Technical Information

Unloading segments (DOS) Delivery on site

Scope of application
This document applies to: International
Mechanical Induction Installation Update Precast concrete tower – Installation
Electrical Rotor blade Grid connection Concrete repair Precast concrete tower – Prestressing

BF 82 11 01 BF 97 17 01 BF 107 17 01 BF 122 25 01 BF 133 37 01

BF 82 17 05 BF 97 20 01 BF 107 23 01 BF 131 36 04 BF 137 24 01
BF 83 17 01 BF 97 20 02 BF 107 23 05 BF 131 36 05 BF 137 25 02
BF 83 17 02 BF 97 20 05 BF 107 29 05 BF 132 31 01 BF 147 31 01
BF 90 14 01 BF 102 17 01 BF 112 24 02 BF 133 27 01 BF 147 31 02
BF 90 14 02 BF 102 17 02 BF 120 33 01 BF 133 27 02 BF 147 36 01

Document details
Document ID TD-esc-02-de-en-16-014 Rev001 Unloading segments (DOS) Delivery on site

Confidentiality INTERNAL

Date Language DCC Plant/Department

2016-06-23 en DD Service Deutschland GmbH/Concrete Engineering

© ENERCON GmbH. All rights reserved.

Revision table
Revision Date Section Change
000 2016-04-14 - Document created
001 2016-06-23 3.1 Table value (8) modified

TD-esc-02-de-en-16-014 Rev001 Unloading segments (DOS) Delivery on site i

 Technical Information
Unloading segments (DOS) Delivery on site

Table of contents
1 General information ...............................................................................................................1
2 Safety instructions .................................................................................................................1
3 Lifting tackle assembly for unloading segments .................................................................2
3.1 4-point lifting tackle assembly for unloading segments ......................................................2
3.2 3-point lifting tackle assembly for unloading segments ......................................................3
3.3 Lifting tackle assembly for complete segments..................................................................4

© ENERCON GmbH. All rights reserved.

TD-esc-02-de-en-16-014 Rev001 Unloading segments (DOS) Delivery on site ii

 Technical Information
Unloading segments (DOS) Delivery on site

1 General information
This document illustrates how to attach the individual precast concrete tower segments. For this
purpose, shackles, round slings and load rings are used.

The manufacturing tolerance of the round sling length is ± 2 %. Because of this, there may be dif-
ferences in length between the individual legs in the lifting tackle assembly plans. The differences
can be balanced out by attaching shackles with the corresponding lifting capacity.

Be sure to read and understand all safety instructions before commencing work.

The diagrams are intended for illustration purposes only and may differ from the parts actually in-
stalled.

2 Safety instructions
Improper conduct in or around the WEC
Death or serious injury
 ENERCON health and safety regulations apply.
 Follow all relevant ENERCON instructions for safe use as well as the manufacturers’ operating
manuals and instructions.
 Should the safety standards of the respective country be more stringent than those required by

© ENERCON GmbH. All rights reserved.

ENERCON, the national regulations apply.

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 Technical Information
Unloading segments (DOS) Delivery on site

3 Lifting tackle assembly for unloading segments

3.1 4-point lifting tackle assembly for unloading segments

This leg is not used for unloading

one-third shells and half shells with 4
attachment eyes. It is used for the 3-
point lifting tackle assembly. For the
4-point lifting tackle assemblies, it is
OK to leave this leg on the crane
hook; however, make sure to lift and
fasten it.

© ENERCON GmbH. All rights reserved.

Position Required tools Quantity SAP number
1 25 t round sling, 6 m 2 SAP 77368
2 Bow shackle; hex-head pin, 35 t 2 SAP 32904
3 25 t round sling, 6 m 2 SAP 77368
4 Bow shackle; hex-head pin, 55 t 2 SAP 32906
5 Round sling; 15 t, 8 m in Ո shape 1 SAP 59668
4” shackle for textile slings with S-253 bolt, 20.5 t 4 SAP 114190
6 or
4 SAP 42420
bow shackle w/ hex-head bolt, 25 t
7 Segment load ring; RD52 LGR, 20 t 4 SAP 54479
8 Round sling; 15 t, 8 m in Ո shape 1 SAP 59668

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 Technical Information
Unloading segments (DOS) Delivery on site

3.2 3-point lifting tackle assembly for unloading segments

© ENERCON GmbH. All rights reserved.

Position Required tools Quantity SAP number
1 25 t round sling, 6 m 2 SAP 77368
2 Bow shackle; hex-head pin, 35 t 2 SAP 32904
3 25 t round sling, 6 m 2 SAP 77368
4 Bow shackle; hex-head pin, 55 t 2 SAP 32906
5 15 t round sling, 4 m 2 SAP 42905
6 4” shackle for textile slings with S-253 bolt, 20.5 t 3 SAP 114190
or
bow shackle w/ hex-head bolt, 55 t 3 SAP 42420

7 Segment load ring; RD52 LGR, 20 t 3 SAP 54479

8 25 t round sling, 6 m 1 SAP 77368
9 Bow shackle; hex-head pin, 35 t 1 SAP 32904
10 25 t round sling, 6 m 1 SAP 77368
11 Bow shackle; hex-head pin, 55 t 1 SAP 32906
12 8 t round sling (8 m) on crane hook in U shape 1 SAP 48369

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 Technical Information
Unloading segments (DOS) Delivery on site

3.3 Lifting tackle assembly for complete segments

© ENERCON GmbH. All rights reserved.

Position Required tools Quantity SAP number
1 15 t round sling (8 m) on crane hook in Ո shape 1 SAP 59668
2 Bow shackle; hex-head pin, 35 t 4 SAP 32904
3 25 t round sling, 6 m 4 SAP 77368
4” shackle for textile slings with S-253 bolt, 20.5 t 4 SAP 114190
4 or
4 SAP 42420
bow shackle w/ hex-head bolt, 25 t
5 Segment load ring; RD52 LGR 20 4 SAP 54479
6 15 t round sling, 4 m 2 SAP 42905

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