Biaya GOH/PCR
Total On Kondisi (IDR)
100% (IDR) 14300 (IDR) Ratio To New
(e) f=(a x e) (g)
21.2% 769,793,143 954,696,970 2,100,000,000 58%
Remark

jika 0 = scrap
jika 0 = scrap
jika 1 = run
LOCATION GROUP CODE UNIT EQP DESC MODEL TYPE COMPONENT

D8R Bulldozer ENGINE


F/DRIVE LH
F/DRIVE RH
TRANSMISSION
TRACK SHOE ASSY
LIFE TIME TER % Life Value Life
POLICY LIFE CYCLE STD HM ACCUMULATIF NOW Value Comp
UP DATE Remaining Remaining

18000 29989 29989 2 8.0% 0


18000 29989 29989 2 8.0% 0
18000 29989 29989 2 8.0% 0
18000 29989 29989 2 8.0% 0
18000 29989 29989 2 8.0% 0
Technical Inspection for Wheel Loaders
Status assessment ü- Normal M - Monitor A - Action Blank – Not Applicable

1. Engine
1.1Cooling System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.1.1 Radiator Pressure Relief (Radiator Cap)
1.1.2
1.1.2 Test Engine Coolant

Check Freezing Point of Engine Coolant

Test Engine Coolant Conditioner

1.1.3 Check Belt Tension


°C 91 92
1.1.4 Normal Engine Coolant Temperature
1.1.5
1.1.5 Radiator Temperature Drop
°C 84 the result of temperature measurement top tank and bottom tank
Normal Upper Tank Temperature
°C 78 should not be exceeded spec 7 deg C
Normal Lower Tank Temperature
1.2 Fuel System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.2.1
1.2.1 Engine Speed - Check

No Load High Idle RPM 2276 2270


Normal
No Load Low Idle RPM 949 825
Normal
1.2.2 1.2. Fuel System Pressure - Test

Fuel Pressure at Low Idle PSI 73 59


Normal
PSI 80 92
Fuel Pressure at High Idle
Normal
1.3 Lubrication System
# *Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.3.1
1.3.1 Engine Oil Pressure - Test

Oil Pressure at Low Idle PSI 30 26.5


Normal
Oil Pressure at High Idle PSI 56 55.7
Normal
1.4 Basic Engine
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.4.1 Cylinder Cutout Test

1.4.2 Normal Engine Crankcase Pressure (Blowby) Test L/min 183 204 to 272
1.5 Air Inlet and Exhaust System
Status Description Units Observed Minimum Maximum Comments
1.5.1 1.5.1 Torque Converter Stall Test (from T&A Power Train System)
°C
Torque Converter Oil Temperature 120
120 Units Observed Specified (+)Tol (-)Tol
Normal Boost Pressure (Adjusted Boost Pressure from TMI) PSI 13
Engine Speed (from T&A Power Train System) RPM 2021
Normal
1.5.2 Exhaust Temperature - Test (Measure at Each Cylinder) Units Cyl Observed Cyl Observed
°C N/A
#1 154 #2 173
°C N/A
N/A #3 171 #4 183
°C N/A
N/A #5 182 #6 179

N/A #7 #8
1.6 Miscellaneous Engine
Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.6.1

1.6.2

1.6.3

2. Performance Checks
2.1 Hydraulc Performance Checks
Status Description Units Observed Specified (+)Tol (-)Tol Comments
2.1.1
2.1.1 Implement Cycle Time - Check

Normal Lift Raise SEC 6.9

Normal Lift Lower SEC 3.8

Normal Float SEC 3

Normal Tilt Back SEC 2.4

Normal Dump SEC 2.9


2.1.2 2.1.2 Lift & Tilt Cylinder Drift - Check

Oil Temperature Units Observed Oil Temperature Ranges


°C
55 ??° to ??° ??° to ??° ??° to ??°
50 to 65

50 to 65 Units Observed Maximum Allowable Minimun Allowable Minimun Allowable Minimun Allowable
Movement Time (sec) Time (sec) Time (sec)

Action Lift Cylinder MM 140 14

Normal Tilt Cylinder MM 0


2.2 Brake Performance Checks
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
2.2.1 Brake Accumulator - Test (Test from OMM)

2.2.2 Normal Service Brake Holding Ability Test (Test from OMM) GOOD
2.2.3 Normal Parking Brake Holding Ability Test (Test from OMM) GOOD
2.3 Steering Performance Checks
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
2.3.1
2.3.1 Command Control Steering Steering Time - Check

Normal Left Steering Time (High Idle) SEC 2.5

Normal Right Steering Time (High Idle) SEC 2.3

Normal Left Steering Time (Low Idle) SEC 4.8

Normal Right Steering Time (Low Idle) SEC 5.1

Normal Left/Right Time Difference (Max) SEC 2


2.3.2
2.3.2 HMU Steering Time - Check

Normal Left Steering Time (High Idle) SEC 3

Normal Right Steering Time (High Idle) SEC 3.2

Normal Left Steering Time (Low Idle) SEC 5.1

Normal Right Steering Time (Low Idle) SEC 4.9

Normal Left/Right Time Difference (Max) SEC 2


3. Hydraulics
3.1 Hydraulic System
Status Description Units Observed Minimum Maximum Comments
3.1.1 3.1. Implement Double Stall Test
°C
Torque Converter Oil Temperature 75
75 Units Observed Specified (+)Tol (-)Tol Comments
Boost Pressure (Adjusted Boost Pressure from TMI) PSI 13
Normal
Engine Speed (from T&A Hydraulic System) PSI 2021
Normal
3.1.2 Normal Implement Piston Pump Margin Pressure (Float) PSI 300
3.1.3 Normal Pilot Pressure to the Main Control Valve - Check PSI 500
3.1.4 Normal Load Sensing Signal Relief Valve - Test and Adjust PSI 4200
3.1.5 3.1.5 Pilot Oil Accumulator (Dead Engine Lower) - Test Units Observed Oil Temperature Ranges
Oil Temperature Ranges Oil Temperature ??° to ??° ??° to ??° ??° to ??°
??° to ??°
??° to ??° Units Observed Specified (+)Tol (-)Tol Comments
Accumulator Pressure (High Idle)

Accumulator Pressure (Dead Engine Lower)


3.1.6 3.1.6 Ride Control Accumulator - Test Units Observed Oil Temperature Ranges
Oil Temperature ??° to ??° ??° to ??° ??° to ??°

Units Observed Specified (+)Tol (-)Tol Comments


Charge Pressure (at Ambient Temperature)
3.2 Miscellaneous Hydraulic System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
3.2.1

3.2.2

3.2.3

4. Brake and Hydraulic Fan


4.1 Braking System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
4.1.1 4.1.1 Service Brake System Pressure - Test

Normal Rear Service Brake Pressure (Brake On) PSI 700

Normal Front Service Brake Pressure (Brake On) PSI 700


4.1.2 4.1.2 Service Brake Wear Indicator

Right Front Indicator Depth

Left Front Indicator Depth

Right Rear Indicator Depth

Left Rear Indicator Depth


4.2 Hydraulic Fan System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
4.2.1 4.2.1 Hydraulic Fan (If Equipped)

Max Fan Speed

Min Fan Speed

Margin Pressure (Low Idle) PSI 250


Normal
High Pressure Cut-Off (High Idle) PSI 260
Normal
4.3 Miscellaneous Brake and Hydraulic Fan System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
4.3.1

4.3.2

4.3.3

5. Steering
5.1 Steering System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
5.1.1 PSI 3100
Normal Piston Pump (Steering) High Pressure Stall - Test
5.1.2 5.1.2 Piston Pump (Steering) Margin Pressure - Test

Normal Steering Pump Pressure PSI 350

Normal Steering Metering Pump Signal Pressure PSI 350

Normal Margin Pressure PSI 350


5.1.3 Piston Pump (Steering) Low Pressure Standby - Test

5.1.4 HMU Relief Valve (Pump Backup) - Test

5.1.5 HMU Steering Cylinder Crossover Relief Valve - Test


*Status Description Units Observed Specified (+)Tol (-)Tol Comments
5.1.6 5.1.6 Command Control Steering Pilot System Pressure - Test

Left Steering Pilot Pressure (Min)

Right Steering Pilot Pressure (Min)

5.1.7 Command Control Steering Pilot Valve Supply Pressure - Test

5.1.8 5.1.8 Steering Neutralizer Valve - Check

Right Side Gap (Engine Frame to Non-Engine Frame)

Left Side Gap (Engine Frame to Non-Engine Frame)


5.2 Miscellaneous Steering
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
5.2.1

5.2.2

5.2.3

6. Power Train
6.1 Power Train System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
6.1.1 6.1.1 Tire Pressure

Front Left Tire Pressure

Front Right Tire Pressure

Rear Left Tire Pressure

Rear Right Tire Pressure


Status Description Pass Fail Comments
6.1.2 Calibrate Fill Time for the Transmission Clutch
Status Description Units Observed Specified (+)Tol (-)Tol Comments
6.1.3 6.1.3 Test for the Transmission Clutch Pressure

Normal Clutch 1 Pressure (Reverse in Any Speed) PSI 400

Normal Clutch 2 Pressure (Forward in Any Speed) PSI 410

Normal Clutch 3 Pressure (Nuetral) PSI 410

Normal Clutch 4 Pressure (Forward or Reverse/Third Speed) PSI 410

Normal Clutch 5 Pressure (Second Speed/Forward or Reverse) PSI 330

Normal Clutch 6 Pressure (First Speed/Forward or Reverse) PSI 400


6.1.4 PSI 100
Normal Torque Converter Inlet Pressure (High Idle)
6.1.5 PSI 70
Normal Torque Converter Outlet Pressure (Torque Converter Stall)
6.1.6 PSI 20
Normal Transmission Lubrication Pressure (High Idle)
6.1.7 PSI 420
Normal Transmission Oil Pump Pressure (High Idle)
6.2 Miscellaneous Power Train
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
6.2.1

6.2.2

6.2.3

7. Electrical System
7.1 Electrical System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
7.1.1 7.1.1 Battery Voltage

Normal Engine Stopped VOLT 24

Normal Low Idle VOLT 27

Normal High Idle VOLT 27.5


7.1.2 Inspect Battery Cables

7.1.3 Starter Draw Test


7.2 Miscellaneous Electrical
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
7.2.1

7.2.2

7.2.3

8. S·O·S
8.1 S·O·S Samples
Status Description Obtain Comments
8.1.1 Engine Oil Sample Suggestion : Machine after schedule PM2000 hours by customer already perform take all oil sample . Need to take all oil sample aga

8.1.2 Engine Coolant Sample (Level II)

8.1.3 Hydraulic Oil Sample

8.1.4 8.1.4 Differential & Final Drive Oil Samples (Inboard Final Drives)

Front Differential & Final Drive Oil Sample

Rear Differential & Final Drive Oil Sample

8.1.5 8.1.5 Differential & Final Drive Oil Samples (Outboard Final Drives)

Front Differential Oil Sample

Rear Differential Oil Sample

Left Front Final Drive Oil Sample

Right Front Final Drive Oil Sample

Left Rear Final Drive Oil Sample

Right Rear Final Drive Oil Sample

8.1.6 Transmission/Torque Converter Oil Sample


Technical Inspection for Wheel Loaders
Status assessment ü- Normal M - Monitor A - Action Blank – Not Applicable

1. Engine
1.1Cooling System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.1.1 Psi 8.5 Psi 8.5 Normal
Normal Radiator Pressure Relief (Radiator Cap)
1.1.2
1.1.2 Test Engine Coolant

Check Freezing Point of Engine Coolant Not used

Test Engine Coolant Conditioner Not used

1.1.3 Checked Normal


Normal Check Belt Tension
1.1.4 Celcius 82.7 65-110 65 110
Normal Engine Coolant Temperature
1.1.5
1.1.5
Radiator Temperature Drop Celcius 27.3 Upper tank temperature - Lower tank temperature

Upper Tank Temperature Celcius 75.5 Please check/clean up radiator core


Normal
Lower Tank Temperature Celcius 48.2 Please check/clean up radiator core
Normal
1.2 Fuel System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.2.1
1.2.1 Engine Speed - Check

No Load High Idle Rpm 2269 2270 2310 2230 Normal at high idle
Normal
No Load Low Idle Rpm 601 825 835 815 Need too monitoring injector (indication low power)
Monitor
1.2.2 1.2. Fuel System Pressure - Test

Fuel Pressure at Low Idle Psi 70 95 65 125 Normal


Normal
Psi 70 95 65 125 Normal
Fuel Pressure at High Idle
Normal
1.3 Lubrication System
# *Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.3.1
1.3.1 Engine Oil Pressure - Test

Oil Pressure at Low Idle Psi 49 Minimum 9-26 Normal


Normal
Oil Pressure at High Idle Psi 74 Minimum 40-59 Normal
Normal
1.4 Basic Engine
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.4.1 Average of 6 cylinder cut out
Monitor Cylinder Cutout Test 3.38
1.4.2 Normal
Normal Engine Crankcase Pressure (Blowby) Test L/min 123 Max 138
1.5 Air Inlet and Exhaust System
Status Description Units Observed Minimum Maximum Comments
1.5.1 1.5.1 Torque Converter Stall Test (from T&A Power Train System)
Celcius 163 220 Normal
Torque Converter Oil Temperature 170
Normal Units Observed Specified (+)Tol (-)Tol
Normal Boost Pressure (Adjusted Boost Pressure from TMI) 15 20 14 Normal
Engine Speed (from T&A Power Train System)

1.5.2 Normal Exhaust Temperature - Test (Measure at Each Cylinder) Units Cyl Observed Cyl Observed
Celcius #1 131.4 #2 145.8

145.8 Celcius #3 176.1 #4 133.2

133.2 Celcius #5 141.8 #6 125.6

125.6 #7 #8
1.6 Miscellaneous Engine
Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.6.1

1.6.2

1.6.3

2. Performance Checks
2.1 Hydraulc Performance Checks
Status Description Units Observed Specified (+)Tol (-)Tol Comments
2.1.1
2.1.1 Implement Cycle Time - Check

Lift Raise Under spec


Action Second 16.17 6.5 7 6
Lift Lower Normal
Normal Second 3.51 3.5 4 3
Float Normal
Normal Second 3 2.8 3.3 2.3
Tilt Back Under spec
Action Second 6.43 2.5 3 2
Dump Normal
Normal Second 2.84 2.7 3.2 2.2
2.1.2 2.1.2 Lift & Tilt Cylinder Drift - Check

Oil Temperature Units Observed Oil Temperature Ranges


Celcius
55 ??° to ??° ??° to ??° ??° to ??°
49-65

49-65 Units Observed Maximum Allowable Minimun Allowable Minimun Allowable Minimun Allowable
Movement Time (sec) Time (sec) Time (sec)
3
Normal Lift Cylinder mm 5 14 mm 5 minutes

Normal Tilt Cylinder mm 4 20 mm 5 minutes


2.2 Brake Performance Checks
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
2.2.1 Normal
Normal Brake Accumulator - Test (Test from OMM) Psi 900 900
2.2.2 Not moved
Normal Service Brake Holding Ability Test (Test from OMM) Normal
2.2.3 Not moved
Normal Parking Brake Holding Ability Test (Test from OMM) Normal
2.3 Steering Performance Checks
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
2.3.1
2.3.1 Command Control Steering Steering Time - Check

Normal Left Steering Time (High Idle) Second 3 2.9 3.4 2.4

Normal Right Steering Time (High Idle) Second 3.2 2.9 3.4 2.4
Left Steering Time (Low Idle)

Right Steering Time (Low Idle)

Left/Right Time Difference (Max)


2.3.2
2.3.2 HMU Steering Time - Check

Normal Left Steering Time (High Idle) Second 3 2.9 3.4 2.4

Normal Right Steering Time (High Idle) Second 3 2.9 3.4 2.4
Left Steering Time (Low Idle)

Right Steering Time (Low Idle)

Left/Right Time Difference (Max)

3. Hydraulics
3.1 Hydraulic System
Status Description Units Observed Minimum Maximum Comments
3.1.1 3.1. Implement Double Stall Test
Celcius At normal temperature operation
Torque Converter Oil Temperature 84
At n Units Observed Specified (+)Tol (-)Tol Comments
Boost Pressure (Adjusted Boost Pressure from TMI) Psi 7 At stall

Engine Speed (from T&A Hydraulic System) Rpm 1879 At stall

3.1.2 Normal
Normal Implement Piston Pump Margin Pressure (Float) Psi 300 300 315 285
3.1.3 Normal
Normal Pilot Pressure to the Main Control Valve - Check Psi 500 500 520 480
3.1.4 Not spect (check hydraulic system)
Action Load Sensing Signal Relief Valve - Test and Adjust Psi 1400 4200 4300 4100
3.1.5 3.1.5 Pilot Oil Accumulator (Dead Engine Lower) - Test Units Observed Oil Temperature Ranges
Celcius
Oil Temperature Ranges Oil Temperature 21 ??° to ??° ??° to ??° ??° to ??°
??° to ??°
??° to ??° Units Observed Specified (+)Tol (-)Tol Comments
Accumulator Pressure (High Idle) Normal
Normal Psi 500 510 560 460
Accumulator Pressure (Dead Engine Lower) Normal
Normal Psi 140 145 152 138
3.1.6 3.1.6 Ride Control Accumulator - Test Units Observed Oil Temperature Ranges
Celcius
Oil Temperature 20 ??° to ??° ??° to ??° ??° to ??°

Units Observed Specified (+)Tol (-)Tol Comments


Charge Pressure (at Ambient Temperature) Normal
Normal Psi 335 334
3.2 Miscellaneous Hydraulic System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
3.2.1

3.2.2

3.2.3

4. Brake and Hydraulic Fan


4.1 Braking System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
4.1.1 4.1.1 Service Brake System Pressure - Test

Rear Service Brake Pressure (Brake On) Normal


Normal Psi 700 680 730 630
Front Service Brake Pressure (Brake On) Normal
Normal Psi 700 680 730 630
4.1.2 4.1.2 Service Brake Wear Indicator

Right Front Indicator Depth

Left Front Indicator Depth

Right Rear Indicator Depth

Left Rear Indicator Depth


4.2 Hydraulic Fan System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
4.2.1 4.2.1 Hydraulic Fan (If Equipped)

Max Fan Speed Rpm 1500 1200 1250 1150 Need to calibration first
Action
Min Fan Speed Rpm 600 525 600 450 Normal
Normal
Margin Pressure (Low Idle) Psi 550 261 275 247 Need to check fan system
Action
High Pressure Cut-Off (High Idle) Psi 2600 2812 2862 2762 Too low ,Need to inspect fan system
Action
4.3 Miscellaneous Brake and Hydraulic Fan System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
4.3.1

4.3.2

4.3.3

5. Steering
5.1 Steering System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
5.1.1 Psi 3000 3002 3102 2900 Normal
Normal Piston Pump (Steering) High Pressure Stall - Test
5.1.2 5.1.2 Piston Pump (Steering) Margin Pressure - Test

Steering Pump Pressure Normal


Normal Psi 3000
Steering Metering Pump Signal Pressure Normal
Normal Psi 2650
Margin Pressure Normal
Normal Psi 350 348
5.1.3 Psi 500 508 558 458 Normal
Normal Piston Pump (Steering) Low Pressure Standby - Test
5.1.4 HMU Relief Valve (Pump Backup) - Test

5.1.5 Psi 3800 3713 3815 3611 Normal


Normal HMU Steering Cylinder Crossover Relief Valve - Test
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
5.1.6 5.1.6 Command Control Steering Pilot System Pressure - Test

Left Steering Pilot Pressure (Min) Normal


Normal Psi 300 232 to 435 435 232
Right Steering Pilot Pressure (Min) Normal
Normal Psi 300 232 to 435 435 232
5.1.7 Command Control Steering Pilot Valve Supply Pressure - Test

5.1.8 5.1.8 Steering Neutralizer Valve - Check

Right Side Gap (Engine Frame to Non-Engine Frame) Tes press pedal
Normal Fuction
Left Side Gap (Engine Frame to Non-Engine Frame) Tes press pedal
Normal Fuction
5.2 Miscellaneous Steering
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
5.2.1

5.2.2

5.2.3

6. Power Train
6.1 Power Train System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
6.1.1 6.1.1 Tire Pressure

Front Left Tire Pressure N/A

Front Right Tire Pressure N/A

Rear Left Tire Pressure N/A

Rear Right Tire Pressure N/A

Status Description Pass Fail Comments


6.1.2 Calibrate Fill Time for the Transmission Clutch Normal

Status Description Units Observed Specified (+)Tol (-)Tol Comments


6.1.3 6.1.3 Test for the Transmission Clutch Pressure

Clutch 1 Pressure (Reverse in Any Speed) Normal


Normal Psi 380 400 420 380
Clutch 2 Pressure (Forward in Any Speed) Normal
Normal Psi 380 400 420 380
Clutch 3 Pressure (Nuetral) Normal
Normal Psi 380 400 420 380
Clutch 4 Pressure (Forward or Reverse/Third Speed) Need adjust
Action Psi 315 400 420 380
Clutch 5 Pressure (Second Speed/Forward or Reverse) Nedd adjust
Action Psi 315 335 315 355
Clutch 6 Pressure (First Speed/Forward or Reverse) Need adjust
Action Psi 370 400 420 380
6.1.4 80 135 142.5 127.5 Need adjust/ Check
Action Torque Converter Inlet Pressure (High Idle) Psi
6.1.5 56 60 80 40 Normal
Normal Torque Converter Outlet Pressure (Torque Converter Stall) Psi
6.1.6 18 Minimum 15 Normal
Normal Transmission Lubrication Pressure (High Idle) Psi
6.1.7 430 Normal
Normal Transmission Oil Pump Pressure (High Idle) Psi
6.2 Miscellaneous Power Train
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
6.2.1

6.2.2

6.2.3

7. Electrical System
7.1 Electrical System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
7.1.1 7.1.1 Battery Voltage

Normal Engine Stopped VDC 24.5

Normal Low Idle VDC 27.5

Normal High Idle VDC 27.5


7.1.2 Normal
Normal Inspect Battery Cables
7.1.3 Starter Draw Test
7.2 Miscellaneous Electrical
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
7.2.1

7.2.2

7.2.3

8. S·O·S
8.1 S·O·S Samples
Status Description Obtain Comments
8.1.1 Engine Oil Sample OK Take sample HP-427

8.1.2 Engine Coolant Sample (Level II)

8.1.3 Hydraulic Oil Sample OK Take sample HP-426

8.1.4 8.1.4 Differential & Final Drive Oil Samples (Inboard Final Drives)

Front Differential & Final Drive Oil Sample Take sample HP-426
OK
Rear Differential & Final Drive Oil Sample Take sample HP-426
OK
8.1.5 8.1.5 Differential & Final Drive Oil Samples (Outboard Final Drives)

Front Differential Oil Sample N/A

Rear Differential Oil Sample N/A

Left Front Final Drive Oil Sample N/A

Right Front Final Drive Oil Sample N/A

Left Rear Final Drive Oil Sample N/A

Right Rear Final Drive Oil Sample N/A

8.1.6 Transmission/Torque Converter Oil Sample OK Take sample HP-426


Technical Inspection for Wheel Loaders
Status assessment ü- Normal M - Monitor A - Action Blank – Not Applicable

1. Engine
1.1Cooling System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.1.1 Psi 3 Psi 3Psi Normal
Normal Radiator Pressure Relief (Radiator Cap)
1.1.2
1.1.2 Test Engine Coolant

Check Freezing Point of Engine Coolant Not used

Test Engine Coolant Conditioner Not used

1.1.3 Normal
Normal Check Belt Tension
1.1.4 Celcius 75 65-110 65 110
Normal Engine Coolant Temperature
1.1.5
1.1.5
Radiator Temperature Drop Celcius 12.4 Please readjust speed of fan rotating

Upper Tank Temperature Celcius 53.9 Please check/clean up radiator core


Normal
Lower Tank Temperature Celcius 41.5 Please check/clean up radiator core
Normal
1.2 Fuel System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.2.1
1.2.1 Engine Speed - Check

No Load High Idle Rpm 2271 2270 40 40 Normal at High Idle


Normal
No Load Low Idle Rpm 950 825 10 10 Normal at Low Idle
Normal
1.2.2 1.2. Fuel System Pressure - Test

Fuel Pressure at Low Idle Psi 78 Normal


Normal
Psi 85 Normal
Fuel Pressure at High Idle
Normal
1.3 Lubrication System
# *Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.3.1
1.3.1 Engine Oil Pressure - Test

Oil Pressure at Low Idle Psi 21 Minimum 9-26 Normal


Normal
Oil Pressure at High Idle Psi 42 Minimum 40-59 Normal
Normal
1.4 Basic Engine
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.4.1 Normal
Normal Cylinder Cutout Test 31.059
1.4.2 Normal
Normal Engine Crankcase Pressure (Blowby) Test L/min 135 Max 266
1.5 Air Inlet and Exhaust System
Status Description Units Observed Minimum Maximum Comments
1.5.1 1.5.1 Torque Converter Stall Test (from T&A Power Train System)
Celcius 163 220 Normal
Torque Converter Oil Temperature 170
Normal Units Observed Specified (+)Tol (-)Tol
Normal Boost Pressure (Adjusted Boost Pressure from TMI) 20 21 18 Normal
Engine Speed (from T&A Power Train System)

1.5.2 Normal Exhaust Temperature - Test (Measure at Each Cylinder) Units Cyl Observed Cyl Observed
Celcius #1 144.5 #2 139.7

139.7 Celcius #3 141.1 #4 152.4

152.4 Celcius #5 164.2 #6 142.7

142.7 #7 #8
1.6 Miscellaneous Engine
Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.6.1

1.6.2

1.6.3

2. Performance Checks
2.1 Hydraulc Performance Checks
Status Description Units Observed Specified (+)Tol (-)Tol Comments
2.1.1
2.1.1 Implement Cycle Time - Check

Lift Raise Above Spec


Monitor Second 8 6.5 0.5 0.5
Lift Lower Normal
Normal Second 3 3.5 0.5 0.5
Float Normal
Normal Second 2.7 2.8 0.5 0.5
Tilt Back Normal
Normal Second 2.5 2.5 0.5 0.5
Dump Normal
Normal Second 2.5 2.7 0.5 0.5
2.1.2 2.1.2 Lift & Tilt Cylinder Drift - Check

Oil Temperature Units Observed Oil Temperature Ranges


Celcius
62 ??° to ??° ??° to ??° ??° to ??°
49-65

49-65 Units Observed Maximum Allowable Minimun Allowable Minimun Allowable Minimun Allowable
Movement Time (sec) Time (sec) Time (sec)
3
Normal Lift Cylinder mm 3 14mm 5 minutes

Normal Tilt Cylinder mm 5 20mm 5 minutes


2.2 Brake Performance Checks
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
2.2.1 Normal
Normal Brake Accumulator - Test (Test from OMM) Psi 900 900
2.2.2 Not moved
Normal Service Brake Holding Ability Test (Test from OMM) Normal
2.2.3 Not moved
Normal Parking Brake Holding Ability Test (Test from OMM) Normal
2.3 Steering Performance Checks
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
2.3.1
2.3.1 Command Control Steering Steering Time - Check

Left Steering Time (High Idle) Normal


Normal Second 3 2.9 0.5 0.5
Right Steering Time (High Idle) Normal
Normal Second 3 2.9 0.5 0.5
Left Steering Time (Low Idle)

Right Steering Time (Low Idle)

Left/Right Time Difference (Max)


2.3.2
2.3.2 HMU Steering Time - Check

Left Steering Time (High Idle) Normal


Normal Second 3 2.9 0.5 0.5
Right Steering Time (High Idle) Normal
Normal Second 3.1 2.9 0.5 0.5
Left Steering Time (Low Idle)

Right Steering Time (Low Idle)

Left/Right Time Difference (Max)

3. Hydraulics
3.1 Hydraulic System
Status Description Units Observed Minimum Maximum Comments
3.1.1 3.1. Implement Double Stall Test
Celcius At normal temperature operation
Torque Converter Oil Temperature 75
At n Units Observed Specified (+)Tol (-)Tol Comments
Boost Pressure (Adjusted Boost Pressure from TMI) Psi 20 21 18 At stall

Engine Speed (from T&A Hydraulic System) Rpm 2231 2270 40 40 At stall

3.1.2 Normal
Normal Implement Piston Pump Margin Pressure (Float) Psi 300 300 15 15
3.1.3 Normal
Normal Pilot Pressure to the Main Control Valve - Check Psi 500 500 20 20
3.1.4 Need to Check
Action Load Sensing Signal Relief Valve - Test and Adjust Psi 3900 4200 100 100
3.1.5 3.1.5 Pilot Oil Accumulator (Dead Engine Lower) - Test Units Observed Oil Temperature Ranges
Celcius
Oil Temperature Ranges Oil Temperature 21 ??° to ??° ??° to ??° ??° to ??°
??° to ??°
??° to ??° Units Observed Specified (+)Tol (-)Tol Comments
Accumulator Pressure (High Idle) Normal
Normal Psi 500 510 50 50
Accumulator Pressure (Dead Engine Lower) Normal
Normal Psi 145 145 7 7
3.1.6 3.1.6 Ride Control Accumulator - Test Units Observed Oil Temperature Ranges
Celcius
Oil Temperature 25 ??° to ??° ??° to ??° ??° to ??°

Units Observed Specified (+)Tol (-)Tol Comments


Charge Pressure (at Ambient Temperature) Normal
Normal Psi 145 145
3.2 Miscellaneous Hydraulic System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
3.2.1

3.2.2

3.2.3

4. Brake and Hydraulic Fan


4.1 Braking System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
4.1.1 4.1.1 Service Brake System Pressure - Test

Rear Service Brake Pressure (Brake On) Normal


Normal Psi 700 680 50 50
Front Service Brake Pressure (Brake On) Normal
Normal Psi 700 680 50 50
4.1.2 4.1.2 Service Brake Wear Indicator

Right Front Indicator Depth

Left Front Indicator Depth

Right Rear Indicator Depth

Left Rear Indicator Depth


4.2 Hydraulic Fan System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
4.2.1 4.2.1 Hydraulic Fan (If Equipped)

Max Fan Speed Rpm 1172 1200 50 50 Normal


Normal
Min Fan Speed Rpm 474 525 75 75 Normal
Normal
Margin Pressure (Low Idle) Psi 250 261 17 17 Normal
Normal
High Pressure Cut-Off (High Idle) Psi 2800 2812 50 50 Normal
Normal
4.3 Miscellaneous Brake and Hydraulic Fan System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
4.3.1

4.3.2

4.3.3

5. Steering
5.1 Steering System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
5.1.1 Psi 3000 3000 100 100 Normal
Normal Piston Pump (Steering) High Pressure Stall - Test
5.1.2 5.1.2 Piston Pump (Steering) Margin Pressure - Test

Steering Pump Pressure

Steering Metering Pump Signal Pressure

Margin Pressure

5.1.3 Psi 500 500 50 50 Normal


Normal Piston Pump (Steering) Low Pressure Standby - Test
5.1.4 HMU Relief Valve (Pump Backup) - Test

5.1.5 Psi 3700 3700 100 100 Normal


Normal HMU Steering Cylinder Crossover Relief Valve - Test
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
5.1.6 5.1.6 Command Control Steering Pilot System Pressure - Test

Left Steering Pilot Pressure (Min) Normal


Normal Psi 300 232 to 435 435 232
Right Steering Pilot Pressure (Min) Normal
Normal Psi 300 232 to 435 435 232
5.1.7 Command Control Steering Pilot Valve Supply Pressure - Test

5.1.8 5.1.8 Steering Neutralizer Valve - Check

Right Side Gap (Engine Frame to Non-Engine Frame)

Left Side Gap (Engine Frame to Non-Engine Frame)


5.2 Miscellaneous Steering
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
5.2.1

5.2.2

5.2.3

6. Power Train
6.1 Power Train System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
6.1.1 6.1.1 Tire Pressure

Front Left Tire Pressure N/A

Front Right Tire Pressure N/A

Rear Left Tire Pressure N/A

Rear Right Tire Pressure N/A

Status Description Pass Fail Comments


6.1.2 Calibrate Fill Time for the Transmission Clutch Normal

Status Description Units Observed Specified (+)Tol (-)Tol Comments


6.1.3 6.1.3 Test for the Transmission Clutch Pressure

Clutch 1 Pressure (Reverse in Any Speed) Normal


Normal Psi 390 400 20 20
Clutch 2 Pressure (Forward in Any Speed) Normal
Normal Psi 400 400 20 20
Clutch 3 Pressure (Nuetral) Normal
Normal Psi 400 400 20 20
Clutch 4 Pressure (Forward or Reverse/Third Speed) Normal
Normal Psi 400 400 20 20
Clutch 5 Pressure (Second Speed/Forward or Reverse) Normal
Normal Psi 320 335 20 20
Clutch 6 Pressure (First Speed/Forward or Reverse) Normal
Normal Psi 400 400 20 20
6.1.4 130 135 7.5 7.5 Normal
Normal Torque Converter Inlet Pressure (High Idle) Psi
6.1.5 60 60 20 20 Normal
Normal Torque Converter Outlet Pressure (Torque Converter Stall) Psi
6.1.6 18 Minimum 15 Normal
Normal Transmission Lubrication Pressure (High Idle) Psi
6.1.7 400 400 10 10 Normal
Normal Transmission Oil Pump Pressure (High Idle) Psi
6.2 Miscellaneous Power Train
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
6.2.1

6.2.2

6.2.3

7. Electrical System
7.1 Electrical System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
7.1.1 7.1.1 Battery Voltage

Normal Engine Stopped VDC 24.5

Normal Low Idle VDC 28

Normal High Idle VDC 28


7.1.2 Normal
Normal Inspect Battery Cables
7.1.3 Starter Draw Test
7.2 Miscellaneous Electrical
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
7.2.1

7.2.2

7.2.3

8. S·O·S
8.1 S·O·S Samples
Status Description Obtain Comments
8.1.1 Engine Oil Sample

8.1.2 Engine Coolant Sample (Level II)

8.1.3 Hydraulic Oil Sample

8.1.4 8.1.4 Differential & Final Drive Oil Samples (Inboard Final Drives)

Front Differential & Final Drive Oil Sample

Rear Differential & Final Drive Oil Sample

8.1.5 8.1.5 Differential & Final Drive Oil Samples (Outboard Final Drives)

Front Differential Oil Sample N/A

Rear Differential Oil Sample N/A

Left Front Final Drive Oil Sample N/A

Right Front Final Drive Oil Sample N/A

Left Rear Final Drive Oil Sample N/A

Right Rear Final Drive Oil Sample N/A

8.1.6 Transmission/Torque Converter Oil Sample


Technical Inspection for Track-Type Tractors
Status assessment ü- Normal M - Monitor A - Action Blank – Not Applicable

1. Engine
1.1 Cooling System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.1.1
1.1.1 Test Engine Coolant

Check Freezing Point of Engine Coolant Not Available

Test Engine Coolant Conditioner Not Available

1.1.2 Normal Check Belt Tension Good condition


1.1.3
1.1.3 Radiator Temperature Drop

Upper Tank Temperature ˚C 75 Good condition

Lower Tank Temperature ˚C 63 Good condition


1.2 Fuel System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.2.1 1.2.1 Engine Speed - Check
Normal Low Idle RPM 759 750 10 10 Good condition

Normal High Idle RPM 2250 2248 10 10 Good condition

1.2.2 Fuel System Pressure - Test

Normal Fuel Pressure at High Idle PSI 40 43 15 15 Good Condition

1.3 Lubrication System


*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.3.1 Engine Oil Pressure - Test
Normal Oil Pressure at High Idle PSI 59 40 to 87 Good Condition
1.4 Basic Engine
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
Below 1.5 Cu Ft /Hr X Rated HP = 1.5 Cu ft / Hr X 328 HP

= 492 Cu ft / Hr

2.0 Cu Ft /Hr X Rated HP = Under 2.0 Cu ft / Hr X 328 HP


= Under 695 Cu ft / H

Above 2.0 Cu Ft /Hr X Rated HP = Above 2.0 Cu ft / Hr X 328 HP


1.4.1 Normal Engine Crankcase Pressure (Blowby) - Test Cu Ft/Hr 393
= Above 695 Cu ft / Hr

1.5 Air Inlet and Exhaust System


*Status Description Units Observed Specified (+)Tol (-)Tol Comments

1.5.1 Exhaust Temperature - Test (Measure at Each Cylinder) Units Cyl Observed Cyl Observed
˚C #1 152 #2 156
#3 159 #4 158

158 #5 153 #6 149

2. Performance Checks
2.1 Hydraulic Performance Checks
Status Description Units Observed Max Min Comments
2.1.1
2.1.1 Cylinder Speed Tests
Cylinder Speed Tests
Bulldozer Tilt Cylinder Speed Test
Type of Blade
Normal Full Tilt Right to Full Tilt Left Sec 2 2 1,7 Good condition

Normal Full Tilt Left to Full Tilt Right Sec 2 2 1,7 Good condition
Good condition
Bulldozer Lift Cylinder Speed Test

Normal Ground to Full Up Sec 3 3 2,7 Good condition

Normal Full Up to Ground (Quick Drop) Sec 1 1,2 0,9 Good condition

Normal Pause at Ground (Quick Drop) Sec 1.6 1,7 1,4 Good condition
Good condition
Ripper Cylinders Speed Test

Full Down to Full Up Sec

Full Shank In to Full Shank Out Sec

2.1.2 Cylinder Drift Tests Units Observed Oil Temperature Ranges

Oil Temperature ??° to ??° ??° to ??°


120˚F - 150˚F

Units Observed Maximum Allowable Minimun Allowable Minimun Allowable Time


Movement Time

Normal Bulldozer Lift Cylinders Drift Test mm 35 38 2,7 Min

Normal Bulldozer Tilt Cylinders Drift Test mm 10 11 2,7 Min

Normal Ripper Lift Cylinders Drift Test mm 10 10 2,7 Min

3. Hydraulic System
3.1 Implement Hydraulic System
Status Description Units Observed Specified (+)Tol (-)Tol Comments

3.1.1 Normal Low Pressure Standby Test PSI 435 413 109 109 Good condition
3.2 Steering Hydraulic System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments

3.2.1 Steering Charge Pump Pressure

Normal Charge Pump Relief Pressure PSI 365 365 44 44 Good condition

4. Power Train
4.1 Differential Steer
Status Description Units Observed Specified (+)Tol (-)Tol Comments
4.1.1 Transmission Pressure Tests
Transmission PresConverter Inlet Pressure (P3)
Normal High Idle Psi 130 140 20 20 Good condition
Good condition Speed Clutch (P1)

Normal Low Idle Psi 350 50 psi Less than the pressure HI P1

Normal High Idle Psi 400 380 20 20 Good condition

Direction Clutch (P2)

Normal High Idle Psi 350 55 8 8 55 psi Less than the pressure HI P1
Brake Pressure

Normal Brake (High Idle with Brakes Off) Psi 470 460 20 20 Good condition
*Status Description Units Observed Specified (+)Tol (-)Tol Comments

Transmission Oil Pump

Normal High Idle PSI 495 475 20 20 Good condition

Good condition
Converter Outlet Pressure

Third Speed Forward & Coverter in Stall


Normal PSI 60 60 10 10 Good condition
Condition

5. Electrical System
5.1 Electrical System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
5.1.1 5.1.1 Battery Voltage
Action Engine Stopped VDc 20

Normal Low Idle VDc 27

Normal High Idle VDc 28

5.1.2 Inspect Battery Cables Good Condition

6. S·O·S
6.1 S·O·S Sampling
Status Description Obtain Comments

6.1.1 Engine Oil Sample N/A

6.1.2 Engine Coolant Sample (Level II) N/A

6.1.3 Hydraulic Oil Sample N/A

6.1.4 Transmission Oil Sample N/A


r Track-Type Tractors
Blank – Not Applicable

1. Engine

Comments

Not Available

Not Available

Good condition

Good condition

Good condition

Comments

Good condition

Good condition

Good Condition

Comments

Good Condition

Comments
Below 1.5 Cu Ft /Hr X Rated HP = 1.5 Cu ft / Hr X 328 HP

= 492 Cu ft / Hr

2.0 Cu Ft /Hr X Rated HP = Under 2.0 Cu ft / Hr X 328 HP


= Under 695 Cu ft / H

Above 2.0 Cu Ft /Hr X Rated HP = Above 2.0 Cu ft / Hr X 328 HP


= Above 695 Cu ft / Hr

Comments
2. Performance Checks

Comments

Good condition

Good condition

Good condition

Good condition

Good condition

Oil Temperature Ranges

??° to ??°

Minimun Allowable Time

3. Hydraulic System

Comments

Good condition

Comments

Good condition

4. Power Train

Comments
Good condition

50 psi Less than the pressure HI P1

Good condition

55 psi Less than the pressure HI P1

Good condition
Comments

Good condition

Good condition

5. Electrical System

Comments

Good Condition

6. S·O·S
Comments

N/A

N/A

N/A

N/A
Technical Inspection for Wheel Loaders
Status assessment ü- Normal M - Monitor A - Action Blank – Not Applicable

1. Engine
1.1Cooling System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.1.1 Radiator Pressure Relief (Radiator Cap)
1.1.2
1.1.2 Test Engine Coolant

Check Freezing Point of Engine Coolant

Test Engine Coolant Conditioner

1.1.3 Check Belt Tension


°C 91 92
1.1.4 Normal Engine Coolant Temperature
1.1.5
1.1.5 Radiator Temperature Drop
°C 84 the result of temperature measurement top tank and bottom tank
Normal Upper Tank Temperature
°C 78 should not be exceeded spec 7 deg C
Normal Lower Tank Temperature
1.2 Fuel System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.2.1
1.2.1 Engine Speed - Check

No Load High Idle RPM 2276 2270


Normal
No Load Low Idle RPM 949 825
Normal
1.2.2 1.2. Fuel System Pressure - Test

Fuel Pressure at Low Idle PSI 73 59


Normal
PSI 80 92
Fuel Pressure at High Idle
Normal
1.3 Lubrication System
# *Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.3.1
1.3.1 Engine Oil Pressure - Test

Oil Pressure at Low Idle PSI 30 26.5


Normal
Oil Pressure at High Idle PSI 56 55.7
Normal
1.4 Basic Engine
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.4.1 Cylinder Cutout Test

1.4.2 Normal Engine Crankcase Pressure (Blowby) Test L/min 183 204 to 272
1.5 Air Inlet and Exhaust System
Status Description Units Observed Minimum Maximum Comments
1.5.1 1.5.1 Torque Converter Stall Test (from T&A Power Train System)
°C
Torque Converter Oil Temperature 120
120 Units Observed Specified (+)Tol (-)Tol
Normal Boost Pressure (Adjusted Boost Pressure from TMI) PSI 13
Engine Speed (from T&A Power Train System) RPM 2021
Normal
1.5.2 Exhaust Temperature - Test (Measure at Each Cylinder) Units Cyl Observed Cyl Observed
°C N/A
#1 154 #2 173
°C N/A
N/A #3 171 #4 183
°C N/A
N/A #5 182 #6 179

N/A #7 #8
1.6 Miscellaneous Engine
Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.6.1

1.6.2

1.6.3

2. Performance Checks
2.1 Hydraulc Performance Checks
Status Description Units Observed Specified (+)Tol (-)Tol Comments
2.1.1
2.1.1 Implement Cycle Time - Check

Normal Lift Raise SEC 6.9

Normal Lift Lower SEC 3.8

Normal Float SEC 3

Normal Tilt Back SEC 2.4

Normal Dump SEC 2.9


2.1.2 2.1.2 Lift & Tilt Cylinder Drift - Check

Oil Temperature Units Observed Oil Temperature Ranges


°C
55 ??° to ??° ??° to ??° ??° to ??°
50 to 65

50 to 65 Units Observed Maximum Allowable Minimun Allowable Minimun Allowable Minimun Allowable
Movement Time (sec) Time (sec) Time (sec)

Action Lift Cylinder MM 140 14

Normal Tilt Cylinder MM 0


2.2 Brake Performance Checks
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
2.2.1 Brake Accumulator - Test (Test from OMM)

2.2.2 Normal Service Brake Holding Ability Test (Test from OMM) GOOD
2.2.3 Normal Parking Brake Holding Ability Test (Test from OMM) GOOD
2.3 Steering Performance Checks
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
2.3.1
2.3.1 Command Control Steering Steering Time - Check

Normal Left Steering Time (High Idle) SEC 2.5

Normal Right Steering Time (High Idle) SEC 2.3

Normal Left Steering Time (Low Idle) SEC 4.8

Normal Right Steering Time (Low Idle) SEC 5.1

Normal Left/Right Time Difference (Max) SEC 2


2.3.2
2.3.2 HMU Steering Time - Check

Normal Left Steering Time (High Idle) SEC 3

Normal Right Steering Time (High Idle) SEC 3.2

Normal Left Steering Time (Low Idle) SEC 5.1

Normal Right Steering Time (Low Idle) SEC 4.9

Normal Left/Right Time Difference (Max) SEC 2


3. Hydraulics
3.1 Hydraulic System
Status Description Units Observed Minimum Maximum Comments
3.1.1 3.1. Implement Double Stall Test
°C
Torque Converter Oil Temperature 75
75 Units Observed Specified (+)Tol (-)Tol Comments
Boost Pressure (Adjusted Boost Pressure from TMI) PSI 13
Normal
Engine Speed (from T&A Hydraulic System) PSI 2021
Normal
3.1.2 Normal Implement Piston Pump Margin Pressure (Float) PSI 300
3.1.3 Normal Pilot Pressure to the Main Control Valve - Check PSI 500
3.1.4 Normal Load Sensing Signal Relief Valve - Test and Adjust PSI 4200
3.1.5 3.1.5 Pilot Oil Accumulator (Dead Engine Lower) - Test Units Observed Oil Temperature Ranges
Oil Temperature Ranges Oil Temperature ??° to ??° ??° to ??° ??° to ??°
??° to ??°
??° to ??° Units Observed Specified (+)Tol (-)Tol Comments
Accumulator Pressure (High Idle)

Accumulator Pressure (Dead Engine Lower)


3.1.6 3.1.6 Ride Control Accumulator - Test Units Observed Oil Temperature Ranges
Oil Temperature ??° to ??° ??° to ??° ??° to ??°

Units Observed Specified (+)Tol (-)Tol Comments


Charge Pressure (at Ambient Temperature)
3.2 Miscellaneous Hydraulic System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
3.2.1

3.2.2

3.2.3

4. Brake and Hydraulic Fan


4.1 Braking System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
4.1.1 4.1.1 Service Brake System Pressure - Test

Normal Rear Service Brake Pressure (Brake On) PSI 700

Normal Front Service Brake Pressure (Brake On) PSI 700


4.1.2 4.1.2 Service Brake Wear Indicator

Right Front Indicator Depth

Left Front Indicator Depth

Right Rear Indicator Depth

Left Rear Indicator Depth


4.2 Hydraulic Fan System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
4.2.1 4.2.1 Hydraulic Fan (If Equipped)

Max Fan Speed

Min Fan Speed

Margin Pressure (Low Idle) PSI 250


Normal
High Pressure Cut-Off (High Idle) PSI 260
Normal
4.3 Miscellaneous Brake and Hydraulic Fan System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
4.3.1

4.3.2

4.3.3

5. Steering
5.1 Steering System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
5.1.1 PSI 3100
Normal Piston Pump (Steering) High Pressure Stall - Test
5.1.2 5.1.2 Piston Pump (Steering) Margin Pressure - Test

Normal Steering Pump Pressure PSI 350

Normal Steering Metering Pump Signal Pressure PSI 350

Normal Margin Pressure PSI 350


5.1.3 Piston Pump (Steering) Low Pressure Standby - Test

5.1.4 HMU Relief Valve (Pump Backup) - Test

5.1.5 HMU Steering Cylinder Crossover Relief Valve - Test


*Status Description Units Observed Specified (+)Tol (-)Tol Comments
5.1.6 5.1.6 Command Control Steering Pilot System Pressure - Test

Left Steering Pilot Pressure (Min)

Right Steering Pilot Pressure (Min)

5.1.7 Command Control Steering Pilot Valve Supply Pressure - Test

5.1.8 5.1.8 Steering Neutralizer Valve - Check

Right Side Gap (Engine Frame to Non-Engine Frame)

Left Side Gap (Engine Frame to Non-Engine Frame)


5.2 Miscellaneous Steering
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
5.2.1

5.2.2

5.2.3

6. Power Train
6.1 Power Train System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
6.1.1 6.1.1 Tire Pressure

Front Left Tire Pressure

Front Right Tire Pressure

Rear Left Tire Pressure

Rear Right Tire Pressure


Status Description Pass Fail Comments
6.1.2 Calibrate Fill Time for the Transmission Clutch
Status Description Units Observed Specified (+)Tol (-)Tol Comments
6.1.3 6.1.3 Test for the Transmission Clutch Pressure

Normal Clutch 1 Pressure (Reverse in Any Speed) PSI 400

Normal Clutch 2 Pressure (Forward in Any Speed) PSI 410

Normal Clutch 3 Pressure (Nuetral) PSI 410

Normal Clutch 4 Pressure (Forward or Reverse/Third Speed) PSI 410

Normal Clutch 5 Pressure (Second Speed/Forward or Reverse) PSI 330

Normal Clutch 6 Pressure (First Speed/Forward or Reverse) PSI 400


6.1.4 PSI 100
Normal Torque Converter Inlet Pressure (High Idle)
6.1.5 PSI 70
Normal Torque Converter Outlet Pressure (Torque Converter Stall)
6.1.6 PSI 20
Normal Transmission Lubrication Pressure (High Idle)
6.1.7 PSI 420
Normal Transmission Oil Pump Pressure (High Idle)
6.2 Miscellaneous Power Train
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
6.2.1

6.2.2

6.2.3

7. Electrical System
7.1 Electrical System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
7.1.1 7.1.1 Battery Voltage

Normal Engine Stopped VOLT 24

Normal Low Idle VOLT 27

Normal High Idle VOLT 27.5


7.1.2 Inspect Battery Cables

7.1.3 Starter Draw Test


7.2 Miscellaneous Electrical
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
7.2.1

7.2.2

7.2.3

8. S·O·S
8.1 S·O·S Samples
Status Description Obtain Comments
8.1.1 Engine Oil Sample Suggestion : Machine after schedule PM2000 hours by customer already perform take all oil sample . Need to take all oil sample aga

8.1.2 Engine Coolant Sample (Level II)

8.1.3 Hydraulic Oil Sample

8.1.4 8.1.4 Differential & Final Drive Oil Samples (Inboard Final Drives)

Front Differential & Final Drive Oil Sample

Rear Differential & Final Drive Oil Sample

8.1.5 8.1.5 Differential & Final Drive Oil Samples (Outboard Final Drives)

Front Differential Oil Sample

Rear Differential Oil Sample

Left Front Final Drive Oil Sample

Right Front Final Drive Oil Sample

Left Rear Final Drive Oil Sample

Right Rear Final Drive Oil Sample

8.1.6 Transmission/Torque Converter Oil Sample


Technical Inspection for Track-Type Tractors
Status assessment ü- Normal M - Monitor A - Action Blank – Not Applicable

1. Engine
1.1 Cooling System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.1.1
1.1.1 Test Engine Coolant

Check Freezing Point of Engine Coolant Not Available

Test Engine Coolant Conditioner Not Available

1.1.2 Normal Check Belt Tension Good condition


1.1.3
1.1.3 Radiator Temperature Drop

Upper Tank Temperature ˚C 75 Good condition

Lower Tank Temperature ˚C 63 Good condition


1.2 Fuel System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.2.1 1.2.1 Engine Speed - Check
Normal Low Idle RPM 759 750 10 10 Good condition

Normal High Idle RPM 2250 2248 10 10 Good condition

1.2.2 Fuel System Pressure - Test

Normal Fuel Pressure at High Idle PSI 40 43 15 15 Good Condition

1.3 Lubrication System


*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.3.1 Engine Oil Pressure - Test
Normal Oil Pressure at High Idle PSI 59 40 to 87 Good Condition
1.4 Basic Engine
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
Below 1.5 Cu Ft /Hr X Rated HP = 1.5 Cu ft / Hr X 328 HP

= 492 Cu ft / Hr

2.0 Cu Ft /Hr X Rated HP = Under 2.0 Cu ft / Hr X 328 HP


= Under 695 Cu ft / H

Above 2.0 Cu Ft /Hr X Rated HP = Above 2.0 Cu ft / Hr X 328 HP


1.4.1 Normal Engine Crankcase Pressure (Blowby) - Test Cu Ft/Hr 393
= Above 695 Cu ft / Hr

1.5 Air Inlet and Exhaust System


*Status Description Units Observed Specified (+)Tol (-)Tol Comments

1.5.1 Exhaust Temperature - Test (Measure at Each Cylinder) Units Cyl Observed Cyl Observed
˚C #1 152 #2 156
#3 159 #4 158

158 #5 153 #6 149

2. Performance Checks
2.1 Hydraulic Performance Checks
Status Description Units Observed Max Min Comments
2.1.1
2.1.1 Cylinder Speed Tests
Cylinder Speed Tests
Bulldozer Tilt Cylinder Speed Test
Type of Blade
Normal Full Tilt Right to Full Tilt Left Sec 2 2 1,7 Good condition

Normal Full Tilt Left to Full Tilt Right Sec 2 2 1,7 Good condition
Good condition
Bulldozer Lift Cylinder Speed Test

Normal Ground to Full Up Sec 3 3 2,7 Good condition

Normal Full Up to Ground (Quick Drop) Sec 1 1,2 0,9 Good condition

Normal Pause at Ground (Quick Drop) Sec 1.6 1,7 1,4 Good condition
Good condition
Ripper Cylinders Speed Test

Full Down to Full Up Sec

Full Shank In to Full Shank Out Sec

2.1.2 Cylinder Drift Tests Units Observed Oil Temperature Ranges

Oil Temperature ??° to ??° ??° to ??°


120˚F - 150˚F

Units Observed Maximum Allowable Minimun Allowable Minimun Allowable Time


Movement Time

Normal Bulldozer Lift Cylinders Drift Test mm 35 38 2,7 Min

Normal Bulldozer Tilt Cylinders Drift Test mm 10 11 2,7 Min

Normal Ripper Lift Cylinders Drift Test mm 10 10 2,7 Min

3. Hydraulic System
3.1 Implement Hydraulic System
Status Description Units Observed Specified (+)Tol (-)Tol Comments

3.1.1 Normal Low Pressure Standby Test PSI 435 413 109 109 Good condition
3.2 Steering Hydraulic System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments

3.2.1 Steering Charge Pump Pressure

Normal Charge Pump Relief Pressure PSI 365 365 44 44 Good condition

4. Power Train
4.1 Differential Steer
Status Description Units Observed Specified (+)Tol (-)Tol Comments
4.1.1 Transmission Pressure Tests
Transmission PresConverter Inlet Pressure (P3)
Normal High Idle Psi 130 140 20 20 Good condition
Good condition Speed Clutch (P1)

Normal Low Idle Psi 350 50 psi Less than the pressure HI P1

Normal High Idle Psi 400 380 20 20 Good condition

Direction Clutch (P2)

Normal High Idle Psi 350 55 8 8 55 psi Less than the pressure HI P1
Brake Pressure

Normal Brake (High Idle with Brakes Off) Psi 470 460 20 20 Good condition
*Status Description Units Observed Specified (+)Tol (-)Tol Comments

Transmission Oil Pump

Normal High Idle PSI 495 475 20 20 Good condition

Good condition
Converter Outlet Pressure

Third Speed Forward & Coverter in Stall


Normal PSI 60 60 10 10 Good condition
Condition

5. Electrical System
5.1 Electrical System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
5.1.1 5.1.1 Battery Voltage
Action Engine Stopped VDc 20

Normal Low Idle VDc 27

Normal High Idle VDc 28

5.1.2 Inspect Battery Cables Good Condition

6. S·O·S
6.1 S·O·S Sampling
Status Description Obtain Comments

6.1.1 Engine Oil Sample N/A

6.1.2 Engine Coolant Sample (Level II) N/A

6.1.3 Hydraulic Oil Sample N/A

6.1.4 Transmission Oil Sample N/A


r Track-Type Tractors
Blank – Not Applicable

1. Engine

Comments

Not Available

Not Available

Good condition

Good condition

Good condition

Comments

Good condition

Good condition

Good Condition

Comments

Good Condition

Comments
Below 1.5 Cu Ft /Hr X Rated HP = 1.5 Cu ft / Hr X 328 HP

= 492 Cu ft / Hr

2.0 Cu Ft /Hr X Rated HP = Under 2.0 Cu ft / Hr X 328 HP


= Under 695 Cu ft / H

Above 2.0 Cu Ft /Hr X Rated HP = Above 2.0 Cu ft / Hr X 328 HP


= Above 695 Cu ft / Hr

Comments
2. Performance Checks

Comments

Good condition

Good condition

Good condition

Good condition

Good condition

Oil Temperature Ranges

??° to ??°

Minimun Allowable Time

3. Hydraulic System

Comments

Good condition

Comments

Good condition

4. Power Train

Comments
Good condition

50 psi Less than the pressure HI P1

Good condition

55 psi Less than the pressure HI P1

Good condition
Comments

Good condition

Good condition

5. Electrical System

Comments

Good Condition

6. S·O·S
Comments

N/A

N/A

N/A

N/A
Authorized Dealer for
Volvo Construction Equipment

Machine type Serial No. / Local Code Hourmeter

MACHINE CARE INSPECTION ( L220H


Jobsite
12148/WL20
Machine Application Inspection Date
14110

MCI ) MALINAU COAL 17-Apr-22

Please pay attention to the safety instruction and STD specification in the Operator's Manual and Service Manual

Checking & Measuring Result Recommendation


Description REMARKS
Std Actual OK NOT OK Adjust Repair Replace
1 General
1.1 Test-run and check function
-

Starting and stop functions (including any cold starting devices)
- Gear selector position √
- Transmission function √
- Brake system (service brake) √
- Control lamp for low brake pressure. √
- Parking brake √
- Steering system √
-

Heating and ventilation, fan and controls include air conditioning
- Check frame unit from damage, deformation and cracks. √
2 Engine
2:1 Oil sample taken ( If needed )
2:2 Engine rpm test (Rpm)
1. Low idle 700 700 √
2. High idle 2050 2052 √
3. Stall speed torque qonverter
a. D13E,D13F 1826±23 1830 √
b. D13J 1840±50
2:3 Checked engine oil and coolant level √
2:4 Front engine mount check √ High oil comsumption
2:5 Exhaust and intake system, check
1. Exhaust manifold and muffler √
2. Turbo charge mounting, hose and clamp √
3. Waste gate (D13E,D13F), check √
Actuator (D13J), check
4. Spiral hose, pipe and inter cooler √
2:7 Belt and belt tension, check √
2:8 Fuel, coolant and oil leakage, check √
1. Cover cylinder head √
2. Front Timing gear √
3. Harness Injector √
4. Rear crankshaft seal √
5. Oil pan √
2:9 Vcads Test
1. Cylinder Compression Test ( % ) > 80
2. Cylinder Balancing Test ( % ) < 30
3. Shut off Injector
4. Oil Pressure, check (Bar) Low level oil 37
a. Low idle min 2.5 296kpa √ Occurences
b. Operating speed (over 1100 rpm) 3 - 5.5 404kpa √
c. Cold engine (above 1100 rpm) Up to 6.5 460kpa √
3. Feed Pressure (Bar) 300 - 550
a. 600 rpm min 2.2 402kpa √
b. 1200 rpm min 3.75 480kpa √
Checking & Measuring Result SUGGESTION
Description REMARKS
Std Actual OK NOT OK Adjust Repair Replace
3 Electrical system
3:1 Battery electrolyte level, check √
3:2 Battery cable and mounting, check √
3:3 Battery voltage
1. Battery 1 12 Volt 12volt √
2. Battery 2 12 Volt 12volt √
3:4 Alternator cable and mounting check
3:5 Alternator charging 28±0.3 V 27volt √
3:6 Alternator V-belt check √
3:7 Starter motor √
3:8 Lamps rear and front √
3:9 Switch and Control function √
3:10 PCB Relay and Fuse √
4 Power Transmission
4:1 Transmission
1. Oil sample taken ( If needed ) No taked
2. Rubber mounting,check
a. RH side √
b. LH side √
3. Visual checked from leak and crack √
4. Control lever function, checked √
5. Transmission function test √
6. Pressure check (Bar)
a. Main pressure (M), Gear selector valve 15 - 18 15bar √
b. Torque converter pressure (C), Testing block 3-5 4bar √
c. Lubrication pressure (L), Testing block 1 1,6bar √
d. Lock-up pressure (LU),Testing block 10 5bar √
4:2 Font Differential & Final Drive
1. Diff. & Propeller shaft tightened torque √

2. Clearance and crack of propeller shaft, joint and spline , check √

3.Differential & final drive oil leak , check √


4. Bolt & Nut Wheel, check √
4:3 Rear Differential & Final Drive
1. Diff. & Propeller shaft tightened torque √

2. Clearance and crack of propeller shaft, joint and spline , check √

3.Differential & final drive oil leak , check √


4. Bolt & Nut Wheel, check √
5. Differential lock, function check √
Checking & Measuring Result SUGGESTION
Description REMARKS
Std Actual OK NOT OK Add Adjust Repair

5 Brakes System
5:1 Oil leak from hose and pipe, check √
5:2 Wear Indictor on hub unit (mm)
1. Front axle
Post 1 4mm √
Post 2 SEE 4,3mm √
DESCRIPTION
2. Rear axle BELOW
Post 3 2mm √
Post 4 2,5mm √

5:3 Pressure check (Bar)


1. Maximal brake charging pressure 175±5
2. Maximal output brake pressure 80±6
5:4 Automatic brake, function check √
5:5 Parking brake, function check √
6 Steering
6:1 Steering control valve leakage, check √
6:2 Steering wheel end play, check √
6:3 Steering pipe and hoses, check √
6:4 Steering cylinder leakage, check √
1. RH side √
2. LH side √
6:5 Bearing and pin rod cylinder, check
1. Bearing and pin RH front side √
2. Bearing and pin RH rear side √
3. Bearing and pin LH front side √
4. Bearing and pin LH rear side √
6:6 Steering time, full lock – full lock at 1000 rpm (Sec) 3,6 - 4.1
1. RH turn 4 √
2. LH turn 4 √

7 Frame
7:1 Frame joint play, check (mm)
- Radial clearance Max. 1,0
- Axial clearance Max. 0,5
7:2 Rear axle bridge, check
7:3 Tyres pressure,check √
1. Front LH 80psi √
2..Front RH 80psi √
3. Rear LH 80psi √
4. Rear RH 80psi √
7:4 Cracks in frame, check √
Checking & Measuring Result SUGGESTION
Description REMARKS
Std Actual OK NOT OK Adjust Repair Replace
8 Cabin
8:1 AC system function test
1. Blower function √
2. Air outlet condition √
3. Air control unit function √
8:2 Rubber dumper and mount bolt cabin, check
1. Front RH side √
2. Front LH side √
3. Rear RH side √
4. Rear LH side √
8:3 Engine hood, check
1. Crack and loose bolt √
2. Actuator function √
3. Actuator from leakage √
8:4 Cabin interior
1. Window and glass checked √
2. Head lining condition √
3. Operator seat √
4. Seat belt √
5. Slide riil √
6. Frame condition √
8:5 Cabin tilt cylinder, check
1. Tilt cylinder function √
2. Cylinder from leakage √
8:6 Mudflap condition, check
1. Front side √
2. Rear side √

9 Hydraulic system
9:1 Oil level, check √
9:2 Oil sample taken ( If needed ) √ No taked
9:3 Hydraulic oil pressure,check (Bar)
a. Hydraulic pump (P1)
Stand by 25 ± 3 34,8bar √ 29,8bar √ Schedule
Maximum 290 ± 5 189bar √ 289bar √ Schedule
b. Hydraulic pump (P2)
Stand by 30 ± 3 34,8bar √ 29,6bar √ Schedule
Maximum 310 ± 5 225bar √ 316bar √ Schedule
c. Hydraulic pump (P3)
Low Idle 300 rpm 10 70bar √ Normally pump
High Idle 1700 rpm 250 ± 5 255bar √ Normally pump
9:4 Cylinder attachment, bearings and pivot pins, check
1. Tilt cylinder bucket √
2. RH lifting cylinder √
3. RH lifting cylinder √

Head Office
PT INDOTRUCK UTAMA
Jl. Raya Cakung Cilincing KAV. 3A Semper Timur
Jakarta Utara 14130
Phone : (+6221) 4412168 (ext 3040)
Fax : (+62 21) 4412181
Email : jakarta@indotruck-utama.co.id
ACTION ! Act with Passion
VALUE RESULT

Wear indicator front lh Wear indicator front lh

Wear indicator rear lh Wear indicator rear lh

Main pressure n port Lock up pressure n port


Lubrication pressure n port Torque converter pressure n port
Sensor values Sensor values

Cut off injector 1 Cut off injector 2

Cut off injector 3 Cut off injector 4

Cut off injector 5 Cut off injector 6


Fuel consumption Engine balancing

Pump 3 low idle n high idle Pump 3 brake charging pressure n port

Pump 1 standby n max. pressure Pump 2 standby n max.pressure

Engine hood broken Cylinder tilting leaking


Area pump 1,2 n 3 leaking Bolt n nut corrosion

Engine Kondision low oil level total of occurences 37


SUPPORT DOCUMENT

MACHINE SERIAL NUMBER MACHINE HOUR METER

MACHINE VIEW SITE LOCATION

PART RECOMMENDATION
NO PART NUMBER QTY DESCRIPTION SECTION REMARK

1 16924521 1 Sound absorber


2 16858441 1 Sound absorber
3 17437055 1 Oil Hose
4 17437961 1 Oil Hose
5 956990 1 Nut
6 980790 1 Ferule
7 15021452 1 Contact Button
8 11130778 1 Rubber Element
9 17258319 1 Accumulator
10 17258321 2 Accumulator
11 17258322 1 Accumulator
12 17466489 1 OH Kit Hand brake
13 356313 2 Link Bearing
14 15099760 4 Sealing disk
15 4782479 4 Sealing ring
16 1651164 4 Spider
17 17489882 2 Stering cyl seal
18 16908173 4 Cabin suspension
19 15001575 1 Sperical plain bearing
20 914554 1 Reataining ring
21 930777 1 Sealing ring
22 4930994 1 Attaching washer
23 181087 2 Roller bearing
24 16875631 2 Sealing ring
25 997462 4 Hexagon screw
26 997385 8 Washer
27 997466 4 Hexagon screw
28 17201756 1 Pump 3
29 13960246 2 O-ring
30 17210343 2 Sealing ring
31 17210432 1 Sealing Ring
32 17210431 1 Sealing ring
33 11411837 2 Hose Lift cylinder
34 15097389 2 Hose Lift cylinder
35 15097377 1 Hose tilt cylinder
36 15170972 1 Hose tilt cylinder
37 15097383 1 Hose tilt cylinder
38 15170754 1 Hose tilt cylinder
39 11708246 2 O-ring
40 15172281 2 O-ring
41 13949410 2 O-ring
42 976041 2 O-ring
43 990756 2 Sealing ring
44 15054683 1 Hose
45 11176566 1 Hose
46 11026989 2 Dumping steering
47 17238406 2 Sealing kit
48 17238353 1 Sealing kit
DETAIL PART RECOMMENDATION
Engine

FAILURE PART FIGURE IN PROSIS

PART DESCRIPTION Gasket

PART CONDITION Damage

ACTION NEED Replace or Charge Battery

NO PART NUMBER QTY DESCRIPTION FIGURE SECTION PRICE TOTAL PRICE


1 17437055 1 Oil Hose
2 17437961 1 Oil Hose
3 956990 1 Nut
4 980790 1 Ferrule
5
TOTAL COST $ -

Engine

FAILURE PART FIGURE IN PROSIS

PART DESCRIPTION Sound Absorber

PART CONDITION Damage

ACTION NEED Replace

NO PART NUMBER QTY DESCRIPTION FIGURE SECTION PRICE TOTAL PRICE


1 16924521 1 Sound Absorber 821/150
2 16858441 1 Sound Absorber 821/150
3 821/150
TOTAL COST $ -

Electric

FAILURE PART FIGURE IN PROSIS

PART DESCRIPTION Contac Button

PART CONDITION Damage

ACTION NEED Replace

NO PART NUMBER QTY DESCRIPTION FIGURE SECTION PRICE TOTAL PRICE


1 15021452 1 Contac button 7 371/2200
2
3

TOTAL COST $ -
TRANSMISI

FAILURE PART FIGURE IN PROSIS

PART DESCRIPTION Beacket TM

PART CONDITION O-ring damage

ACTION NEED Replace Oring

NO PART NUMBER QTY DESCRIPTION FIGURE SECTION PRICE TOTAL PRICE


1 11708246 2 Oring
2 15172281 2 Oring
3 13949410 2 Oring
4 976041 2 Oring
5 990756 2 Seling Ring
6 15054683 1 Hose
7 11176566 1 Hose
TOTAL COST $ -
Transmisi

FAILURE PART FIGURE IN PROSIS

PART DESCRIPTION Hand Brake

PART CONDITION Leaks

ACTION NEED Replace

NO PART NUMBER QTY DESCRIPTION FIGURE SECTION PRICE TOTAL PRICE


1 17466489 1 OH KIT
2
3
TOTAL COST $ -

Cabin
Transmisi

FOTO

TECHTOOL FIGURE ACTION NEED


NO PART NUMBER QTY DESCRIPTION FIGURE SECTION PRICE TOTAL PRICE
1 1651164 4 Spider
2 975121 20 Flange screw
3
TOTAL COST $ -

Frame

FOTO

TECHTOOL FIGURE ACTION NEED


NO PART NUMBER QTY DESCRIPTION FIGURE SECTION PRICE TOTAL PRICE
1 11130778 2 Rubber Element
2
3
TOTAL COST $ -

BRAKE
NO PART NUMBER QTY DESCRIPTION FIGURE SECTION PRICE TOTAL PRICE
1 17258319 1 Accumulator 527/300
2 17258321 2 Accumulator 527/300
3 17258322 1 Accumulator 527/300
TOTAL COST $ -

NO PART NUMBER QTY DESCRIPTION FIGURE SECTION PRICE TOTAL PRICE


1 17466489 1 Overhaul kit 551/300
2
3
TOTAL COST $ -

FOTO

NO PART NUMBER QTY DESCRIPTION FIGURE SECTION PRICE TOTAL PRICE


1 356313 2 Link Bearing 645/100
2 15099760 4 Sealing disk 645/100
3 4782479 4 Sealing ring 645/100
4
5

STEERING

NO PART NUMBER QTY DESCRIPTION FIGURE SECTION PRICE TOTAL PRICE


1 17489882 2 Steering cylinder 645/200
2
3

FRAME
NO PART NUMBER QTY DESCRIPTION FIGURE SECTION PRICE TOTAL PRICE
1 11026989 2 Damping steering 711/100
2
3

Frame

NO PART NUMBER QTY DESCRIPTION FIGURE SECTION PRICE TOTAL PRICE


1 15001575 1 Sperical plain bearing 741/100
2 914554 1 Reataining ring 741/100
3 930777 1 Sealing ring 741/100
4 4930994 1 Attaching washer 741/100
5 181087 2 Roller bearing 741/100
6 16875631 2 Sealing ring 741/100
7 997462 4 Hexagon screw 741/100
8 997385 8 Washer 741/100
9 997466 4 Hexagon screw 741/100

HYDROLIC

NO PART NUMBER QTY DESCRIPTION FIGURE SECTION PRICE TOTAL PRICE


1 17201756 1 PUMP 3 913/250
2
3

NO PART NUMBER QTY DESCRIPTION FIGURE SECTION PRICE TOTAL PRICE


1 13960246 2 O-Ring 913/100
2 17210343 2 Sealing Kit 913/150
3 17210432 1 Sealing kit 913/150
4 17210431 1 Sealing Kit 913/150
5
HYDROLIC

NO PART NUMBER QTY DESCRIPTION FIGURE SECTION PRICE TOTAL PRICE


1 11411837 2 Hose Lift cylinder 913/100
2 15097389 2 Hose Lift cylinder 913/100
3 15097377 1 Hose tilt cylinder 911/1000
4 15170972 1 Hose tilt cylinder 911/1000
5 15097383 1 Hose tilt cylinder 911/1000
6 15170754 1 Hose tilt cylinder 911/1000

NO PART NUMBER QTY DESCRIPTION FIGURE SECTION PRICE TOTAL PRICE


1 17238406 2 Sealing kit
2 17238353 1 Sealing kit
3

VTT READING
NO GROUP TOTAL COST REMARK

1 GENERAL
2 ENGINE
3 ELECTRICAL
4 TRANSMISSION
5 BRAKE
6 STEERING
7 FRAME
8 CABIN
9 HYDRAULIC

$ -
Authorized Dealer for
Volvo Construction Equipment

Machine type Serial No. / Local Code Hourmeter

MACHINE CARE INSPECTION ( L220H


Jobsite
12164/WL21
Machine Application Inspection Date
14122

MCI ) MALINAU COAL 22-Apr-22

Please pay attention to the safety instruction and STD specification in the Operator's Manual and Service Manual

Checking & Measuring Result Recommendation


Description REMARKS
Std Actual OK NOT OK Adjust Repair Replace
1 General
1.1 Test-run and check function
-

Starting and stop functions (including any cold starting devices)
- Gear selector position √
- Transmission function √
- Brake system (service brake) √
- Control lamp for low brake pressure. √
- Parking brake √
- Steering system √
-

Heating and ventilation, fan and controls include air conditioning
- Check frame unit from damage, deformation and cracks. √
2 Engine
2:1 Oil sample taken ( If needed ) No Taked
2:2 Engine rpm test (Rpm)
1. Low idle 700 700
2. High idle 2050 2050
3. Stall speed torque qonverter
a. D13E,D13F 1826±23 1830
b. D13J 1840±50
2:3 Checked engine oil and coolant level √
2:4 Front engine mount check √
2:5 Exhaust and intake system, check
1. Exhaust manifold and muffler √
2. Turbo charge mounting, hose and clamp √
3. Waste gate (D13E,D13F), check √
Actuator (D13J), check
4. Spiral hose, pipe and inter cooler √
2:7 Belt and belt tension, check √
2:8 Fuel, coolant and oil leakage, check √
1. Cover cylinder head √
2. Front Timing gear √
3. Harness Injector √
4. Rear crankshaft seal √
5. Oil pan √
2:9 Vcads Test
1. Cylinder Compression Test ( % ) > 80
2. Cylinder Balancing Test ( % ) < 30 10%
3. Shut off Injector √
4. Oil Pressure, check (Bar)
a. Low idle min 2.5 344kpa √
b. Operating speed (over 1100 rpm) 3 - 5.5 365 Kpa √
c. Cold engine (above 1100 rpm) Up to 6.5 697 Kpa √
3. Feed Pressure (Bar) 300 - 550
a. 600 rpm min 2.2 396 Kpa √
b. 1200 rpm min 3.75 534 Kpa √
Checking & Measuring Result SUGGESTION
Description REMARKS
Std Actual OK NOT OK Adjust Repair Replace
3 Electrical system
3:1 Battery electrolyte level, check √
3:2 Battery cable and mounting, check √
3:3 Battery voltage
1. Battery 1 12 Volt 12volt √
2. Battery 2 12 Volt 119volt √
3:4 Alternator cable and mounting check
3:5 Alternator charging 28±0.3 V 27volt √
3:6 Alternator V-belt check √
3:7 Starter motor √
3:8 Lamps rear and front √
3:9 Switch and Control function √
3:10 PCB Relay and Fuse √
4 Power Transmission
4:1 Transmission
1. Oil sample taken ( If needed ) No taked
2. Rubber mounting,check
a. RH side √
b. LH side √
3. Visual checked from leak and crack √
4. Control lever function, checked √
5. Transmission function test √
6. Pressure check (Bar)
a. Main pressure (M), Gear selector valve 15 - 18 15bar √
b. Torque converter pressure (C), Testing block 3-5 4bar √
c. Lubrication pressure (L), Testing block 1 1,6bar √
d. Lock-up pressure (LU),Testing block 10 4,6bar √
4:2 Font Differential & Final Drive
1. Diff. & Propeller shaft tightened torque √

2. Clearance and crack of propeller shaft, joint and spline , check √

3.Differential & final drive oil leak , check √


4. Bolt & Nut Wheel, check √
4:3 Rear Differential & Final Drive
1. Diff. & Propeller shaft tightened torque √

2. Clearance and crack of propeller shaft, joint and spline , check √

3.Differential & final drive oil leak , check √


4. Bolt & Nut Wheel, check √
5. Differential lock, function check √
Checking & Measuring Result SUGGESTION
Description REMARKS
Std Actual OK NOT OK Add Adjust Repair

5 Brakes System
5:1 Oil leak from hose and pipe, check √
5:2 Wear Indictor on hub unit (mm)
1. Front axle
Post 1 3mm √
Post 2 SEE 2,3mm √
DESCRIPTION
2. Rear axle BELOW
Post 3 2mm √
Post 4 1mm √

5:3 Pressure check (Bar)


1. Maximal brake charging pressure 175±5 135,9bar √
2. Maximal output brake pressure 80±6 88,0bar √
5:4 Automatic brake, function check √
5:5 Parking brake, function check √
6 Steering
6:1 Steering control valve leakage, check √
6:2 Steering wheel end play, check √
6:3 Steering pipe and hoses, check √
6:4 Steering cylinder leakage, check √
1. RH side √
2. LH side √
6:5 Bearing and pin rod cylinder, check √
1. Bearing and pin RH front side √
2. Bearing and pin RH rear side √
3. Bearing and pin LH front side √
4. Bearing and pin LH rear side √
6:6 Steering time, full lock – full lock at 1000 rpm (Sec) 3,6 - 4.1 √
1. RH turn 3,6 √
2. LH turn 3,7 √
7 Frame
7:1 Frame joint play, check (mm)
- Radial clearance Max. 1,0 0,8 √
- Axial clearance Max. 0,5 0,4 √
7:2 Rear axle bridge, check √
7:3 Tyres pressure,check
1. Front LH 80psi √
2..Front RH 80psi √
3. Rear LH 80psi √
4. Rear RH 80psi √
7:4 Cracks in frame, check √
Checking & Measuring Result SUGGESTION
Description REMARKS
Std Actual OK NOT OK Adjust Repair Replace
8 Cabin
8:1 AC system function test
1. Blower function √
2. Air outlet condition √
3. Air control unit function √
8:2 Rubber dumper and mount bolt cabin, check
1. Front RH side √
2. Front LH side √
3. Rear RH side √
4. Rear LH side √
8:3 Engine hood, check
1. Crack and loose bolt √
2. Actuator function √
3. Actuator from leakage √
8:4 Cabin interior
1. Window and glass checked √
2. Head lining condition √
3. Operator seat √
4. Seat belt √
5. Slide riil √
6. Frame condition √
8:5 Cabin tilt cylinder, check
1. Tilt cylinder function √
2. Cylinder from leakage
8:6 Mudflap condition, check
1. Front side √
2. Rear side √

9 Hydraulic system
9:1 Oil level, check √
9:2 Oil sample taken ( If needed ) No taked
9:3 Hydraulic oil pressure,check (Bar)
a. Hydraulic pump (P1)
Stand by 25 ± 3 23,2bar √
Maximum 290 ± 5 262bar √
b. Hydraulic pump (P2)
Stand by 30 ± 3 25,8bar √
Maximum 310 ± 5 271,2bar √
c. Hydraulic pump (P3)
Low Idle 300 rpm 10 50,4bar √ charging brake 10bar
High Idle 1700 rpm 250 ± 5 53,6bar √
9:4 Cylinder attachment, bearings and pivot pins, check
1. Tilt cylinder bucket √
2. RH lifting cylinder √
3. RH lifting cylinder √

Head Office
PT INDOTRUCK UTAMA
Jl. Raya Cakung Cilincing KAV. 3A Semper Timur
Jakarta Utara 14130
Phone : (+6221) 4412168 (ext 3040)
Fax : (+62 21) 4412181
Email : jakarta@indotruck-utama.co.id
ACTION ! Act with Passion
Vcad result

Cut Out Injector 1 Cut Out Injector 2

Cut Out Injector 3 Cut Out Injector 4

Cut Out Injector 5 Cut Out Injector 6

Cylnder balancing test Sensor values vcad pro


Cylnder balancing test Sensor values vcad pro
Sensor values vcad pro Injector Status

Engine compressi

Wear indicator front brake lh Wear indicator front brake rh

Wear indicator rear brake lh Wear indicator rear brake rh


Lubricating pressure n port Lock up pressure n port

Torqueconverter pressure n port Main pressure n port

Pump 2 standby n max pressure Pump 1 standby n max pressure

Pump 3 standby n max pressure Pump 3 charging brake n port


Port pump 1 Port pump 2
REGISTER REPORT: LRH/KPP/DZ1022/87916/08/VI/21
Undercarriage Inspection Unit Number: Distributor's Name:

Report PT. United Tractors Tbk


DZ01010
Customer Name: Inspection Date : Model Serial No S.M.R.
PT. BDMS 31 Jul 22 D8R - -
Inspection By : Applic. Land condition Work condition Working Hours/Day

ARDIANSYAH Mining COAL DOZING 20


Comment & Summary :
Track Link potensi mengalami putus karena terjadi gesekan pada Track Roller yang mengakibatkan Pin Link aus, jika terjadi secara menerus akan terja
Theeth mengalami keausan tinggi, lakukan segera pergantian. Jaga kebersihan UC agar masa pakai tetap maksimal

Components Nominal Measurement % worn LH Replacement RH HM Install Date Install Life Time
Meas. Plan on Replacement Plan LH
on
Rebuild Left Right Left Right Left Right Left Right
Limit
870.0

930.0
890.0 885.0 33% 25% 30 Apr 23 26 Jun 22 - - - - #VALUE!

148.0

130.0
146.0 143.0 11% 28% 9 Jul 23 17 May 23 - - - - #VALUE!

79.0

73.0
77.0 77.0 33% 33% 30 Apr 23 30 Apr 23 - - - - #VALUE!

70.0

30.0
66.0 66.0 10% 10% 12 Jul 23 12 Jul 23 - - - - #VALUE!

255.0

210.0
235.0 235.0 44% 44% 27 Nov 22 27 Nov 22 - - - - #VALUE!

22.0

32.0
24.0 23.5 20% 15% 24 Mar 23 5 Apr 23 - - - - #VALUE!

22.0

32.0
24.5 24.0 25% 20% 12 Mar 23 24 Mar 23 - - - - #VALUE!

0.0

6.0
5.0 5.5 83% 92% 26 Aug 22 13 Aug 22 - - - - #VALUE!

232.0 232.0 51% 51% 9 Jan 23 9 Jan 23 - - - - #VALUE!


232.0 232.0 51% 51% 9 Jan 23 9 Jan 23 - - - - #VALUE!
255.0 232.0 232.0 51% 51% 9 Jan 23 9 Jan 23 - - - - #VALUE!
232.0 232.0 51% 51% 9 Jan 23 9 Jan 23 - - - - #VALUE!
232.0 232.0 51% 51% 9 Jan 23 9 Jan 23 - - - - #VALUE!
232.0 232.0 51% 51% 9 Jan 23 9 Jan 23 - - - - #VALUE!
232.0 232.0 51% 51% 9 Jan 23 9 Jan 23 - - - - #VALUE!
210.0 232.0 232.0 51% 51% 9 Jan 23 9 Jan 23 - - - - #VALUE!

as Preformed : MANUAL
n By
YAH ICER
Aproved by Aproved by
PT UNITED TRACTORS PT BDMS
A AHMAD FAUZAN
Inspection W
Inspectio
ARDIANS P2U
OFF
ARV

PARTS ANALYST PARTS DEPT HEAD PLANT PLANNER KA BAG PLANT


SG
SDDDDDS
LRH_20862_BDMS_D8R_DZ01010_87916_31072022.xlsx
Tbk
Work Opration
MUARA
Working Hours/Day

20

, jika terjadi secara menerus akan terjadi putus Track.


al

Life Time RH BRAND PARTS

Left Right

#VALUE! ITM ITM

#VALUE! ITM ITM

#VALUE! ITM ITM

#VALUE! ITM ITM

#VALUE! ITM ITM

#VALUE! ITM ITM

#VALUE! ITM ITM

#VALUE! ITM ITM

#VALUE! ITM ITM


#VALUE! ITM ITM
#VALUE! ITM ITM
#VALUE! ITM ITM
#VALUE! ITM ITM
#VALUE! ITM ITM
#VALUE! ITM ITM
#VALUE! ITM ITM

KA BAG PLANT
Machine Model : WLO 220 H Customer Name : PT BDMS

MACHINE CARE INSPECTION Serial Number


Engine Model
: 12203
: D 13
Machine Location
Machine Status
: LOREH-MALINAU
: OPERATION

( MCI ) Hourmeter
Attachment
: 15002
: Bucket
Inspection Date
Inspection By
:
: RIKO WAHYU D.

Result
Measuring
Not OK
Section No Item Inspection REMARKS

Replace
Adjust

Repair
OK
Standard Actual

1.1 Test-run and check function


Starting and stop functions (including any cold- starting devices and delay
-
shutdown).
OK
- Lighting system function OK
- Horn function OK
- Gear selector position / automatic gear shifting. OK
- Differential locks OK
- Brake system (service brake) OK
al
er

OK
en

- Control lamp for low brake pressure.


G

- Parking brake ✘ Leaks on seal


- Exhaust brake OK
- Steering system OK
- ATC Function, check ( If Available ) OK
- Heating and ventilation, fan and controls include air conditioning Ok
Check frame tractor and trailer unit regarding to damage, deformation and
-
cracks.
OK
2:1 Oil sample taken
2:2 Engine oil and coolant level, check Leaks on Bracket filter engine
2:3 Engine rpm test (Rpm) OK
1. Low idle 650 700 OK
2. High idle 2000 1900 OK
3. Stall speed 1575±90 1510 OK
2:4 Front engine mount check OK
2:5 Rear engine mount check OK
1. LH side OK
2. RH side OK
2:6 Exhaust and intake system, check
1. Exhaust manifold and muffler Sound absorber broken
2. Turbo charge mounting, hose and clamp OK
3. EPG and mounting OK
4. Spiral hose, pipe and inter cooler OK
2:7 Belt and belt tension, check OK
2:8 Fuel, coolant and oil leakage, check
OK
ne

1. Fuel housing filter,pipe and hose, check


gi
En

2. Coolant pipe and hose, check OK


3. Oil pipe and hose, check OK
4. Cover cylinder head OK
5. Front timing gear OK
6. Harness injector OK
7. Rear crankshaft seal OK
8. Oil pan OK
2:9 Vcads test
1. Cylinder compression test (%) > 80 OK ✘
2. Cylinder balancing test (%) < 30 OK
3. Shut off injector Diff. Graph OK
4. Oil pressure (Bar)
Cold Engine ( over 1100 Rpm ) 3 - 6,5 OK
Low idle Min 2,5 OK 276 kpa
Operating speed ( over 1100 Rpm ) 3 - 5,5 OK 452 kpa
5. Feed pressure 3 - 5,5 OK 365 kpa
6. Other Vcads function test OK
3:1 Battery electrolyte level, check OK
3:2 Battery cable and mounting, check OK
3:3 Battery voltage ( Volt )
1. Battery 1 12 12 OK ✘
2. Battery 2 12 12 OK
3:4 Alternator cable and mounting check OK
al

OK
ric

3:5 Alternator charging ( Volt ) Max 29 volt 28


t
ec

OK
El

3:6 Alternator V-belt check


3:7 Starter motor OK
3:8 Lamps front and rear OK
3:9 Switch and Control function OK
3:10 PCB Relay and Fuse OK
3:11 Error code show on display ✘

Result
Measuring
Not OK
Section No Item Inspection REMARKS

Replace
Adjust

Repair
OK
Standard Actual

4:1 Transmission
1. Oil sample taken ( If needed ) OK
2. Oil level, check OK
3. Visual checked from leak and crack OK
4. Control lever function, checked OK
5. Transmision leaks on bracket filter Re-Oring & gasket replace
6. Transmision rubber element Replace rubber
7. Transmission function test OK
8. Pressure check(engine speed 900 ±25rpm & transmission oil temperature of
at least 50°C ( bar )
OK

7. Transmision mounting ✘
Main Prsure (M) 15.1 15 ±1.5 OK
Torque Conventer (C) 3.2 3 ±1.5 OK
Lubricating presure (L) 2.4 2.5 ±1.5 OK
on

Lock up presure Check OK


si
is
sm
an
Tr

4:2 Front Differential & Final Drive


1. Dif & Propeler thigteening torque
2. Clereance and crack of propeler shaft OK
3. Dif & Finaldrive oil leak OK
4. Bolt and nut Wheel check OK
4.3 Raer direrential & Final drive OK
1. Diff & Propeler shaft tightened torque OK
2. Clereance and crack of propeler shaft OK
3. Dif. & final drive oil leak OK
4. Bolt & Nut Wheel check OK
5. Diferential Lock, Function check OK
6. Hose leaks Replace

4:6 Wear Indictor on hub unit (mm)
1. Front axle 6.8±0.1 OK
Post 1 ✘
Post 2 8.3 OK ✘ ✘
2. Front bogie axle 4.5±0.1
5 OK
Post 3
Post 4 4.85 OK
3. Rear bogie axle 4.5±0.1
4.85 OK
Post 5 ✘ ✘
Post 6 4.85 OK ✘ ✘
✘ ✘

Result
Measuring
Not OK
Section No Item Inspection REMARKS

Replace
Adjust

Repair
OK
Standard Actual

5 Brake System OK
5:2 Oil leak from hose and pipe, check ✘ Need rehose & Re- Oring
5:3 Parking brake wera indikator
1. Fornt Axle OK
Post 1 4.6
Post 2 4.6 OK
2. Rear Axle OK
Post 3 10.5
ke
ra

OK
B

Post 4 10.5
5.4 Presure check (Bar) OK
1. Maximum brake charging presure ✘ Need Rplace accumulator
2. Maximum out put brake presure ✘ Need Rplace accumulator
5.5 Automatic brake function check OK
5:6 Parking brake function check OK
✘ ✘

6:1 Steering control valve leakage check OK


6:2 Steering wheel end play check OK
6:3 Steering pipe and hoses, check OK
6:4 Steering cylinder leakage, check
OK
1. RH side
2. LH side ✘ ✘ LEAK
6:5 Bearing and pin rod cylinder, check
g
rin

1. Bearing and pin RH Front side Need Rebering


ee

OK
St

2. Bearing and pin RH rear side


3. Bearing and pin LH Front side OK
4. Bearing and pin LH rear side OK
6:6 Linkage and ball joint, check
6:7 Time, max. steering angle (s) 2.5 - 3.2 OK
1. RH turn 3 OK
2. LH turn 3 OK
7:1 Frame joint play, check (mm)
- Axial clearance. Max 0.5 OK Need Rebering
- Radial clearance. Max 1.0 Need Rebering
7:3 Rear axle Bridge, check OK
7:4 Tyre presure check
1. Front RH side OK ✘
e
am

2. Front LH side OK
Fr


3. Rear RH side OK ✘
4. Rear LH side OK
7:6 Cracks in frame, check
1. RH side OK
2. LH side OK
Result ✘
Measuring
Not OK
Section No Item Inspection REMARKS
Replace
Adjust

Repair

OK
Standard Actual

8:1 AC system and component function test


1. Blower function OK
2. Air outlet condition DIRTY
3. Air control unit function OK
4. Vbelt condition OK
5. Hose and pipe leaking,check OK
6. AC Compressor, check OK
7. Visual syatem leaking, check OK
8. Condensor and evaporator condition, check OK
8:2 Rubber dumper and mount bolt cab. Check
1. Front RH side OK
2. Front LH side OK
3. Rear RH side OK
4. Rear LH side OK
in

8:3 Engine hood check


ab
C

1. Crack and loose bolt OK


2. Cylinder from leakage OK
3. Pump function OK
8:4 Cabin interior
1. Window and glass checked OK
2. Head lining condition OK
3. Operator and trainer seat OK
4. Seat belt OK
5. Air valve OK ✘

6. Slide riil REPLACE
7. Frame condition OK
8:5 Mudflap condition
1. Tractor unit OK
2. Load unit OK
9:1 Oil Sample taken OK
9:2 Oil level, check OK ✘
9:3 Hyd oil presyre Check
A. Hyd pump (P1) 12 12
Stand by 10 15 Reseal
Maximum OK
B Hydrolic Pump (P2) 16±5 14 OK
Stand by 35±5 42 ✘ ✘ Reseal
Maximum 250±5
ic
ul

C Hydrolic Pump (P3)


ra
yd

Low idle 300 rpm 25±5 19 Reseal


H

✘ ✘
High Idle 1700 rpm 160±5 19 ✘ ✘
9.4 Cylinder Attacment, Bearings and pivot Pin
1. Tilt cylinder bucket
2. RH lifting cylinder OK
3. RH lifting cylinder OK
1. Rh side OK
2 LH Side OK

Machine Performance Review


Total
General Engine Electrical Transmission Brake Steering Frame Cabin Hydraulic Performance

86% 68% 92% 77% 73% 83% 89% 92% 67% 81%

You might also like