You are on page 1of 102

SX

Parts Manual

SX3000 Series
Printed in Germany ● Revision Level A
Order Number: 812710-006
This master manual is subject to continual updates.
It is meant exclusively for businesses authorized by CROWN.
It is not permitted to pass on the contents or copies thereof to third parties.

CROWN Gabelstapler GmbH & Co. KG


- European Headquarter -
Moosacher Str. 52
80809 Munich
Germany

Phone +49 (0)89 93 00 2 - 0


Fax +49 (0)89 93 00 2 - 133

All rights reserved under international and Pan-American Copyright Agreement.


Copyright 2002
CROWN Equipment Corporation
TABLE OF CONTENT

Printed in Germany

1
Page intentionally left blank

Printed in Germany

M1.0-0000-0002
M1.0-0000-0002
2
TABLE OF CONTENT

Table of Content

ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.


General ................................................................................. 7

SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.


Covers................................................................................... 12
Outriggers ............................................................................. 14
Caster Wheel ........................................................................ 16

SECTION 2 – HYDRAULIC PART PAGE SERIAL NR. CUT REV.


Tube-/Hose Layout ................................................................ 20, 22
Hydraulic TL Mast ................................................................. 24
Hydraulic TT Mast ................................................................. 26

SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.


Gearbox ................................................................................. 30
Drive Motor ........................................................................... 32
Knuckel ................................................................................. 34

SECTION 4 – ELECTRICAL PAGE SERIAL NR. CUT REV.


Electrical Parts ..................................................................... 38, 40, 42
Contactor .............................................................................. 44
Control Handle ...................................................................... 46, 48
Charger ................................................................................. 50
Batteries ................................................................................ 52
Instrument ............................................................................. 54
Reverse Alarm ...................................................................... 56
Strobe Light ........................................................................... 58

SECTION5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.


Brake ..................................................................................... 62

SECTION 7 – MAST-/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.


TL Mast ................................................................................. 66
TL Mast - Chain .................................................................... 68
TT Mast ................................................................................. 70
TT Mast - Chain .................................................................... 72
Fork Carriage ........................................................................ 74
Sideshift Mast TL .................................................................. 76
Sideshift Mast TT .................................................................. 78
Mast Safty Screen ................................................................ 80
Forks ..................................................................................... 82
Load Backrest ....................................................................... 84
Yoke ...................................................................................... 86

SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.


Lift Cylinder ........................................................................... 90
Free Lift Cylinder ................................................................... 92
Sideshift Cylinder .................................................................. 94

SECTION10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.


Labels and Decals ................................................................. 98

MP-SX3000-GB 10/04 • Printed in Germany MP-IDX-3230

M1.0-0000-0003
33
Page intentionally left blank

Printed in Germany

4
INTRODUCTION

Printed in Germany

5
Page intentionally left blank

Printed in Germany

M1.0-0000-0006
M1.0-0000-0006
6
INTRODUCTION

Important customer information Ordering Spare Parts


To ensure the safety of the truck, you, the customer, Spare parts can be ordered by quoting:
must only carry out maintenance and repairs as
stipulated in the operator manual. ● The truck specification number

Any additional work must be performed by Crown ● The truck model number
authorised service technicians. Authorised service
technicians have the required expertise and up-to-date ● The truck serial number
service information.
This information can be found on the truck's data plate.
If you wish to have your own technicians trained, please Only if this information is provided can the order be
contact Crown for relevant training courses. processed quickly, correctly and reliably.

Subsequent Attachments and Modifications Please refer to the Technical Specifications Sheet for the
made to the Truck utilisable loads, technical data and dimensions for this
series. Brochures can be obtained from your CROWN
DANGER! dealer or from the following address:

Any proposed modification which would


alter the original condition of the truck CROWN Gabelstapler GmbH & CoKG
when delivered, must first be assessed and Moosacher Str. 52
approved in writing by Crown Gabelstapler 80809 Munich
GmbH. GERMANY
Tel.: +49 (0)89 / 93 002 -0
● The net weight and position of Fax: +49 (0)89 / 93 002 -175 oder 133
attachments may considerably affect the
capacity and other truck characteristics.
● Changing the electrical system or adding
electrically operated components may
result in operating faults.
Modifications which have not been assessed may
result in fatal accidents!

MP-SX3000-GB 10/04 • Printed in Germany M/P-ITD-3230

M1.0-0000-0007
77
Page intentionally left blank

Printed in Germany

8
PARTS

Printed in Germany

9
Page intentionally left blank

Printed in Germany

10M1.0-0000-00010
SECTION 1

Printed in Germany

11
COVERS

to Knuckle

12

11
A
25
6
22

9
24
10 20
8

5 21

19 23

14

13
16

A
18
15

17

MP-3230-101

MP-1.0-3230 MP-SX3000-GB 10/04 • Printed in Germany

12M1.0-0000-00012
COVERS
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 813342 ..................................... Knuckle Cover ........................................................................................ 1


2 ..................... 050005-086 .............................. Screw ...................................................................................................... 2
3 ..................... 813275-002 .............................. Cover (without Charger) ......................................................................... 1
813496-002 .............................. Cover (with Charger & UK-Plug) ............................................................. 1
4 ..................... 050003-067 .............................. Screw ...................................................................................................... 5
5 ..................... 805825-001 .............................. Blind Rivet Nut ........................................................................................ 4
6 ..................... 813537-331 .............................. Cover (without Charger) ......................................................................... 1
813537-332 .............................. Cover (with Charger) .............................................................................. 1
813537-333 .............................. Cover (with Charger/UK-Plug) ................................................................ 1
7 ..................... 813152 ..................................... Cover ...................................................................................................... 1
8 ..................... 050077-013 .............................. Screw ...................................................................................................... 2
9 ..................... 109127-001 .............................. Clip Arrow Indicator (Green) ................................................................... 1
10 .................... 109127-003 .............................. Clip Arrow Indicator (Red) ...................................................................... 1
11 .................... 805818 ..................................... Spacer .................................................................................................... 6
12 .................... 803469-007 .............................. Screw ...................................................................................................... 6
13 .................... 050010-061 .............................. Washer ................................................................................................... 2
050009-057 .............................. Washer (0,5 mm) .................................................................................... AR
050009-058 .............................. Washer (1,0 mm) .................................................................................... AR
050009-059 .............................. Washer (2,0 mm) .................................................................................... AR
14 .................... 050008-057 .............................. Nut .......................................................................................................... 2
15 .................... 813261 ..................................... Threaded Boss ....................................................................................... 2
16 .................... 811528-001 .............................. Sidecover ................................................................................................ 1
17 .................... 811528-002 .............................. Sidecover ................................................................................................ 1
18 .................... 811573 ..................................... Power Unit Frame ................................................................................... 1
19 .................... 812948 ..................................... Battery Cover Assembly (included 20 - 25) ............................................ 1
20 .......................... 812949 ..................................... Tray ................................................................................................... 1
055055-021 .............................. Sheating ............................................................................................ 3
21 .......................... 812955-001 .............................. Rubber End Cap ............................................................................... 1
22 .......................... 812955-002 .............................. Rubber End Cap ............................................................................... 1
23 .......................... 050067-012 .............................. Screw ................................................................................................ 8
053050-006 .............................. Screw Locking ................................................................................... AR
24 .......................... 804834-012 .............................. Cord .................................................................................................. 1
25 .......................... 813791 ..................................... Mat .................................................................................................... 1
053050-010 .............................. Adhesive ........................................................................................... AR

813522-101 Cover Assembly (without Charger/included 6, 7, 9 - 12) ........................................................ 1


813522-102 Cover Assembly (with Charger/included 6, 7, 9 - 12) ............................................................. 1
813522-103 Cover Assembly (with Charger/UK-Plug/included 6, 7, 9 - 12) .............................................. 1

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-1.0-3230

13
OUTRIGGERS

11
4 10

6 9
5 9
8
7 8
Torque Bolts 385 Nm
4
0

11
10

6 1
5

Power Unit see Section 01.0

9
8
7 8
9

MP-3230-103

MP-1.1-3230 MP-SX3000-GB 10/04 • Printed in Germany

14M1.0-0000-00014
OUTRIGGERS
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 814365 ..................................... Outrigger (965 mm) ................................................................................. 1


814710 ..................................... Outrigger (864 mm) ................................................................................. 1
2 ..................... 814357 ..................................... Outrigger (965 mm) ................................................................................. 1
814709 ..................................... Outrigger (864 mm) ................................................................................. 1
3 ..................... 811422 ..................................... Clamp ...................................................................................................... 2
4 ..................... 050007-070 .............................. Screw ...................................................................................................... 4
5 ..................... 050008-030 .............................. Nut .......................................................................................................... 2
6 ..................... 050006-052 .............................. Screw ...................................................................................................... 2
7 ..................... 813080-100 .............................. Loadwheel ............................................................................................... 2
8 ..................... 055002-027 .............................. Bearing ................................................................................................... 2
9 ..................... 810205 ..................................... String Guard ............................................................................................ 2
10 .................... 811413 ..................................... Axle ......................................................................................................... 2
11 .................... 050000-022 .............................. Roll Pin ................................................................................................... 2

813080-001 .............................. Loadwheel Assembly (included 7 - 9) ..................................................... 2


050009-021 .............................. Washer (0,5 mm) .................................................................................... AR
050009-022 .............................. Washer (1,0 mm) .................................................................................... AR
050009-023 .............................. Washer (1,5 mm) .................................................................................... AR

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-1.1-3230

15
CASTER WHEEL

14
17
4
5

4
18
14

16

19 13
15

12
11
10

9 6

7
2
3
1
3

MP-3130-102

MP-1.5-3230 MP-SX3000-GB 10/04 • Printed in Germany

16M1.0-0000-00016
CASTER WHEEL
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ........................................................................ Caster Bracket ....................................................................................... 1


2 ..................... 805888-009 .............................. Axle ......................................................................................................... 1
3 ..................... 050000-047 .............................. Roll Pin ................................................................................................... 4
4 ..................... 055002-027 .............................. Bearing Ball ............................................................................................. 2
5 ..................... 813129 ..................................... Wheel ...................................................................................................... 1
6 ........................................................................ Caster Rig ............................................................................................... 1
7 ..................... 805888-008 .............................. Shaft ........................................................................................................ 1
8 ..................... 051058-013 .............................. Bearing Ball ............................................................................................. 2
9 ..................... 805888-002 .............................. Spring ..................................................................................................... 2
10 .................... 805888-007 .............................. Plate ........................................................................................................ 1
11 .................... 805888-011 .............................. Spring ..................................................................................................... 1
12 .................... 805888-003 .............................. Screw ...................................................................................................... 1
13 .................... 050008-053 .............................. Nut .......................................................................................................... 1
14 .................... 810204 ..................................... String Guard ............................................................................................ 2
15 .................... 050012-048 .............................. Retaining Ring ........................................................................................ 1
16 .................... 055002-022 .............................. Bearing Ball ............................................................................................. 1
17 .................... 050012-049 .............................. Retaining Ring ........................................................................................ 1
18 .................... 813189 ..................................... Flange ..................................................................................................... 1
19 .................... 050067-035 .............................. Screw ...................................................................................................... 3

805888-001 .............................. Caster Wheel Assembly (included 1 - 14) ............................................... 1


805230 ..................................... Caster Wheel Assembly (included 1, 3, 6 - 13) ....................................... 1
813128 ..................................... Wheel Assembly (included 4, 5, 14) ........................................................ 1

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-1.5-3230

17
Page intentionally left blank

Printed in Germany

18M1.0-0000-00018
SECTION 2

Printed in Germany

19
TUBE/HOSE LAYOUT

1
to Lift Cylinder
Mounts to
6 3
Power Unit

24
Part of
A
Power Unit

3 17
2

to Lift Cylinder
25
22

21
A

21 4

d
rk En
Fo 23 20

5
11
7

18 16
Mounts
14
Inside “B”
Reservoir 8
19
13 26
11

12 16
9
10

15
11

B
10

MP-3230-201

MP-2.1-3230 MP-SX3000-GB 10/04 • Printed in Germany

20M1.0-0000-00020
TUBE/HOSE LAYOUT
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 811628 ..................................... Plate ........................................................................................................ 1


050006-023 .............................. Screw ...................................................................................................... 2
2 ..................... 052081-003 .............................. Clamp ...................................................................................................... 1
3 ..................... 052075-004 .............................. Clamp ...................................................................................................... 1
812900 ..................................... Block ....................................................................................................... 1
050006-026 .............................. Screw ...................................................................................................... 1
050068-002 .............................. Nut .......................................................................................................... 1
4 ..................... 811846-001 .............................. Motor Assembly ...................................................................................... 1
811846-300 .............................. Motor Brush Kit ................................................................................. 1
811846-301 .............................. Motor Brush Holder & Brush Kit ........................................................ 1
811845-101 .............................. Headband .......................................................................................... 1
814053 ..................................... Thermo Switch .................................................................................. 1
803450-005 .............................. Pin Housing ....................................................................................... 1
116858 ..................................... Pin ..................................................................................................... 2
5 ..................... 811846-100 .............................. Motor Coupler ......................................................................................... 1
6 ..................... 812184 ..................................... Pipe ......................................................................................................... 1
7 ..................... 809718 ..................................... Pump And Flange ................................................................................... 1
8 ..................... 809700 ..................................... Check Valve ............................................................................................ 1
9 ..................... 805280 ..................................... Relief Valve ............................................................................................. 1
10 .................... 809771 ..................................... Flange Assembly .................................................................................... 1
809719 ..................................... O-Ring ............................................................................................... 1
809720 ..................................... O-Ring ............................................................................................... 1
050005-022 .............................. Screw ................................................................................................ 3
11 .................... 809702 ..................................... Reservoir Assembly ............................................................................... 1
811821 ..................................... Reservoir .......................................................................................... 1
809703 ..................................... Filler Cap ........................................................................................... 1
809731 ..................................... Separator Plate ................................................................................. 1
809732 ..................................... Screw ................................................................................................ 2
809733 ..................................... O-Ring ............................................................................................... 2
809734 ..................................... Washer .............................................................................................. 2
12 .................... 809704 ..................................... Clamp Assembly ..................................................................................... 1
050005-063 .............................. Screw ................................................................................................ 1
13 .................... 811436 ..................................... Plate ........................................................................................................ 1
050071-019 .............................. Screw ...................................................................................................... 2
815057 ..................................... Rubber Mat ............................................................................................. 1
14 .................... 809706 ..................................... Suction Line Assembly ........................................................................... 1
809723 ..................................... Collar ................................................................................................. 1
809724 ..................................... Filter .................................................................................................. 1
15 .................... 809775 ..................................... Flow Regulator ........................................................................................ 1
16 .................... 809726 ..................................... Lowering Block Assembly ...................................................................... 1
809712 ..................................... Hollow Screw .......................................................................................... 1
809727 ..................................... Seal Kit .............................................................................................. 1
064091-002 .............................. Plug ......................................................................................................... 1
17 .................... 811826 ..................................... Pipe ......................................................................................................... 1
064004-023 .............................. Straight Connector (for Cylinder) ............................................................ 2
18 .................... 809735 ..................................... Solenoid Valve ........................................................................................ 1
809714 ..................................... Coil .................................................................................................... 1
19 .................... 054174-001 .............................. Elbow ...................................................................................................... 1
20 .................... 812182 ..................................... Hose ....................................................................................................... 1
21 .................... 809707 ..................................... Proportional Speed Block Assembly ...................................................... 1
809721 ..................................... O-Ring ............................................................................................... 2
050005-003 .............................. Screw ................................................................................................ 4
22 .................... 064091-002 .............................. Plug ......................................................................................................... 1
23 .................... 809729 ..................................... Proportional Valve Assembly .................................................................. 1
809730 ..................................... Coil .................................................................................................... 1
24 .................... 064091-001 .............................. Plug (TL Mast) ........................................................................................ 1
064004-001 .............................. Fitting (TT Mast) ...................................................................................... 1
25 .................... 064004-001 .............................. Fitting ...................................................................................................... 1
26 .................... 809772 ..................................... Spacer .................................................................................................... 1

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-2.1-3230

21
TUBE/HOSE LAYOUT
Proportional Lift with Auxiliary Attachments

Mounted in Power Unit by Battery Disconnect

1
2

11
E nd
2
F ork

9
10 9
3
4

to Carriage Cylinder

6 7
5

12

MP-3230-202

MP-2.1-3230 MP-SX3000-GB 10/04 • Printed in Germany

22M1.0-0000-00022
TUBE/HOSE LAYOUT
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 815250-001 .............................. Hydraulic Control Module ........................................................................ 1


050007-009 .............................. Screw ...................................................................................................... 2
055059-001 .............................. Spacer .................................................................................................... 2
2 ..................... 812179-001 .............................. Manifold Block (Auxiliary) ....................................................................... 1
050007-015 .............................. Screw ...................................................................................................... 2
050068-002 .............................. Nut .......................................................................................................... 2
3 ..................... 811827 ..................................... Pipe ......................................................................................................... 1
4 ..................... 811830 ..................................... Pipe ......................................................................................................... 1
5 ..................... 811831 ..................................... Pipe ......................................................................................................... 1
6 ..................... 064004-001 .............................. Fitting ...................................................................................................... 1
7 ..................... 054167-003 .............................. Fitting ...................................................................................................... 2
8 ..................... 814428 ..................................... Hose ....................................................................................................... 1
9 ..................... 064004-023 .............................. Fitting ...................................................................................................... 3
10 .................... 064004-014 .............................. Fitting ...................................................................................................... 1
11 .................... 064061-010 .............................. Fitting ...................................................................................................... 1
12 .................... 054174-001 .............................. Fitting ...................................................................................................... 1

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-2.1-3230

23
HYDRAULIC TL MAST
with Auxiliary Attachments

d
En
F ork

4
3
Fork Carriage see section 7.3

2
See Section 7.3

to Auxiliary Manifold Block


see Section 2.1

TL Mast with Auxiliary Attachment

MP-3230-203

MP-2.5-3230 MP-SX3000-GB 10/04 • Printed in Germany

24M1.0-0000-00024
HYDRAULIC TL MAST
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 811511 ..................................... Clamp ...................................................................................................... 1


050006-032 .............................. Screw ...................................................................................................... 1
2 ..................... 813102 ..................................... Clamp ...................................................................................................... 1
050009-054 .............................. Flatwasher .............................................................................................. 1
050008-024 .............................. Nut .......................................................................................................... 1
3 ..................... 811508-*** ............................... Pipe (see Table) ...................................................................................... 1
050067-023 .............................. Screw ...................................................................................................... 1
4 ..................... 811509-*** ............................... Pipe (see Table) ...................................................................................... 1
050067-023 .............................. Screw ...................................................................................................... 1
5 ..................... 811514-*** ............................... Hose (see Table) ..................................................................................... 2

Lift Height Position 3 Position 4 Position 5


2400 mm 811508-101 811509-101 811514-101
2820 mm 811508-102 811509-102 811514-102
3220 mm 811508-002 811509-002 811514-002
3700 mm 811508-104 811509-104 811514-104
4200 mm 811508-105 811509-105 811514-105
Tab001gb

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-2.5-3230

25
HYDRAULIC TT MAST
with Auxiliary Attachments

7 8

d
En
F ork

Fork Carriage see section 7.3

12 4
3
14 A
B
13

15 6 6

6 5

B See Section 7.3


2 A

A
B

12
10

11
1
9
to Auxiliary
Manifold Block
see Section 2.1

TT Mast with Auxiliary Attachment

MP-3230-204

MP-2.8-3230 MP-SX3000-GB 10/04 • Printed in Germany

26M1.0-0000-00026
HYDRAULIC TT MAST
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 811511 ..................................... Clamp ...................................................................................................... 1


050006-032 .............................. Screw ...................................................................................................... 1
2 ..................... 813102 ..................................... Clamp ...................................................................................................... 1
050009-054 .............................. Washer ................................................................................................... 1
050080-001 .............................. Nut .......................................................................................................... 1
3 ..................... 811508-*** ............................... Pipe (see Table) ...................................................................................... 1
050067-023 .............................. Screw ...................................................................................................... 1
4 ..................... 811509-*** ............................... Pipe (see Table) ...................................................................................... 1
050067-023 .............................. Screw ...................................................................................................... 1
5 ..................... 812929 ..................................... Bracket ................................................................................................... 1
050006-035 .............................. Screw ...................................................................................................... 2
050008-024 .............................. Nut .......................................................................................................... 2
6 ..................... 812930 ..................................... Clamp ...................................................................................................... 2
050006-037 .............................. Screw ...................................................................................................... 2
050068-024 .............................. Nut .......................................................................................................... 2
7 ..................... 812926-*** ............................... Hose (see Table) ..................................................................................... 1
8 ..................... 812925-*** ............................... Hose (see Table) ..................................................................................... 1
9 ..................... 064004-001 .............................. Straight Connector .................................................................................. 1
10 .................... 811604 ..................................... Tube ........................................................................................................ 1
11 .................... 811603 ..................................... Bracket ................................................................................................... 1
050006-035 .............................. Screw ...................................................................................................... 2
050008-024 .............................. Nut .......................................................................................................... 2
12 .................... 054180-003 .............................. Bulkhead Connector ............................................................................... 2
13 .................... 811606-*** ............................... Hose (see Table) ..................................................................................... 1
14 .................... 813255 ..................................... Bracket ................................................................................................... 1
050067-023 .............................. Screw ...................................................................................................... 1
15 .................... 811605-*** ............................... Tube (see Table) ...................................................................................... 1

Lift Height Position 3 Position 4 Position 7 Position 8 Position 13 Position 15


3900 mm 811508-003 811509-003 812926-001 812925-001 811606-001 811605-001
4250 mm 811508-003 811509-003 812926-001 812925-001 811606-001 811605-001
Tab003gb

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-2.8-3230

27
Page intentionally left blank

Printed in Germany

28M1.0-0000-00028
SECTION 3

Printed in Germany

29
GEARBOX

Traction Motor
see section 03.2
36
27 31
28 35 32
29
33

0
34
10Nm

30 17

1
35 26
22
23
24
25 19
18
4 21
5
9 6
7 20
8

0
2 10Nm
11 10
35
16
1
12
13
14
0

122 - 135Nm

38
15
0

37 25Nm

MP-3130-301

MP-3.1-3230 MP-SX3000-GB 10/04 • Printed in Germany

30M1.0-0000-00030
GEARBOX
INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 ..................... 805844-002 .............................. Gearbox (without 37 & 38) ...................................................................... 1


1 ........................... 805115-004 .............................. Screw ................................................................................................ 2
2 ........................... 805112-006 .............................. Ring Retaining ................................................................................... 1
3 ........................... 805100 ..................................... Wheel Shaft ....................................................................................... 1
4 ........................... 805110-001 .............................. Seal ................................................................................................... 1
5 ........................... 805111-001 .............................. Bearing .............................................................................................. 1
6 ........................... 805112-001 .............................. Ring Retaining ................................................................................... 1
7 ........................... 805113-001 .............................. Bushing ............................................................................................. 1
8 ........................... 805111-002 .............................. Bearing .............................................................................................. 1
9 ........................... 805101 ..................................... Housing ............................................................................................. 1
10 .......................... 805102 ..................................... Gear .................................................................................................. 1
11 .......................... 805114-001 .............................. Shim .................................................................................................. AR
12 .......................... 805114-002 .............................. Shim .................................................................................................. AR
13 .......................... 805112-002 .............................. Ring Retaining ................................................................................... 1
14 .......................... 805235 ..................................... Gearbox Cover .................................................................................. 1
15 .......................... 805115-001 .............................. Screw ................................................................................................ 10
16 .......................... 805115-002 .............................. Screw ................................................................................................ 2
17 .......................... 805115-003 .............................. Screw ................................................................................................ 2
18 .......................... 805112-003 .............................. Ring Retaining ................................................................................... 1
19 .......................... 805116-001 .............................. Washer .............................................................................................. 1
20 .......................... 805104 ..................................... Gear .................................................................................................. 1
21 .......................... 805112-004 .............................. Ring Retaining ................................................................................... 1
22 .......................... 805111-003 .............................. Bearing .............................................................................................. 1
23 .......................... 805105 ..................................... Pinion ................................................................................................ 1
24 .......................... 805106 ..................................... Key .................................................................................................... 1
25 .......................... 805111-004 .............................. Bearing .............................................................................................. 1
26 .......................... 805107 ..................................... Cap .................................................................................................... 1
27 .......................... 805111-005 .............................. Bearing .............................................................................................. 1
28 .......................... 805116-002 .............................. Washer .............................................................................................. 1
29 .......................... 805117 ..................................... O-Ring ............................................................................................... 1
30 .......................... 805113-002 .............................. Bushing ............................................................................................. 1
31 .......................... 805110-002 .............................. Seal ................................................................................................... 1
32 .......................... 805118 ..................................... Ring ................................................................................................... 1
33 .......................... 805108 ..................................... Pinion ................................................................................................ 1
34 .......................... 805112-005 .............................. Ring Retaining ................................................................................... 1
35 .......................... 805110-003 .............................. Seal ................................................................................................... 3
36 .......................... 805109 ..................................... Breather ............................................................................................ 1
37 .................... 805808 ..................................... Drive Tyre (Vulkollan) .............................................................................. 1
811535 ..................................... Drive Tyre Assembly (Rubber) ................................................................ 1
811536 ..................................... Tyre ................................................................................................... 1
811537 ..................................... Rim .................................................................................................... 1
38 .................... 050074-002 .............................. Screw ...................................................................................................... 4

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-3.1-3230

31
DRIVE MOTOR

12
13
12 1
11
3
11

11 4 2

Part of Motor Housing

8 14
9
5
10 6

15

17 12
13
15 12
15
18

Part of Motor Housing


16

MP-3230-302

MP-3.2-3230 MP-SX3000-GB 10/04 • Printed in Germany

32M1.0-0000-00032
DRIVE MOTOR
INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 ..................... 805839 ..................................... Drive Motor ............................................................................................. 1


1 ........................... 805136-001 .............................. Screw ................................................................................................ 4
2 ........................... 805137-001 .............................. Ring Retaining ................................................................................... 1
3 ........................... 805128 ..................................... Motor End Cover ............................................................................... 1
4 ........................... 805129 ..................................... Headband .......................................................................................... 1
5 ........................... 805130 ..................................... Brush Box ......................................................................................... 1
6 ........................... 805136-002 .............................. Screw ................................................................................................ 6
7 ........................... 805131 ..................................... Brush ................................................................................................. 4
8 ........................... 805132 ..................................... Spring ................................................................................................ 4
9 ........................... 805138 ..................................... Bearing Ball ....................................................................................... 1
10 .......................... 805137-002 .............................. Ring Retaining ................................................................................... 1
11 .......................... 805133 ..................................... Lead Assembly (included 12 & 13) .................................................... 2
12 ................................ 805136-003 ............................... Screw .......................................................................................... 8
13 ................................ 805139 ...................................... Washer ........................................................................................ 4
14 .......................... 805136-004 .............................. Screw ................................................................................................ 8
15 .......................... 805134 ..................................... Field Coil Set Assembly (included 12 & 13) ...................................... 1
16 .......................... 805135 ..................................... Armature ........................................................................................... 1
17 .......................... 805126 ..................................... Key .................................................................................................... 1
18 .......................... 805127 ..................................... Key .................................................................................................... 1

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-3.2-3230

33
KNUCKLE

10 11
13
8 12
7
ORS BRS
7
5

4
2

6
3
14

15

16

1
Control Handle
see section 04.5

16

15

14
0

86Nm
9

17

MP-3130-303

MP-3.3-3230 MP-SX3000-GB 10/04 • Printed in Germany

34M1.0-0000-00034
KNUCKLE
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 054011-006 .............................. Fitting ...................................................................................................... 1


2 ..................... 803013 ..................................... Spring ..................................................................................................... 3
3 ..................... 803353 ..................................... Spacer .................................................................................................... 1
4 ..................... 805760 ..................................... Shaft ........................................................................................................ 1
5 ..................... 050000-015 .............................. Roll Pin ................................................................................................... 1
6 ..................... 045215 ..................................... Knuckle ................................................................................................... 1
050009-021 .............................. Washer (0,5 mm) .................................................................................... AR
050009-022 .............................. Washer (1,0 mm) .................................................................................... AR
050009-023 .............................. Washer (1,5 mm) .................................................................................... AR
7 ..................... 805859 ..................................... Switch (BRS & ORS) .............................................................................. 2
803310 ..................................... Actuator .................................................................................................. 2
8 ..................... 050004-032 .............................. Screw ...................................................................................................... 4
9 ..................... 050005-037 .............................. Screw ...................................................................................................... 4
10 .................... 805738 ..................................... Damper Sheet ......................................................................................... 1
11 .................... 050003-010 .............................. Screw ...................................................................................................... 2
12 .................... 050005-032 .............................. Screw ...................................................................................................... 6
13 .................... 045234 ..................................... Cable Protection ..................................................................................... 1
14 .................... 045317 ..................................... Seal Metallic ............................................................................................ 2
15 .................... 045319 ..................................... Bearing ................................................................................................... 2
16 .................... 045318 ..................................... Bearing Outer Race ................................................................................ 2
17 .................... 813183 ..................................... Flange ..................................................................................................... 1

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-3.3-3230

35
Page intentionally left blank

Printed in Germany

36M1.0-0000-00036
SECTION 4

Printed in Germany

37
ELECTRICAL PARTS

M1610

MP-4.0-3230 MP-SX3000-GB 10/04 • Printed in Germany

38M1.0-0000-00038
ELECTRICAL PARTS
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 803450-001 .............................. Socket Housing 2 way ............................................................................ AR


803450-002 .............................. Socket Housing 4 way ............................................................................ AR
803450-003 .............................. Socket Housing 6 way ............................................................................ AR
803450-004 .............................. Socket Housing 8 way ............................................................................ AR
803450-014 .............................. Socket Housing 16 way .......................................................................... AR
2 ..................... 803450-010 .............................. Socket Insert AWG 18 ............................................................................ AR
803450-011 .............................. Socket Insert AWG 24 ............................................................................ AR
3 ..................... 803450-005 .............................. Socket Housing 2 way ............................................................................ AR
803450-006 .............................. Socket Housing 4 way ............................................................................ AR
803450-007 .............................. Socket Housing 6 way ............................................................................ AR
803450-008 .............................. Socket Housing 8 way ............................................................................ AR
803450-015 .............................. Socket Housing 10 way .......................................................................... AR
803450-009 .............................. Socket Housing 12 way .......................................................................... AR
116851 ..................................... Socket Housing 16 way .......................................................................... AR
803450-013 .............................. Socket Housing 24 way .......................................................................... AR
4 ..................... 116858 ..................................... Socket Insert AWG 18 ............................................................................ AR
803450-012 .............................. Socket Insert AWG 24 ............................................................................ AR
5 ..................... 803450-016 .............................. Socket Housing 3 way ............................................................................ AR
803450-017 .............................. Socket Housing 6 way ............................................................................ AR
803450-018 .............................. Socket Housing 8 way ............................................................................ AR
6 ..................... 803450-013 .............................. Socket Insert AWG 18 ............................................................................ AR

TOOLS (not shown)

117615 ..................................... Extaction ................................................................................................. 1


117636 ..................................... Crimping .................................................................................................. 1

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-4.0-3230

39
ELECTRICAL PARTS

29
25

29

29 22

26 25
29

27 23

24 28
21
14
11

12 23

1
22
3 13 15
16
17
5 18
4 FU2
19
10
18

16

2
18
20
8 18
6 16

MP-3130-401

MP-4.0-3230 MP-SX3000-GB 10/04 • Printed in Germany

40M1.0-0000-00040
ELECTRICAL PARTS
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 811396 ..................................... Electrical Panel ....................................................................................... 1


2 ..................... 050067-012 .............................. Screw ...................................................................................................... 3
3 ..................... 065004-024 .............................. Grommet ................................................................................................. 1
4 ..................... 813096-001 .............................. Controller ................................................................................................ 1
053051-008 .............................. Heat Paste .............................................................................................. AR
5 ..................... 050025-015 .............................. Screw ...................................................................................................... 4
6 ..................... 050068-001 .............................. Nut .......................................................................................................... 4
7 ..................... 078708-002 .............................. Horn ........................................................................................................ 1
8 ..................... 050073-003 .............................. Spring Nut ............................................................................................... 1
9 ..................... 050068-003 .............................. Nut .......................................................................................................... 1
10 .................... 050025-008 .............................. Screw ...................................................................................................... 1
11 .................... 812911 ..................................... Holder ..................................................................................................... 1
12 .................... 805824 ..................................... Fuse Holder ............................................................................................ 2
13 .................... 050005-006 .............................. Screw ...................................................................................................... 4
14 .................... 050068-001 .............................. Nut .......................................................................................................... 4
15 .................... 050009-016 .............................. Washer ................................................................................................... 3
16 .................... 050008-051 .............................. Nut .......................................................................................................... 8
17 .................... 812284 ..................................... Buss Bar ................................................................................................. 1
18 .................... 054152-003 .............................. Copper Washer ....................................................................................... 8
19 .................... 802816-005 .............................. Fuse (125A) ............................................................................................ 1
20 .................... 802816-007 .............................. Fuse (100 A) ........................................................................................... 1
21 .................... 813090 ..................................... Plate ........................................................................................................ 1
22 .................... 050067-034 .............................. Screw ...................................................................................................... 2
23 .................... 050068-004 .............................. Nut .......................................................................................................... 2
24 .................... 812166 ..................................... Bracket (SBE 160) .................................................................................. 1
814976 ..................................... Bracket (DIN 80) ..................................................................................... 1
25 .................... 811649-002 .............................. Connector Assembly (SBE 160) ............................................................. 1
814401-003 .............................. Battery Housing (SBE 160) ............................................................... 1
052051-032 .............................. Power Cable + (SBE 160) ................................................................ 1
052051-033 .............................. Power Cable - (SBE 160) ................................................................. 1
811571-004 .............................. Connector Assembly (DIN 80) ................................................................ 1
813241-022 .............................. Battery Housing (DIN 80) .................................................................. 1
052051-034 .............................. Power Cable + (DIN 80) .................................................................. 1
052051-035 .............................. Power Cable - (DIN 80) ................................................................... 1
26 .................... 050007-011 .............................. Screw ...................................................................................................... 2
050007-012 .............................. Screw (DIN 80) ....................................................................................... 2
050006-024 .............................. Screw (DIN 80) ....................................................................................... 4
050009-014 .............................. Washer (DIN 80) ..................................................................................... 8
27 .................... 050008-015 .............................. Nut .......................................................................................................... 2
050068-002 .............................. Nut (DIN 80) ............................................................................................ 2
28 .................... 050068-002 .............................. Nut .......................................................................................................... 2
29 .................... 805856-001 .............................. Emergency Disconnector Assembly (SBE 160) ..................................... 1
045239-001-01 ......................... Emergency Disconnector (SBE 160) ................................................ 1
050005-012 .............................. Screw (SBE 160) .............................................................................. 4
050068-002 .............................. Nut (SBE 160) ................................................................................... 4
805856-004 .............................. Emergency Disconnector Assembly (DIN 80) ........................................ 1
045239-001-02 ......................... Emergency Disconnector (DIN 80) ................................................... 1
050006-024 .............................. Screw (DIN 80) ................................................................................. 2
050007-010 .............................. Screw (DIN 80) ................................................................................. 2
050068-002 .............................. Nut (DIN 80) ...................................................................................... 4
811557 ..................................... Plate (DIN 80) ................................................................................... 1

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-4.0-3230

41
ELECTRICAL PARTS

15
14

14
16

15

14

15
16 16
2

16 16
DB
1
10 15
4
3
10

9
9

6 13

5
11
8

13

Contactors 12
see Section 04.4

MP-3130-402

MP-4.0-3230 MP-SX3000-GB 10/04 • Printed in Germany

42M1.0-0000-00042
ELECTRICAL PARTS
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 062009-004 .............................. Termonal Block ....................................................................................... 1


2 ..................... 050005-003 .............................. Screw ...................................................................................................... 2
050004-014 .............................. Screw ...................................................................................................... 2
3 ..................... 050009-004 .............................. Washer ................................................................................................... 2
4 ..................... 050008-001 .............................. Nut .......................................................................................................... 2
5 ..................... 811397 ..................................... Bracket ................................................................................................... 1
6 ..................... 050073-003 .............................. Spring Nut ............................................................................................... 2
7 ..................... 050025-008 .............................. Screw ...................................................................................................... 2
8 ..................... 050068-003 .............................. Nut .......................................................................................................... 2
9 ..................... 050009-004 .............................. Washer ................................................................................................... 4
10 .................... 050004-038 .............................. Screw ...................................................................................................... 4
11 .................... 812285 ..................................... Buss Bar ................................................................................................. 1
12 .................... 812286 ..................................... Buss Bar ................................................................................................. 1
13 .................... 802820 ..................................... Contactor ................................................................................................ 2
14 .................... 812350 ..................................... Bracket ................................................................................................... 1
050025-017 .............................. Screw ...................................................................................................... 1
050068-005 .............................. Nut .......................................................................................................... 1
15 .................... 803208 ..................................... Leaf Spring .............................................................................................. 1
050006-008 .............................. Screw ...................................................................................................... 2
050008-008 .............................. Nut .......................................................................................................... 2
16 .................... 803619-002 .............................. Limit Switch (LMS) .................................................................................. 1
050004-032 .............................. Screw ...................................................................................................... 2
050008-004 .............................. Nut .......................................................................................................... 2

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-4.0-3230

43
CONTACTOR

MP-3130-404

MP-4.4-3230 MP-SX3000-GB 10/04 • Printed in Germany

44M1.0-0000-00044
CONTACTOR
INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 ..................... 802820 ..................................... Contactor ................................................................................................ 2


1 ........................... 803689 ..................................... Contact Fixed .................................................................................... 2
2 ........................... 803690 ..................................... Contact Movable ............................................................................... 1
3 ........................... 803691 ..................................... Frame & Coil 24V .............................................................................. 1
4 ........................... 803692-001 .............................. Spring ................................................................................................ 1
5 ........................... 803693 ..................................... Cover ................................................................................................ 1
6 ........................... 803694 ..................................... Screw ................................................................................................ 2

128939 ..................................... Diode Assembly (only for Pump Contactor) ...................................... 1

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-4.4-3230

45
CONTROL HANDLE

4
19

18 3

16 11
HNS2
15
18

17
12
17
14
16
9 8

8 6
8
7

14 4
HNS1 8
13
6
8
7
12
4

10
Fo 5
rk
En
d

MP-3130-405

MP-4.5-3230 MP-SX3000-GB 10/04 • Printed in Germany

46M1.0-0000-00046
CONTROL HANDLE
INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 ..................... 811913-006-01 ......................... Control Handle Assembly ....................................................................... 1


811913-006-02 ......................... Control Handle Assembly (Freezer/Corrosion) ....................................... 1
811913-007-01 ......................... Control Handle Assembly (Auxiliary Function) ....................................... 1
811913-007-02 ......................... Control Handle Assembly (Auxiliary Function/Freezer/Corrosion) .......... 1
1 ........................... 808799 ..................................... Tiller .................................................................................................. 1
2 ........................... 051058-001 .............................. Bushing ............................................................................................. 2
3 ........................... 812298 ..................................... Tiller Harness .................................................................................... 1
4 ........................... 812894-002 .............................. Screw ................................................................................................ 1
5 ........................... 808986 ..................................... Lower Shell ........................................................................................ 1
6 ........................... 792940 ..................................... U-Nut Retainer .................................................................................. 2
7 ........................... 812893-003 .............................. Screw ................................................................................................ 2
8 ........................... 812893-001 .............................. Screw ................................................................................................ 6
9 ........................... 808985 ..................................... Upper Shell ........................................................................................ 1
10 .......................... 808987-001 .............................. Handgrip ............................................................................................ 1
11 .......................... 808987-002 .............................. Handgrip ............................................................................................ 1
12 .......................... 812894-005 .............................. Screw ................................................................................................ 2
13 .......................... 811932-001 .............................. Horn Switch HNS1 ............................................................................ 1
811931 ..................................... Horn Harness .................................................................................... 1
14 .......................... 810336 ..................................... Plug ................................................................................................... 2
15 .......................... 811932-002 .............................. Horn Switch HNS2 ............................................................................ 1
16 .......................... 814286 ..................................... Nut ..................................................................................................... 2
17 .......................... 814287 ..................................... Washer .............................................................................................. 2
18 .......................... 812893-004 .............................. Screw ................................................................................................ 2
19 .......................... 811949-003 .............................. Contorl Handle Cap (see next Page) ................................................. 1

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-4.5-3230

47
CONTROL HANDLE

Side Shift Components

36
35 37
39 2

39 23
38 38

2 26
9 27
41 40
32

POT, FS, RS
1 30
28

29
31
24 26
20
25
19
27
10
23 24 22 9
33

21 8
SAS
Fo 5
rk
En
d

9 7
14

9
15
6 18
18 16
34 11
HSS 13
17
9 3

RAS
LOS2
LOS1
12 9 4

MP-3230-406

MP-4.5-3230 MP-SX3000-GB 10/04 • Printed in Germany

48M1.0-0000-00048
CONTROL HANDLE
INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 ..................... 811949-003 .............................. Control Handle Cap Assembly ................................................................ 1


811949-004 .............................. Control Handle Cap Assembly (Freezer/Corrosion) ............................... 1
811949-005 .............................. Control Handle Cap Assembly (Sideshift) .............................................. 1
811949-009 .............................. Control Handle Cap Assembly (Freezer/Corrosion & Sideshift) ............. 1
1 ........................... 808951-001 .............................. Switch Cover ..................................................................................... 1
808951-002 .............................. Switch Cover (Side Shift) .................................................................. 1
2 ........................... 812893-002 .............................. Screw ................................................................................................ 2
3 ........................... 810328 ..................................... Support ............................................................................................. 1
4 ........................... 812894-002 .............................. Screw ................................................................................................ 3
5 ........................... 811935 ..................................... Micro-Switch SAS ............................................................................. 1
6 ........................... 803469-018 .............................. Screw ................................................................................................ 2
7 ........................... 051057-026 .............................. Spring ................................................................................................ 4
8 ........................... 811936 ..................................... Button Bridge ..................................................................................... 1
9 ........................... 803469-017 .............................. Screw ................................................................................................ 13
10 .......................... 808992 ..................................... Button ................................................................................................ 1
11 .......................... 812941 ..................................... Main PC Board .................................................................................. 1
812272 ..................................... Main PC Board (Freezer/Corrosion) .................................................. 1
12 .......................... 812942-002 .............................. Hydraulic PC Board .......................................................................... 1
812273-002 .............................. Hydraulic PC Board (Freezer/Corrosion) .......................................... 1
13 .......................... 811941 ..................................... Fast/Slow Switch HSS ...................................................................... 1
812877 ..................................... Fast/Slow Switch HSS (Freezer/Corrosion) ...................................... 1
14 .......................... 808990 ..................................... Lower Cover ...................................................................................... 1
15 .......................... 810332 ..................................... Support ............................................................................................. 1
16 .......................... 051057-021 .............................. Spring ................................................................................................ 1
17 .......................... 811940 ..................................... Shaft .................................................................................................. 1
18 .......................... 050012-075 .............................. Retaining Ring ................................................................................... 2
19 .......................... 810331 ..................................... Support ............................................................................................. 1
20 .......................... 811939 ..................................... Shaft .................................................................................................. 1
21 .......................... 808989 ..................................... Lift Cover ........................................................................................... 1
22 .......................... 051057-023 .............................. Spring ................................................................................................ 1
23 .......................... 812894-004 .............................. Screw ................................................................................................ 2
24 .......................... 803469-023 .............................. Screw ................................................................................................ 2
25 .......................... 808993-001 .............................. Butterfly-Switch LHS ......................................................................... 1
26 .......................... 050012-076 .............................. Retaining Ring ................................................................................... 2
27 .......................... 810335 ..................................... Bushing ............................................................................................. 2
28 .......................... 813533 ..................................... Traction Potentiometer POT ............................................................... 1
813534 ..................................... Traction Potentiometer POT (Freezer/Corrosion) .............................. 1
812315 ..................................... Heater (not Shown) ........................................................................... 1
803469-021 .............................. Screw (not Shown) ............................................................................ 2
29 .......................... 810333 ..................................... Spring Activator ................................................................................. 1
30 .......................... 811937 ..................................... Shaft .................................................................................................. 1
31 .......................... 812884 ..................................... Spring ................................................................................................ 1
32 .......................... 808993-002 .............................. Butterfly-Switch RHS ........................................................................ 1
33 .......................... 051057-028 .............................. Spring ................................................................................................ 1
34 .......................... 051057-022 .............................. Spring ................................................................................................ 1
35 .......................... 812365-001 .............................. Cap .................................................................................................... 1
36 .......................... 050052-005 .............................. Pin ..................................................................................................... 1
37 .......................... 812366 ..................................... Cap-Bracket ...................................................................................... 1
38 .......................... 812895 ..................................... Switch Assembly .............................................................................. 1
39 .......................... 803469-019 .............................. Screw ................................................................................................ 2
40 .......................... 803469-020 .............................. Screw ................................................................................................ 2
41 .......................... 812879 ..................................... Bracket .............................................................................................. 1

812878-001 .............................. SideShift Switch Assembly (included 35 - 41) ................................... 1

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-4.5-3230

49
CHARGER

A
10

5
9

6
8

11

A
7

12

MP-3130-407

MP-4.8-3230 MP-SX3000-GB 10/04 • Printed in Germany

50M1.0-0000-00050
CHARGER
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 810695 ..................................... Charger ................................................................................................... 1


2 ..................... 050006-027 .............................. Screw ...................................................................................................... 4
3 ..................... 050073-002 .............................. Spring Nut ............................................................................................... 4
4 ..................... 050008-015 .............................. Nut .......................................................................................................... 4
5 ........................................................................ Instrument Panel (see Section 4.9) ......................................................... 1
6 ..................... 808859 ..................................... Main Supply Connection ......................................................................... 1
7 ..................... 805843 ..................................... Plug (only UK) ........................................................................................ 1
8 ..................... 050005-059 .............................. Screw ...................................................................................................... 2
9 ..................... 805876 ..................................... Bracket ................................................................................................... 1
10 .................... 050008-015 .............................. Nut .......................................................................................................... 2
11 .................... 050005-062 .............................. Screw ...................................................................................................... 2
12 .................... 805825-002 .............................. Blind Rivet Nut ........................................................................................ 2

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-4.8-3230

51
BATTERIES

6
3
6
5
4

A
5

1 4
B

1 7 9

~
11

10

8
5 4 Power Unit
5
C
A
6
4

B
6

1
4
C

12
11

10

MP-3230-413

MP-4.8-3230 MP-SX3000-GB 10/04 • Printed in Germany

52M1.0-0000-00052
BATTERIES
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ........................................................................ Batteries (195 Ah) ................................................................................... 4


Batteries (180 Ah) ................................................................................... 1
2 ..................... 811649-102 .............................. Battery Cable & Connector (195Ah - SBE160) ....................................... 1
814401-003 .............................. Connector (195Ah - SBE160) ........................................................... 1
811649-104 .............................. Battery Cable & Connector (195Ah - DIN80A) ....................................... 1
813241-012 .............................. Connector (195Ah - DIN80A) ............................................................ 1
3 ..................... 811649-102 .............................. Battery Cable & Connector (195Ah - SBE160) ....................................... 1
814401-003 .............................. Connector (195Ah - SBE160) ........................................................... 1
811649-104 .............................. Battery Cable & Connector (195Ah - DIN80A) ....................................... 1
813241-012 .............................. Connector (195Ah - DIN80A) ............................................................ 1
4 ..................... 052051-040 .............................. Power Cable ............................................................................................ 3
5 ..................... 125958-001 .............................. Boot (red) ................................................................................................ AR
6 ..................... 125958-002 .............................. Boot (black) ............................................................................................. AR
7 ..................... 812958 ..................................... Bracket ................................................................................................... 1
8 ..................... 050025-017 .............................. Screw ...................................................................................................... 2
9 ..................... 050068-005 .............................. Nut .......................................................................................................... 1
10 .................... 050067-023 .............................. Screw ...................................................................................................... 4
11 .................... 055054 ..................................... Sleeve ..................................................................................................... 4
12 .................... 813066 ..................................... Bracket ................................................................................................... 1

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-4.8-3230

53
INSTRUMENT

3
2

5
5

1
14 9
13
15
11

3
10

12
8 7

MP-3130-411

MP-4.9-3230 MP-SX3000-GB 10/04 • Printed in Germany

54M1.0-0000-00054
INSTRUMENT
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 813199 ..................................... Bracket ................................................................................................... 1


2 ..................... 050073-002 .............................. Nut Spring ............................................................................................... 2
3 ..................... 050025-004 .............................. Screw ...................................................................................................... 4
4 ..................... 050068-002 .............................. Nut .......................................................................................................... 4
5 ..................... 072708 ..................................... Switch Key (KYS - included 2 Keys, Ring and Nut) ................................ 1
107151-001 .............................. Key .......................................................................................................... 1
803678-012 .............................. Tabs Terminal .......................................................................................... 2
6 ..................... 802833 ..................................... Combi Instrument .................................................................................... 1
7 ..................... 805771 ..................................... Clip .......................................................................................................... 1
8 ..................... 805752 ..................................... Fuse Holder ............................................................................................ 2
805751-001 .............................. Fuse 10A ................................................................................................ 1
805751-002 .............................. Fuse 2A (Freezer/Corrosion) .................................................................. 1
9 ..................... 814971 ..................................... Plug Holder ............................................................................................. 1
10 .................... 050004-012 .............................. Screw ...................................................................................................... 4
11 .................... 050008-001 .............................. Nut .......................................................................................................... 4
12 ....................................................................... Plug (see Section 4.8) ............................................................................ 1
13 .................... 050005-059 .............................. Screw ...................................................................................................... 2
14 .................... 050008-015 .............................. Nut .......................................................................................................... 2
15 .................... 814554 ..................................... Bracket ................................................................................................... 1

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-4.9-3230

55
REVERSE ALARM

Electrical Components see Section 4.0

4
5

4
7

Power Unit

8
6

MP-3130-403

MP-4.10-3230 MP-SX3000-GB 10/04 • Printed in Germany

56M1.0-0000-00056
REVERSE ALARM
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 115565 ..................................... Alarm ....................................................................................................... 1


2 ..................... 050073-002 .............................. Spring Nut ............................................................................................... 2
3 ..................... 050025-003 .............................. Screw ...................................................................................................... 2
4 ..................... 050009-013 .............................. Washer ................................................................................................... 2
5 ..................... 050008-018 .............................. Nut .......................................................................................................... 2
6 ..................... 814633 ..................................... Driver Module .......................................................................................... 1
7 ..................... 050008-008 .............................. Nut .......................................................................................................... 1
8 ..................... 050006-008 .............................. Screw ...................................................................................................... 1

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-4.10-3230

57
STROBE LIGHT

8
9
6

Fo 10
rk
En
d

4
4 Outer Mast Top Brace

3
3

Power Unit

MP-3130-412

MP-4.10-3230 MP-SX3000-GB 10/04 • Printed in Germany

58M1.0-0000-00058
STROBE LIGHT
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 062693 ..................................... Power Supply .......................................................................................... 1


2 ..................... 050025-015 .............................. Screw ...................................................................................................... 2
3 ..................... 050073-001 .............................. Spring Nut ............................................................................................... 2
4 ..................... 050009-007 .............................. Washer ................................................................................................... 2
5 ..................... 050008-010 .............................. Nut .......................................................................................................... 2
6 ..................... 130988 ..................................... Bracket ................................................................................................... 1
7 ..................... 060062-006 .............................. Screw ...................................................................................................... 2
8 ..................... 125616-001 .............................. Strobe Light Assembly (Amber) .............................................................. 1
9 ..................... 076901-002 .............................. Spacer .................................................................................................... 2
10 .................... 060013-043 .............................. Screw ...................................................................................................... 2

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-4.10-3230

59
Page intentionally left blank

Printed in Germany

60M1.0-0000-00060
SECTION 5

Printed in Germany

61
BRAKE

2
2

4
1

5
2
2

2
2

MP-3130-501

MP-5.6-3230 MP-SX3000-GB 10/04 • Printed in Germany

62M1.0-0000-00062
BRAKE
INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 ..................... 807102 ..................................... Brake Assembly 24V .............................................................................. 1


1 ........................... 805119 ..................................... Pressure Block Adjusting Nut ........................................................... 1
2 ........................... 805120 ..................................... Hardware Kit ..................................................................................... 1
3 ........................... 805121 ..................................... Magnet Assembly ............................................................................. 1
4 ........................... 805122 ..................................... Retaining Ring ................................................................................... 1
5 ........................... 805123 ..................................... Hub .................................................................................................... 1
6 ........................... 805124 ..................................... Rotor Plate ........................................................................................ 1
7 ........................... 807105 ..................................... Rotor ................................................................................................. 1
8 ........................... 805125 ..................................... Protection Ring .................................................................................. 1
9 ........................... 807104 ..................................... Friction Plate ..................................................................................... 1

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-5.6-3230

63
Page intentionally left blank

Printed in Germany

64M1.0-0000-00064
SECTION 7

Printed in Germany

65
TL MAST

Auxiliary Hydraulics

4
25 3
5 5
3 8
28 9
10 27
26 7
11 5
24 3
12 4

14
6
4
16 10
11
16
15
12
17

15

18

13

Torque Bolts 385 Nm d


En
rk
23
20 Fo
0

19

16
15
22

Mast Lift Cylinder


see Section 08.1 16
15

2
Power Unit see Section 01.0
23

21

MP-3230-701

MP-7.1-3230 MP-SX3000-GB 10/04 • Printed in Germany

66M1.0-0000-00066
TL MAST
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 811904-*** ............................... Inner Mast (see Table) ............................................................................ 1


2 ..................... 812917-*** ............................... Outer Mast (see Table) ........................................................................... 1
3 ..................... 811114 ..................................... Chain Pulley ............................................................................................ 2
4 ..................... 050009-031 .............................. Washer ................................................................................................... 2
5 ..................... 050012-006 .............................. Retaining Ring ........................................................................................ 2
6 ..................... 812145 ..................................... Cover ...................................................................................................... 1
7 ..................... 050067-043 .............................. Screw ...................................................................................................... 1
8 ..................... 812144 ..................................... Cover ...................................................................................................... 1
9 ..................... 050067-023 .............................. Screw ...................................................................................................... 1
10 .................... 050012-078 .............................. Retaining Ring ........................................................................................ 2
11 .................... 813254 ..................................... Shim ........................................................................................................ AR
12 .................... 813236-002 .............................. Elasto Assembly ..................................................................................... 2
13 .................... 811247-001 .............................. Bracket ................................................................................................... 1
14 .................... 811247-002 .............................. Bracket ................................................................................................... 1
15 .................... 810691 ..................................... Roller ...................................................................................................... 4
16 .................... 803915-001 .............................. Shim (0.5 mm) ......................................................................................... AR
803915-002 .............................. Shim (1.0 mm) ......................................................................................... AR
803915-003 .............................. Shim (1.5 mm) ......................................................................................... AR
17 .................... 050068-003 .............................. Nut .......................................................................................................... 4
18 .................... 050005-076 .............................. Screw ...................................................................................................... 4
19 .................... 813420 ..................................... Carriage Bolt ........................................................................................... 6
20 .................... 050008-070 .............................. Nut .......................................................................................................... 6
21 .................... 811729-001 .............................. Cylinder Cover ........................................................................................ 1
22 .................... 811729-002 .............................. Cylinder Cover ........................................................................................ 1
23 .................... 050003-032 .............................. Screw ...................................................................................................... 4
24 .................... 807152 ..................................... Pulley ...................................................................................................... 2
25 .................... 811506 ..................................... Shim ........................................................................................................ 1
26 .................... 811505 ..................................... Shaft ........................................................................................................ 1
27 .................... 811653 ..................................... Cover (Auxiliary) ..................................................................................... 1
28 .................... 050067-048 .............................. Screw ...................................................................................................... 1

Lift Height Position 1 Position 2


2400 mm 811904-005 812917-201
2820 mm 811904-006 812917-202
3220 mm 811904-002 812917-004
3700 mm 811904-008 812917-204
4200 mm 811904-009 812917-205
Tab008gb

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-7.1-3230

67
TL MAST - CHAIN

6
3
6
3
1
2 3
6
1
2
6

2
3
4 2

4
3

5
5 Fork Carriage see Section 07.7

TL Mast see Section 07.1

MP-3130-706

MP-7.2-3230 MP-SX3000-GB 10/04 • Printed in Germany

68M1.0-0000-00068
TL MAST - CHAIN
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 802766 ..................................... Chain Tensioner ...................................................................................... 2


2 ..................... 812046 ..................................... Chain Pin ................................................................................................ 4
3 ..................... 050001-013 .............................. Cotter Pin ................................................................................................ 8
4 ..................... 050008-052 .............................. Nut .......................................................................................................... 4
5 ..................... 050001-023 .............................. Cotter Pin ................................................................................................ 2
6 ..................... 051061-*** ............................... Chain (see Table) ................................................................................... 2

Lift Height Position 6


2400 mm 051061-015
2820 mm 051061-019
3220 mm 051061-007
3700 mm 051061-020
4200 mm 051061-005
Tab010gb

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-7.2-3230

69
TT MAST

Auxiliary Hydraulics
26 22
24 22
23
21
15
25
14 15
37
18 33
16 17 14
34 32
19 15
20
6 4
7 4
14
8 5

11

4 5 6
7 35
4
10
8

13 35
9
36

12 13
5
4

Torque 385 Nm
Bolts 31
385 Nm 1
4
0

29
30 5 5
4

2
28
4 Free Lift Cylinder
3 Mast Lift Cylinder 5 see Section 08.3
see Section 08.1

29

Power Unit see Section 01.0


27

MP-3230-702

MP-7.5-3230 MP-SX3000-GB 10/04 • Printed in Germany

70M1.0-0000-00070
TT MAST
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 811046-*** ............................... Inner Mast (see Table) ............................................................................ 1


2 ..................... 811538-*** ............................... Middle Mast (see Table) .......................................................................... 1
3 ..................... 812218-*** ............................... Outer Mast (see Table) ........................................................................... 1
4 ..................... 803915-001 .............................. Shim (0.5 mm) ......................................................................................... AR
803915-002 .............................. Shim (1.0 mm) ......................................................................................... AR
803915-003 .............................. Shim (1.5 mm) ......................................................................................... AR
5 ..................... 810691 ..................................... Roller ...................................................................................................... 8
6 ..................... 050012-078 .............................. Retaining Ring ........................................................................................ 2
7 ..................... 813254 ..................................... Shim ........................................................................................................ AR
8 ..................... 813236-002 .............................. Elasto Assembly ..................................................................................... 2
9 ..................... 812247-001 .............................. Bracket ................................................................................................... 1
10 .................... 812247-002 .............................. Bracket ................................................................................................... 1
11 .................... 050068-003 .............................. Nut .......................................................................................................... 4
12 .................... 050005-076 .............................. Screw ...................................................................................................... 4
13 .................... 813256 ..................................... Screw ...................................................................................................... 2
14 .................... 811114 ..................................... Chain Pulley ............................................................................................ 2
15 .................... 050012-006 .............................. Retaining Ring ........................................................................................ 2
16 .................... 811602 ..................................... Shaft ........................................................................................................ 1
17 .................... 050009-020 .............................. Washer ................................................................................................... 3
18 .................... 803866 ..................................... Hose Pulley ............................................................................................. 2
19 .................... 811656 ..................................... Cover ...................................................................................................... 1
20 .................... 050067-025 .............................. Screw ...................................................................................................... 1
21 .................... 811505 ..................................... Shaft ........................................................................................................ 1
22 .................... 807152 ..................................... Pulley ...................................................................................................... 2
23 .................... 811506 ..................................... Shim ........................................................................................................ 1
24 .................... 050009-031 .............................. Washer ................................................................................................... 1
25 .................... 811653 ..................................... Cover ...................................................................................................... 1
26 .................... 050067-048 .............................. Screw ...................................................................................................... 1
27 .................... 811729-001 .............................. Cylinder Cover ........................................................................................ 1
28 .................... 811729-002 .............................. Cylinder Cover ........................................................................................ 1
29 .................... 050003-032 .............................. Screw ...................................................................................................... 4
30 .................... 813420 ..................................... Carriage Bolt ........................................................................................... 6
31 .................... 050008-070 .............................. Nut .......................................................................................................... 6
32 .................... 050009-031 .............................. Washer ................................................................................................... 1
33 .................... 812145 ..................................... R.H. Cover .............................................................................................. 1
34 .................... 050067-043 .............................. Screw ...................................................................................................... 1
35 .................... 811812 ..................................... Shim ........................................................................................................ 2
36 .................... 050067-034 .............................. Screw ...................................................................................................... 2
37 .................... 050000-068 .............................. Roll Pin ................................................................................................... 1

Lift Height Position 1 Position 2 Position 3


3900 mm 811046-001 811538-001 812218-003
4250 mm 811046-001 811538-001 812218-003
Tab002gb

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-7.5-3230

71
TT MAST - CHAIN

Yoke see Section 07.11

10

3 3

8
7
**

9
5 4

3 3
3 8
3
6
1

3 3
4

4
3 5

2
5

Fork Carriage
see Section 07.7

TT Mast see Section 07.5

MP-3230-707

MP-7.6-3230 MP-SX3000-GB 10/04 • Printed in Germany

72M1.0-0000-00072
TT MAST - CHAIN
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 802766 ..................................... Chain Tensioner ...................................................................................... 2


2 ..................... 812046 ..................................... Chain Pin ................................................................................................ 4
3 ..................... 050001-013 .............................. Cotter Pin ................................................................................................ 12
4 ..................... 050008-052 .............................. Nut .......................................................................................................... 8
5 ..................... 050001-023 .............................. Cotter Pin ................................................................................................ 4
6 ..................... 812118 ..................................... Chain Tensioner ...................................................................................... 1
7 ..................... 803867 ..................................... Chain Tensioner ...................................................................................... 1
8 ..................... 802781 ..................................... Chain Pin ................................................................................................ 2
9 ..................... 051061-*** ............................... Chain (see Table) .................................................................................... 2
10 .................... 051059-*** ............................... Chain (see Table) .................................................................................... 1

Lift Height Position 9 Position 10


3900 mm 051061-009 051059-015
4250 mm 051061-009 051059-015
Tab007gb

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-7.6-3230

73
FORK CARRIAGE

MP-3130-703

MP-7.7-3230 MP-SX3000-GB 10/04 • Printed in Germany

74M1.0-0000-00074
FORK CARRIAGE
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 811348 ..................................... Fork Carriage TL ..................................................................................... 1


811815 ..................................... Fork Carriage TT ..................................................................................... 1
2 ..................... 803915-001 .............................. Shim (0.5 mm) ......................................................................................... AR
803915-002 .............................. Shim (1.0 mm) ......................................................................................... AR
803915-003 .............................. Shim (1.5 mm) ......................................................................................... AR
3 ..................... 810691 ..................................... Roller ...................................................................................................... 4
4 ..................... 050005-038 .............................. Screw ...................................................................................................... 1
5 ..................... 050005-023 .............................. Screw ...................................................................................................... 1
6 ..................... 803914 ..................................... Washer (without Load Backrest) ............................................................. 2
7 ..................... 050067-044 .............................. Screw (without Load Backrest) ............................................................... 2

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-7.7-3230

75
SIDESHIFT
Mast TL

10

Maximum Sideshift is 205 mm

8
2

9
7

11

11

14 6

Section 07.3
15

5
4
13 3

12

14

MP-3130-711

MP-7.7-3230 MP-SX3000-GB 10/04 • Printed in Germany

76M1.0-0000-00076
SIDESHIFT
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 131989 ..................................... Upper Bearing ......................................................................................... 2


2 ..................... 127572 ..................................... Cylinder (see Section 8.7) ...................................................................... 1
3 ..................... 094004 ..................................... Nut .......................................................................................................... 2
4 ..................... 116875 ..................................... Lower Hook ............................................................................................. 2
5 ..................... 131990 ..................................... Lower Bearing ......................................................................................... 2
6 ..................... 060020-019 .............................. Flatwasher .............................................................................................. 2
7 ..................... 116876 ..................................... Capscrew ............................................................................................... 2
8 ........................................................................ Faceplate ................................................................................................ 1
9 ..................... 060000-030 .............................. Roll Pin ................................................................................................... 2
10 .................... 126844 ..................................... Fork Stop Kit ........................................................................................... 2
11 .................... 064061-028 .............................. Elbow ...................................................................................................... 2
12 .................... 811512 ..................................... Tube ........................................................................................................ 1
13 .................... 811513 ..................................... Tube ........................................................................................................ 1
14 .................... 054180-002 .............................. Fitting ...................................................................................................... 2
15 .................... 811510 ..................................... Bracket ................................................................................................... 1

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-7.7-3230

77
SIDESHIFT
Mast TT

10 Maximum Sideshift is 205 mm

8
2

9
7

11

14

12
11

13 5

14 4
3

MP-3130-712

MP-7.7-3230 MP-SX3000-GB 10/04 • Printed in Germany

78M1.0-0000-00078
SIDESHIFT
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 131989 ..................................... Upper Bearing ......................................................................................... 2


2 ..................... 127572 ..................................... Cylinder (See Section 8.7) ...................................................................... 1
3 ..................... 094004 ..................................... Nut .......................................................................................................... 2
4 ..................... 116875 ..................................... Lower Hook ............................................................................................. 2
5 ..................... 131990 ..................................... Lower Bearing ......................................................................................... 2
6 ..................... 060020-019 .............................. Flatwasher .............................................................................................. 2
7 ..................... 116876 ..................................... Capscrew ............................................................................................... 2
8 ........................................................................ Faceplate ................................................................................................ 1
9 ..................... 060000-030 .............................. Roll Pin ................................................................................................... 2
10 .................... 126844 ..................................... Fork Stop Kit ........................................................................................... 2
11 .................... 064061-028 .............................. 90° Elbow ................................................................................................ 2
12 .................... 812923 ..................................... Tube ........................................................................................................ 1
13 .................... 812924 ..................................... Tube ........................................................................................................ 1
14 .................... 054194-001 .............................. Fitting ...................................................................................................... 2

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-7.7-3230

79
MAST SAFTY SCREEN

3
Outer Mast
See Sections 07.1 & 07.5

MP-3230-708

MP-7.7-3230 MP-SX3000-GB 10/04 • Printed in Germany

80M1.0-0000-00080
MAST SAFETY SCREEN
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 812099-*** ............................... Plexiglas Guard (see Table) .................................................................... 1


2 ..................... 050009-054 .............................. Washer ................................................................................................... 6
3 ..................... 050080-001 .............................. Nut .......................................................................................................... 6

Lift Height Position 1 Mast


2400 mm 812099-005 TL
2820 mm 812099-006 TL
3220 mm 812099-002 TL
3700 mm 812099-007 TL
3900 mm 812099-003 TT
4200 mm 812099-008 TL
4250 mm 812099-003 TT
Tab004gb

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-7.7-3230

81
FORKS

1
5

MP-3130-710

MP-7.9-3230 MP-SX3000-GB 10/04 • Printed in Germany

82M1.0-0000-00082
FORKS
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 803991-002-01 ......................... Forks (915 mm) ...................................................................................... 2


803991-009-01 ......................... Forks (1067 mm) .................................................................................... 2
803991-012-01 ......................... Forks (1150 mm) .................................................................................... 2
803991-007-01 ......................... Forks (1220 mm) .................................................................................... 2
2 ..................... 043170 ..................................... Handle .................................................................................................... 2
3 ..................... 060000-075 .............................. Pin ........................................................................................................... 2
4 ..................... 043171 ..................................... Spring ..................................................................................................... 2
5 ..................... 043173 ..................................... Detent ..................................................................................................... 2

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-7.9-3230

83
LOAD BACKREST

MP-3130-709

MP-7.10-3230 MP-SX3000-GB 10/04 • Printed in Germany

84M1.0-0000-00084
LOAD BACKREST
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 803596 ..................................... Load Backrest ......................................................................................... 1


2 ..................... 050067-044 .............................. Screw ...................................................................................................... 4

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-7.10-3230

85
YOKE

Sideshift Accessories

14

12

11
13
10

9 7

8 7

5
1

Standard
6
4

2
See 3
see Section 8.3

MP-3230-705

MP-7.11-3230 MP-SX3000-GB 10/04 • Printed in Germany

86M1.0-0000-00086
YOKE
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 811502 ..................................... Yoke ........................................................................................................ 1


2 ..................... 810671 ..................................... Chain Pulley ............................................................................................ 1
3 ..................... 811810 ..................................... Spacer .................................................................................................... 2
4 ..................... 811809 ..................................... Pin ........................................................................................................... 1
5 ..................... 050012-009 .............................. Retaining Ring ........................................................................................ 2
6 ..................... 050012-006 .............................. Retaining Ring ........................................................................................ 1
7 ..................... 812927 ..................................... Pulley ...................................................................................................... 2
8 ..................... 811506 ..................................... Shim ........................................................................................................ 1
9 ..................... 050009-022 .............................. Washer ................................................................................................... 1
10 .................... 812928 ..................................... Shaft ........................................................................................................ 1
11 .................... 050009-031 .............................. Washer ................................................................................................... 1
12 .................... 050067-049 .............................. Screw ...................................................................................................... 1
13 .................... 813516 ..................................... Hose Guide ............................................................................................. 1
14 .................... 050006-020 .............................. Screw ...................................................................................................... 2

811501 ..................................... Yoke Assembly (included 1 - 6) ............................................................... 1

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-7.11-3230

87
Page intentionally left blank

Printed in Germany

88M1.0-0000-00088
SECTION 8

Printed in Germany

89
LIFT CYLINDER
Mast TL/TT

3 9
1
10
5 4
11
2 5

3 6

4 7
6
7

12

12

10

11

13

13

MP-3130-801

MP-8.1-3230 MP-SX3000-GB 10/04 • Printed in Germany

90M1.0-0000-00090
LIFT CYLINDER
INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 ..................... 811292-*** ............................... Cylinder Assembly (without 13/see Table) .............................................. 2


1 ........................... 811275 ..................................... Wiper ................................................................................................. 2
2 ........................... 804760 ..................................... Seal ................................................................................................... 2
3 ........................... 811270 ..................................... Guide Ring ........................................................................................ 2
4 ........................... 054172 ..................................... Bleed Screw ...................................................................................... 2
054173 ..................................... Seal ................................................................................................... 2
5 ........................... 811296 ..................................... Cap .................................................................................................... 2
6 ........................... 811287 ..................................... Backring ............................................................................................ 2
7 ........................... 811283 ..................................... O-Ring ............................................................................................... 2
8 ........................... 811309-*** ................................ Rod (see Table) ................................................................................. 2
9 ........................... 811021 ..................................... Retaining Ring ................................................................................... 2
10 .......................... 811020 ..................................... Piston ................................................................................................ 2
11 .......................... 050012-006 .............................. Retaining Ring ................................................................................... 2
12 .......................... 811307-*** ................................ Tube (see Table) ................................................................................ 2
13 .................... 810648 ..................................... Hose Brust Valve .................................................................................... 1

813821 ..................................... Seal Kit (included 1 - 4, 6, 7, 10) ............................................................. 2

Mast TL
Lift Height Positon 0 Position 8 Position 12
2400 mm 811292-101 811309-101 811307-101
2820 mm 811292-102 811309-102 811307-003
3220 mm 811292-002 811309-002 811307-002
3700 mm 811292-104 811309-104 811307-104
4200 mm 811292-105 811309-105 811307-105
Tab005gb

Mast TT
Lift Height Positon 0 Position 8 Position 12
3900 mm 811292-003 811309-003 811307-003
4250 mm 811292-003 811309-003 811307-003
Tab006gb

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-8.1-3230

91
FREE LIFT CYLINDER

1 2

3
3 4
2

5
5
4
6
6
7
7

8
~

12

12

10

11

13
9

10
13
11

MP-3130-802

MP-8.3-3230 MP-SX3000-GB 10/04 • Printed in Germany

92M1.0-0000-00092
FREE LIFT CYLINDER
INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 ..................... 811293-*** ............................... Free Lift Cylinder Assembly (see Table) .................................................. 1
1 ........................... 811277 ..................................... Wiper Rod ......................................................................................... 1
2 ........................... 804762 ..................................... Rod Seal ........................................................................................... 1
3 ........................... 811297 ..................................... Cap .................................................................................................... 1
4 ........................... 054172 ..................................... Bleed Screw ...................................................................................... 1
054173 ..................................... Seal Ring ........................................................................................... 1
5 ........................... 812309 ..................................... Guide Ring ........................................................................................ 1
6 ........................... 811289 ..................................... Backring ............................................................................................ 1
7 ........................... 811285 ..................................... O-Ring ............................................................................................... 1
8 ........................... 811471-*** ................................ Rod (see Table) ................................................................................. 1
9 ........................... 811269 ..................................... Retaining Ring ................................................................................... 1
10 .......................... 811029 ..................................... Piston ................................................................................................ 1
11 .......................... 050012-010 .............................. Retaining Ring ................................................................................... 1
12 .......................... 811472-*** ................................ Tube (see Table) ................................................................................ 1
13 .......................... 811336 ..................................... Velocity Fuse ..................................................................................... 1

813819 ..................................... Seal Kit (included 1, 2, 4 - 7, 10) ............................................................. 1

Lift Height Positon 0 Position 8 Position 12


3900 mm 811293-001 811471-001 811472-001
4250 mm 811293-001 811471-001 811472-001
Tab009gb

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-8.3-3230

93
SIDESHIFT CYLINDER

Internal Components not available

3
1

MP-3230-803

MP-8.7-3230 MP-SX3000-GB 10/04 • Printed in Germany

94M1.0-0000-00094
SIDESHIFT CYLINDER
INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 ..................... 127572 ..................................... Sideshifter Cylinder 760 mm ................................................................... 1


1 ........................... 116865 ..................................... Rod Seal ........................................................................................... 2
2 .............................................................................. O-Ring ............................................................................................... 2
3 ........................... 116860 ..................................... Rod Wiper Seal ................................................................................. 2
4 ........................... 126902 ..................................... Retainer Seal Carrier ......................................................................... 2

126903 ..................................... Kit Seal .............................................................................................. 1

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-8.7-3230

95
Page intentionally left blank

Printed in Germany

96M1.0-0000-00096
SECTION 10

Printed in Germany

97
LABELS AND DECALS

2
1 1

3 8

4
5

10

12

11 6

13

MP-3130-1001

MP-10.9-3230 MP-SX3000-GB 10/04 • Printed in Germany

98M1.0-0000-00098
LABELS AND DECALS
INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ..................... 869006-*** ............................... Warning Hands Off ................................................................................. 2


2 ..................... 069374-001 .............................. Decal crown.com .................................................................................... 1
3 ........................................................................ Label Capacity Data ................................................................................ 1
4 ..................... 869054-*** ............................... Warning Moving Vehicle .......................................................................... 1
5 ..................... 869036-*** ............................... Warning No Riding .................................................................................. 1
6 ..................... 069372-028 .............................. Decal Momentum .................................................................................... 5
7 ..................... 869009-*** ............................... Warning Stand On ................................................................................... 2
8 ..................... 869010-*** ............................... Warning Stand Under .............................................................................. 2
9 ..................... 106158-001 .............................. Decal Crown Heavy ................................................................................ 2
10 .................... 869020-*** ............................... Danger Battery ....................................................................................... 1
11 .................... 869497-*** ............................... Info Point ................................................................................................. 1
12 .................... 869485-*** ............................... Warning Electrical Additions .................................................................... 1
13 ....................................................................... Plate Data ............................................................................................... 1

*** ................... xxxxxx-001 .............................. German


xxxxxx-002 .............................. French
xxxxxx-003 .............................. Spanish
xxxxxx-004 .............................. Dutch
xxxxxx-005 .............................. Italien
xxxxxx-006 .............................. English
xxxxxx-010 .............................. Portoguese

Always Specify Model & Serial Number


To select part number, refer to truck data number.
See Section ITD
MP-SX3000-GB 10/04 • Printed in Germany MP-10.9-3230

99
Page intentionally left blank

Printed in Germany

M1.0-0000-000100
100

You might also like