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H2 Product Application

1518 Bar
Vacuum

350 Bar

700 Bar
Onboard Vehicles Refueling Station
Type Approval required as per Type Approval required as per
EU - 406 / 2010 ISO 19880 / 3

The Forward Energy Evolution


Hydrogen is abundant, being the most common elements in the Universe. Unlike Oil, large
Reservoirs of Hydrogen are not be found on the Earth. Hydrogen Atoms are bound together in
Molecules with other Elements, and is extracted to be used for Combustion or Fuel Cells. Once it is
separated, Hydrogen is an extremely Clean Energy Carrier.
HAVI has developed and are in process of conducting Type Test of Entire range of Products for
Onboard Carriers and Refuelling Stations as per EU-406 regulations and ISO 19880 Standard.

Product Range for Onboard Vehicles


Tube Fittings
Needle Valves
Manifold Valves
Ball Valves
Check Valves

Product Range for Refueling Stations


High Pressure Coned and Threaded Connectors
Threaded Nipples
Needle Valves in various Congurations
Block & Bleed Valves
Manifold Valves
Trunnion Ball Valves
Check Valves
Tubes

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Information

H-Series High Pressure Connectors


HAVI - H Series Fittings comprises of three Components
Tube
namely a Tube or a Nipple, Gland and a Collar. The Fittings are
Certied to ISO 19880 test requirements and are capable to
withstand pressures upto 22000 PSI. Gland
These Fittings are available in the sizes of 1/4", 3/8", 9/16", 3/4"
and 1". These are also available with variable Connections as
per the requirement. These are available in congurations Collar
such as Union, Union Tee, Union Elbow, Uunion Cross,
Manifold, Nipples as a Standard.
These Fittings gives a Leak tight Performance on a variety of
Tubing type and Materials. These Fittings have coned and
threaded type connections. Mounting holes are standard on
all elbows, Tees and Crosses.

Features
Cone and thread (C&T) connection provides dependable medium and high Pressure performance.
Weep Holes are standard on all Pressure connections to verify proper Connection.

Female Medium- and High-pressure C&T Fittings and couplings are supplied complete with glands
and collars except where noted.

C&T Fittings can be manufactured to meet NACE MR0175/ISO 15156

Standard Components

Tube Gland Collar Plug

1/4 4GH 4CH 4PH

3/8 6GH 6CH 6PH

9/16 9GH 9CH 9PH

3/4 12GH 12CH 12PH

1 16GH 16CH 16PH

All H-Series Fittings are supplied with Glands and Collars. Refer to the adjacent chart for
ordering any of the connection components individually. When using the Plug, the Collar is not
needed

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Assembly Procedure

Assembly Procedure
Step 1.
Slip the Gland Nut onto the Threaded Tube or the Nipple

Step 2.
Screw the Collar onto the Tube. Keep 1 or 2 threads of the Tube or Nipple exposed before the Cone.

Step 3.
Apply Temperature suitable Lubricant on the threads of Gland.

Step 4.
Screw the Assembly onto the Female thread of Fitting Body till Finger tight.

Step 5.
Tighten the Gland as per the Torque Chart given below.

Engagement
Tube Size Required Torque
Allowance

0.55” 20 lb-ft
1/4"
(14.0) (27 Nm)

0.69” 30 lb-ft
3/8"
(17.5) (41 Nm)

0.84” 55 lb-ft
9/16"
(21.3) (75 Nm)

1.01” 90 lb-ft
3/4"
(25.7) (122 Nm)

1.47” 125 lb-ft


1"
(31.3) (170 Nm)

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H-Series Fittings - Pressure Rating of 22,000 PSI

Union Elbow Cnnector


A
F

G
Ø

D
E
B
C

O.D. Dimensions in. (mm)


Orice Block
Part No Tube
in.(mm) A B C D E F G Thickness
Size in.
0.106
4UEH 1/4 19.1 28 39.1 19.1 12.5 12.5 5.6 16
(2.7)
0.201
6UEH 3/8 25.4 35 50.8 25.4 16 16 6.6 20.1
(5.1)
0.307
9UEH 9/16 31.8 44.5 63.5 31.8 21.3 21.3 8.4 25.9
(7.8)
0.438
12UEH 3/4 38.1 57.2 76 38.1 25.4 25.4 8.9 35
(11.1)
0.562
16UEH 1 52.3 76 105 52.3 35 35 13.5 45
(14.3)

Union Cnnector B

O.D. Dimensions in. (mm)


Orice
Part No Tube
in.(mm) A B
Size in.
0.106
4UH 1/4 41.1 17.5
(2.7)
0.201
6UH 3/8 44.5 22.3
(5.1)
0.307
9UH 9/16 53.8 27
(7.8)
0.438
12UH 3/4 63.5 36.5
(11.1)
0.562
16UH 1 88.9 50.9
(14.3)

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H-Series Fittings - Pressure Rating of 22,000 PSI

Union Tee Cnnector F

G
Ø

D
E
B
A
C

O.D. Dimensions in. (mm)


Orice Block
Part No Tube
in.(mm) A B C D E F G Thickness
Size in.
0.106
4UTH 1/4 19.1 28 39.1 19.1 12.5 25 5.6 16
(2.7)
0.201
6UTH 3/8 25.4 35 50.8 25.4 16 32 6.6 20.1
(5.1)
0.307
9UTH 9/16 31.8 44.5 63.5 31.8 21.3 42.6 8.4 25.9
(7.8)
0.438
12UTH 3/4 38.1 57.2 76 38.1 25.4 50.8 8.9 35
(11.1)
0.562
16UTH 1 52.3 76 105 52.3 35 70 13.5 45
(14.3)

Union Cnnector Ø
G

D
E
B

A
C

O.D. Dimensions in. (mm)


Orice Block
Part No Tube
in.(mm) A B C D E F G Thickness
Size in.
0.106
4UCH 1/4 19.5 39.1 39.1 19.5 12.5 25 5.6 16
(2.7)
0.201
6UCH 3/8 25.4 50.8 50.8 25.4 16 32 6.6 20.1
(5.1)
0.307
9UCH 9/16 31.8 63.5 63.5 31.8 21.3 42.6 8.4 25.9
(7.8)
0.438
12UCH 3/4 38.1 76 76 38.1 25.4 50.8 8.9 35
(11.1)
0.562
16UCH 1 52.3 105 105 52.3 35 70 13.5 45
(14.3)

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H-Series Fittings - Pressure Rating of 22,000 PSI

Manifold Block

ØG E

D
B

O.D. Dimensions in. (mm)


Orice Block
Part No Tube
in.(mm) A B C D E F G Thickness
Size in.
0.106
4MBH 1/4 86 39.1 66 5.5 7 79 19.5 16
(2.7)
0.201
6MBH 3/8 86 50.8 60.5 6.5 9.5 76.5 25.5 20.1
(5.1)
0.307
9MBH 9/16 130 63.5 98 8.5 10.5 119.5 31.75 25.9
(7.8)
0.438
12MBH 3/4 165 76 127 9 12.5 152.5 38 35
(11.1)
0.562
16MBH 1 191 105 138.5 13.5 17.5 173.5 52.5 45
(14.3)

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H-Series Fittings - Pressure Rating of 22,000 PSI

Bulk Head Coupling


E max. D Panel Hole

C
B
A

O.D. Dimensions in. (mm)


Orice
Part No Tube
in.(mm) A B C D E
Size in.
0.106
4MBH 1/4 47.8 27 27 23.9 17
(2.7)
0.201
6MBH 3/8 51 27 27 23.9 9.9
(5.1)
0.307
9MBH 9/16 60.5 36.5 36.5 28.5 9.9
(7.8)
0.438
12MBH 3/4 71.4 41.3 41.3 34.8 11.9
(11.1)
0.562
16MBH 1 89.9 50.8 50.8 42.6 13
(14.3)

Connection Details
A

O.D. Dimensions in. (mm) B


Tube
Size in. A B C D E C

1/4 7/16"-20 4.8 2.8 7.1 12.7


D

60
E

3/8 9/16"-18 7.9 5.2 9.7 15.7

9/16 13/16"-16 12.7 7.9 11.2 19.1

3/4 3/4"-14NPSM 15.7 11.1 12.7 23.9

1 1.3/8"-12 22.4 14.3 20.6 33.3

O.D. Dimensions in. (mm)


Tube 59
Size in. A B C

1/4 1/4"-28 3.6 8.6

3/8 3/8"-24 6.4 11.2


B
A

9/16 9/16"/18 10.3 12.7

3/4 3/4"-14 14.3 15.7


C
1 1"-16 18.2 19.8

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H-Series Valves

• Two Piece Stem Assembly.

• Standard Design of Vee-type & Optional

regulating Tip.

• Non Rotating Upper to Lower Stem helps in

Effective Sealing.

• C63000 Alloy Bonnet for reduced Torque.

• Bonnet Locking to avoid accidental

loosening of Bonnet.

• 2 Way Uni-Directional Valve.

• 100% Factory Tested.

• Pressure Rating of 22,500 PSI

22,500 PSI Needle Valves

Handle

Identication Cap

Gland

Gland Lock
Upper Stem

Lower Stem
Pusher
Upper Packing
Lower Packing

Body

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H-Series Valves

Straight Pattern High Pressure Needle Valve


E

Dimensions in. (mm)


Model No Tube Size
A B C D E

4NS-H2 1/4 51 51 117 2.7 75

6NS-H2 3/8 51 51 117 5.1 75


C

9NS-H2 9/16 73 65 150 7.8 100

12NS-H2 3/4 95 75 180 11.1 250

16NS-H2 1 120 105 230 14.3 250


A

Angle Pattern High Pressure Needle Valve


E

Dimensions in. (mm)


Model No Tube Size
A B C D E

4NA-H2 1/4 62 51 117 2.7 75


C

6NA-H2 3/8 62 51 117 5.1 75

9NA-H2 9/16 85 65 150 7.8 100

12NA-H2 3/4 108 75 180 11.1 250

16NA-H2 1 130 105 230 14.3 250


A

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H-Series Valves

Single & Double Block & Bleed Valves

H-Series Single & Double Block and Bleed Valves comes with Needle, Needle, Needle Conguration. These
are Metal seated to achieve Highest level of Safety & Reliability under High Pressure Condition. It has 2 High
Pressure Isolation Valve and 1 Standard Needle Valve for Drain.
Block & Bleed Valves are used for Instrumentation Application for Pressure Measurement, These are
Compact and reduces the use of Connections and space which are used with Individual Valves for Block &
Bleed Application.
These Valves has the Working Pressure of 22,500 PSI and are best for Hydrogen Application.

For Ordering
Add the below Sufx for Drain Connection to the Model
Connection Size Model Drain Size Code

1/4 4DBB1 1/4 NPT 4D

3/8 6DBB1 3/8" NPT 6D

9/16 9DBB1 1/2" NPT 8D

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H-Series Valves

H-Series Check Valve

H-Series Check Valves comes with Soft Seal and Poppet for compatibility with various Media. The Working
Pressure Rating of these Valves is 22,500 psi with a Cracking Pressure in the range of 15 to 20 PSI..
These are designed for Directional Flow Control only. For Valves which are not in operation for long period,
the Initial Cracking Pressure may be higher than the set Cracking Pressure. These comes in SS316L
Construction.

Spring

Soft Seal

Retainer

Side Connector

For Ordering
Model No Tube Size MWP Orice (mm) Cv Value

4CVH 1/4 22,500 PSI 2.7 0.28

6CVH 3/8 22,500 PSI 5.1 0.84

9CVH 9/16 22,500 PSI 7.8 2.30

12CVH 3/4 22,500 PSI 11.1 4.70

16CVH 1 22,500 PSI 14.3 7.40

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Other Product Range

Prefabricated Closed-couple Modular


Hook-ups DBB Hook-up Manifolds

Monoflange Manifold Tube & Pipe


Valves Valves Fi ngs
For more
Technical
Information
Call on

+91 91450 89528


Specify the Product you want information on

HAVI ENGINEERING INDIA PVT LTD

Head Quarter
Unit 616, Wing A, Lodha Business District, Kolshet Road,
Thane West, Pin 400 607, Maharashtra, INDIA

Plant
Gat No 379, Village Nighoje, Chakan MIDC, Vasti Khud,
Pune 410 501, Maharashtra, INDIA

sales@havi.in
www.havi.in

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