812676-006-0M (WP2000S Parts)

Parts Manual
WP2000S Series
WP2000-GB 02/03 • Printed in Germany
Order Number: 812676-006
This master maintenance manual is subject to continual updates.
It is meant exclusively for businesses authorized by CROWN.
It is not permitted to pass on the contents or copies thereof to third parties.
CROWN Gabelstapler GmbH & CoKG

- European Headquarter -
Moosacher Str. 52
80809 Munich
Germany
Phone +49 (0)89 93 00 2 – 0

Fax +49 (0)89 93 00 2 – 133
All rights reserved under international and Pan-American Copyright Agreement.

Copyright 2002
CROWN Equipment Corporation
TABLE OF CONTENT
Printed in Germany
1
Page intentionally left blank
Printed in Germany
M1.0-0000-0002
M1.0-0000-0002
2
TABLE OF CONTENT
Table of Content
ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

General.................................................................................. 7
SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

Covers ................................................................................... 12 .............................................................. Rev.2 02/03
Covers (Batterierollers) .......................................................... 14 .............................................................. Rev.1 02/03
Caster Wheel ......................................................................... 16
SECTION 2 – HYDRAULIC PART PAGE SERIAL NR. CUT REV.

Tube/Hose Layout .................................................................. 20 .............................................................. Rev.3 02/03
Pump Motor and Pump .......................................................... 22 .............................................................. Rev.2 02/03
SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

Drive Unit ............................................................................... 26 .............................................................. Rev.3 02/03
Gearbox ................................................................................. 28 .............................................................. Rev.1 03/02
Drive Motor ............................................................................ 30
Knuckle .................................................................................. 32 .............................................................. Rev.2 02/03
SECTION 4 – ELECTRICAL PAGE SERIAL NR. CUT REV.

Elektrical Parts ...................................................................... 36,38,40 .................................................... Rev.3 02/03
Contactor ............................................................................... 42
Control Handle ...................................................................... 44,46 ......................................................... Rev.1 03/02
Emergency Disconnect/Battery Connector ............................ 48 .............................................................. Rev.2 02/03
Instrument ............................................................................. 50
Horn ...................................................................................... 52 .............................................................. Rev.2 02/03
SECTION5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.

Brake ..................................................................................... 56 .............................................................. Rev.1 03/02
SECTION 7 – MAST-/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

Fork Carriage (single Loadwheel) .......................................... 60,62 ......................................................... Rev.2 02/03
Fork Carriage (tandem Loadwheel) ....................................... 64,66 ......................................................... Rev.2 02/03
Lift Stucture ........................................................................... 68 .............................................................. Rev.3 02/03
SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.

Lift Cylinder ........................................................................... 72
SECTION 9 – CABIN/PLATFORM PAGE SERIAL NR. CUT REV.

Platform ................................................................................. 76,78 ......................................................... Rev.1 03/02
Platform (fixed Platform) ........................................................ 80
SECTION10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.

Labels and Decals ................................................................. 84
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany M/P-IDX-1720

REV. 3 03/02
M1.0-0000-0003
33
Printed in Germany
4
INTRODUCTION
Printed in Germany
5
Printed in Germany
M1.0-0000-0006
M1.0-0000-0006
6
INTRODUCTION
Important customer information Ordering Spare Parts

To ensure the safety of the truck, you, the customer, Spare parts can be ordered by quoting:
must only carry out maintenance and repairs as
stipulated in the operator manual. ● The truck specification number
Any additional work must be performed by Crown ● The truck model number
authorised service technicians. Authorised service
technicians have the required expertise and up-to-date ● The truck serial number
service information.
This information can be found on the truck's data plate.
If you wish to have your own technicians trained, please Only if this information is provided can the order be
contact Crown for relevant training courses. processed quickly, correctly and reliably.
Subsequent Attachments and Modifications Please refer to the Technical Specifications Sheet for the
made to the Truck utilisable loads, technical data and dimensions for this
series. Brochures can be obtained from your CROWN
DANGER! dealer or from the following address:
Any proposed modification which would

alter the original condition of the truck CROWN Gabelstapler GmbH & CoKG
when delivered, must first be assessed and Moosacher Str. 52
approved in writing by Crown Gabelstapler 80809 Munich
GmbH. GERMANY
Tel.: +49 (0)89 / 93 002 -0
● The net weight and position of Fax: +49 (0)89 / 93 002 -175 oder 133
attachments may considerably affect the
capacity and other truck characteristics.
● Changing the electrical system or adding
electrically operated components may
result in operating faults.
Modifications which have not been assessed may
result in fatal accidents!
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany M/P-ITD-1720
M1.0-0000-0007
77
Printed in Germany
8
PARTS
Printed in Germany
9
Printed in Germany
10M1.0-0000-00010
SECTION 1
Printed in Germany
11
COVERS
M1545
MP-1.0-1720 MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
12M1.0-0000-00012
COVERS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
1 ..................... 807575 .................................... Cover ...................................................................................................... 1

2 ..................... 807379 .................................... Cover ...................................................................................................... 1
3 ..................... 050009-020 ............................. Washer ................................................................................................... 9
4 ..................... 050068-003 ............................. Nut .......................................................................................................... 9
5 ..................... 050003-030 ............................. Screw ...................................................................................................... 5
804863-007 ............................. Nut .......................................................................................................... 5
6 ..................... 807380 .................................... Instrument Panel .................................................................................... 1
050009-013 ............................. Washer ................................................................................................... 5
050006-024 ............................. Screw ...................................................................................................... 5
7 ..................... 109127-003 ............................. Clip Arrow (red) ...................................................................................... 1
8 ..................... 109127-001 ............................. Clip Arrow (green) .................................................................................. 1
9 ..................... 801900 .................................... Keyswitch ............................................................................................... 1
803678-012 ............................. Crimp-Faston .......................................................................................... 2
10 .................... 807563 .................................... Support ................................................................................................... 1
11 .................... 051057-013 ............................. Spring ..................................................................................................... 2
12 .................... 805813 .................................... Wedge .................................................................................................... 1
13 .................... 050072-007 ............................. Screw ...................................................................................................... 2
14 .................... 050068-003 ............................. Nut .......................................................................................................... 2
15 .................... 807381 .................................... Battery Cover ......................................................................................... 1
16 .................... 803469-008 ............................. Screw ...................................................................................................... 4
050025-001 ............................. Screw ...................................................................................................... 4
050068-002 ............................. Nut .......................................................................................................... 4
17 .................... 805845 .................................... Plate ....................................................................................................... 1
18 .................... 805814 .................................... Spring ..................................................................................................... 1
19 .................... 050067-011 ............................. Screw ...................................................................................................... 2
20 .................... 805816 .................................... Retainer .................................................................................................. 1
21 .................... 050025-008 ............................. Screw ...................................................................................................... 2
22 .................... 050068-003 ............................. Nut .......................................................................................................... 2
807574 .................................... Cover Assembly (included 1-4) .............................................................. 1

807651 .................................... Instrument Panel Assembly (included 6-9) ........................................... 1
807562 .................................... Battery Cover Assembly (included 10-19) ............................................. 1
Always Specify Model & Serial Number
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany MP-1.0-1720

REV. 2 02/03
13
COVERS
Batterierollers
MP-1720-004
14M1.0-0000-00014
COVERS
1 ..................... 810456 .................................... Cover ...................................................................................................... 1

2 ..................... 804277 .................................... Pin Drift ................................................................................................... 2
3 ..................... 050000-009 ............................. Pin .......................................................................................................... 2
4 ..................... 805845 .................................... Plate ....................................................................................................... 1
5 ..................... 805814 .................................... Spring ..................................................................................................... 1
6 ..................... 050006-022 ............................. Screw ...................................................................................................... 2
7 ..................... 808245 .................................... Locking Handle Screw ........................................................................... 1
8 ..................... 807806 .................................... Bracket ................................................................................................... 1
9 ..................... 804863-002 ............................. Nut .......................................................................................................... 1
10 .................... 808862 .................................... Plate ....................................................................................................... 1
11 .................... 050067-012 ............................. Screw ...................................................................................................... 2
12 .................... 810385 .................................... Block ....................................................................................................... 1
13 .................... 050003-035 ............................. Screw ...................................................................................................... 2
14 .................... 804207 .................................... Roller ...................................................................................................... 5
15 .................... 804681 .................................... Bearing Ball ............................................................................................ 10
16 .................... 804208 .................................... Roller Axle .............................................................................................. 5
17 .................... 810377-002 ............................. Battery Lock ........................................................................................... 1
050007-032 ............................. Screw ...................................................................................................... 2
050009-026 ............................. Washer ................................................................................................... 4
050068-004 ............................. Nut .......................................................................................................... 2
18 .................... 810377-001 ............................. Battery Lock ........................................................................................... 1
050007-032 ............................. Screw ...................................................................................................... 2
050009-026 ............................. Washer ................................................................................................... 4
050068-004 ............................. Nut .......................................................................................................... 2

REV. 1 02/03
15
CASTER WHEEL
12
11
2
5
6
10
8
7
MP-1720-014
16M1.0-0000-00016
CASTER WHEEL
1 ..................... 811797 .................................... Plate ....................................................................................................... 2

2 ..................... 050012-040 ............................. Ring, Retaining ....................................................................................... 2
3 ..................... 055002-019 ............................. Bearing Ball ............................................................................................ 2
4 ..................... 050012-041 ............................. Ring, Retaining ....................................................................................... 2
5 ..................... 811796 .................................... Accommodation ..................................................................................... 2
6 ..................... 812240 .................................... Screw ...................................................................................................... 2
7 ..................... 811799 .................................... Bush ....................................................................................................... 4
8 ..................... 811800 .................................... String Guard ........................................................................................... 4
9 ..................... 811802 .................................... Wheel ..................................................................................................... 2
10 .................... 050008-082 ............................. Nut .......................................................................................................... 2
11 .................... 050005-032 ............................. Screw ...................................................................................................... 8
12 .................... 050068-004 ............................. Nut .......................................................................................................... 8
811804 .................................... Accommodation Assembly (inclusive 1-5) ............................................. 2
811805 .................................... Caster Wheel Assembly (inclusive 1-10) ............................................... 2
17
Printed in Germany
18M1.0-0000-00018
SECTION 2
Printed in Germany
19
TUBE/HOSE LAYOUT
M1553
20M1.0-0000-00020
TUBE/HOSE LAYOUT
1 ........................................................................ Pump Motor and Pump (see Section 2.13) ........................................... 1

2 ..................... 054174-001 ............................. Elbow ...................................................................................................... 1
3 ..................... 064010-002 ............................. T-Connector ............................................................................................ 1
4 ..................... 064009-002 ............................. Branch Tee Coupling .............................................................................. 1
5 ..................... 810059 .................................... Pressure Switch ..................................................................................... 1
810017 .................................... Adaptor ................................................................................................... 1
054004-006 ............................. Seal ........................................................................................................ 1
6 ..................... 807595 .................................... Tube ........................................................................................................ 1
7 ..................... 054165-013 ............................. Hose ....................................................................................................... 2
8 ..................... 064061-002 ............................. Elbow ...................................................................................................... 2
9 ..................... 054160-004 ............................. Connector ............................................................................................... 1
10 ....................................................................... Lift Cylinder (see Section 8.4) ............................................................... 2
11 .................... 805704 .................................... Clamp ..................................................................................................... 2
12 .................... 050000-027 ............................. Roll Pin ................................................................................................... 2
13 .................... 807989 .................................... Clamp Hose ............................................................................................ 1
050067-022 ............................. Screw ...................................................................................................... 1

REV. 3 02/03
21
PUMP MOTOR AND PUMP
M1442

REV. 1 02/03
22M1.0-0000-00022
PUMP MOTOR AND PUMP
0 ..................... 805770-001 ............................. Pump Motor and Pump (without 27 & 28) ............................................. 1
1* ............................................................................. Screw ................................................................................................ 4
2* ............................................................................. Washer .............................................................................................. 4
3* ............................................................................. Plug ................................................................................................... 1
4* ............................................................................. Circlip ................................................................................................ 1
5* ............................................................................. Rear Flange ...................................................................................... 1
6* ............................................................................. Insulating Cap .................................................................................. 1
7* ............................................................................. Brush Plate ....................................................................................... 1
8* .......................... 805140 ..................................... Brush Set .......................................................................................... 4
9* ............................................................................. Nut .................................................................................................... 4
10** ........................ N/A ........................................... Armature ........................................................................................... 1
11** ........................ N/A ........................................... Motor Housing .................................................................................. 1
12** ........................ N/A ........................................... Front Flange ..................................................................................... 1
13 .......................... 805144 ..................................... Coupling ............................................................................................ 1
14 .......................... 805145 ..................................... Pump Support (included 24) ............................................................ 1
15 .......................... 805146 ..................................... Pressure Relief Valve ....................................................................... 1
16 .......................... 805147 ..................................... Plug ................................................................................................... 1
17 .......................... 805148 ..................................... Plug ................................................................................................... 1
18 .......................... 805149 ..................................... Electro Poppet Valve ........................................................................ 1
19 .......................... 805150 ..................................... Flow Restrictor .................................................................................. 1
20 .......................... 805151 ..................................... Pressure Filter .................................................................................. 1
21 .......................... 805152 ..................................... Check Valve ...................................................................................... 1
22 .......................... 805153 ..................................... Return Pipe ....................................................................................... 1
23 .......................... 805154 ..................................... Auxiliary Return Line ........................................................................ 1
24 .......................... 805155 ..................................... Pump ................................................................................................. 1
805234 ..................................... Seal Kit ............................................................................................. 1
25 .......................... 805156 ..................................... Suction Pipe ..................................................................................... 1
26 .......................... 805157 ..................................... Filler Tank Assembly (included 29-33) ............................................ 1
805233-001 .............................. Filler Tank .................................................................................... 1
27 .................... 805762 .................................... Plate ....................................................................................................... 1
28 .................... 050006-051 ............................. Screw ...................................................................................................... 2
29 .................... 805233-002 ............................. O-Ring .................................................................................................... 1
30 .................... 805233-006 ............................. Reservoir Cap ........................................................................................ 1
31 .................... 805233-005 ............................. Flange .................................................................................................... 1
32 .................... 805233-003 ............................. Screw ...................................................................................................... 4
33 .................... 805233-004 ............................. Scheibe .................................................................................................. 4
053001-003 ............................. Hydraulic Oil ........................................................................................... AR

053001-009 ............................. Hydraulic Oil (Freezer/Corrosion) .......................................................... AR
805158 ..................................... Motor (included 1-12) ....................................................................... 1
* ........................... 805141 ..................................... Included 1-2 ...................................................................................... 1

* ........................... 805142 ..................................... Included 3-5 ...................................................................................... 1
* ........................... 805143 ..................................... Included 3,4,6,7,8 & 9 ...................................................................... 1
** .................... N/A ........................................... Not available as spare part ....................................................................

REV. 2 02/03
23
Printed in Germany
24M1.0-0000-00024
SECTION 3
Printed in Germany
25
DRIVE UNIT
M1557

REV. 2 03/02
26M1.0-0000-00026
DRIVE UNIT
1 ..................... 050006-075 ............................. Screw ...................................................................................................... 2

2 ..................... 050008-065 ............................. Nut .......................................................................................................... 2
3 ..................... 807255 .................................... Spinner ................................................................................................... 1
4 ..................... 807243 .................................... Pin .......................................................................................................... 8
5 ..................... 807274 .................................... Spring ..................................................................................................... 4
6 ..................... 807256 .................................... Cage ....................................................................................................... 1
7 ..................... 807263 .................................... Ledge ..................................................................................................... 2
050017-013 ............................. Screw ...................................................................................................... 2
8 ..................... 050067-024 ............................. Screw ...................................................................................................... 4
9 ..................... 050005-044 ............................. Screw ...................................................................................................... 2
10 .................... 807588 .................................... Bush ....................................................................................................... 2
11 .................... 050068-004 ............................. Nut .......................................................................................................... 2
12 .................... 807657 .................................... Drive Unit Assembly (see next Page’s) ................................................. 1
13 .................... 805961-001 ............................. Drive Tyre (Vulkollan) ............................................................................. 1
805961-002 ............................. Drive Tyre (Rubber) ................................................................................ 1
14 .................... 050062-002 ............................. Nut .......................................................................................................... 5
15 .................... 050006-054 ............................. Screw ...................................................................................................... 5
16 .................... 808473 .................................... Washer ................................................................................................... 4
17 .................... 050017-019 ............................. Screw ...................................................................................................... 4
18 .................... 050008-026 ............................. Nut .......................................................................................................... 4
19 .................... 810584 .................................... Sleeve Nut .............................................................................................. 4
20 .................... 054011-007 ............................. Grease Nipple ........................................................................................ 2
21 .................... 811698 .................................... Sheet ...................................................................................................... 2
050009-003 ............................. Washer ................................................................................................... 4
050008-001 ............................. Nut .......................................................................................................... 4
22 .................... 811697 .................................... Sheet ...................................................................................................... 1
807277-001 ............................. Ledge Assembly (LH/included 7, 19,20) ............................................... 1

807277-002 ............................. Ledge Assembly (RH/included 7, 19,20) ............................................... 1
053002-001 ............................. Grease .................................................................................................... AR

053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR

REV. 2 03/02
27
GEARBOX
M1558
28M1.0-0000-00028
GEARBOX
0 ..................... 807658 .................................... Drive Unit ................................................................................................ 1

1 ........................... 805161 ..................................... Turntable ........................................................................................... 1
2 ........................... 805162 ..................................... Transmission Housing ...................................................................... 1
805163 ..................................... Screw ................................................................................................ 1
3 ........................... 805164 ..................................... Washer .............................................................................................. 11
4 ........................... 805165 ..................................... Screw ................................................................................................ 2
5 ........................... 805166 ..................................... Screw ................................................................................................ 9
6 ........................... 805167 ..................................... Gear .................................................................................................. 1
7 ........................... 805168 ..................................... Shim (0,1/0,3/0,5mm) ....................................................................... 1
805169 ..................................... Shim (0,15mm) ................................................................................. 1
8 ........................... 805170 ..................................... Bearing ............................................................................................. 1
9 ........................... 805171 ..................................... Bearing ............................................................................................. 1
10 .......................... 805172 ..................................... Gear .................................................................................................. 1
11 .......................... 805173 ..................................... Nut .................................................................................................... 1
12 .......................... 805174 ..................................... Gear .................................................................................................. 1
13 .......................... 805175 ..................................... Bushing ............................................................................................. 1
14 .......................... 805176 ..................................... Shim (0,1/0,3/0,5mm) ....................................................................... 1
805177 ..................................... Shim (0,15mm) ................................................................................. 1
15 .......................... 805178 ..................................... Bearing ............................................................................................. 1
16 .......................... 805179 ..................................... Ring, Retainig ................................................................................... 1
17 .......................... 805180 ..................................... Seal ................................................................................................... 1
18 .......................... 805181 ..................................... Wheel Shaft ...................................................................................... 1
19 .......................... 805182 ..................................... Stud Wheel ....................................................................................... 5
20 .......................... 805183 ..................................... Bearing ............................................................................................. 1
21 .......................... 805184 ..................................... Shim .................................................................................................. 1
22 .......................... 805185 ..................................... Washer .............................................................................................. 1
23 .......................... 805186 ..................................... Screw ................................................................................................ 1
24 .......................... 805187 ..................................... O-Ring .............................................................................................. 1
25 .......................... 805188 ..................................... Gearbox Cover ................................................................................. 1
805189 ..................................... Screw ................................................................................................ 8
805190 ..................................... Washer .............................................................................................. 8
805191 ..................................... Magnetic Screw ................................................................................ 1
805192 ..................................... O-Ring .............................................................................................. 1
053002-004 ............................. Transmission Oil ..................................................................................... AR

053002-009 ............................. Transmission Oil (Freezer/Corrosion) .................................................... AR

REV. 1 03/02
29
DRIVE MOTOR
M1557
30M1.0-0000-00030
DRIVE MOTOR
0 ..................... 807659 .................................... Drive Motor ............................................................................................. 1

1 ........................... 805193 ..................................... Ring Retaining .................................................................................. 2
2 ........................... 805194 ..................................... Bushing ............................................................................................. 1
3 ........................... 805195 ..................................... Washer .............................................................................................. 1
4 ........................... 805196 ..................................... Motor End Cover .............................................................................. 1
5 ........................... 805197 ..................................... Washer .............................................................................................. 8
6 ........................... 805198 ..................................... Screw ................................................................................................ 8
7 ........................... 805199 ..................................... Headband ......................................................................................... 1
8 ........................... 805200 ..................................... Brush Box ......................................................................................... 1
9 ........................... 805201 ..................................... Screw ................................................................................................ 2
10 .......................... 805202 ..................................... Nut .................................................................................................... 2
11 .......................... 805203 ..................................... Brush ................................................................................................ 4
12 .......................... 805204 ..................................... Washer .............................................................................................. 1
13 .......................... 805205 ..................................... Bearing Ball ...................................................................................... 1
14 .......................... 805206 ..................................... Ring Retaining .................................................................................. 1
15 .......................... 805207 ..................................... Field Coil ........................................................................................... 1
16 .......................... 805208 ..................................... Pole Shoe ......................................................................................... 1
17 .......................... 805209 ..................................... Armature ........................................................................................... 1
18 .......................... 805210 ..................................... Key .................................................................................................... 1
19 .......................... 805211 ..................................... Woodruff Key .................................................................................... 1
20 .......................... 805212 ..................................... Seal ................................................................................................... 1
21 .......................... 805213 ..................................... Ring Retaining .................................................................................. 1
22 .......................... 805214 ..................................... Bearing Ball ...................................................................................... 1
23 .......................... 805215 ..................................... Bushing ............................................................................................. 1
24 .......................... 805216 ..................................... O-Ring .............................................................................................. 1
25 .......................... 805217 ..................................... Ring Retaining .................................................................................. 1
26 .......................... 805218 ..................................... Nut .................................................................................................... 1
27 .......................... 805219 ..................................... Motor Housing .................................................................................. 1
805220 ..................................... Insulating Paper ................................................................................ 1
28 .......................... 805221 ..................................... Washer .............................................................................................. 8
29 .......................... 805222 ..................................... Screw ................................................................................................ 8
30 .......................... 805223 ..................................... Terminal Strip ................................................................................... 2
31 .......................... 805224 ..................................... Screw ................................................................................................ 4
32 .......................... 805225 ..................................... Washer .............................................................................................. 8
33 .......................... 805226 ..................................... Nut .................................................................................................... 4
34 .......................... 805227 ..................................... Bushing ............................................................................................. 2
31
KNUCKLE
M1556
32M1.0-0000-00032
KNUCKLE
0 ..................... 805960-001 ............................. Knuckle Assembly (without 2 & 19) ....................................................... 1

805960-003 ............................. Knuckle Assembly (Freezer/Corrosion/without 2 & 19) ......................... 1
1 ........................... 807512 ..................................... Knuckle (Base) ................................................................................. 1
2 ..................... 050005-080 ............................. Screw ...................................................................................................... 3
3 ........................... 807561 ..................................... Plate .................................................................................................. 1
4 ........................... 45234 ....................................... Cable Protection ............................................................................... 1
5 ........................... 050005-011 ............................. Screw ................................................................................................ 2
6* .......................... 805943 ..................................... Knuckle ............................................................................................. 1
7 ........................... 050005-023 ............................. Screw ................................................................................................ 4
8* .......................... 803651 ..................................... Damper ............................................................................................. 1
9* .......................... 050005-002 ............................. Screw ................................................................................................ 2
10* ......................... 803619-001 ............................. Microswitch ....................................................................................... 1
803310 ..................................... Actuator ............................................................................................ 1
11* ......................... 050004-034 ............................. Screw ................................................................................................ 2
12* ......................... 050008-004 ............................. Nut .................................................................................................... 2
13 .......................... 808039-001 ............................. Axle ................................................................................................... 1
808039-002 ............................. Axle (Freezer/Corrosion) .................................................................. 1
14 .......................... 803353 ..................................... Spacer .............................................................................................. 2
15 .......................... 803013 ..................................... Spring ............................................................................................... 2
16 .......................... 050000-015 ............................. Roll Pin ............................................................................................. 1
17 .......................... 807515 ..................................... Cover ................................................................................................ 1
18 .......................... 050003-020 ............................. Screw ................................................................................................ 2
19 .................... 050005-082 ............................. Screw ...................................................................................................... 3
* ........................... 808906 ..................................... Knuckle Assembly (included 6,8-12) ............................................... 1
053002-001 ............................. Grease .................................................................................................... AR


REV. 2 02/03
33
Printed in Germany
34M1.0-0000-00034
SECTION 4
Printed in Germany
35
ELECTRICAL PARTS
M1610
36M1.0-0000-00036
ELECTRICAL PARTS
1 ..................... 803450-001 ............................. Socket Housing 2 way ............................................................................ AR

803450-002 ............................. Socket Housing 4 way ............................................................................ AR
803450-014 ............................. Socket Housing 16 way .......................................................................... AR
2 ..................... 803450-010 ............................. Socket Insert AWG 18 ............................................................................ AR
803450-011 ............................. Socket Insert AWG 24 ............................................................................ AR
116851 .................................... Socket Housing 16 way .......................................................................... AR
4 ..................... 116858 .................................... Socket Insert AWG 18 ............................................................................ AR
803450-012 ............................. Socket Insert AWG 24 ............................................................................ AR
6 ..................... 803450-013 ............................. Socket Insert AWG 18 ............................................................................ AR
TOOLS (not shown)
117615 .................................... Extaction ................................................................................................. 1

117636 .................................... Crimping ................................................................................................. 1

REV. 1 09/00
37
ELECTRICAL PARTS
M1549
38M1.0-0000-00038
ELECTRICAL PARTS
1 ..................... 807549 .................................... Plate ....................................................................................................... 1

2 ..................... 807713-001 ............................. Controller ................................................................................................ 1
807713-002 ............................. Controller (Freezer/Corrosion) ............................................................... 1
808734-001 ............................. Controller (Fix Platform) ......................................................................... 1
808734-002 ............................. Controller (Fix Platform/Australia andNew Zealand/Freezer-Corr.) ...... 1
053051-008 ............................. Heat Paste .............................................................................................. AR
3 ..................... 050025-015 ............................. Screw ...................................................................................................... 4
4 ..................... 050068-001 ............................. Nut .......................................................................................................... 4
5 ..................... 103232 .................................... Diode ...................................................................................................... 1
6 ..................... 050005-003 ............................. Screw ...................................................................................................... 2
7 ..................... 050008-001 ............................. Nut .......................................................................................................... 2
8 ..................... 065004-006 ............................. Grommet ................................................................................................. 1
9 ..................... 050067-024 ............................. Screw ...................................................................................................... 2
10 .................... 050071-036 ............................. Screw ...................................................................................................... 2
11 .................... 807550 .................................... Plate ....................................................................................................... 1
061002-005 .............................. Cable Clamp ........................................................................................... 1
050006-008 .............................. Screw ...................................................................................................... 1
050068-001 .............................. Nut .......................................................................................................... 1
12 .................... 802820 .................................... Contactor ................................................................................................ 2
804387 .................................... Contactor (Freezer/Corrosion/see Section 4.4) .................................... 2
13 .................... 807649 .................................... Plate, Fuse ............................................................................................. 1
14 .................... 805752 .................................... Fuse Holder ............................................................................................ AR
805751-001 ............................. Fuse 10A ................................................................................................ 1
805751-002 ............................. Fuse 2A (Freezer/Corrosion) ................................................................. 1
15 .................... 050004-024 ............................. Screw ...................................................................................................... 4
16 .................... 050004-038 ............................. Screw ...................................................................................................... 4
17 .................... 45250 ....................................... Bus Bar ................................................................................................... 1
18 .................... 805824 .................................... Fuse Holder ............................................................................................ 1
19 .................... 050004-022 ............................. Screw ...................................................................................................... 2
20 .................... 050068-001 ............................. Nut .......................................................................................................... 2
21 .................... 802816-002 ............................. Fuse 160A .............................................................................................. 1
22 .................... 050009-016 ............................. Washer ................................................................................................... 6
23 .................... 050008-051 ............................. Nut .......................................................................................................... 4
24 .................... 805892 .................................... Thermostat (Freezer/Corrosion) ............................................................ 1
25 .................... 050004-025 ............................. Screw (Freezer/Corrosion) ..................................................................... 2
26 .................... 050008-004 ............................. Nut (Freezer/Corrosion) ......................................................................... 2
27* ................... 805757 .................................... Holder ..................................................................................................... 1
28* ................... 805864 .................................... Microswitch ............................................................................................. 1
808032 .................................... Microswitch (Freezer/Corrosion) ............................................................ 1
29* ................... 050004-032 ............................. Screw ...................................................................................................... 2
30* ................... 803310 .................................... Actuator .................................................................................................. 1
31* ................... 050008-004 ............................. Nut .......................................................................................................... 2
32 .................... 050025-004 ............................. Screw ...................................................................................................... 2
33 .................... 050073-002 ............................. Spring Washer ........................................................................................ 2
34 .................... 050068-002 ............................. Nut .......................................................................................................... 2
35 .................... 061002-007 ............................. Clamp ..................................................................................................... 3
050025-015 ............................. Screw ...................................................................................................... 3
050068-001 ............................. Nut .......................................................................................................... 3
061002-007 ............................. Clamp ..................................................................................................... 1
050008-010 ............................. Nut .......................................................................................................... 1
36 .................... 811624 .................................... Bracket ................................................................................................... 1
37 .................... 806895-003 ............................. Fan Assembly ......................................................................................... 1
807654-003 ............................. Fan .................................................................................................... 1
792880-001 ............................. Pin Housing 2-way ............................................................................ 1
792882 ..................................... Pin Insert .......................................................................................... 2
793090-001 ............................. Anti-backout ...................................................................................... 1
38 .................... 050005-003 ............................. Screw ...................................................................................................... 4
053050-006 ............................. Adhesive ................................................................................................. AR
39 .................... 050008-001 ............................. Nut .......................................................................................................... 4

REV. 3 02/03
39
ELECTRICAL PARTS
M1549
40M1.0-0000-00040
ELECTRICAL PARTS
* ..................... 805855-001 ............................. Lift Limit Switch Assembly (included 27-31) ........................................ 1
* ..................... 805855-003 ............................. Lift Limit Switch Assembly (included 27-31/Freezer/Corrosion) .......... 1
Not illustrated
811668 .................................... Main Harness ......................................................................................... 1

811837 .................................... Main Harness (Fix Platform) .................................................................. 1

REV. 3 02/03
41
CONTACTOR
#

"
M0623
42M1.0-0000-00042
CONTACTOR
0 ..................... 802820 .................................... Contactor-Main/Pump ............................................................................ 2

1 ........................... 803689 ..................................... Contact ............................................................................................. 4
2 ........................... 803690 ..................................... Movable contact ............................................................................... 2
3 ........................... 803691 ..................................... Bobbin ............................................................................................... 2
4 ........................... 803692-001 ............................. Spring ............................................................................................... 2
5 ........................... 803693 ..................................... Cover ................................................................................................ 2
6 ........................... 803694 ..................................... Screw ................................................................................................ 4
804387 .................................... Contactor-Main/Pump Assembly (Freezer/Corrosion) .......................... 2
43
CONTROL HANDLE
M1513
44M1.0-0000-00044
CONTROL HANDLE
0 ..................... 805713-003 ............................. Control Handle ....................................................................................... 1

805713-004 ............................. Control Handle (Freezer/Corrosion) ...................................................... 1
805713-009 ............................. Control Handle (fixed Platform) ............................................................. 1
805713-010 ............................. Control Handle (fixed Platform/Freezer/Corrosion) ............................... 1
1 ........................... 804937 ..................................... Grip ................................................................................................... 1
2 ........................... 050005-087 ............................. Screw ................................................................................................ 1
3 ........................... 050005-054 ............................. Screw ................................................................................................ 1
050064-016 ............................. Screw (Freezer/Corrosion) ............................................................... 1
4 ........................... 050005-066 ............................. Screw ................................................................................................ 1
............................ 050064-023 ............................. Screw (Freezer/Corrosion) ............................................................... 1
5 ........................... 805942 ..................................... Handle Arm ....................................................................................... 1
808701 ..................................... Handle Arm (fixed Platform) ............................................................. 1
6 ........................... 051058-001 ............................. Bushing ............................................................................................. 2
7 ........................... 803348 ..................................... Stop ................................................................................................... 1
8 ........................... 050004-010 ............................. Screw ................................................................................................ 2
9 ........................... 803918 ..................................... Switch Assembly .............................................................................. 1
802842 ..................................... Switch .......................................................................................... 1
803450-006 .............................. Socket Housing ........................................................................... 1
116858 ..................................... Socket Crimp .............................................................................. 4
10 .......................... 050004-001 ............................. Screw ................................................................................................ 2
11 .......................... 050005-010 ............................. Screw ................................................................................................ 4
12 .......................... 051057-001 ............................. Spring ............................................................................................... 4
13 .......................... 803469-002 ............................. Screw ................................................................................................ 4
14 .......................... 803330 ..................................... Guide Plate ....................................................................................... 1
15 .......................... 803325 ..................................... Bellow ............................................................................................... 1
16 .......................... 802852 ..................................... Button ............................................................................................... 1
17 ............................................................................. Harness ............................................................................................ 1
18 .......................... 805832 ..................................... Cable Holder ..................................................................................... 1
051065 ..................................... Caple Clamp ..................................................................................... 1
19 .......................... 050004-038 ............................. Screw ................................................................................................ 1
20 ............................................................................. Hup Cap (see next Page) ................................................................. 1
805867-003 ............................. Wiring/Handle Arm Assembly (included 17-18) .............................. 1

805867-004 ............................. Wiring/Handle Arm Assembly (included 17-18/Freezer/Corrosion) 1
053002-001 ............................. Grease .................................................................................................... AR


REV. 1 03/02
45
CONTROL HANDLE
MP-1720-002

REV. 1 03/02
46M1.0-0000-00046
CONTROL HANDLE
0 ..................... 805868-008 ............................. Hup Cap Assembly ................................................................................ 1

805868-011 ............................. Hup Cap Assembly (Freezer/Corrosion) ............................................... 1
1 ........................... 807949-001 ............................. Hup Cap ............................................................................................ 1
2 ........................... 802855 ..................................... Button, Horn ..................................................................................... 1
3 ........................... 051057-019 ............................. Spring ............................................................................................... 2
4 ........................... 803469-014 ............................. Screw ................................................................................................ 2
5 ........................... 803347 ..................................... Holder ............................................................................................... 1
803630 ..................................... Holder (Freezer/Corrosion) .............................................................. 1
6 ........................... 050064-008 ............................. Screw ................................................................................................ 4
7 ........................... 805857 ..................................... Switch Assy Harness ....................................................................... 1
8 ........................... 804357 ..................................... Button, FWD/REW ............................................................................ 1
9 ........................... 803392 ..................................... Pin, Adjusting ................................................................................... 1
10 .......................... 811903 ..................................... Shaft ................................................................................................. 1
11 .......................... 050065-003 ............................. Washer .............................................................................................. 2
12 .......................... 803393 ..................................... Spring ............................................................................................... 1
13 .......................... 803391 ..................................... Washer .............................................................................................. 2
14 .......................... 808037 ..................................... Potentiometer ................................................................................... 1
803450-003 .............................. Pin Housing ................................................................................. 1
803450-010 .............................. Pin Crimp .................................................................................... 6
15 .......................... 803390 ..................................... Washer .............................................................................................. 1
16 .......................... 802856 ..................................... Button, U/L ........................................................................................ 1
17 .......................... 051057-020 ............................. Spring ............................................................................................... 2
18 .......................... 803640 ..................................... Pin ..................................................................................................... 1
19 .......................... 050012-074 ............................. Ring, Retaining ................................................................................. 5
20 .......................... 803641 ..................................... Pin ..................................................................................................... 2
21 .......................... 810560-002 ............................. Actuator, Horn .................................................................................. 1
22 .......................... 803635-001 ............................. Bushing ............................................................................................. 1
23 .......................... 803636 ..................................... Actuator, Upper ................................................................................ 1
24 .......................... 803633 ..................................... Actuator, Lower ................................................................................. 1
25 .......................... 050064-003 ............................. Screw ................................................................................................ 2
26 .......................... 089362 ..................................... Switch (RAS, HNS, LOS1) ............................................................... 3
803676 ..................................... Cable Assy (Freezer/Corrosion) ....................................................... 1
27 .......................... 050065-001 ............................. Washer .............................................................................................. 7
28 .......................... 050066-001 ............................. Nut .................................................................................................... 7
29 .......................... 050064-004 ............................. Screw ................................................................................................ 2
30 .......................... 805607 ..................................... Console ............................................................................................. 2
806500 ..................................... Console (Freezer/Corrosion) ............................................................ 2
31 .......................... 805869-001 ............................. Bracket, Switch ................................................................................. 1
805869-002 ............................. Bracket, Switch (Freezer/Corrosion) ................................................ 1
32 .......................... 050064-010 ............................. Screw ................................................................................................ 2
33 .......................... 050065-002 ............................. Washer .............................................................................................. 2
34 .......................... 810689 ..................................... Washer .............................................................................................. 2
35 .......................... 803469-015 ............................. Screw ................................................................................................ 4
36 .......................... 050064-005 ............................. Screw ................................................................................................ 2
050066-001 ............................. Nut .................................................................................................... 2
050065-001 ............................. Washer .............................................................................................. 4
093603 ..................................... Insulation (not shown) ...................................................................... 2

083019 ..................................... Jumper (not shown) .......................................................................... 1
053002-001 ............................. Grease .................................................................................................... AR


REV. 1 03/02
47
EMERGENCY DISCONNECT/BATTERY CONNECTOR
8
1
Rear of Battery Compartment
2
4
M1551

REV. 1 03/02
48M1.0-0000-00048
EMERGENCY DISCONNECT/BATTERY CONNECTOR
SBE 160
1 ..................... 045239-001-01 ........................ Emergency Disconnect .......................................................................... 1

2 ..................... 805852 .................................... Battery Connector .................................................................................. 1
3 ..................... 050005-012 ............................. Screw ...................................................................................................... 4
050068-002 ............................. Nut .......................................................................................................... 4
4 ..................... 050003-028 ............................. Screw ...................................................................................................... 2
5 ..................... 050008-015 ............................. Nut .......................................................................................................... 4
6 ..................... 050068-002 ............................. Nut .......................................................................................................... 2
7 ..................... 807845 .................................... Battery Connector Assembly ................................................................. 1
803673 ..................................... Battery Connector ............................................................................ 1
052051-008 ............................. Power Cable + .................................................................................. 1
052051-010 ............................. Power Cable - ................................................................................... 1
...................... 805856-001 ............................. Emergency Disconnect Assembly (included 1-3) ................................. 1
LB DIN 43589
1 ..................... 045239-001-02 ........................ Emergency Disconnect .......................................................................... 1

3 ..................... 050007-010 ............................. Screw ...................................................................................................... 2
050008-015 ............................. Nut .......................................................................................................... 2
4 ..................... 050003-028 ............................. Screw ...................................................................................................... 4
5 ..................... 050068-002 ............................. Nut .......................................................................................................... 4
6 ..................... 050068-002 ............................. Nut .......................................................................................................... 2
803546-004 ............................. Battery Connector ............................................................................ 1
052051-012 ............................. Power Cable + .................................................................................. 1
052051-013 ............................. Power Cable - ................................................................................... 1
...................... 805856-002 ............................. Emergency Disconnect Assembly (included 1-3) ................................. 1
only for Australia and New Zealand
1 ..................... 045239-001-03 ........................ Emergency Disconnect ..........................................................................

3 ..................... 050005-012 ............................. Screw ...................................................................................................... 2
050068-002 ............................. Nut .......................................................................................................... 2
4 ..................... 050003-028 ............................. Screw ...................................................................................................... 2
5 ..................... 050068-002 ............................. Nut .......................................................................................................... 4
6 ..................... 050068-002 ............................. Nut .......................................................................................................... 2
078723-007 ............................. Battery Connector ............................................................................ 1
052051-014 ............................. Power Cable + .................................................................................. 1
052051-015 ............................. Power Cable - ................................................................................... 1
8 ..................... 808719 .................................... Plate ....................................................................................................... 1
050003-020 ............................. Screw ...................................................................................................... 4
805856-003 ............................. Emergency Disconnect Assembly (included 1-3) ................................. 1

REV. 2 02/03
49
INSTRUMENT
M1561
50M1.0-0000-00050
INSTRUMENT
1 ..................... 115478 .................................... Lens ........................................................................................................ 1

2 ..................... 802833 .................................... Combi Instrument ................................................................................... 1
3 ..................... 804774 .................................... O-Ring .................................................................................................... 1
4 ..................... 807769 .................................... Bracket ................................................................................................... 1
5 ..................... 050025-004 ............................. Screw ...................................................................................................... 2
6 ..................... 050073-002 ............................. Spring Nut .............................................................................................. 2
7 ..................... 050068-002 ............................. Nut .......................................................................................................... 2
51
HORN
M1552

REV. 1 02/03
52M1.0-0000-00052
HORN
1 ..................... 807878-002 ............................. Horn ........................................................................................................ 1

2 ..................... 050025-004 ............................. Screw ...................................................................................................... 1
3 ..................... 050073-002 ............................. Spring Washer ........................................................................................ 1
4 ..................... 050068-002 ............................. Nut .......................................................................................................... 1

REV. 2 02/03
53
Printed in Germany
54M1.0-0000-00054
SECTION 5
Printed in Germany
55
BRAKE
MP-1720-001
56M1.0-0000-00056
BRAKE
1 ..................... 805032 .................................... Nut .......................................................................................................... 1

2 ..................... 805026 .................................... Locking Plate .......................................................................................... 1
3 ..................... 050005-082 ............................. Screw ...................................................................................................... 3
4 ..................... 050004-037 ............................. Screw ...................................................................................................... 1
5 ..................... 050009-004 ............................. Washer ................................................................................................... 1
6 ..................... 805043 .................................... Nut .......................................................................................................... 1
7 ..................... 807763-002 ............................. Magnet .................................................................................................... 1
8 ..................... 050005-006 ............................. Screw ...................................................................................................... 2
9 ..................... 050008-008 ............................. Nut .......................................................................................................... 2
10 .................... 805025 .................................... Compression spring ............................................................................... 1
11 .................... 805228-001 ............................. Pressure Block ....................................................................................... 4
12 .................... 805228-002 ............................. Compression Spring .............................................................................. 4
13 .................... 805047 .................................... Bushing .................................................................................................. 1
14 .................... 805023 .................................... Armature plate ........................................................................................ 1
15 .................... 807763-003-01Hub ................. Nabe .......................................................................................................
16 .................... 807763-004 ............................. Armature ................................................................................................. 1
17 .................... 805228-003 ............................. Sleeve ..................................................................................................... 3
18 .................... 807763-001 ............................. Friction plate ........................................................................................... 1
19 .................... 803450-010 ............................. Crimp Contact ........................................................................................ 4
20 .................... 803450-002 ............................. Plug ........................................................................................................ 1
21 .................... 050009-012 ............................. Washer ................................................................................................... 3
22 .................... 811839 .................................... Plug ........................................................................................................ 1
804676-003 ............................. Brake (included 1,2,4-20) ...................................................................... 1

REV. 1 03/02
57
Printed in Germany
58M1.0-0000-00058
SECTION 7
Printed in Germany
59
FORK CARRIAGE
Europe, Australia and New Zealand
MP-1720-006
60M1.0-0000-00060
FORK CARRIAGE
Fork Carriage Assembly (singel Loadwheel/see next page) ................ 1
805921 .................................... Load (15mm) .......................................................................................... 2

805922-001 ............................. Load (20mm/RH) .................................................................................... 2
805922-002 ............................. Load (20mm/LH) .................................................................................... 2
050067-034 ............................. Screw ...................................................................................................... 4
only for New Zealand
1 ..................... 810407 .................................... Mount,Wheel .......................................................................................... 2

2 ..................... 050003-035 ............................. Screw ...................................................................................................... 4
3 ..................... 050010-023 ............................. Washer ................................................................................................... 4
4 ..................... 080191 .................................... Shaft ....................................................................................................... 6
5 ..................... 080192 .................................... Load Wheel ............................................................................................ 6
6 ..................... 060030-049 ............................. Washer ................................................................................................... 6
7 ..................... 060036-006 ............................. Roll Pin ................................................................................................... 6
810406 .................................... Mount,Wheel Assembly (included 1,4-7) ............................................... 2
only for Batterierollers
810375 .................................... Plate ....................................................................................................... 1

050003-060 ............................. Screw ...................................................................................................... 2
050068-003 ............................. Nut .......................................................................................................... 2
808244-001 ............................. Rubber Plate (50x10x435mm) ............................................................... 8
808244-002 ............................. Rubber Plate (50x8x435mm) ................................................................ 8
808244-003 ............................. Rubber Plate (50x10x108mm) .............................................................. 8
808391 .................................... Adhesive Tape ........................................................................................ AR

REV. 2 02/03
61
FORK CARRIAGE
Europe and Australia
Fork Carriage 300Ah / single Loadwheel
Fork Lenght Fork Spread
520 mm 540 mm 670 mm
995 mm 805903-002-01 805903-003-01 805903-004-01
1125 mm 805903-002-02 805903-003-02 805903-004-02
1210 mm 805903-002-03 805903-003-03 805903-004-03
Tab001gb
Fork Carriage 300Ah / single Loadwheel with Battery Rolleers
520 mm 540 mm 670 mm
995 mm 808296-002-01 808296-003-01 808296-004-01
1125 mm 808296-002-02 808296-003-02 808296-004-02
1210 mm 808296-002-03 808296-003-03 808296-004-03
Tab002gb
MP-7.7-1720 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
62M1.0-0000-00062
FORK CARRIAGE
New Zealand
Fork Carriage 300Ah / single Loadwheel
520 mm 540 mm 670 mm
995 mm 805903-102-01 805903-103-01 805903-104-01
1125 mm 805903-102-02 805903-103-02 805903-104-02
1210 mm 805903-102-03 805903-103-03 805903-104-03
Tab003gb
Fork Carriage 300Ah / single Loadwheel with Battery Rolleers
520 mm 540 mm 670 mm
995 mm 808296-102-01 808296-103-01 808296-104-01
1125 mm 808296-102-02 808296-103-02 808296-104-02
1210 mm 808296-102-03 808296-103-03 808296-104-03
Tab004gb
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-7.7-1720
63
FORK CARRIAGE
M1544
64M1.0-0000-00064
FORK CARRIAGE
Fork Carriage Assembly, Tandem Loadwheel (see next page) ............ 1
805921 .................................... Load (15mm) .......................................................................................... 2

805922-001 ............................. Load (20mm/RH) .................................................................................... 2
805922-002 ............................. Load (20mm/LH) .................................................................................... 2
050067-034 ............................. Screw ...................................................................................................... 4
only for Batterierollers
810375 .................................... Plate ....................................................................................................... 1

050003-060 ............................. Screw ...................................................................................................... 2
050068-003 ............................. Nut .......................................................................................................... 2
808244-002 ............................. Rubber Plate (50x8x435mm) ................................................................ 8
808244-003 ............................. Rubber Plate (50x10x108mm) .............................................................. 8
808391 .................................... Adhesive Tape ........................................................................................ AR

REV. 2 02/03
65
FORK CARRIAGE
Fork Carriage 300Ah / tandem Loadwheel
520 mm 540 mm 670 mm
995 mm 808168-002-01 808168-003-01 808168-004-01
1125 mm 808168-002-02 808168-003-02 808168-004-02
1210 mm 808168-002-03 808168-003-03 808168-004-03
Tab005gb
Fork Carriage 300Ah / tandem Loadwheel with Battery Rolleers
520 mm 540 mm 670 mm
995 mm 808011-002-01 808011-003-01 808011-004-01
1125 mm 808011-002-02 808011-003-02 808011-004-02
1210 mm 808011-002-03 808011-003-03 808011-004-03
Tab006gb
MP-7.7-1720 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
66M1.0-0000-00066
67
LIFT STRUCTURE
1
3
4
2
4 7
1 6
3 10
1 8 Load Roller, single
5 10
2 6
11
11 6 10 8
1 9
1 1 6 9
6
12 23
6
10
25 24
13
10
14
8
1 6 15
17
16
11 6
20
19
9 17
18
10
21
18
19
22 20
M1548
68M1.0-0000-00068
LIFT STRUCTURE
0 ........................................................................ Lift Structure ........................................................................................... 1

1 ........................... 054011-006 ............................. Grease Nipple ................................................................................... 16
2 ........................... 805761-002 ............................. Link Upper Assembly (included1 & 3) .............................................. 2
805761-001 ............................. Link Upper ........................................................................................ 2
3 ........................... 055084-008 ............................. Bushing ............................................................................................. 4
4 ........................... 807262 ..................................... Link Upper ........................................................................................ 2
050067-023 ............................. Screw ................................................................................................ 4
050009-052 ............................. Washer .............................................................................................. 2
050000-012 ............................. Roll Pin ............................................................................................. 2
5 ........................... 805773-002-02 ........................ Link Lower Assembly (included 1 & 6/520mm Fork Spread) .......... 1
805773-002-03 ........................ Link Lower Assembly (included 1 & 6/540mm Fork Spread) .......... 1
805773-002-04 ........................ Link Lower Assembly (included 1 & 6/670mm Fork Spread) .......... 1
805773-001-02 ........................ Link Lower (520mm Fork Spread) .............................................. 1
6 ........................... 055084-009 ............................. Bushing ............................................................................................. 20
7 ........................... 807097 ..................................... Pin ..................................................................................................... 2
8 ........................... 045224 ..................................... Shaft ................................................................................................. 4
9 ........................... 045469 ..................................... Shaft ................................................................................................. 4
10 .......................... 050000-015 ............................. Roll Pin ............................................................................................. 8
11 .......................... 050000-017 ............................. Roll Pin ............................................................................................. 4
12 .......................... 045292-001 ............................. End Tension Bar ............................................................................... 2
13 .......................... 045482-002-04 ........................ Tension Bar Assembly (995mm Fork Lenght-300Ah) ..................... 2
045482-002-33 ........................ Tension Bar Assembly (1125mm Fork Lenght-300Ah) ................... 2
045482-002-36 ........................ Tension Bar Assembly (1210mm Fork Lenght-300Ah) ................... 2
045482-002-11 ........................ Tension Bar (995mm Fork Lenght-300Ah/Battery Rollers) ............. 2
045482-002-30 ........................ Tension Bar (1125mm Fork Lenght-300Ah/Battery Rollers) ........... 2
045482-001-21 ........................ Tension Bar (1210mm Fork Lenght-300Ah/Battery Rollers) ........... 2
14 .......................... 060021-019 ............................. Nut .................................................................................................... 2
15 .......................... 045292-002 ............................. End Tension Bar ............................................................................... 2
16 .......................... 045301-002 ............................. Riser Tandem Assembly (included 1,6 & 17) ................................... 2
045301-001 .............................. Riser (Tandem Loadwheel) ........................................................ 2
17 ................................ 804665 ..................................... Bushing (Tandem Loadwheel) .................................................... 4
18 .......................... 806510 ..................................... Plate Side (Tandem Loadwheel) ...................................................... 4
19 .......................... 050009-036 ............................. Spacer (Tandem Loadwheel) ........................................................... 4
20 .......................... 050009-023 ............................. Spacer (Tandem Loadwheel) ........................................................... AR
21 .......................... 808984-001 ............................. Load Roller (Vulkolan/Tandem Loadwheel) ..................................... 4
22 .......................... 806507 ..................................... Shaft (Tandem Loadwheel) .............................................................. 4
23 .......................... 045303-002 ............................. Riser Single Assembly (included 1 & 6) .......................................... 2
045303-001 .............................. Riser (Single Loadwheel) ........................................................... 2
24 .......................... 808909-001 ............................. Load Roller (Vulkolan/Single Loadwheel) ........................................ 2
25 .......................... 805819 ..................................... Shaft (Single Loadwheel) ................................................................. 2

REV. 3 02/03
69
Printed in Germany
70M1.0-0000-00070
SECTION 8
Printed in Germany
71
LIFT CYLINDER
M1435
72M1.0-0000-00072
LIFT CYLINDER
0 ..................... 805600 .................................... Lift Cylinder Assembly ø60 .................................................................... 2

1 ........................... 805595 ..................................... Cylinder Tube .................................................................................... 2
2 ........................... 804766 ..................................... Guide Ring ........................................................................................ 4
3 ........................... 804760 ..................................... Seal ................................................................................................... 2
4 ........................... 804754 ..................................... Wiper ................................................................................................ 2
5 ........................... 805599 ..................................... Piston Rod ........................................................................................ 2
73
Printed in Germany
74M1.0-0000-00074
SECTION 9
Printed in Germany
75
PLATFORM
M1550
76M1.0-0000-00076
PLATFORM
1 ..................... 810703 .................................... Platform Assembly ................................................................................. 1

807712 ..................................... Mat .................................................................................................... 1
053050-009 ............................. Adhesive Tape .................................................................................. AR
811699 ..................................... Pin ..................................................................................................... 4
2 ..................... 806094 .................................... Bush ....................................................................................................... 2
3 ..................... 806083 .................................... Sleeve ..................................................................................................... 1
4 ..................... 050017-008 ............................. Screw ...................................................................................................... 1
5 ..................... 806084-001 ............................. Spring (RH wound) ................................................................................ 1
806084-002 ............................. Spring (LH wound) ................................................................................. 1
6 ..................... 806784 .................................... Tube ........................................................................................................ 2
7 ..................... 050000-045 ............................. Pin .......................................................................................................... 1
8 ..................... 806085 .................................... Spring device ......................................................................................... 1
9 ..................... 050000-025 ............................. Pin .......................................................................................................... 3
10 .................... 806081 .................................... Shaft ....................................................................................................... 1
11* ................... 806023 .................................... Brake Lever ............................................................................................ 1
12* ................... 806024 .................................... Brake lining ............................................................................................. 1
053050-010 ............................. Adhesive ................................................................................................. AR
13 .................... 806025 .................................... Brake Ring .............................................................................................. 1
14 .................... 050017-011 ............................. Screw ...................................................................................................... 1
15 .................... 806089 .................................... Spinner ................................................................................................... 1
16 .................... 806088 .................................... Spring ..................................................................................................... 1
17 .................... 050005-037 ............................. Screw ...................................................................................................... 1
18 .................... 806504 .................................... Pin .......................................................................................................... 2
19 .................... 051053-002 ............................. Spring ..................................................................................................... 38
20 .................... 050000-002 ............................. Pin .......................................................................................................... 2
21 .................... 803619-001 ............................. Switch ..................................................................................................... 1
803310 .................................... Actuator .................................................................................................. 1
22 .................... 050004-009 ............................. Screw ...................................................................................................... 2
...................... 050008-004 ............................. Nut .......................................................................................................... 2
23 .................... 806082 .................................... Cover ...................................................................................................... 1
24 .................... 050071-034 ............................. Screw ...................................................................................................... 4
25 .................... 050006-042 ............................. Screw ...................................................................................................... 2
* ..................... 808097 .................................... Brake Assembly (included 11 & 12) ...................................................... 1

REV. 1 03/02
77
PLATFORM
M1546

REV. 1 03/02
78M1.0-0000-00078
PLATFORM
1 ..................... 807503-001 ............................. Gate (LH) ................................................................................................ 1

807503-003 ............................. Gate (LH/only for fixed Platform) ........................................................... 1
807503-002 ............................. Gate (RH) ............................................................................................... 1
807506 .................................... Pad ......................................................................................................... 2
050071-009 ............................. Screw ...................................................................................................... 4
2 ..................... 806095 .................................... Bearing ................................................................................................... 4
3 ..................... 807497-001 ............................. Bushing (LH) .......................................................................................... 1
807497-002 ............................. Bushing (RH) .......................................................................................... 1
811700 .................................... Gong ....................................................................................................... 2
050003-010 ............................. Screw ...................................................................................................... 2
4 ..................... 050000-041 ............................. Pin .......................................................................................................... 4
5 ..................... 807493 .................................... Brake Lever Assembly ........................................................................... 2
806024 ..................................... Brake Lining ...................................................................................... 2
053050-010 ............................. Adhesive ........................................................................................... AR
6 ..................... 050006-054 ............................. Screw ...................................................................................................... 2
7 ..................... 803619-001 ............................. Switch ..................................................................................................... 2
803310 .................................... Actuator .................................................................................................. 2
8 ..................... 050004-034 ............................. Screw ...................................................................................................... 4
9 ..................... 050008-004 ............................. Nut .......................................................................................................... 4
10 .................... 807280-001 ............................. Cover (LH) .............................................................................................. 1
807280-002 ............................. Cover (RH) ............................................................................................. 1
050071-035 ............................. Screw ...................................................................................................... 2
11 .................... 050003-030 ............................. Screw ...................................................................................................... 4
12 .................... 050017-011 ............................. Screw ...................................................................................................... 2
not illustrated
806088 .................................... Spring ..................................................................................................... 2

806089 .................................... Spinner ................................................................................................... 2

REV. 1 03/02
79
PLATFORM
fixed Platform
MP-1720-005
80M1.0-0000-00080
PLATFORM
1 ..................... 808320 .................................... Platform .................................................................................................. 1

2 ..................... 808482 .................................... Puffer ...................................................................................................... 2
3 ..................... 050067-044 ............................. Screw ...................................................................................................... 4
4 ..................... 808314-001 ............................. Platform Covers (LH) ............................................................................. 1
808305-001 ............................. Pad (LH) ................................................................................................. 1
808314-002 ............................. Platform Covers (RH) ............................................................................. 1
808305-002 ............................. Pad (RH) ................................................................................................. 1
053050-010 ............................. Adhesive ................................................................................................. AR
5 ..................... 050003-054 ............................. Screw ...................................................................................................... 6
6 ..................... 050068-005 ............................. Nut .......................................................................................................... 6
7 ..................... 808476 .................................... Support ................................................................................................... 1
8 ..................... 050003-034 ............................. Screw ...................................................................................................... 4
9 ..................... 808323 .................................... Floorplate ............................................................................................... 1
10 .................... 050071-034 ............................. Screw ...................................................................................................... 2
11 .................... 050003-012 ............................. Screw ...................................................................................................... 4
12 .................... 808366 .................................... Dead Man Pedal ..................................................................................... 1
13 .................... 808481-002 ............................. Mat .......................................................................................................... 1
053050-010 ............................. Adhesive ................................................................................................. AR
14 .................... 808481-001 ............................. Mat .......................................................................................................... 1
053050-010 ............................. Adhesive ................................................................................................. AR
15 .................... 808481-003 ............................. Mat .......................................................................................................... 1
053050-010 ............................. Adhesive ................................................................................................. AR
16 .................... 050071-035 ............................. Screw ...................................................................................................... 4
17 .................... 804863-001 ............................. Cage Nut ................................................................................................ 4
18* ................... 804606 .................................... Support ................................................................................................... 2
19* ................... 050009-008 ............................. Washer ................................................................................................... 8
20* ................... 050008-008 ............................. Nut .......................................................................................................... 8
21* ................... 804605 .................................... Screw ...................................................................................................... 2
22* ................... 051058-010 ............................. Bush ....................................................................................................... 4
23* ................... 051064-003 ............................. Spring ..................................................................................................... 2
24* ................... 808324 .................................... Lever ....................................................................................................... 2
25* ................... 050008-015 ............................. Nut .......................................................................................................... 2
26* ................... 804662 .................................... Axle ......................................................................................................... 2
27* ................... 050001-013 ............................. Pin .......................................................................................................... 2
28 .................... 803619-001 ............................. Switch ..................................................................................................... 1
803310 .................................... Actuator .................................................................................................. 1
29 .................... 050009-001 ............................. Washer ................................................................................................... 2
30 .................... 050004-033 ............................. Screw ...................................................................................................... 2
31 .................... 050008-004 ............................. Nut .......................................................................................................... 2
* ..................... 808327-001 ............................. Switch (LH/included 18,21-31) ............................................................. 1

* ..................... 808327-002 ............................. Switch (RH/included 18,21-27) ............................................................. 1
81
Printed in Germany
82M1.0-0000-00082
SECTION 10
Printed in Germany
83
LABELS AND DECALS
MP-1720-003
84M1.0-0000-00084
LABELS AND DECALS
0 ..................... 808202-xxx-xx ......................... Labels & Decals ..................................................................................... 1

1 ........................... 106158-019 ............................. Crown Logo ...................................................................................... AR
2 ........................... 106158-001 ............................. Crown Logo ...................................................................................... AR
3 ........................... 869255-xxx .............................. Name Plate ....................................................................................... 1
69308 ....................................... Name Plate (Australia and New Zealand) ....................................... 1
4 ........................... 869020-xxx .............................. Decal Battery Warning ..................................................................... 1
5 ........................... 869012-xxx .............................. Decal Battery, Charger ..................................................................... 1
6 ........................... 869054-xxx .............................. Decal Operator Warning ................................................................... 1
69256 ....................................... Decal Operator Warning (Australia and New Zealand) ................... 1
xxxxxx-001 ............................... German

xxxxxx-002 ............................... French
xxxxxx-003 ............................... Spanish
xxxxxx-004 ............................... Dutch
xxxxxx-005 ............................... Italian
xxxxxx-006 ............................... English
xxxxxx-006 ............................... Australia and New Zealand
Platform Standard
xxxxxx-001-01 ......................... German

xxxxxx-002-01 ......................... French
xxxxxx-003-01 ......................... Spanish
xxxxxx-004-01 ......................... Dutch
xxxxxx-005-01 ......................... Italian
xxxxxx-006-01 ......................... English
xxxxxx-007-01 ......................... Australia and New Zealand
Platform Battery Rollers
xxxxxx-001-02 ......................... German

xxxxxx-002-02 ......................... French
xxxxxx-003-02 ......................... Spanish
xxxxxx-004-02 ......................... Dutch
xxxxxx-005-02 ......................... Italian
xxxxxx-006-02 ......................... English
fixed Platform
xxxxxx-001-03 ......................... German

xxxxxx-002-03 ......................... French
xxxxxx-003-03 ......................... Spanish
xxxxxx-004-03 ......................... Dutch
xxxxxx-005-03 ......................... Italian
xxxxxx-006-03 ......................... English
fixed Platform & Battery Rollers
xxxxxx-001-04 ......................... German

xxxxxx-002-04 ......................... French
xxxxxx-003-04 ......................... Spanish
xxxxxx-004-04 ......................... Dutch
xxxxxx-005-04 ......................... Italian
xxxxxx-006-04 ......................... English
85
Printed in Germany
86M1.0-0000-00086

812676-006-0M (WP2000S Parts)

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Parts Manual

CROWN Gabelstapler GmbH & CoKG

Phone +49 (0)89 93 00 2 – 0

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ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

SECTION 2 – HYDRAULIC PART PAGE SERIAL NR. CUT REV.

SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

SECTION 4 – ELECTRICAL PAGE SERIAL NR. CUT REV.

SECTION5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.

SECTION 7 – MAST-/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.

SECTION 9 – CABIN/PLATFORM PAGE SERIAL NR. CUT REV.

SECTION10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.

MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany M/P-IDX-1720

Important customer information Ordering Spare Parts

Any proposed modification which would

MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany M/P-ITD-1720

MP-1.0-1720 MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany

1 ..................... 807575 .................................... Cover ...................................................................................................... 1

807574 .................................... Cover Assembly (included 1-4) .............................................................. 1

Always Specify Model & Serial Number

MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany MP-1.0-1720

MP-1.0-1720 MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany

1 ..................... 810456 .................................... Cover ...................................................................................................... 1

Always Specify Model & Serial Number

MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany MP-1.0-1720

MP-1.5-1720 MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany

1 ..................... 811797 .................................... Plate ....................................................................................................... 2

811804 .................................... Accommodation Assembly (inclusive 1-5) ............................................. 2

811805 .................................... Caster Wheel Assembly (inclusive 1-10) ............................................... 2

Always Specify Model & Serial Number

MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany MP-1.5-1720

MP-2.1-1720 MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany

1 ........................................................................ Pump Motor and Pump (see Section 2.13) ........................................... 1

Always Specify Model & Serial Number

MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany MP-2.1-1720

MP-2.13-1720 MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany

053001-003 ............................. Hydraulic Oil ........................................................................................... AR

805158 ..................................... Motor (included 1-12) ....................................................................... 1

* ........................... 805141 ..................................... Included 1-2 ...................................................................................... 1

** .................... N/A ........................................... Not available as spare part ....................................................................

Always Specify Model & Serial Number

MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany MP-2.13-1720

MP-3.0-1720 MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany

1 ..................... 050006-075 ............................. Screw ...................................................................................................... 2

807277-001 ............................. Ledge Assembly (LH/included 7, 19,20) ............................................... 1

053002-001 ............................. Grease .................................................................................................... AR

Always Specify Model & Serial Number

MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany MP-3.0-1720

MP-3.1-1720 MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany

0 ..................... 807658 .................................... Drive Unit ................................................................................................ 1

053002-004 ............................. Transmission Oil ..................................................................................... AR

Always Specify Model & Serial Number

MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany MP-3.1-1720

MP-3.2-1720 MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany

0 ..................... 807659 .................................... Drive Motor ............................................................................................. 1

Always Specify Model & Serial Number

MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany MP-3.2-1720

MP-3.3-1720 MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany

0 ..................... 805960-001 ............................. Knuckle Assembly (without 2 & 19) ....................................................... 1

* ........................... 808906 ..................................... Knuckle Assembly (included 6,8-12) ............................................... 1

053002-001 ............................. Grease .................................................................................................... AR