812686-006 (WP2300S Parts)

Parts Manual
WP2300S Series
Printed in Germany ● Revision Level B
Order Number: 812686-006
This master manual is subject to continual updates.
It is meant exclusively for businesses authorized by CROWN.
It is not permitted to pass on the contents or copies thereof to third parties.
CROWN Gabelstapler GmbH & Co. KG

- European Headquarter -
Moosacher Str. 52
80809 Munich
Germany
Phone +49 (0)89 93 00 2 - 0

Fax +49 (0)89 93 00 2 - 133
All rights reserved under international and Pan-American Copyright Agreement.

Copyright 2002
CROWN Equipment Corporation
REVISION
Overview of Revisions:
Pages 82 & 83 ....................... Fixed Platform added.
WP2300S 11/2004 • Printed in Germany MP-REV-1723
A
Page intentionally left blank
Printed in Germany
B
TABLE OF CONTENT
Printed in Germany
1
Printed in Germany
M1.0-0000-0002
M1.0-0000-0002
2
TABLE OF CONTENT
Table of Content
ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

General ................................................................................. 7
SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

Covers................................................................................... 12
Covers (Batterierollers) ........................................................ 14
Caster Wheel ........................................................................ 16
SECTION 2 – HYDRAULIC PART PAGE SERIAL NR. CUT REV.

Tube/Hose Layout .................................................................. 20
Pump Motor and Pump ......................................................... 22
SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

Drive Unit .............................................................................. 26
Gearbox ................................................................................. 28
Drive Motor ........................................................................... 30
Knuckle ................................................................................. 32
SECTION 4 – ELECTRICAL PAGE SERIAL NR. CUT REV.

Elektrical Parts ..................................................................... 36,38,40
Contactor .............................................................................. 42
Control Handle ...................................................................... 44,46
Emergency Disconnect/Battery Connector .......................... 48
Instrument ............................................................................. 50
Horn ...................................................................................... 52
SECTION5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.

Brake ..................................................................................... 56
SECTION 7 – MAST-/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

Fork Carriage (single Loadwheel) ......................................... 60,62
Fork Carriage (tandem Loadwheel) ....................................... 64,66
Lift Stucture ........................................................................... 68
SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.

Lift Cylinder ........................................................................... 72
SECTION 9 – CABIN/PLATFORM PAGE SERIAL NR. CUT REV.

Platform ................................................................................. 76,78
Platform (fixed Platform) ....................................................... 80
Platform (fixed Platform) ....................................................... 82
SECTION10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.

Labels and Decals ................................................................. 86
MP-WP2300S-GB 11/04 • Printed in Germany MP-IDX-1723
M1.0-0000-0003
33
Printed in Germany
4
INTRODUCTION
Printed in Germany
5
Printed in Germany
M1.0-0000-0006
M1.0-0000-0006
6
INTRODUCTION
Important customer information Ordering Spare Parts

To ensure the safety of the truck, you, the customer, Spare parts can be ordered by quoting:
must only carry out maintenance and repairs as
stipulated in the operator manual. ● The truck specification number
Any additional work must be performed by Crown ● The truck model number
authorised service technicians. Authorised service
technicians have the required expertise and up-to-date ● The truck serial number
service information.
This information can be found on the truck's data plate.
If you wish to have your own technicians trained, please Only if this information is provided can the order be
contact Crown for relevant training courses. processed quickly, correctly and reliably.
Subsequent Attachments and Modifications Please refer to the Technical Specifications Sheet for the
made to the Truck utilisable loads, technical data and dimensions for this
series. Brochures can be obtained from your CROWN
DANGER! dealer or from the following address:
Any proposed modification which would

alter the original condition of the truck CROWN Gabelstapler GmbH & CoKG
when delivered, must first be assessed and Moosacher Str. 52
approved in writing by Crown Gabelstapler 80809 Munich
GmbH. GERMANY
Tel.: +49 (0)89 / 93 002 -0
● The net weight and position of Fax: +49 (0)89 / 93 002 -175 oder 133
attachments may considerably affect the
capacity and other truck characteristics.
● Changing the electrical system or adding
electrically operated components may
result in operating faults.
Modifications which have not been assessed may
result in fatal accidents!
MP-WP2300S-GB 11/04 • Printed in Germany M/P-ITD-1723
M1.0-0000-0007
77
Printed in Germany
8
PARTS
Printed in Germany
9
Printed in Germany
10M1.0-0000-00010
SECTION 1
Printed in Germany
11
COVERS
M1545
MP-1.0-1723 MP-WP2300S-GB 11/04 • Printed in Germany
12M1.0-0000-00012
COVERS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
1 ..................... 807575 ..................................... Cover ...................................................................................................... 1

2 ..................... 807379 ..................................... Cover ...................................................................................................... 1
3 ..................... 050009-020 .............................. Washer ................................................................................................... 9
4 ..................... 050068-003 .............................. Nut .......................................................................................................... 9
5 ..................... 050003-030 .............................. Screw ...................................................................................................... 5
804863-007 .............................. Nut .......................................................................................................... 5
6 ..................... 807380 ..................................... Instrument Panel ..................................................................................... 1
050009-013 .............................. Washer ................................................................................................... 5
050006-024 .............................. Screw ...................................................................................................... 5
7 ..................... 109127-003 .............................. Clip Arrow (red) ....................................................................................... 1
8 ..................... 109127-001 .............................. Clip Arrow (green) ................................................................................... 1
9 ..................... 801900 ..................................... Keyswitch ............................................................................................... 1
803678-012 .............................. Crimp-Faston .......................................................................................... 2
10 .................... 807563 ..................................... Support ................................................................................................... 1
11 .................... 051057-013 .............................. Spring ..................................................................................................... 2
12 .................... 805813 ..................................... Wedge ..................................................................................................... 1
13 .................... 050072-007 .............................. Screw ...................................................................................................... 2
14 .................... 050068-003 .............................. Nut .......................................................................................................... 2
15 .................... 807381 ..................................... Battery Cover .......................................................................................... 1
16 .................... 803469-008 .............................. Screw ...................................................................................................... 4
050025-001 .............................. Screw ...................................................................................................... 4
050068-002 .............................. Nut .......................................................................................................... 4
17 .................... 805845 ..................................... Plate ........................................................................................................ 1
18 .................... 805814 ..................................... Spring ..................................................................................................... 1
19 .................... 050067-011 .............................. Screw ...................................................................................................... 2
20 .................... 805816 ..................................... Retainer .................................................................................................. 1
21 .................... 050025-008 .............................. Screw ...................................................................................................... 2
22 .................... 050068-003 .............................. Nut .......................................................................................................... 2
807574 ..................................... Cover Assembly (included 1-4) ............................................................... 1

807651 ..................................... Instrument Panel Assembly (included 6-9) ............................................. 1
807562 ..................................... Battery Cover Assembly (included 10-19) .............................................. 1
Always Specify Model & Serial Number

To select part number, refer to truck data number.
See Section ITD
MP-WP2300S-GB 11/04 • Printed in Germany MP-1.0-1723
13
COVERS
Batterierollers
MP-1720-004
14M1.0-0000-00014
COVERS
1 .....................810456 ..................................... Cover ...................................................................................................... 1

2 .....................804277 ..................................... Pin Drift ................................................................................................... 2
3 .....................050000-009 .............................. Pin ........................................................................................................... 2
4 .....................805845 ..................................... Plate ........................................................................................................ 1
5 .....................805814 ..................................... Spring ..................................................................................................... 1
6 .....................050006-022 .............................. Screw ...................................................................................................... 2
7 .....................808245 ..................................... Locking Handle Screw ............................................................................ 1
8 .....................807806 ..................................... Bracket ................................................................................................... 1
9 .....................804863-002 .............................. Nut .......................................................................................................... 1
10 .................... 808862 ..................................... Plate ........................................................................................................ 1
11 .................... 050067-012 .............................. Screw ...................................................................................................... 2
12 .................... 810385 ..................................... Block ....................................................................................................... 1
13 .................... 050003-035 .............................. Screw ...................................................................................................... 2
14 .................... 804207 ..................................... Roller ...................................................................................................... 5
15 .................... 804681 ..................................... Bearing Ball ............................................................................................. 10
16 .................... 804208 ..................................... Roller Axle .............................................................................................. 5
17 .................... 810377-002 .............................. Battery Lock ............................................................................................ 1
050007-032 .............................. Screw ...................................................................................................... 2
050009-026 .............................. Washer ................................................................................................... 4
050068-004 .............................. Nut .......................................................................................................... 2
18 .................... 810377-001 .............................. Battery Lock ............................................................................................ 1
050007-032 .............................. Screw ...................................................................................................... 2
050009-026 .............................. Washer ................................................................................................... 4
050068-004 .............................. Nut .......................................................................................................... 2

See Section ITD
15
CASTER WHEEL
12
11
2
5
6
10
8
7
MP-1720-014
16M1.0-0000-00016
CASTER WHEEL
1 ..................... 811797 ..................................... Plate ........................................................................................................ 2

2 ..................... 050012-040 .............................. Ring, Retaining ....................................................................................... 2
3 ..................... 055002-019 .............................. Bearing Ball ............................................................................................. 2
4 ..................... 050012-041 .............................. Ring, Retaining ....................................................................................... 2
5 ..................... 811796 ..................................... Accommodation ...................................................................................... 2
6 ..................... 812240 ..................................... Screw ...................................................................................................... 2
7 ..................... 811799 ..................................... Bush ........................................................................................................ 4
8 ..................... 811800 ..................................... String Guard ............................................................................................ 4
9 ..................... 811802 ..................................... Wheel ...................................................................................................... 2
10 .................... 050008-082 .............................. Nut .......................................................................................................... 2
11 .................... 050005-032 .............................. Screw ...................................................................................................... 8
12 .................... 050068-004 .............................. Nut .......................................................................................................... 8
811804 ..................................... Accommodation Assembly (inclusive 1-5) .............................................. 2
811805 ..................................... Caster Wheel Assembly (inclusive 1-10) ................................................ 2

See Section ITD
17
Printed in Germany
18M1.0-0000-00018
SECTION 2
Printed in Germany
19
TUBE/HOSE LAYOUT
M1553
20M1.0-0000-00020
TUBE/HOSE LAYOUT
1 ........................................................................ Pump Motor and Pump (see Section 2.13) ............................................. 1

2 ..................... 054174-001 .............................. Elbow ...................................................................................................... 1
3 ..................... 064010-002 .............................. T-Connector ............................................................................................ 1
4 ..................... 064009-002 .............................. Branch Tee Coupling ............................................................................... 1
5 ..................... 810059 ..................................... Pressure Switch ..................................................................................... 1
810017 ..................................... Adaptor ................................................................................................... 1
054004-006 .............................. Seal ......................................................................................................... 1
6 ..................... 807595 ..................................... Tube ........................................................................................................ 1
7 ..................... 054165-013 .............................. Hose ....................................................................................................... 2
8 ..................... 064061-002 .............................. Elbow ...................................................................................................... 2
9 ..................... 054160-004 .............................. Connector ............................................................................................... 1
10 ....................................................................... Lift Cylinder (see Section 8.4) ................................................................. 2
11 .................... 805704 ..................................... Clamp ...................................................................................................... 2
12 .................... 050000-027 .............................. Roll Pin ................................................................................................... 2
13 .................... 807989 ..................................... Clamp Hose ............................................................................................ 1
050067-022 .............................. Screw ...................................................................................................... 1

See Section ITD
21
PUMP MOTOR AND PUMP
M1442
22M1.0-0000-00022
PUMP MOTOR AND PUMP
0 ..................... 805770-001 .............................. Pump Motor and Pump (without 27 & 28) ................................................ 1
1* ............................................................................. Screw ................................................................................................ 4
2* ............................................................................. Washer .............................................................................................. 4
3* ............................................................................. Plug ................................................................................................... 1
4* ............................................................................. Circlip ................................................................................................ 1
5* ............................................................................. Rear Flange ....................................................................................... 1
6* ............................................................................. Insulating Cap ................................................................................... 1
7* ............................................................................. Brush Plate ........................................................................................ 1
8* .......................... 805140 ..................................... Brush Set .......................................................................................... 4
9* ............................................................................. Nut ..................................................................................................... 4
10** ........................ N/A ........................................... Armature ........................................................................................... 1
11** ........................ N/A ........................................... Motor Housing ................................................................................... 1
12** ........................ N/A ........................................... Front Flange ...................................................................................... 1
13 .......................... 805144 ..................................... Coupling ............................................................................................ 1
14 .......................... 805145 ..................................... Pump Support (included 24) .............................................................. 1
15 .......................... 805146 ..................................... Pressure Relief Valve ........................................................................ 1
16 .......................... 805147 ..................................... Plug ................................................................................................... 1
17 .......................... 805148 ..................................... Plug ................................................................................................... 1
18 .......................... 805149 ..................................... Electro Poppet Valve ......................................................................... 1
19 .......................... 805150 ..................................... Flow Restrictor .................................................................................. 1
20 .......................... 805151 ..................................... Pressure Filter ................................................................................... 1
21 .......................... 805152 ..................................... Check Valve ...................................................................................... 1
22 .......................... 805153 ..................................... Return Pipe ....................................................................................... 1
23 .......................... 805154 ..................................... Auxiliary Return Line ......................................................................... 1
24 .......................... 805155 ..................................... Pump ................................................................................................. 1
805234 ..................................... Seal Kit .............................................................................................. 1
25 .......................... 805156 ..................................... Suction Pipe ...................................................................................... 1
26 .......................... 805157 ..................................... Filler Tank Assembly (included 29-33) .............................................. 1
27 .................... 805762 ..................................... Plate ........................................................................................................ 1
28 .................... 050006-051 .............................. Screw ...................................................................................................... 2
29 .................... 805233-002 .............................. O-Ring .................................................................................................... 1
30 .................... 805233-006 .............................. Reservoir Cap ......................................................................................... 1
31 .................... 805233-005 .............................. Flange ..................................................................................................... 1
32 .................... 805233-003 .............................. Screw ...................................................................................................... 4
33 .................... 805233-004 .............................. Scheibe ................................................................................................... 4
053001-003 .............................. Hydraulic Oil ........................................................................................... AR

053001-009 .............................. Hydraulic Oil (Freezer/Corrosion) ........................................................... AR
805158 ..................................... Motor (included 1-12) ........................................................................ 1
* ........................... 805141 ..................................... Included 1-2 ....................................................................................... 1

* ........................... 805142 ..................................... Included 3-5 ....................................................................................... 1
* ........................... 805143 ..................................... Included 3,4,6,7,8 & 9 ....................................................................... 1
** .................... N/A ........................................... Not available as spare part .....................................................................

See Section ITD
23
Printed in Germany
24M1.0-0000-00024
SECTION 3
Printed in Germany
25
DRIVE UNIT
M1557
26M1.0-0000-00026
DRIVE UNIT
1 ..................... 050006-075 .............................. Screw ...................................................................................................... 2

2 ..................... 050008-065 .............................. Nut .......................................................................................................... 2
3 ..................... 807255 ..................................... Spinner ................................................................................................... 1
4 ..................... 807243 ..................................... Pin ........................................................................................................... 8
5 ..................... 807274 ..................................... Spring ..................................................................................................... 4
6 ..................... 807256 ..................................... Cage ....................................................................................................... 1
7 ..................... 807263 ..................................... Ledge ...................................................................................................... 2
050017-013 .............................. Screw ...................................................................................................... 2
8 ..................... 050067-024 .............................. Screw ...................................................................................................... 4
9 ..................... 050005-044 .............................. Screw ...................................................................................................... 2
10 .................... 807588 ..................................... Bush ........................................................................................................ 2
11 .................... 050068-004 .............................. Nut .......................................................................................................... 2
12 .................... 807657 ..................................... Drive Unit Assembly (see next Page’s) ................................................... 1
13 .................... 805961-001 .............................. Drive Tyre (Vulkollan) .............................................................................. 1
805961-002 .............................. Drive Tyre (Rubber) ................................................................................. 1
14 .................... 050062-002 .............................. Nut .......................................................................................................... 5
15 .................... 050006-054 .............................. Screw ...................................................................................................... 5
16 .................... 808473 ..................................... Washer ................................................................................................... 4
17 .................... 050017-019 .............................. Screw ...................................................................................................... 4
18 .................... 050008-026 .............................. Nut .......................................................................................................... 4
19 .................... 810584 ..................................... Sleeve Nut .............................................................................................. 4
20 .................... 054011-007 .............................. Grease Nipple ......................................................................................... 2
21 .................... 811698 ..................................... Sheet ....................................................................................................... 2
050009-003 .............................. Washer ................................................................................................... 4
050008-001 .............................. Nut .......................................................................................................... 4
22 .................... 811697 ..................................... Sheet ....................................................................................................... 1
807277-001 .............................. Ledge Assembly (LH/included 7, 19,20) ................................................. 1

807277-002 .............................. Ledge Assembly (RH/included 7, 19,20) ................................................. 1
053002-001 .............................. Grease .................................................................................................... AR

053002-005 .............................. Grease (Freezer/Corrosion) .................................................................... AR

See Section ITD
27
GEARBOX
M1558
28M1.0-0000-00028
GEARBOX
0 ..................... 807658 ..................................... Drive Unit ................................................................................................ 1

1 ........................... 805161 ..................................... Turntable ............................................................................................ 1
2 ........................... 805162 ..................................... Transmission Housing ....................................................................... 1
805163 ..................................... Screw ................................................................................................ 1
3 ........................... 805164 ..................................... Washer .............................................................................................. 11
4 ........................... 805165 ..................................... Screw ................................................................................................ 2
5 ........................... 805166 ..................................... Screw ................................................................................................ 9
6 ........................... 805167 ..................................... Gear .................................................................................................. 1
7 ........................... 805168 ..................................... Shim (0,1/0,3/0,5mm) ........................................................................ 1
805169 ..................................... Shim (0,15mm) .................................................................................. 1
8 ........................... 805170 ..................................... Bearing .............................................................................................. 1
9 ........................... 805171 ..................................... Bearing .............................................................................................. 1
10 .......................... 805172 ..................................... Gear .................................................................................................. 1
11 .......................... 805173 ..................................... Nut ..................................................................................................... 1
12 .......................... 805174 ..................................... Gear .................................................................................................. 1
13 .......................... 805175 ..................................... Bushing ............................................................................................. 1
14 .......................... 805176 ..................................... Shim (0,1/0,3/0,5mm) ........................................................................ 1
805177 ..................................... Shim (0,15mm) .................................................................................. 1
15 .......................... 805178 ..................................... Bearing .............................................................................................. 1
16 .......................... 805179 ..................................... Ring, Retainig .................................................................................... 1
17 .......................... 805180 ..................................... Seal ................................................................................................... 1
18 .......................... 805181 ..................................... Wheel Shaft ....................................................................................... 1
19 .......................... 805182 ..................................... Stud Wheel ........................................................................................ 5
20 .......................... 805183 ..................................... Bearing .............................................................................................. 1
21 .......................... 805184 ..................................... Shim .................................................................................................. 1
22 .......................... 805185 ..................................... Washer .............................................................................................. 1
23 .......................... 805186 ..................................... Screw ................................................................................................ 1
24 .......................... 805187 ..................................... O-Ring ............................................................................................... 1
25 .......................... 805188 ..................................... Gearbox Cover .................................................................................. 1
805189 ..................................... Screw ................................................................................................ 8
805190 ..................................... Washer .............................................................................................. 8
805191 ..................................... Magnetic Screw ................................................................................ 1
805192 ..................................... O-Ring ............................................................................................... 1
053002-004 .............................. Transmission Oil ..................................................................................... AR

053002-009 .............................. Transmission Oil (Freezer/Corrosion) ..................................................... AR

See Section ITD
29
DRIVE MOTOR
Part of
Motor Housing
M1557
30M1.0-0000-00030
DRIVE MOTOR
0 ..................... 807659 ..................................... Drive Motor ............................................................................................. 1

1 ........................... 805193 ..................................... Ring Retaining ................................................................................... 2
2 ........................... 805194 ..................................... Bushing ............................................................................................. 1
3 ........................... 805195 ..................................... Washer .............................................................................................. 1
4 ........................... 805196 ..................................... Motor End Cover ............................................................................... 1
5 ........................... 805197 ..................................... Washer .............................................................................................. 8
6 ........................... 805198 ..................................... Screw ................................................................................................ 8
7 ........................... 805199 ..................................... Headband .......................................................................................... 1
8 ........................... 805200 ..................................... Brush Box ......................................................................................... 1
9 ........................... 805201 ..................................... Screw ................................................................................................ 2
10 .......................... 805202 ..................................... Nut ..................................................................................................... 2
11 .......................... 805203 ..................................... Brush ................................................................................................. 4
12 .......................... 805204 ..................................... Washer .............................................................................................. 1
13 .......................... 805205 ..................................... Bearing Ball ....................................................................................... 1
14 .......................... 805206 ..................................... Ring Retaining ................................................................................... 1
15 .......................... 805207 ..................................... Field Coil ........................................................................................... 1
16 .......................... 805208 ..................................... Pole Shoe .......................................................................................... 1
17 .......................... 805209 ..................................... Armature ........................................................................................... 1
18 .......................... 805210 ..................................... Key .................................................................................................... 1
19 .......................... 805211 ..................................... Woodruff Key ..................................................................................... 1
20 .......................... 805212 ..................................... Seal ................................................................................................... 1
21 .......................... 805213 ..................................... Ring Retaining ................................................................................... 1
22 .......................... 805214 ..................................... Bearing Ball ....................................................................................... 1
23 .......................... 805215 ..................................... Bushing ............................................................................................. 1
24 .......................... 805216 ..................................... O-Ring ............................................................................................... 1
25 .......................... 805217 ..................................... Ring Retaining ................................................................................... 1
26 .......................... 805218 ..................................... Nut ..................................................................................................... 1
27 .......................... 805219 ..................................... Motor Housing ................................................................................... 1
805220 ..................................... Insulating Paper ................................................................................. 1
28 .......................... 805221 ..................................... Washer .............................................................................................. 8
29 .......................... 805222 ..................................... Screw ................................................................................................ 8
30 .......................... 805223 ..................................... Terminal Strip .................................................................................... 2
31 .......................... 805224 ..................................... Screw ................................................................................................ 4
32 .......................... 805225 ..................................... Washer .............................................................................................. 8
33 .......................... 805226 ..................................... Nut ..................................................................................................... 4
34 .......................... 805227 ..................................... Bushing ............................................................................................. 2

See Section ITD
31
KNUCKLE
M1556
32M1.0-0000-00032
KNUCKLE
0 ..................... 805960-001 .............................. Knuckle Assembly (without 2 & 19) ........................................................ 1

805960-003 .............................. Knuckle Assembly (Freezer/Corrosion/without 2 & 19) .......................... 1
1 ........................... 807512 ..................................... Knuckle (Base) ................................................................................. 1
2 ..................... 050005-080 .............................. Screw ...................................................................................................... 3
3 ........................... 807561 ..................................... Plate .................................................................................................. 1
4 ........................... 45234 ....................................... Cable Protection ................................................................................ 1
5 ........................... 050005-011 .............................. Screw ................................................................................................ 2
6* .......................... 805943 ..................................... Knuckle ............................................................................................. 1
7 ........................... 050005-023 .............................. Screw ................................................................................................ 4
8* .......................... 803651 ..................................... Damper ............................................................................................. 1
9* .......................... 050005-002 .............................. Screw ................................................................................................ 2
10* ......................... 803619-001 .............................. Microswitch ....................................................................................... 1
803310 ..................................... Actuator ............................................................................................. 1
11* ......................... 050004-034 .............................. Screw ................................................................................................ 2
12* ......................... 050008-004 .............................. Nut ..................................................................................................... 2
13 .......................... 808039-001 .............................. Axle ................................................................................................... 1
808039-002 .............................. Axle (Freezer/Corrosion) ................................................................... 1
14 .......................... 803353 ..................................... Spacer ............................................................................................... 2
15 .......................... 803013 ..................................... Spring ................................................................................................ 2
16 .......................... 050000-015 .............................. Roll Pin .............................................................................................. 1
17 .......................... 807515 ..................................... Cover ................................................................................................ 1
18 .......................... 050003-020 .............................. Screw ................................................................................................ 2
19 .................... 050005-082 .............................. Screw ...................................................................................................... 3
* ........................... 808906 ..................................... Knuckle Assembly (included 6,8-12) ................................................. 1
053002-001 .............................. Grease .................................................................................................... AR

053002-005 .............................. Grease (Freezer/Corrosion) .................................................................... AR

See Section ITD
33
Printed in Germany
34M1.0-0000-00034
SECTION 4
Printed in Germany
35
ELECTRICAL PARTS
M1610
36M1.0-0000-00036
ELECTRICAL PARTS
1 ..................... 803450-001 .............................. Socket Housing 2 way ............................................................................ AR

803450-002 .............................. Socket Housing 4 way ............................................................................ AR
803450-014 .............................. Socket Housing 16 way .......................................................................... AR
2 ..................... 803450-010 .............................. Socket Insert AWG 18 ............................................................................ AR
803450-011 .............................. Socket Insert AWG 24 ............................................................................ AR
116851 ..................................... Socket Housing 16 way .......................................................................... AR
4 ..................... 116858 ..................................... Socket Insert AWG 18 ............................................................................ AR
803450-012 .............................. Socket Insert AWG 24 ............................................................................ AR
6 ..................... 803450-013 .............................. Socket Insert AWG 18 ............................................................................ AR
TOOLS (not shown)
117615 ..................................... Extaction ................................................................................................. 1

117636 ..................................... Crimping .................................................................................................. 1

See Section ITD
37
ELECTRICAL PARTS
33
34 36
10
14
35
20
16
19 18
28
32
27
29
31
30
26
25
24
M1549-A
38M1.0-0000-00038
ELECTRICAL PARTS
1 ..................... 807549 ..................................... Plate ........................................................................................................ 1

2 ..................... 813196-001 .............................. Controller ................................................................................................ 1
813196-002 .............................. Controller (Freezer/Corrosion/Australia andNew Zealand) ..................... 1
813195-001 .............................. Controller (Fix Platform) .......................................................................... 1
813195-002 .............................. Controller (Fix Platform/Freezer-Corrossion) .......................................... 1
053051-008 .............................. Heat Paste .............................................................................................. AR
3 ..................... 050025-015 .............................. Screw ...................................................................................................... 4
4 ..................... 050068-001 .............................. Nut .......................................................................................................... 4
5 ..................... 103232 ..................................... Diode-Bloc .............................................................................................. 1
813368 ..................................... Diode D4 Assembly ................................................................................ 1
6 ..................... 050005-003 .............................. Screw ...................................................................................................... 2
7 ..................... 050008-001 .............................. Nut .......................................................................................................... 2
8 ..................... 065004-006 .............................. Grommet ................................................................................................. 1
9 ..................... 050067-024 .............................. Screw ...................................................................................................... 2
10 .................... 050071-036 .............................. Screw ...................................................................................................... 2
11 .................... 807550 ..................................... Plate ........................................................................................................ 1
061002-005 ............................... Cable Clamp ........................................................................................... 1
050006-008 ............................... Screw ...................................................................................................... 1
050068-001 ............................... Nut .......................................................................................................... 1
12 .................... 802820 ..................................... Contactor ................................................................................................ 2
804387 ..................................... Contactor (Freezer/Corrosion/see Section 4.4) ...................................... 2
13 .................... 807649 ..................................... Plate, Fuse .............................................................................................. 1
14 .................... 805752 ..................................... Fuse Holder ............................................................................................ AR
805751-001 .............................. Fuse 10A ................................................................................................ 1
805751-002 .............................. Fuse 2A (Freezer/Corrosion) .................................................................. 1
15 .................... 050004-024 .............................. Screw ...................................................................................................... 4
16 .................... 050004-038 .............................. Screw ...................................................................................................... 4
17 .................... 045250 ..................................... Bus Bar ................................................................................................... 1
18 .................... 805824 ..................................... Fuse Holder ............................................................................................ 1
19 .................... 050004-022 .............................. Screw ...................................................................................................... 2
20 .................... 050068-001 .............................. Nut .......................................................................................................... 2
21 .................... 802816-002 .............................. Fuse 160A .............................................................................................. 1
22 .................... 050009-016 .............................. Washer ................................................................................................... 6
23 .................... 050008-051 .............................. Nut .......................................................................................................... 4
24* ................... 805757 ..................................... Holder ..................................................................................................... 1
25* ................... 805864 ..................................... Microswitch ............................................................................................. 1
808032 ..................................... Microswitch (Freezer/Corrosion) ............................................................ 1
26* ................... 050004-032 .............................. Screw ...................................................................................................... 2
27* ................... 803310 ..................................... Actuator .................................................................................................. 1
28* ................... 050008-004 .............................. Nut .......................................................................................................... 2
29 .................... 050025-004 .............................. Screw ...................................................................................................... 2
30 .................... 050073-002 .............................. Spring Washer ......................................................................................... 2
31 .................... 050068-002 .............................. Nut .......................................................................................................... 2
32 .................... 061002-007 .............................. Clamp ...................................................................................................... 3
050025-015 .............................. Screw ...................................................................................................... 3
050068-001 .............................. Nut .......................................................................................................... 3
061002-007 .............................. Clamp ...................................................................................................... 1
050008-010 .............................. Nut .......................................................................................................... 1
33 .................... 811624 ..................................... Bracket ................................................................................................... 1
34 .................... 806895-003 .............................. Fan Assembly ......................................................................................... 1
792880-001 .............................. Pin Housing 2-way ............................................................................ 1
792882 ..................................... Pin Insert ........................................................................................... 2
793090-001 .............................. Anti-backout ...................................................................................... 1

See Section ITD
39
ELECTRICAL PARTS
33
34 36
10
14
35
20
16
19 18
28
32
27
29
31
30
26
25
24
M1549-A
40M1.0-0000-00040
ELECTRICAL PARTS
35 .................... 050005-003 .............................. Screw ...................................................................................................... 4

053050-006 .............................. Adhesive ................................................................................................. AR
36 .................... 050008-001 .............................. Nut .......................................................................................................... 4
* ..................... 805855-001 .............................. Lift Limit Switch Assembly (included 24-28) ............................................ 1
* ..................... 805855-003 .............................. Lift Limit Switch Assembly (included 24-28/Freezer/Corrosion) .............. 1
Not illustrated
813257 ..................................... Main Harness .......................................................................................... 1

813258 ..................................... Main Harness (Fix Platform) ................................................................... 1

See Section ITD
41
CONTACTOR
#

"
M0623
42M1.0-0000-00042
CONTACTOR
0 ..................... 802820 ..................................... Contactor-Main/Pump ............................................................................. 2

1 ........................... 803689 ..................................... Contact .............................................................................................. 4
2 ........................... 803690 ..................................... Movable contact ................................................................................ 2
3 ........................... 803691 ..................................... Bobbin ............................................................................................... 2
4 ........................... 803692-001 .............................. Spring ................................................................................................ 2
5 ........................... 803693 ..................................... Cover ................................................................................................ 2
6 ........................... 803694 ..................................... Screw ................................................................................................ 4
804387 ..................................... Contactor-Main/Pump Assembly (Freezer/Corrosion) ............................ 2

See Section ITD
43
CONTROL HANDLE
17
3
18
10
18 15
11
12 14
12
11
9 8
8
6
8 8 7
14 8 4
13
6
8
7
16 5
MP-1720-015
44M1.0-0000-00044
CONTROL HANDLE
0 ..................... 811913-003-01 ......................... Control Handle ........................................................................................ 1

811913-003-02 ......................... Control Handle (Freezer/Corrosion) ........................................................ 1
811913-004-01 ......................... Control Handle (fixed Platform) ............................................................... 1
811913-004-02 ......................... Control Handle (fixed Platform/Freezer/Corrosion) ................................. 1
1 ........................... 812255-001 .............................. Tiller .................................................................................................. 1
812255-002 .............................. Tiller (fixed Platform) ......................................................................... 1
2 ........................... 051058-001 .............................. Bushing ............................................................................................. 2
3 ........................... 812960 ..................................... Handle-Wiring .................................................................................... 1
4 ........................... 812894-002 .............................. Screw ................................................................................................ 3
5 ........................... 808986 ..................................... Shell .................................................................................................. 1
6 ........................... 792940 ..................................... Nut ..................................................................................................... 2
7 ........................... 812893-003 .............................. Screw ................................................................................................ 2
8 ........................... 812893-001 .............................. Screw ................................................................................................ 6
9 ........................... 808985 ..................................... Shell .................................................................................................. 1
10 .......................... 808987-001 .............................. Handgrip ............................................................................................ 1
11 .......................... 804863-009 .............................. Cage-Nut ........................................................................................... 2
12 .......................... 812894-003 .............................. Screw ................................................................................................ 2
13 .......................... 811932-001 .............................. Horn-Switch ...................................................................................... 1
811931 ..................................... Horn-Wiring ....................................................................................... 1
14 .......................... 810336 ..................................... Plug ................................................................................................... 2
15 .......................... 811932-002 .............................. Horn-Switch ...................................................................................... 1
16 .......................... 808987-002 .............................. Handgrip ............................................................................................ 1
17 .......................... 811949-001 .............................. Control Handle Cap (see next Page) ................................................. 1
811949-002 .............................. Control Handle Cap (Freezer/Corrosion) ........................................... 1
18 .......................... 812893-004 .............................. Screw ................................................................................................ 2

See Section ITD
45
CONTROL HANDLE
MP-1720-016
46M1.0-0000-00046
CONTROL HANDLE
0 ..................... 811949-001 .............................. Control Handle Cap (without 2 and 4) ..................................................... 1

811949-002 .............................. Control Handle Cap (Freezer/Corrosion; without 2 and 4) ....................... 1
1 ........................... 808951-001 .............................. Hub Cap ............................................................................................ 1
2 ..................... 812893-002 .............................. Screw ...................................................................................................... 2
3 ........................... 810328 ..................................... Support ............................................................................................. 1
4 ..................... 812894-002 .............................. Screw ...................................................................................................... 2
5 ........................... 811935 ..................................... Micro-Switch ..................................................................................... 1
6 ........................... 803469-018 .............................. Screw ................................................................................................ 2
7 ........................... 051057-026 .............................. Spring ................................................................................................ 4
8 ........................... 811936 ..................................... Belly-Button-Bridge ........................................................................... 1
9 ........................... 803469-017 .............................. Screw ................................................................................................ 13
10 .......................... 808992 ..................................... Belly-Button ....................................................................................... 1
11 .......................... 812941 ..................................... PCB,Main .......................................................................................... 1
812272 ..................................... PCB,Main (Freezer/Corrosion) .......................................................... 1
12 .......................... 812942-001 .............................. PCB, Hydraulic ................................................................................. 1
812273-001 .............................. PCB, Hydraulic (Freezer/Corrosion/Hydraulic) ................................. 1
13 .......................... 811941 ..................................... R/T Switch ......................................................................................... 1
812877 ..................................... R/T Switch (Freezer/Corrosion) ........................................................ 1
14 .......................... 808990 ..................................... Lower-Cap ......................................................................................... 1
15 .......................... 810332 ..................................... Support ............................................................................................. 1
16 .......................... 051057-021 .............................. Spring ................................................................................................ 1
17 .......................... 811940 ..................................... Axel ................................................................................................... 1
18 .......................... 050012-075 .............................. Circlip ................................................................................................ 2
19 .......................... 810331 ..................................... Support ............................................................................................. 1
20 .......................... 811939 ..................................... Axel ................................................................................................... 1
21 .......................... 808989 ..................................... Lift-Cap .............................................................................................. 1
22 .......................... 051057-023 .............................. Spring ................................................................................................ 1
23 .......................... 812894-001 .............................. Screw ................................................................................................ 2
24 .......................... 050010-026 .............................. Washer .............................................................................................. 2
25 .......................... 808993-002 .............................. Accelerator-Lever ............................................................................. 1
26 .......................... 050012-076 .............................. Circlip ................................................................................................ 2
27 .......................... 810335 ..................................... Bushing ............................................................................................. 2
28 .......................... 813533 ..................................... Accelerator-Switch ............................................................................ 1
813534 ..................................... Accelerator-Switch (Freezer/Corrosion; Assembly) .......................... 1
812315 ...................................... Heater .......................................................................................... 1
803469-021 ............................... Screw .......................................................................................... 2
29 .......................... 810333 ..................................... Tappet ............................................................................................... 1
30 .......................... 811937 ..................................... Axel ................................................................................................... 1
31 .......................... 812884 ..................................... Spring ................................................................................................ 1
32 .......................... 808993-001 .............................. Accelerator-Lever ............................................................................. 1
33 .......................... 051057-028 .............................. Spring ................................................................................................ 1

See Section ITD
47
EMERGENCY DISCONNECT/BATTERY CONNECTOR
8
1
Rear of Battery Compartment
2
4
M1551
48M1.0-0000-00048
EMERGENCY DISCONNECT/BATTERY CONNECTOR
SBE 160
1 ..................... 045239-001-01 ......................... Emergency Disconnect ........................................................................... 1

2 ..................... 805852 ..................................... Battery Connector ................................................................................... 1
3 ..................... 050005-012 .............................. Screw ...................................................................................................... 4
050068-002 .............................. Nut .......................................................................................................... 4
4 ..................... 050003-028 .............................. Screw ...................................................................................................... 2
5 ..................... 050008-015 .............................. Nut .......................................................................................................... 4
6 ..................... 050068-002 .............................. Nut .......................................................................................................... 2
7 ..................... 807845 ..................................... Battery Connector Assembly .................................................................. 1
803673 ..................................... Battery Connector ............................................................................. 1
052051-008 .............................. Power Cable + ................................................................................... 1
052051-010 .............................. Power Cable - .................................................................................... 1
805856-001 .............................. Emergency Disconnect Assembly (included 1-3) ................................... 1
LB DIN 43589
1 ..................... 045239-001-02 ......................... Emergency Disconnect ........................................................................... 1

3 ..................... 050007-010 .............................. Screw ...................................................................................................... 2
050008-015 .............................. Nut .......................................................................................................... 2
4 ..................... 050003-028 .............................. Screw ...................................................................................................... 4
5 ..................... 050068-002 .............................. Nut .......................................................................................................... 4
6 ..................... 050068-002 .............................. Nut .......................................................................................................... 2
803546-004 .............................. Battery Connector ............................................................................. 1
052051-012 .............................. Power Cable + ................................................................................... 1
052051-013 .............................. Power Cable - .................................................................................... 1
only for Australia and New Zealand
1 ..................... 045239-001-03 ......................... Emergency Disconnect ...........................................................................

3 ..................... 050005-012 .............................. Screw ...................................................................................................... 2
050068-002 .............................. Nut .......................................................................................................... 2
4 ..................... 050003-028 .............................. Screw ...................................................................................................... 2
5 ..................... 050068-002 .............................. Nut .......................................................................................................... 4
6 ..................... 050068-002 .............................. Nut .......................................................................................................... 2
078723-007 .............................. Battery Connector ............................................................................. 1
052051-014 .............................. Power Cable + ................................................................................... 1
052051-015 .............................. Power Cable - .................................................................................... 1
8 ..................... 808719 ..................................... Plate ........................................................................................................ 1
050003-020 .............................. Screw ...................................................................................................... 4

See Section ITD
49
INSTRUMENT
M1561
50M1.0-0000-00050
INSTRUMENT
1 ..................... 115478 ..................................... Lens ........................................................................................................ 1

2 ..................... 802833 ..................................... Combi Instrument .................................................................................... 1
3 ..................... 804774 ..................................... O-Ring .................................................................................................... 1
4 ..................... 807769 ..................................... Bracket ................................................................................................... 1
5 ..................... 050025-004 .............................. Screw ...................................................................................................... 2
6 ..................... 050073-002 .............................. Spring Nut ............................................................................................... 2
7 ..................... 050068-002 .............................. Nut .......................................................................................................... 2

See Section ITD
51
HORN
M1552
52M1.0-0000-00052
HORN
1 ..................... 807878-002 .............................. Horn ........................................................................................................ 1

2 ..................... 050025-004 .............................. Screw ...................................................................................................... 1
3 ..................... 050073-002 .............................. Spring Washer ......................................................................................... 1
4 ..................... 050068-002 .............................. Nut .......................................................................................................... 1

See Section ITD
53
Printed in Germany
54M1.0-0000-00054
SECTION 5
Printed in Germany
55
BRAKE
MP-1720-001
56M1.0-0000-00056
BRAKE
1 ..................... 805032 ..................................... Nut .......................................................................................................... 1

2 ..................... 805026 ..................................... Locking Plate .......................................................................................... 1
3 ..................... 050005-082 .............................. Screw ...................................................................................................... 3
4 ..................... 050004-037 .............................. Screw ...................................................................................................... 1
5 ..................... 050009-004 .............................. Washer ................................................................................................... 1
6 ..................... 805043 ..................................... Nut .......................................................................................................... 1
7 ..................... 807763-002 .............................. Magnet .................................................................................................... 1
8 ..................... 050005-006 .............................. Screw ...................................................................................................... 2
9 ..................... 050008-008 .............................. Nut .......................................................................................................... 2
10 .................... 805025 ..................................... Compression spring ................................................................................ 1
11 .................... 805228-001 .............................. Pressure Block ....................................................................................... 4
12 .................... 805228-002 .............................. Compression Spring ............................................................................... 4
13 .................... 805047 ..................................... Bushing ................................................................................................... 1
14 .................... 805023 ..................................... Armature plate ........................................................................................ 1
15 .................... 807763-003-01Hub .................. Nabe .......................................................................................................
16 .................... 807763-004 .............................. Armature ................................................................................................. 1
17 .................... 805228-003 .............................. Sleeve ..................................................................................................... 3
18 .................... 807763-001 .............................. Friction plate ............................................................................................ 1
19 .................... 803450-010 .............................. Crimp Contact ......................................................................................... 4
20 .................... 803450-002 .............................. Plug ......................................................................................................... 1
21 .................... 050009-012 .............................. Washer ................................................................................................... 3
22 .................... 811839 ..................................... Plug ......................................................................................................... 1
804676-003 .............................. Brake (included 1,2,4-20) ........................................................................ 1

See Section ITD
57
Printed in Germany
58M1.0-0000-00058
SECTION 7
Printed in Germany
59
FORK CARRIAGE
Europe, Australia and New Zealand
MP-1720-006
60M1.0-0000-00060
FORK CARRIAGE
Fork Carriage Assembly (singel Loadwheel/see next page) ................... 1
805921 ..................................... Load (15mm) ........................................................................................... 2

805922-001 .............................. Load (20mm/RH) .................................................................................... 2
805922-002 .............................. Load (20mm/LH) ..................................................................................... 2
050067-034 .............................. Screw ...................................................................................................... 4
only for New Zealand
1 ..................... 810407 ..................................... Mount,Wheel ........................................................................................... 2

2 ..................... 050003-035 .............................. Screw ...................................................................................................... 4
3 ..................... 050010-023 .............................. Washer ................................................................................................... 4
4 ..................... 080191 ..................................... Shaft ........................................................................................................ 6
5 ..................... 080192 ..................................... Load Wheel ............................................................................................. 6
6 ..................... 060030-049 .............................. Washer ................................................................................................... 6
7 ..................... 060036-006 .............................. Roll Pin ................................................................................................... 6
810406 ..................................... Mount,Wheel Assembly (included 1,4-7) ................................................. 2
only for Batterierollers
810375 ..................................... Plate ........................................................................................................ 1

050003-060 .............................. Screw ...................................................................................................... 2
050068-003 .............................. Nut .......................................................................................................... 2
808244-001 .............................. Rubber Plate (50x10x435mm) ................................................................ 8
808244-002 .............................. Rubber Plate (50x8x435mm) ................................................................. 8
808244-003 .............................. Rubber Plate (50x10x108mm) ............................................................... 8
808391 ..................................... Adhesive Tape ......................................................................................... AR

See Section ITD
61
FORK CARRIAGE
Europe and Australia
Fork Carriage 300Ah / single Loadwheel
Fork Lenght Fork Spread
520 mm 540 mm 670 mm
995 mm 813350-002-01 813350-003-01 813350-004-01
1125 mm 813350-002-02 813350-003-02 813350-004-02
1210 mm 813350-002-03 813350-003-03 813350-004-03
Tab001gb
Fork Carriage 300Ah / single Loadwheel with Battery Rolleers
520 mm 540 mm 670 mm
995 mm 813370-002-01 813370-003-01 813370-004-01
1125 mm 813370-002-02 813370-003-02 813370-004-02
1210 mm 813370-002-03 813370-003-03 813370-004-03
Tab002gb
62M1.0-0000-00062
FORK CARRIAGE
New Zealand
Fork Carriage 300Ah / single Loadwheel
520 mm 540 mm 670 mm
995 mm 813350-102-01 813350-103-01 813350-104-01
1125 mm 813350-102-02 813350-103-02 813350-104-02
1210 mm 813350-102-03 813350-103-03 813350-104-03
Tab003gb
Fork Carriage 300Ah / single Loadwheel with Battery Rolleers
520 mm 540 mm 670 mm
995 mm 813370-102-01 813370-103-01 813370-104-01
1125 mm 813370-102-02 813370-103-02 813370-104-02
1210 mm 813370-102-03 813370-103-03 813370-104-03
Tab004gb
63
FORK CARRIAGE
Europe, Australia and New Zealand
M1544
64M1.0-0000-00064
FORK CARRIAGE
Fork Carriage Assembly, Tandem Loadwheel (see next page) ............... 1
805921 ..................................... Load (15mm) ........................................................................................... 2

805922-001 .............................. Load (20mm/RH) .................................................................................... 2
805922-002 .............................. Load (20mm/LH) ..................................................................................... 2
050067-034 .............................. Screw ...................................................................................................... 4
only for Batterierollers
810375 ..................................... Plate ........................................................................................................ 1

050003-060 .............................. Screw ...................................................................................................... 2
050068-003 .............................. Nut .......................................................................................................... 2
808244-002 .............................. Rubber Plate (50x8x435mm) ................................................................. 8
808244-003 .............................. Rubber Plate (50x10x108mm) ............................................................... 8
808391 ..................................... Adhesive Tape ......................................................................................... AR

See Section ITD
65
FORK CARRIAGE
Fork Carriage 300Ah / tandem Loadwheel
520 mm 540 mm 670 mm
995 mm 813362-002-01 813362-003-01 813362-004-01
1125 mm 813362-002-02 813362-003-02 813362-004-02
1210 mm 813362-002-03 813362-003-03 813362-004-03
Tab005gb
Fork Carriage 300Ah / tandem Loadwheel with Battery Rolleers
520 mm 540 mm 670 mm
995 mm 813374-002-01 813374-003-01 813374-004-01
1125 mm 813374-002-02 813374-003-02 813374-004-02
1210 mm 813374-002-03 813374-003-03 813374-004-03
Tab006gb
MP-7.7-1723 MP-ESR4500-GB 06/04 • Printed in Germany
66M1.0-0000-00066
Printed in Germany
67
LIFT STRUCTURE
1
3
4
2
4 7
1 6
3 10
1 8 Load Roller, single
5 10
2 6
11
11 6 10 8
1 9
1 1 6 9
6
12 23
6
10
25 24
13
10
14
8
1 6 15
17
16
11 6
20
19
9 17
18
10
21
18
19
22 20
M1548
68M1.0-0000-00068
LIFT STRUCTURE
0 ........................................................................ Lift Structure ........................................................................................... 1

1 ........................... 054011-006 .............................. Grease Nipple ................................................................................... 16
2 ........................... 805761-002 .............................. Link Upper Assembly (included1 & 3) ............................................... 2
805761-001 .............................. Link Upper ......................................................................................... 2
3 ........................... 055084-008 .............................. Bushing ............................................................................................. 4
4 ........................... 807262 ..................................... Link Upper ......................................................................................... 2
050067-023 .............................. Screw ................................................................................................ 4
050009-052 .............................. Washer .............................................................................................. 2
050000-012 .............................. Roll Pin .............................................................................................. 2
5 ........................... 805773-002-02 ......................... Link Lower Assembly (included 1 & 6/520mm Fork Spread) ............. 1
805773-002-03 ......................... Link Lower Assembly (included 1 & 6/540mm Fork Spread) ............. 1
805773-002-04 ......................... Link Lower Assembly (included 1 & 6/670mm Fork Spread) ............. 1
805773-001-02 .......................... Link Lower (520mm Fork Spread) ............................................... 1
6 ........................... 055084-009 .............................. Bushing ............................................................................................. 20
7 ........................... 807097 ..................................... Pin ..................................................................................................... 2
8 ........................... 045224 ..................................... Shaft .................................................................................................. 4
9 ........................... 045469 ..................................... Shaft .................................................................................................. 4
10 .......................... 050000-015 .............................. Roll Pin .............................................................................................. 8
11 .......................... 050000-017 .............................. Roll Pin .............................................................................................. 4
12 .......................... 045292-001 .............................. End Tension Bar ................................................................................ 2
13 .......................... 045482-002-04 ......................... Tension Bar Assembly (995mm Fork Lenght-300Ah) ....................... 2
045482-002-33 ......................... Tension Bar Assembly (1125mm Fork Lenght-300Ah) ..................... 2
045482-002-36 ......................... Tension Bar Assembly (1210mm Fork Lenght-300Ah) ..................... 2
045482-002-11 ......................... Tension Bar (995mm Fork Lenght-300Ah/Battery Rollers) ................ 2
045482-002-30 ......................... Tension Bar (1125mm Fork Lenght-300Ah/Battery Rollers) .............. 2
045482-001-21 ......................... Tension Bar (1210mm Fork Lenght-300Ah/Battery Rollers) .............. 2
14 .......................... 060021-019 .............................. Nut ..................................................................................................... 2
15 .......................... 045292-002 .............................. End Tension Bar ................................................................................ 2
16 .......................... 045301-002 .............................. Riser Tandem Assembly (included 1,6 & 17) ..................................... 2
045301-001 ............................... Riser (Tandem Loadwheel) .......................................................... 2
17 ................................ 804665 ...................................... Bushing (Tandem Loadwheel) ...................................................... 4
18 .......................... 806510 ..................................... Plate Side (Tandem Loadwheel) ........................................................ 4
19 .......................... 050009-036 .............................. Spacer (Tandem Loadwheel) ............................................................. 4
20 .......................... 050009-023 .............................. Spacer (Tandem Loadwheel) ............................................................. AR
21 .......................... 808984-001 .............................. Load Roller (Vulkolan/Tandem Loadwheel) ........................................ 4
22 .......................... 806507 ..................................... Shaft (Tandem Loadwheel) ................................................................ 4
23 .......................... 045303-002 .............................. Riser Single Assembly (included 1 & 6) ............................................ 2
045303-001 ............................... Riser (Single Loadwheel) ............................................................. 2
24 .......................... 808909-001 .............................. Load Roller (Vulkolan/Single Loadwheel) .......................................... 2
25 .......................... 805819 ..................................... Shaft (Single Loadwheel) .................................................................. 2

See Section ITD
69
Printed in Germany
70M1.0-0000-00070
SECTION 8
Printed in Germany
71
LIFT CYLINDER
M1435
72M1.0-0000-00072
LIFT CYLINDER
0 ..................... 805600 ..................................... Lift Cylinder Assembly ø60 ..................................................................... 2

1 ........................... 805595 ..................................... Cylinder Tube ..................................................................................... 2
2 ........................... 804766 ..................................... Guide Ring ........................................................................................ 4
3 ........................... 804760 ..................................... Seal ................................................................................................... 2
4 ........................... 804754 ..................................... Wiper ................................................................................................. 2
5 ........................... 805599 ..................................... Piston Rod ......................................................................................... 2

See Section ITD
73
Printed in Germany
74M1.0-0000-00074
SECTION 9
Printed in Germany
75
PLATFORM
M1550
76M1.0-0000-00076
PLATFORM
1 ..................... 810703 ..................................... Platform Assembly .................................................................................. 1

807712 ..................................... Mat .................................................................................................... 1
053050-009 .............................. Adhesive Tape ................................................................................... AR
811699 ..................................... Pin ..................................................................................................... 4
2 ..................... 806094 ..................................... Bush ........................................................................................................ 2
3 ..................... 806083 ..................................... Sleeve ..................................................................................................... 1
4 ..................... 050017-008 .............................. Screw ...................................................................................................... 1
5 ..................... 806084-001 .............................. Spring (RH wound) ................................................................................. 1
806084-002 .............................. Spring (LH wound) .................................................................................. 1
6 ..................... 806784 ..................................... Tube ........................................................................................................ 2
7 ..................... 050000-045 .............................. Pin ........................................................................................................... 1
8 ..................... 806085 ..................................... Spring device .......................................................................................... 1
9 ..................... 050000-025 .............................. Pin ........................................................................................................... 3
10 .................... 806081 ..................................... Shaft ........................................................................................................ 1
11* ................... 806023 ..................................... Brake Lever ............................................................................................ 1
12* ................... 806024 ..................................... Brake lining ............................................................................................. 1
053050-010 .............................. Adhesive ................................................................................................. AR
13 .................... 806025 ..................................... Brake Ring .............................................................................................. 1
14 .................... 050017-011 .............................. Screw ...................................................................................................... 1
15 .................... 806089 ..................................... Spinner ................................................................................................... 1
16 .................... 806088 ..................................... Spring ..................................................................................................... 1
17 .................... 050005-037 .............................. Screw ...................................................................................................... 1
18 .................... 806504 ..................................... Pin ........................................................................................................... 2
19 .................... 051053-002 .............................. Spring ..................................................................................................... 38
20 .................... 050000-002 .............................. Pin ........................................................................................................... 2
21 .................... 803619-001 .............................. Switch ..................................................................................................... 1
803310 ..................................... Actuator .................................................................................................. 1
22 .................... 050004-009 .............................. Screw ...................................................................................................... 2
...................... 050008-004 .............................. Nut .......................................................................................................... 2
23 .................... 806082 ..................................... Cover ...................................................................................................... 1
24 .................... 050071-034 .............................. Screw ...................................................................................................... 4
25 .................... 050006-042 .............................. Screw ...................................................................................................... 2
* ..................... 808097 ..................................... Brake Assembly (included 11 & 12) ........................................................ 1

See Section ITD
77
PLATFORM
M1546
78M1.0-0000-00078
PLATFORM
1 ..................... 807503-001 .............................. Gate (LH) ................................................................................................ 1

807503-003 .............................. Gate (LH/only for fixed Platform) ............................................................ 1
807503-002 .............................. Gate (RH) ............................................................................................... 1
807506 ..................................... Pad .......................................................................................................... 2
050071-009 .............................. Screw ...................................................................................................... 4
2 ..................... 806095 ..................................... Bearing ................................................................................................... 4
3 ..................... 807497-001 .............................. Bushing (LH) ........................................................................................... 1
807497-002 .............................. Bushing (RH) .......................................................................................... 1
811700 ..................................... Gong ....................................................................................................... 2
050003-010 .............................. Screw ...................................................................................................... 2
4 ..................... 050000-041 .............................. Pin ........................................................................................................... 4
5 ..................... 807493 ..................................... Brake Lever Assembly ........................................................................... 2
806024 ..................................... Brake Lining ...................................................................................... 2
053050-010 .............................. Adhesive ........................................................................................... AR
6 ..................... 050006-054 .............................. Screw ...................................................................................................... 2
7 ..................... 803619-001 .............................. Switch ..................................................................................................... 2
803310 ..................................... Actuator .................................................................................................. 2
8 ..................... 050004-034 .............................. Screw ...................................................................................................... 4
9 ..................... 050008-004 .............................. Nut .......................................................................................................... 4
10 .................... 807280-001 .............................. Cover (LH) .............................................................................................. 1
807280-002 .............................. Cover (RH) ............................................................................................. 1
050071-035 .............................. Screw ...................................................................................................... 2
11 .................... 050003-030 .............................. Screw ...................................................................................................... 4
12 .................... 050017-011 .............................. Screw ...................................................................................................... 2
not illustrated
806088 ..................................... Spring ..................................................................................................... 2

806089 ..................................... Spinner ................................................................................................... 2

See Section ITD
79
PLATFORM
fixed Platform
MP-1720-005
80M1.0-0000-00080
PLATFORM
1 ..................... 808320 ..................................... Platform ................................................................................................... 1

2 ..................... 808482 ..................................... Puffer ...................................................................................................... 2
3 ..................... 050067-044 .............................. Screw ...................................................................................................... 4
4 ..................... 808314-001 .............................. Platform Covers (LH) .............................................................................. 1
808305-001 .............................. Pad (LH) .................................................................................................. 1
808314-002 .............................. Platform Covers (RH) ............................................................................. 1
808305-002 .............................. Pad (RH) ................................................................................................. 1
053050-010 .............................. Adhesive ................................................................................................. AR
5 ..................... 050003-054 .............................. Screw ...................................................................................................... 6
6 ..................... 050068-005 .............................. Nut .......................................................................................................... 6
7 ..................... 808476 ..................................... Support ................................................................................................... 1
8 ..................... 050003-034 .............................. Screw ...................................................................................................... 4
9 ..................... 808323 ..................................... Floorplate ................................................................................................ 1
10 .................... 050071-034 .............................. Screw ...................................................................................................... 2
11 .................... 050003-012 .............................. Screw ...................................................................................................... 4
12 .................... 808366 ..................................... Dead Man Pedal ...................................................................................... 1
13 .................... 808481-002 .............................. Mat .......................................................................................................... 1
053050-010 .............................. Adhesive ................................................................................................. AR
14 .................... 808481-001 .............................. Mat .......................................................................................................... 1
053050-010 .............................. Adhesive ................................................................................................. AR
15 .................... 808481-003 .............................. Mat .......................................................................................................... 1
053050-010 .............................. Adhesive ................................................................................................. AR
16 .................... 050071-035 .............................. Screw ...................................................................................................... 4
17 .................... 804863-001 .............................. Cage Nut ................................................................................................. 4
18* ................... 804606 ..................................... Support ................................................................................................... 2
19* ................... 050009-008 .............................. Washer ................................................................................................... 8
20* ................... 050008-008 .............................. Nut .......................................................................................................... 8
21* ................... 804605 ..................................... Screw ...................................................................................................... 2
22* ................... 051058-010 .............................. Bush ........................................................................................................ 4
23* ................... 051064-003 .............................. Spring ..................................................................................................... 2
24* ................... 808324 ..................................... Lever ....................................................................................................... 2
25* ................... 050008-015 .............................. Nut .......................................................................................................... 2
26* ................... 804662 ..................................... Axle ......................................................................................................... 2
27* ................... 050001-013 .............................. Pin ........................................................................................................... 2
28 .................... 803619-001 .............................. Switch ..................................................................................................... 1
803310 ..................................... Actuator .................................................................................................. 1
29 .................... 050009-001 .............................. Washer ................................................................................................... 2
30 .................... 050004-033 .............................. Screw ...................................................................................................... 2
31 .................... 050008-004 .............................. Nut .......................................................................................................... 2
* ..................... 808327-001 .............................. Switch (LH/included 18,21-31) ............................................................... 1

* ..................... 808327-002 .............................. Switch (RH/included 18,21-27) .............................................................. 1

See Section ITD
81
PLATFORM
fixed Platform
3
4
7
2
6
8
5
3
4 6 4
3
7
8
9
1
10
12
18
17
11 19
15
35
14 34
36
35
38
13
24
24 24 43
26 24
34 39
16 27 45
35 25 44
43 40 41 31
44 23 28
45 42
38 24 24 20
31
26
24 27 21 22
25
41 28
37 42 30
24 23 33
20
31 32
22 21 29
MP-1723-003
82M1.0-0000-00082
PLATFORM
1 ..................... 813793 ..................................... Platform ................................................................................................... 1

2 ..................... 813859 ..................................... Plate ........................................................................................................ 1
3 ..................... 050009-018 .............................. Washer ................................................................................................... 7
4 ..................... 050008-024 .............................. Nut .......................................................................................................... 7
5 ..................... 804424 ..................................... Pad .......................................................................................................... 1
6 ..................... 050006-031 .............................. Screw ...................................................................................................... 6
7 ..................... 813860 ..................................... Plate ........................................................................................................ 2
8 ..................... 813858 ..................................... Pad .......................................................................................................... 2
9 ..................... 808482 ..................................... Puffer ...................................................................................................... 2
10 .................... 813864 ..................................... Bush ........................................................................................................ 2
11 .................... 050071-035 .............................. Screw ...................................................................................................... 2
12 .................... 050067-044 .............................. Screw ...................................................................................................... 4
13 .................... 815223 ..................................... Floorplate ................................................................................................ 1
14 .................... 815375-001 .............................. Mat .......................................................................................................... 1
053050-010 .............................. Adhesive ................................................................................................. AR
15 .................... 050071-034 .............................. Screw ...................................................................................................... 4
16 .................... 804863-001 .............................. Cage Nut ................................................................................................. 4
17 .................... 815222 ..................................... Dead Man Pedal ...................................................................................... 1
18 .................... 815375-002 .............................. Mat .......................................................................................................... 1
053050-010 .............................. Adhesive ................................................................................................. AR
19 .................... 050003-012 .............................. Screw ...................................................................................................... 4
20 .................... 804606 ..................................... Support ................................................................................................... 2
21 .................... 050009-008 .............................. Washer ................................................................................................... 8
22 .................... 050008-008 .............................. Nut .......................................................................................................... 8
23 .................... 804605 ..................................... Axle ......................................................................................................... 2
24 .................... 051058-010 .............................. Bushing ................................................................................................... 12
25 .................... 808324 ..................................... Lever ....................................................................................................... 2
26 .................... 051064-003 .............................. Spring ..................................................................................................... 2
27 .................... 050008-015 .............................. Nut .......................................................................................................... 2
28 .................... 804662 ..................................... Bolt .......................................................................................................... 4
050001-013 .............................. Pin ........................................................................................................... 4
29 .................... 803619-001 .............................. Switch ..................................................................................................... 1
30 .................... 803310 ..................................... Actuator .................................................................................................. 1
31 .................... 050004-033 .............................. Screw ...................................................................................................... 6
32 .................... 050009-001 .............................. Washer ................................................................................................... 2
33 .................... 050008-004 .............................. Nut .......................................................................................................... 2
34 .................... 815226 ..................................... Flat Rod .................................................................................................. 2
35 .................... 815217 ..................................... Sliding Nut ............................................................................................... 4
36 .................... 815227-001 .............................. Retainer .................................................................................................. 1
37 .................... 815227-002 .............................. Retainer .................................................................................................. 1
38 .................... 815214 ..................................... Axle ......................................................................................................... 2
050001-013 .............................. Pin ........................................................................................................... 2
39 .................... 815228-001 .............................. Adjustment Plate ..................................................................................... 1
40 .................... 815228-002 .............................. Adjustment Plate ..................................................................................... 1
41 .................... 815192 ..................................... Plate ........................................................................................................ 2
42 .................... 050067-024 .............................. Screw ...................................................................................................... 4
43 .................... 051057-029 .............................. Spring ..................................................................................................... 2
44 .................... 802836 ..................................... Switch ..................................................................................................... 2
45 .................... 807541 ..................................... Plate ........................................................................................................ 2
808327-001 .............................. Foot Switch (included 20 - 33) ............................................................... 1

808327-002 .............................. Foot Switch (included 20 - 28) ............................................................... 1
not illustrated
815218 ..................................... Harness .................................................................................................. 1

See Section ITD
83
Printed in Germany
84M1.0-0000-00084
SECTION 10
Printed in Germany
85
LABELS AND DECALS
4
3
5
6
7
8 2
7
1
8 7
MP-1723-002
86M1.0-0000-00086
LABELS AND DECALS
0 ..................... 808202-xxx-xx ......................... Labels & Decals ...................................................................................... 1

1 ........................... 106158-019 .............................. Crown Logo (Standard - Battery Rollers) .......................................... AR
2 ........................... 106158-001 .............................. Crown Logo (fixed Platform - Battery Rollers) ................................... AR
3 ........................... 869427-xxx .............................. Name Plate ........................................................................................ 1
069308 ..................................... Name Plate (Australia and New Zealand) ......................................... 1
4 ........................... 869020-xxx .............................. Decal Battery Warning ....................................................................... 1
5 ........................... 869012-xxx .............................. Decal Battery, Charger ...................................................................... 1
6 ........................... 869054-xxx .............................. Decal Operator Warning .................................................................... 1
069256 ..................................... Decal Operator Warning (Australia and New Zealand) ...................... 1
7 ........................... 069372-025 .............................. Decal ................................................................................................. AR
8 ........................... 069374-001 .............................. Decal Crown.com ............................................................................. 2
xxxxxx-001 .............................. German

xxxxxx-002 .............................. French
xxxxxx-003 .............................. Spanish
xxxxxx-004 .............................. Dutch
xxxxxx-005 .............................. Italian
xxxxxx-006 .............................. English
xxxxxx-006 .............................. Australia and New Zealand
Platform Standard
xxxxxx-001-01 ......................... German

xxxxxx-002-01 ......................... French
xxxxxx-003-01 ......................... Spanish
xxxxxx-004-01 ......................... Dutch
xxxxxx-005-01 ......................... Italian
xxxxxx-006-01 ......................... English
xxxxxx-007-01 ......................... Australia and New Zealand
Platform Battery Rollers
xxxxxx-001-02 ......................... German

xxxxxx-002-02 ......................... French
xxxxxx-003-02 ......................... Spanish
xxxxxx-004-02 ......................... Dutch
xxxxxx-005-02 ......................... Italian
xxxxxx-006-02 ......................... English
fixed Platform
xxxxxx-001-03 ......................... German

xxxxxx-002-03 ......................... French
xxxxxx-003-03 ......................... Spanish
xxxxxx-004-03 ......................... Dutch
xxxxxx-005-03 ......................... Italian
xxxxxx-006-03 ......................... English
fixed Platform & Battery Rollers
xxxxxx-001-04 ......................... German

xxxxxx-002-04 ......................... French
xxxxxx-003-04 ......................... Spanish
xxxxxx-004-04 ......................... Dutch
xxxxxx-005-04 ......................... Italian
xxxxxx-006-04 ......................... English

See Section ITD
87
Printed in Germany
88M1.0-0000-00088
CROWN Gabelstapler GmbH & Co. KG
- European Headquarter -
Moosacher Str. 52
80809 Munich
Germany
Telephone +49 (0)89 93 00 2 - 0
Telefax +49 (0)89 93 00 2 -175 or -133
Printed in Germany • Revision Level A

Order Number: 812713-006
812713_C2.pmd 2 16.11.2004, 15:32

812686-006 (WP2300S Parts)

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812686-006 (WP2300S Parts)

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Parts Manual

CROWN Gabelstapler GmbH & Co. KG

Phone +49 (0)89 93 00 2 - 0

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WP2300S 11/2004 • Printed in Germany MP-REV-1723

ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

SECTION 2 – HYDRAULIC PART PAGE SERIAL NR. CUT REV.

SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

SECTION 4 – ELECTRICAL PAGE SERIAL NR. CUT REV.

SECTION5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.

SECTION 7 – MAST-/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.

SECTION 9 – CABIN/PLATFORM PAGE SERIAL NR. CUT REV.

SECTION10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.

MP-WP2300S-GB 11/04 • Printed in Germany MP-IDX-1723

Important customer information Ordering Spare Parts

Any proposed modification which would

MP-WP2300S-GB 11/04 • Printed in Germany M/P-ITD-1723

MP-1.0-1723 MP-WP2300S-GB 11/04 • Printed in Germany

1 ..................... 807575 ..................................... Cover ...................................................................................................... 1

807574 ..................................... Cover Assembly (included 1-4) ............................................................... 1

Always Specify Model & Serial Number

MP-1.0-1723 MP-WP2300S-GB 11/04 • Printed in Germany

1 .....................810456 ..................................... Cover ...................................................................................................... 1

Always Specify Model & Serial Number

MP-1.5-1723 MP-WP2300S-GB 11/04 • Printed in Germany

1 ..................... 811797 ..................................... Plate ........................................................................................................ 2

811804 ..................................... Accommodation Assembly (inclusive 1-5) .............................................. 2

811805 ..................................... Caster Wheel Assembly (inclusive 1-10) ................................................ 2

Always Specify Model & Serial Number

MP-2.1-1723 MP-WP2300S-GB 11/04 • Printed in Germany

1 ........................................................................ Pump Motor and Pump (see Section 2.13) ............................................. 1

Always Specify Model & Serial Number

MP-2.13-1723 MP-WP2300S-GB 11/04 • Printed in Germany

053001-003 .............................. Hydraulic Oil ........................................................................................... AR

805158 ..................................... Motor (included 1-12) ........................................................................ 1

* ........................... 805141 ..................................... Included 1-2 ....................................................................................... 1

** .................... N/A ........................................... Not available as spare part .....................................................................

Always Specify Model & Serial Number

MP-3.0-1723 MP-WP2300S-GB 11/04 • Printed in Germany

1 ..................... 050006-075 .............................. Screw ...................................................................................................... 2

807277-001 .............................. Ledge Assembly (LH/included 7, 19,20) ................................................. 1

053002-001 .............................. Grease .................................................................................................... AR

Always Specify Model & Serial Number

MP-3.1-1723 MP-WP2300S-GB 11/04 • Printed in Germany

0 ..................... 807658 ..................................... Drive Unit ................................................................................................ 1

053002-004 .............................. Transmission Oil ..................................................................................... AR

Always Specify Model & Serial Number

MP-3.2-1723 MP-WP2300S-GB 11/04 • Printed in Germany

0 ..................... 807659 ..................................... Drive Motor ............................................................................................. 1

Always Specify Model & Serial Number

MP-3.3-1723 MP-WP2300S-GB 11/04 • Printed in Germany

0 ..................... 805960-001 .............................. Knuckle Assembly (without 2 & 19) ........................................................ 1

* ........................... 808906 ..................................... Knuckle Assembly (included 6,8-12) ................................................. 1

053002-001 .............................. Grease .................................................................................................... AR

Always Specify Model & Serial Number

MP-4.0-1723 MP-WP2300S-GB 11/04 • Printed in Germany

1 ..................... 803450-001 .............................. Socket Housing 2 way ............................................................................ AR

TOOLS (not shown)

117615 ..................................... Extaction ................................................................................................. 1

Always Specify Model & Serial Number

MP-4.0-1723 MP-WP2300S-GB 11/04 • Printed in Germany