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  • Battery Charger & Battery Load Tester

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    agus cahyadi
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    This document discusses battery chargers and load testers. It provides information on battery charge levels based on specific gravity and voltage. It explains the chemical reactions that occur in batteries during discharge and charge. Common battery failures like short circuits, broken connectors, and leaks are listed. Proper battery maintenance including cleaning and checking electrolyte levels is described. The components and operation of battery chargers and load testers are explained through diagrams and images.

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    This document discusses battery chargers and load testers. It provides information on battery charge levels based on specific gravity and voltage. It explains the chemical reactions that occur in batteries during discharge and charge. Common battery failures like short circuits, broken connectors, and leaks are listed. Proper battery maintenance including cleaning and checking electrolyte levels is described. The components and operation of battery chargers and load testers are explained through diagrams and images.

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    © All Rights Reserved
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    3 views33 pages

    Battery Charger & Battery Load Tester

    Uploaded by

    agus cahyadi
    This document discusses battery chargers and load testers. It provides information on battery charge levels based on specific gravity and voltage. It explains the chemical reactions that occur in batteries during discharge and charge. Common battery failures like short circuits, broken connectors, and leaks are listed. Proper battery maintenance including cleaning and checking electrolyte levels is described. The components and operation of battery chargers and load testers are explained through diagrams and images.

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    © All Rights Reserved
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    of 33

    BATTERY CHARGER &

    BATTERY LOAD TESTER

    Training Centre Jakarta


    BAGIAN – BAGIAN BATTERY
    CHARGE LEVEL & SPECIFIC GRAVITY

    Specific Gravity (gr/cc) Voltage (Volt)


    Charge Level
    o o
    (at 25 C) (at 25 C)

    100% 1,280 12,80

    75% 1,255 12,60

    50% 1,215 12,40

    25% 1,185 12,20

    Discharge 1,160 12,00

    UT BATTERY HEAVY DUTY


    CHEMICAL REACTION ON BATTERY
    DISCHARGE CHARGE

    EXTERNAL LOAD CHARGER

    ELECTROLITE
    ELECTROLITE
    NEGATIVE PLATE ELECTROLITE NEGATIVE PLATE DENSITY MORE
    LEAD BECOME SULPHURIC ACID LEAD SULPHATE HIGHER WHEN
    LEAD SULPHATE + WATER BECOME BECOME LEAD SULPHATE OUT
    WATER FROM THE PLATE

    POSITIVE PLATE POSITIVE PLATE


    LEAD DIOXIDE LEAD SULPHATE
    BECOME LEAD BECOME
    SULPHATE LEAD DIOXIDE
    SEPARATOR SEPARATOR

    PbO2 + 2H2SO4 + Pb PbSO4 + 2H20 + PbSO4


    POSITIVE ELECTROLITE NEGATIVE POSITIVE ELECTROLITE NEGATIVE
    PLATE PLATE PLATE PLATE
    PENYEBAB KEGAGALAN BATERAI

    □ SHORT CELL
    □ INTERCELL CONNECTOR PUTUS
    □ RETAK PADA BUSH BAR
    □ TERMINAL PUTUS
    □ BATERAI BOCOR
    □ GRID CORROSION
    BUSH BAR PUTUS
    PERAWATAN BATERAI

    Bagian Luar Baterai :


    - Bersihkan Sisa Karat
    - Lihat : Container, Lid Cover,
    dan Vent Plug
    Tinggi Permukaan Elektrolit :
    - Kabel – kabel penghubung
    - 10 s/d 15 mm di atas Separator
    - Penambahan Menggunakan
    Keadaan Muatan Listrik : Air Suling
    - Di atas 12,40 volt
    - Specific Gravity ( Sp. Gr. ) di atas 1,210
    BATTERY CHARGER
    RANGKAIAN BATERAI
    MONITOR & PANEL
    VOLT
    AMPHERE
    METER
    METER

    BATTERY TYPE
    SELECTOR
    SWITCH

    TIMER - FIXED CURENT ADJUSTMENT


    SELECTOR SWITCH SELECTOR SWITCH
    AMPHERE METER
    ( CHARGING CURENT )
    VOLT METER
    BATTERY TYPE SELECTOR SWITCH
    ( In 6 or 12 Volt BATTERY )
    BATTERY TYPE SELECTOR SWITCH
    ( IN 24 Volt BATTERY )
    TIMER SELECTOR SWITCH
    ( IN OFF POSITION )
    TIMER SELECTOR SWITCH
    ( IN FIXED POSITION )
    TIMER SELECTOR SWITCH
    ( SET TO 40 MINUTES CHARGING )
    CURENT ADJUSTER SELECTOR
    ( SWITCH IN OFF POSITION )
    CURENT ADJUSTER SELECTOR SWITCH
    IN OPERATION
    BATTERY VOLTAGE
    ( BEFORE CHARGING )
    BATTERY VOLTAGE
    ( DURING CHARGING )
    CHARGING CURENT 22 AMPHERE
    (QUICK CHARGING)
    MONITOR & PANEL IN OPERATION
    BATTERY
    LOAD TESTER
    BATTERY LOAD TESTER PROFILE

    CELL TEST

    6 TO 12 VOLT ONLY
    LOAD : 100 – 120 AMPHERE
    OPERATION INSTRUCTION
    AND PROCEDURE
    LOAD SWITCH

    LOAD SWITCH
    (NEUTRAL - RIGH/LEFT)
    METER READING
    4th CELL INSPECTION
    JUMP - START
    JUMPER CABLE

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